WO2019142581A1 - Mis type semiconductor device, method for producing same, and sputtering target which is used for production of same - Google Patents

Mis type semiconductor device, method for producing same, and sputtering target which is used for production of same Download PDF

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WO2019142581A1
WO2019142581A1 PCT/JP2018/046719 JP2018046719W WO2019142581A1 WO 2019142581 A1 WO2019142581 A1 WO 2019142581A1 JP 2018046719 W JP2018046719 W JP 2018046719W WO 2019142581 A1 WO2019142581 A1 WO 2019142581A1
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fluoride
layer
semiconductor device
mis
type semiconductor
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PCT/JP2018/046719
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French (fr)
Japanese (ja)
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貴弘 長田
知京 豊裕
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国立研究開発法人物質・材料研究機構
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Priority to JP2019565774A priority Critical patent/JP6846834B2/en
Publication of WO2019142581A1 publication Critical patent/WO2019142581A1/en

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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/06Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
    • H01L29/66Types of semiconductor device ; Multistep manufacturing processes therefor
    • H01L29/68Types of semiconductor device ; Multistep manufacturing processes therefor controllable by only the electric current supplied, or only the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched
    • H01L29/76Unipolar devices, e.g. field effect transistors
    • H01L29/772Field effect transistors
    • H01L29/78Field effect transistors with field effect produced by an insulated gate

Definitions

  • the present invention relates to a MIS type semiconductor device, a method of manufacturing the same, and a sputtering target used in the manufacture thereof, and in particular, the dielectric constant of the insulating film is high, the band gap is wide, the interface state is difficult to form thereon, and the leakage current
  • the present invention relates to a MIS type semiconductor device having excellent characteristics.
  • MISFET Metal Insulator Semiconductor Field Effect Transistor
  • MIS Metal-Insulator-Semiconductor
  • the gate capacitance Cox is proportional to the relative dielectric constant and inversely proportional to the thickness of the gate insulating film. Focusing on this relationship, a high dielectric constant insulating film (High-k film) using an insulating film having a dielectric constant higher than that of a silicon oxide film (SiO 2 film) conventionally used as a main gate insulating film is used. Development of the transistor which has been carried out is vigorously promoted (see Patent Document 1).
  • the physical film thickness necessary to obtain the same gate capacitance Cox can be increased, and the tunnel leak current can be suppressed.
  • the relative dielectric constant of the SiO 2 film is about 3.9. From these reasons, hafnium oxide film (HfO 2 ), zirconium oxide film (ZrO 2 ), alumina (Al 2 O 3 ) have been used as high-k films (high-k gate insulating films) under development. And their oxide films such as silicates and aluminates, and rare earth oxide films.
  • the oxide-based high-k gate insulating film tends to form an undesired oxide layer at the semiconductor interface, and the oxide layer reduces the gate capacitance Cox and reduces the current drive capability Gm and the like. there were. That is, the gate insulating film becomes a laminated film of the High-k film and its oxide layer to lower the effective dielectric constant of the gate insulating film, and the effective gate insulating film becomes thicker. There is a problem of reducing the current drive capability Gm and the like. Furthermore, there is a problem that a level tends to be generated in the oxide layer or its interface which is not desired, and the electrical characteristics are easily degraded or destabilized.
  • Patent Document 2 describes the use of fluorides of gadolinium (Gd) and lanthanum (La).
  • Non-Patent Document 1 In power semiconductors, low leakage current is an important requirement, so reduction of leakage current is strongly required.
  • An object of the present invention is to provide a MIS type semiconductor device having a relatively large gate capacitance Cox and adapted to high electric field applications, particularly power semiconductor applications, and to provide a method of manufacturing the MIS type semiconductor device.
  • the problem to be solved by the present invention is an MIS type semiconductor device having a high dielectric constant insulating film, having a small leak current, without forming an intermediate layer at the interface between the semiconductor and the insulating film. And a method of manufacturing the same.
  • (Configuration 1) A MIS type semiconductor device comprising a semiconductor layer, an insulator layer, and a conductor layer, wherein the insulator layer is sandwiched between the semiconductor layer and the conductor layer.
  • the insulator layer comprises hafnium fluoride and lanthanum fluoride,
  • the MIS type semiconductor device whose volume ratio of said hafnium fluoride to said lanthanum fluoride is 0.35 or more and 0.6 or less.
  • the insulator layer is an amorphous insulating film comprising hafnium fluoride and lanthanum fluoride
  • the MIS-type semiconductor device according to Configuration 1 wherein a volume ratio of the hafnium fluoride to the lanthanum fluoride is 0.35 or more and 0.6 or less.
  • Configuration 3 The MIS type semiconductor device according to configuration 1 or 2, wherein the hafnium fluoride is HfF 4 and the lanthanum fluoride is LaF 3 .
  • Configuration 4 6.
  • (Configuration 5) 6. The MIS type semiconductor device according to any one of constitutions 1 to 3, wherein the volume ratio of said hafnium fluoride to said lanthanum fluoride is 0.5 or more and 0.6 or less.
  • (Configuration 6) 5. The MIS-type semiconductor device according to any one of constitutions 1 to 5, wherein the semiconductor layer is made of a non-oxide semiconductor.
  • (Configuration 7) 7. The MIS type semiconductor device according to any one of constitutions 1 to 6, wherein the semiconductor layer is made of a semiconductor including any one selected from the group of GaN, Ge, Si, SiC, and diamond.
  • a method of manufacturing a MIS semiconductor device comprising: an insulator layer forming step of forming an insulator layer on a substrate having at least a semiconductor layer on the surface; and a conductor layer forming step of forming a conductor layer on the insulator layer.
  • the insulator layer comprises hafnium fluoride and lanthanum fluoride
  • a manufacturing method of MIS type semiconductor device whose volume ratio of said hafnium fluoride to said lanthanum fluoride is 0.35 or more and 0.6 or less.
  • the insulator layer is an amorphous insulating film comprising hafnium fluoride and lanthanum fluoride, 9.
  • (Configuration 15) The method for manufacturing a MIS-type semiconductor device according to any one of constitutions 8 to 14, wherein the insulator layer is formed by a vapor deposition method.
  • (Configuration 16) The method for manufacturing an MIS-type semiconductor device according to any one of constitutions 8 to 14, wherein the insulator layer is formed by a sputtering method.
  • (Configuration 17) Sputtering targets, including hafnium fluoride and lanthanum fluoride.
  • (Configuration 18) Sputtering target consisting of hafnium fluoride and lanthanum fluoride.
  • (Configuration 19) The sputtering target according to Configuration 17 or 18, wherein a volume ratio of the hafnium fluoride to the lanthanum fluoride is 0.35 or more and 0.6 or less.
  • a high dielectric constant wide band gap insulating film can be formed on a semiconductor without forming an undesired intermediate layer such as an oxide layer. Furthermore, the leakage current that is important for power semiconductors is also small. Therefore, the present invention provides a MIS type semiconductor device and a MIS type semiconductor device having a wide band gap high-k insulating film, a low level at an interface or the like, and a small leak current.
  • the MIS type semiconductor device according to the present invention is suitable not only for logic applications but also for power applications where low leakage current is required.
  • FIG. 2 is a cross-sectional view showing the MIS structure of the present invention.
  • the TEM image which shows the state of the interface of a semiconductor layer and an insulating film.
  • Sectional drawing which shows the structure of MISFET of this invention.
  • Sectional drawing which shows the structure of 2nd MISFET by this invention.
  • FIG. 19 is a main-portion cross-sectional view showing the manufacturing process of the second MISFET;
  • FIG. 8 is a relationship diagram showing the relationship of band gaps of substances.
  • the characteristic view which shows the composition ratio dependence of a valence band upper end and a band gap.
  • the characteristic view which shows the composition ratio dependence of an electric current density and an effective dielectric constant.
  • a fluoride layer (hereinafter also referred to as Hf + La fluoride layer) 2 containing hafnium fluoride and lanthanum fluoride and a conductor layer 3 are sequentially formed on a semiconductor layer 1 It has a formed structure.
  • a general-purpose semiconductor can be used as the material of the semiconductor layer 1.
  • a non-oxidizing semiconductor can be preferably used.
  • GaN 3.4 eV
  • SiC 2.86 eV
  • ZnS 3.6 eV
  • AlN relatively wide band gap
  • diamond 6.5 eV
  • Si and Ge can be particularly preferably used from the viewpoint of being used for general use
  • GaN, SiC, and diamond from the viewpoint of high withstand voltage and high power handling, which are features of the present invention.
  • GaN has a band gap of 3.4 eV, and has a doubled or more saturated electron velocity (V sat ) compared to Si and GaAs, about 10 times that of Si, and about 7.5 times that of GaAs It has an electric field strength (E c ).
  • V sat saturated electron velocity
  • E c electric field strength
  • GaN is approximately 27 times that of Si and GaAs. The size is about 15 times the size also in comparison. From these facts, GaN is a semiconductor having an overwhelming advantage, and can be particularly preferably used.
  • These semiconductors may be used alone, or the semiconductor layer 1 may be divided into regions, and any one or more of these materials may be added to each region, or any other one or more of these semiconductor materials may be combined. May be used. Since the Hf + La fluoride layer 2 has a wide band gap of 9.4 eV as described later, it has the potential to allow the combined use of various semiconductor materials.
  • a dopant is added to the semiconductor layer 1 to form a desired type semiconductor layer 1 such as n-type or p-type.
  • the dopants may be those conventionally used for the semiconductor material.
  • Ga is preferably used in order to form the n-type semiconductor layer 1 using GaN.
  • the Hf + La fluoride layer 2 contains hafnium fluoride and lanthanum fluoride, and the volume ratio of hafnium fluoride to lanthanum fluoride is 0.35 or more and 0.6 or less, preferably 0.4 or more and 0.6 or less, and further Preferably it is a layer or film which is 0.5 or more and 0.6 or less.
  • the Hf + La fluoride layer 2 is composed of hafnium fluoride and lanthanum fluoride, and the volume ratio of hafnium fluoride to lanthanum fluoride is 0.35 or more and 0.6 or less, preferably 0.4 or more and 0.6 or less. It is still more preferable that the layer or film be further preferably 0.5 or more and 0.6 or less.
  • LaF 3 is preferable as the lanthanum fluoride
  • HfF 4 is preferable as the hafnium fluoride.
  • the Hf + La fluoride layer 2 is preferably not amorphous (amorphous insulating film) from the viewpoint of obtaining stable electrical characteristics while being hardly affected by the crystal lattice matching with the semiconductor layer 1 or the like.
  • the ionic radii of LaF 3 and HfF 4 are about 0.12 nm and 0.08 nm, respectively, and there is a difference of about 50% between the ionic radii of both. In general, when the difference in ion radius is more than 15%, the amorphization tends to proceed, so the Hf + La fluoride layer 2 has a property of becoming easily amorphous.
  • the Hf + La fluoride layer 2 As described in the Example, by making the Hf + La fluoride layer 2 in such a configuration, a wide band gap, a high valence band top, a high effective dielectric constant, and a low current density (low leak current) are obtained. Can. Further, in this configuration, it is difficult to form an intermediate layer at the interface between the Hf + La fluoride layer 2 and the semiconductor layer 1, and it is difficult to generate a level in the layer and interface of the Hf + La fluoride layer 2. Therefore, it is possible to provide a MIS type semiconductor device having a relatively large gate capacitance Cox and adapted to high electric field applications, particularly power semiconductor applications.
  • the Hf + La fluoride layer 2 can be formed by vapor deposition. It is also possible to form a film by sputtering.
  • the substrate temperature it is preferable to set the substrate temperature to room temperature (23 ° C.) or more and 400 ° C. or less.
  • room temperature 23 ° C.
  • the dielectric constant tends to decrease.
  • the substrate temperature exceeds 450 ° C.
  • the electrical characteristics deteriorate
  • the temperature exceeds 500 ° C.
  • the surface roughness of the semiconductor substrate also becomes so large that it can be visually recognized, and the characteristic degradation becomes remarkable.
  • the film formation of the Hf + La fluoride layer 2 by a sputtering method because it is excellent in throughput and easy to improve in-plane uniformity.
  • the RF sputtering method is preferable because it is easy to increase the throughput.
  • noble gases such as argon (Ar) gas and krypton (Kr) gas can be preferably used as the sputtering gas.
  • a sputtering target containing hafnium and lanthanum fluoride more preferably a sputtering target consisting of hafnium and lanthanum fluoride can be preferably used.
  • the volume ratio of hafnium fluoride to lanthanum fluoride in the sputtering target is preferably 0.35 or more and 0.6 or less.
  • this sputtering target can be produced by the sintering method. Using this sputtering target, it is possible to form a desired Hf + La fluoride layer 2 with high throughput, which is easy to handle and has high in-plane uniformity.
  • NbF 5 has a sublimation temperature of about 100 ° C., and controllability at the time of forming the film is insufficient. there were.
  • the sublimation temperature of HfF 4 is about 350 ° C., there is no particular problem in the controllability of the Hf + La fluoride layer 2 formation.
  • the thickness of the Hf + La fluoride layer 2 is preferably 1 nm or more and 100 nm or less, and more preferably 5 nm or more and 10 nm or less.
  • the film thickness is less than 5 nm, a tunnel leak current starts to appear, and when it is 1 nm or less, the tunnel current becomes remarkable.
  • the film thickness exceeds 100 nm, it becomes difficult to obtain a sufficient capacitance Cox.
  • FIG. 2 is a cross-sectional TEM (Transmission Electron Microscope) photograph when a HfF 4 layer (in the case of (a)) and an Hf + La fluoride layer (in the case of (b)) are formed on a GaN substrate by vacuum evaporation.
  • the substrate temperature at the time of vacuum deposition was 300 ° C., and a TEM apparatus JEM-2100F (manufactured by JEOL) was used. From these results, it can be seen that the Hf + La fluoride layer is formed directly on the GaN semiconductor without forming an intermediate layer by oxidation or mutual diffusion, as in the case of the HfF 4 layer.
  • the conductor layer 3 is made of a conductive film such as polysilicon to which a metal or a dopant is added.
  • a metal gold (Au), silver (Ag), copper (Cu), platinum (Pt), palladium (Pd), tungsten (W), titanium (Ti), aluminum (Al), chromium (Cr), tantalum (Ta) etc.
  • gold Au
  • silver Ag
  • copper Cu
  • platinum platinum
  • Pt palladium
  • Pd tungsten
  • Ti titanium
  • Al chromium
  • an alloy such as AlCu, CuNiFe or NiCr, a silicide such as WSi or TiSi, or a metal compound such as WN, TiN, CrN or TaN can also be used.
  • an appropriate material may be selected from among such materials in consideration of conductivity, work function, processability, and the like.
  • the first MISFET (102) of the present invention is, as shown in FIG. 3 which is a cross-sectional view of the main part, a semiconductor layer 1, an Hf + La fluoride layer, and an Hf + La fluoride layer pattern 2a having a pattern for drain and source formed. , Gate 3a, source 4a and drain 5a.
  • the volume ratio of hafnium fluoride to lanthanum fluoride is 0.35 or more and 0.6 or less, preferably 0.4 or more and 0.6 or less, and more preferably 0.5 or more and 0.6 or less. It consists of the material which consists of the following.
  • LaF 3 is preferable as the lanthanum fluoride
  • HfF 4 is preferable as the hafnium fluoride.
  • the Hf + La fluoride layer pattern 2a is made of a film in an amorphous (amorphous insulating film) state from the viewpoint of being hardly affected by the crystal lattice matching with the semiconductor layer 1 and obtaining stable electrical characteristics. Is preferred.
  • the gate 3a, the source 4a and the drain 5a are made of a conductive film such as metal, alloy, metal compound, silicide, polycide or polysilicon to which a dopant is added. Specifically, the materials exemplified as the conductive layer 3 can be mentioned.
  • the temperature in the case of forming the Hf + La fluoride layer by vacuum evaporation is preferably room temperature (23 ° C.) or more and 450 ° C. or less in order to obtain good electrical characteristics. Further, after forming the Hf + La fluoride layer and before forming the conductive film constituting the gate 3a, it is preferable to perform heat treatment using nitrogen gas (N 2 gas) in order to improve the electrical characteristics of the MISFET.
  • N 2 gas nitrogen gas
  • the pressure of nitrogen gas is preferably 1 Pa or more and 2000 hPa or less, and the temperature is preferably 200 ° C. or more and 500 ° C. or less.
  • the mixing ratio of nitrogen gas and hydrogen gas is 1% to 5% by volume ratio of hydrogen gas to nitrogen gas 1
  • the pressure of mixed gas is 1 Pa to 2000 hPa
  • the temperature is 200 ° C.
  • the temperature is preferably 500 ° C. or less.
  • the heat treatment may be performed by a laser annealing, a flash lamp annealing, or the like in addition to a heating furnace with a heater, a heating furnace with a lamp, a hot plate, and the like.
  • the second MISFET (103) of the present invention is, as shown in FIG. 4 which is a cross-sectional view of the main part, a semiconductor layer 1, an Hf + La fluoride layer 12b, a gate 13b, a source 14b, a drain 15b and a patterned interlayer film. It consists of 21b.
  • the gate 13b has a buried structure.
  • the gate 13b, the source 14b, and the drain 15b are made of a conductive film such as metal, alloy, metal compound, silicide, polycide, or polysilicon to which a dopant is added, similarly to the first MISFET (102).
  • the second MISFET (103) can be manufactured by the process shown below.
  • the manufacturing method will be described with reference to FIG. 5 which illustrates the manufacturing process using the main part sectional view.
  • the interlayer film 21 is formed on the semiconductor layer 1 (see FIG. 5A).
  • the interlayer film 21 include insulating films such as SiO x formed by plasma CVD.
  • an opening for producing a gate is formed in the interlayer film 21 by lithography and dry etching to form an interlayer film pattern 21a (FIG. 5B).
  • the Hf + La fluoride layer 12a is formed on the semiconductor substrate 1 (FIG. 5 (c)).
  • the membrane is preferably deposited conformally.
  • the lanthanum fluoride layer 12a formed on the upper surface of the interlayer film pattern 21a is removed by a method such as CMP (Chemical Mechanical Polishing) or etch back, and only the opening of the interlayer film pattern 21a is formed.
  • the obtained Hf + La fluoride layer 12b is obtained (FIG. 5 (d)).
  • the conductor film 13a is deposited (FIG. 5 (e)), and the conductor film 13a formed on the upper surface of the interlayer film pattern 21a is subsequently removed by a method such as CMP or etch back.
  • a conductor film pattern in which a conductor film is embedded is formed in the groove where the Hf + La fluoride layer 12b is exposed, and the conductor film pattern is used as the gate 13b (FIG. 5 (f)). Thereafter, lithography and dry etching are used to form an interlayer film pattern 21b having openings 22 and 23 in the interlayer film pattern 21a (FIG. 5 (g)). Then, a conductor film is embedded in the openings 22 and 23, and the conductor film patterns thereof are respectively used as a source 14b and a drain 15b as a second MISFET (103) (FIG. 5 (h)).
  • the Hf + La fluoride layer 12b is processed by CMP or etch back, it is not easy to perform dry etching with less damage to the semiconductor layer. Also in a film made of fluoride (a film made of HF 4 and LaF 3 ), a MISFET with less electrical damage can be obtained.
  • the third MISFET (103) of the present invention comprises semiconductor layers 31a, 31b, 31c, Hf + La fluoride layer 32, gate 33, source 34, and drain 35, as shown in FIG. .
  • the semiconductor layers 31a, 31b and 31c are semiconductor layers made of different materials.
  • 31a is an n-type semiconductor made of InAs
  • 31b is an intrinsic semiconductor made of GaN
  • 31c is a p-type semiconductor made of GaSb It can be mentioned.
  • the Hf + La fluoride layer 32 has a wide band gap of 9.4 eV, and the upper limit of the valence band (upper end of the valence band) E VBM and the lower end of the conductor E CBM include many semiconductor materials including the above semiconductor materials.
  • the gate 33 can be formed by a processing method using a sidewall.
  • the sidewall-based processing method is a processing method using the difference between the etching rate in the longitudinal direction and the lateral direction when anisotropic dry etching is performed and the etching rate around the side wall, along the side wall (side wall). It is a processing method in which a workpiece remains.
  • the gate electrode
  • the gate can be formed in a self-aligned manner in the sidewall portion, and the dimensional accuracy important as the gate can be high.
  • the side wall is formed vertically.
  • the upper end portion (shoulder portion) of the gate 33 has a shape in which the corner is scraped.
  • Example 1 In Example 1, the composition ratio dependency of the band gap, the valence band upper end, and the leak current characteristic of the Hf + La fluoride layer was evaluated. Specifically, an Hf + La fluoride film composed of HfF 4 and LaF 3 was formed at different volume ratios x, and the band gap, valence band upper end and leak current characteristics of the film were measured. Here, this film is described as (HfF 4 ) x (LaF 3 ) 1 -x (x is a value of 0 to 1).
  • a SrTiO 3 substrate which is stable against a material composed of HfF 4 and LaF 3 and which can obtain a flat surface at the atomic layer level is used.
  • the crystal plane is (100).
  • this substrate is doped with 0.5 wt% of Nb.
  • the (HfF 4 ) x (LaF 3 ) 1-x film was formed by vacuum evaporation.
  • the film thickness was 50 nm, and the film was formed at a vacuum degree of 5 ⁇ 10 ⁇ 8 Pa and a substrate temperature of 100 ° C.
  • the surface roughness of the (HfF 4 ) x (LaF 3 ) 1-x film formed was almost the same as the surface roughness of the substrate.
  • the state of this film was measured by XRD (X-ray diffraction: D8 Discover Super Speed with GADDS, manufactured by Bruker AXS) to confirm that this film was an amorphous (amorphous) film. .
  • the valence band upper end E V B M changes around 6 eV, and in particular, when the volume ratio x of HfF 4 to LaF 3 is in the range of 0.35 to 0.6, it becomes a maximum value exceeding 6 eV.
  • the band gap E g maintains about 9.5 at a volume ratio x from 0 to 0.6, but when it exceeds 0.6, the value becomes smaller, and the volume ratio x is 0.85.
  • the band gap E g of about 8.75 and HfF 4 is almost the same. Therefore, in order to obtain a wide band gap E g , it is preferable to set the volume ratio x to 0.6 or less.
  • the band gap Eg maintains a value exceeding 9 and the energy position of the valence band upper end E VBM changes at around 6 eV, so GaN was used as the semiconductor layer In the case, it was confirmed that an energy difference of about 3 eV at the lower end of the conductor can be maintained.
  • the measurement results of the current density J and the effective dielectric constant ⁇ are shown in FIG.
  • the effective dielectric constant ⁇ monotonously decreases as the volume ratio x increases, that is, as the ratio occupied by HfF 4 increases, but has a relatively high value of about 12 or more when the volume ratio x is 0.6 or less.
  • the (HfF 4 ) x (LaF 3 ) 1-x film having the volume ratio x of 0.6 or less is HfO 2 It can be said that it has the same effective dielectric constant ⁇ as the film.
  • the current density J has a characteristic that it decreases as the volume ratio x increases from 0, and increases as the volume ratio x increases after the volume ratio x is minimized at about 0.55.
  • the volume ratio x is preferably 0.35 or more and 0.7 or less, since a leakage current of a level lower than 10 ⁇ 6 A / cm 2 is required for the MIS type semiconductor device for power applications.
  • the volume ratio x is required to be 0.35 or more and 0.6 or less, and the leakage current is more From the viewpoint of lowering the volume ratio, the volume ratio x is preferably 0.4 or more and 0.6 or less, and more preferably 0.5 or more and 0.6 or less. When the volume ratio x is 0.5 or more and 0.6 or less, the leak current can be reduced to the order of 10 ⁇ 8 A / cm 2 .
  • an insulating film having a relatively high dielectric constant and a wide band gap of about 9.4 eV can be formed without forming an undesired intermediate layer such as an oxide layer. It can be formed on a semiconductor. Furthermore, the leakage current that is important for power semiconductors is also small. Therefore, according to the present invention, a MIS type semiconductor device having a wide band gap high-k insulating film, a low level at an interface or the like, and a small leak current is provided. Since MIS type semiconductor devices capable of extracting the performance corresponding to the high electric field of semiconductors with wide band gaps such as GaN can be provided, applications to power applications where low leakage current is required as well as logic applications are expected. Ru.
  • a MISFET using this insulating film as a gate insulating film has wide band gap of the gate insulating film, and thus has versatility that can be combined with various semiconductors. From the above, the MIS type semiconductor device of the present invention may be used in many industrial fields.

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Abstract

Provided is an MIS type semiconductor device which has an insulating film that has high dielectric constant and wide band gap, while being not susceptible to the formation of an intermediate layer between a semiconductor and the insulating film, and which has less interface states and less leakage current. The problem is able to be solved by an MIS type semiconductor device which comprises a semiconductor layer, an insulator layer and a conductor layer, with the insulator layer being sandwiched between the semiconductor layer and the conductor layer, and which is configured such that: the insulator layer contains a hafnium fluoride and lanthanum fluoride; and the volume ratio of the hafnium fluoride to the lanthanum fluoride is from 0.35 to 0.6 (inclusive).

Description

MIS型半導体装置およびその製造方法、並びにその製造に用いるスパッタリングターゲットMIS-type semiconductor device, method for manufacturing the same, and sputtering target used for manufacturing the same
 本発明は、MIS型半導体装置およびその製造方法、並びにその製造に用いるスパッタリングターゲットに係り、特に、絶縁膜の誘電率が高く、バンドギャップが広く、その上で界面準位を作りにくく、リーク電流特性に優れるMIS型半導体装置に関する。 The present invention relates to a MIS type semiconductor device, a method of manufacturing the same, and a sputtering target used in the manufacture thereof, and in particular, the dielectric constant of the insulating film is high, the band gap is wide, the interface state is difficult to form thereon, and the leakage current The present invention relates to a MIS type semiconductor device having excellent characteristics.
 MIS(Metal-Insulator-Semiconductor)型半導体装置であるMISFET(Metal Insulator Semiconductor Field Effect Transistor)の高速化に伴い、電界一定のスケーリングのために、トランジスタの微細化が進んでいる。
 MISFETの性能指標の一つは電流駆動能力Gmである。Gmは、移動度μと、ゲート幅Wと、ゲート電極、ゲート絶縁膜および半導体基板とで構成されるキャパシタの静電容量(ゲート容量)Coxに比例し、ゲート長Lに反比例する。そこで、ゲート絶縁膜の薄膜化とゲート長Lの微細化によってMISFETの高速化が図られてきている。
With the speeding up of a MISFET (Metal Insulator Semiconductor Field Effect Transistor) which is a MIS (Metal-Insulator-Semiconductor) type semiconductor device, miniaturization of the transistor is in progress for scaling of a constant electric field.
One of the performance indexes of the MISFET is the current drive capability Gm. Gm is proportional to the mobility (μ), the gate width W, and the capacitance (gate capacitance) Cox of the capacitor formed of the gate electrode, the gate insulating film, and the semiconductor substrate, and inversely proportional to the gate length L. Therefore, speeding up of the MISFET has been achieved by thinning the gate insulating film and reducing the gate length L.
 ゲート絶縁膜の物理的厚さを2nm以下まで薄膜化した場合、トンネルリーク電流が増加してゲート電圧印加時の絶縁耐性が著しく低下し、MISFETの消費電力が増加する。
 ゲート容量Coxは比誘電率に比例し、ゲート絶縁膜の厚さに反比例する。この関係に着目して、従来、ゲート絶縁膜として主流として使用されてきたシリコン酸化膜(SiO膜)よりも誘電率の高い絶縁膜を用いる高誘電率絶縁膜(High-k膜)を用いたトランジスタの開発が精力的に進められている(特許文献1参照)。High-k膜を用いると、同一のゲート容量Coxを得るのに必要な物理的膜厚を厚くすることができ、トンネルリーク電流を抑制できる。なお、SiO膜の比誘電率は約3.9である。このようなことから、開発が進められているHigh-k膜(High-kゲート絶縁膜)としては、ハフニウム酸化膜(HfO)、ジルコニウム酸化膜(ZrO)、アルミナ(Al)、それらのシリケートおよびアルミネート、並びに希土類酸化物膜等の酸化膜が挙げられる。
When the physical thickness of the gate insulating film is reduced to 2 nm or less, the tunnel leak current is increased, the insulation resistance at the time of applying the gate voltage is significantly reduced, and the power consumption of the MISFET is increased.
The gate capacitance Cox is proportional to the relative dielectric constant and inversely proportional to the thickness of the gate insulating film. Focusing on this relationship, a high dielectric constant insulating film (High-k film) using an insulating film having a dielectric constant higher than that of a silicon oxide film (SiO 2 film) conventionally used as a main gate insulating film is used. Development of the transistor which has been carried out is vigorously promoted (see Patent Document 1). When a high-k film is used, the physical film thickness necessary to obtain the same gate capacitance Cox can be increased, and the tunnel leak current can be suppressed. The relative dielectric constant of the SiO 2 film is about 3.9. From these reasons, hafnium oxide film (HfO 2 ), zirconium oxide film (ZrO 2 ), alumina (Al 2 O 3 ) have been used as high-k films (high-k gate insulating films) under development. And their oxide films such as silicates and aluminates, and rare earth oxide films.
 しかしながら、酸化膜系のHigh-kゲート絶縁膜は、半導体界面に所望ではない酸化層を形成する傾向があり、その酸化層がゲート容量Coxを減らし、電流駆動能力Gmなどを低下させるという問題があった。すなわち、ゲート絶縁膜がHigh-k膜とその酸化層との積層膜となって実効的なゲート絶縁膜の誘電率を低下させ、また、実効的なゲート絶縁膜の膜厚が厚くなって、電流駆動能力Gmなどを低下させるという問題があった。
 さらに、その所望ではない酸化層内やその界面に準位が生じやすく、電気特性の低下や不安定化が起こりやすいという問題があった。
However, the oxide-based high-k gate insulating film tends to form an undesired oxide layer at the semiconductor interface, and the oxide layer reduces the gate capacitance Cox and reduces the current drive capability Gm and the like. there were. That is, the gate insulating film becomes a laminated film of the High-k film and its oxide layer to lower the effective dielectric constant of the gate insulating film, and the effective gate insulating film becomes thicker. There is a problem of reducing the current drive capability Gm and the like.
Furthermore, there is a problem that a level tends to be generated in the oxide layer or its interface which is not desired, and the electrical characteristics are easily degraded or destabilized.
 そこで、High-kゲート絶縁膜として、酸化膜系の膜ではなくフッ化物系の膜を用いることにより、所望ではない膜、特に酸化膜の生成を抑制するという取り組みがある。その例として、ガドリニウム(Gd)およびランタン(La)のフッ化物を用いた記載が特許文献2にある。 Therefore, there is an effort to suppress the formation of an undesired film, particularly an oxide film, by using a fluoride film instead of an oxide film as the high-k gate insulating film. As an example, Patent Document 2 describes the use of fluorides of gadolinium (Gd) and lanthanum (La).
 また、近年、電力、送電、サーバー、鉄道、ハイブリッドを含む電気自動車などの旺盛な需要に基づく要求から、高パワー用途の半導体の市場が急激に拡大している。そして、高い耐圧を得るために、GaN、SiC、ダイヤモンドなどの半導体とワイドバンドギャップのゲート絶縁膜を組み合わせたMIS型半導体装置の開発が精力的に進められている。
 ランタンフッ化物は、ワイドバンドギャップの絶縁膜であることから、高パワーMIS型半導体装置用途の絶縁膜としても期待されている。
Also, in recent years, the market for semiconductors for high power applications is rapidly expanding due to demand based on strong demand for electric vehicles including electric power, power transmission, servers, railways and hybrids. Then, in order to obtain a high breakdown voltage, development of a MIS type semiconductor device in which a semiconductor such as GaN, SiC, or diamond is combined with a wide band gap gate insulating film is vigorously promoted.
Since lanthanum fluoride is a wide band gap insulating film, it is also expected as an insulating film for high power MIS type semiconductor device applications.
特開2011-54872号公報JP, 2011-54872, A 特許第5118276号公報Patent No. 5118276 gazette
 しかしながら、LaFを絶縁膜としたMIS半導体装置を作製してその電気特性を調べてみると、その絶縁膜を介して大きなリーク電流が流れるという問題があることがわかった(非特許文献1参照)。パワー半導体では、低リーク電流が重要な要求性能なので、リーク電流の低減が強く求められる。 However, when a MIS semiconductor device using LaF 3 as an insulating film is fabricated and its electrical characteristics are examined, it has been found that there is a problem that a large leak current flows through the insulating film (see Non-Patent Document 1) ). In power semiconductors, low leakage current is an important requirement, so reduction of leakage current is strongly required.
 本発明の目的は、ゲート容量Coxが比較的大きく、高電界用途、特にパワー半導体用途に適応するMIS型半導体装置を提供すること、およびそのMIS型半導体装置の製造方法を提供することである。 An object of the present invention is to provide a MIS type semiconductor device having a relatively large gate capacitance Cox and adapted to high electric field applications, particularly power semiconductor applications, and to provide a method of manufacturing the MIS type semiconductor device.
 その目的を達成するために、本発明が解決するべき課題は、リーク電流が少なく、半導体と絶縁膜との界面に中間層を形成することなく、かつ高誘電率絶縁膜を有するMIS型半導体装置およびその製造方法を提供することである。 In order to achieve the object, the problem to be solved by the present invention is an MIS type semiconductor device having a high dielectric constant insulating film, having a small leak current, without forming an intermediate layer at the interface between the semiconductor and the insulating film. And a method of manufacturing the same.
 本発明及びその実施形態の構成を下記に示す。
(構成1)
 半導体層と絶縁体層と導電体層を有し、前記絶縁体層が前記半導体層と前記導電体層で挟まれたMIS型半導体装置であって、
 前記絶縁体層は、ハフニウムフッ化物およびランタンフッ化物を含み、
 前記ランタンフッ化物に対する前記ハフニウムフッ化物の体積比率が0.35以上0.6以下である、MIS型半導体装置。
(構成2)
 前記絶縁体層は、ハフニウムフッ化物およびランタンフッ化物からなる非晶質絶縁膜であり、
 前記ランタンフッ化物に対する前記ハフニウムフッ化物の体積比率が0.35以上0.6以下である、構成1に記載のMIS型半導体装置。
(構成3)
 前記ハフニウムフッ化物はHfFであり、前記ランタンフッ化物はLaFである、構成1または2に記載のMIS型半導体装置。
(構成4)
 前記ランタンフッ化物に対する前記ハフニウムフッ化物の体積比率が0.4以上0.6以下である、構成1から3の何れか1に記載のMIS型半導体装置。
(構成5)
 前記ランタンフッ化物に対する前記ハフニウムフッ化物の体積比率が0.5以上0.6以下である、構成1から3の何れか1に記載のMIS型半導体装置。
(構成6)
 前記半導体層は非酸化物半導体からなる、構成1から5の何れか1に記載のMIS型半導体装置。
(構成7)
 前記半導体層は、GaN、Ge、Si、SiC、ダイヤモンドの群から選ばれる何れか1を含む半導体からなる、構成1から6の何れか1に記載のMIS型半導体装置。
(構成8)
 半導体層を少なくとも表面に有する基板上に絶縁体層を形成する絶縁体層形成工程と、前記絶縁体層上に導電体層を形成する導電体層形成工程を含むMIS型半導体装置の製造方法において、
 前記絶縁体層は、ハフニウムフッ化物およびランタンフッ化物を含み、
 前記ランタンフッ化物に対する前記ハフニウムフッ化物の体積比率が0.35以上0.6以下である、MIS型半導体装置の製造方法。
(構成9)
 前記絶縁体層は、ハフニウムフッ化物およびランタンフッ化物からなる非晶質絶縁膜であり、
 前記ランタンフッ化物に対する前記ハフニウムフッ化物の体積比率が0.35以上0.6以下である、構成8に記載のMIS型半導体装置の製造方法。
(構成10)
 前記ハフニウムフッ化物はHfFであり、前記ランタンフッ化物はLaFである、構成8または9に記載のMIS型半導体装置の製造方法。
(構成11)
 前記ランタンフッ化物に対する前記ハフニウムフッ化物の体積比率が0.4以上0.6以下である、構成8から10の何れか1に記載のMIS型半導体装置の製造方法。
(構成12)
 前記ランタンフッ化物に対する前記ハフニウムフッ化物の体積比率が0.5以上0.6以下である、構成8から10の何れか1に記載のMIS型半導体装置の製造方法。
(構成13)
 前記半導体層は非酸化物半導体からなる、構成8から12の何れか1に記載のMIS型半導体装置の製造方法。
(構成14)
 前記半導体層は、GaN、Ge、Si、SiC、ダイヤモンドの群から選ばれる何れか1を含む半導体からなる、構成8から13の何れか1に記載のMIS型半導体装置の製造方法。
(構成15)
 前記絶縁体層は、蒸着法によって形成される、構成8から14の何れか1に記載のMIS型半導体装置の製造方法。
(構成16)
 前記絶縁体層は、スパッタリング法によって形成される、構成8から14の何れか1に記載のMIS型半導体装置の製造方法。
(構成17)
 ハフニウムフッ化物およびランタンフッ化物を含む、スパッタリングターゲット。
(構成18)
 ハフニウムフッ化物およびランタンフッ化物からなる、スパッタリングターゲット。
(構成19)
 前記ランタンフッ化物に対する前記ハフニウムフッ化物の体積比率が0.35以上0.6以下である、構成17または18に記載のスパッタリングターゲット。
The configurations of the present invention and its embodiments are shown below.
(Configuration 1)
A MIS type semiconductor device comprising a semiconductor layer, an insulator layer, and a conductor layer, wherein the insulator layer is sandwiched between the semiconductor layer and the conductor layer.
The insulator layer comprises hafnium fluoride and lanthanum fluoride,
The MIS type semiconductor device whose volume ratio of said hafnium fluoride to said lanthanum fluoride is 0.35 or more and 0.6 or less.
(Configuration 2)
The insulator layer is an amorphous insulating film comprising hafnium fluoride and lanthanum fluoride,
The MIS-type semiconductor device according to Configuration 1, wherein a volume ratio of the hafnium fluoride to the lanthanum fluoride is 0.35 or more and 0.6 or less.
(Configuration 3)
The MIS type semiconductor device according to configuration 1 or 2, wherein the hafnium fluoride is HfF 4 and the lanthanum fluoride is LaF 3 .
(Configuration 4)
6. The MIS type semiconductor device according to any one of constitutions 1 to 3, wherein the volume ratio of said hafnium fluoride to said lanthanum fluoride is 0.4 or more and 0.6 or less.
(Configuration 5)
6. The MIS type semiconductor device according to any one of constitutions 1 to 3, wherein the volume ratio of said hafnium fluoride to said lanthanum fluoride is 0.5 or more and 0.6 or less.
(Configuration 6)
5. The MIS-type semiconductor device according to any one of constitutions 1 to 5, wherein the semiconductor layer is made of a non-oxide semiconductor.
(Configuration 7)
7. The MIS type semiconductor device according to any one of constitutions 1 to 6, wherein the semiconductor layer is made of a semiconductor including any one selected from the group of GaN, Ge, Si, SiC, and diamond.
(Configuration 8)
A method of manufacturing a MIS semiconductor device, comprising: an insulator layer forming step of forming an insulator layer on a substrate having at least a semiconductor layer on the surface; and a conductor layer forming step of forming a conductor layer on the insulator layer. ,
The insulator layer comprises hafnium fluoride and lanthanum fluoride,
A manufacturing method of MIS type semiconductor device whose volume ratio of said hafnium fluoride to said lanthanum fluoride is 0.35 or more and 0.6 or less.
(Configuration 9)
The insulator layer is an amorphous insulating film comprising hafnium fluoride and lanthanum fluoride,
9. The method for manufacturing a MIS-type semiconductor device according to Configuration 8, wherein a volume ratio of the hafnium fluoride to the lanthanum fluoride is 0.35 or more and 0.6 or less.
(Configuration 10)
The method for manufacturing an MIS-type semiconductor device according to a constitution 8 or 9, wherein the hafnium fluoride is HfF 4 and the lanthanum fluoride is LaF 3 .
(Configuration 11)
8. The method for manufacturing an MIS-type semiconductor device according to any one of constitutions 8 to 10, wherein a volume ratio of the hafnium fluoride to the lanthanum fluoride is 0.4 or more and 0.6 or less.
(Configuration 12)
7. The method of manufacturing an MIS-type semiconductor device according to any one of constitutions 8 to 10, wherein a volume ratio of the hafnium fluoride to the lanthanum fluoride is 0.5 or more and 0.6 or less.
(Configuration 13)
The method of manufacturing an MIS-type semiconductor device according to any one of constitutions 8 to 12, wherein the semiconductor layer is made of a non-oxide semiconductor.
(Configuration 14)
The method of manufacturing an MIS-type semiconductor device according to any one of constitutions 8 to 13, wherein the semiconductor layer is made of a semiconductor containing any one selected from the group of GaN, Ge, Si, SiC, and diamond.
(Configuration 15)
The method for manufacturing a MIS-type semiconductor device according to any one of constitutions 8 to 14, wherein the insulator layer is formed by a vapor deposition method.
(Configuration 16)
The method for manufacturing an MIS-type semiconductor device according to any one of constitutions 8 to 14, wherein the insulator layer is formed by a sputtering method.
(Configuration 17)
Sputtering targets, including hafnium fluoride and lanthanum fluoride.
(Configuration 18)
Sputtering target consisting of hafnium fluoride and lanthanum fluoride.
(Configuration 19)
The sputtering target according to Configuration 17 or 18, wherein a volume ratio of the hafnium fluoride to the lanthanum fluoride is 0.35 or more and 0.6 or less.
 本発明によれば、高誘電率のワイドバンドギャップ絶縁膜を、酸化層などの所望ではない中間層を形成することなく、半導体上に形成できる。その上で、パワー半導体にとって重要なリーク電流も少ない。
 このため、本発明により、ワイドバンドギャップHigh-k絶縁膜をもち、界面などに準位が少なく、かつリーク電流の少ないMIS型半導体装置およびMIS型半導体装置の製造方法が提供される。
 本発明によるMIS型半導体装置は、ロジック用途はもとより、低リーク電流が求められるパワー用途に好適である。
According to the present invention, a high dielectric constant wide band gap insulating film can be formed on a semiconductor without forming an undesired intermediate layer such as an oxide layer. Furthermore, the leakage current that is important for power semiconductors is also small.
Therefore, the present invention provides a MIS type semiconductor device and a MIS type semiconductor device having a wide band gap high-k insulating film, a low level at an interface or the like, and a small leak current.
The MIS type semiconductor device according to the present invention is suitable not only for logic applications but also for power applications where low leakage current is required.
本発明のMIS構造を示す断面図。FIG. 2 is a cross-sectional view showing the MIS structure of the present invention. 半導体層と絶縁膜の界面の状態を示すTEM像。The TEM image which shows the state of the interface of a semiconductor layer and an insulating film. 本発明のMISFETの構造を示す断面図。Sectional drawing which shows the structure of MISFET of this invention. 本発明による第2のMISFETの構造を示す断面図。Sectional drawing which shows the structure of 2nd MISFET by this invention. 第2のMISFETの製造工程を示す要部断面図。FIG. 19 is a main-portion cross-sectional view showing the manufacturing process of the second MISFET; 本発明による第3のMISFETの構造を示す断面図。Sectional drawing which shows the structure of 3rd MISFET by this invention. 物質のバンドギャップの関係を示す関係図。FIG. 8 is a relationship diagram showing the relationship of band gaps of substances. 価電子帯上端とバンドギャップの組成比依存性を示す特性図。The characteristic view which shows the composition ratio dependence of a valence band upper end and a band gap. 電流密度と実効誘電率の組成比依存性を示す特性図。The characteristic view which shows the composition ratio dependence of an electric current density and an effective dielectric constant. 硬X線光電子分光特性図。Hard X-ray photoelectron spectroscopy characteristic diagram. 図10記載の硬X線光電子分光特性図のうち体積比率x=1の場合のもの。10 in the case of volume ratio x = 1 among the hard X-ray photoelectron spectroscopy characteristic diagrams shown in FIG. 図10記載の硬X線光電子分光特性図のうち体積比率x=1の場合のもの(信号強度を10倍に拡大)。Among the hard X-ray photoelectron spectroscopy characteristic diagrams shown in FIG. 10, the one in the case of volume ratio x = 1 (signal intensity is enlarged by 10 times). 図10記載の硬X線光電子分光特性図のうち体積比率x=0.71の場合のもの。10 in the case of volume ratio x = 0.71 among the hard X-ray photoelectron spectroscopy characteristic diagrams shown in FIG. 図10記載の硬X線光電子分光特性図のうち体積比率x=0.71の場合のもの(信号強度を10倍に拡大)。Among the hard X-ray photoelectron spectroscopy characteristic diagrams shown in FIG. 10, the one for the case of the volume ratio x = 0.71 (the signal intensity is enlarged by 10 times). 図10記載の硬X線光電子分光特性図のうち体積比率x=0.42の場合のもの。10 in the case of volume ratio x = 0.42 among the hard X-ray photoelectron spectroscopy characteristic diagrams shown in FIG. 図10記載の硬X線光電子分光特性図のうち体積比率x=0.41の場合のもの(信号強度を10倍に拡大)。Among the hard X-ray photoelectron spectroscopy characteristic diagrams shown in FIG. 10, the one for the case of the volume ratio x = 0.41 (the signal intensity is enlarged by 10 times). 図10記載の硬X線光電子分光特性図のうち体積比率x=0.13の場合のもの。In the hard X-ray photoelectron spectroscopy characteristic diagram shown in FIG. 図10記載の硬X線光電子分光特性図のうち体積比率x=0.13の場合のもの(信号強度を10倍に拡大)。Among the hard X-ray photoelectron spectroscopy characteristic diagrams shown in FIG. 10, the one for the case of the volume ratio x = 0.13 (the signal intensity is enlarged by 10 times).
 以下、本発明を実施するための形態を、図面を参照しながら説明する。
 本発明のMIS構造101は、図1に示すように、半導体層1上にハフニウムフッ化物およびランタンフッ化物を含むフッ化物層(以下、Hf+Laフッ化物層とも称す)2および導電体層3が順次形成された構造になっている。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
In the MIS structure 101 of the present invention, as shown in FIG. 1, a fluoride layer (hereinafter also referred to as Hf + La fluoride layer) 2 containing hafnium fluoride and lanthanum fluoride and a conductor layer 3 are sequentially formed on a semiconductor layer 1 It has a formed structure.
 半導体層1の材料としては、Hf+Laフッ化物層2が広いバンドギャップを有するので、汎用な半導体を用いることができる。その上で、半導体層1とHf+Laフッ化物層2との界面に所望ではない酸化物中間層を生成しにくいという特性を活かす観点からは、非酸化性の半導体を好んで用いることができる。
 具体的には、半導体として広く用いられているSi、GaAs、Geなどに加え、バンドギャップの比較的広いGaN(3.4eV)、SiC(2.86eV)、ZnS(3.6eV)、AlN(6.3eV)、ダイヤモンド(6.5eV)を挙げることができる。この中で、Si、Geは汎用に用いられている観点から、また、GaN、SiC、ダイヤモンドは、本発明の特徴である高耐圧、高パワー対応という観点から、特に好ましく用いることができる。
As the material of the semiconductor layer 1, since the Hf + La fluoride layer 2 has a wide band gap, a general-purpose semiconductor can be used. In addition, from the viewpoint of making it difficult to form an undesired oxide intermediate layer at the interface between the semiconductor layer 1 and the Hf + La fluoride layer 2, a non-oxidizing semiconductor can be preferably used.
Specifically, in addition to Si, GaAs, Ge, etc. widely used as semiconductors, GaN (3.4 eV), SiC (2.86 eV), ZnS (3.6 eV), AlN (relatively wide band gap), etc. 6.3 eV), diamond (6.5 eV) can be mentioned. Among these, Si and Ge can be particularly preferably used from the viewpoint of being used for general use, and GaN, SiC, and diamond from the viewpoint of high withstand voltage and high power handling, which are features of the present invention.
 その中でもGaNは、バンドギャップが3.4eVであり、SiやGaAsと比較して2倍以上の飽和電子速度(Vsat)と、Siの約10倍、GaAsの約7.5倍の絶縁破壊電界強度(E)を有する。半導体を用いた高周波・高出力増幅器の性能を比較する指標としてよく用いられるVsat・E/2πで表されるJohnson指数で比較すると、GaNは、Siと比較して約27倍、GaAsと比較しても約15倍の大きさであり、これらのことからGaNは圧倒的な優位性を有する半導体であり、特に好ましく用いることができる。 Among them, GaN has a band gap of 3.4 eV, and has a doubled or more saturated electron velocity (V sat ) compared to Si and GaAs, about 10 times that of Si, and about 7.5 times that of GaAs It has an electric field strength (E c ). In comparison with the Johnson index represented by V sat · E c / 2π, which is often used as an index for comparing the performance of semiconductor-based high frequency and high power amplifiers, GaN is approximately 27 times that of Si and GaAs. The size is about 15 times the size also in comparison. From these facts, GaN is a semiconductor having an overwhelming advantage, and can be particularly preferably used.
 これらの半導体は、単独でもよいし、半導体層1を領域ごとに区分して、各領域にこれらの何れか1以上の材料、またはこれらの何れか1以上に他の半導体材料が組み合わさったものを用いてもよい。Hf+Laフッ化物層2は、後述のように、バンドギャップが9.4eVと広いので、様々な半導体材料の組み合わせ使用を可能にするポテンシャルをもつ。 These semiconductors may be used alone, or the semiconductor layer 1 may be divided into regions, and any one or more of these materials may be added to each region, or any other one or more of these semiconductor materials may be combined. May be used. Since the Hf + La fluoride layer 2 has a wide band gap of 9.4 eV as described later, it has the potential to allow the combined use of various semiconductor materials.
 半導体層1にはドーパントを添加して、n型、p型など所望の型の半導体層1とする。ドーパントはその半導体材料に対して通常用いられているものでよい。例えば、GaNを用いてn型の半導体層1を形成するには、Gaが好んで用いられる。 A dopant is added to the semiconductor layer 1 to form a desired type semiconductor layer 1 such as n-type or p-type. The dopants may be those conventionally used for the semiconductor material. For example, in order to form the n-type semiconductor layer 1 using GaN, Ga is preferably used.
 Hf+Laフッ化物層2は、ハフニウムフッ化物とランタンフッ化物を含み、ランタンフッ化物に対するハフニウムフッ化物の体積比率が、0.35以上0.6以下、好ましくは0.4以上0.6以下、さらに好ましくは0.5以上0.6以下である層または膜である。
 ここで、Hf+Laフッ化物層2は、ハフニウムフッ化物とランタンフッ化物からなり、ランタンフッ化物に対するハフニウムフッ化物の体積比率が、0.35以上0.6以下、好ましくは0.4以上0.6以下、さらに好ましくは0.5以上0.6以下である層または膜であることがさらにより好ましい。
 また、ランタンフッ化物としてはLaFが好ましく、ハフニウムフッ化物としてはHfFが好ましい。
The Hf + La fluoride layer 2 contains hafnium fluoride and lanthanum fluoride, and the volume ratio of hafnium fluoride to lanthanum fluoride is 0.35 or more and 0.6 or less, preferably 0.4 or more and 0.6 or less, and further Preferably it is a layer or film which is 0.5 or more and 0.6 or less.
Here, the Hf + La fluoride layer 2 is composed of hafnium fluoride and lanthanum fluoride, and the volume ratio of hafnium fluoride to lanthanum fluoride is 0.35 or more and 0.6 or less, preferably 0.4 or more and 0.6 or less. It is still more preferable that the layer or film be further preferably 0.5 or more and 0.6 or less.
In addition, LaF 3 is preferable as the lanthanum fluoride, and HfF 4 is preferable as the hafnium fluoride.
 また、Hf+Laフッ化物層2は、半導体層1との結晶格子整合性などの影響を受けにくく、安定した電気特性を得るという観点からアモルファス(非晶質絶縁膜)であることが好ましい。 Further, the Hf + La fluoride layer 2 is preferably not amorphous (amorphous insulating film) from the viewpoint of obtaining stable electrical characteristics while being hardly affected by the crystal lattice matching with the semiconductor layer 1 or the like.
 LaFおよびHfFのイオン半径は、各々約0.12nm、0.08nmであり、両者のイオン半径には約50%の差がある。一般に、イオン半径差が15%より大きいと非晶質化が進みやすいので、Hf+Laフッ化物層2は、アモルファスになりやすい性質を有している。 The ionic radii of LaF 3 and HfF 4 are about 0.12 nm and 0.08 nm, respectively, and there is a difference of about 50% between the ionic radii of both. In general, when the difference in ion radius is more than 15%, the amorphization tends to proceed, so the Hf + La fluoride layer 2 has a property of becoming easily amorphous.
 実施例のところで述べるように、Hf+Laフッ化物層2をこのような構成にすることにより、広いバンドギャップ、高い価電子帯上端、高い実効誘電率、そして低い電流密度(低いリーク電流)を得ることができる。また、この構成では、Hf+Laフッ化物層2と半導体層1との界面に中間層を作りにくく、Hf+Laフッ化物層2の層内および界面に準位を生じにくい。このため、ゲート容量Coxが比較的大きく、高電界用途、特にパワー半導体用途に適応するMIS型半導体装置を提供することが可能になる。 As described in the Example, by making the Hf + La fluoride layer 2 in such a configuration, a wide band gap, a high valence band top, a high effective dielectric constant, and a low current density (low leak current) are obtained. Can. Further, in this configuration, it is difficult to form an intermediate layer at the interface between the Hf + La fluoride layer 2 and the semiconductor layer 1, and it is difficult to generate a level in the layer and interface of the Hf + La fluoride layer 2. Therefore, it is possible to provide a MIS type semiconductor device having a relatively large gate capacitance Cox and adapted to high electric field applications, particularly power semiconductor applications.
 Hf+Laフッ化物層2は蒸着法により成膜することができる。また、スパッタリング法によって成膜することも可能である。 The Hf + La fluoride layer 2 can be formed by vapor deposition. It is also possible to form a film by sputtering.
 Hf+Laフッ化物層2を真空蒸着法により成膜する場合は、基板温度を室温(23℃)以上400℃以下とすることが好ましい。基板温度が室温を下回ると誘電率が低下する傾向にある。また、基板温度が450℃を超えると電気特性が劣化し、500℃を超えるような温度になると半導体基板の表面ラフネスも肉眼でわかるほど大きくなって特性劣化が顕著になる。 In the case of forming the Hf + La fluoride layer 2 by vacuum evaporation, it is preferable to set the substrate temperature to room temperature (23 ° C.) or more and 400 ° C. or less. When the substrate temperature is below room temperature, the dielectric constant tends to decrease. Also, when the substrate temperature exceeds 450 ° C., the electrical characteristics deteriorate, and when the temperature exceeds 500 ° C., the surface roughness of the semiconductor substrate also becomes so large that it can be visually recognized, and the characteristic degradation becomes remarkable.
 Hf+Laフッ化物層2の成膜をスパッタリング法で行うと、スループットに優れ、また面内均一性を高めやすいことから好ましい。特に、RFスパッタリング法はスループットを高めやすいので好ましい。ここで、スパッタリングガスとしてはアルゴン(Ar)ガス、クリプトン(Kr)ガスなどの貴ガスを好んで用いることができる。 It is preferable to perform the film formation of the Hf + La fluoride layer 2 by a sputtering method because it is excellent in throughput and easy to improve in-plane uniformity. In particular, the RF sputtering method is preferable because it is easy to increase the throughput. Here, noble gases such as argon (Ar) gas and krypton (Kr) gas can be preferably used as the sputtering gas.
 この際のスパッタリングターゲットとしては、ハフニウムおよびランタンフッ化物を含むスパッタリングターゲット、さらに好ましくはハフニウムおよびランタンフッ化物からなるスパッタリングターゲットを好んで用いることができる。
 そして、そのスパッタリングターゲットにおけるランタンフッ化物に対するハフニウムフッ化物の体積比率は、0.35以上0.6以下が好ましい。
 なお、このスパッタリングターゲットは焼結法によって作製することができる。
 このスパッタリングターゲットを用いると、取扱いが容易で、高い面内均一性をもつ所望のHf+Laフッ化物層2を高いスループットで形成することが可能になる。
As a sputtering target at this time, a sputtering target containing hafnium and lanthanum fluoride, more preferably a sputtering target consisting of hafnium and lanthanum fluoride can be preferably used.
The volume ratio of hafnium fluoride to lanthanum fluoride in the sputtering target is preferably 0.35 or more and 0.6 or less.
In addition, this sputtering target can be produced by the sintering method.
Using this sputtering target, it is possible to form a desired Hf + La fluoride layer 2 with high throughput, which is easy to handle and has high in-plane uniformity.
 なお、Hfに替えてNb(ニオブ)としたNbFとLaFからなる絶縁膜も検討したが、NbFは昇華温度が約100℃であり、膜を形成するときの制御性は不十分であった。一方、HfFの昇華温度は約350℃であることから、Hf+Laフッ化物層2形成の制御性には特段の問題はない。 In addition, although the insulating film which consists of NbF 5 and LaF 3 which were replaced with Hf and made Nb (niobium) was examined, NbF 5 has a sublimation temperature of about 100 ° C., and controllability at the time of forming the film is insufficient. there were. On the other hand, since the sublimation temperature of HfF 4 is about 350 ° C., there is no particular problem in the controllability of the Hf + La fluoride layer 2 formation.
 Hf+Laフッ化物層2の厚さは、1nm以上100nm以下が好ましく、5nm以上10nm以下がより好ましい。膜厚が5nmを下回るとトンネルリーク電流が現れ始め、1nm以下でトンネル電流は顕著になる。膜厚が100nmを上回ると十分な静電容量Coxを得るのが困難になる。 The thickness of the Hf + La fluoride layer 2 is preferably 1 nm or more and 100 nm or less, and more preferably 5 nm or more and 10 nm or less. When the film thickness is less than 5 nm, a tunnel leak current starts to appear, and when it is 1 nm or less, the tunnel current becomes remarkable. When the film thickness exceeds 100 nm, it becomes difficult to obtain a sufficient capacitance Cox.
 本発明の特徴の1つは、バッファー層を設けることなく半導体層1を構成する物質のHf+Laフッ化物層2への拡散抑制、界面準位生成抑制(界面制御)が可能なことである。また、半導体層1とHf+Laフッ化物層2が接する界面にこれら以外からなる層が形成されないことである。
 図2は、GaN基板上にHfF層((a)の場合)およびHf+Laフッ化物層((b)の場合)を真空蒸着法で形成したときの断面TEM(Transmission Electron Microscope)写真である。真空蒸着時の基板温度は300℃とし、TEM装置としてはJEM-2100F(JEOL製)を用いた。この結果から、GaN半導体上にHf+Laフッ化物層が、HfF層と同様に、酸化や相互拡散などによる中間層を形成することなく直に形成されていることが分かる。
One of the features of the present invention is that it is possible to suppress the diffusion of the substance constituting the semiconductor layer 1 to the Hf + La fluoride layer 2 and to suppress the generation of interface state (interface control) without providing a buffer layer. In addition, no other layer is formed at the interface where the semiconductor layer 1 and the Hf + La fluoride layer 2 are in contact with each other.
FIG. 2 is a cross-sectional TEM (Transmission Electron Microscope) photograph when a HfF 4 layer (in the case of (a)) and an Hf + La fluoride layer (in the case of (b)) are formed on a GaN substrate by vacuum evaporation. The substrate temperature at the time of vacuum deposition was 300 ° C., and a TEM apparatus JEM-2100F (manufactured by JEOL) was used. From these results, it can be seen that the Hf + La fluoride layer is formed directly on the GaN semiconductor without forming an intermediate layer by oxidation or mutual diffusion, as in the case of the HfF 4 layer.
 導電体層3は、金属あるいはドーパントが添加されたポリシリコンなどの導電膜からなる。金属としては、金(Au)、銀(Ag)、銅(Cu)、白金(Pt)、パラジウム(Pd)、タングステン(W)、チタン(Ti)、アルミニウム(Al)、クロム(Cr)、タンタル(Ta)などを挙げることができる。また、AlCu、CuNiFe、NiCrなどの合金、WSi、TiSiなどのシリサイド、WN、TiN、CrN、TaNなどの金属化合物も用いることができる。導電体層3は、このような材料の中から導電率、仕事関数、加工性などを適宜勘案して適当な材料を選択すればよい。なお、集積回路として本発明のMIS半導体装置を用いる場合は、インテグレーションとしての各種熱処理が加わることから、それらの熱処理も勘案した材料の拡散を考慮の上、材料を選択する。 The conductor layer 3 is made of a conductive film such as polysilicon to which a metal or a dopant is added. As metal, gold (Au), silver (Ag), copper (Cu), platinum (Pt), palladium (Pd), tungsten (W), titanium (Ti), aluminum (Al), chromium (Cr), tantalum (Ta) etc. can be mentioned. Further, an alloy such as AlCu, CuNiFe or NiCr, a silicide such as WSi or TiSi, or a metal compound such as WN, TiN, CrN or TaN can also be used. For the conductive layer 3, an appropriate material may be selected from among such materials in consideration of conductivity, work function, processability, and the like. When the MIS semiconductor device of the present invention is used as an integrated circuit, various heat treatments as integration are added, so materials are selected in consideration of the diffusion of the material in consideration of the heat treatment.
 次に、本発明のMISFETについて説明する。 Next, the MISFET of the present invention will be described.
 本発明の第1のMISFET(102)は、要部断面図である図3に示すように、半導体層1、Hf+Laフッ化物層にドレインおよびソース用のパターンが形成されたHf+Laフッ化物層パターン2a、ゲート3a、ソース4aおよびドレイン5aからなる。 The first MISFET (102) of the present invention is, as shown in FIG. 3 which is a cross-sectional view of the main part, a semiconductor layer 1, an Hf + La fluoride layer, and an Hf + La fluoride layer pattern 2a having a pattern for drain and source formed. , Gate 3a, source 4a and drain 5a.
 Hf+Laフッ化物層パターン2aは、ランタンフッ化物に対するハフニウムフッ化物の体積比率が、0.35以上0.6以下、好ましくは0.4以上0.6以下、さらに好ましくは0.5以上0.6以下からなる材料で構成される。
 ここで、ランタンフッ化物としてはLaFが好ましく、ハフニウムフッ化物としてはHfFが好ましい。
 また、Hf+Laフッ化物層パターン2aは、半導体層1との結晶格子整合性などの影響を受けにくく、安定した電気特性を得るという観点から、アモルファス(非晶質絶縁膜)状態の膜からなることが好ましい。
In the Hf + La fluoride layer pattern 2a, the volume ratio of hafnium fluoride to lanthanum fluoride is 0.35 or more and 0.6 or less, preferably 0.4 or more and 0.6 or less, and more preferably 0.5 or more and 0.6 or less. It consists of the material which consists of the following.
Here, LaF 3 is preferable as the lanthanum fluoride, and HfF 4 is preferable as the hafnium fluoride.
Further, the Hf + La fluoride layer pattern 2a is made of a film in an amorphous (amorphous insulating film) state from the viewpoint of being hardly affected by the crystal lattice matching with the semiconductor layer 1 and obtaining stable electrical characteristics. Is preferred.
 ゲート3a、ソース4aおよびドレイン5aは、金属、合金、金属化合物、シリサイド、ポリサイドまたはドーパントが添加されたポリシリコンなどの導電膜からなる。具体的には、上記導電体層3として例示した材料を挙げることができる。 The gate 3a, the source 4a and the drain 5a are made of a conductive film such as metal, alloy, metal compound, silicide, polycide or polysilicon to which a dopant is added. Specifically, the materials exemplified as the conductive layer 3 can be mentioned.
 Hf+Laフッ化物層を真空蒸着法で形成する場合の温度は、良好な電気特性を得る上で、室温(23℃)以上450℃以下が好ましい。
 また、Hf+Laフッ化物層を形成後でゲート3aを構成する導電膜を形成する前に、窒素ガス(Nガス)を用いた熱処理が行われることがMISFETの電気特性を改善する上で好ましい。その熱処理の条件としては、窒素ガスの圧力が1Pa以上2000hPa以下、温度が200℃以上500℃以下が好ましい。
 さらに、ゲート3aを構成する導電膜を形成後に、窒素ガスと水素ガス(Hガス)の混合ガスを用いた熱処理が行われることがMISFETの電気特性を改善する上で好ましい。その熱処理の条件としては、窒素ガスと水素ガスの混合比率が窒素ガス1に対して水素ガスが体積比で1%以上5%以下、混合ガスの圧力が1Pa以上2000hPa以下、そして温度が200℃以上500℃以下が好ましい。
 なお、熱処理は、ヒーターによる加熱炉、ランプによる加熱炉、ホットプレートなどのほか、レーザーアニール、フラッシュランプアニールなどによって行ってもよい。
The temperature in the case of forming the Hf + La fluoride layer by vacuum evaporation is preferably room temperature (23 ° C.) or more and 450 ° C. or less in order to obtain good electrical characteristics.
Further, after forming the Hf + La fluoride layer and before forming the conductive film constituting the gate 3a, it is preferable to perform heat treatment using nitrogen gas (N 2 gas) in order to improve the electrical characteristics of the MISFET. As the conditions for the heat treatment, the pressure of nitrogen gas is preferably 1 Pa or more and 2000 hPa or less, and the temperature is preferably 200 ° C. or more and 500 ° C. or less.
Furthermore, it is preferable to perform heat treatment using a mixed gas of nitrogen gas and hydrogen gas (H 2 gas) after forming the conductive film constituting the gate 3 a in order to improve the electrical characteristics of the MISFET. As the conditions for the heat treatment, the mixing ratio of nitrogen gas and hydrogen gas is 1% to 5% by volume ratio of hydrogen gas to nitrogen gas 1, the pressure of mixed gas is 1 Pa to 2000 hPa, and the temperature is 200 ° C. The temperature is preferably 500 ° C. or less.
The heat treatment may be performed by a laser annealing, a flash lamp annealing, or the like in addition to a heating furnace with a heater, a heating furnace with a lamp, a hot plate, and the like.
 本発明の第2のMISFET(103)は、要部断面図である図4に示すように、半導体層1、Hf+Laフッ化物層12b、ゲート13b、ソース14b、ドレイン15bおよびパターン化された層間膜21bからなる。この構造では、ゲート13bは埋め込み構造をとる。ここで、ゲート13b、ソース14bおよびドレイン15bは、第1のMISFET(102)と同様に、金属、合金、金属化合物、シリサイド、ポリサイドまたはドーパントが添加されたポリシリコンなどの導電膜からなる。 The second MISFET (103) of the present invention is, as shown in FIG. 4 which is a cross-sectional view of the main part, a semiconductor layer 1, an Hf + La fluoride layer 12b, a gate 13b, a source 14b, a drain 15b and a patterned interlayer film. It consists of 21b. In this structure, the gate 13b has a buried structure. Here, the gate 13b, the source 14b, and the drain 15b are made of a conductive film such as metal, alloy, metal compound, silicide, polycide, or polysilicon to which a dopant is added, similarly to the first MISFET (102).
 第2のMISFET(103)は、下記に示す工程により製造することができる。要部断面図を用いてその製造工程を説明した図5を参照しながら、その製造方法を説明する。
 まず、半導体層1の上に層間膜21を形成する(図5(a)参照)。層間膜21としては、例えばプラズマCVD法によるSiOなどの絶縁膜を挙げることができる。
 次に、層間膜21にゲートを作製するための開口をリソグラフィとドライエッチングにより形成し、層間膜パターン21aとする(図5(b))。
 その後、半導体基板1上にHf+Laフッ化物層12aを成膜形成する(図5(c))。この膜はコンフォーマルに被着されるのが好ましい。
 次に、CMP(Chemical Mechanical Polishing)やエッチバックなどの方法により、層間膜パターン21aの上面上に形成されているランタンフッ化物層12aを除去して、層間膜パターン21aの開口部にのみ形成されているHf+Laフッ化物層12bを得る(図5(d))。
 しかる後、導電体膜13aを被着(図5(e))し、引き続いてCMPやエッチバックなどの方法により層間膜パターン21aの上面上に形成されている導電体膜13aを除去して、Hf+Laフッ化物層12bが露出している溝部に導電体膜が埋め込まれた導電体膜パターンを形成し、その導電体膜パターンをゲート13bとする(図5(f))。
 その後、リソグラフィとドライエッチングを用いて、層間膜パターン21aに開口部22および23を有する層間膜パターン21bを形成する(図5(g))。
 そして、開口部22および23に導電体膜を埋め込んで、その導電体膜パターンをそれぞれソース14bとドレイン15bとして第2のMISFET(103)とする(図5(h))。
The second MISFET (103) can be manufactured by the process shown below. The manufacturing method will be described with reference to FIG. 5 which illustrates the manufacturing process using the main part sectional view.
First, the interlayer film 21 is formed on the semiconductor layer 1 (see FIG. 5A). Examples of the interlayer film 21 include insulating films such as SiO x formed by plasma CVD.
Next, an opening for producing a gate is formed in the interlayer film 21 by lithography and dry etching to form an interlayer film pattern 21a (FIG. 5B).
Thereafter, the Hf + La fluoride layer 12a is formed on the semiconductor substrate 1 (FIG. 5 (c)). The membrane is preferably deposited conformally.
Next, the lanthanum fluoride layer 12a formed on the upper surface of the interlayer film pattern 21a is removed by a method such as CMP (Chemical Mechanical Polishing) or etch back, and only the opening of the interlayer film pattern 21a is formed. The obtained Hf + La fluoride layer 12b is obtained (FIG. 5 (d)).
Thereafter, the conductor film 13a is deposited (FIG. 5 (e)), and the conductor film 13a formed on the upper surface of the interlayer film pattern 21a is subsequently removed by a method such as CMP or etch back. A conductor film pattern in which a conductor film is embedded is formed in the groove where the Hf + La fluoride layer 12b is exposed, and the conductor film pattern is used as the gate 13b (FIG. 5 (f)).
Thereafter, lithography and dry etching are used to form an interlayer film pattern 21b having openings 22 and 23 in the interlayer film pattern 21a (FIG. 5 (g)).
Then, a conductor film is embedded in the openings 22 and 23, and the conductor film patterns thereof are respectively used as a source 14b and a drain 15b as a second MISFET (103) (FIG. 5 (h)).
 第2のMISFETの製造方法によれば、Hf+Laフッ化物層12bの加工をCMPやエッチバックで行っているので、半導体層へのダメージが少ないドライエッチングを行うことが容易ではないハフニウムフッ化物とランタンフッ化物よりなる膜(HFとLaFからなる膜)においても電気的ダメージの少ないMISFETを得ることができる。 According to the second method of manufacturing the MISFET, since the Hf + La fluoride layer 12b is processed by CMP or etch back, it is not easy to perform dry etching with less damage to the semiconductor layer. Also in a film made of fluoride (a film made of HF 4 and LaF 3 ), a MISFET with less electrical damage can be obtained.
 本発明の第3のMISFET(103)は、要部断面図である図6に示すように、半導体層31a、31b、31c、Hf+Laフッ化物層32、ゲート33、ソース34、およびドレイン35からなる。ここで、半導体層31a、31b、31cは異種の材料からなる半導体層であり、例えば、31aはInAsからなるn型半導体、31bはGaNからなるイントリンシック半導体、31cはGaSbからなるp型半導体を挙げることができる。
 Hf+Laフッ化物層32はバンドギャップが9.4eVと広く、しかもその価電子帯上限(価電子帯上端)EVBMと伝導体下端ECBMの中に、上記の半導体材料を含め多くの半導体材料のEVBMとECBMが納まるバンドアライメントを有する(図7参照)。このため、このようなバンドギャップの異なる複数からなる半導体に対してもMIS構造半導体装置のゲート絶縁膜として機能する。なお、GaSb、GaN、InAsのバンドギャップは、それぞれ、0.7eV、3.4eVおよび0.36eVであり、図7中のECNLは電荷中性準位を表す。
The third MISFET (103) of the present invention comprises semiconductor layers 31a, 31b, 31c, Hf + La fluoride layer 32, gate 33, source 34, and drain 35, as shown in FIG. . Here, the semiconductor layers 31a, 31b and 31c are semiconductor layers made of different materials. For example, 31a is an n-type semiconductor made of InAs, 31b is an intrinsic semiconductor made of GaN, 31c is a p-type semiconductor made of GaSb It can be mentioned.
The Hf + La fluoride layer 32 has a wide band gap of 9.4 eV, and the upper limit of the valence band (upper end of the valence band) E VBM and the lower end of the conductor E CBM include many semiconductor materials including the above semiconductor materials. It has a band alignment in which E VBM and E CBM can be accommodated (see FIG. 7). Therefore, even a semiconductor composed of a plurality of different band gaps functions as a gate insulating film of the MIS structure semiconductor device. The band gaps of GaSb, GaN, and InAs are 0.7 eV, 3.4 eV, and 0.36 eV, respectively, and E CNL in FIG. 7 represents a charge neutral level.
 ゲート33はサイドウォールを利用した加工法で形成することができる。サイドウォール利用加工法とは、異方性ドライエッチングを行ったときの縦方向と横方向のエッチング速度差および側壁周辺でのエッチング速度差を利用した加工法で、側壁(サイドウォール)に沿って被加工物が残る加工法である。この加工法により、サイドウォール部にゲート(電極)を自己整合的に形成でき、ゲートとして重要な寸法精度も高いものとなる。ここで、形成されるゲートの寸法精度を高めるためには、このサイドウォールは垂直に形成されていることが好ましい。なお、サイドウォール利用加工法を適用するとゲート33の上端部(肩の部分)は角が削れた形状になる。 The gate 33 can be formed by a processing method using a sidewall. The sidewall-based processing method is a processing method using the difference between the etching rate in the longitudinal direction and the lateral direction when anisotropic dry etching is performed and the etching rate around the side wall, along the side wall (side wall). It is a processing method in which a workpiece remains. By this processing method, the gate (electrode) can be formed in a self-aligned manner in the sidewall portion, and the dimensional accuracy important as the gate can be high. Here, in order to improve the dimensional accuracy of the gate to be formed, it is preferable that the side wall is formed vertically. When the sidewall utilizing processing method is applied, the upper end portion (shoulder portion) of the gate 33 has a shape in which the corner is scraped.
 以下、本発明のMIS半導体装置の特性を、キャパシタ特性によって調べた実施例について説明する。当然ながら、本発明はこのような特定の形式に限定されるものではなく、本発明の技術的範囲は特許請求の範囲により規定されるものである。 Hereinafter, an embodiment in which the characteristics of the MIS semiconductor device of the present invention are examined by the capacitor characteristics will be described. Of course, the present invention is not limited to such a specific format, and the technical scope of the present invention is defined by the claims.
(実施例1)
 実施例1では、Hf+Laフッ化物層のバンドギャップ、価電子帯上端およびリーク電流特性の組成比依存性について評価した。
 具体的には、HfFとLaFからなるHf+Laフッ化物膜をその体積比率xを変えて形成し、その膜のバンドギャップ、価電子帯上端およびリーク電流特性を測定した。ここで、この膜を(HfF(LaF1-x(xは0から1の値)と記す。
Example 1
In Example 1, the composition ratio dependency of the band gap, the valence band upper end, and the leak current characteristic of the Hf + La fluoride layer was evaluated.
Specifically, an Hf + La fluoride film composed of HfF 4 and LaF 3 was formed at different volume ratios x, and the band gap, valence band upper end and leak current characteristics of the film were measured. Here, this film is described as (HfF 4 ) x (LaF 3 ) 1 -x (x is a value of 0 to 1).
 この評価においては、基板の影響を極力少なくすることを目的として、HfFとLaFからなる材料に対して安定で原子層レベルの平坦な表面が得られるSrTiO基板を用いた。結晶面は(100)である。ここで、導電性基板にする目的で、この基板には0.5wt%のNbをドープしてある。 In this evaluation, in order to reduce the influence of the substrate as much as possible, a SrTiO 3 substrate which is stable against a material composed of HfF 4 and LaF 3 and which can obtain a flat surface at the atomic layer level is used. The crystal plane is (100). Here, in order to form a conductive substrate, this substrate is doped with 0.5 wt% of Nb.
 (HfF(LaF1-x膜は真空蒸着により形成した。その膜厚は50nmであり、真空度5×10-8Pa、基板温度100℃で成膜した。形成された(HfF(LaF1-x膜の表面粗さは基板の表面粗さとほぼ同じであった。また、この膜の状態をXRD(X-ray diffraction:X線回折、D8 Discover Super Speed with GADDS、ブルカーAXS製)で測定して、この膜がアモルファス(非晶質)膜であることを確認した。 The (HfF 4 ) x (LaF 3 ) 1-x film was formed by vacuum evaporation. The film thickness was 50 nm, and the film was formed at a vacuum degree of 5 × 10 −8 Pa and a substrate temperature of 100 ° C. The surface roughness of the (HfF 4 ) x (LaF 3 ) 1-x film formed was almost the same as the surface roughness of the substrate. In addition, the state of this film was measured by XRD (X-ray diffraction: D8 Discover Super Speed with GADDS, manufactured by Bruker AXS) to confirm that this film was an amorphous (amorphous) film. .
 (HfF(LaF1-x膜の価電子帯上端EVBMとその膜のバンドギャップEをSPring-8においてHAXPS(Hard X-ray Photoerectron Spectroscopy:硬X線電子分光法)を用いて調べた。その結果を図8に示す。ここで、同図中のバーはエラーバーを示す。 Valence band top E VBM of (HfF 4 ) x (LaF 3 ) 1-x films and the band gap E g of the films at HA SPX-8 by HAXPS (Hard X-ray Photoelectron spectroscopy) It examined using. The results are shown in FIG. Here, the bars in the figure indicate error bars.
 価電子帯上端EVBMは、6eV前後で推移し、特にLaFに対するHfFの体積比率xが0.35から0.6の範囲では6eVを超えて極大値となる。一方、バンドギャップEは、体積比率xが0以上0.6までは約9.5を維持しているが、0.6を超えると値がその小さくなり、体積比率xが0.85で約8.75とHfFのバンドギャップEとほぼ同じになる。したがって、広いバンドギャップEを得るためには体積比率xを0.6以下とするのが好ましい。 The valence band upper end E V B M changes around 6 eV, and in particular, when the volume ratio x of HfF 4 to LaF 3 is in the range of 0.35 to 0.6, it becomes a maximum value exceeding 6 eV. On the other hand, the band gap E g maintains about 9.5 at a volume ratio x from 0 to 0.6, but when it exceeds 0.6, the value becomes smaller, and the volume ratio x is 0.85. The band gap E g of about 8.75 and HfF 4 is almost the same. Therefore, in order to obtain a wide band gap E g , it is preferable to set the volume ratio x to 0.6 or less.
 また、体積比率xが0.6以下では、バンドギャップEgが9を超える値を維持するとともに、価電子帯上端EVBMのエネルギー位置も6eV前後で推移することから、半導体層としてGaNを用いた場合は、3eV程度の導電体下端のエネルギー差を維持できることが確認された。 In addition, when the volume ratio x is 0.6 or less, the band gap Eg maintains a value exceeding 9 and the energy position of the valence band upper end E VBM changes at around 6 eV, so GaN was used as the semiconductor layer In the case, it was confirmed that an energy difference of about 3 eV at the lower end of the conductor can be maintained.
 電流密度Jと実効誘電率εの測定結果を図9に示す。
 実効誘電率εは、体積比率xが大きくなるほど、すなわちHfFの占める比率が増えるほど単調に小さくなるが、体積比率xが0.6以下では約12以上と比較的高い値となっている。ちなみに、High-k膜として使用されているHfO膜の実効誘電率εは13-18なので、体積比率xが0.6以下の(HfF(LaF1-x膜はHfO膜と同程度の実効誘電率εを有しているといえる。
The measurement results of the current density J and the effective dielectric constant ε are shown in FIG.
The effective dielectric constant ε monotonously decreases as the volume ratio x increases, that is, as the ratio occupied by HfF 4 increases, but has a relatively high value of about 12 or more when the volume ratio x is 0.6 or less. Incidentally, since the effective dielectric constant ε of the HfO 2 film used as the High-k film is 13-18, the (HfF 4 ) x (LaF 3 ) 1-x film having the volume ratio x of 0.6 or less is HfO 2 It can be said that it has the same effective dielectric constant ε as the film.
 電流密度Jは、体積比率xが0より増えるにともなって下がり、体積比率xが約0.55で極小となった後、体積比率xの増加とともに増えるという特性を有する。
 10-6A/cmより低いレベルのリーク電流がパワー用途のMIS型半導体装置に求められるので、その観点からは、体積比率xは0.35以上0.7以下が好ましい。
 さらに、HfO膜並みの実効誘電率εと、パワー用途の電流密度(リーク電流)Jの両立という観点に立つと、体積比率xは0.35以上0.6以下が求められ、よりリーク電流を下げるという観点からは、体積比率xは、0.4以上0.6以下が好ましく、0.5以上0.6以下がより好ましい。体積比率xが0.5以上0.6以下の場合には、リーク電流を10-8A/cmのオーダーに収めることが可能になる。
The current density J has a characteristic that it decreases as the volume ratio x increases from 0, and increases as the volume ratio x increases after the volume ratio x is minimized at about 0.55.
From the viewpoint of this, the volume ratio x is preferably 0.35 or more and 0.7 or less, since a leakage current of a level lower than 10 −6 A / cm 2 is required for the MIS type semiconductor device for power applications.
Furthermore, from the viewpoint of achieving both the effective dielectric constant ε as HfO 2 film and the current density (leakage current) J for power application, the volume ratio x is required to be 0.35 or more and 0.6 or less, and the leakage current is more From the viewpoint of lowering the volume ratio, the volume ratio x is preferably 0.4 or more and 0.6 or less, and more preferably 0.5 or more and 0.6 or less. When the volume ratio x is 0.5 or more and 0.6 or less, the leak current can be reduced to the order of 10 −8 A / cm 2 .
 (HfF(LaF1-x膜をSPring-8でHAXPS分析行った結果を図10に示す。同図には、結合エネルギーが9eV以下の状態をわかりやすくするために、その領域に関して信号強度を10倍にした結果も合わせて載せている。
 図10に記載の複数の硬X線光電子分光特性図が、それぞれどの体積比率xに対応するかを一層明確にするため、図11から18に、各硬X線光電子分光特性図を単独で示した。
 体積比率xが0.71の場合には、結合エネルギーが2から5eVの領域にギャップ内準位の増加が認められる。
 体積比率xが0.6より大きなハフニウムフッ化物がリッチな領域では、バンドギャップは減少していたこと(図8)を合わせて鑑みると、体積比率xが0.6より大きい領域では、バンドを形成する電子構造がHfFの構造が支配的になる過程で欠陥構造が生成されていると考えられる。
The results of HAXPS analysis of the (HfF 4 ) x (LaF 3 ) 1-x film at SPring-8 are shown in FIG. In the same figure, in order to make it easy to understand the state where the binding energy is 9 eV or less, the result of making the signal intensity 10 times for that region is also included.
In order to further clarify which volume ratio x the plurality of hard X-ray photoelectron spectroscopy characteristic diagrams shown in FIG. 10 correspond to, each hard X-ray photoelectron spectroscopy characteristic diagram is shown alone in FIGS. The
When the volume ratio x is 0.71, an increase in the level in the gap is observed in the region of 2 to 5 eV of binding energy.
In the region rich in hafnium fluoride in which the volume ratio x is larger than 0.6, the band gap is decreased (Fig. 8). It is considered that a defect structure is generated while the electronic structure to be formed is dominated by the HfF 4 structure.
 以上説明したように、本発明によれば、誘電率が比較的高く、かつ約9.4eVというワイドバンドギャップをもった絶縁膜を、酸化層などの所望ではない中間層を形成することなく、半導体上に形成できる。その上で、パワー半導体にとって重要なリーク電流も少ない。
 したがって、本発明により、ワイドバンドギャップHigh-k絶縁膜をもち、界面などに準位が少なく、かつリーク電流の少ないMIS型半導体装置が提供される。
 GaN等の広いバンドギャップをもつ半導体のもつ高電界対応の性能を引き出すことができるMIS型半導体装置が提供されるので、ロジック用途はもとより、低リーク電流が求められるパワー用途への適用が期待される。
 また、この絶縁膜をゲート絶縁膜として用いたMISFETは、ゲート絶縁膜のバンドギャップが広いので、様々な半導体と組み合わせることができる汎用性を有する。
 以上のことから、本発明のMIS型半導体装置は多くの産業分野で利用される可能性がある。
As described above, according to the present invention, an insulating film having a relatively high dielectric constant and a wide band gap of about 9.4 eV can be formed without forming an undesired intermediate layer such as an oxide layer. It can be formed on a semiconductor. Furthermore, the leakage current that is important for power semiconductors is also small.
Therefore, according to the present invention, a MIS type semiconductor device having a wide band gap high-k insulating film, a low level at an interface or the like, and a small leak current is provided.
Since MIS type semiconductor devices capable of extracting the performance corresponding to the high electric field of semiconductors with wide band gaps such as GaN can be provided, applications to power applications where low leakage current is required as well as logic applications are expected. Ru.
Further, a MISFET using this insulating film as a gate insulating film has wide band gap of the gate insulating film, and thus has versatility that can be combined with various semiconductors.
From the above, the MIS type semiconductor device of the present invention may be used in many industrial fields.
1:半導体層
2:Hf+Laフッ化物層
2a:Hf+Laフッ化物層パターン
3:導電体層
3a: ゲート
4a:ソース
5a:ドレイン
12a:Hf+Laフッ化物層
12b:Hf+Laフッ化物層
13a:導電体膜
13b: ゲート
14b:ソース
15b:ドレイン
21:層間膜
21a:層間膜パターン
21b:パターン化された層間膜
22:開口部
23:開口部
31a:半導体(InAs)
31b:半導体(GaN)
31c:半導体(GaSb)
32:Hf+Laフッ化物層
33: ゲート
34:ソース
35:ドレイン
101:MIS構造
102:MISFET
103:MISFET
104:MISFET
 
1: Semiconductor layer 2: Hf + La fluoride layer 2a: Hf + La fluoride layer pattern 3: conductor layer 3a: gate 4a: source 5a: drain 12a: Hf + La fluoride layer 12b: Hf + La fluoride layer 13a: conductor film 13b: Gate 14b: Source 15b: Drain 21: Interlayer film 21a: Interlayer film pattern 21b: Patterned interlayer film 22: Opening 23: Opening 31a: Semiconductor (InAs)
31b: Semiconductor (GaN)
31c: Semiconductor (GaSb)
32: Hf + La fluoride layer 33: gate 34: source 35: drain 101: MIS structure 102: MISFET
103: MISFET
104: MISFET

Claims (19)

  1.  半導体層と絶縁体層と導電体層を有し、前記絶縁体層が前記半導体層と前記導電体層で挟まれたMIS型半導体装置であって、
     前記絶縁体層は、ハフニウムフッ化物およびランタンフッ化物を含み、
     前記ランタンフッ化物に対する前記ハフニウムフッ化物の体積比率が0.35以上0.6以下である、MIS型半導体装置。
    A MIS type semiconductor device comprising a semiconductor layer, an insulator layer, and a conductor layer, wherein the insulator layer is sandwiched between the semiconductor layer and the conductor layer.
    The insulator layer comprises hafnium fluoride and lanthanum fluoride,
    The MIS type semiconductor device whose volume ratio of said hafnium fluoride to said lanthanum fluoride is 0.35 or more and 0.6 or less.
  2.  前記絶縁体層は、ハフニウムフッ化物およびランタンフッ化物からなる非晶質絶縁膜であり、
     前記ランタンフッ化物に対する前記ハフニウムフッ化物の体積比率が0.35以上0.6以下である、請求項1に記載のMIS型半導体装置。
    The insulator layer is an amorphous insulating film comprising hafnium fluoride and lanthanum fluoride,
    The MIS type semiconductor device according to claim 1, wherein a volume ratio of said hafnium fluoride to said lanthanum fluoride is 0.35 or more and 0.6 or less.
  3.  前記ハフニウムフッ化物はHfFであり、前記ランタンフッ化物はLaFである、請求項1または2に記載のMIS型半導体装置。 The MIS type semiconductor device according to claim 1, wherein the hafnium fluoride is HfF 4 and the lanthanum fluoride is LaF 3 .
  4.  前記ランタンフッ化物に対する前記ハフニウムフッ化物の体積比率が0.4以上0.6以下である、請求項1から3の何れか1に記載のMIS型半導体装置。 The MIS type semiconductor device according to any one of claims 1 to 3, wherein a volume ratio of said hafnium fluoride to said lanthanum fluoride is 0.4 or more and 0.6 or less.
  5.  前記ランタンフッ化物に対する前記ハフニウムフッ化物の体積比率が0.5以上0.6以下である、請求項1から3の何れか1に記載のMIS型半導体装置。 The MIS type semiconductor device according to any one of claims 1 to 3, wherein a volume ratio of the hafnium fluoride to the lanthanum fluoride is 0.5 or more and 0.6 or less.
  6.  前記半導体層は非酸化物半導体からなる、請求項1から5の何れか1に記載のMIS型半導体装置。 The MIS semiconductor device according to any one of claims 1 to 5, wherein the semiconductor layer is made of a non-oxide semiconductor.
  7.  前記半導体層は、GaN、Ge、Si、SiC、ダイヤモンドの群から選ばれる何れか1を含む半導体からなる、請求項1から6の何れか1に記載のMIS型半導体装置。 The MIS semiconductor device according to any one of claims 1 to 6, wherein the semiconductor layer is made of a semiconductor including any one selected from the group of GaN, Ge, Si, SiC, and diamond.
  8.  半導体層を少なくとも表面に有する基板上に絶縁体層を形成する絶縁体層形成工程と、前記絶縁体層上に導電体層を形成する導電体層形成工程を含むMIS型半導体装置の製造方法において、
     前記絶縁体層は、ハフニウムフッ化物およびランタンフッ化物を含み、
     前記ランタンフッ化物に対する前記ハフニウムフッ化物の体積比率が0.35以上0.6以下である、MIS型半導体装置の製造方法。
    A method of manufacturing a MIS semiconductor device, comprising: an insulator layer forming step of forming an insulator layer on a substrate having at least a semiconductor layer on the surface; and a conductor layer forming step of forming a conductor layer on the insulator layer. ,
    The insulator layer comprises hafnium fluoride and lanthanum fluoride,
    A manufacturing method of MIS type semiconductor device whose volume ratio of said hafnium fluoride to said lanthanum fluoride is 0.35 or more and 0.6 or less.
  9.  前記絶縁体層は、ハフニウムフッ化物およびランタンフッ化物からなる非晶質絶縁膜であり、
     前記ランタンフッ化物に対する前記ハフニウムフッ化物の体積比率が0.35以上0.6以下である、請求項8に記載のMIS型半導体装置の製造方法。
    The insulator layer is an amorphous insulating film comprising hafnium fluoride and lanthanum fluoride,
    9. The method of manufacturing an MIS-type semiconductor device according to claim 8, wherein a volume ratio of said hafnium fluoride to said lanthanum fluoride is 0.35 or more and 0.6 or less.
  10.  前記ハフニウムフッ化物はHfFであり、前記ランタンフッ化物はLaFである、請求項8または9に記載のMIS型半導体装置の製造方法。 The method for manufacturing an MIS-type semiconductor device according to claim 8, wherein the hafnium fluoride is HfF 4 and the lanthanum fluoride is LaF 3 .
  11.  前記ランタンフッ化物に対する前記ハフニウムフッ化物の体積比率が0.4以上0.6以下である、請求項8から10の何れか1に記載のMIS型半導体装置の製造方法。 The method for manufacturing an MIS-type semiconductor device according to any one of claims 8 to 10, wherein a volume ratio of the hafnium fluoride to the lanthanum fluoride is 0.4 or more and 0.6 or less.
  12.  前記ランタンフッ化物に対する前記ハフニウムフッ化物の体積比率が0.5以上0.6以下である、請求項8から10の何れか1に記載のMIS型半導体装置の製造方法。 The method for manufacturing an MIS-type semiconductor device according to any one of claims 8 to 10, wherein a volume ratio of the hafnium fluoride to the lanthanum fluoride is 0.5 or more and 0.6 or less.
  13.  前記半導体層は非酸化物半導体からなる、請求項8から12の何れか1に記載のMIS型半導体装置の製造方法。 The method for manufacturing an MIS-type semiconductor device according to any one of claims 8 to 12, wherein the semiconductor layer is made of a non-oxide semiconductor.
  14.  前記半導体層は、GaN、Ge、Si、SiC、ダイヤモンドの群から選ばれる何れか1を含む半導体からなる、請求項8から13の何れか1に記載のMIS型半導体装置の製造方法。 The method for manufacturing an MIS-type semiconductor device according to any one of claims 8 to 13, wherein the semiconductor layer is made of a semiconductor including any one selected from the group of GaN, Ge, Si, SiC, and diamond.
  15.  前記絶縁体層は、蒸着法によって形成される、請求項8から14の何れか1に記載のMIS型半導体装置の製造方法。 The method according to any one of claims 8 to 14, wherein the insulator layer is formed by vapor deposition.
  16.  前記絶縁体層は、スパッタリング法によって形成される、請求項8から14の何れか1に記載のMIS型半導体装置の製造方法。 The method for manufacturing a MIS-type semiconductor device according to any one of claims 8 to 14, wherein the insulator layer is formed by sputtering.
  17.  ハフニウムフッ化物およびランタンフッ化物を含む、スパッタリングターゲット。 Sputtering targets, including hafnium fluoride and lanthanum fluoride.
  18.  ハフニウムフッ化物およびランタンフッ化物からなる、スパッタリングターゲット。 Sputtering target consisting of hafnium fluoride and lanthanum fluoride.
  19.  前記ランタンフッ化物に対する前記ハフニウムフッ化物の体積比率が0.35以上0.6以下である、請求項17または18に記載のスパッタリングターゲット。
     
    The sputtering target according to claim 17 or 18, wherein a volume ratio of the hafnium fluoride to the lanthanum fluoride is 0.35 or more and 0.6 or less.
PCT/JP2018/046719 2018-01-22 2018-12-19 Mis type semiconductor device, method for producing same, and sputtering target which is used for production of same WO2019142581A1 (en)

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