WO2019187094A1 - Engine - Google Patents

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Publication number
WO2019187094A1
WO2019187094A1 PCT/JP2018/013854 JP2018013854W WO2019187094A1 WO 2019187094 A1 WO2019187094 A1 WO 2019187094A1 JP 2018013854 W JP2018013854 W JP 2018013854W WO 2019187094 A1 WO2019187094 A1 WO 2019187094A1
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Prior art keywords
crankcase
cylinder
engine
cylinder unit
crankcase body
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PCT/JP2018/013854
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French (fr)
Japanese (ja)
Inventor
壮二 鹿島
寿朗 木浦
広太 ▲徳▼備
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本田技研工業株式会社
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Application filed by 本田技研工業株式会社 filed Critical 本田技研工業株式会社
Priority to PCT/JP2018/013854 priority Critical patent/WO2019187094A1/en
Publication of WO2019187094A1 publication Critical patent/WO2019187094A1/en
Priority to US17/038,821 priority patent/US20210010444A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02FCYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
    • F02F1/00Cylinders; Cylinder heads 
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02FCYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
    • F02F7/00Casings, e.g. crankcases or frames

Definitions

  • the present invention relates to an engine that can be mounted on a working machine such as a lawn mower or a high pressure washer.
  • an engine includes a crankcase having first and second bearing portions that support both ends of a crankshaft, and a cylinder in which a piston is fitted.
  • a crankcase is constituted by first and second case halves that are joined to each other at a dividing surface that obliquely intersects with the axes of the first and second bearing portions.
  • An engine is described in which a cylinder and a first bearing portion are integrally formed on the body, and a second bearing portion is integrally formed on a second case half.
  • Patent Document 1 when providing a plurality of types of engines with different displacements, it is necessary to prepare a plurality of types of engines corresponding to the displacements, which may significantly increase manufacturing costs. It was.
  • the present invention provides a technology capable of manufacturing engines with different displacements at low cost.
  • crankcase comprising: a bottom portion having a first crankshaft insertion hole; and a cylindrical portion having the bottom portion integrally formed at one end portion in the first direction and having a case opening at the other end portion in the first direction.
  • the body A crankcase cover having a second crankshaft insertion hole and covering the case opening of the crankcase body; A cylinder unit extending in a second direction orthogonal to the first direction from the tubular portion, The cylindrical portion has a cylinder insertion hole that opens in the second direction,
  • the cylinder unit is A cylinder base located inside the crankcase body; A cylinder block located outside the crankcase body, The crankcase cover is detachably attached to the crankcase body, The cylinder unit is detachably attached to the crankcase body.
  • the engine body is divided into the crankcase body, the crankcase cover, and the cylinder unit, it is possible to provide engines with different displacements by simply replacing the cylinder unit.
  • FIG. 6 is a cross-sectional view taken along line AA in FIG. 5. It is the perspective view which looked at the valve mechanism of the engine from the front diagonally upper direction. It is the disassembled perspective view which looked at the valve mechanism of the engine from the front diagonal upper direction.
  • the engine E of the present embodiment is a small general-purpose engine mounted on a walking lawnmower or the like, and constitutes an OHV engine.
  • the axial direction of the crankshaft 2 is the vertical direction (first direction), the direction perpendicular to the vertical direction, and the direction in which the cylinder portion 1b extends is the front-rear direction (second direction).
  • Direction the vertical direction and the direction perpendicular to the front-rear direction are defined as the left-right direction.
  • the front of the engine E is Fr, the rear is Rr, the left is L, the right is R, the upper is U, the lower is D, As shown.
  • the engine E of the present embodiment includes an engine body 1 having a crankcase portion 1a and a cylinder portion 1b, and a crank that is rotatably supported by the crankcase portion 1a in the vertical direction.
  • a piston 4 slidably fitted to the shaft 2 and the cylinder portion 1b and connected to the crankshaft 2 via a connecting rod 3, an intake valve 5, an exhaust valve 6 provided on the head portion 1c of the cylinder portion 1b, and Connected to the spark plug 7, the head cover 8 that covers the head portion 1c of the cylinder portion 1b, the valve mechanism 9 that operates the intake valve 5 and the exhaust valve 6 in accordance with the rotation of the crankshaft 2, and the upper end portion of the crankshaft 2
  • a top cover 12 that covers the top of the engine E, a fuel tank 13 that stores fuel, an air cleaner 14 that purifies air, and a carbure
  • a muffler 16 that exhausts exhaust from the cylinder portion 1b while muting it, and a governor mechanism 17 that automatically opens and closes a throttle valve (not shown) of the carburetor 15 in accordance with the rotational speed of the crankshaft 2 (FIG. 5). 6) and an auto choke mechanism 18 that automatically opens and closes the throttle valve of the carburetor 15 in accordance with the temperature of the engine body 1.
  • the engine body 1 includes a crankcase body 19, a crankcase cover 20, and a cylinder unit 21.
  • the crankcase main body 19 includes a bottom portion 19a and a cylindrical portion 19c having a bottom portion 19a integrally formed at the lower end portion and having a case opening 19b at the upper end portion.
  • a first crankshaft insertion hole 19d through which the lower end side of the crankshaft 2 is inserted is formed at the center of the bottom portion 19a.
  • a hole 19e is formed.
  • reference numeral 19 i denotes a drain opening for discharging oil accumulated in the crankcase portion 1 a.
  • crankcase cover 20 covers the case opening 19 b of the crankcase body 19 and constitutes the crankcase part 1 a of the engine body 1 together with the crankcase body 19.
  • a second crankshaft insertion hole 20 a through which the upper end side of the crankshaft 2 is inserted is formed at the center of the crankcase cover 20.
  • the second bearing 22 provided adjacent to the second crankshaft insertion hole 20 a of the crankcase cover 20 and the first crankshaft insertion hole 19 d provided adjacent to the first crankshaft insertion hole 19 d of the crankcase body 19.
  • the crankshaft 2 is rotatably supported between the bearing 23 and the bearing 23.
  • the crankcase cover 20 is detachably attached to the upper end portion of the crankcase body 19 via a plurality of bolts B1. More specifically, a plurality of bolt insertion holes 20b through which the bolts B1 are inserted from above are formed in the peripheral portion of the crankcase cover 20, while the bolts B1 from above are formed at the upper end of the crankcase body 19. A plurality of bolt fastening holes 19f are formed, and by fastening bolts B1 to the bolt fastening holes 19f via the bolt insertion holes 20b, the crankcase cover 20 is attached to the crankcase body 19 and vice versa. In addition, the crankcase cover 20 can be removed from the crankcase body 19 by releasing the fastening of the bolt B1 from the bolt fastening hole 19f.
  • crankcase body 19 and the crankcase cover 20 as described above, by removing the crankcase cover 20 during the maintenance of the engine E, the inside of the crankcase body 19 can be accessed from above.
  • crankshaft 2 it is possible to easily replace the crankshaft 2 by removing the crankcase cover 20 and extracting the crankshaft 2.
  • the cylinder unit 21 is inserted into the cylinder insertion hole 19e of the crankcase body 19 from the front, and a cylinder base portion 21a located inside the crankcase body 19 and forward from the cylinder base portion 21a.
  • the cylinder base portion 21a and the cylinder portion inner peripheral surface of the cylinder block 21b constitute a cylinder bore 21c that is a sliding surface with the piston 4, and a large number of cooling fins 21d project from the outer peripheral portion of the cylinder block 21b.
  • crankcase main body 19 and the crankcase cover 20 can be shared, and the displacement of the engine can be reduced simply by replacing the cylinder unit 21. It becomes possible to provide different engines E.
  • the cylinder unit 21 is detachably attached to the crankcase body 19 via a plurality of bolts B2 and B3.
  • a plurality of bolt insertion holes (not shown) through which the bolts B2 are inserted from the front are formed at the rear end of the cylinder block 21b, while the bolts B2 are fastened to the front end of the crankcase body 19 from the front.
  • the cylinder unit 21 can be attached to the crankcase body 19 by fastening the bolt B2 to the bolt fastening hole 19g via the bolt insertion hole of the cylinder block 21b.
  • the cylinder unit 21 can be removed from the crankcase body 19 by releasing the fastening of the bolt B2 to the bolt fastening hole 19g.
  • the bolt B3 on the upper end side is attached from the inside of the crankcase body 19.
  • the cylinder unit 21 is fastened. More specifically, the front end portion of the crankcase body 19 is formed with a plurality of bolt insertion holes 19h through which the bolts B3 are inserted from the inside of the crankcase body 19 forward, while the rear of the cylinder block 21b.
  • a plurality of bolt fastening holes (not shown) to which the bolts B3 are fastened from the rear are formed at the end, and the bolts B3 are bolts of the cylinder block 21b through the bolt insertion holes 19h of the crankcase body 19. Fastened to the fastening hole.
  • the external structure of the cylinder block 21b (for example, The cylinder unit 21 can be attached to the crankcase body 19 without interfering with the cooling fins 21d), and the cooling performance of the engine E can be improved.
  • the valve operating mechanism 9 includes a timing gear 24 fixed to the crankshaft 2, a camshaft 25 rotatably supported on the bottom portion 19a of the crankcase main body 19, and a crankcase main body.
  • a pair of lifters 27 supported swingably on the bottom 19a of the 19 via stepped bolts 26, and supported swingably on the front end of the cylinder block 21b via a rocker arm shaft 28, one end of which is an intake valve. 5 or a pair of rocker arms 29 abutting against the front end of the exhaust valve 6 and a push rod accommodating portion 21e formed at the lower part of the cylinder unit 21, and a lifter 27 is connected to the other end of the pair of rocker arms 29, respectively.
  • a pair of push rods 30 and a pair of valve spurs for urging the intake valve 5 and the exhaust valve 6 in the valve closing direction, respectively. It includes a ring 31, a.
  • the camshaft 25 meshes with the timing gear 24, and a cam portion 25a that is rotationally driven by the timing gear 24 at a reduction ratio of 1/2, and a cam that alternately presses the pair of lifters 27 according to the rotational drive of the gear portion 25a.
  • Part 25b When the cam portion 25b pushes the lifter 27, the other end portion of the corresponding rocker arm 29 is pushed via the push rod 30, and the intake valve 5 or the exhaust valve 6 connected to one end portion of the rocker arm 29 opens, When the push of the lifter 27 by the portion 25 b is released, the intake valve 5 or the exhaust valve 6 is closed by the urging force of the valve spring 31.
  • the camshaft 25 of this embodiment is disposed below the cylinder base 21a of the cylinder unit 21.
  • the crankcase cover 20 can be accessed only by removing the crankcase cover 20 during the maintenance of the engine E, without removing the camshaft 25.
  • reference numeral 21g denotes a communication hole provided in the rear wall 21f of the push rod housing portion 21e.
  • the communication hole 21g is provided at a lowermost position when the oil accumulated in the crankcase portion 1a is discharged from the drain opening 19i of the crankcase body 19 to the outside. The accumulated oil is led out to the crankcase part 1a.
  • the vertical direction is described as the first direction, but the first direction may be the horizontal direction or the front-rear direction.
  • a cylinder unit (cylinder unit 21) extending in a second direction orthogonal to the first direction from the cylindrical portion;
  • the cylindrical portion has a cylinder insertion hole (cylinder insertion hole 19e) that opens in the second direction,
  • the cylinder unit is A cylinder base (cylinder base 21a) located inside the crankcase body;
  • the crankcase cover is detachably attached to the
  • crankcase body since the engine is divided into the crankcase body, the crankcase cover, and the cylinder unit, it is possible to provide engines with different displacements by simply replacing the cylinder unit. Moreover, since the crankcase cover is detachably attached to the crankcase body, the inside of the crankcase body can be accessed by removing the crankcase cover during engine maintenance.
  • the cylinder unit can be attached to the crankcase body without interfering with the external structure (for example, cooling fins) of the cylinder block.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Cylinder Crankcases Of Internal Combustion Engines (AREA)

Abstract

An engine (E) is provided with: a crank case body (19); a crank case cover (20) that covers a case opening (19b) of the crank case body (19); and a cylinder unit (21). The crank case cover (20) is detachably attached to the crank case body (19). The cylinder unit (21) is provided with a cylinder base (21a) that is positioned inside the crank case body (19), and a cylinder block (21b) that is positioned outside the crank case body (19), wherein the cylinder unit is detachably attached to the crank case body (19).

Description

エンジンengine
 本発明は、芝刈り機、高圧洗浄機などの作業機に搭載可能なエンジンに関する。 The present invention relates to an engine that can be mounted on a working machine such as a lawn mower or a high pressure washer.
 一般的に、エンジンは、クランクシャフトの両端部を支持する第1及び第2軸受部を有するクランクケースと、ピストンが嵌装されるシリンダと、を備える。例えば、特許文献1には、クランクケースを、第1及び第2軸受部の軸線と斜めに交差する分割面で相互に接合される第1及び第2ケース半体により構成し、第1ケース半体にシリンダ及び第1軸受部を一体に形成するとともに、第2ケース半体に第2軸受部を一体に形成したエンジンが記載されている。 Generally, an engine includes a crankcase having first and second bearing portions that support both ends of a crankshaft, and a cylinder in which a piston is fitted. For example, in Patent Document 1, a crankcase is constituted by first and second case halves that are joined to each other at a dividing surface that obliquely intersects with the axes of the first and second bearing portions. An engine is described in which a cylinder and a first bearing portion are integrally formed on the body, and a second bearing portion is integrally formed on a second case half.
日本国特開2017-160833号公報Japanese Unexamined Patent Publication No. 2017-160833
 しかしながら、特許文献1のエンジン構造では、排気量の異なる複数種類のエンジンを提供する場合、排気量に応じた複数種類のエンジンを用意する必要があるので、製造コストが大幅に上昇する虞があった。 However, in the engine structure disclosed in Patent Document 1, when providing a plurality of types of engines with different displacements, it is necessary to prepare a plurality of types of engines corresponding to the displacements, which may significantly increase manufacturing costs. It was.
 本発明は、排気量の異なるエンジンを安価に製造可能な技術を提供する。 The present invention provides a technology capable of manufacturing engines with different displacements at low cost.
 本発明は、
 第1クランクシャフト挿通孔を有する底部と、第1方向の一端部に前記底部が一体に形成され、前記第1方向の他端部にケース開口部を有する筒状部と、を備える、クランクケース本体と、
 第2クランクシャフト挿通孔を有し、前記クランクケース本体の前記ケース開口部を覆うクランクケースカバーと、
 前記筒状部から、前記第1方向に直交する第2方向に延びるシリンダユニットと、を備え、
 前記筒状部は、前記第2方向に開口するシリンダ挿通孔を有し、
 前記シリンダユニットは、
 前記クランクケース本体の内部に位置するシリンダ基部と、
 前記クランクケース本体の外部に位置するシリンダブロックと、を備え、
 前記クランクケースカバーが前記クランクケース本体に着脱可能に取り付けられ、
 前記シリンダユニットが前記クランクケース本体に着脱可能に取り付けられている。
The present invention
A crankcase comprising: a bottom portion having a first crankshaft insertion hole; and a cylindrical portion having the bottom portion integrally formed at one end portion in the first direction and having a case opening at the other end portion in the first direction. The body,
A crankcase cover having a second crankshaft insertion hole and covering the case opening of the crankcase body;
A cylinder unit extending in a second direction orthogonal to the first direction from the tubular portion,
The cylindrical portion has a cylinder insertion hole that opens in the second direction,
The cylinder unit is
A cylinder base located inside the crankcase body;
A cylinder block located outside the crankcase body,
The crankcase cover is detachably attached to the crankcase body,
The cylinder unit is detachably attached to the crankcase body.
 本発明によれば、エンジン本体が、クランクケース本体と、クランクケースカバーと、シリンダユニットとに分割されているので、シリンダユニットを取り換えるだけで排気量の異なるエンジンを提供することができる。 According to the present invention, since the engine body is divided into the crankcase body, the crankcase cover, and the cylinder unit, it is possible to provide engines with different displacements by simply replacing the cylinder unit.
本発明の一実施形態のエンジンの断面図である。It is sectional drawing of the engine of one Embodiment of this invention. トップカバーを外したエンジンを前方斜め上方から見た斜視図である。It is the perspective view which looked at the engine which removed the top cover from diagonally forward upper direction. エンジンを前方斜め上方から見た分解斜視図である。It is the disassembled perspective view which looked at the engine from front diagonally upward. エンジン本体を前方斜め上方から見た分解斜視図である。It is the disassembled perspective view which looked at the engine body from the diagonally upper front. クランクケースカバーを外したエンジンの平面図である。It is a top view of the engine which removed the crankcase cover. 図5のA-A断面図である。FIG. 6 is a cross-sectional view taken along line AA in FIG. 5. エンジンの動弁機構を前方斜め上方から見た斜視図である。It is the perspective view which looked at the valve mechanism of the engine from the front diagonally upper direction. エンジンの動弁機構を前方斜め上方から見た分解斜視図である。It is the disassembled perspective view which looked at the valve mechanism of the engine from the front diagonal upper direction.
 以下、本発明の一実施形態について、図1~図8を参照して説明する。なお、本実施形態のエンジンEは、歩行型芝刈り機などに搭載される小型汎用エンジンであり、OHVエンジンを構成している。本明細書等では説明を簡単且つ明確にするためにクランクシャフト2の軸心方向を上下方向(第1方向)、上下方向と直交し、シリンダ部1bが延出する方向を前後方向(第2方向)、上下方向及び前後方向と直交する方向を左右方向と定義し、図面には、エンジンEの前方をFr、後方をRr、左側をL、右側をR、上方をU、下方をD、として示す。 Hereinafter, an embodiment of the present invention will be described with reference to FIGS. The engine E of the present embodiment is a small general-purpose engine mounted on a walking lawnmower or the like, and constitutes an OHV engine. In this specification and the like, in order to simplify and clarify the description, the axial direction of the crankshaft 2 is the vertical direction (first direction), the direction perpendicular to the vertical direction, and the direction in which the cylinder portion 1b extends is the front-rear direction (second direction). Direction), the vertical direction and the direction perpendicular to the front-rear direction are defined as the left-right direction. In the drawing, the front of the engine E is Fr, the rear is Rr, the left is L, the right is R, the upper is U, the lower is D, As shown.
 図1~図3に示すように、本実施形態のエンジンEは、クランクケース部1a及びシリンダ部1bを有するエンジン本体1と、クランクケース部1aに上下方向を向いて回転可能に支持されるクランクシャフト2と、シリンダ部1bに摺動自在に嵌装され、コンロッド3を介してクランクシャフト2に連結されるピストン4と、シリンダ部1bのヘッド部1cに設けられる吸気バルブ5、排気バルブ6及び点火プラグ7と、シリンダ部1bのヘッド部1cを覆うヘッドカバー8と、クランクシャフト2の回転に応じて吸気バルブ5及び排気バルブ6を動作させる動弁機構9と、クランクシャフト2の上端部に連結されるフライホイール10と、フライホイール10の上方に配置され、エンジンEの始動操作を行うリコイルスタータ11と、エンジンEの上部を覆うトップカバー12と、燃料が貯留される燃料タンク13と、空気を浄化するエアクリーナ14と、燃料と空気からなる混合気を生成してシリンダ部1b内に供給するキャブレタ15と、シリンダ部1bから排出される排気を消音しながら排出するマフラ16と、クランクシャフト2の回転数に応じてキャブレタ15のスロットルバルブ(図示せず)を自動的に開閉するガバナ機構17(図5、図6参照)と、エンジン本体1の温度に応じてキャブレタ15のスロットルバルブを自動的に開閉するオートチョーク機構18と、を備える。 As shown in FIGS. 1 to 3, the engine E of the present embodiment includes an engine body 1 having a crankcase portion 1a and a cylinder portion 1b, and a crank that is rotatably supported by the crankcase portion 1a in the vertical direction. A piston 4 slidably fitted to the shaft 2 and the cylinder portion 1b and connected to the crankshaft 2 via a connecting rod 3, an intake valve 5, an exhaust valve 6 provided on the head portion 1c of the cylinder portion 1b, and Connected to the spark plug 7, the head cover 8 that covers the head portion 1c of the cylinder portion 1b, the valve mechanism 9 that operates the intake valve 5 and the exhaust valve 6 in accordance with the rotation of the crankshaft 2, and the upper end portion of the crankshaft 2 A flywheel 10 to be operated, a recoil starter 11 that is disposed above the flywheel 10 and performs a start operation of the engine E, A top cover 12 that covers the top of the engine E, a fuel tank 13 that stores fuel, an air cleaner 14 that purifies air, and a carburetor 15 that generates an air-fuel mixture consisting of fuel and air and supplies it into the cylinder portion 1b. A muffler 16 that exhausts exhaust from the cylinder portion 1b while muting it, and a governor mechanism 17 that automatically opens and closes a throttle valve (not shown) of the carburetor 15 in accordance with the rotational speed of the crankshaft 2 (FIG. 5). 6) and an auto choke mechanism 18 that automatically opens and closes the throttle valve of the carburetor 15 in accordance with the temperature of the engine body 1.
[エンジン本体]
 図4に示すように、エンジン本体1は、クランクケース本体19と、クランクケースカバー20と、シリンダユニット21と、を備える。
[Engine body]
As shown in FIG. 4, the engine body 1 includes a crankcase body 19, a crankcase cover 20, and a cylinder unit 21.
 図4~図6に示すように、クランクケース本体19は、底部19aと、下端部に底部19aが一体に形成され、上端部にケース開口部19bを有する筒状部19cと、を備える。底部19aの中心部には、クランクシャフト2の下端側が挿通される第1クランクシャフト挿通孔19dが形成され、筒状部19cの前面部には、シリンダユニット21のシリンダ基部21aが挿通するシリンダ挿通孔19eが形成されている。なお、図4中、符号19iは、クランクケース部1aの内部に溜まったオイルを排出するドレン開口である。 4 to 6, the crankcase main body 19 includes a bottom portion 19a and a cylindrical portion 19c having a bottom portion 19a integrally formed at the lower end portion and having a case opening 19b at the upper end portion. A first crankshaft insertion hole 19d through which the lower end side of the crankshaft 2 is inserted is formed at the center of the bottom portion 19a. A hole 19e is formed. In FIG. 4, reference numeral 19 i denotes a drain opening for discharging oil accumulated in the crankcase portion 1 a.
 図4に示すように、クランクケースカバー20は、クランクケース本体19のケース開口部19bを覆い、クランクケース本体19と一緒にエンジン本体1のクランクケース部1aを構成している。クランクケースカバー20の中心部には、クランクシャフト2の上端側が挿通される第2クランクシャフト挿通孔20aが形成されている。図1に戻って、クランクケースカバー20の第2クランクシャフト挿通孔20aに隣接して設けられる第2軸受22と、クランクケース本体19の第1クランクシャフト挿通孔19dに隣接して設けられる第1軸受23と、の間でクランクシャフト2が回転可能に支持される。 As shown in FIG. 4, the crankcase cover 20 covers the case opening 19 b of the crankcase body 19 and constitutes the crankcase part 1 a of the engine body 1 together with the crankcase body 19. A second crankshaft insertion hole 20 a through which the upper end side of the crankshaft 2 is inserted is formed at the center of the crankcase cover 20. Returning to FIG. 1, the second bearing 22 provided adjacent to the second crankshaft insertion hole 20 a of the crankcase cover 20 and the first crankshaft insertion hole 19 d provided adjacent to the first crankshaft insertion hole 19 d of the crankcase body 19. The crankshaft 2 is rotatably supported between the bearing 23 and the bearing 23.
 クランクケースカバー20は、複数のボルトB1を介してクランクケース本体19の上端部に着脱可能に取り付けられる。具体的に説明すると、クランクケースカバー20の周縁部には、上方からボルトB1が挿通される複数のボルト挿通孔20bが形成される一方、クランクケース本体19の上端部には、上方からボルトB1が締結される複数のボルト締結孔19fが形成されており、ボルト挿通孔20bを介してボルト締結孔19fにボルトB1を締結することにより、クランクケース本体19にクランクケースカバー20が取り付けられ、逆に、ボルト締結孔19fに対するボルトB1の締結を解除することにより、クランクケース本体19からクランクケースカバー20を取り外すことが可能になる。 The crankcase cover 20 is detachably attached to the upper end portion of the crankcase body 19 via a plurality of bolts B1. More specifically, a plurality of bolt insertion holes 20b through which the bolts B1 are inserted from above are formed in the peripheral portion of the crankcase cover 20, while the bolts B1 from above are formed at the upper end of the crankcase body 19. A plurality of bolt fastening holes 19f are formed, and by fastening bolts B1 to the bolt fastening holes 19f via the bolt insertion holes 20b, the crankcase cover 20 is attached to the crankcase body 19 and vice versa. In addition, the crankcase cover 20 can be removed from the crankcase body 19 by releasing the fastening of the bolt B1 from the bolt fastening hole 19f.
 このようなクランクケース本体19及びクランクケースカバー20によれば、エンジンEのメンテナンスの際にクランクケースカバー20を取り外すことで、上部からクランクケース本体19の内部にアクセスすることができる。特に、クランクシャフト2を取り換える際には、クランクケースカバー20を取り外し、クランクシャフト2を抜き取ることで、容易にクランクシャフト2を交換することが可能になる。 According to the crankcase body 19 and the crankcase cover 20 as described above, by removing the crankcase cover 20 during the maintenance of the engine E, the inside of the crankcase body 19 can be accessed from above. In particular, when replacing the crankshaft 2, it is possible to easily replace the crankshaft 2 by removing the crankcase cover 20 and extracting the crankshaft 2.
 図4~図6に示すように、シリンダユニット21は、クランクケース本体19のシリンダ挿通孔19eに前方から挿通され、クランクケース本体19の内部に位置するシリンダ基部21aと、シリンダ基部21aから前方に延出し、クランクケース本体19の外部に位置するシリンダブロック21bと、を備え、シリンダユニット21が単体でエンジン本体1のシリンダ部1bを構成するとともに、シリンダブロック21bの前端部がヘッド部1cを構成している。シリンダ基部21a及びシリンダブロック21bの円筒部内周面は、ピストン4との摺動面であるシリンダボア21cを構成し、シリンダブロック21bの外周部には、多数の冷却フィン21dが突設されている。 As shown in FIGS. 4 to 6, the cylinder unit 21 is inserted into the cylinder insertion hole 19e of the crankcase body 19 from the front, and a cylinder base portion 21a located inside the crankcase body 19 and forward from the cylinder base portion 21a. And a cylinder block 21b positioned outside the crankcase body 19, and the cylinder unit 21 alone constitutes the cylinder portion 1b of the engine body 1, and the front end portion of the cylinder block 21b constitutes the head portion 1c. is doing. The cylinder base portion 21a and the cylinder portion inner peripheral surface of the cylinder block 21b constitute a cylinder bore 21c that is a sliding surface with the piston 4, and a large number of cooling fins 21d project from the outer peripheral portion of the cylinder block 21b.
 このようなシリンダユニット21によれば、ボア径が異なる複数種類のシリンダユニット21を用意することにより、クランクケース本体19及びクランクケースカバー20を共通化しつつ、シリンダユニット21を取り換えるだけで排気量の異なるエンジンEを提供することが可能になる。 According to such a cylinder unit 21, by preparing a plurality of types of cylinder units 21 having different bore diameters, the crankcase main body 19 and the crankcase cover 20 can be shared, and the displacement of the engine can be reduced simply by replacing the cylinder unit 21. It becomes possible to provide different engines E.
 シリンダユニット21は、複数のボルトB2、B3を介してクランクケース本体19に着脱可能に取り付けられている。例えば、シリンダブロック21bの後端部に、前方からボルトB2が挿通される複数のボルト挿通孔(図示せず)を形成する一方、クランクケース本体19の前端部に、前方からボルトB2が締結される複数のボルト締結孔19gを形成すれば、シリンダブロック21bのボルト挿通孔を介してボルト締結孔19gにボルトB2を締結することにより、クランクケース本体19にシリンダユニット21を取り付けることができ、逆に、ボルト締結孔19gに対するボルトB2の締結を解除することにより、クランクケース本体19からシリンダユニット21を取り外すことが可能になる。 The cylinder unit 21 is detachably attached to the crankcase body 19 via a plurality of bolts B2 and B3. For example, a plurality of bolt insertion holes (not shown) through which the bolts B2 are inserted from the front are formed at the rear end of the cylinder block 21b, while the bolts B2 are fastened to the front end of the crankcase body 19 from the front. If the plurality of bolt fastening holes 19g are formed, the cylinder unit 21 can be attached to the crankcase body 19 by fastening the bolt B2 to the bolt fastening hole 19g via the bolt insertion hole of the cylinder block 21b. In addition, the cylinder unit 21 can be removed from the crankcase body 19 by releasing the fastening of the bolt B2 to the bolt fastening hole 19g.
 ただし、本実施形態のエンジン本体1では、複数のボルトB2、B3を介してシリンダユニット21をクランクケース本体19に着脱可能に取り付けるにあたり、上端部側のボルトB3は、クランクケース本体19の内部からシリンダユニット21に締結するようにしている。具体的に説明すると、クランクケース本体19の前端部には、クランクケース本体19の内部から前方に向かってボルトB3が挿通される複数のボルト挿通孔19hが形成される一方、シリンダブロック21bの後端部には、後方からボルトB3が締結される複数のボルト締結孔(図示せず)が形成されており、ボルトB3は、クランクケース本体19のボルト挿通孔19hを介してシリンダブロック21bのボルト締結孔に締結される。 However, in the engine body 1 of the present embodiment, when the cylinder unit 21 is detachably attached to the crankcase body 19 via the plurality of bolts B2 and B3, the bolt B3 on the upper end side is attached from the inside of the crankcase body 19. The cylinder unit 21 is fastened. More specifically, the front end portion of the crankcase body 19 is formed with a plurality of bolt insertion holes 19h through which the bolts B3 are inserted from the inside of the crankcase body 19 forward, while the rear of the cylinder block 21b. A plurality of bolt fastening holes (not shown) to which the bolts B3 are fastened from the rear are formed at the end, and the bolts B3 are bolts of the cylinder block 21b through the bolt insertion holes 19h of the crankcase body 19. Fastened to the fastening hole.
 このようなシリンダユニット21の取付構造によれば、少なくともシリンダブロック21bの上端部側に、ボルトB3を前方から締結させるためのスペースを形成する必要がないので、シリンダブロック21bの外部構造(例えば、冷却フィン21d)を邪魔することなく、シリンダユニット21をクランクケース本体19に取り付けることができ、エンジンEの冷却性能などを向上させることが可能になる。 According to such a mounting structure of the cylinder unit 21, since it is not necessary to form a space for fastening the bolt B3 from the front at least on the upper end side of the cylinder block 21b, the external structure of the cylinder block 21b (for example, The cylinder unit 21 can be attached to the crankcase body 19 without interfering with the cooling fins 21d), and the cooling performance of the engine E can be improved.
[動弁機構]
 図6~図8に示すように、動弁機構9は、クランクシャフト2に固着されるタイミングギヤ24と、クランクケース本体19の底部19aに回転可能に支持されるカムシャフト25と、クランクケース本体19の底部19aに段付ボルト26を介して揺動可能に支持される一対のリフタ27と、シリンダブロック21bの前端部にロッカアームシャフト28を介して揺動可能に支持され、一端部が吸気バルブ5又は排気バルブ6の前端部に当接する一対のロッカアーム29と、シリンダユニット21の下部に形成されるプッシュロッド収容部21eに収容され、一対のロッカアーム29の他端部にそれぞれリフタ27を連結させる一対のプッシュロッド30と、吸気バルブ5及び排気バルブ6をそれぞれ閉弁方向に付勢する一対のバルブスプリング31と、を備える。
[Valve operated mechanism]
As shown in FIGS. 6 to 8, the valve operating mechanism 9 includes a timing gear 24 fixed to the crankshaft 2, a camshaft 25 rotatably supported on the bottom portion 19a of the crankcase main body 19, and a crankcase main body. A pair of lifters 27 supported swingably on the bottom 19a of the 19 via stepped bolts 26, and supported swingably on the front end of the cylinder block 21b via a rocker arm shaft 28, one end of which is an intake valve. 5 or a pair of rocker arms 29 abutting against the front end of the exhaust valve 6 and a push rod accommodating portion 21e formed at the lower part of the cylinder unit 21, and a lifter 27 is connected to the other end of the pair of rocker arms 29, respectively. A pair of push rods 30 and a pair of valve spurs for urging the intake valve 5 and the exhaust valve 6 in the valve closing direction, respectively. It includes a ring 31, a.
 カムシャフト25は、タイミングギヤ24と噛み合い、タイミングギヤ24に2分の1の減速比で回転駆動されるギヤ部25aと、ギヤ部25aの回転駆動に応じて一対のリフタ27を交互に押すカム部25bと、を備える。カム部25bがリフタ27を押すと、プッシュロッド30を介して対応するロッカアーム29の他端部が押され、該ロッカアーム29の一端部に連結される吸気バルブ5又は排気バルブ6が開く一方、カム部25bによるリフタ27の押しが解除されると、バルブスプリング31の付勢力で吸気バルブ5又は排気バルブ6が閉じる。 The camshaft 25 meshes with the timing gear 24, and a cam portion 25a that is rotationally driven by the timing gear 24 at a reduction ratio of 1/2, and a cam that alternately presses the pair of lifters 27 according to the rotational drive of the gear portion 25a. Part 25b. When the cam portion 25b pushes the lifter 27, the other end portion of the corresponding rocker arm 29 is pushed via the push rod 30, and the intake valve 5 or the exhaust valve 6 connected to one end portion of the rocker arm 29 opens, When the push of the lifter 27 by the portion 25 b is released, the intake valve 5 or the exhaust valve 6 is closed by the urging force of the valve spring 31.
 本実施形態のカムシャフト25は、シリンダユニット21のシリンダ基部21aよりも下方に配置されている。このようにカムシャフト25を配置すると、エンジンEのメンテナンスの際にクランクケースカバー20を取り外すだけで、カムシャフト25を取り外さなくても、上部からクランクケース本体19の内部にアクセスすることができる。 The camshaft 25 of this embodiment is disposed below the cylinder base 21a of the cylinder unit 21. When the camshaft 25 is arranged in this way, the crankcase cover 20 can be accessed only by removing the crankcase cover 20 during the maintenance of the engine E, without removing the camshaft 25.
 図6中、符号21gは、プッシュロッド収容部21eの後壁21fに設けられた連通孔である。連通孔21gは、クランクケース本体19のドレン開口19iからクランクケース部1aの内部に溜まったオイルを外部に排出する際に最下部となる位置に設けられ、ヘッド部1c及びプッシュロッド収容部21eに溜まったオイルをクランクケース部1aに導出する。 In FIG. 6, reference numeral 21g denotes a communication hole provided in the rear wall 21f of the push rod housing portion 21e. The communication hole 21g is provided at a lowermost position when the oil accumulated in the crankcase portion 1a is discharged from the drain opening 19i of the crankcase body 19 to the outside. The accumulated oil is led out to the crankcase part 1a.
 なお、前述した実施形態は、適宜、変形、改良、等が可能である。例えば、前述した実施形態では、上下方向を第1方向として説明したが、第1方向は左右方向や前後方向としてもよい。 Note that the above-described embodiment can be modified, improved, and the like as appropriate. For example, in the above-described embodiment, the vertical direction is described as the first direction, but the first direction may be the horizontal direction or the front-rear direction.
 本明細書には少なくとも以下の事項が記載されている。なお、括弧内には、上記した実施形態において対応する構成要素等を示しているが、これに限定されるものではない。 This specification includes at least the following items. In addition, although the component etc. which respond | correspond in the above-mentioned embodiment are shown in a parenthesis, it is not limited to this.
 (1) 第1クランクシャフト挿通孔(第1クランクシャフト挿通孔19d)を有する底部(底部19a)と、第1方向の一端部に前記底部が一体に形成され、前記第1方向の他端部にケース開口部(ケース開口部19b)を有する筒状部(筒状部19c)と、を備える、クランクケース本体(クランクケース本体19)と、
 第2クランクシャフト挿通孔(第2クランクシャフト挿通孔20a)を有し、前記クランクケース本体の前記ケース開口部を覆うクランクケースカバー(クランクケースカバー20)と、
 前記筒状部から、前記第1方向に直交する第2方向に延びるシリンダユニット(シリンダユニット21)と、を備え、
 前記筒状部は、前記第2方向に開口するシリンダ挿通孔(シリンダ挿通孔19e)を有し、
 前記シリンダユニットは、
 前記クランクケース本体の内部に位置するシリンダ基部(シリンダ基部21a)と、
 前記クランクケース本体の外部に位置するシリンダブロック(シリンダブロック21b)と、を備え、
 前記クランクケースカバーが前記クランクケース本体に着脱可能に取り付けられ、
 前記シリンダユニットが前記クランクケース本体に着脱可能に取り付けられている、エンジン(エンジンE)。
(1) A bottom portion (bottom portion 19a) having a first crankshaft insertion hole (first crankshaft insertion hole 19d), and the bottom portion are integrally formed at one end portion in the first direction, and the other end portion in the first direction. A crankcase main body (crankcase main body 19), and a cylindrical portion (cylindrical portion 19c) having a case opening (case opening 19b)
A crankcase cover (crankcase cover 20) having a second crankshaft insertion hole (second crankshaft insertion hole 20a) and covering the case opening of the crankcase body;
A cylinder unit (cylinder unit 21) extending in a second direction orthogonal to the first direction from the cylindrical portion;
The cylindrical portion has a cylinder insertion hole (cylinder insertion hole 19e) that opens in the second direction,
The cylinder unit is
A cylinder base (cylinder base 21a) located inside the crankcase body;
A cylinder block (cylinder block 21b) located outside the crankcase body,
The crankcase cover is detachably attached to the crankcase body,
An engine (engine E) in which the cylinder unit is detachably attached to the crankcase body.
 (1)によれば、エンジンが、クランクケース本体と、クランクケースカバーと、シリンダユニットとに分割されているので、シリンダユニットを取り換えるだけで排気量の異なるエンジンを提供することができる。
 また、クランクケースカバーが、クランクケース本体に着脱可能に取り付けられているので、エンジンのメンテナンスの際にクランクケースカバーを取り外すことで、クランクケース本体の内部にアクセスすることができる。
According to (1), since the engine is divided into the crankcase body, the crankcase cover, and the cylinder unit, it is possible to provide engines with different displacements by simply replacing the cylinder unit.
Moreover, since the crankcase cover is detachably attached to the crankcase body, the inside of the crankcase body can be accessed by removing the crankcase cover during engine maintenance.
 (2) (1)に記載のエンジンであって、
 前記シリンダユニットは、前記クランクケース本体にボルト(ボルトB2、B3)で締結され、
 前記第1方向の他端部側のボルト(ボルトB3)は、前記クランクケース本体の内部から締結される、エンジン。
(2) The engine according to (1),
The cylinder unit is fastened to the crankcase body with bolts (bolts B2, B3),
The engine (bolt B3) on the other end side in the first direction is fastened from the inside of the crankcase body.
 (2)によれば、シリンダブロックの外部構造(例えば、冷却フィン)を邪魔することなく、シリンダユニットをクランクケース本体に取り付けることができる。 According to (2), the cylinder unit can be attached to the crankcase body without interfering with the external structure (for example, cooling fins) of the cylinder block.
E エンジン
19 クランクケース本体
19a 底部
19b ケース開口部
19c 筒状部
19d 第1クランクシャフト挿通孔
19e シリンダ挿通孔
20 クランクケースカバー
20a 第2クランクシャフト挿通孔
21 シリンダユニット
21a シリンダ基部
21b シリンダブロック
B2 ボルト
B3 ボルト
E Engine 19 Crankcase body 19a Bottom portion 19b Case opening 19c Cylindrical portion 19d First crankshaft insertion hole 19e Cylinder insertion hole 20 Crankcase cover 20a Second crankshaft insertion hole 21 Cylinder unit 21a Cylinder base 21b Cylinder block B2 Bolt B3 bolt

Claims (2)

  1.  第1クランクシャフト挿通孔を有する底部と、第1方向の一端部に前記底部が一体に形成され、前記第1方向の他端部にケース開口部を有する筒状部と、を備える、クランクケース本体と、
     第2クランクシャフト挿通孔を有し、前記クランクケース本体の前記ケース開口部を覆うクランクケースカバーと、
     前記筒状部から、前記第1方向に直交する第2方向に延びるシリンダユニットと、を備え、
     前記筒状部は、前記第2方向に開口するシリンダ挿通孔を有し、
     前記シリンダユニットは、
     前記クランクケース本体の内部に位置するシリンダ基部と、
     前記クランクケース本体の外部に位置するシリンダブロックと、を備え、
     前記クランクケースカバーが前記クランクケース本体に着脱可能に取り付けられ、
     前記シリンダユニットが前記クランクケース本体に着脱可能に取り付けられている、エンジン。
    A crankcase comprising: a bottom portion having a first crankshaft insertion hole; and a cylindrical portion having the bottom portion integrally formed at one end portion in the first direction and having a case opening at the other end portion in the first direction. The body,
    A crankcase cover having a second crankshaft insertion hole and covering the case opening of the crankcase body;
    A cylinder unit extending in a second direction orthogonal to the first direction from the tubular portion,
    The cylindrical portion has a cylinder insertion hole that opens in the second direction,
    The cylinder unit is
    A cylinder base located inside the crankcase body;
    A cylinder block located outside the crankcase body,
    The crankcase cover is detachably attached to the crankcase body,
    The engine, wherein the cylinder unit is detachably attached to the crankcase body.
  2.  請求項1に記載のエンジンであって、
     前記シリンダユニットは、前記クランクケース本体にボルトで締結され、
     前記第1方向の他端部側のボルトは、前記クランクケース本体の内部から締結される、エンジン。
    The engine according to claim 1,
    The cylinder unit is fastened to the crankcase body with a bolt,
    The engine on the other end side in the first direction is fastened from the inside of the crankcase body.
PCT/JP2018/013854 2018-03-30 2018-03-30 Engine WO2019187094A1 (en)

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