WO2019107114A1 - Waterproofing structure of battery terminal - Google Patents

Waterproofing structure of battery terminal Download PDF

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Publication number
WO2019107114A1
WO2019107114A1 PCT/JP2018/041626 JP2018041626W WO2019107114A1 WO 2019107114 A1 WO2019107114 A1 WO 2019107114A1 JP 2018041626 W JP2018041626 W JP 2018041626W WO 2019107114 A1 WO2019107114 A1 WO 2019107114A1
Authority
WO
WIPO (PCT)
Prior art keywords
cable
battery
cover
cover member
elastic cover
Prior art date
Application number
PCT/JP2018/041626
Other languages
French (fr)
Japanese (ja)
Inventor
将之 平田
慶樹 夏目
Original Assignee
いすゞ自動車株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by いすゞ自動車株式会社 filed Critical いすゞ自動車株式会社
Priority to CN201880076975.9A priority Critical patent/CN111492502A/en
Publication of WO2019107114A1 publication Critical patent/WO2019107114A1/en

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/271Lids or covers for the racks or secondary casings
    • H01M50/273Lids or covers for the racks or secondary casings characterised by the material
    • H01M50/278Organic material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R16/00Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for
    • B60R16/02Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements
    • B60R16/04Arrangement of batteries
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/233Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by physical properties of casings or racks, e.g. dimensions
    • H01M50/24Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by physical properties of casings or racks, e.g. dimensions adapted for protecting batteries from their environment, e.g. from corrosion
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/204Racks, modules or packs for multiple batteries or multiple cells
    • H01M50/207Racks, modules or packs for multiple batteries or multiple cells characterised by their shape
    • H01M50/209Racks, modules or packs for multiple batteries or multiple cells characterised by their shape adapted for prismatic or rectangular cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/218Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by the material
    • H01M50/22Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by the material of the casings or racks
    • H01M50/222Inorganic material
    • H01M50/224Metals
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/543Terminals
    • H01M50/552Terminals characterised by their shape
    • H01M50/553Terminals adapted for prismatic, pouch or rectangular cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the present disclosure relates to a structure that prevents the water of a battery terminal of a battery mounted on a vehicle.
  • Patent Literature 1 describes a water prevention structure for a battery terminal.
  • the elastic cover member is fixed to the back surface (lower surface) of the battery cover that covers the upper surface of the battery.
  • the elastic cover member is formed in a triangular shape in cross section that tapers downward by a non-continuous foam sponge rubber material having flexibility, and extends in the vehicle width direction crossing the cable.
  • the elastic cover member is elastically deformed in an arc shape along the outer peripheral surface of the cable in the cover mounted state to be in close contact with the cable.
  • the lower edge of the elastic cover member in the cover mounted state is in close contact with the upper surface of the battery on both the left and right sides of the cable.
  • the elastic cover member formed of the sponge rubber material of the discontinuous bubble is the outer peripheral surface of the cable in the cover mounted state. Elastically deform in an arc shape along the Since the non-continuous foam sponge rubber material has the property of being less likely to be deformed as compared to the open-cell sponge rubber material, the elastic cover member elastically deformed along the outer peripheral surface of the cable in the cover attached state has the battery cover upward. When pressed, the battery cover may be deformed to bulge upward.
  • the elastic cover member of the non-continuous-cell sponge rubber material having the property of being difficult to deform as compared with the continuous-cell sponge rubber material is elastically deformed in an arc along the outer peripheral surface of the cable, the elastic cover members on both sides of the cable.
  • a gap may be generated between the elastic cover member and the battery to make it impossible to exhibit the desired water protection performance.
  • the battery cover may be deformed in the cover attached state and the desired water-drop preventing performance can not be secured.
  • the present disclosure aims to provide a water coverage prevention structure of a battery terminal capable of suppressing deformation of a battery cover and securing desired water coverage prevention performance.
  • a first aspect of the present invention is a structure for preventing water in a battery terminal provided on an upper surface of a battery fixed to a vehicle body frame and connected with a cable, comprising: And an elastic cover member.
  • the battery cover covers the upper surface of the battery and the battery terminal from above in a cover mounted state fixed to the vehicle body frame.
  • the elastic cover member is elastic, is fixed to the battery cover, and extends above the cable in a cover mounted state so as to cross the cable. In the portion of the elastic cover member that intersects with the cable in the cover mounted state, a notch that is opened downward and allows the cable to be inserted is formed.
  • the lower surface constituting the cutout of the elastic cover member elastically deforms along the outer peripheral surface of the cable and adheres to the cable from above.
  • the elastic cover member covers the battery terminal from the lateral direction in which the cable extends.
  • the battery cover in the cover mounted state, covers the battery terminal from above, and the elastic cover member covers the battery terminal from the lateral direction in which the cable extends. Further, in the portion of the elastic cover member that intersects with the cable in the cover attachment state, a notch that is opened downward to allow insertion of the cable is formed, and the lower surface that constitutes the notch in the cover attachment state is the cable It elastically deforms along the outer peripheral surface and adheres to the cable from above. Therefore, the battery cover and the elastic cover member can prevent the battery terminals from being flooded from above and in the lateral direction.
  • a portion of the elastic cover member that crosses with the cable in the cover attachment state is formed with a notch that is opened downward to allow insertion of the cable, so that elasticity along the outer peripheral surface of the cable in the cover attachment state When the cover member is elastically deformed, it is possible to suppress the upward deformation of the battery cover pressed by the elastic cover member.
  • a notch opened downward to the portion of the elastic cover member that intersects with the cable in the cover mounted state is provided, and the lower surface constituting the notch is elastically deformed along the outer peripheral surface of the cable and adheres to the cable from above Therefore, the amount of deformation of the elastic cover member can be suppressed as compared with the case where the lower end edge of the elastic cover member is elastically deformed along the outer peripheral surface of the cable without providing the cutout portion in the elastic cover member. It is possible to suppress the occurrence of a gap between the battery and the lower end edge of the elastic cover member due to the curling of the cover member or the like.
  • the battery cover to which the elastic cover member is fixed may be attached.
  • the battery cover is provided with a circular opening, and the cable is inserted while the grommet is attached to the circular opening. Unlike in the case where it is used, the assembling work is good.
  • the height of the elastic cover member in the vertical direction is set larger than the outer diameter of the cable, and the notch is notched when the cover is attached.
  • the lower end edge of the elastic cover member except the portion is in close contact with the upper surface of the battery.
  • the lower end edge portion of the elastic cover member excluding the notch portion is in close contact with the upper surface of the battery in the cover attached state, so that it is possible to more reliably prevent water in the lateral direction with respect to the battery terminal.
  • the lower end edge of the elastic cover member excluding the notch closely contacts the upper surface of the battery, so the cable passes through the space defined by the upper surface of the battery and the notch of the elastic cover member. For this reason, when the rigidity of the cable is low and the cable may move due to vibration or the like, the moving range of the cable can be suppressed within the notch of the elastic cover member.
  • a third aspect of the present invention is the water-preventing structure of the first aspect or the second aspect, wherein the width of the notch of the elastic cover member is set larger than the outer diameter of the cable.
  • the width of the notch of the elastic cover member is set to be larger than the outer diameter of the cable. Therefore, when the battery cover is in the cover attachment state, the cable can be easily attached to the notch of the elastic cover member. It can be inserted and has good assembly workability.
  • a fourth aspect of the present invention is the water-preventing structure according to any one of the first to third aspects, wherein the elastic cover member is formed of a non-continuous-cell sponge rubber material having flexibility. .
  • Discontinuous cells are closed cells or semi-open cells other than open cells.
  • having flexibility means having flexibility to such an extent that it is elastically deformed in a curved shape along the outer peripheral surface of the cable in the cover attached state.
  • the elastic cover member is formed of the flexible non-continuous foam sponge rubber material, the waterproof property is higher than that of the open-cell sponge rubber material, and the water of the battery terminal can be reliably drained accordingly Can be prevented.
  • FIG. 1 is a perspective view of an essential part of a vehicle to which a water-proof structure for a battery terminal according to an embodiment of the present invention is applied.
  • FIG. 2 is a perspective view of the battery cover of FIG.
  • FIG. 3 is a schematic view of FIG. 2 as viewed from the direction III.
  • FIG. 4 is a cross-sectional view taken along line IV-IV in FIG.
  • FIG. 5 is a schematic view of FIG. 1 viewed from the V direction.
  • 6 is a cross-sectional view taken along the line VI-VI in FIG.
  • FIG. 7 is a schematic view showing a connection state of the battery terminal and the cable.
  • the front-rear direction is the front-rear direction of the traveling direction of the vehicle
  • the left-right direction is the left-right direction in the state of facing the front of the vehicle.
  • FR indicates the front of the vehicle
  • UP indicates the upper side
  • IN indicates the inner side in the vehicle width direction.
  • a vehicle body frame 1 of the vehicle is provided with a pair of left and right side members 2 (only shown on the left side) extending in the front and rear direction and a plurality of crosses extending in the vehicle width direction to connect the left and right side members 2 with each other.
  • the battery 3 is disposed on the outer side in the vehicle width direction of the side member 2 (the side member on the left side in the present embodiment).
  • the front-rear position of the battery 3 is between the front wheel and the rear wheel of the vehicle and in the vicinity of the front of a rear wheel tire (not shown).
  • a battery carrier 4 made of a metal plate is fixed to the outer side surface of the left side member 2.
  • the battery carrier 4 has a carrier front plate portion 5, a carrier back plate portion 6 and a carrier bottom plate portion 7.
  • the carrier front plate portion 5 extends outward from the outer side surface of the side member 2 in the vehicle width direction in a standing state, and intersects with the front and rear direction.
  • Carrier rear plate portion 6 is spaced rearward from carrier front plate portion 5 to face carrier front plate portion 5 and extends upright from the outer side surface of side member 2 in the vehicle width direction in a standing state, and intersects with front and rear direction Do.
  • the carrier bottom plate portion 7 intersects the vertical direction, and connects the lower edge portion of the carrier front plate portion 5 and the lower edge portion of the carrier rear plate portion 6.
  • the upper end edges of the carrier front plate portion 5 and the carrier rear plate portion 6 extend obliquely with respect to the horizontal direction from the inside in the vehicle width direction toward the lower side in the vehicle width direction.
  • bolt insertion holes 8 are formed in the vicinity of upper end edges of the carrier front plate portion 5 and the carrier rear plate portion 6.
  • the battery 3 is placed and fixed on the carrier bottom plate 7.
  • two batteries 3 are arranged side by side in the front-rear direction, and the front and rear batteries 3F and 3R are fixed to the battery carrier 4, respectively.
  • Battery terminals 14 and 15 are respectively provided at outer end portions and inner end portions in the vehicle width direction of upper surfaces of the front and rear batteries 3F and 3R. The illustration of the battery terminal of the front battery 3F is omitted.
  • a plurality of cables 16 are connected to the left and right battery terminals 14 and 15 of the front and rear batteries 3F and 3R.
  • the battery terminals 14 and 15 and the cable 16 are connected by inserting the annular terminal plate 41 of the cable 16 into the terminal bolt 40 of the battery terminal 14 and 15 and fastening the nut 42 to the terminal bolt 40 (FIG. 7) reference).
  • One cable 16 a of the plurality of cables 16 extends rearward from the battery terminal 14 outside the vehicle width direction of the rear battery 3 R, and then extends inward in the vehicle width direction to be supported by the side member 2.
  • Two cables 16b and 16c of the plurality of cables 16 extend inward in the vehicle width direction from the battery terminals 15 on the inner side in the vehicle width direction of the front and rear batteries 3F and 3R (see FIG. 5).
  • the number of batteries 3 is not limited to two, and may be one or three or more. Also, the batteries 3 may be arranged side by side in the vehicle width direction.
  • a resin battery cover 20 is detachably attached above the battery carrier 4.
  • the battery cover 20 integrally has a cover upper surface 21, a cover front surface 22, a cover rear surface 23 and a cover left surface 24. That is, the battery cover 20 opens the internal space downward and inward in the vehicle width direction.
  • the cover upper surface portion 21 has a substantially rectangular plate shape, and the vehicle width direction outer end on the front side protrudes slightly forward, and the vehicle width direction outer end on the rear side protrudes rearward.
  • the cover front surface 22 and the cover rear surface 23 are bent downward from the front end edge and the rear end edge of the cover upper surface 21 respectively, and the cover left surface 24 is bent downward from the left edge of the cover upper surface 21 Extend.
  • the cover attachment state (state shown in FIG. 1) in which the battery cover 20 is attached to the battery carrier 4 supported by the vehicle body frame 1, the cover upper surface 21 covers the entire upper surface 3 a of the battery 3 from above. That is, the cover attachment state is a state in which the battery cover 20 is attached to the vehicle body frame 1 via the battery carrier 4 and the like.
  • the vehicle width direction outer end portion of the cover rear surface portion 23 protrudes rearward so as to expand the internal space of the battery cover 20 rearward.
  • a projecting plate portion 25 which protrudes in the front and rear direction is formed.
  • the front and rear projecting plate portions 25 are plate portions that intersect with the vertical direction, and have bolt insertion portions 26 penetrating in the vertical direction.
  • the bolt insertion portion 26 of the protruding plate portion 25 of the cover front surface portion 22 has a shape in which the protruding plate portion 25 is cut away from the front, and the bolt insertion portion 26 of the protruding plate portion 25 of the cover rear surface portion 23 is a protruding plate portion 25 It has a shape cut away from the rear.
  • the bent portion on one end (lower end) side of the J bolt 43 is taken as the carrier front plate portion 5 and the carrier rear plate Hook the bolt insertion hole 8 of the part 6 and insert the other end (upper end) side of the J bolt 43 into the bolt insertion parts 26 of the front and rear protruding plate parts 25 of the cover front part 22 and cover rear part 23. Tighten the wing nut 44 to the other end (upper end) side of 43. As a result, the battery cover 20 is fixed to the vehicle body frame 1 in a cover attached state.
  • the cover upper surface portion 21 of the battery cover 20 covers the upper surfaces 3a and the battery terminals 14 and 15 of the front and rear batteries 3F and 3R from above, and the cover left surface portion 24 is the upper surface 3a of the front and rear batteries 3F and 3R.
  • the front and rear cover portions 22 and 23 cover the top and bottom surfaces 3a of the front and rear batteries 3F and 3R and the rear and rear battery terminals 14 and 15, respectively.
  • the elastic cover members 30a, 30b, and 30c are fixed by adhesion to the back surface 21a of the cover upper surface 21 facing downward in the cover attached state.
  • the elastic cover members 30a, 30b, 30c are each formed in a flat plate shape by a non-continuous foam sponge rubber material (for example, EPDM (ethylene-propylene-diene rubber)) having flexibility.
  • the sponge rubber material forming the elastic cover members 30a, 30b, and 30c is not limited to EPDM, and any other sponge rubber material having non-continuous cells (closed cells or open cells other than open cells) having flexibility can be used.
  • the material of can be selected arbitrarily.
  • having flexibility means having flexibility to such an extent that it is elastically deformed in an arc shape along the upper region of the outer peripheral surface of the cable 16 in the cover attached state.
  • the elastic cover member 30 a is formed in a flat plate shape intersecting with the front and rear direction and linearly extends in the vehicle width direction, and is disposed at the front end of the cover upper surface 21. It extends downward from the back surface 21a.
  • the outer edge of the elastic cover member 30 a in the vehicle width direction is disposed at a position close to the left side surface 24 of the cover, and the inner edge of the elastic cover member 30 a in the vehicle width direction is from the inner edge of the cover front portion 22 in the vehicle width direction. It is arrange
  • the outer region 31 in the vehicle width direction of the elastic cover member 30 a is disposed at a position slightly separated rearward from the rear surface of the cover front surface 22, and the inner region 32 in the vehicle width direction of the elastic cover member 30 a is the cover front surface 22 Are placed close to the rear face of the The lower end edge portion 35 of the elastic cover member 30a is in close contact with the upper surface 3a of the battery 3F on the front side in the cover mounted state. Thereby, the battery terminal 14 of the front side battery 3F is generally covered from the front by the elastic cover member 30a.
  • the elastic cover member 30b is formed in a flat plate shape intersecting with the front and rear direction and linearly extends in the vehicle width direction. , And extends downward from the back surface 21 a of the cover top surface 21.
  • the elastic cover member 30 b extends in the vehicle width direction so as to intersect the cable 16 a with the upper side of the cable 16 a in the cover attached state.
  • the outer end edge of the elastic cover member 30b in the vehicle width direction is disposed at a position close to the inner surface of the cover left side surface portion 24.
  • the inner end edge of the elastic cover member 30b in the vehicle width direction is the upper surface portion 21 of the cover and the rear surface portion 23 of the cover.
  • the outer region 33 in the vehicle width direction of the elastic cover member 30b is disposed behind the battery terminal 14 on the left side of the battery 3R on the rear side, and is disposed at a position spaced forward from the front surface of the cover rear surface portion 23.
  • An inner region 34 in the vehicle width direction of 30 b is disposed at a position close to the front surface of the cover rear surface portion 23.
  • a cable insertion portion (notch portion) 37 cut out in a substantially rectangular shape upward from the lower end edge portion 36 of the elastic cover member 30b is formed in the outer region 33 of the elastic cover member 30b.
  • the cable insertion portion 37 is provided at a portion of the elastic cover member 30 b that intersects with the cable 16 a in the cover attachment state.
  • the height L1 of the elastic cover member 30b is larger (longer) than the diameter r1 of the cable 16a.
  • the height L2 of the cable insertion portion 37 of the elastic cover member 30b is larger than the diameter r1 of the cable 16a, and the width (length in the vehicle width direction) L3 of the cable insertion portion 37 is larger than the diameter r1 of the cable 16a.
  • the height L2 of the cable insertion portion 37 of the elastic cover member 30b is set according to the arrangement position (height position) of the cable 16a, and specifically, in the cover mounted state, in the upper region of the outer peripheral surface of the cable 16a. The height is set such that the cable 16a is elastically deformed slightly in a circular arc shape and in close contact with the cable 16a from above.
  • the cable 16 a is inserted through the cable insertion portion 37 of the elastic cover member 30 b, and the cable of the lower surface 38 of the elastic cover member 30 b in the cable insertion portion 37
  • the portion in contact with the portion 16a from above is elastically deformed slightly in a circular arc along the upper region of the outer peripheral surface of the cable 16a to be in close contact with the cable 16a from above.
  • the lower end edge portions 36 of the elastic cover members 30b on the left and right sides of the cable insertion portion 37 are in close contact with the upper surface 3a of the battery 3R on the rear side in the cover mounted state.
  • the battery terminal 14 of the battery 3R on the rear side is covered with the elastic cover member 30b from the rear (the lateral direction in which the cable 16a extends) except for the cable insertion portion 37.
  • the elastic cover member 30 c is formed in a flat plate shape intersecting the vehicle width direction and linearly extends in the front-rear direction.
  • the back surface 21a of the inner end portion of the cover top surface 21 is disposed at a position spaced apart outward in the vehicle width direction and spaced apart inward in the vehicle width direction from the inner end edge of the elastic cover members 30a and 30b. Extend downward from The elastic cover member 30c extends in the front-rear direction so as to cross the cables 16b and 16c above the cable 16a in the cover attached state.
  • the front end edge of the elastic cover member 30 c is disposed near the rear surface of the cover front surface 22, and the rear edge of the elastic cover member 30 c is disposed near the front surface of the cover rear surface 23.
  • the elastic cover member 30c is formed with two front and rear cable insertion portions (notches) 45 and 46 which are cut out in a substantially rectangular shape upward from the lower end edge 39 of the elastic cover member 30c.
  • the front cable insertion portion 45 is disposed slightly behind the central portion of the elastic cover member 30c in the front-rear direction, and is opened downward while penetrating in the vehicle width direction.
  • the rear cable insertion portion 46 is disposed at the rear end portion of the elastic cover member 30c, and is opened downward and rearward while penetrating in the vehicle width direction.
  • the rear side cable insertion portion 46 is formed in a shape in which the rear lower corner of the elastic cover member 30 c is cut away.
  • the cable insertion portions 45 and 46 are provided in a portion of the elastic cover member 30 c that intersects with the cables 16 b and 16 c in the cover attached state.
  • the height L4 of the elastic cover member 30c is larger than the diameters r2 and r3 of the cables 16b and 16c.
  • the height L5 of the cable insertion portion 45 on the front side of the elastic cover member 30c is larger than the diameter r2 of the cable 16b, and the width (length in the front-rear direction) L6 of the cable insertion portion 45 on the front side is larger than the diameter r2 of the cable 16b Too big.
  • the height L7 of the cable insertion part 46 on the rear side of the elastic cover member 30c is larger than the diameter r3 of the cable 16c, and the width (length in the front-rear direction) L8 of the cable insertion part 46 on the rear side is the diameter of the cable 16c Greater than r3.
  • the heights L5 and L7 of the cable insertion portions 45 and 46 of the elastic cover member 30c are set according to the arrangement positions (height positions) of the cables 16b and 16c, and specifically, the cables 16b, It is elastically deformed slightly in a circular arc along the upper region of the outer peripheral surface 16c, and is set to a height such that it adheres to the cables 16b and 16c from above.
  • the cable 16b is inserted into the cable insertion portion 45 on the front side, and the cable 16b of the lower surface 47 of the elastic cover member 30c in the cable insertion portion 45 on the front side
  • the abutting portion is elastically deformed slightly in a circular arc along the upper region of the outer peripheral surface of the cable 16b to be in close contact with the cable 16b from above.
  • the cable 16c is inserted through the rear cable insertion portion 46, and a portion of the lower surface 48 of the elastic cover member 30c in the rear cable insertion portion 46 that abuts the cable 16c from above is a cable It elastically deforms slightly in a circular arc along the upper region of the outer peripheral surface of the cable 16c and adheres to the cable 16c from above. Further, the lower end edge portion 39 of the elastic cover member 30c excluding the front and rear cable insertion portions 45 and 46 is in close contact with the top surfaces 3a of the front and rear batteries 3F and 3R in the cover mounted state.
  • the battery terminals 15 of the front and rear batteries 3F, 3R are generally covered from the inner side in the vehicle width direction (the lateral direction in which the cables 16b, 16c extend) by the elastic cover member 30c except for the front and rear cable insertion portions 45, 46.
  • battery cover 20 is battery terminal 14 and 15 from the upper side, left direction (outside in the vehicle width direction), and front and rear direction. cover.
  • the elastic cover member 30a covers the battery terminals 14 and 15 of the front side battery 3F from the front.
  • the elastic cover member 30b elastically deforms along the outer peripheral surface of the cable 16a to be in close contact with the cable 16a, and covers the battery terminal 14 of the battery 3R on the rear side from the rear where the cable 16a extends.
  • the elastic cover member 30c elastically deforms along the outer peripheral surfaces of the cables 16b and 16c and adheres closely to the cables 16b and 16c, and the right side of the batteries 3F and 3R from the inside in the vehicle width direction from which the cables 16b and 16c extend. It covers the battery terminal 15. Furthermore, the lower end edges 35, 36, 39 of the elastic cover members 30 a, 30 b, 30 c are in close contact with the top surface 3 a of the battery 3. Therefore, for example, even when water jumps up from the tire of the rear wheel toward the battery 3 in front of the vehicle at the time of reverse travel of the vehicle or the like, the water on the battery terminals 14 and 15 from above and behind can be The cover 20 and the elastic cover member 30b can reliably prevent this. In addition, the battery cover 20 and the elastic cover member 30 c can reliably prevent the battery terminal 15 from being flooded from the inside in the vehicle width direction.
  • the elastic cover members 30b, 30c cable insertion portions 37, 45, 46 opened downward at a portion intersecting the cable 16 in the cover attached state are provided, and the lower surface 38 constituting the cable insertion portions 37, 45, 46. , 47, 48 are elastically deformed along the outer peripheral surface of the cable 16, so that the amount of deformation of the elastic cover members 30b, 30c by the cable 16 can be suppressed as compared with the case where the cable insertion portions 37, 45, 46 are not provided.
  • the elastic cover members 30b and 30c are formed of the non-continuous foam sponge rubber material having flexibility, the waterproof property is higher than that of the open-cell sponge rubber material, and the battery terminal is reliably covered by that amount. Water can be prevented.
  • the battery cover 20 to which the elastic cover members 30b and 30c are fixed may be attached.
  • the battery cover 20 is provided with a circular opening. The complicated work of inserting the cable 16 etc. in the state of having mounted etc. is unnecessary, and the assembling workability is good.
  • the widths L3, L6 and L8 of the cable insertion portions 37, 45 and 46 of the elastic cover members 30b and 30c are set larger than the outer diameters r1, r2 and r3 of the cable 16, the battery cover 20 is attached to the cover In the state, the cable 16 can be easily inserted through the cable insertion portions 37, 45, 46 of the elastic cover members 30b, 30c, and the assembly workability is good.
  • the cable 16 is the upper surface of the battery 3 A space defined by 3a and the cable insertion portions 37, 45, 46 of the elastic cover members 30b, 30c is inserted.
  • the rigidity of the cable 16 is low and there is a possibility that the cable 16 may move due to vibration or the like, the movement range of the cable 16 should be suppressed within the cable insertion portions 37, 45, 46 of the elastic cover members 30b, 30c. Can.
  • the substantially rectangular cable insertion portions 37, 45, 46 are provided in the elastic cover members 30b, 30c, but the shape of the cable insertion portions 37, 45, 46 is not limited to this. .
  • the heights L2, L5, L7 of the cable insertion portions 37, 45, 46 of the elastic cover members 30b, 30c are set larger than the outer diameters r1, r2, r3 of the cable 16. It can be set according to the arrangement position (height position) of the cable 16. For example, when the cable 16 is routed along the upper surface 3 a of the battery 3, the height of the cable insertion portion may be set to be slightly smaller than the outer diameter of the cable 16.
  • the shape of the cable insertion portion is a shape other than the rectangular shape (for example, arc shape etc.)
  • the height of the highest (deep) portion of the cable insertion portion is the distribution of the cable 16 as described above. It may be set according to the search position (height position).
  • the widths L3, L6 and L8 of the cable insertion portions 37, 45 and 46 of the elastic cover members 30b and 30c are set larger than the outer diameters r1, r2 and r3 of the cable 16, but the elastic cover
  • the widths L3, L6 and L8 of the cable insertion portions 37, 45 and 46 of the members 30b and 30c may be set slightly smaller than the outer diameters r1, r2 and r3 of the cable 16, respectively.
  • the method of forming the cable insertion portions 37, 45, 46 may be a method of cutting out a predetermined area from the rectangular elastic cover members 30b, 30c, or a shape in which the predetermined area is cut out in advance
  • the elastic cover members 30b and 30c may be molded.
  • the lower end edge parts 36 and 39 of elastic cover member 30b, 30c were closely_contact
  • the elastic cover member 30b is disposed behind the rear battery 3R in the cover attached state, and the elastic cover member 30b extends from above to below the upper surface 3a of the rear battery 3R.
  • the lower end edge 36 of the member 30b may be in contact with the rear surface of the rear battery 3R.
  • the lower end edge of the elastic cover member may not be in contact with the battery 3.
  • the elastic cover member 30a was provided in the front end side of the battery cover 20 in this embodiment, it is not necessary to provide the elastic cover member 30a.
  • the elastic cover members 30b and 30c having the cable insertion portions 37, 45 and 46 are divided into the cable 16a extending backward from the battery terminal 14 and the cables 16b and 16c extending inward in the vehicle width direction from the battery terminal 15.
  • the position at which the elastic cover member having the cable insertion portion (notch portion) is provided is not limited to this.
  • the cable 16 can be disposed at a position corresponding to the extending direction.
  • an elastic cover member having a cable insertion portion (cutout portion) may be provided on the front end side of the battery cover 20.
  • the number of cable insertion parts (notches) provided in the elastic cover member is not limited to the above, and the number can be made according to the number of cables 16 extending in the direction intersecting the elastic cover member.
  • the shape of the elastic cover members 30b and 30c is not limited to this, It deform
  • the elastic cover members 30b and 30c are formed of the non-continuous foam sponge rubber material having flexibility, but the material of the elastic cover members 30b and 30c is not limited thereto, and the cover What is necessary is just to have flexibility to such an extent that it is elastically deformed in an arc shape along the upper region of the outer peripheral surface of the cable 16 in the attached state.
  • the elastic cover member may be formed of an open-cell sponge rubber material, or the elastic cover member may be formed of a material other than the sponge rubber material.
  • the water prevention structure for a battery terminal of the present disclosure is useful in that deformation of the battery cover can be suppressed and desired water prevention performance can be secured.
  • body frame 3 battery 3a: battery upper surface 14, 15: battery terminal 16: cable 20: battery cover 30b, 30c: elastic cover member 36, 39: lower end edge portion 37, 45, 46 of elastic cover member: cable Insertion part (notch part) 38, 47, 48: The lower surface which constitutes a cable insertion part (the lower surface which constitutes a notch)

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Battery Mounting, Suspending (AREA)
  • Connection Of Batteries Or Terminals (AREA)

Abstract

According to the present invention, a cover upper surface part 21 of a battery cover 20 covers the entire area of an upper surface of a battery and a battery terminal from above in a cover-mounted state. An elastic cover member 30b is fixed to the battery cover, and extends in the vehicle width direction so as to cross a cable 16a over the cable 16a in the cover-mounted state. A cable insertion part 37 is installed in a section of the elastic cover member 30b, said section crossing the cable 16a in the cover-mounted state. In the cover-mounted state, a lower surface of the elastic cover member 30, is elastically deformed along an outer peripheral surface of the cable 16a, and is adhered to the cable 16a from above, said lower surface constituting the cable insertion part 37. In the cover-mounted state, the elastic cover member 30b covers the battery terminal from a transverse direction in which the cable 16a extends.

Description

バッテリ端子の被水防止構造Water contact prevention structure of battery terminal
 本開示は、車両に搭載されるバッテリのバッテリ端子の被水を防止する構造に関する。 The present disclosure relates to a structure that prevents the water of a battery terminal of a battery mounted on a vehicle.
 特許文献1には、バッテリ端子の被水防止構造が記載されている。この被水防止構造では、バッテリの上面を覆うバッテリカバーの裏面(下面)に弾性カバー部材を固定している。弾性カバー部材は、柔軟性を有する非連続気泡のスポンジゴム材によって下方へ先細りする断面三角形状に形成され、ケーブルと交叉して車幅方向に延びる。弾性カバー部材は、カバー取付状態においてケーブルの外周面に沿って円弧状に弾性変形してケーブルに密着する。カバー取付状態の弾性カバー部材の下端縁部は、ケーブルの左右両側でバッテリの上面に密着する。 Patent Literature 1 describes a water prevention structure for a battery terminal. In this water coverage prevention structure, the elastic cover member is fixed to the back surface (lower surface) of the battery cover that covers the upper surface of the battery. The elastic cover member is formed in a triangular shape in cross section that tapers downward by a non-continuous foam sponge rubber material having flexibility, and extends in the vehicle width direction crossing the cable. The elastic cover member is elastically deformed in an arc shape along the outer peripheral surface of the cable in the cover mounted state to be in close contact with the cable. The lower edge of the elastic cover member in the cover mounted state is in close contact with the upper surface of the battery on both the left and right sides of the cable.
日本国特開2016-110755号公報Japanese Patent Application Laid-Open No. 2016-110755
 特許文献1に記載のバッテリ端子の被水防止構造では、バッテリ端子の被水を防止するために、非連続気泡のスポンジゴム材によって形成された弾性カバー部材が、カバー取付状態においてケーブルの外周面に沿って円弧状に弾性変形する。非連続気泡のスポンジゴム材は、連続気泡のスポンジゴム材に比べて変形し難い性質を有するので、カバー取付状態においてケーブルの外周面に沿って弾性変形した弾性カバー部材が、バッテリカバーを上方へ押圧し、バッテリカバーが上方へ膨出するように変形してしまう可能性がある。また、連続気泡のスポンジゴム材に比べて変形し難い性質を有する非連続気泡のスポンジゴム材の弾性カバー部材がケーブルの外周面に沿って円弧状に弾性変形すると、ケーブルの両側の弾性カバー部材がバッテリの上面から浮いてしまう可能性があり、弾性カバー部材とバッテリとの間に隙間が生じて所望の被水防止性能を発揮できないおそれがある。このように、弾性カバー部材の材質によっては、カバー取付状態においてバッテリカバーが変形して所望の被水防止性能を確保することができないおそれがある。 In the water-preventing structure of the battery terminal described in Patent Document 1, in order to prevent the battery terminal from being covered with water, the elastic cover member formed of the sponge rubber material of the discontinuous bubble is the outer peripheral surface of the cable in the cover mounted state. Elastically deform in an arc shape along the Since the non-continuous foam sponge rubber material has the property of being less likely to be deformed as compared to the open-cell sponge rubber material, the elastic cover member elastically deformed along the outer peripheral surface of the cable in the cover attached state has the battery cover upward. When pressed, the battery cover may be deformed to bulge upward. Further, when the elastic cover member of the non-continuous-cell sponge rubber material having the property of being difficult to deform as compared with the continuous-cell sponge rubber material is elastically deformed in an arc along the outer peripheral surface of the cable, the elastic cover members on both sides of the cable However, there is a possibility that a gap may be generated between the elastic cover member and the battery to make it impossible to exhibit the desired water protection performance. As described above, depending on the material of the elastic cover member, there is a possibility that the battery cover may be deformed in the cover attached state and the desired water-drop preventing performance can not be secured.
 そこで、本開示は、バッテリカバーの変形を抑制し、所望の被水防止性能を確保することが可能なバッテリ端子の被水防止構造の提供を目的とする。 Therefore, the present disclosure aims to provide a water coverage prevention structure of a battery terminal capable of suppressing deformation of a battery cover and securing desired water coverage prevention performance.
 上記課題を解決するため、本発明の第1の態様は、車体フレームに対して固定されるバッテリの上面に設けられてケーブルが接続されるバッテリ端子の被水防止構造であって、バッテリカバーと弾性カバー部材とを備える。バッテリカバーは、車体フレームに対して固定されたカバー取付状態でバッテリの上面及びバッテリ端子を上方から覆う。弾性カバー部材は、弾性を有し、バッテリカバーに固定され、カバー取付状態においてケーブルの上方をケーブルと交叉して延びる。弾性カバー部材のうちカバー取付状態においてケーブルと交叉する部分には、下方へ開放されてケーブルの挿通を許容する切欠部が形成される。カバー取付状態において、弾性カバー部材の切欠部を構成する下面は、ケーブルの外周面に沿って弾性変形してケーブルに上方から密着する。カバー取付状態において、弾性カバー部材は、ケーブルが延びる横方向からバッテリ端子を覆う。 In order to solve the above problems, a first aspect of the present invention is a structure for preventing water in a battery terminal provided on an upper surface of a battery fixed to a vehicle body frame and connected with a cable, comprising: And an elastic cover member. The battery cover covers the upper surface of the battery and the battery terminal from above in a cover mounted state fixed to the vehicle body frame. The elastic cover member is elastic, is fixed to the battery cover, and extends above the cable in a cover mounted state so as to cross the cable. In the portion of the elastic cover member that intersects with the cable in the cover mounted state, a notch that is opened downward and allows the cable to be inserted is formed. In the cover mounted state, the lower surface constituting the cutout of the elastic cover member elastically deforms along the outer peripheral surface of the cable and adheres to the cable from above. In the cover mounted state, the elastic cover member covers the battery terminal from the lateral direction in which the cable extends.
 上記構成では、カバー取付状態において、バッテリカバーは、上方からバッテリ端子を覆い、弾性カバー部材は、ケーブルが延びる横方向からバッテリ端子を覆う。また、弾性カバー部材のうちカバー取付状態においてケーブルと交叉する部分には、下方へ開放されてケーブルの挿通を許容する切欠部が形成され、カバー取付状態において切欠部を構成する下面は、ケーブルの外周面に沿って弾性変形してケーブルに上方から密着する。従って、上方及び横方向からのバッテリ端子の被水をバッテリカバー及び弾性カバー部材によって防止することができる。 In the above configuration, in the cover mounted state, the battery cover covers the battery terminal from above, and the elastic cover member covers the battery terminal from the lateral direction in which the cable extends. Further, in the portion of the elastic cover member that intersects with the cable in the cover attachment state, a notch that is opened downward to allow insertion of the cable is formed, and the lower surface that constitutes the notch in the cover attachment state is the cable It elastically deforms along the outer peripheral surface and adheres to the cable from above. Therefore, the battery cover and the elastic cover member can prevent the battery terminals from being flooded from above and in the lateral direction.
 また、弾性カバー部材のうちカバー取付状態においてケーブルと交叉する部分には、下方へ開放されてケーブルの挿通を許容する切欠部が形成されるので、カバー取付状態においてケーブルの外周面に沿って弾性カバー部材が弾性変形した際に、弾性カバー部材に押圧されたバッテリカバーの上方への膨出するような変形を抑えることができる。 In addition, a portion of the elastic cover member that crosses with the cable in the cover attachment state is formed with a notch that is opened downward to allow insertion of the cable, so that elasticity along the outer peripheral surface of the cable in the cover attachment state When the cover member is elastically deformed, it is possible to suppress the upward deformation of the battery cover pressed by the elastic cover member.
 また、弾性カバー部材のうちカバー取付状態においてケーブルと交叉する部分に下方へ開放された切欠部を設け、切欠部を構成する下面がケーブルの外周面に沿って弾性変形してケーブルに上方から密着するので、弾性カバー部材に切欠部を設けることなく、弾性カバー部材の下端縁部をケーブルの外周面に沿って弾性変形させる場合に比べて、弾性カバー部材の変形量を抑えることができ、弾性カバー部材の捲れ等による弾性カバー部材の下端縁部とバッテリとの間の隙間の発生を抑制することができる。 In addition, a notch opened downward to the portion of the elastic cover member that intersects with the cable in the cover mounted state is provided, and the lower surface constituting the notch is elastically deformed along the outer peripheral surface of the cable and adheres to the cable from above Therefore, the amount of deformation of the elastic cover member can be suppressed as compared with the case where the lower end edge of the elastic cover member is elastically deformed along the outer peripheral surface of the cable without providing the cutout portion in the elastic cover member. It is possible to suppress the occurrence of a gap between the battery and the lower end edge of the elastic cover member due to the curling of the cover member or the like.
 また、ケーブルをバッテリ端子に接続した後、弾性カバー部材が固定されたバッテリカバーを取り付ければよいので、例えば、バッテリカバーに円形開口を設け、この円形開口にグロメット等を装着した状態でケーブルを挿通させる場合とは異なり、組付け作業性が良い。 Also, after the cable is connected to the battery terminal, the battery cover to which the elastic cover member is fixed may be attached. For example, the battery cover is provided with a circular opening, and the cable is inserted while the grommet is attached to the circular opening. Unlike in the case where it is used, the assembling work is good.
 本発明の第2の態様は、上記第1の態様の被水防止構造であって、弾性カバー部材の上下方向の高さが、ケーブルの外径よりも大きく設定され、カバー取付状態において、切欠部を除く弾性カバー部材の下端縁部が、バッテリの上面に密着する。 According to a second aspect of the present invention, in the water prevention structure according to the first aspect, the height of the elastic cover member in the vertical direction is set larger than the outer diameter of the cable, and the notch is notched when the cover is attached. The lower end edge of the elastic cover member except the portion is in close contact with the upper surface of the battery.
 上記構成では、カバー取付状態において、切欠部を除く弾性カバー部材の下端縁部が、バッテリの上面に密着するので、バッテリ端子に対する横方向からの被水をさらに確実に防止することができる。 In the above configuration, the lower end edge portion of the elastic cover member excluding the notch portion is in close contact with the upper surface of the battery in the cover attached state, so that it is possible to more reliably prevent water in the lateral direction with respect to the battery terminal.
 また、カバー取付状態において、切欠部を除く弾性カバー部材の下端縁部がバッテリの上面に密着するので、ケーブルは、バッテリの上面と弾性カバー部材の切欠部とによって区画される空間を挿通する。このため、ケーブルの剛性が低く、振動等によってケーブルが移動する可能性がある場合、ケーブルの移動範囲を弾性カバー部材の切欠部内に抑制することができる。 Further, in the cover mounted state, the lower end edge of the elastic cover member excluding the notch closely contacts the upper surface of the battery, so the cable passes through the space defined by the upper surface of the battery and the notch of the elastic cover member. For this reason, when the rigidity of the cable is low and the cable may move due to vibration or the like, the moving range of the cable can be suppressed within the notch of the elastic cover member.
 本発明の第3の態様は、上記第1の態様または上記第2の態様の被水防止構造であって、弾性カバー部材の切欠部の幅が、ケーブルの外径よりも大きく設定される。 A third aspect of the present invention is the water-preventing structure of the first aspect or the second aspect, wherein the width of the notch of the elastic cover member is set larger than the outer diameter of the cable.
 上記構成では、弾性カバー部材の切欠部の幅が、ケーブルの外径よりも大きく設定されるので、バッテリカバーをカバー取付状態にする際に、弾性カバー部材の切欠部に対してケーブルを容易に挿通させることができ、組付け作業性が良い。 In the above configuration, the width of the notch of the elastic cover member is set to be larger than the outer diameter of the cable. Therefore, when the battery cover is in the cover attachment state, the cable can be easily attached to the notch of the elastic cover member. It can be inserted and has good assembly workability.
 本発明の第4の態様は、上記第1~上記第3の態様のいずれかの被水防止構造であって、弾性カバー部材が、柔軟性を有する非連続気泡のスポンジゴム材で形成される。 A fourth aspect of the present invention is the water-preventing structure according to any one of the first to third aspects, wherein the elastic cover member is formed of a non-continuous-cell sponge rubber material having flexibility. .
 非連続気泡とは、連続気泡以外の独立気泡又は半連続気泡である。また、柔軟性を有するとは、カバー取付状態においてケーブルの外周面に沿って湾曲状に弾性変形する程度の柔軟性を有することである。 Discontinuous cells are closed cells or semi-open cells other than open cells. Moreover, having flexibility means having flexibility to such an extent that it is elastically deformed in a curved shape along the outer peripheral surface of the cable in the cover attached state.
 上記構成では、弾性カバー部材が、柔軟性を有する非連続気泡のスポンジゴム材で形成されるので、連続気泡のスポンジゴム材に比べて防水性が高く、その分だけ確実にバッテリ端子の被水を防止することができる。 In the above configuration, since the elastic cover member is formed of the flexible non-continuous foam sponge rubber material, the waterproof property is higher than that of the open-cell sponge rubber material, and the water of the battery terminal can be reliably drained accordingly Can be prevented.
 本開示によれば、バッテリカバーの変形を抑制し、所望の被水防止性能を確保することができる。 According to the present disclosure, it is possible to suppress the deformation of the battery cover and secure the desired water-preventing performance.
図1は、本発明の一実施形態に係るバッテリ端子の被水防止構造を適用した車両の要部の斜視図である。FIG. 1 is a perspective view of an essential part of a vehicle to which a water-proof structure for a battery terminal according to an embodiment of the present invention is applied. 図2は、図1のバッテリカバーの斜視図である。FIG. 2 is a perspective view of the battery cover of FIG. 図3は、図2をIII方向から視た概略図である。FIG. 3 is a schematic view of FIG. 2 as viewed from the direction III. 図4は、図2のIV-IV矢視断面図である。FIG. 4 is a cross-sectional view taken along line IV-IV in FIG. 図5は、図1をV方向から視た概略図である。FIG. 5 is a schematic view of FIG. 1 viewed from the V direction. 図6は、図1のVI-VI矢視断面図である。6 is a cross-sectional view taken along the line VI-VI in FIG. 図7は、バッテリ端子とケーブルとの接続状態を示す概略図である。FIG. 7 is a schematic view showing a connection state of the battery terminal and the cable.
 以下、本発明の一実施形態を図面に基づいて説明する。なお、以下の説明において、前後方向とは車両の進行方向の前後方向であり、左右方向とは車両前方を向いた状態での左右方向である。また、各図において、FRは車両の前方を、UPは上方を、INは車幅方向内側をそれぞれ示す。 Hereinafter, an embodiment of the present invention will be described based on the drawings. In the following description, the front-rear direction is the front-rear direction of the traveling direction of the vehicle, and the left-right direction is the left-right direction in the state of facing the front of the vehicle. Further, in each drawing, FR indicates the front of the vehicle, UP indicates the upper side, and IN indicates the inner side in the vehicle width direction.
 図1に示すように、車両の車体フレーム1は、前後方向へ延びる左右1対のサイドメンバ2(左側のみ図示)と、車幅方向へ延びて左右のサイドメンバ2同士を連結する複数のクロスメンバ(図示省略)とを有し、サイドメンバ2(本実施形態では左側のサイドメンバ)の車幅方向外側にはバッテリ3が配置される。バッテリ3の前後位置は、車両の前輪と後輪との間であって、後輪のタイヤ(図示省略)の前方近傍である。 As shown in FIG. 1, a vehicle body frame 1 of the vehicle is provided with a pair of left and right side members 2 (only shown on the left side) extending in the front and rear direction and a plurality of crosses extending in the vehicle width direction to connect the left and right side members 2 with each other. The battery 3 is disposed on the outer side in the vehicle width direction of the side member 2 (the side member on the left side in the present embodiment). The front-rear position of the battery 3 is between the front wheel and the rear wheel of the vehicle and in the vicinity of the front of a rear wheel tire (not shown).
 左側のサイドメンバ2の外側面には、金属板製のバッテリキャリア4が固定される。バッテリキャリア4は、キャリア前板部5とキャリア後板部6とキャリア底板部7とを有する。キャリア前板部5は、起立した状態でサイドメンバ2の外側面から車幅方向外側へ延び、前後方向と交叉する。キャリア後板部6は、キャリア前板部5から後方へ離間してキャリア前板部5と相対向し、起立した状態でサイドメンバ2の外側面から車幅方向外側へ延び、前後方向と交叉する。キャリア底板部7は、上下方向と交叉し、キャリア前板部5の下縁部とキャリア後板部6の下縁部とを連結する。 A battery carrier 4 made of a metal plate is fixed to the outer side surface of the left side member 2. The battery carrier 4 has a carrier front plate portion 5, a carrier back plate portion 6 and a carrier bottom plate portion 7. The carrier front plate portion 5 extends outward from the outer side surface of the side member 2 in the vehicle width direction in a standing state, and intersects with the front and rear direction. Carrier rear plate portion 6 is spaced rearward from carrier front plate portion 5 to face carrier front plate portion 5 and extends upright from the outer side surface of side member 2 in the vehicle width direction in a standing state, and intersects with front and rear direction Do. The carrier bottom plate portion 7 intersects the vertical direction, and connects the lower edge portion of the carrier front plate portion 5 and the lower edge portion of the carrier rear plate portion 6.
 キャリア前板部5およびキャリア後板部6の上端縁は、車幅方向内側から車幅方向外側の下方へ向かって、水平方向に対して傾斜して延びている。キャリア前板部5及びキャリア後板部6の上端縁の近傍には、ボルト挿通孔8(キャリア後板部6のボルト挿通孔8のみ図示)が形成される。 The upper end edges of the carrier front plate portion 5 and the carrier rear plate portion 6 extend obliquely with respect to the horizontal direction from the inside in the vehicle width direction toward the lower side in the vehicle width direction. In the vicinity of upper end edges of the carrier front plate portion 5 and the carrier rear plate portion 6, bolt insertion holes 8 (only the bolt insertion holes 8 of the carrier rear plate portion 6 are shown) are formed.
 バッテリ3は、キャリア底板部7に載置されて固定される。本実施形態では、2つのバッテリ3が前後方向に並んで配置され、前後のバッテリ3F,3Rがそれぞれバッテリキャリア4に固定される。前後のバッテリ3F,3Rの各上面の車幅方向の外端部及び内端部には、それぞれバッテリ端子14,15(図6参照)が設けられている。なお、前側のバッテリ3Fのバッテリ端子については、その図示を省略している。前後のバッテリ3F,3Rの左右のバッテリ端子14,15には、複数のケーブル16が接続される。各バッテリ端子14,15とケーブル16とは、バッテリ端子14,15の端子ボルト40にケーブル16の環状端子板41を挿通し、端子ボルト40にナット42を締結することによって接続される(図7参照)。複数のケーブル16のうちの1つのケーブル16aは、後側のバッテリ3Rの車幅方向外側のバッテリ端子14から後方へ延び、その後、車幅方向内側へ延びてサイドメンバ2に支持される。複数のケーブル16のうちの2つのケーブル16b,16cは、前後のバッテリ3F,3Rの車幅方向内側のバッテリ端子15から車幅方向内側へ延びる(図5参照)。なお、バッテリ3の数は、2つに限定されるものではなく、1つまたは3つ以上であってもよい。また、バッテリ3を車幅方向に並んで配置してもよい。 The battery 3 is placed and fixed on the carrier bottom plate 7. In the present embodiment, two batteries 3 are arranged side by side in the front-rear direction, and the front and rear batteries 3F and 3R are fixed to the battery carrier 4, respectively. Battery terminals 14 and 15 (see FIG. 6) are respectively provided at outer end portions and inner end portions in the vehicle width direction of upper surfaces of the front and rear batteries 3F and 3R. The illustration of the battery terminal of the front battery 3F is omitted. A plurality of cables 16 are connected to the left and right battery terminals 14 and 15 of the front and rear batteries 3F and 3R. The battery terminals 14 and 15 and the cable 16 are connected by inserting the annular terminal plate 41 of the cable 16 into the terminal bolt 40 of the battery terminal 14 and 15 and fastening the nut 42 to the terminal bolt 40 (FIG. 7) reference). One cable 16 a of the plurality of cables 16 extends rearward from the battery terminal 14 outside the vehicle width direction of the rear battery 3 R, and then extends inward in the vehicle width direction to be supported by the side member 2. Two cables 16b and 16c of the plurality of cables 16 extend inward in the vehicle width direction from the battery terminals 15 on the inner side in the vehicle width direction of the front and rear batteries 3F and 3R (see FIG. 5). The number of batteries 3 is not limited to two, and may be one or three or more. Also, the batteries 3 may be arranged side by side in the vehicle width direction.
 図1及び図2に示すように、バッテリキャリア4の上方には、樹脂製のバッテリカバー20が着脱自在に取り付けられる。バッテリカバー20は、カバー上面部21とカバー前面部22とカバー後面部23とカバー左側面部24とを一体的に有する。すなわち、バッテリカバー20は、その内部空間を下方及び車幅方向内側へ開放する。カバー上面部21は、略矩形板状であり、前側の車幅方向外端部が僅かに前方へ突出し、後側の車幅方向外端部が後方へ突出している。カバー前面部22とカバー後面部23とは、カバー上面部21の前端縁と後端縁とからそれぞれ下方へ曲折して延び、カバー左側面部24は、カバー上面部21の左端縁から下方へ曲折して延びる。車体フレーム1に支持されるバッテリキャリア4にバッテリカバー20が取り付けられたカバー取付状態(図1に示す状態)において、カバー上面部21がバッテリ3の上面3aの全域を上方から覆う。すなわち、カバー取付状態は、バッテリキャリア4等を介して車体フレーム1に対してバッテリカバー20が取り付けられた状態である。 As shown in FIGS. 1 and 2, a resin battery cover 20 is detachably attached above the battery carrier 4. The battery cover 20 integrally has a cover upper surface 21, a cover front surface 22, a cover rear surface 23 and a cover left surface 24. That is, the battery cover 20 opens the internal space downward and inward in the vehicle width direction. The cover upper surface portion 21 has a substantially rectangular plate shape, and the vehicle width direction outer end on the front side protrudes slightly forward, and the vehicle width direction outer end on the rear side protrudes rearward. The cover front surface 22 and the cover rear surface 23 are bent downward from the front end edge and the rear end edge of the cover upper surface 21 respectively, and the cover left surface 24 is bent downward from the left edge of the cover upper surface 21 Extend. In the cover attachment state (state shown in FIG. 1) in which the battery cover 20 is attached to the battery carrier 4 supported by the vehicle body frame 1, the cover upper surface 21 covers the entire upper surface 3 a of the battery 3 from above. That is, the cover attachment state is a state in which the battery cover 20 is attached to the vehicle body frame 1 via the battery carrier 4 and the like.
 カバー後面部23の車幅方向外端部は、バッテリカバー20の内部空間を後方へ拡大するように後方へ突出している。カバー前面部22及びカバー後面部23の各々の車幅方向の略中央部には、前後に突出する突出板部25が形成される。前後の突出板部25は、上下方向と交叉する板部であって、上下方向に貫通するボルト挿通部26をそれぞれ有する。カバー前面部22の突出板部25のボルト挿通部26は、突出板部25を前方から切り欠いた形状であり、カバー後面部23の突出板部25のボルト挿通部26は、突出板部25を後方から切り欠いた形状である。バッテリカバー20をカバー取付状態にするには、バッテリカバー20をバッテリ3の上方に載置した状態で、Jボルト43の一端(下端)側の曲折部を、キャリア前板部5及びキャリア後板部6のボルト挿通孔8に引っ掛け、Jボルト43の他端(上端)側を、カバー前面部22及びカバー後面部23の前後の突出板部25のボルト挿通部26に挿通させて、Jボルト43の他端(上端)側に蝶ナット44を締め付ける。これにより、バッテリカバー20が車体フレーム1に対して固定されたカバー取付状態となる。 The vehicle width direction outer end portion of the cover rear surface portion 23 protrudes rearward so as to expand the internal space of the battery cover 20 rearward. At substantially the center in the vehicle width direction of each of the cover front surface portion 22 and the cover rear surface portion 23, a projecting plate portion 25 which protrudes in the front and rear direction is formed. The front and rear projecting plate portions 25 are plate portions that intersect with the vertical direction, and have bolt insertion portions 26 penetrating in the vertical direction. The bolt insertion portion 26 of the protruding plate portion 25 of the cover front surface portion 22 has a shape in which the protruding plate portion 25 is cut away from the front, and the bolt insertion portion 26 of the protruding plate portion 25 of the cover rear surface portion 23 is a protruding plate portion 25 It has a shape cut away from the rear. In order to put the battery cover 20 in the cover mounting state, with the battery cover 20 placed above the battery 3, the bent portion on one end (lower end) side of the J bolt 43 is taken as the carrier front plate portion 5 and the carrier rear plate Hook the bolt insertion hole 8 of the part 6 and insert the other end (upper end) side of the J bolt 43 into the bolt insertion parts 26 of the front and rear protruding plate parts 25 of the cover front part 22 and cover rear part 23. Tighten the wing nut 44 to the other end (upper end) side of 43. As a result, the battery cover 20 is fixed to the vehicle body frame 1 in a cover attached state.
 カバー取付状態では、バッテリカバー20のカバー上面部21が、前後のバッテリ3F,3Rの上面3a及びバッテリ端子14,15を上方から覆い、カバー左側面部24が、前後のバッテリ3F,3Rの上面3a及びバッテリ端子14を左方向から覆い、カバー前面部22及びカバー後面部23が、前後のバッテリ3F,3Rの上面3a及びバッテリ端子14,15を前後方向から覆う。 In the cover attached state, the cover upper surface portion 21 of the battery cover 20 covers the upper surfaces 3a and the battery terminals 14 and 15 of the front and rear batteries 3F and 3R from above, and the cover left surface portion 24 is the upper surface 3a of the front and rear batteries 3F and 3R. The front and rear cover portions 22 and 23 cover the top and bottom surfaces 3a of the front and rear batteries 3F and 3R and the rear and rear battery terminals 14 and 15, respectively.
 図2~図4に示すように、カバー取付状態において下方を向くカバー上面部21の裏面21aには、3つの弾性カバー部材30a,30b,30cが貼着によって固定される。弾性カバー部材30a,30b,30cは、柔軟性を有する非連続気泡のスポンジゴム材(例えば、EPDM(エチレン-プロピレン-ジエンゴム))によって、それぞれ平板状に形成される。なお、弾性カバー部材30a,30b,30cを形成するスポンジゴム材はEPDMに限定されず、柔軟性を有する非連続気泡(連続気泡以外の独立気泡又は半連続気泡)のスポンジゴム材であれば他の素材を任意に選択可能である。また、柔軟性を有するとは、カバー取付状態においてケーブル16の外周面の上側領域に沿って円弧状に弾性変形する程度の柔軟性を有することである。 As shown in FIGS. 2 to 4, three elastic cover members 30a, 30b, and 30c are fixed by adhesion to the back surface 21a of the cover upper surface 21 facing downward in the cover attached state. The elastic cover members 30a, 30b, 30c are each formed in a flat plate shape by a non-continuous foam sponge rubber material (for example, EPDM (ethylene-propylene-diene rubber)) having flexibility. The sponge rubber material forming the elastic cover members 30a, 30b, and 30c is not limited to EPDM, and any other sponge rubber material having non-continuous cells (closed cells or open cells other than open cells) having flexibility can be used. The material of can be selected arbitrarily. Moreover, having flexibility means having flexibility to such an extent that it is elastically deformed in an arc shape along the upper region of the outer peripheral surface of the cable 16 in the cover attached state.
 図2に示すように、弾性カバー部材30aは、前後方向と交叉する平板状に形成されて車幅方向に直線状に延び、カバー上面部21の前端部に配置されて、カバー上面部21の裏面21aから下方へ延びる。弾性カバー部材30aの車幅方向外端縁は、カバー左側面部24に近接する位置に配置され、弾性カバー部材30aの車幅方向内端縁は、カバー前面部22の車幅方向内端縁から車幅方向外側に離間した位置に配置される。弾性カバー部材30aの車幅方向の外側領域31は、カバー前面部22の後面から僅かに後方へ離間する位置に配置され、弾性カバー部材30aの車幅方向の内側領域32は、カバー前面部22の後面に近接する位置に配置される。弾性カバー部材30aの下端縁部35は、カバー取付状態において前側のバッテリ3Fの上面3aに密着する。これにより、前側のバッテリ3Fのバッテリ端子14は、弾性カバー部材30aによって前方から概ね覆われる。 As shown in FIG. 2, the elastic cover member 30 a is formed in a flat plate shape intersecting with the front and rear direction and linearly extends in the vehicle width direction, and is disposed at the front end of the cover upper surface 21. It extends downward from the back surface 21a. The outer edge of the elastic cover member 30 a in the vehicle width direction is disposed at a position close to the left side surface 24 of the cover, and the inner edge of the elastic cover member 30 a in the vehicle width direction is from the inner edge of the cover front portion 22 in the vehicle width direction. It is arrange | positioned in the position spaced apart on the vehicle width direction outer side. The outer region 31 in the vehicle width direction of the elastic cover member 30 a is disposed at a position slightly separated rearward from the rear surface of the cover front surface 22, and the inner region 32 in the vehicle width direction of the elastic cover member 30 a is the cover front surface 22 Are placed close to the rear face of the The lower end edge portion 35 of the elastic cover member 30a is in close contact with the upper surface 3a of the battery 3F on the front side in the cover mounted state. Thereby, the battery terminal 14 of the front side battery 3F is generally covered from the front by the elastic cover member 30a.
 図2、図4、図6及び図7に示すように、弾性カバー部材30bは、前後方向と交叉する平板状に形成されて車幅方向に直線状に延び、カバー上面部21の後端部に配置されて、カバー上面部21の裏面21aから下方へ延びる。弾性カバー部材30bは、カバー取付状態においてケーブル16aの上方をケーブル16aと交叉して車幅方向に延びる。弾性カバー部材30bの車幅方向外端縁は、カバー左側面部24の内面に近接する位置に配置され、弾性カバー部材30bの車幅方向内端縁は、カバー上面部21及びカバー後面部23の車幅方向内端縁から車幅方向外側に離間した位置に配置される。弾性カバー部材30bの車幅方向の外側領域33は、後側のバッテリ3Rの左側のバッテリ端子14の後方に配置され、カバー後面部23の前面から前方へ離間した位置に配置され、弾性カバー部材30bの車幅方向の内側領域34は、カバー後面部23の前面に近接する位置に配置される。弾性カバー部材30bの外側領域33には、弾性カバー部材30bの下端縁部36から上方へ略矩形状に切り欠かれたケーブル挿通部(切欠部)37が形成される。ケーブル挿通部37は、弾性カバー部材30bのうちカバー取付状態においてケーブル16aと交叉する部分に設けられる。 As shown in FIG. 2, FIG. 4, FIG. 6 and FIG. 7, the elastic cover member 30b is formed in a flat plate shape intersecting with the front and rear direction and linearly extends in the vehicle width direction. , And extends downward from the back surface 21 a of the cover top surface 21. The elastic cover member 30 b extends in the vehicle width direction so as to intersect the cable 16 a with the upper side of the cable 16 a in the cover attached state. The outer end edge of the elastic cover member 30b in the vehicle width direction is disposed at a position close to the inner surface of the cover left side surface portion 24. The inner end edge of the elastic cover member 30b in the vehicle width direction is the upper surface portion 21 of the cover and the rear surface portion 23 of the cover. It is disposed at a position spaced outward in the vehicle width direction from the vehicle width direction inner end edge. The outer region 33 in the vehicle width direction of the elastic cover member 30b is disposed behind the battery terminal 14 on the left side of the battery 3R on the rear side, and is disposed at a position spaced forward from the front surface of the cover rear surface portion 23. An inner region 34 in the vehicle width direction of 30 b is disposed at a position close to the front surface of the cover rear surface portion 23. In the outer region 33 of the elastic cover member 30b, a cable insertion portion (notch portion) 37 cut out in a substantially rectangular shape upward from the lower end edge portion 36 of the elastic cover member 30b is formed. The cable insertion portion 37 is provided at a portion of the elastic cover member 30 b that intersects with the cable 16 a in the cover attachment state.
 図4に示すように、弾性カバー部材30bの高さL1は、ケーブル16aの径r1よりも大きい(長い)。弾性カバー部材30bのケーブル挿通部37の高さL2は、ケーブル16aの径r1よりも大きく、ケーブル挿通部37の幅(車幅方向の長さ)L3は、ケーブル16aの径r1よりも大きい。弾性カバー部材30bのケーブル挿通部37の高さL2は、ケーブル16aの配索位置(高さ位置)に応じて設定され、具体的には、カバー取付状態においてケーブル16aの外周面の上側領域に沿って僅かに円弧状に弾性変形してケーブル16aに上方から密着する高さに設定される。 As shown in FIG. 4, the height L1 of the elastic cover member 30b is larger (longer) than the diameter r1 of the cable 16a. The height L2 of the cable insertion portion 37 of the elastic cover member 30b is larger than the diameter r1 of the cable 16a, and the width (length in the vehicle width direction) L3 of the cable insertion portion 37 is larger than the diameter r1 of the cable 16a. The height L2 of the cable insertion portion 37 of the elastic cover member 30b is set according to the arrangement position (height position) of the cable 16a, and specifically, in the cover mounted state, in the upper region of the outer peripheral surface of the cable 16a. The height is set such that the cable 16a is elastically deformed slightly in a circular arc shape and in close contact with the cable 16a from above.
 図4、図6及び図7に示すように、カバー取付状態では、弾性カバー部材30bのケーブル挿通部37にケーブル16aが挿通し、ケーブル挿通部37内の弾性カバー部材30bの下面38のうちケーブル16aに上方から当接する部分は、ケーブル16aの外周面の上側領域に沿って僅かに円弧状に弾性変形してケーブル16aに上方から密着する。また、ケーブル挿通部37の左右両側の弾性カバー部材30bの下端縁部36は、カバー取付状態において後側のバッテリ3Rの上面3aに密着する。これにより、後側のバッテリ3Rのバッテリ端子14は、ケーブル挿通部37を除き、弾性カバー部材30bによって後方(ケーブル16aが延びる横方向)から概ね覆われる。 As shown in FIGS. 4, 6 and 7, in the cover attached state, the cable 16 a is inserted through the cable insertion portion 37 of the elastic cover member 30 b, and the cable of the lower surface 38 of the elastic cover member 30 b in the cable insertion portion 37 The portion in contact with the portion 16a from above is elastically deformed slightly in a circular arc along the upper region of the outer peripheral surface of the cable 16a to be in close contact with the cable 16a from above. Further, the lower end edge portions 36 of the elastic cover members 30b on the left and right sides of the cable insertion portion 37 are in close contact with the upper surface 3a of the battery 3R on the rear side in the cover mounted state. Thereby, the battery terminal 14 of the battery 3R on the rear side is covered with the elastic cover member 30b from the rear (the lateral direction in which the cable 16a extends) except for the cable insertion portion 37.
 図2、図3及び図5に示すように、弾性カバー部材30cは、車幅方向と交叉する平板状に形成されて前後方向に直線状に延び、カバー上面部21の車幅方向内端から車幅方向外側へ離間し、且つ弾性カバー部材30a,30bの車幅方向内端縁から車幅方向内側へ離間した位置に配置されて、カバー上面部21の車幅方向内端部の裏面21aから下方へ延びる。弾性カバー部材30cは、カバー取付状態においてケーブル16aの上方をケーブル16b,16cと交叉して前後方向に延びる。弾性カバー部材30cの前端縁はカバー前面部22の後面の近傍に配置され、弾性カバー部材30cの後端縁は、カバー後面部23の前面の近傍に配置される。弾性カバー部材30cには、弾性カバー部材30cの下端縁部39から上方へ略矩形状に切り欠かれた前後2つのケーブル挿通部(切欠部)45,46が形成される。前側のケーブル挿通部45は、弾性カバー部材30cの前後方向の中央部よりも僅かに後方に配置され、車幅方向に貫通した状態で下方へ開放される。後側のケーブル挿通部46は、弾性カバー部材30cの後端部に配置され、車幅方向に貫通した状態で下方及び後方へ開放される。すなわち、後側のケーブル挿通部46は、弾性カバー部材30cの後下部の角部が切り欠かれたような形状に形成される。ケーブル挿通部45,46は、弾性カバー部材30cのうちカバー取付状態においてケーブル16b,16cと交叉する部分に設けられる。 As shown in FIGS. 2, 3 and 5, the elastic cover member 30 c is formed in a flat plate shape intersecting the vehicle width direction and linearly extends in the front-rear direction. The back surface 21a of the inner end portion of the cover top surface 21 is disposed at a position spaced apart outward in the vehicle width direction and spaced apart inward in the vehicle width direction from the inner end edge of the elastic cover members 30a and 30b. Extend downward from The elastic cover member 30c extends in the front-rear direction so as to cross the cables 16b and 16c above the cable 16a in the cover attached state. The front end edge of the elastic cover member 30 c is disposed near the rear surface of the cover front surface 22, and the rear edge of the elastic cover member 30 c is disposed near the front surface of the cover rear surface 23. The elastic cover member 30c is formed with two front and rear cable insertion portions (notches) 45 and 46 which are cut out in a substantially rectangular shape upward from the lower end edge 39 of the elastic cover member 30c. The front cable insertion portion 45 is disposed slightly behind the central portion of the elastic cover member 30c in the front-rear direction, and is opened downward while penetrating in the vehicle width direction. The rear cable insertion portion 46 is disposed at the rear end portion of the elastic cover member 30c, and is opened downward and rearward while penetrating in the vehicle width direction. That is, the rear side cable insertion portion 46 is formed in a shape in which the rear lower corner of the elastic cover member 30 c is cut away. The cable insertion portions 45 and 46 are provided in a portion of the elastic cover member 30 c that intersects with the cables 16 b and 16 c in the cover attached state.
 図3に示すように、弾性カバー部材30cの高さL4は、ケーブル16b,16cの径r2,r3よりも大きい。弾性カバー部材30cの前側のケーブル挿通部45の高さL5は、ケーブル16bの径r2よりも大きく、前側のケーブル挿通部45の幅(前後方向の長さ)L6は、ケーブル16bの径r2よりも大きい。弾性カバー部材30cの後側のケーブル挿通部46の高さL7は、ケーブル16cの径r3よりも大きく、後側のケーブル挿通部46の幅(前後方向の長さ)L8は、ケーブル16cの径r3よりも大きい。弾性カバー部材30cのケーブル挿通部45,46の高さL5,L7は、ケーブル16b,16cの配索位置(高さ位置)に応じて設定され、具体的には、カバー取付状態においてケーブル16b,16cの外周面の上側領域に沿って僅かに円弧状に弾性変形してケーブル16b,16cに上方から密着する高さに設定される。 As shown in FIG. 3, the height L4 of the elastic cover member 30c is larger than the diameters r2 and r3 of the cables 16b and 16c. The height L5 of the cable insertion portion 45 on the front side of the elastic cover member 30c is larger than the diameter r2 of the cable 16b, and the width (length in the front-rear direction) L6 of the cable insertion portion 45 on the front side is larger than the diameter r2 of the cable 16b Too big. The height L7 of the cable insertion part 46 on the rear side of the elastic cover member 30c is larger than the diameter r3 of the cable 16c, and the width (length in the front-rear direction) L8 of the cable insertion part 46 on the rear side is the diameter of the cable 16c Greater than r3. The heights L5 and L7 of the cable insertion portions 45 and 46 of the elastic cover member 30c are set according to the arrangement positions (height positions) of the cables 16b and 16c, and specifically, the cables 16b, It is elastically deformed slightly in a circular arc along the upper region of the outer peripheral surface 16c, and is set to a height such that it adheres to the cables 16b and 16c from above.
 図3及び図5に示すように、カバー取付状態では、前側のケーブル挿通部45にケーブル16bが挿通し、前側のケーブル挿通部45内の弾性カバー部材30cの下面47のうちケーブル16bに上方から当接する部分は、ケーブル16bの外周面の上側領域に沿って僅かに円弧状に弾性変形してケーブル16bに上方から密着する。また、カバー取付状態では、後側のケーブル挿通部46にケーブル16cが挿通し、後側のケーブル挿通部46内の弾性カバー部材30cの下面48のうちケーブル16cに上方から当接する部分は、ケーブル16cの外周面の上側領域に沿って僅かに円弧状に弾性変形してケーブル16cに上方から密着する。また、前後のケーブル挿通部45,46を除く弾性カバー部材30cの下端縁部39は、カバー取付状態において前後のバッテリ3F,3Rの上面3aに密着する。これにより、前後のバッテリ3F,3Rのバッテリ端子15は、前後のケーブル挿通部45,46を除き、弾性カバー部材30cによって車幅方向内側(ケーブル16b,16cが延びる横方向)から概ね覆われる。 As shown in FIGS. 3 and 5, in the cover attached state, the cable 16b is inserted into the cable insertion portion 45 on the front side, and the cable 16b of the lower surface 47 of the elastic cover member 30c in the cable insertion portion 45 on the front side The abutting portion is elastically deformed slightly in a circular arc along the upper region of the outer peripheral surface of the cable 16b to be in close contact with the cable 16b from above. In the cover attached state, the cable 16c is inserted through the rear cable insertion portion 46, and a portion of the lower surface 48 of the elastic cover member 30c in the rear cable insertion portion 46 that abuts the cable 16c from above is a cable It elastically deforms slightly in a circular arc along the upper region of the outer peripheral surface of the cable 16c and adheres to the cable 16c from above. Further, the lower end edge portion 39 of the elastic cover member 30c excluding the front and rear cable insertion portions 45 and 46 is in close contact with the top surfaces 3a of the front and rear batteries 3F and 3R in the cover mounted state. As a result, the battery terminals 15 of the front and rear batteries 3F, 3R are generally covered from the inner side in the vehicle width direction (the lateral direction in which the cables 16b, 16c extend) by the elastic cover member 30c except for the front and rear cable insertion portions 45, 46.
 上記のように構成されたバッテリ端子14,15の被水防止構造では、カバー取付状態において、バッテリカバー20は、上方、左方向(車幅方向外側)、及び前後方向からバッテリ端子14,15を覆う。また、弾性カバー部材30aが、前側のバッテリ3Fのバッテリ端子14,15を前方から覆う。また、弾性カバー部材30bが、ケーブル16aの外周面に沿って弾性変形してケーブル16aに密着し、ケーブル16aが延びる後方から後側のバッテリ3Rのバッテリ端子14を覆う。また、弾性カバー部材30cが、ケーブル16b,16cの外周面に沿って弾性変形してケーブル16b,16cに密着し、ケーブル16b,16cが延びる車幅方向内側から前後のバッテリ3F,3Rの右側のバッテリ端子15を覆う。さらに、弾性カバー部材30a,30b,30cの下端縁部35,36,39は、バッテリ3の上面3aに密着する。従って、例えば、車両の後進時等に後輪のタイヤから前方のバッテリ3に向かって水が跳ね上げられた場合であっても、上方及び後方からのバッテリ端子14,15の被水を、バッテリカバー20及び弾性カバー部材30bによって確実に防止することができる。また、車幅方向内側からのバッテリ端子15の被水を、バッテリカバー20及び弾性カバー部材30cによって確実に防止することができる。 In the water-preventing structure of battery terminals 14 and 15 configured as described above, in the cover attached state, battery cover 20 is battery terminal 14 and 15 from the upper side, left direction (outside in the vehicle width direction), and front and rear direction. cover. In addition, the elastic cover member 30a covers the battery terminals 14 and 15 of the front side battery 3F from the front. Further, the elastic cover member 30b elastically deforms along the outer peripheral surface of the cable 16a to be in close contact with the cable 16a, and covers the battery terminal 14 of the battery 3R on the rear side from the rear where the cable 16a extends. Further, the elastic cover member 30c elastically deforms along the outer peripheral surfaces of the cables 16b and 16c and adheres closely to the cables 16b and 16c, and the right side of the batteries 3F and 3R from the inside in the vehicle width direction from which the cables 16b and 16c extend. It covers the battery terminal 15. Furthermore, the lower end edges 35, 36, 39 of the elastic cover members 30 a, 30 b, 30 c are in close contact with the top surface 3 a of the battery 3. Therefore, for example, even when water jumps up from the tire of the rear wheel toward the battery 3 in front of the vehicle at the time of reverse travel of the vehicle or the like, the water on the battery terminals 14 and 15 from above and behind can be The cover 20 and the elastic cover member 30b can reliably prevent this. In addition, the battery cover 20 and the elastic cover member 30 c can reliably prevent the battery terminal 15 from being flooded from the inside in the vehicle width direction.
 また、弾性カバー部材30b,30cのうちカバー取付状態においてケーブル16と交叉する部分には、下方へ開放されてケーブル16の挿通を許容するケーブル挿通部37,45,46が形成されるので、カバー取付状態においてケーブル16の外周面に沿って弾性カバー部材30b,30cが弾性変形した際に、弾性カバー部材30b,30cに押圧されたバッテリカバー20の上方への膨出するような変形を抑えることができる。 Further, among the elastic cover members 30b and 30c, cable insertion portions 37, 45, and 46 which are opened downward and allow insertion of the cable 16 are formed at portions intersecting with the cable 16 in the cover attached state. When the elastic cover members 30b and 30c are elastically deformed along the outer peripheral surface of the cable 16 in the attached state, it is possible to suppress the upward deformation of the battery cover 20 pressed by the elastic cover members 30b and 30c. Can.
 また、弾性カバー部材30b,30cのうちカバー取付状態においてケーブル16と交叉する部分に下方へ開放されたケーブル挿通部37,45,46を設け、ケーブル挿通部37,45,46を構成する下面38,47,48をケーブル16の外周面に沿って弾性変形させるので、ケーブル挿通部37,45,46を設けない場合に比べて、ケーブル16による弾性カバー部材30b,30cの変形量を抑えることができ、弾性カバー部材30b,30cの捲れ等による弾性カバー部材30b,30cの下端縁部36,39とバッテリ3の上面3aとの間の隙間の発生を抑制することができる。 Further, among the elastic cover members 30b, 30c, cable insertion portions 37, 45, 46 opened downward at a portion intersecting the cable 16 in the cover attached state are provided, and the lower surface 38 constituting the cable insertion portions 37, 45, 46. , 47, 48 are elastically deformed along the outer peripheral surface of the cable 16, so that the amount of deformation of the elastic cover members 30b, 30c by the cable 16 can be suppressed as compared with the case where the cable insertion portions 37, 45, 46 are not provided. Thus, it is possible to suppress the generation of the gap between the lower end edge portions 36 and 39 of the elastic cover members 30b and 30c and the upper surface 3a of the battery 3 due to the turning of the elastic cover members 30b and 30c.
 また、カバー取付状態において、ケーブル挿通部37,45,46を除く弾性カバー部材30b,30cの下端縁部36,39が、バッテリ3の上面3aに密着するので、バッテリ端子14,15に対する後方及び車幅方向内側からの被水をさらに確実に防止することができる。 Further, since the lower end edges 36, 39 of the elastic cover members 30b, 30c excluding the cable insertion portions 37, 45, 46 are in close contact with the upper surface 3a of the battery 3 in the cover attached state, Flooding from the inside in the vehicle width direction can be further reliably prevented.
 また、弾性カバー部材30b,30cが、柔軟性を有する非連続気泡のスポンジゴム材によって形成されるので、連続気泡のスポンジゴム材に比べて防水性が高く、その分だけ確実にバッテリ端子の被水を防止することができる。 Further, since the elastic cover members 30b and 30c are formed of the non-continuous foam sponge rubber material having flexibility, the waterproof property is higher than that of the open-cell sponge rubber material, and the battery terminal is reliably covered by that amount. Water can be prevented.
 従って、本実施形態によれば、バッテリカバー20の変形を抑制し、所望の被水防止性能を確保することができる。 Therefore, according to the present embodiment, it is possible to suppress the deformation of the battery cover 20 and to secure the desired water-preventing performance.
 また、バッテリ端子14,15にケーブル16を接続した後、弾性カバー部材30b,30cが固定されたバッテリカバー20を取り付ければよいので、例えば、バッテリカバー20に円形開口を設け、この円形開口にグロメット等を装着した状態でケーブル16を挿通させる等の煩雑な作業が不要であり、組付け作業性が良い。 Further, after the cable 16 is connected to the battery terminals 14 and 15, the battery cover 20 to which the elastic cover members 30b and 30c are fixed may be attached. For example, the battery cover 20 is provided with a circular opening. The complicated work of inserting the cable 16 etc. in the state of having mounted etc. is unnecessary, and the assembling workability is good.
 また、弾性カバー部材30b,30cのケーブル挿通部37,45,46の幅L3,L6,L8が、ケーブル16の外径r1,r2,r3よりも大きく設定されるので、バッテリカバー20をカバー取付状態にする際に、弾性カバー部材30b,30cのケーブル挿通部37,45,46に対してケーブル16を容易に挿通させることができ、組付け作業性が良い。 Also, since the widths L3, L6 and L8 of the cable insertion portions 37, 45 and 46 of the elastic cover members 30b and 30c are set larger than the outer diameters r1, r2 and r3 of the cable 16, the battery cover 20 is attached to the cover In the state, the cable 16 can be easily inserted through the cable insertion portions 37, 45, 46 of the elastic cover members 30b, 30c, and the assembly workability is good.
 また、カバー取付状態において、ケーブル挿通部37,45,46を除く弾性カバー部材30b,30cの下端縁部36,39が、バッテリ3の上面3aに密着するので、ケーブル16は、バッテリ3の上面3aと弾性カバー部材30b,30cのケーブル挿通部37,45,46とによって区画される空間を挿通する。このため、ケーブル16の剛性が低く、振動等によってケーブル16が移動する可能性がある場合、ケーブル16の移動範囲を弾性カバー部材30b,30cのケーブル挿通部37,45,46内に抑制することができる。 Further, since the lower edge portions 36 and 39 of the elastic cover members 30 b and 30 c except the cable insertion portions 37 45 and 46 are in close contact with the upper surface 3 a of the battery 3 in the cover attached state, the cable 16 is the upper surface of the battery 3 A space defined by 3a and the cable insertion portions 37, 45, 46 of the elastic cover members 30b, 30c is inserted. For this reason, when the rigidity of the cable 16 is low and there is a possibility that the cable 16 may move due to vibration or the like, the movement range of the cable 16 should be suppressed within the cable insertion portions 37, 45, 46 of the elastic cover members 30b, 30c. Can.
 なお、本実施形態では、弾性カバー部材30b,30cに略矩形状のケーブル挿通部37,45,46を設けたが、ケーブル挿通部37,45,46の形状はこれに限定されるものではない。 In the present embodiment, the substantially rectangular cable insertion portions 37, 45, 46 are provided in the elastic cover members 30b, 30c, but the shape of the cable insertion portions 37, 45, 46 is not limited to this. .
 また、本実施形態では、弾性カバー部材30b,30cのケーブル挿通部37,45,46の高さL2,L5,L7を、ケーブル16の外径r1,r2,r3よりも大きく設定したが、これに限定されるものではなく、ケーブル16の配索位置(高さ位置)に応じて設定することができる。例えば、ケーブル16がバッテリ3の上面3aに沿って配策される場合には、ケーブル挿通部の高さをケーブル16の外径よりも僅かに小さく設定してもよい。また、ケーブル挿通部の形状を矩形状以外の形状(例えば、円弧形状等)にした場合には、ケーブル挿通部のうち最も高い(深い)部分の高さを、上述したようにケーブル16の配索位置(高さ位置)に応じて設定してもよい。 Further, in the present embodiment, the heights L2, L5, L7 of the cable insertion portions 37, 45, 46 of the elastic cover members 30b, 30c are set larger than the outer diameters r1, r2, r3 of the cable 16. It can be set according to the arrangement position (height position) of the cable 16. For example, when the cable 16 is routed along the upper surface 3 a of the battery 3, the height of the cable insertion portion may be set to be slightly smaller than the outer diameter of the cable 16. In addition, when the shape of the cable insertion portion is a shape other than the rectangular shape (for example, arc shape etc.), the height of the highest (deep) portion of the cable insertion portion is the distribution of the cable 16 as described above. It may be set according to the search position (height position).
 また、本実施形態では、弾性カバー部材30b,30cのケーブル挿通部37,45,46の幅L3,L6,L8を、ケーブル16の外径r1,r2,r3よりも大きく設定したが、弾性カバー部材30b,30cのケーブル挿通部37,45,46の幅L3,L6,L8をケーブル16の外径r1,r2,r3よりも僅かに小さく設定してもよい。 Also, in the present embodiment, the widths L3, L6 and L8 of the cable insertion portions 37, 45 and 46 of the elastic cover members 30b and 30c are set larger than the outer diameters r1, r2 and r3 of the cable 16, but the elastic cover The widths L3, L6 and L8 of the cable insertion portions 37, 45 and 46 of the members 30b and 30c may be set slightly smaller than the outer diameters r1, r2 and r3 of the cable 16, respectively.
 また、ケーブル挿通部37,45,46の形成方法は、矩形状の弾性カバー部材30b,30cから所定の領域を切り欠く方法であってもよいし、或いは所定の領域が予め切り欠かれた形状の弾性カバー部材30b,30cを成形する方法であってもよい。 Further, the method of forming the cable insertion portions 37, 45, 46 may be a method of cutting out a predetermined area from the rectangular elastic cover members 30b, 30c, or a shape in which the predetermined area is cut out in advance The elastic cover members 30b and 30c may be molded.
 また、本実施形態では、弾性カバー部材30b,30cの下端縁部36,39をバッテリ3の上面3aに密着させたが、これに限定されるものではない。例えば、弾性カバー部材30bをカバー取付状態において後側のバッテリ3Rよりも後方に位置するように配置し、弾性カバー部材30bを上方から後側のバッテリ3Rの上面3aよりも下方まで延ばし、弾性カバー部材30bの下端縁部36を後側のバッテリ3Rの後面に接触させてもよい。或いは、弾性カバー部材の下端縁部を、バッテリ3に接触させなくてもよい。 Moreover, although the lower end edge parts 36 and 39 of elastic cover member 30b, 30c were closely_contact | adhered to the upper surface 3a of the battery 3 in this embodiment, it is not limited to this. For example, the elastic cover member 30b is disposed behind the rear battery 3R in the cover attached state, and the elastic cover member 30b extends from above to below the upper surface 3a of the rear battery 3R. The lower end edge 36 of the member 30b may be in contact with the rear surface of the rear battery 3R. Alternatively, the lower end edge of the elastic cover member may not be in contact with the battery 3.
 また、本実施形態では、バッテリカバー20の前端側に弾性カバー部材30aを設けたが、弾性カバー部材30aを設けなくてもよい。 Moreover, although the elastic cover member 30a was provided in the front end side of the battery cover 20 in this embodiment, it is not necessary to provide the elastic cover member 30a.
 また、本実施形態では、ケーブル挿通部37,45,46を有する弾性カバー部材30b,30cを、バッテリ端子14から後方へ延びるケーブル16aと、バッテリ端子15から車幅方向内側へ延びるケーブル16b,16cとに対応させて、バッテリカバー20の後端側と車幅方向内端側とに設けたが、ケーブル挿通部(切欠部)を有する弾性カバー部材を設ける位置はこれに限定されるものではなく、ケーブル16が延びる方向に対応させた位置に配置することができる。例えば、バッテリ端子14,15からケーブル16が前方へ延びる場合には、ケーブル挿通部(切欠部)を有する弾性カバー部材をバッテリカバー20の前端側に設けてもよい。また、弾性カバー部材に設けるケーブル挿通部(切欠部)の数は上記に限定されるものではなく、弾性カバー部材と交叉する方向へ延びるケーブル16の本数に応じた数にすることができる。 Further, in the present embodiment, the elastic cover members 30b and 30c having the cable insertion portions 37, 45 and 46 are divided into the cable 16a extending backward from the battery terminal 14 and the cables 16b and 16c extending inward in the vehicle width direction from the battery terminal 15. Provided at the rear end side of the battery cover 20 and at the inner end side in the vehicle width direction, but the position at which the elastic cover member having the cable insertion portion (notch portion) is provided is not limited to this. , And the cable 16 can be disposed at a position corresponding to the extending direction. For example, when the cable 16 extends forward from the battery terminals 14 and 15, an elastic cover member having a cable insertion portion (cutout portion) may be provided on the front end side of the battery cover 20. Further, the number of cable insertion parts (notches) provided in the elastic cover member is not limited to the above, and the number can be made according to the number of cables 16 extending in the direction intersecting the elastic cover member.
 また、本実施形態では、平板状の弾性カバー部材30b,30cとしたが、弾性カバー部材30b,30cの形状はこれに限定されるものではなく、カバー取付状態においてケーブル16との当接によって変形し、且つバッテリカバー20を上方へ変形させない形状であればよい。 Moreover, although it was set as the flat-plate-like elastic cover members 30b and 30c in this embodiment, the shape of the elastic cover members 30b and 30c is not limited to this, It deform | transforms by contact with the cable 16 in a cover attachment state. And the shape which does not deform the battery cover 20 upwards.
 また、本実施形態では、弾性カバー部材30b,30cを、柔軟性を有する非連続気泡のスポンジゴム材によって形成したが、弾性カバー部材30b,30cの材質はこれに限定されるものではなく、カバー取付状態においてケーブル16の外周面の上側領域に沿って円弧状に弾性変形する程度の柔軟性を有するものであればよい。例えば、連続気泡のスポンジゴム材によって弾性カバー部材を形成してもよいし、或いはスポンジゴム材以外の材料によって弾性カバー部材を形成してもよい。 Further, in the present embodiment, the elastic cover members 30b and 30c are formed of the non-continuous foam sponge rubber material having flexibility, but the material of the elastic cover members 30b and 30c is not limited thereto, and the cover What is necessary is just to have flexibility to such an extent that it is elastically deformed in an arc shape along the upper region of the outer peripheral surface of the cable 16 in the attached state. For example, the elastic cover member may be formed of an open-cell sponge rubber material, or the elastic cover member may be formed of a material other than the sponge rubber material.
 以上、本発明について、上記実施形態に基づいて説明を行ったが、本発明は上記実施形態の内容に限定されるものではなく、当然に本発明を逸脱しない範囲で適宜変更が可能である。すなわち、この実施形態に基づいて当業者等によりなされる他の実施形態、実施例および運用技術等は全て本発明の範疇に含まれることは勿論である。 As mentioned above, although this invention was demonstrated based on the said embodiment, this invention is not limited to the content of the said embodiment, Of course, it can change suitably in the range which does not deviate from this invention. That is, it is needless to say that other embodiments, examples, operation techniques and the like made by those skilled in the art based on this embodiment are all included in the scope of the present invention.
 本出願は、2017年11月30日付で出願された日本国特許出願(特願2017-229817)に基づくものであり、その内容はここに参照として取り込まれる。 This application is based on the Japanese Patent Application (Japanese Patent Application No. 2017-229817) filed on November 30, 2017, the contents of which are incorporated herein by reference.
 本開示のバッテリ端子の被水防止構造は、バッテリカバーの変形を抑制し、所望の被水防止性能を確保することが可能、という点において有用である。 The water prevention structure for a battery terminal of the present disclosure is useful in that deformation of the battery cover can be suppressed and desired water prevention performance can be secured.
1:車体フレーム
3:バッテリ
3a:バッテリの上面
14,15:バッテリ端子
16:ケーブル
20:バッテリカバー
30b,30c:弾性カバー部材
36,39:弾性カバー部材の下端縁部
37,45,46:ケーブル挿通部(切欠部)
38,47,48:ケーブル挿通部を構成する下面(切欠部を構成する下面)
1: body frame 3: battery 3a: battery upper surface 14, 15: battery terminal 16: cable 20: battery cover 30b, 30c: elastic cover member 36, 39: lower end edge portion 37, 45, 46 of elastic cover member: cable Insertion part (notch part)
38, 47, 48: The lower surface which constitutes a cable insertion part (the lower surface which constitutes a notch)

Claims (4)

  1.  車体フレームに対して固定されるバッテリの上面に設けられてケーブルが接続されるバッテリ端子の被水防止構造であって、
     前記車体フレームに対して固定されたカバー取付状態で前記バッテリの前記上面及び前記バッテリ端子を上方から覆うバッテリカバーと、
     弾性を有し、前記バッテリカバーに固定され、前記カバー取付状態において前記ケーブルの上方を前記ケーブルと交叉して延びる弾性カバー部材と、を備え、
     前記弾性カバー部材のうち前記カバー取付状態において前記ケーブルと交叉する部分には、下方へ開放されて前記ケーブルの挿通を許容する切欠部が形成され、
     前記カバー取付状態において、前記弾性カバー部材の前記切欠部を構成する下面は、前記ケーブルの外周面に沿って弾性変形して前記ケーブルに上方から密着し、
     前記カバー取付状態において、前記弾性カバー部材は、前記ケーブルが延びる横方向から前記バッテリ端子を覆う
     バッテリ端子の被水防止構造。
    A battery terminal water preventing structure provided on an upper surface of a battery fixed to a vehicle body frame to which a cable is connected,
    A battery cover that covers the upper surface of the battery and the battery terminal from above in a cover mounted state fixed to the vehicle body frame;
    An elastic cover member which is elastic and fixed to the battery cover and extends over the cable in an intersecting manner with the cable in the cover mounted state;
    In the portion of the elastic cover member that intersects with the cable in the cover mounted state, a notch that is opened downward and allows the cable to be inserted is formed.
    In the cover mounted state, the lower surface of the elastic cover member, which constitutes the cutout portion, elastically deforms along the outer peripheral surface of the cable and adheres to the cable from above,
    In the cover mounted state, the elastic cover member covers the battery terminal from the lateral direction in which the cable extends, and a water-proof structure of a battery terminal.
  2.  請求項1に記載の被水防止構造であって、
     前記弾性カバー部材の上下方向の高さは、前記ケーブルの外径よりも大きく設定され、
     前記カバー取付状態において、前記切欠部を除く前記弾性カバー部材の下端縁部は、前記バッテリの前記上面に密着する
     バッテリ端子の被水防止構造。
    The water prevention structure according to claim 1, wherein
    The vertical height of the elastic cover member is set larger than the outer diameter of the cable,
    A lower end edge portion of the elastic cover member excluding the notch portion is in close contact with the upper surface of the battery in the cover attached state, wherein the water-proof structure of the battery terminal.
  3.  請求項1または請求項2に記載の被水防止構造であって、
     前記弾性カバー部材の切欠部の幅は、前記ケーブルの外径よりも大きく設定される
     バッテリ端子の被水防止構造。
    The water prevention structure according to claim 1 or 2, wherein
    The width of the notch of the elastic cover member is set larger than the outer diameter of the cable.
  4.  請求項1ないし請求項3に記載の被水防止構造であって、
     前記弾性カバー部材が、柔軟性を有する非連続気泡のスポンジゴム材で形成される
     バッテリ端子の被水防止構造。
    The water protection structure according to any one of claims 1 to 3, wherein
    The waterproof cover structure for a battery terminal, wherein the elastic cover member is formed of a non-continuous bubble sponge rubber material having flexibility.
PCT/JP2018/041626 2017-11-30 2018-11-09 Waterproofing structure of battery terminal WO2019107114A1 (en)

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