WO2019030546A1 - Prefabricated building module - Google Patents

Prefabricated building module Download PDF

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Publication number
WO2019030546A1
WO2019030546A1 PCT/IB2017/000963 IB2017000963W WO2019030546A1 WO 2019030546 A1 WO2019030546 A1 WO 2019030546A1 IB 2017000963 W IB2017000963 W IB 2017000963W WO 2019030546 A1 WO2019030546 A1 WO 2019030546A1
Authority
WO
WIPO (PCT)
Prior art keywords
steel
mineral wool
sections
floor
prefabricated building
Prior art date
Application number
PCT/IB2017/000963
Other languages
French (fr)
Inventor
Marek SZPAKIEWICZ
Original Assignee
Dmd Modular Sp. Z O.O.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dmd Modular Sp. Z O.O. filed Critical Dmd Modular Sp. Z O.O.
Priority to PCT/IB2017/000963 priority Critical patent/WO2019030546A1/en
Publication of WO2019030546A1 publication Critical patent/WO2019030546A1/en

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Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/348—Structures composed of units comprising at least considerable parts of two sides of a room, e.g. box-like or cell-like units closed or in skeleton form
    • E04B1/34815—Elements not integrated in a skeleton
    • E04B1/3483—Elements not integrated in a skeleton the supporting structure consisting of metal

Definitions

  • Prefabricated building module relates to a building elements used in modular home construction.
  • US6067771A describes a method and a device related to modular home construction, but this description indicates rather a business method instead of a technical solution applicable to modular home construction
  • US3793796A discloses a system of module to module connection into a house
  • US6003280A discloses a module with steel frames, however it has components that are not present in the present invention, e.g. anchors, and does not contain details on material technologies related to the manufacture of individual module parts, e.g. floors.
  • US20060059792A1 describes a prefabricated building module, but, the substance of this solution is rather a method of module to module connection than the structural and material components of a module.
  • This invention relates to a prefabricated building module consisting of load bearing steel frames, an external wall, a ceiling, and floor where in the prefabricated build module of maximum dimensions of 12000x3200x3600 mm (L x W x H) comprises one or a plurality of steel frames, where in the steel frame is made of a ceiling upper frame and a floor bottom frame and columns , where the bottom frame comprises steel longitudinal beams and traverse beams and cross members spaced every 62.5 cm maximum and an angle bar, and the upper frame consists of steel longitudinal and traverse sections spaced every 62.5 cm maximum, while the columns are made of steel sections.
  • the external walls are of timber construction of a minimum size of 45x100 mm two-side lined with wood-like panels of 12mm and 15mm in thickness, and the external wall is filled with a heat-insulating material in the form of mineral wool or spray foam and mineral wool, while the module floor for the ground floor is made of T8 trapezoidal sheets laid between steel sections , heat-insulating materials, preferably with a spray foam or mineral wool, a woodlike panel of 15 mm in thickness, timber construction in size filled with mineral wool and a wood-like panel of 22-25 mm in thickness, whereas the module floor at the first floor level is made of T8 trapezoidal sheet laid between steel sections , filled with heat-insulating materials, preferably with a spray foam or mineral wool, and a wood-like panel of 22-25 mm in thickness.
  • the ceiling is made of steel sheet on steel sections and filled with heat-insulating materials such as mineral wool or spray foam and mineral wool.
  • the prefabricated building module may include internal wall preferably made of gypsum and a roof which covers the module construction.
  • Fig. 1 is a plan view of the upper frame
  • Fig. 2 is a plan view of the bottom frame
  • Fig. 3 is a steel frame cross-section
  • Fig. 4 is a steel beam of bottom frame cross-section
  • Fig. 5 is a profile of bottom frame
  • Fig. 6 is a steel beam of upper frame cross-section
  • Fig. 7 is an angel bar profile
  • Fig. 8 is a steel shapes profile
  • Fig.9 is a profile of upper frame.
  • a prefabricated building module consisting of load bearing steel frames (1), an an external wall (2), a ceiling (3) and floor (4) characterized in that the prefabricated building module of maximum dimensions of 12000x3200x3600 mm (L x W x H) comprises one steel frame (1), wherein the steel frame (1) is made of a ceiling upper frame (1.1.) and a floor bottom frame (1.2) and columns (1.8, 1.9), where the bottom frame (1.2) comprises steel longitudinal beams (1.3) and traverse beams (1.4) and cross members (1.5) spaced every 62.5 cm maximum and an angle bar (1.10), and the upper frame (1.1) consists of steel longitudinal (1.6) and traverse sections (1.7) spaced every 62.5 cm maximum, while the columns are made of steel shapes (1.8, 1.9); the outer walls (2) are of timber construction of 45x100mm minimum in size, two-side lined with woodlike panels of 12mm and 15mm in thickness, and the external wall (2) is filled with a heat-insulating material in the form of mineral wool.
  • the module floor (4) for the ground floor is made of T8 trapezoidal sheets laid between steel sections (1.5), heat-insulating material in the form of mineral wool, a wood-like panel of 15 mm in thickness, timber construction in size filled with mineral wool and a wood-like panel of 22 mm in thickness, whereas the module floor (4) on the first floor level is made of T8 trapezoidal sheet laid between the steel sections (1.5), filled with heat-insulating materials in the form of mineral wool, and a wood-like panel of 22 mm in thickness.
  • the ceiling (3) is made of steel sheet on steel sections (1.7) filled with heat-insulating materials in the form of mineral wool.
  • Steel sections (1.7) are lined underneath with wood-like panels arranged in two panels of 12 mm in thickness or three 12 mm panels with mineral wool infill.
  • the modules are connected with each other (both in vertical and horizontal planes) with threads in openings provided in frame corners.
  • the ground floor modules are mounted on prepared foundations, and then modules of next floors, and finally the roof.
  • the next stage of building construction is installation of non- modular components such as facade or external stairs.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Building Environments (AREA)

Abstract

A prefabricated building module consisting of load bearing steel frames an external wall, a ceiling and floor characterized in that the prefabricated building module of maximum dimensions of 12000x3200x3600 mm (L x W x H) comprises one or a plurality of steel frames, wherein the steel frame is made of a ceiling upper frame and a floor bottom frame and columns, where the bottom frame comprises steel longitudinal beams and traverse beams and cross members spaced every 62.5 cm maximum and an angle bar, and the upper frame is consisting of steel longitudinal sections and traverse sections spaced every 62.5 cm maximum, while the columns are made of steel sections.

Description

Prefabricated building module Technical field
Prefabricated building module relates to a building elements used in modular home construction.
Background Art
There are known various systems of modular building or modular homes from prior art, while specifications of particular modules are very rarely subject to patent protection. As an example, US6067771A describes a method and a device related to modular home construction, but this description indicates rather a business method instead of a technical solution applicable to modular home construction, while US3793796A discloses a system of module to module connection into a house. In turn, US6003280A discloses a module with steel frames, however it has components that are not present in the present invention, e.g. anchors, and does not contain details on material technologies related to the manufacture of individual module parts, e.g. floors. However, US20060059792A1 describes a prefabricated building module, but, the substance of this solution is rather a method of module to module connection than the structural and material components of a module.
Disclosure of invention
This invention relates to a prefabricated building module consisting of load bearing steel frames, an external wall, a ceiling, and floor where in the prefabricated build module of maximum dimensions of 12000x3200x3600 mm (L x W x H) comprises one or a plurality of steel frames, where in the steel frame is made of a ceiling upper frame and a floor bottom frame and columns , where the bottom frame comprises steel longitudinal beams and traverse beams and cross members spaced every 62.5 cm maximum and an angle bar, and the upper frame consists of steel longitudinal and traverse sections spaced every 62.5 cm maximum, while the columns are made of steel sections. In the prefabricated building module the external walls are of timber construction of a minimum size of 45x100 mm two-side lined with wood-like panels of 12mm and 15mm in thickness, and the external wall is filled with a heat-insulating material in the form of mineral wool or spray foam and mineral wool, while the module floor for the ground floor is made of T8 trapezoidal sheets laid between steel sections , heat-insulating materials, preferably with a spray foam or mineral wool, a woodlike panel of 15 mm in thickness, timber construction in size filled with mineral wool and a wood-like panel of 22-25 mm in thickness, whereas the module floor at the first floor level is made of T8 trapezoidal sheet laid between steel sections , filled with heat-insulating materials, preferably with a spray foam or mineral wool, and a wood-like panel of 22-25 mm in thickness. In an embodiment according to this invention the ceiling is made of steel sheet on steel sections and filled with heat-insulating materials such as mineral wool or spray foam and mineral wool. Steel sections lined underneath with wood-like panels arranged in two panels of 12 mm in thickness or three 12 mm panels with mineral wool infill. The prefabricated building module may include internal wall preferably made of gypsum and a roof which covers the module construction.
Brief description of drawings
The present invention is illustrated in drawings, where Fig. 1 is a plan view of the upper frame, Fig. 2 is a plan view of the bottom frame, Fig. 3 is a steel frame cross-section, Fig. 4 is a steel beam of bottom frame cross-section , Fig. 5 is a profile of bottom frame , Fig. 6 is a steel beam of upper frame cross-section , Fig. 7 is an angel bar profile, Fig. 8 is a steel shapes profile, Fig.9 is a profile of upper frame.
Best Mode for Carrying Out the Invention
A prefabricated building module consisting of load bearing steel frames (1), an an external wall (2), a ceiling (3) and floor (4) characterized in that the prefabricated building module of maximum dimensions of 12000x3200x3600 mm (L x W x H) comprises one steel frame (1), wherein the steel frame (1) is made of a ceiling upper frame (1.1.) and a floor bottom frame (1.2) and columns (1.8, 1.9), where the bottom frame (1.2) comprises steel longitudinal beams (1.3) and traverse beams (1.4) and cross members (1.5) spaced every 62.5 cm maximum and an angle bar (1.10), and the upper frame (1.1) consists of steel longitudinal (1.6) and traverse sections (1.7) spaced every 62.5 cm maximum, while the columns are made of steel shapes (1.8, 1.9); the outer walls (2) are of timber construction of 45x100mm minimum in size, two-side lined with woodlike panels of 12mm and 15mm in thickness, and the external wall (2) is filled with a heat-insulating material in the form of mineral wool. The module floor (4) for the ground floor is made of T8 trapezoidal sheets laid between steel sections (1.5), heat-insulating material in the form of mineral wool, a wood-like panel of 15 mm in thickness, timber construction in size filled with mineral wool and a wood-like panel of 22 mm in thickness, whereas the module floor (4) on the first floor level is made of T8 trapezoidal sheet laid between the steel sections (1.5), filled with heat-insulating materials in the form of mineral wool, and a wood-like panel of 22 mm in thickness. The ceiling (3) is made of steel sheet on steel sections (1.7) filled with heat-insulating materials in the form of mineral wool. Steel sections (1.7) are lined underneath with wood-like panels arranged in two panels of 12 mm in thickness or three 12 mm panels with mineral wool infill. The modules are connected with each other (both in vertical and horizontal planes) with threads in openings provided in frame corners. First, the ground floor modules are mounted on prepared foundations, and then modules of next floors, and finally the roof. The next stage of building construction is installation of non- modular components such as facade or external stairs.

Claims

Claims
1. A prefabricated building module consisting of load bearing steel frames (l) an external wall (2), a ceiling (3) and floor (4) characterized in that the prefabricated building module of maximum dimensions of 12000x3200x3600 mm (L x W x H) comprises one or a plurality of steel frames (1), wherein the steel frame (1) is made of a ceiling upper frame (1.1.) and a floor bottom frame (1.2) and columns (1.8, 1.9), where the bottom frame (1.2) comprises steel longitudinal beams (1.3) and traverse beams (1.4) and cross members (1.5) spaced every 62.5 cm maximum and an angle bar (1.10), and the upper frame (1.1) is consisting of steel longitudinal sections (1.6) and traverse sections (1.7) spaced every 62.5 cm maximum, while the columns are made of steel sections (1.8, 1.9).
2. The prefabricated building module according to claim 1, characterized in that external walls (2) are of timber construction of a minimum size of 45x100mm, two-side lined with wood-like panels of 12mm and 15mm in thickness, and the external wall (2) is filled with a heat-insulating material in the form of mineral wool or spray foam and mineral wool.
3. The prefabricated building module according to claim 1 and 2 characterized in that the module floor (4) for the ground floor is made of T8 trapezoidal sheets laid between the steel sections (1.5), heat-insulating materials, preferably with a spray foam or mineral wool, a wood-like panel of 15 mm in thickness, timber construction in size filled with mineral wool and a wood-like panel of 22-25 mm in thickness, whereas the module floor (4) on the first floor level is made of T8 trapezoidal sheet laid between steel sections (1.5), filled with heat-insulating materials, preferably with a spray foam or mineral wool, and a wood-like panel of 22-25 mm m thickness.
4. The prefabricated building module according to claim 1, 2 or 3 characterized in that the ceiling (3) is made of steel sheet on steel sections (1.7) and filled with heat-insulating materials such as mineral wool or spray foam and mineral wool. Steel sections (1.7) lined underneath with wood-like panels arranged in two panels of 12 mm in thickness or three 12 mm panels with mineral wool inserts.
PCT/IB2017/000963 2017-08-11 2017-08-11 Prefabricated building module WO2019030546A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PCT/IB2017/000963 WO2019030546A1 (en) 2017-08-11 2017-08-11 Prefabricated building module

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/IB2017/000963 WO2019030546A1 (en) 2017-08-11 2017-08-11 Prefabricated building module

Publications (1)

Publication Number Publication Date
WO2019030546A1 true WO2019030546A1 (en) 2019-02-14

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ID=59887311

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/IB2017/000963 WO2019030546A1 (en) 2017-08-11 2017-08-11 Prefabricated building module

Country Status (1)

Country Link
WO (1) WO2019030546A1 (en)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20050247024A1 (en) * 2004-05-05 2005-11-10 Rick Bedell Modular building structure
US20080295450A1 (en) * 2007-05-29 2008-12-04 Yitzhak Yogev Prefabricated wall panels and a method for manufacturing the same
GB2476102A (en) * 2009-12-14 2011-06-15 Key Housing Ltd Transportable modular building construction system

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20050247024A1 (en) * 2004-05-05 2005-11-10 Rick Bedell Modular building structure
US20080295450A1 (en) * 2007-05-29 2008-12-04 Yitzhak Yogev Prefabricated wall panels and a method for manufacturing the same
GB2476102A (en) * 2009-12-14 2011-06-15 Key Housing Ltd Transportable modular building construction system

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