WO2018086366A1 - Arcless breaking device of contactor, contactor, and arcless breaking method - Google Patents

Arcless breaking device of contactor, contactor, and arcless breaking method Download PDF

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Publication number
WO2018086366A1
WO2018086366A1 PCT/CN2017/092414 CN2017092414W WO2018086366A1 WO 2018086366 A1 WO2018086366 A1 WO 2018086366A1 CN 2017092414 W CN2017092414 W CN 2017092414W WO 2018086366 A1 WO2018086366 A1 WO 2018086366A1
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WIPO (PCT)
Prior art keywords
contact
triac
contactor
sub
terminal
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PCT/CN2017/092414
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French (fr)
Chinese (zh)
Inventor
仲大卫
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仲大卫
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Publication of WO2018086366A1 publication Critical patent/WO2018086366A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H47/00Circuit arrangements not adapted to a particular application of the relay and designed to obtain desired operating characteristics or to provide energising current
    • H01H47/02Circuit arrangements not adapted to a particular application of the relay and designed to obtain desired operating characteristics or to provide energising current for modifying the operation of the relay
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H50/00Details of electromagnetic relays
    • H01H50/54Contact arrangements

Definitions

  • the present invention relates to the field of electric power, and in particular to an arcless breaking device, a contactor and an arcless breaking method for a contactor.
  • the AC contactor is an electrical appliance used to remotely and frequently switch on and off the AC main circuit and the large-capacity control circuit. It is the most important and most commonly used control device in the electric drive control system. In the process of breaking the common AC contactor, a strong arc is generated under the influence of the breaking current. With the development of new materials and new processes, the mechanical life of AC contactors has been greatly improved, and only the electrical life of mechanical life of 1/5 to 1/20 has become a key factor affecting the actual service life of contactors. The AC contactor achieves arc-free breaking, which can greatly improve the service life of the contactor. At the same time, the reliability, safety and energy saving of the AC contactor are also improved. In short, it is of great significance to carry out the arcless transformation of the contactor breaking process.
  • the hybrid AC arcless contactor realizes the arc contact and disconnection of the AC contactor by connecting the thyristor in parallel with the main contact of the AC contactor, thereby effectively improving the electrical life of the AC contactor.
  • the existing hybrid AC arcless contactor triggering the thyristor must be specially configured with an independent power source such as a transformer or a switching power supply, or a trigger signal is provided to the loop by directly taking power from the control terminal, and the circuit is provided with a trigger signal. It is feasible, but there are drawbacks of the trigger system and the loop is complicated. The resulting manufacturing cost increase, design difficulty, reliability and durability are greatly reduced, which greatly limits the design of the hybrid AC arcless contactor. Production and application. In summary, there is a technical problem in the prior art that the contactor is prone to arcing.
  • Embodiments of the present invention provide an arcless breaking device, a contactor, and an arcless breaking method for a contactor to solve at least the technical problem of the arcing phenomenon of the contactor in the prior art.
  • an arcless breaking device for a contactor, the contactor comprising a first stationary contact, a second stationary contact and a first moving contact
  • the arcless breaking device comprising: a two-way thyristor, a T1 end of the triac is corresponding to a first sub-contact of the second stationary contact, and the T2 of the bidirectional thyristor The end is corresponding to the second sub-contact of the second stationary contact; the spring is connected at one end to the first movable contact of the contactor, and the other end is connected to the G end of the triac
  • the first stationary contact and the second stationary contact are connected by a wire, and when the control end of the contactor is energized, the first stationary contact is in contact with the first movable contact to conduct electricity
  • a voltage generated by a contact resistance of the first stationary contact and the first movable contact is respectively passed through the spring, the wire, and the first
  • one end of the spring fixedly connected to the G end of the triac is provided with a fixing device matched with a corresponding fixing device on the G end of the triac.
  • the fixing device disposed on the spring is a buckle.
  • the fixing device provided on the spring is a conductor.
  • a distance between the T1 end of the triac and the first sub-contact of the second stationary contact is smaller than a distance between the first movable contact and the first stationary contact .
  • the triac includes a first triac and a second triac
  • the arcless breaking device further includes: a first LED, one end of the first LED and the first a T2 end of the bidirectional thyristor is connected, the other end of the first LED is connected to the T1 end of the second thyristor; and the second LED is at one end of the second LED
  • the T1 end of the first triac is connected, and the other end of the LED is connected to the T2 end of the first triac.
  • the arcless breaking device further includes: a first current limiting resistor, in series with the first light emitting diode, T1 disposed on the first triac and T1 of the second triac Between the ends; a second current limiting resistor, in series with the second LED, disposed between the T1 end of the first triac and the T2 end of the first triac.
  • an arcless breaking device for a contactor, the contactor comprising a first static contact and a first moving contact, the arcless breaking device comprising: a triac Between the first stationary contact and the first movable contact, the T1 end of the triac is corresponding to the first sub-contact of the first stationary contact, and The third sub-contact of the first movable contact is correspondingly disposed, and the T2 end of the triac is corresponding to the second sub-contact of the first fixed contact, and the first movable contact The fourth sub-contact is correspondingly disposed; the spring is fixedly connected at one end to the first movable contact of the contactor, and the other end is connected to the G end of the triac; wherein, the contactor When the control terminal is energized, the first static contact and the first movable contact are respectively electrically connected through the contact of the T1 end and the T2 end of the triac; when the control end of the contactor
  • a distance between the T1 end of the triac and the first sub-contact is smaller than a distance between the T1 end of the triac and the third sub-contact, and The T1 end of the triac is at the same level as the T2 end of the triac.
  • a contactor includes: a contactor body including a first stationary contact and a first movable contact disposed corresponding to the first stationary contact; Controlling silicon, the T1 end of the triac is corresponding to the first sub-contact of the first static contact, the T2 end of the triac and the second sub-port of the first contact Correspondingly, the T1 end of the triac is corresponding to the third sub-contact of the first movable contact, and the T2 end of the triac and the first movable contact The four sub-contacts are correspondingly disposed, and the G end of the triac is connected to the first moving contact; wherein, when the control end of the contactor is energized, the first static contact and the The first movable contact is electrically conductively contacted through the contact ends of the T1 and T2 of the triac; when the control end of the contactor is powered off, the first static contact and the first movable contact a voltage generated by
  • an arcless breaking method based on the arcless breaking device, comprising: controlling the first static contact and when the control end of the contactor is powered off The voltage generated by the contact resistance of the first movable contact is respectively loaded on the T1 end, the G end, and the T1 end of the triac through the spring, the wire and the second stationary contact.
  • T2 end wherein the triac is turned on; wherein a T1 end of the triac is disposed corresponding to a first sub-contact of the second stationary contact, and the bidirectional controllable a T2 end of the silicon is disposed corresponding to the second sub-contact of the second stationary contact, one end of the spring is coupled to the first movable contact, and the other end of the spring is opposite to the triac
  • the G terminal is connected, and the first stationary contact of the contactor is in contact with the first movable contact of the contactor when the control terminal is energized.
  • an arcless breaking method based on the arcless breaking device comprising: the first static contact and the first when the control end of the contactor is powered off a voltage generated by a contact resistance of a moving contact is respectively applied to the T1 end and the G end, the T1 end of the triac through the spring and the T1 end and the T2 end of the triac, respectively.
  • the triac is turned on; wherein the triac is disposed between the first fixed contact and the first movable contact, and the T1 of the triac
  • the end is disposed corresponding to the first sub-contact of the first stationary contact, and is disposed corresponding to the third sub-contact of the first movable contact, the T2 end of the triac and the first a second sub-contact of the static contact is correspondingly disposed, and is disposed corresponding to the fourth sub-contact of the first movable contact, and one end of the spring is fixedly connected with the first movable contact of the contactor
  • the other end of the spring is connected to the G end of the triac, and when the control terminal is energized, the contactor
  • the first stationary contact passes through the T1 end, the T2 end contact of the triac and the contactor
  • the first moving contact is electrically conductive.
  • Embodiments of the present invention provide an arcless breaking device and an arcless breaking method for a contactor, wherein the contactor includes a first static contact, a second static contact, and a first movable contact, and the arcless breaking device includes a two-way The thyristor, the T1 end of the triac is correspondingly disposed with the first sub-contact of the second static contact, and the T2 end of the bidirectional thyristor is correspondingly disposed with the second sub-contact of the second stationary contact; One end is connected to the first movable contact of the contactor, and the other end is connected to the G end of the triac; wherein the first fixed contact and the second fixed contact are connected by wires at the control end of the contactor When the power is on, the first static contact is in contact with the first movable contact; when the control end of the contactor is powered off, the voltage generated by the contact resistance of the first static contact and the first movable contact is respectively passed through the spring.
  • the wire and the second static contact are loaded on the T1 end and the G end, the T1 end and the T2 end of the bidirectional thyristor, so that the triac is turned on, thereby solving the arcing phenomenon of the contactor in the prior art.
  • the technical problem in turn, achieves the technical effect of no arc during the breaking process of the contactor.
  • the invention is simple and reliable, and has a clever design.
  • the advantages of the contactor and the bidirectional thyristor are combined into one, and the conduction time of the thyristor is fast and the contact time of the contactor is slow, so that no contact is made during the breaking process of the contactor.
  • the arc is generated.
  • the beneficial effects of the present invention are as follows: 1.
  • the circuit of the invention has the advantages of simple circuit, good synchronism, strong structural reliability, low cost and small volume, and the bidirectional thyristor is only closed in the contactor. The short-term work during the breaking action ensures the working reliability of the two-way thyristor; 2.
  • FIG. 1 is a schematic structural view of an arcless breaking device of a contactor according to an embodiment of the present invention
  • FIG. 2(a) is a schematic structural view showing a triac in an arcless breaking device of a contactor according to an embodiment of the present invention
  • 2(b) is a block diagram showing the structure of a triac in an arcless breaking device of a contactor according to an embodiment of the present invention
  • FIG. 3 is a schematic structural view of a spring in an arcless breaking device of a contactor according to an embodiment of the present invention
  • FIG. 4 is a schematic structural view of another arcless breaking device of a contactor according to an embodiment of the present invention.
  • Figure 5 (a) shows a waveform diagram of the breaking process of a conventional contactor without arc extinguishing measures
  • Figure 5 (b) is a waveform diagram showing a breaking process of an arcless breaking device of a contactor according to an embodiment of the present invention
  • Figure 6 (a) shows a waveform diagram of the breaking process of another conventional contactor without arc extinguishing measures
  • 6(b) is a waveform diagram showing another breaking process of the arcless breaking device of the contactor according to the embodiment of the present invention.
  • FIG. 7 is a schematic view showing the structure of an arcless breaking device of a contactor according to an embodiment of the present invention.
  • Contactors generally divided into AC contactors and DC contactors, can be applied to electricity, power distribution and electricity.
  • Contactor (Generally) refers to an electrical appliance that uses a current flowing through a coil to generate a magnetic field in an industrial power source to close the contacts to achieve a controlled load.
  • Moving contact The contact of the switch, the relay and the contactor with the actuator is a moving contact, and the position change of the moving contact will cause a change in the state of the circuit.
  • Static contact The working mode of the static contact and the moving contact is opposite, that is, the contact of the switch, the relay and the contactor that does not follow the action of the actuator is a static contact.
  • the contact is the main structure for the electrical contact on the contact.
  • the convex structure is the most important type of electrical contact. It is the weak link of the electrical appliance. It is very important to study the contact reliability and failure. The meaning.
  • Two-way thyristor An ideal AC switching device. Specifically, the triac is a three-terminal bidirectional AC switch.
  • an embodiment of an arcless breaking device for a contactor is provided, it being noted that the steps illustrated in the flowchart of the drawings may be performed in a computer system such as a set of computer executable instructions And, although the logical order is shown in the flowcharts, in some cases the steps shown or described may be performed in a different order than the ones described herein.
  • the contactor includes a first stationary contact 11, a second stationary contact 12, and a first The movable contact 13, the arcless breaking device comprises: a triac 14, the T1 end 15 of the triac is correspondingly arranged with the first sub-contact 16 of the second stationary contact, and the T2 end 17 of the triac Corresponding to the second sub-contact 18 of the second static contact; the spring 19 has one end connected to the first movable contact 13 of the contactor and the other end connected to the G end of the triac; wherein, the first static The contact 11 and the second stationary contact 12 are connected by wires.
  • the first fixed contact 11 When the control end of the contactor is energized, the first fixed contact 11 is in contact with the first movable contact 13; when the control end of the contactor is powered off, The movement of the first movable contact 13 causes the contact area between the first fixed contact 11 and the first movable contact 13 to continuously decrease, and the contact resistance increases as the contact surface decreases, and the first fixed contact 11 and A contact voltage is generated between the first movable contacts 13 and is applied between the T1 terminal 15 and the G terminal of the triac to make the T1 terminals 15 and G of the triac 14 Circuit trigger current is generated.
  • the T1 terminal 15 and the T2 terminal 17 of the triac 14 are connected in parallel between the first stationary contact 11 and the first movable contact 13, the T1 terminal 15 and the T2 terminal 17 of the triac 14 are loaded with a main circuit. Pressure drop.
  • the triac 14 satisfies the conduction condition, the triac 14 is turned on before the first stationary contact 11 and the first movable contact 13 are disconnected.
  • Embodiments of the present invention provide an arcless breaking device for a contactor, wherein the contactor includes a first static contact, a second static contact, and a first movable contact, and the arcless breaking device includes a bidirectional thyristor, and the setting The T1 end of the triac is correspondingly disposed with the first sub-contact of the second stationary contact, and the T2 end of the triac is correspondingly disposed with the second sub-contact of the second stationary contact; the spring, one end is in contact with The first moving contact of the device is connected, and the other end is connected to the G end of the triac; wherein the first static contact and the second static contact are connected by wires, when the control end of the contactor is energized, The first static contact is in contact with the first movable contact; when the control end of the contactor is powered off, the first static contact and the first movement The voltage generated by the contact resistance of the contact is broken by the spring, the wire and the second static contact at the T1 and G terminal
  • the triac and its contact structure are integrated in a module other than the conventional contactor, and the internal structure can be realized by being buckled with the contactor. Synchronous mechanical action with the contactor, thereby achieving arc-free segmentation of the contactor and electrical isolation of the triac from the main circuit during static operation.
  • the electromagnetic coil is energized, the contactor armature is attracted, and the two-way thyristor and the movable contact structure connected by the snap connection are driven downward, due to the triac and
  • the contact structure and the distance from the second static contact are smaller than the distance between the first movable contact of the contactor and the first fixed contact, and at the same time, because the two-way thyristor structure is connected in parallel to the two ends of the contactor main contact structure,
  • the two-way thyristor T1 and T2 terminals are powered up first.
  • the G terminal of the triac has no current trigger, the main circuit is not turned on.
  • the contactor moving contact structure When the contactor moving contact structure continues to move downward to contact the first stationary contact, the main circuit current passes through the first movable contact and the first fixed contact of the contactor, the circuit is turned on, and the movable contact continues to be pressed. Until it reaches a steady state.
  • the electromagnetic coil is de-energized, and the pressing spring of the contactor drives the contactor armature to release, and drives the upper two-way thyristor and the movable contact structure to be moved upward by the snap connection,
  • the tensioning stroke of the two-way thyristor and the contact structure is greater than the pressing stroke of the first moving contact and the first static contact of the contactor, the first moving contact and the first static contact of the contactor will be separated in advance.
  • the mechanism continues to move, the first moving contact and the first static contact of the contactor are not completely separated, and the first moving contact and the first static contact will generate a large contact resistance, and the main circuit is not separated at this time.
  • a loop is formed between the T1 and the G terminals of the triac to generate a transient trigger current.
  • a main circuit voltage drop is applied between the T1 and T2 terminals of the triac, and the gate trigger current is generated.
  • the voltage of the T1 and T2 terminals of the two-way thyristor makes the bidirectional thyristor instantaneously conduct, and the current of the main circuit flows through the T1 and T2 ends of the bidirectional thyristor, thereby breaking the first movable contact and the first static contact of the contactor. There is no arc at all during the process.
  • the contactor moving contact structure continues to move upward, the first movable contact and the first fixed contact have been disconnected, and the triac thyristor G end has no trigger signal generated, and the current flowing through the bidirectional thyristor main circuit is The main circuit AC current zero-crossing (10ms for the maximum time of 50Hz AC, that is, half of the AC power) is naturally zero-crossed. Then, the two-way thyristor contacts are also disconnected from the main circuit. The whole process can be The contactor is generated without an electric arc.
  • the contactor may have a plurality of pairs of first static contacts, and each pair of static contacts is connected with a two-way thyristor. For example, if one contactor has three pairs of first static contacts, the three pairs of statics Each pair of the static contacts of the contacts can be connected to the arcless breaking device in the embodiment of the present application.
  • FIG. 2(a) and 2(b) are schematic diagrams showing the structure of a triac in an arcless breaking device of a contactor according to an embodiment of the present invention.
  • FIG. 2(a) ) is a front view of the two-way thyristor
  • 2(b) is a top view of the triac, as shown in FIG. 2(a) or FIG. 2(b)
  • the triac includes a triac 21, a T1 end 22 of the triac, and a bidirectional The T2 terminal 23 of the thyristor, the two bidirectional contacts 24 and 25 in the vertical direction of the triac, and the G terminal 26 of the triac.
  • the triac can be disposed on the strip insulating spacer 27.
  • one end of the spring and the two-way thyristor fixed connection is provided with a fixing device matched with a corresponding fixing device of the G-side of the triac.
  • the fixture may be comprised of a locating member, a fastener, or the like.
  • the fixing device disposed on the spring is a buckle, wherein the buckle is a mechanism for inserting or integrally locking one component with another component, and generally has the advantages of convenient installation and disassembly, tool-free disassembly, and the like.
  • the fixing means provided on the spring is a conductor.
  • FIG. 3 shows a schematic structural view of a spring 19 in an arcless breaking device of a contactor according to an embodiment of the present invention.
  • the spring may include a tension spring 191 and a compression spring. 192.
  • a conductive sliding piece 193 may be disposed between the tension spring 191 and the pressing spring 192.
  • the conductive sliding piece 193 may be coupled to the upper end piece and the lower end piece may be pressed.
  • the distance between the T1 end of the triac and the first sub-contact of the second stationary contact is smaller than the distance between the first movable contact and the first stationary contact.
  • the two-way thyristor and the contact structure and the static contact is smaller than the distance between the movable and static contacts of the contactor, and the two-way thyristor structure is connected in parallel to the two ends of the contactor main contact structure, the two-way can be The T1 and T2 terminals of the silicon control are energized in advance.
  • the G terminal of the triac has no current trigger, the main circuit is not turned on.
  • FIG. 4 is a circuit diagram of another arcless breaking device of a contactor according to an embodiment of the present invention.
  • the triac includes a first triac Triac1 and The second triac Triac2, the arcless breaking device further includes: a first light emitting diode Led1, one end of the first light emitting diode Led1 is connected to the T2 end of the first triac Triac1, and the other end of the first light emitting diode Led1 Connected to the T1 end of the second triac Triac2; the second LED Led2, one end of the second LED Led2 is connected to the T1 end of the first triac Triac1, and the other end of the second LED Led2 is The T2 end of the first triac Triac1 is connected.
  • the light emitting diode can be used to indicate the fault state of the triac, for example, when the main circuit L1, L2 is powered, the contactor main contacts KM1, KM2 are in the off state, when the first LED is always on Demonstrating that the first triac in series with the first LED fails; when the second LED is not lit, indicating that the second triac in series with the second LED does not fail, need to be explained Yes, the display time, display color, display brightness, and indication rules of the light-emitting diodes are not described herein.
  • the arcless breaking device further includes: a first current limiting resistor R1, and the first light emitting diode
  • the pole tube Led1 is connected in series between the T2 of the first triac Triac1 and the T1 end of the second triac Triac2; the second current limiting resistor R2 is connected in series with the second LED Led2, and is disposed in the first bidirectional Between the T1 end of the thyristor Triac1 and the T2 end of the first triac Triac1.
  • 5(a) and 5(b) are diagrams showing waveforms of an arcless breaking device of a contactor according to an embodiment of the present invention, for describing in detail the arcless breaking process of the contactor, connecting the The waveform changes that can be displayed on the oscilloscope of the contactor's moving and static contacts.
  • FIG. 5( a ) shows a waveform diagram of a breaking process of a conventional contactor without an arc extinguishing measure
  • the stylus pen touches the dynamic and static of the common AC contactor.
  • the contact, the waveform of the complete closing and breaking process can be measured through experiments. Specifically, at the moment when the contacts of the contactor are separated, a large arc voltage is generated at both ends of the contact due to the arc being pulled by the contact (the two ends of the finger and the static contact are arcing until the arc is passive, and the static contact is separated. The pressure drop across the moving and stationary contacts during the breaking process). It should be noted that at this time, the oscilloscope range is 20V per cell, and the voltage generated by different experiments is different.
  • FIG. 5(b) shows a waveform diagram of a breaking process of the arcless breaking device of the contactor according to the embodiment of the present invention.
  • the oscilloscope is connected to the arcless communication.
  • the dynamic and static contacts of the contactor that is, the G and T2 ends of the triac
  • the two-way thyristor is connected in parallel at both ends of the movable and static contacts, and the G-end of the two-way thyristor is connected to the movable contact, and the breaking process of the moving and static contacts is given.
  • the conduction of the two-way thyristor provides conditions, and the main circuit current is transferred to the two-way thyristor at the moment of separation of the moving and static contacts, so that the separation process of the moving and static contacts does not have the arcing condition, thereby achieving arc-free.
  • the oscilloscope range is 1V per cell at this time; the voltage generated in different experiments is basically no difference, and depends on the trigger voltage of the triac gate level.
  • FIG. 6(a) and FIG. 6(b) show waveform diagrams of another arcless breaking device of the contactor according to an embodiment of the present invention to further describe the arcless breaking process of the contactor.
  • the waveform change that can be displayed on the oscilloscope connecting the two ends of the contactor and the load.
  • Fig. 6(a) shows a waveform diagram of the breaking process of another conventional contactor without the arc extinguishing measure.
  • one oscilloscope is connected to the two ends of the main contact of the contactor to obtain the waveform 1.
  • the other oscilloscope is connected to the two ends of the load to obtain the waveform 2, which is completely measured by the experiment.
  • the waveform diagram of the breaking process (for the convenience of observation, the oscilloscope meter is used with ⁇ 10 files). It can be seen that when the main circuit is disconnected, the waveform 1 has a brief abrupt rise in the voltage across the main contacts of a phase of the contactor, and the voltage across the load also drops.
  • FIG. 6(b) shows a waveform diagram of another breaking process of the arcless breaking device of the contactor according to the embodiment of the present invention.
  • an oscilloscope is connected to a meter.
  • Waveform 1 is obtained at both ends of the main contact of one phase of the contactor.
  • the other instrument of the oscilloscope is connected to the two ends of the load to obtain the waveform 2.
  • the waveform of the complete breaking process is measured by experiments (for the convenience of observation, the oscilloscope is used ⁇ 10 files).
  • the waveform 1 is the voltage across the main contact of a phase of the contactor, and the voltage across the main contact is always turned off, and the voltage across the load is also turned on from the zero voltage point.
  • the arcless contactor adopting the arcless breaking method of the present invention when breaking, the pressure drop across the moving and static contacts caused by the movement of the movable contact, the contact voltage is increased to the two-way thyristor.
  • the conduction provides conditions for the triac to conduct before the moment of separation of the moving and stationary contacts, until the current passes through the zero point, and the condition that the triac is turned on can no longer enable the triac to be turned on.
  • the circuit naturally turns off zero-crossing, thus forming a waveform diagram of zero-crossing. It is conceivable that at some point in the half wave before the segmentation point shown in the figure, the contactor and the stationary contact have in fact been separated.
  • an arcless breaking device for a contactor includes a first stationary contact 41 and a first movable contact 42, the arcless The breaking device comprises: a triac 43 disposed between the first stationary contact 41 and the first moving contact 42 , and the T1 end 44 of the triac 43 and the first sub-contact of the first stationary contact 41 45 correspondingly disposed, and corresponding to the third sub-contact 46 of the first movable contact 42, the T2 end 47 of the triac 43 is correspondingly disposed with the second sub-contact 48 of the first fixed contact 41, and The fourth sub-contact 49 of the first movable contact 42 is correspondingly disposed; the spring 40 is fixedly connected at one end to the first movable contact 42 of the contactor, and the other end is connected to the G end of the triac 43; When the control end of the contactor is energized, the first static contact 41 is in contact with the first movable
  • the voltage generated by the contact resistance is applied to the T1 terminal 44 and the G terminal, the T1 terminal 44 and the T2 of the triac through the spring 40 and the T1 terminal 44 and the T2 terminal 47 of the triac 43. Between 47 to 43 so that the triac is turned on.
  • the electromagnetic coil is energized, the contactor armature is attracted, and the thyristor and the movable contact structure are driven to move downward, because the thyristor and the contact structure are in the contactor first
  • the movable contact and the first fixed contact are simultaneously connected at both ends of the contactor main contact structure, so the thyristors T1 and T2 are energized in advance, but since the G terminal has no current trigger, the main circuit is not turned on. At this time, the thyristor and the contact structure are in a compact state.
  • the contactor moving contact structure When the contactor moving contact structure continues to move downward and contacts the two-way contact structure on both sides of the thyristor, the main circuit current passes through the first movable contact and the first fixed contact of the contactor, so that the main circuit is turned on, first The moving contact continues to be pressed until it reaches a steady state.
  • the electromagnetic coil loses power
  • the contactor main compression spring drives the contactor
  • the iron is released and drives the first moving contact of the contactor, the thyristor and the contact structure to move upward, since the thyristor and the contact structure are between the first movable contact and the first fixed contact of the contactor, so that the contact The first moving contact will be separated in advance, and when the mechanism continues to move, the two-way contact between the first moving contact of the contactor and the thyristor at the lower pressing state will be divided, and a larger one will be generated therebetween.
  • the contact resistance but the main circuit is not separated at this time, so that a loop is formed between the T1 and the G terminal of the thyristor to generate a transient trigger current, and at the same time, due to the existence of the contact resistance, the TAC and the T2 end are loaded.
  • There is a main circuit voltage drop the gate-level trigger current and the voltage of the T1 and T2 terminals of the triac enable the bidirectional thyristor to be turned on instantaneously, and the main circuit current flows through the T1 and T2 terminals of the thyristor, thereby making the contactor first.
  • the contactor moving contact structure continues to move upward, the first moving contact has been disconnected, and the thyristor G terminal has no trigger signal generated, and the current flowing through the thyristor main circuit is zero crossing in the main circuit alternating current (for The maximum time of 50 Hz AC is 10 ms, that is, half of the alternating current, and then the natural zero-crossing is turned off. Then, the contacts at both ends of the thyristor are also disconnected from the main circuit. The above process can cause the contactor to generate no arc.
  • the distance between the T1 end of the triac and the first sub-contact is less than the distance between the T1 end and the third sub-contact of the triac, and the T1 end of the triac is
  • the T2 ends of the triac are at the same level.
  • the T1 end and the T2 end are at the same level to ensure simultaneity and consistency when in contact with the sub-contacts of the first stationary contact.
  • a contactor includes: a contactor body including a first stationary contact and a first movable contact disposed corresponding to the first stationary contact; the triac
  • the T1 end of the triac is corresponding to the first sub-contact of the first stationary contact, and the T2 end of the triac is corresponding to the second sub-contact of the first stationary contact, and the triac is provided
  • the T1 end is correspondingly disposed with the third sub-contact of the first movable contact
  • the T2 end of the triac is corresponding to the fourth sub-contact of the first movable contact, and the G-end and the first movement of the bidirectional thyristor
  • the contacts are connected; wherein, when the control terminal of the contactor is energized, the first stationary contact is electrically connected to the first movable contact of the contactor through the contact ends of the T1 and T2 of the triac.
  • the control terminal of the contactor When the control terminal of the contactor is powered off, the voltage generated by the contact resistance of the first static contact and the first movable contact is loaded in the two-way through the spring and the T1 end and the T2 end of the triac.
  • the T1 terminal and the G terminal, the T1 terminal and the T2 terminal of the silicon control are controlled so that the triac is turned on.
  • the contactor may have a plurality of pairs of first static contacts, and each pair of static contacts is connected with a triac.
  • each pair of static contacts is connected with a triac.
  • the contactor may have three pairs of first static contacts, the three pairs of statics
  • Each pair of static contacts in the contacts can be connected to the arcless breaking device in the embodiment of the present application.
  • the working principle of the contactor in the arcless breaking process is briefly described as follows: during the segmentation process of the main contact of the contactor, the contact surface between the moving and static contacts is continuously reduced due to the movement of the moving contact.
  • the current density is continuously increased, and the contact resistance is larger and larger as the contact surface is reduced, so that a contact voltage Vt is generated therebetween, and the voltage is applied to the T1 end and the G end of the bidirectional thyristor to generate a loop.
  • Current when the current intensity in the loop is greater than the gate-level trigger current I GT of the triac, the thyristor is momentarily turned on. Since the thyristor conduction speed is extremely short, the triac is turned on before the movable contact of the contactor starts to leave the static contact and an arc is generated, so that the arcing process does not occur.
  • an arc-free breaking method based on the arc-free breaking device comprising:
  • Step S10 when the control end of the contactor is powered off, the contact resistance is generated when the first static contact and the first movable contact are disconnected, and the main circuit is still in an on state, the contact resistance makes the contactor move, A voltage is generated between the stationary contacts, and the voltage is applied to the T1 and G terminals, T1 and T2 terminals of the triac through springs, wires and second static contacts to turn on the triac.
  • the T1 end of the triac is disposed corresponding to the first sub-contact of the second static contact
  • the T2 end of the triac is corresponding to the second sub-contact of the second stationary contact
  • the spring One end is connected to the first moving contact of the contactor
  • the other end of the spring is connected to the G end of the triac
  • the first static contact of the contactor is in contact with the first moving contact of the contactor when the control end is energized Conductive.
  • the thyristor conduction time is fast and the contactor switching time is slow, so that no arc is generated during the disconnection of the contactor, thereby prolonging the service life of the contactor. It also greatly improves the safety performance of the contactor, and is energy-saving, environmentally friendly and low-cost.
  • a method for arc-free breaking of a contactor including:
  • Step S20 when the control end of the contactor is powered off, the contact resistance is generated when the first static contact and the first movable contact are disconnected, and the main circuit is still in an on state, the contact resistance makes the contactor move, A voltage is generated between the static contacts, and the voltage is applied to the T1 and G terminals, T1 and T2 terminals of the triac via the springs and the T1 and T2 terminals of the triac, thereby making the triac conducting,
  • the two-way thyristor is disposed between the first static contact and the first movable contact, and the T1 end of the two-way thyristor is disposed corresponding to the first sub-contact of the first stationary contact, and is coupled to the first dynamic contact
  • the third sub-contact of the head is correspondingly disposed
  • the T2 end of the triac is corresponding to the second sub-contact of the first stationary contact, and is disposed corresponding to the fourth sub-contact of the first movable contact
  • the spring One end is fixedly connected with the first moving contact of the contactor, and the other end of the spring is connected with the G end of the triac, and the first static contact of the contactor and the first moving contact of the contactor are energized when the control end is energized
  • the contacts at both ends of T1 and T2 of the bidirectional thyristor are electrically conductive.
  • the thyristor conduction time is fast and the contactor connection time is slow.
  • the feature ensures that no arc is generated during the disconnection and closing of the contactor, thereby prolonging the service life of the contactor and greatly improving the safety performance of the contactor, and is energy-saving, environmentally friendly and low-cost.
  • the disclosed technical contents may be implemented in other manners.
  • the device embodiments described above are only schematic.
  • the division of the unit may be a logical function division.
  • there may be another division manner for example, multiple units or components may be combined or may be Integrate into another system, or some features can be ignored or not executed.
  • the mutual coupling or direct coupling or communication connection shown or discussed may be an indirect coupling or communication connection through some interface, unit or module, and may be electrical or otherwise.
  • the units described as separate components may or may not be physically separated, and the components displayed as units may or may not be physical units, that is, may be located in one place, or may be distributed to multiple units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of the embodiment.
  • each functional unit in each embodiment of the present invention may be integrated into one processing unit, or each unit may exist physically separately, or two or more units may be integrated into one unit.
  • the above integrated unit can be implemented in the form of hardware or in the form of a software functional unit.
  • the integrated unit if implemented in the form of a software functional unit and sold or used as a standalone product, may be stored in a computer readable storage medium.
  • the technical solution of the present invention which is essential or contributes to the prior art, or all or part of the technical solution, may be embodied in the form of a software product stored in a storage medium.
  • a number of instructions are included to cause a computer device (which may be a personal computer, server or network device, etc.) to perform all or part of the steps of the methods described in various embodiments of the present invention.
  • the foregoing storage medium includes: a U disk, a Read-Only Memory (ROM), a Random Access Memory (RAM), a removable hard disk, a magnetic disk, or an optical disk, and the like. .

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Abstract

An arcless breaking device of a contactor, a contactor, and an arcless breaking method. The contactor comprises a first stationary contact (11), a second stationary contact (12), and a first movable contact (13). The arcless breaking device comprises: a bidirectional triode thyristor (14), a T1 end of the bidirectional triode thyristor (14) being disposed corresponding to a first sub-contact (16) of the second stationary contact (12), and a T2 end of the bidirectional triode thyristor (14) being disposed corresponding to a second sub-contact (18) of the second stationary contact (12); and a spring (19) having one end fixedly connected to the first movable contact (13) of the contactor and the other end connected to a G end of the bidirectional triode thyristor (14). The first stationary contact (11) and the second stationary contact (12) are connected by a wire. When a control end of the contactor is powered on, the first stationary contact (11) contacts the first movable contact (13) for electric conduction; when the control end of the contactor is powered off, a voltage generated by a contact resistance at which the first stationary contact (11) and the first movable contact (13) are disconnected is applied across the T1 end and the G end and across the Ti end and the T2 end of the bidirectional triode thyristor (14) by the spring (19), the wire, and the second stationary contact (12). The breaking device and the breaking method solve the technical problem that an arc easily occurs to a contactor.

Description

接触器的无弧分断装置、接触器及无弧分断方法Arcless breaking device, contactor and arcless breaking method for contactor 技术领域Technical field
本发明涉及电力领域,具体而言,涉及一种接触器的无弧分断装置、接触器及无弧分断方法。The present invention relates to the field of electric power, and in particular to an arcless breaking device, a contactor and an arcless breaking method for a contactor.
背景技术Background technique
交流接触器是一种用来远距离、频繁地接通和分断交流主电路及大容量控制电路的电器,是电力拖动控制***中最重要也是最常用的控制电器。普通交流接触器分断过程中会在大分断电流的影响下产生强烈的电弧。随着新材料、新工艺的发展,交流接触器的机械寿命大幅度提高,只有机械寿命1/5至1/20的电气寿命成为影响接触器实际使用寿命的关键因素。交流接触器实现无弧分断可以大幅度提升接触器使用寿命,同时,交流接触器的可靠性、安全性、节能性也得以提高。总之,对接触器分断过程进行无弧化改造具有重大意义。The AC contactor is an electrical appliance used to remotely and frequently switch on and off the AC main circuit and the large-capacity control circuit. It is the most important and most commonly used control device in the electric drive control system. In the process of breaking the common AC contactor, a strong arc is generated under the influence of the breaking current. With the development of new materials and new processes, the mechanical life of AC contactors has been greatly improved, and only the electrical life of mechanical life of 1/5 to 1/20 has become a key factor affecting the actual service life of contactors. The AC contactor achieves arc-free breaking, which can greatly improve the service life of the contactor. At the same time, the reliability, safety and energy saving of the AC contactor are also improved. In short, it is of great significance to carry out the arcless transformation of the contactor breaking process.
混合式交流无弧接触器通过在交流接触器主触头并联可控硅的方式,实现了交流接触器无弧接通与分断,有效提升了交流接触器的电气寿命。但现有混合式交流无弧接触器触发可控硅必须专门配置如变压器或开关电源等独立电源,或通过从控制端直接取电进行阻容降压后给回路提供触发信号等,技术上虽然可行,但是均存在触发***、回路比较复杂的弊端,由此造成的制造成本提高、设计难度大、可靠性及耐用性随之下降等问题极大限制了混合式交流无弧接触器的设计、生产及应用。综上,现有技术中存在接触器易发电弧现象的技术问题。The hybrid AC arcless contactor realizes the arc contact and disconnection of the AC contactor by connecting the thyristor in parallel with the main contact of the AC contactor, thereby effectively improving the electrical life of the AC contactor. However, the existing hybrid AC arcless contactor triggering the thyristor must be specially configured with an independent power source such as a transformer or a switching power supply, or a trigger signal is provided to the loop by directly taking power from the control terminal, and the circuit is provided with a trigger signal. It is feasible, but there are drawbacks of the trigger system and the loop is complicated. The resulting manufacturing cost increase, design difficulty, reliability and durability are greatly reduced, which greatly limits the design of the hybrid AC arcless contactor. Production and application. In summary, there is a technical problem in the prior art that the contactor is prone to arcing.
针对上述的问题,目前尚未提出有效的解决方案。In response to the above problems, no effective solution has been proposed yet.
发明内容Summary of the invention
本发明实施例提供了一种接触器的无弧分断装置、接触器及无弧分断方法,以至少解决现有技术中的接触器易发电弧现象的技术问题。Embodiments of the present invention provide an arcless breaking device, a contactor, and an arcless breaking method for a contactor to solve at least the technical problem of the arcing phenomenon of the contactor in the prior art.
根据本发明实施例的一个方面,提供了一种接触器的无弧分断装置,该接触器包括第一静触头、第二静触头和第一动触头,该无弧分断装置包括:双向可控硅,所述双向可控硅的T1端与所述第二静触头的第一子触点对应设置,所述双向可控硅的T2 端与所述第二静触头的第二子触点对应设置;弹簧,一端与所述接触器的所述第一动触头连接,另一端与所述双向可控硅的G端相连接;其中,所述第一静触头和所述第二静触头通过导线连接,在所述接触器的控制端通电时,所述第一静触头与所述第一动触头接触导电;在所述接触器的控制端断电时,所述第一静触头和所述第一动触头断开的接触电阻所产生的电压分别通过所述弹簧、所述导线及所述第二静触头加载在所述双向可控硅的T1端和G端、T1端和T2端,以使得所述双向可控硅导通。According to an aspect of an embodiment of the present invention, there is provided an arcless breaking device for a contactor, the contactor comprising a first stationary contact, a second stationary contact and a first moving contact, the arcless breaking device comprising: a two-way thyristor, a T1 end of the triac is corresponding to a first sub-contact of the second stationary contact, and the T2 of the bidirectional thyristor The end is corresponding to the second sub-contact of the second stationary contact; the spring is connected at one end to the first movable contact of the contactor, and the other end is connected to the G end of the triac Wherein the first stationary contact and the second stationary contact are connected by a wire, and when the control end of the contactor is energized, the first stationary contact is in contact with the first movable contact to conduct electricity When the control terminal of the contactor is powered off, a voltage generated by a contact resistance of the first stationary contact and the first movable contact is respectively passed through the spring, the wire, and the first Two static contacts are loaded on the T1 terminal and the G terminal, the T1 terminal, and the T2 terminal of the triac to turn on the triac.
进一步地,所述弹簧与所述双向可控硅的G端固定连接的一端设置有固定装置,与所述双向可控硅的G端上相应的固定装置相匹配。Further, one end of the spring fixedly connected to the G end of the triac is provided with a fixing device matched with a corresponding fixing device on the G end of the triac.
进一步地,所述弹簧上设置的固定装置为卡扣。Further, the fixing device disposed on the spring is a buckle.
进一步地,所述弹簧上设置的固定装置为导体。Further, the fixing device provided on the spring is a conductor.
进一步地,所述双向可控硅的T1端与所述第二静触头的第一子触点之间的距离小于所述第一动触头与所述第一静触头之间的距离。Further, a distance between the T1 end of the triac and the first sub-contact of the second stationary contact is smaller than a distance between the first movable contact and the first stationary contact .
进一步地,所述双向可控硅包括第一双向可控硅和第二双向可控硅,所述无弧分断装置还包括:第一发光二极管,所述第一发光二极管的一端与所述第一双向可控硅的T2端相连接,所述第一发光二极管的另一端与所述第二双向可控硅的T1端相连接;第二发光二极管,所述第二发光二极管的一端与所述第一双向可控硅的T1端相连接,所述发光二极管的另一端与所述第一双向可控硅的T2端相连接。Further, the triac includes a first triac and a second triac, and the arcless breaking device further includes: a first LED, one end of the first LED and the first a T2 end of the bidirectional thyristor is connected, the other end of the first LED is connected to the T1 end of the second thyristor; and the second LED is at one end of the second LED The T1 end of the first triac is connected, and the other end of the LED is connected to the T2 end of the first triac.
进一步地,所述无弧分断装置还包括:第一限流电阻,与所述第一发光二极管串联,设置在所述第一双向可控硅的T2和所述第二双向可控硅的T1端之间;第二限流电阻,与所述第二发光二极管串联,设置在所述第一双向可控硅的T1端和所述第一双向可控硅的T2端之间。Further, the arcless breaking device further includes: a first current limiting resistor, in series with the first light emitting diode, T1 disposed on the first triac and T1 of the second triac Between the ends; a second current limiting resistor, in series with the second LED, disposed between the T1 end of the first triac and the T2 end of the first triac.
根据本发明实施例的另一方面,还提供了一种接触器的无弧分断装置,该接触器包括第一静触头和第一动触头,该无弧分断装置包括:双向可控硅,设置在所述第一静触头和所述第一动触头之间,所述双向可控硅的T1端与所述第一静触头的第一子触点对应设置,并且与所述第一动触头的第三子触点对应设置,所述双向可控硅的T2端与所述第一静触头的第二子触点对应设置,并且与所述第一动触头的第四子触点对应设置;弹簧,一端与所述接触器的所述第一动触头固定连接,另一端与所述双向可控硅的G端相连接;其中,在所述接触器的控制端通电时,所述第一静触头与所述第一动触头分别通过双向可控硅的T1端和T2端的触点接触导电;在所述接触器的控制端断电时,所述第一静触头和所述第一动触头断开的接触电阻所产生的电压通过所述弹簧及所述双向可控硅的T1端和T2端加载在所述双向可控硅的T1端和G端、T1端 和T2端,以使得所述双向可控硅导通。According to another aspect of an embodiment of the present invention, there is also provided an arcless breaking device for a contactor, the contactor comprising a first static contact and a first moving contact, the arcless breaking device comprising: a triac Between the first stationary contact and the first movable contact, the T1 end of the triac is corresponding to the first sub-contact of the first stationary contact, and The third sub-contact of the first movable contact is correspondingly disposed, and the T2 end of the triac is corresponding to the second sub-contact of the first fixed contact, and the first movable contact The fourth sub-contact is correspondingly disposed; the spring is fixedly connected at one end to the first movable contact of the contactor, and the other end is connected to the G end of the triac; wherein, the contactor When the control terminal is energized, the first static contact and the first movable contact are respectively electrically connected through the contact of the T1 end and the T2 end of the triac; when the control end of the contactor is powered off, a voltage generated by a contact resistance of the first stationary contact and the first movable contact being disconnected by the spring and the double Thyristor T1 and T2 terminal end of the loading end and the triac T1 terminal G, terminal T1 And the T2 end to turn on the triac.
进一步地,所述双向可控硅的T1端与所述第一子触点之间的距离小于所述双向可控硅的T1端与所述第三子触点之间的距离,并且,所述双向可控硅的T1端与所述双向可控硅的T2端处于相同的水平面。Further, a distance between the T1 end of the triac and the first sub-contact is smaller than a distance between the T1 end of the triac and the third sub-contact, and The T1 end of the triac is at the same level as the T2 end of the triac.
根据本发明实施例的又一方面,还提供了一种接触器,包括:接触器本体,包括第一静触头和与所述第一静触头对应设置的第一动触头;双向可控硅,所述双向可控硅的T1端与所述第一静触头的第一子触点对应设置,所述双向可控硅的T2端与所述第一静触头的第二子触点对应设置,所述双向可控硅的T1端与所述第一动触头的第三子触点对应设置,所述双向可控硅的T2端与所述第一动触头的第四子触点对应设置,所述双向可控硅的G端与所述第一动触头相连接;其中,在所述接触器的控制端通电时,所述第一静触头与所述第一动触头通过所述双向可控硅的T1、T2两端触点接触导电;在所述接触器的控制端断电时,所述第一静触头和所述第一动触头断开的接触电阻所产生的电压分别通过所述弹簧及所述双向可控硅的T1端和T2端加载在所述双向可控硅的T1端和G端、T1端和T2端,以使得所述双向可控硅导通。According to still another aspect of the embodiments of the present invention, a contactor includes: a contactor body including a first stationary contact and a first movable contact disposed corresponding to the first stationary contact; Controlling silicon, the T1 end of the triac is corresponding to the first sub-contact of the first static contact, the T2 end of the triac and the second sub-port of the first contact Correspondingly, the T1 end of the triac is corresponding to the third sub-contact of the first movable contact, and the T2 end of the triac and the first movable contact The four sub-contacts are correspondingly disposed, and the G end of the triac is connected to the first moving contact; wherein, when the control end of the contactor is energized, the first static contact and the The first movable contact is electrically conductively contacted through the contact ends of the T1 and T2 of the triac; when the control end of the contactor is powered off, the first static contact and the first movable contact a voltage generated by the disconnected contact resistance is applied to the T1 end and the G of the triac through the spring and the T1 end and the T2 end of the triac, respectively. , Tl and T2 terminal end, so that the triac.
根据本发明实施例的又一方面,还提供了一种基于上述无弧分断装置的无弧分断方法,包括:在所述接触器的控制端断电时,控制所述第一静触头和所述第一动触头断开的接触电阻所产生的电压通过所述弹簧、所述导线及所述第二静触头分别加载在所述双向可控硅的T1端和G端、T1端和T2端,以使所述双向可控硅导通;其中,设置在所述双向可控硅的T1端与所述第二静触头的第一子触点对应设置,所述双向可控硅的T2端与所述第二静触头的第二子触点对应设置,所述弹簧的一端与所述第一动触头连接,所述弹簧的另一端与所述双向可控硅的G端相连接,在所述控制端通电时所述接触器的第一静触头与所述接触器的第一动触头接触导电。According to still another aspect of the embodiments of the present invention, there is provided an arcless breaking method based on the arcless breaking device, comprising: controlling the first static contact and when the control end of the contactor is powered off The voltage generated by the contact resistance of the first movable contact is respectively loaded on the T1 end, the G end, and the T1 end of the triac through the spring, the wire and the second stationary contact. And a T2 end, wherein the triac is turned on; wherein a T1 end of the triac is disposed corresponding to a first sub-contact of the second stationary contact, and the bidirectional controllable a T2 end of the silicon is disposed corresponding to the second sub-contact of the second stationary contact, one end of the spring is coupled to the first movable contact, and the other end of the spring is opposite to the triac The G terminal is connected, and the first stationary contact of the contactor is in contact with the first movable contact of the contactor when the control terminal is energized.
根据本发明实施例的又一方面,还提供了一种基于上述无弧分断装置的无弧分断方法,包括:在接触器的控制端断电时,所述第一静触头和所述第一动触头断开的接触电阻所产生的电压分别通过所述弹簧及所述双向可控硅的T1端和T2端分别加载在所述双向可控硅的T1端和G端、T1端和T2端,从而使得所述双向可控硅导通;其中,所述双向可控硅设置在所述第一静触头和所述第一动触头之间,所述双向可控硅的T1端与所述第一静触头的第一子触点对应设置,并且与所述第一动触头的第三子触点对应设置,所述双向可控硅的T2端与所述第一静触头的第二子触点对应设置,并且与所述第一动触头的第四子触点对应设置,所述弹簧的一端与所述接触器的所述第一动触头固定连接,所述弹簧的另一端与所述双向可控硅的G端相连接,在所述控制端通电时,所述接触器的第一静触头通过所述双向可控硅的T1端、T2端触点与所述接触器 的第一动触头导电。According to still another aspect of the embodiments of the present invention, there is provided an arcless breaking method based on the arcless breaking device, comprising: the first static contact and the first when the control end of the contactor is powered off a voltage generated by a contact resistance of a moving contact is respectively applied to the T1 end and the G end, the T1 end of the triac through the spring and the T1 end and the T2 end of the triac, respectively. a T2 end, such that the triac is turned on; wherein the triac is disposed between the first fixed contact and the first movable contact, and the T1 of the triac The end is disposed corresponding to the first sub-contact of the first stationary contact, and is disposed corresponding to the third sub-contact of the first movable contact, the T2 end of the triac and the first a second sub-contact of the static contact is correspondingly disposed, and is disposed corresponding to the fourth sub-contact of the first movable contact, and one end of the spring is fixedly connected with the first movable contact of the contactor The other end of the spring is connected to the G end of the triac, and when the control terminal is energized, the contactor The first stationary contact passes through the T1 end, the T2 end contact of the triac and the contactor The first moving contact is electrically conductive.
本发明实施例提供了接触器的无弧分断装置及无弧分断方法,其中,该接触器包括第一静触头、第二静触头和第一动触头,该无弧分断装置包括双向可控硅,双向可控硅的T1端与第二静触头的第一子触点对应设置,双向可控硅的T2端与第二静触头的第二子触点对应设置;弹簧,一端与接触器的第一动触头连接,另一端与双向可控硅的G端相连接;其中,第一静触头和所述第二静触头通过导线连接,在接触器的控制端通电时,第一静触头与第一动触头接触导电;在接触器的控制端断电时,第一静触头和第一动触头断开的接触电阻所产生的电压分别通过弹簧、导线及第二静触头加载在双向可控硅的T1端和G端、T1端和T2端,以使得双向可控硅导通,从而解决了现有技术中的接触器易发电弧现象的技术问题,进而达到了在接触器分断过程中无弧的技术效果。Embodiments of the present invention provide an arcless breaking device and an arcless breaking method for a contactor, wherein the contactor includes a first static contact, a second static contact, and a first movable contact, and the arcless breaking device includes a two-way The thyristor, the T1 end of the triac is correspondingly disposed with the first sub-contact of the second static contact, and the T2 end of the bidirectional thyristor is correspondingly disposed with the second sub-contact of the second stationary contact; One end is connected to the first movable contact of the contactor, and the other end is connected to the G end of the triac; wherein the first fixed contact and the second fixed contact are connected by wires at the control end of the contactor When the power is on, the first static contact is in contact with the first movable contact; when the control end of the contactor is powered off, the voltage generated by the contact resistance of the first static contact and the first movable contact is respectively passed through the spring. The wire and the second static contact are loaded on the T1 end and the G end, the T1 end and the T2 end of the bidirectional thyristor, so that the triac is turned on, thereby solving the arcing phenomenon of the contactor in the prior art. The technical problem, in turn, achieves the technical effect of no arc during the breaking process of the contactor.
本发明简单可靠,设计巧妙,通过将接触器与双向可控硅的优点合二为一,利用可控硅导通时间快而接触器接通时间慢的特点,确保在接触器分断过程中无电弧产生。和现有技术相比,本发明的有益效果有以下几点:1、本发明电路简单、同步性好、结构可靠性强、成本低、体积小,同时双向可控硅只在接触器闭合、分断动作过程中短暂工作,确保了双向可控硅的工作可靠性;2、由于双向可控硅只借助于接触器动作完成触发,便于进行模块化设计,不需要对接触器本体做任何结构变动;3、由于实现了无弧分断,避免了接触器触头受电弧烧蚀的影响,显著提高了接触器的电气寿命,降低了接触器触头的生产工艺要求,取消了传统接触器的灭弧机构;4、由于实现了无弧分断,能够应用于具有防火、防爆要求的场合,对绿色、安全、节约型电网建设有重要的实际意义。The invention is simple and reliable, and has a clever design. The advantages of the contactor and the bidirectional thyristor are combined into one, and the conduction time of the thyristor is fast and the contact time of the contactor is slow, so that no contact is made during the breaking process of the contactor. The arc is generated. Compared with the prior art, the beneficial effects of the present invention are as follows: 1. The circuit of the invention has the advantages of simple circuit, good synchronism, strong structural reliability, low cost and small volume, and the bidirectional thyristor is only closed in the contactor. The short-term work during the breaking action ensures the working reliability of the two-way thyristor; 2. Since the two-way thyristor is triggered only by the contactor action, it is easy to carry out modular design without any structural changes to the contactor body. 3, due to the realization of the arc-free breaking, avoiding the contact of the contactor by the arc ablation, significantly improving the electrical life of the contactor, reducing the production process requirements of the contactor contact, eliminating the elimination of the traditional contactor Arc mechanism; 4, due to the realization of the arc-free breaking, can be applied to the occasion with fire and explosion-proof requirements, has important practical significance for the construction of green, safe and economical power grid.
附图说明DRAWINGS
此处所说明的附图用来提供对本发明的进一步理解,构成本申请的一部分,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The drawings described herein are intended to provide a further understanding of the invention, and are intended to be a part of the invention. In the drawing:
图1示出了一种根据本发明实施例的接触器的无弧分断装置的结构示意图;1 is a schematic structural view of an arcless breaking device of a contactor according to an embodiment of the present invention;
图2(a)示出了一种根据本发明实施例的接触器的无弧分断装置中的双向可控硅的结构示意图;2(a) is a schematic structural view showing a triac in an arcless breaking device of a contactor according to an embodiment of the present invention;
图2(b)示出了另一种根据本发明实施例的接触器的无弧分断装置中的双向可控硅的结构示意图; 2(b) is a block diagram showing the structure of a triac in an arcless breaking device of a contactor according to an embodiment of the present invention;
图3示出了一种根据本发明实施例的接触器的无弧分断装置中的弹簧的结构示意图;3 is a schematic structural view of a spring in an arcless breaking device of a contactor according to an embodiment of the present invention;
图4示出了另一种根据本发明实施例的接触器的无弧分断装置的结构示意图;4 is a schematic structural view of another arcless breaking device of a contactor according to an embodiment of the present invention;
图5(a)示出了一种无灭弧措施的传统接触器的分断过程的波形图;Figure 5 (a) shows a waveform diagram of the breaking process of a conventional contactor without arc extinguishing measures;
图5(b)示出了一种根据本发明实施例的接触器的无弧分断装置的分断过程的波形图;Figure 5 (b) is a waveform diagram showing a breaking process of an arcless breaking device of a contactor according to an embodiment of the present invention;
图6(a)示出了另一种无灭弧措施的传统接触器的分断过程的波形图;Figure 6 (a) shows a waveform diagram of the breaking process of another conventional contactor without arc extinguishing measures;
图6(b)示出了另一种根据本发明实施例的接触器的无弧分断装置的分断过程的波形图;6(b) is a waveform diagram showing another breaking process of the arcless breaking device of the contactor according to the embodiment of the present invention;
图7示出了又一种根据本发明实施例的接触器的无弧分断装置的结构示意图。FIG. 7 is a schematic view showing the structure of an arcless breaking device of a contactor according to an embodiment of the present invention.
具体实施方式detailed description
为了使本技术领域的人员更好地理解本发明方案,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分的实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本发明保护的范围。The technical solutions in the embodiments of the present invention are clearly and completely described in the following with reference to the accompanying drawings in the embodiments of the present invention. It is an embodiment of the invention, but not all of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative efforts shall fall within the scope of the present invention.
需要说明的是,本发明的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的本发明的实施例能够以除了在这里图示或描述的那些以外的顺序实施。此外,术语“包括”和“具有”以及他们的任何变形,意图在于覆盖不排他的包含,例如,包含了一系列步骤或单元的过程、方法、***、产品或设备不必限于清楚地列出的那些步骤或单元,而是可包括没有清楚地列出的或对于这些过程、方法、产品或设备固有的其它步骤或单元。It is to be understood that the terms "first", "second" and the like in the specification and claims of the present invention are used to distinguish similar objects, and are not necessarily used to describe a particular order or order. It is to be understood that the data so used may be interchanged where appropriate, so that the embodiments of the invention described herein can be implemented in a sequence other than those illustrated or described herein. In addition, the terms "comprises" and "comprises" and "the" and "the" are intended to cover a non-exclusive inclusion, for example, a process, method, system, product, or device that comprises a series of steps or units is not necessarily limited to Those steps or units may include other steps or units not explicitly listed or inherent to such processes, methods, products or devices.
首先对本发明实施例所涉及的技术术语作如下解释:First, the technical terms involved in the embodiments of the present invention are explained as follows:
接触器:一般分为交流接触器和直流接触器,可应用于电力、配电与用电。接触器(Contactor)广义上是指工业用电中利用线圈流过电流产生磁场,使触头闭合以达到控制负载的电器。Contactors: generally divided into AC contactors and DC contactors, can be applied to electricity, power distribution and electricity. Contactor (Generally) refers to an electrical appliance that uses a current flowing through a coil to generate a magnetic field in an industrial power source to close the contacts to achieve a controlled load.
动触头:开关、继电器以及接触器随执行机构动作的触头为动触头,动触头的位置改变会导致电路状态的改变。 Moving contact: The contact of the switch, the relay and the contactor with the actuator is a moving contact, and the position change of the moving contact will cause a change in the state of the circuit.
静触头:静触头与动触头的工作方式对立,即开关、继电器以及接触器不随执行机构动作的触头为静触头。Static contact: The working mode of the static contact and the moving contact is opposite, that is, the contact of the switch, the relay and the contactor that does not follow the action of the actuator is a static contact.
触点:触点是触头上负担电接触的主要结构,一般显凸起结构,是最重要的一类电接触形式,是电器的薄弱环节,触点接触可靠性及失效的研究具有非常重要的意义。Contact: The contact is the main structure for the electrical contact on the contact. Generally, the convex structure is the most important type of electrical contact. It is the weak link of the electrical appliance. It is very important to study the contact reliability and failure. The meaning.
双向可控硅:一种比较理想的交流开关器件,具体地,双向可控硅是一种三端双向交流开关。Two-way thyristor: An ideal AC switching device. Specifically, the triac is a three-terminal bidirectional AC switch.
实施例1Example 1
根据本发明实施例,提供了一种接触器的无弧分断装置的实施例,需要说明的是,在附图的流程图示出的步骤可以在诸如一组计算机可执行指令的计算机***中执行,并且,虽然在流程图中示出了逻辑顺序,但是在某些情况下,可以以不同于此处的顺序执行所示出或描述的步骤。In accordance with an embodiment of the present invention, an embodiment of an arcless breaking device for a contactor is provided, it being noted that the steps illustrated in the flowchart of the drawings may be performed in a computer system such as a set of computer executable instructions And, although the logical order is shown in the flowcharts, in some cases the steps shown or described may be performed in a different order than the ones described herein.
图1示出了一种根据本发明实施例的接触器的无弧分断装置的结构示意图,如图1所示,该接触器包括第一静触头11、第二静触头12和第一动触头13,该无弧分断装置包括:双向可控硅14,双向可控硅的T1端15与第二静触头的第一子触点16对应设置,双向可控硅的T2端17与第二静触头的第二子触点18对应设置;弹簧19,一端与接触器的第一动触头13连接,另一端与双向可控硅的G端相连接;其中,第一静触头11和第二静触头12通过导线连接,在接触器的控制端通电时,第一静触头11与第一动触头13接触导电;在接触器的控制端断电时,由于第一动触头13的运动,使第一静触头11与第一动触头13间的接触面积不断减小,接触电阻随接触面的减小而增大,第一静触头11与第一动触头13间产生接触电压,该电压加载在双向可控硅的T1端15和G端之间,使双向可控硅14的T1端15和G端回路中产生触发电流。同时由于双向可控硅14的T1端15和T2端17并联于第一静触头11与第一动触头13之间,双向可控硅14的T1端15和T2端17加载有主电路压降。当双向可控硅14满足导通条件,,以使得双向可控硅14在第一静触头11与第一动触头13分断前先期导通。1 is a schematic structural view of an arcless breaking device of a contactor according to an embodiment of the present invention. As shown in FIG. 1, the contactor includes a first stationary contact 11, a second stationary contact 12, and a first The movable contact 13, the arcless breaking device comprises: a triac 14, the T1 end 15 of the triac is correspondingly arranged with the first sub-contact 16 of the second stationary contact, and the T2 end 17 of the triac Corresponding to the second sub-contact 18 of the second static contact; the spring 19 has one end connected to the first movable contact 13 of the contactor and the other end connected to the G end of the triac; wherein, the first static The contact 11 and the second stationary contact 12 are connected by wires. When the control end of the contactor is energized, the first fixed contact 11 is in contact with the first movable contact 13; when the control end of the contactor is powered off, The movement of the first movable contact 13 causes the contact area between the first fixed contact 11 and the first movable contact 13 to continuously decrease, and the contact resistance increases as the contact surface decreases, and the first fixed contact 11 and A contact voltage is generated between the first movable contacts 13 and is applied between the T1 terminal 15 and the G terminal of the triac to make the T1 terminals 15 and G of the triac 14 Circuit trigger current is generated. At the same time, since the T1 terminal 15 and the T2 terminal 17 of the triac 14 are connected in parallel between the first stationary contact 11 and the first movable contact 13, the T1 terminal 15 and the T2 terminal 17 of the triac 14 are loaded with a main circuit. Pressure drop. When the triac 14 satisfies the conduction condition, the triac 14 is turned on before the first stationary contact 11 and the first movable contact 13 are disconnected.
本发明实施例提供了接触器的无弧分断装置,其中,该接触器包括第一静触头、第二静触头和第一动触头,该无弧分断装置包括双向可控硅,设置在双向可控硅的T1端与第二静触头的第一子触点对应设置,双向可控硅的T2端与第二静触头的第二子触点对应设置;弹簧,一端与接触器的第一动触头连接,另一端与双向可控硅的G端相连接;其中,第一静触头和所述第二静触头通过导线连接,在接触器的控制端通电时,第一静触头与第一动触头接触导电;在接触器的控制端断电时,第一静触头和第一动 触头断开的接触电阻所产生的电压通过弹簧、导线及第二静触头加载在双向可控硅的T1和G端、T1和T2端,以使得双向可控硅导通,从而解决了现有技术中的接触器易发电弧现象的技术问题,进而达到了在接触器分断过程中无弧的技术效果。Embodiments of the present invention provide an arcless breaking device for a contactor, wherein the contactor includes a first static contact, a second static contact, and a first movable contact, and the arcless breaking device includes a bidirectional thyristor, and the setting The T1 end of the triac is correspondingly disposed with the first sub-contact of the second stationary contact, and the T2 end of the triac is correspondingly disposed with the second sub-contact of the second stationary contact; the spring, one end is in contact with The first moving contact of the device is connected, and the other end is connected to the G end of the triac; wherein the first static contact and the second static contact are connected by wires, when the control end of the contactor is energized, The first static contact is in contact with the first movable contact; when the control end of the contactor is powered off, the first static contact and the first movement The voltage generated by the contact resistance of the contact is broken by the spring, the wire and the second static contact at the T1 and G terminals, T1 and T2 terminals of the triac, so that the triac is turned on, thereby solving the problem. The technical problem that the contactor in the prior art is prone to arcing phenomenon further achieves the technical effect of no arc during the breaking process of the contactor.
可选地,图1示出的接触器的无弧分断装置中,双向可控硅及其触点结构集成于传统接触器之外的模块中,通过与接触器卡扣连接,可以实现内部结构与接触器的同步机械动作,从而实现了接触器的无弧分段,以及在静态时双向可控硅与主电路的电气隔离。Optionally, in the arcless breaking device of the contactor shown in FIG. 1, the triac and its contact structure are integrated in a module other than the conventional contactor, and the internal structure can be realized by being buckled with the contactor. Synchronous mechanical action with the contactor, thereby achieving arc-free segmentation of the contactor and electrical isolation of the triac from the main circuit during static operation.
具体地,当接触器控制端加电时,电磁线圈得电,接触器衔铁吸合,并带动上部通过卡扣连接的双向可控硅及动触点结构向下运动,由于双向可控硅及触点结构与其与第二静触头的距离小于接触器的第一动触头、与第一静触头的距离,同时因双向可控硅结构并联于接触器主触点结构两端,故双向可控硅T1、T2端先期加电。但是,由于双向可控硅的G端无电流触发,因此主电路并不导通。当接触器动触点结构继续向下运动至接触第一静触头时,主电路电流通过接触器的第一动触头和第一静触头,使电路导通,动触点继续压紧直至达到稳定状态。Specifically, when the control end of the contactor is powered, the electromagnetic coil is energized, the contactor armature is attracted, and the two-way thyristor and the movable contact structure connected by the snap connection are driven downward, due to the triac and The contact structure and the distance from the second static contact are smaller than the distance between the first movable contact of the contactor and the first fixed contact, and at the same time, because the two-way thyristor structure is connected in parallel to the two ends of the contactor main contact structure, The two-way thyristor T1 and T2 terminals are powered up first. However, since the G terminal of the triac has no current trigger, the main circuit is not turned on. When the contactor moving contact structure continues to move downward to contact the first stationary contact, the main circuit current passes through the first movable contact and the first fixed contact of the contactor, the circuit is turned on, and the movable contact continues to be pressed. Until it reaches a steady state.
进一步,当接触器控制端断电时,电磁线圈失电,接触器的压紧弹簧带动接触器衔铁释放,并带动上部通过卡扣连接的双向可控硅及动触头结构向上运动,由于此时双向可控硅及触头结构的拉紧行程大于接触器第一动触头和第一静触头的压紧行程,故接触器第一动触头和第一静触头将先期分开,当机构继续运动,接触器第一动触头和第一静触头尚未完全分开,此时第一动触头和第一静触头将产生较大的接触电阻,此时主电路并未分离,使双向可控硅T1及G端之间形成回路,产生一瞬时触发电流,同时由于接触电阻的存在,双向可控硅T1、T2端之间加载有主电路压降,该门级触发电流及双向可控硅T1、T2端电压使双向可控硅瞬时导通,主电路电流通过双向可控硅T1、T2端流过,从而使得接触器第一动触头和第一静触头分断过程中完全不会产生电弧。当接触器动触点结构继续向上运动时,第一动触头和第一静触头已实现分断,双向可控硅G端再无触发信号产生,流经双向可控硅主电路的电流在主电路交流电流过零(对于50Hz交流电最长时间为10ms,即交流电半个波)后自然过零关断,随后,双向可控硅两端触点也与主电路断开,上述整个过程可以使接触器无电弧产生。Further, when the contactor control terminal is powered off, the electromagnetic coil is de-energized, and the pressing spring of the contactor drives the contactor armature to release, and drives the upper two-way thyristor and the movable contact structure to be moved upward by the snap connection, When the tensioning stroke of the two-way thyristor and the contact structure is greater than the pressing stroke of the first moving contact and the first static contact of the contactor, the first moving contact and the first static contact of the contactor will be separated in advance. When the mechanism continues to move, the first moving contact and the first static contact of the contactor are not completely separated, and the first moving contact and the first static contact will generate a large contact resistance, and the main circuit is not separated at this time. A loop is formed between the T1 and the G terminals of the triac to generate a transient trigger current. At the same time, due to the presence of the contact resistance, a main circuit voltage drop is applied between the T1 and T2 terminals of the triac, and the gate trigger current is generated. And the voltage of the T1 and T2 terminals of the two-way thyristor makes the bidirectional thyristor instantaneously conduct, and the current of the main circuit flows through the T1 and T2 ends of the bidirectional thyristor, thereby breaking the first movable contact and the first static contact of the contactor. There is no arc at all during the process. When the contactor moving contact structure continues to move upward, the first movable contact and the first fixed contact have been disconnected, and the triac thyristor G end has no trigger signal generated, and the current flowing through the bidirectional thyristor main circuit is The main circuit AC current zero-crossing (10ms for the maximum time of 50Hz AC, that is, half of the AC power) is naturally zero-crossed. Then, the two-way thyristor contacts are also disconnected from the main circuit. The whole process can be The contactor is generated without an electric arc.
需要说明的是,接触器可以有多对第一静触头,每对静触头都连接有一个双向可控硅,例如,某个接触器有三对第一静触头,则该三对静触头中的每对静触头均可连接本申请实施例中的无弧分断装置。It should be noted that the contactor may have a plurality of pairs of first static contacts, and each pair of static contacts is connected with a two-way thyristor. For example, if one contactor has three pairs of first static contacts, the three pairs of statics Each pair of the static contacts of the contacts can be connected to the arcless breaking device in the embodiment of the present application.
可选地,图2(a)和图2(b)示出了根据本发明实施例的接触器的无弧分断装置中的双向可控硅的结构示意图,需要说明的是,图2(a)为双向可控硅的正视图,图 2(b)为双向可控硅的俯视图,如图2(a)或图2(b)所示,该双向可控硅包括双向可控硅芯片21、双向可控硅的T1端22、双向可控硅的T2端23、双向可控硅的竖直方向上的两个双向触点24和25、双向可控硅的G端26。该双向可控硅可以设置在条形绝缘支片27上。2(a) and 2(b) are schematic diagrams showing the structure of a triac in an arcless breaking device of a contactor according to an embodiment of the present invention. It should be noted that FIG. 2(a) ) is a front view of the two-way thyristor, 2(b) is a top view of the triac, as shown in FIG. 2(a) or FIG. 2(b), the triac includes a triac 21, a T1 end 22 of the triac, and a bidirectional The T2 terminal 23 of the thyristor, the two bidirectional contacts 24 and 25 in the vertical direction of the triac, and the G terminal 26 of the triac. The triac can be disposed on the strip insulating spacer 27.
可选地,弹簧与双向可控硅固定连接的一端设置有固定装置,与双向可控硅G端相应的固定装置相匹配。该固定装置可以由定位件、紧固件等组成。Optionally, one end of the spring and the two-way thyristor fixed connection is provided with a fixing device matched with a corresponding fixing device of the G-side of the triac. The fixture may be comprised of a locating member, a fastener, or the like.
可选地,弹簧上设置的固定装置为卡扣,其中,卡扣是用于一个零件与另一个零件的嵌入连接或整体闭锁的机构,一般具有安装拆卸方便、免工具拆卸等优点。Optionally, the fixing device disposed on the spring is a buckle, wherein the buckle is a mechanism for inserting or integrally locking one component with another component, and generally has the advantages of convenient installation and disassembly, tool-free disassembly, and the like.
可选地,弹簧上设置的固定装置为导体。Optionally, the fixing means provided on the spring is a conductor.
可选地,图3示出了一种根据本发明实施例的接触器的无弧分断装置中的弹簧19的结构示意图,如图3所示,该弹簧可以包括拉紧弹簧191和压紧弹簧192,拉紧弹簧191和压紧弹簧192之间可以设置有导电滑片193,其中,该导电滑片193的结合方式可以为上端片固定,下端片压紧。Optionally, FIG. 3 shows a schematic structural view of a spring 19 in an arcless breaking device of a contactor according to an embodiment of the present invention. As shown in FIG. 3, the spring may include a tension spring 191 and a compression spring. 192. A conductive sliding piece 193 may be disposed between the tension spring 191 and the pressing spring 192. The conductive sliding piece 193 may be coupled to the upper end piece and the lower end piece may be pressed.
可选地,双向可控硅的T1端与第二静触头的第一子触点之间的距离小于第一动触头与第一静触头之间的距离。具体地,由于双向可控硅及触点结构与其静触头的距离小于接触器动、静触头的距离,同时因双向可控硅结构并联于接触器主触头结构两端,故双向可控硅T1、T2端先期加电,此外,由于双向可控硅的G端无电流触发,主电路并不导通。Optionally, the distance between the T1 end of the triac and the first sub-contact of the second stationary contact is smaller than the distance between the first movable contact and the first stationary contact. Specifically, since the distance between the two-way thyristor and the contact structure and the static contact is smaller than the distance between the movable and static contacts of the contactor, and the two-way thyristor structure is connected in parallel to the two ends of the contactor main contact structure, the two-way can be The T1 and T2 terminals of the silicon control are energized in advance. In addition, since the G terminal of the triac has no current trigger, the main circuit is not turned on.
可选地,图4示出了另一种根据本发明实施例的一种接触器的无弧分断装置的电路示意图,如图4所示,双向可控硅包括第一双向可控硅Triac1和第二双向可控硅Triac2,无弧分断装置还包括:第一发光二极管Led1,第一发光二极管Led1的一端与第一双向可控硅Triac1的T2端相连接,第一发光二极管Led1的另一端与第二双向可控硅Triac2的T1端相连接;第二发光二极管Led2,第二发光二极管Led2的一端与第一双向可控硅Triac1的T1端相连接,第二发光二极管Led2的另一端与第一双向可控硅Triac1的T2端相连接。Optionally, FIG. 4 is a circuit diagram of another arcless breaking device of a contactor according to an embodiment of the present invention. As shown in FIG. 4, the triac includes a first triac Triac1 and The second triac Triac2, the arcless breaking device further includes: a first light emitting diode Led1, one end of the first light emitting diode Led1 is connected to the T2 end of the first triac Triac1, and the other end of the first light emitting diode Led1 Connected to the T1 end of the second triac Triac2; the second LED Led2, one end of the second LED Led2 is connected to the T1 end of the first triac Triac1, and the other end of the second LED Led2 is The T2 end of the first triac Triac1 is connected.
具体地,发光二极管可用于指示双向可控硅的故障状态,例如,在主电路L1、L2加电,接触器主触头KM1、KM2处于断开状态之下,当第一发光二极管常亮时,其指示与第一发光二极管串联的第一双向可控硅发生故障;当第二发光二极管未亮时,其指示与第二发光二极管串联的第二双向可控硅未发生故障,需要说明的是,发光二级管的显示时间、显示颜色、显示亮度以及指示规则等在此不做赘述。In particular, the light emitting diode can be used to indicate the fault state of the triac, for example, when the main circuit L1, L2 is powered, the contactor main contacts KM1, KM2 are in the off state, when the first LED is always on Demonstrating that the first triac in series with the first LED fails; when the second LED is not lit, indicating that the second triac in series with the second LED does not fail, need to be explained Yes, the display time, display color, display brightness, and indication rules of the light-emitting diodes are not described herein.
可选地,仍如图4所示,无弧分断装置还包括:第一限流电阻R1,与第一发光二 极管Led1串联,设置在第一双向可控硅Triac1的T2和第二双向可控硅Triac2的T1端之间;第二限流电阻R2,与第二发光二极管Led2串联,设置在第一双向可控硅Triac1的T1端和第一双向可控硅Triac1的T2端之间。Optionally, as shown in FIG. 4, the arcless breaking device further includes: a first current limiting resistor R1, and the first light emitting diode The pole tube Led1 is connected in series between the T2 of the first triac Triac1 and the T1 end of the second triac Triac2; the second current limiting resistor R2 is connected in series with the second LED Led2, and is disposed in the first bidirectional Between the T1 end of the thyristor Triac1 and the T2 end of the first triac Triac1.
可选地,图5(a)和图5(b)示出了根据本发明实施例的接触器的无弧分断装置的波形图,用以详细描述接触器的无弧分断过程中,连接该接触器的动、静触头的示波器上可以显示的波形变化情况。5(a) and 5(b) are diagrams showing waveforms of an arcless breaking device of a contactor according to an embodiment of the present invention, for describing in detail the arcless breaking process of the contactor, connecting the The waveform changes that can be displayed on the oscilloscope of the contactor's moving and static contacts.
可选地,图5(a)示出了一种无灭弧措施的传统接触器的分断过程的波形图,如图5(a)所示,示波器的表笔接触普通交流接触器的动、静触头,经实验可以测得完整的闭合、分断过程的波形图。具体地,在接触器触头分开的瞬间,由于触头拉弧致使触头两端产生较大的弧电压(指动、静触头两端从起弧直到电弧被动、静触头分离运动所拉断的过程中动、静触头两端的压降)。需要说明的是,此时示波器量程为20V每格,不同实验所产生的电压存在差异。Optionally, FIG. 5( a ) shows a waveform diagram of a breaking process of a conventional contactor without an arc extinguishing measure, as shown in FIG. 5( a ), the stylus pen touches the dynamic and static of the common AC contactor. The contact, the waveform of the complete closing and breaking process can be measured through experiments. Specifically, at the moment when the contacts of the contactor are separated, a large arc voltage is generated at both ends of the contact due to the arc being pulled by the contact (the two ends of the finger and the static contact are arcing until the arc is passive, and the static contact is separated. The pressure drop across the moving and stationary contacts during the breaking process). It should be noted that at this time, the oscilloscope range is 20V per cell, and the voltage generated by different experiments is different.
可选地,图5(b)示出了一种根据本发明实施例的接触器的无弧分断装置的分断过程的波形图,如图5(b)所示,示波器表笔接驳无弧交流接触器的动、静触头(也就是双向可控硅的G端和T2端),经实验可以测得完整的闭合、分断过程的波形图。具体地,在接触器触头分开瞬间,由于双向可控硅并联在动、静触头两端,同时双向可控硅的G端连接在动触头上,动、静触头的分断过程给双向可控硅的导通提供了条件,主电路电流在动、静触头分离瞬间被转移到双向可控硅上,使动、静触头分离过程不具备起弧条件,从而实现无弧。需要说明的是,此时示波器量程为1V每格;不同实验时产生的电压基本无差异,并取决于双向可控硅门级触发电压。Optionally, FIG. 5(b) shows a waveform diagram of a breaking process of the arcless breaking device of the contactor according to the embodiment of the present invention. As shown in FIG. 5(b), the oscilloscope is connected to the arcless communication. The dynamic and static contacts of the contactor (that is, the G and T2 ends of the triac) can be measured by the experiment to complete the waveform diagram of the closing and breaking process. Specifically, when the contactor contacts are separated, the two-way thyristor is connected in parallel at both ends of the movable and static contacts, and the G-end of the two-way thyristor is connected to the movable contact, and the breaking process of the moving and static contacts is given. The conduction of the two-way thyristor provides conditions, and the main circuit current is transferred to the two-way thyristor at the moment of separation of the moving and static contacts, so that the separation process of the moving and static contacts does not have the arcing condition, thereby achieving arc-free. It should be noted that the oscilloscope range is 1V per cell at this time; the voltage generated in different experiments is basically no difference, and depends on the trigger voltage of the triac gate level.
可选地,图6(a)和图6(b)示出了另一种根据本发明实施例的接触器的无弧分断装置的波形图,用以进一步描述接触器的无弧分断过程中,连接该接触器触头两端及负载两端的示波器上可以显示的波形变化情况。Optionally, FIG. 6(a) and FIG. 6(b) show waveform diagrams of another arcless breaking device of the contactor according to an embodiment of the present invention to further describe the arcless breaking process of the contactor. The waveform change that can be displayed on the oscilloscope connecting the two ends of the contactor and the load.
可选地,图6(a)示出了另一种无灭弧措施的传统接触器的分断过程的波形图。如图6(a)所示,示波器一只表笔接在接触器某相主触头两端得到波形1,同时,示波器另一只表笔接在负载两端得到波形2,经实验测得完整的分断过程的波形图(为方便观察,示波器表笔均用×10档)。可以看到,当分断主电路时,波形1即接触器某相主触头两端的电压有一个短暂的陡然上升现象,同时,负载两端的电压也有下降。这是因为传统接触器在分断过程中,随着动、静触头逐渐分离,动触头的运动,使动、静触点间的接触面不断减小,在电路中动、静触头两端形成压降,使得负载两端电压也相应降低。随着动、静触头进一步分离,由于在动、静触点之间很小的接触面间存在很大的电流密度,动、静触头分开时,该电流瞬间击穿空气,形成电弧,而随着动 触头进一步运动,直到电弧被拉断,波形1即接触器主触头两端的电压才呈现正常的交流波形,而此时电路也才被真正切断,波形2回到零点。Alternatively, Fig. 6(a) shows a waveform diagram of the breaking process of another conventional contactor without the arc extinguishing measure. As shown in Fig. 6(a), one oscilloscope is connected to the two ends of the main contact of the contactor to obtain the waveform 1. At the same time, the other oscilloscope is connected to the two ends of the load to obtain the waveform 2, which is completely measured by the experiment. The waveform diagram of the breaking process (for the convenience of observation, the oscilloscope meter is used with ×10 files). It can be seen that when the main circuit is disconnected, the waveform 1 has a brief abrupt rise in the voltage across the main contacts of a phase of the contactor, and the voltage across the load also drops. This is because the traditional contactor gradually separates with the moving and static contacts during the breaking process, and the moving contact moves the contact surface between the moving and static contacts continuously, and the moving and static contacts in the circuit A voltage drop is formed at the end so that the voltage across the load is also reduced accordingly. As the moving and static contacts are further separated, since there is a large current density between the small contact faces between the moving and static contacts, when the moving and static contacts are separated, the current instantaneously penetrates the air to form an arc. With the move The contact moves further until the arc is pulled off, and the waveform 1 is the normal AC waveform at the voltage across the main contact of the contactor, and the circuit is actually cut off, and the waveform 2 returns to zero.
可选地,图6(b)示出了另一种根据本发明实施例的接触器的无弧分断装置的分断过程的波形图,如图6(b)所示,示波器一只表笔接在接触器某相主触头两端得到波形1,同时,示波器另一只表笔接在负载两端得到波形2,经实验测得完整的分断过程的波形图(为方便观察,示波器表笔均用×10档)。可以看到,当分断主电路时,波形1即接触器某相主触头两端的电压总是过零后自然关断,同时,负载两端的电压也是从零电压点开始接通。这是因为,采用了本发明无弧分断方法的无弧接触器,当分断时,由于动触头的运动,接触电阻的增大导致的动、静触头两端压降给双向可控硅的导通提供了条件,使双向可控硅在动、静触头分离时刻前导通,等到电流经过零点,且构成双向可控硅导通的条件不再能够使双向可控硅导通时,电路自然过零关断,从而形成过零分断的波形图。可以想到,在图中所示分段点之前半个波内的某个时间点,接触器动、静触头事实上已经分开。Optionally, FIG. 6(b) shows a waveform diagram of another breaking process of the arcless breaking device of the contactor according to the embodiment of the present invention. As shown in FIG. 6(b), an oscilloscope is connected to a meter. Waveform 1 is obtained at both ends of the main contact of one phase of the contactor. At the same time, the other instrument of the oscilloscope is connected to the two ends of the load to obtain the waveform 2. The waveform of the complete breaking process is measured by experiments (for the convenience of observation, the oscilloscope is used × 10 files). It can be seen that when the main circuit is disconnected, the waveform 1 is the voltage across the main contact of a phase of the contactor, and the voltage across the main contact is always turned off, and the voltage across the load is also turned on from the zero voltage point. This is because the arcless contactor adopting the arcless breaking method of the present invention, when breaking, the pressure drop across the moving and static contacts caused by the movement of the movable contact, the contact voltage is increased to the two-way thyristor. The conduction provides conditions for the triac to conduct before the moment of separation of the moving and stationary contacts, until the current passes through the zero point, and the condition that the triac is turned on can no longer enable the triac to be turned on. The circuit naturally turns off zero-crossing, thus forming a waveform diagram of zero-crossing. It is conceivable that at some point in the half wave before the segmentation point shown in the figure, the contactor and the stationary contact have in fact been separated.
实施例2Example 2
根据本发明实施例的另一个方面,还提供了一种接触器的无弧分断装置,如图7所示,该接触器包括第一静触头41和第一动触头42,该无弧分断装置包括:双向可控硅43,设置在第一静触头41和第一动触头42之间,双向可控硅43的T1端44与第一静触头41的第一子触点45对应设置,并且与第一动触头42的第三子触点46对应设置,双向可控硅43的T2端47与第一静触头41的第二子触点48对应设置,并且与第一动触头42的第四子触点49对应设置;弹簧40,一端与接触器的第一动触头42固定连接,另一端与双向可控硅43的G端相连接;其中,在接触器的控制端通电时,第一静触头41与第一动触头42接触导电;在接触器的控制端断电时,第一静触头41和第一动触头42断开的接触电阻所产生的电压通过弹簧40及双向可控硅43的T1端44和T2端47加载在所述双向可控硅的T1端44和G端、T1端44和T2端47之间以使得双向可控硅43导通。According to another aspect of an embodiment of the present invention, there is also provided an arcless breaking device for a contactor, as shown in FIG. 7, the contactor includes a first stationary contact 41 and a first movable contact 42, the arcless The breaking device comprises: a triac 43 disposed between the first stationary contact 41 and the first moving contact 42 , and the T1 end 44 of the triac 43 and the first sub-contact of the first stationary contact 41 45 correspondingly disposed, and corresponding to the third sub-contact 46 of the first movable contact 42, the T2 end 47 of the triac 43 is correspondingly disposed with the second sub-contact 48 of the first fixed contact 41, and The fourth sub-contact 49 of the first movable contact 42 is correspondingly disposed; the spring 40 is fixedly connected at one end to the first movable contact 42 of the contactor, and the other end is connected to the G end of the triac 43; When the control end of the contactor is energized, the first static contact 41 is in contact with the first movable contact 42; when the control end of the contactor is powered off, the first fixed contact 41 and the first movable contact 42 are disconnected. The voltage generated by the contact resistance is applied to the T1 terminal 44 and the G terminal, the T1 terminal 44 and the T2 of the triac through the spring 40 and the T1 terminal 44 and the T2 terminal 47 of the triac 43. Between 47 to 43 so that the triac is turned on.
具体地,当接触器控制端加电时,电磁线圈得电,接触器衔铁吸合,并带动可控硅及动触头结构向下运动,由于可控硅及触头结构处于接触器第一动触头和第一静触头之间,同时并联于接触器主触点结构两端,故可控硅T1、T2端先期加电,但由于G端无电流触发,主电路并不导通,此时可控硅及触头结构处于压紧状态。当接触器动触点结构继续向下运动并接触可控硅两边的双向触点结构时,主电路电流通过接触器第一动触头和第一静触头,使主电路导通,第一动触头继续压紧,直至达到稳定状态。Specifically, when the contactor control terminal is powered, the electromagnetic coil is energized, the contactor armature is attracted, and the thyristor and the movable contact structure are driven to move downward, because the thyristor and the contact structure are in the contactor first The movable contact and the first fixed contact are simultaneously connected at both ends of the contactor main contact structure, so the thyristors T1 and T2 are energized in advance, but since the G terminal has no current trigger, the main circuit is not turned on. At this time, the thyristor and the contact structure are in a compact state. When the contactor moving contact structure continues to move downward and contacts the two-way contact structure on both sides of the thyristor, the main circuit current passes through the first movable contact and the first fixed contact of the contactor, so that the main circuit is turned on, first The moving contact continues to be pressed until it reaches a steady state.
进而,当接触器控制端断电时,电磁线圈失电,接触器主压紧弹簧带动接触器衔 铁释放,并带动接触器第一动触头、可控硅及触头结构向上运动,由于可控硅及触头结构处于接触器第一动触头和第一静触头之间,故接触器第一动触头将先期分开,当机构继续运动,接触器第一动触头与下部处于压紧状态的可控硅两端的双向触点将分未分,此时将在其间产生较大的接触电阻,但此时主电路并未分离,因此使可控硅T1及G端之间形成回路,产生瞬时触发电流,同时由于接触电阻的存在,双向可控硅T1、T2端之间加载有主电路压降,该门级触发电流及双向可控硅T1、T2端电压使双向可控硅瞬时导通,主电路电流通过可控硅T1、T2端流过,从而使得接触器第一动触头与下部处于压紧状态的双向可控硅及触头结构分断过程中完全不会产生电弧。当接触器动触点结构继续向上运动时,第一动触头已实现分断,可控硅G端再无触发信号产生,流经可控硅主电路的电流在主电路交流电流过零(对于50Hz交流电最长时间为10ms,即交流电半个波)后自然过零关断,随后,可控硅两端触点也会与主电路断开,上述整个过程可以使接触器无电弧产生。Furthermore, when the contactor control terminal is powered off, the electromagnetic coil loses power, and the contactor main compression spring drives the contactor The iron is released and drives the first moving contact of the contactor, the thyristor and the contact structure to move upward, since the thyristor and the contact structure are between the first movable contact and the first fixed contact of the contactor, so that the contact The first moving contact will be separated in advance, and when the mechanism continues to move, the two-way contact between the first moving contact of the contactor and the thyristor at the lower pressing state will be divided, and a larger one will be generated therebetween. The contact resistance, but the main circuit is not separated at this time, so that a loop is formed between the T1 and the G terminal of the thyristor to generate a transient trigger current, and at the same time, due to the existence of the contact resistance, the TAC and the T2 end are loaded. There is a main circuit voltage drop, the gate-level trigger current and the voltage of the T1 and T2 terminals of the triac enable the bidirectional thyristor to be turned on instantaneously, and the main circuit current flows through the T1 and T2 terminals of the thyristor, thereby making the contactor first. There is no arc at all during the breaking process of the moving contact and the two-way thyristor and the contact structure in which the lower part is pressed. When the contactor moving contact structure continues to move upward, the first moving contact has been disconnected, and the thyristor G terminal has no trigger signal generated, and the current flowing through the thyristor main circuit is zero crossing in the main circuit alternating current (for The maximum time of 50 Hz AC is 10 ms, that is, half of the alternating current, and then the natural zero-crossing is turned off. Then, the contacts at both ends of the thyristor are also disconnected from the main circuit. The above process can cause the contactor to generate no arc.
可选地,双向可控硅的T1端与第一子触点之间的距离小于双向可控硅的T1端与第三子触点之间的距离,并且,双向可控硅的T1端与双向可控硅的T2端处于相同的水平面。T1端和T2端处于同一水平面可以确保在与第一静触头的子触点接触时保持同时性和一致性。Optionally, the distance between the T1 end of the triac and the first sub-contact is less than the distance between the T1 end and the third sub-contact of the triac, and the T1 end of the triac is The T2 ends of the triac are at the same level. The T1 end and the T2 end are at the same level to ensure simultaneity and consistency when in contact with the sub-contacts of the first stationary contact.
实施例3Example 3
根据本发明实施例的又一个方面,还提供了一种接触器,包括:接触器本体,包括第一静触头和与第一静触头对应设置的第一动触头;双向可控硅,双向可控硅的T1端与第一静触头的第一子触点对应设置,双向可控硅的T2端与第一静触头的第二子触点对应设置,双向可控硅的T1端与第一动触头的第三子触点对应设置,双向可控硅的T2端与第一动触头的第四子触点对应设置,双向可控硅的G端与第一动触头相连接;其中,在接触器的控制端通电时,第一静触头通过双向可控硅的T1、T2两端触点与接触器的第一动触头导电。;在接触器的控制端断电时,第一静触头和第一动触头断开的接触电阻所产生的电压通过弹簧及双向可控硅的T1端和T2端加载在所述双向可控硅的T1端和G端、T1端和T2端之间,以使得双向可控硅导通。According to still another aspect of the embodiments of the present invention, a contactor includes: a contactor body including a first stationary contact and a first movable contact disposed corresponding to the first stationary contact; the triac The T1 end of the triac is corresponding to the first sub-contact of the first stationary contact, and the T2 end of the triac is corresponding to the second sub-contact of the first stationary contact, and the triac is provided The T1 end is correspondingly disposed with the third sub-contact of the first movable contact, and the T2 end of the triac is corresponding to the fourth sub-contact of the first movable contact, and the G-end and the first movement of the bidirectional thyristor The contacts are connected; wherein, when the control terminal of the contactor is energized, the first stationary contact is electrically connected to the first movable contact of the contactor through the contact ends of the T1 and T2 of the triac. When the control terminal of the contactor is powered off, the voltage generated by the contact resistance of the first static contact and the first movable contact is loaded in the two-way through the spring and the T1 end and the T2 end of the triac. The T1 terminal and the G terminal, the T1 terminal and the T2 terminal of the silicon control are controlled so that the triac is turned on.
可选地,该接触器可以有多对第一静触头,每对静触点都连接有一个双向可控硅,例如,某个接触器有三对第一静触头,则该三对静触点中的每对静触点均可连接本申请实施例中的无弧分断装置。可选地,接触器在无弧分断过程中的工作原理简述如下:在接触器主触头分段过程中,由于动触头的运动,使动、静触头间的接触面不断减小,电流密度不断增大,接触电阻随接触面的减小而越来越大,从而使得其间产生接触电压Vt,该电压加载在双向可控硅的T1端和G端两端,使回路中产生电流It,当回路 中电流强度大于双向可控硅的门级触发电流IGT时,可控硅瞬时导通。由于可控硅导通速度极短,使得接触器动触点开始离开静触点并产生电弧之前双向可控硅已经先期导通,从而使分断过程不会产生电弧。Optionally, the contactor may have a plurality of pairs of first static contacts, and each pair of static contacts is connected with a triac. For example, if a contactor has three pairs of first static contacts, the three pairs of statics Each pair of static contacts in the contacts can be connected to the arcless breaking device in the embodiment of the present application. Optionally, the working principle of the contactor in the arcless breaking process is briefly described as follows: during the segmentation process of the main contact of the contactor, the contact surface between the moving and static contacts is continuously reduced due to the movement of the moving contact. The current density is continuously increased, and the contact resistance is larger and larger as the contact surface is reduced, so that a contact voltage Vt is generated therebetween, and the voltage is applied to the T1 end and the G end of the bidirectional thyristor to generate a loop. Current It, when the current intensity in the loop is greater than the gate-level trigger current I GT of the triac, the thyristor is momentarily turned on. Since the thyristor conduction speed is extremely short, the triac is turned on before the movable contact of the contactor starts to leave the static contact and an arc is generated, so that the arcing process does not occur.
实施例4Example 4
根据本发明实施例的又一个方面,还提供了一种基于上述无弧分断装置的无弧分断方法,包括:According to still another aspect of the embodiments of the present invention, there is also provided an arc-free breaking method based on the arc-free breaking device, comprising:
步骤S10,在接触器的控制端断电时,第一静触头和第一动触头断开时产生接触电阻,此时主电路尚处于接通状态,该接触电阻使接触器的动、静触头之间产生电压,该电压通过弹簧、导线及第二静触头加载在双向可控硅的T1和G端、T1和T2端,以使双向可控硅导通。Step S10, when the control end of the contactor is powered off, the contact resistance is generated when the first static contact and the first movable contact are disconnected, and the main circuit is still in an on state, the contact resistance makes the contactor move, A voltage is generated between the stationary contacts, and the voltage is applied to the T1 and G terminals, T1 and T2 terminals of the triac through springs, wires and second static contacts to turn on the triac.
其中,设置在双向可控硅的T1端与第二静触头的第一子触点对应设置,双向可控硅的T2端与第二静触头的第二子触点对应设置,弹簧的一端与接触器的第一动触头连接,弹簧的另一端与双向可控硅的G端相连接,在控制端通电时接触器的第一静触头与接触器的第一动触头接触导电。Wherein, the T1 end of the triac is disposed corresponding to the first sub-contact of the second static contact, and the T2 end of the triac is corresponding to the second sub-contact of the second stationary contact, the spring One end is connected to the first moving contact of the contactor, and the other end of the spring is connected to the G end of the triac, and the first static contact of the contactor is in contact with the first moving contact of the contactor when the control end is energized Conductive.
可选地,通过执行步骤S10,可以利用可控硅导通时间快而接触器接通时间慢的特点,确保在接触器断开过程中无电弧产生,从而既延长了接触器的使用寿命,又大大提升了接触器的安全性能,而且节能环保、成本低廉。Optionally, by performing step S10, the thyristor conduction time is fast and the contactor switching time is slow, so that no arc is generated during the disconnection of the contactor, thereby prolonging the service life of the contactor. It also greatly improves the safety performance of the contactor, and is energy-saving, environmentally friendly and low-cost.
实施例5Example 5
根据本发明实施例的又一个方面,还提供了一种接触器的无弧分断方法,包括:According to still another aspect of the embodiments of the present invention, a method for arc-free breaking of a contactor is provided, including:
步骤S20:在接触器的控制端断电时,第一静触头和第一动触头断开时产生接触电阻,此时主电路尚处于接通状态,该接触电阻使接触器的动、静触头之间产生电压,该电压通过弹簧及双向可控硅的T1和T2端加载在双向可控硅的T1和G端、T1和T2端,从而使得双向可控硅导通,Step S20: when the control end of the contactor is powered off, the contact resistance is generated when the first static contact and the first movable contact are disconnected, and the main circuit is still in an on state, the contact resistance makes the contactor move, A voltage is generated between the static contacts, and the voltage is applied to the T1 and G terminals, T1 and T2 terminals of the triac via the springs and the T1 and T2 terminals of the triac, thereby making the triac conducting,
其中,双向可控硅设置在第一静触头和第一动触头之间,双向可控硅的T1端与第一静触头的第一子触点对应设置,并且与第一动触头的第三子触点对应设置,双向可控硅的T2端与第一静触头的第二子触点对应设置,并且与第一动触头的第四子触点对应设置,弹簧的一端与接触器的第一动触头固定连接,弹簧的另一端与双向可控硅的G端相连接,在控制端通电时接触器的第一静触头与接触器的第一动触头通过双向可控硅的T1、T2两端触点导电。Wherein the two-way thyristor is disposed between the first static contact and the first movable contact, and the T1 end of the two-way thyristor is disposed corresponding to the first sub-contact of the first stationary contact, and is coupled to the first dynamic contact The third sub-contact of the head is correspondingly disposed, and the T2 end of the triac is corresponding to the second sub-contact of the first stationary contact, and is disposed corresponding to the fourth sub-contact of the first movable contact, the spring One end is fixedly connected with the first moving contact of the contactor, and the other end of the spring is connected with the G end of the triac, and the first static contact of the contactor and the first moving contact of the contactor are energized when the control end is energized The contacts at both ends of T1 and T2 of the bidirectional thyristor are electrically conductive.
可选地,通过执行步骤S20,可以利用可控硅导通时间快而接触器接通时间慢的 特点,确保在接触器断开、闭合过程中无电弧产生,从而既延长了接触器的使用寿命,又大大提升了接触器的安全性能,而且节能环保、成本低廉。Optionally, by performing step S20, the thyristor conduction time is fast and the contactor connection time is slow. The feature ensures that no arc is generated during the disconnection and closing of the contactor, thereby prolonging the service life of the contactor and greatly improving the safety performance of the contactor, and is energy-saving, environmentally friendly and low-cost.
上述本发明实施例序号仅仅为了描述,不代表实施例的优劣。The serial numbers of the embodiments of the present invention are merely for the description, and do not represent the advantages and disadvantages of the embodiments.
在本发明的上述实施例中,对各个实施例的描述都各有侧重,某个实施例中没有详述的部分,可以参见其他实施例的相关描述。In the above-mentioned embodiments of the present invention, the descriptions of the various embodiments are different, and the parts that are not detailed in a certain embodiment can be referred to the related descriptions of other embodiments.
在本申请所提供的几个实施例中,应该理解到,所揭露的技术内容,可通过其它的方式实现。其中,以上所描述的装置实施例仅仅是示意性的,例如所述单元的划分,可以为一种逻辑功能划分,实际实现时可以有另外的划分方式,例如多个单元或组件可以结合或者可以集成到另一个***,或一些特征可以忽略,或不执行。另一点,所显示或讨论的相互之间的耦合或直接耦合或通信连接可以是通过一些接口,单元或模块的间接耦合或通信连接,可以是电性或其它的形式。In the several embodiments provided by the present application, it should be understood that the disclosed technical contents may be implemented in other manners. The device embodiments described above are only schematic. For example, the division of the unit may be a logical function division. In actual implementation, there may be another division manner, for example, multiple units or components may be combined or may be Integrate into another system, or some features can be ignored or not executed. In addition, the mutual coupling or direct coupling or communication connection shown or discussed may be an indirect coupling or communication connection through some interface, unit or module, and may be electrical or otherwise.
所述作为分离部件说明的单元可以是或者也可以不是物理上分开的,作为单元显示的部件可以是或者也可以不是物理单元,即可以位于一个地方,或者也可以分布到多个单元上。可以根据实际的需要选择其中的部分或者全部单元来实现本实施例方案的目的。The units described as separate components may or may not be physically separated, and the components displayed as units may or may not be physical units, that is, may be located in one place, or may be distributed to multiple units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of the embodiment.
另外,在本发明各个实施例中的各功能单元可以集成在一个处理单元中,也可以是各个单元单独物理存在,也可以两个或两个以上单元集成在一个单元中。上述集成的单元既可以采用硬件的形式实现,也可以采用软件功能单元的形式实现。In addition, each functional unit in each embodiment of the present invention may be integrated into one processing unit, or each unit may exist physically separately, or two or more units may be integrated into one unit. The above integrated unit can be implemented in the form of hardware or in the form of a software functional unit.
所述集成的单元如果以软件功能单元的形式实现并作为独立的产品销售或使用时,可以存储在一个计算机可读取存储介质中。基于这样的理解,本发明的技术方案本质上或者说对现有技术做出贡献的部分或者该技术方案的全部或部分可以以软件产品的形式体现出来,该计算机软件产品存储在一个存储介质中,包括若干指令用以使得一台计算机设备(可为个人计算机、服务器或者网络设备等)执行本发明各个实施例所述方法的全部或部分步骤。而前述的存储介质包括:U盘、只读存储器(ROM,Read-Only Memory)、随机存取存储器(RAM,Random Access Memory)、移动硬盘、磁碟或者光盘等各种可以存储程序代码的介质。The integrated unit, if implemented in the form of a software functional unit and sold or used as a standalone product, may be stored in a computer readable storage medium. Based on such understanding, the technical solution of the present invention, which is essential or contributes to the prior art, or all or part of the technical solution, may be embodied in the form of a software product stored in a storage medium. A number of instructions are included to cause a computer device (which may be a personal computer, server or network device, etc.) to perform all or part of the steps of the methods described in various embodiments of the present invention. The foregoing storage medium includes: a U disk, a Read-Only Memory (ROM), a Random Access Memory (RAM), a removable hard disk, a magnetic disk, or an optical disk, and the like. .
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。 The above description is only a preferred embodiment of the present invention, and it should be noted that those skilled in the art can also make several improvements and retouchings without departing from the principles of the present invention. It should be considered as the scope of protection of the present invention.

Claims (12)

  1. 一种接触器的无弧分断装置,所述接触器包括第一静触头、第二静触头和第一动触头,其特征在于,所述无弧分断装置包括:An arcless breaking device for a contactor, the contactor comprising a first fixed contact, a second fixed contact and a first movable contact, wherein the arcless breaking device comprises:
    双向可控硅,所述双向可控硅的T1端与所述第二静触头的第一子触点对应设置,所述双向可控硅的T2端与所述第二静触头的第二子触点对应设置;a two-way thyristor, a T1 end of the triac is corresponding to a first sub-contact of the second stationary contact, and a T2 end of the triac and a second static contact The two sub-contacts are correspondingly set;
    弹簧,一端与所述接触器的所述第一动触头固定连接,另一端与所述双向可控硅的G端相连接;a spring, one end of which is fixedly connected to the first moving contact of the contactor, and the other end is connected to the G end of the triac;
    其中,所述第一静触头和所述第二静触头通过导线连接,在所述接触器的控制端通电时,所述第一静触头与所述第一动触头接触导电;在所述接触器的控制端断电时,所述第一静触头和所述第一动触头断开的接触电阻所产生的电压分别通过所述弹簧、所述导线及所述第二静触头加载在所述双向可控硅的T1端和G端、T1端和T2端,以使得所述双向可控硅导通。The first static contact and the second static contact are connected by a wire, and when the control end of the contactor is energized, the first static contact is in contact with the first movable contact; When the control terminal of the contactor is powered off, a voltage generated by a contact resistance of the first stationary contact and the first movable contact is respectively passed through the spring, the wire, and the second A static contact is applied to the T1 terminal and the G terminal, the T1 terminal, and the T2 terminal of the triac to turn on the triac.
  2. 根据权利要求1所述的无弧分断装置,其特征在于,所述弹簧与所述双向可控硅的G端固定连接的一端设置有固定装置,与所述双向可控硅的G端相应的固定装置相匹配。The arcless breaking device according to claim 1, wherein one end of the spring fixedly connected to the G end of the triac is provided with a fixing device corresponding to the G end of the triac The fixtures match.
  3. 根据权利要求2所述的无弧分断装置,其特征在于,所述弹簧上设置的固定装置为卡扣。The arcless breaking device according to claim 2, wherein the fixing means provided on the spring is a buckle.
  4. 根据权利要求2或3所述的无弧分断装置,其特征在于,所述弹簧上设置的固定装置为导体。The arcless breaking device according to claim 2 or 3, characterized in that the fixing means provided on the spring is a conductor.
  5. 根据权利要求1所述的无弧分断装置,其特征在于,所述双向可控硅的T1端与所述第二静触头的第一子触点之间的距离小于所述第一动触头与所述第一静触头之间的距离。The arc-free breaking device according to claim 1, wherein a distance between a T1 end of the triac and a first sub-contact of the second stationary contact is smaller than the first dynamic contact The distance between the head and the first stationary contact.
  6. 根据权利要求1所述的无弧分断装置,其特征在于,所述双向可控硅包括第一双向可控硅和第二双向可控硅,所述无弧分断装置还包括:The arcless breaking device according to claim 1, wherein the triac comprises a first triac and a second triac, and the arcless breaking device further comprises:
    第一发光二极管,所述第一发光二极管的一端与所述第一双向可控硅的T2端相连接,所述第一发光二极管的另一端与所述第二双向可控硅的T1端相连接;a first light emitting diode, one end of the first light emitting diode is connected to the T2 end of the first triac, and the other end of the first light emitting diode is opposite to the T1 end of the second triac connection;
    第二发光二极管,所述第二发光二极管的一端与所述第二双向可控硅的T2端相连接,所述第二发光二极管的另一端与所述第一双向可控硅的T1端相连接。 a second light emitting diode, one end of the second light emitting diode is connected to the T2 end of the second triac, and the other end of the second light emitting diode is opposite to the T1 end of the first triac connection.
  7. 根据权利要求6所述的无弧分断装置,其特征在于,所述无弧分断装置还包括:The arcless breaking device according to claim 6, wherein the arcless breaking device further comprises:
    第一限流电阻,与所述第一发光二极管串联,设置在所述第一双向可控硅的T2和所述第二双向可控硅的T1端之间;a first current limiting resistor, in series with the first light emitting diode, disposed between the T2 of the first triac and the T1 end of the second triac;
    第二限流电阻,与所述第二发光二极管串联,设置在所述第一双向可控硅的T1端和所述第一双向可控硅的T2端之间。a second current limiting resistor, in series with the second light emitting diode, disposed between the T1 end of the first triac and the T2 end of the first triac.
  8. 一种接触器的无弧分断装置,所述接触器包括第一静触头和第一动触头,其特征在于,所述无弧分断装置包括:An arcless breaking device for a contactor, the contactor comprising a first static contact and a first movable contact, wherein the arcless breaking device comprises:
    双向可控硅,设置在所述第一静触头和所述第一动触头之间,所述双向可控硅的T1端与所述第一静触头的第一子触点对应设置,并且与所述第一动触头的第三子触点对应设置,所述双向可控硅的T2端与所述第一静触头的第二子触点对应设置,并且与所述第一动触头的第四子触点对应设置;a bidirectional thyristor disposed between the first stationary contact and the first movable contact, wherein a T1 end of the triac is corresponding to a first subcontact of the first stationary contact And corresponding to the third sub-contact of the first movable contact, the T2 end of the triac is corresponding to the second sub-contact of the first fixed contact, and a fourth sub-contact of a moving contact is correspondingly disposed;
    弹簧,一端与所述接触器的所述第一动触头固定连接,另一端与所述双向可控硅的G端相连接;a spring, one end of which is fixedly connected to the first moving contact of the contactor, and the other end is connected to the G end of the triac;
    其中,在所述接触器的控制端通电时,所述第一静触头与所述第一动触头分别通过所述双向可控硅的T1端和T2端的触点导电;在所述接触器的控制端断电时,所述第一静触头和所述第一动触头断开的接触电阻所产生的电压通过所述弹簧及所述双向可控硅的T1端和T2端加载在所述双向可控硅的T1端和G端、T1端和T2端,以使得所述双向可控硅导通。Wherein, when the control terminal of the contactor is energized, the first stationary contact and the first movable contact respectively conduct through the contacts of the T1 end and the T2 end of the triac; When the control terminal of the device is powered off, the voltage generated by the contact resistance of the first static contact and the first movable contact is loaded by the spring and the T1 end and the T2 end of the triac. The T1 terminal and the G terminal, the T1 terminal, and the T2 terminal of the triac are caused to conduct the triac.
  9. 根据权利要求8所述的无弧分断装置,其特征在于,所述双向可控硅的T1端与所述第一子触点之间的距离小于所述双向可控硅的T1端与所述第三子触点之间的距离,并且,所述双向可控硅的T1端与所述双向可控硅的T2端处于相同的水平面。The arc-free breaking device according to claim 8, wherein a distance between a T1 end of the triac and the first sub-contact is smaller than a T1 end of the triac and The distance between the third sub-contacts, and the T1 end of the triac is at the same level as the T2 end of the triac.
  10. 一种接触器,其特征在于,包括:A contactor, comprising:
    接触器本体,包括第一静触头和与所述第一静触头对应设置的第一动触头;a contactor body comprising a first stationary contact and a first movable contact disposed corresponding to the first stationary contact;
    双向可控硅,所述双向可控硅的T1端与所述第一静触头的第一子触点对应设置,所述双向可控硅的T2端与所述第一静触头的第二子触点对应设置,所述双向可控硅的T1端与所述第一动触头的第三子触点对应设置,所述双向可控硅的T2端与所述第一动触头的第四子触点对应设置,所述双向可控硅的G端与所述第一动触头相连接; a triac having a T1 end corresponding to the first sub-contact of the first stationary contact, a T2 end of the triac and a first one of the first contact The two sub-contacts are correspondingly disposed, and the T1 end of the triac is correspondingly disposed with the third sub-contact of the first movable contact, and the T2 end of the triac and the first movable contact The fourth sub-contact is correspondingly disposed, and the G end of the triac is connected to the first moving contact;
    其中,在所述接触器的控制端通电时,所述第一静触头与所述第一动触头通过所述双向可控硅的两端触点导电;在所述接触器的控制端断电时,所述第一静触头和所述第一动触头断开的接触电阻所产生的电压分别通过弹簧及所述双向可控硅的T1端和T2端加载在所述双向可控硅的T1端和G端、T1端和T2端,以使得所述双向可控硅导通。Wherein, when the control terminal of the contactor is energized, the first stationary contact and the first movable contact are electrically conductive through the two ends of the two-way thyristor; at the control end of the contactor When the power is off, the voltage generated by the contact resistance of the first static contact and the first movable contact is respectively applied to the two-way through the spring and the T1 end and the T2 end of the triac. The T1 terminal and the G terminal, the T1 terminal, and the T2 terminal of the silicon are controlled to turn on the triac.
  11. 一种基于权利要求1至9中任一项所述接触器的无弧分断装置的无弧分断方法,其特征在于,包括:An arc-free breaking method for an arcless breaking device according to any one of claims 1 to 9, characterized in that it comprises:
    在所述接触器的控制端断电时,所述第一静触头和所述第一动触头断开的接触电阻所产生的电压通过所述弹簧、所述导线及所述第二静触头分别加载在所述双向可控硅的T1端和G端、T1端和T2端,以使所述双向可控硅导通;a voltage generated by a contact resistance of the first stationary contact and the first movable contact being disconnected by the spring, the wire, and the second static when the control terminal of the contactor is powered off The contacts are respectively loaded on the T1 end and the G end, the T1 end and the T2 end of the triac to turn on the triac;
    其中,所述第一静触头和所述第二静触头通过导线连接,所述双向可控硅的T1端与所述第二静触头的第一子触点对应设置,所述双向可控硅的T2端与所述第二静触头的第二子触点对应设置,所述弹簧的一端与所述第一动触头连接,所述弹簧的另一端与所述双向可控硅的G端相连接,在所述控制端通电时,所述接触器的第一静触头与所述接触器的第一动触头接触导电。Wherein the first static contact and the second static contact are connected by a wire, and the T1 end of the triac is corresponding to the first sub-contact of the second stationary contact, the two-way a T2 end of the thyristor is disposed corresponding to the second sub-contact of the second stationary contact, one end of the spring is coupled to the first movable contact, and the other end of the spring is controllable The G terminal of the silicon is connected, and when the control terminal is energized, the first stationary contact of the contactor is in contact with the first movable contact of the contactor.
  12. 一种基于权利要求1至9中任一项所述接触器的无弧分断装置的无弧分断方法,其特征在于,包括:An arc-free breaking method for an arcless breaking device according to any one of claims 1 to 9, characterized in that it comprises:
    在接触器的控制端断电时,所述第一静触头和所述第一动触头断开的接触电阻所产生的电压分别通过所述弹簧及所述双向可控硅的T1端和T2端分别加载在所述双向可控硅的T1端和G端、T1端和T2端,以使所述双向可控硅导通;When the control terminal of the contactor is powered off, a voltage generated by the contact resistance of the first static contact and the first movable contact is respectively passed through the spring and the T1 end of the triac and The T2 end is respectively loaded on the T1 end and the G end, the T1 end and the T2 end of the triac to respectively turn on the triac;
    其中,所述双向可控硅设置在所述第一静触头和所述第一动触头之间,所述双向可控硅的T1端与所述第一静触头的第一子触点对应设置,并且与所述第一动触头的第三子触点对应设置,所述双向可控硅的T2端与所述第一静触头的第二子触点对应设置,并且与所述第一动触头的第四子触点对应设置,所述弹簧的一端与所述接触器的所述第一动触头固定连接,所述弹簧的另一端与所述双向可控硅的G端相连接,在所述控制端通电时,所述接触器的第一静触头通过所述双向可控硅的T1端、T2端触点与所述接触器的第一动触头导电。 Wherein the two-way thyristor is disposed between the first stationary contact and the first movable contact, and the T1 end of the triac and the first sub-contact of the first stationary contact Point corresponding setting, and corresponding to the third sub-contact of the first moving contact, the T2 end of the triac is corresponding to the second sub-contact of the first fixed contact, and The fourth sub-contact of the first movable contact is correspondingly disposed, one end of the spring is fixedly connected with the first movable contact of the contactor, and the other end of the spring is opposite to the triac The G terminal is connected, and when the control terminal is energized, the first stationary contact of the contactor passes through the T1 end and the T2 end contact of the triac and the first movable contact of the contactor Conductive.
PCT/CN2017/092414 2016-11-08 2017-07-10 Arcless breaking device of contactor, contactor, and arcless breaking method WO2018086366A1 (en)

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CN109119293A (en) * 2018-09-10 2019-01-01 上海良信电器股份有限公司 A kind of D.C. contactor contact system and the D.C. contactor
CN111122662A (en) * 2020-01-17 2020-05-08 福州大学 Contact material simulation test device based on linear motor and working method thereof
CN112491013A (en) * 2020-11-19 2021-03-12 天津航空机电有限公司 Manual arc-free breaking circuit applied to high-voltage direct-current circuit breaker
EP3832686A1 (en) * 2019-12-03 2021-06-09 Hamilton Sundstrand Corporation Dual parallel moveable electrical contacts/relays
CN113990709A (en) * 2021-10-18 2022-01-28 安徽中骄智能科技有限公司 New forms of energy high voltage direct current relay based on syllogic separation

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CN110416031A (en) * 2019-08-19 2019-11-05 德力西电气有限公司 Four breakpoint contactors
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CN108962688A (en) * 2018-08-09 2018-12-07 西安中熔电气股份有限公司 A kind of contactor construction with force disconnect amplitude fault current function
CN108962688B (en) * 2018-08-09 2024-01-02 西安中熔电气股份有限公司 Contactor structure with forced cutting-off large-amplitude fault current function
CN109119293B (en) * 2018-09-10 2024-03-15 上海良信电器股份有限公司 Direct current contactor contact system and direct current contactor
CN109119293A (en) * 2018-09-10 2019-01-01 上海良信电器股份有限公司 A kind of D.C. contactor contact system and the D.C. contactor
EP3832686A1 (en) * 2019-12-03 2021-06-09 Hamilton Sundstrand Corporation Dual parallel moveable electrical contacts/relays
US11195671B2 (en) 2019-12-03 2021-12-07 Hamilton Sundstrand Corporation Dual parallel moveable electrical contacts/relays
US11710606B2 (en) 2019-12-03 2023-07-25 Hamilton Sundstrand Corporation Dual parallel moveable electrical contacts/relays
CN111122662A (en) * 2020-01-17 2020-05-08 福州大学 Contact material simulation test device based on linear motor and working method thereof
CN111122662B (en) * 2020-01-17 2024-06-04 福州大学 Linear motor-based contact material simulation test device and working method thereof
CN112491013A (en) * 2020-11-19 2021-03-12 天津航空机电有限公司 Manual arc-free breaking circuit applied to high-voltage direct-current circuit breaker
CN112491013B (en) * 2020-11-19 2023-05-23 天津航空机电有限公司 Manual arc-free breaking circuit applied to high-voltage direct-current breaker
CN113990709A (en) * 2021-10-18 2022-01-28 安徽中骄智能科技有限公司 New forms of energy high voltage direct current relay based on syllogic separation
CN113990709B (en) * 2021-10-18 2023-12-15 湖南鼎力电气***有限公司 New energy high-voltage direct-current relay based on three-section separation

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