WO2018188483A1 - 一种高寿命微动开关 - Google Patents

一种高寿命微动开关 Download PDF

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Publication number
WO2018188483A1
WO2018188483A1 PCT/CN2018/080911 CN2018080911W WO2018188483A1 WO 2018188483 A1 WO2018188483 A1 WO 2018188483A1 CN 2018080911 W CN2018080911 W CN 2018080911W WO 2018188483 A1 WO2018188483 A1 WO 2018188483A1
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WO
WIPO (PCT)
Prior art keywords
movable
movable piece
pin
piece
block
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PCT/CN2018/080911
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English (en)
French (fr)
Inventor
吴福喜
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东莞市凯华电子有限公司
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Application filed by 东莞市凯华电子有限公司 filed Critical 东莞市凯华电子有限公司
Publication of WO2018188483A1 publication Critical patent/WO2018188483A1/zh

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H13/00Switches having rectilinearly-movable operating part or parts adapted for pushing or pulling in one direction only, e.g. push-button switch
    • H01H13/50Switches having rectilinearly-movable operating part or parts adapted for pushing or pulling in one direction only, e.g. push-button switch having a single operating member
    • H01H13/52Switches having rectilinearly-movable operating part or parts adapted for pushing or pulling in one direction only, e.g. push-button switch having a single operating member the contact returning to its original state immediately upon removal of operating force, e.g. bell-push switch
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H13/00Switches having rectilinearly-movable operating part or parts adapted for pushing or pulling in one direction only, e.g. push-button switch
    • H01H13/02Details
    • H01H13/26Snap-action arrangements depending upon deformation of elastic members
    • H01H13/28Snap-action arrangements depending upon deformation of elastic members using compression or extension of coil springs

Definitions

  • the invention relates to a micro switch, in particular to a high life micro switch.
  • the micro switch is a commonly used switch mechanism, which is a contact mechanism with a small contact interval and a quick action mechanism, and performs a switching action with a prescribed stroke and a prescribed force, and is widely used in industrial, electronic, mechanical, and medical treatments. In the fields of gold and electricity.
  • the working principle of the existing micro switch is that the external mechanical force acts on the action reed through the transmission component (by pin, button, lever, roller, etc.), and when the action reed is displaced to the critical point, an instantaneous action is generated to make the action
  • the moving contact and the stationary contact at the end of the reed are quickly turned on or off.
  • the conventional micro-switches generally adopt a method of disposing the movable contacts on the action reeds, and the movable contacts are respectively in contact with the static contacts located above or below the action reeds before and after the action reeds are pressed.
  • the corresponding action reed has a large elastic restoring force, thereby causing the movable contact to exert excessively on the static contact.
  • the positive force between the two is positive force and the force is too large.
  • the contact surfaces of the two are prone to wear and the life is obviously reduced.
  • the general life is only 10 million times.
  • an object of the present invention is to provide a high-life micro-switch that controls the opening and closing of the two-legged moving piece to achieve side contact and separation between the contacts and the pins on the two-legged moving piece, thereby
  • the function of turning on and off of the micro switch is realized, and the contact and the pin only rub against each other, and the direction of the force between the two becomes the side force, which reduces the possibility of mutual wear, greatly improves the life and the life. Increased to 80 million times.
  • a high-life micro-switch includes a base and a cover having an upper opening, the cover is closed on the base to form a receiving cavity, and a guiding core is disposed in the receiving cavity, and the upper end of the guiding core is movable up and down
  • the upper opening of the cover is characterized by further comprising: a tension spring disposed in the accommodating cavity and located directly under the guiding core; and a movable piece and a double-footed piece respectively disposed in the accommodating cavity and mounted on the pedestal, a left pin that is inserted into the base and located at a left outer side of the two-legged moving piece, and a right pin that is inserted on the base and located at a right outer side of the two-legged moving piece, wherein the two feet move
  • the sheet includes a movable piece pin inserted in the base, and a left and right moving piece disposed opposite to the movable piece pin, and the upper side of the left moving piece end is bent inward to form an upper part a yielding portion
  • a left pushing portion is disposed on the left side of the front end of the movable piece and at the outer side of the end of the left moving piece.
  • a right pushing portion is disposed on the right side of the front end and on the outer side of the end of the right moving piece; and the movable piece controls the opening and closing of the two-foot moving piece to realize the double-foot moving piece and the left or right pin respectively The side contacts and the separation, thereby achieving the on and off functions of the micro switch.
  • an insertion groove is defined in an upper end surface of the base and below the movable piece yielding portion, and a hook block is disposed at a rear end of the base, and a hook hole is formed in the hook block;
  • a front hook hole is defined in a front end of the movable piece; a front end of the tension spring is hooked on the front hook hole, and a rear end is hooked on the rear hook hole.
  • a limiting block is disposed at the front end of the base, and the limiting block includes a vertical insertion block fixedly inserted into the base, disposed at an upper end of the vertical insertion block and bent inwardly.
  • a horizontal limiting block, a horizontal insertion block disposed at a lower end of the vertical insertion block and bent inward, and a lower limit protrusion disposed at an end of the horizontal insertion block and bent upward wherein the horizontal limiting block is located at the active Just above the front end of the sheet, the lower limit bump is located directly below the front end of the movable sheet.
  • a limiting slot for inserting the rear end of the movable piece is disposed at the rear end of the base, and the hook block is inserted into the rear end surface of the limiting slot.
  • the movable piece includes a front horizontal movable portion, a rear horizontal movable portion parallel to the front horizontal movable portion, and an inclined movable portion connected between the rear end of the front horizontal movable portion and the front end of the rear horizontal movable portion.
  • the movable piece yielding portion is formed by matching the inclined movable portion and the rear horizontal movable portion.
  • the movable piece further includes a connecting portion connected to a lower portion of the front end of the front horizontal movable portion, the left pushing portion is connected to the left end of the connecting portion, the right pushing portion is connected to the right end of the connecting portion, and the left pushing portion is Both the push and the right push are push bumps.
  • the rear end portions of the left and right moving pieces are respectively connected to the upper end of the movable piece pin through a connecting block, and the connecting block is composed of a vertical connecting portion and a parallel connecting portion, and the whole is 7
  • the rear end portions of the left and right moving pieces are respectively bent inwardly to form an upper bent portion connected to the side of the vertical connecting portion of the connecting block, and the parallel connecting portion ends of the connecting block are oriented
  • the outer side bend forms a lower bent portion connected to the upper end portion of the rotor pin; the connecting block is integrally inclined from the upper bent portion side to the inner side and is connected to the movable piece pin.
  • an upper strip opening is formed on the upper side of the left end of the left moving piece, so that an upper retaining block is formed on the upper side of the end of the left moving piece, and the upper letting part is given up by the top.
  • the block is formed to be bent inward; the lower side of the end portion of the right moving piece is upwardly provided with a lower strip opening, so that a lower letting block is formed on the lower side of the end portion of the right moving piece, and the lower letting portion is turned by the lower letting block The inside is bent to form.
  • the guiding core includes an upper pressing portion and a lower pressing portion disposed at a lower end of the upper pressing portion and directly above the tension spring, wherein the upper pressing portion and the lower pressing portion are both semi-cylindrical And the width of the lower pressing portion is larger than the width of the upper pressing portion.
  • the two outer side edges of the base respectively have one side slot, and a latching protrusion is disposed on the side slot; the outer side edges of the lower end of the cover are respectively disposed with an insertion downward.
  • An insertion portion of the side slot, and the insertion portion is provided with a bayonet for the card position protrusion to be engaged.
  • the conduction pin is separately disposed on both sides of the two-foot moving piece, and the movable piece is used to control the opening and closing of the two-foot moving piece.
  • the force direction becomes the side force, reducing the possibility of mutual wear, greatly improving the life, and increasing the life to 80 million times;
  • the movable piece formed by bending directly to the lower part is used to provide a space for the movement of the tension spring, and in the case where the size of the micro switch is constant, it is double
  • the installation of the foot piece provides side space, and the structural design is more reasonable and compact;
  • the tension spring structure is used to increase the length of the arm of the movable piece, and the adjustable space of the tension spring is larger, thereby realizing a plurality of different feelings and sounds.
  • Figure 1 is an exploded view of the present invention
  • Figure 3 is a partial structural view of the present invention.
  • Figure 4 is a cross-sectional view of the present invention.
  • FIG. 5 is a schematic structural view of a left push piece and a right push part pushing a double foot moving piece according to the present invention
  • Figure 6 is a schematic structural view of a double-footed moving piece of the present invention.
  • Figure 7 is a schematic structural view of a movable piece of the present invention.
  • FIG. 8 is a schematic structural diagram of a limiting block of the present invention.
  • an embodiment of the present invention provides a high-life micro switch including a base 1 and a cover 2 having an upper opening 21 .
  • the cover 2 covers the base 1 to form a receiving cavity.
  • a guiding core 3 is disposed in the accommodating cavity, and the upper end of the guiding core 3 moves up and down in the upper opening 21 of the cover 2.
  • the high-life micro switch provided by the embodiment of the invention further includes a tension spring 4 disposed in the accommodating cavity and directly under the guiding core 3, and activities respectively disposed in the accommodating cavity and erected on the pedestal 1
  • the two-legged moving piece 6 includes a movable piece pin 61 inserted in the base 1 and a left moving piece 62 disposed on the movable piece pin 61 and oppositely disposed a right moving piece 63, the upper side of the end portion of the left moving piece 62 is bent inward to form an upper retaining portion 621, and a left contact is disposed on the outer side of the left moving piece 62 and on the side of the left pin 7 622, the lower side of the end portion
  • an insertion groove 11 is defined in the upper end surface of the base 1 and below the movable piece retaining portion 51, and a hook block 12 is disposed at the rear end of the base 1, and the hook block 12 is disposed at the rear end of the base 1.
  • a front hook hole 122 is defined in the front end of the movable piece 5;
  • a front hook hole 54 is defined in the front end of the movable piece 5;
  • a front end of the tension spring 4 is hooked on the front hook hole 54, and a rear end is hooked on the rear hook hole 121.
  • a limiting slot 13 for inserting the rear end of the movable piece 5 is disposed at the rear end of the base 1 , and the hook block 12 is inserted into the rear end surface of the limiting slot 13 .
  • a limiting block 9 is disposed at the front end of the base 1, and the limiting block 9 includes a vertical insertion block 91 fixedly inserted into the base 1, and is disposed vertically. a horizontal limiting block 92 that is inserted into the upper end of the block 91 and bent inward, a horizontal insertion block 93 that is disposed at the lower end of the vertical insertion block 91 and bent inward, and is disposed at the end of the horizontal insertion block 93 and is bent upward.
  • the lower limit bump 94 is located directly above the front end of the movable piece 5, and the lower limit protrusion 94 is located directly below the front end of the movable piece 5.
  • the movable piece 5 includes a front horizontal movable portion 55, a rear horizontal movable portion 56 parallel to the front horizontal movable portion 55, and an inclined movable portion 57 connected between the rear end of the front horizontal movable portion 55 and the front end of the rear horizontal movable portion 56.
  • the movable piece retaining portion 51 is formed by matching the inclined movable portion 57 and the rear horizontal movable portion 56.
  • the movable piece 5 further includes a connecting portion 58 connected to a lower end of the front end of the front horizontal movable portion 55.
  • the left pushing portion 52 is connected to the left end of the connecting portion 58
  • the right pushing portion 53 is connected to the right end of the connecting portion 58.
  • the left pushing portion 52 and the right pushing portion 53 are both pushing bumps.
  • the rear end portions of the left and right moving pieces 62 and 63 are respectively connected to the upper end of the movable piece pin 61 through a connecting block 64.
  • the connecting block 64 is connected by a vertical connecting portion 641 and a parallel connecting portion.
  • the composition of the 642 is generally 7-shaped; the rear end portions of the left and right moving pieces 62 and 63 are bent inwardly to form an upper bent portion connected to the side of the vertical connecting portion 641 of the connecting block 64 (623, 633).
  • the end portion of the parallel connecting portion 642 of the connecting block 64 is bent outward to form a lower bent portion 6421 connected to the upper end portion of the rotor pin 61; the connecting block 64 as a whole is bent from the upper portion (623, 633) The one side is inclined to the inner side and is connected to the rotor pin 61.
  • an upper opening 624 is formed on the upper side of the end of the left moving piece 62, so that an upper retaining block 625 is formed on the upper side of the end of the left moving piece 62, and the upper retaining portion 621 is upper.
  • the lower block 625 is formed to be bent inwardly; the lower side of the end portion of the right flap 63 is upwardly provided with a lower strip opening 634, so that a lower retaining block 635 is formed on the lower side of the end portion of the right flap 63.
  • the seating portion 631 is formed by bending the lower retaining block 635 inward.
  • the guide core 3 includes an upper pressing portion 31 and a lower pressing portion 32 disposed at a lower end of the upper pressing portion 31 and directly above the tension spring 4 , wherein the upper pressing portion 31 and the lower pressing portion Each of the 32 faces has a semi-cylindrical shape, and the width of the lower pressing portion 32 is larger than the width of the upper pressing portion 31.
  • the two outer sides of the base 1 respectively have a side slot 14 , and a latching protrusion 141 is disposed on the side slot 14 ;
  • An insertion portion 22 that is inserted into the side slot 14 is provided, and the insertion portion 22 is provided with a bayonet 221 into which the card position projection 141 is engaged.
  • the micro switch provided by the embodiment of the invention is suitable for the fields of industry, electronics, machinery, metallurgy, electric power, etc., and is particularly suitable for various electric appliances and various car center consoles.
  • the left pushing portion 52 of the movable piece 5 is located at the outer outer side of the upper retaining block 625, that is, at the position of the upper retaining portion 621, and the left pushing portion 52 is not facing the double leg moving piece 6.
  • the left moving piece 62 applies a force, and therefore, the left contact 622 on the left moving piece 62 is in contact with the left pin 7; at the same time, the right pushing part 53 of the movable piece 5 is located in the right moving piece 63 of the double foot moving piece 6.
  • the right side piece 63 is pushed to the inner side, and the right side piece 63 is closed toward the inner side, so that the right contact 632 on the right side piece 63 is separated from the right pin 8.
  • the guide core 3 When the guide core 3 is pressed down, the guide core 3 applies a downward force to the tension spring 4, and simultaneously pushes the movable piece 5 downward to drive the left push portion 52 to move downward and away from the upper letting portion 621, and Moving to the side of the left moving piece 62 and below the upper retaining block 625, the left pushing portion 52 pushes the left moving piece 62 inward, so that the left moving piece 62 is closed inward, so that the left contact 622 on the left moving piece 62 Disengaged from the left pin 7; at the same time, the movable piece 5 moves downward to drive the right pushing portion 53 to move downward, and the right pushing portion 53 enters the position of the lower letting portion 631, that is, is located just outside the lower retaining block 635.
  • the right pushing portion 53 does not apply a force to the right moving piece 63 of the double-moving piece 6, so that the right moving piece 63 is bounced outward to restore the original shape, and the right contact 632 and the right pin on the right moving piece 63. 8 contact conduction.
  • the micro switch returns to the natural state.
  • the main focus of the present invention is that
  • the conduction pin is separately disposed on both sides of the two-foot moving piece, and the movable piece is used to control the opening and closing of the two-foot moving piece.
  • the force direction becomes the side force, reducing the possibility of mutual wear, greatly improving the life, and increasing the life to 80 million times;
  • the movable piece formed by bending directly to the lower part is used to provide a space for the movement of the tension spring, and in the case where the size of the micro switch is constant, it is double
  • the installation of the foot piece provides side space, and the structural design is more reasonable and compact;
  • the tension spring structure is used to increase the length of the arm of the movable piece, and the adjustable space of the tension spring is larger, thereby realizing a plurality of different feelings and sounds.

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Abstract

一种高寿命微动开关,包括基座(1)与盖子(2),盖子盖合于基座上形成容置腔,容置腔内设置有导芯(3),该微动开关还包括设置于容置腔内的拉簧(4)、分别设置于容置腔内的活动片(5)与双脚动片(6)、位于双脚动片左外侧边与右外侧边的左引脚(7)与右引脚(8),双脚动片包括动片引脚(61)、左动片(62)与右动片(63),左动片端部上侧边向内侧弯折形成上让位部(621),在左动片外侧边设有左触点(622),右动片端部下侧边向内侧弯折形成下让位部(631),在右动片外侧边设有右触点(632),活动片后端向下弯折形成活动片让位部(51),在活动片前端的左侧边设有左推动部(52),在活动片前端的右侧边设有右推动部(53);通过控制双脚动片的弹开与合拢,双脚动片上的触点与引脚之间侧面接触与分离,实现导通与断开功能,减少磨损,提高寿命。

Description

一种高寿命微动开关 技术领域
本发明涉及一种微动开关,尤其涉及一种高寿命微动开关。
背景技术
微动开关是一种常用的开关机构,其是一种具有微小接点间隔和快动机构,用规定的行程和规定的力进行开关动作的接点机构,被广泛应用于工业、电子、机械、治金、电力等领域中。
现有微动开关的工作原理是:外机械力通过传动元件(按销、按钮、杠杆、滚轮等)将力作用于动作簧片上,当动作簧片位移到临界点时产生瞬时动作,使动作簧片末端的动触点与静触点快速接通或断开。
现有的这种微动开关,通常采用将动触点设置于动作簧片上的方式,在动作簧片被按压的前后,动触点分别与位于动作簧片上方或下方的静触点相接触,实现导通或断开的功能。采用这种纵向正面触碰的方式,由于微动开关经常被施加较大的按压力,相应的动作簧片具有较大的弹性恢复力,因此,导致动触点对静触点施加了过大的正面作用力,两者之间均为正面受力,且受力过大,两者接触面易产生磨损,寿命明显减少,一般寿命仅有1000万次。
发明内容
针对上述不足,本发明的目的在于提供一种高寿命微动开关,通过控制双脚动片的弹开与合拢,实现双脚动片上的触点与引脚之间为侧面接触与分离,从而实现微动开关的导通与断开功能,触点与引脚之间仅相互摩擦,两者之间的受力方向变成侧面受力,减少相互磨损的可能性,大幅提高寿命,且寿命提高到8000万次。
本发明为达到上述目的所采用的技术方案是:
一种高寿命微动开关,包括基座、及具有上开口的盖子,该盖子盖合于基座上形成一容置腔,该容置腔内设置有一导芯,该导芯上端上下活动于盖 子的上开口中,其特征在于,还包括设置于容置腔内且位于导芯正下方的拉簧、分别设置于容置腔内且架设于基座上的活动片与双脚动片、插设于基座上且位于双脚动片左外侧边的左引脚、及插设于基座上且位于双脚动片右外侧边的右引脚,其中,所述双脚动片包括插设于基座中的动片引脚、及设置于动片引脚上且相对设置的左动片与右动片,该左动片端部上侧边向内侧弯折形成一上让位部,在该左动片外侧边且位于左引脚侧边设置有一左触点,该右动片端部下侧边向内侧弯折形成一下让位部,在该右动片外侧边且位于右引脚侧边设置有一右触点;所述活动片后端向下弯折形成供拉簧嵌入的活动片让位部,且该拉簧一端连接于活动片上,另一端连接于基座上,同时,在该活动片前端的左侧边上且位于左动片端部外侧边设置有一左推动部,在该活动片前端的右侧边上且位于右动片端部外侧边设置有一右推动部;通过活动片控制双脚动片的弹开与合拢,实现双脚动片分别与左引脚或右引脚之间侧面接触与分离,从而实现微动开关的导通与断开功能。
作为本发明的进一步改进,在所述基座上端面且位于活动片让位部下方开设有一嵌入槽,且在该基座后端设置有一勾块,该勾块上开设有一后钩孔;在所述活动片前端开设有一前钩孔;所述拉簧的前端勾设于前钩孔上,后端勾设于后钩孔上。
作为本发明的进一步改进,在所述基座前端设置有一限位块,该限位块包括固定***于基座中的竖直***块、设置于竖直***块上端且向内侧弯折的水平限位块、设置于竖直***块下端且向内侧弯折的水平***块、及设置于水平***块端部且向上弯折的下限位凸块,其中,该水平限位块位于活动片前端正上方,该下限位凸块位于活动片前端正下方。
作为本发明的进一步改进,在所述基座后端设置有供活动片后端***的一限位槽,该勾块***于限位槽后端面上。
作为本发明的进一步改进,所述活动片包括前水平活动部、平行于前水平活动部的后水平活动部、及连接于前水平活动部后端与后水平活动部前端之间的倾斜活动部,其中,所述活动片让位部由倾斜活动部与后水平活动部相匹配而形成。
作为本发明的进一步改进,所述活动片还包括连接于前水平活动部前端下部的连接部,该左推动部连接于连接部左端,该右推动部连接于连接部右端,且该左推动部与右推动部均为推动凸点。
作为本发明的进一步改进,所述左动片与右动片的后端部分别通过一连接块连接至动片引脚上端,该连接块由竖直连接部与平行连接部组成,整体呈7形;所述左动片与右动片的后端部分别向内侧弯折形成连接至连接块的竖直连接部侧边的上弯折部,所述连接块的平行连接部端部向外侧弯折形成连接至动片引脚上端部的下弯折部;所述连接块整体从上弯折部一侧向内侧倾斜后与动片引脚连接。
作为本发明的进一步改进,所述左动片端部上侧向下开设有一上条形开口,使在该左动片端部上侧形成一上让位块,所述上让位部由上让位块向内侧弯折而形成;所述右动片端部下侧向上开设有一下条形开口,使在该右动片端部下侧形成一下让位块,所述下让位部由下让位块向内侧弯折而形成。
作为本发明的进一步改进,所述导芯包括上按压部、及设置于上按压部下端且位于拉簧正上方的下按压部,其中,所述上按压部与下按压部均呈半圆柱体状,且该下按压部的宽度大于上按压部的宽度。
作为本发明的进一步改进,所述基座两外侧边分别具有一侧插槽,且在该侧插槽上设置有一卡位凸起;所述盖子下端两外侧边分别向下设置有***侧插槽的***部,且该***部上开设有供卡位凸起卡入的卡口。
本发明的有益效果为:
(1)通过增加具有特殊结构设计的双脚动片与活动片,并将导通引脚分开设置于双脚动片两侧边,并通过活动片来控制双脚动片的弹开与合拢,实现双脚动片上的触点与引脚之间为侧面接触与分离,从而实现微动开关的导通与断开功能,触点与引脚之间仅相互摩擦,两者之间的受力方向变成侧面受力,减少相互磨损的可能性,大幅提高寿命,且寿命提高到8000万次;
(2)通过对活动片的结构进行优化改进,采用向正下方弯折形成的活动片让位部,为拉簧的活动提供让位空间,在微动开关尺寸大小一定的情况下,为双脚动片的安装设置提供侧边空间,结构设计更合理紧凑;
(3)采用拉簧结构,增加了活动片的力臂长度,拉簧的可调空间更大,实现多种不同的手感和声音。
上述是发明技术方案的概述,以下结合附图与具体实施方式,对本发明做进一步说明。
附图说明
图1为本发明的***图;
图2为本发明的整体外部结构示意图;
图3为本发明的部分结构示意图;
图4为本发明的剖面图;
图5为本发明左推动部与右推动部推动双脚动片的结构示意图;
图6为本发明双脚动片的结构示意图;
图7为本发明活动片的结构示意图;
图8为本发明限位块的结构示意图。
具体实施方式
为更进一步阐述本发明为达到预定目的所采取的技术手段及功效,以下结合附图及较佳实施例,对本发明的具体实施方式详细说明。
请参照图1至图8,本发明实施例提供一种高寿命微动开关,包括基座1、及具有上开口21的盖子2,该盖子2盖合于基座1上形成一容置腔,该容置腔内设置有一导芯3,该导芯3上端上下活动于盖子2的上开口21中。同时,本发明实施例提供的高寿命微动开关,还包括设置于容置腔内且位于导芯3正下方的拉簧4、分别设置于容置腔内且架设于基座1上的活动片5与双脚动片6、插设于基座1上且位于双脚动片6左外侧边的左引脚7、及插设于基座1上且位于双脚动片6右外侧边的右引脚8,其中,所述双脚动片6包括插设于基座1中的动片引脚61、及设置于动片引脚61上且相对设置的左动片62与右动片63,该左动片62端部上侧边向内侧弯折形成一上让位部621,在该左动片62外侧边且位于左引脚7侧边设置有一左触点622,该右动片63端部下侧边向内侧弯折形成一下让位部631,在该右动片63外侧边且位于右引脚8侧边设置有一右触点632;所述活动片5后端向下弯折形成供拉簧4 嵌入的活动片让位部51,且该拉簧4一端连接于活动片5上,另一端连接于基座1上,同时,在该活动片5前端的左侧边上且位于左动片62端部外侧边设置有一左推动部52,在该活动片5前端的右侧边上且位于右动片63端部外侧边设置有一右推动部53;通过活动片5控制双脚动片6的弹开与合拢,实现双脚动片6分别与左引脚7或右引脚8之间侧面接触与分离,从而实现微动开关的导通与断开功能。
如图3与图4所示,在所述基座1上端面且位于活动片让位部51下方开设有一嵌入槽11,且在该基座1后端设置有一勾块12,该勾块12上开设有一后钩孔121;在所述活动片5前端开设有一前钩孔54;所述拉簧4的前端勾设于前钩孔54上,后端勾设于后钩孔121上。同时,在所述基座1后端设置有供活动片5后端***的一限位槽13,该勾块12***于限位槽13后端面上。
如图3、图4与图8所示,在所述基座1前端设置有一限位块9,该限位块9包括固定***于基座1中的竖直***块91、设置于竖直***块91上端且向内侧弯折的水平限位块92、设置于竖直***块91下端且向内侧弯折的水平***块93、及设置于水平***块93端部且向上弯折的下限位凸块94,其中,该水平限位块92位于活动片5前端正上方,该下限位凸块94位于活动片5前端正下方。
所述活动片5包括前水平活动部55、平行于前水平活动部55的后水平活动部56、及连接于前水平活动部55后端与后水平活动部56前端之间的倾斜活动部57,其中,所述活动片让位部51由倾斜活动部57与后水平活动部56相匹配而形成。
如图7所示,所述活动片5还包括连接于前水平活动部55前端下部的连接部58,该左推动部52连接于连接部58左端,该右推动部53连接于连接部58右端,且该左推动部52与右推动部53均为推动凸点。
如图6所示,所述左动片62与右动片63的后端部分别通过一连接块64连接至动片引脚61上端,该连接块64由竖直连接部641与平行连接部642组成,整体呈7形;所述左动片62与右动片63的后端部分别向内侧弯折形 成连接至连接块64的竖直连接部641侧边的上弯折部(623,633),所述连接块64的平行连接部642端部向外侧弯折形成连接至动片引脚61上端部的下弯折部6421;所述连接块64整体从上弯折部(623,633)一侧向内侧倾斜后与动片引脚61连接。
同时,所述左动片62端部上侧向下开设有一上条形开口624,使在该左动片62端部上侧形成一上让位块625,所述上让位部621由上让位块625向内侧弯折而形成;所述右动片63端部下侧向上开设有一下条形开口634,使在该右动片63端部下侧形成一下让位块635,所述下让位部631由下让位块635向内侧弯折而形成。
如图1所示,所述导芯3包括上按压部31、及设置于上按压部31下端且位于拉簧4正上方的下按压部32,其中,所述上按压部31与下按压部32均呈半圆柱体状,且该下按压部32的宽度大于上按压部31的宽度。
如图1所示,所述基座1两外侧边分别具有一侧插槽14,且在该侧插槽14上设置有一卡位凸起141;所述盖子2下端两外侧边分别向下设置有***侧插槽14的***部22,且该***部22上开设有供卡位凸起141卡入的卡口221。
本发明实施例提供的微动开关,适用于工业、电子、机械、治金、电力等领域,特别适用于各种电器与各种汽车中控台上。
本发明实施例的工作原理为:
微动开关处于自然状态时,活动片5的左推动部52位于上让位块625正外侧边,即处于上让位部621位置处,则左推动部52未对双脚动片6的左动片62施加作用力,因此,左动片62上的左触点622与左引脚7接触导通;同时,活动片5的右推动部53位于双脚动片6的右动片63侧边,并向内侧推动右动片63,使右动片63向内侧合拢,从而右动片63上的右触点632与右引脚8分离断开。
当向下按压导芯3时,导芯3对拉簧4施加向下的作用力,同时推动活动片5向下移动,带动左推动部52下移并离开上让位部621位置处,并移动至左动片62侧边且位于上让位块625下方,则左推动部52向内侧推动左动 片62,使左动片62向内侧合拢,从而左动片62上的左触点622与左引脚7分离断开;于此同时,活动片5向下移动带动右推动部53下移,右推动部53进入下让位部631位置处,即位于下让位块635正外侧边,则右推动部53未对双脚动片6的右动片63施加作用力,因此,右动片63向外侧弹开恢复原状,右动片63上的右触点632与右引脚8接触导通。当松开对导芯3的按压时,微动开关恢复至自然状态。
本发明的重点主要在于,
(1)通过增加具有特殊结构设计的双脚动片与活动片,并将导通引脚分开设置于双脚动片两侧边,并通过活动片来控制双脚动片的弹开与合拢,实现双脚动片上的触点与引脚之间为侧面接触与分离,从而实现微动开关的导通与断开功能,触点与引脚之间仅相互摩擦,两者之间的受力方向变成侧面受力,减少相互磨损的可能性,大幅提高寿命,且寿命提高到8000万次;
(2)通过对活动片的结构进行优化改进,采用向正下方弯折形成的活动片让位部,为拉簧的活动提供让位空间,在微动开关尺寸大小一定的情况下,为双脚动片的安装设置提供侧边空间,结构设计更合理紧凑;
(3)采用拉簧结构,增加了活动片的力臂长度,拉簧的可调空间更大,实现多种不同的手感和声音。
以上所述,仅是本发明的较佳实施例而已,并非对本发明的技术范围作任何限制,故采用与本发明上述实施例相同或近似的技术特征,而得到的其他结构,均在本发明的保护范围之内。

Claims (10)

  1. 一种高寿命微动开关,包括基座、及具有上开口的盖子,该盖子盖合于基座上形成一容置腔,该容置腔内设置有一导芯,该导芯上端上下活动于盖子的上开口中,其特征在于,还包括设置于容置腔内且位于导芯正下方的拉簧、分别设置于容置腔内且架设于基座上的活动片与双脚动片、插设于基座上且位于双脚动片左外侧边的左引脚、及插设于基座上且位于双脚动片右外侧边的右引脚,其中,所述双脚动片包括插设于基座中的动片引脚、及设置于动片引脚上且相对设置的左动片与右动片,该左动片端部上侧边向内侧弯折形成一上让位部,在该左动片外侧边且位于左引脚侧边设置有一左触点,该右动片端部下侧边向内侧弯折形成一下让位部,在该右动片外侧边且位于右引脚侧边设置有一右触点;所述活动片后端向下弯折形成供拉簧嵌入的活动片让位部,且该拉簧一端连接于活动片上,另一端连接于基座上,同时,在该活动片前端的左侧边上且位于左动片端部外侧边设置有一左推动部,在该活动片前端的右侧边上且位于右动片端部外侧边设置有一右推动部;通过活动片控制双脚动片的弹开与合拢,实现双脚动片分别与左引脚或右引脚之间侧面接触与分离,从而实现微动开关的导通与断开功能。
  2. 根据权利要求1所述的高寿命微动开关,其特征在于,在所述基座上端面且位于活动片让位部下方开设有一嵌入槽,且在该基座后端设置有一勾块,该勾块上开设有一后钩孔;在所述活动片前端开设有一前钩孔;所述拉簧的前端勾设于前钩孔上,后端勾设于后钩孔上。
  3. 根据权利要求1所述的高寿命微动开关,其特征在于,在所述基座前端设置有一限位块,该限位块包括固定***于基座中的竖直***块、设置于竖直***块上端且向内侧弯折的水平限位块、设置于竖直***块下端且向内侧弯折的水平***块、及设置于水平***块端部且向上弯折的下限位凸块,其中,该水平限位块位于活动片前端正上方,该下限位凸块位于活动片前端正下方。
  4. 根据权利要求2所述的高寿命微动开关,其特征在于,在所述基座后 端设置有供活动片后端***的一限位槽,该勾块***于限位槽后端面上。
  5. 根据权利要求1所述的高寿命微动开关,其特征在于,所述活动片包括前水平活动部、平行于前水平活动部的后水平活动部、及连接于前水平活动部后端与后水平活动部前端之间的倾斜活动部,其中,所述活动片让位部由倾斜活动部与后水平活动部相匹配而形成。
  6. 根据权利要求5所述的高寿命微动开关,其特征在于,所述活动片还包括连接于前水平活动部前端下部的连接部,该左推动部连接于连接部左端,该右推动部连接于连接部右端,且该左推动部与右推动部均为推动凸点。
  7. 根据权利要求1所述的高寿命微动开关,其特征在于,所述左动片与右动片的后端部分别通过一连接块连接至动片引脚上端,该连接块由竖直连接部与平行连接部组成,整体呈7形;所述左动片与右动片的后端部分别向内侧弯折形成连接至连接块的竖直连接部侧边的上弯折部,所述连接块的平行连接部端部向外侧弯折形成连接至动片引脚上端部的下弯折部;所述连接块整体从上弯折部一侧向内侧倾斜后与动片引脚连接。
  8. 根据权利要求1所述的高寿命微动开关,其特征在于,所述左动片端部上侧向下开设有一上条形开口,使在该左动片端部上侧形成一上让位块,所述上让位部由上让位块向内侧弯折而形成;所述右动片端部下侧向上开设有一下条形开口,使在该右动片端部下侧形成一下让位块,所述下让位部由下让位块向内侧弯折而形成。
  9. 根据权利要求1所述的高寿命微动开关,其特征在于,所述导芯包括上按压部、及设置于上按压部下端且位于拉簧正上方的下按压部,其中,所述上按压部与下按压部均呈半圆柱体状,且该下按压部的宽度大于上按压部的宽度。
  10. 根据权利要求1所述的高寿命微动开关,其特征在于,所述基座两外侧边分别具有一侧插槽,且在该侧插槽上设置有一卡位凸起;所述盖子下端两外侧边分别向下设置有***侧插槽的***部,且该***部上开设有供卡位凸起卡入的卡口。
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