WO2018196328A1 - Induction welding apparatus for vacuum glass edge sealing - Google Patents
Induction welding apparatus for vacuum glass edge sealing Download PDFInfo
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- WO2018196328A1 WO2018196328A1 PCT/CN2017/109971 CN2017109971W WO2018196328A1 WO 2018196328 A1 WO2018196328 A1 WO 2018196328A1 CN 2017109971 W CN2017109971 W CN 2017109971W WO 2018196328 A1 WO2018196328 A1 WO 2018196328A1
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C27/00—Joining pieces of glass to pieces of other inorganic material; Joining glass to glass other than by fusing
- C03C27/06—Joining glass to glass by processes other than fusing
- C03C27/08—Joining glass to glass by processes other than fusing with the aid of intervening metal
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- the invention relates to the field of vacuum glass technology, in particular to an induction welding device used for vacuum glass edge sealing.
- the sealing of vacuum glass mainly adopts two forms, one is low glass powder sealing, the other is metal sealing, sealing with low glass powder, and needs to be heated to a higher temperature, generally around 400-600 °C Most of them require heating of the glass plate as a whole.
- the glass substrate on which the vacuum glass is made is tempered glass, annealing of the tempered glass is caused. Therefore, sealing with a low melting point metal material has a greater advantage in making a fully tempered vacuum glass.
- solder is preliminarily provided in an edge region between the upper glass substrate and the lower glass substrate constituting the vacuum glass, and the shape of the solder is a thin strip, and the thickness of the thin strip solder is 0.15 mm to 1.5 mm. Due to the skin effect and the chemical and physical properties of the internal structure of the ribbon solder, if the induction heating is performed by a magnetic field parallel to the surface of the strip, it is difficult to bring the strip solder to the magnetic transition point temperature, and penetration heating cannot be achieved. For inductive heating of a thin strip solder having a thickness of less than 2 mm, the edge of the strip solder is excessively burnt due to edge effects, magnetic line interference or superposition between the heating channels. The thin ribbon solder is heated by magnetic lines perpendicular to the surface of the strip to enable the ribbon solder having a thickness of less than 2 mm to reach the magnetic transition point temperature, but the heating efficiency is low.
- an object of the present invention is to provide an induction welding apparatus for vacuum glass edge sealing.
- An induction welding device for vacuum glass edge sealing comprising: a power supply device, a high frequency electromagnetic generator, a generator control device, a high frequency induction welding head, a welding head positioning and motion control system, and a welding head cooling device;
- the power supply device is connected to the high frequency electromagnetic generator and supplies power thereto;
- the high frequency electromagnetic generator is connected to the generator control device for generating a high frequency current
- the generator control device is connected to the high frequency induction welding head for controlling heating parameters of the high frequency induction welding head
- the high-frequency induction welding head is a disk-shaped structure coiled by an induction coil, and a magnetizer is inserted in a center of the disk-shaped structure, and the high-frequency induction welding head is connected with the welding head positioning and motion control system. Welding the glass substrate;
- the welding head positioning and motion control system is used for controlling the movement of the high frequency induction welding head and the high Positioning of the frequency induction welding head;
- the welding head cooling device is used for cooling the high frequency induction welding head.
- the upper and lower ends of the magnetizer protrude from the upper and lower ends of the induction coil after being wound, or are flush with the upper and lower ends of the induction coil.
- the material of the magnetizer is ferrite.
- the disc-shaped structure is a circular disc-like structure, a rectangular disc-like structure or an elliptical disc-like structure.
- the induction coil is made of copper or silver.
- the high frequency electromagnetic generator comprises: a high frequency adjusting device and an inductive transmitting device.
- the generator control device is provided with a parameter display screen.
- the welding head positioning and motion control system is a mechanical arm capable of controlling movement of the high frequency induction welding head parallel to the glass substrate and perpendicular to the glass substrate, and the high frequency induction welding head is mounted on the mechanical arm .
- the welding head positioning and motion control system comprises: a translational conveying mechanism disposed above the glass substrate, and a telescopic mechanism is disposed on the translational conveying mechanism, and the high frequency induction welding head is mounted on the telescopic mechanism.
- the welding head cooling device comprises: a compressed air bottle and a compressed air line, the compressed air line is connected to the compressed air bottle, and an air outlet of the compressed air line blows compressed air to the high frequency induction welding head.
- the matching head cooling device is provided, and the high-frequency induction welding head is accompanied by cooling, which improves the working life and safety performance of the induction welding equipment for vacuum glass sealing.
- FIG. 1 is a schematic view showing the connection of an induction welding device for vacuum glass edge sealing according to the present invention
- FIG. 2 is a schematic structural view of an induction welding device for vacuum glass edge sealing according to the present invention.
- Figure 3 is an enlarged schematic view of a region A in Figure 2;
- Figure 4 is a schematic cross-sectional view of induction welding
- 1 glass substrate 1 glass substrate, 2 welding tape, 3 compressed air bottle, 4 compressed air pipeline, 5 high frequency induction welding head, 6 magnetizer, 7 induction coil, 8 support, 9 vacuum layer.
- spatially relative terms such as “upper”, “lower”, “left”, “right”, etc. may be used herein to describe the relationship of one element or feature shown in the figure to another element or feature. . It will be understood that the spatial terms are intended to encompass different orientations of the device in use or operation. For example, elements in the “a” or “an” Thus, the exemplary term “lower” can encompass both an s. The device may be otherwise positioned (rotated 90 degrees or at other orientations), and the relative description of the space used herein may be interpreted accordingly.
- a support 8 is disposed between two glass substrates 1, and a solder strip 2 of metal material is disposed at the edge of the glass substrate 1, in a vacuum After the solder tape 2 is heat-sealed in the environment, a vacuum layer 9 is formed between the two glass substrates 1.
- Induction welding equipment for vacuum glass edge sealing comprising: power supply device, high frequency electromagnetic generator, generator control device, high frequency induction welding head 5, welding head positioning and motion control system and welding head cooling device;
- the power supply device is connected to the high frequency electromagnetic generator to supply power thereto;
- the high frequency electromagnetic generator is connected with the generator control device, and the high frequency electromagnetic generator is composed of a high frequency adjusting device and an inductive transmitting device for generating a high frequency current;
- the generator control device is connected with the high frequency induction welding head 5, and the generator control device is provided with a parameter display screen, which can display parameters such as welding temperature, induction frequency and output power, and is used for controlling heating parameters of the high frequency induction welding head. ;
- the high frequency induction welding head 5 is mounted on the welding head positioning and motion control system, and the high frequency induction welding head 5 comprises: a disk-shaped structure coiled by the induction coil 7, the disk structure is a circular disk structure, a rectangular disk structure Or an elliptical disc-shaped structure, in which a magnetizer 6 is inserted in the center of the disc-shaped structure, the material of the induction coil 7 is copper or silver, and the upper and lower ends of the magnetizer 6 protrude from the upper and lower ends of the coiled induction coil 7. Alternatively, the upper and lower ends of the coiled induction coil 7 are flush, and the high frequency induction welding head 5 is used for welding the glass substrate 1.
- This configuration of the high frequency induction welding head 5 can eliminate the external magnetic field, and the coil covers the part surface.
- the surface power is increased; in addition, the power outside the coil coverage area is reduced, that is, the heating area is reduced and more accurate, and the heating efficiency is improved.
- the robot arm that moves on the glass substrate 1 and the high frequency induction welding head 5 are mounted on the robot arm.
- the welding head positioning and motion control system comprises: a translational conveying mechanism disposed above the glass substrate 1, such as a conveyor belt, and a telescopic mechanism, such as a telescopic cylinder, is provided on the translational conveying mechanism, and the high frequency sense The welding head 5 is mounted on the telescopic mechanism.
- a welding head cooling device for cooling the high frequency induction welding head 5.
- the welding head cooling device comprises: a compressed air bottle 3 and a compressed air line 4, and the compressed air line 4 is connected with the compressed air bottle 3.
- the air outlet of the compressed air line 4 is located near the high frequency induction welding head 5 and is induced to a high frequency.
- the welding head 5 blows compressed air.
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Abstract
An induction welding apparatus for vacuum glass edge sealing, comprising: a power supply device, a high-frequency electromagnetic generator, a generator control device, a high-frequency induction welding head, a welding head positioning and motion control system, and a welding head cooling device. The power supply device is connected to the high-frequency electromagnetic generator to supply power thereto; the high-frequency electromagnetic generator is connected to the generator control device for use to generate a high-frequency current; the generator control device is connected to the high-frequency induction welding head for use to control heating parameters of the high-frequency induction welding head; the high-frequency induction welding head is connected to the welding head positioning and motion control system for use to weld glass substrates; the welding head positioning and motion control system is used for controlling moving and positioning of the high-frequency induction welding head; the welding head cooling device is used for cooling the high-frequency induction welding head. The induction welding device improves the heating efficiency of high-frequency induction heating during thin welding strip heating, and achieves automatic sealing of vacuum glass.
Description
本发明涉及真空玻璃技术领域，尤其是一种真空玻璃封边时使用的感应焊接设备。The invention relates to the field of vacuum glass technology, in particular to an induction welding device used for vacuum glass edge sealing.
目前真空玻璃的封接主要采用两种形式，一种是低玻粉封接，一种是金属封接，采用低玻粉进行封接，需要加热至较高温度，一般在400-600℃左右且大多都需要对玻璃板进行整体加热，此时如果制作真空玻璃的玻璃基板为钢化玻璃，则会造成钢化玻璃的退火。因此，采用低熔点的金属材料进行封接对于制作全钢化真空玻璃具有更大的优势。At present, the sealing of vacuum glass mainly adopts two forms, one is low glass powder sealing, the other is metal sealing, sealing with low glass powder, and needs to be heated to a higher temperature, generally around 400-600 °C Most of them require heating of the glass plate as a whole. At this time, if the glass substrate on which the vacuum glass is made is tempered glass, annealing of the tempered glass is caused. Therefore, sealing with a low melting point metal material has a greater advantage in making a fully tempered vacuum glass.
在组成真空玻璃的上玻璃基板和下玻璃基板之间的边缘区域预置有焊料，焊料的形状为薄带状，薄带状焊料的厚度为0.15mm至1.5mm。由于集肤效应和薄带状焊料的内部结构的化学物理性能影响，如果采用平行于焊带表面的磁场进行感应加热很难使薄带状焊料到达磁性转变点温度，不能实现穿透加热。对于厚度小于2mm的薄带状焊料进行感应加热，由于边缘效应、各加热通道之间的磁力线干扰或叠加会造成薄带状焊料边缘过烧。采用垂直于焊带表面的磁力线加热薄带状焊料，能够使厚度小于2mm的薄带状焊料达到磁性转变点温度，但加热效率较低。Solder is preliminarily provided in an edge region between the upper glass substrate and the lower glass substrate constituting the vacuum glass, and the shape of the solder is a thin strip, and the thickness of the thin strip solder is 0.15 mm to 1.5 mm. Due to the skin effect and the chemical and physical properties of the internal structure of the ribbon solder, if the induction heating is performed by a magnetic field parallel to the surface of the strip, it is difficult to bring the strip solder to the magnetic transition point temperature, and penetration heating cannot be achieved. For inductive heating of a thin strip solder having a thickness of less than 2 mm, the edge of the strip solder is excessively burnt due to edge effects, magnetic line interference or superposition between the heating channels. The thin ribbon solder is heated by magnetic lines perpendicular to the surface of the strip to enable the ribbon solder having a thickness of less than 2 mm to reach the magnetic transition point temperature, but the heating efficiency is low.
发明内容Summary of the invention
针对现有技术中存在的问题，本发明的目的在于提供一种真空玻璃封边用感应焊接设备。In view of the problems in the prior art, an object of the present invention is to provide an induction welding apparatus for vacuum glass edge sealing.
为实现上述目的，本发明的技术方案如下：In order to achieve the above object, the technical solution of the present invention is as follows:
一种真空玻璃封边用感应焊接设备，包括：供电装置、高频电磁发生器、发生器控制装置、高频感应焊接头、焊接头定位及运动控制***和焊接头冷却装置；An induction welding device for vacuum glass edge sealing, comprising: a power supply device, a high frequency electromagnetic generator, a generator control device, a high frequency induction welding head, a welding head positioning and motion control system, and a welding head cooling device;
所述供电装置，与所述高频电磁发生器连接，向其供电；The power supply device is connected to the high frequency electromagnetic generator and supplies power thereto;
所述高频电磁发生器，与所述发生器控制装置连接，用于产生高频电流；The high frequency electromagnetic generator is connected to the generator control device for generating a high frequency current;
所述发生器控制装置，与所述高频感应焊接头连接，用于控制高频感应焊接头的加热参数；The generator control device is connected to the high frequency induction welding head for controlling heating parameters of the high frequency induction welding head;
所述高频感应焊接头为感应线圈盘绕的盘状结构，在所述盘状结构的中心插置有导磁体，所述高频感应焊接头与所述焊接头定位及运动控制***连接，用于对玻璃基板进行焊接；The high-frequency induction welding head is a disk-shaped structure coiled by an induction coil, and a magnetizer is inserted in a center of the disk-shaped structure, and the high-frequency induction welding head is connected with the welding head positioning and motion control system. Welding the glass substrate;
所述焊接头定位及运动控制***，用于控制高频感应焊接头移动以及对高
频感应焊接头的定位；The welding head positioning and motion control system is used for controlling the movement of the high frequency induction welding head and the high
Positioning of the frequency induction welding head;
所述焊接头冷却装置，用于对高频感应焊接头冷却。The welding head cooling device is used for cooling the high frequency induction welding head.
进一步，所述导磁体的上、下端伸出于所述感应线圈盘绕后的上、下端，或者，与所述感应线圈盘绕后上、下端齐平。Further, the upper and lower ends of the magnetizer protrude from the upper and lower ends of the induction coil after being wound, or are flush with the upper and lower ends of the induction coil.
进一步，所述导磁体的材质为铁氧体。Further, the material of the magnetizer is ferrite.
进一步，所述盘状结构为圆形盘状结构、矩形盘状结构或椭圆形盘状结构。Further, the disc-shaped structure is a circular disc-like structure, a rectangular disc-like structure or an elliptical disc-like structure.
进一步，所述感应线圈的材质为铜或银。Further, the induction coil is made of copper or silver.
进一步，所述高频电磁发生器包括：高频调节装置和感应传递装置。Further, the high frequency electromagnetic generator comprises: a high frequency adjusting device and an inductive transmitting device.
进一步，所述发生器控制装置上设置有参数显示屏。Further, the generator control device is provided with a parameter display screen.
进一步，所述焊接头定位及运动控制***为能够控制所述高频感应焊接头平行于玻璃基板运动和垂直于玻璃基板运动的机械臂，所述高频感应焊接头安装在所述机械臂上。Further, the welding head positioning and motion control system is a mechanical arm capable of controlling movement of the high frequency induction welding head parallel to the glass substrate and perpendicular to the glass substrate, and the high frequency induction welding head is mounted on the mechanical arm .
进一步，所述焊接头定位及运动控制***包括：设置在玻璃基板上方的平移输送机构，在所述平移输送机构上设置有伸缩机构，所述高频感应焊接头安装在所述伸缩机构上。Further, the welding head positioning and motion control system comprises: a translational conveying mechanism disposed above the glass substrate, and a telescopic mechanism is disposed on the translational conveying mechanism, and the high frequency induction welding head is mounted on the telescopic mechanism.
进一步，所述焊接头冷却装置包括：压缩空气瓶和压缩空气管路，所述压缩空气管路与所述压缩空气瓶连接，压缩空气管路的出风口向高频感应焊接头吹送压缩空气。Further, the welding head cooling device comprises: a compressed air bottle and a compressed air line, the compressed air line is connected to the compressed air bottle, and an air outlet of the compressed air line blows compressed air to the high frequency induction welding head.
本发明的有益效果：The beneficial effects of the invention:
①提高了高频感应加热在对薄焊带加热时的加热效率。1 Improves the heating efficiency of high frequency induction heating when heating a thin ribbon.
②配套设置有焊接头定位及运动控制***，实现了对真空玻璃的自动封接。2 It is equipped with welding head positioning and motion control system to realize automatic sealing of vacuum glass.
③配套设置有焊接头冷却装置，对高频感应焊接头进行伴随冷却，提高了真空玻璃封边用感应焊接设备的工作寿命和安全性能。3 The matching head cooling device is provided, and the high-frequency induction welding head is accompanied by cooling, which improves the working life and safety performance of the induction welding equipment for vacuum glass sealing.
图1为本发明的真空玻璃封边用感应焊接设备的连接示意图；1 is a schematic view showing the connection of an induction welding device for vacuum glass edge sealing according to the present invention;
图2为本发明的真空玻璃封边用感应焊接设备的结构示意图；2 is a schematic structural view of an induction welding device for vacuum glass edge sealing according to the present invention;
图3为图2中区域A的放大示意图；Figure 3 is an enlarged schematic view of a region A in Figure 2;
图4为感应焊接的剖面示意图；Figure 4 is a schematic cross-sectional view of induction welding;
其中，1玻璃基板、2焊带、3压缩空气瓶、4压缩空气管路、5高频感应焊接头、6导磁体、7感应线圈、8支撑物、9真空层。Among them, 1 glass substrate, 2 welding tape, 3 compressed air bottle, 4 compressed air pipeline, 5 high frequency induction welding head, 6 magnetizer, 7 induction coil, 8 support, 9 vacuum layer.
下面利用实施例对本发明进行更全面的说明。本发明可以体现为多种不同形式，并不应理解为局限于这里叙述的示例性实施例。
The invention will now be described more fully hereinafter using the examples. The present invention may be embodied in many different forms and should not be construed as being limited to the exemplary embodiments described herein.
为了易于说明，在这里可以使用诸如“上”、“下”、“左”、“右”等空间相对术语，用于说明图中示出的一个元件或特征相对于另一个元件或特征的关系。应该理解的是，除了图中示出的方位之外，空间术语意在于包括装置在使用或操作中的不同方位。例如，如果图中的装置被倒置，被叙述为位于其他元件或特征“下”的元件将定位在其他元件或特征“上”。因此，示例性术语“下”可以包含上和下方位两者。装置可以以其他方式定位(旋转90度或位于其他方位)，这里所用的空间相对说明可相应地解释。For ease of explanation, spatially relative terms such as "upper", "lower", "left", "right", etc. may be used herein to describe the relationship of one element or feature shown in the figure to another element or feature. . It will be understood that the spatial terms are intended to encompass different orientations of the device in use or operation. For example, elements in the "a" or "an" Thus, the exemplary term "lower" can encompass both an s. The device may be otherwise positioned (rotated 90 degrees or at other orientations), and the relative description of the space used herein may be interpreted accordingly.
图1、图2、图3和图4所示为本发明的具体实施例，两片玻璃基板1之间设置支撑物8，在玻璃基板1边缘处设置有金属材质的焊料带2，在真空环境下将焊料带2加热封接后，使两片玻璃基板1之间形成真空层9。1, 2, 3 and 4 show a specific embodiment of the present invention, a support 8 is disposed between two glass substrates 1, and a solder strip 2 of metal material is disposed at the edge of the glass substrate 1, in a vacuum After the solder tape 2 is heat-sealed in the environment, a vacuum layer 9 is formed between the two glass substrates 1.
真空玻璃封边用感应焊接设备，包括：供电装置、高频电磁发生器、发生器控制装置、高频感应焊接头5、焊接头定位及运动控制***和焊接头冷却装置；其中，Induction welding equipment for vacuum glass edge sealing, comprising: power supply device, high frequency electromagnetic generator, generator control device, high frequency induction welding head 5, welding head positioning and motion control system and welding head cooling device;
供电装置与高频电磁发生器连接向其供电；The power supply device is connected to the high frequency electromagnetic generator to supply power thereto;
高频电磁发生器与发生器控制装置连接，高频电磁发生器由高频调节装置和感应传递装置组成，用于产生高频电流；The high frequency electromagnetic generator is connected with the generator control device, and the high frequency electromagnetic generator is composed of a high frequency adjusting device and an inductive transmitting device for generating a high frequency current;
发生器控制装置与高频感应焊接头5连接，发生器控制装置上设置有参数显示屏，可对焊接温度、感应频率、输出功率等参数进行显示，用于控制高频感应焊接头的加热参数；The generator control device is connected with the high frequency induction welding head 5, and the generator control device is provided with a parameter display screen, which can display parameters such as welding temperature, induction frequency and output power, and is used for controlling heating parameters of the high frequency induction welding head. ;
高频感应焊接头5安装在焊接头定位及运动控制***上，高频感应焊接头5包括：由感应线圈7盘绕的盘状结构，该盘状结构为圆形盘状结构、矩形盘状结构或椭圆形盘状结构，在盘状结构的中心插置有导磁体6，感应线圈7的材质为铜或者银，导磁体6的上、下端伸出于盘绕后的感应线圈7上、下端，或者，与盘绕后的感应线圈7上、下端齐平，高频感应焊接头5用于对玻璃基板1进行焊接；高频感应焊接头5的这种结构形式可以消除外部磁场，线圈覆盖零件面的表面功率增大；另外，线圈覆盖区外的功率减小，即加热区缩小而更准确，提高加热效率。The high frequency induction welding head 5 is mounted on the welding head positioning and motion control system, and the high frequency induction welding head 5 comprises: a disk-shaped structure coiled by the induction coil 7, the disk structure is a circular disk structure, a rectangular disk structure Or an elliptical disc-shaped structure, in which a magnetizer 6 is inserted in the center of the disc-shaped structure, the material of the induction coil 7 is copper or silver, and the upper and lower ends of the magnetizer 6 protrude from the upper and lower ends of the coiled induction coil 7. Alternatively, the upper and lower ends of the coiled induction coil 7 are flush, and the high frequency induction welding head 5 is used for welding the glass substrate 1. This configuration of the high frequency induction welding head 5 can eliminate the external magnetic field, and the coil covers the part surface. The surface power is increased; in addition, the power outside the coil coverage area is reduced, that is, the heating area is reduced and more accurate, and the heating efficiency is improved.
焊接头定位及运动控制***，用于控制高频感应焊接头5的移动及定位；具体的说，焊接头定位及运动控制***为能够控制高频感应焊接头5平行于玻璃基板1运动和垂直于玻璃基板1运动的机械臂，高频感应焊接头5安装在机械臂上。A welding head positioning and motion control system for controlling the movement and positioning of the high frequency induction welding head 5; specifically, the welding head positioning and motion control system is capable of controlling the movement and vertical movement of the high frequency induction welding head 5 parallel to the glass substrate 1 The robot arm that moves on the glass substrate 1 and the high frequency induction welding head 5 are mounted on the robot arm.
或者，焊接头定位及运动控制***包括：设置在玻璃基板1上方的平移输送机构，如传送带，在平移输送机构上设置有伸缩机构，如伸缩气缸，高频感
应焊接头5安装在伸缩机构上。Alternatively, the welding head positioning and motion control system comprises: a translational conveying mechanism disposed above the glass substrate 1, such as a conveyor belt, and a telescopic mechanism, such as a telescopic cylinder, is provided on the translational conveying mechanism, and the high frequency sense
The welding head 5 is mounted on the telescopic mechanism.
焊接头冷却装置，用于对高频感应焊接头5冷却。焊接头冷却装置包括：压缩空气瓶3和压缩空气管路4，压缩空气管路4与压缩空气瓶3连接，压缩空气管路4的出风口位于高频感应焊接头5附近并向高频感应焊接头5吹送压缩空气。A welding head cooling device for cooling the high frequency induction welding head 5. The welding head cooling device comprises: a compressed air bottle 3 and a compressed air line 4, and the compressed air line 4 is connected with the compressed air bottle 3. The air outlet of the compressed air line 4 is located near the high frequency induction welding head 5 and is induced to a high frequency. The welding head 5 blows compressed air.
以上结合附图仅描述了本申请的几个优选实施例，但本申请不限于此，凡是本领域普通技术人员在不脱离本申请的精神下，做出的任何改进和/或变形，均属于本申请的保护范围。
The above description of the preferred embodiments of the present application has been described with reference to the accompanying drawings, but the present application is not limited thereto, and any modifications and/or variations made by those skilled in the art without departing from the spirit of the present application belong to The scope of protection of this application.
Claims (10)
- 一种真空玻璃封边用感应焊接设备，包括：供电装置、高频电磁发生器、发生器控制装置、高频感应焊接头、焊接头定位及运动控制***和焊接头冷却装置；其特征在于，An induction welding device for vacuum glass edge sealing, comprising: a power supply device, a high frequency electromagnetic generator, a generator control device, a high frequency induction welding head, a welding head positioning and motion control system, and a welding head cooling device;所述供电装置，与所述高频电磁发生器连接，向其供电；The power supply device is connected to the high frequency electromagnetic generator and supplies power thereto;所述高频电磁发生器，与所述发生器控制装置连接，用于产生高频电流；The high frequency electromagnetic generator is connected to the generator control device for generating a high frequency current;所述发生器控制装置，与所述高频感应焊接头连接，用于控制高频感应焊接头的加热参数；The generator control device is connected to the high frequency induction welding head for controlling heating parameters of the high frequency induction welding head;所述高频感应焊接头为感应线圈盘绕的盘状结构，在所述盘状结构的中心插置有导磁体，所述高频感应焊接头与所述焊接头定位及运动控制***连接，用于对玻璃基板进行焊接；The high-frequency induction welding head is a disk-shaped structure coiled by an induction coil, and a magnetizer is inserted in a center of the disk-shaped structure, and the high-frequency induction welding head is connected with the welding head positioning and motion control system. Welding the glass substrate;所述焊接头定位及运动控制***，用于控制高频感应焊接头移动以及对高频感应焊接头的定位；The welding head positioning and motion control system is configured to control the movement of the high frequency induction welding head and the positioning of the high frequency induction welding head;所述焊接头冷却装置，用于对高频感应焊接头冷却。The welding head cooling device is used for cooling the high frequency induction welding head.
- 如权利要求1所述的感应焊接设备，其特征在于，所述导磁体的上、下端伸出于所述感应线圈盘绕后的上、下端，或者，与所述感应线圈盘绕后上、下端齐平。The induction welding apparatus according to claim 1, wherein the upper and lower ends of the magnetizer protrude from the upper and lower ends of the induction coil after coiling, or are aligned with the upper and lower ends of the induction coil. level.
- 如权利要求1所述的感应焊接设备，其特征在于，所述导磁体的材质为铁氧体。The induction welding apparatus according to claim 1, wherein the material of the magnetizer is ferrite.
- 如权利要求1所述的感应焊接设备，其特征在于，所述盘状结构为圆形盘状结构、矩形盘状结构或椭圆形盘状结构。The induction welding apparatus according to claim 1, wherein the disk-like structure is a circular disk-like structure, a rectangular disk-like structure, or an elliptical disk-like structure.
- 如权利要求1所述的感应焊接设备，其特征在于，所述感应线圈的材质为铜或银。The induction welding apparatus according to claim 1, wherein the induction coil is made of copper or silver.
- 如权利要求1所述的感应焊接设备，其特征在于，所述高频电磁发生器包括：高频调节装置和感应传递装置。The induction welding apparatus according to claim 1, wherein said high frequency electromagnetic generator comprises: a high frequency adjusting device and an inductive transmitting device.
- 如权利要求1所述的感应焊接设备，其特征在于，所述发生器控制装置上设置有参数显示屏。The induction welding apparatus according to claim 1, wherein said generator control unit is provided with a parameter display screen.
- 如权利要求1所述的感应焊接设备，其特征在于，所述焊接头定位及运动控制***为能够控制所述高频感应焊接头平行于玻璃基板运动和垂直于玻璃基板运动的机械臂，所述高频感应焊接头安装在所述机械臂上。The induction welding apparatus according to claim 1, wherein said welding head positioning and motion control system is a mechanical arm capable of controlling movement of said high frequency induction welding head parallel to said glass substrate and perpendicular to said glass substrate. The high frequency induction welding head is mounted on the robot arm.
- 如权利要求1所述的感应焊接设备，其特征在于，所述焊接头定位及运动控制***包括：设置在玻璃基板上方的平移输送机构，在所述平移输送机构上设置有伸缩机构，所述高频感应焊接头安装在所述伸缩机构上。 The induction welding apparatus according to claim 1, wherein the welding head positioning and motion control system comprises: a translational conveying mechanism disposed above the glass substrate, wherein the translational conveying mechanism is provided with a telescopic mechanism, A high frequency induction welding head is mounted on the telescopic mechanism.
- 如权利要求1所述的感应焊接设备，其特征在于，所述焊接头冷却装置包括：压缩空气瓶和压缩空气管路，所述压缩空气管路与所述压缩空气瓶连接，压缩空气管路的出风口向高频感应焊接头吹送压缩空气。 The induction welding apparatus according to claim 1, wherein said welding head cooling device comprises: a compressed air bottle and a compressed air line, said compressed air line being connected to said compressed air bottle, said compressed air line The air outlet blows compressed air to the high frequency induction welding head.
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| CN106927696A (en) * | 2017-04-26 | 2017-07-07 | 洛阳兰迪玻璃机器股份有限公司 | A kind of vacuum glass edge sealing induction welding equipment |
| CN115745429A (en) * | 2022-11-23 | 2023-03-07 | 四川零零昊科技有限公司 | Vacuum glass online sealing system, online sealing method and continuous production system |
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| CN101638292A (en) * | 2008-07-31 | 2010-02-03 | 王永年 | Vacuum glass |
| CN102476926A (en) * | 2010-11-23 | 2012-05-30 | 洛阳兰迪玻璃机器股份有限公司 | Vacuum glass sealing device |
| WO2016085174A1 (en) * | 2014-11-25 | 2016-06-02 | 동우화인켐 주식회사 | Glass substrate corner processing device |
| CN106927696A (en) * | 2017-04-26 | 2017-07-07 | 洛阳兰迪玻璃机器股份有限公司 | A kind of vacuum glass edge sealing induction welding equipment |
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| CN1091067A (en) * | 1993-08-26 | 1994-08-24 | 席子文 | High frequency inductive spot welding gun |
| CN206705974U (en) * | 2017-04-26 | 2017-12-05 | 洛阳兰迪玻璃机器股份有限公司 | A kind of vacuum glass edge sealing induction welding equipment |
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- 2017-04-26 CN CN201710284669.1A patent/CN106927696A/en active Pending
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101638292A (en) * | 2008-07-31 | 2010-02-03 | 王永年 | Vacuum glass |
| CN102476926A (en) * | 2010-11-23 | 2012-05-30 | 洛阳兰迪玻璃机器股份有限公司 | Vacuum glass sealing device |
| WO2016085174A1 (en) * | 2014-11-25 | 2016-06-02 | 동우화인켐 주식회사 | Glass substrate corner processing device |
| CN106927696A (en) * | 2017-04-26 | 2017-07-07 | 洛阳兰迪玻璃机器股份有限公司 | A kind of vacuum glass edge sealing induction welding equipment |
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