WO2017219600A1 - 平板复合机加热辊结构 - Google Patents

平板复合机加热辊结构 Download PDF

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Publication number
WO2017219600A1
WO2017219600A1 PCT/CN2016/106973 CN2016106973W WO2017219600A1 WO 2017219600 A1 WO2017219600 A1 WO 2017219600A1 CN 2016106973 W CN2016106973 W CN 2016106973W WO 2017219600 A1 WO2017219600 A1 WO 2017219600A1
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support frame
disposed
frame
pressing roller
adjusting device
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PCT/CN2016/106973
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English (en)
French (fr)
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郭峰
王�华
陈旭
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江苏金峰轻工装备有限公司
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Publication of WO2017219600A1 publication Critical patent/WO2017219600A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method

Definitions

  • the invention relates to a composite device, in particular to a flat laminating machine heating roller structure.
  • GMT is a composite material with a thermoplastic resin as the matrix and a glass fiber felt as the reinforcing skeleton. It needs to be heated for a long time, and can be formed by multi-layer hot pressing. Sheet semi-finished products can generally be produced and then directly processed into products of the desired shape. Its mechanical properties are good, the molding cycle is short, the production cost is low, and it has good impact strength. The final product has no weld seam and can be recycled, which makes it attract great attention from the automotive industry.
  • the European automotive industry is now increasingly using GMT to produce front-end components, seat shells, engine noise shields, bumpers, instrument panel brackets and more. At present, the GMT composites are generally compounded by using a flat laminating machine.
  • the following defects mainly exist: First, the original flat laminating machine in the process of conveying the composite material, the gap between the upper and lower conveyor belts and the gap between the upper and lower rollers Unable to adjust, there are great limitations for the transportation of composite materials with different thickness; Second, the flat laminating machine needs to lay a large number of heating plates to continuously heat the composite material in the process of conveying, and a large number of heating plates will make The overall frame structure of the frame becomes large and takes up a large space. Third, the existing heating plate is unevenly heated during the heating process, and the heating effect is poor, which affects the composite quality of the composite material.
  • the technical problem to be solved by the present invention is to provide a heating roller structure of a flat laminating machine with a small footprint.
  • a flat laminating machine heating roller structure comprising: a frame, an upper support frame and a lower support frame, wherein the upper support frame is disposed on the frame through an upper gap adjusting device, The lower support frame is disposed on the frame by a lower gap adjusting device, and the upper gap adjusting device and the lower gap adjusting device have the same structure
  • the structure of the upper gap adjusting device comprises: a double shaft fixedly disposed at an upper end of the frame
  • An output geared motor is respectively disposed on the frame on both sides of the lower end of the two-axis output reduction motor, and the motor shafts at both ends of the two-axis output reduction motor are respectively connected to the input end of the gear box through a universal joint,
  • An output end of the gear box is connected to the upper support frame by an adjusting screw
  • an upper conveyor belt is disposed on the upper support frame through the upper pulley, and an upper support frame on the inner side of the lower end of the conveyor belt is uniform
  • An inductive coil is wound, and a wire hole that cooperates with the intervention coil is respectively disposed on the end cover, the rotating shaft and the mounting flange, and a connecting pipe is respectively disposed at two ends of the metal pipe, and one end of the connecting pipe is heated
  • the chambers communicate with each other, and the other end of the connecting tube communicates with the annular heating water chamber.
  • a micro water pump is disposed on the connecting tube, and the micro water pump is electrically connected to the induction coil.
  • the invention has the advantages that the heating roller structure of the flat laminating machine can adjust the gap between the upper and lower conveyor belts and the gap between the upper and lower pressing rollers at any time through the gap adjusting device, and can adapt to the composite material with different thickness and thickness to ensure the composite material.
  • the upper pressing roller and the lower pressing roller are respectively provided with built-in heating structures instead of the original large number of heating plate structures separately laid, and the greatly concentrated rack
  • the overall frame structure has a small occupied space.
  • the heating structure built in the upper pressing roller and the lower pressing roller has a good heating effect, and the heating is relatively uniform, which is beneficial to the composite of the composite material, and the product compounding effect is good.
  • Figure 1 is a schematic view showing the structure of a heating roller structure of a flat laminating machine of the present invention.
  • Figure 2 is a schematic view showing the structure of the upper pressing roller of Figure 1.
  • the heating roller structure of the flat laminating machine includes: a frame 1, an upper support frame 2 and a lower support frame 3, and the upper support frame 2 is disposed on the frame 1 through the upper gap adjusting device 4.
  • the lower support frame 3 is disposed on the frame 1 by the lower gap adjusting device 5, and the upper gap adjusting device 4 and the lower gap adjusting device 5 have the same structure, and the structure of the upper gap adjusting device 4 includes: a fixed setting
  • the two-axis output reduction motor 41 at the upper end of the frame 1 is respectively provided with a gear box 42 on the frame 1 on both sides of the lower end of the two-axis output reduction motor 41, and the motor shaft 43 at both ends of the two-axis output reduction motor 41
  • the universal end 44 is connected to the input end of the gear box 42 respectively, and the output end of the gear box 42 is connected to the upper support frame 2 via an adjusting screw 45, and is disposed on the upper support frame 2 by the upper pulley 6
  • the end cover 82 Fixedly disposed at two ends of the upper roller body 81, the end cover 82 is provided with a rotating shaft 84, and the upper gland body 81 is rotatably disposed on the upper support frame 2 via the rotating shaft 84, on the upper
  • An annular heating water chamber 85 and a mounting cavity 86 are disposed in the pressure roller body 81.
  • a metal tube 87 is disposed in the mounting cavity 86, and a heating chamber 88 is disposed in the metal tube 87.
  • the two ends are respectively provided with a mounting flange 88 that cooperates with the mounting cavity 86.
  • the outer side of the metal pipe 87 is wrapped with an insulating rock wool 89, and an induction coil 891 is wound around the outer side of the insulating rock wool 89.
  • the end cover 82, the rotating shaft 84 and the mounting flange 88 are respectively provided with a wire hole 892 which cooperates with the intervention coil 891, and a connecting pipe 893 is respectively disposed at two ends of the metal pipe 87, and one end of the connecting pipe 893 is heated.
  • the chambers 88 are in communication with each other, and the other end of the connecting tube 893 is in communication with the annular heating water chamber 85.
  • a micro water pump 894 is disposed on the connecting tube 893, and the micro water pump 894 is electrically connected to the induction coil 891.
  • the driving motor 12 When the above-mentioned flat laminating machine heating roller structure is used, the driving motor 12 is activated, and the driving motor 12 drives the upper pulley 6 and the lower pulley 9 to synchronously move, so that the upper conveyor belt 7 and the lower conveyor belt 10 are synchronously conveyed, in the rack 1
  • the front end pulls the composite material between the upper conveyor belt 7 and the lower conveyor belt 10.
  • the upper pressing roller 8 and the lower pressing roller 11 further fix the composite material.
  • the induction coil 891 is energized, and the induction coil 891 is energized.
  • the metal tube 87 is heated, the metal tube 87 heats the water in the heating chamber 88, and the induction coil 891 is energized while the two micro water pumps 894 start to work.
  • One of the micro water pumps 894 feeds the hot water in the heating chamber 88 to the annular heating water.
  • another micro water pump 894 draws cold water from the other side of the annular heating water chamber 85 into the heating chamber 88 for circulation heating, and the hot water transfers heat to the upper pressing roller body 81 to heat the composite material.
  • the upper press roller 8 and the lower press roller 11 have the same structure, and the upper press roller 8 and the lower press roller 11 simultaneously heat the composite material.
  • the two-axis output reduction motor 41 drives the universal joint 44 to rotate, and the universal joint 44 drives the adjustment screw 45 to move up and down through the gear box 42.
  • the adjusting screw 45 drives the upper support frame 2 to move up and down, so as to adjust the gap between the upper conveyor belt 7 and the lower conveyor belt 10, and adjust the gap between the upper pressing roller 8 and the lower pressing roller 11, which is beneficial to different thicknesses.
  • the structure of the lower gap adjusting device 5 and the upper gap adjusting device 4 are identical, so that the adjustment method is consistent.
  • the above-mentioned flat laminating machine heating roller structure can adjust the gap between the upper and lower conveyor belts and the gap between the upper and lower pressing rollers at any time through the gap adjusting device, and can adapt to the composite material with different thicknesses to ensure the flatness of the composite material during the conveying process. No wrinkles, which can achieve continuous work and small batch production.
  • the upper press roller and the lower press roller are respectively provided with built-in heating structure instead of the original large number of heating plate structures, and the overall frame structure of the greatly concentrated frame is occupied.
  • the space is small, in addition, the heating structure built in the upper pressing roller and the lower pressing roller has good heating effect, and the heating is relatively uniform, which is beneficial to the composite of the composite material, and the product compounding effect is good.

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  • Press Drives And Press Lines (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

一种平板复合机加热辊结构，包括：机架（1）、上支撑架（2）和下支撑架（3），上支撑架（2）通过上间隙调节装置（4）设置在机架（1）上，下支撑架（3）通过下间隙调节装置（4）设置在机架（1）上，上间隙调节装置（4）和下间隙调节装置（5）的结构相同，上间隙调节装置（4）的结构包括：固定设置在机架（1）上端的双轴输出减速电机（41），在双轴输出减速电机（41）下端两侧的机架（1）上分别设置有齿轮箱（42），双轴输出减速电机（41）两端的电机轴（43）分别通过万向节（44）与齿轮箱（42）的输入端相连接，齿轮箱（42）的输出端通过调节螺杆（45）与上支撑架（2）相连接，在上支撑架（2）上通过上带轮（6）设置有上输送带（7），在上输送带（7）的下端内侧的上支撑架（2）上均匀设置有若干上压辊。

Description

平板复合机加热辊结构 技术领域
本发明涉及到一种复合设备，尤其涉及一种平板复合机加热辊结构。
背景技术
GMT是以热塑性树脂为基体，以玻璃纤维毡为增强骨架的复合材料，需长时间加热，多层热压才可成型。一般可以生产出片材半成品，然后直接加工成所需要的形状的产品。它的力学性能好，成型周期短，生产成本低，具有良好的冲击强度，其最终产品没有焊缝，而且可回收利用，这使得它受到汽车界的极大关注。现在欧洲汽车工业越来越倾向于使用GMT，利用它来生产前端部件、座椅壳体、发动机隔噪罩、保险杠、仪表板托架等部件。目前国内一般都是使用平板复合机对GMT复合材料进行复合，在复合过程中主要存在以下缺陷：一、原来的平板复合机在输送复合材料的过程中上下输送带间隙和上下压辊的间隙都无法调整，对于厚薄不一的复合材料进行输送具有很大的局限性；二、原来在输送的过程中平板复合机需要单独铺设大量的加热板对复合材料进行持续加热，大量的加热板会使机架整体框架结构变大，占用空间大；三，现有的加热板在加热过程中加热不均匀，加热效果差，影响复合材料的复合质量。
发明内容
本发明所要解决的技术问题是：提供一种占用空间小的平板复合机加热辊结构。
为了解决上述技术问题，本发明采用的技术方案是：平板复合机加热辊结构，包括：机架、上支撑架和下支撑架，所述上支撑架通过上间隙调节装置设置在机架上，所述下支撑架通过下间隙调节装置设置在机架上，所述上间隙调节装置和下间隙调节装置的结构相同，所述上间隙调节装置的结构包括：固定设置在机架上端的双轴输出减速电机，在所述双轴输出减速电机下端两侧的机架上分别设置有齿轮箱，所述双轴输出减速电机两端的电机轴分别通过万向节与齿轮箱的输入端相连接，所述齿轮箱的输出端通过调节螺杆与上支撑架相连接，在所述上支撑架上通过上带轮设置有上输送带，在所述输送带的下端内侧的上支撑架上均匀设置有若干上压辊，在所述下支撑架上通过下带轮设置有下输送带，在所述下输送带的上端内侧的下支撑架上均匀设置有若干与上压辊相互配合的下压辊，所述上压辊和下压辊的结构相同，所述上压辊的结构包括：上压辊本体，端盖通过固定螺栓固定设置在上压辊本体的两端，在所述端盖上设置有转轴，上压盖本体通过转轴转动设置在上支撑架上，在所述上压辊本体内设置有环形加热水腔和安装腔，在所述安装腔内设置有金属管，在所述金属管内设置有加热腔，在所述金属管的两端分别设置有与安装腔相互配合的安装法兰，在所述金属管的外侧包裹有保温岩棉，在所述保温岩棉的外侧缠 绕有感应线圈，在所述端盖、转轴和安装法兰上分别设置有与干预线圈相互配合的导线孔，在所述金属管的两端分别设置连接管，所述连接管的一端与加热腔相互连通，所述连接管的另一端与环形加热水腔相互连通，在所述连接管上分别设置有微型水泵，所述微型水泵与感应线圈电连接。
本发明的优点是：上述平板复合机加热辊结构，通过间隙调节装置能够随时调整上下输送带之间的间隙和上下压辊之间的间隙，能够适应厚薄不一的复合材料经过，保证复合材料在输送的过程中平整无褶皱，既可实现连续工作，又可小批量生产，同时上压辊和下压辊内分别设置内置加热结构代替原来单独铺设的大量加热板结构，大大浓缩的机架的整体框架结构，占用空间小，另外，上压辊和下压辊内内置的加热结构加热效果好，加热比较均匀，有利于复合材料的复合，产品复合效果好。
附图说明
图1为本发明平板复合机加热辊结构的结构示意图。
图2为图1中上压辊的结构示意图。
图中：1、机架，2、上支撑架，3、下支撑架，4、上间隙调节装置，41、双轴输出减速电机，42、齿轮箱，43、电机轴，44、万向节，45、调节螺杆，5、下间隙调节装置，6、上带轮，7、上输送带，8、上压辊，81、上压辊本体，82、端盖，83、固定螺栓，84、转轴，85、环形加热水腔，86、安装腔，87、 金属管，88、加热腔，89、保温岩棉，891、感应线圈，892、导线孔，893、连接管，894、微型水泵，9、下带轮，10、下输送带，11、下压辊，12驱动电机。
具体实施方式
下面结合附图和具体实施例详细描述一下本发明的具体内容。
如图1、图2所示，平板复合机加热辊结构，包括：机架1、上支撑架2和下支撑架3，所述上支撑架2通过上间隙调节装置4设置在机架1上，所述下支撑架3通过下间隙调节装置5设置在机架1上，所述上间隙调节装置4和下间隙调节装置5的结构相同，所述上间隙调节装置4的结构包括：固定设置在机架1上端的双轴输出减速电机41，在所述双轴输出减速电机41下端两侧的机架1上分别设置有齿轮箱42，所述双轴输出减速电机41两端的电机轴43分别通过万向节44与齿轮箱42的输入端相连接，所述齿轮箱42的输出端通过调节螺杆45与上支撑架2相连接，在所述上支撑架2上通过上带轮6设置有上输送带7，在所述输送带7的下端内侧的上支撑架2上均匀设置有若干上压辊8，在所述下支撑架3上通过下带轮9设置有下输送带10，在所述下输送带10的上端内侧的下支撑架3上均匀设置有若干与上压辊8相互配合的下压辊11，所述上压辊8和下压辊11的结构相同，所述上压辊8的结构包括：上压辊本体81，端盖82通过固定螺栓83固定设置在上压辊本体81的两端，在所述端盖82上设置有转轴84，上压盖本体81通过转轴84转动设置在上支撑架2上，在所述上 压辊本体81内设置有环形加热水腔85和安装腔86，在所述安装腔86内设置有金属管87，在所述金属管87内设置有加热腔88，在所述金属管87的两端分别设置有与安装腔86相互配合的安装法兰88，在所述金属管87的外侧包裹有保温岩棉89，在所述保温岩棉89的外侧缠绕有感应线圈891，在所述端盖82、转轴84和安装法兰88上分别设置有与干预线圈891相互配合的导线孔892，在所述金属管87的两端分别设置连接管893，所述连接管893的一端与加热腔88相互连通，所述连接管893的另一端与环形加热水腔85相互连通，在所述连接管893上分别设置有微型水泵894，所述微型水泵894与感应线圈891电连接。
上述平板复合机加热辊结构使用时，启动驱动电机12，驱动电机12带动上带轮6和下带轮9同步运动，从而使得上输送带7和下输送带10同步输送，在机架1的前端将复合材料拉入上输送带7和下输送带10之间，上压辊8和下压辊11对复合材料进行进一步固定输送，此时，给感应线圈891通电，感应线圈891得电，金属管87发热，金属管87加热加热腔88内的水，感应线圈891得电的同时两个微型水泵894开始工作，其中一个微型水泵894将加热腔88内的热水送入到环形加热水腔85的内部一侧，另外一个微型水泵894将环形加热水腔85内部另一侧的冷水吸入到加热腔88内进行循环加热，热水将热量传递给上压辊本体81对复合材料进行加热，上压辊8和下压辊11的结构一样，上压辊8和下压辊11同时对复合材料进行加热。
上述上间隙调节装置4进行间隙调节时，双轴输出减速电机41，双轴输出减速电机41的电机轴43带动万向节44转动，万向节44通过齿轮箱42带动调节螺杆45上下运动，调节螺杆45带动上支撑架2上下运动，从而达到调节上输送带7与下输送带10之间的间隙，同时调节上压辊8和下压辊11之间的间隙，有利于厚薄不一的复合材料经过，下间隙调节装置5与上间隙调节装置4的结构一致，从而调节方法一致。
上述平板复合机加热辊结构，通过间隙调节装置能够随时调整上下输送带之间的间隙和上下压辊之间的间隙，能够适应厚薄不一的复合材料经过，保证复合材料在输送的过程中平整无褶皱，既可实现连续工作，又可小批量生产，同时上压辊和下压辊内分别设置内置加热结构代替原来单独铺设的大量加热板结构，大大浓缩的机架的整体框架结构，占用空间小，另外，上压辊和下压辊内内置的加热结构加热效果好，加热比较均匀，有利于复合材料的复合，产品复合效果好。

Claims (1)

  1. 平板复合机加热辊结构，其特征在于：包括：机架(1)、上支撑架(2)和下支撑架(3)，所述上支撑架(2)通过上间隙调节装置(4)设置在机架(1)上，所述下支撑架(3)通过下间隙调节装置(5)设置在机架(1)上，所述上间隙调节装置(4)和下间隙调节装置(5)的结构相同，所述上间隙调节装置(4)的结构包括：固定设置在机架(1)上端的双轴输出减速电机(41)，在所述双轴输出减速电机(41)下端两侧的机架(1)上分别设置有齿轮箱(42)，所述双轴输出减速电机(41)两端的电机轴(43)分别通过万向节(44)与齿轮箱(42)的输入端相连接，所述齿轮箱(42)的输出端通过调节螺杆(45)与上支撑架(2)相连接，在所述上支撑架(2)上通过上带轮(6)设置有上输送带(7)，在所述输送带(7)的下端内侧的上支撑架(2)上均匀设置有若干上压辊(8)，在所述下支撑架(3)上通过下带轮(9)设置有下输送带(10)，在所述下输送带(10)的上端内侧的下支撑架(3)上均匀设置有若干与上压辊(8)相互配合的下压辊(11)，所述上压辊(8)和下压辊(11)的结构相同，所述上压辊(8)的结构包括：上压辊本体(81)，端盖(82)通过固定螺栓(83)固定设置在上压辊本体(81)的两端，在所述端盖(82)上设置有转轴(84)，上压盖本体(81)通过转轴(84)转动设置在上支撑架(2)上，在所述上压辊本体(81)内设置有环形加热水腔(85)和安装腔(86)，在所述安装腔(86) 内设置有金属管(87)，在所述金属管(87)内设置有加热腔(88)，在所述金属管(87)的两端分别设置有与安装腔(86)相互配合的安装法兰(88)，在所述金属管(87)的外侧包裹有保温岩棉(89)，在所述保温岩棉(89)的外侧缠绕有感应线圈(891)，在所述端盖(82)、转轴(84)和安装法兰(88)上分别设置有与干预线圈(891)相互配合的导线孔(892)，在所述金属管(87)的两端分别设置连接管(893)，所述连接管(893)的一端与加热腔(88)相互连通，所述连接管(893)的另一端与环形加热水腔(85)相互连通，在所述连接管(893)上分别设置有微型水泵(894)，所述微型水泵(894)与感应线圈(891)电连接。
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CN109183343A (zh) * 2018-09-05 2019-01-11 兴化市华良敷料卫生用品有限公司 一种应用于棉片生产的可加热压花机
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CN110289386A (zh) * 2019-07-12 2019-09-27 远东福斯特新能源江苏有限公司 一种用于减少极耳褶皱的传动加热装置
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