WO2019179229A1 - 利用干体温度校验仪校准短支温度测量设备的方法 - Google Patents

利用干体温度校验仪校准短支温度测量设备的方法 Download PDF

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WO2019179229A1
WO2019179229A1 PCT/CN2019/072166 CN2019072166W WO2019179229A1 WO 2019179229 A1 WO2019179229 A1 WO 2019179229A1 CN 2019072166 W CN2019072166 W CN 2019072166W WO 2019179229 A1 WO2019179229 A1 WO 2019179229A1
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temperature
temperature measuring
calibrator
calibrated
measuring device
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PCT/CN2019/072166
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English (en)
French (fr)
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赵士春
高洪军
张春莹
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北京康斯特仪表科技股份有限公司
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Priority to EP19772266.3A priority Critical patent/EP3770569B1/en
Priority to US17/040,225 priority patent/US11733108B2/en
Publication of WO2019179229A1 publication Critical patent/WO2019179229A1/zh

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01KMEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
    • G01K15/00Testing or calibrating of thermometers
    • G01K15/005Calibration
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D21/00Arrangements of monitoring devices; Arrangements of safety devices
    • F27D21/0014Devices for monitoring temperature
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01KMEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
    • G01K7/00Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements
    • G01K7/16Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements using resistive elements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D99/00Subject matter not provided for in other groups of this subclass

Definitions

  • the invention belongs to the field of temperature calibration, and particularly relates to a method for calibrating a short-branch temperature measuring device by using a dry body temperature calibrator.
  • thermocouple sensors such as short-branched platinum resistance or thermocouple sensors, short-branch or right-angle thermistor temperature sensors.
  • short-length temperature measuring devices such as short-branched platinum resistance or thermocouple sensors, short-branch or right-angle thermistor temperature sensors.
  • FIG. 1 since the length of the short-length temperature measuring device is short, the horizontal position of the temperature sensing element 14 of the calibrated temperature measuring device 3 and the temperature sensor 15 in the furnace body is far apart, such as the temperature sensor 15 in the furnace body. The temperature is measured as the actual temperature, thereby calibrating the calibrated temperature measuring device 3 with a large error.
  • the invention provides a method for calibrating a short-branch temperature measuring device by using a dry body temperature calibrator, which can more accurately calibrate a short-branch temperature measuring device.
  • the invention provides a method for calibrating a short-branch temperature measuring device by using a dry body temperature calibrator for calibrating a short-branch calibrated temperature measuring device (3), the body of the dry body temperature calibrator (1)
  • a heat equalizing block (12) is built in, and two temperature measuring holes are arranged in the heat equalizing block (12), which are a first temperature measuring hole (131) and a second temperature measuring hole (132), respectively, and the following steps are included:
  • Step S1 acquiring a temperature field model library of the specified soaking block (12), and storing it in the memory of the dry body temperature calibrator (1);
  • Step S2 inserting the probes of the first standard temperature sensor (21) and the calibrated temperature measuring device (3) into the first temperature measurement of the specified heat equalizing block (12) built in the dry body temperature calibrator (1), respectively.
  • the temperature of the first standard temperature sensor (21) is controlled at T1, and the measured temperature T1 of the calibrated temperature measuring device (3) is obtained;
  • Step S3 obtaining a temperature difference ⁇ T1 of the specified soaking block (12) at a temperature T1 according to a temperature field model library stored in the dry body temperature calibrator (1), where ⁇ T1 is placed in the first temperature measuring hole ( 131) a temperature difference between the first standard temperature sensor (21) probe and the calibrated temperature measuring device (3) probe placed in the second temperature measuring hole (132);
  • the method further includes:
  • step S5 T1 is sequentially changed to T2, T3, T4, ..., Tn, and steps S2 to S4 are repeated, and the measured temperature of the calibrated temperature measuring device (3) is T1 ⁇ , T2 ⁇ , T3 ⁇ , T4 ⁇ , ..., Tn ⁇ .
  • the actual temperature of the calibrated temperature measuring device (3) is T2 ⁇ , T3 ⁇ , T4 ⁇ , ..., Tn ⁇ to calibrate the accuracy of the calibrated temperature measuring device (3) at multiple temperature points.
  • the first standard temperature sensor (21) is a thermal resistor.
  • the depth of the first temperature measuring hole (131) and/or the second temperature measuring hole (132) of the heat equalizing block (12) is close to the length of the calibrated temperature measuring device (3).
  • the first standard temperature sensor (21) is electrically connected to the temperature control component (16) of the dry body temperature calibrator (1) through the first measurement module (41) and the control module (5) to form a closed loop temperature feedback. Control loop.
  • the first measurement module (41) and the control module (5) are integrated into a measurement control module.
  • the method for acquiring the temperature field model library includes the following steps:
  • Step S11 inserting the probes of the first standard temperature sensor (21) and the second standard temperature sensor (22) into the first temperature measuring holes (131) of the heat equalizing block (12) of the dry body temperature calibrator (1), respectively.
  • the second temperature measuring hole (132) the temperature of the first standard temperature sensor (21) is controlled at a temperature value T1
  • the measured temperature value of the second standard temperature sensor (22) is T1 ⁇
  • step S12 the values of T1 are changed to T2, T3, T4, ... Tn, and step S11 is repeated, and the temperature difference values ⁇ T2, ⁇ T3, ⁇ T4, ... ⁇ Tn at different temperatures are determined, and the heat equalizing block (12) is established.
  • the temperature field model is stored in the memory of the dry body temperature calibrator (1).
  • the method further includes:
  • step S13 the soaking block (12) in the dry body temperature calibrator (1) is sequentially replaced with other different types of heat equalizing blocks, and steps S11 to S12 are repeated to determine the dry body temperature calibrator (1).
  • a temperature field model of the specified heat equalizing block (12) is established, and a temperature field model library of a plurality of soaking blocks (12) suitable for the dry body temperature calibrator (1) is established and stored in the dry body temperature calibrator (1) ) in the memory.
  • the calibrated temperature measuring device (3) and the second standard temperature sensor (22) are electrically connected to a second measuring module (42) that is independent of the first measuring module (41).
  • the temperature measuring hole of the heat equalizing block (12) has a hole depth smaller than 2/3 of the height of the heat equalizing block.
  • the method for calibrating a short-branch temperature measuring device by using a dry body temperature calibrator according to the above technical solution, obtaining a temperature difference between a first temperature measuring hole and a second temperature measuring hole at a specific temperature of the first temperature measuring hole, and applying the temperature difference
  • the first temperature measuring hole is calibrated to a temperature value measured by the short-length temperature measuring device of the second temperature measuring hole at the same specific temperature, thereby more accurately calibrating the temperature value measured by the short-length temperature measuring device.
  • 1 is a schematic diagram showing the principle of a calibration method of a conventional short-branch temperature measuring device
  • FIG. 2 is a schematic diagram showing the principle of a calibration method of a short-branch temperature measuring device according to the present invention
  • FIG. 3 is a schematic diagram showing the principle of a method for establishing a temperature field model library according to the present invention.
  • the existing method for calibrating the short-branch temperature measuring device has the defect that the short-branch temperature measuring device cannot be accurately calibrated due to the uneven temperature field, the temperature difference between the standard temperature sensor and the calibrated temperature measuring device, in order to solve the above problem,
  • the invention provides a method for calibrating a short-branch temperature measuring device by using a dry body temperature calibrator, which is established by calculating a temperature difference between a calibrated temperature measuring device probe and a standard temperature measuring device probe respectively placed in two temperature measuring holes.
  • a library of temperature field models for multiple soaking blocks of the dry body temperature calibrator for fast calculation of the actual temperature of the calibrated temperature measuring device and rapid calibration of the accuracy of the calibrated temperature measuring device.
  • Embodiment 1 is a diagrammatic representation of Embodiment 1:
  • the short-legged calibrated temperature measuring device 3 of the present embodiment is an element or device having a temperature detecting function, including but not limited to a thermal resistance, a thermocouple, a temperature switch, a temperature transmitter, and the like.
  • the embodiment provides a method for calibrating a short-branch temperature measuring device using the dry body temperature calibrator shown in FIG. 2, for calibrating a short-branch calibrated temperature measuring device 3, the furnace of the dry body temperature calibrator 1
  • the heat storage block 12 is built in the body, and two temperature measuring holes are disposed in the heat equalizing block 12, which are a first temperature measuring hole 131 and a second temperature measuring hole 132 respectively, and the following steps are included:
  • Step S1 acquiring a temperature field model library of the specified heat equalizing block 12, and storing it in the memory of the dry body temperature calibrator 1;
  • Step S2 inserting the probes of the first standard temperature sensor 21 and the calibrated temperature measuring device 3 into the first temperature measuring hole 131 and the second temperature measuring hole of the designated heat equalizing block 12 built in the dry body temperature calibrator 1, respectively. 132, the temperature of the first standard temperature sensor 21 is controlled at T1, and the measured temperature T1 of the calibrated temperature measuring device 3 is obtained;
  • Step S3 Acquire a temperature difference ⁇ T1 of the specified heat equalizing block 12 at a temperature T1 according to a temperature field model library stored in the dry body temperature calibrator 1, and the ⁇ T1 is the first one placed in the first temperature measuring hole 131. a temperature difference between the standard temperature sensor 21 probe and the probe of the calibrated temperature measuring device 3 placed in the second temperature measuring hole 132;
  • the temperature of the probe of the first standard temperature sensor 21 may be controlled by the first standard temperature sensor 21 to be T1, or the temperature control component at the bottom may be passed.
  • the temperature control component at the bottom may be passed.
  • 16 Temperature control The degree of the first standard temperature sensor 21 probe is T1.
  • step S4 the method further includes:
  • step S5 T1 is sequentially changed to T2, T3, T4, ..., Tn, and steps S2 to S4 are repeated, and the measured temperatures of the calibrated temperature measuring device 3 are sequentially T1 ⁇ , T2 ⁇ , T3 ⁇ , T4 ⁇ , ..., Tn ⁇ , calculation
  • the actual temperature of the calibrated temperature measuring device 3 is T2 ⁇ , T3 ⁇ , T4 ⁇ , ..., Tn ⁇ in order to calibrate the accuracy of the calibrated temperature measuring device 3 at a plurality of temperature points.
  • the first standard temperature sensor 21 is a thermal resistor.
  • the depth of the first temperature measuring hole 131 and/or the second temperature measuring hole 132 of the heat equalizing block 12 is close to the length of the calibrated temperature measuring device 3.
  • the depth of the first temperature measuring hole 131 and/or the second temperature measuring hole 132 may be set to be equal to or smaller than the length of the temperature measuring device 3 to be calibrated.
  • the first standard temperature sensor 21 is sequentially connected to the temperature control element 16 of the dry body temperature calibrator 1 through the first measurement module 41 and the control module 5 to form a closed loop temperature feedback control loop.
  • the first measurement module 41 and the control module 5 are integrated into a measurement control module.
  • the method for acquiring the temperature field model library comprises the following steps:
  • Step S11 inserting the probes of the first standard temperature sensor 21 and the second standard temperature sensor 22 into the first temperature measuring hole 131 and the second temperature measuring hole 132 of the heat equalizing block 12 of the dry body temperature calibrator 1 respectively;
  • the temperature of the first standard temperature sensor 21 is controlled at T1
  • the measured temperature of the second standard temperature sensor 22 is T1 ⁇
  • Step S12 changing the values of T1 to T2, T3, T4, ... Tn, and repeating step S11, determining temperature difference values ⁇ T2, ⁇ T3, ⁇ T4, ... ⁇ Tn at different temperatures, and establishing a temperature field for the soaking block 12. Model and store.
  • step S12 the method further includes:
  • step S13 the soaking blocks 12 in the dry body temperature calibrator 1 are sequentially replaced with other different types of heat equalizing blocks, and steps S11 to S12 are repeated to determine a plurality of designated heat equalizing blocks 12 of the dry body temperature calibrator 1.
  • the temperature field model establishes a temperature field model library for the plurality of heat equalizers 12 of the dry body temperature calibrator 1 and stores them in the memory of the dry body temperature calibrator 1.
  • the calibrated temperature measuring device 3 and the second standard temperature sensor 22 are electrically coupled to a second measurement module 42 that is separate from the first measurement module 41.
  • the temperature measuring hole of the heat equalizing block 12 has a hole depth smaller than 2/3 of the height of the heat equalizing block.
  • the method for calibrating the short-branch temperature measuring device by using the dry body temperature calibrator obtains the temperature difference between the first temperature measuring hole and the second temperature measuring hole when the first temperature measuring hole is at a specific temperature, and applies the temperature difference calibration
  • the first temperature measuring hole is a temperature value measured by the short-length temperature measuring device of the second temperature measuring hole at the same specific temperature, thereby more accurately calibrating the temperature value measured by the short-length temperature measuring device.
  • Embodiment 2 is a diagrammatic representation of Embodiment 1:
  • the short-legged calibrated temperature measuring device 3 mentioned in the embodiment shown in Fig. 2 is an element or device having a temperature detecting function, including but not limited to a thermal resistance, a thermocouple, a temperature switch, a temperature transmitter, and the like.
  • This embodiment provides a method for calibrating a short-branch temperature measuring device by using a dry body temperature calibrator to solve the defect that the prior art cannot accurately calibrate the short-branch temperature measuring device. As shown in FIG. 2, the following steps are included:
  • Step S1 acquiring a temperature field model library of the dry body temperature calibrator 1 and storing it in the memory of the dry body temperature calibrator 1;
  • Step S2 inserting the probes of the first standard temperature sensor 21 and the calibrated temperature measuring device 3 into the first temperature measuring hole 131 and the second temperature measuring hole 132 of the designated heat equalizing block 12 of the dry body temperature calibrator 1, respectively. , the temperature of the first standard temperature sensor 21 is controlled at T1, and the measured temperature T1 of the calibrated temperature measuring device 3 is obtained;
  • Step S3 Acquire a temperature difference ⁇ T1 of the specified heat equalizing block 12 at a temperature T1 according to a temperature field model library stored in the dry body temperature calibrator 1, and ⁇ T1 is a first standard temperature inserted into the first temperature measuring hole 131. a temperature difference between the probe of the sensor 21 and the probe of the calibrated temperature measuring device 3 placed in the second temperature measuring hole 132;
  • step S5 T1 is sequentially changed to T2, T3, T4, ..., Tn, and steps S2 to S4 are repeated, and the measured temperatures of the calibrated temperature measuring device 3 are sequentially T1 ⁇ , T2 ⁇ , T3 ⁇ , T4 ⁇ , ..., Tn ⁇ , calculation
  • the actual temperature of the calibrated temperature measuring device 3 is T2 ⁇ , T3 ⁇ , T4 ⁇ , ..., Tn ⁇ in order to calibrate the accuracy of the calibrated temperature measuring device 3 at a plurality of temperature points.
  • both the first standard temperature sensor 21 and the calibrated temperature measuring device 3 may be thermocouples or thermal resistors, and the first standard temperature sensor 21 and the calibrated temperature measuring device 3 are both short-term temperature measuring devices.
  • the model of the heat equalizing block 12 is selected according to the specific length of the first standard temperature sensor 21 and the calibrated temperature measuring device 3, and preferably, the heat equalizing block 12 having the depth of the temperature measuring hole closest to the length of the calibrated temperature measuring device 3 is selected. . Since the first standard temperature sensor 21 and the calibrated temperature measuring device 3 are both short-term temperature measuring devices and the depth of the temperature measuring hole 13 of the heat-receiving block 12 is shallow, the horizontal temperature field in the heat-heating block 12 is not uniform. There is a temperature difference ⁇ T between the actual temperatures in the two temperature measuring holes.
  • the first standard temperature sensor 21 is sequentially electrically connected to the temperature control element 16 of the dry body temperature calibrator 1 through the first measurement module 41 and the control module 5 to form a closed loop temperature feedback control loop.
  • the first measuring module 41 is configured to measure the probe temperature of the first standard temperature sensor 21 (ie, obtained by measuring the temperature in the first temperature measuring hole 131), and the output signal of the control module 5 is sent to the dry body temperature calibrator 1
  • the temperature control element 16 controls the power output of the temperature control element of the dry body temperature calibrator 1 to control the temperature in the first temperature measuring hole 131 of the dry body temperature calibrator 1.
  • the control module 5 generates a heating power signal for controlling the dry body temperature calibrator 1 based on the temperature result measured by the first measuring module 41, so that the temperature of the first standard temperature sensor 21 is controlled to a set value, that is, T1.
  • the first measurement module 41 and the control module 5 may be independent modules or integrated into one measurement control module.
  • the calibrated temperature measuring device 3 is electrically connected to the second measuring module 42.
  • the second measuring module 42 measures the probe temperature of the calibrated temperature measuring device 3 to be T1 ⁇ , that is, the temperature in the second temperature measuring hole 132.
  • step S1 the method of acquiring the temperature field model library includes the following steps (refer to FIG. 3):
  • Step S11 inserting the probes of the first standard temperature sensor 21 and the second standard temperature sensor 22 into the first temperature measuring hole 131 and the second temperature measuring hole 132 of the heat equalizing block 12 of the dry body temperature calibrator 1 respectively;
  • the temperature of the first standard temperature sensor 21 is controlled at T1
  • the measured temperature of the second standard temperature sensor 22 is T1 ⁇
  • Step S12 changing the values of T1 to T2, T3, T4, ... Tn, and repeating step S11, measuring the temperature difference ⁇ T2, ⁇ T3, ⁇ T4, ... ⁇ Tn at different temperatures, and establishing the calibrator for the dry body temperature 1 Temperature field model of the soaking block 12;
  • step S13 the soaking block 12 in the dry body temperature calibrator 1 is sequentially replaced with other different types of heat equalizing blocks, and steps S11 to S12 are repeated to determine the soaking heat of the plurality of different models of the dry body temperature calibrator 1.
  • the temperature field model of block 12 in turn, establishes a library of temperature field models for a plurality of soaking blocks 12 of the dry body temperature calibrator 1.
  • both the first standard temperature sensor 21 and the second standard temperature sensor 22 may be thermocouples or thermal resistors.
  • the temperature measuring holes of the different types of heat equalizing blocks 12 have different hole depths, for example, the hole depth may range from 4 mm to 50 mm, and specifically may be 4 mm, 6 mm, 8 mm, 10 mm or 50 mm.
  • a temperature field model library of a plurality of soaking blocks suitable for a dry body temperature calibrator is established by calculating a temperature difference between two temperature measuring holes of a calibrated temperature measuring device probe and a standard temperature sensor probe, respectively, Quickly calculate the actual temperature of the calibrated temperature measuring device and quickly calibrate the accuracy of the calibrated temperature measuring device.
  • the method of the embodiment of the invention has wide application range, high calibration efficiency and high precision, and is suitable for calibration of various short-length temperature measuring devices.

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Abstract

一种利用干体温度校验仪(1)校准短支温度测量设备的方法,干体温度校验仪(1)的炉体内置有均热块(12),均热块(12)内设置有两个测温孔(13),即第一测温孔(131)和第二测温孔(132),炉体底部设置有控温元件(16),该方法将第一标准温度传感器(21)依次通过第一测量模块(41)、控制模块(5)电连接到控温元件(16)形成闭环温度反馈控制回路,精确控制第一标准温度传感器(21)所在测温孔(13)的温度,并计算分别放置在两个测温孔(13)的被校准温度传感器(3)探头和标准温度传感器(2)探头的温差,建立适用于干体温度校验仪(1)的多个均热块(12)的温度场模型库,实现快速计算被校准温度传感器(3)的实际温度和快速校准被校准温度传感器(3)的精度。该方法适用范围广,适用于各种短支温度传感器的校准。

Description

利用干体温度校验仪校准短支温度测量设备的方法 技术领域
本发明属于温度校准领域,具体涉及一种利用干体温度校验仪校准短支温度测量设备的方法。
背景技术
目前,便携式干体温度校验仪常被用于校准常规温度测量设备的准确性。实践中,有一些特殊尺寸的温度测量设备,即短支温度测量设备,例如短支的铂电阻或热电偶传感器、短支的或直角的热敏电阻温度传感器等。如图1所示,由于该种短支温度测量设备的长度较短,被校准温度测量设备3和炉体内温度传感器15的感温元件14的水平位置间隔较远,如将炉体内温度传感器15测量得到温度作为实际温度,以此校准被校准温度测量设备3,误差较大。
因此,如何更精确的校准短支温度测量设备,是当前需要解决的技术问题。
发明内容
本发明提供一种利用干体温度校验仪校准短支温度测量设备的方法,能够更精确的校准短支温度测量设备。
本发明采用以下技术方案:
本发明提供一种利用干体温度校验仪校准短支温度测量设备的方法,用于校准短支的被校准温度测量设备(3),所述干体温度校验仪(1)的炉体内置有均热块(12),均热块(12)内设置有两个测温孔,分别为第一测温孔(131)和第二测温孔(132),包括以下步骤:
步骤S1,获取指定均热块(12)的温度场模型库,并存储在该干体温度校验仪(1)的存储器内;
步骤S2,将第一标准温度传感器(21)和被校准温度测量设备(3)的探头分别***到内置于干体温度校验仪(1)的指定均热块(12)的第一测温孔(131)和第二测温孔(132)内,将第一标准温度传感器(21)的温度控制在T1,获取被校准温度测量设备(3)的测量温度T1ˊ;
步骤S3,根据干体温度校验仪(1)内存储的温度场模型库,获取所述指定均热块(12)在温度T1下的温差值ΔT1,ΔT1为放置在第一测温孔(131)的第一标准温度传感器(21)探头和放置在第二测温孔(132)的被校准温度测量设备(3)探头之间的温差值;
步骤S4,计算被校准温度测量设备(3)的实际温度T1ˊˊ,其中,T1ˊˊ= T1+ΔT1,将T1ˊˊ和T1ˊ进行比较以校准单个温度点下被校准温度测量设备(3)的精度。
可选的,所述步骤S4之后还包括:
步骤S5,将T1依次变更成为T2,T3,T4,……,Tn,重复步骤S2至S4,被校准温度测量设备(3)的测量温度依次为T1ˊ,T2ˊ,T3ˊ,T4ˊ,……,Tnˊ,计算被校准温度测量设备(3)的实际温度依次为T2ˊˊ,T3ˊˊ,T4ˊˊ,……,Tnˊˊ,以校准被校准温度测量设备(3)在多个温度点下的精度。
可选的,所述第一标准温度传感器(21)为热电阻。
可选的,所述均热块(12)的第一测温孔(131)和/或第二测温孔(132)的深度与被校准温度测量设备(3)的长度接近。
可选的,第一标准温度传感器(21)依次通过第一测量模块(41)、控制模块(5)电连接到干体温度校验仪(1)的控温元件(16)形成闭环温度反馈控制回路。
可选的,第一测量模块(41)和控制模块(5)集成为一测量控制模块。
可选的,在所述步骤S1中,获取温度场模型库的方法包括以下步骤:
步骤S11,将第一标准温度传感器(21)和第二标准温度传感器(22)的探头分别***干体温度校验仪(1)的均热块(12)的第一测温孔(131)和第二测温孔(132)内;将第一标准温度传感器(21)的温度控制在温度值T1,第二标准温度传感器(22)的测量温度值为T1ˊˊˊ,计算ΔT1=T1ˊˊˊ-T1;
步骤S12,改变T1的值为T2、T3、T4……Tn,并重复步骤S11,测定在不同温度下的温差值ΔT2、ΔT3、ΔT4……ΔTn,并建立针对该均热块(12)的温度场模型并存储在干体温度校验仪(1)的存储器内。
可选的,所述步骤S12之后还包括:
步骤S13,将干体温度校验仪(1)内的均热块(12)依次更换其它不同型号的均热块,重复步骤S11至S12,测定该干体温度校验仪(1)的多个指定均热块(12)的温度场模型,建立适用于干体温度校验仪(1)的多个均热块(12)的温度场模型库并存储在干体温度校验仪(1)的存储器内。
可选的,被校准温度测量设备(3)和第二标准温度传感器(22)电连接至与第一测量模块(41)独立的第二测量模块(42)。
可选的,所述均热块(12)的测温孔的孔深小于均热块高度的2/3。
基于上述技术方案的利用干体温度校验仪校准短支温度测量设备的方法,获 取第一测温孔特定温度时的第一测温孔与第二测温孔的温度差,应用该温度差校准第一测温孔为同样特定温度时的第二测温孔的短支温度测量设备测得的温度值,从而更精确的校准短支温度测量设备测得的温度值。
附图说明
图1为现有的短支温度测量设备的校准方法的原理示意图;
图2为本发明的短支温度测量设备的校准方法的原理示意图;
图3为本发明的温场模型库建立方法的原理示意图。
主要标号:
1:干体温度校验仪,11:恒温块,12:均热块,13:测温孔,131:第一测温孔,132:第二测温孔;14:感温元件,15:炉体内温度传感器,16:控温元件;
2:标准温度传感器,21:第一标准温度传感器,22:第二标准温度传感器;
3:被校准温度测量设备;
4:测量模块,41:第一测量模块,42:第二测量模块;5:控制模块。
具体实施方式
现有的校准短支温度测量设备的方法由于水平温度场不均匀、标准温度传感器和被校准温度测量设备之间存在温差,存在无法精确校准短支温度测量设备的缺陷,为了解决上述问题,本发明提供一种利用干体温度校验仪校准短支温度测量设备的方法,该方法通过计算分别放置在两个测温孔中的被校准温度测量设备探头和标准温度测量设备探头的温差,建立适用于干体温度校验仪的多个均热块的温度场模型库,实现快速计算被校准温度测量设备的实际温度和快速校准被校准温度测量设备的精度。
以下结合附图和具体实施例,对本发明利用干体温度校验仪校准短支温度测量设备的方法进行详细说明。
实施例一:
本实施例的短支的被校准温度测量设备3,为具有温度检测功能的元件或者设备,包括但不限于热电阻、热电偶、温度开关、温度变送器等。
本实施例提供一种利用图2所示干体温度校验仪校准短支温度测量设备的方法,用于校准短支的被校准温度测量设备3,所述干体温度校验仪1的炉体内置有均热块12,均热块12内设置有两个测温孔,分别为第一测温孔131和第二测温孔132,包括以下步骤:
步骤S1,获取指定均热块12的温度场模型库,并存储在该干体温度校验仪1的存储器内;
步骤S2,将第一标准温度传感器21和被校准温度测量设备3的探头分别***到内置于干体温度校验仪1的指定均热块12的第一测温孔131和第二测温孔132内,将第一标准温度传感器21的温度控制在T1,获取被校准温度测量设备3的测量温度T1ˊ;
步骤S3,根据干体温度校验仪1内存储的温度场模型库,获取所述指定均热块12在温度T1下的温差值ΔT1,ΔT1为放置在第一测温孔131内的第一标准温度传感器21探头和放置在第二测温孔132的被校准温度测量设备3探头的温差值;
步骤S4,计算被校准温度测量设备3的实际温度T1ˊˊ=T1+ΔT1,其中,将T1ˊˊ和T1ˊ进行比较以校准单个温度点下被校准温度测量设备3的精度。
本发明实施例中,将第一标准温度传感器21的温度控制在T1时,可以通过第一标准温度传感器21控制第一标准温度传感器21探头处的温度为T1,也可以通过底部的控温元件16制温控制第一标准温度传感器21探头处的度为T1。
在一个实施例中,步骤S4之后还包括:
步骤S5,将T1依次变更成为T2,T3,T4,……,Tn,重复步骤S2至S4,被校准温度测量设备3的测量温度依次为T1ˊ,T2ˊ,T3ˊ,T4ˊ,……,Tnˊ,计算被校准温度测量设备3的实际温度依次为T2ˊˊ,T3ˊˊ,T4ˊˊ,……,Tnˊˊ,以校准被校准温度测量设备3在多个温度点下的精度。
在一个实施例中,所述第一标准温度传感器21为热电阻。
在一个实施例中,所述均热块12的第一测温孔131和/或第二测温孔132的深度与被校准温度测量设备3的长度接近。
具体的,第一测温孔131和/或第二测温孔132的深度可以设置为等于或者小于被校准温度测量设备3的长度。
在一个实施例中,第一标准温度传感器21依次通过第一测量模块41、控制模块5电连接到干体温度校验仪1的控温元件16形成闭环温度反馈控制回路。
在一个实施例中,第一测量模块41和控制模块5集成为一测量控制模块。
在一个实施例中,在所述步骤S1中,获取温度场模型库的方法包括以下步骤:
步骤S11,将第一标准温度传感器21和第二标准温度传感器22的探头分别***干体温度校验仪1的均热块12的第一测温孔131和第二测温孔132内;将第一标准温度传感器21的温度控制在T1,第二标准温度传感器22的测量温度为 T1ˊˊˊ,计算ΔT1=T1ˊˊˊ-T1;
步骤S12,改变T1的值为T2、T3、T4……Tn,并重复步骤S11,测定在不同温度下的温差值ΔT2、ΔT3、ΔT4……ΔTn,并建立针对该均热块12的温度场模型并存储。
在一个实施例中,步骤S12之后还包括:
步骤S13,将干体温度校验仪1内的均热块12依次更换其它不同型号的均热块,重复步骤S11至S12,测定该干体温度校验仪1的多个指定均热块12的温度场模型,建立适用于干体温度校验仪1的多个均热块12的温度场模型库并存储在干体温度校验仪1的存储器内。
在一个实施例中,被校准温测量设备3和第二标准温度传感器22电连接至与第一测量模块41独立的第二测量模块42。
在一个实施例中,所述均热块12的测温孔的孔深小于均热块高度的2/3。
本实施例的利用干体温度校验仪校准短支温度测量设备的方法,获取第一测温孔特定温度时的第一测温孔与第二测温孔的温度差,应用该温度差校准第一测温孔为同样特定温度时的第二测温孔的短支温度测量设备测得的温度值,从而更精确的校准短支温度测量设备测得的温度值。
实施例二:
图2所示的实施例中提到的短支的被校准温度测量设备3,为具有温度检测功能的元件或设备,包括但不限于热电阻、热电偶、温度开关、温度变送器等。
该实施例提供一种利用干体温度校验仪校准短支温度测量设备的方法,以解决现有技术无法精确校准短支温度测量设备的缺陷,如图2所示,包括以下步骤:
步骤S1,获取干体温度校验仪1的温度场模型库,并存储在该干体温度校验仪1的存储器内;
步骤S2,将第一标准温度传感器21和被校准温度测量设备3的探头分别***到干体温度校验仪1的指定均热块12的第一测温孔131和第二测温孔132内,将第一标准温度传感器21的温度控制在T1,获取被校准温度测量设备3的测量温度T1ˊ;
步骤S3,根据干体温度校验仪1内存储的温度场模型库,获取该指定均热块12在温度T1下的温差值ΔT1,ΔT1为***第一测温孔131内的第一标准温度传感器21的探头和放置在第二测温孔132的被校准温度测量设备3的探头之间的温差值;
步骤S4,计算被校准温度测量设备3的实际温度T1ˊˊ=T1+ΔT1,其中,将T1ˊˊ和T1ˊ进行比较以校准单个温度点下被校准温度测量设备3的精度;以及
步骤S5,将T1依次变更成为T2,T3,T4,……,Tn,重复步骤S2至S4,被校准温度测量设备3的测量温度依次为T1ˊ,T2ˊ,T3ˊ,T4ˊ,……,Tnˊ,计算被校准温度测量设备3的实际温度依次为T2ˊˊ,T3ˊˊ,T4ˊˊ,……,Tnˊˊ,以校准被校准温度测量设备3在多个温度点下的精度。
在上述步骤S2中,第一标准温度传感器21和被校准温度测量设备3均可以为热电偶或热电阻,并且第一标准温度传感器21和被校准温度测量设备3均为短支温度测量设备。根据第一标准温度传感器21和被校准温度测量设备3的具体长度选择均热块12的型号,优选地,选择测温孔的深度与被校准温度测量设备3的长度最接近的均热块12。由于第一标准温度传感器21和被校准温度测量设备3均为短支温度测量设备且均热块12的测温孔13的深度较浅,因此该均热块12内的水平温度场不均匀,两个的测温孔内的实际温度存在温差ΔT。
将第一标准温度传感器21依次通过第一测量模块41、控制模块5电连接到干体温度校验仪1的控温元件16,形成闭环温度反馈控制回路。第一测量模块41用于测量第一标准温度传感器21的探头温度(即,通过测量第一测温孔131内的温度来获取),控制模块5的输出信号输送至干体温度校验仪1的控温元件16,控制干体温度校验仪1的温控元件输出的功率大小,进而控制该干体温度校验仪1的第一测温孔131内的温度。控制模块5根据第一测量模块41测量得到的温度结果,生成控制干体温度校验仪1的加热功率信号,使得第一标准温度传感器21的温度被控制在设定值,即T1。
第一测量模块41和控制模块5可以是独立的模块,也可以集成为一个测量控制模块。
被校准温度测量设备3与第二测量模块42电连接,第二测量模块42测量被校准温度测量设备3的探头温度为T1ˊ,即第二测温孔132内的温度。
在步骤S1中,获取温度场模型库的方法包括以下步骤(参照图3):
步骤S11,将第一标准温度传感器21和第二标准温度传感器22的探头分别***干体温度校验仪1的均热块12的第一测温孔131和第二测温孔132内;将第一标准温度传感器21的温度控制在T1,第二标准温度传感器22的测量温度为T1ˊˊˊ,计算ΔT1=T1ˊˊˊ-T1;
步骤S12,改变T1的值为T2、T3、T4……Tn,并重复步骤S11,测定在不同温度下的温差值ΔT2、ΔT3、ΔT4……ΔTn,并建立针对该干体温度校验仪1的均热块12的温度场模型;
步骤S13,将干体温度校验仪1内的均热块12依次更换其它不同型号的均热块,重复步骤S11至S12,测定该干体温度校验仪1的多个不同型号的均热块12的温度场模型,进而建立适用于干体温度校验仪1的多个均热块12的温度场模型库。
在步骤S11中,第一标准温度传感器21和第二标准温度传感器22均可以为热电偶或热电阻。
在步骤S13中,不同型号的均热块12的测温孔的孔深不同,例如孔深的范围可以为4毫米至50毫米,具体地可以为4毫米、6毫米、8毫米、10毫米或者50毫米。
本发明提供的利用干体温度校验仪校准短支温度传感器的方法具有以下有益效果:
(1)计算放置在两个测温孔内的被校准温度测量设备和放置标准温度传感器之间的温差,从而精确计算被校准温度测量设备的实际温度,进而精确校准被校准温度测量设备的精度;
(2)建立适用于干体温度校验仪1的单个均热块12的温度场模型,以及建立适用于干体温度校验仪1的多个均热块12的温度场模型库,从而快速计算被校准温度测量设备的实际温度和快速校准被校准温度测量设备的精度,应用范围广,校准效率和精度高,适用于各种短支温度测量设备的校准。
本发明实施例通过计算分别放置被校准温度测量设备探头和标准温度传感器探头的两个测温孔的温差,建立适用于干体温度校验仪的多个均热块的温度场模型库,实现快速计算被校准温度测量设备的实际温度和快速校准被校准温度测量设备的精度。本发明实施例方法应用范围广,校准效率和精度高,适用于各种短支温度测量设备的校准。
本领域技术人员应当理解,这些实施例或实施方式仅用于说明本发明而不限制本发明,对本发明所做的各种等价变型和修改均属于本发明公开内容。

Claims (10)

  1. 一种利用干体温度校验仪校准短支温度测量设备的方法,所述干体温度校验仪(1)的炉体内置有均热块(12),均热块(12)内设置有两个测温孔,分别为第一测温孔(131)和第二测温孔(132);所述方法包括以下步骤:
    步骤S1,获取指定均热块(12)的温度场模型库,并存储在该干体温度校验仪(1)的存储器内;
    步骤S2,将第一标准温度传感器(21)和被校准温度测量设备(3)的探头分别***到内置于干体温度校验仪(1)的指定均热块(12)的第一测温孔(131)和第二测温孔(132)内,将第一标准温度传感器(21)的温度控制在T1,获取被校准温度测量设备(3)的测量温度T1ˊ;
    步骤S3,根据干体温度校验仪(1)内存储的所述指定均热块(12)的温度场模型库,获取所述指定均热块(12)在温度T1下的温差值ΔT1,ΔT1为放置在第一测温孔(131)内的第一标准温度传感器(21)探头和放置在第二测温孔(132)的被校准温度测量设备(3)探头之间的温差值;
    步骤S4,计算被校准温度测量设备(3)的实际温度T1ˊˊ,其中,T1ˊˊ=T1+ΔT1,将T1ˊˊ和T1ˊ进行比较以校准单个温度点下被校准温度测量设备(3)的精度。
  2. 根据权利要求1所述的方法,所述步骤S4之后还包括:
    步骤S5,将T1依次变更成为T2,T3,T4,……,Tn,重复步骤S2至S4,被校准温度测量设备(3)的测量温度依次为T1ˊ,T2ˊ,T3ˊ,T4ˊ,……,Tnˊ,计算被校准温度测量设备(3)的实际温度依次为T2ˊˊ,T3ˊˊ,T4ˊˊ,……,Tnˊˊ,以校准被校准温度测量设备(3)在多个温度点下的精度。
  3. 根据权利要求1所述的方法,所述第一标准温度传感器(21)为热电阻。
  4. 根据权利要求1所述的方法,所述均热块(12)的第一测温孔(131)和/或第二测温孔(132)的深度与被校准温度测量设备(3)的长度相等。
  5. 根据权利要求1至4任一项所述的方法,第一标准温度传感器(21)依次通过第一测量模块(41)、控制模块(5)电连接到干体温度校验仪(1)的控温元 件(16)形成闭环温度反馈控制回路。
  6. 根据权利要求5所述的方法,第一测量模块(41)和控制模块(5)集成为一测量控制模块。
  7. 根据权利要求5或6所述的方法,在所述步骤S1中,获取温度场模型库的方法包括以下步骤:
    步骤S11,将第一标准温度传感器(21)和第二标准温度传感器(22)的探头分别***干体温度校验仪(1)的均热块(12)的第一测温孔(131)和第二测温孔(132)内;将第一标准温度传感器(21)的温度控制在温度值T1,第二标准温度传感器(22)的测量温度值为T1ˊˊˊ,计算ΔT1=T1ˊˊˊ-T1;
    步骤S12,改变T1的值为T2、T3、T4……Tn,并重复步骤S11,测定在不同温度下的温差值ΔT2、ΔT3、ΔT4……ΔTn,并建立针对该均热块(12)的温度场模型并存储在干体温度校验仪(1)的存储器内。
  8. 根据权利要求7所述的方法,所述步骤S12之后还包括:
    步骤S13,将干体温度校验仪(1)内的均热块(12)依次更换其它不同型号的均热块,重复步骤S11至S12,测定该干体温度校验仪(1)的多个指定均热块(12)的温度场模型,建立适用于干体温度校验仪(1)的多个均热块(12)的温度场模型库并存储在干体温度校验仪(1)的存储器内。
  9. 根据权利要求7或8所述的方法,被校准温度测量设备(3)和第二标准温度传感器(22)电连接至与第一测量模块(41)独立的第二测量模块(42)。
  10. 根据权利要求1至9任一项所述的方法,所述均热块(12)的测温孔的孔深小于所述均热块(12)高度的2/3。
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