WO2018172172A1 - Fluorinated polymers and uses thereof - Google Patents

Fluorinated polymers and uses thereof Download PDF

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WO2018172172A1
WO2018172172A1 PCT/EP2018/056493 EP2018056493W WO2018172172A1 WO 2018172172 A1 WO2018172172 A1 WO 2018172172A1 EP 2018056493 W EP2018056493 W EP 2018056493W WO 2018172172 A1 WO2018172172 A1 WO 2018172172A1
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group
polymer
chain
formula
different
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PCT/EP2018/056493
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French (fr)
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Claudio Adolfo Pietro Tonelli
Ivan Diego WLASSICS
Giuseppe Marchionni
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Solvay Specialty Polymers Italy S.P.A.
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Publication of WO2018172172A1 publication Critical patent/WO2018172172A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G65/00Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
    • C08G65/002Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from unsaturated compounds
    • C08G65/005Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from unsaturated compounds containing halogens
    • C08G65/007Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from unsaturated compounds containing halogens containing fluorine
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G65/00Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
    • C08G65/02Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
    • C08G65/32Polymers modified by chemical after-treatment
    • C08G65/329Polymers modified by chemical after-treatment with organic compounds
    • C08G65/333Polymers modified by chemical after-treatment with organic compounds containing nitrogen
    • C08G65/33379Polymers modified by chemical after-treatment with organic compounds containing nitrogen containing nitro group
    • C08G65/33386Polymers modified by chemical after-treatment with organic compounds containing nitrogen containing nitro group cyclic
    • C08G65/33389Polymers modified by chemical after-treatment with organic compounds containing nitrogen containing nitro group cyclic aromatic
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G65/00Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
    • C08G65/02Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
    • C08G65/32Polymers modified by chemical after-treatment
    • C08G65/329Polymers modified by chemical after-treatment with organic compounds
    • C08G65/333Polymers modified by chemical after-treatment with organic compounds containing nitrogen
    • C08G65/33396Polymers modified by chemical after-treatment with organic compounds containing nitrogen having oxygen in addition to nitrogen
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G65/00Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
    • C08G65/02Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
    • C08G65/32Polymers modified by chemical after-treatment
    • C08G65/329Polymers modified by chemical after-treatment with organic compounds
    • C08G65/334Polymers modified by chemical after-treatment with organic compounds containing sulfur
    • C08G65/3344Polymers modified by chemical after-treatment with organic compounds containing sulfur containing oxygen in addition to sulfur
    • C08G65/3346Polymers modified by chemical after-treatment with organic compounds containing sulfur containing oxygen in addition to sulfur having sulfur bound to carbon and oxygen
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G65/00Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
    • C08G65/02Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
    • C08G65/32Polymers modified by chemical after-treatment
    • C08G65/329Polymers modified by chemical after-treatment with organic compounds
    • C08G65/334Polymers modified by chemical after-treatment with organic compounds containing sulfur
    • C08G65/3348Polymers modified by chemical after-treatment with organic compounds containing sulfur containing nitrogen in addition to sulfur
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G2650/00Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
    • C08G2650/28Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule characterised by the polymer type
    • C08G2650/46Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule characterised by the polymer type containing halogen
    • C08G2650/48Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule characterised by the polymer type containing halogen containing fluorine, e.g. perfluropolyethers

Definitions

  • the present invention relates to fluorinated polymers, in particular to
  • Lubricating oils and greases based on (per)fluoropolyethers are usually endowed with high thermal stability; however, when they are heated for prolonged times at temperatures higher than 230°C, partial or total degradation of the polymer chain and formation of volatile compounds occurs; this degradation is usually accompanied by the formation of Lewis acids, due to corrosion of the metallic parts in contact with the lubricant and Lewis acids further increase lubricant degradation.
  • additives may be used, which are typically chosen from fluorinated polymers bearing at one or both ends of the polymer chain non fluorinated aromatic groups that may contain heteroatoms, such as nitrogen and phosphorus.
  • non-fluorinated end groups are linked to the polymer chain through moieties like -CH2OCH2-, -CH2(OCH2CH2)mO-, - C(0)O- and -C(O)N(R), which undergo degradation under severe conditions.
  • these additives undergo phase separation upon storage at room temperature.
  • compositions to be used as lubricants or lubricant additives which comprise mono- and/or ⁇ /-functional aryl perfluoropolyethers.
  • Rf and Rf 1 are respectively a monovalent or divalent straight or branched (per)fluoropolyether chain having formula weight from about 400 to 15,000:
  • Y is a divalent radical selected from a group which comprises, inter alia, - CH2O- and -CF2-;
  • a is 0 or 1 ;
  • (O-CtR 1 ( U +v))b is a divalent aryloxy group
  • R is selected from a group comprising hydrogen and nitro groups, but it cannot be solely hydrogen or nitro or combinations thereof;
  • each R 1 is selected from a group which comprises hydrogen and nitro groups
  • t is equal to 6 + u
  • u is any combinations of 0, 2, 4, 6, 8, 10, 12, 14, 16;
  • v is independently 2 or 4;
  • b is 0-5.
  • All eighteen examples of this prior art document relate to the synthesis of monofunctional aryl derivatives of branched (per)fluoropolyethers comprising (OCF(CF3)CF2) units wherein an aryl group (namely a phenyl group) or an aryloxyaryl (namely a phenoxyphenyl) group is linked to the Rf chain via a -CF2- moiety.
  • Examples 7 and 8 relate to phenoxyphenyl derivatives and example 8 in particular discloses the preparation of a nitrodiphenyl ether derivative by nitration of the diphenylether derivative of example 7, whereby a nitro group is inserted on the phenoxy group.
  • R 1 is, inter alia, perfluoroalkoxy
  • Rf is a perfluoroalkyl chain from 2 to 10 carbon atoms
  • Ar is, inter alia, a biphenyl radical and R 2 is, inter alia, a nitro group.
  • the lubricants of formula R 1 -Rf-O-Ar-R 2 can be manufactured according to a procedure comprising the base-catalysed addition of hydroxy-substituted aryl compounds to terminal perfluoroolefins. This document does not contain any hint or suggestion that would have prompted a skilled person to replace the perfluoroalkyl chain Rf with a (per)fluoropolyether chain and to select aromatic moieties comprising two aromatic rings linked together via a ketone or sulfone group.
  • R is a perfluoroalkyl radical or Z-(Y) n -CFX-;
  • Q is a perfluoroalkyl polyether chain or a fluoroalkyl polyether chain
  • X is fluorine or trifluoromethyl
  • Y is a linking divalent radical which comprises -CH2O- and -CF2-;
  • n 0 or 1 ;
  • Z can be an aromatic radical containing 6 to 10 carbon atoms and optionally substituted with one or more nitro groups.
  • the sole specifically disclosed compound wherein Z bears a nitro group are those of examples 1 and 3, in which Z is p-nitrophenyl.
  • WO 2013/120827 discloses (per)fluoropolyether compounds comprising a (per)fluoropolyether chain (Rf) having two chain ends, wherein at least one of said chain ends have a bh ' or fer-phenyl group bearing at least one nitro group and, optionally, one or more further substituents, wherein the two or three phenyl groups are linked each other via a sigma bond.
  • polymer (P) according to the present invention can be manufactured via a very convenient and easy synthetic process that comprises a step [step (I)] of contacting
  • Mw weight average molecular weight
  • polymers (P*) comprising one (per)fluoropolyether chain (R P f) and at least one group (A) as defined above.
  • said polymer (P*) can be used as additives for fluorinated oils and greases, notably as stabilizers against thermooxidation.
  • polymers (P**) comprising at least two (per)fluoropolyether chains (R P f) and at least three groups (A) as defined above.
  • said polymer (P**) can be used as oil, without the need of being added with additives, such as notably thermal-stabilizers, anti-corrosion or anti rust additives, which could give raise to separation after exposure at harsh environment, at high temperatures and in the presence of metals and Lewis acids.
  • additives such as notably thermal-stabilizers, anti-corrosion or anti rust additives, which could give raise to separation after exposure at harsh environment, at high temperatures and in the presence of metals and Lewis acids.
  • said polymer (P**) can be also used as additive for fluorinated oils and greases having different chemical formula, notably for perfluoropolyether polymers.
  • group(s) (A) is(are) responsible for the stabilizing properties, in particular due to the presence of the electro-withdrawing substituent (i.e., the nitro group).
  • PFPE perfluoropolyether
  • (per)fluoropolyether is intended to indicate fully or partially fluorinated polymer
  • strong non-nucleophilic base is intended to indicate a base that does not act as a nucleophile, for example because of its steric hindrance (also referred to as steric bulky);
  • said chain (R pf ) is a chain of formula -(CFX) a O(Rf)(CFX') b -, wherein
  • a and b equal or different from each other, are equal to or higher than 1 , preferably from 1 to 10, more preferably from 1 to 3;
  • X and X' equal or different from each other, are -F or -CF3,
  • Rf comprises, preferably consists of, repeating units R°, said repeating units being independently selected from the group consisting of:
  • a and b equal or different from each other, are from 1 to 10, even more preferably from 1 to 3.
  • chain (Rf) complies with the following formula:
  • - X 1 is independently selected from -F and -CF3,
  • - X 2 , X 3 are independently -F, -CF3, with the proviso that at least one of X is -F;
  • - g1 , g2 , g3, and g4, equal or different from each other, are independently integers ⁇ 0, such that g1 +g2+g3+g4 is in the range from 2 to 300, preferably from 2 to 100; should at least two of g1 , g2, g3 and g4 be different from zero, the different recurring units are generally statistically distributed along the chain.
  • chain (Rf) is selected from chains of formula:
  • - a1 and a2 are independently integers ⁇ 0 such that the number average molecular weight is between 400 and 10,000, preferably between 400 and 5,000 (as determined by NMR).; both a1 and a2 are preferably different from zero, with the ratio a1/a2 being preferably comprised between 0.1 and 10;
  • b1 , b2, b3, b4, are independently integers ⁇ 0 such that the number average molecular weight is between 400 and 10,000, preferably between 400 and 5,000 (as determined by NMR); preferably b1 is 0, b2, b3, b4 are > 0, with the ratio b4/(b2+b3) being >1 ; (Rf-IIC) -[(CF2CF2O)ci (CF2O)c2(CF2(CF2)cwCF 2 O)c3]- wherein:
  • c1 , c2, and c3 are independently integers ⁇ 0 chosen so that the number average molecular weight is between 400 and 10,000, preferably between 400 and 5,000 (as determined by NMR); preferably d , c2 and c3 are all > 0, with the ratio c3/(c1 +c2) being generally lower than 0.2;
  • d is an integer > 0 such that the number average molecular weight is between 400 and 10,000, preferably between 400 and 5,000 (as determined by NMR);
  • Hal * is a halogen selected from fluorine and chlorine atoms, preferably a fluorine atom;
  • chain (Rf) complies with formula (Rf-lll) here below:
  • - a1 , and a2 are integers > 0 such that the number average molecular weight is between 400 and 10,000, preferably between 400 and 5,000 (as determined by NMR), with the ratio a1/a2 being generally comprised between 0.1 and 10, more preferably between 0.2 and 5.
  • said chain (R P f) is linked to said at least one group (A) via a linking group [group (L)].
  • said group (L) is a divalent alkyl chain comprising from 1 to 20, more preferably from 1 to 10, carbon atoms and at least one oxygen atom.
  • said group (L) is a chain of formula -CH2O- or -
  • Said at least one group (A) can be a monovalent group or a divalent group. Without being bounded by any theory, monovalent group (A) is typically a group located at the end of the polymeric chain, while divalent group (A) typically links two chains (R P f).
  • said monovalent group (A) complies with the following formula
  • SN is selected from halogen atom, triflate, nonaflate and group -OR1 , wherein R1 is an optionally halogenated, more preferably optionally fluorinated, alkyl chain comprising from 1 to 6 carbon atoms;
  • w and x are, each independently, zero or 1 ;
  • LN is halogen atom selected from fluorine or chlorine, even more preferably fluorine, or -OR1 , wherein R1 is a partially fluorinated alkyl chain comprising from 1 to 3 carbon atoms.
  • said monovalent group (A) complies with the following formulae (A-l-i) to (A-l-vi):
  • said divalent group (A) complies with the following formula (A- II):
  • T and w have the same meanings as in formula (A-l) and
  • each symbol * indicates the bond with one group (L) as defined above.
  • said divalent group (A) complies with the following
  • polymer (P * ) is mono-functional, i.e. it comprises one chain (R P f) having two chain ends, wherein one chain end comprises said monovalent group (A-l) as defined above, and the other chain end comprises a (per)fluorinated alkyl group comprising from 1 to 3 carbon atoms.
  • polymer (P*) is bi-functional, i.e. it comprises one chain one chain (R P f) having two chain ends, wherein both chain ends comprise said monovalent group (A-l) as defined above.
  • said polymer (P**) comprises at least two chains (R P f) each having two chain ends, wherein said chains (R P f) are linked together at one chain ends by one divalent group (A) as defined above and said chains (R P f) bear on the other chain end one monovalent group (A) as defined above.
  • said polymer (P**) complies with the following general formula:
  • each (A*) is a group of formula (A-l) as defined above,
  • each L corresponds to group (L) as defined above,
  • z is an integer from 1 to 10.
  • polymer (POH) is a (per)fluoropolyether polymer comprising one chain (R P f) as defined above for polymer (P) having two chain ends, wherein at least one chain end bears one hydroxy group.
  • said polymer (POH) comprises one chain (R P f) as described above for polymer (P).
  • said polymer (POH) comprises one chain (R P f) having two chain ends, wherein at least one chain end bears one hydroxy group.
  • both chain ends of said chain (R P f) bear one hydroxy group.
  • said at least one group (LN) is selected from halogen atom, triflate and nonaflate. More preferably, said group (LN) is a halogen atom selected from fluorine or chlorine. Fluorine is particularly preferred.
  • said compound (A) bears two groups (LN), as defined above.
  • said compound (A) complies with the following chemical formula ( ⁇ ⁇ ):
  • LN has the same meanings defined above for group (LN);
  • w and x are, each independently, zero or 1.
  • Said compound (A) can be contacted with said polymer (POH) as such, or it can be first dissolved in an optionally fluorinated inorganic aprotic solvent
  • Said solvent (S) is preferably selected in the group comprising
  • halogenated solvents such as fluorinated solvents.
  • Suitable examples of fluorinated solvents are halogenated
  • hydrocarbons hexafluoroxylene, chlorotrifluorotoluene, trifluorotoluene, hexafluorobenzene and mixtures thereof.
  • step (I) is performed in the
  • a strong non-nucleophilic base which is preferably selected from elements belonging to Group la of the periodic table, such as sodium and potassium metals; bulky alcoholates, such as potassium tert- butanolate and potassium neopentanolate; and bulky amines, such as 1 ,8- diazabiciclo[5.4.0]undec-7-ene (DBU).
  • a strong non-nucleophilic base which is preferably selected from elements belonging to Group la of the periodic table, such as sodium and potassium metals; bulky alcoholates, such as potassium tert- butanolate and potassium neopentanolate; and bulky amines, such as 1 ,8- diazabiciclo[5.4.0]undec-7-ene (DBU).
  • said step (I) is performed in the presence of a molar excess of said base compared to the molar amount of the polymer (POH).
  • said step (I) is performed under heating. More preferably, heating is performed at a temperature of from 40°C up to the reflux temperature of the base used in the reaction.
  • Polymers (P) of the present invention are endowed with lubricant
  • a further object of the present invention is represented by lubricant compositions in the form of greases or oils comprising at least one polymer (P) according to the present invention.
  • oils are compounds having kinematic
  • viscosity ASTM D445
  • suitable thickeners such as polytetrafluoroethylene (PTFE) or inorganic compounds, e.g. talc.
  • the lubricant compositions according to the present invention will have a kinematic viscosity in the above mentioned conditions of 30 to 3,000 cSt, preferably from 50 to 500 cSt, when determined at 20°C according to ASTM D445.
  • compositions (C1 )] containing at least one polymer (P), even more preferably at least one polymer (P * ) as defined above, as thermal stabilizers, comprise (preferably consist of):
  • Said composition (C1 ) can optionally contain further ingredients.
  • Suitable further ingredients are selected from thickening agents, preferably in an amount ranging from 1 % to 30% wt. based on the total weight of said composition (C1 ) and further additives, each additive being used in an amount ranging from 1 % to 5% wt based on the total weight of said composition (C1 ).
  • Base oils may be fluorinated or non-fluorinated (hydrogenated) oils or mixtures thereof.
  • fluorinated oils are (per)fluoropolyether oils; examples of (per)fluoropolyether oils (iii) suitable for the preparation of the compositions (C1) are those identified as formulae (1 a) - (8a) in EP 2089443 A (SOVLAY SOELXIS S.P.A.) or as formulae (1 ) - (8) in WO 2009/141284 (SOLVAY SOLEXIS S.P.A.) or as formulae (1 ) to (9) in WO 201 1/042374 (SOLVAY SOLEXIS S.P.A.) . More preferably, the
  • (per)fluoropolyether oils are those commercially available under the trade name FOMBLIN ® (type Y, M, W, or Z) from Solvay Specialty Polymers Italy S.p.A.; such oils generally comprise at least one oil (i.e. only one or mixture of more than one oil) complying with either of formulae herein after:
  • One or more polymer (P ** ) according to the present invention different from the one using as ingredient (i) can also be used as fluorinated base oil (ii) in compositions (C1 ); for example, if one polymer (P * ) is used as ingredient (i), one or more polymer (P ** ) can be used as ingredient (ii).
  • Suitable non fluorinated oils to be used as base oils in compositions (C1 ) are preferably selected from mineral, paraffinic, aromatic oils,
  • polyalphaolefins alkyl esters, silicone esters, naphthalene derivatives, polyalkylated cycloalkanes, polyphenylethers.
  • compositions in the form of greases [compositions (C2)] containing at least one polymer (P) according to the invention comprise (preferably consists of):
  • thickening agents examples include PTFE, talc, silica, boron
  • PTFE nitride, polyurea, alkali or alkali-earth metals terephthalate, calcium and lithium soaps and complexes thereof; among them, PTFE is preferred.
  • suitable additives are antirust agents, antioxidants, thermal stabilizers, pour point depressants, anti-wear agents, including those for high pressures, dispersants, tracers, dyestuffs, talc and inorganic fillers.
  • dispersants are, for example, surfactants, preferably non- ionic surfactants, more preferably (per)fluoropolyether surfactants and (per)fluoroalkyl surfactants.
  • anti-wear additives are examples of suitable additives.
  • the present invention relates to a method for thermo-stabilizing fluorinated oils and greases, said method comprising contacting said fluorinated oil and grease with at least one polymer (P) as defined in the present invention.
  • the mechanical stirrer was turned on to about 300 rpm, the (PFPE-I) was heated to 45°C and a 9,56 w/v solution of tBuOK tBuOH (795 ml; 677 mmol tBuOK) was dripped at a rate of 300 mmol/h. The temperature was raised to about 57°C and kept with stirring for 2 hours. The solution thus obtained was stripped with 90% v/v of tBuOH to obtain a clear to yellowish oil.
  • the crude reaction mixture was first cooled to room temperature and then centrifuged (10000 rpm; 25°C; 60 min) in order to separate the residual solid particulates, comprising mainly unreacted t-BuOK and starting 3- nitro-4-fluorobenzophenone.
  • Isolated yield 85 mol% of a dark viscous liquid
  • Isolated yield 90 mol% of a dark viscous liquid
  • Isolated yield 90 mol% of a dark viscous liquid
  • Isolated yield 85 mol% of a dark viscous liquid
  • Isolated yield 90 mol% of a dark viscous liquid
  • Isolated yield 90 mol% of a dark viscous liquid
  • Isolated yield 86 mol% of a dark viscous liquid
  • the crystalline solid obtained after the second nitration reaction was a 75/25 molar mixture of 3,3'-dinitro-4-fluorobenzosulphone/3-nitro-4- fluorobenzosulphone.
  • the mixture was is dissolved in the minimal amount of hot (95°C) hexafluoroxilene. The hot solution was let slowly cool to room temperature overnight.
  • the 3-nitro-4-fluorobenzosulphone remains enriched in the mother liquor.
  • the crude reaction mixture was first cooled to room temperature and then centrifuged (10000 rpm; 25°C; 60 min) in order to separate the residual solid particulates, comprising mainly unreacted t-BuOK and slightly excess of starting 3-nitro-4,4'-difluorobenzophenone.
  • Isolated yield 85 mol% of a dark viscous liquid
  • Isolated yield 85 mol% of a dark viscous liquid
  • Isolated yield 85 mol% of a dark viscous liquid
  • Isolated yield 88 mol% of a dark viscous liquid
  • Isolated yield 88 mol% of a dark viscous liquid
  • Polymer (P ** ) 21 was obtained by treating polymer (P ** ) 14 with an excess of trifluoroethanol, in the presence of ter-BuOK as the organic base, until complete conversion of the fluorine atom to groups -OCH2CF3.
  • thermooxidation test was carried out using the equipment described in: SNYDER, Carl E., et al. Development of Polyperfluoroalkylethers as High Temperature Lubricants and Hydraulic Fluids. ASLE Transactions. 1975, vol.3, no.13, p.171 -180.
  • the operating conditions were as follows: - Test temperature: 270 °C for oils and 250°C for greases;
  • Reference 1 is a Fomblin ® M30 PFPE oil without additive.
  • sample 1 A sample (sample 1 ) containing only PTFE and Fomblin ® PFPE M30 was used as reference.
  • sample 2 was added with 2 wt.% of the compound
  • a third sample (sample 3) was added with 2wt.% of the compound (la) of example 7 prepared as disclosed in WO 2013/120827 (SOLVAY
  • Thermostability test is carried out on neat sample placed in a close NMR tube and monitoring, as a function of time and temperature, the extent of degradation.
  • the diagnostic pre-terminal signal of the PFPE chain i.e. Rf-CF -Ch O-
  • Rf-CF -Ch O- gave a direct measure of the degradation.
  • Plotting the degradation as a function of time a first order kinetics was observed for all samples, and consequently a t1/2 for all samples was obtained.
  • the data represent, for each explored temperature, the time necessary (in hour) to degrade half of the product.
  • the tribometer allows the user to record the evolution of the coefficient of friction (CoF) during the steady-state tests.
  • the results are expressed in terms of:
  • CoF end - final friction coefficient
  • mm wear (mm) on the sphere: the value is calculated as the average of the two perpendicular diameters (d1 and d2), the sign of wear on the ball being measured through an optical microscope (Motic).

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Lubricants (AREA)

Abstract

The present invention relates to fluorinated polymers, in particular to (per)fluoropolyethers to be used as lubricants or as additives for (per)fluorinated oils or greases.

Description

Fluorinated polymers and uses thereof Cross-reference to related patent applications
[0001] This application claims priority to European patent application No.
17161754.1 , filed on March 20th, 2017, the whole content of this
application being incorporated herein by reference for all purposes.
Technical Field
[0002] The present invention relates to fluorinated polymers, in particular to
(per)fluoropolyethers to be used as lubricants or as additives for
(per)fluorinated oils or greases.
Background Art
[0003] Lubricating oils and greases based on (per)fluoropolyethers are usually endowed with high thermal stability; however, when they are heated for prolonged times at temperatures higher than 230°C, partial or total degradation of the polymer chain and formation of volatile compounds occurs; this degradation is usually accompanied by the formation of Lewis acids, due to corrosion of the metallic parts in contact with the lubricant and Lewis acids further increase lubricant degradation.
[0004] In order to improve the thermal stability of fluorinated oils, additives may be used, which are typically chosen from fluorinated polymers bearing at one or both ends of the polymer chain non fluorinated aromatic groups that may contain heteroatoms, such as nitrogen and phosphorus.
However, the synthesis of these additives is in some instances
troublesome. Furthermore, certain non-fluorinated end groups are linked to the polymer chain through moieties like -CH2OCH2-, -CH2(OCH2CH2)mO-, - C(0)O- and -C(O)N(R), which undergo degradation under severe conditions.
[0005] EP 1354932 A (SOLVAY SOLEXIS S.P.A.) discloses stabilizing additives having a (per)fluoropolyether chain with nitro-containing phenyl end groups, which are linked to the (per)fluoropolyether chain through a moiety of formula -CH2O- or via an ester group -C(=O)O-. However, these additives undergo phase separation upon storage at room temperature.
[0006] US 2007049502 (E.I. DUPONT DE NEMOURS AND COMPANY)
discloses compositions to be used as lubricants or lubricant additives which comprise mono- and/or ^/-functional aryl perfluoropolyethers.
[0007] The monofunctional aryl perfluoropolyether complies with formula:
Rf-(Y)a-(CtR(u+v))-(O-CtR1(U+v))b-R,
while the difunctional aryl perfluoropolyether complies with formula:
Rf1-[(Y)a-(CtR(u+v))-(O-CtR1(u+v))b-R]2
wherein:
Rf and Rf1 are respectively a monovalent or divalent straight or branched (per)fluoropolyether chain having formula weight from about 400 to 15,000:
Y is a divalent radical selected from a group which comprises, inter alia, - CH2O- and -CF2-;
a is 0 or 1 ;
(CtR(U+v))t is a divalent aryl group;
(O-CtR1(U+v))b is a divalent aryloxy group;
R is selected from a group comprising hydrogen and nitro groups, but it cannot be solely hydrogen or nitro or combinations thereof;
each R1 is selected from a group which comprises hydrogen and nitro groups;
t is equal to 6 + u;
u is any combinations of 0, 2, 4, 6, 8, 10, 12, 14, 16;
v is independently 2 or 4;
b is 0-5.
[0008] All eighteen examples of this prior art document relate to the synthesis of monofunctional aryl derivatives of branched (per)fluoropolyethers comprising (OCF(CF3)CF2) units wherein an aryl group (namely a phenyl group) or an aryloxyaryl (namely a phenoxyphenyl) group is linked to the Rf chain via a -CF2- moiety. Examples 7 and 8 relate to phenoxyphenyl derivatives and example 8 in particular discloses the preparation of a nitrodiphenyl ether derivative by nitration of the diphenylether derivative of example 7, whereby a nitro group is inserted on the phenoxy group.
[0009] US 5104559 (DOW CHEMICAL CO.) discloses lubricating compounds of formula:
Figure imgf000004_0001
wherein:
R1 is, inter alia, perfluoroalkoxy;
Rf is a perfluoroalkyl chain from 2 to 10 carbon atoms;
Ar is, inter alia, a biphenyl radical and R2 is, inter alia, a nitro group.
The lubricants of formula R1-Rf-O-Ar-R2 can be manufactured according to a procedure comprising the base-catalysed addition of hydroxy-substituted aryl compounds to terminal perfluoroolefins. This document does not contain any hint or suggestion that would have prompted a skilled person to replace the perfluoroalkyl chain Rf with a (per)fluoropolyether chain and to select aromatic moieties comprising two aromatic rings linked together via a ketone or sulfone group.
[0010] US 4941987 (AUSIMONT S.P.A.) discloses mono- or difunctional
(per)fluoropolyether derivatives having an average molecular weight ranging from 1 ,500 to 10,000 to be used as lubricating greases which comply with formula:
R-O-Q-CFX-(Y)n-Z
wherein:
R is a perfluoroalkyl radical or Z-(Y)n-CFX-;
Q is a perfluoroalkyl polyether chain or a fluoroalkyl polyether chain;
X is fluorine or trifluoromethyl;
Y is a linking divalent radical which comprises -CH2O- and -CF2-;
n is 0 or 1 ;
and Z can be an aromatic radical containing 6 to 10 carbon atoms and optionally substituted with one or more nitro groups. The sole specifically disclosed compound wherein Z bears a nitro group are those of examples 1 and 3, in which Z is p-nitrophenyl.
[001 1] WO 2013/120827 (SOLVAY SPECIALTY POLYMERS ITALY S.P.A.) discloses (per)fluoropolyether compounds comprising a (per)fluoropolyether chain (Rf) having two chain ends, wherein at least one of said chain ends have a bh' or fer-phenyl group bearing at least one nitro group and, optionally, one or more further substituents, wherein the two or three phenyl groups are linked each other via a sigma bond. This document does not contain any hint or suggestion that would have prompted a skilled person to replace the perfluoroalkyl chain Rf with a (per)fluoropolyether chain and to select aromatic moieties comprising two aromatic rings linked together via a ketone or sulfone group.
Summary of invention
[0012] The Applicant perceived that despite the efforts made in the art, the need of providing polymers to be used as lubricants or additives for fluorinated oils or greases that are stable at very high temperatures and that can be manufactured in a convenient way, still exists. In particular, the Applicant noted that the compounds disclosed in WO 2013/120827 (SOLVAY SPECIALTY POLYMERS ITALY S.P.A.) cited above are prepared via a synthesis that proceeds via Suzuki reaction: this synthesis is not convenient on industrial scale as it comprises the use of a boron derivative that is a very expensive reactant.
[0013] Facing the above problem, the Applicant found that the above problem can be solved by the polymer(s) according to the present invention, i.e. polymer(s) [polymer (P)] comprising at least one (per)fluoropolyether chain [chain (RPf)] and at least one group [group (A)] comprising two phenyl rings, wherein at least one of said phenyl rings bears at least one nitro group and wherein said two phenyl rings are linked together via a bridging group [group (T)] selected from -C(=O)- and -S(=O)2-.
[0014] Advantageously, the Applicant found that polymer (P) according to the present invention can be manufactured via a very convenient and easy synthetic process that comprises a step [step (I)] of contacting
- at least one (per)fluoropolyether polymer [polymer (POH)] comprising at least one chain (RPf) having two chain ends, wherein at least one chain end bears at least one hydroxy group and
- at least one compound [compound (A)] comprising two phenyl rings, wherein at least one of said phenyl rings bears at least one leaving group for nucleophilic substitution reaction [group (LN)] and one nitro group at the ortho position of said group (LN), and wherein said two phenyl rings are linked together via a bridging group [group (T)] selected from -C(=O)- and -S(=O)2-.
[0015] The Applicant surprisingly found that the above process can be easily modulated in order to provide polymer (P) having a wide range of weight average molecular weight (Mw), such as from 1 ,000 to 10,000 g/mol, more preferably from 1 ,5800 to 8,000 g/mol.
[0016] More in particular, the Applicant found that with the process of the
invention, polymers (P*) are provided comprising one (per)fluoropolyether chain (RPf) and at least one group (A) as defined above.
[0017] According to a preferred embodiment, said polymer (P*) can be used as additives for fluorinated oils and greases, notably as stabilizers against thermooxidation.
[0018] In addition, the Applicant found that with the process of the invention, polymers (P**) are provided comprising at least two (per)fluoropolyether chains (RPf) and at least three groups (A) as defined above.
[0019] According to a preferred embodiment, said polymer (P**) can be used as oil, without the need of being added with additives, such as notably thermal-stabilizers, anti-corrosion or anti rust additives, which could give raise to separation after exposure at harsh environment, at high temperatures and in the presence of metals and Lewis acids. However, said polymer (P**) can be also used as additive for fluorinated oils and greases having different chemical formula, notably for perfluoropolyether polymers.
[0020] Without being bound by any theory, the Applicant is of the opinion that group(s) (A) is(are) responsible for the stabilizing properties, in particular due to the presence of the electro-withdrawing substituent (i.e., the nitro group).
Description of embodiments [0021] For the purpose of the present description and of the following claims:
- the use of parentheses around symbols or numbers identifying the formulae, for example in expressions like "polymer (P)", etc., has the mere purpose of better distinguishing the symbol or number from the rest of the text and, hence, said parenthesis can also be omitted;
- the acronym "PFPE" stands for "(per)fluoropolyether" and, when used as substantive, is intended to mean either the singular or the plural from, depending on the context;
- the term "(per)fluoropolyether" is intended to indicate fully or partially fluorinated polymer;
- the expression "ortho position" referred to the group comprising two phenyl rings [group (A)] is intended to indicate the carbon atom of one of the phenyl rings, said carbon atom being adjacent to the carbon atom of the same phenyl ring linked to chain (RPf);
- the expression "strong non-nucleophilic base" is intended to indicate a base that does not act as a nucleophile, for example because of its steric hindrance (also referred to as steric bulky);
- the terms "hindrance" and "bulky" are intended as synonyms.
[0022] Preferably, said chain (Rpf) is a chain of formula -(CFX)aO(Rf)(CFX')b-, wherein
a and b, equal or different from each other, are equal to or higher than 1 , preferably from 1 to 10, more preferably from 1 to 3;
X and X', equal or different from each other, are -F or -CF3,
provided that when a and/or b are higher than 1 , X and X' are -F;
(Rf) comprises, preferably consists of, repeating units R°, said repeating units being independently selected from the group consisting of:
(i) -CFXO-, wherein X is F or CF3;
(ii) -CFXCFXO-, wherein X, equal or different at each occurrence, is F or CF3, with the proviso that at least one of X is -F;
(iii) -CF2CF2CW2O-, wherein each of W, equal or different from each other, are F, CI, H;
(iv) -CF2CF2CF2CF2O-;
(v) -(CF2)j-CFZ-O- wherein j is an integer from 0 to 3 and Z is a group of general formula -O-R(f-a)-T, wherein R(f-a) is a fluoropolyoxyalkene chain comprising a number of repeating units from 0 to 10, said recurring units being chosen among the following : -CFXO- , -CF2CFXO-, -CF2CF2CF2O-, -CF2CF2CF2CF2O-, with each of each of X being independently F or CF3 and T being a C1-C3 perfluoroalkyl group.
[0023] More preferably, a and b, equal or different from each other, are from 1 to 10, even more preferably from 1 to 3.
[0024] Preferably, chain (Rf) complies with the following formula:
-[(CFX1O)gi(CFX2CFX3O)g2(CF2CF2CF2O)g3(CF2CF2CF2CF2O)g4]- wherein
- X1 is independently selected from -F and -CF3,
- X2, X3, equal or different from each other and at each occurrence, are independently -F, -CF3, with the proviso that at least one of X is -F;
- g1 , g2 , g3, and g4, equal or different from each other, are independently integers≥0, such that g1 +g2+g3+g4 is in the range from 2 to 300, preferably from 2 to 100; should at least two of g1 , g2, g3 and g4 be different from zero, the different recurring units are generally statistically distributed along the chain.
[0025] More preferably, chain (Rf) is selected from chains of formula:
(Rf-IIA) -[(CF2CF2O)al(CF2O)a2]- wherein:
- a1 and a2 are independently integers≥ 0 such that the number average molecular weight is between 400 and 10,000, preferably between 400 and 5,000 (as determined by NMR).; both a1 and a2 are preferably different from zero, with the ratio a1/a2 being preferably comprised between 0.1 and 10;
(Rf-I I B) -[(CF2CF2O)bi (CF2O)b2(CF(CF3)O)b3(CF2CF(CF3)O)b4]- wherein:
b1 , b2, b3, b4, are independently integers≥ 0 such that the number average molecular weight is between 400 and 10,000, preferably between 400 and 5,000 (as determined by NMR); preferably b1 is 0, b2, b3, b4 are > 0, with the ratio b4/(b2+b3) being >1 ; (Rf-IIC) -[(CF2CF2O)ci (CF2O)c2(CF2(CF2)cwCF2O)c3]- wherein:
cw = 1 or 2;
c1 , c2, and c3 are independently integers≥ 0 chosen so that the number average molecular weight is between 400 and 10,000, preferably between 400 and 5,000 (as determined by NMR); preferably d , c2 and c3 are all > 0, with the ratio c3/(c1 +c2) being generally lower than 0.2;
(Rf-IID) -[(CF2CF(CF3)O)d]- wherein:
d is an integer > 0 such that the number average molecular weight is between 400 and 10,000, preferably between 400 and 5,000 (as determined by NMR);
(Rf-IIE) -[(CF2CF2C(Hal*)2O)ei -(CF2CF2CH2O)e2-(CF2CF2CH(Hal*)O)e3]- wherein:
- Hal*, equal or different at each occurrence, is a halogen selected from fluorine and chlorine atoms, preferably a fluorine atom;
- e1 , e2, and e3, equal to or different from each other, are independently integers≥ 0 such that the (e1 +e2+e3) sum is comprised between 2 and 300.
[0026] Still more preferably, chain (Rf) complies with formula (Rf-lll) here below:
(Rf-lll) -[(CF2CF2O)al(CF2O)a2]- wherein:
- a1 , and a2 are integers > 0 such that the number average molecular weight is between 400 and 10,000, preferably between 400 and 5,000 (as determined by NMR), with the ratio a1/a2 being generally comprised between 0.1 and 10, more preferably between 0.2 and 5.
[0027] According to a preferred embodiment, said chain (RPf) is linked to said at least one group (A) via a linking group [group (L)].
[0028] Preferably, said group (L) is a divalent alkyl chain comprising from 1 to 20, more preferably from 1 to 10, carbon atoms and at least one oxygen atom.
[0029] More preferably, said group (L) is a chain of formula -CH2O- or -
CH(CF3)O-. [0030] Said at least one group (A) can be a monovalent group or a divalent group. Without being bounded by any theory, monovalent group (A) is typically a group located at the end of the polymeric chain, while divalent group (A) typically links two chains (RPf).
Preferably, said monovalent group (A) complies with the following formula
(A-l):
A-l)
Figure imgf000010_0001
wherein
T is -C(=0)- or -S(=0)2- ;
SN is selected from halogen atom, triflate, nonaflate and group -OR1 , wherein R1 is an optionally halogenated, more preferably optionally fluorinated, alkyl chain comprising from 1 to 6 carbon atoms;
w and x are, each independently, zero or 1 ; and
the symbol * indicates the bond with group (L) as defined above.
[0031 ] More preferably, LN is halogen atom selected from fluorine or chlorine, even more preferably fluorine, or -OR1 , wherein R1 is a partially fluorinated alkyl chain comprising from 1 to 3 carbon atoms.
[0032] It will be apparent to those skilled in the art that when w and/or x is/are zero, the corresponding carbon atom(s) bear(s) a hydrogen atom.
[0033] More preferably, said monovalent group (A) complies with the following formulae (A-l-i) to (A-l-vi):
(A-l-i)
Figure imgf000010_0002
(Al-ii)
Figure imgf000011_0001
(A-l-iii)
Figure imgf000011_0002
Preferably, said divalent group (A) complies with the following formula (A- II):
(A-ll)
Figure imgf000012_0001
wherein
T and w have the same meanings as in formula (A-l) and
each symbol * indicates the bond with one group (L) as defined above.
[0035] More preferably, said divalent group (A) complies with the following
formulae (A-ll-i) to (A-ll-iv):
Figure imgf000012_0002
(A-ll-iii)
Figure imgf000012_0003
[0036] According to a preferred embodiment, polymer (P*) is mono-functional, i.e. it comprises one chain (RPf) having two chain ends, wherein one chain end comprises said monovalent group (A-l) as defined above, and the other chain end comprises a (per)fluorinated alkyl group comprising from 1 to 3 carbon atoms.
[0037] According to a more preferred embodiment, polymer (P*) is bi-functional, i.e. it comprises one chain one chain (RPf) having two chain ends, wherein both chain ends comprise said monovalent group (A-l) as defined above.
[0038] According to another preferred embodiment, said polymer (P**) comprises at least two chains (RPf) each having two chain ends, wherein said chains (RPf) are linked together at one chain ends by one divalent group (A) as defined above and said chains (RPf) bear on the other chain end one monovalent group (A) as defined above.
[0039] According to a more preferred embodiment, said polymer (P**) complies with the following general formula:
(A*)-L-[(Rpf)-(A**)-L-]z(RPf)-(A*)
wherein
each (A*) is a group of formula (A-l) as defined above,
(A**) is a group of formula (A-l I) as defined above,
each L corresponds to group (L) as defined above,
(RPf) corresponds to chain (RPf) as defined above, and
z is an integer from 1 to 10.
[0040] Preferably, polymer (POH) is a (per)fluoropolyether polymer comprising one chain (RPf) as defined above for polymer (P) having two chain ends, wherein at least one chain end bears one hydroxy group.
[0041 ] Preferably, said polymer (POH) comprises one chain (RPf) as described above for polymer (P).
[0042] More preferably, said polymer (POH) comprises one chain (RPf) having two chain ends, wherein at least one chain end bears one hydroxy group.
According to a preferred embodiment, both chain ends of said chain (RPf) bear one hydroxy group.
[0043] Good results have been obtained within the present invention starting from
(per)fluoropolyether polymers commercially available from Solvay
Specialty Polymers Italy S.p.A. under the tradename Fomblin®. [0044] Preferably, said at least one group (LN) is selected from halogen atom, triflate and nonaflate. More preferably, said group (LN) is a halogen atom selected from fluorine or chlorine. Fluorine is particularly preferred.
[0045] More preferably, said compound (A) bears two groups (LN), as defined above.
[0046] According to preferred embodiment, said compound (A) complies with the following chemical formula (ΑΛ):
Λ)
Figure imgf000014_0001
wherein
T is -C(=0)- or -S(=O)2-,
LN has the same meanings defined above for group (LN);
w and x are, each independently, zero or 1.
[0047] Said compound (A) can be contacted with said polymer (POH) as such, or it can be first dissolved in an optionally fluorinated inorganic aprotic solvent
[solvent (S)] and then contacted with said polymer (POH).
[0048] Said solvent (S) is preferably selected in the group comprising
halogenated solvents, such as fluorinated solvents.
[0049] Suitable examples of fluorinated solvents are halogenated
hydrocarbons, hexafluoroxylene, chlorotrifluorotoluene, trifluorotoluene, hexafluorobenzene and mixtures thereof.
[0050] According to a preferred embodiment, said step (I) is performed in the
presence of a strong non-nucleophilic base, which is preferably selected from elements belonging to Group la of the periodic table, such as sodium and potassium metals; bulky alcoholates, such as potassium tert- butanolate and potassium neopentanolate; and bulky amines, such as 1 ,8- diazabiciclo[5.4.0]undec-7-ene (DBU).
[0051] Good results have been obtained using potassium tert-butanolate.
[0052] Preferably, said step (I) is performed in the presence of a molar excess of said base compared to the molar amount of the polymer (POH). [0053] Preferably, said step (I) is performed under heating. More preferably, heating is performed at a temperature of from 40°C up to the reflux temperature of the base used in the reaction.
[0054] Polymers (P) of the present invention are endowed with lubricant
properties and are stable at very high temperatures; therefore, they can be conveniently used as base oils or as thermal stabilizers for the preparation of lubricant compositions in the form or oils or greases.
[0055] Thus, a further object of the present invention is represented by lubricant compositions in the form of greases or oils comprising at least one polymer (P) according to the present invention.
[0056] It is generally understood that oils are compounds having kinematic
viscosity (ASTM D445) at 40°C of from 30 to 30 000 cSt; greases are derived from such oils by addition of suitable thickeners, such as notably polytetrafluoroethylene (PTFE) or inorganic compounds, e.g. talc.
[0057] Generally, the lubricant compositions according to the present invention will have a kinematic viscosity in the above mentioned conditions of 30 to 3,000 cSt, preferably from 50 to 500 cSt, when determined at 20°C according to ASTM D445.
[0058] According to a first preferred embodiment, lubricant compositions in the form of oils [compositions (C1 )] containing at least one polymer (P), even more preferably at least one polymer (P*) as defined above, as thermal stabilizers, comprise (preferably consist of):
(i) at least one polymer (P) as defined above, preferably in an amount ranging from 0.01 % to 20% wt, based on the total weight of said composition (C1 ) and
(ii) one or more base oils, preferably in an amount ranging from 80% to 99.99% wt. based on the total weight of said composition (C1 ).
[0059] Said composition (C1 ) can optionally contain further ingredients.
[0060] Suitable further ingredients are selected from thickening agents, preferably in an amount ranging from 1 % to 30% wt. based on the total weight of said composition (C1 ) and further additives, each additive being used in an amount ranging from 1 % to 5% wt based on the total weight of said composition (C1 ). Base oils may be fluorinated or non-fluorinated (hydrogenated) oils or mixtures thereof. Preferably, fluorinated oils are (per)fluoropolyether oils; examples of (per)fluoropolyether oils (iii) suitable for the preparation of the compositions (C1) are those identified as formulae (1 a) - (8a) in EP 2089443 A (SOVLAY SOELXIS S.P.A.) or as formulae (1 ) - (8) in WO 2009/141284 (SOLVAY SOLEXIS S.P.A.) or as formulae (1 ) to (9) in WO 201 1/042374 (SOLVAY SOLEXIS S.P.A.) . More preferably, the
(per)fluoropolyether oils are those commercially available under the trade name FOMBLIN® (type Y, M, W, or Z) from Solvay Specialty Polymers Italy S.p.A.; such oils generally comprise at least one oil (i.e. only one or mixture of more than one oil) complying with either of formulae herein after:
Figure imgf000016_0001
p+q = 40 - 180; p/q
[0062] One or more polymer (P**) according to the present invention different from the one using as ingredient (i) can also be used as fluorinated base oil (ii) in compositions (C1 ); for example, if one polymer (P*) is used as ingredient (i), one or more polymer (P**) can be used as ingredient (ii).
[0063] Suitable non fluorinated oils to be used as base oils in compositions (C1 ) are preferably selected from mineral, paraffinic, aromatic oils,
polyalphaolefins, alkyl esters, silicone esters, naphthalene derivatives, polyalkylated cycloalkanes, polyphenylethers.
[0064] According to a second preferred embodiment, lubricant compositions in the form of greases [compositions (C2)] containing at least one polymer (P) according to the invention comprise (preferably consists of):
(i*) at least one polymer (P**) as defined above, preferably in an amount ranging from 50% to 90% wt; (iii*) one or more thickening agent, preferably in an amount ranging from
10 % to 50% wt. and;
(iv*) optionally, one or more additives.
[0065] Examples of suitable thickening agents are PTFE, talc, silica, boron
nitride, polyurea, alkali or alkali-earth metals terephthalate, calcium and lithium soaps and complexes thereof; among them, PTFE is preferred.
[0066] Examples of suitable additives are antirust agents, antioxidants, thermal stabilizers, pour point depressants, anti-wear agents, including those for high pressures, dispersants, tracers, dyestuffs, talc and inorganic fillers. Examples of dispersants are, for example, surfactants, preferably non- ionic surfactants, more preferably (per)fluoropolyether surfactants and (per)fluoroalkyl surfactants. Examples anti-wear additives are
phosphazene derivatives of (per)fluoropolyethers, like those disclosed in EP 1336614 A (SOLVAY SOLEXIS S.P.A.) .
[0067] In a further embodiment, the present invention relates to a method for thermo-stabilizing fluorinated oils and greases, said method comprising contacting said fluorinated oil and grease with at least one polymer (P) as defined in the present invention.
[0068] Should the disclosure of any patents, patent applications, and publications which are incorporated herein by reference conflict with the description of the present application to the extent that it may render a term unclear, the present description shall take precedence.
[0069] The invention will be disclosed in greater detail by means of the following experimental section.
Experimental section
[0070] Materials and Methods
[0071] The PFPE polymer precursors having the formula and properties as
reported herein below were obtained by Solvay Specialty Polymers Italy S.p.A.:
HOCH2CF2(CF2CF2O)m(CF2O)nCF2CH2OH
(PFPE-I) m/n = 1 ; Mn (average numerical weight of chain Rf determined by 19F-NMR analysis) = 1500; Mw = 1582 g/mol; EW = 863 g/eq. (PFPE-II) m/n = 1 ; Mn = 2000; Mw = 2150 g/mol; EW = 1 131 g/eq.
(PFPE-III) m/n = 1 ; Mn = 3000; Mw = 3050 g/mol; EW = 1605 g/eq.
(PFPE-IV) m/n = 1 ; Mn = 4000; Mw = 4250 g/mol; EW = 2237 g/eq.
[0072] The reagents and solvents were commercially available and were used without further purification.
[0073] The average number molecular weight (Mn) was determined by NMR (19F-
NMR and 1H-NMR).
[0074] Examples 1 to 4 - Synthesis of polymers (P*) having formula :
Figure imgf000018_0001
[0075] Example 1 - Synthesis of polymer (P*)
wherein Rf = (CF2CF20)m(CF20)n; m/n =1 ; Mn = 1500
[0076] A round-bottomed glass reactor, equipped with a mechanical stirrer, a reflux condenser (the refrigerant liquid was Galden®HT-1 10 - obtained from Solvay Specialty Polymers Italy S.p.A.) with an inert gas (N2) compensator on top, a dripping funnel and an internal thermometer, was charged with anhydrous PFPE-I (584 g; 369 mmols; 677 meq). The mechanical stirrer was turned on to about 300 rpm, the (PFPE-I) was heated to 45°C and a 9,56 w/v solution of tBuOK tBuOH (795 ml; 677 mmol tBuOK) was dripped at a rate of 300 mmol/h. The temperature was raised to about 57°C and kept with stirring for 2 hours. The solution thus obtained was stripped with 90% v/v of tBuOH to obtain a clear to yellowish oil.
[0077] Then, 3-nitro-4-fluorobenzophenone (92% w/w NO2-Aromatic; 403 g;
147mols) was dissolved in hexafluoroxylene (HFX - 2000 ml_) in about 1 hour at 50°C with mild stirring. A yellow homogeneous solution was obtained.
[0078] Then, the oil comprising the (PFPE-I) was dripped in the solution of 3- nitro-4-fluorobenzophenone at 75°C and at a rate of about 100 mmol/h with 300 rpm mechanical stirring. During the addition of (PFPE-I) the internal reaction temperature was raised to about 1 10°C (the reflux temperature of residual t-BuOH in HFX) with 300 rpm mechanical stirring, for a total reaction time of 5 hours. A first aliquot of t-BuOK (203 mmol) was added with a solid dispenser in the crude reaction mixture at a rate of 400 mmol/h. A second aliquot t-BuOK (101 mmol) was added after 20 hrs of reaction time and a third aliquot (50 mmol) was added after 27 hrs of total reaction time. At this point, the termination of the end-capping reaction was aided by adding 10 mol% of the starting molar amount of 3- nitro-4-fluorobenzophenone (13 grams; 44.3 mmol; solid dispenser). The conversion of the pre-terminals was followed by 19F-NMR.
[0079] The crude reaction mixture was first cooled to room temperature and then centrifuged (10000 rpm; 25°C; 60 min) in order to separate the residual solid particulates, comprising mainly unreacted t-BuOK and starting 3- nitro-4-fluorobenzophenone.
[0080] The centrifuged surnatant was transferred to a separatory funnel and was washed 2 times with aqueous 10% hhO+CI- (1 :0.5 v/v organic:water). The washing was considered completed when the final pH of the H2O layer was below 3.
[0081] The washed crude mixture was then dried over MgSO4, filtered with 5 μηη PTFE membrane, and the solvent evaporated first at 70°C and 0.1 mm Hg residual P (employing a Rotavapor) and then at 100°C and 0,07 PRES with a mechanical pump in order to sublime most of the residual, unreacted 4- fluorobenzophenone as well as unreacted 3-nitro-4-fluorobenzophenone.
[0082] Isolated yield = 88 mol% of a dark viscous liquid
Average MW = 2026 g/mole.
EW = 1 107 g/eq.
PFPE segment average MW = 1516 g/mole
[0083] Example 2 - Synthesis of polymer (P*)
wherein Rf = (CF2CF20)m(CF20)n; m/n =1 ; Mn = 2000
[0084] The synthesis was performed as described in Example 1 starting from (PFPE-II).
[0085] Isolated yield = 85 mol% of a dark viscous liquid
Average MW = 2625 g/mol EW = 1381 g/eq.
PFPE segment average MW = 21 16 g/mol
[0086] Example 3 - Synthesis of polymer (P*)
wherein Rf = (CF2CF20)m(CF20)n; m/n =1 ; Mn = 3000
[0087] The synthesis was performed as described in Example 1 starting from (PFPE-III).
[0088] Isolated yield = 90 mol% of a dark viscous liquid
Average MW = 3523 g/mol
EW= 1854 g/eq.
PFPE segment average MW = 3016 g/mol
[0089] Example 4 - Synthesis of polymer (P*)
wherein Rf = (CF2CF20)m(CF20)n; m/n =1 ; Mn = 4000
[0090] The synthesis was performed as described in Example 1 starting from (PFPE-IV).
[0091] Isolated yield = 90 mol% of a dark viscous liquid
Average MW = 4658 g/mol
EW= 2451 g/eq.
PFPE segment average MW = 4150 g/mol [0092] Examples 5 to 8 - Synthesis of polymers (P*) having formula :
Figure imgf000020_0001
[0093] Example 5 - Synthesis of polymer (P*)
wherein Rf = (CF2CF20)m(CF20)n; m/n =1 ; Mn = 1500
[0094] The synthesis was performed as described in Example 1 starting from (PFPE-I) and employing 3-Nitro-4-fluorobenzosulfone.
[0095] Isolated yield = 87 mol% of a dark viscous liquid
Average MW = 2096 g/mol
EW= 1 145 g/eq.
PFPE segment average MW = 1 145 g/mol [0096] Example 6 - Synthesis of polymer (P*)
wherein Rf = (CF2CF20)m(CF20)n; m/n =1 ; Mn = 2000
[0097] The synthesis was performed as described in Example 1 starting from (PFPE-II) and employing 3-Nitro-4-fluorobenzosulfone.
[0098] Isolated yield = 85 mol% of a dark viscous liquid
Average MW = 2696 g/mol
EW= 1418 g/eq.
PFPE segment average MW = 21 16 g/mol
[0099] Example 7 - Synthesis of polymer (P*)
wherein Rf = (CF2CF20)m(CF20)n; m/n =1 ; Mn = 3000
[00100] The synthesis was performed as described in Example 1 starting from (PFPE-III) and employing 3-Nitro-4-fluorobenzosulfone.
[00101] Isolated yield = 90 mol% of a dark viscous liquid
Average MW = 3596 g/mol
EW= 1892 g/eq.
PFPE segment average MW = 3016 g/mol
[00102] Example 8 - Synthesis of polymer (P*)
wherein Rf = (CF2CF20)m(CF20)n; m/n =1 ; Mn = 4000
[00103] The synthesis was performed as described in Example 1 starting from (PFPE-IV) and employing 3-Nitro-4-fluorobenzosulfone.
[00104] Isolated yield = 90 mol% of a dark viscous liquid
Average MW = 4730 g/mol
EW= 2489 g/eq.
PFPE segment average MW = 4150 g/mol. [00105] Examples 9 and 10 - Synthesis of polymers (P*) having formula :
Figure imgf000021_0001
[00106] Example 9 - Synthesis of polymer (P*)
wherein Rf = (CF2CF20)m(CF20)n; m/n =1 ; Mn = 3000 [00107] The synthesis was performed as described in Example 1 starting from
(PFPE-III) and employing 3-nitro-4,4'-difluorobenzophenone.
[00108] Isolated yield = 86 mol% of a dark viscous liquid
Average MW = 3664 g/mol
EW= 1928 g/eq.
[00109] PFPE segment average MW = 31 16 g/mol.
[001 10] Example 10 - Synthesis of polymer (P*)
wherein Rf = (CF2CF20)m(CF20)n; m/n =1 ; Mn = 2000
[001 1 1] The synthesis was performed as described in Example 1 starting from
(PFPE-II) and employing 3-nitro-4,4'-difluorobenzophenone.
[001 12] Isolated yield = 87 mol% of a dark viscous liquid
Average MW = 2736 g/mol
EW= 1440 g/eq.
[001 13] PFPE segment average MW = 21 16 g/mol.
[001 14] Example 1 1 - Synthesis of polymer (P*) having formula :
Figure imgf000022_0001
wherein Rf = (CF2CF20)m(CF20)n; m/n =1 ; Mn = 4000
[001 15] A round-bottomed glass reactor, equipped with a mechanical stirrer, a reflux condenser (Galden® HT-1 10 as the refrigerant liquid), an internal thermometer, a trap composed of 2 drexels placed in series (one charged with NaOH in pellets and one empty) and dripping funnel, was charged with 4-fluorobenzophenone (734 mmols, 146 g) and was melted at 120°C under a static inert atmosphere (under N2 gas) and vigorous stirring (500 rpm). A homogeneous solution composed of 734 mmols of H2SO4 (96%; 75 g) and 734 mmols of HNO3 (65%; 71 g) was placed in the dripping funnel and added to the liquid 4-fluorobenzophenone at a rate of approximately 100 mmol/h. The reaction mixture was heated to 140°C. The reaction mixture appeared dis-homogeneous with the aromatic layer on top. As the acid nnixture was added, orange fumes developed inside the reactor.
[001 16] The conversion to 3-nitro-4-fluoro-benzophenone was followed by
quantitative 19F-NMR. The reaction was continued for about 9 hours, until conversion of starting 4-fluorobenzophenone reached about 87 mol%.
[001 17] The crude nnixture was then cooled to 95°C. As the phases were
separated, the lower acid mixture was poured in a separatory funnel and let cool to room temperature. The crude solid thus obtained was diluted in an equivolume of CH2CI2 and washed 2 times with 1 equi-volume/washing of 10% NaOH(aq). The lower organic layer was then separated and the solvent first stripped with a Rotavapor at 60°C and 0,3 mbar PRES and then heated to 100°C and 0, 14 mbar of residual pressure, to eliminate more than 90 mol% of the starting unreacted 4-fluorobenzophenone by sublimation.
[001 18] The product, identified as 3-nitro-4-fluorobenzophenone, was obtained as a yellow crystalline solid in 90 mol% isolated yield.
[001 19] This intermediate was re-nitrated employing 734 mmols of fresh H2SO4 (96%; 75 g) and 734 mmols of fresh HNO3 (65%; 71 g). The reaction was carried out in exactly the same manner as described above.
[00120] The crystalline solid thus obtained was identified as a 80/20 molar mixture of 3,3'-dinitro-4-fluorobenzophenone/3-nitro-4-fluorobenzophenone,. The mixture was dissolved in the minimal amount of hot (90°C)
hexafluoroxilene and the solution was then let to cool to room temperature overnight.
[00121 ] The yellow crystalline solid obtained were composed of more than 95
mol% of 3,3'-dinitro-4-fluorobenzophenone. The 3-nitro-4- fluorobenzophenone remains enriched in the mother liquor.
[00122] The following values were obtained for the final isolated product:
yield = 93 mol%
selectivity = 96/4 in moles of Bis/Mono nitrated aromatic,
residual 4-fluoroarylbenzophenone < 1 mol%
Mw (average) = 288 g/mole
conversion: 85 mol% [00123] The crystalline 3,3'-dinitro-4-fluorobenzophenone was then reacted with (PFPE-IV) following the same procedure described in Example 1 above.
[00124] Example 12 - Synthesis of polymer (P*) having formula
Figure imgf000024_0001
wherein Rf = (CF2CF20)m(CF20)n; m/n =1 ; Mn = 2000
[00125] The reaction was performed as described in Example 1 1 starting from (PFPE-II) and employing 4-fluorobenzosulphone (734 mmols, 173 g).
[00126] The mono-nitrated intermediate (3-nitro-4-fluorobenzosulphone) was
isolated as a yellow-orange crystalline solid and obtained in 85 mol% isolated yield.
[00127] The crystalline solid obtained after the second nitration reaction was a 75/25 molar mixture of 3,3'-dinitro-4-fluorobenzosulphone/3-nitro-4- fluorobenzosulphone. The mixture was is dissolved in the minimal amount of hot (95°C) hexafluoroxilene. The hot solution was let slowly cool to room temperature overnight.
[00128] The crystals obtained were >90 mol% 3,3'-dinitro-4-fluorobenzosulphone.
The 3-nitro-4-fluorobenzosulphone remains enriched in the mother liquor.
[00129] The following values were obtained for the final isolated product:
yield = 90 mol%
selectivity = 91/9 in moles of Bis/Mono nitrated aromatic,
residual 4-fluoroarylbenzosulphone < 1 mol%
Mw (average) = 286 g/mole
conversion: 85 mol%
[00130] The crystalline 3,3'-dinitro-4-fluorobenzosulphone was then reacted with (PFPE-II) following the same procedure described in Example 1 above.
[00131] Examples 13 to 16 - Synthesis of polymers (P**) having formula :
Figure imgf000025_0001
[00132] Before beginning each of the following synthesis, the necessary amount of (PFPE) was dried by placing it in a round-bottomed flask and heated with magnetic stirring (900 - 1000 rpm) at 80°C under vacuum (0,1 mbar PRES).
[00133] Example 13 - Synthesis of polymer (P**)
wherein Rf = (CF2CF20)m(CF20)n; m/n =1 ; Mn = 1500 ; z = 2
[00134] A round-bottomed glass reactor, equipped with a mechanical stirrer, a
reflux condenser (the refrigerant liquid was Galden®HT-1 10 - obtained from Solvay Specialty Polymers Italy S.p.A.) with an inert gas (N2) compensator on top, a dripping funnel and an internal thermometer, was charged with anhydrous PFPE-I (584 g; 369 mmols; 677 meq). The mechanical stirrer was turned on to about 300 rpm, the (PFPE-I) was heated to 45°C and a 9,56 w/v solution of tBuOK/tBuOH (795 ml; 677 mmol tBuOK) was dripped at a rate of 300 mmol/h. The temperature was raised to about 57°C and kept with stirring for 2 hours. The solution thus obtained was stripped with 90% v/v of tBuOH to obtain a clear to yellowish oil.
[00135] While tBuOH evaporation was proceeding, the 3-nitro-4,4'-difluoro- benzophenone (92% w/w NO2-Aromatic; 130 g; 443 mmols) was dissolved in HFX (1000 ml_) for about 1 h at 50°C with mild stirring. A yellow homogeneous solution was obtained.
[00136] The solution thus obtained was then dripped into the yellowish oil at 75°C at a rate of about 200 mmol/h under stirring (300 rpm). When the addition was completed, the crude mixture was heated to an internal temperature of 1 16°C (the reflux temperature of residual t-BuOH in HFX) with 300 rpm mechanical stirring, for a total reaction time of 5 hours. A first aliquot of t- BuOK (203 mmol) was added with a solid dispenser in the crude reaction mixture at a rate of 400 mmol/h. A second aliquot t-BuOK (101 mmol) was added after 20 hrs of reaction time and a third aliquot (50 mmol) was added after 27 hrs of total reaction time. After 27 hours of total
reactiontime, the termination of the oligomerization was aided by adding 10 mol% of the starting molar amount of 3-nitro-4-fluorobenzophenone (13 grams; 44.3 mmol; solid dispenser). The conversion of the pre-terminals was followed by 19F-NMR of the crude reaction mixture.
[00137] The crude reaction mixture was first cooled to room temperature and then centrifuged (10000 rpm; 25°C; 60 min) in order to separate the residual solid particulates, comprising mainly unreacted t-BuOK and slightly excess of starting 3-nitro-4,4'-difluorobenzophenone.
[00138] The centrifuged surnatant was transfered to a separatory funnel and was washed 2 times with aqueous 10% FtaO+CI- (1 :0.5 v/v organic:water). The washing was considered completed when the final pH of the H2O layer was below 3.
[00139] The washed crude mixture was then dried over MgSO4, filtered with 5 μηη PTFE membrane, and the solvent evaporated first at 70°C and 0.1 mm Hg residual P (employing a Rotavapor) and then at 100°C and 0,07 PRES with a mechanical pump in order to sublime most of the residual, unreacted 4,4'-difluorobenzophenone as well as unreacted 3-nitro-4,4'- difluorobenzophenone.
[00140] The following values were obtained:
isolated yield = 88 mol% of a dark viscous liquid
average MW = 4952 g/mole.
EW = 2706 g/eq.
PFPE segment average Mw = 1516 g/mole
[00141] Example 14 - Synthesis of polymer (P**)
wherein Rf = (CF2CF20)m(CF20)n; m/n =1 ; Mn = 2000; z = 2
[00142] The synthesis was performed as described in Example 13 starting from (PFPE-II).
[00143] Isolated yield = 85 mol% of a dark viscous liquid
Average MW = 6297 g/mol
EW = 3314 g/eq.
PFPE segment average MW = 2130 g/mol [00144] Example 15 - Synthesis of polymer (P**)
wherein Rf = (CF2CF20)m(CF20)n; m/n =1 ; Mn = 3000 ; z = 2
[00145] The synthesis was performed as described in Example 13 starting from (PFPE-III).
[00146] Isolated yield = 85 mol% of a dark viscous liquid
Average MW = 9002 g/mol
EW = 4737 g/eq.
PFPE segment average MW = 3020 g/mol
[00147] Example 16 - Synthesis of polymer (P**)
wherein Rf = (CF2CF20)m(CF20)n; m/n =1 ; Mn = 4000; z = 2
[00148] The synthesis was performed as described in Example 13 starting from (PFPE-IV).
[00149] Isolated yield = 85 mol% of a dark viscous liquid
Average MW = 1 1886 g/mol
EW = 6256 g/eq.
PFPE segment average MW = 4200 g/mol
[00150] Examples 17 to 20 - Synthesis of polymers (P**) having formula :
Figure imgf000027_0001
[00151] Example 17 - Synthesis of polymer (P**)
wherein Rf = (CF2CF20)m(CF20)n; m/n =1 ; Mn = 1500 ; z = 2
[00152] The synthesis was performed as described in Example 13 starting from (PFPE-I) and using 3-nitro-4,4'-difluorobenzosulphone.
[00153] Isolated yield = 88 mol% of a dark viscous liquid
Average MW = 471 1 g/mol
EW = 2574 g/eq.
PFPE segment average MW = 1516 g/mol
[00154] Example 18 - Synthesis of polymer (P**)
wherein Rf = (CF2CF20)m(CF20)n; m/n =1 ; Mn = 2000; z = 2 [00155] The synthesis was performed as described in Example 13 starting from (PFPE-II) and using 3-nitro-4,4'-difluorobenzosulphone.
[00156] Isolated yield = 88 mol% of a dark viscous liquid
Average MW = 6795 g/mol
EW = 3576 g/eq.
PFPE segment average MW = 2130 g/mol
[00157] Example 19 - Synthesis of polymer (P**)
wherein Rf = (CF2CF20)m(CF20)n; m/n =1 ; Mn = 3000 ; z = 2
[00158] The synthesis was performed as described in Example 13 starting from (PFPE-III) and using 3-nitro-4,4'-difluorobenzosulphone.
[00159] Isolated yield = 88 mol% of a dark viscous liquid
Average MW = 9376 g/mol
EW = 4935 g/eq.
PFPE segment average MW = 3020 g/mol
[00160] Example 20 - Synthesis of polymer (P**)
wherein Rf = (CF2CF20)m(CF20)n; m/n =1 ; Mn = 4000; z = 2
[00161] The synthesis was performed as described in Example 13 starting from (PFPE-IV) and using 3-nitro-4,4'-difluorobenzosulphone.
[00162] Isolated yield = 88 mol% of a dark viscous liquid
Average MW = 12368 g/mol
EW = 6510 g/eq.
PFPE segment average MW = 4200 g/mol
Figure imgf000028_0001
wherein Rf = (CF2CF20)m(CF20)n; m/n =1 ; Mn = 2000; z = 2
[00164] Polymer (P**) 21 was obtained by treating polymer (P**) 14 with an excess of trifluoroethanol, in the presence of ter-BuOK as the organic base, until complete conversion of the fluorine atom to groups -OCH2CF3.
Figure imgf000029_0001
wherein Rf = (CF2CF20)m(CF20)n; m/n =1 ; Mn = 4000; z = 2
[00166] The reaction was performed following the procedure of Example 12, using
4,4'-difluorobenzosulphone (734 mmol, 186 g).
[00167] Yield = 90 mol%
selectivity = 91/9 in moles of Bis/Mono nitrated aromatic.
residual 4-fluoroarylbenzosulphone < 1 mol%
Mw (average) = 339 g/mol
conversion: 85 mol%
[00168] The thus obtained crystalline 3,3'-dinitro-4,4'difluorobenzosulphone was reacted with (PFPE-II) as described in Example 1 above.
[00169] Example 23 - Synthesis of polymer (P**) having formula :
Figure imgf000029_0002
wherein Rf = (CF2CF20)m(CF20)n; m/n =1 ; Mn = 4000; z = 2
[00170] The reaction was performed following the procedure of Example 22, using difluoro-diphenylketone and (PFPE-IV).
[00171] Thermooxidation test
[00172] The thermooxidation test was carried out using the equipment described in: SNYDER, Carl E., et al. Development of Polyperfluoroalkylethers as High Temperature Lubricants and Hydraulic Fluids. ASLE Transactions. 1975, vol.3, no.13, p.171 -180. The operating conditions were as follows: - Test temperature: 270 °C for oils and 250°C for greases;
- Air flow: 1 L/h;
- Metals dipped in the fluid: stainless steel (AISI 304) and Ti alloy (Al 6%, V 4%).
[00173] A sample of the fluid to be tested, containing the compounds of the
Examples as additives in the amount specifically indicated below, was introduced in the glass test tube of the equipment (see for example Fig. 1 of the above-cited reference), the glass tube was weighted and heated at the test temperature. When the required time had elapsed, the glass test tube was cooled to room temperature and weighted again. The difference of the weight before and after heating, referred to the weight of the sample before the test, gave the percent weight loss of the tested fluid. At the end of the test the appearance of the metals dipped into the fluid was visually evaluated.
[00174] The results of the tests are summarized in Table 1 below, in which
Reference 1 is a Fomblin® M30 PFPE oil without additive.
Table 1
Figure imgf000030_0001
[00175] (*) comparison
[00176] The above results confirmed the stability to thermos-oxidation of the
compounds according to the present invention. [00177] Samples of greases were also prepared using 30% by weight of PTFE and
70% by weight of base oil Fomblin® PFPE M30.
[00178] A sample (sample 1 ) containing only PTFE and Fomblin® PFPE M30 was used as reference.
[00179] Another sample (sample 2) was added with 2 wt.% of the compound
Example 2.
[00180] A third sample (sample 3) was added with 2wt.% of the compound (la) of example 7 prepared as disclosed in WO 2013/120827 (SOLVAY
SPECIALTY POLYMERS ITALY S.P.A.) cited in the background section.
[00181] 10 wt.% of fine powdered iron was added to each sample. The penetration value of the greases, measured by ASTM D217 method, was 292 mm/10'.
[00182] 50 g of these samples were then poured into a glass cup with an internal diameter of 96 mm and placed in a ventilated oven at 250°C for 100 h. The weight loss of each cup was checked during the test to evaluate the stability of the greases. The greases behaviour in terms of weight loss % as a function of time is summarized in the following Table 2.
Table 2
Figure imgf000031_0001
[00183] (*) comparison
[00184] The results reported in the above table confirm the very high efficiency of the compounds of the invention as thermal stabilizers for (per)fluorinated greases in air and in presence of metals, especially for a time of 48 hours and more.
[00185] Thermostability test [00186] The thermal stability test is carried out on neat sample placed in a close NMR tube and monitoring, as a function of time and temperature, the extent of degradation. In particular, the diagnostic pre-terminal signal of the PFPE chain (i.e. Rf-CF -Ch O-) gave a direct measure of the degradation. Plotting the degradation as a function of time, a first order kinetics was observed for all samples, and consequently a t1/2 for all samples was obtained. In brief, the data represent, for each explored temperature, the time necessary (in hour) to degrade half of the product.
[00187] The results expressed as t1/2 hours are summarized in the following Table 3.
[00188] As comparison, DA410 having the following chemical formula (wherein p and q are integers such that the weigh number molecular weight is 2000) was used:
Figure imgf000032_0001
Table 3
Figure imgf000032_0002
[00189] (*) comparison
[00190] The results reported in the above table confirm that the compounds according to the present invention shows superior thermal stability compared to DA410. [00191] Tribology Test
[00192] The test was performed following the method of ASTM D6425-1 1 , in the following conditions:
- preload: 50N for 30 seconds
- load: 300N for 2 hours
- stroke: 1.0 mm
- frequency: 50 Hz
- temperature: 50°C
- geometry: sphere (10 mm diameter) onto disk (24 mm diameter, 7.8 mm thickness) made of AISI 52100 alloy steel.
[00193] The tribometer allows the user to record the evolution of the coefficient of friction (CoF) during the steady-state tests. In particular, the results are expressed in terms of:
- final friction coefficient (CoF end), which is the numerical value registered at the end of the test. This value of CoF corresponds to the value reached in the steady state (steady state);
- wear (mm) on the sphere: the value is calculated as the average of the two perpendicular diameters (d1 and d2), the sign of wear on the ball being measured through an optical microscope (Motic).
[00194] Compound of Example 14 was subjected to the tribological test. The
results are reported in the following Table 4.
Table 4
Figure imgf000033_0001
[00195] The above data showed that the compound according to the invention provides good lubrication properties as its coefficient of friction (CoF) is low for low wear values.

Claims

Claims
Claim 1. A polymer [polymer (P)] comprising at least one (per)fluoropolyether chain [chain (RPf)] and at least one group [group (A)] comprising two phenyl rings, wherein at least one of said phenyl rings bears at least one nitro group and wherein said two phenyl rings are linked together via a bridging group [group (T)] selected from -C(=O)- and -S(=O)2-.
Claim 2. The polymer (P) according to claim 1 , wherein said chain (RPf) is a chain of formula -(CFX)aO(Rf)(CFX')b-, wherein
a and b, equal or different from each other, are equal to or higher than 1 , preferably from 1 to 10, more preferably from 1 to 3;
X and X', equal or different from each other, are -F or -CF3,
provided that when a and/or b are higher than 1 , X and X' are -F;
(Rf) comprises, preferably consists of, repeating units R°, said repeating units being independently selected from the group consisting of:
(i) -CFXO-, wherein X is F or CF3;
(ii) -CFXCFXO-, wherein X, equal or different at each occurrence, is F or CF3, with the proviso that at least one of X is -F;
(iii) -CF2CF2CW2O-, wherein each of W, equal or different from each other, are F, CI, H;
(iv) -CF2CF2CF2CF2O-;
(v) -(CF2)j-CFZ-O- wherein j is an integer from 0 to 3 and Z is a group of general formula -O-R(f-a)-T, wherein R(f-a) is a fluoropolyoxyalkene chain comprising a number of repeating units from 0 to 10, said recurring units being chosen among the following : -CFXO- , -CF2CFXO-, -CF2CF2CF2O-, - CF2CF2CF2CF2O-, with each of each of X being independently F or CF3 and T being a C1-C3 perfluoroalkyl group.
Claim 3. The polymer (P) according to claim 2, wherein said chain (Rf)
complies with the following formula:
-[(CFX1O)gi(CFX2CFX3O)g2(CF2CF2CF2O)g3(CF2CF2CF2CF2O)g4]- wherein
- X1 is independently selected from -F and -CF3,
- X2, X3, equal or different from each other and at each occurrence, are independently -F, -CF3, with the proviso that at least one of X is -F;
- g1 , g2 , g3, and g4, equal or different from each other, are independently integers≥0, such that g1 +g2+g3+g4 is in the range from 2 to 300, preferably from 2 to 100; should at least two of g1 , g2, g3 and g4 be different from zero, the different recurring units are generally statistically distributed along the chain.
Claim 4. The polymer (P) according to claim 3, wherein said chain (Rf) is
selected from those of formula (Rf-IIA) to (Rf-IIE) :
(Rf-IIA) -[(CF2CF2O)al(CF2O)a2]- wherein:
- a1 and a2 are independently integers≥ 0 such that the number average molecular weight is between 400 and 10,000, preferably between 400 and 5,000 as determined by NMR; both a1 and a2 are preferably different from zero, with the ratio a1/a2 being preferably comprised between 0.1 and 10; (Rf-ll B) -[(CF2CF2O)bi (CF2O)b2(CF(CF3)O)b3(CF2CF(CF3)O)b4]- wherein:
b1 , b2, b3, b4, are independently integers≥ 0 such that the number average molecular weight is between 400 and 10,000, preferably between 400 and 5,000 as determined by NMR; preferably b1 is 0, b2, b3, b4 are > 0, with the ratio b4/(b2+b3) being >1 ;
(Rf-IIC) -[(CF2CF2O)ci(CF2O)c2(CF2(CF2)cwCF2O)c3]- wherein:
cw = 1 or 2;
c1 , c2, and c3 are independently integers≥ 0 chosen so that the number average molecular weight is between 400 and 10,000, preferably between 400 and 5,000 as determined by NMR; preferably c1 , c2 and c3 are all > 0, with the ratio c3/(c1 +c2) being generally lower than 0.2;
(Rf-IID) -[(CF2CF(CF3)O)d]- wherein: d is an integer > 0 such that the number average molecular weight is between 400 and 10,000, preferably between 400 and 5,000 as determined by NMR; (Rf-IIE) -[(CF2CF2C(Hal*)2O)ei-(CF2CF2CH2O)e2-(CF2CF2CH(Hal*)O)e3]- wherein:
- Hal*, equal or different at each occurrence, is a halogen selected from fluorine and chlorine atoms, preferably a fluorine atom;
- e1 , e2, and e3, equal to or different from each other, are independently integers≥ 0 such that the (e1 +e2+e3) sum is comprised between 2 and 300.
Claim 5. The polymer (P) according to claim 1 , wherein said chain (RPf) is linked to said at least one group (A) via a linking group [group (L)], said group (L) being a divalent alkyl chain comprising from 1 to 20 carbon atoms and at least one oxygen atom.
Claim 6. The polymer (P) according to claim 1 , wherein said at least one group (A) is a monovalent group complying with the following formula (A-l): A-l)
Figure imgf000036_0001
wherein
T is -C(=O)- or -S(=O)2- ;
SN is selected from halogen atom, triflate, nonaflate and group -OR1 , wherein
R1 is an optionally halogenated, more preferably optionally fluorinated, alkyl chain comprising from 1 to 6 carbon atoms;
w and x are, each independently, zero or 1 ; and
the symbol * indicates the bond with group (L) as defined in claim 5.
Claim 7. The polymer (P) according to claim 8, wherein said monovalent group (A) complies with the following formulae (A-l-i) to (A-l-vi):
(A-l-i) (Al-ii)
(A-l-iii)
(A-l-iv)
(A-l-v)
(A-l-vi)
Figure imgf000037_0001
Claim 8. The polymer (P) according wherein said at least one group (A) is a divalent group complying with the following formula (A-ll): (A-ll)
Figure imgf000038_0001
wherein
T and w have the same meanings as in formula (A-l) and
each symbol * indicates the bond with one group (L) as defined in claim 5.
Claim 9. The polymer (P) according to claim 1 , wherein said divalent group (A) complies with the following formulae (A-ll-i) to (A-ll-iv):
(A-ll-i)
Figure imgf000038_0002
Claim 10. The polymer (P) according to any one of claims 1 to 9, which comprises one chain (RPf) having two chain ends, wherein at least one, more preferably both, of said chain ends comprises one monovalent group (A) as defined in claims 6 and 7.
Claim
1 1. The polymer (P) according to any one of claims 1 to 9, which
comprises at least two (per)fluoropolyether chains (RPf) each having two chain ends, wherein said chains (RPf) are linked together at one chain ends by one divalent group (A) as defined in claims 8 and 9 and said chain (RPf) bear on the other chain end a monovalent group (A) as defined in claims 6 and 7.
Claim 12. The polymer (P) according to any one of the preceding claims, which complies with the following formula:
(A*)-L-[(RPf)-(A**)-L-]z(Rpf)-(A*)
wherein
each (A*) is a group of formula (A-l) as defined in claims 6 and 7,
(A**) is a group of formula (A-l I) as defined in claims 8 and 9,
each L corresponds to group (L) as defined in claim 5,
(RPf) corresponds to chain (RPf) as defined in claim 2, and
z is an integer from 1 to 10.
Claim 13. A process for the synthesis of polymer (P) as defined in any one of claims 1 to 1 1 , said process comprising one step [step (I)] of contacting
- at least one (per)fluoropolyether polymer [polymer (POH)] comprising at least one chain (RPf) having two chain ends, wherein at least one chain end bears at least one hydroxy group and
- at least one compound [compound (A)] comprising two phenyl rings, wherein at least one of said phenyl rings bears at least one leaving group for nucleophilic substitution reaction [group (LN)] and one nitro group at the ortho position of said group (LN), and wherein said two phenyl rings are linked together via a bridging group [group (T)] selected from -C(=O)- and -S(=O)2-.
Claim 14. A method for thermo-stabilizing fluorinated oils and greases, said method comprising contacting said fluorinated oil and grease with at least one polymer (P) as defined in any one of claims 1 to 12.
Claim 15. A lubricant composition selected from:
- an oil [compositions (C1 )] comprising:
(i) at least one polymer (P) as defined in claim 10, preferably in an amount ranging from 0.01 % to 20% wt., based on the total weight of said composition (C1 ) and
(ii) one or more base oils, preferably in an amount ranging from 80% to 99.99% wt. based on the total weight of said composition (C1 ); or
- a grease [compositions (C2)] comprising:
(i*) at least one polymer (P) as defined in claims 1 1 or 12, preferably in an amount ranging from 50% to 90% wt. based on the total weight of said composition (C2);
(ii*) at least one thickening agent, preferably in an amount ranging from 10 % to 50% wt. based on the total weight of said composition (C2).
PCT/EP2018/056493 2017-03-20 2018-03-15 Fluorinated polymers and uses thereof WO2018172172A1 (en)

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