WO2019026419A1 - Motor - Google Patents

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Publication number
WO2019026419A1
WO2019026419A1 PCT/JP2018/021939 JP2018021939W WO2019026419A1 WO 2019026419 A1 WO2019026419 A1 WO 2019026419A1 JP 2018021939 W JP2018021939 W JP 2018021939W WO 2019026419 A1 WO2019026419 A1 WO 2019026419A1
Authority
WO
WIPO (PCT)
Prior art keywords
side wall
bearing holder
wall portion
bearing
magnet
Prior art date
Application number
PCT/JP2018/021939
Other languages
French (fr)
Japanese (ja)
Inventor
貴裕 木津
Original Assignee
日本電産株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 日本電産株式会社 filed Critical 日本電産株式会社
Priority to CN201890001028.9U priority Critical patent/CN211830415U/en
Publication of WO2019026419A1 publication Critical patent/WO2019026419A1/en

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K11/00Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
    • H02K11/20Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection for measuring, monitoring, testing, protecting or switching
    • H02K11/21Devices for sensing speed or position, or actuated thereby
    • H02K11/215Magnetic effect devices, e.g. Hall-effect or magneto-resistive elements
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K29/00Motors or generators having non-mechanical commutating devices, e.g. discharge tubes or semiconductor devices
    • H02K29/06Motors or generators having non-mechanical commutating devices, e.g. discharge tubes or semiconductor devices with position sensing devices
    • H02K29/08Motors or generators having non-mechanical commutating devices, e.g. discharge tubes or semiconductor devices with position sensing devices using magnetic effect devices, e.g. Hall-plates, magneto-resistors
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/16Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/08Structural association with bearings

Definitions

  • the present invention relates to a motor.
  • Patent Document 1 discloses a structure in which a back yoke is attached to a bracket that holds a bearing, thereby blocking magnetic noise generated from other than the sensor magnet and enhancing position detection accuracy.
  • Patent Document 1 In the structure described in Patent Document 1, there is a problem that the manufacturing cost is increased because the number of parts is increased to provide the back yoke and the manufacturing process is complicated accordingly.
  • one aspect of the present invention aims to provide a motor with reduced manufacturing cost while suppressing magnetic noise from affecting the sensor.
  • a rotor having a shaft disposed along a central axis extending in the vertical direction, the rotor rotating around the central axis, and a stator opposed to the rotor in a radial direction with a gap.
  • the bearing holder is formed of a magnetic material, and the bearing holder encloses a part of the shaft from the radially outer side, and a first side wall extending to an upper side than the magnet fixing portion, and the radially outer side of the first side wall And a first flat portion extending along a plane perpendicular to the central axis and located below the upper end portion of the first side wall portion.
  • a motor with reduced manufacturing cost while suppressing magnetic noise from affecting the sensor.
  • FIG. 1 is a cross-sectional view of the motor of the embodiment.
  • FIG. 2 is a partial cross-sectional view showing a bearing holder of Modification Example 1.
  • FIG. 3 is a partial cross-sectional view showing a bearing holder of Modification 2.
  • FIG. 4 is a partial cross-sectional view showing a bearing holder of Modification 3.
  • FIG. 5 is a cross-sectional view of a motor of Modification 4.
  • FIG. 6 is a cross-sectional view of a motor of Modification 5.
  • an XYZ coordinate system is shown as a three-dimensional orthogonal coordinate system as appropriate.
  • the Z-axis direction is a direction parallel to the axial direction of the central axis J shown in FIG.
  • the X-axis direction is a direction orthogonal to the Z-axis direction, which is the left-right direction in FIG.
  • the Y-axis direction is orthogonal to both the X-axis direction and the Z-axis direction.
  • the positive side in the Z-axis direction (+ Z side, one side) is referred to as “upper side”, and the negative side in the Z-axis direction ( ⁇ Z side, other side) as “lower side”.
  • the upper side and the lower side are names used merely for explanation, and do not limit the actual positional relationship or direction.
  • a direction (Z-axis direction) parallel to the central axis J is simply referred to as “axial direction”, and a radial direction centered on the central axis J is simply referred to as “radial direction”.
  • the circumferential direction centering around the center axis, that is, around the axis of the central axis J, is simply referred to as "circumferential direction”.
  • plane view means a state viewed from the axial direction.
  • FIG. 1 is a cross-sectional view of a motor 1 of the present embodiment.
  • the motor 1 includes a rotor 20 having a shaft 21, a stator 30, a motor housing (housing) 40, an upper bearing 6, a lower bearing 7, a bearing holder 10, a sensor magnet 29, and a circuit board. And 50.
  • the rotor 20 rotates around the central axis J.
  • the rotor 20 has a shaft 21, a rotor core 24, a rotor magnet 23, and a magnet mounting member 28.
  • the shaft 21 is disposed along the central axis J around a central axis J extending in the vertical direction (axial direction).
  • the shaft 21 is rotatably supported around the central axis J by the lower bearing 7 and the upper bearing 6.
  • the lower end 21 b of the shaft 21 protrudes to the outside of the motor housing 40 through the hole 48 c.
  • the lower end 21 b is connected to an external device which is an output target outside the motor housing 40.
  • the upper end 21 a of the shaft 21 means an area above the upper bearing 6 of the shaft 21, and the lower end 21 b of the shaft 21 is lower than the lower bearing 7 of the shaft 21. Means area.
  • a magnet fixing portion 22 is provided at the upper end portion 21 a of the shaft 21.
  • a sensor magnet 29 is attached to the magnet fixing portion 22.
  • the magnet fixing portion 22 includes a fixing hole 21 c provided on an end face of the upper end portion 21 a of the shaft 21 and a rod-like magnet mounting member 28.
  • the magnet mounting member 28 is fitted into the fixing hole 21c.
  • the structure of the magnet fixing part 22 is not limited to this embodiment.
  • the magnet fixing portion may have a yoke-type holding member 28A shown by a phantom line (two-dot chain line) in FIG.
  • the holding member 28A has a first cylindrical portion 28Aa, a second cylindrical portion 28Ab, and a connection portion 28Ac.
  • the second cylindrical portion 28Ab is fitted to the outer peripheral surface of the shaft 21 at the upper end 21a of the shaft 21.
  • the first cylindrical portion 28Aa fits the outer peripheral surface of the sensor magnet on the upper side of the second cylindrical portion 28Ab.
  • the connection portion 28Ac connects the first cylindrical portion 28Aa and the second cylindrical portion 28Ab.
  • the rotor core 24 is fixed to the shaft 21.
  • the rotor core 24 circumferentially surrounds the shaft 21.
  • the rotor magnet 23 is fixed to the rotor core 24. More specifically, the rotor magnet 23 is fixed to the outer surface along the circumferential direction of the rotor core 24. The rotor core 24 and the rotor magnet 23 rotate with the shaft 21.
  • the stator 30 faces the rotor 20 in the radial direction with a gap therebetween, and surrounds the radially outer side of the rotor 20.
  • the stator 30 has a stator core 31, an insulator 32, and a coil 33.
  • the insulator 32 is made of an insulating material.
  • the insulator 32 covers at least a part of the stator core 31.
  • the coil 33 is configured by winding a coil wire (not shown).
  • the coil wire is wound around the teeth portion of the stator core 31 via the insulator 32. The end of the coil wire is drawn upward.
  • the drawn coil wire is connected to, for example, a bus bar (not shown) located in the first accommodation area A1 between the stator core 31 and the bearing holder 10. Furthermore, a part of the bus bar passes through the bearing holder 10 and is connected to the circuit board 50.
  • a bus bar (not shown) located in the first accommodation area A1 between the stator core 31 and the bearing holder 10. Furthermore, a part of the bus bar passes through the bearing holder 10 and is connected to the circuit board 50.
  • the upper bearing 6 rotatably supports the upper end 21 a of the shaft 21.
  • the upper bearing 6 is located above the stator 30.
  • the upper bearing 6 is held by the bearing holder 10.
  • the lower bearing 7 rotatably supports the lower end 21 b of the shaft 21.
  • the lower bearing 7 is located below the stator 30.
  • the lower bearing 7 is held by the lower bearing holding portion 48 of the motor housing 40.
  • the upper bearing 6 and the lower bearing 7 are ball bearings.
  • the types of the upper bearing 6 and the lower bearing 7 are not particularly limited, and may be other types of bearings.
  • the sensor magnet 29 is attached to the magnet fixing portion 22 of the shaft 21.
  • the sensor magnet 29 is annular.
  • the sensor magnet may be polygonal and D-shaped in plan view.
  • the sensor magnet 29 is fitted on the outer peripheral surface of the magnet mounting member 28 of the magnet fixing portion 22.
  • the sensor magnet 29 rotates around the central axis J together with the shaft 21.
  • the shape and attachment structure of the sensor magnet 29 are not limited to this embodiment.
  • the sensor magnet 29 may be directly attached to the tip of the shaft 21 by an adhesive or the like.
  • the sensor magnet 29 may not necessarily be located at the upper end of the shaft 21 as long as the sensor magnet 29 is attached to the upper end 21 a above the upper bearing 6.
  • the circuit board 50 is located above the bearing holder 10 and the sensor magnet.
  • the circuit board 50 extends along a plane orthogonal to the central axis J.
  • a bus bar (not shown) connected to the stator 30 is connected to the circuit board 50.
  • the circuit board 50 supplies a current to the coil 33 of the stator 30 to control the rotation of the rotor 20.
  • the circuit board 50 includes a substrate body 52, a rotation sensor 51, and a plurality of electronic components 55.
  • the substrate body 52 is disposed orthogonal to the axial direction.
  • the substrate main body 52 has an upper surface 52b facing upward and a lower surface 52a facing downward.
  • the rotation sensor 51 is located on the lower surface 52 a of the substrate body 52.
  • the rotation sensor 51 is located directly above the sensor magnet 29. That is, on the circuit board 50, the rotation sensor 51 opposed to the sensor magnet 29 in the axial direction is mounted.
  • the plurality of electronic components 55 are mounted on the lower surface 52 a and the upper surface 52 b of the substrate body 52.
  • the electronic component 55 is a mounting element excluding the rotation sensor 51 among the mounting elements constituting the control circuit of the circuit board 50.
  • the electronic component 55 is an electrolytic capacitor, a choke coil or the like.
  • the rotation sensor 51 is mounted on the lower surface 52 a of the substrate main body 52 .
  • the rotation sensor 51 may be mounted on the upper surface 52 b of the substrate body 52. That is, the rotation sensor 51 may be axially opposed to the sensor magnet 29 via the substrate body 52.
  • Examples of the rotation sensor 51 include an MR sensor (magnetoresistive sensor) and a Hall sensor.
  • the motor housing 40 has a tubular shape that opens to the upper side (+ Z side).
  • Motor housing 40 houses rotor 20 and stator 30.
  • the motor housing 40 has a cylindrical portion 44, a flange portion 45, a bottom portion 43, and a lower bearing holding portion 48.
  • the cylindrical portion 44 surrounds the stator 30 from the radially outer side.
  • the cylindrical portion 44 is, for example, cylindrical.
  • the stator 30 is fixed to the inner side surface of the cylindrical portion 44.
  • the flange portion 45 is located at the upper end of the cylindrical portion 44 and extends radially outward.
  • the motor housing 40 is fixed to the bearing holder 10 at the flange portion 45 by the bolt 8 and the nut 9.
  • the bottom portion 43 is located at the lower end of the cylindrical portion 44. Bottom portion 43 is located below stator 30.
  • the motor housing 40 and the bearing holder 10 are fastened by the bolt 8 and the nut 9.
  • fixing of the motor housing 40 and the bearing holder 10 may adopt other mechanical fixing structures such as caulking and welding.
  • the lower bearing holding portion 48 is located at the center of the bottom portion 43 in plan view.
  • the lower bearing holder 48 holds the lower bearing 7.
  • the lower bearing holding portion 48 has a cylindrical portion 48 a extending in the axial direction centering on the central axis J, and a lower end protruding portion 48 b extending inward in the radial direction from the lower end of the cylindrical portion 48 a.
  • a hole 48 penetrating in the axial direction at the center of the lower end protrusion 48 b in plan view c is provided.
  • the bearing holder 10 is located on the upper side (+ Z side) of the stator 30.
  • the bearing holder 10 is fixed to the upper end portion of the cylindrical portion 44 of the motor housing 40.
  • the bearing holder 10 supports the upper bearing 6.
  • the planar view (XY plane) shape of the bearing holder 10 is, for example, a circular shape concentric with the central axis J.
  • the outer edge portion of the bearing holder 10 is fixed to the flange portion 45 of the motor housing 40 by the bolt 8 and the nut 9.
  • the bearing holder 10 is made of metal.
  • the bearing holder 10 is made of a magnetic material.
  • steel is illustrated.
  • the bearing holder 10 is formed by bending a plate-like member.
  • the bearing holder 10 is fitted with the upper bearing holding portion (bearing holding portion) 15, the first side wall portion 11, the second flat portion 17, the second side wall portion 12, and the first flat portion 16. It has joint part 19A and fixed part 19B.
  • the upper bearing holding portion 15, the first side wall portion 11, the second flat portion 17, the second side wall portion 12, the first flat portion 16, the fitting portion 19A and the fixing portion 19B are provided radially outward It is arranged in this order toward the head.
  • the upper bearing holder 15 holds the upper bearing 6.
  • the upper bearing holder 15 is located at the center of the bearing holder 10 in a plan view.
  • the upper bearing holding portion 15 has a cylindrical portion 15a extending in the axial direction centering on the central axis J, and an upper end protruding portion 15b extending inward in the radial direction from the upper end of the cylindrical portion 15a.
  • the upper end protrusion 15 b positions the upper bearing 6 in the vertical direction.
  • a hole 15c penetrating in the axial direction is provided at the center of the upper end protrusion 15b in plan view. The holes 15 c allow the shaft 21 to pass therethrough.
  • the first side wall portion 11 is located radially outward of the upper bearing holding portion 15.
  • the first side wall 11 extends upward from the lower end of the upper bearing holder 15.
  • the first side wall portion 11 and the cylindrical portion 15a of the upper bearing holding portion 15 face each other in the radial direction and contact each other. Therefore, the cylindrical portion 15 a of the upper bearing holding portion 15 is supported from the radially outer side from the first side wall portion 11.
  • a gap may be provided in the radial direction between the first side wall portion 11 and the cylindrical portion 15 a of the upper bearing holding portion 15.
  • the first side wall portion 11 extends in a tubular shape along the axial direction.
  • the first side wall portion 11 surrounds a portion (upper end portion 21 a) of the shaft 21 from the radially outer side.
  • the first side wall portion 11 extends above the magnet fixing portion 22 provided on the upper end portion 21 a of the shaft 21.
  • the upper end portion 11 a of the first side wall portion 11 is positioned above the upper end surface of the sensor magnet 29.
  • a magnet accommodation area A3 is formed on the radially inner side of the first side wall portion 11.
  • the sensor magnet 29 is accommodated in the magnet accommodation area A3. That is, the first side wall portion 11 surrounds the sensor magnet 29 from the outer side in the radial direction via a gap.
  • the first side wall portion 11 extends to the upper side of the magnet fixing portion 22 and surrounds the sensor magnet 29 from the radially outer side. Since the bearing holder 10 is made of a magnetic material, the first side wall 11 functions as a magnetic shield. Thereby, it can suppress that the magnetic noise from the exterior of magnet accommodation area
  • a part (first side wall 11) of the bearing holder 10 is used as a magnetic shield. Therefore, there is no need to provide a separate component for the magnetic shield, and the manufacturing cost can be reduced.
  • a gap is provided between the upper end portion 11 a of the first side wall portion 11 and the lower surface 52 a of the substrate main body 52.
  • the gap between the upper end portion 11a of the first side wall portion 11 and the lower surface 52a of the substrate body 52 is preferably 5 mm or less.
  • the upper end 11 a of the first side wall 11 may be in contact with the lower surface 52 a of the substrate body 52. In this case, it is preferable that the portion of the lower surface 52 a of the substrate main body 52 in contact with the bearing holder 10 be subjected to the insulation treatment.
  • the second flat portion 17 extends radially outward from the upper end portion 11 a of the first side wall portion 11.
  • the second flat portion 17 extends radially inward from an upper end portion 12 a of a second side wall portion 12 described later. That is, the second flat portion 17 connects the upper end portion 11 a of the first side wall portion 11 and the upper end portion 12 a of the second side wall portion 12.
  • the second flat portion 17 extends along a plane orthogonal to the central axis J.
  • the second flat portion 17 is disposed with a gap of 5 mm or less with respect to the lower surface 52 a of the substrate main body 52.
  • the first accommodation area A1 is used as a space for arranging a coil wire extending upward from the coil 33 or arranging a bus bar to which the coil wire is connected.
  • the second flat portion 17 and the lower surface 52 a of the substrate body 52 may be in contact with each other.
  • the heat dissipation member G may be disposed in the gap between the second flat portion 17 and the lower surface 52 a of the substrate main body 52.
  • the circuit board 50 can be cooled by causing the bearing holder 10 to function as a heat sink.
  • the bearing holder 10 is made to function as a heat sink, it is preferable that the second flat portion 17 and the electronic component 55 be disposed so as to overlap with each other as viewed in the axial direction.
  • the electronic component 55 overlapping with the second flat portion 17 when viewed from the axial direction is a component that generates a large amount of heat.
  • the heat dissipation member G for example, insulating heat dissipation grease, a heat dissipation sheet, and the like are illustrated.
  • the second side wall 12 extends downward from the radially outer end of the second flat portion 17.
  • the second side wall 12 cylindrically extends along the axial direction.
  • the second side wall 12 surrounds the first side wall 11 from the radially outer side with a gap.
  • the upper end portion 11 a of the first side wall portion 11 and the upper end portion 12 a of the second side wall portion 12 are connected via the second flat portion 17.
  • a gap is provided between the first side wall 11 and the second side wall 12.
  • the first flat portion 16 extends radially outward from the lower end 12 b of the second side wall 12. That is, the first flat portion 16 is located radially outside the upper bearing holding portion 15, the first side wall portion 11, the second side wall portion 12, and the second flat portion 17.
  • the first flat portion 16 extends along a plane orthogonal to the central axis J.
  • the first flat portion 16 is located below the upper end portion 11 a of the first side wall portion 11. As described above, the upper end 12a of the first side wall 11 is disposed as close as possible to the substrate main body 52 in order to enhance the function as a magnetic field shield. According to the present embodiment, since the first flat portion 16 is positioned lower than the upper end portion 11 a of the first side wall portion 11, the gap between the first flat portion 16 and the substrate main body 52 is set to the first flat portion. The gap between the side wall portion 11 and the substrate body 52 can be made larger. Therefore, the second accommodation area A2 between the substrate main body 52 and the bearing holder 10 can be widely secured on the upper side of the first flat portion 16, and the electronic component 55 can be disposed in this area. .
  • the first flat portion 16 is located above the upper bearing 6. Therefore, the first flat portion 16 widens the second accommodation area A2 on the upper side of the first flat portion 16 while widening the first accommodation area A1 on the lower side of the first flat portion 16. Can be secured.
  • the fitting portion 19A extends upward from the radial outer end of the first flat portion 16.
  • the fitting portion 19A cylindrically extends along the circumferential direction.
  • the fitting portion 19A is fitted to the inner circumferential surface of the cylindrical portion 44 of the motor housing 40.
  • the bearing holder 10 is radially positioned with respect to the motor housing 40.
  • the fixing portion 19B extends radially outward from the upper end portion of the fitting portion 19A.
  • the fixing portion 19B extends along a plane orthogonal to the central axis J.
  • the fixing portion 19 B extends along the flange portion 45 of the motor housing 40.
  • the fixing portion 19 B is fixed to the flange portion 45 by the bolt 8 and the nut 9.
  • the bearing holder 10 of the present embodiment is formed by bending a plate-like member. Further, according to the present embodiment, the first flat portion 16 is located below the upper end portion 11 a of the first side wall portion 11. Therefore, an axially extending portion (second side wall portion 12) is provided between the upper end portion 11a of the first side wall portion 11 and the first flat portion 16. As a result, the bearing holder 10 is stepped in the radial direction, and the rigidity of the bearing holder 10 is enhanced. Therefore, according to the present embodiment, when manufacturing by bending and forming the bearing holder 10, the rigidity of the bearing holder 10 can be enhanced to suppress damage and vibration of the bearing holder. This enables stable holding of the upper bearing 6 by the bearing holder 10.
  • the bearing holder 10 supports the upper bearing 6 from the upper side at the upper end protrusion 15 b of the upper bearing holder 15. Further, the motor housing 40 supports the lower bearing 7 from the lower side at the lower end projecting portion 48 b of the lower bearing holding portion 48. Therefore, the upper bearing 6 is supported from the upper side in the bearing holder 10. Also, the lower bearing 7 is supported from the lower side in the motor housing 40. According to this embodiment, since the upper bearing 6 and the lower bearing 7 are suppressed in the direction in which they approach each other, the rigidity of the entire motor 1 is enhanced.
  • FIG. 2 is a partial cross-sectional view showing a bearing holder 110 of Modified Example 1 that can be adopted in the above-described embodiment.
  • symbol is attached
  • the bearing holder 110 is composed of a magnetic material.
  • the bearing holder 110 is formed by bending a plate-like member.
  • the bearing holder 110 includes an upper bearing holding portion (bearing holding portion) 115, an offset portion 118, a first side wall portion 111, a second side wall portion 112, and a flat portion (first flat portion) 116.
  • the upper bearing holding portion 115, the offset portion 118, the first side wall portion 111, the second side wall portion 112, and the flat portion 116 are disposed in this order from the radially inner side to the outer side.
  • the upper bearing holder 115 holds the upper bearing 6.
  • the upper bearing holding portion 115 has a cylindrical portion 115 a extending in the axial direction centering on the central axis J, and a lower end protruding portion 115 b extending inward in the radial direction from the lower end of the cylindrical portion 115 a.
  • a hole 115c penetrating in the axial direction is provided at the center of the lower end protrusion 115b in plan view.
  • the offset portion 118 extends radially outward from the upper end portion of the cylindrical portion 115 a of the upper bearing holding portion 115.
  • the offset portion 118 connects the upper bearing holding portion 115 and the first side wall portion 111.
  • the offset portion 118 is provided to arrange the first side wall portion 111 radially outward of the upper bearing holding portion 115.
  • the first side wall 111 is located radially outward of the upper bearing holder 115.
  • the first side wall portion 111 extends upward from the radially outer end of the offset portion 118.
  • the first side wall portion 111 extends cylindrically along the axial direction.
  • the first side wall portion 111 surrounds a portion (upper end portion 21 a) of the shaft 21 from the radially outer side.
  • the first side wall portion 111 extends above the magnet fixing portion 22 provided on the upper end portion 21 a of the shaft 21.
  • a magnet accommodation area A3 is formed on the radially inner side of the first side wall portion 111.
  • the sensor magnet 29 is accommodated in the magnet accommodation area A3. That is, the first side wall portion 111 surrounds the sensor magnet 29 from the radially outer side via a gap.
  • the second side wall portion 112 extends in a tubular shape along the axial direction.
  • the second side wall portion 112 surrounds the first side wall portion 111 from the radially outer side.
  • the upper end 111 a of the first side wall 111 and the upper end 112 a of the second side wall 112 are directly connected.
  • the first side wall 111 and the second side wall 112 face each other in the radial direction and contact each other.
  • the flat portion 116 extends radially outward from the lower end portion 112 b of the second side wall portion 112. That is, the flat portion 116 is located radially outside the upper bearing holding portion 115, the first side wall portion 111, and the second side wall portion 112. The flat portion 116 extends along a plane orthogonal to the central axis J.
  • the first side wall portion 111 can function as a magnetic shield. Thereby, it can suppress that the magnetic noise from the exterior of magnet accommodation area
  • the first side wall portion 111 and the second side wall portion 112 face each other in the radial direction and contact each other.
  • the flat part 116 located in the outer side of the 1st side wall part 111 and the 2nd side wall part 112 is widely securable.
  • the second accommodation area A2 between the substrate main body 52 and the bearing holder 110 can be widely secured, and the electronic component 55 can be disposed in this area.
  • FIG. 3 is a partial cross-sectional view showing a bearing holder 210 of Modified Example 2 that can be adopted in the above-described embodiment.
  • symbol is attached
  • the bearing holder 210 is comprised of a magnetic material.
  • the bearing holder 210 is formed by bending a plate-like member.
  • the bearing holder 210 includes an upper bearing holding portion (bearing holding portion) 215, a first side wall portion 211, a second flat portion 217, a second side wall portion 212, and a first flat portion 216.
  • the upper bearing holding portion 215, the first side wall portion 211, the second flat portion 217, the second side wall portion 212, and the first flat portion 216 are arranged in this order from the radially inner side to the outer side.
  • the upper bearing holder 215 holds the upper bearing 6.
  • the upper bearing holding portion 215 has a cylindrical portion 215a extending in the axial direction centering on the central axis J, and a lower end protruding portion 215b extending inward in the radial direction from the lower end of the cylindrical portion 215a.
  • a hole 215c penetrating in the axial direction is provided at the center of the lower end protrusion 215b in plan view.
  • the first side wall portion 211 continuously extends upward from the cylindrical portion 215 a of the upper bearing holding portion 215. That is, the first side wall portion 211 extends upward from the upper bearing holding portion 215.
  • the cylindrical portion 215a of the upper bearing holding portion 215 and the first side wall portion 211 are provided as part of a continuous cylindrical body.
  • the region in contact with the outer ring of the upper bearing 6 is taken as the cylindrical portion 215a of the upper bearing holding portion 215, and the region above that is taken as the first side wall portion 211.
  • the first side wall portion 211 extends cylindrically along the axial direction.
  • a magnet accommodation area A3 is formed on the radially inner side of the first side wall portion 211.
  • the sensor magnet 29 is accommodated in the magnet accommodation area A3. That is, the first side wall portion 211 surrounds the sensor magnet 29 from the radially outer side via a gap.
  • the second flat portion 217 extends radially outward from the upper end portion 211 a of the first side wall portion 211.
  • the second flat portion 217 extends radially inward from an upper end 212 a of a second side wall 212 described later. That is, the second flat portion 217 connects the upper end portion 211 a of the first side wall portion 211 and the upper end portion 212 a of the second side wall portion 212.
  • the second flat portion 217 extends along a plane orthogonal to the central axis J.
  • the second side wall portion 212 extends downward from the radially outer end of the second flat portion 217.
  • the second side wall portion 212 cylindrically extends along the axial direction.
  • the second side wall portion 212 surrounds the first side wall portion 211 from the radially outer side with a gap.
  • the upper end portion 211 a of the first side wall portion 211 and the upper end portion 212 a of the second side wall portion 212 are connected via the second flat portion 217.
  • the first flat portion 216 extends radially outward from the lower end 212 b of the second side wall 212. That is, the first flat portion 216 is located radially outward of the upper bearing holding portion 215, the first side wall portion 211, the second flat portion 217, and the second side wall portion 212. The first flat portion 216 extends along a plane orthogonal to the central axis J.
  • the first side wall portion 211 can be functioned as a magnetic shield as in the above-described embodiment. Thereby, it can suppress that the magnetic noise from the exterior of magnet accommodation area
  • in the bearing holder 210 there is not provided a location in contact in the radial direction. Therefore, when the bearing holder 210 is formed by bending the plate-like member, not only the precision of each part of the bearing holder 210 can be enhanced, but also the manufacturing cost can be reduced.
  • FIG. 4 is a partial cross-sectional view showing a bearing holder 310 of Modification 3 that can be adopted in the above-described embodiment.
  • symbol is attached
  • the bearing holder 310 is made of a magnetic material.
  • the bearing holder 310 is formed by bending a plate-like member.
  • the bearing holder 310 has an upper bearing holding portion (bearing holding portion) 315, a first side wall portion 311, a second side wall portion 312, and a flat portion (first flat portion) 316.
  • the upper bearing holding portion 315, the first side wall portion 311, the second side wall portion 312, and the flat portion 316 are disposed in this order from the radially inner side to the outer side.
  • the upper bearing holder 315 holds the upper bearing 6.
  • the upper bearing holding portion 315 has a cylindrical portion 315a extending in the axial direction centering on the central axis J, and a lower end protruding portion 315b extending inward in the radial direction from the lower end of the cylindrical portion 315a.
  • a hole 315 c penetrating in the axial direction is provided at the center of the lower end protrusion 315 b in plan view.
  • the first side wall portion 311 extends upward continuously from the cylindrical portion 315 a of the upper bearing holding portion 315. That is, the first side wall 311 extends upward from the upper bearing holder 315.
  • the first side wall portion 311 cylindrically extends along the axial direction.
  • a magnet accommodation area A3 is formed on the radially inner side of the first side wall portion 311.
  • the sensor magnet 29 is accommodated in the magnet accommodation area A3. That is, the first side wall portion 311 surrounds the sensor magnet 29 from the outer side in the radial direction via a gap.
  • the second side wall portion 312 cylindrically extends along the axial direction.
  • the second side wall 312 surrounds the first side wall 311 from the radially outer side.
  • the upper end portion 311a of the first side wall portion 311 and the upper end portion 312a of the second side wall portion 312 are directly connected.
  • the second side wall portion 312 radially faces and contacts the first side wall portion 311 and the cylindrical portion 315 a of the upper bearing holding portion 315.
  • the flat portion 316 extends radially outward from the lower end portion 312 b of the second side wall portion 312. That is, the flat portion 316 is located radially outward of the first side wall portion 311 and the second side wall portion 312.
  • the flat portion 316 extends along a plane orthogonal to the central axis J.
  • the flat portion 316 axially overlaps the upper bearing 6. Thereby, the second accommodation area A2 between the flat portion 316 and the substrate main body 52 can be widely secured, and the electronic component 55 can be disposed in this area.
  • the first side wall 311 can function as a magnetic shield. Thereby, it can suppress that the magnetic noise from the exterior of magnet accommodation area
  • FIG. 5 is a cross-sectional view showing a motor 401 of Modification 4 that can be adopted in the embodiment described above.
  • the motor 401 of this modification has a single first bearing holder (bearing holder) 410 for supporting the upper bearing 6 and a motor housing (housing) 440 as compared with the motor 1 of the above-described embodiment. It mainly differs in that it is configured as a member.
  • symbol is attached
  • the motor 401 includes a rotor 20 having a shaft 21, a stator 30, a motor housing (housing) 440, a first bearing holder 410, a second bearing holder 460, an upper bearing (bearing) 6, and a lower side.
  • the bearing 7, the sensor magnet 29, and the circuit board 50 are provided.
  • Motor housing 440 houses rotor 20 and stator 30.
  • the motor housing 440 has a cylindrical portion 444 and a flange portion 445.
  • the cylindrical portion 444 surrounds the stator 30 from the radially outer side.
  • the stator 30 is fixed to the inner side surface of the cylindrical portion 444.
  • the flange portion 445 is located at the lower end of the cylindrical portion 444 and extends radially outward.
  • the motor housing 440 is fixed to the second bearing holder 460 at the flange portion 445 by the bolt 408 and the nut 409.
  • the first bearing holder 410 is located at the upper end of the cylindrical portion 444.
  • the first bearing holder 410 covers the upper opening of the cylindrical portion 444.
  • the first bearing holder 410 is a single member with the motor housing 440.
  • the first bearing holder 410 and the motor housing 440 are made of magnetic material.
  • the first bearing holder 410 has an upper bearing holding portion (bearing holding portion) 415, a first side wall portion 411, a second flat portion 417, a second And a first flat portion 416.
  • the upper bearing holder 415 holds the upper bearing 6.
  • the first side wall 411 extends upward from the lower end of the cylindrical portion 415 a of the upper bearing holder 415.
  • the second flat portion 417 extends radially outward from the upper end 411 a of the first side wall 411.
  • the second side wall portion 412 extends downward from the radially outer end of the second flat portion 417.
  • the first flat portion 416 extends radially outward from the lower end portion 412 b of the second side wall portion 412. The radially outer end of the first flat portion 416 is connected to the upper end of the cylindrical portion 444.
  • the first side wall 411 surrounds the sensor magnet 29 from the radially outer side with a gap.
  • the first side wall 411 functions as a magnetic shield. Therefore, the influence of external magnetic noise on the detection result of the rotation sensor 51 can be suppressed. Further, the magnetic field generated by the sensor magnet 29 can be prevented from affecting the electronic component 55.
  • the second bearing holder 460 is located at the lower end of the cylindrical portion 444.
  • the second bearing holder 460 covers the lower opening of the cylindrical portion 444.
  • the second bearing holder 460 is a separate member from the motor housing 440.
  • the second bearing holder 460 includes a fixing portion 461, an upper detour portion 465, a lower detour portion 466, a flat plate portion 463, and a lower bearing holding portion 468.
  • the lower bearing holder 468 holds the lower bearing 7.
  • the lower bearing holding portion 468 is located at the center of the flat portion 463 in plan view.
  • the flat portion 463 extends radially outward from the lower bearing holding portion 468.
  • the lower detour 466 is located radially outward of the flat portion 463.
  • the lower bypassing portion 466 bypasses downward as it goes from the radially inner side to the outer side and extends upward again.
  • An external system (not shown) is connected to the lower side of the motor 1.
  • the external system is engaged with a transmission shaft (not shown) connected to the lower end portion of the shaft 21 to transmit power from the motor 1 and the inner peripheral surface of the lower detour 466 to position the transmission shaft on the shaft 21 And a positioning unit (not shown). That is, by providing the lower detour 466 in the second bearing holder 460, radial positioning with the external system becomes easy.
  • the upper detour 465 is located radially outward of the lower detour 466.
  • the upper detour 465 bypasses upward as it goes from the radially inner side to the outer side and extends downward again.
  • the upper detour 465 has a fitting portion 465 a extending along the tubular portion 444.
  • the fitting portion 465 a is fitted to the inner circumferential surface of the cylindrical portion 444.
  • the second bearing holder 460 is positioned in the radial direction with respect to the cylindrical portion 444.
  • the fixing portion 461 extends radially outward from the lower end portion of the upper detour portion 465.
  • the fixing portion 461 extends along a plane orthogonal to the central axis J.
  • the fixing portion 461 extends along the flange portion 445.
  • the fixing portion 461 is fixed to the flange portion 445 by a bolt 408 and a nut 409.
  • the fixing portion 461 may be fixed not only to the flange portion 445 but also to the external system.
  • FIG. 6 is a cross-sectional view of a motor 501 of Modification 5 that can be adopted in the above-described embodiment.
  • symbol is attached
  • the bearing holder 510 is comprised of a magnetic material.
  • the bearing holder 510 is formed by bending a plate-like member.
  • the bearing holder 510 includes an upper bearing holding portion (bearing holding portion) 515, an offset portion 518, a first side wall portion 511, a second flat portion 517, a second side wall portion 512, and a first flat surface. It has a portion 516, a fitting portion 519A, and a fixing portion 519B. Upper bearing holding portion 515, offset portion 518, first side wall portion 511, second flat portion 517, second side wall portion 512, first flat portion 516, fitting portion 519A and fixing portion 519B have diameters Direction is arranged in this order from the inside to the outside.
  • the upper bearing holder 515 holds the upper bearing 6.
  • the offset portion 518 extends radially outward from the lower end of the upper bearing holder 515.
  • the first side wall portion 511 extends upward from the radially outer end of the offset portion 518.
  • the second flat portion 517 extends radially outward from the upper end portion of the first side wall portion 511.
  • the second side wall portion 512 extends downward from the radially outer end of the second flat portion 517.
  • the first flat portion 516 extends radially outward from the lower end portion of the second side wall portion 512.
  • the fitting portion 519A has an inner cylindrical portion 519Aa extending downward from the radial outer end of the first flat portion 516 and an outer cylindrical portion 519Ab extending upward from the lower end of the inner cylindrical portion 519Aa. That is, the fitting portion 519A is formed to detour downward and return upward.
  • the inner cylindrical portion 519Aa and the outer cylindrical portion 519Ab cylindrically extend along the circumferential direction.
  • the fitting portion 519A is fitted to the inner peripheral surface of the cylindrical portion 44 of the motor housing 40. Thereby, the bearing holder 510 is radially positioned with respect to the motor housing 40.
  • the inner cylindrical portion 519Aa and the outer cylindrical portion 519Ab of the fitting portion 519A face each other in the radial direction and contact each other. Therefore, the rigidity of the fitting portion 519A can be enhanced, and the stability of the fixing between the bearing holder 510 and the motor housing 40 can be enhanced.
  • the fixing portion 519B extends radially outward from the radially outer and upper ends from the fitting portion 519A.
  • the axial position of the fixing portion 519 B substantially coincides with the axial position of the first flat portion 516.
  • the fixing portion 519 B extends along the flange portion 45 of the motor housing 40.
  • the fixing portion 519 B is fixed to the flange portion 45 by the bolt 8 and the nut 9.
  • the motor which has a circuit board was explained.
  • the circuit board may be configured separately from the motor. That is, the circuit board may be disposed on the upper side of the motor by connecting the motor to a separately prepared control unit.
  • the sensor magnet may be configured separately from the motor.
  • the motor illustrated the case where it has one circuit board.
  • the motor may have a plurality of circuit boards stacked in the vertical direction.
  • the first side wall extends linearly along the axial direction.
  • the first side wall portion may be curved along the axial direction as long as it is configured to surround a part of the shaft 21 from the radially outer side and extend to the upper side of the magnet fixing portion 22. It is also good.
  • the first side wall portion may be bent so as to bypass radially outward in the middle of extending upward.

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Abstract

This motor is provided with: a rotor which has a shaft arranged along a central axis extending in the vertical direction and rotates around the central axis; a stator radially facing the rotor with a gap therebetween; a bearing which rotatably supports an upper end section of the shaft; and a bearing holder which supports the bearing. A magnet fixing part to which a sensor magnet is mounted is provided on the upper end section of the shaft, and the bearing holder is configured from a magnetic material. The bearing holder has: a first side wall section which surrounds a portion of the shaft from the outside in the radial direction and extends higher than the magnet fixing part; and a first flat section which, on the outside of the first side wall section in the radial direction, extends along a plane perpendicular to the central axis, and is positioned lower than the upper end portion of the first side wall section.

Description

モータmotor
本発明は、モータに関する。 The present invention relates to a motor.
センサマグネットとセンサを用いてロータの位置検出を行う機電一体型のモータが知られている。特許文献1には、ベアリングを保持するブラケットにバックヨークを取り付けることで、センサマグネット以外から発生する磁気的なノイズを遮断して位置検出精度を高めた構造が開示されている。 There is known an electromechanical integrated motor that detects the position of a rotor using a sensor magnet and a sensor. Patent Document 1 discloses a structure in which a back yoke is attached to a bracket that holds a bearing, thereby blocking magnetic noise generated from other than the sensor magnet and enhancing position detection accuracy.
特開2006-158059号公報JP, 2006-158059, A
特許文献1に記載の構造においては、バックヨークを設けるため部品点数が増加し、それに伴い製造工程も複雑化するため、製造コストが高くなるという問題があった。  In the structure described in Patent Document 1, there is a problem that the manufacturing cost is increased because the number of parts is increased to provide the back yoke and the manufacturing process is complicated accordingly.
本発明の一つの態様は、上記問題点に鑑みて、磁気的なノイズがセンサに影響を与えることを抑制しつつ製造コストを低減したモータの提供を目的の一つとする。 SUMMARY OF THE INVENTION In view of the above problems, one aspect of the present invention aims to provide a motor with reduced manufacturing cost while suppressing magnetic noise from affecting the sensor.
本発明のモータの一つの態様は、上下方向に延びる中心軸に沿って配置されたシャフトを有し前記中心軸周りに回転するロータと、前記ロータと径方向に隙間を介して対向するステータと、前記シャフトの上端部を回転可能に支持するベアリングと、前記ベアリングを支持するベアリングホルダと、を備え、前記シャフトの上端部には、センサマグネットが取り付けられるマグネット固定部が設けられ、前記ベアリングホルダは、磁性材料から構成され、前記ベアリングホルダは、前記シャフトの一部を径方向外側から囲み前記マグネット固定部より上側まで延びる第1の側壁部と、前記第1の側壁部の径方向外側において前記中心軸と直交する平面に沿って延び前記第1の側壁部の上端部より下側に位置する第1の平坦部と、を有する。 According to one aspect of the motor of the present invention, there is provided a rotor having a shaft disposed along a central axis extending in the vertical direction, the rotor rotating around the central axis, and a stator opposed to the rotor in a radial direction with a gap. A bearing for rotatably supporting the upper end of the shaft; and a bearing holder for supporting the bearing, wherein the upper end of the shaft is provided with a magnet fixing portion to which a sensor magnet is attached; The bearing holder is formed of a magnetic material, and the bearing holder encloses a part of the shaft from the radially outer side, and a first side wall extending to an upper side than the magnet fixing portion, and the radially outer side of the first side wall And a first flat portion extending along a plane perpendicular to the central axis and located below the upper end portion of the first side wall portion.
本発明の一つの態様によれば、磁気的なノイズがセンサに影響を与えることを抑制しつつ製造コストを低減したモータが提供される。 According to one aspect of the present invention, there is provided a motor with reduced manufacturing cost while suppressing magnetic noise from affecting the sensor.
図1は、実施形態のモータの断面図である。FIG. 1 is a cross-sectional view of the motor of the embodiment. 図2は、変形例1のベアリングホルダを示す部分断面図である。FIG. 2 is a partial cross-sectional view showing a bearing holder of Modification Example 1. 図3は、変形例2のベアリングホルダを示す部分断面図である。FIG. 3 is a partial cross-sectional view showing a bearing holder of Modification 2. 図4は、変形例3のベアリングホルダを示す部分断面図である。FIG. 4 is a partial cross-sectional view showing a bearing holder of Modification 3. 図5は、変形例4のモータの断面図である。FIG. 5 is a cross-sectional view of a motor of Modification 4. 図6は、変形例5のモータの断面図である。FIG. 6 is a cross-sectional view of a motor of Modification 5.
以下、図面を参照しながら、本発明の実施形態に係るモータについて説明する。なお、本発明の範囲は、以下の実施の形態に限定されず、本発明の技術的思想の範囲内で任意に変更可能である。また、以下の図面においては、各構成をわかりやすくするために、実際の構造と各構造における縮尺や数等を異ならせる場合がある。  Hereinafter, a motor according to an embodiment of the present invention will be described with reference to the drawings. The scope of the present invention is not limited to the following embodiments, and can be arbitrarily changed within the scope of the technical idea of the present invention. Moreover, in the following drawings, in order to make each structure intelligible, a scale, the number, etc. in an actual structure and each structure may be varied.
また、図面においては、適宜3次元直交座標系としてXYZ座標系を示す。XYZ座標系において、Z軸方向は、図1に示す中心軸Jの軸方向と平行な方向とする。X軸方向は、Z軸方向と直交する方向であって図1の左右方向とする。Y軸方向は、X軸方向とZ軸方向との両方と直交する方向とする。  In the drawings, an XYZ coordinate system is shown as a three-dimensional orthogonal coordinate system as appropriate. In the XYZ coordinate system, the Z-axis direction is a direction parallel to the axial direction of the central axis J shown in FIG. The X-axis direction is a direction orthogonal to the Z-axis direction, which is the left-right direction in FIG. The Y-axis direction is orthogonal to both the X-axis direction and the Z-axis direction.
また、以下の説明においては、Z軸方向の正の側(+Z側,一方側)を「上側」と呼び、Z軸方向の負の側(-Z側,他方側)を「下側」と呼ぶ。なお、上側および下側とは、単に説明のために用いられる名称であって、実際の位置関係や方向を限定しない。また、特に断りのない限り、中心軸Jに平行な方向(Z軸方向)を単に「軸方向」と呼び、中心軸Jを中心とする径方向を単に「径方向」と呼び、中心軸Jを中心とする周方向、すなわち、中心軸Jの軸周りを単に「周方向」と呼ぶ。さらに、以下の説明において、「平面視」とは、軸方向から見た状態を意味する。  In the following description, the positive side in the Z-axis direction (+ Z side, one side) is referred to as “upper side”, and the negative side in the Z-axis direction (−Z side, other side) as “lower side”. Call. Note that the upper side and the lower side are names used merely for explanation, and do not limit the actual positional relationship or direction. Further, unless otherwise noted, a direction (Z-axis direction) parallel to the central axis J is simply referred to as “axial direction”, and a radial direction centered on the central axis J is simply referred to as “radial direction”. The circumferential direction centering around the center axis, that is, around the axis of the central axis J, is simply referred to as "circumferential direction". Furthermore, in the following description, “plan view” means a state viewed from the axial direction.
[モータ] 図1は、本実施形態のモータ1の断面図である。 モータ1は、シャフト21を有するロータ20と、ステータ30と、モータハウジング(ハウジング)40と、上側ベアリング(ベアリング)6と、下側ベアリング7と、ベアリングホルダ10と、センサマグネット29と、回路基板50と、を備える。  [Motor] FIG. 1 is a cross-sectional view of a motor 1 of the present embodiment. The motor 1 includes a rotor 20 having a shaft 21, a stator 30, a motor housing (housing) 40, an upper bearing 6, a lower bearing 7, a bearing holder 10, a sensor magnet 29, and a circuit board. And 50.
[ロータ] ロータ20は、中心軸J周りに回転する。ロータ20は、シャフト21と、ロータコア24と、ロータマグネット23と、マグネット取付部材28と、を有する。  Rotor The rotor 20 rotates around the central axis J. The rotor 20 has a shaft 21, a rotor core 24, a rotor magnet 23, and a magnet mounting member 28.
シャフト21は、上下方向(軸方向)に延びる中心軸Jを中心として、中心軸Jに沿って配置される。シャフト21は、下側ベアリング7と上側ベアリング6とによって、中心軸Jの軸周りに回転可能に支持される。シャフト21の下端部21bは、孔部48cを介してモータハウジング40の外部に突出する。下端部21bは、モータハウジング40の外部において出力対象である外部機器に接続される。 なお、本明細書において、シャフト21の上端部21aとは、シャフト21の上側ベアリング6より上側の領域を意味し、シャフト21の下端部21bとは、シャフト21の下側ベアリング7より下側の領域を意味する。  The shaft 21 is disposed along the central axis J around a central axis J extending in the vertical direction (axial direction). The shaft 21 is rotatably supported around the central axis J by the lower bearing 7 and the upper bearing 6. The lower end 21 b of the shaft 21 protrudes to the outside of the motor housing 40 through the hole 48 c. The lower end 21 b is connected to an external device which is an output target outside the motor housing 40. In the present specification, the upper end 21 a of the shaft 21 means an area above the upper bearing 6 of the shaft 21, and the lower end 21 b of the shaft 21 is lower than the lower bearing 7 of the shaft 21. Means area.
シャフト21の上端部21aには、マグネット固定部22が設けられる。マグネット固定部22には、センサマグネット29が取り付けられる。マグネット固定部22は、シャフト21の上端部21aの端面に設けられた固定穴21cと、棒状のマグネット取付部材28とから構成される。マグネット取付部材28は、固定穴21cに嵌め合わされる。なお、マグネット固定部22の構成は、本実施形態に限定されない。例えば、マグネット固定部は、図1に仮想線(二点鎖線)で示すヨーク型の保持部材28Aを有していてもよい。保持部材28Aは、第1筒部28Aaと第2筒部28Abと接続部28Acとを有する。第2筒部28Abは、シャフト21の上端部21aにおいてシャフト21の外周面に嵌る。第1筒部28Aaは、第2筒部28Abの上側においてセンサマグネットの外周面を嵌める。接続部28Acは、第1筒部28Aaと第2筒部28Abとを繋ぐ。  A magnet fixing portion 22 is provided at the upper end portion 21 a of the shaft 21. A sensor magnet 29 is attached to the magnet fixing portion 22. The magnet fixing portion 22 includes a fixing hole 21 c provided on an end face of the upper end portion 21 a of the shaft 21 and a rod-like magnet mounting member 28. The magnet mounting member 28 is fitted into the fixing hole 21c. In addition, the structure of the magnet fixing part 22 is not limited to this embodiment. For example, the magnet fixing portion may have a yoke-type holding member 28A shown by a phantom line (two-dot chain line) in FIG. The holding member 28A has a first cylindrical portion 28Aa, a second cylindrical portion 28Ab, and a connection portion 28Ac. The second cylindrical portion 28Ab is fitted to the outer peripheral surface of the shaft 21 at the upper end 21a of the shaft 21. The first cylindrical portion 28Aa fits the outer peripheral surface of the sensor magnet on the upper side of the second cylindrical portion 28Ab. The connection portion 28Ac connects the first cylindrical portion 28Aa and the second cylindrical portion 28Ab.
ロータコア24は、シャフト21に固定される。ロータコア24は、シャフト21を周方向に囲んでいる。ロータマグネット23は、ロータコア24に固定される。より詳細には、ロータマグネット23は、ロータコア24の周方向に沿った外側面に固定される。ロータコア24およびロータマグネット23は、シャフト21とともに回転する。  The rotor core 24 is fixed to the shaft 21. The rotor core 24 circumferentially surrounds the shaft 21. The rotor magnet 23 is fixed to the rotor core 24. More specifically, the rotor magnet 23 is fixed to the outer surface along the circumferential direction of the rotor core 24. The rotor core 24 and the rotor magnet 23 rotate with the shaft 21.
[ステータ] ステータ30は、ロータ20と径方向に隙間を介して対向してロータ20の径方向外側を囲む。ステータ30は、ステータコア31と、インシュレータ32と、コイル33と、を有する。インシュレータ32は、絶縁性を有する材料から構成される。インシュレータ32は、ステータコア31の少なくとも一部を覆う。モータ1の駆動時において、コイル33は、ステータコア31を励磁する。コイル33は、コイル線(図示略)が巻き回されて構成される。コイル線は、インシュレータ32を介してステータコア31のティース部に巻き回される。コイル線の端部は、上側に引き出される。引き出されたコイル線は、例えば、ステータコア31とベアリングホルダ10との間の第1の収容領域A1に位置するバスバー(図示略)に接続される。さらに、バスバーの一部が、ベアリングホルダ10を貫通して、回路基板50に接続される。  [Stator] The stator 30 faces the rotor 20 in the radial direction with a gap therebetween, and surrounds the radially outer side of the rotor 20. The stator 30 has a stator core 31, an insulator 32, and a coil 33. The insulator 32 is made of an insulating material. The insulator 32 covers at least a part of the stator core 31. When the motor 1 is driven, the coil 33 excites the stator core 31. The coil 33 is configured by winding a coil wire (not shown). The coil wire is wound around the teeth portion of the stator core 31 via the insulator 32. The end of the coil wire is drawn upward. The drawn coil wire is connected to, for example, a bus bar (not shown) located in the first accommodation area A1 between the stator core 31 and the bearing holder 10. Furthermore, a part of the bus bar passes through the bearing holder 10 and is connected to the circuit board 50.
[上側ベアリングおよび下側ベアリング] 上側ベアリング6は、シャフト21の上端部21aを回転可能に支持する。上側ベアリング6は、ステータ30の上側に位置する。上側ベアリング6は、ベアリングホルダ10に保持される。 下側ベアリング7は、シャフト21の下端部21bを回転可能に支持する。下側ベアリング7は、ステータ30の下側に位置する。下側ベアリング7は、モータハウジング40の下側ベアリング保持部48に保持される。  Upper Bearing and Lower Bearing The upper bearing 6 rotatably supports the upper end 21 a of the shaft 21. The upper bearing 6 is located above the stator 30. The upper bearing 6 is held by the bearing holder 10. The lower bearing 7 rotatably supports the lower end 21 b of the shaft 21. The lower bearing 7 is located below the stator 30. The lower bearing 7 is held by the lower bearing holding portion 48 of the motor housing 40.
本実施形態において、上側ベアリング6および下側ベアリング7は、ボールベアリングである。しかしながら、上側ベアリング6および下側ベアリング7の種類は、特に限定されず、他の種類のベアリングであってもよい。  In the present embodiment, the upper bearing 6 and the lower bearing 7 are ball bearings. However, the types of the upper bearing 6 and the lower bearing 7 are not particularly limited, and may be other types of bearings.
[センサマグネット] センサマグネット29は、シャフト21のマグネット固定部22に取り付けられる。本実施形態において、センサマグネット29は、円環状である。しかしながら、センサマグネットは、平面視で多角形状およびD型形状であってもよい。センサマグネット29は、マグネット固定部22のマグネット取付部材28の外周面に嵌め合わされる。センサマグネット29は、シャフト21とともに中心軸Jを中心として回転する。なお、センサマグネット29の形状および取付構造は本実施形態に限定されない。例えば、センサマグネット29は、接着剤などによりシャフト21の先端に直接取り付けられてもよい。また、センサマグネット29は、上側ベアリング6より上側の上端部21aに取り付けられていれば必ずしもシャフト21の上端に位置していなくてもよい。  [Sensor Magnet] The sensor magnet 29 is attached to the magnet fixing portion 22 of the shaft 21. In the present embodiment, the sensor magnet 29 is annular. However, the sensor magnet may be polygonal and D-shaped in plan view. The sensor magnet 29 is fitted on the outer peripheral surface of the magnet mounting member 28 of the magnet fixing portion 22. The sensor magnet 29 rotates around the central axis J together with the shaft 21. In addition, the shape and attachment structure of the sensor magnet 29 are not limited to this embodiment. For example, the sensor magnet 29 may be directly attached to the tip of the shaft 21 by an adhesive or the like. The sensor magnet 29 may not necessarily be located at the upper end of the shaft 21 as long as the sensor magnet 29 is attached to the upper end 21 a above the upper bearing 6.
[回路基板] 回路基板50は、ベアリングホルダ10およびセンサマグネットの上側に位置する。回路基板50は、中心軸Jと直交する平面に沿って延びる。回路基板50には、ステータ30に接続されたバスバー(図示略)が接続される。回路基板50は、ステータ30のコイル33に電流を流してロータ20の回転を制御する。  [Circuit Board] The circuit board 50 is located above the bearing holder 10 and the sensor magnet. The circuit board 50 extends along a plane orthogonal to the central axis J. A bus bar (not shown) connected to the stator 30 is connected to the circuit board 50. The circuit board 50 supplies a current to the coil 33 of the stator 30 to control the rotation of the rotor 20.
回路基板50は、基板本体52と、回転センサ51と、複数の電子部品55と、を有する。基板本体52は、軸方向に直交して配置される。基板本体52は、上側を向く上面52bと、下側を向く下面52aと、を有する。回転センサ51は、基板本体52の下面52aに位置する。回転センサ51は、センサマグネット29の直上に位置する。すなわち、回路基板50には、センサマグネット29と軸方向に対向する回転センサ51が実装される。複数の電子部品55は、基板本体52の下面52aおよび上面52bに実装される。電子部品55は、回路基板50の制御回路を構成する実装素子のうち回転センサ51を除く実装素子である。電子部品55は、電解コンデンサ、チョークコイル等である。  The circuit board 50 includes a substrate body 52, a rotation sensor 51, and a plurality of electronic components 55. The substrate body 52 is disposed orthogonal to the axial direction. The substrate main body 52 has an upper surface 52b facing upward and a lower surface 52a facing downward. The rotation sensor 51 is located on the lower surface 52 a of the substrate body 52. The rotation sensor 51 is located directly above the sensor magnet 29. That is, on the circuit board 50, the rotation sensor 51 opposed to the sensor magnet 29 in the axial direction is mounted. The plurality of electronic components 55 are mounted on the lower surface 52 a and the upper surface 52 b of the substrate body 52. The electronic component 55 is a mounting element excluding the rotation sensor 51 among the mounting elements constituting the control circuit of the circuit board 50. The electronic component 55 is an electrolytic capacitor, a choke coil or the like.
なお、本実施形態において、回転センサ51が基板本体52の下面52aに実装される場合を例示した。しかしながら、回転センサ51は、基板本体52の上面52bに実装されていてもよい。すなわち、回転センサ51は、基板本体52を介して、センサマグネット29と軸方向に対向していてもよい。回転センサ51としては、例えば、MRセンサ(磁気抵抗センサ)およびホールセンサなどが挙げられる。  In the present embodiment, the case where the rotation sensor 51 is mounted on the lower surface 52 a of the substrate main body 52 is illustrated. However, the rotation sensor 51 may be mounted on the upper surface 52 b of the substrate body 52. That is, the rotation sensor 51 may be axially opposed to the sensor magnet 29 via the substrate body 52. Examples of the rotation sensor 51 include an MR sensor (magnetoresistive sensor) and a Hall sensor.
[モータハウジング(ハウジング)] モータハウジング40は、上側(+Z側)に開口する筒状である。モータハウジング40は、ロータ20およびステータ30を収容する。モータハウジング40は、筒状部44と、フランジ部45と、底部43と、下側ベアリング保持部48と、を有する。  [Motor Housing (Housing)] The motor housing 40 has a tubular shape that opens to the upper side (+ Z side). Motor housing 40 houses rotor 20 and stator 30. The motor housing 40 has a cylindrical portion 44, a flange portion 45, a bottom portion 43, and a lower bearing holding portion 48.
筒状部44は、ステータ30を径方向外側から囲む。本実施形態において筒状部44は、例えば、円筒状である。筒状部44の内側面には、ステータ30が固定される。フランジ部45は、筒状部44の上端に位置し径方向外側に延びる。モータハウジング40は、フランジ部45において、ボルト8およびナット9によりベアリングホルダ10に固定される。底部43は、筒状部44の下端に位置する。底部43は、ステータ30の下側に位置する。 なお、本実施形態において、モータハウジング40とベアリングホルダ10とは、ボルト8およびナット9によって締結されている。しかしながら、モータハウジング40とベアリングホルダ10との固定は、カシメおよび溶接などのその他の機械的な固定構造を採用してもよい。  The cylindrical portion 44 surrounds the stator 30 from the radially outer side. In the present embodiment, the cylindrical portion 44 is, for example, cylindrical. The stator 30 is fixed to the inner side surface of the cylindrical portion 44. The flange portion 45 is located at the upper end of the cylindrical portion 44 and extends radially outward. The motor housing 40 is fixed to the bearing holder 10 at the flange portion 45 by the bolt 8 and the nut 9. The bottom portion 43 is located at the lower end of the cylindrical portion 44. Bottom portion 43 is located below stator 30. In the present embodiment, the motor housing 40 and the bearing holder 10 are fastened by the bolt 8 and the nut 9. However, fixing of the motor housing 40 and the bearing holder 10 may adopt other mechanical fixing structures such as caulking and welding.
下側ベアリング保持部48は、底部43の平面視中央に位置する。下側ベアリング保持部48は、下側ベアリング7を保持する。下側ベアリング保持部48は、中心軸Jを中心として軸方向に延びる筒部48aと、筒部48aの下端から径方向内側に延びる下端突出部48bと、を有する。下端突出部48bの平面視中央には、軸方向に貫通する孔部48
cが設けられる。 
The lower bearing holding portion 48 is located at the center of the bottom portion 43 in plan view. The lower bearing holder 48 holds the lower bearing 7. The lower bearing holding portion 48 has a cylindrical portion 48 a extending in the axial direction centering on the central axis J, and a lower end protruding portion 48 b extending inward in the radial direction from the lower end of the cylindrical portion 48 a. A hole 48 penetrating in the axial direction at the center of the lower end protrusion 48 b in plan view
c is provided.
[ベアリングホルダ] ベアリングホルダ10は、ステータ30の上側(+Z側)に位置する。ベアリングホルダ10は、モータハウジング40の筒状部44の上端部に固定される。ベアリングホルダ10は、上側ベアリング6を支持する。ベアリングホルダ10の平面視(XY面視)形状は、例えば、中心軸Jと同心の円形状である。ベアリングホルダ10の外縁部は、ボルト8およびナット9によってモータハウジング40のフランジ部45に固定される。  [Bearing Holder] The bearing holder 10 is located on the upper side (+ Z side) of the stator 30. The bearing holder 10 is fixed to the upper end portion of the cylindrical portion 44 of the motor housing 40. The bearing holder 10 supports the upper bearing 6. The planar view (XY plane) shape of the bearing holder 10 is, for example, a circular shape concentric with the central axis J. The outer edge portion of the bearing holder 10 is fixed to the flange portion 45 of the motor housing 40 by the bolt 8 and the nut 9.
ベアリングホルダ10は、金属製である。ベアリングホルダ10は、磁性材料から構成される。ベアリングホルダ10を構成する材料としては、鋼が例示される。ベアリングホルダ10は、板状部材を折り曲げ加工することで成形される。  The bearing holder 10 is made of metal. The bearing holder 10 is made of a magnetic material. As a material which comprises the bearing holder 10, steel is illustrated. The bearing holder 10 is formed by bending a plate-like member.
ベアリングホルダ10は、上側ベアリング保持部(ベアリング保持部)15と、第1の側壁部11と、第2の平坦部17と、第2の側壁部12と、第1の平坦部16と、嵌合部19Aと、固定部19Bと、を有する。上側ベアリング保持部15、第1の側壁部11、第2の平坦部17、第2の側壁部12、第1の平坦部16、嵌合部19Aおよび固定部19Bは、径方向内側から外側に向かってこの順で配置される。  The bearing holder 10 is fitted with the upper bearing holding portion (bearing holding portion) 15, the first side wall portion 11, the second flat portion 17, the second side wall portion 12, and the first flat portion 16. It has joint part 19A and fixed part 19B. The upper bearing holding portion 15, the first side wall portion 11, the second flat portion 17, the second side wall portion 12, the first flat portion 16, the fitting portion 19A and the fixing portion 19B are provided radially outward It is arranged in this order toward the head.
上側ベアリング保持部15は、上側ベアリング6を保持する。上側ベアリング保持部15は、ベアリングホルダ10の平面視中央に位置する。上側ベアリング保持部15は、中心軸Jを中心として軸方向に延びる筒部15aと、筒部15aの上端から径方向内側に延びる上端突出部15bと、を有する。上端突出部15bは、上側ベアリング6を上下方向に位置決めする。上端突出部15bの平面視中央には、軸方向に貫通する孔部15cが設けられる。孔部15cは、内側にシャフト21を通過させる。  The upper bearing holder 15 holds the upper bearing 6. The upper bearing holder 15 is located at the center of the bearing holder 10 in a plan view. The upper bearing holding portion 15 has a cylindrical portion 15a extending in the axial direction centering on the central axis J, and an upper end protruding portion 15b extending inward in the radial direction from the upper end of the cylindrical portion 15a. The upper end protrusion 15 b positions the upper bearing 6 in the vertical direction. A hole 15c penetrating in the axial direction is provided at the center of the upper end protrusion 15b in plan view. The holes 15 c allow the shaft 21 to pass therethrough.
第1の側壁部11は、上側ベアリング保持部15の径方向外側に位置する。第1の側壁部11は、上側ベアリング保持部15の下端部から上側に延びる。第1の側壁部11と上側ベアリング保持部15の筒部15aとは、径方向に対向して互いに接触する。したがって、上側ベアリング保持部15の筒部15aは、径方向外側から第1の側壁部11から支持される。結果として、上側ベアリング保持部15の剛性が高まり、上側ベアリング保持部15の振動が抑制され上側ベアリング6の回転安定性を高めることができる。 なお、第1の側壁部11と上側ベアリング保持部15の筒部15aとは、径方向に隙間が設けられていてもよい。  The first side wall portion 11 is located radially outward of the upper bearing holding portion 15. The first side wall 11 extends upward from the lower end of the upper bearing holder 15. The first side wall portion 11 and the cylindrical portion 15a of the upper bearing holding portion 15 face each other in the radial direction and contact each other. Therefore, the cylindrical portion 15 a of the upper bearing holding portion 15 is supported from the radially outer side from the first side wall portion 11. As a result, the rigidity of the upper bearing holding portion 15 is enhanced, the vibration of the upper bearing holding portion 15 is suppressed, and the rotational stability of the upper bearing 6 can be enhanced. A gap may be provided in the radial direction between the first side wall portion 11 and the cylindrical portion 15 a of the upper bearing holding portion 15.
第1の側壁部11は、軸方向に沿って筒状に延びる。第1の側壁部11は、シャフト21の一部(上端部21a)を径方向外側から囲む。第1の側壁部11は、シャフト21の上端部21aに設けられたマグネット固定部22より上側まで延びる。また、第1の側壁部11の上端部11aは、センサマグネット29の上端面より上側に位置する。第1の側壁部11の径方向内側には、マグネット収容領域A3が構成される。マグネット収容領域A3には、センサマグネット29が収容される。すなわち、第1の側壁部11は、センサマグネット29を径方向外側から隙間を介して囲む。  The first side wall portion 11 extends in a tubular shape along the axial direction. The first side wall portion 11 surrounds a portion (upper end portion 21 a) of the shaft 21 from the radially outer side. The first side wall portion 11 extends above the magnet fixing portion 22 provided on the upper end portion 21 a of the shaft 21. Further, the upper end portion 11 a of the first side wall portion 11 is positioned above the upper end surface of the sensor magnet 29. A magnet accommodation area A3 is formed on the radially inner side of the first side wall portion 11. The sensor magnet 29 is accommodated in the magnet accommodation area A3. That is, the first side wall portion 11 surrounds the sensor magnet 29 from the outer side in the radial direction via a gap.
本実施形態によれば、第1の側壁部11がマグネット固定部22より上側まで延びてセンサマグネット29を径方向外側から囲む。ベアリングホルダ10は、磁性材料で構成されるため、第1の側壁部11は、磁気シールドとして機能する。これにより、マグネット収容領域A3の外部からの磁気的なノイズが、回転センサ51の検知結果に影響を及ぼすことを抑制できる。また、センサマグネット29により生じる磁場が、マグネット収容領域A3の外部の電子部品55に影響を及ぼすことを抑制できる。結果として信頼性の高いモータ1を構成することができる。  According to the present embodiment, the first side wall portion 11 extends to the upper side of the magnet fixing portion 22 and surrounds the sensor magnet 29 from the radially outer side. Since the bearing holder 10 is made of a magnetic material, the first side wall 11 functions as a magnetic shield. Thereby, it can suppress that the magnetic noise from the exterior of magnet accommodation area | region A3 influences the detection result of the rotation sensor 51. FIG. Moreover, it can suppress that the magnetic field which generate | occur | produces with the sensor magnet 29 exerts influence on the electronic component 55 of the exterior of magnet accommodation area | region A3. As a result, a highly reliable motor 1 can be configured.
また、本実施形態によれば、ベアリングホルダ10の一部(第1の側壁部11)を磁気シールドとして利用する。このため、磁気シールドのための別途部品を設ける必要がなく、製造コストの低減を図ることができる。  Further, according to the present embodiment, a part (first side wall 11) of the bearing holder 10 is used as a magnetic shield. Therefore, there is no need to provide a separate component for the magnetic shield, and the manufacturing cost can be reduced.
本実施形態において、第1の側壁部11の上端部11aと基板本体52の下面52aとの間には、隙間が設けられる。第1の側壁部11の上端部11aと基板本体52の下面52aとの隙間は、5mm以下とすることが好ましい。これにより、上端部11aの軸方向位置をセンサマグネット29の軸方向位置に近づけて、センサマグネット29に磁気的なノイズの影響が及ぶことを効果的に抑制できる。 なお、第1の側壁部11の上端部11aと基板本体52の下面52aとが接触していてもよい。この場合は、基板本体52の下面52aのうち、ベアリングホルダ10に接触する部分に絶縁処理が施されていることが好ましい。  In the present embodiment, a gap is provided between the upper end portion 11 a of the first side wall portion 11 and the lower surface 52 a of the substrate main body 52. The gap between the upper end portion 11a of the first side wall portion 11 and the lower surface 52a of the substrate body 52 is preferably 5 mm or less. As a result, the axial position of the upper end portion 11a can be brought close to the axial position of the sensor magnet 29, and the influence of magnetic noise on the sensor magnet 29 can be effectively suppressed. The upper end 11 a of the first side wall 11 may be in contact with the lower surface 52 a of the substrate body 52. In this case, it is preferable that the portion of the lower surface 52 a of the substrate main body 52 in contact with the bearing holder 10 be subjected to the insulation treatment.
第2の平坦部17は、第1の側壁部11の上端部11aから径方向外側に延びる。また、第2の平坦部17は、後述する第2の側壁部12の上端部12aから径方向内側に延びる。すなわち、第2の平坦部17は、第1の側壁部11の上端部11aと第2の側壁部12の上端部12aとを接続する。第2の平坦部17は、中心軸Jと直交する平面に沿って延びる。  The second flat portion 17 extends radially outward from the upper end portion 11 a of the first side wall portion 11. The second flat portion 17 extends radially inward from an upper end portion 12 a of a second side wall portion 12 described later. That is, the second flat portion 17 connects the upper end portion 11 a of the first side wall portion 11 and the upper end portion 12 a of the second side wall portion 12. The second flat portion 17 extends along a plane orthogonal to the central axis J.
第2の平坦部17は、第1の側壁部11の上端部11aと同様に、基板本体52の下面52aに対し5mm以下の隙間を介して配置される。第2の平坦部17が設けられることで、第2の平坦部17の下側においてベアリングホルダ10とステータ30との間の第1の収容領域A1を広く確保することができる。第1の収容領域A1は、コイル33から上側に延びるコイル線を取り回す、又は、コイル線が接続されるバスバーを配置するスペースとして利用される。第1の収容領域A1を広く確保することで、コイル線の取り回し、又は、バスバーの配置の自由度を高めることができる。  Similar to the upper end portion 11 a of the first side wall portion 11, the second flat portion 17 is disposed with a gap of 5 mm or less with respect to the lower surface 52 a of the substrate main body 52. By providing the second flat portion 17, the first accommodation area A <b> 1 between the bearing holder 10 and the stator 30 can be widely secured below the second flat portion 17. The first accommodation area A1 is used as a space for arranging a coil wire extending upward from the coil 33 or arranging a bus bar to which the coil wire is connected. By securing the first accommodation area A1 widely, the degree of freedom of the arrangement of the coil wires or the arrangement of the bus bars can be increased.
第2の平坦部17と基板本体52の下面52aとは接触していてもよい。また、図1に二点鎖線で示す様に、第2の平坦部17と基板本体52の下面52aとの間の隙間に、放熱部材Gを配置してもよい。この場合には、ベアリングホルダ10をヒートシンクとして機能させて、回路基板50を冷却することができる。ベアリングホルダ10をヒートシンクとして機能させる場合、軸方向から見て、第2の平坦部17と電子部品55が重なる様に配置されることが好ましい。この場合、軸方向から見て第2の平坦部17と重なる電子部品55は、発熱量の大きな部品とされる。 なお、放熱部材Gとしては、例えば絶縁性の放熱グリスや放熱シートなどが例示される。  The second flat portion 17 and the lower surface 52 a of the substrate body 52 may be in contact with each other. In addition, as shown by a two-dot chain line in FIG. 1, the heat dissipation member G may be disposed in the gap between the second flat portion 17 and the lower surface 52 a of the substrate main body 52. In this case, the circuit board 50 can be cooled by causing the bearing holder 10 to function as a heat sink. When the bearing holder 10 is made to function as a heat sink, it is preferable that the second flat portion 17 and the electronic component 55 be disposed so as to overlap with each other as viewed in the axial direction. In this case, the electronic component 55 overlapping with the second flat portion 17 when viewed from the axial direction is a component that generates a large amount of heat. In addition, as the heat dissipation member G, for example, insulating heat dissipation grease, a heat dissipation sheet, and the like are illustrated.
第2の側壁部12は、第2の平坦部17の径方向外側端部から下側に向かって延びる。第2の側壁部12は、軸方向に沿って筒状に延びる。第2の側壁部12は、第1の側壁部11を径方向外側から隙間を介して囲む。第1の側壁部11の上端部11aと第2の側壁部12の上端部12aとは、第2の平坦部17を介して接続される。 本実施形態によれば、第1の側壁部11と第2の側壁部12との間に隙間が設けられている。これによって、第1の側壁部11と第2の側壁部12とが接触する場合と比較してベアリングホルダ10の剛性を高めることができる。  The second side wall 12 extends downward from the radially outer end of the second flat portion 17. The second side wall 12 cylindrically extends along the axial direction. The second side wall 12 surrounds the first side wall 11 from the radially outer side with a gap. The upper end portion 11 a of the first side wall portion 11 and the upper end portion 12 a of the second side wall portion 12 are connected via the second flat portion 17. According to the present embodiment, a gap is provided between the first side wall 11 and the second side wall 12. Thereby, the rigidity of the bearing holder 10 can be enhanced as compared with the case where the first side wall portion 11 and the second side wall portion 12 are in contact with each other.
第1の平坦部16は、第2の側壁部12の下端部12bから径方向外側に延びる。すなわち、第1の平坦部16は、上側ベアリング保持部15、第1の側壁部11、第2の側壁部12および第2の平坦部17の径方向外側に位置する。第1の平坦部16は、中心軸Jと直交する平面に沿って延びる。  The first flat portion 16 extends radially outward from the lower end 12 b of the second side wall 12. That is, the first flat portion 16 is located radially outside the upper bearing holding portion 15, the first side wall portion 11, the second side wall portion 12, and the second flat portion 17. The first flat portion 16 extends along a plane orthogonal to the central axis J.
第1の平坦部16は、第1の側壁部11の上端部11aより下側に位置する。上述したように、第1の側壁部11の上端部12aは、磁場シールドとしての機能を高める為にできるだけ基板本体52に近づけて配置される。本実施形態によれば、第1の平坦部16が、第1の側壁部11の上端部11aより下側に位置するため、第1の平坦部16と基板本体52との隙間を、第1の側壁部11と基板本体52との隙間より大きくすることができる。このため、第1の平坦部16の上側において、基板本体52とベアリングホルダ10との間の第2の収容領域A2を広く確保することができ、この領域に電子部品55を配置させることができる。  The first flat portion 16 is located below the upper end portion 11 a of the first side wall portion 11. As described above, the upper end 12a of the first side wall 11 is disposed as close as possible to the substrate main body 52 in order to enhance the function as a magnetic field shield. According to the present embodiment, since the first flat portion 16 is positioned lower than the upper end portion 11 a of the first side wall portion 11, the gap between the first flat portion 16 and the substrate main body 52 is set to the first flat portion. The gap between the side wall portion 11 and the substrate body 52 can be made larger. Therefore, the second accommodation area A2 between the substrate main body 52 and the bearing holder 10 can be widely secured on the upper side of the first flat portion 16, and the electronic component 55 can be disposed in this area. .
本実施形態において、第1の平坦部16は、上側ベアリング6より上側に位置する。したがって、第1の平坦部16は、第1の平坦部16の下側の第1の収容領域A1を広くしつつ、第1の平坦部16の上側の第2の収容領域A2を十分に広く確保できる。  In the present embodiment, the first flat portion 16 is located above the upper bearing 6. Therefore, the first flat portion 16 widens the second accommodation area A2 on the upper side of the first flat portion 16 while widening the first accommodation area A1 on the lower side of the first flat portion 16. Can be secured.
嵌合部19Aは、第1の平坦部16の径方向外側の端部から上側に延びる。嵌合部19Aは、周方向に沿って筒状に延びる。嵌合部19Aは、モータハウジング40の筒状部44の内周面に嵌合される。これにより、ベアリングホルダ10は、モータハウジング40に対して径方向に位置決めされる。  The fitting portion 19A extends upward from the radial outer end of the first flat portion 16. The fitting portion 19A cylindrically extends along the circumferential direction. The fitting portion 19A is fitted to the inner circumferential surface of the cylindrical portion 44 of the motor housing 40. Thus, the bearing holder 10 is radially positioned with respect to the motor housing 40.
固定部19Bは、嵌合部19Aの上端部から径方向外側に延びる。固定部19Bは、中心軸Jと直交する平面に沿って延びる。固定部19Bは、モータハウジング40のフランジ部45に沿って延びる。固定部19Bは、ボルト8およびナット9によってフランジ部45に固定される。  The fixing portion 19B extends radially outward from the upper end portion of the fitting portion 19A. The fixing portion 19B extends along a plane orthogonal to the central axis J. The fixing portion 19 B extends along the flange portion 45 of the motor housing 40. The fixing portion 19 B is fixed to the flange portion 45 by the bolt 8 and the nut 9.
本実施形態のベアリングホルダ10は、板状部材を折り曲げ加工することで成形される。また、本実施形態によれば、第1の平坦部16が、第1の側壁部11の上端部11aより下側に位置する。このため第1の側壁部11の上端部11aと第1の平坦部16との間に軸方向に延びる部分(第2の側壁部12)が設けられる。これにより、ベアリングホルダ10が径方向に沿って段差状となり、ベアリングホルダ10が高剛性化される。したがって、本実施形態によれば、ベアリングホルダ10を折り曲げ成形して製造する場合に、ベアリングホルダ10の剛性を高めて、ベアリングホルダの損傷および振動を抑制できる。これにより、ベアリングホルダ10による上側ベアリング6の安定的な保持が可能となる。  The bearing holder 10 of the present embodiment is formed by bending a plate-like member. Further, according to the present embodiment, the first flat portion 16 is located below the upper end portion 11 a of the first side wall portion 11. Therefore, an axially extending portion (second side wall portion 12) is provided between the upper end portion 11a of the first side wall portion 11 and the first flat portion 16. As a result, the bearing holder 10 is stepped in the radial direction, and the rigidity of the bearing holder 10 is enhanced. Therefore, according to the present embodiment, when manufacturing by bending and forming the bearing holder 10, the rigidity of the bearing holder 10 can be enhanced to suppress damage and vibration of the bearing holder. This enables stable holding of the upper bearing 6 by the bearing holder 10.
本実施形態において、ベアリングホルダ10は、上側ベアリング保持部15の上端突出部15bにおいて上側ベアリング6を上側から支持する。また、モータハウジング40は、下側ベアリング保持部48の下端突出部48bにおいて下側ベアリング7を下側から支持する。したがって、上側ベアリング6は、ベアリングホルダ10において上側から支持される。また、下側ベアリング7は、モータハウジング40において下側から支持される。本実施形態によれば、上側ベアリング6および下側ベアリング7が互いに近接する方向に抑えられているため、モータ1全体の剛性が高められる。  In the present embodiment, the bearing holder 10 supports the upper bearing 6 from the upper side at the upper end protrusion 15 b of the upper bearing holder 15. Further, the motor housing 40 supports the lower bearing 7 from the lower side at the lower end projecting portion 48 b of the lower bearing holding portion 48. Therefore, the upper bearing 6 is supported from the upper side in the bearing holder 10. Also, the lower bearing 7 is supported from the lower side in the motor housing 40. According to this embodiment, since the upper bearing 6 and the lower bearing 7 are suppressed in the direction in which they approach each other, the rigidity of the entire motor 1 is enhanced.
<変形例1> 図2に、上述の実施形態に採用可能な変形例1のベアリングホルダ110を示す部分断面図である。なお、上述の実施形態と同一態様の構成要素については、同一符号を付し、その説明を省略する。  Modified Example 1 FIG. 2 is a partial cross-sectional view showing a bearing holder 110 of Modified Example 1 that can be adopted in the above-described embodiment. In addition, about the component of the aspect same as the above-mentioned embodiment, the same code | symbol is attached | subjected and the description is abbreviate | omitted.
上述の実施形態と同様に、ベアリングホルダ110は、磁性材料から構成される。ベアリングホルダ110は、板状部材を折り曲げ加工することで成形される。  Similar to the previous embodiments, the bearing holder 110 is composed of a magnetic material. The bearing holder 110 is formed by bending a plate-like member.
ベアリングホルダ110は、上側ベアリング保持部(ベアリング保持部)115と、オフセット部118と、第1の側壁部111と、第2の側壁部112と、平坦部(第1の平坦部)116と、を有する。上側ベアリング保持部115、オフセット部118、第1の側壁部111、第2の側壁部112および平坦部116は、径方向内側から外側に向かってこの順で配置される。  The bearing holder 110 includes an upper bearing holding portion (bearing holding portion) 115, an offset portion 118, a first side wall portion 111, a second side wall portion 112, and a flat portion (first flat portion) 116. Have. The upper bearing holding portion 115, the offset portion 118, the first side wall portion 111, the second side wall portion 112, and the flat portion 116 are disposed in this order from the radially inner side to the outer side.
上側ベアリング保持部115は、上側ベアリング6を保持する。上側ベアリング保持部115は、中心軸Jを中心として軸方向に延びる筒部115aと、筒部115aの下端から径方向内側に延びる下端突出部115bと、を有する。下端突出部115bの平面視中央には、軸方向に貫通する孔部115cが設けられる。  The upper bearing holder 115 holds the upper bearing 6. The upper bearing holding portion 115 has a cylindrical portion 115 a extending in the axial direction centering on the central axis J, and a lower end protruding portion 115 b extending inward in the radial direction from the lower end of the cylindrical portion 115 a. A hole 115c penetrating in the axial direction is provided at the center of the lower end protrusion 115b in plan view.
オフセット部118は、上側ベアリング保持部115の筒部115aの上端部から径方向外側に延びる。オフセット部118は、上側ベアリング保持部115と第1の側壁部111とを繋ぐ。オフセット部118は、上側ベアリング保持部115に対して、第1の側壁部111を径方向外側に配置させるために設けられる。オフセッ
ト部118が設けられることで、第1の側壁部111と、センサマグネット29との径方向の隙間が十分に確保される。これにより、第1の側壁部111とセンサマグネット29との干渉が抑制される。 
The offset portion 118 extends radially outward from the upper end portion of the cylindrical portion 115 a of the upper bearing holding portion 115. The offset portion 118 connects the upper bearing holding portion 115 and the first side wall portion 111. The offset portion 118 is provided to arrange the first side wall portion 111 radially outward of the upper bearing holding portion 115. By providing the offset portion 118, a radial gap between the first side wall portion 111 and the sensor magnet 29 is sufficiently secured. Thereby, interference with the 1st side wall part 111 and sensor magnet 29 is controlled.
第1の側壁部111は、上側ベアリング保持部115の径方向外側に位置する。第1の側壁部111は、オフセット部118の径方向外側端部から上側に延びる。第1の側壁部111は、軸方向に沿って筒状に延びる。第1の側壁部111は、シャフト21の一部(上端部21a)を径方向外側から囲む。第1の側壁部111は、シャフト21の上端部21aに設けられたマグネット固定部22より上側まで延びる。第1の側壁部111の径方向内側には、マグネット収容領域A3が構成される。マグネット収容領域A3には、センサマグネット29が収容される。すなわち、第1の側壁部111は、センサマグネット29を径方向外側から隙間を介して囲む。  The first side wall 111 is located radially outward of the upper bearing holder 115. The first side wall portion 111 extends upward from the radially outer end of the offset portion 118. The first side wall portion 111 extends cylindrically along the axial direction. The first side wall portion 111 surrounds a portion (upper end portion 21 a) of the shaft 21 from the radially outer side. The first side wall portion 111 extends above the magnet fixing portion 22 provided on the upper end portion 21 a of the shaft 21. A magnet accommodation area A3 is formed on the radially inner side of the first side wall portion 111. The sensor magnet 29 is accommodated in the magnet accommodation area A3. That is, the first side wall portion 111 surrounds the sensor magnet 29 from the radially outer side via a gap.
第2の側壁部112は、軸方向に沿って筒状に延びる。第2の側壁部112は、第1の側壁部111を径方向外側から囲む。第1の側壁部111の上端部111aと第2の側壁部112の上端部112aとは、直接的に接続される。第1の側壁部111と第2の側壁部112とは、径方向に対向して互いに接触する。  The second side wall portion 112 extends in a tubular shape along the axial direction. The second side wall portion 112 surrounds the first side wall portion 111 from the radially outer side. The upper end 111 a of the first side wall 111 and the upper end 112 a of the second side wall 112 are directly connected. The first side wall 111 and the second side wall 112 face each other in the radial direction and contact each other.
平坦部116は、第2の側壁部112の下端部112bから径方向外側に延びる。すなわち、平坦部116は、上側ベアリング保持部115、第1の側壁部111および第2の側壁部112の径方向外側に位置する。平坦部116は、中心軸Jと直交する平面に沿って延びる。  The flat portion 116 extends radially outward from the lower end portion 112 b of the second side wall portion 112. That is, the flat portion 116 is located radially outside the upper bearing holding portion 115, the first side wall portion 111, and the second side wall portion 112. The flat portion 116 extends along a plane orthogonal to the central axis J.
本変形例によれば、上述の実施形態と同様に、第1の側壁部111を磁気シールドとして機能させることができる。これにより、マグネット収容領域A3の外部からの磁気的なノイズが、回転センサ51の検知結果に影響を及ぼすことを抑制できる。また、センサマグネット29により生じる磁場が、マグネット収容領域A3の外部の電子部品55に影響を及ぼすことを抑制できる。  According to this modification, as in the above-described embodiment, the first side wall portion 111 can function as a magnetic shield. Thereby, it can suppress that the magnetic noise from the exterior of magnet accommodation area | region A3 influences the detection result of the rotation sensor 51. FIG. Moreover, it can suppress that the magnetic field which generate | occur | produces with the sensor magnet 29 exerts influence on the electronic component 55 of the exterior of magnet accommodation area | region A3.
本変形例によれば、第1の側壁部111と第2の側壁部112とが、径方向に対向して接触する。このため、第1の側壁部111および第2の側壁部112の外側に位置する平坦部116を広く確保することができる。結果として、平坦部116の上側において、基板本体52とベアリングホルダ110との間の第2の収容領域A2を広く確保することができ、この領域に電子部品55を配置させることができる。  According to the present modification, the first side wall portion 111 and the second side wall portion 112 face each other in the radial direction and contact each other. For this reason, the flat part 116 located in the outer side of the 1st side wall part 111 and the 2nd side wall part 112 is widely securable. As a result, on the upper side of the flat portion 116, the second accommodation area A2 between the substrate main body 52 and the bearing holder 110 can be widely secured, and the electronic component 55 can be disposed in this area.
<変形例2> 図3に、上述の実施形態に採用可能な変形例2のベアリングホルダ210を示す部分断面図である。なお、上述の実施形態と同一態様の構成要素については、同一符号を付し、その説明を省略する。  Modified Example 2 FIG. 3 is a partial cross-sectional view showing a bearing holder 210 of Modified Example 2 that can be adopted in the above-described embodiment. In addition, about the component of the aspect same as the above-mentioned embodiment, the same code | symbol is attached | subjected and the description is abbreviate | omitted.
上述の実施形態と同様に、ベアリングホルダ210は、磁性材料から構成される。ベアリングホルダ210は、板状部材を折り曲げ加工することで成形される。  Similar to the previous embodiments, the bearing holder 210 is comprised of a magnetic material. The bearing holder 210 is formed by bending a plate-like member.
ベアリングホルダ210は、上側ベアリング保持部(ベアリング保持部)215と、第1の側壁部211と、第2の平坦部217と、第2の側壁部212と、第1の平坦部216と、を有する。上側ベアリング保持部215、第1の側壁部211、第2の平坦部217、第2の側壁部212および第1の平坦部216は、径方向内側から外側に向かってこの順で配置される。  The bearing holder 210 includes an upper bearing holding portion (bearing holding portion) 215, a first side wall portion 211, a second flat portion 217, a second side wall portion 212, and a first flat portion 216. Have. The upper bearing holding portion 215, the first side wall portion 211, the second flat portion 217, the second side wall portion 212, and the first flat portion 216 are arranged in this order from the radially inner side to the outer side.
上側ベアリング保持部215は、上側ベアリング6を保持する。上側ベアリング保持部215は、中心軸Jを中心として軸方向に延びる筒部215aと、筒部215aの下端から径方向内側に延びる下端突出部215bと、を有する。下端突出部215bの平面視中央には、軸方向に貫通する孔部215cが設けられる。  The upper bearing holder 215 holds the upper bearing 6. The upper bearing holding portion 215 has a cylindrical portion 215a extending in the axial direction centering on the central axis J, and a lower end protruding portion 215b extending inward in the radial direction from the lower end of the cylindrical portion 215a. A hole 215c penetrating in the axial direction is provided at the center of the lower end protrusion 215b in plan view.
第1の側壁部211は、上側ベアリング保持部215の筒部215aから連続して上側に延びる。すなわち、第1の側壁部211は、上側ベアリング保持部215から上側に延びる。 なお、本変形例において、上側ベアリング保持部215の筒部215aおよび第1の側壁部211は、連続する筒状体の一部として設けられている。ここでは、筒状体のうち、上側ベアリング6の外輪と接触する領域を上側ベアリング保持部215の筒部215aとし、それより上側の領域を第1の側壁部211とする。  The first side wall portion 211 continuously extends upward from the cylindrical portion 215 a of the upper bearing holding portion 215. That is, the first side wall portion 211 extends upward from the upper bearing holding portion 215. In the present modification, the cylindrical portion 215a of the upper bearing holding portion 215 and the first side wall portion 211 are provided as part of a continuous cylindrical body. Here, in the cylindrical body, the region in contact with the outer ring of the upper bearing 6 is taken as the cylindrical portion 215a of the upper bearing holding portion 215, and the region above that is taken as the first side wall portion 211.
第1の側壁部211は、軸方向に沿って筒状に延びる。第1の側壁部211の径方向内側には、マグネット収容領域A3が構成される。マグネット収容領域A3には、センサマグネット29が収容される。すなわち、第1の側壁部211は、センサマグネット29を径方向外側から隙間を介して囲む。  The first side wall portion 211 extends cylindrically along the axial direction. A magnet accommodation area A3 is formed on the radially inner side of the first side wall portion 211. The sensor magnet 29 is accommodated in the magnet accommodation area A3. That is, the first side wall portion 211 surrounds the sensor magnet 29 from the radially outer side via a gap.
第2の平坦部217は、第1の側壁部211の上端部211aから径方向外側に延びる。また、第2の平坦部217は、後述する第2の側壁部212の上端部212aから径方向内側に延びる。すなわち、第2の平坦部217は、第1の側壁部211の上端部211aと第2の側壁部212の上端部212aとを接続する。第2の平坦部217は、中心軸Jと直交する平面に沿って延びる。  The second flat portion 217 extends radially outward from the upper end portion 211 a of the first side wall portion 211. The second flat portion 217 extends radially inward from an upper end 212 a of a second side wall 212 described later. That is, the second flat portion 217 connects the upper end portion 211 a of the first side wall portion 211 and the upper end portion 212 a of the second side wall portion 212. The second flat portion 217 extends along a plane orthogonal to the central axis J.
第2の側壁部212は、第2の平坦部217の径方向外側端部から下側に向かって延びる。第2の側壁部212は、軸方向に沿って筒状に延びる。第2の側壁部212は、第1の側壁部211を径方向外側から隙間を介して囲む。第1の側壁部211の上端部211aと第2の側壁部212の上端部212aとは、第2の平坦部217を介して接続される。  The second side wall portion 212 extends downward from the radially outer end of the second flat portion 217. The second side wall portion 212 cylindrically extends along the axial direction. The second side wall portion 212 surrounds the first side wall portion 211 from the radially outer side with a gap. The upper end portion 211 a of the first side wall portion 211 and the upper end portion 212 a of the second side wall portion 212 are connected via the second flat portion 217.
第1の平坦部216は、第2の側壁部212の下端部212bから径方向外側に延びる。すなわち、第1の平坦部216は、上側ベアリング保持部215、第1の側壁部211、第2の平坦部217および第2の側壁部212の径方向外側に位置する。第1の平坦部216は、中心軸Jと直交する平面に沿って延びる。  The first flat portion 216 extends radially outward from the lower end 212 b of the second side wall 212. That is, the first flat portion 216 is located radially outward of the upper bearing holding portion 215, the first side wall portion 211, the second flat portion 217, and the second side wall portion 212. The first flat portion 216 extends along a plane orthogonal to the central axis J.
本変形例によれば、上述の実施形態と同様に、第1の側壁部211を磁気シールドとして機能させることができる。これにより、マグネット収容領域A3の外部からの磁気的なノイズが、回転センサ51の検知結果に影響を及ぼすことを抑制できる。また、センサマグネット29により生じる磁場が、マグネット収容領域A3の外部の電子部品55に影響を及ぼすことを抑制できる。 本変形例によれば、ベアリングホルダ210において、径方向に接触する箇所が設けられていない。このため、板状部材を折り曲げ加工することでベアリングホルダ210を成形する場合、ベアリングホルダ210の各部の精度を高めることができるのみならず、製造コストを下げることができる。  According to this modification, the first side wall portion 211 can be functioned as a magnetic shield as in the above-described embodiment. Thereby, it can suppress that the magnetic noise from the exterior of magnet accommodation area | region A3 influences the detection result of the rotation sensor 51. FIG. Moreover, it can suppress that the magnetic field which generate | occur | produces with the sensor magnet 29 exerts influence on the electronic component 55 of the exterior of magnet accommodation area | region A3. According to this modification, in the bearing holder 210, there is not provided a location in contact in the radial direction. Therefore, when the bearing holder 210 is formed by bending the plate-like member, not only the precision of each part of the bearing holder 210 can be enhanced, but also the manufacturing cost can be reduced.
<変形例3> 図4に、上述の実施形態に採用可能な変形例3のベアリングホルダ310を示す部分断面図である。なお、上述の実施形態と同一態様の構成要素については、同一符号を付し、その説明を省略する。  <Modification 3> FIG. 4 is a partial cross-sectional view showing a bearing holder 310 of Modification 3 that can be adopted in the above-described embodiment. In addition, about the component of the aspect same as the above-mentioned embodiment, the same code | symbol is attached | subjected and the description is abbreviate | omitted.
上述の実施形態と同様に、ベアリングホルダ310は、磁性材料から構成される。ベアリングホルダ310は、板状部材を折り曲げ加工することで成形される。  Similar to the previous embodiments, the bearing holder 310 is made of a magnetic material. The bearing holder 310 is formed by bending a plate-like member.
ベアリングホルダ310は、上側ベアリング保持部(ベアリング保持部)315と、第1の側壁部311と、第2の側壁部312と、平坦部(第1の平坦部)316と、を有する。上側ベアリング保持部315、第1の側壁部311、第2の側壁部312および平坦部316は、径方向内側から外側に向かってこの順で配置される。  The bearing holder 310 has an upper bearing holding portion (bearing holding portion) 315, a first side wall portion 311, a second side wall portion 312, and a flat portion (first flat portion) 316. The upper bearing holding portion 315, the first side wall portion 311, the second side wall portion 312, and the flat portion 316 are disposed in this order from the radially inner side to the outer side.
上側ベアリング保持部315は、上側ベアリング6を保持する。上側ベアリング保持部315は、中心軸Jを中心として軸方向に延びる筒部315aと、筒部315aの下端から径方向内側に延びる下端突出部315bと、を有する。下端突出部315bの平面視中央には、軸方向に貫通する孔部315cが設けられる。  The upper bearing holder 315 holds the upper bearing 6. The upper bearing holding portion 315 has a cylindrical portion 315a extending in the axial direction centering on the central axis J, and a lower end protruding portion 315b extending inward in the radial direction from the lower end of the cylindrical portion 315a. A hole 315 c penetrating in the axial direction is provided at the center of the lower end protrusion 315 b in plan view.
第1の側壁部311は、上側ベアリング保持部315の筒部315aから連続して上側に延びる。すなわち、第1の側壁部311は、上側ベアリング保持部315から上側に延びる。第1の側壁部311は、軸方向に沿って筒状に延びる。第1の側壁部311の径方向内側には、マグネット収容領域A3が構成される。マグネット収容領域A3には、センサマグネット29が収容される。すなわち、第1の側壁部311は、センサマグネット29を径方向外側から隙間を介して囲む。  The first side wall portion 311 extends upward continuously from the cylindrical portion 315 a of the upper bearing holding portion 315. That is, the first side wall 311 extends upward from the upper bearing holder 315. The first side wall portion 311 cylindrically extends along the axial direction. A magnet accommodation area A3 is formed on the radially inner side of the first side wall portion 311. The sensor magnet 29 is accommodated in the magnet accommodation area A3. That is, the first side wall portion 311 surrounds the sensor magnet 29 from the outer side in the radial direction via a gap.
第2の側壁部312は、軸方向に沿って筒状に延びる。第2の側壁部312は、第1の側壁部311を径方向外側から囲む。第1の側壁部311の上端部311aと第2の側壁部312の上端部312aとは、直接的に接続される。第2の側壁部312は、第1の側壁部311および上側ベアリング保持部315の筒部315aと径方向に対向して接触する。  The second side wall portion 312 cylindrically extends along the axial direction. The second side wall 312 surrounds the first side wall 311 from the radially outer side. The upper end portion 311a of the first side wall portion 311 and the upper end portion 312a of the second side wall portion 312 are directly connected. The second side wall portion 312 radially faces and contacts the first side wall portion 311 and the cylindrical portion 315 a of the upper bearing holding portion 315.
平坦部316は、第2の側壁部312の下端部312bから径方向外側に延びる。すなわち、平坦部316は、第1の側壁部311および第2の側壁部312の径方向外側に位置する。平坦部316は、中心軸Jと直交する平面に沿って延びる。  The flat portion 316 extends radially outward from the lower end portion 312 b of the second side wall portion 312. That is, the flat portion 316 is located radially outward of the first side wall portion 311 and the second side wall portion 312. The flat portion 316 extends along a plane orthogonal to the central axis J.
平坦部316は、軸方向において上側ベアリング6と重なる。これにより、平坦部316と基板本体52との間の第2の収容領域A2を広く確保することができ、この領域に電子部品55を配置させることができる。  The flat portion 316 axially overlaps the upper bearing 6. Thereby, the second accommodation area A2 between the flat portion 316 and the substrate main body 52 can be widely secured, and the electronic component 55 can be disposed in this area.
本変形例によれば、上述の実施形態と同様に、第1の側壁部311を磁気シールドとして機能させることができる。これにより、マグネット収容領域A3の外部からの磁気的なノイズが、回転センサ51の検知結果に影響を及ぼすことを抑制できる。また、センサマグネット29により生じる磁場が、マグネット収容領域A3の外部の電子部品55に影響を及ぼすことを抑制できる。  According to this modification, as in the above-described embodiment, the first side wall 311 can function as a magnetic shield. Thereby, it can suppress that the magnetic noise from the exterior of magnet accommodation area | region A3 influences the detection result of the rotation sensor 51. FIG. Moreover, it can suppress that the magnetic field which generate | occur | produces with the sensor magnet 29 exerts influence on the electronic component 55 of the exterior of magnet accommodation area | region A3.
<変形例4> 図5に、上述の実施形態に採用可能な変形例4のモータ401を示す断面図である。 本変形例のモータ401は、上述の実施形態のモータ1と比較して、上側ベアリング6を支持する第1のベアリングホルダ(ベアリングホルダ)410と、モータハウジング(ハウジング)440と、が単一の部材として構成されている点が主に異なる。なお、上述の実施形態と同一態様の構成要素については、同一符号を付し、その説明を省略する。  <Modification 4> FIG. 5 is a cross-sectional view showing a motor 401 of Modification 4 that can be adopted in the embodiment described above. The motor 401 of this modification has a single first bearing holder (bearing holder) 410 for supporting the upper bearing 6 and a motor housing (housing) 440 as compared with the motor 1 of the above-described embodiment. It mainly differs in that it is configured as a member. In addition, about the component of the aspect same as the above-mentioned embodiment, the same code | symbol is attached | subjected and the description is abbreviate | omitted.
モータ401は、シャフト21を有するロータ20と、ステータ30と、モータハウジング(ハウジング)440と、第1のベアリングホルダ410と、第2のベアリングホルダ460と、上側ベアリング(ベアリング)6と、下側ベアリング7と、センサマグネット29と、回路基板50と、を備える。  The motor 401 includes a rotor 20 having a shaft 21, a stator 30, a motor housing (housing) 440, a first bearing holder 410, a second bearing holder 460, an upper bearing (bearing) 6, and a lower side. The bearing 7, the sensor magnet 29, and the circuit board 50 are provided.
モータハウジング440は、ロータ20およびステータ30を収容する。モータハウジング440は、筒状部444と、フランジ部445と、を有する。筒状部444は、ステータ30を径方向外側から囲む。筒状部444の内側面には、ステータ30が固定される。フランジ部445は、筒状部444の下端に位置し径方向外側に延びる。モータハウジング440は、フランジ部445において、ボルト408およびナット409により第2のベアリングホルダ460と固定される。  Motor housing 440 houses rotor 20 and stator 30. The motor housing 440 has a cylindrical portion 444 and a flange portion 445. The cylindrical portion 444 surrounds the stator 30 from the radially outer side. The stator 30 is fixed to the inner side surface of the cylindrical portion 444. The flange portion 445 is located at the lower end of the cylindrical portion 444 and extends radially outward. The motor housing 440 is fixed to the second bearing holder 460 at the flange portion 445 by the bolt 408 and the nut 409.
第1のベアリングホルダ410は、筒状部444の上端部に位置する。第1のベアリングホルダ410は、筒状部444の上側の開口を覆う。第1のベアリングホルダ410は、モータハウジング440と単一の部材である。第1のベアリングホルダ410およびモータハウジング440は、磁性材料から構成される。  The first bearing holder 410 is located at the upper end of the cylindrical portion 444. The first bearing holder 410 covers the upper opening of the cylindrical portion 444. The first bearing holder 410 is a single member with the motor housing 440. The first bearing holder 410 and the motor housing 440 are made of magnetic material.
第1のベアリングホルダ410は、上述の実施形態のベアリングホルダ10と同様に、上側ベアリング保持部(ベアリング保持部)415と、第1の側壁部411と、第2の平坦部417と、第2の側壁部412と、第1の平坦部416と、を有する。上側ベアリング保持部415は、上側ベアリング6を保持する。第1の側壁部411は、上側ベアリング保持部415の筒部415aの下端部から上側に延びる。第2の平坦部417は、第1の側壁部411の上端部411aから径方向外側に延びる。第2の側壁部412は、第2の平坦部417の径方向外側端部から下側に向かって延びる。第1の平坦部416は、第2の側壁部412の下端部412bから径方向外側に延びる。第1の平坦部416の径方向外側端部は、筒状部444の
上端部と繋がる。 
Similar to the bearing holder 10 of the above-described embodiment, the first bearing holder 410 has an upper bearing holding portion (bearing holding portion) 415, a first side wall portion 411, a second flat portion 417, a second And a first flat portion 416. The upper bearing holder 415 holds the upper bearing 6. The first side wall 411 extends upward from the lower end of the cylindrical portion 415 a of the upper bearing holder 415. The second flat portion 417 extends radially outward from the upper end 411 a of the first side wall 411. The second side wall portion 412 extends downward from the radially outer end of the second flat portion 417. The first flat portion 416 extends radially outward from the lower end portion 412 b of the second side wall portion 412. The radially outer end of the first flat portion 416 is connected to the upper end of the cylindrical portion 444.
第1の側壁部411は、センサマグネット29を径方向外側から隙間を介して囲む。第1の側壁部411は、磁気シールドとして機能する。したがって、外部からの磁気的なノイズが回転センサ51の検知結果に影響を及ぼすことを抑制できる。また、センサマグネット29により生じる磁場が、電子部品55に影響を及ぼすことを抑制できる。  The first side wall 411 surrounds the sensor magnet 29 from the radially outer side with a gap. The first side wall 411 functions as a magnetic shield. Therefore, the influence of external magnetic noise on the detection result of the rotation sensor 51 can be suppressed. Further, the magnetic field generated by the sensor magnet 29 can be prevented from affecting the electronic component 55.
第2のベアリングホルダ460は、筒状部444の下端部に位置する。第2のベアリングホルダ460は、筒状部444の下側の開口を覆う。第2のベアリングホルダ460は、モータハウジング440と別部材である。  The second bearing holder 460 is located at the lower end of the cylindrical portion 444. The second bearing holder 460 covers the lower opening of the cylindrical portion 444. The second bearing holder 460 is a separate member from the motor housing 440.
第2のベアリングホルダ460は、固定部461と、上側迂回部465と、下側迂回部466と、平板部463と、下側ベアリング保持部468と、を有する。下側ベアリング保持部468は、下側ベアリング7を保持する。また、下側ベアリング保持部468は、平板部463の平面視中央に位置する。平板部463は、下側ベアリング保持部468から径方向外側に延びる。  The second bearing holder 460 includes a fixing portion 461, an upper detour portion 465, a lower detour portion 466, a flat plate portion 463, and a lower bearing holding portion 468. The lower bearing holder 468 holds the lower bearing 7. The lower bearing holding portion 468 is located at the center of the flat portion 463 in plan view. The flat portion 463 extends radially outward from the lower bearing holding portion 468.
下側迂回部466は、平板部463の径方向外側に位置する。下側迂回部466は、径方向内側から外側に向かうに従い下側に迂回して再び上側に延びる。モータ1の下側には、外部システム(図示略)が接続される。外部システムは、シャフト21の下端部に接続されてモータ1から動力を伝達される伝達軸(図示略)と、下側迂回部466の内周面に嵌合しシャフト21に伝達軸を位置決めする位置決め部(図示略)と、を有する。すなわち、第2のベアリングホルダ460に下側迂回部466が設けられていることで、外部システムとの径方向の位置決めが容易となる。  The lower detour 466 is located radially outward of the flat portion 463. The lower bypassing portion 466 bypasses downward as it goes from the radially inner side to the outer side and extends upward again. An external system (not shown) is connected to the lower side of the motor 1. The external system is engaged with a transmission shaft (not shown) connected to the lower end portion of the shaft 21 to transmit power from the motor 1 and the inner peripheral surface of the lower detour 466 to position the transmission shaft on the shaft 21 And a positioning unit (not shown). That is, by providing the lower detour 466 in the second bearing holder 460, radial positioning with the external system becomes easy.
また、上側迂回部465は、下側迂回部466の径方向外側に位置する。上側迂回部465は、径方向内側から外側に向かうに従い上側に迂回して再び下側に延びる。上側迂回部465は、筒状部444に沿って延びる嵌合部465aを有する。嵌合部465aは、筒状部444の内周面に嵌合される。これにより、第2のベアリングホルダ460は、筒状部444に対して径方向に位置決めされる。  Further, the upper detour 465 is located radially outward of the lower detour 466. The upper detour 465 bypasses upward as it goes from the radially inner side to the outer side and extends downward again. The upper detour 465 has a fitting portion 465 a extending along the tubular portion 444. The fitting portion 465 a is fitted to the inner circumferential surface of the cylindrical portion 444. Thereby, the second bearing holder 460 is positioned in the radial direction with respect to the cylindrical portion 444.
固定部461は、上側迂回部465の下端部から径方向外側に延びる。固定部461は、中心軸Jと直交する平面に沿って延びる。固定部461は、フランジ部445に沿って延びる。固定部461は、ボルト408およびナット409によってフランジ部445に固定される。なお、固定部461は、フランジ部445のみならず外部システムとも固定されていてもよい。  The fixing portion 461 extends radially outward from the lower end portion of the upper detour portion 465. The fixing portion 461 extends along a plane orthogonal to the central axis J. The fixing portion 461 extends along the flange portion 445. The fixing portion 461 is fixed to the flange portion 445 by a bolt 408 and a nut 409. The fixing portion 461 may be fixed not only to the flange portion 445 but also to the external system.
<変形例5> 図6に、上述の実施形態に採用可能な変形例5のモータ501の断面図である。なお、上述の実施形態と同一態様の構成要素については、同一符号を付し、その説明を省略する。  <Modification 5> FIG. 6 is a cross-sectional view of a motor 501 of Modification 5 that can be adopted in the above-described embodiment. In addition, about the component of the aspect same as the above-mentioned embodiment, the same code | symbol is attached | subjected and the description is abbreviate | omitted.
上述の実施形態と同様に、ベアリングホルダ510は、磁性材料から構成される。ベアリングホルダ510は、板状部材を折り曲げ加工することで成形される。  Similar to the previous embodiments, the bearing holder 510 is comprised of a magnetic material. The bearing holder 510 is formed by bending a plate-like member.
ベアリングホルダ510は、上側ベアリング保持部(ベアリング保持部)515と、オフセット部518と、第1の側壁部511と、第2の平坦部517と、第2の側壁部512と、第1の平坦部516と、嵌合部519Aと、固定部519Bと、を有する。上側ベアリング保持部515と、オフセット部518、第1の側壁部511、第2の平坦部517、第2の側壁部512、第1の平坦部516、嵌合部519Aおよび固定部519Bは、径方向内側から外側に向かってこの順で配置される。  The bearing holder 510 includes an upper bearing holding portion (bearing holding portion) 515, an offset portion 518, a first side wall portion 511, a second flat portion 517, a second side wall portion 512, and a first flat surface. It has a portion 516, a fitting portion 519A, and a fixing portion 519B. Upper bearing holding portion 515, offset portion 518, first side wall portion 511, second flat portion 517, second side wall portion 512, first flat portion 516, fitting portion 519A and fixing portion 519B have diameters Direction is arranged in this order from the inside to the outside.
上側ベアリング保持部515は、上側ベアリング6を保持する。オフセット部518は、上側ベアリング保持部515の下端から径方向外側に延びる。第1の側壁部511は、オフセット部518の径方向外側の端部から上側に延びる。第2の平坦部517は、第1の側壁部511の上端部から径方向外側に延びる。第2の側壁部512は、第2の平坦部517の径方向外側の端部から下側に向かって延びる。第1の平坦部516は、第2の側壁部512の下端部から径方向外側に延びる。  The upper bearing holder 515 holds the upper bearing 6. The offset portion 518 extends radially outward from the lower end of the upper bearing holder 515. The first side wall portion 511 extends upward from the radially outer end of the offset portion 518. The second flat portion 517 extends radially outward from the upper end portion of the first side wall portion 511. The second side wall portion 512 extends downward from the radially outer end of the second flat portion 517. The first flat portion 516 extends radially outward from the lower end portion of the second side wall portion 512.
嵌合部519Aは、第1の平坦部516の径方向外側の端部から下側に延びる内筒部519Aaと、内筒部519Aaの下端部から上側に延びる外筒部519Abとを有する。すなわち、嵌合部519Aは、下側に迂回して上側に戻る様に成形されている。内筒部519Aaおよび外筒部519Abは、周方向に沿って筒状に延びる。嵌合部519Aは、モータハウジング40の筒状部44の内周面に嵌合される。これにより、ベアリングホルダ510は、モータハウジング40に対して径方向に位置決めされる。本実施形態によれば、嵌合部519Aの内筒部519Aaおよび外筒部519Abは、径方向に対向して互いに接触する。このため、嵌合部519Aの剛性が高まりベアリングホルダ510とモータハウジング40との固定の安定性を高めることができる。  The fitting portion 519A has an inner cylindrical portion 519Aa extending downward from the radial outer end of the first flat portion 516 and an outer cylindrical portion 519Ab extending upward from the lower end of the inner cylindrical portion 519Aa. That is, the fitting portion 519A is formed to detour downward and return upward. The inner cylindrical portion 519Aa and the outer cylindrical portion 519Ab cylindrically extend along the circumferential direction. The fitting portion 519A is fitted to the inner peripheral surface of the cylindrical portion 44 of the motor housing 40. Thereby, the bearing holder 510 is radially positioned with respect to the motor housing 40. According to the present embodiment, the inner cylindrical portion 519Aa and the outer cylindrical portion 519Ab of the fitting portion 519A face each other in the radial direction and contact each other. Therefore, the rigidity of the fitting portion 519A can be enhanced, and the stability of the fixing between the bearing holder 510 and the motor housing 40 can be enhanced.
固定部519Bは、嵌合部519Aから径方向外側および上側の端部から径方向外側に延びる。固定部519Bの軸方向の位置は、第1の平坦部516の軸方向の位置と略一致する。固定部519Bは、モータハウジング40のフランジ部45に沿って延びる。固定部519Bは、ボルト8およびナット9によってフランジ部45に固定される。  The fixing portion 519B extends radially outward from the radially outer and upper ends from the fitting portion 519A. The axial position of the fixing portion 519 B substantially coincides with the axial position of the first flat portion 516. The fixing portion 519 B extends along the flange portion 45 of the motor housing 40. The fixing portion 519 B is fixed to the flange portion 45 by the bolt 8 and the nut 9.
以上に、本発明の実施形態および変形例を説明したが、実施形態および変形例における各構成およびそれらの組み合わせ等は一例であり、本発明の趣旨から逸脱しない範囲内で、構成の付加、省略、置換およびその他の変更が可能である。また、本発明は実施形態によって限定されることはない。  Although the embodiment and the modified example of the present invention have been described above, each configuration and the combination thereof in the embodiment and the modified example are an example, and addition and omission of the configuration are possible without departing from the spirit of the present invention , Substitution and other modifications are possible. Further, the present invention is not limited by the embodiments.
例えば、上述の実施形態および変形例において、回路基板を有するモータについて説明した。しかしながら、回路基板をモータと別構成としていてもよい。すなわち、モータを別途用意した制御ユニットに接続することで、モータの上側に回路基板を配置させる構成としてもよい。同様に、センサマグネットをモータと別構成としてもよい。  For example, in the above-mentioned embodiment and modification, the motor which has a circuit board was explained. However, the circuit board may be configured separately from the motor. That is, the circuit board may be disposed on the upper side of the motor by connecting the motor to a separately prepared control unit. Similarly, the sensor magnet may be configured separately from the motor.
また、上述の実施形態および変形例において、モータは、1つの回路基板を有する場合を例示した。しかしながら、モータは、上下方向に積層された複数の回路基板を有していてもよい。  Moreover, in the above-mentioned embodiment and modification, the motor illustrated the case where it has one circuit board. However, the motor may have a plurality of circuit boards stacked in the vertical direction.
また、上述の実施形態および変形例において、第1の側壁部は、軸方向に沿って直線的に延びる。しかしながら、第1の側壁部は、シャフト21の一部を径方向外側から囲みマグネット固定部22より上側まで延びる構成であれば、軸方向に沿って湾曲していてもよく、また折り曲げられていてもよい。例えば、第1の側壁部は、上側に延びる途中に径方向外側に迂回するように折り曲げられていてもよい。 Moreover, in the above-mentioned embodiment and modification, the first side wall extends linearly along the axial direction. However, the first side wall portion may be curved along the axial direction as long as it is configured to surround a part of the shaft 21 from the radially outer side and extend to the upper side of the magnet fixing portion 22. It is also good. For example, the first side wall portion may be bent so as to bypass radially outward in the middle of extending upward.
1,401,501…モータ、6…上側ベアリング(ベアリング)、10,110,210,310,410,510…ベアリングホルダ、11,111,211,311,411,511…第1の側壁部、12,112,212,312,412,512…第2の側壁部、16,116,216,316,416,516…第1の平坦部、17,217,417,517…第2の平坦部、20…ロータ、21…シャフト、22…マグネット固定部、29…センサマグネット、30…ステータ、40,440…モータハウジング(ハウジング)、44,444…筒状部、50…回路基板、51…回転センサ、J…中心軸 1, 401, 501: motor, 6: upper side bearing (bearing), 10, 110, 210, 310, 410, 510: bearing holder, 11, 111, 211, 311, 411, 511: first side wall portion 12, , 112, 212, 312, 412, 512 ... second side wall portion, 16, 116, 216, 316, 416, 516 ... first flat portion, 17, 217, 417, 517 ... second flat portion, 20 ... Rotor, 21 ... shaft, 22 ... magnet fixing part, 29 ... sensor magnet, 30 ... stator, 40, 440 ... motor housing (housing) 44, 444 ... cylindrical part, 50 ... circuit board, 51 ... rotation sensor, J: Central axis

Claims (7)

  1. 上下方向に延びる中心軸に沿って配置されたシャフトを有し前記中心軸周りに回転するロータと、

     前記ロータと径方向に隙間を介して対向するステータと、

     前記シャフトの上端部を回転可能に支持するベアリングと、

     前記ベアリングを支持するベアリングホルダと、を備え、

     前記シャフトの上端部には、センサマグネットが取り付けられるマグネット固定部が設けられ、

     前記ベアリングホルダは、磁性材料から構成され、

     前記ベアリングホルダは、

      前記シャフトの一部を径方向外側から囲み前記マグネット固定部より上側まで延びる第1の側壁部と、

      前記第1の側壁部の径方向外側において前記中心軸と直交する平面に沿って延び前記第1の側壁部の上端部より下側に位置する第1の平坦部と、を有する、モータ。
    A rotor having a shaft disposed along a vertically extending central axis and rotating around the central axis;

    A stator that faces the rotor in the radial direction via a gap;

    A bearing rotatably supporting the upper end of the shaft;

    And a bearing holder for supporting the bearing.

    At an upper end portion of the shaft, a magnet fixing portion to which a sensor magnet is attached is provided.

    The bearing holder is made of a magnetic material,

    The bearing holder is

    A first side wall portion surrounding a part of the shaft from the radially outer side and extending above the magnet fixing portion;

    A motor comprising: a first flat portion extending along a plane orthogonal to the central axis at a radially outer side of the first side wall portion and positioned below an upper end portion of the first side wall portion.
  2. 前記ステータを径方向外側から囲む筒状部を有するハウジングを備え、

     前記ベアリングホルダは、前記筒状部の上端部に固定される、

    請求項1に記載のモータ。
    A housing having a cylindrical portion surrounding the stator from the radially outer side,

    The bearing holder is fixed to an upper end portion of the cylindrical portion.

    The motor according to claim 1.
  3. 前記ステータを径方向外側から囲む筒状部を有するハウジングを備え、

     前記ベアリングホルダは、前記筒状部の上端部に位置し、

     前記ハウジングと前記ベアリングホルダとが、単一の部材である、

    請求項1に記載のモータ。
    A housing having a cylindrical portion surrounding the stator from the radially outer side,

    The bearing holder is located at the upper end of the cylindrical portion,

    The housing and the bearing holder are a single member;

    The motor according to claim 1.
  4. 前記ベアリングホルダは、前記第1の側壁部を径方向外側から囲む第2の側壁部を有し、

     前記第1の側壁部の上端部と前記第2の側壁部の上端部とが接続され、

     前記第1の平坦部は、前記第2の側壁部の下端部から径方向外側に延びる、

    請求項1~3の何れか一方の記載のモータ。
    The bearing holder has a second side wall that surrounds the first side wall radially from the outer side,

    An upper end portion of the first side wall portion and an upper end portion of the second side wall portion are connected;

    The first flat portion extends radially outward from the lower end of the second side wall portion.

    The motor according to any one of claims 1 to 3.
  5. 前記第1の側壁部と前記第2の側壁部とが、径方向に対向して互いに接触する、

    請求項4に記載のモータ。
    The first side wall portion and the second side wall portion are radially opposed and in contact with each other,

    The motor according to claim 4.
  6. 前記ベアリングホルダは、前記第1の側壁部の上端部と前記第2の側壁部の上端部とを接続し前記中心軸と直交する平面に沿って延びる第2の平坦部を有する、

    請求項4に記載のモータ。
    The bearing holder has a second flat portion which connects the upper end portion of the first side wall portion and the upper end portion of the second side wall portion and extends along a plane orthogonal to the central axis.

    The motor according to claim 4.
  7. 前記マグネット固定部に取り付けられた前記センサマグネットと、

     前記センサマグネットの上側に位置し前記中心軸と直交する平面に沿って延びる回路基板と、を備え、

     前記回路基板には、前記センサマグネットと軸方向に対向する回転センサが実装される、

    請求項1~6の何れか一項に記載のモータ。
    The sensor magnet attached to the magnet fixing portion;

    And a circuit board located above the sensor magnet and extending along a plane perpendicular to the central axis,

    The circuit board is mounted with a rotation sensor axially facing the sensor magnet,

    The motor according to any one of claims 1 to 6.
PCT/JP2018/021939 2017-08-04 2018-06-07 Motor WO2019026419A1 (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111668997A (en) * 2019-03-08 2020-09-15 日本电产株式会社 Motor with a stator having a stator core
JP2021083144A (en) * 2019-11-14 2021-05-27 株式会社デンソー Rotary electric machine
JP2021106442A (en) * 2019-12-26 2021-07-26 日本電産トーソク株式会社 Electric actuator

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60141147A (en) * 1983-12-28 1985-07-26 Toshiba Corp Controller-containing rotary electric machine
JP2016140147A (en) * 2015-01-26 2016-08-04 株式会社デンソー Rotary electric machine
JP2016192851A (en) * 2015-03-31 2016-11-10 日本電産株式会社 Motor and electric power steering device

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60141147A (en) * 1983-12-28 1985-07-26 Toshiba Corp Controller-containing rotary electric machine
JP2016140147A (en) * 2015-01-26 2016-08-04 株式会社デンソー Rotary electric machine
JP2016192851A (en) * 2015-03-31 2016-11-10 日本電産株式会社 Motor and electric power steering device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111668997A (en) * 2019-03-08 2020-09-15 日本电产株式会社 Motor with a stator having a stator core
JP2021083144A (en) * 2019-11-14 2021-05-27 株式会社デンソー Rotary electric machine
JP2021106442A (en) * 2019-12-26 2021-07-26 日本電産トーソク株式会社 Electric actuator

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