WO2018199206A1 - Hermetically sealed refrigerant compressor and refrigeration device using same - Google Patents
Hermetically sealed refrigerant compressor and refrigeration device using same Download PDFInfo
- Publication number
- WO2018199206A1 WO2018199206A1 PCT/JP2018/016910 JP2018016910W WO2018199206A1 WO 2018199206 A1 WO2018199206 A1 WO 2018199206A1 JP 2018016910 W JP2018016910 W JP 2018016910W WO 2018199206 A1 WO2018199206 A1 WO 2018199206A1
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- WIPO (PCT)
- Prior art keywords
- lubricating oil
- resin member
- refrigerant compressor
- oil
- range
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/02—Lubrication
- F04B39/0223—Lubrication characterised by the compressor type
- F04B39/023—Hermetic compressors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B35/00—Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for
- F04B35/04—Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for the means being electric
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/02—Lubrication
- F04B39/0215—Lubrication characterised by the use of a special lubricant
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/02—Lubrication
- F04B39/0223—Lubrication characterised by the compressor type
- F04B39/023—Hermetic compressors
- F04B39/0238—Hermetic compressors with oil distribution channels
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2020/00—Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
- C10N2020/01—Physico-chemical properties
- C10N2020/02—Viscosity; Viscosity index
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/30—Refrigerators lubricants or compressors lubricants
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/0005—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00 adaptations of pistons
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/0094—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00 crankshaft
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/12—Casings; Cylinders; Cylinder heads; Fluid connections
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B1/00—Compression machines, plants or systems with non-reversible cycle
- F25B1/02—Compression machines, plants or systems with non-reversible cycle with compressor of reciprocating-piston type
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2500/00—Problems to be solved
- F25B2500/13—Vibrations
Definitions
- the present invention relates to a hermetic refrigerant compressor having good reliability using a low-viscosity lubricating oil, and a refrigeration apparatus using the hermetic refrigerant compressor.
- Patent Documents 1 and 2 disclose a specific composition containing an ester as a lubricating oil composition for a refrigerator having low viscosity, good lubricity, and excellent long-term stability in a low temperature region. Has been. Each of these lubricating oil compositions has a kinematic viscosity at 40 ° C. in the range of 6 to 28 mm 2 / s.
- a resin member (resin member) is included in the internal structure housed in the hermetic container.
- the resin constituting the resin member that is, the polymer material contains not only a polymer component but also a low molecular component such as an oligomer. It is known that when a lubricant having a lower viscosity is used, low-molecular components such as oligomers contained in the resin member are extracted by the lubricant and the reliability of the refrigerant compressor is reduced.
- the oligomer extracted by the lubricating oil adheres to, for example, the suction lead, and when this is carbonized at a high temperature, there is a possibility that oil sludge is deposited on the suction lead. As a result, the sealing performance of the suction lead may be reduced. Further, when the oligomer extracted by the lubricating oil is sent to the high pressure side of the refrigeration cycle, there is a possibility that the capillary tube of the refrigeration cycle is blocked. This may lead to a decrease in the circulation amount of the refrigerant.
- Patent Document 3 when low viscosity oil (lubricating oil) having a kinematic viscosity at 40 ° C. of 8 mm 2 / s or less is used, the content of extractable low molecular components contained in the resin member is set to 0. The structure which makes it less than 1 weight part is disclosed. Note that Patent Document 3 exemplifies examples having kinematic viscosities at 40 ° C. of 10 mm 2 / s, 8 mm 2 / s, and 5 mm 2 / s as examples.
- the present invention has been made to solve such problems, and a hermetic refrigerant compressor capable of realizing good reliability even when a low-viscosity lubricating oil is used, and the same It aims at providing a freezing apparatus provided with.
- a hermetic refrigerant compressor includes a compression element that is housed in a hermetic container and compresses the refrigerant, and an electric element that drives the compression element.
- Lubricating oil is stored inside, and the member accommodated in the sealed container includes a resin member, and the resin member has an amount of oligomer contained in the resin member of the total weight of the resin member. are those of the following, the lubricating oil is within a kinematic viscosity at 40 ° C. of 0.1mm 2 /s ⁇ 5.1m2.5 wt% m 2 / s, and a flash point 110 ° C. or higher It is the composition which is.
- the amount of the oligomer of the resin member in the sealed container is limited, and the lubricating oil whose kinematic viscosity is within the above range and whose lower limit of the flash point is the above value is used. Even if it is a low-viscosity lubricating oil, if the flash point is relatively high, it becomes difficult for the lubricating oil to penetrate into the resin member, so that it is difficult for the oligomer to be extracted from the resin member.
- the present invention also includes a refrigeration apparatus including the hermetic refrigerant compressor having the above-described configuration. Thereby, a refrigeration apparatus having good reliability can be provided.
- the above configuration can provide a hermetic refrigerant compressor capable of realizing good reliability even when a low-viscosity lubricating oil is used, and a refrigeration apparatus including the same. , Has the effect.
- a hermetic refrigerant compressor includes a compression element that is housed in a hermetic container, compresses the refrigerant, and an electric element that drives the compression element, and lubricating oil is stored in the hermetic container.
- the member accommodated in the sealed container includes a resin member, and the resin member has an oligomer amount of 2.5% by weight or less of the total weight of the resin member.
- the amount of the oligomer of the resin member in the sealed container is limited, and the lubricating oil whose kinematic viscosity is within the above range and whose lower limit of the flash point is the above value is used. Even if it is a low-viscosity lubricating oil, if the flash point is relatively high, it becomes difficult for the lubricating oil to penetrate into the resin member, so that it is difficult for the oligomer to be extracted from the resin member.
- the oligomer amount may be in a range of 0.01 to 1% by weight of the total weight of the resin member.
- the oligomer amount of the resin member is within the above range, the oligomer component is more difficult to be extracted from the resin member.
- the oligomer may include a dimer, a trimer, and a tetramer alone or at least one of them.
- the oligomer is at least one of dimer to tetramer, or contains at least one of them, it is difficult to be extracted from the resin member by the low viscosity and high flash point lubricating oil. Become.
- At least a stabilizer as an additive is added to the lubricating oil in a content within a range of 0.1 to 10% by weight of the total amount of the lubricating oil. It may be a configuration.
- the stability of the lubricating oil can be improved, and the reliability of the hermetic refrigerant compressor can be improved.
- the stabilizer may be at least one of an acid scavenger and a fullerene.
- the stabilizer is an acid scavenger and / or fullerene
- the stability of the lubricating oil can be improved, and the reliability of the hermetic refrigerant compressor can be improved. it can.
- the content thereof may be in the range of 0.1 to 5% by weight of the total amount of the lubricating oil. .
- the stability of the lubricating oil by fullerene can be improved, and the hermetic refrigerant compressor Reliability can be improved.
- the density of the resin member may be in the range of 1.2 to 3.0 g / cm 3 .
- the refrigeration apparatus is configured to include the hermetic refrigerant compressor having any one of the configurations described above.
- the refrigeration apparatus includes a hermetic refrigerant compressor that achieves good reliability even when a low-viscosity lubricating oil is used, and thus provides a refrigeration apparatus with excellent reliability. be able to.
- FIG. 1 is a schematic cross-sectional view of a refrigerant compressor 100 according to the first embodiment.
- the hermetic container 101 is filled with the refrigerant gas 102, and the lubricating oil 103 is stored at the bottom.
- a hydrocarbon-based refrigerant is used as the refrigerant gas 102, and as the lubricating oil 103, one having a low viscosity and a high flash point is used as described later.
- an electric element 106 including a stator 104 and a rotor 105 and a reciprocating compression element 107 driven by the electric element 106 are accommodated.
- the compression element 107 includes a crankshaft 108, a cylinder block 112, a piston 115, and the like. The configuration of the compression element 107 will be described below.
- the crankshaft 108 includes at least a main shaft portion 109 in which the rotor 105 is press-fitted and an eccentric shaft 110 formed eccentrically with respect to the main shaft portion 109.
- An oil supply pump 111 communicating with the lubricating oil 103 is provided at the lower end of the crankshaft 108.
- the cylinder block 112 is made of cast iron, forms a substantially cylindrical bore 113, and includes a bearing 114 that pivotally supports the main shaft 109.
- a flange surface 116 is formed on the rotor 105, and the upper end surface of the bearing portion 114 is a thrust surface 117.
- a thrust washer 118 is inserted between the flange surface 116 and the thrust surface 117 of the bearing portion 114.
- a thrust bearing 119 is configured by the flange surface 116, the thrust surface 117 and the thrust washer 118.
- the piston 115 is loosely fitted to the bore 113 while maintaining a certain amount of clearance, is made of an iron-based material, and forms a compression chamber 120 together with the bore 113. Further, the piston 115 is connected to the eccentric shaft 110 through a piston pin 121 by a connecting rod 122 which is a connecting means. The end surface of the bore 113 is sealed with a valve plate 123.
- the head 124 forms a high pressure chamber.
- the head 124 is fixed to the opposite side of the bore 113 of the valve plate 123.
- the suction tube (not shown) is fixed to the sealed container 101 and connected to the low pressure side (not shown) of the refrigeration cycle, and guides the refrigerant gas 102 into the sealed container 101.
- the suction muffler 125 is sandwiched between the valve plate 123 and the head 124.
- a cluster 127 is connected to the stator 104 constituting the electric element 106 via a lead wire 126. Further, the sealed container 101 is provided with a terminal 128 that penetrates the inside and outside of the sealed container 101. A cluster 127 is connected to the terminal 128. Thereby, electric power is supplied to the electric element 106 from a commercial power source (not shown).
- the type of the refrigerant gas 102 used in the refrigerant compressor 100 according to the present disclosure is not particularly limited, but the hydrocarbon refrigerant described above is preferably used.
- Specific examples of the hydrocarbon refrigerant include, but are not particularly limited to, R290 (propane), R600a (isobutane), R600 (butane), R1270 (propylene), and the like.
- Typical hydrocarbon refrigerants include R600a or R290.
- the lubricating oil 103 having a low viscosity and a high flash point is used.
- the lubricating oil 103 is a mixed oil of mineral oil and synthetic oil. is there.
- the refrigerant gas 102 is used in a refrigerant circuit (refrigeration cycle, see Embodiment 2) including the refrigerant compressor 100, and the refrigerant gas 102 and the lubricating oil 103 exist in a state where they can be contacted and mixed in the sealed container 101. . Therefore, the refrigerant gas 102 and the lubricating oil 103 can be regarded as constituting a working medium for the refrigeration cycle.
- the working medium for the refrigeration cycle may contain other components in addition to the refrigerant component and the lubricating oil component.
- the resin member is included in the configuration housed in the sealed container 101.
- the resin member is not particularly limited as long as it is a member composed of at least a resin, that is, a polymer.
- the amount of oligomer contained in the resin member is 2.5% by weight or less of the total weight of the resin member.
- Typical resin members include, for example, a suction muffler 125, an insulating member attached to the electric element 106, a cluster 127, and the like. A specific configuration of the resin member will be described later.
- the piston 115 reciprocates in the bore 113, sucks the refrigerant gas 102 introduced into the sealed container 101 through a suction tube (not shown) from the suction muffler 125, and compresses it in the compression chamber 120.
- the lubricating oil 103 is supplied to each sliding portion from the oil supply pump 111, lubricates the sliding portion, and controls the seal between the piston 115 and the bore 113.
- the lubricating oil 103 used in the refrigerant compressor 100 has a low viscosity and a high flash point.
- the kinematic viscosity at 40 ° C. in the lubricating oil 103 is in the range of 0.1mm 2 /s ⁇ 5.1mm 2 / s, and the flash point of the lubricating oil 103 is 110 ° C. or higher.
- the specific configuration of the lubricating oil 103 according to the present disclosure is not particularly limited as long as it is within the kinematic viscosity range and the flash point is equal to or higher than the lower limit value.
- mineral oil, synthetic oil, or a mixture thereof (mixed oil) can be used.
- the lubricating oil 103 may contain components other than oily substances such as mineral oil and synthetic oil. Therefore, the lubricating oil 103 according to the present disclosure is a lubricating oil composition containing at least an oily substance. Also good.
- a mixed oil of mineral oil and synthetic oil can be given.
- This mixed oil may have a configuration in which mineral oil is the main component and synthetic oil is a subcomponent, or may have a configuration in which synthetic oil is a main component and mineral oil is a subcomponent. May be the main component.
- the main component here may be a content that allows the mineral oil or synthetic oil to be determined as the “main component” when viewed as the entire lubricating oil 103 (lubricating oil composition).
- the subcomponent may be a content that becomes a “subcomponent” having a smaller content than the main component oily substance when viewed as the lubricating oil 103 (lubricating oil composition) as a whole.
- the lubricating oil 103 a mixed oil having a mineral oil as a main component and a synthetic oil as a by-product can be exemplified.
- the content of the synthetic oil as a subsidiary component may be within the range of 0.1 to 40.0% by weight, for example, 1 to 35% by weight.
- % Can be cited as a preferred example, and a range of 5 to 25% by weight can be cited as a more preferred example.
- the content of the mineral oil which is a main component in the lubricating oil 103 should just be larger than synthetic oil.
- the content of the synthetic oil is 40.0% by weight or less of the total amount of the lubricating oil 103 as described above, the content of the mineral oil only needs to exceed 40.0% by weight of the total amount of the lubricating oil 103. For example, it may be 50% by weight or more.
- the lubricating oil 103 By blending (blending) synthetic oil with mineral oil, it is possible not only to lower the viscosity of the lubricating oil 103 but also to prevent the flash point of the lubricating oil 103 from being lowered. Therefore, by setting the content of the synthetic oil within the above range, the lower limit of the kinematic viscosity and the flash point of the lubricating oil 103 can be easily adjusted to the above-described numerical range. As long as the lubricating oil 103 can be adjusted to have a low viscosity and a high flash point as described above, it is needless to say that the lubricating oil 103 is not limited to a mixed oil mainly composed of mineral oil and synthetic oil as a by-product. .
- the types of mineral oil and synthetic oil constituting the lubricating oil 103 are not particularly limited.
- the mineral oil includes paraffinic mineral oil and naphthenic mineral oil. In the present disclosure, any of these mineral oils may be used, or these may be used in combination. Further, a plurality of types of paraffinic mineral oils having different physical properties may be used in combination, and similarly, a plurality of types of naphthenic mineral oils having different physical properties may be used in combination, or different combinations of different paraffinic mineral oils may be used. You may mix and use the combination of system mineral oil.
- synthetic oil examples include, but are not limited to, polyalphaolefin oil, alkylbenzene oil, ester oil, ether oil, polyalkylene glycol oil, fluorine-based synthetic oil, and silicon-based synthetic oil. Only one kind of these synthetic oils may be selected and blended with mineral oil, or a plurality of kinds may be blended with mineral oil.
- ester oil it is particularly preferable to use at least one selected from the group consisting of ester oil, ether oil, polyalkylene glycol oil, and alkylbenzene oil.
- ester oil By blending at least one of these synthetic oils into mineral oil, it becomes possible to easily adjust the lower limit of the kinematic viscosity and flash point of the lubricating oil 103 to the above numerical range.
- characteristics other than the lower limits of the kinematic viscosity and the flash point described above to the lubricating oil 103.
- polarity can be imparted to the lubricating oil 103 by selecting ester oil having polarity as a synthetic oil and blending it with mineral oil.
- the kinematic viscosity at 40 ° C. of the lubricating oil 103 is not particularly limited as long as the range of the, for example, it is mentioned within the scope of 0.1mm 2 /s ⁇ 4.5mm 2 / s A preferred example A range of 0.1 mm 2 / s or more and less than 3.0 mm 2 / s can be given as a more preferable example.
- the kinematic viscosity in the present disclosure is measured based on JIS K2283.
- the lubricating oil 103 When the kinematic viscosity at 40 ° C. of the lubricating oil 103 exceeds 5.1 mm 2 / s, the lubricating oil 103 is not further reduced in viscosity, so that the effect of increasing the efficiency by reducing the viscosity cannot be sufficiently obtained. . On the other hand, if the kinematic viscosity at 40 ° C. is less than 0.1 mm 2 / s, the lubricating effect as the lubricating oil 103 may not be sufficiently obtained.
- the lower limit of the flash point of the lubricating oil 103 is not particularly limited as long as it is 110 ° C. or higher.
- 120 ° C. or higher can be cited as a preferred example, and 150 ° C. or higher is a more preferred example.
- the flash point in this indication is measured based on JIS K2265. If the lower limit of the flash point of the lubricating oil 103 is less than 110 ° C., stricter attention to fire is required when handling the lubricating oil 103, and the viscosity may increase over time unless special storage conditions are met. There is. Therefore, the handleability of the lubricating oil 103 is reduced.
- the low distillation component contained in the lubricating oil 103 increases. Therefore, when stored under normal conditions, the low-distilled component contained in the lubricating oil 103 may evaporate first and the viscosity may increase over time.
- the general lubricating oil 103 is stored under conditions of low vacuum and high temperature, for example, in a 10 ⁇ 2 Pa atmosphere and a temperature range of 40 to 60 ° C. If the flash point of the lubricating oil 103 is low, such a low vacuum is stored. Under high temperature conditions, the low distillation component evaporates and the viscosity increases with time. Therefore, special storage conditions using chemical filters are required.
- the lubricating oil 103 satisfy not only the kinematic viscosity range at 40 ° C. and the lower limit of the flash point, but also the predetermined distillation characteristics.
- the lubricating oil 103 according to the present disclosure preferably has a distillation characteristic with a distillation range of 200 to 400 ° C. (that is, a distillation characteristic with an initial boiling point of 200 ° C. and an end point of 400 ° C.).
- the distillation characteristic in this indication is measured based on JIS K2254.
- Mineral oil is basically a mixture of many kinds of oily substances, so it has a wide range of distillation characteristics, but synthetic oil is basically composed of a single kind (or several kinds) of synthesized compounds.
- the distillation characteristics are specified at one point (or several points). Therefore, by blending the synthetic oil with the mineral oil, it becomes possible to adjust the distillation characteristics of the lubricating oil 103, which is a mixed oil, within the distillation range. In addition, you may refine
- the lubricating oil 103 satisfies the above-described conditions of distillation characteristics in addition to the basic conditions of the kinematic viscosity range at 40 ° C. and the lower limit value of the flash point, the low-distillation contained in the lubricating oil 103 is included. Ingredients can be reduced. Therefore, the tendency of the flash point of the lubricating oil 103 to decrease can be more effectively suppressed, and the stability of the lubricating oil 103 can be improved. As a result, the handling property of the lubricating oil 103 can be further improved.
- the lubricating oil 103 is a lubricating oil composition composed of mineral oil and synthetic oil, and may include components other than mineral oil and synthetic oil. Specific examples of other components include various additives known in the field of the lubricating oil 103.
- Specific additives are not particularly limited, and examples thereof include at least one of an extreme pressure additive, an oily agent, an antifoaming agent, and a stabilizer. By adding these additives to the mixed oil of mineral oil and synthetic oil, the properties of the lubricating oil 103 can be improved and the reliability of the refrigerant compressor 100 can be improved.
- the amount (content) of these additives is not particularly limited, but in the present disclosure, any additive may be added within the range of 0.1 to 10% by weight of the total amount of the lubricating oil 103. If the content of the additive is less than 0.1% by weight of the total amount of the lubricating oil 103, although depending on the type of the additive, the amount of the additive is too small and the effect of the additive may not be sufficiently obtained. On the other hand, when the content of the additive exceeds 10% by weight of the total amount of the lubricating oil 103, depending on the type of the additive, not only the effect of the additive corresponding to the added amount cannot be obtained, If the content of the agent becomes excessive, other physical properties of the lubricating oil 103 may be affected.
- stabilizers may be mentioned as typical additives.
- the stabilizer may include an acid scavenger or fullerene. If the stabilizer is an acid scavenger and / or fullerene, the stability of the lubricating oil 103 can be improved, and the reliability of the refrigerant compressor 100 can be improved.
- the acid scavenger is used for suppressing an increase in acid value due to deterioration of the base oil (mixed oil composed of mineral oil and synthetic oil) due to water or oxygen.
- the base oil mixed oil composed of mineral oil and synthetic oil
- fullerene has an action of suppressing a decrease in flash point of the lubricating oil 103 and therefore can be used as a “flash point decrease inhibitor”. Therefore, the flash point in the lubricating oil 103 can be more effectively suppressed by adding fullerene.
- the addition amount of the acid scavenger and / or fullerene which is a stabilizer, may be in the range of 0.1 to 10% by weight of the total amount of the lubricating oil 103.
- the properties of the lubricating oil 103 can be improved with an appropriate amount of the stabilizer, so that the reliability of the refrigerant compressor 100 is further improved. can do.
- the stabilizer is fullerene
- its content is preferably in the range of 0.1 to 5% by weight of the total amount of the lubricating oil 103.
- the stability of the lubricating oil 103 with fullerene can be further improved.
- the low-viscosity and high flash point lubricating oil 103 is stored in the sealed container 101, and the member accommodated in the sealed container 101 is a resin member.
- This resin member has an oligomer amount of 2.5% by weight or less of the total weight of the resin member.
- An oligomer is a low molecular component contained in a polymer material constituting a resin member, and usually means a polymer obtained by polymerizing monomers constituting the polymer material in a relatively small amount.
- the specific range of the degree of polymerization of the oligomer is not particularly clearly defined, but typically, the degree of polymerization is 100 or less, or the molecular weight is less than 1000.
- the oligomer contained in the resin member may be a component having a low degree of polymerization that can be extracted with a general lubricating oil, and is typically a dimer, trimer, or tetramer. At least one of them can be mentioned. These oligomers may be contained alone or at least one of them may be contained. Since these oligomers have a particularly low molecular weight, a general low-viscosity lubricating oil is easily extracted by permeating the resin member.
- the lubricating oil 103 since the lubricating oil 103 has a low viscosity and a high flash point, it is difficult to extract from the resin member even if the oligomer is at least one of a dimer to a tetramer.
- the upper limit of the amount of oligomer contained in the resin member may be 2.5% by weight or less of the total weight of the resin member as described above, but within the range of 0.01 to 1% by weight of the total weight of the resin member. I just need it.
- the oligomer content is about 0.2% by weight of the total weight.
- the lubricating oil 103 since the lubricating oil 103 has a low viscosity and a high flash point, even if the resin member has a higher oligomer content than the low oligomer type resin, the extraction of the oligomer is effectively suppressed. Can do.
- the density of the resin member is not particularly limited, but is typically preferably in the range of 1.2 to 3.0 g / cm 3 , and preferably in the range of 1.3 to 1.6 g / cm 3 . It is more preferable that it is within.
- the density is increased, the lubricating oil 103 is less likely to penetrate into the resin member, so that the oligomer is less likely to be extracted from the resin member. In other words, an oligomer can be easily extracted by the lubricating oil 103 if the resin member has a low density.
- the oligomer is difficult to be extracted from the resin member by the lubricating oil 103 having a low viscosity and a high flash point.
- examples of the typical resin member accommodated in the sealed container 101 include the suction muffler 125, the insulating member attached to the electric element 106, and the cluster 127 as described above.
- These resin members may be composed only of a resin (polymer), but may be, for example, a composite material including a different material such as a fiber material or a filler in addition to the resin.
- the cluster 127 a member formed of a polyester resin containing glass fiber can be used.
- the suction muffler 125 can include a member formed of a polyester resin containing glass fiber.
- the resin (polymer) constituting the resin member is not particularly limited. Specifically, for example, polyester resins such as polyethylene terephthalate (PET) or polybutylene terephthalate (PBT), polyamide (PA), polyphenylene sulfide ( PPS), liquid crystal polymer (or liquid crystal polyester, LCP) and the like. Since these resins are excellent in heat resistance, refrigerant resistance, oil resistance and the like, they are preferably used as a material for a resin member accommodated in the sealed container 101.
- the resin material constituting the resin member may be one type of resin, but a polymer alloy (polymer blend) in which two or more types are appropriately combined may be used. Further, the resin constituting the resin member may contain a known additive.
- the dissimilar material contained in the resin member includes a fiber material or a filler.
- the fiber material include, but are not limited to, aramid fiber, nylon fiber, polyester fiber, glass fiber, and carbon fiber. These fiber materials may be used alone or in combination of two or more.
- the filler may be in the form of particles or powder, but may be in the form of short fibers. Sometimes the fiber material is considered a filler. Specific examples of the filler include inorganic fillers such as silica, silicates, clays, gypsum, alumina, titanium dioxide, talc, and carbon black, but are not particularly limited.
- the member in the sealed container 101 includes the resin member, and the amount of the oligomer included in the resin member is 2.5% by weight of the total weight of the resin member.
- lubricating oil 103 is stored in hermetic container 101, the kinematic viscosity at 40 ° C. in the range of 0.1mm 2 /s ⁇ 5.1mm 2 / s, and the flash point 110 It is above °C.
- the amount of oligomer of the resin member in the sealed container 101 is limited, the lubricating oil 103 having a kinematic viscosity within the above range and a lower limit of the flash point is the above value.
- the lubricating oil has a low viscosity, if the flash point is relatively high, the lubricating oil 103 is less likely to penetrate into the resin member, so that it is difficult for the oligomer to be extracted from the resin member. Therefore, even when the low-viscosity lubricating oil 103 is used, it is possible to use a resin member having a relatively large amount of oligomer as compared with the conventional one, and the sealing performance of the suction lead resulting from the extraction of the oligomer is reduced. It is possible to effectively suppress the possibility of tube clogging. As a result, the reliability of the refrigerant compressor 100 can be improved even when the low-viscosity lubricating oil 103 is used.
- the refrigerant compressor 100 has a configuration in which the electric element 106 is disposed above the compression element 107.
- the electric element 106 is compressed. It goes without saying that it may have a configuration arranged below the element 107.
- a refrigerant compressor to which the present disclosure can be applied can obtain the same operational effects as those described in the first embodiment as long as the above-described lubricating oil 103 can be used.
- the refrigerant compressor 100 is a reciprocating type (reciprocating type) as described above, but the refrigerant compressor according to the present disclosure is not limited to a reciprocating type, and is a rotary type, a scroll type. Needless to say, other known configurations such as a vibration type may be used.
- a refrigerant compressor to which the present disclosure can be applied will be described in the first embodiment as long as the member in the sealed container 101 includes a resin member and the above-described lubricating oil 103 can be used. The same effect as the effect can be obtained.
- the refrigerant compressor 100 is driven by a commercial power supply.
- the refrigerant compressor according to the present disclosure is not limited to this, for example, is driven by an inverter at a plurality of operating frequencies. It may be done. Even if the refrigerant compressor has such a configuration, the resin member is included in the member in the hermetic container 101, and good lubricity can be realized by using the above-described lubricating oil 103. Therefore, the reliability of the refrigerant compressor can be improved even during low-speed operation where the amount of oil supplied to each sliding portion is reduced, or during high-speed operation where the rotational speed of the electric element increases.
- FIG. 2 schematically shows a schematic configuration of a refrigeration apparatus 200 including the refrigerant compressor 100 according to the first embodiment. Therefore, in Embodiment 2, only the outline of the basic configuration of the refrigeration apparatus 200 will be described, but it goes without saying that the specific configuration of the refrigeration apparatus 200 is not limited to this.
- the refrigeration apparatus 200 includes a main body 206, a partition wall 209, a refrigerant circuit 201 (refrigeration cycle), and the like.
- the main body 206 is composed of a heat insulating box, a door, and the like.
- the box has a structure in which one surface is opened, and the door is configured to open and close the opening of the box.
- the inside of the main body 206 is partitioned into an article storage space 207 and a machine room 208 by a partition wall 209.
- a blower (not shown) is provided in the storage space 207.
- the inside of the main body 206 may be partitioned into a space other than the storage space 207 and the machine room 208.
- the refrigerant circuit 201 (refrigeration cycle) is configured to cool the interior of the storage space 207.
- the heat absorber 204 is disposed in the storage space 207.
- the cooling heat of the heat absorber 204 is agitated so as to circulate in the storage space 207 by a blower (not shown), as indicated by the dashed arrow in FIG. Thereby, the inside of the storage space 207 is cooled.
- the refrigeration apparatus 200 includes the refrigerant circuit 201 including the refrigerant compressor 100 according to the first embodiment.
- the refrigerant compressor 100 uses the lubricating oil 103 having a low viscosity and a high flash point, so that the efficiency is improved.
- the refrigeration apparatus 200 according to Embodiment 2 can reduce power consumption, it can achieve energy saving and improve reliability.
- the refrigeration apparatus 200 described in the second embodiment is an example of a refrigeration apparatus according to the present disclosure (a refrigeration apparatus including the refrigerant compressor according to the present disclosure), and the present disclosure is not limited to the refrigeration apparatus 200. Needless to say.
- Examples of the refrigeration apparatus according to the present disclosure include a refrigerator (for home use and business use), a dehumidifier, a showcase, an ice maker, a heat pump type hot water heater, a heat pump type washing and drying machine, a vending machine, an air conditioner, and the like. Can do.
- the present invention can be widely and suitably used in the fields of a refrigerant compressor using a low-viscosity lubricating oil and a refrigeration apparatus using such a refrigerant compressor.
Abstract
Description
[冷媒圧縮機の構成]
まず、本実施の形態1に係る冷媒圧縮機の代表的な一例について、図1を参照して具体的に説明する。図1は、本実施の形態1に係る冷媒圧縮機100の概略断面図である。 (Embodiment 1)
[Configuration of refrigerant compressor]
First, a typical example of the refrigerant compressor according to the first embodiment will be specifically described with reference to FIG. FIG. 1 is a schematic cross-sectional view of a
ここで、近年では、さらなる高効率化を図るため、潤滑油103としてより粘度の低いものを使用する等の対応が行われている。本開示では、冷媒圧縮機100に用いられている潤滑油103が、前記の通り、低粘度かつ高引火点を有するものである。具体的には、潤滑油103における40℃での動粘度は0.1mm2 /s~5.1mm2 /sの範囲内であり、かつ、潤滑油103の引火点が110℃以上である。 [Composition of lubricating oil]
Here, in recent years, in order to further increase the efficiency, measures such as using a lower viscosity as the lubricating
本開示に係る冷媒圧縮機100においては、前記の通り、密閉容器101内に低粘度かつ高引火点の潤滑油103が貯留されているとともに、密閉容器101内に収容される部材には樹脂部材が含まれる。この樹脂部材は、含まれるオリゴマー量が、当該樹脂部材の全重量の2.5重量%以下のものである。オリゴマーは、樹脂部材を構成する高分子材料に含まれる低分子成分であり、通常は、高分子材料を構成するモノマーが、相対的に少ない量で重合したものを意味する。オリゴマーの具体的な重合度の範囲については特に明確に規定されているわけではないが、代表的には、重合度が100以下のもの、あるいは、分子量が1000未満のものが挙げられる。 [Configuration of resin member]
In the
本実施の形態2では、前記実施の形態1で説明した冷媒圧縮機100を備える冷凍装置の一例について、図2を参照して具体的に説明する。図2は、前記実施の形態1に係る冷媒圧縮機100を備える冷凍装置200の概略構成を模式的に示している。そのため、本実施の形態2では、冷凍装置200の基本構成の概略についてのみ説明するが、冷凍装置200の具体的構成はこれに限定されないことはいうまでもない。 (Embodiment 2)
In the second embodiment, an example of a refrigeration apparatus including the
101 密閉容器
102 冷媒ガス
103 潤滑油
104 固定子
105 回転子
106 電動要素
107 圧縮要素
125 サクションマフラー(樹脂部材)
127 クラスタ(樹脂部材)
200 冷凍装置
201 冷媒回路
202 放熱器
203 減圧装置
204 吸熱器
205 配管
DESCRIPTION OF
127 Cluster (resin member)
200
Claims (8)
- 密閉容器内に収容され、冷媒を圧縮する圧縮要素と、当該圧縮要素を駆動する電動要素とを備え、
前記密閉容器内には潤滑油が貯留されるとともに、当該密閉容器内に収容される部材には樹脂部材が含まれ、
前記樹脂部材は、当該樹脂部材に含まれるオリゴマー量が、当該樹脂部材の全重量の2.5重量%以下のものであり、
前記潤滑油は、40℃での動粘度が0.1mm2 /s~5.1mm2 /sの範囲内であり、かつ、引火点が110℃以上であることを特徴とする、
密閉型冷媒圧縮機。 A compression element that is housed in a sealed container and compresses the refrigerant; and an electric element that drives the compression element;
Lubricating oil is stored in the sealed container, and the member accommodated in the sealed container includes a resin member,
In the resin member, the amount of oligomer contained in the resin member is 2.5% by weight or less of the total weight of the resin member,
The lubricating oil is in the range kinematic viscosity of 0.1mm 2 /s~5.1mm 2 / s at 40 ° C., and wherein the flash point is 110 ° C. or higher,
Hermetic refrigerant compressor. - 前記オリゴマー量は、前記樹脂部材の全重量の0.01~1重量%の範囲内であることを特徴とする、
請求項1に記載の密閉型冷媒圧縮機。 The oligomer amount is in the range of 0.01 to 1% by weight of the total weight of the resin member,
The hermetic refrigerant compressor according to claim 1. - 前記オリゴマーは、2量体、3量体、および4量体の単体もしくは少なくともいずれか一つ以上を含むことを特徴とする、
請求項1または2に記載の密閉型冷媒圧縮機。 The oligomer includes a dimer, a trimer, and a tetramer alone or at least one of them.
The hermetic refrigerant compressor according to claim 1 or 2. - 前記潤滑油には、添加剤として少なくとも安定剤が、前記潤滑油全量の0.1~10重量%の範囲内の含有量で添加されていることを特徴とする、
請求項1から3のいずれか1項に記載の密閉型冷媒圧縮機。 The lubricating oil is characterized in that at least a stabilizer is added as an additive in a content within a range of 0.1 to 10% by weight of the total amount of the lubricating oil.
The hermetic refrigerant compressor according to any one of claims 1 to 3. - 前記安定剤が、酸捕捉剤およびフラーレンの少なくとも一方であることを特徴とする、
請求項4に記載の密閉型冷媒圧縮機。 Wherein the stabilizer is at least one of an acid scavenger and a fullerene,
The hermetic refrigerant compressor according to claim 4. - 前記安定剤がフラーレンであれば、その含有量は、前記潤滑油全量の0.1~5重量%の範囲内であることを特徴とする、
請求項5に記載の密閉型冷媒圧縮機。 If the stabilizer is fullerene, its content is in the range of 0.1 to 5% by weight of the total amount of the lubricating oil,
The hermetic refrigerant compressor according to claim 5. - 前記樹脂部材の密度は1.2~3.0g/cm3 の範囲内であることを特徴とする、
請求項1から6のいずれか1項に記載の密閉型冷媒圧縮機。 The resin member has a density in the range of 1.2 to 3.0 g / cm 3 ,
The hermetic refrigerant compressor according to any one of claims 1 to 6. - 請求項1から7のいずれか1項に記載の密閉型冷媒圧縮機を備えていることを特徴とする、冷凍装置。
A refrigeration apparatus comprising the hermetic refrigerant compressor according to any one of claims 1 to 7.
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
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EP18790900.7A EP3617503A1 (en) | 2017-04-28 | 2018-04-26 | Hermetically sealed refrigerant compressor and refrigeration device using same |
CN201880028216.5A CN110573733A (en) | 2017-04-28 | 2018-04-26 | Hermetic refrigeration compressor and refrigeration device comprising same |
US16/609,072 US20200149520A1 (en) | 2017-04-28 | 2018-04-26 | Sealed refrigerant compressor and refrigeration device including same |
JP2019514599A JPWO2018199206A1 (en) | 2017-04-28 | 2018-04-26 | Hermetic refrigerant compressor and refrigeration device using the same |
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JP2017-089974 | 2017-04-28 | ||
JP2017089974 | 2017-04-28 |
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PCT/JP2018/016910 WO2018199206A1 (en) | 2017-04-28 | 2018-04-26 | Hermetically sealed refrigerant compressor and refrigeration device using same |
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US (1) | US20200149520A1 (en) |
EP (1) | EP3617503A1 (en) |
JP (2) | JPWO2018199206A1 (en) |
CN (1) | CN110573733A (en) |
WO (1) | WO2018199206A1 (en) |
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WO2021246261A1 (en) * | 2020-06-05 | 2021-12-09 | ダイキン工業株式会社 | Method for charging lubricant |
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JP2019104778A (en) * | 2017-12-08 | 2019-06-27 | Jxtgエネルギー株式会社 | Freezer oil and working fluid composition for freezer |
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EP3617503A4 (en) | 2020-03-04 |
US20200149520A1 (en) | 2020-05-14 |
JPWO2018199206A1 (en) | 2020-03-19 |
JP2021088991A (en) | 2021-06-10 |
EP3617503A1 (en) | 2020-03-04 |
CN110573733A (en) | 2019-12-13 |
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