WO2018196015A1 - 自动分切机 - Google Patents
自动分切机 Download PDFInfo
- Publication number
- WO2018196015A1 WO2018196015A1 PCT/CN2017/082726 CN2017082726W WO2018196015A1 WO 2018196015 A1 WO2018196015 A1 WO 2018196015A1 CN 2017082726 W CN2017082726 W CN 2017082726W WO 2018196015 A1 WO2018196015 A1 WO 2018196015A1
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- WIPO (PCT)
- Prior art keywords
- cutter
- slitting
- cutting
- plc control
- automatic
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/25—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/005—Computer numerical control means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/26—Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
- B26D7/2628—Means for adjusting the position of the cutting member
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
- B65H35/02—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with longitudinal slitters or perforators
Definitions
- the invention relates to the technical field of cutting equipment for rubber and crepe strips, in particular to an automatic slitting machine.
- Rubber is divided into natural rubber and synthetic rubber. Natural rubber is mainly derived from the trefoil tree. When the skin of the rubber tree is cut, the milky white juice is called, which is called latex. The latex is agglomerated, washed, formed and dried to obtain natural rubber. Synthetic rubber is produced by artificial synthesis, and different types of rubber can be synthesized using different raw materials. Rubber product refers to the activity of producing various rubber products from natural and synthetic rubber, and also includes rubber products re-produced from waste rubber. The rubber industry is one of the important basic industries of the national economy.
- the present invention provides a scientific integration of the slitting machine and the slitting machine in a single process, which completes two processes at a time, has high production efficiency, high degree of automation, and can still be realized separately. Slicing or separate cutting single operation. At the same time, it is ensured that the cut rubber strips and plastic strips have relatively uniform slits and precise dimensions, and improve the quality of the rubber and the tantalum products after striping or slitting.
- an automatic slitting machine comprising a worktable, and a conveyor belt, a pressing stick, a slitting mechanism, a cutting mechanism and a PLC control device arranged on the work surface, and the conveyor belt is arranged on the worktable.
- the pressing stick, the slitting mechanism and the cutting mechanism are arranged side by side at the discharge end of the worktable, and the worktable is provided with two uprights near the discharge end, and the slitting mechanism and the cutting mechanism are connected side by side.
- the slitting mechanism comprises a slit cutter beam, a cutter shaft, a plurality of parallel disc slitting cutters and a transmission mechanism, and both ends of the cutter shaft pass through the slit cutter beam and are fixed on the column, and the slit cutter beam is divided By dividing the power source by striping, the two columns can be adjusted in the vertical direction, and the cutter shaft is connected to the PLC control device through the transmission mechanism;
- Each of the disc slitting knives comprises a cylindrical cutter and an adjustment bracket, wherein one end of each adjustment bracket is connected to the two columns by a support rod, the other end is connected to the disc slitting knife, and a plurality of disc strips are separated.
- a knife is connected to the cutter shaft;
- the slit cutter beam and the two columns are adjusted by the rail joint connection, and the split power source is a servo cylinder or a servo motor.
- a hanging ring is arranged on the top of the slit cutter beam.
- the top position of the cutting fixed shaft of the cutting mechanism is provided with an L-shaped transparent baffle, and the L-shaped transparent baffle blocks the top position of the fixed axis of the cutter and extends toward the cutting edge of the cutter.
- the working platform is located at an end position of the slitting mechanism and the cutting mechanism, and is further connected with a downwardly downward discharge buffer plate, and the left and right sides of the discharge buffer plate are further provided with a bending edge structure for preventing leakage detection. .
- the PLC control device is connected to one side of one of the columns, and the PLC control device includes a liquid crystal display, an input button, and start, stop, and emergency stop control buttons.
- the side of the L-shaped transparent baffle parallel to the cutter is further provided with a mark forbidding the hand to approach.
- the invention has the beneficial effects that the automatic slitting machine of the invention connects the slitting mechanism and the cutting mechanism side by side at the end of the worktable, and respectively increases the power source and cuts the lift by slitting.
- the down mechanism is independently controlled, and the PLC control device can also adjust the two strips and cuts at the same time, which improves the slitting efficiency of the slitter.
- the automatic slitting machine of the present invention cuts it using a plurality of disc slitting knives which have a cylindrical structure, high durability, are not easily damaged, and have good service life and strength.
- the connection method is convenient for the disc slitting knife to adjust the respective spacings, and is suitable for cutting the strips or the strips of different degrees at the same time, and has a wide range of use.
- the overall layout of the automatic slitting knife of the present invention is reasonable, the structure is compact, and the occupied space is small, which saves the space occupied by the slitting machine and the production cost.
- the automatic slitting machine of the present invention scientifically integrates the original slitting machine and the slitting machine into a device, and performs two processes of slitting and slitting at one time.
- the problem of synchronous operation of striping and cutting strips is solved, which is automatically controlled by the PLC, and its width, length and running speed can be adjusted arbitrarily, and the striping function or the stripping function can be separately selected.
- Use a round knife for slitting and a straight knife for cutting The sheet material is fed into a plurality of synchronously operated round knives through the conveyor belt and the pressure roller, and is automatically fed into the straight knife after being cut into strips. After reaching the set length, the straight knife is automatically cut down, and then automatically returned to the next cutting. cut.
- FIG. 1 is a schematic structural view of an embodiment of an automatic slitting machine
- FIG. 2 is an effect view of the embodiment of FIG. 1 with an L-shaped transparent baffle and a slit cutter beam installed;
- 1- workbench 2-conveyor belt, 3-strip mechanism, 31-segment cutter beam, 32-cutter shaft, 33-disc slitting knife, 331-cylindrical cutter, 332-adjustment bracket; 34-transmission mechanism, 35-support rod; 4-cutting mechanism, 41-cutter fixed shaft, 42-cutting knife, 43-cut lifting mechanism, 44-loop; 5-PLC control device, 51-liquid crystal display, 52-input button, 53-start, stop and emergency stop control button; 6-column, 7-pressing stick, 8-strip heightening power source, 9-rail railing, 10-hanging ring, 11-L Type transparent baffle, 12-discharge buffer plate, 121-proof leak-proof bending edge structure.
- the automatic slitting machine comprises a worktable 1, and a conveyor belt 2, a pressing stick 7, a slitting mechanism 3, a cutting mechanism 4 and a PLC control device 5, which are arranged on the surface of the table 1, and a conveyor belt 2
- the pressing stick 7, the slitting mechanism 3 and the cutting mechanism 4 are sequentially arranged side by side on the table 1.
- the discharge end, and the table 1 is provided with two uprights 6 near the discharge end position thereof, and the slitting mechanism 3 and the cutting mechanism 4 are juxtaposedly connected to the column 6, wherein: the slitting mechanism 3, including the slitting cutter a beam 31, a cutter shaft 32, a plurality of parallel disc slitting blades 33 and a transmission mechanism 34. Both ends of the cutter shaft 32 pass through the slit cutter beam 31 and are fixed to the column 6, and the slit cutter beam 31 passes.
- the two ends of the cutter fixing shaft 41 are respectively driven by the cutting lifting mechanism 43 connected to the column 6 Drop the knife 42 and each corresponding to a slitting cutter disc 33; 43 and the cutting points of the lifting mechanism to raise the power source 8 are connected to the PLC control means 5.
- the slit cutter beam 31 and the two uprights 6 are adjusted by the slide rail 9 to be adjusted, and the split height power source 8 is a servo cylinder or a servo motor to ensure the slitting mechanism can Smoothly slides up and down the column, with good stability and durability.
- Fig. 2 the top of the slit cutter beam 31 is provided with a hanging ring 10 for facilitating the installation of the slitting mechanism.
- the side of the L-shaped transparent baffle 11 parallel to the cutter is also provided with a mark 13 forbidding the hand to approach, which has better safety performance.
- the top position of the cutter fixing shaft 41 of the cutting mechanism 4 is provided with an L-shaped transparent baffle 11 which shields the top position of the cutter fixing shaft 41 from the other side toward the cutter 42.
- the blade extends in the direction of the blade and has a high occlusion effect.
- the worktable 1 is located at the end position of the slitting mechanism 3 and the cutting mechanism 4, and is also connected with a downwardly downward discharge buffer plate 12, and the left and right sides of the discharge buffer plate 12 are further provided.
- the anti-leakage bending edge structure 121 facilitates the collection of the cut strips.
- the PLC control device 5 is connected to one side of one of the uprights 6, and the PLC control device 5 includes the liquid crystal display 51, the input button 52, and the start, stop, and emergency stop control buttons 53, and the control effect is good.
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
Abstract
一种自动分切机,包括工作台(1),以及设置在工作台(1)面上的传送带(2)、压紧棍(7)、分条机构(3)、切割机构(4)和PLC控制装置(5),传送带(2)设于工作台(1)的进料端,压紧棍(7)、分条机构(3)和切割机构(4)依次并列地设于工作台(1)的出料端,并且工作台(1)靠近其出料端位置处设有两根立柱(6),分条机构(3)和切割机构(4)并列地连接在立柱(6)上,切割升降机构(43)和分条调高动力源(8)均连接PLC控制装置(5)。该自动分切机自动化程度高,可以实现稳定地切割橡胶和塑料制品,同时保证切割得到的橡胶条和塑料条具有较为均匀的切口,提高橡胶以及熟料制品切条之后的质量。
Description
本发明涉及橡胶以及孰料条的切割设备技术领域,特别是涉及自动分切机。
橡胶分为天然橡胶和合成橡胶。天然橡胶主要来源于三叶橡胶树,当这种橡胶树的表皮被割开时,就会流出乳白色的汁液,称为胶乳,胶乳经凝聚、洗涤、成型、干燥即得天然橡胶。合成橡胶是由人工合成方法而制得的,采用不同的原料可以合成出不同种类的橡胶。橡胶制品(rubber product)指以天然及合成橡胶为原料生产各种橡胶制品的活动,还包括利用废橡胶再生产的橡胶制品。橡胶行业是国民经济的重要基础产业之一。它不仅为人们提供日常生活不可或缺的日用、医用等轻工橡胶产品,而且向采掘、交通、建筑、机械、电子等重工业和新兴产业提供各种橡胶制生产设备或橡胶部件。可见,橡胶行业的产品种类繁多,后向产业十分广阔。目前的橡胶制品在生产过程中要对橡胶原料进行切条,在切条中要使用到橡胶切条机,现有的橡胶切条机切料不均,结构复杂,使用不方便。
胶条产品需要带胶带生产,在胶带行业,因使用情况不同,需要每卷胶带的宽度也不一样,所以需要用到胶带分切装置,胶带有纸质离型纸胶带和塑料离型纸胶带,一般情况下,滚切机对纸质离型纸胶带有良好的分切效果,但是对塑料离型纸胶带不能完全分切,往往会造成后续成卷工序的卷与卷之间黏连,这样就需要人工检验产品,当出现分切不完全时需要手动修补,严重影响产品的一致性和产品的生产效率。
发明内容
为了克服上述现有技术的不足,本发明提供了一种将分条机和切条机科学地整合在一体,将两道工序一次完成,生产效率高,自动化程度高,并且可以仍可以实现单独分条或单独切条单工序操作。,同时保证切割得到的橡胶条和塑料条具有较为均匀的切口和精确的尺寸,提高橡胶以及孰料制品分条或切条之后的质量。
本发明所采用的技术方案是:自动分切机,包括工作台,以及设置在工作台面上的传送带、压紧棍、分条机构、切割机构和PLC控制装置,传送带设于工作台的进料端,压紧棍、分条机构和切割机构依次并列地设于工作台的出料端,并且工作台靠近其出料端位置处设有两根立柱,分条机构和切割机构并列地连接在立柱上,其中:
分条机构,包括分条切刀梁、切刀轴、若干把并列的圆盘分条刀和传动机构,切刀轴两端穿过分条切刀梁并且固定在立柱上,分条切刀梁通过分条调高动力源带动其沿两根立柱在竖直方向可调整,切刀轴通过传动机构连接在PLC控制装置;
每一个把圆盘分条刀包括一个圆柱切刀和一个调整支架,其中每一个调整支架的一端通过支撑杆连接在两根立柱上,另一端连接圆盘分条刀,并且若干圆盘分条刀贯穿地连接在切刀轴上;
切割机构,包括切刀固定轴和若干把切刀,每一把切刀靠近切刀固定轴的一端通过套环套接在切刀固定轴上,其中切刀固定轴的两端分别通过连接在立柱内的切割升降机构带动其升降,并且每一把切刀对应一把圆盘分条刀;
切割升降机构和分条调高动力源均连接PLC控制装置,自动同步送料切割。
进一步地,分条切刀梁与两根立柱之间通过滑轨付配合连接进行调高,并且分条调高动力源为伺服气缸或者伺服电机。
进一步地,分条切刀梁的顶部设有吊挂环。
进一步地,切割机构的切刀固定轴的顶部位置设有一个L型透明挡板,L型透明挡板一面遮挡切刀固定轴的顶部位置另一面朝向切刀的刀刃方向延伸。
进一步地,工作台位于分条机构和切割机构的末端位置处还连接有倾斜向下的出料缓冲板,该出料缓冲板的左、右两侧还设有防测漏的折弯边缘结构。
进一步地,PLC控制装置连接在其中一根立柱的一侧,并且PLC控制装置包括液晶显示屏、输入按钮和启动、停止及急停控制按钮。
进一步地,L型透明挡板的与切刀平行的一面上还贴有禁止手靠近的标识。
与现有技术相比,本发明的有益效果是:本发明的自动分切机,将分条机构和切割机构并列地连接在工作台的末端,并且分别通过分条调高动力源和切割升
降机构进行独立控制,PLC控制装置也可以调整这两者同时分条和切割,提高了分切机的分切效率。
此外,本发明的自动分切机,其使用若干圆盘分条刀对其进行切割,该圆盘分条刀为圆柱形结构,耐用强度高,不容易损坏,具有较好的使用寿命和强度。此外该连接方式,方便圆盘分条刀调整各自的间距,适应同时切割不同款度的胶条或者孰料条,使用范围较广。
最好需要强调的是,本发明的自动分切刀的整体布局合理,结构紧凑,占用空间较小,整体上节省了分切机的占用空间和成产成本。
综上所示,本发明的自动分切机,将原来的分条机和切条机科学地整合在一起设备,一次性完成分条和切条两道工序。解决了分条和切条同步运行的问题,由PLC自动控制,其宽度、长度和运行速度都可以任意调整,并可以单独选择分条功能或切条功能。分条用圆刀,切条用直刀。片状物料经过输送带和压辊送入多片同步运转的圆刀下,切成条后自动送入直刀下,达到设定长度后,直刀自动下切,然后自动回位进行下一次剪切。
图1为自动分切机的一个实施例的结构示意图;
图2为图1的实施例安装上L型透明挡板和分条切刀梁的效果图;
其中:1-工作台,2-传送带,3-分条机构,31-分条切刀梁,32-切刀轴,33-圆盘分条刀,331-圆柱切刀,332-调整支架;34-传动机构,35-支撑杆;4-切割机构,41-切刀固定轴,42-切刀,43-切割升降机构,44-套环;5-PLC控制装置,51-液晶显示屏,52-输入按钮,53-启动、停止及急停控制按钮;6-立柱,7-压紧棍,8-分条调高动力源,9-滑轨付,10-吊挂环,11-L型透明挡板,12-出料缓冲板,121-防测漏的折弯边缘结构。
为了加深对本发明的理解,下面结合附图和实施例对本发明进一步说明,该实施例仅用于解释本发明,并不对本发明的保护范围构成限定。
如图1所示,自动分切机,包括工作台1,以及设置在工作台1面上的传送带2、压紧棍7、分条机构3、切割机构4和PLC控制装置5,传送带2设于工作台1的进料端,压紧棍7、分条机构3和切割机构4依次并列地设于工作台1的
出料端,并且工作台1靠近其出料端位置处设有两根立柱6,分条机构3和切割机构4并列地连接在立柱6上,其中:分条机构3,包括分条切刀梁31、切刀轴32、若干把并列的圆盘分条刀33和传动机构34,切刀轴32两端穿过分条切刀梁31并且固定在立柱6上,分条切刀梁31通过分条调高动力源8带动其沿两根立柱6在竖直方向可调整,切刀轴32通过传动机构34连接在PLC控制装置5;每一个把圆盘分条刀33包括一个圆柱切刀331和一个调整支架332,其中每一个调整支架332的一端通过支撑杆35连接在两根立柱6上,另一端连接圆盘分条刀33,并且若干圆盘分条刀33贯穿地连接在切刀轴32上;切割机构4,包括切刀固定轴41和若干把切刀42,每一把切刀42靠近切刀固定轴41的一端通过套环44套接在切刀固定轴41上,其中切刀固定轴41的两端分别通过连接在立柱6内的切割升降机构43带动其升降,并且每一把切刀42对应一把圆盘分条刀33;切割升降机构43和分条调高动力源8均连接PLC控制装置5。
在上述实施例中,分条切刀梁31与两根立柱6之间通过滑轨付9配合连接进行调高,并且分条调高动力源8为伺服气缸或者伺服电机,保证分切机构能较为流畅地在立柱上下滑动,稳定性好,并且耐用性强。
从图2中还可以看出,分条切刀梁31的顶部设有吊挂环10,方便分切机构安装。L型透明挡板11的与切刀平行的一面上还贴有禁止手靠近的标识13,具有较好的安全性能。
在上述实施例中,切割机构4的切刀固定轴41的顶部位置设有一个L型透明挡板11,L型透明挡板一面遮挡切刀固定轴41的顶部位置另一面朝向切刀42的刀刃方向延伸,具有较高的遮挡效果。
在上述实施例中,工作台1位于分条机构3和切割机构4的末端位置处还连接有倾斜向下的出料缓冲板12,该出料缓冲板12的左、右两侧还设有防测漏的折弯边缘结构121,便于分切好的胶条收集。
在上述实施例中,PLC控制装置5连接在其中一根立柱6的一侧,并且PLC控制装置5包括液晶显示屏51、输入按钮52和启动、停止及急停控制按钮53,控制效果好。
本发明的实施例公布的是较佳的实施例,但并不局限于此,本领域的普通技术人员,极易根据上述实施例,领会本发明的精神,并做出不同的引申和变化,但只要不脱离本发明的精神,都在本发明的保护范围内。
Claims (7)
- 自动分切机,其特征在于:包括工作台(1),以及设置在工作台(1)面上的传送带(2)、压紧棍(7)、分条机构(3)、切割机构(4)和PLC控制装置(5),传送带(2)设于工作台(1)的进料端,压紧棍(7)、分条机构(3)和切割机构(4)依次并列地设于工作台(1)的出料端,并且工作台(1)靠近其出料端位置处设有两根立柱(6),分条机构(3)和切割机构(4)并列地连接在立柱(6)上,其中:分条机构(3),包括分条切刀梁(31)、切刀轴(32)、若干把并列的圆盘分条刀(33)和传动机构(34),切刀轴(32)两端穿过分条切刀梁(31)并且固定在立柱(6)上,分条切刀梁(31)通过分条调高动力源(8)带动其沿两根立柱(6)在竖直方向可调整,切刀轴(32)通过传动机构(34)连接在PLC控制装置(5);每一个把圆盘分条刀(33)包括一个圆柱切刀(331)和一个调整支架(332),其中每一个调整支架(332)的一端通过支撑杆(35)连接在两根立柱(6)上,另一端连接圆盘分条刀(33),并且若干圆盘分条刀(33)贯穿地连接在切刀轴(32)上;切割机构(4),包括切刀固定轴(41)和若干把切刀(42),每一把切刀(42)靠近切刀固定轴(41)的一端通过套环(44)套接在切刀固定轴(41)上,其中切刀固定轴(41)的两端分别通过连接在立柱(6)内的切割升降机构(43)带动其升降,并且每一把切刀(42)对应一把圆盘分条刀(33);切割升降机构(43)和分条调高动力源(8)均连接PLC控制装置(5)。
- 根据权利要求1所述的自动分切机,其特征在于:分条切刀梁(31)与两根立柱(6)之间通过滑轨付(9)配合连接进行调高,并且分条调高动力源(8)为伺服气缸或者伺服电机。
- 根据权利要求2所述的自动分切机,其特征在于:分条切刀梁(31)的顶部设有吊挂环(10)。
- 根据权利要求1所述的自动分切机,其特征在于:切割机构(4)的切刀固定轴(41)的顶部位置设有一个L型透明挡板(11),L型透明挡板一面遮挡切刀固定轴(41)的顶部位置另一面朝向切刀(42)的刀刃方向延伸。
- 根据权利要求1-4任意一项所述的自动分切机,其特征在于:工作台(1)位于分条机构(3)和切割机构(4)的末端位置处还连接有倾斜向下的出料缓冲板(12),该出料缓冲板(12)的左、右两侧还设有防测漏的折弯边缘结构(121)。
- 根据权利要求5所述的自动分切机,其特征在于:PLC控制装置(5)连接在其中一根立柱(6)的一侧,并且PLC控制装置(5)包括液晶显示屏(51)、输入按钮(52)和启动、停止及急停控制按钮(53)。
- 根据权利要求4所述的自动分切机,其特征在于:L型透明挡板(11)的与切刀平行的一面上还贴有禁止手靠近的标识(13)。
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