WO2018210022A1 - 一种人体压力开关、汽车座椅、汽车及人体压力开关的加工方法 - Google Patents

一种人体压力开关、汽车座椅、汽车及人体压力开关的加工方法 Download PDF

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Publication number
WO2018210022A1
WO2018210022A1 PCT/CN2018/076589 CN2018076589W WO2018210022A1 WO 2018210022 A1 WO2018210022 A1 WO 2018210022A1 CN 2018076589 W CN2018076589 W CN 2018076589W WO 2018210022 A1 WO2018210022 A1 WO 2018210022A1
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WO
WIPO (PCT)
Prior art keywords
pressure switch
human body
elastic contact
contact body
supporting
Prior art date
Application number
PCT/CN2018/076589
Other languages
English (en)
French (fr)
Inventor
张海涛
李喜庆
Original Assignee
廊坊市金色时光科技发展有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 廊坊市金色时光科技发展有限公司 filed Critical 廊坊市金色时光科技发展有限公司
Priority to DE112018000027.3T priority Critical patent/DE112018000027B4/de
Priority to US16/090,488 priority patent/US11124089B2/en
Publication of WO2018210022A1 publication Critical patent/WO2018210022A1/zh

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H13/00Switches having rectilinearly-movable operating part or parts adapted for pushing or pulling in one direction only, e.g. push-button switch
    • H01H13/02Details
    • H01H13/12Movable parts; Contacts mounted thereon
    • H01H13/14Operating parts, e.g. push-button
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60NSEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
    • B60N2/00Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
    • B60N2/002Seats provided with an occupancy detection means mounted therein or thereon
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R22/00Safety belts or body harnesses in vehicles
    • B60R22/48Control systems, alarms, or interlock systems, for the correct application of the belt or harness
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H13/00Switches having rectilinearly-movable operating part or parts adapted for pushing or pulling in one direction only, e.g. push-button switch
    • H01H13/02Details
    • H01H13/12Movable parts; Contacts mounted thereon
    • H01H13/14Operating parts, e.g. push-button
    • H01H13/16Operating parts, e.g. push-button adapted for operation by a part of the human body other than the hand, e.g. by foot
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H3/00Mechanisms for operating contacts
    • H01H3/02Operating parts, i.e. for operating driving mechanism by a mechanical force external to the switch
    • H01H3/14Operating parts, i.e. for operating driving mechanism by a mechanical force external to the switch adapted for operation by a part of the human body other than the hand, e.g. by foot
    • H01H3/141Cushion or mat switches
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H35/00Switches operated by change of a physical condition
    • H01H35/003Switches operated by other part of human body than hands
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R22/00Safety belts or body harnesses in vehicles
    • B60R22/48Control systems, alarms, or interlock systems, for the correct application of the belt or harness
    • B60R2022/4808Sensing means arrangements therefor
    • B60R2022/4858Sensing means arrangements therefor for sensing pressure on seat

Definitions

  • the present application relates to the technical field of automobile seats, and particularly relates to a method for processing a human body pressure switch, a car seat, and an automobile and a human body pressure switch.
  • a simple application of such a seat body pressure switch product is to arrange a foil-type switching element and a mating structure between the load-bearing skeleton inside the vehicle seat and the cushion foam pad.
  • the human buttock pressure acts on the seat surface of the seat sponge carrying mat, the weight of the human body is pressed on the human body pressure switch, thereby triggering the sensing contact of the corresponding pressure switching element to produce a circuit output characteristic of the on-off characteristic.
  • an elastic foamed sponge material is typically employed as the trigger activation material for the foil-type switching element. That is, by deforming the elastic foamed sponge material, the sensing contact of the pressure switch element is indented and the contact is turned on. When the seat body is removed, the elastic foamed sponge material and the sensing contacts of the pressure switching element return to the shape and the contacts are broken.
  • the elastic foamed sponge materials may affect the sensitivity of the human body pressure switch products.
  • the irreversible shape deformation and the elastic modulus change often occur, which also affects the normal pressure activation state of the sensing contact of the pressure switch element. It even caused the application function of the product to fail.
  • One of the purposes of the present application is to provide a human body pressure switch to reduce the possibility of a human body pressure switch being erroneously triggered.
  • Another object of the present application is to provide a car seat to reduce the possibility of a human body pressure switch being erroneously triggered.
  • Another object of the present application is to provide a method for processing a human body pressure switch to reduce the possibility of a human body pressure switch being erroneously triggered.
  • a human body pressure switch comprising:
  • An elastic contact body disposed on an upper side or a lower side of the pressure switch element, the elastic contact body comprising a spacing support structure and a supporting protrusion, the supporting protrusion and the sensing contact of the pressure switching element
  • the deformation amount of the spacing support structure is greater than the deformation amount of the supporting force protrusion, and the spacing support structure plays a supporting role without being subjected to an external force pressing state.
  • the supporting force protrusion is a solid structure, and the wall thickness is larger than the wall thickness of the spacing support structure.
  • the elastic contact body is located between the pressure switch element and a sponge seat of a car seat.
  • the material of the elastic contact body is an elastic rubber material.
  • the material of the elastic contact body is natural rubber, elastic silicone rubber, ethylene propylene diene monomer, styrene butadiene rubber, flexible polyurethane elastomer plastic or polyolefin thermoplastic elastomer plastic.
  • the plurality of spaced support structures are plural, and the plurality of spaced support structures are spaced apart from each other, and the supporting force protrusions are disposed between two adjacent the spaced support structures.
  • a side of the elastic contact body facing away from the supporting force protrusion is a supporting force surface, and the supporting force surface is configured to provide a place for pressing the pressure switching element The pressing force of the sensing contact.
  • the space supporting structure is a bent structure, a hollow structure or a spaced hollow structure.
  • the space supporting structure is outwardly convex from one side of the elastic contact body, and the other side is provided with a groove recessed inward, and the space supporting structure is arched .
  • the elastic contact body has a receiving groove
  • the supporting force protrusion is disposed at a groove bottom of the receiving groove and extends toward the notch of the receiving groove
  • two of the spaced support structures on the same side of the urging protrusion and adjacent to the struts are formed with a spacer supporting structure group, the two The spacer supporting structures respectively protrude outward from opposite sides of the elastic contact body, and one of the two spaced supporting structures closer to the supporting force protrusions protrudes from the elastic contact pressure
  • the direction of the body coincides with the convex direction of the supporting force protrusion, and the direction of the other of the spaced supporting structures protruding the elastic contact body is opposite to the protruding direction of the supporting force protrusion.
  • the two spaced support structures are each U-shaped or V-shaped, and one side facing away from the spaced-apart support structure is provided with an inwardly recessed groove, the groove It is a U-shaped groove or a V-shaped groove.
  • the spacer support structure has a hollow structure as a whole, and two sides thereof are respectively protruded outward from opposite sides of the elastic contact body, and the supporting force protrusion is elasticized by the elastic force
  • One side of the contact body protrudes outwardly, and a side of the elastic contact body facing away from the supporting force protrusion is provided with a convex portion, and a side of the convex portion away from the supporting force protrusion is Support surface.
  • the pressure switch element is arched, and a highest point thereof corresponds to a position of the boss portion on the elastic contact body.
  • the supporting force protrusion is a columnar shape, a mushroom shape or a wall shape.
  • the method further includes:
  • a first pressure receiving plate disposed on a side of the pressure switch element away from the elastic contact body
  • the elastic contact body is located between the pressure switch element and the first bearing plate, and the supporting force protrusion is away from the pressure by the elastic contact body
  • One side of the switching element protrudes outwardly, and an opening is disposed on a side of the supporting force protrusion away from the pressure switching element, and the spacing support structure protrudes from the direction of the elastic contact body and the supporting force The direction in which the elastic contact body protrudes is uniform.
  • the pressure switch element and the elastic contact body are provided with fixing holes through which the staples and/or the guide post pass, the pressure switch element and the elastic contact pressure The body is fixed by the staple and/or the guide post through the first bearing plate and the second bearing plate.
  • the pressure switch element and the elastic contact body are provided with fixing holes through which the staples and/or the guide posts pass, and the pressure switch element and the elastic contact body pass The staple and/or the guide post are fixed through the first bearing plate and the second bearing plate.
  • the pressure switch element is a foil type switching element or a micro switch having a raised metal dome and a PCB circuit board.
  • a car seat comprising a human body pressure switch, the human body pressure switch being the human body pressure switch of any of the above.
  • an automobile including the above-described car seat.
  • a method for processing a human body pressure switch includes:
  • the elastic contact body is disposed on the upper side or the lower side of the pressure switch element, wherein the elastic contact body comprises a spacing support structure and a supporting protrusion;
  • the deformation amount of the spacing support structure is greater than the deformation amount of the supporting force protrusion, and the spacing support structure plays a supporting role in a state where the external force is not applied.
  • the human body pressure switch provided by the present application is provided with an elastic contact body on the upper side or the lower side of the pressure switch element, which functions as an interval under the pre-stress state, when the human body pressure switch is subjected to
  • the spacing support structure is compressed, and the compression force of the supporting force protrusion is smaller than the spacing support structure, so the supporting force protrusion can provide the pressing force of the sensing contact of the pressure switching element, which is pressed.
  • the force is different from the average pressure applied mode of the traditional sponge cushion, but the pressure triggering mode of the concentrated force point with the convex structure as the center of force is realized, and the transmission of the pressure switch element can be realized more directly and stably.
  • the sense contact is turned on. In the state where the seat is not seated, the support function of the spacer support structure is prevented, and the sensing contact of the pressure switch element is prevented from being affected by the pre-stressing force such as the internal stress of the seat sponge structure and the weight of the sponge cushion.
  • FIG. 1 is a schematic structural view of an unstressed state of a human body pressure switch according to an embodiment of the present application
  • FIG. 2 is a schematic structural view of a human body pressure switch according to an embodiment of the present application.
  • FIG. 3 is a graph showing relationship between human body pressure and resistance value according to an embodiment of the present application.
  • FIG. 4 is a schematic structural diagram of a human body pressure switch according to Embodiment 1 of the present application.
  • FIG. 5 is a structural block diagram of a human body pressure switch according to Embodiment 2 of the present application.
  • FIG. 6 is a structural block diagram of a human body pressure switch according to Embodiment 3 of the present application.
  • FIG. 7 is a structural block diagram of a human body pressure switch according to Embodiment 4 of the present application.
  • FIG. 8 is another structural block diagram of a human body pressure switch according to Embodiment 4 of the present application.
  • FIG. 9 is a structural block diagram of a human body pressure switch according to Embodiment 5 of the present application.
  • Figure 10 is a cross-sectional view of a car seat provided by an embodiment of the present application.
  • FIG. 11 is a structural block diagram of a human body pressure switch according to Embodiment 6 of the present application.
  • FIG. 12 is a structural block diagram of a human body pressure switch according to Embodiment 7 of the present application.
  • 100 is a second bearing plate
  • 200 is an elastic contact body
  • 201 is a supporting force protrusion
  • 202 is a spacing support structure
  • 203 is a supporting force surface
  • 300 is a pressure switching element
  • 301 is a first switching substrate
  • 302 is a first switch conductive layer
  • 303 is a switch overhead layer
  • 304 is a second switch conductive layer
  • 305 is a second switch substrate
  • 306 is a switch hollow hole
  • 307 is a sensing contact
  • 400 is a first bearing plate
  • 500 is a seat cushion
  • 600 is a seat cushion skeleton
  • 700 is a staple
  • 800 is a wire connection
  • 900 is a connector
  • 1000 is a guide post.
  • the core of the application is to provide a human body pressure switch and a car seat to reduce the possibility that the human body pressure switch is falsely triggered.
  • FIG. 1 is a schematic structural view of a human body pressure switch in an unstressed state according to an embodiment of the present invention
  • FIG. 2 is a schematic structural view of a human body pressure switch according to an embodiment of the present application.
  • the human body pressure switch provided by the embodiment of the present application includes a pressure switch element 300 and an elastic contact body 200.
  • the elastic contact body 200 is disposed on the upper side or the lower side of the pressure switch element 300.
  • the elastic contact body 200 is located between the pressure switch element 300 and the sponge seat of the car seat.
  • the elastic contact body 200 includes a spacing support structure 202 and a supporting protrusion 201 corresponding to the sensing contact 307 of the pressure switching element 300 (refer to FIG. 4), and the spacing supporting structure under the external force pressing state
  • the deformation amount of 202 is larger than the deformation amount of the support protrusion 201, and the spacer support structure 202 plays a supporting role without being subjected to an external force.
  • the plurality of spaced support structures 202 are spaced apart from each other, and the plurality of spaced support structures 202 are spaced apart from each other, and the supporting protrusions 201 are disposed between the adjacent two spaced apart support structures 202.
  • the spacer support structure 202 and the supporting protrusion 201 both protrude toward one side, the side of the back supporting force protrusion 201 is a supporting force surface 203, and the side facing away from the spacing supporting structure 202 is provided with a groove recessed inwardly.
  • the groove may be Y-shaped, that is, the groove has a wide width, and the width of the groove gradually decreases from the notch to the bottom of the groove.
  • the human body pressure switch provided by the present application is provided with an elastic contact body 200 on the upper side or the lower side of the pressure switch element 300, which functions as a spacer in a pre-stressed state, and when the human body pressure switch is triggered by external pressure, The spacer support structure 202 is compressed, and the amount of compression of the supporting protrusion 201 is smaller than that of the spacing support structure 202. Therefore, the supporting protrusion 201 can provide a pressing force of the sensing contact 307 of the pressure switching element 300, which is pressed.
  • the force is different from the average pressure-receiving mode of the conventional sponge cushion, but the pressure triggering mode of the concentrated force point with the convex structure as the center of the force is realized, and the transmission of the pressure switch element 300 can be realized more directly and stably.
  • the sense contact 307 is turned on. In the state where the seat is not seated, the sensing contact 307 of the pressure switch element 300 is prevented from being affected by the pre-stressing force such as the internal stress of the sponge structure of the seat itself and the weight of the sponge cushion.
  • the pressure switching element 300 may further include a switch overhead layer 303 having a first switch conductive layer 302 on the upper side and a second switch conductive layer 304 on the lower side, and the first switch conductive layer 302 away from the switch overhead layer 303.
  • One side has a first switch substrate 301, and a side of the second switch conductive layer 304 remote from the switch shelf layer 303 has a second switch substrate 305.
  • the switch overhead layer 303 has a switch hollow hole 306. When the pressure switch element 300 is under pressure, the first switch conductive layer 302 and the second switch conductive layer 304 are in contact at the switch hollow hole 306 to achieve circuit conduction.
  • the position of the switch hollow aperture 306 is the location of the sensing contact 307.
  • the supporting protrusion 201 is a solid structure, and the wall thickness is greater than the wall thickness of the spacing support structure 202. Since the supporting protrusion 201 has a solid structure and the wall thickness is larger than the wall thickness of the spacing supporting structure 202, the compression amount thereof is relatively small, and the displacement of the supporting force protrusion 201 is larger under the state of being pressed by the external force, and The spacer support structure 202 can be deformed by itself to produce a small displacement.
  • the material of the elastic contact body 200 is an elastic rubber material.
  • the material of the elastic contact body 200 is natural rubber, elastic silicone rubber, ethylene propylene diene monomer, styrene butadiene rubber, flexible polyurethane elastomer plastic or polyolefin thermoplastic elastomer plastic.
  • the elastic contact body 200 utilizes the elastic rubber material to facilitate the advantages of structural modeling, mold formation and large-scale production, and successfully avoids various shortcomings of the conventional elastic foam sponge material.
  • the elastic contact body 200 is made of an elastic flexible material, when an external force acts on the pressure switch element 300 and its sensing contact 307, the soft deformation of the elastic flexible material can prevent such a thin film type electronic switch from being subjected to long-term external impact. mechanical injury.
  • the spacer support structure 202 may be the bent structure shown in FIG. 4, FIG. 5, FIG. 7, and FIG. 8, the hollow structure shown in FIG. 6, or the spacer hollow structure.
  • the sensing contact 307 of the pressure switching element 300 is supported in a state free from being directly pressed by the bottom surface of the seat cushion in the case where the seat is not seated. In this way, in the case that the vehicle seat is not seated, the sensing contact 307 of the pressure switch element 300 can be avoided due to the pre-stressing force such as the internal stress of the seat sofa structure and the weight of the seat cushion sponge. Point 307 is falsely activated by the triggered condition.
  • the spacer support structure 202 is outwardly convex from one side of the elastic contact body 200, and the other side is provided with a recess recessed inward.
  • the spacer support structure 202 is generally arched, and the recess is substantially a slot having a rectangular cross section.
  • the elastic contact body 200 has a receiving groove, and the supporting protrusion 201 is disposed at the bottom of the receiving groove and extends toward the notch of the receiving groove until Protruding the notch.
  • Two spaced apart support structures 202 located on the same side of the supporting protrusions 201 and adjacent to the supporting protrusions 201 form a spacer supporting structure group, and the two spaced apart supporting structures 202 are respectively opposite to the opposite sides of the elastic contact body 200
  • a spacing support structure 202 of the two spacer supporting structures 202 closer to the supporting protrusions 201 protrudes from the elastic contact body 200 in a direction consistent with the protruding direction of the supporting protrusions 201, then The other spacer supporting structure 202 protrudes from the elastic contact body 200 in a direction opposite to the protruding direction of the supporting protrusion 201.
  • the two spaced support structures 202 are generally U-shaped, and one side of the back support structure 202 is provided with an inwardly recessed recess.
  • the recess is substantially U-shaped.
  • the spacer support structure group described above may be disposed on both sides of the support protrusion 201.
  • both of the spaced support structures 202 may be substantially V-shaped, and the grooves may be substantially V-shaped.
  • the spacer support structure 202 has a hollow structure as a whole, and two sides thereof are respectively protruded outward from opposite sides of the elastic contact body 200, and optionally, the spacer support structure 202 as a whole It is generally rectangular and has a cavity inside.
  • the supporting protrusion 201 protrudes outward from one side of the elastic contact body 200, and one side of the elastic contact body 200 facing away from the supporting protrusion 201 is provided with a convex portion, and the convex portion is away from the supporting force convex portion.
  • One side of the 201 is the supporting surface 203.
  • the elastic contact body 200 is located between the pressure switch element 300 and the first bearing plate 400, and the supporting protrusion 201 is separated from the pressure switch by the elastic contact body 200.
  • One side of the element 300 projects outwardly, that is, the struts 201 protrude toward the first pressure receiving plate 400.
  • An opening is provided on a side of the reinforcing projection 201 away from the pressure switching element 300.
  • the opening may be generally semi-circular (as in Figure 7) or substantially inverted U-shaped ( Figure 8).
  • the bottom wall of the opening may be substantially flush with a side of the pressure contact member 300 of the resilient contact body 200 (Fig. 8).
  • the spacer support structure 202 is generally rectangular.
  • a side of the back support structure 202 is provided with a groove, which may be a rectangular groove.
  • the supporting protrusion 201 may be columnar, mushroom or wall shaped.
  • One side of the back-supporting projection 201 is a supporting surface 203 (see Fig. 10).
  • the supporting surface 203 can utilize the struts from the sponge cushion to provide a pressing force of the sensing contact 307 of the pressure sensing switch element 300, the pressing force Different from the traditional method of applying pressure on the elastic foamed sponge material, the pressure triggering method of the concentrated force receiving point of the supporting force surface 201 of the supporting force surface 203 is realized, which can be more direct.
  • the sensing contact 307 of the pressure switching element 300 is stably turned on.
  • the elastic contact body 200 is configured to be spaced or supported around the periphery of the sensing contact 307 of the pressure switch element 300, and is deformed by an external force, and the elastic contact body 200 is deformed.
  • the pressure contact surface at the sensing contact 307 corresponding to the pressure switching element 300 begins to contact the sensing contact 307 due to compression bending.
  • the pressing contact surface exerts a pressing force of the sensing contact 307 of the pressure switching element 300 under the action of the pressing force of the supporting surface 203 of the convex structure.
  • the concentrated force receiving point of the supporting surface of the supporting surface 203 is applied to the sensing contact of the pressure switching element to realize the conduction of the sensing contact of the pressure switching element.
  • the human body pressure switch further includes a first pressure receiving plate 400 and a second pressure receiving plate 100.
  • the first pressure receiving plate 400 is disposed on a side of the pressure switching element 300 away from the elastic contact body 200
  • the second pressure receiving plate 100 is disposed on a side of the elastic contact body 200 remote from the pressure switching element 300 .
  • FIG. 10 is a cross-sectional view of a vehicle seat according to an embodiment of the present invention
  • FIG. 11 is a structural block diagram of a human body pressure switch according to Embodiment 6 of the present application.
  • the pressure switch element 300 and the elastic contact body 200 are provided with fixing holes for the staples 700 and/or the guide post 1000 to pass through, and the pressure switch element 300 and the elastic contact body 200 are passed through the staples 700 and/or the guide post 1000.
  • the first pressure receiving plate 400 and the second pressure receiving plate 100 are fixed.
  • the pressure switching element 300 is a foil type switching element or a micro switch having a raised metal dome and a PCB circuit board (as shown in FIG. 10).
  • FIG. 12 is a structural block diagram of a human body pressure switch according to Embodiment 6 of the present application.
  • the pressure switching element 300 may be arched with its highest point corresponding to the position of the boss on the resilient contact body 200.
  • FIG. 3 is a graph showing relationship between human body pressure and resistance value according to an embodiment of the present application.
  • the surface of the pressure receiving plate on the upper side of the pressure switch element 300 is only subjected to a relatively small pre-pressure F0.
  • the first-stage flexural wave-shaped outer shape of the elastic contact body 200 is supported by the interval.
  • the structure 202 serves as a support for the first stage such that the struts 201 of the resilient contact body 200 do not fully contact the sensing contacts 307 of the pressure switching element 300. Since the sensing contact 307 of the pressure switching element 300 is not subjected to the pressing force of the supporting protrusion 201, the contact of the pressure switching element is not turned on at this time, and its resistance characteristic appears as a relatively large resistance value R1.
  • the surface of the pressure receiving plate on the upper side of the pressure switch element 300 is only subjected to a relatively large pre-pressure F1.
  • the first-stage flexural wave shape of the elastic contact body 200 is spaced apart.
  • the support of the first stage of the structure 202 has been unable to support the effect of the application of the body weight of the human body, so that the supporting protrusion 201 of the elastic contact body 200 descends and quickly contacts the sensing contact of the pressure switching element 300. 307, and sensing contact 307 to conduct between the two electrodes under the pressing of the solid support protrusion 201. Since the sensing contact 307 of the pressure switching element 300 is pressed and turned on, the contact resistance characteristic of the pressure switching element 300 at this time appears to be rapidly changed to a relatively small on-resistance value R0 by a relatively large resistance value R1.
  • This characteristic of accelerating conversion between impedances has changed from the relatively slowly changing resistance value of the past, and has a very positive effect on the occupant identification of such a car seat. It can reduce the window error when the electronic control unit (ECU) performs resistance judgment, realize the judgment of more digital analog-to-digital conversion, and provide better performance improvement.
  • ECU electronice control unit
  • the present application also discloses a car seat, including a human body pressure switch, wherein the human body pressure switch is the human body pressure switch disclosed in the above embodiment.
  • the first bearing plate 400 is carried on the seat frame 600 of the seat; the pressure switch element 300 is located between the first bearing plate 400 and the elastic contact body 200, and the elastic contact body 200 is located at the second bearing plate 100.
  • the above structures are assembled by the staples 700.
  • the sensing contact of the pressure switching element 300 is squeeze activated, sensing the human body pressure from the seat surface and generating an electrical conductor signal, and the wire connection 800 at one end of the resilient contact body 200 is connected to the wire via the connector 900 (see Figure 10). ) is connected to an external body circuit (not shown).
  • the invention also discloses a processing method of a human body pressure switch, and the processing method of the human body pressure switch comprises the following steps:
  • the elastic contact body 200 is disposed on the upper side or the lower side of the pressure switch element 300, wherein the elastic contact body 200 includes a spacer support structure 202 and a brace protrusion 201.
  • the struts 201 correspond to the sensing contacts 307 of the pressure switching element 300.
  • the deformation amount of the spacing support structure 202 is greater than the deformation amount of the supporting force protrusion 201, and the spacing support structure 202 plays a supporting role without being subjected to external force.
  • the human body pressure switch provided by the present application prevents the sensing contact of the pressure switch element from being subjected to the prestressing force such as the internal stress of the seat sponge structure and the weight of the sponge seat cushion by the support function of the spacer support structure in the state where the seat is not seated. Impact.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Transportation (AREA)
  • Automation & Control Theory (AREA)
  • Push-Button Switches (AREA)
  • Chair Legs, Seat Parts, And Backrests (AREA)

Abstract

一种人体压力开关、汽车座椅、汽车及人体压力开关的加工方法,该人体压力开关包括:压力开关元件(300);设置于所述压力开关元件(300)上侧或者下侧的弹性触压体(200),所述弹性触压体(200)包括间隔支撑结构(202)和撑力凸起(201),所述撑力凸起(201)与所述压力开关元件(300)的传感触点(307)相对应,在外力施压状态下,所述间隔支撑结构(202)的变形量大于所述撑力凸起(201)的变形量,在未受到外力施压状态下,所述间隔支撑结构起到支撑作用。该人体压力开关在座椅未坐人的状态下,通过间隔支撑结构(202)的支撑作用,避免压力开关元件(300)的传感触点(307)受到座椅自身海绵结构内应力及海绵坐垫重量等预压作用力的影响。

Description

一种人体压力开关、汽车座椅、汽车及人体压力开关的加工方法
相关申请的交叉引用
本申请要求于2017年05月18日提交中国专利局的申请号为201710350778.9、名称为“一种人体压力开关及汽车座椅”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
技术领域
本申请涉及汽车座椅技术领域,特别涉及一种人体压力开关、汽车座椅及汽车及人体压力开关的加工方法。
背景技术
随着车辆交通领域的科技发展,座椅使用者监测作为乘员安全带提醒领域的应用要求,越来越得到市场的重视。采用压力开关元件通过座椅对来自椅面的人体压力的存在进行检测,可以有效地感知座椅使用者的存在,实现使用者存在探测的功能。
此类座椅人体压力开关产品的一个简单应用,就是将一个箔型开关元件及配合结构,布置于车辆座椅内部的承载骨架与坐垫发泡垫之间。当人体臀部压力作用到座椅海绵承载垫的椅面时,人体重量施压在此人体压力开关上,进而触发相应压力开关元件的传感触点,使之产生通断特性的电路输出特征。
此类应用中,通常采用弹性发泡海绵体材料作为箔型开关元件的触发激活材料。也就是通过将弹性发泡海绵体材料施压变形,进而压陷压力开关元件的传感触点并至触点导通。当座椅人体离开时,弹性发泡海绵体材料及压力开关元件的传感触点恢复外形并至触点断开。
然而,由于弹性发泡海绵体材料会出现不同批次的原材料弹性密度特征不稳定、局部硬度偏差过大等材料质量不良的特征,进而影响此类座椅人体压力开关产品的使用灵敏度。同时,由于弹性发泡海绵体材料在汽车内的长期受压使用后,也常常出现不可逆性的外形形变和弹性模量变化,也会影响压力开关元件的传感触点的正常受压激活状态,甚至造成产品的应用功能失效。
因此,如何减少人体压力开关被误触发的可能,成为本领域技术人员亟待解决的技术问题。
发明内容
本申请的目的之一在于提供一种人体压力开关,以减少人体压力开关被误触发的可能。
本申请的另一目的在于提供一种汽车座椅,以减少人体压力开关被误触发的可能。
本申请的又一目的在于提供一种汽车,以减少人体压力开关被误触发的可能。
本申请的又一目的在于提供一种人体压力开关的加工方法,以减少人体压力开关被误触发的可能。
为实现上述目的中的至少一个,本申请提供如下技术方案:
一种人体压力开关,包括:
压力开关元件;
设置于所述压力开关元件上侧或者下侧的弹性触压体,所述弹性触压体包括间隔支撑结构和撑力凸起,所述撑力凸起与所述压力开关元件的传感触点相对应,在外力施压状态下,所述间隔支撑结构的变形量大于所述撑力凸起的变形量,在未受到外力施压状态下,所述间隔支撑结构起到支撑作用。
进一步地,在上述人体压力开关中,所述撑力凸起为实心结构,且壁厚大于所述间隔支撑结构的壁厚。
进一步地,在上述人体压力开关中,所述弹性触压***于所述压力开关元件和汽车座椅的海绵坐垫之间。
进一步地,在上述人体压力开关中,所述弹性触压体的材料为弹性橡塑材料。
进一步地,在上述人体压力开关中,所述弹性触压体的材料为天然橡胶、弹性硅橡胶、三元乙丙橡胶、丁苯橡胶、柔性聚氨酯弹性体塑料或聚烯烃类热塑性弹性体塑料。
进一步地,在上述人体压力开关中,所述间隔支撑结构为多个,多个所述间隔支撑结构相互间隔设置,相邻两个所述间隔支撑结构之间设置有所述撑力凸起。
进一步地,在上述人体压力开关中,所述弹性触压体的背对所述撑力凸起的一侧为撑力面,所述撑力面配置为提供压陷所述压力开关元件的所述传感触点的顶压作用力。
进一步地,在上述人体压力开关中,所述间隔支撑结构为弯折结构、空心结构或间隔空心结构。
进一步地,在上述人体压力开关中,所述间隔支撑结构由所述弹性触压体的一侧向外凸出,另一侧设置有向内凹陷的凹槽,所述间隔支撑结构呈拱形。
进一步地,在上述人体压力开关中,所述弹性触压体具有一容置槽,所述撑力凸起设置于所述容置槽的槽底,并朝向所述容置槽的槽口延伸直至凸出所述容置槽的槽口,位于所述撑力凸起同一侧且与所述撑力凸起临近的两个所述间隔支撑结构形成一间隔支撑结构组,所述的两个间隔支撑结构分别由所述弹性触压体相对的两侧向外凸出,两个所述间 隔支撑结构中更靠近所述撑力凸起的一个所述间隔支撑结构凸出所述弹性触压体的方向与所述撑力凸起的凸出方向一致,另一个所述间隔支撑结构凸出所述弹性触压体的方向与所述撑力凸起的凸出方向相反。
进一步地,在上述人体压力开关中,两个所述间隔支撑结构均呈U形或V形,且背对所述间隔支撑结构的一侧均设置有向内凹陷的凹槽,所述凹槽为U形槽或V形槽。
进一步地,在上述人体压力开关中,所述间隔支撑结构整体呈中空结构,其两侧分别由所述弹性触压体相对的两侧向外凸出,所述撑力凸起由所述弹性触压体的一侧向外凸出,所述弹性触压体背对所述撑力凸起的一侧设置有凸起部,所述凸起部远离所述撑力凸起的一侧面为撑力面。
进一步地,在上述人体压力开关中,所述压力开关元件为拱形,其最高点与所述弹性触压体上的所述凸起部位置对应。
进一步地,在上述人体压力开关中,所述撑力凸起为柱状、蘑菇状或墙体状。
进一步地,在上述人体压力开关中,还包括:
设置于所述压力开关元件的远离所述弹性触压体的一侧的第一承压板;
设置于所述弹性触压体的远离所述压力开关元件的一侧的第二承压板。
进一步地,在上述人体压力开关中,所述弹性触压***于所述压力开关元件与所述第一承压板之间,所述撑力凸起由所述弹性触压体远离所述压力开关元件的一侧向外凸出,所述撑力凸起远离所述压力开关元件的一侧设置有一开口,所述间隔支撑结构凸出所述弹性触压体的方向与所述撑力凸起凸出所述弹性触压体的方向一致。
进一步地,在上述人体压力开关中,所述压力开关元件和所述弹性触压体上开设有供卡钉和/或导柱穿过的固定孔,所述压力开关元件和所述弹性触压体通过所述卡钉和/或导柱穿过所述第一承压板和所述第二承压板实现固定。
进一步地,在上述人体压力开关中,压力开关元件和所述弹性触压体上开设有供卡钉和/或导柱穿过的固定孔,所述压力开关元件和所述弹性触压体通过所述卡钉和/或导柱穿过所述第一承压板和所述第二承压板实现固定。
进一步地,在上述人体压力开关中,压力开关元件为箔式开关元件或具有***状的金属弹片与PCB电路板共同构成的微动开关。
根据本申请的另一方面,提供了一种汽车座椅,包括人体压力开关,所述人体压力开关为如上任一项所述的人体压力开关。
根据本申请的再一方面,提供了一种汽车,包括上述的汽车座椅。
根据本申请的再一方面,提供了一种人体压力开关的加工方法,所述人体压力开关加工方法包括:
将弹性触压体设置于所述压力开关元件上侧或者下侧,其中,所述弹性触压体包括间隔支撑结构和撑力凸起;
将所述撑力凸起与所述压力开关元件的传感触点相对应;
其中,在外力施压状态下,所述间隔支撑结构的变形量大于所述撑力凸起的变形量,在未受到外力施压状态下,所述间隔支撑结构起到支撑作用。
从上述的技术方案可以看出,本申请提供的人体压力开关,在压力开关元件的上侧或者下侧设置了弹性触压体,起到了预承压状态下的间隔作用,当人体压力开关受到外部压力触发的过程中,间隔支撑结构被压缩,撑力凸起的压缩量小于间隔支撑结构,因此撑力凸起能够提供压陷压力开关元件的传感触点的顶压作用力,该顶压作用力不同于传统的海绵坐垫的平均施压受力方式,而是实现了以凸起结构为施力中心的集中受力点的压力触发方式,可以更加直接和稳定地实现压力开关元件的传感触点导通。本申请在座椅未坐人的状态下,通过间隔支撑结构的支撑作用,避免压力开关元件的传感触点受到座椅自身海绵结构内应力及海绵坐垫重量等预压作用力的影响。
附图说明
图1为本申请实施例提供的人体压力开关未受力状态的结构示意图;
图2为本申请实施例提供的人体压力开关受力状态的结构示意图;
图3为本申请实施例提供的人体压力与电阻值的关系曲线
图4为本申请实施例一提供的人体压力开关的结构示意图;
图5为本申请实施例二提供的人体压力开关的结构框图;
图6为本申请实施例三提供的人体压力开关的结构框图;
图7为本申请实施例四提供的人体压力开关的结构框图;
图8为本申请实施例四提供的人体压力开关的另一种结构框图;
图9为本申请实施例五提供的人体压力开关的结构框图;
图10为本申请实施例提供的汽车座椅的剖面图;
图11为本申请实施例六提供的人体压力开关的结构框图;
图12为本申请实施例七提供的人体压力开关的结构框图。
其中,100为第二承压板,200为弹性触压体,201为撑力凸起,202为间隔支撑结构,203为撑力面,300为压力开关元件,301为第一开关基材,302为第一开关导电层,303为开关架空层,304为第二开关导电层,305为第二开关基材,306为开关中空孔洞,307为传感触点,400为第一承压板,500为座椅坐垫,600为坐垫骨架,700为卡钉,800为导线连接处,900为连接器,1000为导柱。
具体实施方式
本申请的核心在于提供一种人体压力开关及汽车座椅,以减少人体压力开关被误触发的可能。
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。
请参阅图1和图2,图1为本申请实施例提供的人体压力开关未受力状态的结构示意图;图2为本申请实施例提供的人体压力开关受力状态的结构示意图。
本申请实施例提供的人体压力开关包括压力开关元件300和弹性触压体200。弹性触压体200设置于压力开关元件300的上侧或者下侧,可选地,弹性触压体200位于压力开关元件300和汽车座椅的海绵坐垫之间。
弹性触压体200包括间隔支撑结构202和撑力凸起201,撑力凸起201与压力开关元件300的传感触点307(参阅图4)相对应,在外力施压状态下,间隔支撑结构202的变形量大于撑力凸起201的变形量,在未受到外力施压状态下,间隔支撑结构202起到支撑作用。
本申请的一实施例中,间隔支撑结构202为多个,多个间隔支撑结构202相互间隔设置,相邻两个间隔支撑结构202之间设置所述的撑力凸起201。间隔支撑结构202与撑力凸起201均向一侧凸出,背对撑力凸起201的一侧为撑力面203,背对间隔支撑结构202的一侧设有向内凹陷的凹槽。该凹槽可选为Y形,也就是说,该凹槽的槽口宽度较宽,该凹槽的宽度由其槽口至其槽底逐渐减小。
本申请提供的人体压力开关,在压力开关元件300的上侧或者下侧设置了弹性触压体200,起到了预承压状态下的间隔作用,当人体压力开关受到外部压力触发的过程中,间隔支撑结构202被压缩,撑力凸起201的压缩量小于间隔支撑结构202,因此撑力凸起201能够提供压陷压力开关元件300的传感触点307的顶压作用力,该顶压作用力不同于传统的海绵坐垫的平均施压受力方式,而是实现了以凸起结构为施力中心的集中受力点的压力触发方式,可以更加直接和稳定地实现压力开关元件300的传感触点307导通。本申请在座椅未坐人的状态下,通过间隔支撑结构的支撑作用,避免压力开关元件300的传感触点307受到座椅自身海绵结构内应力及海绵坐垫重量等预压作用力的影响。
压力开关元件300进一步地可以包括开关架空层303,开关架空层303上侧具有第一开关导电层302,下侧具有第二开关导电层304,第一开关导电层302的远离开关架空层303的一侧具有第一开关基材301,第二开关导电层304的远离开关架空层303的一侧具有第 二开关基材305。开关架空层303具有开关中空孔洞306,在压力开关元件300受到压力时,第一开关导电层302与第二开关导电层304在开关中空孔洞306处接触实现电路导通。开关中空孔洞306所处的位置为传感触点307的位置。
在本申请一具体实施例中,撑力凸起201为实心结构,且壁厚大于间隔支撑结构202的壁厚。由于撑力凸起201为实心结构,且壁厚大于间隔支撑结构202的壁厚,所以其压缩量相对较小,在受到外力施压状态下,撑力凸起201的位移量更大,而间隔支撑结构202可通过自身形变,而产生较小的位移。
在本申请一具体实施例中,弹性触压体200的材料为弹性橡塑材料。例如,弹性触压体200的材料为天然橡胶、弹性硅橡胶、三元乙丙橡胶、丁苯橡胶、柔性聚氨酯弹性体塑料或聚烯烃类热塑性弹性体塑料。弹性触压体200利用了弹性橡塑材料可以方便地结构造型和模具化、规模化生产的优势,成功避免了传统弹性发泡海绵体材料的各种缺点。由于弹性触压体200采用的是弹性柔性材料,外力作用在压力开关元件300及其传感触点307上时,弹性柔性材料的柔软变形可以避免此类薄膜式电子开关受到长期外力冲击而发生的机械损伤。
请参阅图4-图8,间隔支撑结构202可以为图4、图5、图7、图8示出的弯折结构、图6示出的空心结构或间隔空心结构。将压力开关元件300的传感触点307在座椅未坐人情况下,支撑在免于被座椅坐垫底面直接施压的状态。如此,在车辆座椅未坐人的情况下,就可以避免出现压力开关元件300的传感触点307由于座椅自身沙发结构内应力及坐垫海绵重量等预压作用力,所容易造成的传感触点307被误激活触发的状况。
在本申请一具体实施例中,参阅图4,间隔支撑结构202由弹性触压体200的一侧向外凸出,另一侧设置有向内凹陷的凹槽。间隔支撑结构202大致呈拱形,上述的凹槽大致为截面呈矩形的槽。
在本申请一具体实施例中,参阅图5,弹性触压体200具有一容置槽,撑力凸起201设置于该容置槽的槽底,并朝向该容置槽的槽口延伸直至凸出槽口。位于撑力凸起201同一侧且与撑力凸起201临近的两个间隔支撑结构202形成一间隔支撑结构组,上述的两个间隔支撑结构202分别由弹性触压体200相对的两侧向外凸出,可选地,两个间隔支撑结构202中更靠近撑力凸起201的一个间隔支撑结构202凸出弹性触压体200的方向与撑力凸起201的凸出方向一致,那么,另一个间隔支撑结构202凸出弹性触压体200的方向与撑力凸起201的凸出方向相反。上述的两个间隔支撑结构202均大致呈U形,背对间隔支撑结构202的一侧均设置有向内凹陷的凹槽,可选的,该凹槽大致呈U形槽。应当理解,撑力凸起201的两侧均可以设置上述的间隔支撑结构组。另外,请参阅图8,可选地,在上述结构的基础上,两个间隔支撑结构202均可以大致呈V形,并且,该凹槽可以大致呈 V形。
在本申请一具体实施例中,参阅图6,间隔支撑结构202整体呈中空结构,其两侧分别由弹性触压体200相对的两侧向外凸出,可选地,间隔支撑结构202整体大致呈矩形体,其内部具有空腔。另外,撑力凸起201由弹性触压体200的一侧向外凸出,弹性触压体200背对撑力凸起201的一侧设置有凸起部,该凸起部远离撑力凸起201的一侧面为撑力面203。
在本申请一具体实施例中,参阅图7和图8,弹性触压体200位于压力开关元件300与第一承压板400之间,撑力凸起201由弹性触压体200远离压力开关元件300的一侧向外凸出,也就是说,撑力凸起201朝向第一承压板400凸出。撑力凸起201远离压力开关元件300的一侧设置有一开口。该开口可以大致呈半圆形(如图7),也可以大致呈倒U形(如图8)。并且,该开口的底壁可以与弹性触压体200压力开关元件300的一侧面大致平齐(如图8)。间隔支撑结构202凸出弹性触压体200的方向与撑力凸起201凸出弹性触压体200的方向一致。间隔支撑结构202大致呈矩形。背对间隔支撑结构202的一侧设置有凹槽,该凹槽可选为矩形槽。
在本申请一具体实施例中,撑力凸起201可以为柱状、蘑菇状或墙体状。背对撑力凸起201的一侧为撑力面203(参阅图10)。当人体传感开关受到外部压力触发的过程中,撑力面203可以利用来自海绵坐垫的顶撑作用,提供压陷压力开关元件300的传感触点307的顶压作用力,该顶压作用力不同于传统的弹性发泡海绵体材料的平均施压受力方式,而是实现了以撑力面203的撑力凸起201为施力中心的集中受力点的压力触发方式,可以更加直接和稳定地实现压力开关元件300的传感触点307导通。
在车辆座椅坐人的情况下,弹性触压体200采用分布或环绕在压力开关元件300传感触点307的周边的间隔支撑空间造型,在外力作用下被压扁变形,弹性触压体200对应于压力开关元件300的传感触点307处的压触面,因受压弯曲而开始接触传感触点307。此时,压触面在凸起结构的撑力面203的顶压作用下,提供压陷压力开关元件300的传感触点307的顶压作用力。以撑力面203的凸起结构为施力中心的集中受力点,施加在压力开关元件的传感触点上,实现压力开关元件的传感触点导通。
在本申请一具体实施例中,人体压力开关还包括第一承压板400和第二承压板100。其中,第一承压板400设置于压力开关元件300的远离弹性触压体200的一侧,第二承压板100设置于弹性触压体200的远离压力开关元件300的一侧。
请参阅图10和图11,图10为本申请实施例提供的汽车座椅的剖面图;图11为本申请实施例六提供的人体压力开关的结构框图。
压力开关元件300和弹性触压体200上开设有供卡钉700和/或导柱1000穿过的固定孔,压力开关元件300和弹性触压体200通过卡钉700和/或导柱1000穿过第一承压板400和 第二承压板100实现固定。
压力开关元件300为箔式开关元件或具有***状的金属弹片与PCB电路板共同构成的微动开关(如图10所示)。
图12为本申请实施例六提供的人体压力开关的结构框图。压力开关元件300可以为拱形,其最高点与弹性触压体200上的凸起部位置对应。
请参阅图3,图3为本申请实施例提供的人体压力与电阻值的关系曲线。
在座椅未有乘员乘坐时,压力开关元件300上侧的承压板上表面仅受到比较小的预压力F0,此时,弹性触压体200的第一级挠曲波浪式外形的间隔支撑结构202,起到了第一级的支撑作用,使得弹性触压体200的撑力凸起201未完全接触到压力开关元件300的传感触点307。由于压力开关元件300的传感触点307未受到撑力凸起201的挤压力,此时压力开关元件的触点未导通,其电阻特性表现为比较大的电阻值R1。
当座椅有乘员乘坐时,压力开关元件300的上侧的承压板上表面仅受到比较大的预压力F1,此时,弹性触压体200的第一级挠曲波浪式外形的间隔支撑结构202的第一级的支撑作用,已经无法支撑起由于人体的巨大体重压力施加的影响,使得弹性触压体200的撑力凸起201下行,迅速完全接触到压力开关元件300的传感触点307,并在实心的撑力凸起201的挤压下传感触点307至两个电极之间导通。由于压力开关元件300的传感触点307被挤压导通,此时压力开关元件300的触点电阻特性,表现为由比较大的电阻值R1,迅速转变为比较小的导通电阻值R0。
这种阻抗之间加速转换的特性,由以往的相对缓慢变化的电阻值改变,对于此类汽车座椅的乘员识别来说,是具有非常好的积极作用。可以减少电子控制单元(Electronic Control Unit,ECU)进行电阻判断时的窗口误差,实现更为数字化模数转换的判断,提供了更好的性能改进。
本申请还公开了一种汽车座椅,包括人体压力开关,其中,人体压力开关为上述实施例公开的人体压力开关。第一承压板400托载在座椅的坐垫骨架600之上;压力开关元件300位于第一承压板400与弹性触压体200之间,弹性触压体200位于第二承压板100下面,由卡钉700将以上结构组装在一起。压力开关元件300的传感触点受到挤压激活,感知来自椅面的人体乘坐压力并产生电气导体信号,并且弹性触压体200一端的导线连接处800经连接导线、连接器900(参阅图10)与外部车身电路(未示出)相连接。
本申请还公开了一种人体压力开关的加工方法,人体压力开关的加工方法包括以下步骤:
将弹性触压体200设置于压力开关元件300上侧或者下侧,其中,弹性触压体200包括间隔支撑结构202和撑力凸起201。
将撑力凸起201与压力开关元件300的传感触点307相对应。
其中,在外力施压状态下,间隔支撑结构202的变形量大于撑力凸起201的变形量,在未受到外力施压状态下,间隔支撑结构202起到支撑作用。
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本申请。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本申请的精神或范围的情况下,在其它实施例中实现。因此,本申请将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。
工业实用性
本申请提供的人体压力开关在座椅未坐人的状态下,通过间隔支撑结构的支撑作用,避免压力开关元件的传感触点受到座椅自身海绵结构内应力及海绵坐垫重量等预压作用力的影响。

Claims (20)

  1. 一种人体压力开关,其特征在于,包括:压力开关元件(300);设置于所述压力开关元件(300)上侧或者下侧的弹性触压体(200),所述弹性触压体(200)包括间隔支撑结构(202)和撑力凸起(201),所述撑力凸起(201)与所述压力开关元件(300)的传感触点(307)相对应,在外力施压状态下,所述间隔支撑结构(202)的变形量大于所述撑力凸起(201)的变形量,在未受到外力施压状态下,所述间隔支撑结构(202)起到支撑作用。
  2. 根据权利要求1所述的人体压力开关,其特征在于,所述撑力凸起(201)为实心结构,且壁厚大于所述间隔支撑结构(202)的壁厚,所述弹性触压体(200)的材料为弹性橡塑材料。
  3. 根据权利要求1或2所述的人体压力开关,其特征在于,所述弹性触压体(200)位于所述压力开关元件(300)和汽车座椅的海绵坐垫之间。
  4. 根据权利要求1-3任一项所述的人体压力开关,其特征在于,所述弹性触压体(200)的材料为天然橡胶、弹性硅橡胶、三元乙丙橡胶、丁苯橡胶、柔性聚氨酯弹性体塑料或聚烯烃类热塑性弹性体塑料。
  5. 根据权利要求1-4任一项所述的人体压力开关,其特征在于,所述间隔支撑结构(202)为多个,多个所述间隔支撑结构(202)相互间隔设置,相邻两个所述间隔支撑结构(202)之间设置有所述撑力凸起(201)。
  6. 根据权利要求1-4任一项所述的人体压力开关,其特征在于,所述弹性触压体(200)的背对所述撑力凸起(201)的一侧为撑力面(203),所述撑力面(203)配置为提供压陷所述压力开关元件(300)的所述传感触点(307)的顶压作用力。
  7. 根据权利要求1-4任一项所述的人体压力开关,其特征在于,所述间隔支撑结构(202)为弯折结构、空心结构或间隔空心结构。
  8. 根据权利要求7所述的人体压力开关,其特征在于,所述间隔支撑结构(202)由所述弹性触压体(200)的一侧向外凸出,另一侧设置有向内凹陷的凹槽,所述间隔支撑结构(202)呈拱形。
  9. 根据权利要求7所述的人体压力开关,其特征在于,所述弹性触压体(200)具有一容置槽,所述撑力凸起(201)设置于所述容置槽的槽底,并朝向所述容置槽的槽口延伸直至凸出所述容置槽的槽口,位于所述撑力凸起(201)同一侧且与所述撑力凸起(201)临近的两个所述间隔支撑结构(202)形成一间隔支撑结构组,所述的两个间隔支撑结构(202)分别由所述弹性触压体(200)相对的两侧向外凸出,两个所述间隔支撑结构(202)中更靠近所述撑力凸起(201)的一个所述间隔支撑结构(202)凸出所述弹性触压体(200)的方向与所述撑力凸起 (201)的凸出方向一致,另一个所述间隔支撑结构(202)凸出所述弹性触压体(200)的方向与所述撑力凸起(201)的凸出方向相反。
  10. 根据权利要求9所述的人体压力开关,其特征在于,两个所述间隔支撑结构(202)均呈U形或V形,且背对所述间隔支撑结构(202)的一侧均设置有向内凹陷的凹槽,所述凹槽为U形槽或V形槽。
  11. 根据权利要求7所述的人体压力开关,其特征在于,所述间隔支撑结构(202)整体呈中空结构,其两侧分别由所述弹性触压体(200)相对的两侧向外凸出,所述撑力凸起(201)由所述弹性触压体(200)的一侧向外凸出,所述弹性触压体(200)背对所述撑力凸起(201)的一侧设置有凸起部,所述凸起部远离所述撑力凸起(201)的一侧面为撑力面(203)。
  12. 根据权利要求11所述的人体压力开关,其特征在于,所述压力开关元件(300)为拱形,其最高点与所述弹性触压体(200)上的所述凸起部位置对应。
  13. 根据权利要求1-12任一项所述的人体压力开关,其特征在于,所述撑力凸起(201)为柱状、蘑菇状或墙体状。
  14. 根据权利要求1-13任一项所述的人体压力开关,其特征在于,所述人体压力开关还包括:
    设置于所述压力开关元件(300)的远离所述弹性触压体(200)的一侧的第一承压板(400);
    设置于所述弹性触压体(200)的远离所述压力开关元件(300)的一侧的第二承压板(100)。
  15. 根据权利要求14所述的人体压力开关,其特征在于,所述弹性触压体(200)位于所述压力开关元件(300)与所述第一承压板(400)之间,所述撑力凸起(201)由所述弹性触压体(200)远离所述压力开关元件(300)的一侧向外凸出,所述撑力凸起(201)远离所述压力开关元件(300)的一侧设置有一开口,所述间隔支撑结构(202)凸出所述弹性触压体(200)的方向与所述撑力凸起(201)凸出所述弹性触压体(200)的方向一致。
  16. 根据权利要求14或15所述的人体压力开关,其特征在于,所述压力开关元件(300)和所述弹性触压体(200)上开设有供卡钉(700)和/或导柱穿过的固定孔,所述压力开关元件(300)和所述弹性触压体(200)通过所述卡钉(700)和/或导柱穿过所述第一承压板(400)和所述第二承压板(100)实现固定。
  17. 根据权利要求1-16任一项所述的人体压力开关,其特征在于,所述压力开关元件(300)为箔式开关元件或具有***状的金属弹片与PCB电路板共同构成的微动开关。
  18. 一种汽车座椅,包括人体压力开关,其特征在于,所述人体压力开关为如权利要求1-17任一项所述的人体压力开关。
  19. 一种汽车,其特征在于,包括如权利要求18所述的汽车座椅。
  20. 一种人体压力开关的加工方法,其特征在于,所述人体压力开关的加工方法包括:
    将弹性触压体(200)设置于所述压力开关元件(300)上侧或者下侧,其中,所述弹性触压体(200)包括间隔支撑结构(202)和撑力凸起(201);
    将所述撑力凸起(201)与所述压力开关元件(300)的传感触点(307)相对应;
    其中,在外力施压状态下,所述间隔支撑结构(202)的变形量大于所述撑力凸起(201)的变形量,在未受到外力施压状态下,所述间隔支撑结构(202)起到支撑作用。
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US11124089B2 (en) 2021-09-21
US20200376984A1 (en) 2020-12-03

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