WO2018201453A1 - 一种定子绕线机出线固定装置及其方法 - Google Patents

一种定子绕线机出线固定装置及其方法 Download PDF

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Publication number
WO2018201453A1
WO2018201453A1 PCT/CN2017/083243 CN2017083243W WO2018201453A1 WO 2018201453 A1 WO2018201453 A1 WO 2018201453A1 CN 2017083243 W CN2017083243 W CN 2017083243W WO 2018201453 A1 WO2018201453 A1 WO 2018201453A1
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Prior art keywords
metal
wire
winding machine
stator winding
wheel
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PCT/CN2017/083243
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English (en)
French (fr)
Inventor
张定威
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深圳市鑫华威机电设备有限公司
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Priority to PCT/CN2017/083243 priority Critical patent/WO2018201453A1/zh
Publication of WO2018201453A1 publication Critical patent/WO2018201453A1/zh

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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06—Coil winding
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/08—Forming windings by laying conductors into or around core parts

Definitions

  • the invention relates to the technical field of a motor stator winding machine, and more particularly to a stator winding machine outlet fixing device and a method thereof.
  • the stator winding machine In the process of winding the enameled wire on the stator of the motor, the stator winding machine often needs to stop. However, when the wire is stopped, the wire wheel will continue to rotate due to inertia, and the enameled wire will be driven out. At present, most of the clamping devices are used for clamping and fixing the enameled wire, which easily damages the enameled wire and is automated. The degree is low.
  • the technical problem to be solved by the present invention is to provide a stator winding machine outlet fixing device for the above-mentioned defects of the prior art
  • a stator winding machine outlet fixing method is also provided.
  • a stator winding machine outlet fixing device comprising a mounting plate; wherein the mounting plate is provided with a longitudinal first strut and a second strut; the upper end of the first strut is pivotally connected with a first cross wire a wheel; the second rod is rotatably connected to the second wire wheel; the mounting plate is obliquely disposed with a cylinder, and the movable end of the cylinder is provided with a silica gel turntable that cooperates with the first wire wheel groove;
  • the enameled wire is laid up on the second over-the-spindle from bottom to top, and then erected on the first over-the-spindle from top to bottom; the mounting plate is provided with controlling the on-off of the cylinder
  • the control switch comprises two metal struts on one side of the second traversing line of the mounting plate; two metal struts, one of which is connected with a metal spring by a metal torsion spring. The other upper end is provided with a groove
  • stator winding machine outlet fixing device of the present invention wherein the metal dome has an arc shape and the arcuate opening faces upward.
  • the stator winding machine outlet fixing device of the present invention wherein the mounting plate is provided with a third pole, and the upper end of the third pole is provided with a wire loop.
  • stator winding machine outlet fixing device of the present invention wherein the second strut is disposed below the second reel wheel with a driven wheel driven by the second reel.
  • the stator winding machine outlet fixing device of the present invention wherein the silica gel turntable is rotatably connected with the movable end of the cylinder; the movable end of the cylinder is further provided with a brake pad for braking the silicone turntable.
  • a stator winding machine outlet fixing method is implemented as follows.
  • the enameled wire is tightly tightened, and when the wire is stopped, the enameled wire falls to make the metal
  • the elastic piece descends, and the two metal rods are electrically connected to each other, and the movable end of the cylinder is extended to drive the silicone turntable to abut the first through-wheel groove to prevent the first through-wheel from being The inertia continues to rotate.
  • the utility model has the beneficial effects that: when the wire is wound normally, the enameled wire is tightly tightened. When the wire is stopped, the enameled wire falls so that the metal elastic piece descends, and the two metal poles are turned on, and the movable end of the cylinder extends to drive the silicone turntable to abut.
  • the first over-wheel wheel groove prevents the first cross-wheel from continuing to rotate out of the line due to inertia, avoiding damage to the enameled wire, and having high automation; the overall structure is simple and the cost is low.
  • FIG. 1 is a schematic structural view of a wire winding machine fixing device of a stator winding machine according to a preferred embodiment of the present invention
  • FIG. 2 is a schematic view showing the structure of a control switch for a wire winding machine outlet fixing device according to a preferred embodiment of the present invention.
  • the stator winding machine outlet fixing device of the preferred embodiment of the present invention is shown in FIG. 1 , and referring to FIG. 2 , including the mounting plate 1 , the mounting plate 1 is provided with a longitudinal first strut 10 and a second strut 11 ;
  • the first pulsator 10 is rotatably connected to the first pulsator 100;
  • the second struts 11 are rotatably connected to the second pulsator 110;
  • the mounting plate 1 is obliquely provided with the cylinder 12, and the movable end of the cylinder 12 is provided with a silicone wheel turntable 120 with a round wheel 100 groove; when winding, the enameled wire 2 is laid up from the bottom up on the second wire passing wheel 110, and then placed on the first wire passing wheel 100 from top to bottom;
  • 1 is provided with a control switch 13 for controlling the on and off of the cylinder 12;
  • the control switch 13 comprises two metal struts 130 on the side of the second reel 110 of the mounting plate 1; two metal
  • the metal dome 132 has an arc shape with an arc-shaped opening facing upward to ensure that the enameled wire 2 can quickly and accurately fall on the metal dome 132 when it falls.
  • the mounting plate 1 is provided with a third strut 14, and the upper end of the third strut 14 is provided with a wire loop 140, and a support point is added when the winding is stopped to prevent the enameled wire 2 from coming into contact with other components. Infected.
  • the second rod 11 is disposed below the second pulley 110 with a driven wheel 111 driven by the second roller 110; the enameled wire 2 is dropped on the driven wheel 111 after the winding is stopped.
  • the winding is resumed, it can be quickly set on the second wire passing wheel 110, which avoids the extra manual wire-drawing operation and improves the overall operating efficiency.
  • the silicone turntable 120 is rotatably connected to the movable end of the cylinder 12; the movable end of the cylinder 12 is further provided with a brake pad 121 for braking the silicone turntable 120; when stopped, the first over-travel wheel and the silicone turntable can be rotated.
  • the unloading force simultaneously brakes the first over-wheel by the brake pad, which can quickly brake even when the first cross-wheel runs faster, and protects the device.
  • a stator winding machine outlet fixing method according to the above-mentioned stator winding machine outlet fixing device, as shown in FIG. 1 , the implementation method is as follows: when the wire is wound normally, the enameled wire is tightly tightened, and when the wire is stopped, the enameled wire falls to make the metal The shrapnel descends and the two metal struts are turned on, and the movable end of the cylinder is extended to drive the silicone turntable against the first over-wheel groove to prevent the first cross-wheel from continuing to rotate due to inertia.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

一种定子绕线机出线固定装置，包括安装板（1），安装板（1）上设置有纵向的第一支杆（10）和第二支杆（11）；第一支杆（10）上端转动连接有第一过线轮（100）；第二支杆（11）上转动连接有第二过线轮（110）；安装板（1）上倾斜设置有气缸（12），气缸（12）活动端设置有硅胶转盘（120）；安装板（1）上设置有控制开关（13）；控制开关（13）包括两金属支杆（130）；两个金属支杆（130），其一上端通过金属扭力弹簧（131）连接有金属弹片（132），另一上端设置有与金属弹片（132）对应的凹槽；漆包线（2）位于金属弹片（132）正上方；正常绕线时，漆包线（2）受力绷紧，停止时，漆包线（2）下落使得金属弹片（132）下行，两个金属支杆（130）之间导通，进而气缸（12）活动端伸出，带动硅胶转盘（120）抵紧第一过线轮（100）轮槽，防止第一过线轮（100）因惯性继续转动出线，避免了损伤漆包线（2），自动化程度高。

Description

一种定子绕线机出线固定装置及其方法 技术领域
本发明涉及电机定子绕线机技术领域，更具体地说，涉及一种定子绕线机出线固定装置及其方法。
 背景技术
定子绕线机在对电机定子缠绕漆包线过程中，经常需要停顿，然而停顿时导线轮会因惯性继续转动，带动漆包线出线；目前大都采用夹持装置对漆包线进行夹持固定，易损伤漆包线且自动化程度低。
 技术问题
本发明要解决的技术问题在于，针对现有技术的上述缺陷，提供一种定子绕线机出线固定装置；
还提供了一种定子绕线机出线固定方法。
 技术解决方案
本发明解决其技术问题所采用的技术方案是：
构造一种定子绕线机出线固定装置，包括安装板；其中，所述安装板上设置有纵向的第一支杆和第二支杆；所述第一支杆上端转动连接有第一过线轮；所述第二支杆上转动连接有第二过线轮；所述安装板上倾斜设置有气缸，所述气缸活动端设置有与所述第一过线轮轮槽配合的硅胶转盘；绕线时，漆包线由下而上搭设在所述第二过线轮上，再由上而下搭设在所述第一过线轮上；所述安装板上设置有控制所述气缸通断电的控制开关；所述控制开关包括位于安装板上所述第二过线轮进线一侧的两金属支杆；两个所述金属支杆，其一上端通过金属扭力弹簧连接有金属弹片，另一上端设置有与所述金属弹片对应的凹槽；所述漆包线位于所述金属弹片正上方。
本发明所述的定子绕线机出线固定装置，其中，所述金属弹片呈弧形，且弧形开口朝上。
本发明所述的定子绕线机出线固定装置，其中，所述安装板上设置有第三支杆，所述第三支杆上端设置有导线环。
本发明所述的定子绕线机出线固定装置，其中，所述第二支杆上位于所述第二过线轮下方设置有由所述第二过线轮带动的从动轮。
本发明所述的定子绕线机出线固定装置，其中，所述硅胶转盘与所述气缸活动端转动连接设置；所述气缸活动端还设置有对所述硅胶转盘刹车的刹车片。
一种定子绕线机出线固定方法，根据上述的定子绕线机出线固定装置，其实现方法如下，正常绕线时，所述漆包线受力绷紧，停止时，所述漆包线下落使得所述金属弹片下行，两个所述金属支杆之间导通，进而所述气缸活动端伸出，带动所述硅胶转盘抵紧所述第一过线轮轮槽，防止所述第一过线轮因惯性继续转动。
 有益效果
本发明的有益效果在于：正常绕线时，漆包线受力绷紧，停止时，漆包线下落使得金属弹片下行，两个金属支杆之间导通，进而气缸活动端伸出，带动硅胶转盘抵紧第一过线轮轮槽，防止第一过线轮因惯性继续转动出线，避免了损伤漆包线，自动化程度高；整体结构简单，成本低。
 附图说明
为了更清楚地说明本发明实施例或现有技术中的技术方案，下面将结合附图及实施例对本发明作进一步说明，下面描述中的附图仅仅是本发明的部分实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他附图：
图1是本发明较佳实施例的定子绕线机出线固定装置结构示意图；
图2是本发明较佳实施例的定子绕线机出线固定装置控制开关结构示意图。
 本发明的实施方式
为了使本发明实施例的目的、技术方案和优点更加清楚，下面将结合本发明实施例中的技术方案进行清楚、完整的描述，显然，所描述的实施例是本发明的部分实施例，而不是全部实施例。基于本发明的实施例，本领域普通技术人员在没有付出创造性劳动的前提下所获得的所有其他实施例，都属于本发明的保护范围。
本发明较佳实施例的定子绕线机出线固定装置如图1所示，同时参阅图2，包括安装板1，安装板1上设置有纵向的第一支杆10和第二支杆11；第一支杆10上端转动连接有第一过线轮100；第二支杆11上转动连接有第二过线轮110；安装板1上倾斜设置有气缸12，气缸12活动端设置有与第一过线轮100轮槽配合的硅胶转盘120；绕线时，漆包线2由下而上搭设在第二过线轮110上，再由上而下搭设在第一过线轮100上；安装板1上设置有控制气缸12通断电的控制开关13；控制开关13包括位于安装板1上第二过线轮110进线一侧的两金属支杆130；两个金属支杆130，其一上端通过金属扭力弹簧131连接有金属弹片132，另一上端设置有与金属弹片132对应的凹槽（图中未显示）；漆包线2位于金属弹片132正上方；正常绕线时，漆包线2受力绷紧，停止时，漆包线2下落使得金属弹片132下行，两个金属支杆130之间导通，进而气缸12活动端伸出，带动硅胶转盘120抵紧第一过线轮100轮槽，防止第一过线轮100因惯性继续转动出线，避免了损伤漆包线2，自动化程度高；整体结构简单，成本低。
如图1和图2所示，金属弹片132呈弧形，且弧形开口朝上，保障漆包线2下落时能快速准确的落在金属弹片132上。
如图1和图2所示，安装板1上设置有第三支杆14，第三支杆14上端设置有导线环140，在绕线停止时增加一个支撑点，避免漆包线2与其他部件接触受污染。
如图1所示，第二支杆11上位于第二过线轮110下方设置有由第二过线轮110带动的从动轮111；漆包线2在停止绕线后下落搭设在从动轮111上，恢复绕线时能快速搭设在第二过线轮110上，避免了额外的手动搭线操作，提高整体运行效率。
如图1所示，硅胶转盘120与气缸12活动端转动连接设置；气缸12活动端还设置有对硅胶转盘120刹车的刹车片121；停止时，第一过线轮与硅胶转盘之间可转动卸力，同时通过刹车片对第一过线轮进行刹车，即使第一过线轮运转速度较快时也能进行快速制动，同时保护了设备。
一种定子绕线机出线固定方法，根据上述的定子绕线机出线固定装置，如图1所示，其实现方法如下，正常绕线时，漆包线受力绷紧，停止时，漆包线下落使得金属弹片下行，两个金属支杆之间导通，进而气缸活动端伸出，带动硅胶转盘抵紧第一过线轮轮槽，防止第一过线轮因惯性继续转动。
应当理解的是，对本领域普通技术人员来说，可以根据上述说明加以改进或变换，而所有这些改进和变换都应属于本发明所附权利要求的保护范围。

Claims (6)

  1. 一种定子绕线机出线固定装置，包括安装板；其特征在于，所述安装板上设置有纵向的第一支杆和第二支杆；所述第一支杆上端转动连接有第一过线轮；所述第二支杆上转动连接有第二过线轮；所述安装板上倾斜设置有气缸，所述气缸活动端设置有与所述第一过线轮轮槽配合的硅胶转盘；绕线时，漆包线由下而上搭设在所述第二过线轮上，再由上而下搭设在所述第一过线轮上；所述安装板上设置有控制所述气缸通断电的控制开关；所述控制开关包括位于安装板上所述第二过线轮进线一侧的两金属支杆；两个所述金属支杆，其一上端通过金属扭力弹簧连接有金属弹片，另一上端设置有与所述金属弹片对应的凹槽；所述漆包线位于所述金属弹片正上方。
  2. 根据权利要求1所述的定子绕线机出线固定装置，其特征在于，所述金属弹片呈弧形，且弧形开口朝上。
  3. 根据权利要求1所述的定子绕线机出线固定装置，其特征在于，所述安装板上设置有第三支杆，所述第三支杆上端设置有导线环。
  4. 根据权利要求1所述的定子绕线机出线固定装置，其特征在于，所述第二支杆上位于所述第二过线轮下方设置有由所述第二过线轮带动的从动轮。
  5. 根据权利要求1所述的定子绕线机出线固定装置，其特征在于，所述硅胶转盘与所述气缸活动端转动连接设置；所述气缸活动端还设置有对所述硅胶转盘刹车的刹车片。
  6. 一种定子绕线机出线固定方法，根据权利要求1-5任一所述的定子绕线机出线固定装置，其特征在于，实现方法如下，正常绕线时，所述漆包线受力绷紧，停止时，所述漆包线下落使得所述金属弹片下行，两个所述金属支杆之间导通，进而所述气缸活动端伸出，带动所述硅胶转盘抵紧所述第一过线轮轮槽，防止所述第一过线轮因惯性继续转动。
PCT/CN2017/083243 2017-05-05 2017-05-05 一种定子绕线机出线固定装置及其方法 WO2018201453A1 (zh)

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CN106936275A (zh) * 2017-05-05 2017-07-07 深圳市鑫华威机电设备有限公司 一种定子绕线机出线固定装置及其方法

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