WO2019047684A1 - Axial constant-pressure floating device - Google Patents

Axial constant-pressure floating device Download PDF

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Publication number
WO2019047684A1
WO2019047684A1 PCT/CN2018/100485 CN2018100485W WO2019047684A1 WO 2019047684 A1 WO2019047684 A1 WO 2019047684A1 CN 2018100485 W CN2018100485 W CN 2018100485W WO 2019047684 A1 WO2019047684 A1 WO 2019047684A1
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WO
WIPO (PCT)
Prior art keywords
floating
constant pressure
constant
axial
chamber
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PCT/CN2018/100485
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French (fr)
Chinese (zh)
Inventor
黄约
唐明福
黎相成
刘运毅
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南宁宇立仪器有限公司
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Publication of WO2019047684A1 publication Critical patent/WO2019047684A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B15/00Fluid-actuated devices for displacing a member from one position to another; Gearing associated therewith
    • F15B15/08Characterised by the construction of the motor unit
    • F15B15/14Characterised by the construction of the motor unit of the straight-cylinder type
    • F15B15/1423Component parts; Constructional details
    • F15B15/1428Cylinders
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B15/00Fluid-actuated devices for displacing a member from one position to another; Gearing associated therewith
    • F15B15/20Other details, e.g. assembly with regulating devices

Definitions

  • the invention relates to the technical field of industrial automation equipment, and in particular to an axial constant force floating device.
  • Sanding is a very common process in industrial production.
  • the flash and the gate of castings (such as cast iron, cast aluminum, cast steel) and the welds in the middle of the weld often need to be ground.
  • most of them rely on manpower to polish, which is time-consuming and labor-intensive, and the on-site working environment is poor (such as large dust).
  • Safety accidents sometimes occur, which makes the working environment of the polishing staff quite harsh.
  • Today, the use of robots or other automated equipment for polishing is becoming a trend.
  • an object of the present invention to provide an axial constant force floating device for obtaining and maintaining a constant grinding pressure during the grinding process.
  • An axial constant force floating device includes a floating shaft, a constant pressure outer cylinder body, a constant pressure inner cylinder body and a floating piston: the constant pressure inner cylinder body and the floating piston are respectively sleeved outside the floating shaft, The constant pressure outer cylinder is sleeved on the outside of the constant pressure inner cylinder and the floating piston, and a chamber is formed between the constant pressure outer cylinder and the constant pressure inner cylinder, and the floating piston has one end a floating shaft fixed connection, the other end being located in the chamber and dividing the chamber into a first chamber and a second chamber, the first inlet of the constant pressure outer cylinder being provided with a first air inlet and a second air inlet, the first air inlet is in communication with the first chamber, and the second air inlet is in communication with the second chamber.
  • a linear guiding mechanism is disposed between the floating shaft and the constant pressure inner cylinder, and the linear guiding mechanism enables only axial linear motion between the floating shaft and the constant pressure inner cylinder.
  • the floating shaft is a hollow cylindrical structure, and the end surface of the constant pressure inner cylinder is opened.
  • a force sensor and/or a tilt sensor are mounted on the end surface of the constant pressure inner cylinder.
  • the linear guiding mechanism includes: a first sliding groove provided on an outer surface of the floating shaft, and an inner surface of the constant pressure inner cylinder body opposite to the first sliding groove position a second sliding slot and a plurality of rolling elements disposed in the first sliding slot and the second sliding slot, wherein the rolling elements are spherical bodies.
  • the first chute and the second chute are circular chutes.
  • a displacement sensor for measuring the displacement amount of the floating shaft is provided on the constant pressure outer cylinder and/or the floating shaft.
  • the floating shaft is provided with a connecting member at one end to which the floating piston is connected, a side surface of the constant pressure outer cylinder is provided with a slope, and one end of the displacement sensor is fixedly connected to the connecting member. The other end is movably connected to the inclined surface of the constant pressure outer cylinder.
  • the connecting member is a flange.
  • the axial constant force floating device further includes a protective dust cover, and the protective dust cover is sleeved outside the floating piston and the floating shaft.
  • the invention has the beneficial effects that the invention proposes an axial constant force floating device, which can realize the axial floating of the floating shaft, and the pressure is constant within the floating forming range, and the constant force floating can be realized. .
  • the invention can be well adapted to the surface shape, position, size, etc. of the grounded device, which is often not constant and inconsistent, and achieves constant force floating grinding.
  • Figure 1 is a schematic structural view (cross-sectional view) of Embodiment 1;
  • Fig. 2 is a schematic structural view (cross-sectional view) of the second embodiment.
  • the orientation or positional relationship indicated by the term “inner” or the like is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship conventionally placed when the inventive product is used. It is to be understood that the invention is not to be construed as a limitation of the invention. Moreover, the terms “first”, “second”, etc. are used merely to distinguish a description, and are not to be construed as indicating or implying a relative importance.
  • setting and “connecting” are to be understood broadly, and may be, for example, a fixed connection or a detachable connection, or Connected integrally; can be mechanical or electrical; can be directly connected or indirectly connected through an intermediate medium, which can be the internal communication between the two components.
  • intermediate medium which can be the internal communication between the two components.
  • a preferred embodiment of the axial constant force floating device of the present invention includes a floating shaft 1, a constant pressure outer cylinder 2, a constant pressure inner cylinder 3 and a floating piston 4:
  • the constant pressure inner cylinder 3 and the floating piston 4 are respectively sleeved outside the floating shaft 1, and the constant pressure outer cylinder 2 is sleeved outside the constant pressure inner cylinder 3 and the floating piston 4, and the constant pressure outer cylinder 2 and the constant A chamber is formed between the inner cylinders 3, one end of the floating piston 4 is fixedly connected with the floating shaft 1, and the other end is located in the chamber and divides the chamber into the first chamber 5 and the second chamber 6, the constant pressure outer cylinder
  • the side wall of the body 2 is provided with a first air inlet 7 and a second air inlet 8, the first air inlet 7 is in communication with the first chamber 5, and the second air inlet 8 is connected to the second chamber 6. through.
  • the invention When the invention is in operation, it is inflated into the first chamber 5 or the second chamber 6 through the first intake port 7 or the second intake port 8.
  • the floating piston 4 When inflating into the first chamber 5 through the first air inlet 7, the floating piston 4 is moved toward the second chamber 6 by the air flow. Since the floating piston 4 is fixedly connected with the floating shaft 1, the floating piston 4 drives the floating The shaft 1 moves together and the floating shaft 1 is in an extended state.
  • the airflow input from the first chamber 5 is constant, the floating piston 4 is forced to be constant, and therefore the force transmitted to the floating shaft 1 through the floating piston 4 is constant, that is, the axial constant force floats.
  • the floating piston 4 When the second air inlet 8 is inflated into the second chamber 6, the floating piston 4 is moved toward the first chamber 5 by the air flow, and the floating piston 4 drives the floating shaft 1 to move together, and the floating shaft 1 is retracted. status.
  • the airflow input from the second chamber 6 is constant, the floating piston 4 is forced to be constant, and therefore the force transmitted to the floating shaft 1 through the floating piston 4 is also constant. It is to be noted that since the floating piston 4 is movable in the chamber formed by the constant pressure outer cylinder 2 and the constant pressure inner cylinder 3, the boundary between the first chamber 5 and the second chamber 6 is not clearly defined.
  • the floating piston 4 and the constant pressure outer cylinder 2 are not necessarily completely dense, so that when the first intake port 7 is inflated into the first chamber 5, the gas can also pass through the floating piston. 4 and the gap between the constant pressure outer cylinder 2 and the second air inlet 8; when the second air inlet 8 is inflated into the second chamber 6, the gas can also pass through the floating piston 4 and the constant pressure outer cylinder The gap between the bodies 2 and the first air inlet 7 are discharged.
  • the floating shaft 1 is a hollow cylindrical structure, and the center of the end surface of the constant pressure inner cylinder 3 is opened.
  • the floating shaft 1 or the constant pressure inner cylinder 3 may be mounted and fixed with external components such as a power source, a grinding head, etc. according to the use requirements.
  • the floating shaft 1 is a hollow cylindrical structure and an end opening of the constant pressure inner cylinder 3, and the external components can be respectively disposed at two ends, such as installing a power source at one end of the constant pressure inner cylinder 3, and the grinding head is mounted on the floating shaft 1 At one end, the output shaft of the power source can be extended to the end of the floating shaft 1 through the opening of the floating shaft 1 and the end surface of the constant pressure inner cylinder 3 to power the grinding head on the floating shaft 1.
  • the external device can also be centrally mounted and fixed to one end of the floating shaft 1.
  • a linear guide mechanism is provided between the floating shaft 1 and the constant pressure inner cylinder block 3, and the linear guide mechanism allows only axial linear motion between the floating shaft 1 and the constant pressure inner cylinder 3.
  • the linear guide mechanism comprises: a first chute provided on an outer surface of the floating shaft 1, a second chute provided on an inner surface of the constant pressure inner cylinder 3 and opposite to the first chute position, and a plurality of rolling bodies 9 in the first chute and the second chute.
  • the first chute and the second chute are circular chutes
  • the rolling bodies 9 are spherical bodies, preferably steel balls are selected
  • the circular chutes and the balls are designed to reduce the rolling bodies 9 and the first chutes. Friction with the inner wall of the second chute increases the service life of the axial constant force floating device. With this preferred design, it is possible to further limit the axial movement of the floating shaft 1 only and to ensure the smoothness of the linear motion in the axial direction.
  • the constant pressure outer cylinder 2 and the floating shaft 1 are provided with a displacement sensor 10 for measuring the displacement of the floating shaft 1; axial constant force floating
  • the device further includes a protective dust cover 12 that is sleeved on the outside of the floating piston 4 and the floating shaft 1.
  • the floating shaft 1 is provided with a connecting member 11 at one end to which the floating piston 4 is connected, a side surface of the constant pressure outer cylinder 2 is provided with a slope, and one end of the displacement sensor 10 is fixedly connected to the connecting member 11, in this embodiment
  • the connecting member 11 is a flange, that is, one end of the displacement sensor 10 is fixedly connected to the floating shaft 1 through a flange, the other end is movably connected to the inclined surface of the constant pressure outer cylinder 2, and the displacement sensor 10 is a strain gauge displacement sensor. The displacement is measured by the change of the movable end of the displacement sensor 10.
  • the displacement sensor 10 used in the embodiment implements the displacement measurement based on the strain principle.
  • the measurement elements of other principles can be replaced, such as an optical sensor, a wire displacement sensor, and an eddy current ranging. Sensors, etc. Modifications to the displacement measuring sensor are to be covered by this patent.
  • the axial constant force floating device is provided with a protective dust cover 12, and one end of the protective dust cover 12 is fixedly connected with the constant pressure outer cylinder 2, and wraps the floating piston 4 and the floating shaft 1 to protect the floating piston 4 and the floating shaft 1 from being External forces are destroyed and external dust is prevented from entering the interior of the unit to affect the use of the unit.
  • the connecting member 11 is disposed on one end of the floating shaft 1, so that a relatively closed space is formed between the constant pressure outer cylinder 2, the protective dust cover 12 and the connecting member 11.
  • the protective dust cover 12 or other components can also form a relatively closed space. It plays a role of protection and dust prevention.
  • the force sensor 13 and the tilt sensor 14 are attached to the end surface of the constant pressure inner cylinder 3.
  • the force sensor 13 is used to detect the actual grinding force
  • the inclination sensor 14 is used to measure the inclination angle of the axial constant force floating device with respect to the horizontal plane.
  • the weight of the floating shaft 1, the floating piston 4, and other components attached to both are part of the axial force. When the invention is at different inclination angles, these weights have different axial forces on the floating shaft 1.
  • the force sensor 13 can be added to monitor the actual grinding force and fed back to the external control system to adjust the air pressure of the first chamber 5 and the second chamber 6 to maintain the axial constant force of the floating shaft 1.
  • the force sensor 13 and the tilt sensor 14 used in the embodiment can be adjusted according to the specific structure of the floating shaft 1, the constant pressure outer cylinder 2, the constant pressure inner cylinder 3 and the floating piston 4. Modifications to the mounting method of the force sensor 13 and the tilt sensor 14 are all within the scope of this patent.

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

An axial constant-pressure floating device, comprising a floating shaft (1), a constant-pressure outer cylinder (2), a constant-pressure inner cylinder (3), and a floating piston (4). The constant-pressure inner cylinder (3) and the floating piston (4) respectively are sleeved outside the floating shaft (1); the constant-pressure outer cylinder (2) is sleeved outside the constant-pressure inner cylinder(3) and the floating piston (4); a cavity is formed between the constant-pressure outer cylinder (2) and the constant-pressure inner cylinder (3); one end of the floating piston (4) is fixedly connected to the floating shaft (1), and the other end of the floating piston is located within the cavity and divides the cavity into a first cavity (5) and a second cavity (6); a first air inlet (7) and a second air inlet (8) are formed in the side wall of the constant-pressure outer cylinder (2); the first air inlet (7) communicates with the first cavity (5), and the second air inlet (8) communicates with the second cavity (6). According to the axial constant-pressure floating device, axial floating of the floating shaft can be realized; the pressure within a range where floating is formed is constant; and constant-pressure floating can be realized. In the field of grinding, constant-pressure float grinding can be realized.

Description

一种轴向恒力浮动装置Axial constant force floating device 技术领域Technical field
本发明涉及工业自动化设备技术领域,尤其涉及一种轴向恒力浮动装置。The invention relates to the technical field of industrial automation equipment, and in particular to an axial constant force floating device.
背景技术Background technique
在工业生产过程中,打磨是很常见的工序。铸件(如铸铁、铸铝、铸钢)的飞边和浇口以及焊接件中间的焊缝常需要打磨。目前多数是靠人力打磨,费时费力,且现场工作环境差(如粉尘很大),安全事故时有发生,使得打磨工作人员的工作环境相当恶劣。如今,使用机器人或其它自动化设备进行打磨逐渐成为趋势。Sanding is a very common process in industrial production. The flash and the gate of castings (such as cast iron, cast aluminum, cast steel) and the welds in the middle of the weld often need to be ground. At present, most of them rely on manpower to polish, which is time-consuming and labor-intensive, and the on-site working environment is poor (such as large dust). Safety accidents sometimes occur, which makes the working environment of the polishing staff quite harsh. Today, the use of robots or other automated equipment for polishing is becoming a trend.
由于待打磨器件的表面形状、位置、尺寸等往往不恒定、不一致,因此难以使用一套程序来进行批量化处理。为了适应这些不一致,提供一种可浮动的,且浮动压力可调且恒定的装置具有很好的意义。Since the surface shape, position, size, and the like of the device to be polished are often not constant or inconsistent, it is difficult to perform a batch process using a set of programs. In order to accommodate these inconsistencies, it is of great significance to provide a device that is floatable and whose floating pressure is adjustable and constant.
发明内容Summary of the invention
为解决上述技术问题,本发明的目的在于提供一种轴向恒力浮动装置,以在打磨过程中获得并保持恒定打磨压力。In order to solve the above technical problems, it is an object of the present invention to provide an axial constant force floating device for obtaining and maintaining a constant grinding pressure during the grinding process.
为达到上述目的,本发明采用如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种轴向恒力浮动装置,包括有浮动轴、恒压外缸体、恒压内缸体和浮动活塞:所述恒压内缸体和浮动活塞分别套设于所述浮动轴的外部,所述恒压外缸体套设于所述恒压内缸体和浮动活塞的外部,所述恒压外缸体和恒压内缸体之间形成一腔室,所述浮动活塞一端与所述浮动轴固定连接,另一端位于所述腔室内并将所述腔室分隔为第一腔室和第二腔室,所述恒压外缸体的侧壁上设置有第一进气口和第二进气口,所述第一进气口与所述第一腔室相连通,所述第二进气口与所述第二腔室相连通。An axial constant force floating device includes a floating shaft, a constant pressure outer cylinder body, a constant pressure inner cylinder body and a floating piston: the constant pressure inner cylinder body and the floating piston are respectively sleeved outside the floating shaft, The constant pressure outer cylinder is sleeved on the outside of the constant pressure inner cylinder and the floating piston, and a chamber is formed between the constant pressure outer cylinder and the constant pressure inner cylinder, and the floating piston has one end a floating shaft fixed connection, the other end being located in the chamber and dividing the chamber into a first chamber and a second chamber, the first inlet of the constant pressure outer cylinder being provided with a first air inlet and a second air inlet, the first air inlet is in communication with the first chamber, and the second air inlet is in communication with the second chamber.
进一步地,所述浮动轴和恒压内缸体之间设有直线导向机构,所述直线导向机构使得所述浮动轴和恒压内缸体之间只能进行轴向的直线运动。Further, a linear guiding mechanism is disposed between the floating shaft and the constant pressure inner cylinder, and the linear guiding mechanism enables only axial linear motion between the floating shaft and the constant pressure inner cylinder.
优选的,所述浮动轴为中空筒状结构,所述恒压内缸体端面开孔。Preferably, the floating shaft is a hollow cylindrical structure, and the end surface of the constant pressure inner cylinder is opened.
优选的,所述恒压内缸体端面上安装有力传感器和/或倾角传感器。Preferably, a force sensor and/or a tilt sensor are mounted on the end surface of the constant pressure inner cylinder.
优选的,所述直线导向机构包括:设于所述浮动轴的外表面上的第一滑槽、设于所述恒 压内缸体的内表面且与所述第一滑槽位置相对的第二滑槽以及设于所述第一滑槽和第二滑槽内的多个滚动体,所述滚动体为球体。Preferably, the linear guiding mechanism includes: a first sliding groove provided on an outer surface of the floating shaft, and an inner surface of the constant pressure inner cylinder body opposite to the first sliding groove position a second sliding slot and a plurality of rolling elements disposed in the first sliding slot and the second sliding slot, wherein the rolling elements are spherical bodies.
可选的,所述第一滑槽和第二滑槽为圆形滑槽。Optionally, the first chute and the second chute are circular chutes.
作为本发明的改进,所述恒压外缸体和/或浮动轴上设置有用以测量所述浮动轴位移量的位移传感器。As a modification of the present invention, a displacement sensor for measuring the displacement amount of the floating shaft is provided on the constant pressure outer cylinder and/or the floating shaft.
优选的,所述浮动轴在连接有所述浮动活塞的一端设置有连接件,所述恒压外缸体的侧面上设置有斜面,所述位移传感器的一端固定连接于所述连接件上,另一端活动连接于所述恒压外缸体的斜面上。Preferably, the floating shaft is provided with a connecting member at one end to which the floating piston is connected, a side surface of the constant pressure outer cylinder is provided with a slope, and one end of the displacement sensor is fixedly connected to the connecting member. The other end is movably connected to the inclined surface of the constant pressure outer cylinder.
进一步地,所述连接件为法兰。Further, the connecting member is a flange.
进一步地,所述轴向恒力浮动装置还包括有保护防尘罩,所述保护防尘罩套设于所述浮动活塞和浮动轴的外部。Further, the axial constant force floating device further includes a protective dust cover, and the protective dust cover is sleeved outside the floating piston and the floating shaft.
与现有技术相比,本发明的有益效果是:本发明提出了一种轴向恒力浮动装置,可实现浮动轴的轴向浮动,且在浮动形成范围内压力恒定,可实现恒力浮动。应用在打磨领域,能够很好地适应被磨器件的表面形状、位置、尺寸等往往不恒定、不一致,实现恒力浮动打磨。Compared with the prior art, the invention has the beneficial effects that the invention proposes an axial constant force floating device, which can realize the axial floating of the floating shaft, and the pressure is constant within the floating forming range, and the constant force floating can be realized. . Applied in the field of grinding, it can be well adapted to the surface shape, position, size, etc. of the grounded device, which is often not constant and inconsistent, and achieves constant force floating grinding.
附图说明DRAWINGS
为了更清楚地说明本发明实施例的技术方案,以下将对实施例描述中所需要使用的附图作简单地介绍。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly described below.
图1为实施例1的结构示意图(剖视图);Figure 1 is a schematic structural view (cross-sectional view) of Embodiment 1;
图2为实施例2的结构示意图(剖视图)。Fig. 2 is a schematic structural view (cross-sectional view) of the second embodiment.
其中,图中所示标记为:1:浮动轴;2:恒压外缸体;3:恒压内缸体;4:浮动活塞;5:第一腔室;6:第二腔室;7:第一进气口;8:第二进气口;9:滚动体;10:位移传感器;11:连接件;12:保护防尘罩;13:力传感器;14:倾角传感器。Wherein, the marks shown in the figure are: 1: floating shaft; 2: constant pressure outer cylinder; 3: constant pressure inner cylinder; 4: floating piston; 5: first chamber; 6: second chamber; : first air inlet; 8: second air inlet; 9: rolling element; 10: displacement sensor; 11: connecting member; 12: protective dust cover; 13: force sensor; 14: tilt sensor.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described in the following with reference to the accompanying drawings. It is apparent that the described embodiments are only a part of the embodiments of the invention, and not all of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative efforts are within the scope of the present invention.
在本发明的描述中,需要说明的是,术语“内”等指示的方位或位置关系为基于附图所示 的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In the description of the present invention, it is to be noted that the orientation or positional relationship indicated by the term "inner" or the like is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship conventionally placed when the inventive product is used. It is to be understood that the invention is not to be construed as a limitation of the invention. Moreover, the terms "first", "second", etc. are used merely to distinguish a description, and are not to be construed as indicating or implying a relative importance.
在本发明的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "setting" and "connecting" are to be understood broadly, and may be, for example, a fixed connection or a detachable connection, or Connected integrally; can be mechanical or electrical; can be directly connected or indirectly connected through an intermediate medium, which can be the internal communication between the two components. The specific meaning of the above terms in the present invention can be understood in a specific case by those skilled in the art.
实施例1Example 1
请参照图1,本发明的轴向恒力浮动装置的优选实施例,其包括有浮动轴1、恒压外缸体2、恒压内缸体3和浮动活塞4:Referring to Figure 1, a preferred embodiment of the axial constant force floating device of the present invention includes a floating shaft 1, a constant pressure outer cylinder 2, a constant pressure inner cylinder 3 and a floating piston 4:
恒压内缸体3和浮动活塞4分别套设于浮动轴1的外部,恒压外缸体2套设于恒压内缸体3和浮动活塞4的外部,恒压外缸体2和恒压内缸体3之间形成一腔室,浮动活塞4一端与浮动轴1固定连接,另一端位于腔室内并将腔室分隔为第一腔室5和第二腔室6,恒压外缸体2的侧壁上设置有第一进气口7和第二进气口8,第一进气口7与第一腔室5相连通,第二进气口8与第二腔室6相连通。The constant pressure inner cylinder 3 and the floating piston 4 are respectively sleeved outside the floating shaft 1, and the constant pressure outer cylinder 2 is sleeved outside the constant pressure inner cylinder 3 and the floating piston 4, and the constant pressure outer cylinder 2 and the constant A chamber is formed between the inner cylinders 3, one end of the floating piston 4 is fixedly connected with the floating shaft 1, and the other end is located in the chamber and divides the chamber into the first chamber 5 and the second chamber 6, the constant pressure outer cylinder The side wall of the body 2 is provided with a first air inlet 7 and a second air inlet 8, the first air inlet 7 is in communication with the first chamber 5, and the second air inlet 8 is connected to the second chamber 6. through.
本发明处于工作状态时,通过第一进气口7或者第二进气口8向第一腔室5或者第二腔室6内充气。当通过第一进气口7向第一腔室5内充气时,浮动活塞4受气流作用向第二腔室6方向移动,由于浮动活塞4与浮动轴1固定连接,因此浮动活塞4带动浮动轴1一起运动,浮动轴1处于伸出的状态。当第一腔室5输入的气流一定时,浮动活塞4受力一定,因此通过浮动活塞4传递给浮动轴1的力是恒定的,即所说的轴向恒力浮动。当通过第二进气口8向第二腔室6内充气时,浮动活塞4受气流作用向第一腔室5方向移动,浮动活塞4带动浮动轴1一起运动,浮动轴1处于缩入的状态。当第二腔室6输入的气流一定时,浮动活塞4受力一定,因此通过浮动活塞4传递给浮动轴1的力也是恒定的。值得注意的是,由于浮动活塞4可在恒压外缸体2和恒压内缸体3形成的腔室内活动,因此第一腔室5和第二腔室6的界线并没有明显的界定。另外,还值得注意的是,浮动活塞4与恒压外缸体2并不一定是完全绝密的,因此当第一进气口7向第一腔室5内充气时,气体也可通过浮动活塞4与恒压外缸体2之间的缝隙以及第二进气口8排出;当第二进气口8向第二腔室6内充气时, 气体也可通过浮动活塞4与恒压外缸体2之间的缝隙以及第一进气口7排出。通过上述的设置,可实现在轴向恒力浮动,这个恒力,可以是工作时对工件恒定下压的力,也可以是对工件恒定上拉的力,不管是哪种恒力,都能实现对加工器件的轴向恒力作用,从而起到恒力作用、保护器件、提高精度的目的。When the invention is in operation, it is inflated into the first chamber 5 or the second chamber 6 through the first intake port 7 or the second intake port 8. When inflating into the first chamber 5 through the first air inlet 7, the floating piston 4 is moved toward the second chamber 6 by the air flow. Since the floating piston 4 is fixedly connected with the floating shaft 1, the floating piston 4 drives the floating The shaft 1 moves together and the floating shaft 1 is in an extended state. When the airflow input from the first chamber 5 is constant, the floating piston 4 is forced to be constant, and therefore the force transmitted to the floating shaft 1 through the floating piston 4 is constant, that is, the axial constant force floats. When the second air inlet 8 is inflated into the second chamber 6, the floating piston 4 is moved toward the first chamber 5 by the air flow, and the floating piston 4 drives the floating shaft 1 to move together, and the floating shaft 1 is retracted. status. When the airflow input from the second chamber 6 is constant, the floating piston 4 is forced to be constant, and therefore the force transmitted to the floating shaft 1 through the floating piston 4 is also constant. It is to be noted that since the floating piston 4 is movable in the chamber formed by the constant pressure outer cylinder 2 and the constant pressure inner cylinder 3, the boundary between the first chamber 5 and the second chamber 6 is not clearly defined. In addition, it is also worth noting that the floating piston 4 and the constant pressure outer cylinder 2 are not necessarily completely dense, so that when the first intake port 7 is inflated into the first chamber 5, the gas can also pass through the floating piston. 4 and the gap between the constant pressure outer cylinder 2 and the second air inlet 8; when the second air inlet 8 is inflated into the second chamber 6, the gas can also pass through the floating piston 4 and the constant pressure outer cylinder The gap between the bodies 2 and the first air inlet 7 are discharged. Through the above arrangement, it is possible to achieve constant force floating in the axial direction. This constant force can be a force that constantly presses the workpiece during operation, or a force that constantly pulls up the workpiece, regardless of the constant force. The axial constant force acting on the processing device is realized, thereby achieving the purpose of constant force, protecting the device, and improving the precision.
优选的,请参照图1,浮动轴1为中空筒状结构,恒压内缸体3端面的中心开孔。在具体实施时,浮动轴1或恒压内缸体3上根据使用需求可能会安装、固定有外部器件,如动力源、打磨头等。浮动轴1为空心筒状结构以及恒压内缸体3端面开孔,可将这些外部器件分别安置于两头,如将动力源安装于恒压内缸体3一端,打磨头安装于浮动轴1一端,此时动力源的输出轴可通过浮动轴1和恒压内缸体3端面的开孔延伸至浮动轴1一端,给浮动轴1上的打磨头提供动力。当然,外部器件也可以集中安装固定于浮动轴1一头。Preferably, referring to FIG. 1, the floating shaft 1 is a hollow cylindrical structure, and the center of the end surface of the constant pressure inner cylinder 3 is opened. In the specific implementation, the floating shaft 1 or the constant pressure inner cylinder 3 may be mounted and fixed with external components such as a power source, a grinding head, etc. according to the use requirements. The floating shaft 1 is a hollow cylindrical structure and an end opening of the constant pressure inner cylinder 3, and the external components can be respectively disposed at two ends, such as installing a power source at one end of the constant pressure inner cylinder 3, and the grinding head is mounted on the floating shaft 1 At one end, the output shaft of the power source can be extended to the end of the floating shaft 1 through the opening of the floating shaft 1 and the end surface of the constant pressure inner cylinder 3 to power the grinding head on the floating shaft 1. Of course, the external device can also be centrally mounted and fixed to one end of the floating shaft 1.
进一步地,浮动轴1和恒压内缸体3之间设有直线导向机构,直线导向机构使得浮动轴1和恒压内缸体3之间只能进行轴向的直线运动。优选的,直线导向机构包括:设于浮动轴1的外表面上的第一滑槽、设于恒压内缸体3的内表面且与第一滑槽位置相对的第二滑槽以及设于第一滑槽和第二滑槽内的多个滚动体9。优选的,第一滑槽和第二滑槽为圆形滑槽,滚动体9为球体,优选地可选择钢球,圆形滑槽以及球体的设计均可以降低滚动体9与第一滑槽和第二滑槽的内壁摩擦,增加轴向恒力浮动装置的使用寿命。通过这种优选的设计,既能进一步限制浮动轴1只能进行轴向的直线运动,且保证了轴向的直线运动的流畅性。Further, a linear guide mechanism is provided between the floating shaft 1 and the constant pressure inner cylinder block 3, and the linear guide mechanism allows only axial linear motion between the floating shaft 1 and the constant pressure inner cylinder 3. Preferably, the linear guide mechanism comprises: a first chute provided on an outer surface of the floating shaft 1, a second chute provided on an inner surface of the constant pressure inner cylinder 3 and opposite to the first chute position, and a plurality of rolling bodies 9 in the first chute and the second chute. Preferably, the first chute and the second chute are circular chutes, the rolling bodies 9 are spherical bodies, preferably steel balls are selected, the circular chutes and the balls are designed to reduce the rolling bodies 9 and the first chutes. Friction with the inner wall of the second chute increases the service life of the axial constant force floating device. With this preferred design, it is possible to further limit the axial movement of the floating shaft 1 only and to ensure the smoothness of the linear motion in the axial direction.
实施例2Example 2
请参照图2,与实施例1不同的是,本优选的实施例中,恒压外缸体2和浮动轴1上设置有用以测量浮动轴1位移量的位移传感器10;轴向恒力浮动装置还包括有保护防尘罩12,保护防尘罩12套设于浮动活塞4和浮动轴1的外部。2, different from the first embodiment, in the preferred embodiment, the constant pressure outer cylinder 2 and the floating shaft 1 are provided with a displacement sensor 10 for measuring the displacement of the floating shaft 1; axial constant force floating The device further includes a protective dust cover 12 that is sleeved on the outside of the floating piston 4 and the floating shaft 1.
进一步地,浮动轴1在连接有浮动活塞4的一端设置有连接件11,恒压外缸体2的侧面上设置有斜面,位移传感器10的一端固定连接于连接件11上,本实施例中连接件11为法兰,即位移传感器10的一端的通过法兰固定连接于浮动轴1上,另一端活动连接于所述恒压外缸体2的斜面上,位移传感器10为应变式位移传感器,通过位移传感器10活动端的变化来实现位移的测量。Further, the floating shaft 1 is provided with a connecting member 11 at one end to which the floating piston 4 is connected, a side surface of the constant pressure outer cylinder 2 is provided with a slope, and one end of the displacement sensor 10 is fixedly connected to the connecting member 11, in this embodiment The connecting member 11 is a flange, that is, one end of the displacement sensor 10 is fixedly connected to the floating shaft 1 through a flange, the other end is movably connected to the inclined surface of the constant pressure outer cylinder 2, and the displacement sensor 10 is a strain gauge displacement sensor. The displacement is measured by the change of the movable end of the displacement sensor 10.
需要说明的是,本实施例采用的位移传感器10基于应变原理来实现位移测量,在其他优选的实施例中,可以用其它原理的测量元件代替,如光学传感器、拉线位移传感器、电涡流测距传感器等。对位移测量传感器的改动都应在本专利的保护范围内。It should be noted that the displacement sensor 10 used in the embodiment implements the displacement measurement based on the strain principle. In other preferred embodiments, the measurement elements of other principles can be replaced, such as an optical sensor, a wire displacement sensor, and an eddy current ranging. Sensors, etc. Modifications to the displacement measuring sensor are to be covered by this patent.
轴向恒力浮动装置设有保护防尘罩12,保护防尘罩12一端与恒压外缸体2固定连接,并包裹住浮动活塞4和浮动轴1以保护浮动活塞4和浮动轴1被外力破坏以及避免外部粉尘进入装置内部以影响装置使用。值得注意的是,本实施例中在浮动轴1的一端部上设置有连接件11,故而恒压外缸体2、保护防尘罩12以及连接件11之间形成一相对密闭的空间以起到保护、防尘的作用;但在其它的实施例中没有设有连接件11时,恒压外缸体2、保护防尘罩12或者集成其他一些零部件也能形成一相对密闭的空间以起到保护、防尘的作用。The axial constant force floating device is provided with a protective dust cover 12, and one end of the protective dust cover 12 is fixedly connected with the constant pressure outer cylinder 2, and wraps the floating piston 4 and the floating shaft 1 to protect the floating piston 4 and the floating shaft 1 from being External forces are destroyed and external dust is prevented from entering the interior of the unit to affect the use of the unit. It should be noted that in the embodiment, the connecting member 11 is disposed on one end of the floating shaft 1, so that a relatively closed space is formed between the constant pressure outer cylinder 2, the protective dust cover 12 and the connecting member 11. To protect and dustproof; however, in other embodiments, when the connecting member 11 is not provided, the constant pressure outer cylinder 2, the protective dust cover 12 or other components can also form a relatively closed space. It plays a role of protection and dust prevention.
实施例3Example 3
请参照图3,与实施例2不同的是,本优选的实施例中,恒压内缸体3端面上安装有力传感器13和倾角传感器14。力传感器13用于检测实际的打磨力,倾角传感器14用于测量轴向恒力浮动装置相对于水平面的倾斜角度。浮动轴1、浮动活塞4以及其它连接在两者上的部件的重量是轴向力的一部分。本发明处于不同倾角时,这些重量对浮动轴1轴向的分力不同。通过倾角传感器14测量本发明的倾斜角度,即可获得重量对轴向力的影响,最终使得可以调节第一腔室5或第二腔室6内的压力来保证本发明在不同姿态下始终保持浮动轴1的轴向的恒力。加入力传感器13可以监控实际的打磨力,并反馈给外部的控制***以调节第一腔室5和第二腔室6的气压,以保持浮动轴1的轴向的恒力。Referring to Fig. 3, unlike the second embodiment, in the preferred embodiment, the force sensor 13 and the tilt sensor 14 are attached to the end surface of the constant pressure inner cylinder 3. The force sensor 13 is used to detect the actual grinding force, and the inclination sensor 14 is used to measure the inclination angle of the axial constant force floating device with respect to the horizontal plane. The weight of the floating shaft 1, the floating piston 4, and other components attached to both are part of the axial force. When the invention is at different inclination angles, these weights have different axial forces on the floating shaft 1. By measuring the tilt angle of the present invention by the tilt sensor 14, the effect of the weight on the axial force can be obtained, and finally the pressure in the first chamber 5 or the second chamber 6 can be adjusted to ensure that the present invention is maintained at different postures. The constant force in the axial direction of the floating shaft 1. The force sensor 13 can be added to monitor the actual grinding force and fed back to the external control system to adjust the air pressure of the first chamber 5 and the second chamber 6 to maintain the axial constant force of the floating shaft 1.
需要说明的是,本实施例采用的力传感器13和倾角传感器14,其安装方法可以根据浮动轴1、恒压外缸体2、恒压内缸体3和浮动活塞4的具体结构而相应调整,对力传感器13和倾角传感器14安装方法的改动都应在本专利的保护范围内。It should be noted that the force sensor 13 and the tilt sensor 14 used in the embodiment can be adjusted according to the specific structure of the floating shaft 1, the constant pressure outer cylinder 2, the constant pressure inner cylinder 3 and the floating piston 4. Modifications to the mounting method of the force sensor 13 and the tilt sensor 14 are all within the scope of this patent.
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应以所述权利要求的保护范围为准。The above is only a specific embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily think of changes or substitutions within the technical scope of the present invention. All should be covered by the scope of the present invention. Therefore, the scope of the invention should be determined by the scope of the appended claims.

Claims (10)

  1. 一种轴向恒力浮动装置,其特征在于,包括有浮动轴(1)、恒压外缸体(2)、恒压内缸体(3)和浮动活塞(4):所述恒压内缸体(3)和浮动活塞(4)分别套设于所述浮动轴(1)的外部,所述恒压外缸体(2)套设于所述恒压内缸体(3)和浮动活塞(4)的外部,所述恒压外缸体(2)和恒压内缸体(3)之间形成一腔室,所述浮动活塞(4)一端与所述浮动轴(1)固定连接,另一端位于所述腔室内并将所述腔室分隔为第一腔室(5)和第二腔室(6),所述恒压外缸体(2)的侧壁上设置有第一进气口(7)和第二进气口(8),所述第一进气口(7)与所述第一腔室(5)相连通,所述第二进气口(8)与所述第二腔室(6)相连通。An axial constant force floating device characterized by comprising a floating shaft (1), a constant pressure outer cylinder (2), a constant pressure inner cylinder (3) and a floating piston (4): said constant pressure The cylinder block (3) and the floating piston (4) are respectively sleeved on the outside of the floating shaft (1), and the constant pressure outer cylinder body (2) is sleeved on the constant pressure inner cylinder body (3) and floating Outside the piston (4), a chamber is formed between the constant pressure outer cylinder (2) and the constant pressure inner cylinder (3), and one end of the floating piston (4) is fixed to the floating shaft (1) Connected, the other end is located in the chamber and divides the chamber into a first chamber (5) and a second chamber (6), and the side wall of the constant pressure outer cylinder (2) is provided with a An air inlet (7) and a second air inlet (8), the first air inlet (7) is in communication with the first chamber (5), the second air inlet (8) Communicating with the second chamber (6).
  2. 根据权利要求1所述的轴向恒力浮动装置,其特征在于,所述浮动轴(1)和恒压内缸体(3)之间设有直线导向机构,所述直线导向机构使得所述浮动轴(1)和恒压内缸体(3)之间只能进行轴向的直线运动。The axial constant force floating device according to claim 1, wherein a linear guiding mechanism is provided between the floating shaft (1) and the constant pressure inner cylinder (3), and the linear guiding mechanism makes the Only axial linear motion can be performed between the floating shaft (1) and the constant pressure inner cylinder (3).
  3. 根据权利要求1所述的轴向恒力浮动装置,其特征在于,所述浮动轴(1)为中空筒状结构,所述恒压内缸体(3)端面开孔。The axial constant force floating device according to claim 1, characterized in that the floating shaft (1) is a hollow cylindrical structure, and the end faces of the constant pressure inner cylinder (3) are opened.
  4. 根据权利要求1所述的轴向恒力浮动装置,其特征在于,所述恒压内缸体(3)端面上安装有力传感器(13)和/或倾角传感器(14)。The axial constant force floating device according to claim 1, characterized in that a force sensor (13) and/or a tilt sensor (14) are mounted on the end face of the constant pressure inner cylinder (3).
  5. 根据权利要求2所述的轴向恒力浮动装置,其特征在于,所述直线导向机构包括:设于所述浮动轴(1)的外表面上的第一滑槽、设于所述恒压内缸体(3)的内表面且与所述第一滑槽位置相对的第二滑槽以及设于所述第一滑槽和第二滑槽内的多个滚动体(9),所述滚动体(9)为球体。The axial constant force floating device according to claim 2, wherein the linear guiding mechanism comprises: a first chute provided on an outer surface of the floating shaft (1), and is disposed at the constant pressure a second chute having an inner surface of the inner cylinder (3) opposite to the first chute and a plurality of rolling bodies (9) disposed in the first chute and the second chute, The rolling body (9) is a sphere.
  6. 根据权利要求5所述的轴向恒力浮动装置,其特征在于,所述第一滑槽和第二滑槽为圆形滑槽。The axial constant force floating device according to claim 5, wherein the first chute and the second chute are circular chutes.
  7. 根据权利要求1所述的轴向恒力浮动装置,其特征在于,所述恒压外缸体(2)和/或浮动轴(1)上设置有用以测量所述浮动轴(1)位移量的位移传感器(10)。The axial constant force floating device according to claim 1, characterized in that the constant pressure outer cylinder (2) and/or the floating shaft (1) are provided to measure the displacement of the floating shaft (1) Displacement sensor (10).
  8. 根据权利要求7所述的轴向恒力浮动装置,其特征在于,所述浮动轴(1)在连接有所述浮动活塞(4)的一端设置有连接件(11),所述恒压外缸体(2)的侧面上设置有斜面,所述位移传感器(10)的一端固定连接于所述连接件(11)上,另一端活动连接于所述恒压外缸体(2)的斜面上。The axial constant force floating device according to claim 7, wherein the floating shaft (1) is provided with a connecting member (11) at one end to which the floating piston (4) is connected, the constant pressure outside A slope is disposed on a side surface of the cylinder block (2), and one end of the displacement sensor (10) is fixedly connected to the connecting member (11), and the other end is movably connected to a slope of the constant pressure outer cylinder (2) on.
  9. 根据权利要求7所述的轴向恒力浮动装置,其特征在于,所述连接件(11)为法兰。The axial constant force floating device according to claim 7, characterized in that the connecting member (11) is a flange.
  10. 根据权利要求1-9任一项所述的轴向恒力浮动装置,其特征在于,所述轴向恒力浮动装置还包括有保护防尘罩(12),所述保护防尘罩(12)套设于所述浮动活塞(4)和浮动轴(1)的外部。The axial constant force floating device according to any one of claims 1 to 9, wherein the axial constant force floating device further comprises a protective dust cover (12), the protective dust cover (12) ) is sleeved on the outside of the floating piston (4) and the floating shaft (1).
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