WO2019154077A1 - 混合动力驱动***及车辆 - Google Patents
混合动力驱动***及车辆 Download PDFInfo
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- WO2019154077A1 WO2019154077A1 PCT/CN2019/072732 CN2019072732W WO2019154077A1 WO 2019154077 A1 WO2019154077 A1 WO 2019154077A1 CN 2019072732 W CN2019072732 W CN 2019072732W WO 2019154077 A1 WO2019154077 A1 WO 2019154077A1
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- Prior art keywords
- drive
- motor
- drive system
- vehicle
- engine
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- B60W—CONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
- B60W20/00—Control systems specially adapted for hybrid vehicles
- B60W20/10—Controlling the power contribution of each of the prime movers to meet required power demand
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60W—CONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
- B60W20/00—Control systems specially adapted for hybrid vehicles
- B60W20/10—Controlling the power contribution of each of the prime movers to meet required power demand
- B60W20/13—Controlling the power contribution of each of the prime movers to meet required power demand in order to stay within battery power input or output limits; in order to prevent overcharging or battery depletion
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60W—CONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
- B60W20/00—Control systems specially adapted for hybrid vehicles
- B60W20/20—Control strategies involving selection of hybrid configuration, e.g. selection between series or parallel configuration
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60W—CONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
- B60W20/00—Control systems specially adapted for hybrid vehicles
- B60W20/40—Controlling the engagement or disengagement of prime movers, e.g. for transition between prime movers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60W—CONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
- B60W30/00—Purposes of road vehicle drive control systems not related to the control of a particular sub-unit, e.g. of systems using conjoint control of vehicle sub-units
- B60W30/18—Propelling the vehicle
- B60W30/188—Controlling power parameters of the driveline, e.g. determining the required power
- B60W30/1882—Controlling power parameters of the driveline, e.g. determining the required power characterised by the working point of the engine, e.g. by using engine output chart
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60W—CONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
- B60W30/00—Purposes of road vehicle drive control systems not related to the control of a particular sub-unit, e.g. of systems using conjoint control of vehicle sub-units
- B60W30/18—Propelling the vehicle
- B60W30/188—Controlling power parameters of the driveline, e.g. determining the required power
- B60W30/1886—Controlling power supply to auxiliary devices
- B60W30/1888—Control of power take off [PTO]
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K6/00—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
- B60K6/20—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
- B60K6/42—Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by the architecture of the hybrid electric vehicle
- B60K6/46—Series type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60Y—INDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
- B60Y2200/00—Type of vehicle
- B60Y2200/10—Road Vehicles
- B60Y2200/14—Trucks; Load vehicles, Busses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60Y—INDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
- B60Y2200/00—Type of vehicle
- B60Y2200/90—Vehicles comprising electric prime movers
- B60Y2200/92—Hybrid vehicles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60Y—INDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
- B60Y2400/00—Special features of vehicle units
- B60Y2400/82—Four wheel drive systems
Definitions
- the present invention relates to the field of vehicle technology, and in particular, to a hybrid drive system and a vehicle.
- new energy vehicles mainly include pure electric vehicles and hybrid vehicles.
- hybrid power is an important transition technology for the development of new energy vehicles. It has the characteristics of fully utilizing the advantages of electric drive and traditional engine drive, and can solve the problems of pure electric vehicles in terms of power and driving range, and industrialization. The prospects are good, and major companies are racing to develop and launch hybrid electric vehicle products.
- the hybrid system is mainly based on the extended program.
- the extended-power system is more effective for the commercial vehicles that mainly run in urban conditions, but it is often used in suburban conditions and high speed.
- the energy saving rate is not obvious.
- the system includes an engine and a generator that is capable of generating electricity under the drive of the engine to power the motor drive system and/or to charge the power battery device; the hybrid drive system further comprising:
- a vehicle controller which is configured to control an engine and/or a generator of the range extender system to generate a driving force
- the range extender system is mechanically coupled to a main coupling mechanism to transmit the generated driving force to a main drive shaft of the vehicle through the main coupling mechanism to drive the wheels on both sides of the drive shaft to rotate.
- the vehicle further includes one or more slave drive shafts, wherein the motor drive system includes a motor drive subsystem corresponding to at least one of the master drive shaft and the slave drive shaft, the motor The drive subsystem is arranged to transmit the generated driving force to the corresponding drive shaft.
- the motor drive system includes a motor drive subsystem corresponding to at least one of the master drive shaft and the slave drive shaft, the motor The drive subsystem is arranged to transmit the generated driving force to the corresponding drive shaft.
- the motor drive system includes a motor drive subsystem corresponding to the main drive shaft, and the motor drive subsystem includes a main drive motor, and the main drive motor is mechanically coupled to the main coupling mechanism to The generated driving force is transmitted to the main drive shaft of the vehicle by the main coupling mechanism.
- the motor drive system includes a motor drive subsystem corresponding to the slave drive shaft, the motor drive subsystem including two sub-drive motors, each of which drives a wheel rotation of the slave drive shaft side.
- the motor drive subsystem includes two sub-drive motors that transmit driving force to the slave drive shaft via the coupling structure to drive the wheels on both sides of the drive shaft.
- the main drive motor includes two drive motors connected via a coupling mechanism.
- the mechanical connection of the range extender system to the main coupling mechanism includes: the generator is mechanically coupled to the main coupling mechanism via a clutch to drive the engine and/or under the control of the vehicle controller The driving force generated by the generator is transmitted to the main coupling mechanism.
- the engine and generator of the range extender system are coupled via a clutch to enable disconnection of the engine and generator under control of the vehicle controller.
- mechanically connecting the range extender system to the main coupling mechanism includes: the engine is mechanically coupled to the main coupling mechanism via a clutch to drive a driving force generated by the engine under the control of the vehicle controller Transfer to the primary coupling mechanism.
- the hybrid drive system further includes a hydraulic drive system corresponding to the at least one slave drive shaft, the hydraulic drive system including a drive oil pump and two drive motors, the drive force generated by the engine being transmitted via a power take-off To the hydraulic drive system, the wheels of the slave drive shafts are respectively driven to rotate by the two drive motors.
- the hydraulic drive system further includes a separating device disposed between the power take-off and a driving oil pump of the hydraulic drive system, wherein
- the vehicle controller is configured to control a separation state of the separation device to determine whether to transmit a driving force to the drive oil pump.
- the vehicle controller is configured to control the hybrid drive system to be in different operating modes according to a predetermined control strategy, including: a pure electric mode, an extended range drive mode, an engine drive mode, a hybrid drive mode, and an in-situ operation. Power generation mode, and energy recovery mode.
- the hybrid drive system is in a pure electric mode under the control of the vehicle controller:
- the power battery device supplies power to the motor drive system
- the generator When the vehicle power demand is large, the generator is controlled to operate as a drive motor and the connection between the generator and the engine is disconnected; and the power battery device supplies power to the motor drive system and/or the generator.
- the hybrid drive system is in an extended range drive mode, and under the control of the vehicle controller, the generator generates power under the driving of the engine to supply power to the motor drive system, and/or The power battery device is charged.
- the hybrid drive system is in an engine drive mode, and under the control of the vehicle controller, if the generator is mechanically coupled to the main coupling mechanism via a clutch, the generator is neither driven Does not generate electricity, only follows the engine idling.
- the hybrid drive system is in a hybrid drive mode, and the engine and the motor drive system jointly drive the wheel to rotate under the control of the vehicle controller.
- the hybrid drive system is in an energy recovery mode, and under the control of the vehicle controller, the coasting feedback force or the brake feedback force of the vehicle is transmitted to the drive motor of the motor drive system via the shifting mechanism,
- the drive motor operates as a generator, and the generated electrical energy charges the power battery device or supplies power to the vehicle electrical load.
- the hybrid drive system is in an in-situ power generation mode, and under the control of the vehicle controller, when the power of the power battery device is low and the vehicle is at a standstill state, the engine drives the generator to the power battery. The device is charged.
- a vehicle comprising the hybrid drive system of any of the above embodiments.
- the vehicle is a multi-drive shaft commercial vehicle.
- the energy required for driving the main drive motor can be derived from the range extender system and/or the power battery device to realize distributed energy supply, effectively solving the short driving range of the pure electric drive scheme.
- the vehicle controller of the hybrid drive system can generate the driving force for the engine and/or generator of the range controller system for different application conditions. For example, for urban conditions, by using a series function to drive the vehicle to operate the range extender system in the high efficiency zone, the range extender system provides energy to the main drive motor to drive the vehicle, and the excess power it emits can charge the power battery. Effectively improve the economy of the vehicle. For suburban and high-speed working conditions, the engine can be directly involved in vehicle driving without the need to convert mechanical-electrical-mechanical energy, thereby effectively improving vehicle economy.
- the present invention can not only realize different forms of energy supply, but also implement different forms of power drive.
- the power driving is realized by the engine, and the invention selects a suitable driving mode for different working conditions, which can not only improve the economy of the vehicle, It can also effectively meet the special emission requirements of certain urban areas.
- FIG. 1 is a schematic structural view of a hybrid drive system according to a first embodiment of the present invention
- FIG. 2 is a schematic structural view of a hybrid drive system according to a second embodiment of the present invention.
- FIG. 3 is a schematic structural view of a hybrid drive system according to a third embodiment of the present invention.
- FIG. 4 is a schematic structural view of a hybrid drive system according to a fourth embodiment of the present invention.
- Figure 5 is a schematic structural view of a hybrid drive system according to Embodiment 5 of the present invention.
- FIG. 6 is a schematic structural view of a hybrid drive system according to Embodiment 6 of the present invention.
- FIG. 7 is a schematic structural view of a hybrid drive system according to Embodiment 7 of the present invention.
- Figure 8 is a block diagram showing the structure of a hybrid drive system according to an eighth embodiment of the present invention.
- Figure 9 is a block diagram showing the structure of a hybrid drive system according to Embodiment 9 of the present invention.
- the hybrid system of commercial vehicles is mainly based on the extended program.
- the extended-power system is more effective for commercial vehicles that mainly run in urban conditions, but it is often used in suburban and high-speed conditions.
- the energy saving rate is not obvious. The following two options are described.
- a dual-motor hybrid system Intelligent Multi Mode Drive
- a gasoline engine powered by Atkinson cycle an e-CVT (Electroically Continuously Variable Transmission) containing a generator, a drive motor, and a power splitter ) Electrically-type continuously variable transmission, PCU (Power Control Unit), lithium battery pack and other components.
- e-CVT Electrically-type continuously variable transmission
- PCU Power Control Unit
- the pure electric drive mode is used when the city traffic jam requires low speed.
- the energy that drives the vehicle is directly derived from the lithium battery pack of the vehicle.
- the power stored in the lithium battery pack is supplied to the drive motor via the PCU to drive the two front wheels to rotate.
- it is converted to hybrid drive mode.
- part of the energy of the driving motor is derived from the electric energy generated by the engine to drive the generator, and the other part of the energy is derived from the power battery.
- the power separation device is normally connected, all power is directly supplied by the engine, and the battery pack is in a standby state, and can be converted to the hybrid drive mode at any time when further acceleration is required.
- the core idea of the hybrid system is to achieve efficient driving by switching between different modes.
- the hybrid system consists of an engine, a planetary gear, an MG1 motor, an MG2 motor, and a power battery.
- the core idea of the power system is to realize different driving modes by adjusting the planetary gear structure, which is the core of the hybrid system.
- the function of in-situ power generation can be realized through the adjustment of the planetary gears and the two motors; at the start and low-speed driving, it can be driven purely by electric power;
- the engine drives the MG1 to generate electricity and supplies power to the MG2.
- the MG2 drives the whole vehicle, and the excess energy supplies the power battery.
- the high-load driving mode is realized.
- the engine drives the MG2 and MG1, the MG2 drives the vehicle, and the MG1 charges the power battery; Mode driving, at this time the whole vehicle is driven by MG1, MG2 and engine.
- the two power systems can realize the mixing function (string and parallel function), but the second scheme structure is driven by the electric motor under the pure electric working condition of the energy recovery machine. Turn the engine, the efficiency is low.
- the engine has only a single-speed ratio deceleration function, and the adjustable engine efficiency range is narrow. Because the engine is directly connected to the generator, when the engine is directly driven, the generator needs to be dragged, which has certain efficiency. Loss; and only one motor works when pure electric drive, the power and size of the drive motor are required to be large, and the selectivity of the whole vehicle is poorly matched and arranged.
- an embodiment of the present invention provides a hybrid driving system, which is hereinafter described by various embodiments.
- the hybrid drive system provided by the embodiment of the invention is described in detail.
- FIG. 1 is a schematic structural view of a hybrid drive system according to an embodiment of the present invention.
- the hybrid drive system may include a power battery unit 1, a range extender system 2, and a main drive motor 3, wherein the power battery unit 1 is provided for supplying power to the main drive motor 3.
- the range extender system 2 may include an engine 201 and a generator 202 that is capable of generating electricity under the driving of the engine 201 to supply power to the main drive motor 3 and/or to charge the power battery device 1.
- the hybrid drive system may also include a vehicle controller (not shown) that is configured to control the engine 201 and/or the generator 202 in the range extender system 2 to generate a driving force.
- the range extender system 2 and the main drive motor 3 are mechanically coupled to the main coupling mechanism 4, respectively, to transmit the driving force generated by the main coupling mechanism 4 to a main drive shaft 5 of the vehicle.
- the wheels on either side of the drive shaft rotate.
- the vehicle controller can separately control the rangeter system 2 and the motor drive system (not shown) to generate driving force or control both to generate driving force, and drive the driving through the main coupling mechanism 4.
- the force is transmitted to the main drive shaft 5 of the vehicle, which in turn drives the wheels on either side of the drive shaft to rotate.
- the main drive motor 3 belongs to the motor drive system.
- the hybrid drive system according to an embodiment of the present invention can be powered in different forms from the perspective of driving.
- the hybrid drive system provided by this embodiment can realize the series and parallel structural characteristics at the same time to realize the hybrid function, and the energy required for driving the main drive motor 3 can come from the range extender system 2 and/or the power battery device 1 to realize The distributed energy supply solves the problem of short driving range of the pure electric drive scheme.
- the fuel of the engine in the extended program system 2 can use gasoline, diesel, natural gas, methanol and the like.
- the battery requires more energy, from cost and space. It is considered that the possibility of implementation is small, and therefore, the hybrid drive system provided by the embodiment of the present invention is particularly suitable for a commercial vehicle.
- the vehicle may include one or more slave drive shafts 6 in addition to the main drive shaft 5.
- the hybrid drive system may also include a motor drive subsystem 7 corresponding to each of the slave drive shafts 6, each of which may be configured to drive wheel rotation of each of the slave drive shafts 6.
- the range extender system 2 and/or the power battery unit 1 supplies power to the motor drive subsystem under the control of the vehicle controller.
- multiple drive motors can be set. By adjusting the load rate of the drive motor, each drive motor can work in the high efficiency zone under common working conditions.
- the hybrid drive system may not include the above-described main drive motor 3, and the motor drive system in the hybrid drive system includes the motor drive subsystem 7 shown in FIG. 1, and the motor drive subsystem 7 may The driving of the wheel from the side of the drive shaft 6 is also driven, and the driving force generated by the driving shaft 6 can be transmitted to the main drive shaft 5 of the vehicle via the main coupling mechanism 4 to rotate the wheels on both sides of the drive shaft.
- the motor drive system includes a motor drive subsystem corresponding to at least one of the main drive shaft 5 and the slave drive shaft 6, the motor drive subsystem being configured to drive the generated drive force Transfer to the corresponding drive shaft.
- the main drive motor 3 mechanically connected to the main coupling mechanism 4 introduced in the foregoing belongs to the motor drive subsystem corresponding to the main drive shaft 5, and the main drive motor 3 transmits the generated drive force to the vehicle through the main coupling mechanism 4.
- the motor drive subsystem 7 corresponding to the slave drive shaft 6 has been previously described, and will not be described again here.
- the series function can be used to drive the whole vehicle, so that the range extender system 2 operates in the high efficiency area, and the range extender system 2 provides energy to the main drive motor drive.
- the vehicle, the excess power generated by the range extender system 2 can charge the power battery unit 1, improving the economy of the vehicle and making the vehicle meet the emission requirements.
- the engine 201 can be directly involved in driving without mechanical energy-electric energy-mechanical energy conversion, and the vehicle economy is high.
- the hybrid drive system includes a range extender system comprised of an engine 50 and a generator 30, and a primary coupling mechanism 21 coupled to the range extender system, the primary coupling mechanism 21 also simultaneously
- Main drive motor 60 is coupled and main coupling mechanism 21 is coupled to the main drive shaft via shifting mechanism 10. Additionally, the main drive motor 60 can also be electrically coupled to the power battery unit 110.
- the range extender system can be mechanically coupled to the primary coupling mechanism 21, preferably by the generator 30 in the range extender system via the clutch 20 to the primary coupling mechanism 21 for use in the vehicle controller (not in the vehicle)
- the driving force generated by the engine 50 and/or the generator 30 is transmitted to the main coupling mechanism 21 under the control of the drawing.
- the vehicle can include two slave drive shafts, and the hybrid drive system can also include sub-drive systems corresponding to the two slave drive shafts, respectively.
- Each sub-drive system belongs to the motor drive subsystem.
- Each of the sub-drive systems includes two sub-drive motors (e.g., sub-driver motor 80 and sub-driver motor 70, sub-driver motor 120, and sub-driver motor 130), each of which drives the wheel of the slave drive shaft to rotate.
- each of the sub-drive motors is coupled to the slave drive shaft via a shifting mechanism, and each of the sub-drive motors can be electrically connected to the power battery device 110.
- the sub-drive motor 70, the sub-drive motor 80, the shifting mechanism 90, and the shifting mechanism 100 can be used as an electric drive subsystem.
- a plurality of electric drive subsystems can be added. , to achieve multi-axis multi-wheel drive.
- the sub-drive motor 70, the sub-drive motor 80, the sub-drive motor 120, and the sub-drive motor 130 in the embodiment shown in FIG. 2 may be in the form of a drive such as a wheel motor or a hub motor, a shifting mechanism 90, a shifting mechanism 110,
- the shifting mechanism 140 and the shifting mechanism 150 may integrate the differential function or may not integrate the differential function.
- the shifting mechanism does not integrate the differential function
- the sub-drive motor 70, the sub-drive motor 80, the sub-drive motor 120, and the sub-drive motor 130 pass The speed control function realizes the differential function of the wheel.
- the hybrid drive system includes not only the main drive motor 60 but also a plurality of sub drive motors (eg, the sub drive motor 70, the sub drive motor 80, the sub drive motor 120, and the sub drive motor 130). Therefore, a hybrid drive of the engine, a single drive motor and/or a plurality of drive motors can be realized, and the combination of the engine and/or different drive motor forms can be realized according to different vehicle models, thereby improving the efficiency of the hybrid drive system.
- a hybrid drive of the engine a single drive motor and/or a plurality of drive motors can be realized, and the combination of the engine and/or different drive motor forms can be realized according to different vehicle models, thereby improving the efficiency of the hybrid drive system.
- the vehicle controller may be configured to control the hybrid drive system to be in different operating modes according to a predetermined control strategy, such as a pure electric mode, an extended range drive mode, an engine drive mode, and a hybrid drive mode. Ground generation mode, and energy recovery mode. The following describes each working mode separately.
- the hybrid drive system is in pure electric mode. Under the control of the vehicle controller, when the vehicle power demand is small, the power battery device supplies power to the motor drive system, such as the main drive motor in the motor drive system; When the vehicle power demand is large, the generator is controlled to operate as a drive motor, and the connection between the generator and the engine is disconnected; and the power battery device supplies power to the motor drive system and/or the generator, such as the power battery device as the main drive motor, and / or generator, and / or sub-drive motor power. There may be a plurality of sub-drive motors therein. It should be noted that in the pure electric mode, it is necessary to ensure that the power battery device is sufficiently charged to supply power to the driving motor.
- Extended range drive mode The hybrid drive system is in the extended range drive mode.
- the generator Under the control of the vehicle controller, the generator generates electricity under the drive of the engine to supply power to the motor drive system, such as the generator generates electricity under the drive of the engine.
- the main drive motor and/or the sub drive motor power and/or charge the power battery unit.
- the power battery device in this mode can also supply power to the main drive motor and/or the sub drive motor at the same time.
- Engine drive mode The hybrid drive system is in the engine drive mode. Under the control of the vehicle controller, if the generator is mechanically connected to the main coupling mechanism via the clutch, the generator neither drives nor generates power, but only follows the engine idling. It is directly driven by the engine. For example, under highway or high-speed conditions, the engine can be directly involved in driving. At this time, the energy of the engine is directly outputted in the form of mechanical energy, without mechanical energy-electric energy-mechanical energy conversion, thereby improving the driving efficiency.
- Hybrid drive mode The hybrid drive system is in a hybrid drive mode. Under the control of the vehicle controller, the engine and the motor drive system jointly drive the wheel rotation, such as the engine, the main drive motor and/or the sub-drive motor jointly drive the wheel to rotate. In this mode, the engine will directly participate in the drive, and the main drive motor and/or the sub-drive motor will also participate in the drive. The energy of the drive motor comes from the power generated by the engine to drive the generator and/or the power provided by the power battery device. This mode is more suitable for situations where the vehicle requires more power.
- the hybrid drive system is in the energy recovery mode. Under the control of the vehicle controller, the vehicle's coasting feedback force or brake feedback force is transmitted to the drive motor of the motor drive system through the shifting mechanism, such as the main drive motor. At this time, the driving motor (such as the main driving motor) works as a generator, and the generated electric energy charges the power battery device or uses the electrical load of the entire vehicle.
- the electrical appliances of the whole vehicle may include a display, an audio, an air conditioner, and the like provided on the automobile.
- the hybrid drive system is in the in-situ power generation mode. Under the control of the vehicle controller, the engine drives the generator to charge the power battery device. This mode is suitable for the power battery device with low power and the vehicle is at In the case of a stationary state.
- the hybrid drive system shown in Fig. 2 can operate separately in the above six modes of operation.
- the following is an example of the working process of each component in the hybrid drive system under different working modes.
- the power battery device 110 supplies energy to the main drive motor 60, and the generated driving force of the main drive motor 60 is transmitted to the shifting mechanism 10 via the main coupling mechanism 21, thereby passing through the main drive.
- the shaft drives the wheel to rotate.
- the shifting mechanism 10 can integrate the deceleration and differential functions.
- the generator 30 can be controlled to operate as a drive motor according to the signal of the vehicle controller, and the sub-drive motor 70 and the sub-drive motor 80 can be controlled to operate, and / Alternatively, sub-driver motor 120, sub-driver motor 130 operates, and/or generator 30 operates.
- Power battery unit 110 provides energy to main drive motor 60, sub-driver motor 70, sub-driver motor 80, and/or sub-driver motor 120, sub-driver motor 130, and/or generator 30.
- the driving force is generated by the main drive motor 60 and/or the sub drive motor (such as the sub drive motor 70, the sub drive motor 80, the sub drive motor 120, and the sub drive motor 130 in FIG. 2), and Driving the respective wheels drives the vehicle, and the energy of the main drive motor 60 and/or the sub-drive motors is provided by a range extender system consisting of the engine 50 and the generator 30 and/or provided by the power battery unit 110.
- the sub drive motor such as the sub drive motor 70, the sub drive motor 80, the sub drive motor 120, and the sub drive motor 130 in FIG. 2
- Driving the respective wheels drives the vehicle
- the energy of the main drive motor 60 and/or the sub-drive motors is provided by a range extender system consisting of the engine 50 and the generator 30 and/or provided by the power battery unit 110.
- the clutch 40 is closed, the engine 50 drives the generator 30 to generate electricity via the clutch 40, and the vehicle controller controls the specific drive motor to participate in the work according to the requirements of the entire vehicle.
- the vehicle controller controls the main drive motor 60 according to the power required by the vehicle.
- And/or sub-driver motor 70, sub-driver motor 80, and/or sub-driver motor 120, sub-driver motor 130 operate.
- the energy of the above drive motor may also be provided by the power battery unit 110 and/or the range extender system based on calculations by the vehicle controller.
- both the clutch 40 and the clutch 20 are closed, and the fuel is converted into mechanical energy by the engine 50.
- the wheels are driven by the clutch and the shifting mechanism 10 to drive the vehicle.
- the main drive motor 60 does not operate.
- the engine 50 generates a driving force, and transmits the driving force to the main driving shaft via the clutch 40, the generator 30, the clutch 20, the main coupling mechanism 21, and the shifting mechanism 10, and the main driving shaft drives the wheels on both sides thereof to rotate.
- the vehicle is driven.
- the clutch 40 and the clutch 20 are closed, but the generator 30 neither drives nor generates power, but simply follows the engine 50 to idle, thereby realizing the engine drive mode.
- the vehicle In the hybrid drive mode, the vehicle is jointly driven by the engine 50 and the drive motor (including the main drive motor 60 and/or the sub-drive motor), and the drive motor energy may be increased by the power battery device 110 and/or according to the control signal of the vehicle controller.
- the program system provides that the range extender system can generate power at different speeds or power follow-up mode.
- the engine 50 drives the vehicle to travel via the clutch 40, the generator 30, the clutch 20, the main coupling mechanism 21, and the shifting mechanism 10, at which time the generator 30 neither generates electricity nor drives. Only the engine is idling; at the same time, the power battery unit 110 supplies energy to the main drive motor 60, and/or the sub drive motor 70, the sub drive motor 80, and/or the sub drive motor 120, and the sub drive motor 130.
- the above drive motors are driven by the respective shifting mechanisms to drive the wheels on both sides of the drive shaft where the shifting mechanism is located.
- the engine 50 drives the generator 30 to generate electricity in addition to the vehicle driving.
- the engine 50 passes the clutch 40, the generator 30, the clutch 20, the main coupling mechanism 21, and the shifting speed.
- the mechanism 10 drives the vehicle to travel while the generator 30 operates as a generator.
- the energy of the drive motor is controlled by the control signal of the vehicle controller by the power battery unit 110 and/or the range extender system.
- the engine 50 drives the generator 30 to generate electricity via the clutch 40. At this time, the electric energy generated by the generator 30 can be charged to the power battery device 110 or to the electrical load.
- the wheel is transmitted to a corresponding drive motor (such as a main drive motor via a shifting mechanism (such as the shifting mechanism 10, the shifting mechanism 90, the shifting mechanism 100, etc.) connected thereto.
- a corresponding drive motor such as a main drive motor via a shifting mechanism (such as the shifting mechanism 10, the shifting mechanism 90, the shifting mechanism 100, etc.) connected thereto.
- Sub-drive motor 70, sub-drive motor 80, etc. the drive motor operates as a generator at this time, and the generated electric energy charges the power battery device 110.
- the main drive motor 60, and/or the sub-drive motor 70, the sub-drive motor 80, and/or the sub-drive motor 120, the sub-drive motor 130, and/or the generator are controlled at the time of energy recovery according to a control signal of the vehicle controller. 30 works as a generator.
- FIG. 3 is a schematic structural view of a hybrid drive system according to Embodiment 3 of the present invention.
- the difference between the hybrid drive system of Figure 3 and the hybrid drive system of Figure 2 is primarily in the structure of the motor drive subsystem.
- the sub-drive motor 70, the sub-drive motor 80, the shifting mechanism 90, and the shifting mechanism 100 can be regarded as one motor drive subsystem.
- Wheel drive. 3 shows a sub-drive motor 70, a coupling mechanism 160, a sub-drive motor 80, and a shifting mechanism 90 to form a motor drive subsystem.
- the motor drive subsystem shown in FIG. 3 also includes two sub-drive motors, such as a sub-drive motor 70 and a sub-drive motor 80.
- the two sub-drive motors are transmitted by the coupling mechanism 160 to the slave drive shaft to drive the shaft.
- the wheels on the side rotate.
- the biggest advantage of this embodiment is the single-axis dual-motor drive.
- the dual-motor works at full time.
- the whole vehicle is under no-load, it can work with a single motor, which can improve the economy of the whole vehicle.
- the motor can be adjusted under different loads of the whole vehicle. The working area is thus optimized to optimize the economy of the vehicle.
- the sub-drive motor 70, the coupling mechanism 160, the sub-drive motor 80, and the shifting mechanism 90 constitute an electric drive subsystem in FIG.
- multiple sub-drive systems can be added to achieve multi-axis multi-wheel drive.
- the sub-drive motor 70, the coupling mechanism 160, the sub-drive motor 80, and the shifting mechanism 90 form an electric drive subsystem.
- a plurality of such sub-drive systems can be added to realize multi-axis and multi-wheel.
- the driving concept is the same.
- the biggest difference between FIG. 4 and FIG. 2 is that the main drive motor 60 of FIG. 2 is equivalent to the integrated system of the sub-drive motor 70, the coupling mechanism 160, the sub-drive motor 80, and the shifting mechanism 90 of FIG.
- the hybrid drive system further includes a hydraulic drive system corresponding to at least one slave drive shaft, the hydraulic drive system including a drive oil pump 180 and two drive motors (such as drive motor 200, drive motor 210 in FIG. 5), drive generated by engine 50
- the force is transmitted to the hydraulic drive system via a power take-off 240 to drive the rotation of the wheels from both sides of the drive shaft by the two drive motors.
- the hydraulic drive system further includes a separating device 250 disposed between the power take-off 240 and the drive oil pump 180 of the hydraulic drive system, wherein the vehicle controller (not shown) is disposed at The separation state of the separation device 250 is controlled to determine whether or not the driving force is transmitted to the driving oil pump 180.
- the driving force generated by the engine 50 is transmitted to the separating device 250 via the power take-off 240, and the separating device 250 can transmit the driving force from the engine 50 to the driving oil pump 180.
- the separating device 250 can also be in a disengaged state without transmitting the driving force of the engine 50.
- the driving oil pump 180 converts the received driving force into a hydraulic output to the driving motor 200 and the driving motor 210, and further drives the rotation of the wheels from both sides of the driving shaft via the shifting mechanism 90 and the shifting mechanism 100.
- the separation device 260 can also be in a closed state, at which time multiple hydraulic drive systems operate and are combined with the engine 50 and/or the main drive motor 60 for the entire vehicle. The power is improved.
- the vehicle speed is high, since the hydraulic loss is large, the separating device 250 and the separating device 260 are in a separated state at this time, and the hydraulic drive is withdrawn. Since the hydraulic drive provides a large torque at a low speed, when the distributed drive form is realized, the engine 50, the main drive motor 60, and the generator 30 can reduce the torque when matching, thereby making the development of components easier. This method can be used in vehicles with high dynamic requirements under special conditions.
- the embodiment of the present invention is substantially the same as the structure of the embodiment shown in FIG. 2.
- the main difference is that the embodiment of FIG. 6 will drive the sub-drive motor 80, the shifting mechanism 90, the sub-drive motor 70, and the shifting mechanism 100 of FIG.
- the sub-drive motor 80 and the sub-drive motor 70 in the motor drive subsystem formed may employ a wheel motor or a hub motor.
- the present invention can also add a plurality of such motor drive subsystems to realize multi-axis multi-wheel drive.
- the engine 50 is mechanically coupled to the main coupling mechanism 21 via the clutch 20 to transmit the driving force generated by the engine 50 to the main control under the control of the vehicle controller (not shown).
- Coupling mechanism 21 the generator 30 is at the front end of the engine 50 and is only used for power generation. That is, when the clutch 20 is disconnected, the generator 30 and the engine 50 constitute a range extender system, and the working mode can be fixed point power generation at multiple speed points, or Power follows power generation.
- FIG. 7 the embodiment of the present invention is substantially the same as the architecture of the embodiment shown in FIG. 2.
- the main difference is that FIG. 7 comprises a sub-drive motor 80, a coupling mechanism 160, a sub-drive motor 70, and a shifting mechanism 90 to form a motor drive subsystem.
- multiple motor drive subsystems can be added to achieve multi-axis multi-wheel drive.
- the biggest advantage of this solution is single-axis dual-motor drive.
- the two-motor works at full time.
- the whole vehicle is under no-load, it can work with a single motor, which can improve the economy of the whole vehicle.
- the motor can be adjusted under different loads of the whole vehicle. Work area to achieve optimized vehicle economy.
- the generator 30 is at the front end of the engine 50 and is only used for power generation. That is, when the clutch 20 is disconnected, the generator 30 and the engine 50 constitute a range extender system, and the working mode can generate power at multiple speed points. Power can be followed to generate electricity.
- the embodiment of the present invention is substantially the same as the architecture of the embodiment shown in FIG. 2.
- the main difference is that the embodiment of FIG. 8 combines the main drive motor 60, the main coupling mechanism 21, and the shifting mechanism 10 into a motor drive subsystem.
- the engine 50, the main coupling mechanism 21, and the shifting mechanism 10 constitute an engine drive subsystem.
- the biggest advantage of this solution is the single-axis dual-drive system. When the whole vehicle is fully loaded, the dual-drive system works all the time. When the whole vehicle is under no-load, it can work with a single motor, which can improve the economy of the whole vehicle and can adjust the double when the vehicle is loaded with different loads. Drive the working area of the system to optimize the economy of the vehicle.
- the generator 30 is at the front end of the engine 50 and is only used for power generation. That is, when the clutch 20 is disconnected, the generator 30 and the engine 50 constitute a range extender system, and the working mode can generate power at multiple speed points. By powering the entire vehicle, it is also possible to charge the power battery unit 110 or to generate power in a power following mode.
- the embodiment of the present invention is substantially the same as the architecture of the embodiment shown in FIG. 2.
- the main difference is that the embodiment of FIG. 9 combines the main drive motor 60, the main coupling mechanism 21, and the shifting mechanism 10 into a motor drive subsystem.
- the engine 50, the main coupling mechanism 21, and the shifting mechanism 10 constitute an engine drive subsystem, and the generator 30, the main coupling mechanism 21, and the shifting mechanism 10 constitute a generator drive subsystem.
- the biggest advantage of this solution is the single-axis three-drive system. When the whole vehicle is fully loaded, the three-drive system works all the time. When the whole vehicle is under no-load, it can be driven by a single motor, thus improving the economy of the whole vehicle and adjusting it under different loads of the whole vehicle.
- the working range of the three-drive system is optimized to optimize the economy of the vehicle.
- the generator 30 is at the rear end of the engine 50 and can be used for power generation and driving. That is, when the clutch 40 is disconnected, the generator 30 and the main coupling mechanism 21 and the shifting mechanism 10 form a generator drive subsystem.
- the generator 30 and the engine 50 constitute a range extender system, and the working mode can generate power at a plurality of speed points, and can supply power to the whole vehicle or power battery device. 110 charging, power generation mode can also be used.
- an embodiment of the present invention also provides a vehicle including the hybrid drive system of any of the above embodiments.
- the vehicle in this embodiment may be a multi-drive shaft commercial vehicle.
- the vehicle of an embodiment of the invention may be driven by an engine and/or a drive motor, and the energy of the drive motor may be provided by one or a combination of the energies provided by the power range unit, the engine and the range extender system of the generator.
- the invention can develop a new energy commercial vehicle according to actual needs and combine the characteristics of the hybrid driving system of the above embodiments to select different energy supply combinations and control strategies to achieve economic improvement.
- the distributed drive mainly considers the characteristics and operating characteristics of the commercial vehicle itself. Due to the wide range of commercial vehicles, the weight of the vehicle ranges from 3.5T to 49T. For lighter weight commercial vehicles, it can be considered to use a concentrated motor or a single motor for driving, but for other commercial vehicles of larger size and weight. If you consider the use of concentrated motor or single motor drive, the power and torque of the drive motor will be relatively large, but for the whole vehicle, the drive motor will be less efficient at low speed and low load operation (working at low speed and low speed). Torque interval) If two or more motor drives are considered in the pure electric mode, the drive efficiency can be improved by increasing the load rate of the drive motor to achieve distributed power drive. In addition, in the hybrid drive mode, distributed drive can be achieved by the engine, a single drive motor and/or multiple drive motors.
- the energy required for driving the main drive motor can be derived from the range extender system and/or the power battery device to realize distributed energy supply, effectively solving the short driving range of the pure electric drive scheme.
- the vehicle controller of the hybrid drive system can generate the driving force for the engine and/or generator of the range controller system for different application conditions. For example, for urban conditions, by using a series function to drive the vehicle to operate the range extender system in the high efficiency zone, the range extender system provides energy to the main drive motor to drive the vehicle, and the excess power it emits can charge the power battery. Effectively improve the economy of the vehicle. For suburban and high-speed working conditions, the engine can be directly involved in vehicle driving without the need to convert mechanical-electrical-mechanical energy, thereby effectively improving vehicle economy.
- the present invention can not only realize different forms of energy supply, but also implement different forms of power drive.
- the power driving is realized by the engine, and the invention selects a suitable driving mode for different working conditions, which can not only improve the economy of the vehicle, It can also effectively meet the special emission requirements of certain urban areas.
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Abstract
Description
Claims (20)
- 一种混合动力驱动***,包括动力电池装置、增程器***和电机驱动***,所述动力电池装置设置用于向所述电机驱动***供电,所述增程器***包括发动机和发电机,所述发电机能够在发动机的驱动下发电以向所述电机驱动***供电和/或向所述动力电池装置充电;所述混合动力驱动***还包括:整车控制器,设置用于控制所述增程器***的发动机和/或发电机产生驱动力;其中,所述增程器***与一主耦合机构机械连接,以通过所述主耦合机构将所产生的驱动力传输到车辆的一主驱动轴以驱动轴两侧的车轮转动。
- 根据权利要求1所述的混合动力驱动***,所述车辆还包括一个或多个从驱动轴,其中,所述电机驱动***包括对应于所述主驱动轴和从驱动轴中的至少一个驱动轴的电机驱动子***,所述电机驱动子***设置用于将所产生的驱动力传输到所对应的驱动轴。
- 根据权利要求2所述的混合动力驱动***,其中,所述电机驱动***包括对应于所述主驱动轴的电机驱动子***,则所述电机驱动子***包括一主驱动电机,所述主驱动电机与所述主耦合机构机械连接,以通过所述主耦合机构将所产生的驱动力传输到车辆的所述主驱动轴。
- 根据权利要求2所述的混合动力驱动***,其中,所述电机驱动***包括对应于所述从驱动轴的电机驱动子***,所述电机驱动子***包括两个子驱动电机,每个子驱动电机分别驱动该从驱动轴一侧的车轮转动。
- 根据权利要求4所述的混合动力驱动***,其中,所述电机驱动子***包括两个子驱动电机,所述两个子驱动电机经由耦合结构将驱动力传输到该从驱动轴以驱动轴两侧的车轮转动。
- 根据权利要求3所述的混合动力驱动***,其中,所述主驱动电机包括经由耦合机构连接的两个驱动电机。
- 根据权利要求1所述的混合动力驱动***,其中,所述增程器***与主耦合机构机械连接包括:所述发电机经由离合器与所述主耦合机构机械连接,以在所述整车控制器的控制下将所述发动机和/或发电机产生的驱动力传输至所述主耦合机构。
- 根据权利要求7所述的混合动力驱动***,其中,所述增程器***的发动机和发电机经由离合器连接,以在所述整车控制器的控制下能够断开所述发动机和发电机的连接。
- 根据权利要求1所述的混合动力驱动***,其中,所述增程器***与主耦合机构机械连接包括:所述发动机经由离合器与所述主耦合机构机械连接,以在所述整车控制器的控制下将所述发动机产生的驱动力传输至所述主耦合机构。
- 根据权利要求2所述的混合动力驱动***,其中,所述混合动力驱动***还包括对应于至少一个从驱动轴的液压驱动***,所述液压驱动***包括驱动油泵和两个驱动马达,所述发动机产生的驱动力经由一取力器传输至所述液压驱动***,以由所述两个驱动马达分别驱动所述从驱动轴两侧的车轮转动。
- 根据权利要求10所述的混合动力驱动***,所述液压驱动***还包括设置在所述取力器和所述液压驱动***的驱动油泵之间的分离装置,其中,所述整车控制器设置于控制所述分离装置的分离状态以确定是否将驱动力传输至所述驱动油泵。
- 根据权利要求1-11之任一所述的混合动力驱动***,其中,所述整车控制器设置于根据预定的控制策略控制所述混合动力驱动***处于不同的工作模式,包括:纯电动模式,增程驱动模式,发动机驱动模式,混合驱动模式,原地发电模式,以及能量回收模式。
- 根据权利要求12所述的混合动力驱动***,其中,所述混合动力驱动***处于纯电动模式下,在所述整车控制器的控制下当车辆功率需求小时,动力电池装置为所述电机驱动***供电;当车辆功率需求大时,控制所述发电机作为驱动电机工作,并断开发电机与发动机之间的连接;并且所述动力电池装置为所述电机驱动***和/或所述发电机供电。
- 根据权利要求12所述的混合动力驱动***,其中,所述混合动力驱动***处于增程驱动模式下,在所述整车控制器的控制下所述发电机在发动机的驱动下发电以向所述电机驱动***供电,和/或向所述动力电池装置充电。
- 根据权利要求12所述的混合动力驱动***,其中,所述混合动力驱动***处于发动机驱动模式下,在所述整车控制器的控制下如果所述发电机经由离合器与所述主耦合机构机械连接,则所述发电机既不驱动也不发电,仅跟随发动机空转。
- 根据权利要求12所述的混合动力驱动***,其中,所述混合动力驱动***处于混合驱动模式下,在所述整车控制器的控制下发动机和电机驱动***联合驱动车轮转动。
- 根据权利要求12所述的混合动力驱动***,其中,所述混合动力驱动***处于能量回收模式下,在所述整车控制器的控制下车辆的滑行回馈力或制动回馈力经变速机构传给电机驱动***的驱动电机,所述驱动电机作为发电机工作,发出的电能为动力电池装置充电或为车辆电器负载供电。
- 根据权利要求12所述的混合动力驱动***,其中,所述混合动力驱动*** 处于原地发电模式下,在所述整车控制器的控制下在动力电池装置的电量较低且车辆处于静止状态时,由发动机带动发电机给动力电池装置充电。
- 一种车辆,包括如权利要求1-18之任一所述的混合动力驱动***。
- 根据权利要求19所述的车辆,其中,所述车辆为多驱动轴的商用车。
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US16/968,464 US20200398658A1 (en) | 2018-02-09 | 2019-01-22 | Hybrid power drive system and vehicle |
EP19751491.2A EP3736151B1 (en) | 2018-02-09 | 2019-01-22 | Hybrid drive system and vehicle |
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US20200398658A1 (en) | 2020-12-24 |
EP3736151A4 (en) | 2021-01-13 |
EP3736151B1 (en) | 2022-06-08 |
EP3736151A1 (en) | 2020-11-11 |
CN108327512A (zh) | 2018-07-27 |
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