WO2019001049A1 - Flexible device for jointed flexible single turnout, and jointed flexible single turnout - Google Patents

Flexible device for jointed flexible single turnout, and jointed flexible single turnout Download PDF

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Publication number
WO2019001049A1
WO2019001049A1 PCT/CN2018/081125 CN2018081125W WO2019001049A1 WO 2019001049 A1 WO2019001049 A1 WO 2019001049A1 CN 2018081125 W CN2018081125 W CN 2018081125W WO 2019001049 A1 WO2019001049 A1 WO 2019001049A1
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WO
WIPO (PCT)
Prior art keywords
flexing
ballast
crank
switch section
driving
Prior art date
Application number
PCT/CN2018/081125
Other languages
French (fr)
Chinese (zh)
Inventor
严志龙
张翔
龙剑飞
何鹏
Original Assignee
比亚迪股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 比亚迪股份有限公司 filed Critical 比亚迪股份有限公司
Publication of WO2019001049A1 publication Critical patent/WO2019001049A1/en

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Classifications

    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B25/00Tracks for special kinds of railways
    • E01B25/08Tracks for mono-rails with centre of gravity of vehicle above the load-bearing rail
    • E01B25/12Switches; Crossings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61LGUIDING RAILWAY TRAFFIC; ENSURING THE SAFETY OF RAILWAY TRAFFIC
    • B61L5/00Local operating mechanisms for points or track-mounted scotch-blocks; Visible or audible signals; Local operating mechanisms for visible or audible signals
    • B61L5/02Mechanical devices for operating points or scotch-blocks, e.g. local manual control

Definitions

  • the present disclosure relates to the field of rail transit technology, and in particular to a single-switch section flexible track ball deflection device and a single-switch section flexible track switch.
  • the first solution proposes a straddle-type monorail traffic track flexible ballast beam, comprising a flexible beam segment for forming a flexible ballast beam and a deflection driving component for driving the deflection of the flexible ballast beam.
  • the flexible beam section includes the flexible beam body and the walking support; the flexible beam section adopting the forced flexural deformation constitutes the flexible track truss beam structure, and the deflection is driven by the external force when the need for the orbital transformation is required, and the flexible beam section is Both the guiding surface and the stable surface are smoothly transitioned, eliminating the folding line, facilitating the passage of the light rail train, and the structure is greatly simplified compared with the existing ballast structure, reducing the manufacturing cost and shortening the manufacturing period, and the service life is long, saving the use and maintenance cost. It can ensure the comfort and safety of light rail driving, and reduce vehicle walking noise, and has better environmental protection.
  • the driving device in the first scheme adopts a serial transmission mechanism in which a single motor inputs multiple driving arms
  • the flexing device adopts a multi-link serial coupling mechanism
  • the linear shape after the turning is completely dependent on The length dimension accuracy of the driving arm and the mounting position dimension chain matching precision, the parts processing and installation precision requirements are high, the on-site installation and debugging is difficult, and it is inconvenient to fine-tune.
  • a plurality of reduction gearboxes are connected by a single transmission shaft, the transmission distance is long, and the input shafts of different speed reduction boxes have a certain angle, and the axle intersection angle required for the coupling compensation is greater than the use range of the general coaxial coupling.
  • the above-mentioned mechanism principle leads to large fluctuations in the movement speed of the ballast beam during the transition process, large fluctuations in the overall load, large impact on the operation of the mechanism, and low fatigue life of the moving parts.
  • the layout of the flexural members makes most of the intermediate transmission links be pressure bars, which tends to cause instability of the compression bars. In order to avoid instability, most of the bars must use large cross-sectional dimensions, which are under the narrow internal space of the beam. It requires a large installation space, greatly increasing the difficulty of installation, and is not conducive to the weight reduction and cost reduction of the device.
  • the thread-shaped end face cam has high processing precision and manufacturing cost, is inconvenient to lubricate, and is difficult to maintain, and the cam and the roller are in direct contact with each other, and cannot be compensated after the wear in the later stage, and excessive clearance may cause serious impact, and may even cause scratching. The distortion is not in place.
  • the camshaft mounting shaft is an optical axis of equal diameter, which has a long mating surface with the ballast beam body and the camshaft, is difficult to install on site, has high processing precision and high cost.
  • Scheme 2 proposes a special track-switching joint flexible ballast deflection device for use in a straddle monorail traffic line, including a guide panel, a stabilizing panel, a mounting bracket, a cam support shaft, an axial cam, and a double
  • the plug connecting rod, the roller assembly, the connecting rod pair and the electric push rod, the flexing device adopts the driving form of the serial connection of the cam pull rod to realize the synchronous bending of the guiding surface and the stabilizing surface, and the guiding panel and the stabilizing panel are connected to the double through the reaming hole
  • Both ends of the fork pull rod, the double fork head pull rod is connected with the driven assembly, the driven assembly is in contact with the cylindrical cam mechanism, and the upper two adjacent cylindrical cam mechanisms and the upper and lower corresponding two cylindrical cam mechanisms are connected
  • the rods are connected when the electric push rod is pushed and pulled; the pull rod drives the guide plates to realize lateral synchronous movement, thereby completing lateral lateral bending of the guide plates.
  • the above technical solution only replaces the thread-shaped end face cam in the foregoing technical solution with the driving chute in the foregoing technical solution by using the cylindrical cam and the roller, and does not overcome the defects of the flexing device in the foregoing technical solution.
  • the turnout is complex and the deflection system is difficult to debug.
  • Scheme 3 proposes a straddle-type single-track joint type single-turn turnout drive device, which is mainly composed of a main motor, a main reducer, a turn-by-turn reducer, a manual turn-by-turn reducer and a rotating arm, and four turn-by-turn reducers pass through the drive.
  • the shaft and the drum-shaped toothed coupling are connected in series, and are connected to the main reducer under the No. 4 beam.
  • the main reducer is connected to the main motor through the clutch mechanism, and the manual transfer reducer passes through the clutch mechanism and a turn under the No. 2 beam of the switch.
  • the ⁇ gearbox is connected, and the turning arm is connected to the turning gear box, and the roller at the end of the rotating arm is located in the chute of the ballast beam.
  • the synchronization of the switch is good, the turn is accurate and reliable, the failure rate is low, and the cost of the whole device is low.
  • the arrangement of the same driving device is adopted in the third embodiment and the first embodiment, and the defects of the driving device in the first embodiment are not overcome.
  • the present disclosure is intended to address at least one of the technical problems existing in the prior art.
  • the first aspect of the present disclosure proposes a single-switch, flexible, ballast flexing device that is easy to install and safe.
  • a second aspect of the present disclosure provides a single-switch section flexible track that includes the single-switch section flexible track deflection device described above.
  • the ballast flexure device comprising at least one first flexure set and a drive assembly that drives the first flexure set
  • the a flexing group includes two upper and lower first flexing structures, each of the first flexing structures including a first flexing push rod and a first axial cam, wherein the first flexing structure, the first An axial groove has a cam groove on a circumferential surface thereof, and the first flexing push rod is provided with a roller extending into the cam groove, and a circumferential surface of the roller is a tapered shape.
  • the roller-shaped roller is used, and the gap between the roller and the cam groove can be adjusted by adjusting the installation height of the roller, thereby avoiding the impact and the deflection being in place. Such as the occurrence of dangerous phenomena.
  • the position of the roller relative to the cam groove can be continuously used, which is beneficial to prolong the service life of the ballast flexure device.
  • the single-switch section flexible ballast flexing device according to the above-described embodiments of the present disclosure also has the following additional technical features.
  • one of the first axial cams is fixed with a first crank, a swinging end of the first crank is connected with a first pull rod, and the other end of the first pull rod is connected to the driving component.
  • the driving assembly includes: a first swing arm, a swing end of the first swing arm is connected to the other end of the first pull rod; a driving member, the driving member and the first swing arm Connected to drive the first swing arm to swing.
  • the ballast flexure device further includes: at least one second flexure group, the second flexure group includes two upper and lower second flexure structures, and the second flexure
  • the curved structures each include a second axial cam and a second flexing push rod, the drive assembly being adapted to drive the second flexure set.
  • one of the second axial cams is fixed with a second crank, and the swinging end of the second crank is connected to the drive assembly by a transmission member.
  • the transmission member includes: a second swing arm; a second pull rod, the two ends of the second pull rod are respectively connected to the swing end of the first swing arm and the swing end of the second swing arm a third pull rod, the two ends of the third pull rod are respectively connected to the swing end of the second swing arm and the swing end of the second crank.
  • a third crank is fixed on the first axial cam, and a swinging end of the third crank of the upper and lower flex structures in the first flex group is connected by a vertical link.
  • first flex group includes a plurality, and one of the upper and lower flex structures in each of the first flex groups is relatively fixedly connected with a fourth crank, and the plurality of the fourth cranks The swing end is connected by a horizontal link.
  • a single-switch section flexible track includes: a multi-segment truss beam mounted with a flexure plate; a ballast flexure device, the ballast flexure device being at least partially located The inside of the ballast beam, the ballast flexing device is the single-switch section flexible ballast flexing device described above; the driving device is disposed at the bottom of the ballast beam; the central control system, the central control system Signal transmission with the drive assembly and the drive device, respectively.
  • the driving device includes: a fixed gantry, the fixed gantry is mounted with a rack; a moving gantry supported on a running surface of the upper portion of the fixed gantry; a chute assembly The chute assembly is mounted on the bottom of the ballast beam and is in contact with the driving roller on the moving gantry; the geared motor is fixed on the moving gantry, and the gear of the output end of the geared motor is The rack drive is connected.
  • FIG. 1 is a schematic diagram of a single-switch section flexible ballast flexing device in accordance with an embodiment of the present disclosure
  • Figure 2 is a partial structural view of the single-switch section flexible track ball deflection device of Figure 1;
  • Figure 3 is a schematic view taken along line A-A of Figure 1;
  • FIG. 4 is a schematic illustration of a first axial cam in a single-switch section flexible ballast flexing device in accordance with an embodiment of the present disclosure
  • FIG. 5 is a schematic illustration of a roller in a single-switch, flexible, ballast flexing device in accordance with an embodiment of the present disclosure
  • FIG. 6 is a schematic diagram of a cam curve of a single-switch section flexible track ball flexing device in accordance with an embodiment of the present disclosure
  • FIG. 7 is a schematic diagram of a single-switch section flexible track according to an embodiment of the present disclosure.
  • FIG. 8 is a schematic diagram of a single switch section flexible track switch drive device in accordance with an embodiment of the present disclosure
  • FIG. 9 is a schematic illustration of a T-shaped shaft in a single-switch section flexible ballast in accordance with an embodiment of the present disclosure
  • FIG. 10 is a cross-sectional view of a T-shaped shaft in a single-switch section flexible track ball in accordance with an embodiment of the present disclosure.
  • first and second may include one or more of the features, either explicitly or implicitly.
  • a plurality of means two or more unless otherwise stated.
  • connection In the description of the present disclosure, it should be noted that the terms “installation”, “connected”, and “connected” are to be understood broadly, and may be fixed or detachable, for example, unless otherwise explicitly defined and defined. Connected, or integrally connected; can be mechanical or electrical; can be directly connected, or indirectly connected through an intermediate medium, can be the internal communication of the two components.
  • Connected, or integrally connected can be mechanical or electrical; can be directly connected, or indirectly connected through an intermediate medium, can be the internal communication of the two components.
  • the specific meanings of the above terms in the present disclosure can be understood in the specific circumstances by those skilled in the art.
  • a single-switch section flexible ballast flexing device 100 in accordance with an embodiment of the present disclosure is described below in conjunction with the drawings.
  • a single-switch section flexible ballast flexing device 100 includes at least one first flexure set 1 and a first flexure set 1 Drive component 2.
  • the single-switch section flexible turnout flexure device 100 includes a drive assembly 2 and six first flex groups 1 disposed in the front-rear direction, and the drive assembly 2 can drive the first flex group 1 .
  • the specific number and arrangement of the first flexing group 1 can be adaptively set according to actual needs, which is not specifically limited in the present disclosure.
  • the first flexure set 1 includes upper and lower two first flex structures 11, each of which includes a first flexure pusher 113 and a first axial cam 112. .
  • each first flexure group 1 includes upper and lower two first flex structures 11, each of which includes a first support shaft 111, a first axial cam 112, and a first flexure
  • the curved push rod 113, the first axial cam 112 is rotatably supported on the first support shaft 111, and the first flexing push rod 113 is vertically movably supported on the first support shaft 111.
  • All of the first axial cams 112 rotate synchronously, that is, if there are a plurality of first flexure groups 1, the first axial cams in the upper and lower flex structures 11 in each of the first flexure groups 1 112 synchronous rotation.
  • the first axial cam 112 has a cam groove 1121 on the circumferential surface thereof, and the first flexing push rod 113 is provided with a roller 1131 and a roller 1131 extending.
  • the roller 1131 and the bottom surface of the cam groove 1121 may be spaced apart by a predetermined distance, the circumferential surface of the roller 1131 is tapered, and the shape of the cam groove 1121 is adapted to the roller 1131.
  • the side surface of the cam groove 1121 is a curved surface that is tangent to the circumferential surface of the roller 1131.
  • the gap between the roller 1131 and the cam groove 1121 can be adjusted by adjusting the mounting height of the roller 1131, thereby avoiding the occurrence of dangerous phenomena such as impact and deflection being in place.
  • the ever-increasing safety and stability requirements of the monorail transportation sector are promising.
  • the roller 1131 can continue to be used after being worn out during use. For example, after the roller 1131 is worn, by adjusting the position of the roller 1131 relative to the cam groove 1121, the use can continue. Conducive to extending the service life.
  • the roller 1131 having a tapered peripheral surface can be used to adjust the gap between the roller 1131 and the cam groove 1121 by adjusting the mounting height of the roller 1131, thereby avoiding the gap. Dangerous phenomena such as shock and deflection are not in place.
  • the position of the roller 1131 relative to the cam groove 1121 can be continued to be used, which is advantageous for extending the service life of the ballast flexure device.
  • a first axial cam 112 is fixed with a first crank 114, a swing end of the first crank 114 is connected to one end of the first pull rod, and the other end of the first pull rod is connected to the drive assembly 2 .
  • the fastening here refers to a relatively fixed connection, for example, it can be connected by detachable connection or the like.
  • a plurality of first axial cams 112 are coupled, and a first axial cam 112 is fixedly coupled to a first crank 114, the swing end of the first crank 114.
  • the drive assembly 2 is coupled to the first connector 3, and the drive assembly 2 is adapted to pull the swing end of the first crank 114 to drive the first axial cam 112 of the first flexure 11 to push the first flexor 113 to move.
  • the first connector 3 can be a first tie rod.
  • the utility model can effectively reduce the cross section of the rod and reduce the installation difficulty of the flexible switch device 100 of the single switch joint.
  • the driving assembly 2 includes a first swing arm 21 and a driving member 22.
  • the swinging end of the first swing arm 21 is connected to the other end of the first pull rod, and the first swing arm 21 and the first pull rod And the first crank 114 is combined into a crank linkage;
  • the driving member 22 is coupled to the first swing arm 21 to drive the first swing arm 21 to swing.
  • the first swing arm 21 can be driven by the driving member 22 to drive the first pull rod and the first crank 114 to move, thereby providing favorable conditions for the flexural deformation of the single-switch joint flexible turn device flexing device 100.
  • the driving member 22 may be an electric push rod or a hydraulic cylinder or the like.
  • the distance between the axis of the first flexing rod 113 and the central axis of the first axial cam 112 in the first flexure structure 11 is the same as the other end of the first lever and the third crank 115 (adjacent to the first crank 114) The distance of the center of rotation increases as the distance increases.
  • the single-switch section flexible turnout flexure device 100 further includes: at least one second flexure set 4, the second flexure set 4 including
  • the lower two second flex structures 41 each include a second axial cam 412 and a second flexing push rod 413, and the drive assembly 2 is adapted to drive the second flexure set 4.
  • each of the second flex structures 41 includes a second support shaft, a second axial cam 412 rotatably supported on the second support shaft, and a second support shaft movably supported on the second support shaft
  • the two flexing rods 413 are synchronously rotated by the plurality of second axial cams 412, and the driving assembly 2 is adapted to drive the second flexing group 4 to move the second push rods 413 in the same direction as the first flexing rods 113.
  • the first flexing group 1 and the second flexing group 4 can be simultaneously driven to flexibly deform by the driving assembly 2.
  • a plurality of second axial cams 412 are coupled, and a second axial cam 412 is fixedly coupled to the second crank 414.
  • the swing end of the second crank 414 and the drive assembly 2 are driven by the transmission member 5.
  • the drive assembly 2 is adapted to pull the swing end of the second crank 414 to drive the second axial cam 412 of the second flexure 41 to urge the second flexure push rod 413 away.
  • the swinging end of the second crank 414 can be pulled by the driving assembly 2, so that the second axial cam 412 can be driven to push the second flexing push rod 413 away, and the majority of the connecting rods are changed from the pressed state to the pulled state.
  • the utility model can effectively reduce the cross section of the rod and reduce the installation difficulty of the flexible switch device 100 of the single switch joint.
  • the transmission member 5 includes: a second swing arm 52, a second pull rod 51, and a third pull rod 53.
  • the two ends of the second pull rod 51 are respectively connected to the swing end of the first swing arm 21 and the swing end of the second swing arm 52; Both ends of the pull rod 53 are respectively connected to the swing end of the second swing arm 52 and the swing end of the second crank 414.
  • the transmission member 5 includes a second pull rod 51, a second swing arm 52, and a third pull rod 53.
  • one end of the second pull rod 51 is connected to the driving assembly 2; the second swing arm 52 is swingable, and the second swing arm 52 is connected to the second pull rod 51; one end of the third pull rod 53 is connected to the second swing arm 52, and the first The other end of the three tie rods 53 is connected to the second crank 414.
  • the second flexure group 4 can be further deflected by the transmission member 5.
  • the first swing arm 21 is connected to the second pull rod 51, and the first swing arm 21, the second pull rod 51, the second swing arm 52, the third pull rod 53 and the second crank 414 are combined into a crank connecting rod.
  • the mechanism 22 is coupled to the first swing arm 21 to drive the first swing arm 21 to swing.
  • the first swing arm 21 can be driven by the driving member 22 to drive the transmission member 5 to move, thereby providing favorable conditions for the flexural deformation of the single-switch section flexible turnout flexure device 100.
  • the distance between the axis of the second flexing rod 413 in the second flexing structure 41 and the central axis of the second axial cam 412 follows the other end of the third lever 53 and the fifth crank 415 (adjacent to the second crank 414)
  • the distance of the center of rotation of the setting increases as the distance increases.
  • the first axial cam 112 is relatively fixedly connected with a third crank 115, and the third crank 115 of the upper and lower two flex structures 11 in the first flexure group 1
  • the oscillating ends are connected by vertical links 116 to form a crank linkage.
  • the flexural structures 11 can be linked together, and the structural layout is more reasonable.
  • the first flex group 1 includes a plurality, and one of the upper and lower flex structures 11 in each of the first flex groups 1 is relatively fixedly connected with a fourth crank and a plurality of fourth cranks.
  • the swing ends are connected by horizontal links 117 to form a crank link mechanism.
  • the flex structures 11 can be linked together, and the structural arrangement of the flexing device is more reasonable.
  • a single-switch section flexible track 200 in accordance with an embodiment of the second aspect of the present disclosure includes a multi-section truss 210, a ballast flexure, a drive 230, and a central control system.
  • the ballast beam 210 is mounted with a flexure plate 220 (including a guide flexure plate and a stable flexure plate); the ballast flexure device is at least partially located inside the ballast beam 210, and the ballast flexure device is a single switch segment flexible type as described above
  • the switch flexure device 100; the drive device 230 is disposed at the bottom of the ballast beam 210; the central control system is in signal communication with the drive assembly 2 and the drive device 230, respectively.
  • the corresponding control of the single-switch section flexible ballast 200 is easily achieved by the central control system.
  • Both ends of the flexing push rod (including the first flexing push rod 113 and the second flexing push rod 413) are respectively hinged with the corresponding flexing plate 220.
  • the flexing push rod is supported on the flexure plate 220 on both sides of the ballast beam 210 through the ear seat and the pin shaft.
  • the flexure plate 220 can further flexure the deflection of the flexure plate 220.
  • An axial cylindrical cam assembly (including, for example, the first axial cam 112) is mounted to the inside of the ballast beam 210 by a support shaft, and the support shaft is a stepped shaft. It facilitates the installation of the single-switch section flexible turnout flexure device 100 and is advantageous in reducing costs.
  • the axial cylindrical cam assembly may be the first axial cam 112 or the second axial cam 412.
  • the support shaft may be the first support shaft or the second support shaft, the same below.
  • the single-switch section flexible track 200 In the initial position, the single-switch section flexible track 200 is in a straight line state, and the guiding flexure plate and the stable flexure plate are in a straight state.
  • the driving member 22 for example, the movable push rod of the electric push rod (or hydraulic cylinder) protrudes, and on the other hand, passes through the intermediate link transmission structure to drive the upper and lower axial cylinders in the ballast beam 210.
  • the cam assembly rotates clockwise, so that the flexing push rod (for example, the first flexing push rod 113) pushes the guiding flexure plate and the stable flexing plate to generate an approximately circular arc deflection deformation, and on the other hand, the second pull rod 51 and the second The three pull rods 53 drive the flexing push rods (for example, the second flexing push rods 413) in the adjacent ballast beams 210 to push the guiding flexure plates and the stable flexure plates to produce the same deflection; when the deflection is in place, the center
  • the control system issues a position hold command, and the movable push rod of the electric push rod remains stationary at the corresponding position, that is, the flexing push rod does not move at the designated position; when the monorail train passes, the central control system issues a reset command, the activity of the electric push rod The push rod is retracted, thereby driving the flexing push rod back to the initial position, and the guiding flexure plate and the stable flex
  • the ballast beam 210 includes a first ballast beam 211, a second ballast beam 212, a third ballast beam 213, and a fourth ballast beam 214 that are sequentially connected.
  • the two adjacent ballast beams 210 may be hinged by a T-shaped shaft 240.
  • the T-shaped shaft 240 includes a horizontal axis 241 and a vertical axis 242.
  • the horizontal axis 241 is provided with a mounting hole 2411 extending through the thickness direction of the horizontal axis 241; One end is in interference fit with the mounting hole 2411; the vertical shaft 242 is connected to the horizontal axis 241. Thereby, a reliable connection between the vertical shaft 242 and the horizontal shaft 241 can be achieved, and the torque can be transmitted.
  • the T-axis 240 includes a horizontal axis 241, a vertical axis 242, and a flat key 243.
  • the horizontal axis 241 is provided with a mounting hole.
  • the upper end of the vertical shaft 242 extends into the mounting hole and has an interference fit with the mounting hole.
  • the outer peripheral wall of the upper end is provided with a key groove, and the flat key 243 is disposed in the key groove and is in contact with the inner peripheral wall of the fitting hole, and the length of the flat key 243 is the same as the length of the fitting hole.
  • a single-switch section flexible track 200 includes a ballast beam 210, a T-axis 240 for ballast beam articulation, a guide flexure plate and a stable flexure plate, a support trolley, a drive 230,
  • the single switch section is a flexible turnout flexure device 100 and a locking device.
  • Two driving devices 230 are disposed at the bottom of the second ballast beam 212, and two driving devices 230 (third driving device, fourth driving device) are disposed at the fourth ballast beam 214 bottom.
  • Each of the driving devices 230 includes a reduction motor 234, a rack and pinion transmission mechanism, a moving gantry 232, a fixed gantry 231, and a chute assembly mounted at the bottom of the ballast beam 210.
  • the reduction motor 234 is fixed to the mobile gantry by a motor mounting bracket.
  • the gear 2341 at the output end of the reduction motor 234 is drivingly coupled to the rack 2311 fixedly mounted below the side of the fixed gantry 231.
  • the fixed gantry 231 is fixedly mounted on the switch platform, and the mobile gantry 232 is supported on the upper portion of the fixed gantry 231.
  • the driving roller 235 disposed above the moving gantry 232 is in contact with the sliding slot 233 installed at the bottom of the ballast beam 210 to form a high pair.
  • the gearing ratio of each of the driving devices 230 is relative to the switch according to the driving device 230.
  • the position of the beam 210 is selected.
  • Two guide rollers 236 are mounted on the lower sides of the movable gantry 232, and the opposite guide rollers 236 are hung on the running surface of the upper portion of the fixed gantry 231.
  • the gear 2341, the rack 2311 may be a helical tooth, or may be a straight tooth, a herringbone tooth or the like.
  • the gear ratios of the reduction motor of the first drive device to the fourth drive device are sequentially lowered, and the length of the running surface of the upper portion of the fixed carriage 231, the length of the rack 2311, and the length of the chute 233 provided on the corresponding ballast beam are sequentially increased.
  • a fixed position gear is disposed at both ends of the upper running surface of the fixed gantry 231, and a cushion block is mounted on the limit vehicle block, and the cushion block is a polyurethane buffer block.
  • the single-switch section flexible ballast flexing device 100 is disposed inside the ballast beam 210, and includes: two upper and lower flexing push rod sets, a plurality of axial cylindrical cam assemblies, and a plurality of intermediate links.
  • Each of the flexing push rod sets includes a plurality of flexing push rods, and the plurality of flexing push rods of the two flexing push rod sets are arranged one-to-one in the up and down direction; the flexing push rods in the upper flexing push rod group The two ends are hinged to the connecting lugs on the guiding flexure plates on both sides of the ballast beam, and the two ends of the flexing push rod in the lower flexing pusher group correspond to the connecting lugs on the stable flexing plates on both sides of the ballast beam Hinged.
  • a plurality of axial cylindrical cam assemblies are respectively disposed in one-to-one correspondence with the flexing push rods, each of the axial cylindrical cam assemblies including a cam shaft, one or two cranks and a plurality of connecting members, and a roller assembly mounted in the middle of the flexing push rod (including the roller) is in contact with the cam groove 1121 on the camshaft, and the axial cylindrical cam assembly is mounted on the inside of the ballast beam through the support shaft.
  • the upper and lower corresponding axial cylindrical cam assemblies are connected by a vertical link 116, and the adjacent axial cylindrical cam assemblies are connected by a horizontal link 117, and the electric push rod (or hydraulic cylinder) passes through the first swing arm 21 (for example, the first The torsion bar is connected to the first pull rod, the other end of the first pull rod is hinged with the first crank on the axial cylindrical cam assembly of the lower row end; the two ends of the adjacent second pull rod are respectively coupled with the first torsion bar and the second The swing arm 52 (for example, the second torsion bar) is connected by the ball pair, and the other end of the second torsion bar passes through the third tie rod 53 and the axial cylindrical cam assembly of the lower end portion of the adjacent ballast flexure device Two crank hinges.
  • first The torsion bar is connected to the first pull rod, the other end of the first pull rod is hinged with the first crank on the axial cylindrical cam assembly of the lower row end; the two ends of the adjacent second pull rod are respectively coupled with the first torsion
  • the roller assembly is assembled into a group by a roller shaft, a roller 1131, a bearing, a shaft end baffle and a connecting fastener, and is connected to the flexing push rod through a thread and a fastener at the end of the roller shaft, and the outer surface of the roller 1131 is conical.
  • the side wall of the cam groove 1121 on the camshaft is a bevel that cooperates with the conical outer surface of the roller.
  • the support shaft is a stepped shaft.
  • a cam curve for a camshaft includes a near-stop straight line segment, a lift straight line segment, a far-stop straight line segment, a near-stop straight line segment and a lift straight line segment, a lift straight line segment, and a far-stop straight line segment.
  • the arc curve is tangent to the two straight line segments, and the lift of the cam curves of different camshafts is different (according to the deflection value of each point).
  • the single-switch section flexible track 200 In the initial position, the single-switch section flexible track 200 is in a straight line state, and the guiding flexure plate and the stable flexure plate are in a straight state.
  • the driving member 22 for example, the movable push rod of the electric push rod (or hydraulic cylinder) protrudes, and on the other hand, passes through the intermediate link transmission structure to drive the upper and lower axial cylinders in the ballast beam 210.
  • the cam assembly rotates clockwise, so that the flexing push rod (for example, the first flexing push rod 113) pushes the guiding flexure plate and the stable flexing plate to generate an approximately circular arc deflection deformation, and on the other hand, the second pull rod 51 and the second The three pull rods 53 drive the flexing push rods (for example, the second flexing push rods 413) in the adjacent ballast beams 210 to push the guiding flexure plates and the stable flexure plates to produce the same deflection; when the deflection is in place, the center
  • the control system issues a position hold command, and the movable push rod of the electric push rod remains stationary at the corresponding position, that is, the flexing push rod does not move at the designated position; when the monorail train passes, the central control system issues a reset command, the activity of the electric push rod The push rod is retracted, thereby driving the flexing push rod back to the initial position, and the guiding flexure plate and the stable flex

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Abstract

Provided are a flexible device (100) for a jointed flexible single turnout, and a jointed flexible single turnout (200). The flexible device (100) for a turnout comprises at least one first flexible assembly (1) and a driving assembly (2) for driving the first flexible assembly (1). The first flexible assembly (1) comprises upper and lower first flexible structures (11). Each of the first flexible structures (11) comprises a first flexible push rod (113) and a first axial cam (112). In the first flexible structure (11), a circumferential surface of the first axial cam (112) has a cam recess (1121). The first flexible push rod (113) is provided with a roller (1131) extending into the cam recess (1121). The roller (1131) has a conical circumferential surface.

Description

单开关节可挠型道岔挠曲装置及单开关节可挠型道岔Single switch section flexible turnout flexure device and single switch section flexible turnout 技术领域Technical field
本公开涉及轨道交通技术领域,特别是涉及一种单开关节可挠型道岔挠曲装置及单开关节可挠型道岔。The present disclosure relates to the field of rail transit technology, and in particular to a single-switch section flexible track ball deflection device and a single-switch section flexible track switch.
背景技术Background technique
相关技术中,方案一提出了一种跨坐式单轨交通轨道可挠式道岔梁,包括用于组成可挠道岔梁的可挠梁段和用于驱动可挠道岔梁发生挠度变形的挠度驱动组件,可挠梁段包括可挠梁主体和行走支撑;采用强制挠性变形的可挠梁段组成可挠道岔梁结构,在需要与轨道变换接合时通过外力驱动发生挠度变形,可挠梁段的导向面和稳定面均平滑过渡,消除折线,利于轻轨列车通行,并且结构与现有道岔结构相比具有较大幅度简化,降低制造成本和缩短制造工期,使用寿命较长,节约使用和维护成本,能够保证轻轨行驶的舒适性和安全性,并降低车辆行走噪声,具有较好的环保性。In the related art, the first solution proposes a straddle-type monorail traffic track flexible ballast beam, comprising a flexible beam segment for forming a flexible ballast beam and a deflection driving component for driving the deflection of the flexible ballast beam. The flexible beam section includes the flexible beam body and the walking support; the flexible beam section adopting the forced flexural deformation constitutes the flexible track truss beam structure, and the deflection is driven by the external force when the need for the orbital transformation is required, and the flexible beam section is Both the guiding surface and the stable surface are smoothly transitioned, eliminating the folding line, facilitating the passage of the light rail train, and the structure is greatly simplified compared with the existing ballast structure, reducing the manufacturing cost and shortening the manufacturing period, and the service life is long, saving the use and maintenance cost. It can ensure the comfort and safety of light rail driving, and reduce vehicle walking noise, and has better environmental protection.
其中,方案一中的驱动装置采用单电机输入多驱动臂输出的串行传动机构,挠曲装置采用多连杆串行联接机构,具有一定的不足:其一,转辙后的线形完全依赖于驱动臂的长度尺寸精度及其安装位置尺寸链配合精度,零部件加工和安装精度要求高,现场安装调试困难、不便精调。其二,多个减速箱间通过单一传动轴连接,传动距离长,且不同减速箱之间输入轴有一定夹角,需要联轴器补偿的轴交角大于一般同轴联轴器的使用范围。其三,上述机构原理导致转辙过程中道岔梁体运动速度波动较大,整体负载波动变化大,机构运行存在较大冲击,运动件疲劳寿命低。其四,挠曲构件布局,使得多数中间传动连杆为压力杆,易产生压杆失稳现象,为了避免失稳,多数杆件须选用大截面尺寸,在本就狭小的梁体内部空间下,需要较大的安装空间,大大增加了安装难度,也不利于设备的轻量化和降本。其五,螺纹形端面凸轮加工精度、制造成本要求高,不便润滑,维护难度大,而且凸轮与滚子直面接触,后期磨损后无法补偿,过大的间隙会引起严重的冲击,甚至会导致挠曲变形不到位。其六,凸轮轴安装轴为一等直径的光轴,与道岔梁梁体、凸轮轴配合面长,现场安装困难,加工精度高、成本高。Among them, the driving device in the first scheme adopts a serial transmission mechanism in which a single motor inputs multiple driving arms, and the flexing device adopts a multi-link serial coupling mechanism, which has certain disadvantages: First, the linear shape after the turning is completely dependent on The length dimension accuracy of the driving arm and the mounting position dimension chain matching precision, the parts processing and installation precision requirements are high, the on-site installation and debugging is difficult, and it is inconvenient to fine-tune. Second, a plurality of reduction gearboxes are connected by a single transmission shaft, the transmission distance is long, and the input shafts of different speed reduction boxes have a certain angle, and the axle intersection angle required for the coupling compensation is greater than the use range of the general coaxial coupling. Thirdly, the above-mentioned mechanism principle leads to large fluctuations in the movement speed of the ballast beam during the transition process, large fluctuations in the overall load, large impact on the operation of the mechanism, and low fatigue life of the moving parts. Fourth, the layout of the flexural members makes most of the intermediate transmission links be pressure bars, which tends to cause instability of the compression bars. In order to avoid instability, most of the bars must use large cross-sectional dimensions, which are under the narrow internal space of the beam. It requires a large installation space, greatly increasing the difficulty of installation, and is not conducive to the weight reduction and cost reduction of the device. Fifthly, the thread-shaped end face cam has high processing precision and manufacturing cost, is inconvenient to lubricate, and is difficult to maintain, and the cam and the roller are in direct contact with each other, and cannot be compensated after the wear in the later stage, and excessive clearance may cause serious impact, and may even cause scratching. The distortion is not in place. Sixth, the camshaft mounting shaft is an optical axis of equal diameter, which has a long mating surface with the ballast beam body and the camshaft, is difficult to install on site, has high processing precision and high cost.
方案二提出了用于跨座式单轨交通线路中使用的一种特殊轨道转换的关节可挠型道岔挠曲装置,包括导向面板、稳定面板、安装支座、凸轮支撑轴、轴向凸轮、双插头连杆、滚子装配、连杆副、电动推杆,挠曲装置采用凸轮拉杆串行联接的驱动形式实现导向面和 稳定面的同步弯曲,导向面板和稳定面板通过铰制孔连接于双叉头拉杆两端,双叉形头拉杆与从动组件连接,从动组件再与圆柱凸轮机构接触相连,上方的两相邻圆柱凸轮机构之间以及上下对应的两圆柱凸轮机构之间通过连杆相连,当电动推杆启动推拉时;拉杆带动导向板实现横向同步移动,从而完成导向板的横向的横向弯曲。 Scheme 2 proposes a special track-switching joint flexible ballast deflection device for use in a straddle monorail traffic line, including a guide panel, a stabilizing panel, a mounting bracket, a cam support shaft, an axial cam, and a double The plug connecting rod, the roller assembly, the connecting rod pair and the electric push rod, the flexing device adopts the driving form of the serial connection of the cam pull rod to realize the synchronous bending of the guiding surface and the stabilizing surface, and the guiding panel and the stabilizing panel are connected to the double through the reaming hole Both ends of the fork pull rod, the double fork head pull rod is connected with the driven assembly, the driven assembly is in contact with the cylindrical cam mechanism, and the upper two adjacent cylindrical cam mechanisms and the upper and lower corresponding two cylindrical cam mechanisms are connected The rods are connected when the electric push rod is pushed and pulled; the pull rod drives the guide plates to realize lateral synchronous movement, thereby completing lateral lateral bending of the guide plates.
上述技术方案只是用圆柱凸轮和滚子代替了前述技术方案中的螺纹形端面凸轮和与之相配合的驱动滑槽,并没有克服前述技术方案中挠曲装置的缺陷,另外,上述技术方案中的道岔线形复杂,挠曲***调试困难。The above technical solution only replaces the thread-shaped end face cam in the foregoing technical solution with the driving chute in the foregoing technical solution by using the cylindrical cam and the roller, and does not overcome the defects of the flexing device in the foregoing technical solution. In addition, in the above technical solution, The turnout is complex and the deflection system is difficult to debug.
方案三提出了一种跨座式单轨关节型单开道岔驱动装置,主要由主电机、主减速机、转辙减速箱、手动转辙减速箱及转动臂组成,四个转辙减速箱通过传动轴及鼓形齿联轴器串联,并在4号梁下与主减速机相连,主减速机通过离合机构与主电机相连,手动转辙减速箱通过离合机构与道岔2号梁下的一个转辙减速箱相连,转辙减速箱上连接有转动臂,转动臂末端的滚轮位于道岔梁的滑槽内。转辙的同步性好,转辙精确可靠,故障率低,整个装置成本低。然而,方案三与方案一采用相同的驱动装置的布置形式,并没有克服方案一中驱动装置的缺陷。 Scheme 3 proposes a straddle-type single-track joint type single-turn turnout drive device, which is mainly composed of a main motor, a main reducer, a turn-by-turn reducer, a manual turn-by-turn reducer and a rotating arm, and four turn-by-turn reducers pass through the drive. The shaft and the drum-shaped toothed coupling are connected in series, and are connected to the main reducer under the No. 4 beam. The main reducer is connected to the main motor through the clutch mechanism, and the manual transfer reducer passes through the clutch mechanism and a turn under the No. 2 beam of the switch. The 辙 gearbox is connected, and the turning arm is connected to the turning gear box, and the roller at the end of the rotating arm is located in the chute of the ballast beam. The synchronization of the switch is good, the turn is accurate and reliable, the failure rate is low, and the cost of the whole device is low. However, the arrangement of the same driving device is adopted in the third embodiment and the first embodiment, and the defects of the driving device in the first embodiment are not overcome.
公开内容Public content
本公开旨在至少解决现有技术中存在的技术问题之一。为此,本公开第一方面提出一种单开关节可挠型道岔挠曲装置,所述道岔挠曲装置易于安装且安全性好。The present disclosure is intended to address at least one of the technical problems existing in the prior art. To this end, the first aspect of the present disclosure proposes a single-switch, flexible, ballast flexing device that is easy to install and safe.
本公开第二方面提出一种单开关节可挠型道岔,所述单开关节可挠型道岔包括上述单开关节可挠型道岔挠曲装置。A second aspect of the present disclosure provides a single-switch section flexible track that includes the single-switch section flexible track deflection device described above.
根据本公开第一方面实施例的单开关节可挠型道岔挠曲装置,所述道岔挠曲装置包括至少一个第一挠曲组以及驱动所述第一挠曲组的驱动组件,所述第一挠曲组包括上、下两个第一挠曲结构,每个第一挠曲结构均包括第一挠曲推杆和第一轴向凸轮,所述第一挠曲结构中,所述第一轴向凸轮的周面上具有凸轮槽,所述第一挠曲推杆上设有伸入所述凸轮槽的滚轮,所述滚轮的周面为锥面形状。A single-switch section flexible ballistic deflection device according to an embodiment of the first aspect of the present disclosure, the ballast flexure device comprising at least one first flexure set and a drive assembly that drives the first flexure set, the a flexing group includes two upper and lower first flexing structures, each of the first flexing structures including a first flexing push rod and a first axial cam, wherein the first flexing structure, the first An axial groove has a cam groove on a circumferential surface thereof, and the first flexing push rod is provided with a roller extending into the cam groove, and a circumferential surface of the roller is a tapered shape.
根据本公开实施例的单开关节可挠型道岔挠曲装置,采用锥面形状的滚轮,通过调整滚轮安装高度,即可调整滚轮与凸轮槽之间的间隙,避免了冲击和挠曲不到位等危险现象的发生。另外,当滚轮在使用过程中磨损之后,通过调整滚轮相对凸轮槽的位置仍可继续使用,有利于延长道岔挠曲装置使用寿命。According to the single-switch section flexible track ball deflection device according to the embodiment of the present disclosure, the roller-shaped roller is used, and the gap between the roller and the cam groove can be adjusted by adjusting the installation height of the roller, thereby avoiding the impact and the deflection being in place. Such as the occurrence of dangerous phenomena. In addition, after the roller wears during use, the position of the roller relative to the cam groove can be continuously used, which is beneficial to prolong the service life of the ballast flexure device.
另外,根据本公开上述实施例的单开关节可挠型道岔挠曲装置还具有如下附加的技术特征。In addition, the single-switch section flexible ballast flexing device according to the above-described embodiments of the present disclosure also has the following additional technical features.
根据本公开的一些实施例,一个所述第一轴向凸轮固接有第一曲柄,所述第一曲柄的 摆动端连接有第一拉杆,且第一拉杆的另一端与所述驱动组件相连。According to some embodiments of the present disclosure, one of the first axial cams is fixed with a first crank, a swinging end of the first crank is connected with a first pull rod, and the other end of the first pull rod is connected to the driving component. .
进一步地,所述驱动组件包括:第一摆臂,所述第一摆臂的摆动端与所述第一拉杆的所述另一端相连;驱动件,所述驱动件与所述第一摆臂相连以驱动所述第一摆臂摆动。Further, the driving assembly includes: a first swing arm, a swing end of the first swing arm is connected to the other end of the first pull rod; a driving member, the driving member and the first swing arm Connected to drive the first swing arm to swing.
在本公开的一些实施例中,所述道岔挠曲装置还包括:至少一个第二挠曲组,所述第二挠曲组包括上、下两个第二挠曲结构,所述第二挠曲结构均包括第二轴向凸轮和第二挠曲推杆,所述驱动组件适于驱动所述第二挠曲组。In some embodiments of the present disclosure, the ballast flexure device further includes: at least one second flexure group, the second flexure group includes two upper and lower second flexure structures, and the second flexure The curved structures each include a second axial cam and a second flexing push rod, the drive assembly being adapted to drive the second flexure set.
进一步地,一个所述第二轴向凸轮固接有第二曲柄,所述第二曲柄的摆动端与所述驱动组件由传动件连接。Further, one of the second axial cams is fixed with a second crank, and the swinging end of the second crank is connected to the drive assembly by a transmission member.
进一步地,所述传动件包括:第二摆臂;第二拉杆,所述第二拉杆所述第二拉杆的两端分别连接所述第一摆臂的摆动端和第二摆臂的摆动端;第三拉杆,所述第三拉杆的两端分别与所述第二摆臂的摆动端和第二曲柄的摆动端相连。Further, the transmission member includes: a second swing arm; a second pull rod, the two ends of the second pull rod are respectively connected to the swing end of the first swing arm and the swing end of the second swing arm a third pull rod, the two ends of the third pull rod are respectively connected to the swing end of the second swing arm and the swing end of the second crank.
可选地,所述第一轴向凸轮上固接有第三曲柄,所述第一挠曲组中的上、下两个挠曲结构的第三曲柄的摆动端由竖向连杆连接。Optionally, a third crank is fixed on the first axial cam, and a swinging end of the third crank of the upper and lower flex structures in the first flex group is connected by a vertical link.
进一步地,所述第一挠曲组包括多个,每个所述第一挠曲组中上、下挠曲结构中的一个相对固定的连接有第四曲柄,多个所述第四曲柄的摆动端由水平连杆连接。Further, the first flex group includes a plurality, and one of the upper and lower flex structures in each of the first flex groups is relatively fixedly connected with a fourth crank, and the plurality of the fourth cranks The swing end is connected by a horizontal link.
根据本公开第二方面实施例的单开关节可挠型道岔,包括:多节道岔梁,所述道岔梁安装有挠曲板;道岔挠曲装置,所述道岔挠曲装置至少部分位于所述道岔梁的内侧,所述道岔挠曲装置为上述所述的单开关节可挠型道岔挠曲装置;驱动装置,所述驱动装置设在道岔梁的底部;中央控制***,所述中央控制***分别与所述驱动组件和所述驱动装置信号传输。A single-switch section flexible track according to an embodiment of the second aspect of the present disclosure includes: a multi-segment truss beam mounted with a flexure plate; a ballast flexure device, the ballast flexure device being at least partially located The inside of the ballast beam, the ballast flexing device is the single-switch section flexible ballast flexing device described above; the driving device is disposed at the bottom of the ballast beam; the central control system, the central control system Signal transmission with the drive assembly and the drive device, respectively.
进一步地,所述驱动装置包括:固定台架,所述固定台架安装有齿条;移动台架,所述移动台架支撑于所述固定台架上部的走行面上;滑槽组件,所述滑槽组件安装在所述道岔梁的底部并与所述移动台架上的驱动滚轮接触配合;减速电机,所述减速电机固定于所述移动台架上,所述减速电机输出端的齿轮与所述齿条传动连接。Further, the driving device includes: a fixed gantry, the fixed gantry is mounted with a rack; a moving gantry supported on a running surface of the upper portion of the fixed gantry; a chute assembly The chute assembly is mounted on the bottom of the ballast beam and is in contact with the driving roller on the moving gantry; the geared motor is fixed on the moving gantry, and the gear of the output end of the geared motor is The rack drive is connected.
本公开的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本公开的实践了解到。The additional aspects and advantages of the present disclosure will be set forth in part in the description which follows.
附图说明DRAWINGS
本公开的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present disclosure will become apparent and readily understood from
图1是根据本公开实施例的单开关节可挠型道岔挠曲装置的一个示意图;1 is a schematic diagram of a single-switch section flexible ballast flexing device in accordance with an embodiment of the present disclosure;
图2是图1中单开关节可挠型道岔挠曲装置的一个部分结构示意图;Figure 2 is a partial structural view of the single-switch section flexible track ball deflection device of Figure 1;
图3是沿图1中A-A线的一个示意图;Figure 3 is a schematic view taken along line A-A of Figure 1;
图4是根据本公开实施例的单开关节可挠型道岔挠曲装置中第一轴向凸轮的一个示意图;4 is a schematic illustration of a first axial cam in a single-switch section flexible ballast flexing device in accordance with an embodiment of the present disclosure;
图5是根据本公开实施例的单开关节可挠型道岔挠曲装置中滚轮的一个示意图;5 is a schematic illustration of a roller in a single-switch, flexible, ballast flexing device in accordance with an embodiment of the present disclosure;
图6是根据本公开实施例的单开关节可挠型道岔挠曲装置的一个凸轮曲线示意图;6 is a schematic diagram of a cam curve of a single-switch section flexible track ball flexing device in accordance with an embodiment of the present disclosure;
图7是根据本公开实施例的单开关节可挠型道岔的一个示意图;7 is a schematic diagram of a single-switch section flexible track according to an embodiment of the present disclosure;
图8是根据本公开实施例的单开关节可挠型道岔中驱动装置的示意图;8 is a schematic diagram of a single switch section flexible track switch drive device in accordance with an embodiment of the present disclosure;
图9是根据本公开实施例的单开关节可挠型道岔中T形轴的示意图;9 is a schematic illustration of a T-shaped shaft in a single-switch section flexible ballast in accordance with an embodiment of the present disclosure;
图10是根据本公开实施例的单开关节可挠型道岔中T形轴的剖面图。10 is a cross-sectional view of a T-shaped shaft in a single-switch section flexible track ball in accordance with an embodiment of the present disclosure.
附图标记:单开关节可挠型道岔挠曲装置100,第一挠曲组1,第一挠曲结构11,第一支撑轴111,第一轴向凸轮112,凸轮槽1121,第一挠曲推杆113,滚轮1131,第一曲柄114,第三曲柄115,竖向连杆116,水平连杆117,驱动组件2,第一摆臂21,驱动件22,第一连接件3,第二挠曲组4,第二挠曲结构41,第二轴向凸轮412,第二挠曲推杆413,第二曲柄414,第五曲柄415,传动件5,第二拉杆51,第二摆臂52,第三拉杆53,单开关节可挠型道岔200,道岔梁210,第一道岔梁211,第二道岔梁212,第三道岔梁213,第四道岔梁214,挠曲板220,驱动装置230,固定台架231,齿条2311,移动台架232,滑槽233,减速电机234,齿轮2341,驱动滚轮235,导向滚轮236,T型轴240,横轴241,竖轴242,平键243。LIST OF REFERENCE NUMERALS: single-switch section flexible ballistic deflection device 100, first flexure group 1, first flexure structure 11, first support shaft 111, first axial cam 112, cam groove 1121, first deflection Curved push rod 113, roller 1131, first crank 114, third crank 115, vertical link 116, horizontal link 117, drive assembly 2, first swing arm 21, drive member 22, first connector 3, Two flexing group 4, second flexing structure 41, second axial cam 412, second flexing push rod 413, second crank 414, fifth crank 415, transmission member 5, second pull rod 51, second pendulum Arm 52, third pull rod 53, single switch section flexible track 200, ballast beam 210, first ballast beam 211, second ballast beam 212, third ballast beam 213, fourth ballast beam 214, flexure plate 220, Driving device 230, fixed gantry 231, rack 2311, moving gantry 232, chute 233, geared motor 234, gear 2341, drive roller 235, guide roller 236, T-axis 240, horizontal axis 241, vertical axis 242, Flat key 243.
具体实施方式Detailed ways
下面详细描述本公开的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本公开,而不能理解为对本公开的限制。The embodiments of the present disclosure are described in detail below, and the examples of the embodiments are illustrated in the drawings, wherein the same or similar reference numerals are used to refer to the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the drawings are illustrative, and are not intended to be construed as limiting.
在本公开的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本公开和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本公开的限制。此外,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本公开的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of the present disclosure, it is to be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " After, "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inside", "Outside", "Clockwise", "Counterclockwise", "Axial", The orientation or positional relationship of the "radial", "circumferential" and the like is based on the orientation or positional relationship shown in the drawings, and is merely for the convenience of describing the present disclosure and the simplified description, and does not indicate or imply the indicated device or component. It must be constructed and operated in a particular orientation, and is not to be construed as limiting the disclosure. Furthermore, features defining "first" and "second" may include one or more of the features, either explicitly or implicitly. In the description of the present disclosure, "a plurality of" means two or more unless otherwise stated.
在本公开的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相 连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本公开中的具体含义。In the description of the present disclosure, it should be noted that the terms "installation", "connected", and "connected" are to be understood broadly, and may be fixed or detachable, for example, unless otherwise explicitly defined and defined. Connected, or integrally connected; can be mechanical or electrical; can be directly connected, or indirectly connected through an intermediate medium, can be the internal communication of the two components. The specific meanings of the above terms in the present disclosure can be understood in the specific circumstances by those skilled in the art.
下面结合附图描述根据本公开实施例的单开关节可挠型道岔挠曲装置100。A single-switch section flexible ballast flexing device 100 in accordance with an embodiment of the present disclosure is described below in conjunction with the drawings.
如图1-图10所示,根据本公开实施例的单开关节可挠型道岔挠曲装置100,道岔挠曲装置100包括至少一个第一挠曲组1以及驱动第一挠曲组1的驱动组件2。As shown in FIGS. 1-10, a single-switch section flexible ballast flexing device 100 according to an embodiment of the present disclosure includes at least one first flexure set 1 and a first flexure set 1 Drive component 2.
例如,在图1的示例中,单开关节可挠型道岔挠曲装置100包括驱动组件2和沿前后方向布置的六个第一挠曲组1,驱动组件2可以驱动第一挠曲组1。第一挠曲组1的具体个数以及布置方式可以根据实际需要适应性设置,本公开对此不作具体限定。For example, in the example of FIG. 1, the single-switch section flexible turnout flexure device 100 includes a drive assembly 2 and six first flex groups 1 disposed in the front-rear direction, and the drive assembly 2 can drive the first flex group 1 . The specific number and arrangement of the first flexing group 1 can be adaptively set according to actual needs, which is not specifically limited in the present disclosure.
参照图1和图2,第一挠曲组1包括上、下两个第一挠曲结构11,每个第一挠曲结构11均包括第一挠曲推杆113和第一轴向凸轮112。Referring to FIGS. 1 and 2, the first flexure set 1 includes upper and lower two first flex structures 11, each of which includes a first flexure pusher 113 and a first axial cam 112. .
例如,每个第一挠曲组1包括上、下两个第一挠曲结构11,每个第一挠曲结构11均包括第一支撑轴111、第一轴向凸轮112、以及第一挠曲推杆113,第一轴向凸轮112可转动地支撑于第一支撑轴111上,第一挠曲推杆113可沿竖向移动地支撑于第一支撑轴111上。For example, each first flexure group 1 includes upper and lower two first flex structures 11, each of which includes a first support shaft 111, a first axial cam 112, and a first flexure The curved push rod 113, the first axial cam 112 is rotatably supported on the first support shaft 111, and the first flexing push rod 113 is vertically movably supported on the first support shaft 111.
全部的第一轴向凸轮112同步转动,也就是说,如果是多个第一挠曲组1,每个第一挠曲组1中的上、下挠曲结构11中的第一轴向凸轮112同步转动。All of the first axial cams 112 rotate synchronously, that is, if there are a plurality of first flexure groups 1, the first axial cams in the upper and lower flex structures 11 in each of the first flexure groups 1 112 synchronous rotation.
参照图3至图5并结合图1,第一挠曲结构11中,第一轴向凸轮112的周面上具有凸轮槽1121,第一挠曲推杆113上设有滚轮1131,滚轮1131伸入凸轮槽1121,滚轮1131与凸轮槽1121内底面可以间隔开预定距离,滚轮1131的周面为锥面形状,凸轮槽1121的形状与滚轮1131相适配。例如,凸轮槽1121的侧面为与滚轮1131的周面相切的曲面。由此,采用具有锥形周面的滚轮1131,通过调整滚轮1131安装高度,即可调整滚轮1131与凸轮槽1121之间的间隙,避免了冲击和挠曲不到位等危险现象的发生,在对安全性和稳定性要求日益增加的单轨交通领域前景广阔。Referring to FIG. 3 to FIG. 5 and FIG. 1 , in the first flexural structure 11 , the first axial cam 112 has a cam groove 1121 on the circumferential surface thereof, and the first flexing push rod 113 is provided with a roller 1131 and a roller 1131 extending. Into the cam groove 1121, the roller 1131 and the bottom surface of the cam groove 1121 may be spaced apart by a predetermined distance, the circumferential surface of the roller 1131 is tapered, and the shape of the cam groove 1121 is adapted to the roller 1131. For example, the side surface of the cam groove 1121 is a curved surface that is tangent to the circumferential surface of the roller 1131. Therefore, by using the roller 1131 having a tapered peripheral surface, the gap between the roller 1131 and the cam groove 1121 can be adjusted by adjusting the mounting height of the roller 1131, thereby avoiding the occurrence of dangerous phenomena such as impact and deflection being in place. The ever-increasing safety and stability requirements of the monorail transportation sector are promising.
通过使滚轮1131的周面为锥形面,当滚轮1131在使用过程中磨损之后,仍可以继续使用,例如滚轮1131磨损之后,通过调整滚轮1131相对凸轮槽1121的位置,即可继续使用,有利于延长使用寿命。By making the circumferential surface of the roller 1131 a tapered surface, the roller 1131 can continue to be used after being worn out during use. For example, after the roller 1131 is worn, by adjusting the position of the roller 1131 relative to the cam groove 1121, the use can continue. Conducive to extending the service life.
根据本公开实施例的单开关节可挠型道岔挠曲装置100,采用具有锥形周面的滚轮1131,通过调整滚轮1131安装高度即可调整滚轮1131与凸轮槽1121之间的间隙,避免了冲击和挠曲不到位等危险现象的发生。另外,当滚轮1131在使用过程中磨损之后,通过调整滚轮1131相对凸轮槽1121的位置仍可继续使用,有利于延长道岔挠曲装置使用寿命。According to the single-switch section flexible ballistic deflection device 100 according to the embodiment of the present disclosure, the roller 1131 having a tapered peripheral surface can be used to adjust the gap between the roller 1131 and the cam groove 1121 by adjusting the mounting height of the roller 1131, thereby avoiding the gap. Dangerous phenomena such as shock and deflection are not in place. In addition, after the roller 1131 is worn during use, the position of the roller 1131 relative to the cam groove 1121 can be continued to be used, which is advantageous for extending the service life of the ballast flexure device.
根据本公开的一些实施例,一个第一轴向凸轮112固接有第一曲柄114,第一曲柄114的摆动端与第一拉杆的一端连接,且第一拉杆的另一端与驱动组件2相连。这里的固接指的是相对固定的连接,例如,可以通过可拆卸地连接方式相连等。According to some embodiments of the present disclosure, a first axial cam 112 is fixed with a first crank 114, a swing end of the first crank 114 is connected to one end of the first pull rod, and the other end of the first pull rod is connected to the drive assembly 2 . The fastening here refers to a relatively fixed connection, for example, it can be connected by detachable connection or the like.
参照图1和图2,根据本公开的一些实施例,多个第一轴向凸轮112联动,并且一个第一轴向凸轮112相对固定地连接有第一曲柄114,第一曲柄114的摆动端与驱动组件2由第一连接件3连接,驱动组件2适于拉动第一曲柄114的摆动端以驱动第一挠曲结构11中的第一轴向凸轮112推动第一挠曲推杆113移动。例如,第一连接件3可以为第一拉杆。由此,通过驱动组件2可以拉动第一曲柄114的摆动端,这样可以驱动第一轴向凸轮112推动第一挠曲推杆113移动,将多数连杆由受压状态改成受拉状态,可有效减小杆件截面,降低单开关节可挠型道岔挠曲装置100安装难度。Referring to FIGS. 1 and 2, in accordance with some embodiments of the present disclosure, a plurality of first axial cams 112 are coupled, and a first axial cam 112 is fixedly coupled to a first crank 114, the swing end of the first crank 114. The drive assembly 2 is coupled to the first connector 3, and the drive assembly 2 is adapted to pull the swing end of the first crank 114 to drive the first axial cam 112 of the first flexure 11 to push the first flexor 113 to move. . For example, the first connector 3 can be a first tie rod. Thereby, the swinging end of the first crank 114 can be pulled by the driving assembly 2, so that the first axial cam 112 can be driven to push the first flexing push rod 113 to move, and the majority of the connecting rods are changed from the pressed state to the pulled state. The utility model can effectively reduce the cross section of the rod and reduce the installation difficulty of the flexible switch device 100 of the single switch joint.
参照图1和图2,驱动组件2包括:第一摆臂21以及驱动件22,第一摆臂21的摆动端与第一拉杆的所述另一端相连,第一摆臂21、第一拉杆以及第一曲柄114组合成曲柄连杆机构;驱动件22与第一摆臂21相连以驱动第一摆臂21摆动。由此,通过驱动件22可以驱动第一摆臂21带动第一拉杆和第一曲柄114运动,从而为单开关节可挠型道岔挠曲装置100的挠曲变形提供有利条件。这里,驱动件22可以为电动推杆或液压缸等。1 and 2, the driving assembly 2 includes a first swing arm 21 and a driving member 22. The swinging end of the first swing arm 21 is connected to the other end of the first pull rod, and the first swing arm 21 and the first pull rod And the first crank 114 is combined into a crank linkage; the driving member 22 is coupled to the first swing arm 21 to drive the first swing arm 21 to swing. Thus, the first swing arm 21 can be driven by the driving member 22 to drive the first pull rod and the first crank 114 to move, thereby providing favorable conditions for the flexural deformation of the single-switch joint flexible turn device flexing device 100. Here, the driving member 22 may be an electric push rod or a hydraulic cylinder or the like.
第一挠曲结构11中第一挠曲推杆113的轴线与第一轴向凸轮112的中心轴之间的距离随第一拉杆另一端与第三曲柄115(邻近第一曲柄114设置)的旋转中心的距离的增大而增大。The distance between the axis of the first flexing rod 113 and the central axis of the first axial cam 112 in the first flexure structure 11 is the same as the other end of the first lever and the third crank 115 (adjacent to the first crank 114) The distance of the center of rotation increases as the distance increases.
如图1和图2所示,在本公开的一些实施例中,单开关节可挠型道岔挠曲装置100还包括:至少一个第二挠曲组4,第二挠曲组4包括上、下两个第二挠曲结构41,第二挠曲结构41均包括第二轴向凸轮412和第二挠曲推杆413,驱动组件2适于驱动第二挠曲组4。As shown in FIGS. 1 and 2, in some embodiments of the present disclosure, the single-switch section flexible turnout flexure device 100 further includes: at least one second flexure set 4, the second flexure set 4 including The lower two second flex structures 41 each include a second axial cam 412 and a second flexing push rod 413, and the drive assembly 2 is adapted to drive the second flexure set 4.
例如,每个第二挠曲结构41均包括第二支撑轴、可转动地支撑于第二支撑轴上的第二轴向凸轮412、可沿竖向移动地支撑于第二支撑轴上的第二挠曲推杆413,多个第二轴向凸轮412同步转动,驱动组件2适于驱动第二挠曲组4使第二推杆413与第一挠曲推杆113同向移动。由此,通过驱动组件2可以同时驱动第一挠曲组1和第二挠曲组4同步发生挠曲变形。For example, each of the second flex structures 41 includes a second support shaft, a second axial cam 412 rotatably supported on the second support shaft, and a second support shaft movably supported on the second support shaft The two flexing rods 413 are synchronously rotated by the plurality of second axial cams 412, and the driving assembly 2 is adapted to drive the second flexing group 4 to move the second push rods 413 in the same direction as the first flexing rods 113. Thereby, the first flexing group 1 and the second flexing group 4 can be simultaneously driven to flexibly deform by the driving assembly 2.
参照图1和图2,多个第二轴向凸轮412联动,且一个第二轴向凸轮412相对固定地连接有第二曲柄414,第二曲柄414的摆动端与驱动组件2由传动件5连接,驱动组件2适于拉动第二曲柄414的摆动端以驱动第二挠曲结构41中的第二轴向凸轮412推动第二挠曲推杆413远离。由此,通过驱动组件2可以拉动第二曲柄414的摆动端,这样可以驱动第二轴向凸轮412推动第二挠曲推杆413远离,将多数连杆由受压状态改成受拉状态,可有效减小杆件截面,降低单开关节可挠型道岔挠曲装置100安装难度。Referring to FIGS. 1 and 2, a plurality of second axial cams 412 are coupled, and a second axial cam 412 is fixedly coupled to the second crank 414. The swing end of the second crank 414 and the drive assembly 2 are driven by the transmission member 5. The drive assembly 2 is adapted to pull the swing end of the second crank 414 to drive the second axial cam 412 of the second flexure 41 to urge the second flexure push rod 413 away. Thereby, the swinging end of the second crank 414 can be pulled by the driving assembly 2, so that the second axial cam 412 can be driven to push the second flexing push rod 413 away, and the majority of the connecting rods are changed from the pressed state to the pulled state. The utility model can effectively reduce the cross section of the rod and reduce the installation difficulty of the flexible switch device 100 of the single switch joint.
传动件5包括:第二摆臂52、第二拉杆51以及第三拉杆53,第二拉杆51的两端分别连接第一摆臂21的摆动端和第二摆臂52的摆动端;第三拉杆53的两端分别与第二摆臂52的摆动端和第二曲柄414的摆动端相连。The transmission member 5 includes: a second swing arm 52, a second pull rod 51, and a third pull rod 53. The two ends of the second pull rod 51 are respectively connected to the swing end of the first swing arm 21 and the swing end of the second swing arm 52; Both ends of the pull rod 53 are respectively connected to the swing end of the second swing arm 52 and the swing end of the second crank 414.
例如,参照图2,传动件5包括:第二拉杆51、第二摆臂52以及第三拉杆53。其中,第二拉杆51的一端连接驱动组件2;第二摆臂52可摆动,并且第二摆臂52与第二拉杆51相连;第三拉杆53的一端与第二摆臂52相连,并且第三拉杆53的另一端连接第二曲柄414。通过传动件5可以带动第二挠曲组4进一步发生挠曲变形。For example, referring to FIG. 2, the transmission member 5 includes a second pull rod 51, a second swing arm 52, and a third pull rod 53. Wherein, one end of the second pull rod 51 is connected to the driving assembly 2; the second swing arm 52 is swingable, and the second swing arm 52 is connected to the second pull rod 51; one end of the third pull rod 53 is connected to the second swing arm 52, and the first The other end of the three tie rods 53 is connected to the second crank 414. The second flexure group 4 can be further deflected by the transmission member 5.
参照图1和图2,第一摆臂21与第二拉杆51相连,第一摆臂21、第二拉杆51、第二摆臂52、第三拉杆53以及第二曲柄414组合成曲柄连杆机构;驱动件22与第一摆臂21相连以驱动第一摆臂21摆动。由此,通过驱动件22可以驱动第一摆臂21带动传动件5运动,从而为单开关节可挠型道岔挠曲装置100的挠曲变形提供有利条件。Referring to FIGS. 1 and 2, the first swing arm 21 is connected to the second pull rod 51, and the first swing arm 21, the second pull rod 51, the second swing arm 52, the third pull rod 53 and the second crank 414 are combined into a crank connecting rod. The mechanism 22 is coupled to the first swing arm 21 to drive the first swing arm 21 to swing. Thus, the first swing arm 21 can be driven by the driving member 22 to drive the transmission member 5 to move, thereby providing favorable conditions for the flexural deformation of the single-switch section flexible turnout flexure device 100.
例如,第二挠曲结构41中第二挠曲推杆413的轴线与第二轴向凸轮412的中心轴之间的距离随第三拉杆53另一端与第五曲柄415(邻近第二曲柄414设置)的旋转中心的距离的增大而增大。For example, the distance between the axis of the second flexing rod 413 in the second flexing structure 41 and the central axis of the second axial cam 412 follows the other end of the third lever 53 and the fifth crank 415 (adjacent to the second crank 414) The distance of the center of rotation of the setting) increases as the distance increases.
可选地,参照图1和图2,第一轴向凸轮112上相对固定地连接有第三曲柄115,第一挠曲组1中的上、下两个挠曲结构11的第三曲柄115的摆动端由竖向连杆116连接形成曲柄连杆机构。使得挠曲结构11之间可以联动,结构布局更加合理。Optionally, referring to FIG. 1 and FIG. 2, the first axial cam 112 is relatively fixedly connected with a third crank 115, and the third crank 115 of the upper and lower two flex structures 11 in the first flexure group 1 The oscillating ends are connected by vertical links 116 to form a crank linkage. The flexural structures 11 can be linked together, and the structural layout is more reasonable.
参照图1和图2,第一挠曲组1包括多个,每个第一挠曲组1中上、下挠曲结构11中的一个相对固定的连接有第四曲柄,多个第四曲柄的摆动端由水平连杆117连接形成曲柄连杆机构。使得挠曲结构11之间可以联动,挠曲装置的结构布局更加合理。1 and 2, the first flex group 1 includes a plurality, and one of the upper and lower flex structures 11 in each of the first flex groups 1 is relatively fixedly connected with a fourth crank and a plurality of fourth cranks. The swing ends are connected by horizontal links 117 to form a crank link mechanism. The flex structures 11 can be linked together, and the structural arrangement of the flexing device is more reasonable.
参照图7并结合图1至图6,根据本公开第二方面实施例的单开关节可挠型道岔200,包括:多节道岔梁210、道岔挠曲装置、驱动装置230以及中央控制***。Referring to Figure 7 in conjunction with Figures 1 through 6, a single-switch section flexible track 200 in accordance with an embodiment of the second aspect of the present disclosure includes a multi-section truss 210, a ballast flexure, a drive 230, and a central control system.
例如,道岔梁210安装有挠曲板220(包括导向挠曲板和稳定挠曲板);道岔挠曲装置至少部分位于道岔梁210的内侧,道岔挠曲装置为上述的单开关节可挠型道岔挠曲装置100;驱动装置230设在道岔梁210的底部;中央控制***分别与驱动组件2和驱动装置230信号沟通。由此,易于通过中央控制***实现对单开关节可挠型道岔200的相应控制。For example, the ballast beam 210 is mounted with a flexure plate 220 (including a guide flexure plate and a stable flexure plate); the ballast flexure device is at least partially located inside the ballast beam 210, and the ballast flexure device is a single switch segment flexible type as described above The switch flexure device 100; the drive device 230 is disposed at the bottom of the ballast beam 210; the central control system is in signal communication with the drive assembly 2 and the drive device 230, respectively. Thereby, the corresponding control of the single-switch section flexible ballast 200 is easily achieved by the central control system.
挠曲推杆(包括第一挠曲推杆113和第二挠曲推杆413)的两端分别与对应的挠曲板220铰接。挠曲推杆通过耳座、销轴支撑在道岔梁210两侧的挠曲板220上。通过挠曲推杆可以进一步带动挠曲板220发生挠曲变形。Both ends of the flexing push rod (including the first flexing push rod 113 and the second flexing push rod 413) are respectively hinged with the corresponding flexing plate 220. The flexing push rod is supported on the flexure plate 220 on both sides of the ballast beam 210 through the ear seat and the pin shaft. The flexure plate 220 can further flexure the deflection of the flexure plate 220.
轴向圆柱凸轮组件(包括例如第一轴向凸轮112)通过支撑轴安装于道岔梁210的内侧,并且支撑轴为阶梯轴。便于单开关节可挠型道岔挠曲装置100的安装且有利于降低成本。An axial cylindrical cam assembly (including, for example, the first axial cam 112) is mounted to the inside of the ballast beam 210 by a support shaft, and the support shaft is a stepped shaft. It facilitates the installation of the single-switch section flexible turnout flexure device 100 and is advantageous in reducing costs.
这里,轴向圆柱凸轮组件可以为第一轴向凸轮112或第二轴向凸轮412,对应地,支撑轴可以为第一支撑轴或第二支撑轴,下同。Here, the axial cylindrical cam assembly may be the first axial cam 112 or the second axial cam 412. Correspondingly, the support shaft may be the first support shaft or the second support shaft, the same below.
在初始位置,单开关节可挠型道岔200处于直线状态,导向挠曲板和稳定挠曲板为直线状态。当中央控制***发出挠曲变形指令后,驱动件22例如电动推杆(或液压缸)的活动推杆伸出,一方面经过中间连杆传动结构,带动道岔梁210内上下两个轴向圆柱凸轮组件顺时针转动,使得挠曲推杆(例如第一挠曲推杆113)推动导向挠曲板和稳定挠曲板产生近似圆弧的挠曲变形,另一方面经第二拉杆51和第三拉杆53,带动相邻道岔梁210内的挠曲推杆(例如第二挠曲推杆413)推动导向挠曲板和稳定挠曲板产生同向挠曲变形;当挠曲到位后,中央控制***发出位置保持指令,电动推杆的活动推杆在相应位置保持不动,即挠曲推杆在指定位置不动;当单轨列车通过后,中央控制***发出复位指令,电动推杆的活动推杆缩进,从而带动挠曲推杆回到初始位置,导向挠曲板和稳定挠曲板恢复到直线状态。In the initial position, the single-switch section flexible track 200 is in a straight line state, and the guiding flexure plate and the stable flexure plate are in a straight state. When the central control system issues a deflection deformation command, the driving member 22, for example, the movable push rod of the electric push rod (or hydraulic cylinder) protrudes, and on the other hand, passes through the intermediate link transmission structure to drive the upper and lower axial cylinders in the ballast beam 210. The cam assembly rotates clockwise, so that the flexing push rod (for example, the first flexing push rod 113) pushes the guiding flexure plate and the stable flexing plate to generate an approximately circular arc deflection deformation, and on the other hand, the second pull rod 51 and the second The three pull rods 53 drive the flexing push rods (for example, the second flexing push rods 413) in the adjacent ballast beams 210 to push the guiding flexure plates and the stable flexure plates to produce the same deflection; when the deflection is in place, the center The control system issues a position hold command, and the movable push rod of the electric push rod remains stationary at the corresponding position, that is, the flexing push rod does not move at the designated position; when the monorail train passes, the central control system issues a reset command, the activity of the electric push rod The push rod is retracted, thereby driving the flexing push rod back to the initial position, and the guiding flexure plate and the stable flexing plate are restored to a straight state.
道岔梁210包括依次相连的第一道岔梁211、第二道岔梁212、第三道岔梁213以及第四道岔梁214。相邻两节道岔梁210可以通过T型轴240铰接,T形轴240包括:横轴241和竖轴242,横轴241上设有贯穿横轴241厚度方向的装配孔2411;竖轴242的一端与装配孔2411过盈配合;竖轴242与横轴241键连接。由此,可以实现竖轴242与横轴241之间的可靠连接,且有利于传递扭矩。The ballast beam 210 includes a first ballast beam 211, a second ballast beam 212, a third ballast beam 213, and a fourth ballast beam 214 that are sequentially connected. The two adjacent ballast beams 210 may be hinged by a T-shaped shaft 240. The T-shaped shaft 240 includes a horizontal axis 241 and a vertical axis 242. The horizontal axis 241 is provided with a mounting hole 2411 extending through the thickness direction of the horizontal axis 241; One end is in interference fit with the mounting hole 2411; the vertical shaft 242 is connected to the horizontal axis 241. Thereby, a reliable connection between the vertical shaft 242 and the horizontal shaft 241 can be achieved, and the torque can be transmitted.
例如,T形轴240包括横轴241、竖轴242和平键243,横轴241上设有装配孔,竖轴242的上端伸入到装配孔内且与装配孔过盈配合,竖轴242的上端的外周壁设有键槽,平键243设在键槽内且与装配孔的内周壁接触,平键243的长度与装配孔的长度相同。For example, the T-axis 240 includes a horizontal axis 241, a vertical axis 242, and a flat key 243. The horizontal axis 241 is provided with a mounting hole. The upper end of the vertical shaft 242 extends into the mounting hole and has an interference fit with the mounting hole. The outer peripheral wall of the upper end is provided with a key groove, and the flat key 243 is disposed in the key groove and is in contact with the inner peripheral wall of the fitting hole, and the length of the flat key 243 is the same as the length of the fitting hole.
参照图8,驱动装置230包括:固定台架231、移动台架232、滑槽组件以及减速电机234。固定台架231安装有齿条2311,例如,齿条2311可以安装在固定台架231的侧下方;移动台架232支撑于固定台架231上部的走行面上;滑槽组件安装在道岔梁210的底部,滑槽组件包括滑槽233和驱动滚轮235,驱动滚轮235设置在移动台架232上,并且滑槽233与驱动滚轮235接触配合,滑槽233内侧设置有耐磨板和多种规格的调整垫板;减速电机234固定于移动台架232上,减速电机234输出端的齿轮2341与齿条2311传动连接。Referring to FIG. 8, the driving device 230 includes a fixed gantry 231, a moving gantry 232, a chute assembly, and a reduction motor 234. The fixed gantry 231 is mounted with a rack 2311. For example, the rack 2311 can be mounted under the side of the fixed gantry 231; the moving gantry 232 is supported on the running surface of the upper portion of the fixed gantry 231; the chute assembly is mounted on the ballast beam 210 At the bottom, the chute assembly includes a sliding slot 233 and a driving roller 235. The driving roller 235 is disposed on the moving gantry 232, and the sliding slot 233 is in contact with the driving roller 235. The sliding groove 233 is provided with a wear plate and various specifications inside. The adjusting motor 234 is fixed on the moving gantry 232, and the gear 2341 at the output end of the speed reducing motor 234 is drivingly connected to the rack 2311.
例如,根据本公开实施例的单开关节可挠型道岔200,包括道岔梁210、道岔梁铰接用的T型轴240、导向挠曲板和稳定挠曲板、支撑台车、驱动装置230、单开关节可挠型道岔挠曲装置100和锁定装置。For example, a single-switch section flexible track 200 according to an embodiment of the present disclosure includes a ballast beam 210, a T-axis 240 for ballast beam articulation, a guide flexure plate and a stable flexure plate, a support trolley, a drive 230, The single switch section is a flexible turnout flexure device 100 and a locking device.
两个驱动装置230(第一驱动装置,第二驱动装置)设置在第二道岔梁212的底部,两个驱动装置230(第三驱动装置,第四驱动装置)设置在第四道岔梁214的底部。每个驱动装置230均包括减速电机234、齿轮齿条传动机构、移动台架232、固定台架231和安 装在道岔梁210底部的滑槽组件,减速电机234通过电机安装支架固定于移动台架232上,减速电机234输出端的齿轮2341与固定安装在固定台架231侧下方的齿条2311传动联接,固定台架231固定安装在道岔平台上,移动台架232支撑于固定台架231上部的走行面上,设置在移动台架232上方的驱动滚轮235与安装在道岔梁210底部的滑槽233接触,构成高副,每个驱动装置230中的减速电机传动比根据驱动装置230相对于道岔梁210的位置选定。Two driving devices 230 (first driving device, second driving device) are disposed at the bottom of the second ballast beam 212, and two driving devices 230 (third driving device, fourth driving device) are disposed at the fourth ballast beam 214 bottom. Each of the driving devices 230 includes a reduction motor 234, a rack and pinion transmission mechanism, a moving gantry 232, a fixed gantry 231, and a chute assembly mounted at the bottom of the ballast beam 210. The reduction motor 234 is fixed to the mobile gantry by a motor mounting bracket. At 232, the gear 2341 at the output end of the reduction motor 234 is drivingly coupled to the rack 2311 fixedly mounted below the side of the fixed gantry 231. The fixed gantry 231 is fixedly mounted on the switch platform, and the mobile gantry 232 is supported on the upper portion of the fixed gantry 231. On the running surface, the driving roller 235 disposed above the moving gantry 232 is in contact with the sliding slot 233 installed at the bottom of the ballast beam 210 to form a high pair. The gearing ratio of each of the driving devices 230 is relative to the switch according to the driving device 230. The position of the beam 210 is selected.
移动台架232的两侧下方各安装有两个导向滚轮236,相对的导向滚轮236抱紧在固定台架231上部的走行面上。例如,齿轮2341、齿条2311可以是斜齿,也可以是直齿、人字齿等。Two guide rollers 236 are mounted on the lower sides of the movable gantry 232, and the opposite guide rollers 236 are hung on the running surface of the upper portion of the fixed gantry 231. For example, the gear 2341, the rack 2311 may be a helical tooth, or may be a straight tooth, a herringbone tooth or the like.
第一驱动装置到第四驱动装置的减速电机的传动比依次降低,固定台架231上部的走行面长度、齿条2311长度和设置在相应道岔梁上的滑槽233长度依次增大。固定台架231上部走行面的两端设置有限位车挡,限位车挡上安装有缓冲垫块,所述缓冲垫块为聚氨酯缓冲块。The gear ratios of the reduction motor of the first drive device to the fourth drive device are sequentially lowered, and the length of the running surface of the upper portion of the fixed carriage 231, the length of the rack 2311, and the length of the chute 233 provided on the corresponding ballast beam are sequentially increased. A fixed position gear is disposed at both ends of the upper running surface of the fixed gantry 231, and a cushion block is mounted on the limit vehicle block, and the cushion block is a polyurethane buffer block.
单开关节可挠型道岔挠曲装置100设置在道岔梁210的内部,包括:上下两个挠曲推杆组,多个轴向圆柱凸轮组件,多个中间连杆。The single-switch section flexible ballast flexing device 100 is disposed inside the ballast beam 210, and includes: two upper and lower flexing push rod sets, a plurality of axial cylindrical cam assemblies, and a plurality of intermediate links.
每个挠曲推杆组包括多个挠曲推杆,两个挠曲推杆组的多个挠曲推杆在上下方向上一一对应设置;上挠曲推杆组中挠曲推杆的两端与道岔梁两侧的导向挠曲板上的连接耳座对应铰接,下挠曲推杆组中挠曲推杆的两端与道岔梁两侧的稳定挠曲板上的连接耳座对应铰接。Each of the flexing push rod sets includes a plurality of flexing push rods, and the plurality of flexing push rods of the two flexing push rod sets are arranged one-to-one in the up and down direction; the flexing push rods in the upper flexing push rod group The two ends are hinged to the connecting lugs on the guiding flexure plates on both sides of the ballast beam, and the two ends of the flexing push rod in the lower flexing pusher group correspond to the connecting lugs on the stable flexing plates on both sides of the ballast beam Hinged.
多个轴向圆柱凸轮组件分别与的挠曲推杆一一对应设置,每个轴向圆柱凸轮组件包括凸轮轴、一个或两个曲柄和若干连接件,安装在挠曲推杆中部的滚轮组件(包括滚轮)与凸轮轴上的凸轮槽1121接触配合,轴向圆柱凸轮组件通过支撑轴安装于道岔梁内部上。A plurality of axial cylindrical cam assemblies are respectively disposed in one-to-one correspondence with the flexing push rods, each of the axial cylindrical cam assemblies including a cam shaft, one or two cranks and a plurality of connecting members, and a roller assembly mounted in the middle of the flexing push rod (including the roller) is in contact with the cam groove 1121 on the camshaft, and the axial cylindrical cam assembly is mounted on the inside of the ballast beam through the support shaft.
上下对应的轴向圆柱凸轮组件通过竖向连杆116相连,前后相邻的轴向圆柱凸轮组件通过水平连杆117相连,电动推杆(或液压缸)通过第一摆臂21(例如第一扭杆)与第一拉杆相连,第一拉杆的另一端与下排端部的轴向圆柱凸轮组件上的第一曲柄铰接;相邻第二拉杆的两端分别与第一扭杆和第二摆臂52(例如第二扭杆)通过球副连接,第二扭杆的另一端通过第三拉杆53与相邻道岔梁挠曲装置中的下排端部的轴向圆柱凸轮组件上的第二曲柄铰接。The upper and lower corresponding axial cylindrical cam assemblies are connected by a vertical link 116, and the adjacent axial cylindrical cam assemblies are connected by a horizontal link 117, and the electric push rod (or hydraulic cylinder) passes through the first swing arm 21 (for example, the first The torsion bar is connected to the first pull rod, the other end of the first pull rod is hinged with the first crank on the axial cylindrical cam assembly of the lower row end; the two ends of the adjacent second pull rod are respectively coupled with the first torsion bar and the second The swing arm 52 (for example, the second torsion bar) is connected by the ball pair, and the other end of the second torsion bar passes through the third tie rod 53 and the axial cylindrical cam assembly of the lower end portion of the adjacent ballast flexure device Two crank hinges.
滚轮组件由滚轮轴、滚轮1131、轴承、轴端挡板及连接紧固件装配成组,通过滚轮轴端部的螺纹和紧固件与挠曲推杆相连,滚轮1131的外表面为圆锥形。凸轮轴上凸轮槽1121的侧壁为与滚轮圆锥形外表面相配合的斜面。支撑轴为阶梯轴。The roller assembly is assembled into a group by a roller shaft, a roller 1131, a bearing, a shaft end baffle and a connecting fastener, and is connected to the flexing push rod through a thread and a fastener at the end of the roller shaft, and the outer surface of the roller 1131 is conical. . The side wall of the cam groove 1121 on the camshaft is a bevel that cooperates with the conical outer surface of the roller. The support shaft is a stepped shaft.
参照图6,一种凸轮轴用的凸轮曲线,凸轮曲线包括近休止直线段、升程直线段、远 休止直线段,近休止直线段与升程直线段、升程直线段与远休止直线段之间为与两直线段相切的圆弧曲线,前后不同凸轮轴凸轮曲线的升程不同(根据各点的挠曲值给定)。Referring to Fig. 6, a cam curve for a camshaft includes a near-stop straight line segment, a lift straight line segment, a far-stop straight line segment, a near-stop straight line segment and a lift straight line segment, a lift straight line segment, and a far-stop straight line segment. The arc curve is tangent to the two straight line segments, and the lift of the cam curves of different camshafts is different (according to the deflection value of each point).
下面结合图1至图10详细描述根据本公开实施例的单开关节可挠型道岔200的工作过程。The operation of the single-switch section flexible ballast 200 according to an embodiment of the present disclosure will be described in detail below with reference to FIGS. 1 through 10.
在初始位置,单开关节可挠型道岔200处于直线状态,导向挠曲板和稳定挠曲板为直线状态。当中央控制***发出挠曲变形指令后,驱动件22例如电动推杆(或液压缸)的活动推杆伸出,一方面经过中间连杆传动结构,带动道岔梁210内上下两个轴向圆柱凸轮组件顺时针转动,使得挠曲推杆(例如第一挠曲推杆113)推动导向挠曲板和稳定挠曲板产生近似圆弧的挠曲变形,另一方面经第二拉杆51和第三拉杆53,带动相邻道岔梁210内的挠曲推杆(例如第二挠曲推杆413)推动导向挠曲板和稳定挠曲板产生同向挠曲变形;当挠曲到位后,中央控制***发出位置保持指令,电动推杆的活动推杆在相应位置保持不动,即挠曲推杆在指定位置不动;当单轨列车通过后,中央控制***发出复位指令,电动推杆的活动推杆缩进,从而带动挠曲推杆回到初始位置,导向挠曲板和稳定挠曲板恢复到直线状态。至此完成根据本公开实施例的单开关节可挠型道岔200的工作过程。In the initial position, the single-switch section flexible track 200 is in a straight line state, and the guiding flexure plate and the stable flexure plate are in a straight state. When the central control system issues a deflection deformation command, the driving member 22, for example, the movable push rod of the electric push rod (or hydraulic cylinder) protrudes, and on the other hand, passes through the intermediate link transmission structure to drive the upper and lower axial cylinders in the ballast beam 210. The cam assembly rotates clockwise, so that the flexing push rod (for example, the first flexing push rod 113) pushes the guiding flexure plate and the stable flexing plate to generate an approximately circular arc deflection deformation, and on the other hand, the second pull rod 51 and the second The three pull rods 53 drive the flexing push rods (for example, the second flexing push rods 413) in the adjacent ballast beams 210 to push the guiding flexure plates and the stable flexure plates to produce the same deflection; when the deflection is in place, the center The control system issues a position hold command, and the movable push rod of the electric push rod remains stationary at the corresponding position, that is, the flexing push rod does not move at the designated position; when the monorail train passes, the central control system issues a reset command, the activity of the electric push rod The push rod is retracted, thereby driving the flexing push rod back to the initial position, and the guiding flexure plate and the stable flexing plate are restored to a straight state. The operation of the single-switch section flexible ballast 200 according to an embodiment of the present disclosure is thus completed.
根据本公开实施例的单开关节可挠型道岔200的其他构成以及操作对于本领域普通技术人员而言都是已知的,这里不再详细描述。Other configurations and operations of the single-switch section flexible track 200 in accordance with embodiments of the present disclosure are known to those of ordinary skill in the art and will not be described in detail herein.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本公开的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of the present specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example" or "some examples" and the like means a specific feature described in connection with the embodiment or example, Structures, materials or features are included in at least one embodiment or example of the present disclosure. In the present specification, the schematic representation of the above terms is not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. In addition, various embodiments or examples described in the specification and features of various embodiments or examples may be combined and combined without departing from the scope of the invention.
尽管上面已经示出和描述了本公开的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本公开的限制,本领域的普通技术人员在本公开的范围内可以对上述实施例进行变化、修改、替换和变型。While the embodiments of the present disclosure have been shown and described above, it is understood that the foregoing embodiments are illustrative and are not to be construed as limiting the scope of the disclosure The embodiments are subject to variations, modifications, substitutions and variations.

Claims (10)

  1. 一种单开关节可挠型道岔挠曲装置,所述道岔挠曲装置包括至少一个第一挠曲组以及驱动所述第一挠曲组的驱动组件,所述第一挠曲组包括上、下两个第一挠曲结构,每个第一挠曲结构均包括第一挠曲推杆和第一轴向凸轮,其特征在于,所述第一挠曲结构中,A single-switch section flexible track ball flexing device, the ballast flexing device comprising at least one first flexing group and a driving assembly for driving the first flexing group, the first flexing group comprising a second first flexing structure, each of the first flexing structures comprising a first flexing push rod and a first axial cam, wherein in the first flexing structure,
    所述第一轴向凸轮的周面上具有凸轮槽,所述第一挠曲推杆上设有伸入所述凸轮槽的滚轮,所述滚轮的周面为锥面形状。The first axial cam has a cam groove on a circumferential surface thereof, and the first flexing push rod is provided with a roller extending into the cam groove, and a circumferential surface of the roller is a tapered shape.
  2. 根据权利要求1所述的单开关节可挠型道岔挠曲装置,其特征在于,一个所述第一轴向凸轮固接有第一曲柄,所述第一曲柄的摆动端连接有第一拉杆,且第一拉杆的另一端与所述驱动组件相连。The single-switch section flexible turnout deflection device according to claim 1, wherein one of the first axial cams is fixed with a first crank, and the swinging end of the first crank is connected with a first pull rod. And the other end of the first tie rod is connected to the drive assembly.
  3. 根据权利要求2所述的单开关节可挠型道岔挠曲装置,其特征在于,所述驱动组件包括:The single-switch section flexible switch device according to claim 2, wherein the drive assembly comprises:
    第一摆臂,所述第一摆臂的摆动端与所述第一拉杆的所述另一端相连;a first swing arm, the swing end of the first swing arm is connected to the other end of the first pull rod;
    驱动件,所述驱动件与所述第一摆臂相连以驱动所述第一摆臂摆动。a driving member connected to the first swing arm to drive the first swing arm to swing.
  4. 根据权利要求1至3中任意一项所述的单开关节可挠型道岔挠曲装置,其特征在于,所述道岔挠曲装置还包括:The single-switch section flexible turnout deflection device according to any one of claims 1 to 3, wherein the ballast flexure device further comprises:
    至少一个第二挠曲组,所述第二挠曲组包括上、下两个第二挠曲结构,所述第二挠曲结构均包括第二轴向凸轮和第二挠曲推杆,所述驱动组件适于驱动所述第二挠曲组。At least one second flexing group, the second flexing group includes two upper and lower second flexing structures, the second flexing structure each including a second axial cam and a second flexing push rod, The drive assembly is adapted to drive the second flex group.
  5. 根据权利要求4所述的单开关节可挠型道岔挠曲装置,其特征在于,一个所述第二轴向凸轮固接有第二曲柄,所述第二曲柄的摆动端与所述驱动组件由传动件连接。The single-switch section flexible ballistic deflection device according to claim 4, wherein one of said second axial cams is fixed with a second crank, said swinging end of said second crank and said drive assembly Connected by the transmission.
  6. 根据权利要求5所述的单开关节可挠型道岔挠曲装置,其特征在于,所述传动件包括:The single-switch section flexible ballast flexing device according to claim 5, wherein the transmission member comprises:
    第二摆臂;Second swing arm;
    第二拉杆,所述第二拉杆的两端分别连接所述第一摆臂的摆动端和第二摆臂的摆动端;a second pull rod, the two ends of the second pull rod are respectively connected to the swing end of the first swing arm and the swing end of the second swing arm;
    第三拉杆,所述第三拉杆的两端分别与所述第二摆臂的摆动端和第二曲柄的摆动端相连。The third pull rod has two ends of the third pull rod connected to the swing end of the second swing arm and the swing end of the second crank.
  7. 根据权利要求1-6中任一项所述的单开关节可挠型道岔挠曲装置,其特征在于,所述第一轴向凸轮上固接有第三曲柄,所述第一挠曲组中的上、下两个第一挠曲结构的第三曲柄的摆动端由竖向连杆连接。The single-switch section flexible ballistic deflection device according to any one of claims 1 to 6, wherein the first axial cam is fixed with a third crank, the first flexing group The oscillating ends of the third cranks of the upper and lower first flex structures are connected by vertical links.
  8. 根据权利要求7所述的单开关节可挠型道岔挠曲装置,其特征在于,所述第一挠曲组包括多个,每个所述第一挠曲组中上、下两个第一挠曲结构中的一个相对固定的连接有第四曲柄,多个所述第四曲柄的摆动端由水平连杆连接。The single-switch section flexible track ball deflection device according to claim 7, wherein the first deflection group comprises a plurality, and each of the first deflection groups has two upper and lower firsts. A relatively fixed connection of the flexure structure has a fourth crank, and the swing ends of the plurality of fourth cranks are connected by a horizontal link.
  9. 一种单开关节可挠型道岔,其特征在于,包括:A single-switch section flexible track switch characterized by comprising:
    多个道岔梁,所述多个道岔梁安装有挠曲板;a plurality of ballast beams, the plurality of ballast beams being mounted with a flexure plate;
    道岔挠曲装置,所述道岔挠曲装置至少部分位于所述道岔梁的内侧,所述道岔挠曲装置为根据权利要求1-8中任一项所述的单开关节可挠型道岔挠曲装置;a ballast flexing device, the ballast flexing device being at least partially located inside the ballast beam, the ballast flexing device being a single switch segment flexible ballast flexing according to any one of claims 1-8 Device
    驱动装置,所述驱动装置设在道岔梁的底部;a driving device, the driving device being disposed at a bottom of the ballast beam;
    中央控制***,所述中央控制***分别与所述驱动组件和所述驱动装置信号沟通。A central control system that communicates with the drive assembly and the drive device, respectively.
  10. 根据权利要求9所述的单开关节可挠型道岔,其特征在于,所述驱动装置包括:The single-switch section flexible switch according to claim 9, wherein the driving device comprises:
    固定台架,所述固定台架安装有齿条;a fixed gantry, the fixed gantry being mounted with a rack;
    移动台架,所述移动台架支撑于所述固定台架上部的走行面上;Moving the gantry, the moving gantry supporting the traveling surface of the upper portion of the fixed gantry;
    滑槽组件,所述滑槽组件安装在所述道岔梁的底部,滑槽组件包括滑槽和驱动滚轮,驱动滚轮设置在所述移动台架上,所述滑槽与驱动滚轮接触配合;a chute assembly, the chute assembly is mounted on a bottom of the ballast beam, the chute assembly includes a chute and a driving roller, and the driving roller is disposed on the moving gantry, the chute is in contact with the driving roller;
    减速电机,所述减速电机固定于所述移动台架上,所述减速电机输出端的齿轮与所述齿条传动连接。a geared motor, the geared motor is fixed on the moving gantry, and a gear of the output end of the geared motor is drivingly connected to the rack.
PCT/CN2018/081125 2017-06-30 2018-03-29 Flexible device for jointed flexible single turnout, and jointed flexible single turnout WO2019001049A1 (en)

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CN201710526293.0 2017-06-30
CN201710526293.0A CN109208407B (en) 2017-06-30 2017-06-30 Single-opening joint flexible turnout bending device and single-opening joint flexible turnout

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