WO2018003610A1 - Method for manufacturing steps for passenger conveyor - Google Patents

Method for manufacturing steps for passenger conveyor Download PDF

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Publication number
WO2018003610A1
WO2018003610A1 PCT/JP2017/022730 JP2017022730W WO2018003610A1 WO 2018003610 A1 WO2018003610 A1 WO 2018003610A1 JP 2017022730 W JP2017022730 W JP 2017022730W WO 2018003610 A1 WO2018003610 A1 WO 2018003610A1
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WO
WIPO (PCT)
Prior art keywords
positioning tool
positioning
link plate
shaft
main body
Prior art date
Application number
PCT/JP2017/022730
Other languages
French (fr)
Japanese (ja)
Inventor
博一 西田
真吾 土居
Original Assignee
三菱電機株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 三菱電機株式会社 filed Critical 三菱電機株式会社
Priority to CN201780039154.3A priority Critical patent/CN109311635B/en
Priority to JP2018525083A priority patent/JP6552740B2/en
Priority to DE112017003295.4T priority patent/DE112017003295T5/en
Publication of WO2018003610A1 publication Critical patent/WO2018003610A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66BELEVATORS; ESCALATORS OR MOVING WALKWAYS
    • B66B31/00Accessories for escalators, or moving walkways, e.g. for sterilising or cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66BELEVATORS; ESCALATORS OR MOVING WALKWAYS
    • B66B23/00Component parts of escalators or moving walkways
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66BELEVATORS; ESCALATORS OR MOVING WALKWAYS
    • B66B23/00Component parts of escalators or moving walkways
    • B66B23/08Carrying surfaces
    • B66B23/12Steps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66BELEVATORS; ESCALATORS OR MOVING WALKWAYS
    • B66B23/00Component parts of escalators or moving walkways
    • B66B23/14Guiding means for carrying surfaces

Definitions

  • This invention relates to a passenger conveyor step manufacturing method in which a step body is attached to a step shaft to which a step chain is connected.
  • a stepped portion in the circumferential direction is formed on the step shaft, the position of the sleeve with respect to the step shaft is determined by pressing the sleeve against the stepped portion, and the step body is fitted into the sleeve positioned with respect to the step shaft.
  • a passenger conveyor for determining the position is known (see, for example, Patent Document 1).
  • a circumferential groove is formed on the step shaft, a protrusion is formed on the inner peripheral surface of the sleeve, and the sleeve is positioned relative to the step shaft by fitting the protrusion of the sleeve into the groove of the step shaft.
  • a passenger conveyor that determines the position of a step by fitting a step body to a sleeve positioned with respect to (see, for example, Patent Document 2).
  • a passenger conveyor in which a sleeve is slidably attached to a step shaft, and clamps arranged on both sides in the axial direction of the sleeve are attached to the step shaft to determine the position of the sleeve with respect to the step shaft (for example, patents). Reference 3).
  • the positional relationship from the step chain that connects a plurality of steps in an endless manner to the side surface of the step body is determined by the variation in individual dimensions of the step body. It will change from one body to another. As a result, the meshing state of the step chain and the sprocket around which the step chain is wound may deteriorate, or the positional relationship between the groove of one riser of two adjacent steps and the other cleat may deteriorate. End up.
  • the present invention has been made to solve the above-described problems, and can easily position the step body with respect to the step shaft, and can improve the positioning accuracy of the step body with respect to the step shaft. It aims at obtaining the manufacturing method of the step of a conveyor.
  • a positioning tool is disposed between a link plate of a step chain connected to an end of the step shaft and a step body provided on the step shaft, and positioning is performed.
  • a positioning tool placement step for bringing the tool body into contact with the link plate; and a step body positioning step for bringing the step body into contact with the positioning tool.
  • the passenger conveyor step manufacturing method it is not necessary to perform processing for positioning the step body on the step axis, and it is not necessary to increase the processing accuracy of the step body and the step axis.
  • the step body can be easily positioned with respect to the shaft.
  • the distance from the link plate to the step body can be a constant distance according to the dimensions of the positioning tool body, it is possible to prevent the distance from the link plate to the step body from varying from step to step.
  • the positioning accuracy of the step body with respect to the step axis can be improved.
  • FIG. 3 is a cross-sectional view taken along line III-III in FIG.
  • FIG. 3 is a cross-sectional view taken along line III-III in FIG.
  • FIG. 3 is a cross-sectional view taken along line III-III in FIG.
  • FIG. 3 is a cross-sectional view taken along line III-III in FIG.
  • FIG. 3 is a perspective view which shows the positioning tool of FIG.
  • It is a principal part block diagram which shows the meshing state of an upper sprocket and a step chain when it sees along the circumferential direction of the upper sprocket of FIG.
  • It is a principal part block diagram which shows the positional relationship of one riser and the other tread of two adjacent steps of FIG.
  • FIG. 8 is a sectional view taken along line VIII-VIII in FIG. It is a perspective view which shows the positioning tool of FIG. It is a typical fragmentary sectional view which shows a state when performing the positioning of the step main body of the step by Embodiment 3 of this invention.
  • FIG. 11 is a sectional view taken along line XI-XI in FIG. 10. It is a perspective view which shows the positioning tool of FIG. It is a typical fragmentary sectional view which shows a state when performing positioning of the step main body of the step by Embodiment 4 of this invention.
  • FIG. 8 is a sectional view taken along line VIII-VIII in FIG. It is a perspective view which shows the positioning tool of FIG. It is a typical fragmentary sectional view which shows a state when performing the positioning of the step main body of the step by Embodiment 3 of this invention.
  • FIG. 11 is a sectional view taken along line XI-XI in FIG. 10. It is a perspective view which shows the positioning tool of FIG.
  • FIG. 14 is a cross-sectional view taken along line XIV-XIV in FIG. 13. It is a perspective view which shows the positioning tool of FIG. It is a side view which shows the escalator by Embodiment 5 of this invention.
  • FIG. 17 is a cross-sectional view taken along line XVII-XVII in FIG. 16. It is a perspective view which shows the guide pad apparatus of FIG.
  • FIG. 18 is a schematic partial cross-sectional view showing a state when the step body of the step of FIG. 17 is being positioned. It is a typical partial cross section figure which shows a state when performing the positioning of the step main body of the escalator by Embodiment 6 of this invention. It is a perspective view which shows the boss
  • FIG. 1 is a side view showing an escalator which is a passenger conveyor according to Embodiment 1 of the present invention.
  • the truss 1 supports a plurality of steps 2.
  • the plurality of steps 2 are connected endlessly by a pair of endless step chains 3 arranged on both sides in the width direction of step 2.
  • a pair of upper sprockets 4 is provided in the upper machine chamber located at one longitudinal end of the truss 1, and a pair of lower sprockets 5 is provided in the lower machine chamber located at the other longitudinal end of the truss 1. .
  • the pair of upper sprockets 4 are arranged away from each other in the width direction of the truss 1, and the pair of lower sprockets 5 are also arranged away from each other in the width direction of the truss 1.
  • the pair of upper sprockets 4 rotate integrally around the upper sprocket shaft along the width direction of the truss 1.
  • the pair of lower sprockets 5 rotate integrally around the lower sprocket shaft along the width direction of the truss 1.
  • one step chain 3 is wound around one upper sprocket 4 and one lower sprocket 5
  • the other step chain 3 is wound around the other upper sprocket 4 and the other lower sprocket 5. It has been.
  • the pair of upper sprockets 4 are integrally rotated by a driving force of a driving machine (not shown) installed in the upper machine room.
  • a guide rail (not shown) for guiding each step 2 is attached to the truss 1.
  • the plurality of steps 2 circulate and move between one end portion in the longitudinal direction and the other end portion in the longitudinal direction of the truss 1 while being guided by the guide rail when the pair of upper sprockets 4 are integrally rotated.
  • a pair of balustrades 6 facing each other in the width direction of the truss 1 are provided on the truss 1.
  • An endless moving handrail 7 is provided at the peripheral edge of each balustrade 6.
  • Each moving handrail 7 moves around each balustrade 6 in synchronism with each step 2 by the driving force of the driving machine.
  • FIG. 2 is a schematic partial cross-sectional view showing a state when the step main body is positioned in step 2 of FIG.
  • FIG. 3 is a sectional view taken along line III-III in FIG.
  • Step 2 includes a step shaft 8 disposed along the width direction of the truss 1, a sleeve 9 provided on the step shaft 8, a clamp 10 that fixes the sleeve 9 to the step shaft 8, and the sleeve 9. And a step body 11 provided on the step shaft 8.
  • the sleeve 9 is slidable in the axial direction of the step shaft 8 with respect to the step shaft 8.
  • the sleeve 9 includes a cylindrical sleeve main body 91 and a flange portion 92 that protrudes radially outward from the outer peripheral surface of the end portion of the sleeve main body 91.
  • the sleeve 9 is provided on the step shaft 8 with the step shaft 8 passed through the sleeve body 91.
  • the sleeve 9 is made of resin.
  • the clamp 10 has a C-shaped clamp body 101 surrounding the step shaft 8 and a clamp screw 102 which is a clamp fastener for connecting both C-shaped ends of the clamp body 101.
  • the clamp 10 is fixed to the step shaft 8 by clamping the clamp body 101 with a clamp screw 102.
  • the clamp 10 can slide in the axial direction of the step shaft 8 with respect to the step shaft 8.
  • the step body 11 has a tread 111 and a support 112 fixed to the tread 111 and supporting the tread 111.
  • the support body 112 has a pair of attachment portions 113 that are arranged apart from each other in the width direction of the step body 11.
  • An attachment portion 113 is attached to the sleeve 9.
  • a recess 114 is formed in each mounting portion 113.
  • the outer peripheral surface of the sleeve body 91 is fitted to the inner surface of the recess 114.
  • the attachment portion 113 is attached to the sleeve 9 with the inner surface of the recess 114 fitted to the outer peripheral surface of the sleeve body 91.
  • the open part of the recess 114 is narrower than the outer diameter of the sleeve body 91. Thus, the attachment portion 113 is prevented from being detached from the sleeve 9 through the opening portion of the recess 114. Further, the open portion of the recess 114 is wider than the outer diameter of the step shaft 8.
  • the inner diameter of the recess 114 is smaller than the outer diameter of the flange portion 92.
  • the flange portion 92 is in contact with the side surface of the attachment portion 113.
  • the clamp 10 is fixed to the step shaft 8 in contact with the end surface of the sleeve 9 on the flange portion 92 side. Thereby, the respective positions of the sleeve 9 and the step body 11 are fixed in the axial direction of the step shaft 8.
  • the pair of step chains 3 are connected to both ends of the step shaft 8 respectively.
  • the step chain 3 includes a plurality of link plates 31 arranged in the length direction of the step chain 3, a plurality of chain shafts 32 that rotatably connect the link plates 31 adjacent to each other in the length direction of the step chain 3,
  • Each chain shaft 32 has a plurality of rollers 33 rotatably provided. That is, in this example, the step chain 3 is a roller chain.
  • the chain shaft 32 protrudes from the end surface of the step shaft 8 as shown in FIG.
  • the chain shaft 32 is arranged coaxially with the step shaft 8. Further, the outer diameter of the chain shaft 32 is smaller than the outer diameter of the step shaft 8. Thereby, a step portion along the circumferential direction of the step shaft 8 is formed on the entire circumference of the step shaft 8 at the boundary between the end surface of the step shaft 8 and the chain shaft 32. In addition, a gap 12 exists between the link plate 31 and the end surface of the step shaft 8.
  • Each roller 33 rolls on a guide rail attached to the truss 1. As each roller 33 rolls on the guide rail, step 2 is guided to the guide rail.
  • Step 2 the procedure for assembling Step 2 will be described.
  • the pair of sleeves 9 and the pair of clamps 10 are attached to the step shaft 8 in advance.
  • each sleeve 9 and each clamp 10 are slidable with respect to the step shaft 8.
  • the sleeves 9 and the clamps 10 fitted to the step shaft 8 are slid inward in the axial direction of the step shaft 8.
  • the step shaft 8 is inserted into the recess 114 from the opening of the recess 114 at a position different from the position of the sleeve 9, and the sleeve 9 is inserted with the step shaft 8 inserted into the recess 114. Is slid outward in the axial direction of the step shaft 8 to fit the sleeve body 91 into the inner surface of the recess 114. As a result, the step body 11 is connected to the step shaft 8 via the sleeve 9.
  • the step body 11 is positioned with respect to the step shaft 8 in the axial direction of the step shaft 8.
  • FIG. 4 is a perspective view showing the positioning tool 21 of FIG.
  • the positioning tool 21 includes a plate-shaped positioning tool body 22 and a holding screw 23 provided on the positioning tool body 22.
  • the positioning tool main body 22 includes a base portion 221, a first facing portion 222 and a second facing portion 223 that protrude from the base portion 221 and face each other.
  • the width direction of each of the base portion 221, the first facing portion 222, and the second facing portion 223 coincides with the width direction of the positioning tool main body 22.
  • the positioning tool main body 22 is formed with a first reference surface 224 and a second reference surface 225 that face each other in the width direction of the positioning tool main body 22.
  • the first reference surface 224 and the second reference surface 225 are parallel to each other.
  • the first reference surface 224 and the second reference surface 225 are formed on the base portion 221, the first facing portion 222, and the second facing portion 223, respectively.
  • the inclined surface 226 that is inclined with respect to the first reference surface 224 is formed in the second facing portion 223.
  • the inclined surface 226 is a surface along the direction in which the second facing portion 223 protrudes from the base portion 221. Accordingly, the second facing portion 223 is a tapered portion whose width is continuously narrowed toward the space between the first facing portion 222 and the second facing portion 223.
  • the width of the first facing portion 222 is constant at any position of the first facing portion 222. Further, the first facing portion 222 is provided with a screw hole penetrating the first facing portion 222.
  • the holding screw 23 is provided in the first facing portion 222 in a state of being fitted in the screw hole of the first facing portion 222. The holding screw 23 protrudes into a space between the first facing portion 222 and the second facing portion 223. The amount of protrusion of the holding screw 23 from the first facing portion 222 can be adjusted by turning the holding screw 23. The distance between the front end portion of the holding screw 23 and the second facing portion 223 changes according to the change in the protruding amount of the holding screw 23.
  • the positioning tool body 22 When positioning the step body 11 with respect to the step shaft 8 in the axial direction of the step shaft 8, first, as shown in FIG. 2, the positioning tool body 22 is arranged between the link plate 31 and the step body 11, and the positioning tool The main body 22 is brought into contact with the link plate 31 (positioning tool arranging step).
  • the positioning tool body 22 is placed with the first reference surface 224 facing the link plate 31 and the second reference surface 225 facing the step body 11.
  • the step shaft 8 is arranged between the first facing portion 222 and the second facing portion 223, and the tapered portion is formed in the gap 12 between the end surface of the step shaft 8 and the link plate 31.
  • the 2nd opposing part 223 which is is inserted.
  • the first reference surface 224 contacts the link plate 31 and the inclined surface 226 contacts the outer peripheral portion of the end surface of the step shaft 8.
  • the holding screw 23 is tightened while pressing the tip of the holding screw 23 against the outer peripheral surface of the step shaft 8.
  • the positioning tool main body 22 is guided to the inclined surface 226 in the direction in which the first reference surface 224 is pressed against the link plate 31, and the positioning tool 21 is held between the step shaft 8 and the link plate 31.
  • the step body 11 is slid in the axial direction of the step shaft 8 with the mounting portion 113 fitted on the outer peripheral surface of the sleeve body 91, and the side surface of the step body 11 is positioned in the axial direction of the step shaft 8.
  • the tool main body 22 is brought into contact with the second reference surface 225. Thereby, the positioning of the step body 11 with respect to the step shaft 8 is performed in the axial direction of the step shaft 8 (step body positioning step).
  • the sleeve 9 is slid with respect to the step shaft 8, and the flange portion 92 of the sleeve 9 is brought into contact with the side surface of the mounting portion 113 in the axial direction of the step shaft 8. Thereby, the positioning of the sleeve 9 with respect to the step shaft 8 is performed in the axial direction of the step shaft 8 (sleeve positioning step).
  • the clamp 10 is moved with respect to the step shaft 8 to bring the clamp body 101 into contact with the end surface of the sleeve 9 on the flange portion 92 side, and the clamp screw 102 is tightened to move the clamp body 101 to the step shaft. Fix to 8.
  • the position of the sleeve 9 with respect to the step shaft 8 is fixed in the axial direction of the step shaft 8
  • the position of the step body 11 with respect to the step shaft 8 is also fixed in the axial direction of the step shaft 8 (sleeve fixing step).
  • step 2 is assembled.
  • the positioning tool main body 22 is arranged between the link plate 31 and the step main body 11, the positioning tool main body 22 is brought into contact with the link plate 31, and then the step main body 11 is moved to the positioning tool main body. 22, it is not necessary to perform processing for positioning the step body 11 on the step shaft 8, and it is not necessary to increase the processing accuracy of the step body 11 and the step shaft 8. 11 can be easily positioned, and the part cost can be reduced. Further, since the distance from the link plate 31 to the side surface of the step body 11 can be a constant distance according to the dimension of the positioning tool body 22, the distance from the link plate 31 to the side surface of the step body 11 is step 2. Therefore, it is possible to prevent the step body 11 from being varied, and the positioning accuracy of the step body 11 with respect to the step shaft 8 can be improved.
  • FIG. 5 is a main part configuration diagram showing the meshing state of the upper sprocket 4 and the step chain 3 when viewed along the circumferential direction of the upper sprocket 4 of FIG.
  • the position of the step chain 3 in each step 2 is changed to the upper sprocket in the width direction of the truss 1. 4, and the deterioration of the meshing state between the step chain 3 and the upper sprocket 4 can be prevented.
  • FIG. 6 is a main part configuration diagram showing the positional relationship between one riser and the other tread of two adjacent steps 2 in FIG.
  • the tread 111 of one step body 11 is provided with a tread cleat 11a that is a plurality of grooves
  • the riser cleat 11b that is a plurality of grooves is provided on the riser of the other step body 11. Is provided.
  • two adjacent steps 2 are arranged in a state where a plurality of protrusions between the tread plate cleats 11 a of one step body 11 are inserted into the riser cleats 11 b of the other step body 11.
  • the sleeve 9 is brought into contact with the attachment portion 113 of the step body 11, and the sleeve 9 is brought into contact with the attachment portion 113. Since the position of the sleeve 9 is fixed in the axial direction of the step shaft 8, the position of the step main body 11 with respect to the step shaft 8 is easily fixed in the axial direction of the step shaft 8 without shifting the position of the step main body 11 with respect to the step shaft 8. can do.
  • the positioning tool body 22 is tightened by tightening the holding screw 23 in a state where the second facing portion 223 that is a tapered portion is inserted into the gap 12 between the step shaft 8 and the link plate 31. Is pressed against the link plate 31, the positioning tool main body 22 can be brought into contact with the link plate 31 more reliably, and the step main body 11 can be more accurately positioned with respect to the step shaft 8.
  • the second facing portion 223 is a tapered portion.
  • the second facing portion 223 may not be a tapered portion.
  • FIG. FIG. 7 is a schematic partial cross-sectional view showing a state when positioning of the step body 11 in step 2 according to the second embodiment of the present invention.
  • FIG. 8 is a sectional view taken along line VIII-VIII in FIG.
  • FIG. 9 is a perspective view showing the positioning tool 41 of FIG.
  • the positioning tool 41 includes a positioning tool main body 42 and a spring 43 that is a holding elastic body provided in the positioning tool main body 42.
  • the positioning tool main body 42 includes a first main body member 421 and a second main body member 422 that can rotate with respect to the first main body member 421.
  • the width directions of the first main body member 421 and the second main body member 422 coincide with the width direction of the positioning tool main body 42.
  • the first main body member 421 has a first facing portion 423
  • the second main body member 422 has a second facing portion 424.
  • the first main body member 421 and the second main body member 422 have a rotation axis along the width direction of the positioning tool main body 42 in a state where the first facing portion 423 and the second facing portion 424 are opposed to each other. 425 is connected.
  • the first main body member 421 and the second main body member 422 are rotatable about the rotation shaft 425 in a direction in which the distance between the first facing portion 423 and the second facing portion 424 changes. ing.
  • the positioning tool body 42 is formed with a first reference surface 426 and a second reference surface 427 that face each other in the width direction of the positioning tool body 42.
  • the first reference surface 426 and the second reference surface 427 are parallel to each other. Further, the first reference surface 426 and the second reference surface 427 are formed on the first main body member 421 and the second main body member 422, respectively.
  • each of the first facing portion 423 and the second facing portion 424 has a tapered portion whose width continuously narrows toward the space between the first facing portion 423 and the second facing portion 424. It has become.
  • the spring 43 is disposed between the first main body member 421 and the second main body member 422.
  • the spring 43 generates an elastic restoring force that urges the first main body member 421 and the second main body member 422 in a direction in which the first facing portion 423 and the second facing portion 424 approach each other.
  • Other configurations are the same as those in the first embodiment.
  • Step body 11 is connected to the step shaft 8 via the sleeve 9 .
  • the step body 11 is positioned with respect to the step shaft 8 in the axial direction of the step shaft 8 using the positioning tool 41.
  • a positioning tool body 42 is disposed between the link plate 31 and the step body 11, and the positioning tool The main body 42 is brought into contact with the link plate 31 (positioning tool arranging step).
  • the positioning tool body 42 is placed with the first reference surface 426 facing the link plate 31 and the second reference surface 427 facing the step body 11. Further, in the positioning tool arranging step, the first body member 421 and the second body member 422 are rotated with respect to each other by applying a force to the positioning tool body 42 against the elastic restoring force of the spring 43, so that the first opposing members are opposed to each other. After expanding the space between the portion 423 and the second facing portion 424, the step shaft 8 is disposed between the first facing portion 423 and the second facing portion 424, and in addition to the positioning tool main body 42 We weaken power to be.
  • the first main body member 421 and the second main body member 422 are rotated in the direction in which the first facing portion 423 and the second facing portion 424 approach each other by the elastic restoring force of the spring 43, and the step shaft 8
  • the first facing portion 423 and the second facing portion 424 are inserted into the gap 12 between the end surface of the first and the link plate 31.
  • the first reference surface 426 contacts the link plate 31
  • each inclined surface 428 contacts the outer peripheral portion of the end surface of the step shaft 8
  • the first reference surface 426 is linked by the elastic restoring force of the spring 43.
  • the plate 31 is pressed in a direction along each inclined surface 428. Thereby, the positioning tool 41 is held between the step shaft 8 and the link plate 31.
  • the step body positioning process, sleeve positioning process, and sleeve fixing process after the positioning tool arranging process are the same as those in the first embodiment.
  • step 2 is assembled.
  • the positioning tool arranging step in the positioning tool arranging step, the first facing portion 423 and the second facing portion 424 are inserted into the gap 12 between the step shaft 8 and the link plate 31, respectively. Since the positioning tool main body 42 is pressed against the link plate 31 by the elastic restoring force of the spring 43, the same effect as in the first embodiment can be obtained, and each of the first facing portion 423 and the second facing portion 424 can be separated by a gap. 12, the positioning tool main body 42 can be automatically pressed against the link plate 31 by the elastic restoring force of the spring 43. Thereby, the working efficiency when the positioning tool 21 is disposed between the link plate 31 and the step body 11 can be improved.
  • each of the first facing portion 423 and the second facing portion 424 is a tapered portion, but only the first facing portion 423 may be a tapered portion. Only the two facing portions 424 may be tapered. That is, at least one of the first facing portion 423 and the second facing portion 424 only needs to be a tapered portion.
  • FIG. 10 is a schematic partial cross-sectional view showing a state when positioning of the step body 11 in step 2 according to the third embodiment of the present invention.
  • FIG. 11 is a cross-sectional view taken along line XI-XI in FIG.
  • FIG. 12 is a perspective view showing the positioning tool 51 of FIG.
  • the positioning tool 51 includes a plate-shaped positioning tool main body 52, a receiving portion 53 provided in the positioning tool main body 52, and a holding screw 54 provided in the receiving portion 53.
  • the positioning tool main body 52 is formed with a first reference surface 521 and a second reference surface 522 that face each other in the width direction of the positioning tool main body 52.
  • the first reference surface 521 and the second reference surface 522 are parallel to each other.
  • the receiving portion 53 is fixed to the first reference surface 521 of the positioning tool main body 52.
  • the receiving portion 53 includes a facing piece 531 that faces the first reference surface 521, and a connecting portion 532 that connects the end portion of the facing piece 531 and the positioning tool main body 52.
  • a gap 55 exists between the facing piece 531 and the first reference surface 521.
  • the distance between the facing piece 531 and the first reference surface 521, that is, the dimension of the gap 55 is larger than the thickness of the link plate 31.
  • the opposing piece 531 is provided with a screw hole penetrating the opposing piece 531.
  • the holding screw 54 is provided on the facing piece 531 in a state of being fitted in the screw hole of the facing piece 531. Further, the holding screw 54 protrudes into the gap 55 between the facing piece 531 and the first reference surface 521.
  • the amount of protrusion of the holding screw 54 from the facing piece 531 can be adjusted by turning the holding screw 54.
  • the distance between the front end portion of the holding screw 54 and the first reference surface 521 changes according to the change in the protruding amount of the holding screw 54.
  • Other configurations are the same as those in the first embodiment.
  • Step body 11 is connected to the step shaft 8 via the sleeve 9 .
  • the step body 11 is positioned with respect to the step shaft 8 in the axial direction of the step shaft 8 using the positioning tool 51.
  • a positioning tool body 52 is disposed between the link plate 31 and the step body 11, and the positioning tool The main body 52 is brought into contact with the link plate 31 (positioning tool arranging step).
  • the positioning tool body 52 is placed with the first reference surface 521 facing the link plate 31 and the second reference surface 522 facing the step body 11.
  • the link plate 31 is inserted into the gap 55 between the opposing piece 531 and the first reference surface 521, and the holding screw 54 is tightened with the link plate 31 inserted into the gap 55.
  • the link plate 31 is gripped between the first reference surface 521 and the holding screw 54, and the first reference surface 521 is pressed against the link plate 31.
  • the positioning tool 51 is held by the link plate 31.
  • the step body positioning process, sleeve positioning process, and sleeve fixing process after the positioning tool arranging process are the same as those in the first embodiment.
  • step 2 is assembled.
  • Step 2 in the positioning tool arranging step, the positioning tool body 52 and the holding tool 52 are held in a state where the link plate 31 is inserted into the gap 55 between the positioning tool body 52 and the opposing piece 531 of the receiving portion 53. Since the positioning tool main body 52 is pressed against the link plate 31 by gripping the link plate 31 with the screw 54, the same effect as in the first embodiment can be obtained, and the link plate 31 and the step shaft 8 can be Even when there is no gap 12 as in the first and second embodiments, the state where the positioning tool main body 52 is in contact with the link plate 31 can be maintained, and the step main body 11 with respect to the step shaft 8 can be maintained. Positioning can be performed. Thereby, the versatility of the positioning tool 51 can be improved.
  • FIG. 13 is a schematic partial cross-sectional view showing a state when positioning of the step body 11 in step 2 according to the fourth embodiment of the present invention.
  • FIG. 14 is a sectional view taken along line XIV-XIV in FIG.
  • FIG. 15 is a perspective view showing the positioning tool 61 of FIG.
  • the positioning tool 61 includes a plate-shaped positioning tool main body 62 and a leaf spring 63 that is a holding elastic body provided in the positioning tool main body 62.
  • the positioning tool main body 62 is formed with a first reference surface 621 and a second reference surface 622 that face each other in the width direction of the positioning tool main body 62.
  • the first reference surface 621 and the second reference surface 622 are parallel to each other.
  • One end of the leaf spring 63 is fixed to the first reference surface 621 of the positioning tool main body 62.
  • the other end of the leaf spring 63 is biased by the elastic restoring force of the leaf spring 63 in a direction in which the leaf spring 63 is pressed against the positioning tool main body 62.
  • Other configurations are the same as those in the first embodiment.
  • Step body 11 is connected to the step shaft 8 via the sleeve 9 .
  • the step body 11 is positioned with respect to the step shaft 8 in the axial direction of the step shaft 8 using the positioning tool 61.
  • a positioning tool body 62 is arranged between the link plate 31 and the step body 11, and the positioning tool The main body 62 is brought into contact with the link plate 31 (positioning tool arranging step).
  • the positioning tool body 62 is placed with the first reference surface 621 facing the link plate 31 and the second reference surface 622 facing the step body 11.
  • the link plate 31 is inserted from the other end of the plate spring 63 between the plate spring 63 and the first reference surface 621.
  • the link plate 31 is gripped between the leaf spring 63 and the first reference surface 621 by the elastic restoring force of the leaf spring 63, The first reference surface 621 is pressed against the link plate 31. Thereby, the positioning tool 61 is held by the link plate 31.
  • the step body positioning process, sleeve positioning process, and sleeve fixing process after the positioning tool arranging process are the same as those in the first embodiment.
  • step 2 is assembled.
  • the positioning tool body 62 is moved by the elastic restoring force of the leaf spring 63 with the link plate 31 inserted between the positioning tool body 62 and the leaf spring 63. Since it is pressed against the link plate 31, the same effects as those of the third embodiment can be obtained, and the positioning tool body 62 can be automatically inserted into the link plate 31 simply by inserting the link plate 31 between the positioning tool body 62 and the leaf spring 63. Can be pressed. Thereby, the working efficiency when the positioning tool 21 is disposed between the link plate 31 and the step body 11 can be improved.
  • FIG. 16 is a side view showing an escalator according to Embodiment 5 of the present invention.
  • FIG. 17 is a cross-sectional view taken along line XVII-XVII in FIG.
  • a plurality of plate-like skirt guards 71 facing the side surface 111a of the tread plate 111 via a gap are arranged.
  • the plurality of skirt guards 71 are arranged in the longitudinal direction of the truss 1. That is, each step body 11 is arranged between a plurality of skirt guards 71 arranged on both sides of the step body 11 in the width direction.
  • a pair of guide pad devices 72 that protrude outward in the width direction from the pair of attachment portions 113 are attached to the step body 11.
  • the pair of guide pad devices 72 protrudes outward from the position of the side surface 111 a of the tread plate 111.
  • the guide pad device 72 suppresses vibration in the width direction of Step 2, that is, lateral vibration of Step 2, and secures a gap between the tread board 111 and the skirt guard 71.
  • FIG. 18 is a perspective view showing the guide pad device 72 of FIG.
  • the guide pad device 72 includes a cylindrical guide pad boss portion 721 attached to the attachment portion 113 and a guide pad 722 attached to the guide pad boss portion 721.
  • the boss portion 721 for the guide pad protrudes from the attachment portion 113 to the outside in the width direction of the step body 11.
  • the protruding end surface of the guide pad boss 721 is a plane parallel to the side surface 111 a of the tread plate 111.
  • the guide pad 722 is attached to the attachment portion 113 via a guide pad boss portion 721.
  • the guide pad 722 includes a rod-shaped pad shaft 723 inserted into the guide pad boss 721 and a pad portion 724 fixed to the pad shaft 723 and facing the skirt guard 71.
  • the guide pad 722 is slidable relative to the guide pad boss 721 along the axis of the guide pad boss 721.
  • the guide pad device 72 receives the skirt guard 71 at the pad portion 724 of the guide pad 722.
  • Other configurations are the same as those in the first embodiment.
  • Step 2 When the step 2 is assembled, the step body 11 is connected to the step shaft 8 via the sleeve 9 in the same manner as in the first embodiment. Thereafter, using the same positioning tool 21 as in the first embodiment, the step body 11 is positioned with respect to the step shaft 8 in the axial direction of the step shaft 8.
  • FIG. 19 is a schematic partial cross-sectional view showing a state when the step main body 11 is positioned in step 2 of FIG.
  • the positioning tool body 22 of the positioning tool 21 is brought into contact with the link plate 31 as in the first embodiment. Accordingly, the positioning tool 21 is held between the step shaft 8 and the link plate 31 in a state where the first reference surface 224 is in contact with the link plate 31 (positioning tool arranging step).
  • the step main body 11 is slid in the axial direction of the step shaft 8 with the mounting portion 113 fitted on the outer peripheral surface of the sleeve main body 91, and the pad portion 724 of the guide pad 722 in the axial direction of the step shaft 8. Is brought into contact with the second reference surface 225 of the positioning tool main body 22. Thereby, the positioning of the step body 11 with respect to the step shaft 8 is performed in the axial direction of the step shaft 8 (step body positioning step).
  • the subsequent procedure is the same as in the first embodiment.
  • Step 2 since the positioning tool main body 22 disposed between the link plate 31 and the step main body 11 is brought into contact with each of the link plate 31 and the guide pad 722, as in the first embodiment, Positioning of the step body 11 with respect to the step shaft 8 can be facilitated, and the cost of parts can be reduced. In addition, it is possible to prevent the distance from the link plate 31 to the guide pad 722 from being varied every step 2, and the positioning accuracy of the step body 11 with respect to the step shaft 8 can be improved. Thereby, the clearance gap between the step main body 11 and the skirt guard 71 can be ensured more reliably.
  • FIG. 20 is a schematic partial cross-sectional view showing a state in which the step body 11 of the escalator according to the sixth embodiment of the present invention is positioned.
  • FIG. 21 is a perspective view showing the guide pad boss 721 of FIG.
  • the step body 11 is connected to the step shaft 8 via the sleeve 9 in the same manner as in the first embodiment, and then the positioning shaft 21 similar to that in the first embodiment is used.
  • the step body 11 is positioned with respect to the axial direction of the step shaft 8.
  • the step body 11 is positioned with respect to the step shaft 8 with the guide pad 722 of the guide pad device 72 removed from the guide pad boss 721.
  • the positioning tool main body 22 of the positioning tool 21 is brought into contact with the link plate 31. Accordingly, the positioning tool 21 is held between the step shaft 8 and the link plate 31 in a state where the first reference surface 224 is in contact with the link plate 31 (positioning tool arranging step).
  • the step body 11 is slid in the axial direction of the step shaft 8 with the mounting portion 113 fitted on the outer peripheral surface of the sleeve body 91. Then, the end surface 725 of the guide pad boss 721 is brought into contact with the second reference surface 225 of the positioning tool main body 22 in the axial direction of the step shaft 8. Thereby, the positioning of the step body 11 with respect to the step shaft 8 is performed in the axial direction of the step shaft 8 (step body positioning step).
  • the subsequent procedure is the same as in the first embodiment.
  • step 2 the positioning tool main body 22 disposed between the link plate 31 and the step main body 11 is brought into contact with each of the link plate 31 and the boss portion 721 for the guide pad. Similarly, the positioning of the step body 11 with respect to the step shaft 8 can be facilitated, and the cost of parts can be reduced. Further, it is possible to prevent the distance from the link plate 31 to the guide pad boss 721 from being varied every step 2, and the positioning accuracy of the step body 11 with respect to the step shaft 8 can be improved. Thereby, the clearance gap between the step main body 11 and the skirt guard 71 can be ensured more reliably.
  • the positioning tool 21 similar to that of the first embodiment is used to position the step body 11 with respect to the step shaft 8.
  • the step body 11 may be positioned with respect to the step shaft 8 using 41, 51, 61.
  • FIG. FIG. 22 is a schematic partial cross-sectional view showing a state when positioning of the step body 11 of the escalator according to the seventh embodiment of the present invention.
  • the positioning tool 81 has a positioning tool main body 82 and a mounting tool 83 attached to the positioning tool main body 82.
  • the positioning tool body 82 is formed with a first reference surface 224 and a second reference surface 225 that face each other in the width direction of the positioning tool body 82.
  • the first reference surface 224 and the second reference surface 225 are parallel to each other.
  • the positioning tool main body 82 is formed with a groove portion 84 penetrating in the width direction of the positioning tool main body 82.
  • the open portion of the groove portion 84 is wider than the outer diameter of the step shaft 8.
  • the step shaft 8 can be inserted into the groove portion 84 from the opening portion of the groove portion 84.
  • the mounting tool 83 includes a first facing portion 831 and a second facing portion 832 that protrude from the second reference surface 225 of the positioning tool body 82 and face each other, and mounting screws provided on the first facing portion 831. 833.
  • An end in the width direction of the tread board 111 can be inserted between the first facing portion 831 and the second facing portion 832.
  • the attachment screw 833 is attached to the screw hole of the first facing portion 831.
  • the amount of protrusion of the mounting screw 833 from the first facing portion 831 changes by turning the mounting screw 833. Thereby, the distance between the mounting screw 833 and the second facing portion 832 changes.
  • An end in the width direction of the tread plate 111 can be gripped between the mounting screw 833 and the second facing portion 832.
  • the positioning tool 81 is in a state in which the side surface 111a of the tread plate 111 is in contact with the second reference surface 225 and the end portion in the width direction of the tread plate 111 is gripped between the mounting screw 833 and the second facing portion 832. It is attached to the tread board 111.
  • Other configurations are the same as those in the first embodiment.
  • Step 2 When the step 2 is assembled, the step body 11 is connected to the step shaft 8 via the sleeve 9 in the same manner as in the first embodiment. Thereafter, using the same positioning tool 21 as in the first embodiment, the step body 11 is positioned with respect to the step shaft 8 in the axial direction of the step shaft 8.
  • the positioning tool 81 When positioning the step body 11 with respect to the step shaft 8, first, the positioning tool 81 is disposed between the link plate 31 and the step body 11, and the step shaft 8 is inserted into the groove portion 84 from the opening portion of the groove portion 84. . Further, the positioning tool 81 is attached to the end portion in the width direction of the tread board 111 by the attachment tool 83. At this time, the side surface 111a of the tread 111 is brought into contact with the second reference surface 225 of the positioning tool main body 82 (positioning tool placement step).
  • the positioning tool 81 is slid with the step body 11 with respect to the step shaft 8 to bring the first reference surface 224 of the positioning tool 81 into contact with the link plate 31. Thereby, the positioning of the step body 11 with respect to the step shaft 8 is performed in the axial direction of the step shaft 8 (step body positioning step).
  • the subsequent procedure is the same as in the first embodiment.
  • the positioning tool main body 82 disposed between the link plate 31 and the step main body 11 is attached to the step main body 11 and the positioning tool main body 82 is brought into contact with the link plate 31.
  • the positioning of the step body 11 with respect to the step shaft 8 can be facilitated, and the cost of parts can be reduced. Further, it is possible to prevent the distance from the link plate 31 to the step body 11 from being varied for each step 2, and the positioning accuracy of the step body 11 with respect to the step shaft 8 can be improved.
  • FIG. FIG. 23 is a schematic partial cross-sectional view showing a state in which the step body 11 of the escalator according to the eighth embodiment of the present invention is being positioned.
  • the positioning tool 81 is attached to the pad portion 724 of the guide pad 722 when positioning the step body 11 with respect to the step shaft 8.
  • the configuration of the positioning tool 81 is the same as that of the seventh embodiment.
  • Other configurations are the same as those of the fifth embodiment.
  • Step 2 the procedure for assembling Step 2 will be described.
  • the step body 11 is connected to the step shaft 8 via the sleeve 9 in the same manner as in the first embodiment. Thereafter, the positioning of the step body 11 with respect to the step shaft 8 is performed in the axial direction of the step shaft 8 using the same positioning tool 81 as in the first embodiment.
  • the positioning tool 81 When positioning the step body 11 with respect to the step shaft 8, first, the positioning tool 81 is disposed between the link plate 31 and the guide pad 722, and the step shaft 8 is inserted into the groove portion 84 from the opening portion of the groove portion 84. . Further, the positioning tool 81 is attached to the pad portion 724 of the guide pad 722 by the attachment tool 83. At this time, the pad portion 724 is brought into contact with the second reference surface 225 of the positioning tool main body 82 (positioning tool placement step).
  • the positioning tool 81 is slid along with the step body 11 and the guide pad device 72 with respect to the step shaft 8 to bring the first reference surface 224 of the positioning tool 81 into contact with the link plate 31.
  • the positioning of the step body 11 with respect to the step shaft 8 is performed in the axial direction of the step shaft 8 (step body positioning step).
  • the subsequent procedure is the same as in the first embodiment.
  • the positioning tool main body 82 disposed between the link plate 31 and the step main body 11 is attached to the guide pad 722, and the positioning tool main body 82 is brought into contact with the link plate 31.
  • the positioning of the step body 11 with respect to the step shaft 8 can be facilitated, and the cost of parts can be reduced.
  • FIG. FIG. 24 is a schematic partial cross-sectional view showing a state when positioning of the step body 11 of the escalator according to the ninth embodiment of the present invention.
  • the positioning tool 81 is attached to the guide pad boss 721 when positioning the step body 11 with respect to the step shaft 8.
  • the configuration of the positioning tool 81 is the same as that of the seventh embodiment.
  • Other configurations are the same as those of the fifth embodiment.
  • Step 2 the procedure for assembling Step 2 will be described.
  • the step body 11 is connected to the step shaft 8 through the sleeve 9 in the same manner as in the first embodiment. Thereafter, the positioning of the step body 11 with respect to the step shaft 8 is performed in the axial direction of the step shaft 8 using the same positioning tool 81 as in the first embodiment.
  • the guide pad 722 is removed from the guide pad boss 721 to expose the end surface 725 of the guide pad boss 721.
  • the positioning tool 81 is disposed between the link plate 31 and the guide pad boss 721, and the step shaft 8 is inserted into the groove 84 from the opening of the groove 84. Further, the positioning tool 81 is attached to the guide pad boss portion 721 by the attachment tool 83. At this time, the end surface 725 of the guide pad boss 721 is brought into contact with the second reference surface 225 of the positioning tool main body 82 (positioning tool arranging step).
  • the positioning tool 81 is slid along with the step body 11 and the guide pad device 72 with respect to the step shaft 8 to bring the first reference surface 224 of the positioning tool 81 into contact with the link plate 31.
  • the positioning of the step body 11 with respect to the step shaft 8 is performed in the axial direction of the step shaft 8 (step body positioning step).
  • the subsequent procedure is the same as in the first embodiment.
  • the positioning tool main body 82 disposed between the link plate 31 and the step main body 11 is attached to the guide pad boss 721, and the positioning tool main body 82 is brought into contact with the link plate 31.
  • the positioning of the step body 11 with respect to the step shaft 8 can be facilitated, and the cost of parts can be reduced.
  • the present invention is applied to step 2 of the escalator, but the present invention may be applied to a step of a moving sidewalk that is a passenger conveyor.

Landscapes

  • Escalators And Moving Walkways (AREA)

Abstract

Provided is a method for manufacturing steps for a passenger conveyor, the method comprising: a positioning device arranging step for arranging a positioning device between a link plate of a step chain which is connected to an end of a step shaft and a step body which is provided to the step shaft, and bringing the positioning device body into contact with the link plate; and a step body positioning step for bringing the step body into contact with the positioning device body.

Description

乗客コンベヤのステップの製造方法Passenger conveyor step manufacturing method
 この発明は、ステップチェーンが接続されているステップ軸にステップ本体を取り付ける乗客コンベヤのステップの製造方法に関するものである。 This invention relates to a passenger conveyor step manufacturing method in which a step body is attached to a step shaft to which a step chain is connected.
 従来、ステップ軸に周方向の段部を形成し、段部にスリーブを押し当てることによりステップ軸に対するスリーブの位置を決め、ステップ軸に対して位置決めされたスリーブにステップ本体を嵌めることによりステップの位置を決める乗客コンベヤが知られている(例えば特許文献1参照)。 Conventionally, a stepped portion in the circumferential direction is formed on the step shaft, the position of the sleeve with respect to the step shaft is determined by pressing the sleeve against the stepped portion, and the step body is fitted into the sleeve positioned with respect to the step shaft. A passenger conveyor for determining the position is known (see, for example, Patent Document 1).
 また、従来、ステップ軸に周方向の溝を形成するとともに、スリーブの内周面に突起を形成し、スリーブの突起をステップ軸の溝に嵌めることによりステップ軸に対するスリーブの位置を決め、ステップ軸に対して位置決めされたスリーブにステップ本体を嵌めることによりステップの位置を決める乗客コンベヤも知られている(例えば特許文献2参照)。 Conventionally, a circumferential groove is formed on the step shaft, a protrusion is formed on the inner peripheral surface of the sleeve, and the sleeve is positioned relative to the step shaft by fitting the protrusion of the sleeve into the groove of the step shaft. There is also known a passenger conveyor that determines the position of a step by fitting a step body to a sleeve positioned with respect to (see, for example, Patent Document 2).
 さらに、従来、ステップ軸にスリーブをスライド可能に取り付け、スリーブの軸線方向両側に配置されたクランプをステップ軸に取り付けることにより、ステップ軸に対するスリーブの位置を決める乗客コンベヤも知られている(例えば特許文献3参照)。 Further, conventionally, a passenger conveyor is known in which a sleeve is slidably attached to a step shaft, and clamps arranged on both sides in the axial direction of the sleeve are attached to the step shaft to determine the position of the sleeve with respect to the step shaft (for example, patents). Reference 3).
実開昭61-189075号公報Japanese Utility Model Publication No. 61-189075 特開2000-344455号公報JP 2000-344455 A 特開2006-27751号公報JP 2006-27751 A
 しかし、特許文献1に示されている従来の乗客コンベヤでは、段部の加工精度が悪いと、ステップ軸に対するステップの位置の精度が悪くなってしまう。また、特許文献2に示されている従来の乗客コンベヤでも、ステップ軸の溝又はスリーブの突起の加工精度が悪いと、ステップ軸に対するステップの位置の精度が悪くなってしまう。さらに、特許文献1及び2に示されている従来の乗客コンベヤでは、ステップ軸に段部又は溝の加工が必要になるので、ステップ軸の加工に手間がかかってしまう。 However, in the conventional passenger conveyor disclosed in Patent Document 1, if the processing accuracy of the stepped portion is poor, the accuracy of the step position with respect to the step axis is deteriorated. Further, even in the conventional passenger conveyor shown in Patent Document 2, if the processing accuracy of the groove of the step shaft or the projection of the sleeve is poor, the accuracy of the step position with respect to the step shaft is deteriorated. Furthermore, in the conventional passenger conveyors disclosed in Patent Documents 1 and 2, it is necessary to process a stepped portion or a groove on the step shaft, so that it takes time to process the step shaft.
 また、特許文献1~3に示されている従来の乗客コンベヤでは、ステップ本体の個々の寸法のばらつきによって、複数のステップを無端状に連結するステップチェーンからステップ本体の側面までの位置関係がステップ本体ごとに変わってしまう。これにより、ステップチェーンと、ステップチェーンが巻き掛けられているスプロケットとの噛み合い状態が悪化したり、互いに隣接する2つのステップの一方のライザの溝と他方のクリートとの位置関係が悪化したりしてしまう。 Further, in the conventional passenger conveyors disclosed in Patent Documents 1 to 3, the positional relationship from the step chain that connects a plurality of steps in an endless manner to the side surface of the step body is determined by the variation in individual dimensions of the step body. It will change from one body to another. As a result, the meshing state of the step chain and the sprocket around which the step chain is wound may deteriorate, or the positional relationship between the groove of one riser of two adjacent steps and the other cleat may deteriorate. End up.
 この発明は、上記のような課題を解決するためになされたものであり、ステップ軸に対するステップ本体の位置決めを容易に行うことができ、ステップ軸に対するステップ本体の位置決め精度を向上させることができる乗客コンベヤのステップの製造方法を得ることを目的とする。 The present invention has been made to solve the above-described problems, and can easily position the step body with respect to the step shaft, and can improve the positioning accuracy of the step body with respect to the step shaft. It aims at obtaining the manufacturing method of the step of a conveyor.
 この発明に係る乗客コンベヤのステップの製造方法は、ステップ軸の端部に接続されているステップチェーンのリンクプレートと、ステップ軸に設けられているステップ本体との間に位置決め具を配置し、位置決め具本体をリンクプレートに接触させる位置決め具配置工程、及びステップ本体を位置決め具に接触させるステップ本***置決め工程を備えている。 According to the passenger conveyor step manufacturing method according to the present invention, a positioning tool is disposed between a link plate of a step chain connected to an end of the step shaft and a step body provided on the step shaft, and positioning is performed. A positioning tool placement step for bringing the tool body into contact with the link plate; and a step body positioning step for bringing the step body into contact with the positioning tool.
 この発明に係る乗客コンベヤのステップの製造方法によれば、ステップ本体の位置決めのための加工をステップ軸に対して行う必要がなくなるとともに、ステップ本体及びステップ軸の加工精度を高める必要もなくなり、ステップ軸に対するステップ本体の位置決めを容易に行うことができる。また、リンクプレートからステップ本体までの距離を、位置決め具本体の寸法に応じた一定の距離にすることができるので、リンクプレートからステップ本体までの距離がステップごとにばらついてしまうことを防止することができ、ステップ軸に対するステップ本体の位置決め精度を向上させることができる。 According to the passenger conveyor step manufacturing method according to the present invention, it is not necessary to perform processing for positioning the step body on the step axis, and it is not necessary to increase the processing accuracy of the step body and the step axis. The step body can be easily positioned with respect to the shaft. In addition, since the distance from the link plate to the step body can be a constant distance according to the dimensions of the positioning tool body, it is possible to prevent the distance from the link plate to the step body from varying from step to step. Thus, the positioning accuracy of the step body with respect to the step axis can be improved.
この発明の実施の形態1による乗客コンベヤであるエスカレータを示す側面図である。It is a side view which shows the escalator which is a passenger conveyor by Embodiment 1 of this invention. 図1のステップのステップ本体の位置決めを行っているときの状態を示す模式的な一部断面図である。It is a typical partial cross section figure which shows a state when positioning the step main body of the step of FIG. 図2のIII-III線に沿った断面図である。FIG. 3 is a cross-sectional view taken along line III-III in FIG. 図1の位置決め具を示す斜視図である。It is a perspective view which shows the positioning tool of FIG. 図1の上部スプロケットの周方向に沿って見たときの上部スプロケットとステップチェーンとの噛み合い状態を示す要部構成図である。It is a principal part block diagram which shows the meshing state of an upper sprocket and a step chain when it sees along the circumferential direction of the upper sprocket of FIG. 図1の互いに隣り合う2つのステップの一方のライザと他方の踏板との位置関係を示す要部構成図である。It is a principal part block diagram which shows the positional relationship of one riser and the other tread of two adjacent steps of FIG. この発明の実施の形態2によるステップのステップ本体の位置決めを行っているときの状態を示す模式的な一部断面図である。It is a typical partial cross section figure which shows a state when positioning the step main body of the step by Embodiment 2 of this invention. 図7のVIII-VIII線に沿った断面図である。FIG. 8 is a sectional view taken along line VIII-VIII in FIG. 図8の位置決め具を示す斜視図である。It is a perspective view which shows the positioning tool of FIG. この発明の実施の形態3によるステップのステップ本体の位置決めを行っているときの状態を示す模式的な一部断面図である。It is a typical fragmentary sectional view which shows a state when performing the positioning of the step main body of the step by Embodiment 3 of this invention. 図10のXI-XI線に沿った断面図である。FIG. 11 is a sectional view taken along line XI-XI in FIG. 10. 図10の位置決め具を示す斜視図である。It is a perspective view which shows the positioning tool of FIG. この発明の実施の形態4によるステップのステップ本体の位置決めを行っているときの状態を示す模式的な一部断面図である。It is a typical fragmentary sectional view which shows a state when performing positioning of the step main body of the step by Embodiment 4 of this invention. 図13のXIV-XIV線に沿った断面図である。FIG. 14 is a cross-sectional view taken along line XIV-XIV in FIG. 13. 図13の位置決め具を示す斜視図である。It is a perspective view which shows the positioning tool of FIG. この発明の実施の形態5によるエスカレータを示す側面図である。It is a side view which shows the escalator by Embodiment 5 of this invention. 図16のXVII-XVII線に沿った断面図である。FIG. 17 is a cross-sectional view taken along line XVII-XVII in FIG. 16. 図17のガイドパッド装置を示す斜視図である。It is a perspective view which shows the guide pad apparatus of FIG. 図17のステップのステップ本体の位置決めを行っているときの状態を示す模式的な一部断面図である。FIG. 18 is a schematic partial cross-sectional view showing a state when the step body of the step of FIG. 17 is being positioned. この発明の実施の形態6によるエスカレータのステップ本体の位置決めを行っているときの状態を示す模式的な一部断面図である。It is a typical partial cross section figure which shows a state when performing the positioning of the step main body of the escalator by Embodiment 6 of this invention. 図20のガイドパッド用ボス部を示す斜視図である。It is a perspective view which shows the boss | hub part for guide pads of FIG. この発明の実施の形態7によるエスカレータのステップ本体の位置決めを行っているときの状態を示す模式的な一部断面図である。It is a typical partial cross section figure which shows a state when performing the positioning of the step main body of the escalator by Embodiment 7 of this invention. この発明の実施の形態8によるエスカレータのステップ本体の位置決めを行っているときの状態を示す模式的な一部断面図である。It is a typical partial cross section figure which shows a state when performing the positioning of the step main body of the escalator by Embodiment 8 of this invention. この発明の実施の形態9によるエスカレータのステップ本体の位置決めを行っているときの状態を示す模式的な一部断面図である。It is a typical partial cross section figure which shows a state when performing the positioning of the step main body of the escalator by Embodiment 9 of this invention.
 実施の形態1.
 図1は、この発明の実施の形態1による乗客コンベヤであるエスカレータを示す側面図である。図において、トラス1には、複数のステップ2が支持されている。複数のステップ2は、ステップ2の幅方向両側に配置された一対の無端状のステップチェーン3により無端状に連結されている。
Embodiment 1 FIG.
FIG. 1 is a side view showing an escalator which is a passenger conveyor according to Embodiment 1 of the present invention. In the drawing, the truss 1 supports a plurality of steps 2. The plurality of steps 2 are connected endlessly by a pair of endless step chains 3 arranged on both sides in the width direction of step 2.
 トラス1の長手方向一端部に位置する上部機械室には一対の上部スプロケット4が設けられ、トラス1の長手方向他端部に位置する下部機械室には一対の下部スプロケット5が設けられている。一対の上部スプロケット4はトラス1の幅方向について互いに離して配置され、一対の下部スプロケット5もトラス1の幅方向について互いに離して配置されている。一対の上部スプロケット4は、トラス1の幅方向に沿った上部スプロケット軸を中心として一体に回転する。一対の下部スプロケット5は、トラス1の幅方向に沿った下部スプロケット軸を中心として一体に回転する。 A pair of upper sprockets 4 is provided in the upper machine chamber located at one longitudinal end of the truss 1, and a pair of lower sprockets 5 is provided in the lower machine chamber located at the other longitudinal end of the truss 1. . The pair of upper sprockets 4 are arranged away from each other in the width direction of the truss 1, and the pair of lower sprockets 5 are also arranged away from each other in the width direction of the truss 1. The pair of upper sprockets 4 rotate integrally around the upper sprocket shaft along the width direction of the truss 1. The pair of lower sprockets 5 rotate integrally around the lower sprocket shaft along the width direction of the truss 1.
 一対のステップチェーン3のうち、一方のステップチェーン3は一方の上部スプロケット4及び一方の下部スプロケット5に巻き掛けられ、他方のステップチェーン3は他方の上部スプロケット4及び他方の下部スプロケット5に巻き掛けられている。 Of the pair of step chains 3, one step chain 3 is wound around one upper sprocket 4 and one lower sprocket 5, and the other step chain 3 is wound around the other upper sprocket 4 and the other lower sprocket 5. It has been.
 一対の上部スプロケット4は、上部機械室に設置された図示しない駆動機の駆動力により一体に回転する。トラス1には、各ステップ2を案内する図示しない案内レールが取り付けられている。複数のステップ2は、一対の上部スプロケット4が一体に回転することにより、案内レールに案内されながらトラス1の長手方向一端部と長手方向他端部との間で循環移動する。 The pair of upper sprockets 4 are integrally rotated by a driving force of a driving machine (not shown) installed in the upper machine room. A guide rail (not shown) for guiding each step 2 is attached to the truss 1. The plurality of steps 2 circulate and move between one end portion in the longitudinal direction and the other end portion in the longitudinal direction of the truss 1 while being guided by the guide rail when the pair of upper sprockets 4 are integrally rotated.
 トラス1上には、トラス1の幅方向について互いに対向する一対の欄干6が設けられている。各欄干6の周縁部には、無端状の移動手摺7がそれぞれ設けられている。各移動手摺7は、駆動機の駆動力により、各ステップ2と同期して各欄干6の周囲を周回移動する。 On the truss 1, a pair of balustrades 6 facing each other in the width direction of the truss 1 are provided. An endless moving handrail 7 is provided at the peripheral edge of each balustrade 6. Each moving handrail 7 moves around each balustrade 6 in synchronism with each step 2 by the driving force of the driving machine.
 図2は、図1のステップ2のステップ本体の位置決めを行っているときの状態を示す模式的な一部断面図である。また、図3は、図2のIII-III線に沿った断面図である。ステップ2は、トラス1の幅方向に沿って配置されているステップ軸8と、ステップ軸8に設けられているスリーブ9と、スリーブ9をステップ軸8に固定するクランプ10と、スリーブ9を介してステップ軸8に設けられているステップ本体11とを有している。 FIG. 2 is a schematic partial cross-sectional view showing a state when the step main body is positioned in step 2 of FIG. FIG. 3 is a sectional view taken along line III-III in FIG. Step 2 includes a step shaft 8 disposed along the width direction of the truss 1, a sleeve 9 provided on the step shaft 8, a clamp 10 that fixes the sleeve 9 to the step shaft 8, and the sleeve 9. And a step body 11 provided on the step shaft 8.
 スリーブ9は、ステップ軸8に対してステップ軸8の軸線方向へスライド可能になっている。また、スリーブ9は、円筒状のスリーブ本体91と、スリーブ本体91の端部の外周面から径方向外側へ突出しているフランジ部92とを有している。スリーブ9は、スリーブ本体91にステップ軸8を通した状態でステップ軸8に設けられている。この例では、スリーブ9が樹脂で構成されている。 The sleeve 9 is slidable in the axial direction of the step shaft 8 with respect to the step shaft 8. The sleeve 9 includes a cylindrical sleeve main body 91 and a flange portion 92 that protrudes radially outward from the outer peripheral surface of the end portion of the sleeve main body 91. The sleeve 9 is provided on the step shaft 8 with the step shaft 8 passed through the sleeve body 91. In this example, the sleeve 9 is made of resin.
 クランプ10は、ステップ軸8を囲むC字状のクランプ本体101と、クランプ本体101のC字状の両端部を連結するクランプ締結具であるクランプねじ102とを有している。クランプ10は、クランプ本体101がクランプねじ102で締め付けられることによりステップ軸8に固定される。クランプねじ102の操作によってクランプ10のステップ軸8に対する締め付けが緩むと、クランプ10はステップ軸8に対してステップ軸8の軸線方向へスライド可能になる。 The clamp 10 has a C-shaped clamp body 101 surrounding the step shaft 8 and a clamp screw 102 which is a clamp fastener for connecting both C-shaped ends of the clamp body 101. The clamp 10 is fixed to the step shaft 8 by clamping the clamp body 101 with a clamp screw 102. When the clamp 10 is loosened by the operation of the clamp screw 102 with respect to the step shaft 8, the clamp 10 can slide in the axial direction of the step shaft 8 with respect to the step shaft 8.
 ステップ本体11は、踏板111と、踏板111に固定され、踏板111を支持する支持体112とを有している。支持体112は、ステップ本体11の幅方向について互いに離して配置された一対の取付部113を有している。スリーブ9には、取付部113が取り付けられている。 The step body 11 has a tread 111 and a support 112 fixed to the tread 111 and supporting the tread 111. The support body 112 has a pair of attachment portions 113 that are arranged apart from each other in the width direction of the step body 11. An attachment portion 113 is attached to the sleeve 9.
 各取付部113には、凹部114がそれぞれ形成されている。凹部114の内面には、スリーブ本体91の外周面が嵌っている。取付部113は、凹部114の内面がスリーブ本体91の外周面に嵌った状態でスリーブ9に取り付けられている。 A recess 114 is formed in each mounting portion 113. The outer peripheral surface of the sleeve body 91 is fitted to the inner surface of the recess 114. The attachment portion 113 is attached to the sleeve 9 with the inner surface of the recess 114 fitted to the outer peripheral surface of the sleeve body 91.
 凹部114の開放部は、スリーブ本体91の外径よりも狭くなっている。これにより、取付部113は、凹部114の開放部を通してスリーブ9から外れないようになっている。また、凹部114の開放部は、ステップ軸8の外径よりも広くなっている。 The open part of the recess 114 is narrower than the outer diameter of the sleeve body 91. Thus, the attachment portion 113 is prevented from being detached from the sleeve 9 through the opening portion of the recess 114. Further, the open portion of the recess 114 is wider than the outer diameter of the step shaft 8.
 凹部114の内径は、フランジ部92の外径よりも小さくなっている。フランジ部92は、取付部113の側面に接触している。クランプ10は、スリーブ9のフランジ部92側の端面に接触した状態でステップ軸8に固定されている。これにより、スリーブ9及びステップ本体11のそれぞれの位置がステップ軸8の軸線方向について固定されている。 The inner diameter of the recess 114 is smaller than the outer diameter of the flange portion 92. The flange portion 92 is in contact with the side surface of the attachment portion 113. The clamp 10 is fixed to the step shaft 8 in contact with the end surface of the sleeve 9 on the flange portion 92 side. Thereby, the respective positions of the sleeve 9 and the step body 11 are fixed in the axial direction of the step shaft 8.
 一対のステップチェーン3は、ステップ軸8の両端部にそれぞれ接続されている。また、ステップチェーン3は、ステップチェーン3の長さ方向へ並ぶ複数のリンクプレート31と、ステップチェーン3の長さ方向で互いに隣り合うリンクプレート31を回転自在に連結する複数のチェーンシャフト32と、各チェーンシャフト32に回転自在に設けられている複数のローラ33とを有している。即ち、この例では、ステップチェーン3がローラチェーンになっている。 The pair of step chains 3 are connected to both ends of the step shaft 8 respectively. The step chain 3 includes a plurality of link plates 31 arranged in the length direction of the step chain 3, a plurality of chain shafts 32 that rotatably connect the link plates 31 adjacent to each other in the length direction of the step chain 3, Each chain shaft 32 has a plurality of rollers 33 rotatably provided. That is, in this example, the step chain 3 is a roller chain.
 チェーンシャフト32は、図3に示すように、ステップ軸8の端面から突出している。また、チェーンシャフト32は、ステップ軸8と同軸に配置されている。さらに、チェーンシャフト32の外径は、ステップ軸8の外径よりも小さくなっている。これにより、ステップ軸8の端面とチェーンシャフト32との境界には、ステップ軸8の周方向に沿った段差部がステップ軸8の全周に形成されている。また、リンクプレート31とステップ軸8の端面との間には、隙間12が存在している。 The chain shaft 32 protrudes from the end surface of the step shaft 8 as shown in FIG. The chain shaft 32 is arranged coaxially with the step shaft 8. Further, the outer diameter of the chain shaft 32 is smaller than the outer diameter of the step shaft 8. Thereby, a step portion along the circumferential direction of the step shaft 8 is formed on the entire circumference of the step shaft 8 at the boundary between the end surface of the step shaft 8 and the chain shaft 32. In addition, a gap 12 exists between the link plate 31 and the end surface of the step shaft 8.
 各ローラ33は、トラス1に取り付けられている案内レール上を転動する。各ローラ33が案内レール上を転動することにより、ステップ2が案内レールに案内される。 Each roller 33 rolls on a guide rail attached to the truss 1. As each roller 33 rolls on the guide rail, step 2 is guided to the guide rail.
 次に、ステップ2を組み立てるときの手順について説明する。ステップ2を組み立てるときには、一対のスリーブ9及び一対のクランプ10をステップ軸8に予め取り付けておく。このとき、各スリーブ9及び各クランプ10は、ステップ軸8に対してスライド可能にしておく。また、このとき、ステップ軸8に嵌めた各スリーブ9及び各クランプ10は、ステップ軸8の軸線方向内側へスライドさせておく。 Next, the procedure for assembling Step 2 will be described. When the step 2 is assembled, the pair of sleeves 9 and the pair of clamps 10 are attached to the step shaft 8 in advance. At this time, each sleeve 9 and each clamp 10 are slidable with respect to the step shaft 8. At this time, the sleeves 9 and the clamps 10 fitted to the step shaft 8 are slid inward in the axial direction of the step shaft 8.
 この後、ステップ本体11を持ちながら、スリーブ9の位置とは異なる位置で凹部114の開放部から凹部114内にステップ軸8を挿入し、凹部114内にステップ軸8を挿入した状態でスリーブ9をステップ軸8の軸線方向外側へスライドさせて、スリーブ本体91を凹部114の内面に嵌める。これにより、ステップ本体11がスリーブ9を介してステップ軸8に連結される。 Thereafter, while holding the step main body 11, the step shaft 8 is inserted into the recess 114 from the opening of the recess 114 at a position different from the position of the sleeve 9, and the sleeve 9 is inserted with the step shaft 8 inserted into the recess 114. Is slid outward in the axial direction of the step shaft 8 to fit the sleeve body 91 into the inner surface of the recess 114. As a result, the step body 11 is connected to the step shaft 8 via the sleeve 9.
 この後、位置決め具21を用いて、ステップ軸8に対するステップ本体11の位置決めをステップ軸8の軸線方向について行う。 Thereafter, using the positioning tool 21, the step body 11 is positioned with respect to the step shaft 8 in the axial direction of the step shaft 8.
 図4は、図1の位置決め具21を示す斜視図である。位置決め具21は、板状の位置決め具本体22と、位置決め具本体22に設けられている保持用ねじ23とを有している。 FIG. 4 is a perspective view showing the positioning tool 21 of FIG. The positioning tool 21 includes a plate-shaped positioning tool body 22 and a holding screw 23 provided on the positioning tool body 22.
 位置決め具本体22は、ベース部221と、ベース部221から突出して互いに対向する第1の対向部222及び第2の対向部223とを有している。ベース部221、第1の対向部222及び第2の対向部223のそれぞれの幅方向は、位置決め具本体22の幅方向と一致している。 The positioning tool main body 22 includes a base portion 221, a first facing portion 222 and a second facing portion 223 that protrude from the base portion 221 and face each other. The width direction of each of the base portion 221, the first facing portion 222, and the second facing portion 223 coincides with the width direction of the positioning tool main body 22.
 位置決め具本体22には、位置決め具本体22の幅方向について対向する第1の基準面224及び第2の基準面225が形成されている。第1の基準面224及び第2の基準面225は、互いに平行になっている。また、第1の基準面224及び第2の基準面225は、ベース部221、第1の対向部222及び第2の対向部223のそれぞれに形成されている。 The positioning tool main body 22 is formed with a first reference surface 224 and a second reference surface 225 that face each other in the width direction of the positioning tool main body 22. The first reference surface 224 and the second reference surface 225 are parallel to each other. The first reference surface 224 and the second reference surface 225 are formed on the base portion 221, the first facing portion 222, and the second facing portion 223, respectively.
 第2の対向部223には、第1の基準面224に対して傾斜する傾斜面226が形成されている。傾斜面226は、ベース部221から第2の対向部223が突出する方向に沿った面である。これにより、第2の対向部223は、第1の対向部222と第2の対向部223との間の空間に向かって幅が連続的に狭くなるテーパ部になっている。 An inclined surface 226 that is inclined with respect to the first reference surface 224 is formed in the second facing portion 223. The inclined surface 226 is a surface along the direction in which the second facing portion 223 protrudes from the base portion 221. Accordingly, the second facing portion 223 is a tapered portion whose width is continuously narrowed toward the space between the first facing portion 222 and the second facing portion 223.
 第1の対向部222の幅は、第1の対向部222のどの位置でも一定になっている。また、第1の対向部222には、第1の対向部222を貫通するねじ穴が設けられている。保持用ねじ23は、第1の対向部222のねじ穴に嵌った状態で第1の対向部222に設けられている。また、保持用ねじ23は、第1の対向部222と第2の対向部223との間の空間に突出している。第1の対向部222からの保持用ねじ23の突出量は、保持用ねじ23を回す操作により調整可能になっている。保持用ねじ23の先端部と第2の対向部223との間の距離は、保持用ねじ23の突出量の変化に応じて変化する。 The width of the first facing portion 222 is constant at any position of the first facing portion 222. Further, the first facing portion 222 is provided with a screw hole penetrating the first facing portion 222. The holding screw 23 is provided in the first facing portion 222 in a state of being fitted in the screw hole of the first facing portion 222. The holding screw 23 protrudes into a space between the first facing portion 222 and the second facing portion 223. The amount of protrusion of the holding screw 23 from the first facing portion 222 can be adjusted by turning the holding screw 23. The distance between the front end portion of the holding screw 23 and the second facing portion 223 changes according to the change in the protruding amount of the holding screw 23.
 ステップ軸8に対するステップ本体11の位置決めをステップ軸8の軸線方向について行うときには、まず、図2に示すように、リンクプレート31とステップ本体11との間に位置決め具本体22を配置し、位置決め具本体22をリンクプレート31に接触させる(位置決め具配置工程)。 When positioning the step body 11 with respect to the step shaft 8 in the axial direction of the step shaft 8, first, as shown in FIG. 2, the positioning tool body 22 is arranged between the link plate 31 and the step body 11, and the positioning tool The main body 22 is brought into contact with the link plate 31 (positioning tool arranging step).
 このときの位置決め具配置工程では、図3に示すように、第1の基準面224をリンクプレート31に向け、第2の基準面225をステップ本体11に向けた状態で位置決め具本体22を配置する。また、位置決め具配置工程では、第1の対向部222と第2の対向部223との間にステップ軸8を配置し、ステップ軸8の端面とリンクプレート31との間の隙間12にテーパ部である第2の対向部223を差し込む。これにより、第1の基準面224がリンクプレート31に接触するとともに、傾斜面226がステップ軸8の端面の外周部に接触する。さらに、位置決め具配置工程では、保持用ねじ23の先端部をステップ軸8の外周面に押し付けながら保持用ねじ23を締め込む。これにより、第1の基準面224がリンクプレート31に押し付けられる方向へ位置決め具本体22が傾斜面226に案内され、位置決め具21がステップ軸8とリンクプレート31との間に保持される。 In the positioning tool arranging step at this time, as shown in FIG. 3, the positioning tool body 22 is placed with the first reference surface 224 facing the link plate 31 and the second reference surface 225 facing the step body 11. To do. In the positioning tool arranging step, the step shaft 8 is arranged between the first facing portion 222 and the second facing portion 223, and the tapered portion is formed in the gap 12 between the end surface of the step shaft 8 and the link plate 31. The 2nd opposing part 223 which is is inserted. As a result, the first reference surface 224 contacts the link plate 31 and the inclined surface 226 contacts the outer peripheral portion of the end surface of the step shaft 8. Further, in the positioning tool arranging step, the holding screw 23 is tightened while pressing the tip of the holding screw 23 against the outer peripheral surface of the step shaft 8. Thereby, the positioning tool main body 22 is guided to the inclined surface 226 in the direction in which the first reference surface 224 is pressed against the link plate 31, and the positioning tool 21 is held between the step shaft 8 and the link plate 31.
 位置決め具配置工程の後、スリーブ本体91の外周面に取付部113を嵌めたまま、ステップ本体11をステップ軸8の軸線方向へスライドさせ、ステップ軸8の軸線方向についてステップ本体11の側面を位置決め具本体22の第2の基準面225に接触させる。これにより、ステップ軸8に対するステップ本体11の位置決めがステップ軸8の軸線方向について行われる(ステップ本***置決め工程)。 After the positioning tool arranging step, the step body 11 is slid in the axial direction of the step shaft 8 with the mounting portion 113 fitted on the outer peripheral surface of the sleeve body 91, and the side surface of the step body 11 is positioned in the axial direction of the step shaft 8. The tool main body 22 is brought into contact with the second reference surface 225. Thereby, the positioning of the step body 11 with respect to the step shaft 8 is performed in the axial direction of the step shaft 8 (step body positioning step).
 ステップ本***置決め工程の後、ステップ軸8に対してスリーブ9をスライドさせて、ステップ軸8の軸線方向についてスリーブ9のフランジ部92を取付部113の側面に接触させる。これにより、ステップ軸8に対するスリーブ9の位置決めがステップ軸8の軸線方向について行われる(スリーブ位置決め工程)。 After the step body positioning step, the sleeve 9 is slid with respect to the step shaft 8, and the flange portion 92 of the sleeve 9 is brought into contact with the side surface of the mounting portion 113 in the axial direction of the step shaft 8. Thereby, the positioning of the sleeve 9 with respect to the step shaft 8 is performed in the axial direction of the step shaft 8 (sleeve positioning step).
 スリーブ位置決め工程の後、ステップ軸8に対してクランプ10を移動させることによりスリーブ9のフランジ部92側の端面にクランプ本体101を接触させ、クランプねじ102を締め込むことによりクランプ本体101をステップ軸8に固定する。これにより、ステップ軸8に対するスリーブ9の位置がステップ軸8の軸線方向について固定され、ステップ軸8に対するステップ本体11の位置もステップ軸8の軸線方向について固定される(スリーブ固定工程)。 After the sleeve positioning step, the clamp 10 is moved with respect to the step shaft 8 to bring the clamp body 101 into contact with the end surface of the sleeve 9 on the flange portion 92 side, and the clamp screw 102 is tightened to move the clamp body 101 to the step shaft. Fix to 8. Thereby, the position of the sleeve 9 with respect to the step shaft 8 is fixed in the axial direction of the step shaft 8, and the position of the step body 11 with respect to the step shaft 8 is also fixed in the axial direction of the step shaft 8 (sleeve fixing step).
 スリーブ固定工程の後、位置決め具21の保持用ねじ23を緩めて、リンクプレート31とステップ本体11との間から位置決め具21を外す(位置決め具取り外し工程)。このようにして、ステップ2が組み立てられる。 After the sleeve fixing step, the holding screw 23 of the positioning tool 21 is loosened, and the positioning tool 21 is removed from between the link plate 31 and the step body 11 (positioning tool removing process). In this way, step 2 is assembled.
 このようなステップ2の製造方法では、リンクプレート31とステップ本体11との間に位置決め具本体22を配置して位置決め具本体22をリンクプレート31に接触させた後、ステップ本体11を位置決め具本体22に接触させるので、ステップ本体11の位置決めのための加工をステップ軸8に対して行う必要がなくなるとともに、ステップ本体11及びステップ軸8の加工精度を高める必要もなくなり、ステップ軸8に対するステップ本体11の位置決めを容易に行うことができ、部品コストの削減も図ることができる。さらに、リンクプレート31からステップ本体11の側面までの距離を、位置決め具本体22の寸法に応じた一定の距離にすることができるので、リンクプレート31からステップ本体11の側面までの距離がステップ2ごとにばらついてしまうことを防止することができ、ステップ軸8に対するステップ本体11の位置決め精度を向上させることができる。 In such a manufacturing method of Step 2, the positioning tool main body 22 is arranged between the link plate 31 and the step main body 11, the positioning tool main body 22 is brought into contact with the link plate 31, and then the step main body 11 is moved to the positioning tool main body. 22, it is not necessary to perform processing for positioning the step body 11 on the step shaft 8, and it is not necessary to increase the processing accuracy of the step body 11 and the step shaft 8. 11 can be easily positioned, and the part cost can be reduced. Further, since the distance from the link plate 31 to the side surface of the step body 11 can be a constant distance according to the dimension of the positioning tool body 22, the distance from the link plate 31 to the side surface of the step body 11 is step 2. Therefore, it is possible to prevent the step body 11 from being varied, and the positioning accuracy of the step body 11 with respect to the step shaft 8 can be improved.
 ここで、図5は、図1の上部スプロケット4の周方向に沿って見たときの上部スプロケット4とステップチェーン3との噛み合い状態を示す要部構成図である。リンクプレート31からステップ本体11の側面までの距離のばらつきが各ステップ2間でなくなると、図5に示すように、各ステップ2のそれぞれにおけるステップチェーン3の位置をトラス1の幅方向について上部スプロケット4の位置に合わせることができ、ステップチェーン3と上部スプロケット4との噛み合い状態の悪化を防止することができる。また、同様に、ステップチェーン3と下部スプロケット5との噛み合い状態の悪化も防止することができる。 Here, FIG. 5 is a main part configuration diagram showing the meshing state of the upper sprocket 4 and the step chain 3 when viewed along the circumferential direction of the upper sprocket 4 of FIG. When the variation in the distance from the link plate 31 to the side surface of the step body 11 disappears between each step 2, as shown in FIG. 5, the position of the step chain 3 in each step 2 is changed to the upper sprocket in the width direction of the truss 1. 4, and the deterioration of the meshing state between the step chain 3 and the upper sprocket 4 can be prevented. Similarly, it is possible to prevent the meshing state between the step chain 3 and the lower sprocket 5 from being deteriorated.
 また、図6は、図1の互いに隣り合う2つのステップ2の一方のライザと他方の踏板との位置関係を示す要部構成図である。互いに隣り合う2つのステップ2のうち、一方のステップ本体11の踏板111には複数の溝である踏板クリート11aが設けられ、他方のステップ本体11のライザには複数の溝であるライザクリート11bが設けられている。また、互いに隣り合う2つのステップ2は、一方のステップ本体11の踏板クリート11a間の複数の突起を他方のステップ本体11の各ライザクリート11bに挿入した状態で、配置されている。 FIG. 6 is a main part configuration diagram showing the positional relationship between one riser and the other tread of two adjacent steps 2 in FIG. Of the two steps 2 adjacent to each other, the tread 111 of one step body 11 is provided with a tread cleat 11a that is a plurality of grooves, and the riser cleat 11b that is a plurality of grooves is provided on the riser of the other step body 11. Is provided. Further, two adjacent steps 2 are arranged in a state where a plurality of protrusions between the tread plate cleats 11 a of one step body 11 are inserted into the riser cleats 11 b of the other step body 11.
 リンクプレート31からステップ本体11の側面までの距離のばらつきが各ステップ2間でなくなると、図6に示すように、互いに隣り合う2つのステップ本体11の一方に対する他方の位置をトラス1の幅方向について合わせることができる。これにより、互いに隣り合う2つのステップ本体11の位置関係の悪化を防止することができ、一方のステップ本体11の踏板クリート11a間の突起が他方のステップ本体11のライザクリート11bの内面に干渉することを防止することができる。 When the variation in the distance from the link plate 31 to the side surface of the step body 11 disappears between each step 2, the other position with respect to one of the two adjacent step bodies 11 as shown in FIG. Can be adapted. Thereby, it is possible to prevent the positional relationship between the two step bodies 11 adjacent to each other from deteriorating, and the projection between the tread cleats 11a of one step body 11 interferes with the inner surface of the riser cleat 11b of the other step body 11. This can be prevented.
 また、ステップ本体11を位置決め具本体22に接触させた後、ステップ本体11の取付部113にスリーブ9を接触させ、スリーブ9を取付部113に接触させた状態で、クランプ10によってステップ軸8に対するスリーブ9の位置をステップ軸8の軸線方向について固定するので、ステップ軸8に対するステップ本体11の位置をずらすことなく、ステップ軸8に対するステップ本体11の位置をステップ軸8の軸線方向について容易に固定することができる。 In addition, after the step body 11 is brought into contact with the positioning tool body 22, the sleeve 9 is brought into contact with the attachment portion 113 of the step body 11, and the sleeve 9 is brought into contact with the attachment portion 113. Since the position of the sleeve 9 is fixed in the axial direction of the step shaft 8, the position of the step main body 11 with respect to the step shaft 8 is easily fixed in the axial direction of the step shaft 8 without shifting the position of the step main body 11 with respect to the step shaft 8. can do.
 また、位置決め具配置工程では、ステップ軸8とリンクプレート31との間の隙間12にテーパ部である第2の対向部223を差し込んだ状態で保持用ねじ23を締め付けることにより、位置決め具本体22をリンクプレート31に押し付けるので、リンクプレート31に位置決め具本体22をより確実に接触させることができ、ステップ軸8に対するステップ本体11の位置決めをより正確に行うことができる。 In the positioning tool arranging step, the positioning tool body 22 is tightened by tightening the holding screw 23 in a state where the second facing portion 223 that is a tapered portion is inserted into the gap 12 between the step shaft 8 and the link plate 31. Is pressed against the link plate 31, the positioning tool main body 22 can be brought into contact with the link plate 31 more reliably, and the step main body 11 can be more accurately positioned with respect to the step shaft 8.
 なお、上記の例では、第2の対向部223がテーパ部になっているが、第1の基準面224がリンクプレート31に接触した状態で位置決め具本体22を保持することができるのであれば、第2の対向部223はテーパ部でなくてもよい。 In the above example, the second facing portion 223 is a tapered portion. However, as long as the positioning tool main body 22 can be held in a state where the first reference surface 224 is in contact with the link plate 31. The second facing portion 223 may not be a tapered portion.
 実施の形態2.
 図7は、この発明の実施の形態2によるステップ2のステップ本体11の位置決めを行っているときの状態を示す模式的な一部断面図である。また、図8は、図7のVIII-VIII線に沿った断面図である。さらに、図9は、図8の位置決め具41を示す斜視図である。位置決め具41は、位置決め具本体42と、位置決め具本体42に設けられている保持用弾性体であるばね43とを有している。
Embodiment 2. FIG.
FIG. 7 is a schematic partial cross-sectional view showing a state when positioning of the step body 11 in step 2 according to the second embodiment of the present invention. FIG. 8 is a sectional view taken along line VIII-VIII in FIG. Further, FIG. 9 is a perspective view showing the positioning tool 41 of FIG. The positioning tool 41 includes a positioning tool main body 42 and a spring 43 that is a holding elastic body provided in the positioning tool main body 42.
 位置決め具本体42は、第1の本体部材421と、第1の本体部材421に対して回動可能な第2の本体部材422とを有している。第1の本体部材421及び第2の本体部材422のそれぞれの幅方向は、位置決め具本体42の幅方向と一致している。 The positioning tool main body 42 includes a first main body member 421 and a second main body member 422 that can rotate with respect to the first main body member 421. The width directions of the first main body member 421 and the second main body member 422 coincide with the width direction of the positioning tool main body 42.
 第1の本体部材421は第1の対向部423を有し、第2の本体部材422は第2の対向部424を有している。第1の本体部材421及び第2の本体部材422は、第1の対向部423と第2の対向部424とを互いに対向させた状態で、位置決め具本体42の幅方向に沿った回動軸425を介して連結されている。第1の本体部材421及び第2の本体部材422は、第1の対向部423と第2の対向部424との間の距離が変化する方向へ回動軸425を中心に回動可能になっている。 The first main body member 421 has a first facing portion 423, and the second main body member 422 has a second facing portion 424. The first main body member 421 and the second main body member 422 have a rotation axis along the width direction of the positioning tool main body 42 in a state where the first facing portion 423 and the second facing portion 424 are opposed to each other. 425 is connected. The first main body member 421 and the second main body member 422 are rotatable about the rotation shaft 425 in a direction in which the distance between the first facing portion 423 and the second facing portion 424 changes. ing.
 位置決め具本体42には、位置決め具本体42の幅方向について対向する第1の基準面426及び第2の基準面427が形成されている。第1の基準面426及び第2の基準面427は、互いに平行になっている。また、第1の基準面426及び第2の基準面427は、第1の本体部材421及び第2の本体部材422のそれぞれに形成されている。 The positioning tool body 42 is formed with a first reference surface 426 and a second reference surface 427 that face each other in the width direction of the positioning tool body 42. The first reference surface 426 and the second reference surface 427 are parallel to each other. Further, the first reference surface 426 and the second reference surface 427 are formed on the first main body member 421 and the second main body member 422, respectively.
 第1の対向部423及び第2の対向部424のそれぞれには、第1の基準面426に対して傾斜する傾斜面428が形成されている。これにより、第1の対向部423及び第2の対向部424のそれぞれは、第1の対向部423と第2の対向部424との間の空間に向かって幅が連続的に狭くなるテーパ部になっている。 An inclined surface 428 that is inclined with respect to the first reference surface 426 is formed in each of the first facing portion 423 and the second facing portion 424. Accordingly, each of the first facing portion 423 and the second facing portion 424 has a tapered portion whose width continuously narrows toward the space between the first facing portion 423 and the second facing portion 424. It has become.
 ばね43は、第1の本体部材421と第2の本体部材422との間に配置されている。また、ばね43は、第1の対向部423と第2の対向部424とが互いに近づく方向へ第1の本体部材421及び第2の本体部材422を付勢する弾性復元力を発生している。他の構成は実施の形態1と同様である。 The spring 43 is disposed between the first main body member 421 and the second main body member 422. The spring 43 generates an elastic restoring force that urges the first main body member 421 and the second main body member 422 in a direction in which the first facing portion 423 and the second facing portion 424 approach each other. . Other configurations are the same as those in the first embodiment.
 次に、ステップ2を組み立てるときの手順について説明する。スリーブ9を介してステップ本体11をステップ軸8に連結するまでの手順は、実施の形態1と同様である。スリーブ9を介してステップ本体11をステップ軸8に連結した後、位置決め具41を用いて、ステップ軸8に対するステップ本体11の位置決めをステップ軸8の軸線方向について行う。 Next, the procedure for assembling Step 2 will be described. The procedure until the step body 11 is connected to the step shaft 8 via the sleeve 9 is the same as that of the first embodiment. After the step body 11 is connected to the step shaft 8 via the sleeve 9, the step body 11 is positioned with respect to the step shaft 8 in the axial direction of the step shaft 8 using the positioning tool 41.
 ステップ軸8に対するステップ本体11の位置決めをステップ軸8の軸線方向について行うときには、まず、図7に示すように、リンクプレート31とステップ本体11との間に位置決め具本体42を配置し、位置決め具本体42をリンクプレート31に接触させる(位置決め具配置工程)。 When positioning the step body 11 with respect to the step shaft 8 in the axial direction of the step shaft 8, first, as shown in FIG. 7, a positioning tool body 42 is disposed between the link plate 31 and the step body 11, and the positioning tool The main body 42 is brought into contact with the link plate 31 (positioning tool arranging step).
 位置決め具配置工程では、図8に示すように、第1の基準面426をリンクプレート31に向け、第2の基準面427をステップ本体11に向けた状態で位置決め具本体42を配置する。また、位置決め具配置工程では、ばね43の弾性復元力に逆らって位置決め具本体42に力を加えることにより第1の本体部材421及び第2の本体部材422を互いに回動させて第1の対向部423と第2の対向部424との間の空間を広げた後、第1の対向部423と第2の対向部424との間にステップ軸8を配置し、位置決め具本体42に加えている力を弱める。これにより、ばね43の弾性復元力によって第1の対向部423及び第2の対向部424が互いに近づく方向へ第1の本体部材421及び第2の本体部材422が互いに回動し、ステップ軸8の端面とリンクプレート31との間の隙間12に第1の対向部423及び第2の対向部424が差し込まれる。このとき、第1の基準面426がリンクプレート31に接触し、各傾斜面428がステップ軸8の端面の外周部に接触するとともに、ばね43の弾性復元力によって第1の基準面426がリンクプレート31に各傾斜面428に沿った方向へ押し付けられる。これにより、位置決め具41がステップ軸8とリンクプレート31との間に保持される。 In the positioning tool arranging step, as shown in FIG. 8, the positioning tool body 42 is placed with the first reference surface 426 facing the link plate 31 and the second reference surface 427 facing the step body 11. Further, in the positioning tool arranging step, the first body member 421 and the second body member 422 are rotated with respect to each other by applying a force to the positioning tool body 42 against the elastic restoring force of the spring 43, so that the first opposing members are opposed to each other. After expanding the space between the portion 423 and the second facing portion 424, the step shaft 8 is disposed between the first facing portion 423 and the second facing portion 424, and in addition to the positioning tool main body 42 We weaken power to be. Accordingly, the first main body member 421 and the second main body member 422 are rotated in the direction in which the first facing portion 423 and the second facing portion 424 approach each other by the elastic restoring force of the spring 43, and the step shaft 8 The first facing portion 423 and the second facing portion 424 are inserted into the gap 12 between the end surface of the first and the link plate 31. At this time, the first reference surface 426 contacts the link plate 31, each inclined surface 428 contacts the outer peripheral portion of the end surface of the step shaft 8, and the first reference surface 426 is linked by the elastic restoring force of the spring 43. The plate 31 is pressed in a direction along each inclined surface 428. Thereby, the positioning tool 41 is held between the step shaft 8 and the link plate 31.
 位置決め具配置工程の後のステップ本***置決め工程、スリーブ位置決め工程、スリーブ固定工程は、実施の形態1と同様である。 The step body positioning process, sleeve positioning process, and sleeve fixing process after the positioning tool arranging process are the same as those in the first embodiment.
 スリーブ固定工程の後、ばね43の弾性復元力に逆らって位置決め具本体42に力を加えることにより第1の対向部423と第2の対向部424との間の空間を広げて、ステップ軸8とリンクプレート31との間から位置決め具41を外す(位置決め具取り外し工程)。このようにして、ステップ2が組み立てられる。 After the sleeve fixing step, a force is applied to the positioning tool main body 42 against the elastic restoring force of the spring 43 to widen the space between the first facing portion 423 and the second facing portion 424, and the step shaft 8 And the link plate 31 are removed from the positioning tool 41 (positioning tool removing step). In this way, step 2 is assembled.
 このようなステップ2の製造方法では、位置決め具配置工程において、ステップ軸8とリンクプレート31との間の隙間12に第1の対向部423及び第2の対向部424のそれぞれを差し込んだ状態で、ばね43の弾性復元力により位置決め具本体42をリンクプレート31に押し付けるので、実施の形態1と同様の効果が得られるとともに、第1の対向部423及び第2の対向部424のそれぞれを隙間12に差し込むだけで、リンクプレート31に位置決め具本体42をばね43の弾性復元力によって自動的に押し付けることができる。これにより、リンクプレート31とステップ本体11との間に位置決め具21を配置するときの作業効率を向上させることができる。 In such a manufacturing method of Step 2, in the positioning tool arranging step, the first facing portion 423 and the second facing portion 424 are inserted into the gap 12 between the step shaft 8 and the link plate 31, respectively. Since the positioning tool main body 42 is pressed against the link plate 31 by the elastic restoring force of the spring 43, the same effect as in the first embodiment can be obtained, and each of the first facing portion 423 and the second facing portion 424 can be separated by a gap. 12, the positioning tool main body 42 can be automatically pressed against the link plate 31 by the elastic restoring force of the spring 43. Thereby, the working efficiency when the positioning tool 21 is disposed between the link plate 31 and the step body 11 can be improved.
 なお、上記の例では、第1の対向部423及び第2の対向部424のそれぞれがテーパ部になっているが、第1の対向部423のみがテーパ部になっていてもよいし、第2の対向部424のみがテーパ部になっていてもよい。即ち、第1の対向部423及び第2の対向部424の少なくともいずれかがテーパ部になっていればよい。 In the above example, each of the first facing portion 423 and the second facing portion 424 is a tapered portion, but only the first facing portion 423 may be a tapered portion. Only the two facing portions 424 may be tapered. That is, at least one of the first facing portion 423 and the second facing portion 424 only needs to be a tapered portion.
 実施の形態3.
 図10は、この発明の実施の形態3によるステップ2のステップ本体11の位置決めを行っているときの状態を示す模式的な一部断面図である。また、図11は、図10のXI-XI線に沿った断面図である。さらに、図12は、図10の位置決め具51を示す斜視図である。位置決め具51は、板状の位置決め具本体52と、位置決め具本体52に設けられている受け部53と、受け部53に設けられている保持用ねじ54とを有している。
Embodiment 3 FIG.
FIG. 10 is a schematic partial cross-sectional view showing a state when positioning of the step body 11 in step 2 according to the third embodiment of the present invention. FIG. 11 is a cross-sectional view taken along line XI-XI in FIG. Further, FIG. 12 is a perspective view showing the positioning tool 51 of FIG. The positioning tool 51 includes a plate-shaped positioning tool main body 52, a receiving portion 53 provided in the positioning tool main body 52, and a holding screw 54 provided in the receiving portion 53.
 位置決め具本体52には、位置決め具本体52の幅方向について互いに対向する第1の基準面521及び第2の基準面522が形成されている。第1の基準面521及び第2の基準面522は、互いに平行になっている。 The positioning tool main body 52 is formed with a first reference surface 521 and a second reference surface 522 that face each other in the width direction of the positioning tool main body 52. The first reference surface 521 and the second reference surface 522 are parallel to each other.
 受け部53は、位置決め具本体52の第1の基準面521に固定されている。また、受け部53は、第1の基準面521に対向する対向片531と、対向片531の端部と位置決め具本体52とを連結する連結部532とを有している。対向片531と第1の基準面521との間には、隙間55が存在している。対向片531と第1の基準面521との間の距離、即ち隙間55の寸法は、リンクプレート31の厚さよりも大きくなっている。 The receiving portion 53 is fixed to the first reference surface 521 of the positioning tool main body 52. The receiving portion 53 includes a facing piece 531 that faces the first reference surface 521, and a connecting portion 532 that connects the end portion of the facing piece 531 and the positioning tool main body 52. A gap 55 exists between the facing piece 531 and the first reference surface 521. The distance between the facing piece 531 and the first reference surface 521, that is, the dimension of the gap 55 is larger than the thickness of the link plate 31.
 対向片531には、対向片531を貫通するねじ穴が設けられている。保持用ねじ54は、対向片531のねじ穴に嵌った状態で対向片531に設けられている。また、保持用ねじ54は、対向片531と第1の基準面521との間の隙間55に突出している。対向片531からの保持用ねじ54の突出量は、保持用ねじ54を回す操作により調整可能になっている。保持用ねじ54の先端部と第1の基準面521との間の距離は、保持用ねじ54の突出量の変化に応じて変化する。他の構成は実施の形態1と同様である。 The opposing piece 531 is provided with a screw hole penetrating the opposing piece 531. The holding screw 54 is provided on the facing piece 531 in a state of being fitted in the screw hole of the facing piece 531. Further, the holding screw 54 protrudes into the gap 55 between the facing piece 531 and the first reference surface 521. The amount of protrusion of the holding screw 54 from the facing piece 531 can be adjusted by turning the holding screw 54. The distance between the front end portion of the holding screw 54 and the first reference surface 521 changes according to the change in the protruding amount of the holding screw 54. Other configurations are the same as those in the first embodiment.
 次に、ステップ2を組み立てるときの手順について説明する。スリーブ9を介してステップ本体11をステップ軸8に連結するまでの手順は、実施の形態1と同様である。スリーブ9を介してステップ本体11をステップ軸8に連結した後、位置決め具51を用いて、ステップ軸8に対するステップ本体11の位置決めをステップ軸8の軸線方向について行う。 Next, the procedure for assembling Step 2 will be described. The procedure until the step body 11 is connected to the step shaft 8 via the sleeve 9 is the same as that of the first embodiment. After the step body 11 is connected to the step shaft 8 via the sleeve 9, the step body 11 is positioned with respect to the step shaft 8 in the axial direction of the step shaft 8 using the positioning tool 51.
 ステップ軸8に対するステップ本体11の位置決めをステップ軸8の軸線方向について行うときには、まず、図10に示すように、リンクプレート31とステップ本体11との間に位置決め具本体52を配置し、位置決め具本体52をリンクプレート31に接触させる(位置決め具配置工程)。 When positioning the step body 11 with respect to the step shaft 8 in the axial direction of the step shaft 8, first, as shown in FIG. 10, a positioning tool body 52 is disposed between the link plate 31 and the step body 11, and the positioning tool The main body 52 is brought into contact with the link plate 31 (positioning tool arranging step).
 位置決め具配置工程では、図11に示すように、第1の基準面521をリンクプレート31に向け、第2の基準面522をステップ本体11に向けた状態で位置決め具本体52を配置する。また、位置決め具配置工程では、対向片531と第1の基準面521との間の隙間55にリンクプレート31を差し込み、隙間55にリンクプレート31を差し込んだ状態で保持用ねじ54を締め込む。これにより、第1の基準面521と保持用ねじ54との間でリンクプレート31が把持され、第1の基準面521がリンクプレート31に押し付けられる。これにより、位置決め具51がリンクプレート31に保持される。 In the positioning tool arranging step, as shown in FIG. 11, the positioning tool body 52 is placed with the first reference surface 521 facing the link plate 31 and the second reference surface 522 facing the step body 11. In the positioning tool arranging step, the link plate 31 is inserted into the gap 55 between the opposing piece 531 and the first reference surface 521, and the holding screw 54 is tightened with the link plate 31 inserted into the gap 55. As a result, the link plate 31 is gripped between the first reference surface 521 and the holding screw 54, and the first reference surface 521 is pressed against the link plate 31. Thereby, the positioning tool 51 is held by the link plate 31.
 位置決め具配置工程の後のステップ本***置決め工程、スリーブ位置決め工程、スリーブ固定工程は、実施の形態1と同様である。 The step body positioning process, sleeve positioning process, and sleeve fixing process after the positioning tool arranging process are the same as those in the first embodiment.
 スリーブ固定工程の後、位置決め具51の保持用ねじ54を緩めて、位置決め具51をリンクプレート31から外す(位置決め具取り外し工程)。このようにして、ステップ2が組み立てられる。 After the sleeve fixing step, the holding screw 54 of the positioning tool 51 is loosened to remove the positioning tool 51 from the link plate 31 (positioning tool removing process). In this way, step 2 is assembled.
 このようなステップ2の製造方法では、位置決め具配置工程において、位置決め具本体52と受け部53の対向片531との間の隙間55にリンクプレート31を差し込んだ状態で、位置決め具本体52と保持用ねじ54との間でリンクプレート31を把持することにより、位置決め具本体52をリンクプレート31に押し付けるので、実施の形態1と同様の効果が得られるとともに、リンクプレート31とステップ軸8との間に実施の形態1及び2のような隙間12が存在しない場合であっても、位置決め具本体52をリンクプレート31に接触させた状態を保持することができ、ステップ軸8に対するステップ本体11の位置決めを行うことができる。これにより、位置決め具51の汎用性を高めることができる。 In such a manufacturing method of Step 2, in the positioning tool arranging step, the positioning tool body 52 and the holding tool 52 are held in a state where the link plate 31 is inserted into the gap 55 between the positioning tool body 52 and the opposing piece 531 of the receiving portion 53. Since the positioning tool main body 52 is pressed against the link plate 31 by gripping the link plate 31 with the screw 54, the same effect as in the first embodiment can be obtained, and the link plate 31 and the step shaft 8 can be Even when there is no gap 12 as in the first and second embodiments, the state where the positioning tool main body 52 is in contact with the link plate 31 can be maintained, and the step main body 11 with respect to the step shaft 8 can be maintained. Positioning can be performed. Thereby, the versatility of the positioning tool 51 can be improved.
 実施の形態4.
 図13は、この発明の実施の形態4によるステップ2のステップ本体11の位置決めを行っているときの状態を示す模式的な一部断面図である。また、図14は、図13のXIV-XIV線に沿った断面図である。さらに、図15は、図13の位置決め具61を示す斜視図である。位置決め具61は、板状の位置決め具本体62と、位置決め具本体62に設けられている保持用弾性体である板ばね63とを有している。
Embodiment 4 FIG.
FIG. 13 is a schematic partial cross-sectional view showing a state when positioning of the step body 11 in step 2 according to the fourth embodiment of the present invention. FIG. 14 is a sectional view taken along line XIV-XIV in FIG. Further, FIG. 15 is a perspective view showing the positioning tool 61 of FIG. The positioning tool 61 includes a plate-shaped positioning tool main body 62 and a leaf spring 63 that is a holding elastic body provided in the positioning tool main body 62.
 位置決め具本体62には、位置決め具本体62の幅方向について互いに対向する第1の基準面621及び第2の基準面622が形成されている。第1の基準面621及び第2の基準面622は、互いに平行になっている。 The positioning tool main body 62 is formed with a first reference surface 621 and a second reference surface 622 that face each other in the width direction of the positioning tool main body 62. The first reference surface 621 and the second reference surface 622 are parallel to each other.
 板ばね63の一端部は、位置決め具本体62の第1の基準面621に固定されている。板ばね63の他端部は、位置決め具本体62に押し付けられる方向へ板ばね63の弾性復元力によって付勢されている。他の構成は実施の形態1と同様である。 One end of the leaf spring 63 is fixed to the first reference surface 621 of the positioning tool main body 62. The other end of the leaf spring 63 is biased by the elastic restoring force of the leaf spring 63 in a direction in which the leaf spring 63 is pressed against the positioning tool main body 62. Other configurations are the same as those in the first embodiment.
 次に、ステップ2を組み立てるときの手順について説明する。スリーブ9を介してステップ本体11をステップ軸8に連結するまでの手順は、実施の形態1と同様である。スリーブ9を介してステップ本体11をステップ軸8に連結した後、位置決め具61を用いて、ステップ軸8に対するステップ本体11の位置決めをステップ軸8の軸線方向について行う。 Next, the procedure for assembling Step 2 will be described. The procedure until the step body 11 is connected to the step shaft 8 via the sleeve 9 is the same as that of the first embodiment. After the step body 11 is connected to the step shaft 8 via the sleeve 9, the step body 11 is positioned with respect to the step shaft 8 in the axial direction of the step shaft 8 using the positioning tool 61.
 ステップ軸8に対するステップ本体11の位置決めをステップ軸8の軸線方向について行うときには、まず、図13に示すように、リンクプレート31とステップ本体11との間に位置決め具本体62を配置し、位置決め具本体62をリンクプレート31に接触させる(位置決め具配置工程)。 When positioning the step body 11 with respect to the step shaft 8 in the axial direction of the step shaft 8, first, as shown in FIG. 13, a positioning tool body 62 is arranged between the link plate 31 and the step body 11, and the positioning tool The main body 62 is brought into contact with the link plate 31 (positioning tool arranging step).
 位置決め具配置工程では、図14に示すように、第1の基準面621をリンクプレート31に向け、第2の基準面622をステップ本体11に向けた状態で位置決め具本体62を配置する。また、位置決め具配置工程では、板ばね63と第1の基準面621との間にリンクプレート31を板ばね63の他端部から差し込む。板ばね63と第1の基準面621との間にリンクプレート31を差し込むと、板ばね63の弾性復元力によって板ばね63と第1の基準面621との間でリンクプレート31が把持され、第1の基準面621がリンクプレート31に押し付けられる。これにより、位置決め具61がリンクプレート31に保持される。 In the positioning tool arranging step, as shown in FIG. 14, the positioning tool body 62 is placed with the first reference surface 621 facing the link plate 31 and the second reference surface 622 facing the step body 11. In the positioning tool arranging step, the link plate 31 is inserted from the other end of the plate spring 63 between the plate spring 63 and the first reference surface 621. When the link plate 31 is inserted between the leaf spring 63 and the first reference surface 621, the link plate 31 is gripped between the leaf spring 63 and the first reference surface 621 by the elastic restoring force of the leaf spring 63, The first reference surface 621 is pressed against the link plate 31. Thereby, the positioning tool 61 is held by the link plate 31.
 位置決め具配置工程の後のステップ本***置決め工程、スリーブ位置決め工程、スリーブ固定工程は、実施の形態1と同様である。 The step body positioning process, sleeve positioning process, and sleeve fixing process after the positioning tool arranging process are the same as those in the first embodiment.
 スリーブ固定工程の後、リンクプレート31に対して位置決め具61を第1の基準面621に沿ってスライドさせながら、第1の基準面621と板ばね63との間からリンクプレート31を抜いて、位置決め具61をリンクプレート31から外す(位置決め具取り外し工程)。このようにして、ステップ2が組み立てられる。 After the sleeve fixing step, the link plate 31 is removed from between the first reference surface 621 and the leaf spring 63 while sliding the positioning tool 61 along the first reference surface 621 with respect to the link plate 31. The positioning tool 61 is removed from the link plate 31 (positioning tool removing step). In this way, step 2 is assembled.
 このようなステップ2の製造方法では、位置決め具配置工程において、位置決め具本体62と板ばね63との間にリンクプレート31を差し込んだ状態で、板ばね63の弾性復元力により位置決め具本体62をリンクプレート31に押し付けるので、実施の形態3と同様の効果が得られるとともに、位置決め具本体62と板ばね63との間にリンクプレート31を差し込むだけで、リンクプレート31に位置決め具本体62を自動的に押し付けることができる。これにより、リンクプレート31とステップ本体11との間に位置決め具21を配置するときの作業効率を向上させることができる。 In such a manufacturing method of Step 2, in the positioning tool arranging step, the positioning tool body 62 is moved by the elastic restoring force of the leaf spring 63 with the link plate 31 inserted between the positioning tool body 62 and the leaf spring 63. Since it is pressed against the link plate 31, the same effects as those of the third embodiment can be obtained, and the positioning tool body 62 can be automatically inserted into the link plate 31 simply by inserting the link plate 31 between the positioning tool body 62 and the leaf spring 63. Can be pressed. Thereby, the working efficiency when the positioning tool 21 is disposed between the link plate 31 and the step body 11 can be improved.
 実施の形態5.
 図16は、この発明の実施の形態5によるエスカレータを示す側面図である。また、図17は、図16のXVII-XVII線に沿った断面図である。ステップ本体11の幅方向両側には、踏板111の側面111aに隙間を介して対向する複数の板状のスカートガード71がそれぞれ配置されている。複数のスカートガード71は、トラス1の長手方向へ並んでいる。即ち、各ステップ本体11は、ステップ本体11の幅方向両側に並ぶ複数のスカートガード71間に配置されている。
Embodiment 5 FIG.
FIG. 16 is a side view showing an escalator according to Embodiment 5 of the present invention. FIG. 17 is a cross-sectional view taken along line XVII-XVII in FIG. On both sides of the step body 11 in the width direction, a plurality of plate-like skirt guards 71 facing the side surface 111a of the tread plate 111 via a gap are arranged. The plurality of skirt guards 71 are arranged in the longitudinal direction of the truss 1. That is, each step body 11 is arranged between a plurality of skirt guards 71 arranged on both sides of the step body 11 in the width direction.
 ステップ本体11には、図17に示すように、一対の取付部113から幅方向外側へそれぞれ突出する一対のガイドパッド装置72が取り付けられている。一対のガイドパッド装置72は、踏板111の側面111aの位置よりも外側へ突出している。ガイドパッド装置72は、スカートガード71を受けることにより、ステップ2の幅方向への振動、即ちステップ2の横振れを抑制するとともに、踏板111とスカートガード71との間の隙間を確保する。 As shown in FIG. 17, a pair of guide pad devices 72 that protrude outward in the width direction from the pair of attachment portions 113 are attached to the step body 11. The pair of guide pad devices 72 protrudes outward from the position of the side surface 111 a of the tread plate 111. By receiving the skirt guard 71, the guide pad device 72 suppresses vibration in the width direction of Step 2, that is, lateral vibration of Step 2, and secures a gap between the tread board 111 and the skirt guard 71.
 図18は、図17のガイドパッド装置72を示す斜視図である。ガイドパッド装置72は、取付部113に取り付けられた筒状のガイドパッド用ボス部721と、ガイドパッド用ボス部721に取り付けられたガイドパッド722とを有している。 FIG. 18 is a perspective view showing the guide pad device 72 of FIG. The guide pad device 72 includes a cylindrical guide pad boss portion 721 attached to the attachment portion 113 and a guide pad 722 attached to the guide pad boss portion 721.
 ガイドパッド用ボス部721は、取付部113からステップ本体11の幅方向外側へ突出している。ガイドパッド用ボス部721の突出端面は、踏板111の側面111aと平行な平面になっている。 The boss portion 721 for the guide pad protrudes from the attachment portion 113 to the outside in the width direction of the step body 11. The protruding end surface of the guide pad boss 721 is a plane parallel to the side surface 111 a of the tread plate 111.
 ガイドパッド722は、ガイドパッド用ボス部721を介して取付部113に取り付けられている。また、ガイドパッド722は、図17に示すように、ガイドパッド用ボス部721内に挿入される棒状のパッド軸723と、パッド軸723に固定され、スカートガード71に対向するパッド部724とを有している。ガイドパッド722は、ガイドパッド用ボス部721の軸線に沿ってガイドパッド用ボス部721に対してスライド可能になっている。ガイドパッド装置72は、ガイドパッド722のパッド部724でスカートガード71を受ける。他の構成は実施の形態1と同様である。 The guide pad 722 is attached to the attachment portion 113 via a guide pad boss portion 721. As shown in FIG. 17, the guide pad 722 includes a rod-shaped pad shaft 723 inserted into the guide pad boss 721 and a pad portion 724 fixed to the pad shaft 723 and facing the skirt guard 71. Have. The guide pad 722 is slidable relative to the guide pad boss 721 along the axis of the guide pad boss 721. The guide pad device 72 receives the skirt guard 71 at the pad portion 724 of the guide pad 722. Other configurations are the same as those in the first embodiment.
 次に、ステップ2を組み立てるときの手順について説明する。ステップ2を組み立てるときには、実施の形態1と同様にして、ステップ本体11を、スリーブ9を介してステップ軸8に連結する。この後、実施の形態1と同様の位置決め具21を用いて、ステップ軸8に対するステップ本体11の位置決めをステップ軸8の軸線方向について行う。 Next, the procedure for assembling Step 2 will be described. When the step 2 is assembled, the step body 11 is connected to the step shaft 8 via the sleeve 9 in the same manner as in the first embodiment. Thereafter, using the same positioning tool 21 as in the first embodiment, the step body 11 is positioned with respect to the step shaft 8 in the axial direction of the step shaft 8.
 図19は、図17のステップ2のステップ本体11の位置決めを行っているときの状態を示す模式的な一部断面図である。ステップ軸8に対するステップ本体11の位置決めを行うときには、まず、実施の形態1と同様にして、位置決め具21の位置決め具本体22をリンクプレート31に接触させる。これにより、第1の基準面224がリンクプレート31に接触した状態で位置決め具21がステップ軸8とリンクプレート31との間に保持される(位置決め具配置工程)。 FIG. 19 is a schematic partial cross-sectional view showing a state when the step main body 11 is positioned in step 2 of FIG. When positioning the step body 11 with respect to the step shaft 8, first, the positioning tool body 22 of the positioning tool 21 is brought into contact with the link plate 31 as in the first embodiment. Accordingly, the positioning tool 21 is held between the step shaft 8 and the link plate 31 in a state where the first reference surface 224 is in contact with the link plate 31 (positioning tool arranging step).
 位置決め具配置工程の後、スリーブ本体91の外周面に取付部113を嵌めたまま、ステップ本体11をステップ軸8の軸線方向へスライドさせ、ステップ軸8の軸線方向についてガイドパッド722のパッド部724を位置決め具本体22の第2の基準面225に接触させる。これにより、ステップ軸8に対するステップ本体11の位置決めがステップ軸8の軸線方向について行われる(ステップ本***置決め工程)。この後の手順は、実施の形態1と同様である。 After the positioning tool arranging step, the step main body 11 is slid in the axial direction of the step shaft 8 with the mounting portion 113 fitted on the outer peripheral surface of the sleeve main body 91, and the pad portion 724 of the guide pad 722 in the axial direction of the step shaft 8. Is brought into contact with the second reference surface 225 of the positioning tool main body 22. Thereby, the positioning of the step body 11 with respect to the step shaft 8 is performed in the axial direction of the step shaft 8 (step body positioning step). The subsequent procedure is the same as in the first embodiment.
 このようなステップ2の製造方法では、リンクプレート31とステップ本体11との間に配置した位置決め具本体22をリンクプレート31及びガイドパッド722のそれぞれに接触させるので、実施の形態1と同様に、ステップ軸8に対するステップ本体11の位置決めを容易にすることができ、部品コストの削減を図ることができる。また、リンクプレート31からガイドパッド722までの距離がステップ2ごとにばらついてしまうことを防止することができ、ステップ軸8に対するステップ本体11の位置決め精度を向上させることができる。これにより、ステップ本体11とスカートガード71との間の隙間をより確実に確保することができる。 In such a manufacturing method of Step 2, since the positioning tool main body 22 disposed between the link plate 31 and the step main body 11 is brought into contact with each of the link plate 31 and the guide pad 722, as in the first embodiment, Positioning of the step body 11 with respect to the step shaft 8 can be facilitated, and the cost of parts can be reduced. In addition, it is possible to prevent the distance from the link plate 31 to the guide pad 722 from being varied every step 2, and the positioning accuracy of the step body 11 with respect to the step shaft 8 can be improved. Thereby, the clearance gap between the step main body 11 and the skirt guard 71 can be ensured more reliably.
 実施の形態6.
 図20は、この発明の実施の形態6によるエスカレータのステップ本体11の位置決めを行っているときの状態を示す模式的な一部断面図である。また、図21は、図20のガイドパッド用ボス部721を示す斜視図である。ステップ2を組み立てるときには、実施の形態1と同様にして、ステップ本体11を、スリーブ9を介してステップ軸8に連結した後、実施の形態1と同様の位置決め具21を用いて、ステップ軸8に対するステップ本体11の位置決めをステップ軸8の軸線方向について行う。
Embodiment 6 FIG.
FIG. 20 is a schematic partial cross-sectional view showing a state in which the step body 11 of the escalator according to the sixth embodiment of the present invention is positioned. FIG. 21 is a perspective view showing the guide pad boss 721 of FIG. When assembling step 2, the step body 11 is connected to the step shaft 8 via the sleeve 9 in the same manner as in the first embodiment, and then the positioning shaft 21 similar to that in the first embodiment is used. The step body 11 is positioned with respect to the axial direction of the step shaft 8.
 本実施の形態では、ガイドパッド装置72のガイドパッド722をガイドパッド用ボス部721から外した状態で、ステップ軸8に対するステップ本体11の位置決めを行う。 In this embodiment, the step body 11 is positioned with respect to the step shaft 8 with the guide pad 722 of the guide pad device 72 removed from the guide pad boss 721.
 即ち、ステップ軸8に対するステップ本体11の位置決めを行うときには、ガイドパッド722をガイドパッド用ボス部721から外してガイドパッド用ボス部721の端面725を露出させておく。この後、実施の形態1と同様にして、位置決め具21の位置決め具本体22をリンクプレート31に接触させる。これにより、第1の基準面224がリンクプレート31に接触した状態で位置決め具21がステップ軸8とリンクプレート31との間に保持される(位置決め具配置工程)。 That is, when positioning the step main body 11 with respect to the step shaft 8, the guide pad 722 is removed from the guide pad boss 721 and the end surface 725 of the guide pad boss 721 is exposed. Thereafter, in the same manner as in the first embodiment, the positioning tool main body 22 of the positioning tool 21 is brought into contact with the link plate 31. Accordingly, the positioning tool 21 is held between the step shaft 8 and the link plate 31 in a state where the first reference surface 224 is in contact with the link plate 31 (positioning tool arranging step).
 位置決め具配置工程の後、ガイドパッド用ボス部721の端面725を露出させた状態で、スリーブ本体91の外周面に取付部113を嵌めたまま、ステップ本体11をステップ軸8の軸線方向へスライドさせ、ステップ軸8の軸線方向についてガイドパッド用ボス部721の端面725を位置決め具本体22の第2の基準面225に接触させる。これにより、ステップ軸8に対するステップ本体11の位置決めがステップ軸8の軸線方向について行われる(ステップ本***置決め工程)。この後の手順は、実施の形態1と同様である。 After the positioning tool placement step, with the end surface 725 of the guide pad boss 721 exposed, the step body 11 is slid in the axial direction of the step shaft 8 with the mounting portion 113 fitted on the outer peripheral surface of the sleeve body 91. Then, the end surface 725 of the guide pad boss 721 is brought into contact with the second reference surface 225 of the positioning tool main body 22 in the axial direction of the step shaft 8. Thereby, the positioning of the step body 11 with respect to the step shaft 8 is performed in the axial direction of the step shaft 8 (step body positioning step). The subsequent procedure is the same as in the first embodiment.
 このようなステップ2の製造方法では、リンクプレート31とステップ本体11との間に配置した位置決め具本体22をリンクプレート31及びガイドパッド用ボス部721のそれぞれに接触させるので、実施の形態1と同様に、ステップ軸8に対するステップ本体11の位置決めを容易にすることができ、部品コストの削減を図ることができる。また、リンクプレート31からガイドパッド用ボス部721までの距離がステップ2ごとにばらついてしまうことを防止することができ、ステップ軸8に対するステップ本体11の位置決め精度を向上させることができる。これにより、ステップ本体11とスカートガード71との間の隙間をより確実に確保することができる。 In such a manufacturing method of step 2, the positioning tool main body 22 disposed between the link plate 31 and the step main body 11 is brought into contact with each of the link plate 31 and the boss portion 721 for the guide pad. Similarly, the positioning of the step body 11 with respect to the step shaft 8 can be facilitated, and the cost of parts can be reduced. Further, it is possible to prevent the distance from the link plate 31 to the guide pad boss 721 from being varied every step 2, and the positioning accuracy of the step body 11 with respect to the step shaft 8 can be improved. Thereby, the clearance gap between the step main body 11 and the skirt guard 71 can be ensured more reliably.
 なお、実施の形態5及び6では、実施の形態1と同様の位置決め具21を用いて、ステップ軸8に対するステップ本体11の位置決めを行っているが、実施の形態2~4と同様の位置決め具41,51,61を用いて、ステップ軸8に対するステップ本体11の位置決めを行ってもよい。 In the fifth and sixth embodiments, the positioning tool 21 similar to that of the first embodiment is used to position the step body 11 with respect to the step shaft 8. However, the positioning tool similar to that of the second to fourth embodiments. The step body 11 may be positioned with respect to the step shaft 8 using 41, 51, 61.
 実施の形態7.
 図22は、この発明の実施の形態7によるエスカレータのステップ本体11の位置決めを行っているときの状態を示す模式的な一部断面図である。位置決め具81は、位置決め具本体82と、位置決め具本体82に取り付けられている取付具83とを有している。
Embodiment 7 FIG.
FIG. 22 is a schematic partial cross-sectional view showing a state when positioning of the step body 11 of the escalator according to the seventh embodiment of the present invention. The positioning tool 81 has a positioning tool main body 82 and a mounting tool 83 attached to the positioning tool main body 82.
 位置決め具本体82には、位置決め具本体82の幅方向について対向する第1の基準面224及び第2の基準面225が形成されている。第1の基準面224及び第2の基準面225は、互いに平行になっている。また、位置決め具本体82には、位置決め具本体82の幅方向へ貫通する溝部84が形成されている。溝部84の開放部は、ステップ軸8の外径よりも広くなっている。溝部84には、溝部84の開放部からステップ軸8が挿入可能になっている。 The positioning tool body 82 is formed with a first reference surface 224 and a second reference surface 225 that face each other in the width direction of the positioning tool body 82. The first reference surface 224 and the second reference surface 225 are parallel to each other. Further, the positioning tool main body 82 is formed with a groove portion 84 penetrating in the width direction of the positioning tool main body 82. The open portion of the groove portion 84 is wider than the outer diameter of the step shaft 8. The step shaft 8 can be inserted into the groove portion 84 from the opening portion of the groove portion 84.
 取付具83は、位置決め具本体82の第2の基準面225から突出して互いに対向する第1の対向部831及び第2の対向部832と、第1の対向部831に設けられている取付ねじ833とを有している。 The mounting tool 83 includes a first facing portion 831 and a second facing portion 832 that protrude from the second reference surface 225 of the positioning tool body 82 and face each other, and mounting screws provided on the first facing portion 831. 833.
 踏板111の幅方向端部は、第1の対向部831と第2の対向部832との間に挿入可能になっている。取付ねじ833は、第1の対向部831のねじ穴に取り付けられている。取付具83では、取付ねじ833を回すことにより第1の対向部831からの取付ねじ833の突出量が変化する。これにより、取付ねじ833と第2の対向部832との間の距離が変化する。踏板111の幅方向端部は、取付ねじ833と第2の対向部832との間で把持可能になっている。位置決め具81は、踏板111の側面111aが第2の基準面225に接触し、かつ踏板111の幅方向端部が取付ねじ833と第2の対向部832との間で把持された状態で、踏板111に取り付けられる。他の構成は実施の形態1と同様である。 An end in the width direction of the tread board 111 can be inserted between the first facing portion 831 and the second facing portion 832. The attachment screw 833 is attached to the screw hole of the first facing portion 831. In the fixture 83, the amount of protrusion of the mounting screw 833 from the first facing portion 831 changes by turning the mounting screw 833. Thereby, the distance between the mounting screw 833 and the second facing portion 832 changes. An end in the width direction of the tread plate 111 can be gripped between the mounting screw 833 and the second facing portion 832. The positioning tool 81 is in a state in which the side surface 111a of the tread plate 111 is in contact with the second reference surface 225 and the end portion in the width direction of the tread plate 111 is gripped between the mounting screw 833 and the second facing portion 832. It is attached to the tread board 111. Other configurations are the same as those in the first embodiment.
 次に、ステップ2を組み立てるときの手順について説明する。ステップ2を組み立てるときには、実施の形態1と同様にして、ステップ本体11を、スリーブ9を介してステップ軸8に連結する。この後、実施の形態1と同様の位置決め具21を用いて、ステップ軸8に対するステップ本体11の位置決めをステップ軸8の軸線方向について行う。 Next, the procedure for assembling Step 2 will be described. When the step 2 is assembled, the step body 11 is connected to the step shaft 8 via the sleeve 9 in the same manner as in the first embodiment. Thereafter, using the same positioning tool 21 as in the first embodiment, the step body 11 is positioned with respect to the step shaft 8 in the axial direction of the step shaft 8.
 ステップ軸8に対するステップ本体11の位置決めを行うときには、まず、リンクプレート31とステップ本体11との間に位置決め具81を配置するとともに、溝部84の開放部から溝部84内にステップ軸8を挿入する。また、位置決め具81を取付具83によって踏板111の幅方向端部に取り付ける。このとき、位置決め具本体82の第2の基準面225に踏板111の側面111aを接触させる(位置決め具配置工程)。 When positioning the step body 11 with respect to the step shaft 8, first, the positioning tool 81 is disposed between the link plate 31 and the step body 11, and the step shaft 8 is inserted into the groove portion 84 from the opening portion of the groove portion 84. . Further, the positioning tool 81 is attached to the end portion in the width direction of the tread board 111 by the attachment tool 83. At this time, the side surface 111a of the tread 111 is brought into contact with the second reference surface 225 of the positioning tool main body 82 (positioning tool placement step).
 位置決め具配置工程の後、ステップ軸8に対して位置決め具81をステップ本体11とともにスライドさせて、リンクプレート31に位置決め具81の第1の基準面224を接触させる。これにより、ステップ軸8に対するステップ本体11の位置決めがステップ軸8の軸線方向について行われる(ステップ本***置決め工程)。この後の手順は、実施の形態1と同様である。 After the positioning tool placement step, the positioning tool 81 is slid with the step body 11 with respect to the step shaft 8 to bring the first reference surface 224 of the positioning tool 81 into contact with the link plate 31. Thereby, the positioning of the step body 11 with respect to the step shaft 8 is performed in the axial direction of the step shaft 8 (step body positioning step). The subsequent procedure is the same as in the first embodiment.
 このようなステップ2の製造方法では、リンクプレート31とステップ本体11との間に配置した位置決め具本体82をステップ本体11に取り付けるとともに、位置決め具本体82をリンクプレート31に接触させるので、実施の形態1と同様に、ステップ軸8に対するステップ本体11の位置決めを容易にすることができ、部品コストの削減を図ることができる。また、リンクプレート31からステップ本体11までの距離がステップ2ごとにばらついてしまうことを防止することができ、ステップ軸8に対するステップ本体11の位置決め精度を向上させることができる。 In such a manufacturing method of step 2, the positioning tool main body 82 disposed between the link plate 31 and the step main body 11 is attached to the step main body 11 and the positioning tool main body 82 is brought into contact with the link plate 31. As in the first embodiment, the positioning of the step body 11 with respect to the step shaft 8 can be facilitated, and the cost of parts can be reduced. Further, it is possible to prevent the distance from the link plate 31 to the step body 11 from being varied for each step 2, and the positioning accuracy of the step body 11 with respect to the step shaft 8 can be improved.
 実施の形態8.
 図23は、この発明の実施の形態8によるエスカレータのステップ本体11の位置決めを行っているときの状態を示す模式的な一部断面図である。本実施の形態では、ステップ軸8に対するステップ本体11の位置決めを行うときに、位置決め具81がガイドパッド722のパッド部724に取り付けられる。位置決め具81の構成は、実施の形態7と同様である。他の構成は実施の形態5と同様である。
Embodiment 8 FIG.
FIG. 23 is a schematic partial cross-sectional view showing a state in which the step body 11 of the escalator according to the eighth embodiment of the present invention is being positioned. In the present embodiment, the positioning tool 81 is attached to the pad portion 724 of the guide pad 722 when positioning the step body 11 with respect to the step shaft 8. The configuration of the positioning tool 81 is the same as that of the seventh embodiment. Other configurations are the same as those of the fifth embodiment.
 次に、ステップ2を組み立てるときの手順について説明する。ステップ2を組み立てるときには、実施の形態1と同様にして、ステップ本体11を、スリーブ9を介してステップ軸8に連結する。この後、実施の形態1と同様の位置決め具81を用いて、ステップ軸8に対するステップ本体11の位置決めをステップ軸8の軸線方向について行う。 Next, the procedure for assembling Step 2 will be described. When the step 2 is assembled, the step body 11 is connected to the step shaft 8 via the sleeve 9 in the same manner as in the first embodiment. Thereafter, the positioning of the step body 11 with respect to the step shaft 8 is performed in the axial direction of the step shaft 8 using the same positioning tool 81 as in the first embodiment.
 ステップ軸8に対するステップ本体11の位置決めを行うときには、まず、リンクプレート31とガイドパッド722との間に位置決め具81を配置するとともに、溝部84の開放部から溝部84内にステップ軸8を挿入する。また、位置決め具81を取付具83によってガイドパッド722のパッド部724に取り付ける。このとき、位置決め具本体82の第2の基準面225にパッド部724を接触させる(位置決め具配置工程)。 When positioning the step body 11 with respect to the step shaft 8, first, the positioning tool 81 is disposed between the link plate 31 and the guide pad 722, and the step shaft 8 is inserted into the groove portion 84 from the opening portion of the groove portion 84. . Further, the positioning tool 81 is attached to the pad portion 724 of the guide pad 722 by the attachment tool 83. At this time, the pad portion 724 is brought into contact with the second reference surface 225 of the positioning tool main body 82 (positioning tool placement step).
 位置決め具配置工程の後、ステップ軸8に対して位置決め具81をステップ本体11及びガイドパッド装置72とともにスライドさせて、リンクプレート31に位置決め具81の第1の基準面224を接触させる。これにより、ステップ軸8に対するステップ本体11の位置決めがステップ軸8の軸線方向について行われる(ステップ本***置決め工程)。この後の手順は、実施の形態1と同様である。 After the positioning tool arranging step, the positioning tool 81 is slid along with the step body 11 and the guide pad device 72 with respect to the step shaft 8 to bring the first reference surface 224 of the positioning tool 81 into contact with the link plate 31. Thereby, the positioning of the step body 11 with respect to the step shaft 8 is performed in the axial direction of the step shaft 8 (step body positioning step). The subsequent procedure is the same as in the first embodiment.
 このようなステップ2の製造方法では、リンクプレート31とステップ本体11との間に配置した位置決め具本体82をガイドパッド722に取り付けるとともに、位置決め具本体82をリンクプレート31に接触させるので、実施の形態1と同様に、ステップ軸8に対するステップ本体11の位置決めを容易にすることができ、部品コストの削減を図ることができる。また、リンクプレート31からガイドパッド722までの距離がステップ2ごとにばらついてしまうことを防止することができ、ステップ軸8に対するステップ本体11の位置決め精度を向上させることができる。これにより、ステップ本体11とスカートガード71との間の隙間をより確実に確保することができる。 In such a manufacturing method of step 2, the positioning tool main body 82 disposed between the link plate 31 and the step main body 11 is attached to the guide pad 722, and the positioning tool main body 82 is brought into contact with the link plate 31. As in the first embodiment, the positioning of the step body 11 with respect to the step shaft 8 can be facilitated, and the cost of parts can be reduced. In addition, it is possible to prevent the distance from the link plate 31 to the guide pad 722 from being varied every step 2, and the positioning accuracy of the step body 11 with respect to the step shaft 8 can be improved. Thereby, the clearance gap between the step main body 11 and the skirt guard 71 can be ensured more reliably.
 実施の形態9.
 図24は、この発明の実施の形態9によるエスカレータのステップ本体11の位置決めを行っているときの状態を示す模式的な一部断面図である。本実施の形態では、ステップ軸8に対するステップ本体11の位置決めを行うときに、位置決め具81がガイドパッド用ボス部721に取り付けられる。位置決め具81の構成は、実施の形態7と同様である。他の構成は実施の形態5と同様である。
Embodiment 9 FIG.
FIG. 24 is a schematic partial cross-sectional view showing a state when positioning of the step body 11 of the escalator according to the ninth embodiment of the present invention. In the present embodiment, the positioning tool 81 is attached to the guide pad boss 721 when positioning the step body 11 with respect to the step shaft 8. The configuration of the positioning tool 81 is the same as that of the seventh embodiment. Other configurations are the same as those of the fifth embodiment.
 次に、ステップ2を組み立てるときの手順について説明する。ステップ2を組み立てるときには、実施の形態1と同様にして、スリーブ9を介してステップ本体11をステップ軸8に連結する。この後、実施の形態1と同様の位置決め具81を用いて、ステップ軸8に対するステップ本体11の位置決めをステップ軸8の軸線方向について行う。 Next, the procedure for assembling Step 2 will be described. When the step 2 is assembled, the step body 11 is connected to the step shaft 8 through the sleeve 9 in the same manner as in the first embodiment. Thereafter, the positioning of the step body 11 with respect to the step shaft 8 is performed in the axial direction of the step shaft 8 using the same positioning tool 81 as in the first embodiment.
 ステップ軸8に対するステップ本体11の位置決めを行うときには、まず、ガイドパッド722をガイドパッド用ボス部721から外してガイドパッド用ボス部721の端面725を露出させておく。この後、リンクプレート31とガイドパッド用ボス部721との間に位置決め具81を配置するとともに、溝部84の開放部から溝部84内にステップ軸8を挿入する。また、位置決め具81を取付具83によってガイドパッド用ボス部721に取り付ける。このとき、位置決め具本体82の第2の基準面225にガイドパッド用ボス部721の端面725を接触させる(位置決め具配置工程)。 When positioning the step body 11 with respect to the step shaft 8, first, the guide pad 722 is removed from the guide pad boss 721 to expose the end surface 725 of the guide pad boss 721. Thereafter, the positioning tool 81 is disposed between the link plate 31 and the guide pad boss 721, and the step shaft 8 is inserted into the groove 84 from the opening of the groove 84. Further, the positioning tool 81 is attached to the guide pad boss portion 721 by the attachment tool 83. At this time, the end surface 725 of the guide pad boss 721 is brought into contact with the second reference surface 225 of the positioning tool main body 82 (positioning tool arranging step).
 位置決め具配置工程の後、ステップ軸8に対して位置決め具81をステップ本体11及びガイドパッド装置72とともにスライドさせて、リンクプレート31に位置決め具81の第1の基準面224を接触させる。これにより、ステップ軸8に対するステップ本体11の位置決めがステップ軸8の軸線方向について行われる(ステップ本***置決め工程)。この後の手順は、実施の形態1と同様である。 After the positioning tool arranging step, the positioning tool 81 is slid along with the step body 11 and the guide pad device 72 with respect to the step shaft 8 to bring the first reference surface 224 of the positioning tool 81 into contact with the link plate 31. Thereby, the positioning of the step body 11 with respect to the step shaft 8 is performed in the axial direction of the step shaft 8 (step body positioning step). The subsequent procedure is the same as in the first embodiment.
 このようなステップ2の製造方法では、リンクプレート31とステップ本体11との間に配置した位置決め具本体82をガイドパッド用ボス部721に取り付けるとともに、位置決め具本体82をリンクプレート31に接触させるので、実施の形態1と同様に、ステップ軸8に対するステップ本体11の位置決めを容易にすることができ、部品コストの削減を図ることができる。また、リンクプレート31からガイドパッド用ボス部721までの距離がステップ2ごとにばらついてしまうことを防止することができ、ステップ軸8に対するステップ本体11の位置決め精度を向上させることができる。これにより、ステップ本体11とスカートガード71との間の隙間をより確実に確保することができる。 In such a manufacturing method of Step 2, the positioning tool main body 82 disposed between the link plate 31 and the step main body 11 is attached to the guide pad boss 721, and the positioning tool main body 82 is brought into contact with the link plate 31. As in the first embodiment, the positioning of the step body 11 with respect to the step shaft 8 can be facilitated, and the cost of parts can be reduced. Further, it is possible to prevent the distance from the link plate 31 to the guide pad boss 721 from being varied every step 2, and the positioning accuracy of the step body 11 with respect to the step shaft 8 can be improved. Thereby, the clearance gap between the step main body 11 and the skirt guard 71 can be ensured more reliably.
 なお、各上記実施の形態では、この発明がエスカレータのステップ2に適用されているが、乗客コンベヤである動く歩道のステップにこの発明を適用してもよい。 In each of the above embodiments, the present invention is applied to step 2 of the escalator, but the present invention may be applied to a step of a moving sidewalk that is a passenger conveyor.
 2 ステップ、3 ステップチェーン、8 ステップ軸、9 スリーブ、10 クランプ、11 ステップ本体、21,41,51,61,81 位置決め具、22,42,52,62,82 位置決め具本体、23 保持用ねじ、31 リンクプレート、43 ばね(保持用弾性体)、53 受け部、54 保持用ねじ、63 板ばね(保持用弾性体)、113 取付部、222,423 第1の対向部、223,424 第2の対向部、721 ガイドパッド用ボス部、722 ガイドパッド。 2 step, 3 step chain, 8 step shaft, 9 sleeve, 10 clamp, 11 step body, 21, 41, 51, 61, 81 positioning tool, 22, 42, 52, 62, 82 positioning tool body, 23 holding screw , 31 link plate, 43 spring (holding elastic body), 53 receiving portion, 54 holding screw, 63 leaf spring (holding elastic body), 113 mounting portion, 222, 423 first opposing portion, 223, 424th 2 opposing parts, 721 guide pad boss part, 722 guide pad.

Claims (11)

  1.  ステップ軸の端部に接続されているステップチェーンのリンクプレートと、前記ステップ軸に設けられているステップ本体との間に位置決め具を配置し、位置決め具本体を前記リンクプレートに接触させる位置決め具配置工程、及び
     前記ステップ本体を前記位置決め具に接触させるステップ本***置決め工程
     を備えている乗客コンベヤのステップの製造方法。
    Positioning tool arrangement in which a positioning tool is disposed between the link plate of the step chain connected to the end of the step shaft and the step main body provided on the step shaft, and the positioning tool main body contacts the link plate And a step body positioning step of bringing the step body into contact with the positioning tool.
  2.  ステップ軸の端部に接続されているステップチェーンのリンクプレートと、前記ステップ軸に設けられているステップ本体に取り付けられているガイドパッドとの間に位置決め具を配置し、位置決め具本体を前記リンクプレートに接触させる位置決め具配置工程、及び
     前記ガイドパッドを前記位置決め具に接触させるステップ本***置決め工程
     を備えている乗客コンベヤのステップの製造方法。
    A positioning tool is disposed between the link plate of the step chain connected to the end of the step shaft and a guide pad attached to the step main body provided on the step shaft, and the positioning tool main body is linked to the link A method for manufacturing a step of a passenger conveyor, comprising: a positioning tool placement step for contacting a plate; and a step body positioning step for contacting the guide pad with the positioning tool.
  3.  ステップ軸の端部に接続されているステップチェーンのリンクプレートと、前記ステップ軸に設けられているステップ本体に取り付けられているガイドパッド用ボスとの間に位置決め具を配置し、位置決め具本体を前記リンクプレートに接触させる位置決め具配置工程、及び
     前記ガイドパッド用ボスを前記位置決め具に接触させるステップ本***置決め工程
     を備えている乗客コンベヤのステップの製造方法。
    A positioning tool is arranged between the link plate of the step chain connected to the end of the step shaft and the guide pad boss attached to the step main body provided on the step shaft, and the positioning tool main body is A method for manufacturing a passenger conveyor step, comprising: a positioning tool placement step for contacting the link plate; and a step body positioning step for contacting the guide pad boss with the positioning tool.
  4.  前記ステップ本***置決め工程の後、前記ステップ軸に対してスライド可能なスリーブを前記ステップ軸の軸線方向について前記ステップ本体の支持体に接触させるスリーブ位置決め工程、及び
     前記スリーブ位置決め工程の後、クランプによって前記ステップ軸に対する前記スリーブの位置を前記ステップ軸の軸線方向について固定するスリーブ固定工程
     を備えている請求項1~請求項3のいずれか一項に記載の乗客コンベヤのステップの製造方法。
    After the step body positioning step, a sleeve positioning step in which a sleeve slidable with respect to the step shaft is brought into contact with a support of the step body in the axial direction of the step shaft, and after the sleeve positioning step, the clamp is used to The method of manufacturing a passenger conveyor step according to any one of claims 1 to 3, further comprising a sleeve fixing step of fixing the position of the sleeve with respect to the step axis in the axial direction of the step axis.
  5.  前記位置決め具本体は、互いに対向する第1及び第2の対向部を有し、
     前記第2の対向部は、前記第1の対向部と前記第2の対向部との間の空間に向かって幅が狭くなるテーパ部になっており、
     前記位置決め具は、前記第1の対向部と前記第2の対向部との間の空間に前記第1の対向部から突出している保持用ねじを有し、
     前記位置決め具配置工程では、前記第2の対向部と前記保持用ねじとの間に前記ステップ軸を配置し、前記ステップ軸と前記リンクプレートとの間の隙間に前記テーパ部を差し込んだ状態で、前記保持用ねじを締め付けることにより、前記位置決め具本体を前記リンクプレートに押し付ける請求項1~請求項4のいずれか一項に記載の乗客コンベヤのステップの製造方法。
    The positioning tool main body has first and second facing portions facing each other,
    The second facing portion is a tapered portion whose width becomes narrower toward a space between the first facing portion and the second facing portion,
    The positioning tool has a holding screw protruding from the first facing portion in a space between the first facing portion and the second facing portion,
    In the positioning tool arranging step, the step shaft is arranged between the second facing portion and the holding screw, and the tapered portion is inserted into a gap between the step shaft and the link plate. The method of manufacturing a passenger conveyor step according to any one of claims 1 to 4, wherein the positioning tool body is pressed against the link plate by tightening the holding screw.
  6.  前記位置決め具本体は、第1の対向部を持つ第1の本体部材と、前記第1の対向部に対向する第2の対向部を持ち前記第1の本体部材に対して回動可能な第2の本体部材とを有しており、
     前記第1の対向部及び前記第2の対向部の少なくともいずれかは、前記第1の対向部と前記第2の対向部との間の空間に向かって幅が狭くなるテーパ部になっており、
     前記位置決め具は、前記第1の対向部と前記第2の対向部とが互いに近づく方向へ前記第1及び第2の本体部材を付勢する弾性復元力を発生する保持用弾性体を有し、
     前記位置決め具配置工程では、前記第1の対向部と前記第2の対向部との間に前記ステップ軸を配置し、前記ステップ軸と前記リンクプレートとの間の隙間に前記テーパ部を差し込んだ状態で、前記保持用弾性体の弾性復元力により前記位置決め具本体を前記リンクプレートに押し付ける請求項1~請求項4のいずれか一項に記載の乗客コンベヤのステップの製造方法。
    The positioning tool main body has a first body member having a first facing portion and a second facing portion facing the first facing portion, and is rotatable with respect to the first body member. 2 body members,
    At least one of the first facing portion and the second facing portion is a tapered portion whose width becomes narrower toward a space between the first facing portion and the second facing portion. ,
    The positioning tool includes a holding elastic body that generates an elastic restoring force that biases the first and second main body members in a direction in which the first facing portion and the second facing portion approach each other. ,
    In the positioning tool arranging step, the step shaft is arranged between the first facing portion and the second facing portion, and the tapered portion is inserted into a gap between the step shaft and the link plate. The method of manufacturing a passenger conveyor step according to any one of claims 1 to 4, wherein the positioning tool body is pressed against the link plate by an elastic restoring force of the holding elastic body in a state.
  7.  前記位置決め具は、前記位置決め具本体との間に隙間が存在している状態で前記位置決め具本体に設けられている受け部と、前記受け部に設けられ、前記位置決め具本体と前記受け部との間の隙間に突出する保持用ねじとを有し、
     前記位置決め具配置工程では、前記位置決め具本体と前記保持用ねじとの間に前記リンクプレートを差し込んだ状態で、前記保持用ねじを締め付けることにより、前記位置決め具本体を前記リンクプレートに押し付ける請求項1~請求項4のいずれか一項に記載の乗客コンベヤのステップの製造方法。
    The positioning tool is provided in the positioning tool main body in a state where a gap exists between the positioning tool main body, the receiving tool, and the positioning tool main body and the receiving part. Holding screws projecting into the gap between,
    In the positioning tool arranging step, the positioning tool body is pressed against the link plate by tightening the holding screw in a state where the link plate is inserted between the positioning tool body and the holding screw. The method for manufacturing a passenger conveyor step according to any one of claims 1 to 4.
  8.  前記位置決め具は、前記位置決め具本体に設けられている保持用弾性体を有し、
     前記位置決め具配置工程では、前記位置決め具本体と前記保持用弾性体との間に前記リンクプレートを差し込んだ状態で、前記保持用弾性体の弾性復元力により前記位置決め具本体を前記リンクプレートに押し付ける請求項1~請求項4のいずれか一項に記載の乗客コンベヤのステップの製造方法。
    The positioning tool has a holding elastic body provided in the positioning tool main body,
    In the positioning tool arranging step, the positioning tool body is pressed against the link plate by an elastic restoring force of the holding elastic body in a state where the link plate is inserted between the positioning tool body and the holding elastic body. The method for manufacturing a passenger conveyor step according to any one of claims 1 to 4.
  9.  ステップ軸の端部に接続されているステップチェーンのリンクプレートと、前記ステップ軸に設けられているステップ本体との間に位置決め具を配置し、前記位置決め具を前記ステップ本体に取り付ける位置決め具配置工程、及び
     前記リンクプレートに前記位置決め具を接触させるステップ本***置決め工程
     を備えている乗客コンベヤのステップの製造方法。
    Positioning tool placement step of placing a positioning tool between the link plate of the step chain connected to the end of the step shaft and the step body provided on the step shaft, and attaching the positioning tool to the step body And the manufacturing method of the step of a passenger conveyor provided with the step main body positioning process which makes the said positioning tool contact the said link plate.
  10.  ステップ軸の端部に接続されているステップチェーンのリンクプレートと、前記ステップ軸に設けられているステップ本体に取り付けられているガイドパッドとの間に位置決め具を配置し、前記ガイドパッドに前記位置決め具を取り付ける位置決め具配置工程、及び
     前記リンクプレートに前記位置決め具を接触させるステップ本***置決め工程
     を備えている乗客コンベヤのステップの製造方法。
    A positioning tool is disposed between the link plate of the step chain connected to the end of the step shaft and the guide pad attached to the step body provided on the step shaft, and the positioning is performed on the guide pad. A method for manufacturing a step of a passenger conveyor, comprising: a positioning tool arranging step for attaching a tool, and a step main body positioning step for bringing the positioning tool into contact with the link plate.
  11.  ステップ軸の端部に接続されているステップチェーンのリンクプレートと、前記ステップ軸に設けられているステップ本体に取り付けられているガイドパッド用ボスとの間に位置決め具を配置し、前記ガイドパッド用ボスに前記位置決め具を取り付ける位置決め具配置工程、及び
     前記リンクプレートに前記位置決め具を接触させるステップ本***置決め工程
     を備えている乗客コンベヤのステップの製造方法。
    A positioning tool is disposed between the link plate of the step chain connected to the end of the step shaft and the guide pad boss attached to the step body provided on the step shaft, and the guide pad A method of manufacturing a passenger conveyor step, comprising: a positioning tool arranging step of attaching the positioning tool to a boss; and a step body positioning step of bringing the positioning tool into contact with the link plate.
PCT/JP2017/022730 2016-06-30 2017-06-20 Method for manufacturing steps for passenger conveyor WO2018003610A1 (en)

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JP6552740B2 (en) 2019-07-31

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