WO2019007000A1 - 一种辅助热弯竹子的装置 - Google Patents

一种辅助热弯竹子的装置 Download PDF

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Publication number
WO2019007000A1
WO2019007000A1 PCT/CN2017/117621 CN2017117621W WO2019007000A1 WO 2019007000 A1 WO2019007000 A1 WO 2019007000A1 CN 2017117621 W CN2017117621 W CN 2017117621W WO 2019007000 A1 WO2019007000 A1 WO 2019007000A1
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WIPO (PCT)
Prior art keywords
bamboo
plate
disposed
fixing component
hot bending
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PCT/CN2017/117621
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English (en)
French (fr)
Inventor
张立
方海
胡胜梁
李嘉捷
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广东工业大学
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Application filed by 广东工业大学 filed Critical 广东工业大学
Publication of WO2019007000A1 publication Critical patent/WO2019007000A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K9/00—Chemical or physical treatment of reed, straw, or similar material
    • B27K9/002—Cane, bamboo
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27H—BENDING WOOD OR SIMILAR MATERIAL; COOPERAGE; MAKING WHEELS FROM WOOD OR SIMILAR MATERIAL
    • B27H1/00—Bending wood stock, e.g. boards
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
    • B27K5/00—Treating of wood not provided for in groups B27K1/00, B27K3/00
    • B27K5/001—Heating

Definitions

  • the present application relates to the field of bamboo processing, and more particularly to an apparatus for assisting hot bending of bamboo.
  • bamboo processing refers to the process of processing bamboo products as raw materials, and in order to meet the needs of bamboo products of various shapes, it is necessary to perform hot bending treatment on bamboo.
  • the existing hot bending tool is a fire column.
  • the device comprises a bamboo with a certain length (10 cm or more in diameter), the two ends of the bamboo are fixed on the ground and the ceiling, and then several holes are dug across the bamboo to serve as a tool for the fire column.
  • the existing fire column has the following technical problems: the style is relatively simple, the bamboo material is easy to decay, which is not conducive to preservation; the fixed installation form at both ends is very demanding on the place, the bamboo itself is not easy to fix, affecting the overall beauty; mainly bending the bamboo by hand It is difficult to control the bending point of the bamboo, so that the bending point of the bamboo is offset, or the bamboo curvature is not in a plane, and the production efficiency is low.
  • the embodiment of the present application discloses a device for assisting hot bending of bamboo, wherein one end of the pre-bent bent bamboo is fixed by the first fixing component, and the other end of the pre-bent bent bamboo is fixed by the second fixing component, wherein the second fixing
  • the assembly is in the same vertical direction as the first fixing component, and then heats the bamboo fixed between the first fixing component and the second fixing component while controlling the second fixing component to move downward in the first rail by the control component
  • Applying force to the bamboo causes the bamboo to bend in the vertical plane, making up for the existing style of the fire column, the bamboo material is easy to decay, and is not conducive to preservation; the fixed installation form at both ends meets all the requirements of the field, and the bamboo itself is not easy to fix.
  • the defect that affects the overall aesthetics solves the problem that it is difficult to control the bamboo mainly by artificially bending the bamboo.
  • the bending point of the bamboo is caused by the bending point of the bamboo or the technical problem that the bamboo curvature is not in one plane and the production efficiency is low.
  • An embodiment of the present application provides an apparatus for assisting hot bending of a bamboo, comprising: a bracket, a first board vertically disposed and connected to one side of the bracket, and a first fixing component disposed at a lower portion of the first board a first rail vertically disposed on the upper portion of the first panel, a second fixing component disposed in the first rail, and a control assembly coupled to the second fixing component;
  • the first fixing component is configured to fix one end of the pre-bent bamboo
  • the second fixing component is configured to fix the other end of the pre-bent bamboo
  • the first fixing component and the second fixing component are located in the same vertical direction;
  • the control assembly is configured to control the second fixing component to move up and down in the first rail.
  • the apparatus for assisting hot bending of bamboo further includes a second plate attached to a side of the bracket and disposed on a side opposite to the first plate;
  • the second side rail and the third rail of the horizontal direction are respectively disposed on the lower side of the side opposite to the second board;
  • Two sides of the first fixing component are respectively disposed in the second rail and the third rail;
  • the first fixing assembly is horizontally movable between the first plate and the second plate by the second rail and the third rail.
  • the apparatus for assisting hot bending of bamboo further includes a master disposed between the first fixing component and the second fixing component and connected to the second plate for assisting the hot bending of the bamboo.
  • the apparatus for assisting hot bending of a bamboo further includes a hungable heating assembly coupled to the second plate for preheating between the first fixing component and the second fixing component bamboo is heated in different parts.
  • the first fixing assembly includes an upper partition plate and a lower partition plate, and a plurality of first clamping members disposed between the upper partition plate and the lower partition plate;
  • a plurality of the first clamping members are respectively connected to the upper partition plate and the lower partition plate;
  • a plurality of the first clamping members are used to fix one end of the preheated bent bamboo between the upper partition and the lower partition.
  • the second fixing assembly includes a third plate connected to the first plate, two cylinders spaced apart from a side of the third plate, wherein the two cylinders are located in the same vertical direction;
  • Two of the cylinders are used to catch the other end of the pre-bent bamboo
  • the other end of the preheated bent bamboo can be moved horizontally between the two said cylinders.
  • the control assembly includes a ratchet fixed to the bracket, a biasing handle coupled to the ratchet for manipulating the ratchet, a steering gear set disposed at a bottom of the first plate, and disposed on the first plate The first gear set at the top, the track;
  • the third plate is engaged with the first gear set by serrations disposed in a vertical direction of the third plate;
  • the steering gear set meshes with the ratchet
  • the first gear set and the steering gear set are coupled by the track drive.
  • the master comprises a plurality of branch trunks coaxially connected, a force receiving column disposed at each of the branch trunk ends, and a locking assembly;
  • branch trunks are rotatable about an axis and fixed by said locking assembly
  • the force receiving columns of the plurality of said trunk stem ends form an arcuate form surface.
  • the hoverable heating assembly includes a hovering robot arm and a heat gun disposed at an end of the hovering robot arm.
  • the heat gun includes a heat source body, a hot air hole disposed at an end of the heat source body, a water vapor outlet disposed at an end of the heat source body, a water guiding pipe, and humidification fixed on the second plate Water tank
  • the heat source body communicates with the humidification water tank through the water conduit;
  • the water vapor outlet is used to humidify the bamboo.
  • the embodiments of the present application have the following advantages:
  • the embodiment of the present application discloses a device for assisting hot bending of bamboo, which fixes one end of the preheated bent bamboo through the first fixing component, and fixes the other end of the preheated bent bamboo through the second fixing component, wherein
  • the second fixing component is located in the same vertical direction as the first fixing component, and then heats the bamboo fixed between the first fixing component and the second fixing component while controlling the second fixing component in the first rail through the control component
  • Move down apply force to the bamboo to bend the bamboo in the vertical plane, make up for the existing style of the fire column, the bamboo material is easy to decay, not conducive to preservation; the fixed installation form at both ends is not easy for the field, the bamboo itself is not easy
  • Fixing and affecting the overall aesthetic defects solves the technical problem that the method of artificially bending bamboo is not easy to control the bending point of the bamboo, thereby causing the bamboo bending point to shift or the bamboo curvature is not in a plane and the production efficiency is low.
  • the embodiment of the present application discloses a device for assisting hot bending of bamboo, and a profile connected to the second plate is disposed between the first fixing component and the second fixing component for assisting the hot bending of the bamboo, and the mastering Can be designed into a variety of structures, suitable for hot bending of bamboo of different shapes.
  • the embodiment of the present application discloses a device for assisting hot bending of bamboo, and abandoning the existing method of heating and bending the bamboo through an open flame, and heating the bamboo through the hot air gun and the hovering mechanical arm, which is more convenient and flexible.
  • the hot air gun has a humidifying function to provide moisture and a moist environment for the bamboo which is heated and dehydrated, and prevents dry pleating and blackening.
  • the embodiment of the present application discloses a device for assisting hot bending of bamboo.
  • the first fixing component can be horizontally moved between the first plate and the second plate through the second rail and the third rail, thereby being able to bend the bamboo according to the heat to be bent.
  • the embodiment of the present application discloses a device for assisting hot bending of bamboo.
  • the second fixing component is designed as two cylinders disposed on the side of the third plate and located in the same vertical direction, and is preheated by fixing through two cylinders.
  • the other end of the curved bamboo realizes the downward movement of the upper end of the bamboo, forcing the bamboo to bend, and the two cylinders are not completely fixed to the other end of the pre-warmed bamboo, and the bamboo is moved downward at the upper end as long as the bamboo
  • the reaction force is large enough, and the upper end of the bamboo can also move horizontally between the two cylinders, so that the horizontal reaction of the upper end of the bamboo dissolves the excessive reaction force generated by the bamboo itself, avoiding the excessive reaction force due to the bending of the bamboo. Caused the bamboo to break.
  • the embodiment of the present application discloses a device for assisting hot bending of bamboo, which is controlled by a force applying handle.
  • the ratchet fixed on the bracket rotates to drive the steering gear set that meshes with the ratchet, and the steering gear set drives the first gear set disposed at the top of the first plate to rotate by the crawler because the third plate passes through the third plate
  • the serrations in the vertical direction mesh with the first gear set, so the rotational movement of the first gear set will be converted into the vertical movement of the third plate, thereby driving the entire second fixing assembly in the vertical direction in the first guide rail Movement, when the second fixing component moves downward, the two cylinders force the bamboo to bend, thereby realizing the continuous and stable output of the deformation force of the bamboo by these labor-saving mechanical tools, thereby saving labor and improving production efficiency.
  • FIG. 1 is a front elevational view of an apparatus for assisting hot bending of bamboo provided in an embodiment of the present application;
  • FIG. 2 is a rear view of an apparatus for assisting hot bending of bamboo provided in an embodiment of the present application
  • FIG. 3 is a front perspective view of an apparatus for assisting hot bending of bamboo provided in an embodiment of the present application
  • FIG. 4 is a rear perspective view of an apparatus for assisting hot bending of bamboo provided in an embodiment of the present application
  • FIG. 5 is a schematic view showing the operation of a control component of an apparatus for assisting hot bending of bamboo according to an embodiment of the present application
  • FIG. 6 is a schematic view showing the movement of a first fixing component of an apparatus for assisting hot bending of bamboo according to an embodiment of the present application
  • FIG. 7 is a schematic structural view of a first fixing component of an apparatus for assisting hot bending of bamboo according to an embodiment of the present application
  • FIG. 8 is a schematic diagram of a specific operation of a first fixing component of an apparatus for assisting hot bending of bamboo according to an embodiment of the present application;
  • FIG. 9 is a control component of an apparatus for assisting hot bending of bamboo provided in an embodiment of the present application. Schematic diagram of one direction of the second fixed component assembly structure;
  • FIG. 10 is a schematic view showing another embodiment of a control assembly and a second fixing assembly of an apparatus for assisting hot bending of bamboo according to an embodiment of the present application;
  • FIG. 11 is a schematic structural view of a hungable heating assembly of an apparatus for assisting hot bending of bamboo according to an embodiment of the present application;
  • FIG. 12 is a front view of a heat gun of an apparatus for assisting hot bending of bamboo provided in an embodiment of the present application;
  • Figure 13 is a rear elevational view of the heat gun of the apparatus for assisting hot bending of bamboo provided in the embodiment of the present application;
  • FIG. 14 is a schematic view showing the operation of a heat gun of an apparatus for assisting hot bending of bamboo according to an embodiment of the present application;
  • FIG. 15 is a schematic view showing the working mode of the apparatus for assisting hot bending of bamboo provided in the embodiment of the present application.
  • the embodiment of the present application discloses a device for assisting the hot bending of the bamboo 14 by fixing one end of the preheated bent bamboo 14 through the first fixing component, and fixing the other end of the preheated bent bamboo 14 through the second fixing component, wherein
  • the second fixing component is located in the same vertical direction as the first fixing component, and then heats the bamboo 14 fixed between the first fixing component and the second fixing component while controlling the second fixing component on the first rail through the control component
  • exerting force on the bamboo 14 causes the bamboo 14 to bend in the vertical plane, making up for the existing style of the fire column, the bamboo 14 material is easy to decay, and is not conducive to preservation; the fixed installation form at both ends is opposite to the field.
  • an embodiment of an apparatus for assisting hot bending of bamboo 14 provided in the embodiment of the present application includes: a bracket 8 , a first board 16 disposed vertically and connected to one side of the bracket 8 , and a setting a first fixing assembly at a lower portion of the first plate 16, a first rail 25 vertically disposed at an upper portion of the first panel 16, a second fixing member disposed in the first rail 25, and a second solid a control assembly to which the component is connected, the first fixing component and the second fixing component being located in the same vertical direction; wherein the first fixing component is for fixing one end of the preheated bent bamboo 14 and the second fixing component is for fixing the passing At the other end of the preheated bent bamboo 14, a control assembly is used to control the second fixing assembly to move up and down in the first rail 25.
  • the apparatus for assisting the hot-bent bamboo 14 further includes a second plate 10 attached to the side of the bracket 8 and disposed on the opposite side of the first plate 16, the lower side of the side opposite to the first plate 16 and the second plate 10.
  • a second rail and a third rail are respectively disposed in a horizontal direction, and two sides of the first fixing component are respectively disposed in the second rail and the third rail, and the first fixing component is disposed on the first board through the second rail and the third rail 16 and horizontal movement between the second plate 10, it should be noted that the second rail and the third rail may be the same or different, and the specific structure of the second rail and the third rail is determined by the first fixing component;
  • the structure of the first fixing component can be as shown in FIG. 7, including an upper partition plate 18 and a lower partition plate 7, a plurality of first clamping members 15 disposed between the upper partition plate 18 and the lower partition plate 7, a plurality of The two ends of the first clamping member 15 are respectively connected with the upper partition plate 18 and the lower partition plate 7, and a plurality of first clamping members 15 are used for fixing one end of the preheated bent bamboo 14 to the upper partition plate 18 and the lower partition. Between the plates 7; in FIG.
  • the number of the first clamping members 15 is two, and the first clamping member 15 is a combination of two semi-circles, wherein one end of the clamping assembly is connected with a rotating handle 24
  • the structure of the first clamping member 15 is not limited to the structure in FIG. 7; when the first fixing assembly is the structure shown in FIG.
  • the second The guide rail and the third guide rail are the same, and both include upper and lower chutes, and the two sides of the upper partition plate 18 are respectively disposed in the upper chutes (opposite upper chutes) of the second guide rail and the third guide rail, and the lower partition The two sides of the plate 7 are respectively disposed in the sliding grooves (the lower sliding grooves) of the second rail and the third rail.
  • the apparatus for assisting the hot bending of the bamboo 14 further includes a former disposed between the first fixing component and the second fixing component and connected to the second panel 10.
  • the master can include a plurality of branch trunks 20 connected coaxially by the template 19, coaxially disposed at the end of each branch trunk 20, and a locking assembly 36, such as As shown, the force receiving column 9 and the locking assembly 36 can be respectively disposed at opposite ends of the corresponding branch trunk 20, and the plurality of branch trunks 20 can be rotated around the shaft and fixed by the locking assembly 36, and the plurality of branch trunks 20 end
  • the force-receiving column 9 of the portion forms an arcuate form surface, as shown in Fig. 15, the axes of the plurality of branch trunks 20 can be moved in the fourth track 35 of the template 19, and several branches
  • the angle between the trunks 20 can be adjusted according to actual needs to form the desired profile surface.
  • the apparatus for assisting the hot bending of the bamboo 14 further includes a hungable heating assembly coupled to the second panel 10 for fixing the first fixing component and The preheated bamboo 14 between the second fixing components performs heating of different parts; wherein the hovering heating assembly may include a hovering robot arm 13, a heat gun 1 disposed at the end of the hovering robot arm 13, and a control suspension The operation handle 6 of the mechanical arm 13 is stopped; referring to FIG. 12 and FIG. 13, the heat gun 1 specifically includes a heat source body 29, a hot air hole 31 disposed at an end of the heat source body 29, and water disposed at an end of the heat source body 29.
  • the hot air hole 31 may be disposed at an intermediate position of the front end of the heat source body 29, and the water vapor outlet 30 is disposed around the hot air hole 31, and the rear end of the heat source body 29 is disposed in real time.
  • the air gun 1 is movably connected to the hovering robot arm 13 through the universal joint head 32, and the position of the heat gun 1 can be flexibly controlled by the operating handle 6, and the heat source body 29 communicates with the humidifying water tank 11 through the water guiding tube 28, and the heat gun 1 passes
  • the steam outlet 30 humidifies the bamboo 14, and the hot air gun 1 is heated by the hot air hole 31, and the water vapor is continuously sprayed through the steam outlet 30 to provide moisture and a moist environment for the bamboo 14 heated and dehydrated, thereby preventing dry cracking and pleating. And black.
  • the second fixing component may include a third plate 17 connected to the first plate 16 and two cylinders 2 spaced apart from the side of the third plate 17 .
  • Two of the cylinders 2 are located in the same vertical direction, and the two cylinders 2 are used to catch the other end of the preheated bent bamboo 14 and the other end of the preheated bent bamboo 14 is fixed by the two cylinders 2, thereby realizing The downward movement of the upper end of the bamboo 14 forces the bamboo 14 to bend, and the two cylinders 2 are not completely fixed to the other end of the preheated bent bamboo 14 and move downward at the upper end of the bamboo 14 as long as the reaction of the bamboo 14 is given.
  • the force is large enough, and the upper end of the bamboo 14 can also move horizontally between the two cylinders 2, so that the horizontal reaction of the upper end of the bamboo 14 dissolves the excessive reaction force generated by the bamboo 14 itself, thereby avoiding the reaction force due to the bending of the bamboo 14 Too big caused the bamboo to break.
  • the control assembly may include a ratchet 3 fixed to the bracket 8, a biasing handle 5 coupled to the ratchet 3 for manipulating the ratchet 3, and a bottom portion of the first plate 16 a steering gear set 22, a first gear set 23 disposed at the top of the first plate 16, a crawler belt 21, and a third plate 17 meshing with the first gear set 23 by serrations 4 disposed in a vertical direction on the third plate 17,
  • the steering gear set 22 meshes with the ratchet wheel 3, and the first gear set 23 and the steering gear set 22 are drivingly connected by the crawler belt 21, wherein the ratchet wheel 3 itself has a reverse locking function, so that the movement of the second fixing component can be well controlled.
  • the deformation force of the bamboo 14 is continuously and stably output, thereby saving labor and improving production efficiency; it can be understood that the ratchet 3 itself has the pawl 26, which can realize the function of reverse locking, so that the second fixing component can be fixed.
  • the first gear set 23 can include two coaxially rotating gears, one of which meshes with the serrations 4 and the other of which has a track 21 Engagement, as such, the steering gear set 22 can also include two coaxially rotating gears, one of which meshes 360 degrees with the ratchet and the other of which meshes with the track 21.
  • the structure of the master is estimated and adjusted according to the U-shaped bamboo design drawing prepared, and then the structure of the master is fixed by the locking assembly 36, and then one end of the preheated bent bamboo 14 is passed through the first clamping member 15 The other end is fixed by the two cylinders 2, so that the preheated bamboo 14 is fixed between the first plate 16 and the second plate 10, the heat gun 1 switch is turned on and the gear adjustment knob 34 is adjusted.
  • the temperature of the hot air gun 1 is heated by the hot air gun 1 to the various parts of the bamboo 14, while the urging handle 5 is operated to control the third plate 17 to move downward, and the upper end of the bamboo 14 is moved downward by the two cylinders 2 until bending
  • the U-shaped bamboo 14 is prepared by fitting with the master, and finally the hot bend of the bamboo 14 is cooled and shaped by a wet towel.
  • the device for assisting hot bending of bamboo provided by the present application is described in detail above.
  • the present invention is not limited to the scope of the present application, and the details of the present invention are not limited by the scope of the present invention.

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Wood Science & Technology (AREA)
  • Forests & Forestry (AREA)
  • Mechanical Engineering (AREA)
  • Chemical And Physical Treatments For Wood And The Like (AREA)
  • Shaping Of Tube Ends By Bending Or Straightening (AREA)

Abstract

一种辅助热弯竹子的装置，通过第一固定组件固定经过预热弯的竹子(14)的一端，通过第二固定组件固定经过预热弯的竹子(14)的另一端，其中第二固定组件与第一固定组件位于同一竖直方向上，然后对固定在第一固定组件和第二固定组件之间的竹子(14)进行加热并同时通过控制组件控制第二固定组件在第一导轨(25)中向下移动，给竹子(14)施加力使得竹子(14)在竖直面内发生弯曲，解决了现有主要凭人工弯曲竹子的方法不易控制竹子的弯曲点从而造成竹子弯曲点偏移或使竹子曲度不在一个平面上且生产效率低的技术问题。

Description

一种辅助热弯竹子的装置
本申请要求于2017年07月05日提交中国专利局、申请号为201710542582.X、发明名称为“一种辅助热弯竹子的装置”的中国专利申请的优先权，其全部内容通过引用结合在本申请中。
技术领域
本申请涉及竹加工领域，尤其涉及一种辅助热弯竹子的装置。
背景技术
竹加工是指以竹子为原材料进行产品加工的过程，而为了满足各种形状竹制品的需求，需要对竹子进行热弯处理。
现有的热弯处理工具是火柱。该装置包括一根具有一定长度的楠竹(直径10公分以上)，将竹子的两端固定在地面与天花板，再在竹子上横向对穿的挖若干个孔，充当火柱口的工具。
然而现有的火柱存在以下技术问题：样式较为简陋，竹子材料容易腐朽，不利于保存；两端固定的安装形式对场所很有要求，竹材本身不容易固定，影响整体美观；主要凭人工弯曲竹子，不易控制竹子的弯曲点，使得竹子弯曲点偏移，或使竹子曲度不在一个平面上，而且生产效率低。
发明内容
本申请实施例公开了一种辅助热弯竹子的装置，通过第一固定组件固定经过预热弯的竹子的一端，通过第二固定组件固定经过预热弯的竹子的另一端，其中第二固定组件与第一固定组件位于同一竖直方向上，然后对固定在第一固定组件和第二固定组件之间的竹子进行加热并同时通过控制组件控制第二固定组件在第一导轨中向下移动，给竹子施加力使得竹子在竖直面内发生弯曲，弥补了现有的火柱样式简陋、竹子材料容易腐朽、不利于保存；两端固定的安装形式对场所有要求、竹材本身不容易固定、影响整体美观的缺陷，解决了现有主要凭人工弯曲竹子的方法不易控制竹子 的弯曲点从而造成竹子弯曲点偏移或使竹子曲度不在一个平面上且生产效率低的技术问题。
本申请实施例提供了一种辅助热弯竹子的装置，包括：支架、竖直设置且连接在所述支架一侧的第一板、设置在所述第一板靠下部分的第一固定组件、竖直设置在所述第一板靠上部分的第一导轨、设置在所述第一导轨中的第二固定组件、与所述第二固定组件连接的控制组件；
所述第一固定组件用于固定经过预热弯的竹子的一端；
所述第二固定组件用于固定经过预热弯的竹子的另一端；
所述第一固定组件和所述第二固定组件位于同一竖直方向上；
所述控制组件用于控制所述第二固定组件在所述第一导轨中上下移动。
优选地，
所述辅助热弯竹子的装置还包括连接在所述支架侧面且设置在所述第一板对侧的第二板；
所述第一板与所述第二板相对的侧面靠下部分分别设置有水平方向的第二导轨和第三导轨；
所述第一固定组件两侧分别设置在所述第二导轨中和所述第三导轨中；
所述第一固定组件通过所述第二导轨和所述第三导轨可在所述第一板和所述第二板之间水平移动。
优选地，
所述辅助热弯竹子的装置还包括设置在所述第一固定组件和所述第二固定组件之间且与所述第二板连接的靠模，用于辅助竹子热弯成型。
优选地，
所述辅助热弯竹子的装置还包括与所述第二板连接的可悬停加热组件，用于对固定在所述第一固定组件和所述第二固定组件之间的经过预热弯的竹子进行不同部位的加热。
优选地，
所述第一固定组件包括上隔板和下隔板、设置在所述上隔板和所述下隔板之间的若干个第一夹紧件；
若干个所述第一夹紧件两端分别与所述上隔板和所述下隔板连接；
若干个所述第一夹紧件用于将经过预热弯的竹子的一端固定在所述上隔板和所述下隔板之间。
优选地，
所述第二固定组件包括与所述第一板连接的第三板、间隔设置在所述第三板侧面的两个圆柱，其中两个所述圆柱位于同一竖直方向上；
两个所述圆柱用于卡住经过预热弯的竹子的另一端；
经过预热弯的竹子的另一端可在两个所述圆柱中间水平移动。
优选地，
所述控制组件包括固定在所述支架上的棘轮、与所述棘轮连接用于操纵所述棘轮的施力手柄、设置在所述第一板底部的转向齿轮组、设置在所述第一板顶部的第一齿轮组、履带；
所述第三板通过设置在所述第三板上的竖直方向上的锯齿与所述第一齿轮组啮合；
所述转向齿轮组与所述棘轮啮合；
所述第一齿轮组与所述转向齿轮组之间通过所述履带传动连接。
优选地，
所述靠模包括同轴连接的若干个分支主干、设置在每个所述分支主干端部的受力柱、锁紧组件；
若干个所述分支主干可绕轴旋转并通过所述锁紧组件固定；
若干个所述分支主干端部的所述受力柱形成弧形的靠模面。
优选地，
所述可悬停加热组件包括悬停机械臂、设置在所述悬停机械臂端部的热风枪。
优选地，
所述热风枪包括热源机身、设置在所述热源机身端部的热风孔、设置在所述热源机身端部的水蒸气出口、导流水管、固定在所述第二板上的加湿水箱；
所述热源机身通过所述导流水管与所述加湿水箱连通；
所述水蒸气出口用于对竹子进行加湿。
从以上技术方案可以看出，本申请实施例具有以下优点：
1、本申请实施例公开了一种辅助热弯竹子的装置，通过第一固定组件固定经过预热弯的竹子的一端，通过第二固定组件固定经过预热弯的竹子的另一端，其中第二固定组件与第一固定组件位于同一竖直方向上，然后对固定在第一固定组件和第二固定组件之间的竹子进行加热并同时通过控制组件控制第二固定组件在第一导轨中向下移动，给竹子施加力使得竹子在竖直面内发生弯曲，弥补了现有的火柱样式简陋、竹子材料容易腐朽、不利于保存；两端固定的安装形式对场所有要求、竹材本身不容易固定、影响整体美观的缺陷，解决了现有主要凭人工弯曲竹子的方法不易控制竹子的弯曲点从而造成竹子弯曲点偏移或使竹子曲度不在一个平面上且生产效率低的技术问题。
2、本申请实施例公开了一种辅助热弯竹子的装置，在第一固定组件和第二固定组件之间设置与第二板连接的靠模，用于辅助竹子热弯成型，而靠模可以设计成多种结构，适用于不同形状竹子的热弯。
3、本申请实施例公开了一种辅助热弯竹子的装置，摒弃了现有通过明火对竹子进行加热热弯的方法，通过热风枪并配合可悬停机械臂对竹子进行加热，更加方便灵活，而且热风枪带有加湿功能，为因加热失水的竹子提供水分和湿润环境，防止干裂起褶和发黑。
4、本申请实施例公开了一种辅助热弯竹子的装置，第一固定组件通过第二导轨和第三导轨可以在第一板和第二板之间水平移动，从而可以根据待热弯竹子的尺寸和实际需要灵活调整第一固定组件的位置。
5、本申请实施例公开了一种辅助热弯竹子的装置，将第二固定组件设计为设置在第三板侧面且位于同一竖直方向上的两个圆柱，通过两个圆柱固定经过预热弯的竹子的另一端，实现了竹子上端的向下运动，迫使竹子发生弯曲，而且两个圆柱并不是完全固定经过预热弯的竹子的另一端，在竹子上端向下运动的同时，只要竹子给的反作用力足够大，竹子的上端也可以在两个圆柱之间发生水平运动，从而通过竹子上端的水平移动化解了竹子本身产生的过大的反作用力，避免因竹子弯曲处反作用力过大造成竹子折断。
6、本申请实施例公开了一种辅助热弯竹子的装置，通过施力手柄控制 固定在支架上的棘轮旋转，带动与棘轮啮合的转向齿轮组旋转，而转向齿轮组通过履带带动设置在第一板顶部的第一齿轮组旋转，因为第三板通过设置在第三板上的竖直方向上的锯齿与第一齿轮组啮合，所以第一齿轮组的旋转运动将转化为第三板的竖直运动，进而带动整个第二固定组件在第一导轨中做竖直方向上的运动，当第二固定组件向下运动时，两个圆柱迫使竹子进行弯曲，从而实现了通过这些省力的机械工具持续稳定地输出竹子的形变力，从而节省人工，提高生产效率。
附图说明
为了更清楚地说明本申请实施例或现有技术中的技术方案，下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本申请的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动性的前提下，还可以根据这些附图获得其它的附图。
图1为本申请实施例中提供的一种辅助热弯竹子的装置的正视图；
图2为本申请实施例中提供的一种辅助热弯竹子的装置的后视图；
图3为本申请实施例中提供的一种辅助热弯竹子的装置的正面透视图；
图4为本申请实施例中提供的一种辅助热弯竹子的装置的后面透视图；
图5为本申请实施例中提供的一种辅助热弯竹子的装置的控制组件的工作示意图；
图6为本申请实施例中提供的一种辅助热弯竹子的装置的第一固定组件的运动示意图；
图7为本申请实施例中提供的一种辅助热弯竹子的装置的第一固定组件的结构示意图；
图8为本申请实施例中提供的一种辅助热弯竹子的装置的第一固定组件的具体工作示意图；
图9为本申请实施例中提供的一种辅助热弯竹子的装置的控制组件和 第二固定组件组合结构的一个方向上的示意图；
图10为本申请实施例中提供的一种辅助热弯竹子的装置的控制组件和第二固定组件组合结构的另一个方向上的示意图；
图11为本申请实施例中提供的一种辅助热弯竹子的装置的可悬停加热组件的结构示意图；
图12为本申请实施例中提供的一种辅助热弯竹子的装置的热风枪的前视图；
图13为本申请实施例中提供的一种辅助热弯竹子的装置的热风枪的后视图；
图14为本申请实施例中提供的一种辅助热弯竹子的装置的热风枪的工作示意图；
图15为本申请实施例中提供的一种辅助热弯竹子的装置的靠模工作示意图。
具体实施方式
本申请实施例公开了一种辅助热弯竹子14的装置，通过第一固定组件固定经过预热弯的竹子14的一端，通过第二固定组件固定经过预热弯的竹子14的另一端，其中第二固定组件与第一固定组件位于同一竖直方向上，然后对固定在第一固定组件和第二固定组件之间的竹子14进行加热并同时通过控制组件控制第二固定组件在第一导轨25中向下移动，给竹子14施加力使得竹子14在竖直面内发生弯曲，弥补了现有的火柱样式简陋、竹子14材料容易腐朽、不利于保存；两端固定的安装形式对场所有要求、竹材本身不容易固定、影响整体美观的缺陷，解决了现有主要凭人工弯曲竹子14的方法不易控制竹子的弯曲点从而造成竹子14弯曲点偏移或使竹子曲度不在一个平面上且生产效率低的技术问题。
请参阅图1至图15，本申请实施例中提供的一种辅助热弯竹子14的装置的一个实施例包括：支架8、竖直设置且连接在支架8一侧的第一板16、设置在第一板16靠下部分的第一固定组件、竖直设置在第一板16靠上部分的第一导轨25、设置在第一导轨25中的第二固定组件、与第二固 定组件连接的控制组件，第一固定组件和第二固定组件位于同一竖直方向上；其中，第一固定组件用于固定经过预热弯的竹子14的一端，第二固定组件用于固定经过预热弯的竹子14的另一端，控制组件用于控制第二固定组件在第一导轨25中上下移动。
如图6所示，辅助热弯竹子14的装置还包括连接在支架8侧面且设置在第一板16对侧的第二板10，第一板16与第二板10相对的侧面靠下部分分别设置有水平方向的第二导轨和第三导轨，第一固定组件两侧分别设置在第二导轨中和第三导轨中，第一固定组件通过第二导轨和第三导轨可在第一板16和第二板10之间水平移动，需要说明的是，第二导轨与第三导轨可以相同，也可以不同，第二导轨与第三导轨的具体结构由第一固定组件决定；
而第一固定组件的结构可以如图7所示，包括上隔板18和下隔板7、设置在上隔板18和下隔板7之间的若干个第一夹紧件15，若干个第一夹紧件15两端分别与上隔板18和下隔板7连接，若干个第一夹紧件15用于将经过预热弯的竹子14的一端固定在上隔板18和下隔板7之间；在图7中，第一夹紧件15的数量为两个，第一夹紧件15为两个半圆组合成的紧箍组件，其中紧箍组件的一端连接有旋转手柄24，用于调整紧箍组件的锁紧程度，需要说明的是，第一夹紧件15的结构不限于图7中的结构；当第一固定组件为图7中所示的结构时，第二导轨和第三导轨是相同的，且均包括上下两道滑槽，上隔板18的两边分别设置在第二导轨和第三导轨的上滑槽(相对靠上的滑槽)内，下隔板7的两边分别设置在第二导轨和第三导轨的下滑槽(相对靠下的滑槽)内。
如图1至图5、图8、图14、图15所示，辅助热弯竹子14的装置还包括设置在第一固定组件和第二固定组件之间且与第二板10连接的靠模，用于辅助竹子14热弯成型，其中靠模可以包括靠模板19、同轴连接的若干个分支主干20、设置在每个分支主干20端部的受力柱9、锁紧组件36，如图所示，受力柱9及锁紧组件36可以分别设置于相应分支主干20相对的两端部，若干个分支主干20可绕轴旋转并通过锁紧组件36固定，若干个分支主干20端部的受力柱9形成弧形的靠模面，如图15所示，若干个分支主干20的轴可以在靠模板19的第四轨道35中移动，并且若干个分支 主干20之间的角度可以根据实际需要调整，从而形成需要的靠模面。
如图1至图4、图8、图11至图14所示，辅助热弯竹子14的装置还包括与第二板10连接的可悬停加热组件，用于对固定在第一固定组件和第二固定组件之间的经过预热弯的竹子14进行不同部位的加热；其中可悬停加热组件可以包括悬停机械臂13、设置在悬停机械臂13端部的热风枪1以及控制悬停机械臂13的操作手柄6；请参阅图12和图13，热风枪1具体包括热源机身29、设置在热源机身29端部的热风孔31、设置在热源机身29端部的水蒸气出口30、导流水管28、固定在第二板10上的加湿水箱11、与热风枪1连接的电源线12，热源机身29通过导流水管28与加湿水箱11连通，水蒸气出口30用于对竹子14进行加湿；如图12所示，热风孔31可以设置在热源机身29前端的中间位置，而水蒸气出口30设置在热风孔31周围，热源机身29后端设置有实时温度刻度盘33、热风枪1开关及挡位调节旋钮34，热风枪1通过万向转换头32与悬停机械臂13活动连接，可以通过操作手柄6灵活控制热风枪1的位置，热源机身29通过导流水管28与加湿水箱11连通，热风枪1通过水蒸气出口30对竹子14进行加湿，热风枪1通过热风孔31进行加热，同时通过水蒸气出口30持续喷出水蒸气，为因加热失水的竹子14提供水分和湿润环境，防止干裂起褶和发黑。
如图1、图3、图5、图8、图9所示，第二固定组件可以包括与第一板16连接的第三板17、间隔设置在第三板17侧面的两个圆柱2，其中两个圆柱2位于同一竖直方向上，两个圆柱2用于卡住经过预热弯的竹子14的另一端，通过两个圆柱2固定经过预热弯的竹子14的另一端，实现了竹子14上端的向下运动，迫使竹子14发生弯曲，而且两个圆柱2并不是完全固定经过预热弯的竹子14的另一端，在竹子14上端向下运动的同时，只要竹子14给的反作用力足够大，竹子14的上端也可以在两个圆柱2之间发生水平运动，从而通过竹子14上端的水平移动化解了竹子14本身产生的过大的反作用力，避免因竹子14弯曲处反作用力过大造成竹子14折断。
如图2、图9和图10所示，控制组件可以包括固定在支架8上的棘轮3、与棘轮3连接用于操纵棘轮3的施力手柄5、设置在第一板16底部的 转向齿轮组22、设置在第一板16顶部的第一齿轮组23、履带21，第三板17通过设置在第三板17上的竖直方向上的锯齿4与第一齿轮组23啮合，转向齿轮组22与棘轮3啮合，第一齿轮组23与转向齿轮组22之间通过履带21传动连接，其中棘轮3本身具有反向锁死功能，所以可以很好的控制第二固定组件的运动和停止；通过施力手柄5控制固定在支架8上的棘轮3旋转，带动与棘轮3啮合的转向齿轮组22旋转，而转向齿轮组22通过履带21带动设置在第一板16顶部的第一齿轮组23旋转，因为第三板17通过设置在第三板17上的竖直方向上的锯齿4与第一齿轮组23啮合，所以第一齿轮组23的旋转运动将转化为第三板17的竖直运动，进而带动整个第二固定组件在第一导轨25中做竖直方向上的运动，当第二固定组件向下运动时，两个圆柱2迫使竹子14进行弯曲，从而实现了通过这些省力的机械工具持续稳定地输出竹子14的形变力，从而节省人工，提高生产效率；可以理解的是，棘轮3自身带有棘爪26，可以实现反向锁死的功能，从而可以将第二固定组件固定在特定位置；需要说明的是，从图2、图10中均可以看出，第一齿轮组23可以包括两个同轴旋转的齿轮，其中一个齿轮与锯齿4啮合，另一个齿轮与履带21啮合，同理，转向齿轮组22也可以包括两个同轴旋转的齿轮，其中一个齿轮与棘轮360度啮合，另一个齿轮与履带21啮合。
上面是对一种辅助热弯竹子14的装置的结构和连接方式进行的详细说明，为便于理解，下面将以一具体应用场景对一种辅助热弯竹子14的装置的应用进行说明，应用例包括：
首先，根据所需制备的U型竹设计图纸估算并调整靠模的结构，然后通过锁紧组件36固定靠模的结构，然后将经过预热弯的竹子14的一端通过第一夹紧件15固定住，另一端通过两个圆柱2固定住，从而将经过预热弯的竹子14固定在第一板16和第二板10之间，打开热风枪1开关并调节挡位调节旋钮34设定热风枪1的温度，通过热风枪1对竹子14的各个部位进行加热，同时操作施力手柄5控制第三板17向下运动，通过两个圆柱2使得竹子14的上端向下运动发生弯曲直至与靠模贴合，从而制备出所需的U型竹子14，最后通过湿毛巾对竹子14热弯处进行冷却定型处理。
以上对本申请所提供的一种辅助热弯竹子的装置进行了详细介绍，对 于本领域的一般技术人员，依据本申请实施例的思想，在具体实施方式及应用范围上均会有改变之处，综上所述，本说明书内容不应理解为对本申请的限制。

Claims (10)

  1. 一种辅助热弯竹子的装置，其特征在于，包括：支架、竖直设置且连接在所述支架一侧的第一板、设置在所述第一板靠下部分的第一固定组件、竖直设置在所述第一板靠上部分的第一导轨、设置在所述第一导轨中的第二固定组件、与所述第二固定组件连接的控制组件；
    所述第一固定组件用于固定经过预热弯的竹子的一端；
    所述第二固定组件用于固定经过预热弯的竹子的另一端；
    所述第一固定组件和所述第二固定组件位于同一竖直方向上；
    所述控制组件用于控制所述第二固定组件在所述第一导轨中上下移动。
  2. 根据权利要求1所述的辅助热弯竹子的装置，其特征在于，还包括连接在所述支架侧面且设置在所述第一板对侧的第二板；
    所述第一板与所述第二板相对的侧面靠下部分分别设置有水平方向的第二导轨和第三导轨；
    所述第一固定组件两侧分别设置在所述第二导轨中和所述第三导轨中；
    所述第一固定组件通过所述第二导轨和所述第三导轨可在所述第一板和所述第二板之间水平移动。
  3. 根据权利要求2所述的辅助热弯竹子的装置，其特征在于，还包括设置在所述第一固定组件和所述第二固定组件之间且与所述第二板连接的靠模，用于辅助竹子热弯成型。
  4. 根据权利要求2所述的辅助热弯竹子的装置，其特征在于，还包括与所述第二板连接的可悬停加热组件，用于对固定在所述第一固定组件和所述第二固定组件之间的经过预热弯的竹子进行不同部位的加热。
  5. 根据权利要求1所述的辅助热弯竹子的装置，其特征在于，所述第一固定组件包括上隔板和下隔板、设置在所述上隔板和所述下隔板之间的若干个第一夹紧件；
    若干个所述第一夹紧件两端分别与所述上隔板和所述下隔板连接；
    若干个所述第一夹紧件用于将经过预热弯的竹子的一端固定在所述上 隔板和所述下隔板之间。
  6. 根据权利要求1所述的辅助热弯竹子的装置，其特征在于，所述第二固定组件包括与所述第一板连接的第三板、间隔设置在所述第三板侧面的两个圆柱，其中两个所述圆柱位于同一竖直方向上；
    两个所述圆柱用于卡住经过预热弯的竹子的另一端；
    经过预热弯的竹子的另一端可在两个所述圆柱中间水平移动。
  7. 根据权利要求6所述的辅助热弯竹子的装置，其特征在于，所述控制组件包括固定在所述支架上的棘轮、与所述棘轮连接用于操纵所述棘轮的施力手柄、设置在所述第一板底部的转向齿轮组、设置在所述第一板顶部的第一齿轮组、履带；
    所述第三板通过设置在所述第三板上的竖直方向上的锯齿与所述第一齿轮组啮合；
    所述转向齿轮组与所述棘轮啮合；
    所述第一齿轮组与所述转向齿轮组之间通过所述履带传动连接。
  8. 根据权利要求3所述的辅助热弯竹子的装置，其特征在于，所述靠模包括同轴连接的若干个分支主干、设置在每个所述分支主干端部的受力柱、锁紧组件；
    若干个所述分支主干可绕轴旋转并通过所述锁紧组件固定；
    若干个所述分支主干端部的所述受力柱形成弧形的靠模面。
  9. 根据权利要求5所述的辅助热弯竹子的装置，其特征在于，所述可悬停加热组件包括悬停机械臂、设置在所述悬停机械臂端部的热风枪。
  10. 根据权利要求9所述的辅助热弯竹子的装置，其特征在于，所述热风枪包括热源机身、设置在所述热源机身端部的热风孔、设置在所述热源机身端部的水蒸气出口、导流水管、固定在所述第二板上的加湿水箱；
    所述热源机身通过所述导流水管与所述加湿水箱连通；
    所述水蒸气出口用于对竹子进行加湿。
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CN109352786B (zh) * 2018-12-06 2021-09-03 洪江市三哥竹业有限责任公司 一种圆形竹筐加工用成型装置
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