WO2019000307A1 - 一种通过钢丝绳拉挤缠绕生产玻璃纤维筋连接件的成套设备 - Google Patents

一种通过钢丝绳拉挤缠绕生产玻璃纤维筋连接件的成套设备 Download PDF

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Publication number
WO2019000307A1
WO2019000307A1 PCT/CN2017/090737 CN2017090737W WO2019000307A1 WO 2019000307 A1 WO2019000307 A1 WO 2019000307A1 CN 2017090737 W CN2017090737 W CN 2017090737W WO 2019000307 A1 WO2019000307 A1 WO 2019000307A1
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Prior art keywords
winding
glass fiber
wire rope
resin
head
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PCT/CN2017/090737
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English (en)
French (fr)
Inventor
陈发荣
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南通沪誉玻璃钢制品有限公司
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Priority to PCT/CN2017/090737 priority Critical patent/WO2019000307A1/zh
Publication of WO2019000307A1 publication Critical patent/WO2019000307A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/40—Shaping or impregnating by compression not applied
    • B29C70/50—Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC]
    • B29C70/52—Pultrusion, i.e. forming and compressing by continuously pulling through a die

Definitions

  • the invention belongs to the field of thermal insulation wall connecting parts, and particularly relates to a complete set of equipment for producing glass fiber rib joints by pultrusion winding of steel wire ropes.
  • Precast concrete sandwich insulation wall is a new type of prefabricated thermal insulation wall integrating load bearing and heat preservation.
  • the wall consists of inner and outer concrete wall panels, intermediate insulation layer and connecting parts.
  • the connecting piece is connected with concrete sandwich insulation wall.
  • the key components of the outer concrete wall panel and the intermediate insulation layer are mainly used to resist the interlaminar shear between the two concrete wall panels.
  • the connecting parts are mainly divided into three types: ordinary steel connecting parts, metal alloy connecting parts and glass fiber composite connecting parts.
  • Glass fiber reinforced plastic is a glass fiber reinforced composite material which is easy to cut and is thermally fused by glass fiber and resin.
  • the main function of the resin matrix material is to bond the fiber bundles together and make them have a fixed shape and It transmits the shearing force and protects the fibers from the physical and chemical corrosion of the surrounding environment, so that the glass fiber ribs have high corrosion resistance.
  • the density of the glass fiber ribs is about one quarter of that of the steel bars.
  • the quality of the glass fiber ribs is much lower than that of the steel bars, which is beneficial to the production and transportation of the glass fiber ribs, and the glass fiber ribs are obtained according to experiments.
  • the tensile strength is higher than that of ordinary steel bars, which is suitable for the dangerous pit with large tonnage protection. Therefore, a complete set of equipment for producing glass fiber rib joints has been greatly welcomed by the market.
  • the existing glass fiber rib joints are mainly obtained by pultrusion into a square structure, and are pultrusion into a square structure, and then processing different outer shapes, and then performing injection molding processing, the production efficiency is low, only 0.3-0.4 meters per minute, and the production is made.
  • the process is complicated and complicated, it can not be formed at one time, it takes time and labor, and the on-site processing is difficult, and the cost is extremely high, which is not conducive to mass production of commercial production.
  • the production equipment is wound with polyester thread. Each thread is wound by a polyester thread. After the molding is cured, manual stitching is required. After use, the polyester thread cannot be used repeatedly, resulting in waste of the polyester thread. Due to the tightness of the polyester thread, the produced fiberglass rib connection is produced. Pieces have low tensile properties and often require more resin with good performance, increase the cost of raw materials, and require manual disconnection, increasing labor costs while reducing production efficiency.
  • the object of the present invention is to provide a single molding, save time and labor, improve production efficiency, facilitate batch commercial production, reduce cost, and improve tensile properties of products by pultrusion winding of steel wire rope to produce glass. Complete equipment for fiber rib joints.
  • the technical solution adopted by the present invention is: a complete equipment for producing a glass fiber rib connecting member by wire rope pultrusion, including a creel, a dipping winding system, a heating system, a detaching system, a traction system, The cutting system, the glass fiber yarn of the creel is impregnated with resin in the immersion winding system and the wire rope is wound to form a rod structure, and then a threaded fiberglass rib connection is formed through the heating system, the detaching system, the traction system and the cutting system. Pieces.
  • the creel includes a support frame and a tray placed at the bottom of the support frame, and a plurality of rows of multi-row glass fiber yarn bodies are arranged above the tray, and a plurality of equally spaced thread-punching plates are arranged above the support frame, and the glass of each column
  • the glass fiber yarn on the fiber yarn body is disposed through a correspondingly disposed threading plate, the glass fiber yarn is connected to the threading plate and placed on the threading plate, and a resistance sensor is arranged, and the glass fiber yarn on the plurality of glass fiber yarn bodies is composed of Set left to right and finally aggregated into a bundle of fiberglass yarns.
  • the heating system is placed between the dipping and winding system and the disconnecting system;
  • the heating system consists of four ovens with an oven-divided cylinder below the oven;
  • the dipping and winding system comprises a host control panel, a frame, a winding device, a resin bracket and a split guide bracket placed in the rack, a resin groove disposed upwardly on the opening of the resin bracket, and a resin tank provided with a capacity
  • the split guiding bracket comprises a left and right vertically arranged separating plate and a guiding plate, and the upper end of the separating plate and the guiding plate A transverse plate is connected, the split plate is provided with three scraping ceramic eyes, the guide plate is provided with a cross bar disposed on the upper side, and two upper left and right vertical adjustments are arranged between the upper and lower cross bars a plate, the adjusting plate is provided with a horizontally placed guiding block, and the glass fiber yarn bundle is divided into three bundles passing through the squeegee of the separating plate through the pultrusion device and summed into
  • the stitch removal system includes a thread removal head
  • variable frequency motor is connected with a transmission rod, which is respectively connected with the winding head, the auxiliary head and the thread removing head through a chain, and the winding head, the auxiliary head and the stitching head are all set on the outer ring of the glass fiber connecting rod. , the heating system is placed between the winding head and the reeling head;
  • a wire rope telescopic motor is arranged under the fiberglass rod, and a wire rope is wound on the rotating shaft of the wire rope stretching motor, and one end of the wire rope is wound around the outer surface of the fiberglass rod through the heating system and the wire-removing system, and finally returns to the wire rope telescopic motor. Form a loop.
  • a resin return tank is disposed between the winding frame and the resin tank, and one end of the resin return tank connected to the winding frame is higher than one end of the resin return tank connecting the resin tank.
  • the traction system comprises a traction box body and two sets of crawler wheels placed in the traction box body, the fiberglass rod is placed between the two sets of crawler wheels, and one end of the crawler wheel is respectively provided with a gear motor, and the moving direction of the track wheel is away from
  • the disconnection system is arranged, the traction cylinder is provided with a pressure cylinder and a swing arm, the pressure cylinder is placed below one end of the swing arm, and the other end of the swing arm is fixed in the traction box through a vertically arranged connecting rod, and one end of the swing arm is The drive of the pressure cylinder moves up and down.
  • the cutting system includes a cutting box, a control box, a cutting motor, a cutting piece, and a pressing cylinder placed at both ends of the cutting piece.
  • the glass fiber rib connecting piece of the invention is obtained by extrusion winding of a steel wire rope, one end of the steel wire rope is wound around the outer surface of the glass fiber rod, passes through the heating system and the wire detaching system, and finally returns to the wire rope stretching motor.
  • Forming a circulation loop has obvious advantages in cost and performance for the production equipment that is traditionally wound by polyester threads.
  • the steel wire rope can be recycled and used, which reduces the cost of the polyester thread.
  • the cost of the polyester thread is determined according to the diameter of the polyester thread, and is produced according to a normal batch production.
  • the enterprise can calculate the annual cost of polyester fiber line of 350,000-500,000 yuan.
  • the traditional production and production equipment requires employees to carry out the assembly and packaging of the wire. Now it can realize automatic molding production through the complete set of equipment, reducing the distribution of personnel.
  • the wire rope is wound to make the fiberglass rod entangled tighter during the production process, the resin is squeezed more dry, the recovery rate of the resin is increased, the resin content is 22%-28%, and the glass fiber rib joint is pulled.
  • the stretch performance is improved.
  • Figure 1 is a schematic view of the structure of the present invention.
  • Figure 2 is a schematic view showing the structure of the creel of the present invention.
  • Figure 3 is a schematic view showing the structure of the dipping and winding system of the present invention.
  • FIG. 4 is a schematic structural view of a dipping and winding system, a heating system, and a wire detaching system of the present invention.
  • Figure 5 is a schematic view showing the structure of the traction system of the present invention.
  • Figure 6 is a schematic view showing the structure of a cutting system of the present invention.
  • a complete apparatus for producing a glass fiber rib joint by wire rope pultrusion including a creel 1, a dipping winding system 2, a heating system 3, a detaching system 4, a traction system 5, and a cutting system 6
  • the glass fiber yarn of the creel 1 is immersed in the resin in the immersion winding system 2 and the steel wire rope 31 is wound to form a rod structure, and then sequentially formed by the heating system 3, the detaching system 4, the traction system 5, and the cutting system 6 with a thread shape. Glass fiber rib joints.
  • the creel 1 includes a support frame 8 and a tray 9 placed at the bottom of the support frame 8.
  • the tray 9 is provided with a plurality of rows of multi-row glass fiber yarn bodies 10, and a plurality of above the support frame 8 are provided.
  • the threading plates 7 are arranged at intervals, and the glass fiber yarns on the glass fiber yarn body 10 of each row are disposed through the corresponding threading plates 7 .
  • the glass fiber yarns are connected to the threading plate 7 and placed on the threading plate 7 .
  • the resistance sensor 12, the glass fiber yarns on the multi-row glass fiber yarn body 10 are disposed from left to right, and are finally combined into a glass fiber yarn bundle 11.
  • the dipping and winding system 2 includes a main body control panel 25, a frame 13, a winding device, a resin bracket 14 and a split guide bracket placed in the frame 13, and is placed on the resin bracket 14. a resin groove 15 having an opening upwardly disposed; a resin extruder 15 is provided with a pultrusion device 16 through which the glass fiber bundle 11 is inserted, and a lifting cylinder 17 is disposed between the pultruser 16 and the frame 13;
  • the utility model comprises a left and right vertical dividing plate 18 and a guiding plate 19, and the upper end of the separating plate 18 and the guiding plate 19 is connected with a horizontal plate.
  • the separating plate 18 is provided with three scraping ceramic eyes 20, and the guiding plate 19 is provided thereon.
  • the adjusting plate 22 is provided with a laterally placed guiding block 23, glass fiber.
  • the yarn bundle 11 is passed through the pultruser 16 and divided into three bundles respectively passing through the squeegee porcelain 20 on the split plate 18 and integrated into a bundle of guide blocks 23 which are sequentially passed through a left and right to form a fiberglass rod 24;
  • the device comprises a winding head 27, an auxiliary head 26, and a variable frequency motor 28;
  • the heating system 3 is placed between the dipping and winding system 2 and the wire removal system 4; the heating system 3 is composed of four ovens, the oven is provided with an oven split cylinder; the wire removal system 4 includes a wire removal head 32;
  • variable frequency motor 28 is connected with a transmission rod 33, which is respectively connected with the winding head 27, the auxiliary head 26, and the thread removing head 32 via a chain 34, and the winding head 27, the auxiliary head 26, and the thread removing head 32 are respectively Suited in the outer ring of the fiberglass connecting rod 24, the heating system 3 is placed between the winding head 27 and the thread removing head 32;
  • a wire rope telescopic motor 30 is disposed under the fiberglass rod 24, and a wire rope 31 is wound on the rotating shaft of the wire rope stretching motor 30.
  • One end of the wire rope is wound around the outer surface of the fiberglass rod 24 and sequentially passes through the heating system 3 and the wire removal system 4. Finally, the wire rope telescopic motor 30 is returned to form a circulation loop.
  • a resin return groove 29 is provided between the winding frame 26 and the resin tank 15, and one end of the resin return groove 29 connected to the winding frame 26 is higher than one end of the resin return groove 29 to which the resin groove 15 is connected.
  • the traction system 5 includes a traction box 35, two sets of crawler wheels 36 disposed in the traction box 35, the fiberglass rods 24 are disposed between the two sets of crawler wheels 36, and one end of the crawler wheels 36 is respectively provided with a reduction motor 37.
  • the moving direction of the crawler wheel 36 is disposed away from the disconnecting system 4, and the traction box 35 is provided with a pressure cylinder 38 and a swing arm 39.
  • the pressure cylinder 38 is disposed below one end of the swing arm 39, and the other end of the swing arm 39 passes through a vertical direction.
  • the connecting rod is disposed in the traction box 35, and one end of the swing arm 39 moves up and down with the driving of the pressure cylinder 38.
  • the cutting system 6 includes a cutting case 40, a control electric box 41, a cutting motor 42, a cutting piece 43, and a pinch cylinder 44 placed at both ends of the cutting piece 43.
  • Production process (1) Put a certain amount of glass fiber yarn body 10 on the creel 1, and select glass fiber yarns of different diameters according to the requirements of the glass fiber rib joints produced, and penetrate the threading plate 7, the glass of each column The glass fiber yarns on the fiber yarn body 10 are disposed through the corresponding threading plates 7, and the glass fiber yarns on the plurality of rows of glass fiber yarn bodies 10 are disposed from left to right, and finally aggregated into a glass fiber yarn bundle 11; (2) The glass fiber yarn bundle 11 enters the resin tank 15 of the dipping and winding system 2 for dipping, passes through the pultruser 16 and is divided into three paths into the split plate 18, and passes through the three scraping rubber eyes 20 on the split plate 18, respectively.
  • the guide block 23 After being bundled into a bundle, the guide block 23 is passed through to form a fiberglass rod 24; (3) the oven of the heating system is turned on, and after the oven is heated to a predetermined temperature, the fiberglass rod 24 is wound by a wire rope into a heating system for heat curing, to The wire-removing system automatically removes the wire; (4) After the product is pulled out of the wire-removing system, it enters the traction system and the cutting system respectively, and the cutting length is fixed, that is, the production of the glass fiber rib connecting piece is completed.
  • the glass fiber rib connecting member of the invention is obtained by squeezing and winding a steel wire rope, and one end of the steel wire rope is wound around the outer surface of the glass fiber rod through the heating system and the wire detaching system, and finally returns to the wire rope stretching motor to form a circulation loop, aiming at Conventional production equipment that is wound by polyester threads has obvious advantages in cost and performance.
  • the steel wire rope can be recycled and used, which reduces the cost of the polyester thread.
  • the cost of the polyester thread is determined according to the diameter of the polyester thread, and is produced according to a normal batch production.
  • the enterprise can calculate the annual cost of polyester fiber line of 350,000-500,000 yuan.
  • the traditional production and production equipment requires employees to carry out the assembly and packaging of the wire. Now it can realize automatic molding production through the complete set of equipment, reducing the distribution of personnel.
  • the wire rope is wound to make the fiberglass rod entangled tighter during the production process, the resin is squeezed more dry, the recovery rate of the resin is increased, the resin content is 22%-28%, and the glass fiber rib joint is pulled.
  • the stretch performance is improved.

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  • Engineering & Computer Science (AREA)
  • Composite Materials (AREA)
  • Mechanical Engineering (AREA)
  • Moulding By Coating Moulds (AREA)

Abstract

一种通过钢丝绳拉挤缠绕生产玻璃纤维筋连接件的成套设备，包括纱架（1）、浸胶缠绕***（2）、加热***（3）、拆线***（4）、牵引***（5）、切割***（6），纱架的玻璃纤维纱经浸渍缠绕***内的树脂浸渍以及钢丝绳（31）缠绕形成一杆体结构，再依次通过加热***、拆线***、牵引***、切割***形成一带有螺纹状的玻璃纤维筋连接件。该设备通过钢丝绳缠绕拉挤生产玻璃纤维筋连接件，具有一次成型，省时省力，提高生产效率，利于批量化商业生产，降低成本，提高产品的优点。

Description

一种通过钢丝绳拉挤缠绕生产玻璃纤维筋连接件的成套设备 一种通过钢丝绳拉挤缠绕生产玻璃纤维筋连接件的成套设备
技术领域
本发明属于保温墙连接件领域，具体涉及一种通过钢丝绳拉挤缠绕生产玻璃纤维筋连接件的成套设备。
背景技术
预制混凝土夹芯保温墙体是集承载与保温一体化的新型预制保温墙体，该墙体由内外层混凝土墙板、中间保温层及连接件组成，连接件是连接混凝土夹芯保温墙体内、外混凝土墙板与中间保温层的关键构件，其主要作用是抵抗两片混凝土墙板之间的层间剪切作用。按照材料的不同，连接件主要分为普通钢筋连接件、金属合金连接件和玻璃纤维复合连接件三种。
玻璃纤维筋是一种玻璃纤维增强复合材料，便于切割，由玻璃纤维和树脂经热融合而成，其中树脂基体材料的主要作用是将纤维束粘结在一起并使其具有固定的形状并起着传递剪力的作用，同时保护纤维免受周围环境的物理和化学腐蚀，从而玻璃纤维筋有较高的防腐性能。同时玻璃纤维筋的密度较小约为钢筋的四分之一，在相同直径下玻璃纤维筋质量大大低于钢筋，便有利于玻璃纤维筋的制作运输等过程，并且根据实验得出玻璃纤维筋抗拉强度高于普通钢筋，适合于较危险的大吨位的基坑防护边坡支护工程中。因此，一种生产玻璃纤维筋连接件的成套设备受到市场的极大欢迎。
现有的玻璃纤维筋连接件主要通过拉挤成方形结构制得，拉挤成方形结构后再进行加工不同的外表形状，再进行注塑加工，生产效率低，每分钟只有0.3-0.4米，制作工序多而复杂，不能一次成型，耗工耗时，同时现场加工困难，成本极高，不利于批量化的商业生产，目前生产玻璃纤维筋连接件的外表面螺纹时，生产设备采用涤纶线缠绕的，每个螺纹靠涤纶线缠绕成型，成型固化后还需要人工拆线，使用过后的涤纶线无法反复使用，造成涤纶线的浪费，由于涤纶线缠绕的不紧，生产出来的玻璃纤维筋连接件拉伸性能低，且往往需要更多性能好的树脂，增加原材料的成本，且需要人工拆线，增加人工费用的同时还降低生产效率。
发明内容
本发明的目的在于针对现有技术的不足，现提供一种一次成型，省时省力，提高生产效率，利于批量化商业生产,降低成本,提高产品的拉伸性能的通过钢丝绳拉挤缠绕生产玻璃纤维筋连接件的成套设备。
为解决上述技术问题，本发明采用的技术方案为：一种通过钢丝绳拉挤缠绕生产玻璃纤维筋连接件的成套设备，包括纱架、浸胶缠绕***、加热***、拆线***、牵引***、切割***，纱架的玻璃纤维纱经浸渍缠绕***内的树脂浸渍以及钢丝绳缠绕形成一杆体结构，再依次通过加热***、拆线***、牵引***、切割***形成一带有螺纹状的玻璃纤维筋连接件。
进一步地，纱架包括支撑架、置于支撑架底部的托盘，托盘的上方设有多排多列玻璃纤维纱体,支撑架的上方设有多个等间距设置的穿线板，每列的玻璃纤维纱体上的玻璃纤维纱穿过对应设置的穿线板设置，该玻璃纤维纱与穿线板的连接位置且置于穿线板上设有一阻力传感器，多列玻璃纤维纱体上的玻璃纤维纱由左至右设置，最终汇总为一玻璃纤维纱束。
进一步地，加热***置于浸胶缠绕***与拆线***之间；
加热***由四个烤箱组成，烤箱的下方设有烤箱分合气缸；
浸胶缠绕***包括主机控制面板、机架、缠绕装置、置于机架内的树脂托架与分合导向支架、置于树脂托架上的开口向上设置的树脂槽；树脂槽上设有容玻璃纤维纱束穿入的拉挤器，拉挤器与机架之间设有升降气缸；分合导向支架包括一左一右竖向设置的分合板与导向板，分合板与导向板的上端连接有一横向板，该分合板上设有三个刮胶瓷眼，导向板上设有一上一下设置的横杆，一上一下横杆之间设有两个一左一右且竖向设置的调节板，该调节板上设有横向放置的导向块，玻璃纤维纱束穿过拉挤器分为三束分别穿过分合板上的刮胶瓷眼并汇总为一束依次穿过一左一右的导向块，形成一玻璃纤维杆；缠绕装置包括缠绕机头、辅助机头、变频电机；
拆线***包括拆线机头；
变频电机连接有一传动杆，该传动杆分别与缠绕机头、辅助机头、拆线机头通过链条连接，缠绕机头、辅助机头、拆线机头均套装在玻璃纤维连接杆的外圈，加热***置于缠绕机头与拆线机头之间；
玻璃纤维杆的下方设有一钢丝绳伸缩电机，该钢丝绳伸缩电机的转轴上缠绕有一钢丝绳，该钢丝绳的一端缠绕至玻璃纤维杆的外表面依次经过加热***及拆线***，并最终回到钢丝绳伸缩电机形成一循环回路。
进一步地，缠绕机架与树脂槽之间设有树脂回流槽，树脂回流槽连接缠绕机架的一端高于树脂回流槽连接树脂槽的一端。
进一步地，牵引***包括牵引箱体、置于牵引箱体内的两组履带轮，玻璃纤维杆置于两组履带轮之间，履带轮的一端分别设有减速电机，履带轮的运动方向为背离拆线***设置，牵引箱体内设有压力气缸及摆臂，压力气缸置于摆臂一端的下方，摆臂另一端通过一竖向设置的连接杆固定在牵引箱体内，摆臂的一端随压力气缸的驱动作上下运动。
进一步地，切割***包括切割箱体、控制电箱、切割电机、切割片、置于切割片两端的压紧气缸。
本发明的有益效果如下：本发明的玻璃纤维筋连接件通过钢丝绳挤压缠绕制得，钢丝绳的一端缠绕至玻璃纤维杆的外表面依次经过加热***及拆线***，并最终回到钢丝绳伸缩电机形成一循环回路，针对于传统通过涤纶线缠绕的生产设备在成本及性能上具有明显的优势。
在成本方面有以下优点：1、改变传统无法反复使用的涤纶线，钢丝绳可以循环缠绕使用，减少了涤纶线的成本，涤纶线的成本根据涤纶线的直径大小决定，按一个正常批量化生产的企业来计算，每年可节省35-50万的涤纶线费用成本；2、传统的生产生产设备需要员工进行拆线整理包装，现可通过该成套设备实现自动化一次成型生产，减少人员的使用分配，降低人工成本；3、由于钢丝绳缠绕得更紧，树脂含量能保持在22%-28%，同样生产出来的玻璃纤维筋连接件，原材料及树脂的使用量减少，从而降低了原材料的成本，每年可节约8%-10%。
在性能方面有以下优点：钢丝绳缠绕使玻璃纤维杆在制作过程中缠绕得更紧，树脂挤的更干，树脂的回收率提高，树脂含量在22%-28%，玻璃纤维筋连接件的拉伸性能提高。
附图说明：
下面的实施例可以使本专业的技术人员更全面地理解本发明，但并不因此将本发明限制在所述的实施例范围之中。
图1为本发明的结构示意图。
图2为本发明的纱架的结构示意图。
图3为本发明的浸胶缠绕***的结构示意图。
图4为本发明的浸胶缠绕***、加热***、拆线***的结构示意图。
图5为本发明的牵引***的结构示意图。
图6为本发明的切割***的结构示意图。
图中标号：1-纱架、2-浸胶缠绕***、3-加热***、4-拆线***、5-牵引***、6-切割***、7-穿线板、8-支撑架、9-托盘、10-玻璃纤维纱体、11-玻璃纤维纱束、12-阻力传感器、13-机架、14-树脂托架、15-树脂槽、16-拉挤器、17-升降气缸、18-分合板、19-导向板、20-刮胶瓷眼、21-横杆、22-调节板、23-导向块、24-玻璃纤维杆、25-控制面板、26-辅助机头、27-缠绕机头、28-变频电机、29-树脂回流槽、30-钢丝绳伸缩电机、31-钢丝绳、32-拆线机头、33-传动杆、34-链条、35-牵引箱体、36-履带轮、37-减速电机、38-压力气缸、39-摆臂、40-切割箱体、41-控制电箱、42-切割电机、43-切割片、44-压紧气缸、45-穿线板。
具体实施方式
以下由特定的具体实施例说明本发明的实施方式，熟悉此技术的人士可由本说明书所揭露的内容轻易地了解本发明的其他优点及功效。
如图1示出，一种通过钢丝绳拉挤缠绕生产玻璃纤维筋连接件的成套设备，包括纱架1、浸胶缠绕***2、加热***3、拆线***4、牵引***5、切割***6，纱架1的玻璃纤维纱经浸渍缠绕***2内的树脂浸渍以及钢丝绳31缠绕形成一杆体结构，再依次通过加热***3、拆线***4、牵引***5、切割***6形成一带有螺纹状的玻璃纤维筋连接件。
如图2示出，纱架1包括支撑架8、置于支撑架8底部的托盘9，托盘9的上方设有多排多列玻璃纤维纱体10,支撑架8的上方设有多个等间距设置的穿线板7，每列的玻璃纤维纱体10上的玻璃纤维纱穿过对应设置的穿线板7设置，该玻璃纤维纱与穿线板7的连接位置且置于穿线板7上设有一阻力传感器12，多列玻璃纤维纱体10上的玻璃纤维纱由左至右设置，最终汇总为一玻璃纤维纱束11。
如图3、图4示出，浸胶缠绕***2包括主机控制面板25、机架13、缠绕装置、置于机架13内的树脂托架14与分合导向支架、置于树脂托架14上的开口向上设置的树脂槽15；树脂槽15上设有容玻璃纤维纱束11穿入的拉挤器16，拉挤器16与机架13之间设有升降气缸17；分合导向支架包括一左一右竖向设置的分合板18与导向板19，分合板18与导向板19的上端连接有一横向板，该分合板18上设有三个刮胶瓷眼20，导向板19上设有一上一下设置的横杆21，一上一下横杆21之间设有两个一左一右且竖向设置的调节板22，该调节板22上设有横向放置的导向块23，玻璃纤维纱束11穿过拉挤器16分为三束分别穿过分合板18上的刮胶瓷眼20并汇总为一束依次穿过一左一右的导向块23，形成一玻璃纤维杆24；缠绕装置包括缠绕机头27、辅助机头26、变频电机28；
加热***3置于浸胶缠绕***2与拆线***4之间；加热***3由四个烤箱组成，烤箱的下方设有烤箱分合气缸；拆线***4包括拆线机头32；
变频电机28连接有一传动杆33，该传动杆分别与缠绕机头27、辅助机头26、拆线机头32通过链条34连接，缠绕机头27、辅助机头26、拆线机头32均套装在玻璃纤维连接杆24的外圈，加热***3置于缠绕机头27与拆线机头32之间；
玻璃纤维杆24的下方设有一钢丝绳伸缩电机30，该钢丝绳伸缩电机30的转轴上缠绕有一钢丝绳31，该钢丝绳的一端缠绕至玻璃纤维杆24的外表面依次经过加热***3及拆线***4，并最终回到钢丝绳伸缩电机30形成一循环回路。
缠绕机架26与树脂槽15之间设有树脂回流槽29，树脂回流槽29连接缠绕机架26的一端高于树脂回流槽29连接树脂槽15的一端。
如图5示出 ，牵引***5包括牵引箱体35、置于牵引箱体35内的两组履带轮36，玻璃纤维杆24置于两组履带轮36之间，履带轮36的一端分别设有减速电机37，履带轮36的运动方向为背离拆线***4设置，牵引箱体35内设有压力气缸38及摆臂39，压力气缸38置于摆臂39一端的下方，摆臂39另一端通过一竖向设置的连接杆固定在牵引箱体35内，摆臂39的一端随压力气缸38的驱动作上下运动。
如图6示出，切割***6包括切割箱体40、控制电箱41、切割电机42、切割片43、置于切割片43两端的压紧气缸44。
生产工艺：（1）在纱架1上放入一定数量的玻璃纤维纱体10，根据生产的玻璃纤维筋连接件要求选用不同直径的玻璃纤维纱，并穿入穿线板7，每列的玻璃纤维纱体10上的玻璃纤维纱穿过对应设置的穿线板7设置，多列玻璃纤维纱体10上的玻璃纤维纱由左至右设置，最终汇总为一玻璃纤维纱束11；（2）玻璃纤维纱束11进入浸胶缠绕***2的树脂槽15内进行浸胶，通过拉挤器16后分为三路进入分合板18，并分别穿过分合板18上的三个刮胶瓷眼20，汇总成一束后穿过导向块23后形成一玻璃纤维杆24；（3）开启加热***的烤箱，待烤箱加热到预定的温度，玻璃纤维杆24通过钢丝绳缠绕进入加热***进行加热固化，至拆线***自动进行拆线；（4）产品拉出拆线***后分别进入牵引***及切割***，定尺寸进行切割长度，即完成玻璃纤维筋连接件的生产。
本发明的玻璃纤维筋连接件通过钢丝绳挤压缠绕制得，钢丝绳的一端缠绕至玻璃纤维杆的外表面依次经过加热***及拆线***，并最终回到钢丝绳伸缩电机形成一循环回路，针对于传统通过涤纶线缠绕的生产设备在成本及性能上具有明显的优势。
在成本方面有以下优点：1、改变传统无法反复使用的涤纶线，钢丝绳可以循环缠绕使用，减少了涤纶线的成本，涤纶线的成本根据涤纶线的直径大小决定，按一个正常批量化生产的企业来计算，每年可节省35-50万的涤纶线费用成本；2、传统的生产生产设备需要员工进行拆线整理包装，现可通过该成套设备实现自动化一次成型生产，减少人员的使用分配，降低人工成本；3、由于钢丝绳缠绕得更紧，树脂含量能保持在22%-28%，同样生产出来的玻璃纤维筋连接件，原材料及树脂的使用量减少，从而降低了原材料的成本，每年可节约8%-10%。
在性能方面有以下优点：钢丝绳缠绕使玻璃纤维杆在制作过程中缠绕得更紧，树脂挤的更干，树脂的回收率提高，树脂含量在22%-28%，玻璃纤维筋连接件的拉伸性能提高。
上述实施例只是本发明的较佳实施例，并不是对本发明技术方案的限制，只要是不经过创造性劳动即可在上述实施例的基础上实现的技术方案，均应视为落入本发明专利的权利保护范围内。

Claims (6)

  1. 一种通过钢丝绳拉挤缠绕生产玻璃纤维筋连接件的成套设备，其特征在于：包括纱架（1）、浸胶缠绕***（2）、加热***（3）、拆线***（4）、牵引***（5）、切割***（6），所述纱架（1）的玻璃纤维纱经浸渍缠绕***（2）内的树脂浸渍以及钢丝绳（31）缠绕形成一杆体结构，再依次通过加热***（3）、拆线***（4）、牵引***(5)、切割***(6)形成一带有螺纹状的玻璃纤维筋连接件。
  2. 根据权利要求1所述一种通过钢丝绳拉挤缠绕生产玻璃纤维筋连接件的成套设备， 其特征在于：所述纱架（1）包括支撑架（8）、置于支撑架（8）底部的托盘（9），所述托盘（9）的上方设有多排多列玻璃纤维纱体（10）,所述支撑架（8）的上方设有多个等间距设置的穿线板（7），每列的玻璃纤维纱体（10）上的玻璃纤维纱穿过对应设置的穿线板（7）设置，该玻璃纤维纱与穿线板（7）的连接位置且置于穿线板（7）上设有一阻力传感器（12），多列玻璃纤维纱体（10）上的玻璃纤维纱由左至右设置，最终汇总为一玻璃纤维纱束（11）。
  3. 根据权利要求1所述所述一种通过钢丝绳拉挤缠绕生产玻璃纤维筋连接件的成套设备， 其特征在于：所述加热***（3）置于浸胶缠绕***（2）与拆线***（4）之间；
    所述加热***（3）由四个烤箱组成，所述烤箱的下方设有烤箱分合气缸；
    所述浸胶缠绕***（2）包括主机控制面板（25）、机架（13）、缠绕装置、置于机架（13）内的树脂托架（14）与分合导向支架、置于树脂托架（14）上的开口向上设置的树脂槽（15）；所述树脂槽（15）上设有容玻璃纤维纱束（11）穿入的拉挤器（16），所述拉挤器（16）与机架（13）之间设有升降气缸（17）；所述分合导向支架包括一左一右竖向设置的分合板（18）与导向板（19），所述分合板（18）与导向板（19）的上端连接有一横向板，该分合板（18）上设有三个刮胶瓷眼（20），所述导向板（19）上设有一上一下设置的横杆（21），一上一下横杆（21）之间设有两个一左一右且竖向设置的调节板（22），该调节板（22）上设有横向放置的导向块（23），所述玻璃纤维纱束（11）穿过拉挤器（16）分为三束分别穿过分合板（18）上的刮胶瓷眼（20）并汇总为一束依次穿过一左一右的导向块（23），形成一玻璃纤维杆（24）；所述缠绕装置包括缠绕机头（27）、辅助机头（26）、变频电机（28）；
    所述拆线***（4）包括拆线机头（32）；
    所述变频电机（28）连接有一传动杆（33），该传动杆分别与缠绕机头（27）、辅助机头（26）、拆线机头（32）通过链条（34）连接，所述缠绕机头（27）、辅助机头（26）、拆线机头（32）均套装在玻璃纤维连接杆（24）的外圈，所述加热***（3）置于缠绕机头（27）与拆线机头（32）之间；
    所述玻璃纤维杆（24）的下方设有一钢丝绳伸缩电机（30），该钢丝绳伸缩电机（30）的转轴上缠绕有一钢丝绳（31），该钢丝绳的一端缠绕至玻璃纤维杆（24）的外表面依次经过加热***（3）及拆线***（4），并最终回到钢丝绳伸缩电机（30）形成一循环回路。
  4. 根据权利要求3所述所述一种通过钢丝绳拉挤缠绕生产玻璃纤维筋连接件的成套设备， 其特征在于：所述缠绕机架（26）与树脂槽（15）之间设有树脂回流槽（29），所述树脂回流槽（29）连接缠绕机架（26）的一端高于树脂回流槽（29）连接树脂槽（15）的一端。
  5. 根据权利要求1所述所述一种通过钢丝绳拉挤缠绕生产玻璃纤维筋连接件的成套设备， 其特征在于：所述牵引***（5）包括牵引箱体（35）、置于牵引箱体（35）内的两组履带轮（36），所述玻璃纤维杆（24）置于两组履带轮（36）之间，所述履带轮（36）的一端分别设有减速电机（37），所述履带轮（36）的运动方向为背离拆线***（4）设置，所述牵引箱体（35）内设有压力气缸（38）及摆臂（39），所述压力气缸（38）置于摆臂（39）一端的下方，摆臂（39）另一端通过一竖向设置的连接杆固定在牵引箱体（35）内，所述摆臂（39）的一端随压力气缸（38）的驱动作上下运动。
  6. 根据权利要求1所述所述一种通过钢丝绳拉挤缠绕生产玻璃纤维筋连接件的成套设备， 其特征在于：所述切割***（6）包括切割箱体（40）、控制电箱（41）、切割电机（42）、切割片（43）、置于切割片（43）两端的压紧气缸（44）。
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