WO2018121608A1 - Device and method for conducting heat treatment on non-crystalline material through high frequency method - Google Patents
Device and method for conducting heat treatment on non-crystalline material through high frequency method Download PDFInfo
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- WO2018121608A1 WO2018121608A1 PCT/CN2017/119001 CN2017119001W WO2018121608A1 WO 2018121608 A1 WO2018121608 A1 WO 2018121608A1 CN 2017119001 W CN2017119001 W CN 2017119001W WO 2018121608 A1 WO2018121608 A1 WO 2018121608A1
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/34—Methods of heating
- C21D1/42—Induction heating
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D11/00—Process control or regulation for heat treatments
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2201/00—Treatment for obtaining particular effects
- C21D2201/03—Amorphous or microcrystalline structure
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Definitions
- the present invention relates to an amorphous material crystallization heat treatment apparatus and method, and more particularly to an apparatus and method for high frequency crystallization heat treatment of amorphous materials.
- the performance of amorphous materials is closely related to the crystallization heat treatment temperature.
- the heat treatment crystallization of amorphous materials is heated in a large furnace, generally using a furnace diameter of about 60 cm and a furnace height of about 50 cm.
- the difference between the furnace center temperature and the furnace peripheral temperature is large, and there is a large temperature difference between the upper temperature of the furnace and the temperature of the furnace bottom. Since there is a large temperature difference at different positions during crystallization, the performance of the product cannot be completely consistent.
- it is necessary to control the temperature difference between the various positions in the furnace to not exceed 30 ° C. In the big furnace, it is impossible to achieve such a small temperature difference.
- the crystallization heating time of the large furnace heat treatment is long, generally 5 to 6 hours. Therefore, in order to prevent oxidation of the amorphous product, the heating furnace must pass protective gas or vacuum, so the current heat treatment crystallization energy consumption is large, and the main product performance Poor consistency.
- An object of the present invention is to provide a high-frequency heat treatment apparatus for an amorphous material which is energy-saving and has good product performance, and a method for heat-treating an amorphous material using the apparatus.
- the technical scheme of the invention is: a high-frequency heat treatment device for amorphous materials, comprising: a high-frequency induction heating coil, a temperature sensor, a temperature controller, a controller, a high-frequency generator, an amorphous detector and a connecting line;
- the high-frequency induction heating ring has an amorphous material inlet and an outlet for the amorphous material to enter and exit the sensing region of the high-frequency induction heating coil; the high-frequency induction heating coil is connected to the high-frequency generator and is heated by the output of the high-frequency generator.
- the temperature data is transmitted to the connected temperature controller; the temperature controller is used to set the heat treatment temperature of the amorphous material, the measurement temperature transmitted by the receiving temperature sensor, the real-time comparison of the set temperature and the received measurement temperature, and the data is analyzed and processed.
- the formed temperature control signal is transmitted to the connected controller; the amorphous detector is disposed at the amorphous material outlet of the high frequency induction heating coil, and is connected to the controller for detecting the position Whether it has completed processing the product crystallized; controller receives the temperature controller, the signal detector amorphous, whereby the high-frequency generator is connected to the control switch and the power output.
- the above-mentioned amorphous material high-frequency heat treatment device further comprises a ceramic sleeve disposed between the high-frequency induction heating ring and the amorphous material to prevent heat radiation loss while reducing temperature fluctuation caused by indoor air flow.
- the above ceramic sleeve is made of a lightweight refractory material.
- the frequency of the high frequency generator in the above-mentioned amorphous material high frequency heat treatment apparatus is 1 KC to 1 MHZ, and the power is 1 KW to 20 KW.
- the temperature sensor in the above-mentioned amorphous material high-frequency heat treatment device is an infrared non-contact temperature probe.
- the cooling device of the above-mentioned amorphous material high-frequency heat treatment device is a tap water device or an evaporation refrigeration device.
- the above-mentioned amorphous material high-frequency heat treatment device further comprises a load platform, a moving link and a collector; the load platform is made of a non-conductor material, and the non-conductor The material is selected from one or more of high temperature resistant materials such as alumina, magnesia, quartz, etc.; the load platform passes through the sensing region of the high frequency induction heating coil for placing the amorphous material; the moving link and the controller are The connection, under the control of the controller, pushes the amorphous material to be heated at the inlet of the amorphous material of the loading platform into the sensing area of the high frequency induction heating coil; the collector is used to hold the finished product.
- the amorphous product to be processed is placed on the loading platform.
- the load platform is made of a non-conducting material such as alumina, magnesia, quartz or the like.
- the motion link is controlled by the controller.
- the product to be processed is pushed from the inlet of the amorphous material of the high-frequency induction heating coil into the high-frequency induction heating coil for heating, and the high-frequency induction heating coil is connected to the tap water cooling or to the evaporative cooling device.
- the high-frequency induction heating coil has a ceramic sleeve for the purpose of preventing heat radiation loss and reducing temperature fluctuation caused by indoor air flow.
- the temperature of the amorphous material rises after high-frequency heating, and its temperature value is measured by a temperature sensor 5 such as an infrared sensor, and sent to the temperature controller via a wire.
- the temperature controller is based on the temperature difference between the set crystallization temperature and the measured product.
- a signal is sent to the controller via the wire, and the controller supplies the high frequency generator via the wire in accordance with the temperature controller command. After receiving the command, the high-frequency generator feeds the output power to the high-frequency induction heating coil through the high-frequency cable.
- the motion link controlled by the controller pushes the amorphous to be processed to move into the high frequency induction heating coil, and the moving speed is set in the controller, depending on the conditions, The speed of movement can be changed as needed.
- the crystallized product exits the amorphous material outlet end of the high-frequency induction heating coil and is sent to the collector.
- the controller controls the moving link to continuously feed the amorphous material to be processed into the high-frequency induction heating coil.
- the amorphous material block is replaced by the equivalent resistance metal block, and the moving link is pushed into the high frequency induction heating ring until the amorphous detector No amorphous material block is detected at the exit end of the high frequency induction heating coil and a signal is sent to the controller.
- the above-mentioned amorphous material high-frequency heat treatment apparatus further includes a driven roller and an active roller respectively disposed at the inlet end and the outlet end of the amorphous material of the high-frequency induction heating coil, and the driven roller
- the amorphous material to be treated passes through the induction zone of the high-frequency induction heating coil and is heat-treated and wound on the active roller.
- the active roller rotates under the control of the controller to drive the amorphous material to move in the high-frequency induction heating coil.
- the heat treatment device is suitable for the belt. Heat treatment of amorphous materials.
- the working principle is basically the same as the principle and operation of the above-mentioned heat treatment device for bulk amorphous materials.
- the difference is that the amorphous product carrier platform, the moving link and the collector are changed into the driven roller and the active roller.
- the controller starts to control the rotation of the active roller, and the rotation speed of the active roller can be set as needed, which is based on the crystallization time of the amorphous product, that is, the residence time of the product to be crystallized in the furnace.
- the active roller continuously rolls the processed strip product onto itself, and at the same time drives the amorphous ribbon to be processed on the driven roller to continuously enter the sensing area of the high frequency induction heating coil.
- the crystal detector can start working after half an hour of working in the furnace, and check whether the outlet has a crystallized product.
- the amorphous detector does not detect the exit of the induction zone of the high frequency induction heating coil, there is amorphous material.
- the controller controls the power supply and the like to stop working. At this time, the entire amorphous ribbon is processed, and the other amorphous ribbon can be replaced or the total power can be turned off.
- the present invention also includes a method of heat treating a toroidal, square, rectangular or bulk amorphous material using the above-described amorphous material high frequency heat treatment apparatus suitable for heat treating a ribbon amorphous material, comprising the steps of:
- the working principle and the flow of the device for crystallization heat treatment of annular, square, rectangular and bulk amorphous materials is as follows: the amorphous product to be processed is placed on the loading platform.
- the load platform is made of a non-conducting material such as alumina, magnesia, quartz or the like.
- the motion link is controlled by the controller, and the product to be processed is pushed from the entrance of the amorphous material cleavage of the high frequency induction heating ring into the high frequency induction heating coil for heating, and the high frequency induction heating coil is connected to the tap water cooling or the evaporating refrigeration device.
- the high-frequency induction heating coil has a ceramic sleeve for the purpose of preventing heat radiation loss and reducing temperature fluctuation caused by indoor air flow.
- the temperature of the amorphous material rises after high-frequency heating, and its temperature value is measured by an infrared controller and sent to the temperature controller via a wire.
- the temperature controller sends a signal according to the temperature difference between the set crystallization temperature and the measured product, and is transmitted to the controller through the wire, and the controller transmits the wire to the high frequency generator according to the command of the temperature controller. After receiving the command, the high-frequency generator feeds the output power to the high-frequency induction heating coil through the high-frequency cable.
- the moving link controlled by the controller pushes the amorphous to high frequency induction heating coil to be processed, and the moving speed is set in the controller, according to the condition. Different, the moving speed can be changed as needed.
- the finished crystallized product exits the amorphous material outlet end of the high frequency induction heating coil and is sent to the collector.
- the controller 9 controls the moving connecting rod to continuously remove the amorphous material to be processed from the high frequency induction heating coil.
- the inlet of the crystal material is sent into the sensing area of the high frequency induction heating coil.
- the invention also includes a method of heat treating a ribbon-shaped amorphous material using the apparatus described above, comprising the steps of:
- the controller issues a stop operation indication, turns off all devices, and cuts off the total power.
- the working principle and the flow of the device for crystallization heat treatment of the ribbon amorphous material are basically the same as those of the above-mentioned bulk amorphous heat treatment device, except that the above-mentioned carrier platform adapted to the bulk amorphous product is changed from Move the wheel.
- the amorphous finished collector obtained by the above crystallization is correspondingly an active roller, and the amorphous ribbon which is crystallized is wound up.
- the method of the apparatus of the present invention can significantly improve the consistency of product performance after crystallization treatment, and significantly save energy.
- FIG. 1 is a schematic structural view of a device for crystallization heat treatment of a heated bulk amorphous material in Embodiment 1 of the present invention
- FIG. 2 is a structural composition of a device used for crystallization heat treatment of a heated ribbon amorphous material in Embodiment 1 of the present invention; schematic diagram.
- Example 1 High frequency induction heat treatment of amorphous ring
- the heat treatment of the annular amorphous material having an outer diameter of 30 mm, an inner diameter of 20, and a height of 20 mm is crystallized, and a high-frequency heat treatment apparatus including a load platform 2, a moving link, and a collector 14 is used, as shown in FIG.
- Cooling water source of circle 4 (the connection between tap water and high-frequency induction heating ring 4 must be made of plastic tube, the length of water passing through the plastic tube is more than 5 meters, depending on the voltage of high-frequency generator 11), high-frequency induction heating ring 4
- the height is 5cm
- the width is 26cm
- the length is 30cm.
- the amorphous ring is placed on the loading platform 2 in 8 rows, the total power is turned on, and the instruments enter the standby state.
- the temperature set by the temperature controller 7 is 610 °C. Pressing the start button of the controller 9, the controller 9 controls the motion link to import the amorphous ring from the amorphous material of the high frequency induction heating ring 4, as shown in Figure 1, A, and feeds the high frequency induction heating ring.
- the temperature sensor 5 such as the infrared temperature probe, measures the temperature of the ring to room temperature, and the temperature controller 7 starts to work.
- the controller 9 notifies the high frequency generator 11 to output 3KW power, and the amorphous ring rapidly heats up.
- the temperature controller 7 notifies the controller 9 that the constant temperature state is maintained for 5 seconds, and then the moving link is high.
- the amorphous material inlet of the frequency induction heating coil 4 that is, the A shown in FIG. 1, is continuously fed into the amorphous ring to be processed, and is pushed forward at a speed of pushing 2 rows of rings per second, and the crystallized ring is high.
- the amorphous material outlet of the frequency induction heating coil that is, the B shown in FIG.
- the collector 14 falls into the collector 14, and when the moving link pushes all the amorphous rings into the sensing region, the equivalent impedance metal block is pushed into the furnace. Inside, all the amorphous rings are pushed out, and finally the amorphous detector 15 detects that the high-frequency induction heating coil has been loop-free, and then sends a signal to the controller 9, and controls the high-frequency generator 11 and the moving link to stop working. And alarm.
- Example 2 High-frequency induction crystallization of amorphous ribbon
- the high-frequency heat treatment device including the driving roller 10 and the driven roller 6 is used, as shown in FIG. 2, for the strip-shaped amorphous heat treatment: a quartz tube having a diameter of 20 mm and a length of 50 cm (as a heat insulating ceramic sleeve)
- the induction coil is connected with a water pipe by a plastic pipe about 5 meters
- the frequency of the high-frequency power supply is 50KC
- the power of 2KW will be mounted around the driven wheel roller 6 with an 8mm wide amorphous disk.
- the instruments enter the working state, the temperature controller 7 sets the crystallization temperature to 610 ° C, and the temperature sensor 5 measures the amorphous ribbon temperature to room temperature as the infrared temperature probe, so the temperature controller 7 sends a message to the controller 9 to start the high frequency.
- the power output of the generator 11 is 1.5KW, and the controller 9 sends a signal to the high frequency generator 11 to output the power to the high frequency induction heating coil 4.
- the high frequency induction heating coil 4 immediately heats the amorphous ribbon, and the amorphous ribbon is rapidly heated.
- the controller 9 controls the active roll 10 starts to rotate, the amorphous ribbon moves in the quartz tube, and the moving speed is 5 cm per second.
- the detector 15 issues an alarm and transmits a signal to the controller 9 to control the high frequency generator 11 to turn off the power and replace it.
- the amorphized amorphous ribbon repeats the above action.
Abstract
A device for conducting heat treatment on a non-crystalline material through a high frequency method, comprising: a high-frequency induction heating coil (4), a temperature inductor (5), a temperature controller (7), a controller (9), a high-frequency generator (11), a ceramic sleeve (3), a non-crystalline detector (15), and connecting wires. For a band-shaped non-crystalline material, the device further comprises a driving roller (10) used for storing products obtained after crystallization and a driven roller (6) used for storing the non-crystalline material to be subjected to heat treatment, and the driving roller (10) rotates under the control of the controller (9) to drive the non-crystalline material to move in the high-frequency induction heating coil (4); for a blocky non-crystalline material, the device further comprises an object carrying platform (2), a movement connecting rod, and a collector (14), and the movement connecting rod pushes the non-crystalline material to be heated placed on the object carrying platform (2) to enter an induction zone of the high-frequency induction heating coil (4) under the control of the controller (9).
Description
本发明涉及一种非晶材料晶化热处理装置和方法，尤其涉及一种高频法晶化热处理非晶材料的装置和方法。The present invention relates to an amorphous material crystallization heat treatment apparatus and method, and more particularly to an apparatus and method for high frequency crystallization heat treatment of amorphous materials.
众所周知，非晶材料性能好坏与晶化热处理温度有密切关系，当前非晶材料热处理晶化的处理是在大的炉膛内加热，一般采用炉膛直径约60厘米，炉膛高约50厘米在这样一个大炉中，炉中心温度和炉周边温度差都较大，炉的上部温度与炉底的温度出存在大的温差。由于在晶化时不同位置存在大的温差，因此，产品的性能就不可能完全一致，要想产品的性能一致性好，就必须控制炉内各位置的温度差不超过30℃，目前热处理用大炉膛，要想达到这么小的温差是不可能。同时目前大炉热处理晶化加热时间长，一般在5～6小时，因此为了防止非晶产品的氧化，加热炉必须通保护气体或抽真空，因此目前热处理晶化能源消耗大，更主要产品性能一致性差。It is well known that the performance of amorphous materials is closely related to the crystallization heat treatment temperature. At present, the heat treatment crystallization of amorphous materials is heated in a large furnace, generally using a furnace diameter of about 60 cm and a furnace height of about 50 cm. In the large furnace, the difference between the furnace center temperature and the furnace peripheral temperature is large, and there is a large temperature difference between the upper temperature of the furnace and the temperature of the furnace bottom. Since there is a large temperature difference at different positions during crystallization, the performance of the product cannot be completely consistent. In order to have good performance consistency, it is necessary to control the temperature difference between the various positions in the furnace to not exceed 30 ° C. In the big furnace, it is impossible to achieve such a small temperature difference. At the same time, the crystallization heating time of the large furnace heat treatment is long, generally 5 to 6 hours. Therefore, in order to prevent oxidation of the amorphous product, the heating furnace must pass protective gas or vacuum, so the current heat treatment crystallization energy consumption is large, and the main product performance Poor consistency.
发明内容Summary of the invention
本发明的目的是：提供一种节约能源、产品性能好的非晶材料高频法热处理装置和 使用该装置热处理非晶材料的方法。SUMMARY OF THE INVENTION An object of the present invention is to provide a high-frequency heat treatment apparatus for an amorphous material which is energy-saving and has good product performance, and a method for heat-treating an amorphous material using the apparatus.
本发明的技术方案是：一种非晶材料高频法热处理装置，包括：高频感应加热圈、温度感应器、温控仪、控制器、高频发生器、非晶探测器及连接线；高频感应加热圈有非晶材料进口和出口，以供非晶材料进出高频感应加热圈的感应区；高频感应加热圈与高频发生器相连接，通过高频发生器的输出加热位于高频感应加热圈内的非晶材料；高频感应加热圈还接有冷却装置；温度感应器设置于高频感应加热圈的感应区内，用于测量非晶材料的温度，并将采集的温度数据传输给相连接的温控仪；温控仪用于设定非晶材料的热处理温度、接收温度感应器传输的测量温度、实时比较设定温度和接收的测量温度，将数据分析处理后形成的温度控制信号传输给相连接的控制器；非晶探测器设置在高频感应加热圈的非晶材料出口，与控制器相连，用于探测所处位置是否有晶化处理完成的产品；控制器接收温控仪、非晶探测器的信号，据此控制相连接的高频发生器的开关及输出功率。The technical scheme of the invention is: a high-frequency heat treatment device for amorphous materials, comprising: a high-frequency induction heating coil, a temperature sensor, a temperature controller, a controller, a high-frequency generator, an amorphous detector and a connecting line; The high-frequency induction heating ring has an amorphous material inlet and an outlet for the amorphous material to enter and exit the sensing region of the high-frequency induction heating coil; the high-frequency induction heating coil is connected to the high-frequency generator and is heated by the output of the high-frequency generator. The amorphous material in the high frequency induction heating coil; the high frequency induction heating coil is also connected with a cooling device; the temperature sensor is disposed in the sensing region of the high frequency induction heating coil, and is used for measuring the temperature of the amorphous material, and the collected The temperature data is transmitted to the connected temperature controller; the temperature controller is used to set the heat treatment temperature of the amorphous material, the measurement temperature transmitted by the receiving temperature sensor, the real-time comparison of the set temperature and the received measurement temperature, and the data is analyzed and processed. The formed temperature control signal is transmitted to the connected controller; the amorphous detector is disposed at the amorphous material outlet of the high frequency induction heating coil, and is connected to the controller for detecting the position Whether it has completed processing the product crystallized; controller receives the temperature controller, the signal detector amorphous, whereby the high-frequency generator is connected to the control switch and the power output.
进一步的，上述非晶材料高频法热处理装置还包括设置于高频感应加热圈和非晶材料之间的陶瓷套，以防止热辐射损失，同时减少室内空气流动造成温度波动。Further, the above-mentioned amorphous material high-frequency heat treatment device further comprises a ceramic sleeve disposed between the high-frequency induction heating ring and the amorphous material to prevent heat radiation loss while reducing temperature fluctuation caused by indoor air flow.
更进一步的，上述陶瓷套由轻质耐火材料制成。Further, the above ceramic sleeve is made of a lightweight refractory material.
进一步的，上述非晶材料高频法热处理装置中的述高频发生器的频率为1KC到1MHZ，功率为1KW到20KW。Further, the frequency of the high frequency generator in the above-mentioned amorphous material high frequency heat treatment apparatus is 1 KC to 1 MHZ, and the power is 1 KW to 20 KW.
进一步的，上述非晶材料高频法热处理装置中的温度感应器为红外非接触式测温探头。Further, the temperature sensor in the above-mentioned amorphous material high-frequency heat treatment device is an infrared non-contact temperature probe.
进一步的，上述非晶材料高频法热处理装置的冷却装置为自来水装置或蒸发致冷装置。Further, the cooling device of the above-mentioned amorphous material high-frequency heat treatment device is a tap water device or an evaporation refrigeration device.
为了适应环形、方形、矩形或者块状非晶材料的热处理，上述非晶材料高频法热处理装置还包括载物平台、运动连杆、收集器；载物平台用非导体材料制成，非导体材料选自氧化铝、氧化镁、石英等耐高温材料中的一种或多种；载物平台穿过高频感应加热圈的感应区，用于放置非晶材料；运动连杆与控制器相连接，在控制器控制下推动载物平台非晶材料进口处的待加热非晶材料进入高频感应加热圈的感应区；收集器用于盛放已晶化完成的产品。In order to adapt to the heat treatment of the annular, square, rectangular or bulk amorphous material, the above-mentioned amorphous material high-frequency heat treatment device further comprises a load platform, a moving link and a collector; the load platform is made of a non-conductor material, and the non-conductor The material is selected from one or more of high temperature resistant materials such as alumina, magnesia, quartz, etc.; the load platform passes through the sensing region of the high frequency induction heating coil for placing the amorphous material; the moving link and the controller are The connection, under the control of the controller, pushes the amorphous material to be heated at the inlet of the amorphous material of the loading platform into the sensing area of the high frequency induction heating coil; the collector is used to hold the finished product.
其工作原理为：待处理非晶产品放在载物平台上。载物平台用非导体材料如：氧化铝、氧化镁、石英等耐高温材料制成。由控制器控制运动连杆。将待处理产品从高频感应加热圈的非晶材料进口处推入高频感应加热圈内进行加热，高频感应加热圈接自来水冷却或是接蒸发制冷装置。高频感应加热圈内有陶瓷套，其目的防止热辐射损失，同时减少室内空气流动造成温度波动。非晶材料在高频加热后温度上升，由温度感应5如红外传感器器测定它的温度值，经电线送到温控仪。温控仪依据设定晶化温度和实测产品达到的温度差。发出信号，经电线传送到控制器，控制器依照温控仪指令，经电线给高频发生器。高频发生器接到指令后，通过高频电缆将输出功率反馈送到高频感应加热圈。当温度感应器测到与设定温度一致时，由控制器控制的运动连杆推动待处理的非晶向高频感应加热圈内移动，移动速度在控制器内已设定，依据条件不同，移动速度可以按需要改变。完成晶化 的产品从高频感应加热圈内的非晶材料出口端出来，送入到收集器内，控制器控制运动连杆不断将待处理的非晶材料不断端送入高频感应加热圈内，当待处理非晶材料块全部推入高频感应加热圈内后，用等效阻抗的金属块代替非晶材料块，供运动连杆推入高频感应加热圈，直至非晶探测器检测到高频感应加热圈出口端无非晶材料块并将信号发送至控制器。Its working principle is: the amorphous product to be processed is placed on the loading platform. The load platform is made of a non-conducting material such as alumina, magnesia, quartz or the like. The motion link is controlled by the controller. The product to be processed is pushed from the inlet of the amorphous material of the high-frequency induction heating coil into the high-frequency induction heating coil for heating, and the high-frequency induction heating coil is connected to the tap water cooling or to the evaporative cooling device. The high-frequency induction heating coil has a ceramic sleeve for the purpose of preventing heat radiation loss and reducing temperature fluctuation caused by indoor air flow. The temperature of the amorphous material rises after high-frequency heating, and its temperature value is measured by a temperature sensor 5 such as an infrared sensor, and sent to the temperature controller via a wire. The temperature controller is based on the temperature difference between the set crystallization temperature and the measured product. A signal is sent to the controller via the wire, and the controller supplies the high frequency generator via the wire in accordance with the temperature controller command. After receiving the command, the high-frequency generator feeds the output power to the high-frequency induction heating coil through the high-frequency cable. When the temperature sensor is detected to be consistent with the set temperature, the motion link controlled by the controller pushes the amorphous to be processed to move into the high frequency induction heating coil, and the moving speed is set in the controller, depending on the conditions, The speed of movement can be changed as needed. The crystallized product exits the amorphous material outlet end of the high-frequency induction heating coil and is sent to the collector. The controller controls the moving link to continuously feed the amorphous material to be processed into the high-frequency induction heating coil. Inside, when all the amorphous material blocks to be processed are pushed into the high frequency induction heating coil, the amorphous material block is replaced by the equivalent resistance metal block, and the moving link is pushed into the high frequency induction heating ring until the amorphous detector No amorphous material block is detected at the exit end of the high frequency induction heating coil and a signal is sent to the controller.
为了适应带状非晶材料的热处理，上述非晶材料高频法热处理装置还包括分别设置在高频感应加热圈的非晶材料进口端和出口端的从动滚轮和主动滚轮，从动滚轮上的待处理非晶材料经过高频感应加热圈的感应区被热处理后卷在主动滚轮上，主动滚轮在控制器控制下转动，带动非晶材料在高频感应加热圈中移动，该热处理装置适用于带状非晶材料的热处理。In order to adapt to the heat treatment of the ribbon-shaped amorphous material, the above-mentioned amorphous material high-frequency heat treatment apparatus further includes a driven roller and an active roller respectively disposed at the inlet end and the outlet end of the amorphous material of the high-frequency induction heating coil, and the driven roller The amorphous material to be treated passes through the induction zone of the high-frequency induction heating coil and is heat-treated and wound on the active roller. The active roller rotates under the control of the controller to drive the amorphous material to move in the high-frequency induction heating coil. The heat treatment device is suitable for the belt. Heat treatment of amorphous materials.
其工作原理与上述适用块状非晶材料热处理装置的原理与操作基本相同，所不同的是，上述非晶产品载物平台、运动连杆及收集器改为从动滚轮和主动滚轮。当炉内温度达到晶化温度后，控制器开始控制主动滚轮转动，主动滚轮的转动速度可以按需要设定，其根据是非晶产品晶化时间，也就是要晶化的产品在炉内停留时间，一般情况几十秒足够完成，主动滚轮不断将已处理完毕的带状产品卷到自身上，同时带动从动滚轮上的待处理非晶带不断进入高频感应加热圈的感应区内，非晶探测器可以在炉内加热体工作半小时后开始工作，检查出口是否有晶化处理完成的产品经过，当非晶探测器探测不到高频感应加热圈的感应区的出口有非晶材料时，发出报警信号，并向控制器传递信号信息，控制器控制电源等装置停止工作，这时整盘非晶带处理完成，可以更换另一盘非晶带或可以关闭总电 源。The working principle is basically the same as the principle and operation of the above-mentioned heat treatment device for bulk amorphous materials. The difference is that the amorphous product carrier platform, the moving link and the collector are changed into the driven roller and the active roller. When the temperature in the furnace reaches the crystallization temperature, the controller starts to control the rotation of the active roller, and the rotation speed of the active roller can be set as needed, which is based on the crystallization time of the amorphous product, that is, the residence time of the product to be crystallized in the furnace. In general, the tens of seconds are enough to complete, and the active roller continuously rolls the processed strip product onto itself, and at the same time drives the amorphous ribbon to be processed on the driven roller to continuously enter the sensing area of the high frequency induction heating coil. The crystal detector can start working after half an hour of working in the furnace, and check whether the outlet has a crystallized product. When the amorphous detector does not detect the exit of the induction zone of the high frequency induction heating coil, there is amorphous material. When the alarm signal is sent and the signal information is transmitted to the controller, the controller controls the power supply and the like to stop working. At this time, the entire amorphous ribbon is processed, and the other amorphous ribbon can be replaced or the total power can be turned off.
本发明还包括用上述适用于热处理带状非晶材料的非晶材料高频法热处理装置热处理环形、方形、矩形或者块状非晶材料的方法，包括以下步骤：The present invention also includes a method of heat treating a toroidal, square, rectangular or bulk amorphous material using the above-described amorphous material high frequency heat treatment apparatus suitable for heat treating a ribbon amorphous material, comprising the steps of:
1)接通高频感应加热圈的冷却装置；1) Turn on the cooling device of the high frequency induction heating coil;
2)将成型产品或块状非晶放在载物平台上；2) placing the molded product or the bulk amorphous on the load platform;
3)打开高频发生器、控制器、温控仪、运动连杆；3) Turn on the high frequency generator, controller, temperature controller, and motion link;
4)在温控仪中设定晶化温度、晶化时间等参数；4) setting parameters such as crystallization temperature and crystallization time in the temperature controller;
5)按下控制器的启动按钮，运动连杆在控制器的信号控制下将载物平台上的成型产品或块状非晶推入高频感应加热圈的感应区内；5) pressing the start button of the controller, the motion link pushes the molded product or the bulk amorphous on the loading platform into the sensing area of the high frequency induction heating ring under the signal control of the controller;
6)启动非晶探测器；6) starting the amorphous detector;
7)运动连杆在控制器的信号控制下将载物平台上的成型产品或块状非晶持续推入高频感应加热圈的感应区内；7) The motion link continuously pushes the molded product or the bulk amorphous on the loading platform into the sensing area of the high frequency induction heating ring under the signal control of the controller;
8)从高频感应加热圈非晶材料出口出来的已热处理完成产品落入收集器，当运动连杆将非晶全部推进感应区内后，将等效阻抗的金属块推进感应区内；8) The heat-treated product exiting the amorphous material of the high-frequency induction heating ring falls into the collector, and when the moving link pushes all of the amorphous material into the sensing region, the metal block of equivalent impedance is pushed into the sensing region;
9)当非晶探测器发出未检测到产品的报警，控制器发出停止工作指示时，关掉所有装置，切断总电源。9) When the amorphous detector sends an alarm that the product is not detected, and the controller issues a stop operation indication, turn off all devices and cut off the total power.
由此可以看出，适应环形、方形、矩形以及块状非晶材料晶化热处理的装置的工作原理及流程为：将待处理非晶产品放在载物平台上。载物平台用非导体材料如：氧化铝、 氧化镁、石英等耐高温材料制成。由控制器控制运动连杆，将待处理产品从高频感应加热圈的非晶材料***入口推入高频感应加热圈内进行加热，高频感应加热圈接自来水冷却或是接蒸发制冷装置。高频感应加热圈内有陶瓷套，其目的防止热辐射损失，同时减少室内空气流动造成温度波动。非晶材料在高频加热后温度上升，由红外控制器测定它的温度值，经电线送到温控仪。温制仪依据设定晶化温度和实测产品达到的温度差，发出信号，经电线传送到到控制器，控制器依照温控仪命令，经电线传送给高频发生器。高频发生器接到指令后，通过高频电缆将输出功率反馈送到高频感应加热圈。当温度非晶探测器测到温度与设定温度一致时，由控制器控制的运动连杆推动待处理的非晶向高频感应加热圈移动，移动速度在控制器内已设定，依据条件不同，移动速度可以按需要改变。完成晶化的产品从高频感应加热圈的非晶材料出口端出来，送入到收集器内，控制器9控制运动连杆不断将待处理的非晶材料不断从高频感应加热圈的非晶材料进口送入高频感应加热圈感应区内。当非晶探测器探测非晶材料出口已无产品，则传输信号给控制器，控制器发出信号控制高频发生器关闭并报警。It can be seen that the working principle and the flow of the device for crystallization heat treatment of annular, square, rectangular and bulk amorphous materials is as follows: the amorphous product to be processed is placed on the loading platform. The load platform is made of a non-conducting material such as alumina, magnesia, quartz or the like. The motion link is controlled by the controller, and the product to be processed is pushed from the entrance of the amorphous material cleavage of the high frequency induction heating ring into the high frequency induction heating coil for heating, and the high frequency induction heating coil is connected to the tap water cooling or the evaporating refrigeration device. The high-frequency induction heating coil has a ceramic sleeve for the purpose of preventing heat radiation loss and reducing temperature fluctuation caused by indoor air flow. The temperature of the amorphous material rises after high-frequency heating, and its temperature value is measured by an infrared controller and sent to the temperature controller via a wire. The temperature controller sends a signal according to the temperature difference between the set crystallization temperature and the measured product, and is transmitted to the controller through the wire, and the controller transmits the wire to the high frequency generator according to the command of the temperature controller. After receiving the command, the high-frequency generator feeds the output power to the high-frequency induction heating coil through the high-frequency cable. When the temperature amorphous detector detects that the temperature is consistent with the set temperature, the moving link controlled by the controller pushes the amorphous to high frequency induction heating coil to be processed, and the moving speed is set in the controller, according to the condition. Different, the moving speed can be changed as needed. The finished crystallized product exits the amorphous material outlet end of the high frequency induction heating coil and is sent to the collector. The controller 9 controls the moving connecting rod to continuously remove the amorphous material to be processed from the high frequency induction heating coil. The inlet of the crystal material is sent into the sensing area of the high frequency induction heating coil. When the amorphous detector detects that the amorphous material outlet has no product, it transmits a signal to the controller, and the controller sends a signal to control the high frequency generator to turn off and alarm.
本发明还包括用上述装置热处理带状非晶材料的方法，包括以下步骤：The invention also includes a method of heat treating a ribbon-shaped amorphous material using the apparatus described above, comprising the steps of:
1)接通高频感应加热圈的冷却装置；1) Turn on the cooling device of the high frequency induction heating coil;
2)将待加热带状非晶材材料安装在从动滚轮上，并将带状非晶材材料从高频感应加热圈的非晶材料进口穿入，穿过高频感应加热圈的感应区从高频感应加热圈的非晶材料出口穿出，绕在主动滚轮上；2) Mounting the strip-shaped amorphous material to be heated on the driven roller, and inserting the strip-shaped amorphous material from the amorphous material inlet of the high-frequency induction heating coil, passing through the sensing area of the high-frequency induction heating coil Passing through the amorphous material outlet of the high frequency induction heating coil and winding around the active roller;
3)打开高频发生器、控制器、温控仪；3) Turn on the high frequency generator, controller, and temperature controller;
4)在温控仪中设定晶化温度、晶化时间等参数；4) setting parameters such as crystallization temperature and crystallization time in the temperature controller;
5)主动滚轮在控制器控制下转动，将晶化完成的产品盘在主动滚轮上；5) The active roller rotates under the control of the controller, and the product finished by crystallization is placed on the active roller;
6)当非晶探测器发出未检测到产品的报警，控制器发出停止工作指示时，关掉所有装置，切断总电源。6) When the amorphous detector sends an alarm that the product is not detected, the controller issues a stop operation indication, turns off all devices, and cuts off the total power.
可以看出，适应带状非晶材料晶化热处理的装置的工作原理及流程与上述块状非晶热处理装置基本相同，所不同的是，上述适应块状非晶产品的载物平台改为从动滚轮。上述完成晶化的非晶成品收集器相对应为主动滚轮，收卷完成晶化的非晶带。It can be seen that the working principle and the flow of the device for crystallization heat treatment of the ribbon amorphous material are basically the same as those of the above-mentioned bulk amorphous heat treatment device, except that the above-mentioned carrier platform adapted to the bulk amorphous product is changed from Move the wheel. The amorphous finished collector obtained by the above crystallization is correspondingly an active roller, and the amorphous ribbon which is crystallized is wound up.
本发明的装置的方法能显著提高晶化处理后产品性能的一致性，且明显节约能源。The method of the apparatus of the present invention can significantly improve the consistency of product performance after crystallization treatment, and significantly save energy.
附图1为本发明实施例1中加热块状非晶材料晶化热处理的装置结构组成示意图；附图2为用于本发明实施例1中加热带状非晶材料晶化热处理的装置结构组成示意图。1 is a schematic structural view of a device for crystallization heat treatment of a heated bulk amorphous material in Embodiment 1 of the present invention; and FIG. 2 is a structural composition of a device used for crystallization heat treatment of a heated ribbon amorphous material in Embodiment 1 of the present invention; schematic diagram.
实施例1：高频感应法热处理非晶环Example 1: High frequency induction heat treatment of amorphous ring
热处理外径30mm、内径20、高20mm环形非晶材料晶化，使用包括载物平台2、运动连杆、收集器14的高频法热处理装置，如图1所示，接通高频感应加热圈4的冷却水水源(自 来水和高频感应加热圈4的连接必须用塑料管，水经过塑管长度在5米以上，依高频发生器11电压高低而改变)，高频感应加热圈4高5cm、宽26cm、长30cm；将非晶环放在载物平台2上8个一排排好，接通总电源，各仪器进入待工作状态，温控仪7设定的温度为610℃，按下控制器9的启动按钮，控制器9控制运动连杆将非晶环从高频感应加热圈4的非晶材料进口，如图1所示的A处，送进高频感应加热圈4的感应工作圈区，当有5排环即40个环进入高频感应加热圈内加热时，温度感应器5如红外测温探头测得环的温度为室温，温控仪7开始工作，通知控制器9，启动高频发生器11的电源，设定交频电源工作频率为20KC，控制器9通知高频发生器11输出3KW功率，非晶环迅速升温，当环的温度达610℃时，温控仪7通知控制器9恒温状态保持5秒钟，然后运动连杆从高频感应加热圈4的非晶材料进口，即图1所示的A处，连续送进待处理的非晶环，以每秒推进2排环的速度向前推，晶化好的环从高频感应加热圈的非晶材料出口，即图1所示的B处，落入收集器14中，当运动连杆将非晶环全部推进感应区内后，等效阻抗的金属块被推进炉内，将所有非晶环全部推出，最后非晶探测器15探测高频感应加热圈内已无环推出，则发出信号给控制器9，控制高频发生器11、运动连杆等停止工作，并报警。The heat treatment of the annular amorphous material having an outer diameter of 30 mm, an inner diameter of 20, and a height of 20 mm is crystallized, and a high-frequency heat treatment apparatus including a load platform 2, a moving link, and a collector 14 is used, as shown in FIG. Cooling water source of circle 4 (the connection between tap water and high-frequency induction heating ring 4 must be made of plastic tube, the length of water passing through the plastic tube is more than 5 meters, depending on the voltage of high-frequency generator 11), high-frequency induction heating ring 4 The height is 5cm, the width is 26cm, and the length is 30cm. The amorphous ring is placed on the loading platform 2 in 8 rows, the total power is turned on, and the instruments enter the standby state. The temperature set by the temperature controller 7 is 610 °C. Pressing the start button of the controller 9, the controller 9 controls the motion link to import the amorphous ring from the amorphous material of the high frequency induction heating ring 4, as shown in Figure 1, A, and feeds the high frequency induction heating ring. In the induction working circle area of 4, when there are 5 rows of rings, that is, 40 rings enter the high frequency induction heating coil, the temperature sensor 5, such as the infrared temperature probe, measures the temperature of the ring to room temperature, and the temperature controller 7 starts to work. Notifying the controller 9, starting the power of the high frequency generator 11, setting the operating frequency of the AC power supply to 20KC The controller 9 notifies the high frequency generator 11 to output 3KW power, and the amorphous ring rapidly heats up. When the temperature of the ring reaches 610 ° C, the temperature controller 7 notifies the controller 9 that the constant temperature state is maintained for 5 seconds, and then the moving link is high. The amorphous material inlet of the frequency induction heating coil 4, that is, the A shown in FIG. 1, is continuously fed into the amorphous ring to be processed, and is pushed forward at a speed of pushing 2 rows of rings per second, and the crystallized ring is high. The amorphous material outlet of the frequency induction heating coil, that is, the B shown in FIG. 1, falls into the collector 14, and when the moving link pushes all the amorphous rings into the sensing region, the equivalent impedance metal block is pushed into the furnace. Inside, all the amorphous rings are pushed out, and finally the amorphous detector 15 detects that the high-frequency induction heating coil has been loop-free, and then sends a signal to the controller 9, and controls the high-frequency generator 11 and the moving link to stop working. And alarm.
实例2：高频感应法晶化非晶带Example 2: High-frequency induction crystallization of amorphous ribbon
使用包括主动滚轮10和从动滚轮6的高频法热处理装置，如图2所示，对带状非晶热处理：在直径20mm、长50cm石英管(作为保温陶瓷套)外用黄铜管80卷感应圈作为高频感应加热圈4，用塑料管约5米与自来水管连接，高频电源频率为50KC，功率2KW将 绕有8mm宽非晶带盘安装在从动转轮滚轮6上将它从石英管一端穿入，即从图2所示的A端，从另一端穿出，即从图2所示的B端，然后绕在主动滚轮10上，打开冷却装置开关，接通总电源，各仪器进入工作状态，温控仪7设定晶化温度为610℃，温度传感器5如红外温探头测得非晶带温度为室温，因此温控仪7发出信息给控制器9起动高频发生器11电源输出功率1.5KW，控制器9则发信号给高频发生器11，输出功率给高频感应加热圈4，高频感应加热圈4立即将非晶带加热，非晶带温度迅速上升，当温度上升到610℃后，控制器9控制主动滚轮10开始转动，非晶带在石英管中移动，移动速度每秒5cm，当非晶带完全晶化后，检测器15发出报警并传输信号给控制器9控制高频发生器11关闭电源，换上非晶化的非晶带重复上面动作。The high-frequency heat treatment device including the driving roller 10 and the driven roller 6 is used, as shown in FIG. 2, for the strip-shaped amorphous heat treatment: a quartz tube having a diameter of 20 mm and a length of 50 cm (as a heat insulating ceramic sleeve) As the high-frequency induction heating ring 4, the induction coil is connected with a water pipe by a plastic pipe about 5 meters, the frequency of the high-frequency power supply is 50KC, and the power of 2KW will be mounted around the driven wheel roller 6 with an 8mm wide amorphous disk. Penetrate from one end of the quartz tube, that is, from the A end shown in Fig. 2, and from the other end, that is, from the B end shown in Fig. 2, and then wound around the driving roller 10, open the cooling device switch, and turn on the main power supply. The instruments enter the working state, the temperature controller 7 sets the crystallization temperature to 610 ° C, and the temperature sensor 5 measures the amorphous ribbon temperature to room temperature as the infrared temperature probe, so the temperature controller 7 sends a message to the controller 9 to start the high frequency. The power output of the generator 11 is 1.5KW, and the controller 9 sends a signal to the high frequency generator 11 to output the power to the high frequency induction heating coil 4. The high frequency induction heating coil 4 immediately heats the amorphous ribbon, and the amorphous ribbon is rapidly heated. Rising, when the temperature rises to 610 ° C, the controller 9 controls the active roll 10 starts to rotate, the amorphous ribbon moves in the quartz tube, and the moving speed is 5 cm per second. When the amorphous ribbon is completely crystallized, the detector 15 issues an alarm and transmits a signal to the controller 9 to control the high frequency generator 11 to turn off the power and replace it. The amorphized amorphous ribbon repeats the above action.
Claims (10)
- 一种非晶材料高频法热处理装置，包括：高频感应加热圈(4)、温度感应器(5)、温控仪(7)、控制器(9)、高频发生器(11)、非晶探测器(15)及连接线；A high frequency heat treatment device for amorphous materials, comprising: a high frequency induction heating coil (4), a temperature sensor (5), a temperature controller (7), a controller (9), a high frequency generator (11), Amorphous detector (15) and connecting line;所述高频感应加热圈(4)有非晶材料进口和出口，以供非晶材料进出高频感应加热圈(4)的感应区；所述高频感应加热圈(4)与所述高频发生器(11)相连接，通过高频发生器(11)的输出加热位于高频感应加热圈(4)内的非晶材料；所述高频感应加热圈(4)还接有冷却装置；The high frequency induction heating coil (4) has an amorphous material inlet and an outlet for the amorphous material to enter and exit the sensing region of the high frequency induction heating coil (4); the high frequency induction heating coil (4) and the high The frequency generator (11) is connected, and the amorphous material located in the high frequency induction heating coil (4) is heated by the output of the high frequency generator (11); the high frequency induction heating coil (4) is also connected with a cooling device ;所述温度感应器(5)设置于所述高频感应加热圈(4)的感应区内，用于测量非晶材料的温度，并将采集的温度数据传输给相连接的温控仪(7)；The temperature sensor (5) is disposed in the sensing region of the high frequency induction heating coil (4) for measuring the temperature of the amorphous material, and transmitting the collected temperature data to the connected temperature controller (7) );所述温控仪(7)用于设定非晶材料的热处理温度、接收所述温度感应器(5)传输的测量数据、实时比较设定温度和接收的测量温度，将数据分析处理后形成的温度控制信号传输给相连接的控制器(9)；The temperature controller (7) is configured to set a heat treatment temperature of the amorphous material, receive measurement data transmitted by the temperature sensor (5), compare the set temperature and the measured temperature in real time, and form and analyze the data. The temperature control signal is transmitted to the connected controller (9);所述非晶探测器(15)设置在高频感应加热圈(4)的非晶材料出口，与所述控制器(9)相连，用于探测所处位置是否有晶化处理完成的产品；The amorphous detector (15) is disposed at an amorphous material outlet of the high frequency induction heating coil (4), and is connected to the controller (9) for detecting whether the crystallization process is completed at the location;所述控制器(9)接收所述温控仪(7)、非晶探测器(15)的信号，据此控制相连接的高频发生器(11)的开关及输出功率。The controller (9) receives the signals of the temperature controller (7) and the amorphous detector (15), thereby controlling the switching and output power of the connected high frequency generator (11).
- 如权利要求1所述的非晶材料高频法热处理装置，其特征在于，还包括设置于所述高频感应加热圈(4)和非晶材料之间的陶瓷套(3)，以防止热辐射损失和减少温度波动。The high frequency heat treatment apparatus for amorphous materials according to claim 1, further comprising a ceramic sleeve (3) disposed between said high frequency induction heating coil (4) and an amorphous material to prevent heat Radiation loss and reduced temperature fluctuations.
- 如权利要求2所述的非晶材料高频法热处理装置，其特征在于，所述陶瓷套(3)由轻质耐火材料制成。The amorphous material high-frequency heat treatment apparatus according to claim 2, wherein the ceramic sleeve (3) is made of a lightweight refractory material.
- 如权利要求1所述的非晶材料高频法热处理装置，其特征在于，所述高频发生器(11)的频率为1KC到1MHZ，功率为1KW到20KW。The high-frequency heat treatment apparatus for amorphous materials according to claim 1, wherein said high frequency generator (11) has a frequency of 1 KC to 1 MHZ and a power of 1 kW to 20 kW.
- 如权利要求1所述的非晶材料高频法热处理装置，其特征在于，所述温度感应器(5)为红外非接触式测温探头。The high-frequency heat treatment apparatus for amorphous materials according to claim 1, wherein the temperature sensor (5) is an infrared non-contact temperature measuring probe.
- 如权利要求1所述的非晶材料高频法热处理装置，其特征在于，所述冷却装置为自来水装置或蒸发致冷装置。The high-frequency heat treatment apparatus for amorphous materials according to claim 1, wherein the cooling device is a tap water device or an evaporation refrigeration device.
- 如权利要求3所述的非晶材料高频法热处理装置，其特征在于，还包括载物平台(2)、运动连杆、收集器(14)，该处理装置适用于带状非晶材料的热处理；The high-frequency heat treatment apparatus for amorphous materials according to claim 3, further comprising a load platform (2), a motion link, and a collector (14), wherein the processing device is suitable for a strip-shaped amorphous material. Heat treatment载物平台(2)用非导体材料制成，所述非导体材料选自耐高温材料氧化铝、氧化镁、石英中的一种或多种；载物平台(2)穿过高频感应加热圈(4)的感应区，用于放置非晶材料；The load platform (2) is made of a non-conductor material selected from one or more of high temperature resistant materials such as alumina, magnesia, and quartz; and the load platform (2) passes through high frequency induction heating. a sensing area of the circle (4) for placing an amorphous material;所述运动连杆与所述控制器(9)相连接，在控制器(9)控制下推动载物平台(2)非晶材料进口处的待加热非晶材料进入高频感应加热圈(4)的感应区；The motion link is connected to the controller (9), and under the control of the controller (9), pushes the amorphous material to be heated at the inlet of the amorphous material of the load platform (2) into the high frequency induction heating coil (4) Sensing area;所述收集器(14)用于盛放已晶化完成的产品。The collector (14) is used to hold a product that has been crystallized.
- 如权利要求3所述的非晶材料高频法热处理装置，其特征在于，还包括分别设置在高频感应加热圈(4)的非晶材料进口端和出口端的从动滚轮(6)和主动滚轮(10)，从动滚轮 (6)上的待处理非晶材料经过高频感应加热圈(4)的感应区被热处理后卷在所述主动滚轮(10)上，主动滚轮(10)在控制器(9)控制下转动，带动非晶材料在高频感应加热圈(4)中移动，该热处理装置适用于带状非晶材料的热处理。The high-frequency heat treatment apparatus for amorphous materials according to claim 3, further comprising a driven roller (6) and an active roller respectively disposed at an inlet end and an outlet end of the amorphous material of the high frequency induction heating coil (4) The roller (10), the amorphous material to be processed on the driven roller (6) is heat-treated and wound on the active roller (10) through the sensing region of the high-frequency induction heating coil (4), and the active roller (10) is The controller (9) controls the rotation to drive the amorphous material to move in the high frequency induction heating coil (4), and the heat treatment device is suitable for the heat treatment of the ribbon amorphous material.
- 一种利用如权利要求7所述的非晶材料高频热处理装置晶化带状非晶材料的方法，包括以下步骤：A method of crystallizing a ribbon-shaped amorphous material using the amorphous material high-frequency heat treatment apparatus according to claim 7, comprising the steps of:1)接通高频感应加热圈(4)的冷却装置；1) Turn on the cooling device of the high frequency induction heating coil (4);2)将成型产品或块状非晶放在载物平台(2)上；2) placing the molded product or bulk amorphous on the load platform (2);3)打开高频发生器(11)、控制器(9)、温控仪(7)、运动连杆；3) Turn on the high frequency generator (11), the controller (9), the temperature controller (7), and the moving link;4)在温控仪(7)中设定晶化温度、晶化时间等参数；4) setting parameters such as crystallization temperature and crystallization time in the temperature controller (7);5)按下控制器(9)的启动按钮，运动连杆在控制器(9)的信号控制下将载物平台(2)上的成型产品或块状非晶推入高频感应加热圈(4)的感应区内；5) Press the start button of the controller (9), and the motion link pushes the molded product or the bulk amorphous on the load platform (2) into the high frequency induction heating coil under the signal control of the controller (9) ( 4) in the sensing area;6)启动非晶探测器(15)；6) starting the amorphous detector (15);7)运动连杆在控制器(9)的信号控制下将载物平台(2)上的成型产品或块状非晶持续推入高频感应加热圈(4)的感应区内；7) The motion link continuously pushes the molded product or the bulk amorphous material on the load platform (2) into the sensing area of the high frequency induction heating coil (4) under the signal control of the controller (9);8)从高频感应加热圈(4)非晶材料出口出来的已热处理完成产品落入收集器(14)，当运动连杆将非晶全部推进感应区内后，将等效阻抗的金属块推进感应区内；8) The heat-treated product exiting the amorphous material from the high-frequency induction heating coil (4) falls into the collector (14). When the moving link pushes all of the amorphous material into the sensing region, the metal block of equivalent impedance is placed. Advancing the sensing area;9)当非晶探测器(15)发出未检测到产品的报警，控制器(9)发出停止工作指示时，关掉所有装置，切断总电源。9) When the amorphous detector (15) issues an alarm that the product is not detected, and the controller (9) issues a stop operation indication, turn off all devices and cut off the total power.
- 一种利用如权利要求8所述的非晶材料炉膛法热处理装置热处理块状非晶材料的方法，包括以下步骤：A method for heat-treating a bulk amorphous material using the amorphous material furnace heat treatment apparatus according to claim 8, comprising the steps of:1)接通高频感应加热圈(4)的冷却装置；1) Turn on the cooling device of the high frequency induction heating coil (4);2)将待加热带状非晶材材料安装在从动滚轮(6)上，并将带状非晶材材料从高频感应加热圈(4)的非晶材料进口穿入，穿过高频感应加热圈(4)的感应区从高频感应加热圈(4)的非晶材料出口穿出，绕在主动滚轮(10)上；2) Mounting the strip-shaped amorphous material to be heated on the driven roller (6), and inserting the strip-shaped amorphous material from the amorphous material inlet of the high-frequency induction heating coil (4) through the high frequency The sensing area of the induction heating coil (4) passes through the amorphous material outlet of the high frequency induction heating coil (4) and is wound around the active roller (10);3)打开高频发生器(11)、控制器(9)、温控仪(7)；3) Turn on the high frequency generator (11), the controller (9), and the temperature controller (7);4)在温控仪(7)中设定晶化温度、晶化时间等参数；4) setting parameters such as crystallization temperature and crystallization time in the temperature controller (7);5)主动滚轮(10)在控制器(9)控制下转动，将晶化完成的产品卷在主动滚轮(10)上；5) the active roller (10) is rotated under the control of the controller (9), and the crystallized product is wound on the active roller (10);6)当非晶探测器(15)发出未检测到产品的报警，控制器(9)发出停止工作指示时，关掉所有装置，切断总电源。6) When the amorphous detector (15) issues an alarm that the product is not detected, and the controller (9) issues a stop operation indication, turn off all devices and cut off the total power.
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