WO2019113809A1 - Procédé de fabrication d'un panneau composite résistant à la flamme avec un traitement et une décoration qui sont pratiques, et sa structure - Google Patents

Procédé de fabrication d'un panneau composite résistant à la flamme avec un traitement et une décoration qui sont pratiques, et sa structure Download PDF

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Publication number
WO2019113809A1
WO2019113809A1 PCT/CN2017/115758 CN2017115758W WO2019113809A1 WO 2019113809 A1 WO2019113809 A1 WO 2019113809A1 CN 2017115758 W CN2017115758 W CN 2017115758W WO 2019113809 A1 WO2019113809 A1 WO 2019113809A1
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WO
WIPO (PCT)
Prior art keywords
flame
resistant composite
composite panel
acrylic
layer
Prior art date
Application number
PCT/CN2017/115758
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English (en)
Chinese (zh)
Inventor
陈斌
Original Assignee
陈斌
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 陈斌 filed Critical 陈斌
Priority to PCT/CN2017/115758 priority Critical patent/WO2019113809A1/fr
Publication of WO2019113809A1 publication Critical patent/WO2019113809A1/fr

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/10—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products
    • E04C2/20—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of plastics

Definitions

  • the invention relates to a manufacturing method and structure of a flame-resistant composite board which is convenient for processing and decoration, in particular to a method and a structure for manufacturing a flame-resistant acrylic composite material composite board which has both anti-fouling, abrasion, flame resistance, appearance and easy processing characteristics .
  • the technique of baking glass is mainly on the side of a glass of a predetermined size.
  • the procedure of paint coloring on the glass allows the glass to produce a predetermined color from the other side, so that the glass as a whole has a visually transparent three-dimensional effect, and can be painted into a specific color for the interior decoration of the designer's needs.
  • a few pieces of lacquered glass are painted on the wall for a special color visual display.
  • the glass surface is smooth and non-staining, it is often used by the decorator in a more susceptible space to achieve easier cleaning. effect.
  • the lacquer glass 20 mainly has a glass body 21 in actual use, and the glass body 21 is used in the factory for the needs of the designer. Directly processed into a desired size, the glass body 21 has a see-through characteristic, so that a paint of a specific color is applied to the area of the wall W by its preset to form a lacquered surface 22, which is colored through the lacquered surface 22 After the glass body 21 is penetrated, the finished paint glass 20 can provide a visual color feeling.
  • the lacquered glass 20 Since the paint glass 20 is often used as an interior decoration building material, it also has good anti-fouling and visual aesthetic effects, but The lacquered glass 20 also has several disadvantages: 1) Excessive weight: Since the lacquered glass 20 must have a balance of strength, the thickness thereof is relatively large, resulting in a single piece of the glass body 21 being relatively heavy, whether it is handled or during construction. The author's burden and safety risks, and the construction structure also makes the building structure load weight increase; 2) easy to fragile Crack: Since the glass body 21 has low ductility and high hardness, the structure of the glass body 21 may be easily cracked when a large impact or a sharp contraction of heat and cold is encountered, and when the glass is brittle, the broken hair is broken.
  • the chips are easy to cause damage to the human body and increase the risk of construction and use.
  • the paint glass 20 has no bending space.
  • the object of the application is a curved surface, which can only be changed to other plastic materials, and the surface gloss can not be selected to make the appearance System.
  • the heat-resistant plastic materials such as polycarbonate (PC, Polycarbonate) and other heat-resistant materials combined with acrylic (polymethyl methacrylate-PMMA, Polymethylmethacrylate) composite sheet has high transparency and toughness in application. It is easy to carry out the advantages of mechanical and physical properties processing, but its application is only used for optical products such as touch screens or panels. Because such composite sheets are mainly based on the small area of the materials, and the environment requirements are relatively high. It is single, so the design features of existing composite panels are different from those used.
  • a melamine cosmetic board Japanese
  • MFC board Japanese
  • the MFC board is composed of high-pressure multi-layer melamine. The disadvantage of this traditional MFC board is that it is difficult to burn melamine. Sex, as well as materials are materials that cannot be recycled and reused. They can only be destroyed by incineration and are not environmentally friendly.
  • the invention relates to a method for manufacturing a flame-resistant composite board which is easy to process and decorate.
  • the main feature of the method comprises the following steps: selecting a body, the material of the body is selected from the ABS resin (acrylonitrile) according to the environment required for the use of the building materials.
  • the outer surface of the body is re-compressed with co-extruded package Coating with an acrylic layer and coating the outer surface of the acrylic layer with a surface hardening or anti-fouling treatment to achieve a preset antifouling and antibacterial effect; the flame resistant composite panel is further cut according to the construction needs.
  • Thermoform bending is used for the default styling.
  • a structure of a flame resistant composite panel comprising a body, a transparent acrylic layer and a coating layer, the acrylic layer being coextruded on the body, the outer surface of the acrylic layer being coated with the coating layer Finishing the surface hardening or antifouling treatment, the body is selected from ABS resin (Acrylonitrile Butadiene Styrene), Acrylic (polymethyl methacrylate-PMMA) or ABS resin mixed acrylic Plasticized plastic material, and mixed with coloring materials and flame retardant materials during forming.
  • ABS resin Acrylonitrile Butadiene Styrene
  • Acrylic polymethyl methacrylate-PMMA
  • ABS resin mixed acrylic Plasticized plastic material and mixed with coloring materials and flame retardant materials during forming.
  • Figure 1 is a diagram of an embodiment of the prior art.
  • Figure 2 is a side cross-sectional view of a prior art product.
  • Figure 3 is a flow diagram showing the implementation of a preferred embodiment of the present invention.
  • Figure 4 is a side cross-sectional view of a preferred embodiment of the present invention.
  • Figure 5 is a side cross-sectional view of another preferred embodiment of the present invention.
  • a step view of the preferred embodiment of the present invention is shown in a side cross-sectional view of the preferred embodiment of the present invention.
  • the existing surface decorative building materials are generally heavy, brittle, difficult to process, and cannot be bent or based on
  • the method for manufacturing a flame-resistant composite panel which is easy to process and decorate, which is easy to process but does not provide a bright surface, and which is resistant to stains, abrasion, heat and the like, and non-environmental materials which cannot be recycled, has the following steps:
  • a body 11 is selected, and the material of the body 11 is selected from the group consisting of ABS resin (Acrylonitrile Butadiene Styrene) and Acrylic (Polymer).
  • ABS resin Acrylonitrile Butadiene Styrene
  • Acrylic Polymer
  • Methyl methacrylate-PMMA or ABS resin is mixed with acrylic plastic material, and the above-mentioned plastic material is mixed with coloring materials and flame-retardant materials during molding, in order to have better heat resistance and meet the set resistance.
  • the flame retardant raw materials can use different raw material sources, for example, when used in an environment where the human body is often close to the environment, the heat-resistant treatment process can choose to reduce the use of the halogen fire retardant or the phosphorus fire retardant, but When there are special heat-resistant requirements, such as when used in kitchens and other environments that often generate high heat, different types of heat-resistant treatments can be selected according to actual needs.
  • the above-mentioned body 11 plastic materials are mixed into the color materials during forming.
  • the color material can be added according to a preset requirement, so that the body 11 produces a color layer that is visually opaque or semi-transparent.
  • the body 11 is preferably an ABS resin mixed acrylic, and the mixing ratio ranges from ABS 70% + PMMA 30% to ABS 30% + PMMA 70%.
  • the acrylic layer 12 is an optical grade transparent PMMA co-extruded package. Covering the body 11 to increase the surface gloss and flatness of the sheet, wherein the acrylic layer 12 occupies no more than 5% of the total thickness of the flame-resistant composite panel 10, and applies UV curing function to the outer surface of the acrylic layer 12.
  • the surface hardening treatment coating layer 13 (Coating) has a surface effect of more than 6H/500g scratch resistance, abrasion resistance, oil stain resistance, water splashing, antibacterial, mildew proof, UV resistance, and flame resistance grade UL94V0, so that the surface of the coating layer 13 The hardness is above 6H and the preset antifouling and antibacterial effect is achieved.
  • the flame-resistant composite panel 10 is subjected to a further molding and laying according to the needs of the construction site for further cutting, thermoforming, and the like.
  • the flame-resistant composite panel 10 is an opaque or semi-transparent sheet material, which is environmentally friendly and more lightweight, and the surface can be patterned to look like any three-dimensional wood grain, metal wire drawing, stone rough or color. Its use is for electronic and electrical products such as lamp covers, etc., or furniture building materials panels, steam locomotive decorative panels, etc., to adapt to a wide range.
  • the structural composition of the flame-resistant composite panel 10 is a body 11 and an acrylic layer 12, wherein the body 11 is preferably an ABS resin mixed acrylic, and the mixing ratio ranges from ABS 70%+PMMA 30% to ABS 30%+PMMA 70%, the acrylic
  • the layer 12 is optically transparent PMMA coextruded on the body 11 to increase the surface gloss and flatness of the sheet.
  • the thickness of the acrylic layer 12 does not exceed 5% of the total thickness of the flame resistant composite panel 10, and the acrylic layer 12 is oriented.
  • the outer surface is coated with a UV curing functional surface hardening coating layer 13 (Coating), which has a surface effect of more than 6H/500g scratch resistance, abrasion resistance, oil stain resistance, water splashing, antibacterial, anti-mildew, anti-UV, and flame resistance grade UL94V0.
  • the coating layer 13 has a surface hardness of 6H or more and achieves an antifouling and antibacterial effect
  • the body 11 is selected from the ABS resin (acrylonitrile-butadiene-styrene copolymer, Acrylonitrile Butadiene) according to the environment in which the building material is used.
  • the flame-resistant composite panel 10 is an opaque or semi-transparent sheet material, which is environmentally friendly and more lightweight, and the surface can be patterned to look like any three-dimensional wood grain, metal wire drawing, stone rough or color. Its use is for electronic and electrical products such as lamp covers, etc., or furniture building materials panels, steam locomotive decorative panels, etc., to adapt to a wide range.
  • the total thickness thereof is about 1.2 mm to 1.5 mm, based on the fact that the total thickness is thin and the characteristics of the plastic are made.
  • the flame-resistant composite panel 10 can be more conveniently handled, cut and processed, and is easily subjected to various thermoplastic bending treatments, making it easier to attach to various desired surfaces, and even further applied to surface materials such as lampshades. It is used, and it has the advantages of anti-fouling and heat resistance at the same time, and has the advantages of anti-fouling and heat resistance. As shown in Fig. 4, when the color of the body 11 is mixed, the color selection is adopted.
  • the semi-transmissive color layer can be used for partial light penetration, so that the user can visually sense the change of the color of the body 11 after light transmission, and thus can be applied to the flame-resistant composite board 10 Attached to an application object such as a lamp that generates heat with a backlight source, as shown in FIG. 5, when the color material mixed by the body 11' adopts an opaque color layer in color selection, the color of the opaque property
  • the layer can completely cover the light penetration, so that the user can visually not only cover the surface of the attached building material, but also the surface of the body 11 to sense the bright color of the body 11 and feel the color of the body 11 itself.
  • the change is suitable for the decoration effect on the object of the building body such as the building wall.
  • the coating layer 13 has a surface effect of more than 6H/500g scratch resistance, abrasion resistance, oil stain resistance, water splashing, antibacterial, anti-mild, anti-UV, and flame resistance grade UL94V0, and provides a more versatile and wide-ranging patent. Application advantages.
  • the manufacturing method and structure of the flame-resistant composite board for processing and decoration provided by the present invention preferentially apply the composite material of the refractory plastic material and the acrylic layer to the building materials in the steps of the manufacturing method, and the structural design also solves the existing structure.
  • the surface decoration building materials are generally heavy, brittle, difficult to process and cannot be bent or based on easy processing but can not provide a bright surface, and the lack of use in anti-fouling, anti-wear, heat-resistance, etc.
  • the technology, and no technical patents with the same or similar precedence, have met the requirements for the invention patent, so the patent application was filed according to law.

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Laminated Bodies (AREA)

Abstract

L'invention concerne un procédé de fabrication d'un panneau composite résistant à la flamme avec un traitement et une décoration qui sont pratiques, et sa structure. Le procédé comprend les étapes suivantes consistant à : sélectionner un corps, dans lequel le matériau du corps est sélectionné parmi une résine ABS, un matériau acrylique ou un matériau plastique moulé en mélangeant la résine ABS avec le matériau acrylique en fonction des exigences environnementales qui s'appliquent aux matériaux de construction, et un colorant et un matériau brut résistant à la flamme sont mélangés dans celui-ci au cours de la formation du matériau plastique ; puis recouvrir et revêtir la surface extérieure du corps au moyen d'une couche d'acrylique par coextrusion, et revêtir la surface extérieure de la couche d'acrylique au moyen d'un revêtement soumis à un traitement d'antisalissure ou de durcissement de surface pour obtenir des effets du type antisalissure et antibactérien prédéterminés ; et en plus découper, plier le thermoplastique et traiter le panneau composite résistant à la flamme en fonction des exigences de construction, de façon à réaliser une pose de modélisation par défaut.
PCT/CN2017/115758 2017-12-12 2017-12-12 Procédé de fabrication d'un panneau composite résistant à la flamme avec un traitement et une décoration qui sont pratiques, et sa structure WO2019113809A1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PCT/CN2017/115758 WO2019113809A1 (fr) 2017-12-12 2017-12-12 Procédé de fabrication d'un panneau composite résistant à la flamme avec un traitement et une décoration qui sont pratiques, et sa structure

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Application Number Priority Date Filing Date Title
PCT/CN2017/115758 WO2019113809A1 (fr) 2017-12-12 2017-12-12 Procédé de fabrication d'un panneau composite résistant à la flamme avec un traitement et une décoration qui sont pratiques, et sa structure

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WO2019113809A1 true WO2019113809A1 (fr) 2019-06-20

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Citations (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN86107866A (zh) * 1985-11-14 1987-05-20 塞洛普拉斯特·克莱普施公司 生产复合板或层压板的方法
JP2001232682A (ja) * 1999-10-22 2001-08-28 Nan Ya Plast Corp 型内貼りラベル用の三層共押出二軸延伸ポリプロピレンパール光沢合成紙及び透明膜の製造方法
US6368543B1 (en) * 1999-07-01 2002-04-09 Nan Ya Plastics Corporation Process using single screw extruder for producing a three layer co-extrusion biaxially oriented polypropylene synthetic paper of thickness 25˜250 μm
CN1440872A (zh) * 2002-02-28 2003-09-10 Lg化学株式会社 多层式薄板
CN101670696A (zh) * 2009-06-19 2010-03-17 常州博双塑料有限公司 挤塑压克力复合珍珠板及其制备方法
CN101670745A (zh) * 2009-06-19 2010-03-17 常州博双塑料有限公司 挤塑压克力复合云彩板及其制备方法
CN201645920U (zh) * 2010-03-10 2010-11-24 立方工业股份有限公司 基板表面硬化结构
CN102582208A (zh) * 2011-12-27 2012-07-18 苏州巨丰塑料有限公司 Pmma/abs复合板材生产工艺
CN102704614A (zh) * 2012-06-07 2012-10-03 常州博双塑料有限公司 建材用三层共挤耐磨型复合片材及其制备方法
CN103802425A (zh) * 2014-03-03 2014-05-21 常州市明道科技有限公司 台面用共挤复合板及其制备方法
CN104130543A (zh) * 2014-08-18 2014-11-05 长沙亚东塑胶板材有限公司 一种阻燃abs板材及其制作方法
CN104669732A (zh) * 2013-12-03 2015-06-03 常州市明道科技有限公司 橱柜贴面用复合板及其制备方法
CN105291492A (zh) * 2015-11-26 2016-02-03 江阴协统汽车附件有限公司 Pur、蜂窝夹芯、共挤塑料板复合的材料及其生产方法

Patent Citations (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN86107866A (zh) * 1985-11-14 1987-05-20 塞洛普拉斯特·克莱普施公司 生产复合板或层压板的方法
US6368543B1 (en) * 1999-07-01 2002-04-09 Nan Ya Plastics Corporation Process using single screw extruder for producing a three layer co-extrusion biaxially oriented polypropylene synthetic paper of thickness 25˜250 μm
JP2001232682A (ja) * 1999-10-22 2001-08-28 Nan Ya Plast Corp 型内貼りラベル用の三層共押出二軸延伸ポリプロピレンパール光沢合成紙及び透明膜の製造方法
CN1440872A (zh) * 2002-02-28 2003-09-10 Lg化学株式会社 多层式薄板
CN101670696A (zh) * 2009-06-19 2010-03-17 常州博双塑料有限公司 挤塑压克力复合珍珠板及其制备方法
CN101670745A (zh) * 2009-06-19 2010-03-17 常州博双塑料有限公司 挤塑压克力复合云彩板及其制备方法
CN201645920U (zh) * 2010-03-10 2010-11-24 立方工业股份有限公司 基板表面硬化结构
CN102582208A (zh) * 2011-12-27 2012-07-18 苏州巨丰塑料有限公司 Pmma/abs复合板材生产工艺
CN102704614A (zh) * 2012-06-07 2012-10-03 常州博双塑料有限公司 建材用三层共挤耐磨型复合片材及其制备方法
CN104669732A (zh) * 2013-12-03 2015-06-03 常州市明道科技有限公司 橱柜贴面用复合板及其制备方法
CN103802425A (zh) * 2014-03-03 2014-05-21 常州市明道科技有限公司 台面用共挤复合板及其制备方法
CN104130543A (zh) * 2014-08-18 2014-11-05 长沙亚东塑胶板材有限公司 一种阻燃abs板材及其制作方法
CN105291492A (zh) * 2015-11-26 2016-02-03 江阴协统汽车附件有限公司 Pur、蜂窝夹芯、共挤塑料板复合的材料及其生产方法

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