WO2018032300A1 - 一种led灯用环氧树脂搅拌摇匀装置 - Google Patents

一种led灯用环氧树脂搅拌摇匀装置 Download PDF

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Publication number
WO2018032300A1
WO2018032300A1 PCT/CN2016/095415 CN2016095415W WO2018032300A1 WO 2018032300 A1 WO2018032300 A1 WO 2018032300A1 CN 2016095415 W CN2016095415 W CN 2016095415W WO 2018032300 A1 WO2018032300 A1 WO 2018032300A1
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WIPO (PCT)
Prior art keywords
stirring
shaking
box
epoxy resin
electric
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PCT/CN2016/095415
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English (en)
French (fr)
Inventor
袁志贤
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袁志贤
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Application filed by 袁志贤 filed Critical 袁志贤
Priority to PCT/CN2016/095415 priority Critical patent/WO2018032300A1/zh
Publication of WO2018032300A1 publication Critical patent/WO2018032300A1/zh

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    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F7/00—Volume-flow measuring devices with two or more measuring ranges; Compound meters
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/52—Encapsulations
    • H01L33/56—Materials, e.g. epoxy or silicone resin

Definitions

  • the utility model relates to a stirring and shaking device, in particular to an epoxy resin stirring and shaking device for LED lamps.
  • LED is the abbreviation of LED. Its basic structure is an electroluminescent semiconductor material chip. It is cured with silver or white glue onto the bracket, then connected to the chip and circuit board with silver wire or gold wire, and then epoxy. The resin is sealed to protect the inner core wire, and finally the outer casing is installed, so the seismic performance of the LED lamp is good.
  • the field of application involves daily household appliances and machinery production such as mobile phones, desk lamps, and home appliances.
  • Epoxy resin refers to an organic compound containing two or more epoxy groups in a molecule, and their relative molecular masses are not high except for a few.
  • the molecular structure of the epoxy resin is characterized by the presence of an active epoxy group in the molecular chain, and the epoxy group may be located at the end, in the middle or in a ring structure of the molecular chain. Since the molecular structure contains an active epoxy group, they can be cross-linked with various types of curing agents to form an insoluble polymer having a three-dimensional network structure.
  • a polymer compound containing an epoxy group in a molecular structure is collectively referred to as an epoxy resin.
  • the cured epoxy resin has good physical and chemical properties.
  • Epoxy resin is an important material for making LED lamps. There is a disadvantage that the structure is complicated, the stirring and shaking efficiency is low, and the stirring and shaking are uneven. Therefore, it is urgent to develop an epoxy resin stirring and shaking device for the LED lamp with simple structure, high stirring and stirring efficiency, and uniform stirring and uniformity.
  • the utility model overcomes the defects that the current epoxy resin stirring and shaking device has the advantages of complicated structure, low stirring and shaking uniformity, uneven mixing and shaking, and the technical problem to be solved by the utility model is to provide a simple structure and stir and shake.
  • the LED lamp with high efficiency, stirring and evenness is stirred and shaken with epoxy resin.
  • the utility model provides an epoxy resin stirring and shaking device for an LED lamp, which comprises a bottom plate, a collecting frame, a first discharging hopper, a first electric control valve, a shaking box, and a first connection.
  • the fourth electric control valve, the rotating shaft, the stirring box and the right frame, the top of the bottom plate is provided with a collecting frame and a right frame from left to right, and a first swinging seat is arranged in the middle of the left side of the right frame, and a top plate is arranged at the upper end of the right frame, and the top of the top plate is provided.
  • a second electric reel, a slide rail, a first electric reel and a third swing seat are arranged from left to right, and a second swing seat is arranged at the connection between the right frame and the top, and the third swing seat is hingedly connected a third connecting rod, the second swinging seat is hingedly connected with a first electric push rod, and the third connecting rod is lower end and first The lower end of the push rod connected to the movable hinge, the lower end of the third link and the first lower pusher motor
  • the compound hinged connection has a second connecting rod, the first swinging seat is hingedly connected with the first connecting rod, the first connecting rod is hingedly connected with the middle of the second connecting rod, and the lower end of the second connecting rod is provided with a shaking box, and the top of the shaking box is shaken
  • a first feeding hopper on the left side
  • a second electric control valve is arranged on the first feeding hopper
  • a first discharging hopper is arranged on the left side of the shaking tank
  • the first discharge hopper is located directly above the collection frame, the slide rail is slidably connected with a slider, the lower end of the slider is provided with a fixed plate, the second electric reel is wound with a second pull wire, and the second pull wire is connected with the left side of the slider
  • the first electric reel is wound with a first pulling wire, the first pulling wire is connected with the right side of the slider, the lower end of the fixing plate is provided with a stirring box, the bottom of the stirring box is provided with a motor, the upper end of the motor is provided with a rotating shaft, and the rotating shaft is extended into the stirring.
  • a stirring rod is arranged on the rotating shaft, a second feeding hopper is arranged on the left side of the mixing box, a fourth electric control valve is arranged on the second feeding hopper, and a second discharging hopper is arranged on the lower end of the right side of the mixing box, and the second The discharge hopper is located directly above the first feed hopper, and the second discharge hopper is provided with a third electronically controlled valve.
  • the second electric push rod and the rubber hammer are further included, and the second electric push rod is disposed on the right side of the outer wall of the collecting frame, the rubber hammer is disposed on the upper end of the second electric push rod, and the rubber hammer is located below the shaking box.
  • the utility model further comprises a reinforcing rib, and a reinforcing rib is arranged between the bottom plate and the right frame.
  • the material of the bottom plate is stainless steel.
  • the material of the right frame is Q235 steel.
  • the motor is a servo motor.
  • the staff When the epoxy resin needs to be stirred and shaken, the staff first opens the fourth electric control valve, then adds the epoxy resin into the second feeding hopper, and the epoxy resin enters the stirring through the second feeding hopper. In the box, when a sufficient amount of epoxy resin is contained in the stirring box, the addition of epoxy resin to the second feeding hopper is stopped. Control the fourth electric control valve to close, start the motor, motor The rotating shaft is driven to rotate, the rotating shaft drives the stirring rod to rotate, and the epoxy resin in the stirring box is fully stirred. After the stirring is completed, the control motor stops rotating.
  • Controlling the third electric control valve to open the epoxy resin in the mixing tank enters the first feeding hopper through the second discharging hopper, and then controls the second electric control valve to open, and the epoxy resin enters the shaking box, when the stirring box is inside
  • the third electronically controlled valve and the second electronically controlled valve are closed.
  • Controlling the second electric reel to rotate clockwise the second electric reel moves the slider to the left by the second pull wire, the slider drives the lower end connecting device to move to the left, and when the stirring box moves to the left by a certain distance, the control The second electric winding stops rotating.
  • the first electric push rod pushes the upper ends of the second link and the third link to swing to the left
  • the first link is connected with the middle of the second link hinge
  • the lower end of the second link is driven to shake
  • the box swings to the right, controls the first electric push rod to contract and drives the upper ends of the second connecting rod and the third connecting rod to swing to the right
  • the lower end of the second connecting rod drives the shaking box to swing to the left, and swings left and right through the shaking box, the ring
  • the oxygen resin can be fully shaken in the mixing box. After the shaking is completed, when the shaking box returns to the initial position, the first electric push rod is controlled to stop moving.
  • the first electric control valve is controlled to open, and the epoxy resin in the shaking box enters the collecting frame through the first discharging hopper.
  • the first electric control valve is controlled to be closed. Controlling the first electric reel to rotate counterclockwise, the first electric reel drives the slider to the right by the first cable, and the slider drives the lower end connecting device to move to the right.
  • the control An electric reel stops moving.
  • the second electric push rod and the rubber hammer are also included, the second electric push rod is disposed on the right side of the outer wall of the collecting frame, the rubber hammer is disposed on the upper end of the second electric push rod, the rubber hammer is located below the shaking box, and the second electric push rod
  • the elongation and shortening can drive the rubber hammer to continuously tap the bottom of the shaker to accelerate the outflow of the epoxy resin.
  • a reinforcing rib is arranged between the bottom plate and the right frame, and the reinforcing rib can make the right frame more firm and enhance the stability of the device.
  • the bottom plate material is stainless steel
  • the stainless steel is highly resistant to corrosion and can enhance the service life of the device.
  • the material of the right frame is Q235 steel
  • Q235 steel has high hardness and is not easy to be deformed, which can play a better supporting role and can make the service life of the device longer.
  • the motor is a servo motor
  • the servo motor has strong anti-overload capability, high speed performance and precise control of its speed.
  • the utility model achieves the effects of simple structure, high efficiency of stirring and shaking, uniformity of stirring and evenness, and can realize rapid stirring and shaking of the epoxy resin, which can not only improve the working efficiency of the enterprise, but also effectively save the production cost.
  • Figure 1 is a schematic view showing the first main structure of the present invention.
  • FIG. 2 is a schematic view showing a second main structure of the present invention.
  • Figure 3 is a schematic view of a third main structure of the present invention.
  • the markings in the drawing are: 1-base plate, 2-collection frame, 3-first discharge hopper, 4-first electric control valve, 5-shake box, 6-first link, 7-first feed Bucket, 8-motor, 9-second electric control valve, 10-second discharge hopper, 11-second linkage, 12-first swing seat, 13-first electric push rod, 14-third link, 15-second swing seat, 16-third swing seat, 17-first electric reel, 18-first pull wire, 19-third electric control valve, 20-stirring rod, 21-slider, 22-slip Rail, 23-top, 24-second electric reel, 25-second cable, 26-fixed plate, 27- Second feed hopper, 28 - fourth electric control valve, 29 - shaft, 30 - agitator, 31 - right frame, 32 - second electric push rod, 33 - rubber hammer, 34 - rib.
  • FIG. 1-3 An epoxy resin stirring and shaking device for LED lamps, as shown in FIG. 1-3, comprising a bottom plate 1, a collecting frame 2, a first discharging hopper 3, a first electric control valve 4, a shaking box 5, and a first Connecting rod 6, first feeding hopper 7, motor 8, second electric control valve 9, second discharging hopper 10, second connecting rod 11, first swinging seat 12, first electric push rod 13, third connecting rod 14.
  • a collecting frame 2 and a right frame 31 There is a collecting frame 2 and a right frame 31, a first swinging seat 12 is arranged in the middle of the left side of the right frame 31, a top plate 23 is arranged at the upper end of the right frame 31, and a second electric reel 24 is arranged from the left to the right of the bottom of the top plate 23, a slide rail 22, a first electric reel 17 and a third swing seat 16, a second swing seat 15 is disposed at a joint between the right frame 31 and the top, and a third link 14 is hingedly connected to the third swing seat 16, and a second The first seat is hingedly connected to the swing seat 15
  • the lower rod end of the third link 14 is hingedly connected to the lower end of the first electric push rod 13
  • the lower end of the third link 14 is hingedly connected with the lower end of the first electric push rod 13 to have a second link 11
  • the first swing seat 12 is hingedly connected with a first connecting rod 6, the first connecting rod 6 is hingedly connected with the middle of
  • the first discharge hopper 3 is disposed on the left side of the bottom of the shaking box 5, and the first electric control valve 4 is disposed on the first discharge hopper 3.
  • the first discharge hopper 3 is located directly above the collection frame 2, and the slide rail 22 is sliding.
  • the slider 21 is connected, the lower end of the slider 21 is provided with a fixing plate 26, the second electric reel 24 is wound with a second pulling wire 25, and the second pulling wire 25 is connected with the left side of the slider 21, and the first electric reel 17 is connected.
  • the first pull wire 18 is wound around the first pull wire 18, and the first pull wire 18 is connected to the right side of the slider 21.
  • the lower end of the fixed plate 26 is provided with a stirring box 30.
  • the bottom of the stirring box 30 is provided with a motor 8, and the upper end of the motor 8 is provided with a rotating shaft 29, and the rotating shaft 29 Extending into the interior of the mixing box 30, the rotating shaft 29 is provided with a stirring rod 20, the second feeding hopper 27 is disposed on the left side of the mixing box 30, and the fourth electric control valve 28 is disposed on the second feeding hopper 27, and the stirring box 30 is right.
  • a second discharge hopper 10 is disposed at a lower end of the side, a second discharge hopper 10 is directly above the first feed hopper 7, and a third electronic control valve 19 is disposed on the second discharge hopper 10.
  • the second electric push rod 32 and the rubber hammer 33 are further included, and the second electric push rod 32 is disposed on the right side of the outer wall of the collecting frame 2, the rubber hammer 33 is disposed on the upper end of the second electric push rod 32, and the rubber hammer 33 is located in the shaking box 5.
  • the second electric push rod 32 is disposed on the right side of the outer wall of the collecting frame 2
  • the rubber hammer 33 is disposed on the upper end of the second electric push rod 32
  • the rubber hammer 33 is located in the shaking box 5.
  • a reinforcing rib 34 is also included, and a reinforcing rib 34 is disposed between the bottom plate 1 and the right frame 31.
  • the material of the bottom plate 1 is stainless steel.
  • the material of the right frame 31 is Q235 steel.
  • the motor 8 is a servo motor 8.
  • the third electric control valve 19 is controlled to be opened, and the epoxy resin in the stirring tank 30 enters the first feeding hopper 7 through the second discharging hopper 10, and then the second electric control valve 9 is controlled to open, and the epoxy resin enters the shaking box 5 Inside, when the epoxy resin in the agitation tank 30 completely enters the shaker tank 5, the third electric control valve 19 and the second electric control valve 9 are controlled to be closed. Controlling the second electric reel 24 to rotate clockwise, the second electric reel 24 drives the slider 21 to move to the left by the second pull wire 25, and the slider 21 drives the lower end connecting device to move to the left, when the stirring box 30 is leftward After moving a certain distance, the second electric winding is controlled to stop rotating.
  • the first electric push rod 13 Controlling the first electric push rod 13 to extend, the first electric push rod 13 pushing the upper ends of the second link 11 and the third link 14 to swing to the left, the first link 6 and the second link 11 are hingedly connected in the middle, and the second
  • the lower end of the connecting rod 11 drives the shaking box 5 to swing to the right, and controls the first electric push rod 13 to contract and drives the upper ends of the second connecting rod 11 and the third connecting rod 14 to swing to the right
  • the lower end of the second connecting rod 11 drives the shaking box 5 Swinging to the left, swinging left and right through the shaking box 5, the epoxy resin can be fully shaken in the mixing box.
  • the first electric push rod 13 is controlled to stop moving. .
  • the second electric push rod 32 and the rubber hammer 33 are also included, the second electric push rod 32 is disposed on the right side of the outer wall of the collecting frame 2, and the rubber hammer 33 is disposed on the upper end of the second electric push rod 32, and the rubber hammer is provided. 33 is located below the shaker box 5, and the second electric push rod 32 is extended and shortened to drive the rubber hammer 33 to continuously strike the bottom of the shaker box 5, which can accelerate the outflow of the epoxy resin.
  • a reinforcing rib 34 is disposed between the bottom plate 1 and the right frame 31, and the reinforcing ribs 34 can make the right frame 31 more firm and enhance the stability of the device.
  • the material of the bottom plate 1 is stainless steel, the stainless steel is highly resistant to corrosion and can enhance the service life of the device.
  • the material of the right frame 31 is Q235 steel, Q235 steel has high hardness and is not easy to be deformed, which can play a better supporting role and can make the service life of the device longer.
  • the servo motor 8 Because the motor 8 is the servo motor 8, the servo motor 8 has strong anti-overload capability, high speed performance, and can accurately control its rotation speed.

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Abstract

一种结构简单、搅拌摇匀效率高、搅拌摇匀均匀的LED灯用环氧树脂搅拌摇匀装置，包括有底板(1)、收集框(2)、第一出料斗(3)、第一电控阀(4)、摇匀箱(5)、第一连杆(6)、第一进料斗(7)、电机(8)、第二电控阀(9)、第二出料斗(10)、第二连杆(11)、第一摆动座(12)、第一电动推杆(13)、第三连杆(14)、第二摆动座(15)、第三摆动座(16)、第一电动绕线轮(17)、第一拉线(18)、第三电控阀(19)、搅拌杆(20)、滑块(21)、滑轨(22)、顶板(23)、第二电动绕线轮(24)、第二拉线(25)、固定板(26)、第二进料斗(27)、第四电控阀(28)、转轴(29)、搅拌箱(30)和右架(31)；工作时，环氧树脂先在搅拌箱(30)内进行充分搅拌，然后进入摇匀箱(5)内，经过摇匀箱(5)的左右摆动充分摇匀，最后进入收集框(2)内，由此实现了环氧树脂的快速搅拌和摇匀，提高了工作效率。

Description

一种LED灯用环氧树脂搅拌摇匀装置 技术领域
本实用新型涉及一种搅拌摇匀装置，尤其涉及一种LED灯用环氧树脂搅拌摇匀装置。
背景技术
LED是发光二极管的缩写，它的基本结构是一块电致发光的半导体材料芯片，用银胶或白胶固化到支架上，然后用银线或金线连接芯片和电路板，然后四周用环氧树脂密封，起到保护内部芯线的作用，最后安装外壳，所以LED灯的抗震性能好。运用领域涉及到手机、台灯、家电等日常家电和机械生产方面。
环氧树脂是泛指分子中含有两个或两个以上环氧基团的有机化合物，除个别外，它们的相对分子质量都不高。环氧树脂的分子结构是以分子链中含有活泼的环氧基团为其特征，环氧基团可以位于分子链的末端、中间或成环状结构。由于分子结构中含有活泼的环氧基团，使它们可与多种类型的固化剂发生交联反应而形成不溶的具有三向网状结构的高聚物。凡分子结构中含有环氧基团的高分子化合物统称为环氧树脂。固化后的环氧树脂具有良好的物理、化学性能，它对金属和非金属材料的表面具有优异的粘接强度，介电性能良好，变形收缩率小，制品尺寸稳定性好，硬度高，柔韧性较好，对碱及大部分溶剂稳定，因而广泛应用于国防、国民经济各部门，作浇注、浸渍、层压料、粘接剂、涂料等用途。
环氧树脂是制作LED灯的重要材料，目前的环氧树脂搅拌摇匀装 置存在结构复杂、搅拌摇匀效率低、搅拌摇匀不均匀的缺点，因此亟需研发一种结构简单、搅拌摇匀效率高、搅拌摇匀均匀的LED灯用环氧树脂搅拌摇匀装置。
实用新型内容
(1)要解决的技术问题
本实用新型为了克服目前的环氧树脂搅拌摇匀装置存在结构复杂、搅拌摇匀效率低、搅拌摇匀不均匀的缺点，本实用新型要解决的技术问题是提供一种结构简单、搅拌摇匀效率高、搅拌摇匀均匀的LED灯用环氧树脂搅拌摇匀装置。
(2)技术方案
为了解决上述技术问题，本实用新型提供了这样一种LED灯用环氧树脂搅拌摇匀装置，包括有底板、收集框、第一出料斗、第一电控阀、摇匀箱、第一连杆、第一进料斗、电机、第二电控阀、第二出料斗、第二连杆、第一摆动座、第一电动推杆、第三连杆、第二摆动座、第三摆动座、第一电动绕线轮、第一拉线、第三电控阀、搅拌杆、滑块、滑轨、顶板、第二电动绕线轮、第二拉线、固定板、第二进料斗、第四电控阀、转轴、搅拌箱和右架，底板顶部从左至右依次设有收集框和右架，右架左侧中部设有第一摆动座，右架上端设有顶板，顶板底部从左至右依次设有第二电动绕线轮、滑轨、第一电动绕线轮和第三摆动座，右架与顶部连接处设有第二摆动座，第三摆动座上铰接连接有第三连杆，第二摆动座上铰接连接有第一电动推杆，第三连杆下端与第一电动推杆下端铰接连接，第三连杆下端与第一电动推杆下端 复合铰接连接有第二连杆，第一摆动座上铰接连接有第一连杆，第一连杆与第二连杆中部铰接连接，第二连杆下端设有摇匀箱，摇匀箱顶部左侧设有第一进料斗，第一进料斗上设有第二电控阀，摇匀箱底部左侧设有第一出料斗，第一出料斗上设有第一电控阀，第一出料斗位于收集框正上方，滑轨上滑动式连接有滑块，滑块下端设有固定板，第二电动绕线轮上绕有第二拉线，第二拉线与滑块左侧连接，第一电动绕线轮上绕有第一拉线，第一拉线与滑块右侧连接，固定板下端设有搅拌箱，搅拌箱外底部设有电机，电机上端设有转轴，转轴伸入搅拌箱内部，转轴上设有搅拌杆，搅拌箱左侧设有第二进料斗，第二进料斗上设有第四电控阀，搅拌箱右侧下端设有第二出料斗，第二出料斗位于第一进料斗正上方，第二出料斗上设有第三电控阀。
优选地，还包括有第二电动推杆和橡胶锤，收集框外壁右侧设有第二电动推杆，第二电动推杆上端设有橡胶锤，橡胶锤位于摇匀箱下方。
优选地，还包括有加强筋，底板与右架之间设有加强筋。
优选地，底板的材料为不锈钢。
优选地，右架的材料为Q235钢。
优选地，电机为伺服电机。
工作原理：当需要对环氧树脂进行搅拌摇匀时，工作人员先将第四电控阀打开，再将环氧树脂加入第二进料斗内，环氧树脂经过第二进料斗进入搅拌箱内，当搅拌箱内装有足够量的环氧树脂时，停止往第二进料斗内加入环氧树脂。控制第四电控阀关闭，启动电机，电机 带动转轴转动，转轴带动搅拌杆转动并对搅拌箱内的环氧树脂进行充分的搅拌，搅拌完成后，控制电机停止转动。控制第三电控阀开启，搅拌箱内的环氧树脂经过第二出料斗进入第一进料斗内，再控制第二电控阀开启，环氧树脂进入摇匀箱内，当搅拌箱内的环氧树脂完全进入摇匀箱内后，控制第三电控阀和第二电控阀关闭。控制第二电动绕线轮顺时针转动，第二电动绕线轮通过第二拉线带动滑块向左运动，滑块带动其下端连接装置向左运动，当搅拌箱向左运动一定距离后，控制第二电动绕线停止转动。控制第一电动推杆伸长，第一电动推杆推动第二连杆和第三连杆上端向左摆动，第一连杆与第二连杆中部铰链连接，第二连杆下端带动摇匀箱向右摆动，控制第一电动推杆收缩并带动第二连杆和第三连杆上端向右摆动，第二连杆下端带动摇匀箱向左摆动，经过摇匀箱的左右摆动，环氧树脂在混合箱内能充分摇匀，摇匀完成后，当摇匀箱回到初始位置时，控制第一电动推杆停止运动。控制第一电控阀打开，摇匀箱内的环氧树脂经过第一出料斗进入收集框内，当摇匀箱内的环氧树脂完全进入收集框内后，控制第一电控阀关闭。控制第一电动绕线轮逆时针转动，第一电动绕线轮通过第一拉线带动滑块向右运动，滑块带动其下端连接装置向右运动，当搅拌箱回到初始位置时，控制第一电动绕线轮停止运动。
因为还包括有第二电动推杆和橡胶锤，收集框外壁右侧设有第二电动推杆，第二电动推杆上端设有橡胶锤，橡胶锤位于摇匀箱下方，第二电动推杆伸长和缩短能带动橡胶锤不断敲击摇匀箱底部，能加快环氧树脂的流出。
因为还包括有加强筋，底板与右架之间设有加强筋，加强筋能使右架更加牢固，能增强装置的稳定性。
因为底板材料为不锈钢，不锈钢耐腐蚀性强，能增强装置的使用寿命。
因为右架的材料为Q235钢，Q235钢硬度高，不易变形，能起到更好的支撑作用，能使装置的使用寿命更长。
因为电机为伺服电机，伺服电机抗过载能力强，高速性能好，能精准控制其转速。
(3)有益效果
本实用新型达到了结构简单、搅拌摇匀效率高、搅拌摇匀均匀的效果，能实现环氧树脂的快速搅拌和摇匀，不仅能提高企业的工作效率，还能有效的节约生产成本。
附图说明
图1为本实用新型的第一种主视结构示意图。
图2为本实用新型的第二种主视结构示意图。
图3为本实用新型的第三种主视结构示意图。
附图中的标记为：1-底板，2-收集框，3-第一出料斗，4-第一电控阀，5-摇匀箱，6-第一连杆，7-第一进料斗，8-电机，9-第二电控阀，10-第二出料斗，11-第二连杆，12-第一摆动座，13-第一电动推杆，14-第三连杆，15-第二摆动座，16-第三摆动座，17-第一电动绕线轮，18-第一拉线，19-第三电控阀，20-搅拌杆，21-滑块，22-滑轨，23-顶板，24-第二电动绕线轮，25-第二拉线，26-固定板，27- 第二进料斗，28-第四电控阀，29-转轴，30-搅拌箱，31-右架，32-第二电动推杆，33-橡胶锤，34-加强筋。
具体实施方式
下面结合附图和实施例对本实用新型作进一步的说明。
实施例1
一种LED灯用环氧树脂搅拌摇匀装置，如图1-3所示，包括有底板1、收集框2、第一出料斗3、第一电控阀4、摇匀箱5、第一连杆6、第一进料斗7、电机8、第二电控阀9、第二出料斗10、第二连杆11、第一摆动座12、第一电动推杆13、第三连杆14、第二摆动座15、第三摆动座16、第一电动绕线轮17、第一拉线18、第三电控阀19、搅拌杆20、滑块21、滑轨22、顶板23、第二电动绕线轮24、第二拉线25、固定板26、第二进料斗27、第四电控阀28、转轴29、搅拌箱30和右架31，底板1顶部从左至右依次设有收集框2和右架31，右架31左侧中部设有第一摆动座12，右架31上端设有顶板23，顶板23底部从左至右依次设有第二电动绕线轮24、滑轨22、第一电动绕线轮17和第三摆动座16，右架31与顶部连接处设有第二摆动座15，第三摆动座16上铰接连接有第三连杆14，第二摆动座15上铰接连接有第一电动推杆13，第三连杆14下端与第一电动推杆13下端铰接连接，第三连杆14下端与第一电动推杆13下端复合铰接连接有第二连杆11，第一摆动座12上铰接连接有第一连杆6，第一连杆6与第二连杆11中部铰接连接，第二连杆11下端设有摇匀箱5，摇匀箱5顶部左侧设有第一进料斗7，第一进料斗7上设有第二电控阀 9，摇匀箱5底部左侧设有第一出料斗3，第一出料斗3上设有第一电控阀4，第一出料斗3位于收集框2正上方，滑轨22上滑动式连接有滑块21，滑块21下端设有固定板26，第二电动绕线轮24上绕有第二拉线25，第二拉线25与滑块21左侧连接，第一电动绕线轮17上绕有第一拉线18，第一拉线18与滑块21右侧连接，固定板26下端设有搅拌箱30，搅拌箱30外底部设有电机8，电机8上端设有转轴29，转轴29伸入搅拌箱30内部，转轴29上设有搅拌杆20，搅拌箱30左侧设有第二进料斗27，第二进料斗27上设有第四电控阀28，搅拌箱30右侧下端设有第二出料斗10，第二出料斗10位于第一进料斗7正上方，第二出料斗10上设有第三电控阀19。
还包括有第二电动推杆32和橡胶锤33，收集框2外壁右侧设有第二电动推杆32，第二电动推杆32上端设有橡胶锤33，橡胶锤33位于摇匀箱5下方。
还包括有加强筋34，底板1与右架31之间设有加强筋34。
底板1的材料为不锈钢。
右架31的材料为Q235钢。
电机8为伺服电机8。
工作原理：当需要对环氧树脂进行搅拌摇匀时，工作人员先将第四电控阀28打开，再将环氧树脂加入第二进料斗27内，环氧树脂经过第二进料斗27进入搅拌箱30内，当搅拌箱30内装有足够量的环氧树脂时，停止往第二进料斗27内加入环氧树脂。控制第四电控阀28关闭，启动电机8，电机8带动转轴29转动，转轴29带动搅拌杆 20转动并对搅拌箱30内的环氧树脂进行充分的搅拌，搅拌完成后，控制电机8停止转动。控制第三电控阀19开启，搅拌箱30内的环氧树脂经过第二出料斗10进入第一进料斗7内，再控制第二电控阀9开启，环氧树脂进入摇匀箱5内，当搅拌箱30内的环氧树脂完全进入摇匀箱5内后，控制第三电控阀19和第二电控阀9关闭。控制第二电动绕线轮24顺时针转动，第二电动绕线轮24通过第二拉线25带动滑块21向左运动，滑块21带动其下端连接装置向左运动，当搅拌箱30向左运动一定距离后，控制第二电动绕线停止转动。控制第一电动推杆13伸长，第一电动推杆13推动第二连杆11和第三连杆14上端向左摆动，第一连杆6与第二连杆11中部铰链连接，第二连杆11下端带动摇匀箱5向右摆动，控制第一电动推杆13收缩并带动第二连杆11和第三连杆14上端向右摆动，第二连杆11下端带动摇匀箱5向左摆动，经过摇匀箱5的左右摆动，环氧树脂在混合箱内能充分摇匀，摇匀完成后，当摇匀箱5回到初始位置时，控制第一电动推杆13停止运动。控制第一电控阀4打开，摇匀箱5内的环氧树脂经过第一出料斗3进入收集框2内，当摇匀箱5内的环氧树脂完全进入收集框2内后，控制第一电控阀4关闭。控制第一电动绕线轮17逆时针转动，第一电动绕线轮17通过第一拉线18带动滑块21向右运动，滑块21带动其下端连接装置向右运动，当搅拌箱30回到初始位置时，控制第一电动绕线轮17停止运动。
因为还包括有第二电动推杆32和橡胶锤33，收集框2外壁右侧设有第二电动推杆32，第二电动推杆32上端设有橡胶锤33，橡胶锤 33位于摇匀箱5下方，第二电动推杆32伸长和缩短能带动橡胶锤33不断敲击摇匀箱5底部，能加快环氧树脂的流出。
因为还包括有加强筋34，底板1与右架31之间设有加强筋34，加强筋34能使右架31更加牢固，能增强装置的稳定性。
因为底板1材料为不锈钢，不锈钢耐腐蚀性强，能增强装置的使用寿命。
因为右架31的材料为Q235钢，Q235钢硬度高，不易变形，能起到更好的支撑作用，能使装置的使用寿命更长。
因为电机8为伺服电机8，伺服电机8抗过载能力强，高速性能好，能精准控制其转速。
以上所述实施例仅表达了本实用新型的优选实施方式，其描述较为具体和详细，但并不能因此而理解为对本实用新型专利范围的限制。应当指出的是，对于本领域的普通技术人员来说，在不脱离本发明构思的前提下，还可以做出若干变形、改进及替代，这些都属于本实用新型的保护范围。因此，本实用新型专利的保护范围应以所附权利要求为准。

Claims (6)

  1. 一种LED灯用环氧树脂搅拌摇匀装置，其特征在于，包括有底板(1)、收集框(2)、第一出料斗(3)、第一电控阀(4)、摇匀箱(5)、第一连杆(6)、第一进料斗(7)、电机(8)、第二电控阀(9)、第二出料斗(10)、第二连杆(11)、第一摆动座(12)、第一电动推杆(13)、第三连杆(14)、第二摆动座(15)、第三摆动座(16)、第一电动绕线轮(17)、第一拉线(18)、第三电控阀(19)、搅拌杆(20)、滑块(21)、滑轨(22)、顶板(23)、第二电动绕线轮(24)、第二拉线(25)、固定板(26)、第二进料斗(27)、第四电控阀(28)、转轴(29)、搅拌箱(30)和右架(31)，底板(1)顶部从左至右依次设有收集框(2)和右架(31)，右架(31)左侧中部设有第一摆动座(12)，右架(31)上端设有顶板(23)，顶板(23)底部从左至右依次设有第二电动绕线轮(24)、滑轨(22)、第一电动绕线轮(17)和第三摆动座(16)，右架(31)与顶部连接处设有第二摆动座(15)，第三摆动座(16)上铰接连接有第三连杆(14)，第二摆动座(15)上铰接连接有第一电动推杆(13)，第三连杆(14)下端与第一电动推杆(13)下端铰接连接，第三连杆(14)下端与第一电动推杆(13)下端复合铰接连接有第二连杆(11)，第一摆动座(12)上铰接连接有第一连杆(6)，第一连杆(6)与第二连杆(11)中部铰接连接，第二连杆(11)下端设有摇匀箱(5)，摇匀箱(5)顶部左侧设有第一进料斗(7)，第一进料斗(7)上设有第二电控阀(9)，摇匀箱(5)底部左侧设 有第一出料斗(3)，第一出料斗(3)上设有第一电控阀(4)，第一出料斗(3)位于收集框(2)正上方，滑轨(22)上滑动式连接有滑块(21)，滑块(21)下端设有固定板(26)，第二电动绕线轮(24)上绕有第二拉线(25)，第二拉线(25)与滑块(21)左侧连接，第一电动绕线轮(17)上绕有第一拉线(18)，第一拉线(18)与滑块(21)右侧连接，固定板(26)下端设有搅拌箱(30)，搅拌箱(30)外底部设有电机(8)，电机(8)上端设有转轴(29)，转轴(29)伸入搅拌箱(30)内部，转轴(29)上设有搅拌杆(20)，搅拌箱(30)左侧设有第二进料斗(27)，第二进料斗(27)上设有第四电控阀(28)，搅拌箱(30)右侧下端设有第二出料斗(10)，第二出料斗(10)位于第一进料斗(7)正上方，第二出料斗(10)上设有第三电控阀(19)。
  2. 根据权利要求1所述的一种LED灯用环氧树脂搅拌摇匀装置，其特征在于，还包括有第二电动推杆(32)和橡胶锤(33)，收集框(2)外壁右侧设有第二电动推杆(32)，第二电动推杆(32)上端设有橡胶锤(33)，橡胶锤(33)位于摇匀箱(5)下方。
  3. 根据权利要求1所述的一种LED灯用环氧树脂搅拌摇匀装置，其特征在于，还包括有加强筋(34)，底板(1)与右架(31)之间设有加强筋(34)。
  4. 根据权利要求1所述的一种LED灯用环氧树脂搅拌摇匀装置，其特征在于，底板(1)的材料为不锈钢。
  5. 根据权利要求1所述的一种LED灯用环氧树脂搅拌摇匀装置，其 特征在于，右架(31)的材料为Q235钢。
  6. 根据权利要求1所述的一种LED灯用环氧树脂搅拌摇匀装置，其特征在于，电机(8)为伺服电机(8)。
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CN113681933A (zh) * 2021-07-16 2021-11-23 莫建资 基于低空避障具有雷达隐身功能的方舱大板制备设备
CN113681933B (zh) * 2021-07-16 2023-12-29 陕西智航信科技有限公司 基于低空避障具有雷达隐身功能的方舱大板制备设备

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