WO2018086289A1 - 显示面板自动光学检测中的背景抑制方法及检测装置 - Google Patents
显示面板自动光学检测中的背景抑制方法及检测装置 Download PDFInfo
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Definitions
- the invention belongs to the technical field of automatic optical defect detection, and more particularly to a background suppression method and a detection device in automatic optical detection of a display panel.
- TFT-LCD Thin Film Transistor Liquid Crystal Display
- the Mura defect has low contrast and blurred borders. Moreover, due to the physical structure of the display panel itself, the defect image collected by a high-definition device such as a CCD camera generates regularly arranged mutually perpendicular texture background information, which is usually associated with Mura. The integration of defects further increases the difficulty of machine vision detection. How to suppress the texture background without affecting the original features of the Mura defect has become the key to the success of detecting the Mura defect.
- the invention name is: a filtering method in automatic optical detection of a display panel
- the publication number is CN201310004940.3
- the texture background is suppressed by a Gabor filter method, and the method uniformly views the texture background.
- the noise is filtered, and the image is subjected to multiple frequencies and multiple directions of filtering convolution, thereby filtering out the texture background in each direction, thereby achieving the purpose of enhancing defects.
- the method is not removing Evening the background also weakens the Mura defect contrast itself, which seriously affects the segmentation and classification of defects in image post-processing.
- the object of the present invention is to provide a background suppression method and a detection device for automatic optical detection of a display panel, which aim to solve the problem that the prior art suppresses the background contrast and weakens the defect contrast, resulting in poor texture suppression.
- Technical problem is to provide a background suppression method and a detection device for automatic optical detection of a display panel, which aim to solve the problem that the prior art suppresses the background contrast and weakens the defect contrast, resulting in poor texture suppression.
- the invention provides a background suppression method in automatic optical detection of a display panel, comprising the following steps:
- S3 performing coefficient smoothing processing on the high frequency sub-bands of each direction in multiple directions, and performing contrast enhancement processing on each low frequency sub-band;
- S4 Perform wavelet reconstruction on the processed high frequency sub-band and the processed low frequency sub-band to obtain a defect image after background suppression.
- the image is a solid color image.
- the solid color image is a pure white image, or a pure gray image, or a pure red image, or a pure green image, or a pure blue image.
- the J-level wavelet decomposition of the image is performed to obtain a high-frequency sub-band and a low-frequency sub-band total of 3*J+1;
- the high-frequency sub-band includes: a horizontal sub-band H, a vertical sub-band V and
- the low frequency subband includes: an approximate subband A, wherein the jth wavelet subband is: ⁇ and ⁇ are scale function and wavelet function, respectively, f is the wavelet approximation subband of j-1 level, and the approximate subband is also called low frequency subband.
- step S3 the high frequency sub-band is subjected to coefficient smoothing processing by Gaussian low-pass filtering; wherein the high frequency sub-bands of different stages adopt different Gaussian filtering kernel parameters, the Gaussian filtering
- imgW and imgH are the width and height of the original image
- sizeW (j) and sizeH (j) are the width and height parameters of the Gaussian filter kernel corresponding to the j-th wavelet subband
- sigmaW (j) and sigmaH (j) are The standard deviation parameter of the Gaussian filter kernel corresponding to the j-th wavelet subband in the horizontal and vertical directions.
- Gaussian low-pass filtered images are used. among them, Gaussian (j) is a Gaussian low-pass filter corresponding to the j-th wavelet subband, and ** is a filter convolution operation.
- step S3 contrast enhancement processing is performed on each of the low frequency sub-bands by a histogram equalization method.
- step S4 the defect image is:
- m and n are the width and height of the jth wavelet subband image.
- the invention further provides a display panel automatic optical detecting device, comprising a light source, a camera group and an image collecting and processing unit interacting with the camera group, the image collecting and processing unit collecting the image data of the display panel, and extracting Before the defect information of the image data, the background data suppression processing is performed on the image data by using the above technical solution.
- a display panel automatic optical detecting device comprising a light source, a camera group and an image collecting and processing unit interacting with the camera group, the image collecting and processing unit collecting the image data of the display panel, and extracting Before the defect information of the image data, the background data suppression processing is performed on the image data by using the above technical solution.
- the image acquisition and processing unit includes:
- the wavelet decomposition and processing module is configured to obtain a series of high frequency sub-bands and low frequency sub-bands by performing multi-level wavelet decomposition on the image data; and perform coefficient smoothing processing on the high frequency sub-bands of each direction in multiple directions, Each level of low frequency sub-bands is subjected to contrast enhancement processing;
- the wavelet reconstruction module is configured to perform wavelet reconstruction on the processed high frequency sub-band and the processed low frequency sub-band to obtain defect image data after background suppression.
- the present invention has the following technical advantages compared with the prior art:
- the present invention can be applied to the detection of various specifications and sizes of various types of Mura defects in the field of liquid crystal display, and has high versatility.
- the present invention does not require any reference samples, and the method parameters can be adaptively adjusted, and the adaptation and robustness are strong.
- the present invention performs multi-scale multi-resolution decomposition on images, and performs texture suppression and image enhancement on the decomposed high-frequency and low-frequency sub-bands respectively, and can maintain the contrast of the original defects while suppressing the background texture, and texture suppression. The effect is good.
- FIG. 1 is a flow chart showing an implementation of a background suppression method in automatic optical detection of a display panel according to the present invention
- FIG. 2 is a schematic diagram of wavelet decomposition in a background suppression method for automatic optical detection of a display panel according to the present invention
- Figure 3 (a) is an original image with a drop of Mura defect
- Figure 3 (b) is the background suppression of Figure 3 (a) after the background suppression method provided by the present invention Image;
- Figure 4 (a) is an original image with horizontal light line defects
- Fig. 4(b) is an image of Fig. 4(a) after background suppression by the background suppression method provided by the present invention.
- the invention provides a background suppression method for automatic optical detection of a display panel; the method performs multi-scale multi-directional wavelet decomposition on the display panel image, and suppresses and enhances the high-frequency and low-frequency sub-bands respectively after wavelet decomposition, and finally
- the defect image after texture background suppression is obtained by wavelet reconstruction, which solves the problem that the traditional filtering method reduces the defect contrast while suppressing the background.
- Embodiments of the present invention provide an automatic optical detection device for a display panel, including a light source, a camera group, and an image acquisition and processing unit that interacts with the camera group, and the image acquisition and processing unit further extracts image defect information of the display panel before
- the process of performing background suppression processing on the collected image includes the following steps:
- the image acquisition and processing unit includes a wavelet decomposition and processing module and a wavelet reconstruction module.
- the wavelet decomposition and processing module is configured to perform multi-level wavelet decomposition on the image data to obtain a series of high frequency sub-bands and low frequency sub-bands; and perform coefficient smoothing processing on the high frequency sub-bands of each direction in multiple directions, Each level of the low frequency sub-band performs contrast enhancement processing;
- the wavelet reconstruction module is configured to perform wavelet reconstruction on the processed high frequency sub-band and the processed low frequency sub-band to obtain defect image data after background suppression.
- the invention provides a simple and efficient display panel background suppression method, which can maintain the contrast of the original defect while suppressing the background texture, and can overcome the traditional filtering method or the background fitting method in terms of background suppression and defect retention.
- multi-scale multi-resolution processing can overcome the shortcomings of the traditional method that only a single-scale single-resolution processing results in poor texture suppression.
- FIG. 1 is a flow chart showing a background suppression method in automatic optical detection of a display panel according to an embodiment of the present invention, the method comprising the following steps:
- Step S101 collecting an image of the display panel in a dot screen mode, such as white, gray, red, green, blue, etc., as shown in FIG. 3(a) and FIG. 4(a), collecting The display panel dot screen image presents a regularly arranged texture background with a substantially constant texture interval period.
- a dot screen mode such as white, gray, red, green, blue, etc.
- Step S102 Calculate the wavelet decomposition level J, the Gaussian filter kernel standard deviation parameter sigma, and the filter kernel size parameter size.
- the specific calculation method is as follows:
- Gaussian filter kernel variance and size parameters adopt adaptive calculation method. Wavelet subbands of different series can adopt different Gaussian filter kernel parameters. Specifically:
- sizeW (j) (imgW/200)/2 j
- sizeH (j) (imgH/200)/2 j
- sigmaW (j) TW
- imgW and imgH are the width and height of the original image
- sizeW (j) and sizeH (j) are the width and height parameters of the Gaussian filter kernel corresponding to the j-th wavelet subband
- sigmaW (j) and sigmaH (j) are The standard deviation parameter of the Gaussian filter kernel corresponding to the j-th wavelet subband in the horizontal and vertical directions.
- Step S103 performing J-level wavelet decomposition on the image to obtain 3*J+1 wavelet low frequency and low frequency sub-bands.
- Each wavelet image is composed of four sub-bands: approximate sub-band A, horizontal sub-band H, vertical sub-band V and diagonal sub-band D.
- the approximate sub-band represents the basic information of the image, reflecting the overall trend of image brightness.
- the three sub-bands H, V and D represent the high-frequency information of the image, reflecting the abrupt and detailed information of the image brightness, while the image texture background usually appears as high-frequency information in the wavelet frequency domain, and is mainly distributed in the wavelet high-frequency.
- the Gaussian low-pass filter (filter including but not limited to Gaussian low-pass filter) can be used to suppress the wavelet coefficients reflecting the texture information in the wavelet high-frequency sub-band. In order to achieve the purpose of removing the texture background.
- the j-th wavelet sub-band can be expressed as:
- Step S104 The high frequency subband coefficient is suppressed.
- Class j wavelet detail subband Perform Gaussian low-pass filtering, and the filtered image is
- Gaussian (j) is a Gaussian low-pass filter corresponding to the j-th wavelet sub-band
- ** is a filter convolution operation
- Step S105 the low frequency subband coefficient is enhanced.
- the histogram equalization enhancement is performed on the last-order low-frequency sub-band after wavelet decomposition and the sub-band after each-wavelet reconstruction.
- the image enhancement methods include but are not limited to the histogram equalization method.
- the wavelet low-frequency sub-band reflects the overall brightness trend of the image, while the Mura defect itself has a low contrast. If the direct reconstruction method is adopted, it will inevitably reduce the contrast of the defect while greatly reducing the contrast of the defect. Segmentation and recognition. Enhancing the wavelet low-frequency sub-band can further improve the contrast of the image, thereby facilitating segmentation and recognition of defects.
- Step S106 performing wavelet reconstruction on the high frequency sub-band after coefficient suppression and the low frequency sub-band after coefficient enhancement to obtain a defect image after background suppression.
- m and n are the width and height of the jth wavelet subband image, and other parameters are the same as above.
- the wavelet decomposition diagram in FIG. 2 further illustrates the effectiveness of the present invention for multi-scale multi-resolution multi-directional wavelet transform for background suppression, which can separate the background texture from the image. Thereby, the texture information in the high frequency sub-band is suppressed while the basic information of the image in the low frequency sub-band is not affected.
- the background suppression method in the automatic optical detection of the display panel provided by the embodiment of the present invention can extract many defects such as points, lines, Mura defects and the like from a complex texture background, and obtain an image with high defect contrast and uniform background distribution.
- the display panel automatically lays a good foundation for optical inspection.
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Abstract
Description
Claims (11)
- 一种显示面板自动光学检测中的背景抑制方法,其特征在于,包括下述步骤:S1:采集显示面板的图像;S2:对所述图像进行多级小波分解后获得一系列的高频子带和低频子带;S3:对每一级多个方向的高频子带进行系数平滑处理,对每一级低频子带进行对比度增强处理;S4:对处理后的高频子带和处理后的低频子带进行小波重构,获得背景抑制后的缺陷图像。
- 如权利要求1所述的背景抑制方法,其特征在于,所述图像为纯色图像。
- 如权利要求2所述的背景抑制方法,其特征在于,所述纯色图像为纯白色的图像,或者为纯灰色的图像,或者为纯红色的图像,或者为纯绿色的图像,或者为纯蓝色的图像。
- 如权利要求1所述的背景抑制方法,其特征在于,在步骤S1之后且在步骤S2之前,还包括下述步骤:获得小波分解级数J;其中,小波分解级数J=ceil(log2(TW+TH))或J=ceil(log2((TW+TH)/2)),TW为图像的水平纹理周期,TH为垂直纹理周期,ceil为取大于或等于某个数的最小整数。
- 如权利要求1-5任一项所述的背景抑制方法,其特征在于,在步骤S3中,采用高斯低通滤波的方法对所述高频子带进行系数平滑处理;其中,不同级数的高频子带采用不同的高斯滤波核参数,所述高斯滤波核参数为:sizeW(j)=(imgw/200)/2j,sizeH(j)=(imgH/200)/2j,sigmaW(j)=TW,sigmaH(j)=TH,j=1…J;imgW和imgH为原始图像的宽和高,sizeW(j)和sizeH(j)为第j级小波子带对应的高斯滤波核的宽和高尺寸参数,sigmaW(j)和sigmaH(j)为第j级小波子带对应的高斯滤波核在水平和垂直方向上的标准差参数。
- 如权利要求1-5任一项所述的背景抑制方法,其特征在于,在步骤S3中,采用直方图均衡方法对每一级低频子带进行对比度增强处理。
- 一种显示面板自动光学检测装置,其特征在于,该检测装置包括光源、相机组以及与该相机组进行交互的图像采集与处理单元,其特征在于,该图像采集与处理单元采用如权利要求1-5任一项所述的方法对从显示面板上采集的图像数据进行背景抑制处理。
- 如权利要求10所述的检测装置,其特征在于,该图像采集与处理单元包括:小波分解与处理模块,用于对该图像数据进行多级小波分解后获得一系列的高频子带和低频子带;并对每一级多个方向的高频子带进行系数平滑处理,对每一级低频子带进行对比度增强处理;小波重构模块,用于对处理后的高频子带和处理后的低频子带进行小波重构,获得背景抑制后的缺陷图像数据。
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