WO2017154770A1 - Shelf, manufacturing method for same, and article display furniture - Google Patents

Shelf, manufacturing method for same, and article display furniture Download PDF

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Publication number
WO2017154770A1
WO2017154770A1 PCT/JP2017/008477 JP2017008477W WO2017154770A1 WO 2017154770 A1 WO2017154770 A1 WO 2017154770A1 JP 2017008477 W JP2017008477 W JP 2017008477W WO 2017154770 A1 WO2017154770 A1 WO 2017154770A1
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WO
WIPO (PCT)
Prior art keywords
box
shelf board
plate
stock solution
shelf
Prior art date
Application number
PCT/JP2017/008477
Other languages
French (fr)
Japanese (ja)
Inventor
友次 菊島
大澤　真一
Original Assignee
河淳株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 河淳株式会社 filed Critical 河淳株式会社
Priority to CN201780015084.8A priority Critical patent/CN108778066A/en
Priority to MYPI2018703159A priority patent/MY190883A/en
Priority to KR1020187026735A priority patent/KR102361119B1/en
Publication of WO2017154770A1 publication Critical patent/WO2017154770A1/en

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Classifications

    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47F—SPECIAL FURNITURE, FITTINGS, OR ACCESSORIES FOR SHOPS, STOREHOUSES, BARS, RESTAURANTS OR THE LIKE; PAYING COUNTERS
    • A47F5/00—Show stands, hangers, or shelves characterised by their constructional features
    • A47F5/0043—Show shelves
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47B—TABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
    • A47B96/00—Details of cabinets, racks or shelf units not covered by a single one of groups A47B43/00 - A47B95/00; General details of furniture
    • A47B96/02—Shelves
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47F—SPECIAL FURNITURE, FITTINGS, OR ACCESSORIES FOR SHOPS, STOREHOUSES, BARS, RESTAURANTS OR THE LIKE; PAYING COUNTERS
    • A47F5/00—Show stands, hangers, or shelves characterised by their constructional features
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47B—TABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
    • A47B55/00—Cabinets, racks or shelf units, having essential features of rigid construction
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47B—TABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
    • A47B96/00—Details of cabinets, racks or shelf units not covered by a single one of groups A47B43/00 - A47B95/00; General details of furniture
    • A47B96/20—Furniture panels or like furniture elements
    • A47B96/201—Edge features
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47B—TABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
    • A47B96/00—Details of cabinets, racks or shelf units not covered by a single one of groups A47B43/00 - A47B95/00; General details of furniture
    • A47B96/20—Furniture panels or like furniture elements
    • A47B96/205—Composite panels, comprising several elements joined together
    • A47B96/206—Composite panels, comprising several elements joined together with laminates comprising planar, continuous or separate layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/02—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
    • B29C44/12—Incorporating or moulding on preformed parts, e.g. inserts or reinforcements
    • B29C44/18—Filling preformed cavities
    • B29C44/187—Filling faulty voids in the foam
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/44—Furniture or parts thereof

Definitions

  • the present invention relates to a shelf board for displaying goods used in a supermarket or a mass retailer, a manufacturing method thereof, and an article display fixture.
  • JP-A-2015-255 discloses a composite plate material used in a fixture, a pair of plane plates that respectively form both planes of the composite plate material, and a connection plate that is sandwiched between the pair of plane plates and connects them.
  • plate material characterized by this is disclosed. According to this composite plate material, the edge material can be firmly attached without requiring a complicated structure.
  • Japanese Patent Application Laid-Open No. 2015-211182 is made of a synthetic resin material, a lid-like upper member comprising a top plate portion and an upper plate portion, a box-like lower member having a bottom plate portion and a lower plate portion, The opening side of the upper member and the opening side of the lower member face each other, and the lower member is fitted inside the upper member, or the upper member is fitted inside the lower member,
  • a product display shelf member characterized by being integrated by engagement or adhesion is disclosed. According to this product display shelf member, it is possible to provide a shelf member that does not cause sink marks.
  • the composite plate material disclosed in Japanese Patent Application Laid-Open No. 2015-255 is an assembly of seven members and has many manufacturing processes. Although a honeycomb structure is used as the core material, it is difficult to say that it is lightweight.
  • the shelf board member of Japanese Patent Application Laid-Open No. 2015-211182 is lightweight and suitable for a fixed shelf, but the strength is not sufficient as a rotatable shelf board that can be freely tilted by rotating the shaft. Absent.
  • JP-A-5-98769 discloses a building material in which thin veneer plates are sandwiched on both sides of a foam.
  • this building material has a foam exposed on the outer peripheral surface, and is unsuitable for a product display shelf because of its poor design.
  • the present invention solves the above-described conventional problems, and includes an integrated body of a box having a top plate, a bottom plate, and a side plate, and a foam filled in a hollow portion of the box.
  • a shelf board is provided.
  • the present invention includes a step of injecting a foaming stock solution into a box from a foaming stock solution inlet formed in a box having a top plate, a bottom plate, and side plates, and curing the foaming stock solution in the box.
  • a method for manufacturing a shelf board is provided.
  • the present invention provides an article display fixture characterized by comprising the above shelf board.
  • shelf board of the present invention since it is lightweight and has high strength, few parts are used, and the foam as the core material is not substantially exposed, the design effect is excellent and the presentation effect of the display is not reduced. Moreover, according to the manufacturing method of the shelf board of this invention, there are few components used and a complicated process is not required.
  • FIG. 1 It is a perspective view of the shelf board in the 1st Embodiment of this invention. It is a disassembled perspective view of the intermediate body of the shelf board of FIG.
  • A is a figure explaining the relationship between the corner notch of a lower member, and a corner member
  • B is the figure where the corner member was attached to the corner notch of a lower member.
  • A) is a figure explaining the relationship between the locking hole provided on the bottom plate of the lower member and the anti-roll receiving member
  • (B) is a diagram explaining the anti-roll receiving member fixed to the bottom plate of the lower member. is there. It is a figure explaining the fitting relation of a lower member and an upper member. It is another figure explaining the fitting relation of a lower member and an upper member.
  • the shelf board 10 is an integrated body of the box body 20 having the top plate 1, the bottom plate 2 and the side plates 3 and the foam body Y filled in the hollow portion X of the box body 20.
  • the box 20 is a member that covers the outside of the foam Y that is a core material.
  • the shelf board 10 is substantially rectangular in plan view, and the four corners are round. Thereby, it is suitable for a multistage display and also prevents injury to customers.
  • the corner members 7 at the four corners may use a material different from the material of the box 20, such as a resin. In this case, the corner member 7 is fitted into a corner cut into the box 20.
  • the shelf board 10 is a hexagon or more polygon, the round shape may be omitted.
  • examples of the box body 20 include a metal such as a steel plate, an aluminum plate, and a stainless plate, or a non-metal plate such as a resin plate containing a reinforcing fiber.
  • a metal plate such as a steel plate of 0.25 to 0.35 mm is preferable in that it is lightweight and has high strength and can be bonded and integrated with a foam as a core material.
  • the box 20 may be a container shape in which the top plate 1, the bottom plate 2, and the side plate 3 are integrated, or a plurality of members may be fitted together.
  • the box 20 is a fitting body of a lid-like upper member 1A having a lower opening including the top plate 1 and the upper side plate 3, and a box-like lower member 1B having an upper opening having the bottom plate 2 and the lower side plate 4. is there.
  • Both the upper side plate 3 and the lower side plate 4 have four side plates, a left and right side plate and a front and rear side plate. That is, the inner dimensions of the upper and lower members 1A are substantially the same as the outer dimensions of the lower member 1B (see FIG. 5).
  • the fitting body of the upper member 1 ⁇ / b> A and the lower member 1 ⁇ / b> B has a structure in which the upper member 1 ⁇ / b> A covers the entire lower member 1 ⁇ / b> B except the bottom plate 2.
  • the fitting of the upper member 1A and the lower member 1B does not particularly require a locking portion, and the upper member 1A may simply cover the lower member 1B without any gap.
  • the upper member 1A and the lower member 1B are preferably processed by sheet metal.
  • the form of contact between the side plates of the upper member 1A and the lower member 1B is not particularly limited.
  • the upper side plate or the lower side plate serving as the outer peripheral portion of the fitting body is short.
  • the tip in the hand direction is preferably folded inward, and the tip that appears on the outside is preferably round. That is, in FIG. 6, the front end portion 311 in the short direction of the side plate 31 a of the upper member 1 ⁇ / b> A is a bent portion, and the front end 311 that appears on the outside is rounded. For this reason, the customer's hand picking up the product is not damaged.
  • FIG. 6 the front end portion 311 in the short direction of the side plate 31 a of the upper member 1 ⁇ / b> A is a bent portion, and the front end 311 that appears on the outside is rounded. For this reason, the customer's hand picking up the product is not damaged.
  • the front end portion 321 in the short direction of the side plate 32 a of the upper member 1 ⁇ / b> A is a bent portion of folding, and the front end 321 appearing outside is rounded. For this reason, the customer's hand picking up the product is not damaged.
  • 7 differs from the side plate 31a in FIG. 6 in that the height of the side plate of the lower member 1B is small and the height of the inner plate folded back to the inside of the side plate of the upper member 1A. It is a point that is small. 6 and 7, the upper member 1A may be the lower member, and the lower member 1B may be the upper member. In this case, the roundness of the bent portion that appears on the outside is the upper end (tip).
  • the box 20 is not limited to that shown in FIGS. 1 and 2, and examples of the external shape of the box include a circular shape, an elliptical shape, a polygon other than a quadrangular shape, and an indefinite shape. That is, the side plate of the present invention includes a circular side plate (circumferential side plate), an elliptical side plate, a polygonal side plate, and an indeterminate side plate.
  • the surface of the foam Y as a core material and the inner peripheral surface of the box body 20 are bonded or welded (hereinafter simply referred to as “adhesion”), and both are integral. That is, the foam Y is obtained by injecting a foaming stock solution into the hollow portion of the box 20 from the outside and foaming and curing inside, and there is no internal gap. Therefore, a foam having a predetermined shape is prepared in advance, and the top plate, the bottom plate, and the side plate are attached to the foam using an adhesive or a double-sided tape. That is, the shelf board 10 of the present invention can omit the adhesive and the double-sided tape, and can firmly integrate the box and the foam.
  • the foam examples include synthetic resin foams such as polyurethane foam, polyisocyanate foam, polystyrene foam, phenol foam, and polyethylene foam.
  • synthetic resin foams such as polyurethane foam, polyisocyanate foam, polystyrene foam, phenol foam, and polyethylene foam.
  • a foam stock solution containing a stock solution, a curing agent, and a foaming agent is prepared. It is obtained by discharging into the box 20 and reacting, foaming and curing in the box 20.
  • rigid or semi-rigid polyurethane foam, polyisocyanate foam, and polystyrene foam are preferable, and particularly rigid or semi-rigid polyurethane foam is preferable.
  • the shelf plate 10 is provided with a stopper 6.
  • the legs 62 a to 62 c of the anti-slip 6 may be fitted into the locking holes 8 a, 8 b, 8 c of the shelf board 10.
  • pouring port 5 is formed in the box 20, and the injection port 5 is block
  • the foaming stock solution injection port 5 is a hole into which the tip of the nozzle of a foaming stock solution injection device (not shown) fits.
  • the formation position of the foaming stock solution inlet 5 may be any of the top plate 1, the bottom plate 2 and the side plate 3 of the box 20, and in this example, it is one of the two side plates 3a and 3a in the short direction. is there.
  • the injection ports 5 are respectively formed at positions corresponding to the upper member 1A and the lower member 1B.
  • the injection port 5 is formed in the fitting body of the upper member 1A and the lower member 1B.
  • cover material 50 any cover material may be used as long as it conceals the injection port 5, and examples thereof include decorative sticker paper having an adhesive applied to the adhesive surface.
  • the form of contact between the side plates of the upper member 1A and the lower member 1B is not particularly limited, and, for example, as shown in FIG.
  • the tip side of the side plate 33a of 1A is bent from the center in the height direction to the inside in the left-right direction to form a step, and the side plate 42a of the lower member 1B is overlapped at the bent tip portion.
  • the corners of the side plate do not protrude outward, and the customer's hand picking up the product is not damaged.
  • the horizontal portion 322 may be formed by further bending the distal end portion of the bent portion of the side plate 32a of the upper member 1A inward.
  • FIG. 10 shows a state in which foaming and curing are performed in the box after the foaming stock solution is injected.
  • the inner peripheral surface of the box 20 and the outer peripheral surface of the foam Y are bonded. Or even if it does not adhere
  • the shelf board manufacturing method of the present invention injects a foaming stock solution into a box from a foaming stock solution inlet formed in a box having a top plate, a bottom plate, and side plates, and cures the foaming stock solution in the box.
  • the box 20 having the top plate, the bottom plate, and the side plates is an intermediate.
  • the box 20 include a metal such as a steel plate, an aluminum plate, and a stainless steel plate, or a non-metal plate such as a resin plate containing reinforcing fibers.
  • a metal plate such as a steel plate of 0.25 to 0.35 mm is preferable in that it is lightweight and has high strength and can be bonded and integrated with a foam as a core material.
  • the box body 20 may be a container shape in which the top plate, the bottom plate, and the side plate are integrated, or a plurality of members may be fitted together.
  • the box body 20 is a fitting body of a lid-like upper member 1A having a lower opening including the top plate 1 and the upper side plate 3, and a box-like lower member 1B having an upper opening having the bottom plate 2 and the lower side plate 4. is there.
  • the fitting body of the upper member 1 ⁇ / b> A and the lower member 1 ⁇ / b> B has a structure in which the upper member 1 ⁇ / b> A covers the entire lower member 1 ⁇ / b> B except the bottom plate 2.
  • the fitting of the upper member 1A and the lower member 1B does not particularly require a locking portion, and the upper member 1A may simply cover the lower member 1B without any gap.
  • the upper member 1A and the lower member 1B are preferably processed by sheet metal. Hereinafter, a manufacturing method using the upper member 1A and the lower member 1B will be described.
  • notches 711 and 712 into which the corner member 7 is fitted are formed at the four corners of the upper member 1A and the lower member 1B, respectively.
  • through holes 91a, 91b, 91c into which the anti-roll receiving members 9a, 9b, 9c are fitted are formed at predetermined positions of the lower member 1B.
  • locking holes 8a, 8b, 8c are formed at a predetermined pitch in the longitudinal direction.
  • the foaming stock solution injection port 5 is formed in the side plates 3a and 4a of the upper member 1A and the lower member 1B, respectively.
  • anti-roll receiving members 9a, 9b, 9c and corner members 7a to 7d are prepared.
  • the anti-slip receiving member 9 is disposed in the box 20 and fixes the anti-slip 6.
  • An engaging vertical hole 94 is formed at the upper center of the substantially cylindrical body, and the bottom surface extends downward.
  • a protruding portion 92 is formed.
  • the engaging vertical hole 94 is fitted with the leg portion 62 of the anti-slip 6, and the protruding portion 92 is fitted into the through hole 91 of the bottom plate 2.
  • the protrusion length of the protrusion 92 is equivalent to the thickness of the bottom plate 2 and is not shown in FIG. Further, as shown in FIG.
  • the corner member 7 has a substantially L shape in plan view and a corner portion 701 having a round shape, and is fitted into each of the four corners of the upper member 1A and the lower member 1B.
  • the part is round and has a shape corresponding to the corner of the box.
  • Plate-like locking pieces 702 and 703 extending from the corner portion 701 to both sides abut on the inner side surfaces of the side plates of the upper member 1A or the lower member 1B, respectively.
  • the plate-like locking pieces 702 and 703 serve as stoppers, so that the corner member 7 is notched at the four corners of the box 20. It does not fall off from the part 7.
  • the lower member 1B is installed on the work table with the bottom plate 2 facing down.
  • the protrusions 92 of the anti-roll receiving members 9a, 9b, 9c are inserted into the through holes 91a, 91b, 91c, respectively, and the anti-roll receiving members 9a, 9b, 9c are fixed to the bottom plate 2.
  • the protrusions 92 of the anti-roll receiving members 9a, 9b, 9c and the through holes 91a, 91b, 91c may be locked so as not to move when the foaming stock solution reacts.
  • the protrusion 92 does not protrude downward from the lower surface of the bottom plate 2.
  • the corner member 7 is fitted into the cutout portions 712 at the four corners of the lower member 1B from the inside to the outside (FIGS. 3A and 3B).
  • the upper member 1A is fitted into the lower member 1B so as to cover the top plate 1 with the top plate 1 facing upward (see FIG. 2). That is, the lower member 1B and the upper member 1A are fitted.
  • the box 20 which has a hollow part can be formed.
  • the engagement vertical holes 91 of the anti-roll receiving members 9a, 9b and 9c correspond to the locking holes 8a, 8b and 8c of the upper member 1A, respectively.
  • the corner members 7 are located at the four corners of the box 20.
  • the box 20 as an intermediate body is fixed with a fixing jig 150 so as to restrict the movement in the thickness direction.
  • the fixing jig 150 is obtained by sandwiching an upper member placed on the top plate 1 and a lower member laid under the bottom plate 2 with connecting members such as bolts.
  • a plurality of long plate materials are used, but a pair of plate materials having a larger area than the top plate 1 and the bottom plate 2 may be sandwiched.
  • a step of injecting the foaming stock solution into the box from the foaming stock solution inlet 5 formed in the box 20 and curing the foaming stock solution in the box is performed.
  • a synthetic resin foam such as polyurethane foam, polyisocyanate foam, polystyrene foam, phenol foam, polyethylene foam or the like is formed, and a stock solution containing a known stock solution, a curing agent and a foaming agent. I just need it.
  • foaming stock solutions are mixed and stirred, and the resulting mixture is injected from the injection port 5 using an injection device. These are injected into the box 20 and reacted, foamed and cured in the box 20 (see FIG. 9).
  • the foaming stock solution becomes foam Y after foaming and curing in the box 20.
  • the three anti-roll receiving members 9a, 9b, 9c are fixed to the bottom plate 2, and the fixing positions are not slid by the injection of the foaming stock solution.
  • the four corner members 7a to 7d have rounded portions from the cutout portions 711 and 712, the locking pieces 702 and 703 are in contact with the inner surface of the side plate of the upper member 1A or the lower member 1B. Therefore, it is installed in the notches 711 and 712 without a gap and does not come off.
  • the surface of the foam Y that is the core and the inner peripheral surface of the box 20 are in contact or in close contact with each other, and there is no internal gap between them, so that they become an integrated object. ing.
  • the shelf board 10 which has the foam Y as a core material is obtained.
  • the shelf board 10 is provided with a stopper 6 as required.
  • the anti-slip 6 can be installed by engaging the legs 62a, 62b, 62c of the anti-slip 6 in the locking holes 8a, 8b, 8c. Thereby, when the shelf board 10 is installed with the front downward inclination, it can prevent goods from contacting ahead.
  • FIGS. 12 to 14 the same components as those in FIGS. 1 to 11 are denoted by the same reference numerals, description thereof will be omitted, and different points will be mainly described. That is, in the shelf board 10a of FIGS. 12 to 14, the portion different from the shelf board 10 of FIGS. 1 to 11 is that the box body 20a is attached to the left and right side plates of the box body 20, and the second left and right side plates 17 and 17 are further attached.
  • the corners of the shelf 1a are not rounded, and the shelf 1a has through holes 91a, 91b, 91c into which the anti-roll receiving members 9a, 9b, 9c fit and the leg portions 62a of the anti-slip 6. This is because the locking holes 8a, 8b, 8c into which the 62b, 62c are fitted are not formed and the second left and right side plates 17, 17 are formed on the left and right side plates of the box 10a.
  • the shelf board 10a is formed by integrating the box body 20a having the top board 1a, the bottom board 2a, the left and right side boards 3a 'and the front and rear side boards 3b' with the foam Y that has been cured by the reaction of the foaming stock solution in the box 20a.
  • the left and right side plates 3a 'and 3a' are provided with second left and right side plates 17 and 17 each having a foaming stock solution inlet 5 '(second foaming stock solution inlet).
  • the second left and right side plates 17 and 17 are plate-like bodies having a predetermined thickness corresponding to the shapes of the left and right side plates 3a ′ and 3a ′ of the box 20a.
  • the left and right side plates 3a 'and 3a' side surfaces (rear surfaces) are formed with locking projections 171 for locking to the plurality of locking holes 11 of the left and right side plates 3a 'and 3a' of the box 20a.
  • a concave groove 172 having a rectangular cross section is formed, leaving both end edges and upper end edges.
  • the locking protrusion 171 enters the locking hole 11 by being inserted or pushed into the locking hole 11.
  • the length of the locking protrusion 171 is larger than the plate thickness of the left and right side plates 3a 'and 3a' of the box 20a. For this reason, the front-end
  • the concave groove 172 is engaged with the upright wall 61 of the receiving member 60 having an L-shaped cross section corresponding to, for example, both left and right arm portions of the support frame on the fixed side.
  • the concave groove 172 has a shape in which the upright wall 61 of the receiving member 60 is fitted.
  • the shelf board 10a can be easily installed only by mounting on the support frame of the merchandise display shelf called the gondola which has the receiving member 60 from the top.
  • the box 20a which is an intermediate is produced (FIG. 13).
  • the manufacturing method of the box 20a is the same as the manufacturing method of the box 20. That is, the box 20a may be in a container shape in which the top plate 1a, the bottom plate 2a ', and the side plates 3a' and 3b 'are integrated, or may be formed by fitting a plurality of members. Similarly to the box 20, it may be a fitting body of a lid-like upper member having a lower opening provided with a top plate and an upper side plate, and a box-like lower member having an upper opening comprising a bottom plate and a lower side plate.
  • the left and right side plates 3a 'and 3a' of the box body 20a have a plurality of locking holes 11 with locking projections 171 locked at appropriate intervals. Each inlet 5 is formed.
  • the second left and right side plates 17 and 17 are attached to the left and right side plates 3a 'and 3a' of the box 20a. That is, the locking protrusions 171 of the second left and right side plates 17 and 17 are inserted or pushed into the locking holes 11 of the left and right side plates 3a 'and 3a' of the box 20a. At this time, the foaming stock solution inlet 5 of the left and right side plates 3a 'and 3a' of the box 20a and the foaming stock solution inlet 5 'of the second left and right side plates 17 and 17 are aligned to form one through hole.
  • the intermediate box body 20a is fixed with a fixing jig so as to regulate the movement in the thickness direction.
  • a step of injecting the foaming stock solution into the box 20a from the foaming stock solution inlet 5 'of the second left and right side plates 17 and 17 and reacting and curing the foaming stock solution in the box is performed.
  • the foaming stock solution becomes foam Y after reaction and curing in the box 20a.
  • the locking projections 171 of the second left and right side plates 17 and 17 have their tips protruding into the box 20a, and are bonded and integrated with the foam when the foaming stock solution is cured.
  • the 2nd right-and-left side plates 17 and 17 are fixed to box 20a.
  • the surface of the foam Y as the core and the inner peripheral surface of the box 20 a are in contact or in close contact with each other, and there is no internal gap, and the box container and the foam Y Are united.
  • the article display fixture of the present invention comprises the shelf board of the present invention, and is preferably supported by the support frame so as not to rotate or to rotate freely.
  • the shelf board may be single-stage or multi-stage vertically.
  • the shelf board 10 is freely installed on the support frame 40 in four upper and lower stages, each in a vertical direction and in a rotation range of 0 to 90 degrees. That is, the support frame 40 is a frame main body formed by a leg portion 41, two support columns 421 and 421 installed at a predetermined interval, and an upper recumbent member 422 attached between the support columns 421 and 421.
  • the shelves 10 are arranged in multiple stages between the two columns 421 and 421.
  • the longitudinal direction of the shelf board 10 is the left-right direction
  • the short side direction of the shelf board 10 is the front-rear direction.
  • the shelf board 10 is rotatable from a horizontal position to a hanging position where the front end is the lower end.
  • the method of supporting the shelf board 10 to the support frame 40 is not particularly limited and may be a known method.
  • what is necessary is just to use a well-known support angle conversion tool about the display inclination angle of the shelf board 10.
  • FIG. According to the article display fixture 30 of the present invention, since the shelf board 10 is lightweight, the support of the support frame 40 is stabilized. Moreover, when changing the angle of display inclination of the shelf board 10, it can do easily.
  • the shelf board 10a is installed on the support frame 50a in four upper and lower stages so as not to rotate. That is, the support frame 50a includes left and right rear struts 52b and 52b, left and right front struts 52a and 52a, a recumbent member 53 that connects the left and right rear struts 52b and 52b, and a receiving member that connects a pair of front and rear struts 52a and 52b. 60. That is, the end portions of the shelf board 10a are supported by the pair of receiving members 60 at both ends. According to the article display fixture 30a, the shelf board 10a can be easily installed by simply placing it on the receiving member 60.
  • the article display fixture 30a is not limited to the form shown in FIG. 16, and the number of stages may be determined as appropriate. Moreover, if it has a pair of receiving member 60 in both ends, the shape and structure of the support frame 50a are also determined suitably. According to the article display fixture 30a of the present invention, since the shelf board 10a is lightweight, the receiving member 60 of the support frame 40a can be simplified. Further, the foaming stock solution inlet 5 ′ of the shelf board 10 a is hidden by the receiving member 60 without being blindfolded, so that it cannot be seen from the outside.
  • examples of articles include merchandise, exhibits, rental items, and figurines. Accordingly, in an article display fixture, display has a broad meaning including simply placing “article”. Examples of the article display fixtures include merchandise display fixtures, book display fixtures, and article placement fixtures.
  • a corner part is an arbitrary component and can also be abbreviate
  • the notches at the four corners of the upper member 1A and the lower member 1B are not provided.
  • the anti-roll 6 is an arbitrary component and can be omitted.
  • the locking holes 8a, 8b, 8c of the top plate 1, the through holes 91a, 91b, 91c of the bottom plate 2, and the anti-roll receiving members 9a, 9b, 9c are not provided.
  • the cover material 50 may be omitted.
  • the latching means of the 2nd side plate 17 is not limited to the ditch
  • the locking means of the support frame on the fixed side corresponds to the locking means of the second side plate 17.
  • the core material is light and high in strength, and the core material is not substantially exposed, a shelf board excellent in design can be provided.
  • the number of parts used is small and no complicated process is required.

Landscapes

  • Laminated Bodies (AREA)
  • Display Racks (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Tables And Desks Characterized By Structural Shape (AREA)

Abstract

A shelf 10 that is an article integrating a box body 20 having a top plate 1, a bottom plate 2, and a side plate 3, and foam that fills the hollow portion of the box body 20 is manufactured through a process of injecting a foaming stock solution into the box body from a foaming stock solution inlet formed in the box body 20 and the foaming stock solution reacting and curing in the box body 20. The present invention provides a shelf and article display furniture that are light and strong, that use few parts, and for which the core material is not substantially exposed. Furthermore, a manufacturing method for a shelf can be provided that uses few parts and that does not require a complex procedure.

Description

棚板、その製造方法及び物品陳列什器Shelf board, manufacturing method thereof, and article display fixture
　本発明は、スーパー或いは量販店で使用される物品陳列用の棚板、その製造方法及び物品陳列什器に関するものである。 The present invention relates to a shelf board for displaying goods used in a supermarket or a mass retailer, a manufacturing method thereof, and an article display fixture.
　スーパー或いは量販店で使用される商品陳列用の棚板は、枠体であるスタンドに複数枚、設置して使用するものは、強度以外に、軽量であることが望まれている。特開２０１５－２５５号公報には、什器に用いられる複合板材において、当該複合板材の両平面をそれぞれ形成する一対の平面板と、前記一対の平面板の間に挟まれてこれらを連結する連結板と、当該複合板材の外縁を形成する帯状の外縁材と、を備え、前記連結板が、空隙を含んで組み合わされた複数の板材により構成されて全体として板状をなす芯材と、前記芯材の外周面に接合される帯状の中間縁材と、を有し、前記外縁材が、前記連結板の中間縁材の外側面と、前記一対の平面板の各外周面と、に接合されることを特徴とする複合板材が開示されている。この複合板材によれば、煩雑な構造を要することなく縁材を強固に取り付けることができる。 It is desired that the shelves for product display used in supermarkets and mass merchandisers are light in addition to strength when used by installing a plurality of shelves on a frame stand. JP-A-2015-255 discloses a composite plate material used in a fixture, a pair of plane plates that respectively form both planes of the composite plate material, and a connection plate that is sandwiched between the pair of plane plates and connects them. A core-like material that forms an outer edge of the composite plate material, and a core material that forms a plate shape as a whole, wherein the connecting plate is composed of a plurality of plate materials combined including a gap. A belt-shaped intermediate edge member bonded to the outer peripheral surface of the connecting plate, and the outer edge member is bonded to the outer peripheral surface of the intermediate edge member of the connecting plate and the outer peripheral surfaces of the pair of flat plates. The composite board | plate material characterized by this is disclosed. According to this composite plate material, the edge material can be firmly attached without requiring a complicated structure.
　また、特開２０１５－２１１８０２号公報には、合成樹脂の素材からなり、天板部と上方側板部からなる蓋状の上方部材と、底板部と下方側板部を備える箱状の下方部材と、を有し、該上方部材の開口側と該下方部材の開口側を対峙させ、該上方部材の内側に該下方部材を嵌め込むか、あるいは該下方部材の内側に該上方部材を嵌め込み、両者を係合又は接着により一体化したことを特徴とする商品陳列用棚板部材が開示されている。この商品陳列用棚板部材によれば、ヒケが生じない棚板部材を提供することができる。 Japanese Patent Application Laid-Open No. 2015-211182 is made of a synthetic resin material, a lid-like upper member comprising a top plate portion and an upper plate portion, a box-like lower member having a bottom plate portion and a lower plate portion, The opening side of the upper member and the opening side of the lower member face each other, and the lower member is fitted inside the upper member, or the upper member is fitted inside the lower member, A product display shelf member characterized by being integrated by engagement or adhesion is disclosed. According to this product display shelf member, it is possible to provide a shelf member that does not cause sink marks.
特開２０１５－２５５号公報JP 2015-255 A 特開２０１５－２１１８０２号公報JP 2015-211182 A 特開平５－９８７６９号公報JP-A-5-98769
　しかしながら、特開２０１５－２５５号公報の複合板材は、７部材を組み付けるものであり、多くの製作工程を有する。また、芯材としてハニカム構造を使用しているものの、軽量とは言い難い。また、特開２０１５－２１１８０２号公報の棚板部材は、軽量であり、固定棚には好適ではあるものの、軸回転により、傾斜角度を自在とする回転可能な棚板としては、強度が十分ではない。 However, the composite plate material disclosed in Japanese Patent Application Laid-Open No. 2015-255 is an assembly of seven members and has many manufacturing processes. Although a honeycomb structure is used as the core material, it is difficult to say that it is lightweight. In addition, the shelf board member of Japanese Patent Application Laid-Open No. 2015-211182 is lightweight and suitable for a fixed shelf, but the strength is not sufficient as a rotatable shelf board that can be freely tilted by rotating the shaft. Absent.
　また、特開平５－９８７６９号公報には、発泡体の両面に薄いベニア板を挟持した建築材料が開示されている。しかし、この建築材料は、外周面は発泡体が剥き出しており、商品陳列棚用としては、意匠性に劣り、不向きである。 JP-A-5-98769 discloses a building material in which thin veneer plates are sandwiched on both sides of a foam. However, this building material has a foam exposed on the outer peripheral surface, and is unsuitable for a product display shelf because of its poor design.
　従って、本発明の目的は、軽量で且つ強度も高く、使用部品が少なく、芯材が実質的に剥き出していない棚板及び物品陳列什器を提供することにある。また、使用部品が少なく、複雑な工程を必要としない棚板の製造方法を提供することにある。 Therefore, an object of the present invention is to provide a shelf board and an article display fixture that is lightweight, has high strength, uses few parts, and has no core material substantially exposed. Another object of the present invention is to provide a method for manufacturing a shelf board that uses few parts and does not require a complicated process.
　すなわち、本発明は、上記従来の課題を解決したものであって、天板、底板及び側板を有する箱体と、該箱体の中空部に充填された発泡体との一体物を有することを特徴とする棚板を提供するものである。 That is, the present invention solves the above-described conventional problems, and includes an integrated body of a box having a top plate, a bottom plate, and a side plate, and a foam filled in a hollow portion of the box. A shelf board is provided.
　また、本発明は、天板、底板及び側板を有する箱体に形成された発泡原液注入口から箱体の中に発泡原液を注入し、該箱体の中で発泡原液を硬化させる工程を有する棚板の製造方法を提供するものである。 Further, the present invention includes a step of injecting a foaming stock solution into a box from a foaming stock solution inlet formed in a box having a top plate, a bottom plate, and side plates, and curing the foaming stock solution in the box. A method for manufacturing a shelf board is provided.
　また、本発明は、上記棚板を備えることを特徴とする物品陳列什器を提供するものである。 Also, the present invention provides an article display fixture characterized by comprising the above shelf board.
　本発明の棚板によれば、軽量で且つ強度も高く、使用部品が少なく、芯材である発泡体が実質的に剥き出していないため、意匠性に優れ陳列の演出効果を低下させることがない。また、本発明の棚板の製造方法によれば、使用部品が少なく、複雑な工程を必要としない。 According to the shelf board of the present invention, since it is lightweight and has high strength, few parts are used, and the foam as the core material is not substantially exposed, the design effect is excellent and the presentation effect of the display is not reduced. . Moreover, according to the manufacturing method of the shelf board of this invention, there are few components used and a complicated process is not required.
本発明の第１の実施の形態における棚板の斜視図である。It is a perspective view of the shelf board in the 1st Embodiment of this invention. 図１の棚板の中間体の分解斜視図である。It is a disassembled perspective view of the intermediate body of the shelf board of FIG. （Ａ）は下方部材の角の切欠部とコーナー部材の関係を説明する図であり、（Ｂ）は下方部材の角の切欠部にコーナー部材が取付けられた図である。(A) is a figure explaining the relationship between the corner notch of a lower member, and a corner member, (B) is the figure where the corner member was attached to the corner notch of a lower member. （Ａ）は下方部材の底板に付設された係止孔と転び止め受け部材の関係を説明する図であり、（Ｂ）は下方部材の底板に固定された転び止め受け部材を説明する図である。(A) is a figure explaining the relationship between the locking hole provided on the bottom plate of the lower member and the anti-roll receiving member, and (B) is a diagram explaining the anti-roll receiving member fixed to the bottom plate of the lower member. is there. 下方部材と上方部材の嵌合関係を説明する図である。It is a figure explaining the fitting relation of a lower member and an upper member. 下方部材と上方部材の嵌合関係を説明する他の図である。It is another figure explaining the fitting relation of a lower member and an upper member. 下方部材と上方部材の嵌合関係を説明する他の図である。It is another figure explaining the fitting relation of a lower member and an upper member. 下方部材と上方部材の嵌合関係を説明する他の図である。It is another figure explaining the fitting relation of a lower member and an upper member. 箱体の注入口から発泡剤原液を注入する方法を説明する図である。It is a figure explaining the method of inject | pouring a foaming agent stock solution from the injection hole of a box. 棚板の端部分における断面図である。It is sectional drawing in the edge part of a shelf board. （Ａ）は箱体の注入口とカバー材との関係を示す図であり、（Ｂ）は箱体の注入口をカバー材で塞いだ図である。(A) is a figure which shows the relationship between the inlet of a box, and a cover material, (B) is the figure which plugged up the inlet of the box with the cover material. 本発明の第２の実施の形態における棚板の斜視図である。It is a perspective view of the shelf board in the 2nd Embodiment of this invention. 図１２の棚板の分解斜視図である。It is a disassembled perspective view of the shelf board of FIG. 図１３の棚板の端部分の拡大図である。It is an enlarged view of the edge part of the shelf board of FIG. 本発明の実施の形態における物品陳列什器の斜視図である。It is a perspective view of the article display fixture in embodiment of this invention. 本発明の他の実施の形態における物品陳列什器の斜視図である。It is a perspective view of the article display fixture in other embodiment of this invention.
　次に、本発明の第１の実施の形態における棚板及びその製造方法を図１～図１１を参照して説明する。棚板１０は、天板１、底板２及び側板３を有する箱体２０と、箱体２０の中空部Ｘに充填された発泡体Ｙとの一体物である。箱体２０は、芯材である発泡体Ｙの外側を覆う部材である。棚板１０は、本例では、平面視が略長方形であり、四隅は、丸み（アール）形状である。これにより、多段陳列に好適であり、また、顧客等の怪我防止となる。なお、四隅のコーナー部材７は、箱体２０の材料と異なる材料、例えば樹脂等を使用してもよい。この場合、コーナー部材７は、箱体２０に切り込まれた角に嵌め込まれることになる。棚板１０が、６角以上の多角形の場合、アール形状は省略してもよい。 Next, the shelf board and the manufacturing method thereof according to the first embodiment of the present invention will be described with reference to FIGS. The shelf board 10 is an integrated body of the box body 20 having the top plate 1, the bottom plate 2 and the side plates 3 and the foam body Y filled in the hollow portion X of the box body 20. The box 20 is a member that covers the outside of the foam Y that is a core material. In this example, the shelf board 10 is substantially rectangular in plan view, and the four corners are round. Thereby, it is suitable for a multistage display and also prevents injury to customers. The corner members 7 at the four corners may use a material different from the material of the box 20, such as a resin. In this case, the corner member 7 is fitted into a corner cut into the box 20. When the shelf board 10 is a hexagon or more polygon, the round shape may be omitted.
　棚板１０において、箱体２０としては、鋼板、アルミニウム板、ステンレス板などの金属又は強化繊維含有の樹脂板等の非金属板が挙げられる。この中、０．２５～０．３５ｍｍの鋼板等の金属板が、軽量で高い強度を有し、且つ芯材である発泡体と接着して一体化できる点で好ましい。 In the shelf plate 10, examples of the box body 20 include a metal such as a steel plate, an aluminum plate, and a stainless plate, or a non-metal plate such as a resin plate containing a reinforcing fiber. Among these, a metal plate such as a steel plate of 0.25 to 0.35 mm is preferable in that it is lightweight and has high strength and can be bonded and integrated with a foam as a core material.
　棚板１０において、箱体２０は、天板１、底板２及び側板３が一体となった容器状であってもよく、複数部材が嵌合したものであってもよい。本例では、箱体２０は、天板１と上方側板３を備える下方開口の蓋状の上方部材１Ａと、底板２と下方側板４を備える上方開口の箱状の下方部材１Ｂの嵌合体である。上方側板３及び下方側板４は、共に、左右側板及び前後側板の４つの側板を有する。すなわち、上方部材１Ａの縦横及び高さの内寸法は、下方部材１Ｂの縦横及び高さの外寸法と略同じである（図５参照）。これにより、上方部材１Ａと下方部材１Ｂの嵌合体は、上方部材１Ａが、底板２を除く下方部材１Ｂの全体を覆う構造となっている。上方部材１Ａと下方部材１Ｂの嵌合は、特に係止部を必要とせず、単に、下方部材１Ｂに上方部材１Ａが、実質的に隙間なく蓋をしているものでよい。上方部材１Ａ及び下方部材１Ｂは、板金加工されたものが好ましい。 In the shelf plate 10, the box 20 may be a container shape in which the top plate 1, the bottom plate 2, and the side plate 3 are integrated, or a plurality of members may be fitted together. In this example, the box 20 is a fitting body of a lid-like upper member 1A having a lower opening including the top plate 1 and the upper side plate 3, and a box-like lower member 1B having an upper opening having the bottom plate 2 and the lower side plate 4. is there. Both the upper side plate 3 and the lower side plate 4 have four side plates, a left and right side plate and a front and rear side plate. That is, the inner dimensions of the upper and lower members 1A are substantially the same as the outer dimensions of the lower member 1B (see FIG. 5). Thereby, the fitting body of the upper member 1 </ b> A and the lower member 1 </ b> B has a structure in which the upper member 1 </ b> A covers the entire lower member 1 </ b> B except the bottom plate 2. The fitting of the upper member 1A and the lower member 1B does not particularly require a locking portion, and the upper member 1A may simply cover the lower member 1B without any gap. The upper member 1A and the lower member 1B are preferably processed by sheet metal.
　また、上方部材１Ａと下方部材１Ｂの側板同士の当接形態としては、特に制限されないが、例えば、図６及び図７に示すように、嵌合体の外周部となる上方側板又は下方側板の短手方向の先端部は、内側に折り重ね状態であり、外側に現れる先端は丸み状であるものが好ましい。すなわち、図６は、上方部材１Ａの側板３１ａの短手方向の先端部３１１は、折り重ねの屈曲部であり、外側に現れる先端３１１は丸み状となっている。このため、商品を手に取る顧客の手を傷つけることがない。また、図７は、上方部材１Ａの側板３２ａの短手方向の先端部３２１は、折り重ねの屈曲部であり、外側に現れる先端３２１は丸み状となっている。このため、商品を手に取る顧客の手を傷つけることがない。なお、図７の側板３２ａにおいて、図６の側板３１ａと異なる部分は、下方部材１Ｂの側板の高さが小である点及び上方部材１Ａの側板の内側に折り返えされた内側板の高さが小である点である。なお、図６及び図７において、上下反転させた状態、すなわち、上方部材１Ａを下方部材とし、下方部材１Ｂを上方部材としてもよい。この場合、外側に現れる屈曲部の丸みは、上端（先端）となる。 In addition, the form of contact between the side plates of the upper member 1A and the lower member 1B is not particularly limited. For example, as shown in FIGS. 6 and 7, the upper side plate or the lower side plate serving as the outer peripheral portion of the fitting body is short. The tip in the hand direction is preferably folded inward, and the tip that appears on the outside is preferably round. That is, in FIG. 6, the front end portion 311 in the short direction of the side plate 31 a of the upper member 1 </ b> A is a bent portion, and the front end 311 that appears on the outside is rounded. For this reason, the customer's hand picking up the product is not damaged. In FIG. 7, the front end portion 321 in the short direction of the side plate 32 a of the upper member 1 </ b> A is a bent portion of folding, and the front end 321 appearing outside is rounded. For this reason, the customer's hand picking up the product is not damaged. 7 differs from the side plate 31a in FIG. 6 in that the height of the side plate of the lower member 1B is small and the height of the inner plate folded back to the inside of the side plate of the upper member 1A. It is a point that is small. 6 and 7, the upper member 1A may be the lower member, and the lower member 1B may be the upper member. In this case, the roundness of the bent portion that appears on the outside is the upper end (tip).
　また、箱体２０は、図１及び図２のものに限定されず、箱体の外観形状としては、平面視が円形、楕円形、四角形以外の多角形及び不定形のものが挙げられる。すなわち、本発明の側板は、円形側板（周側板）、楕円側板、多角形側板及び不定形側板を含む意味である。 The box 20 is not limited to that shown in FIGS. 1 and 2, and examples of the external shape of the box include a circular shape, an elliptical shape, a polygon other than a quadrangular shape, and an indefinite shape. That is, the side plate of the present invention includes a circular side plate (circumferential side plate), an elliptical side plate, a polygonal side plate, and an indeterminate side plate.
　棚板１０は、芯材である発泡体Ｙの表面と箱体２０の内周面とは接着又は溶着（以下、単に「接着」と言う。）しており、両者は一体物である。すなわち、発泡体Ｙは、箱体２０の中空部に、外から発泡原液が注入され、内部で発泡、硬化したものであり、内部隙間は存在しない。従って、予め、所定形状の発泡体を作製し、その発泡体に対して、接着剤や両面テープを使用して天板、底板及び側板を取り付けた棚板とは異なる。すなわち、本発明の棚板１０は、接着剤や両面テープを省略でき、且つ箱体と発泡体を強固に一体化できる。 In the shelf board 10, the surface of the foam Y as a core material and the inner peripheral surface of the box body 20 are bonded or welded (hereinafter simply referred to as “adhesion”), and both are integral. That is, the foam Y is obtained by injecting a foaming stock solution into the hollow portion of the box 20 from the outside and foaming and curing inside, and there is no internal gap. Therefore, a foam having a predetermined shape is prepared in advance, and the top plate, the bottom plate, and the side plate are attached to the foam using an adhesive or a double-sided tape. That is, the shelf board 10 of the present invention can omit the adhesive and the double-sided tape, and can firmly integrate the box and the foam.
　発泡体としては、例えばポリウレタンフォーム、ポリイソシアネートフォーム、ポリスチレンフォーム、フェノールフォーム、ポリエチレンフォーム等の合成樹脂発泡体が挙げられ、例えば、原液、硬化剤及び発泡剤を含む発泡原液を調製し、これを箱体２０内に吐出させ、箱体２０内で反応、発泡、硬化させて得られるものである。上記例示の発泡体の中、硬質又は半硬質のポリウレタンフォーム、ポリイソシアネートフォーム、ポリスチレンフォームが好ましく、特に硬質又は半硬質のポリウレタンフォームが好ましい。 Examples of the foam include synthetic resin foams such as polyurethane foam, polyisocyanate foam, polystyrene foam, phenol foam, and polyethylene foam. For example, a foam stock solution containing a stock solution, a curing agent, and a foaming agent is prepared. It is obtained by discharging into the box 20 and reacting, foaming and curing in the box 20. Among the foams exemplified above, rigid or semi-rigid polyurethane foam, polyisocyanate foam, and polystyrene foam are preferable, and particularly rigid or semi-rigid polyurethane foam is preferable.
　棚板１０において、天板１の端近傍、本例では短手方向の端であり、長手方向に所定のピッチで、転び止め６の脚部６２ａ、６２ｂ、６２ｃが係止する係止孔８ａ、８ｂ、８ｃが形成されている。これにより、転び止め６の設置と取り外しが自由にできる。また、転び止め６の設置が安定する。また、棚板１０には、転び止め６が設置されている。これにより、例えば、前下がり傾斜の棚板とした際、陳列された商品が前方へ転落することを防止する。棚板１０に、転び止め６を設置する場合、棚板１０の係止孔８ａ、８ｂ、８ｃに、転び止め６の脚部６２ａ～６２ｃを嵌め込めばよい。 In the shelf board 10, in the vicinity of the end of the top board 1, in this example, the end in the short direction, the locking hole 8 a in which the legs 62 a, 62 b, 62 c of the anti-rolling 6 are locked at a predetermined pitch in the longitudinal direction. , 8b, 8c are formed. Thereby, installation and removal of the stopper 6 can be performed freely. Moreover, the installation of the anti-slip 6 is stable. Further, the shelf plate 10 is provided with a stopper 6. Thereby, when it is set as the shelf board of the front downward inclination, for example, the displayed goods are prevented from falling forward. When the anti-slip 6 is installed on the shelf board 10, the legs 62 a to 62 c of the anti-slip 6 may be fitted into the locking holes 8 a, 8 b, 8 c of the shelf board 10.
　また、棚板１０において、箱体２０には発泡原液注入口５が形成され、注入口５はカバー材５０で塞がれている（図２及び図１１参照）。発泡原液注入口５は、不図示の発泡原液注入器具のノズルの先端部が嵌る孔である。発泡原液注入口５の形成位置は、箱体２０の天板１、底板２及び側板３のいずれであってもよく、本例では、短手方向の２つの側板３ａ、３ａの中のひとつである。箱体２０が、上方部材１Ａと下方部材１Ｂの嵌合体の場合、上方部材１Ａと下方部材１Ｂの対応する位置に、注入口５はそれぞれ形成される。これにより、上方部材１Ａと下方部材１Ｂの嵌合体に注入口５が形成されることになる。カバー材５０としては、注入口５を隠すものであればよく、接着面に接着剤が塗布された化粧シール紙等が挙げられる。 Moreover, in the shelf board 10, the foaming raw material injection | pouring port 5 is formed in the box 20, and the injection port 5 is block | closed with the cover material 50 (refer FIG.2 and FIG.11). The foaming stock solution injection port 5 is a hole into which the tip of the nozzle of a foaming stock solution injection device (not shown) fits. The formation position of the foaming stock solution inlet 5 may be any of the top plate 1, the bottom plate 2 and the side plate 3 of the box 20, and in this example, it is one of the two side plates 3a and 3a in the short direction. is there. When the box 20 is a fitting body of the upper member 1A and the lower member 1B, the injection ports 5 are respectively formed at positions corresponding to the upper member 1A and the lower member 1B. Thereby, the injection port 5 is formed in the fitting body of the upper member 1A and the lower member 1B. As the cover material 50, any cover material may be used as long as it conceals the injection port 5, and examples thereof include decorative sticker paper having an adhesive applied to the adhesive surface.
　本発明の棚板１０において、上方部材１Ａと下方部材１Ｂの側板同士の当接形態としては、特に制限されず、図５～図７の他に、例えば、図８に示すように、上方部材１Ａの側板３３ａの先端側が、高さ方向の中央から左右方向の内側に屈曲して段差を形成するものであり、その屈曲した先端部において、下方部材１Ｂの側板４２ａを重ねたものである。図８の側板形状においても、側板の角が外側に突出しておらず、商品を手に取る顧客の手を傷つけることがない。また、図１０に示すように、図７において、上方部材１Ａの側板３２ａの折り重ねの屈曲部の先端部分を更に内側に折り曲げて水平部３２２を形成してもよい。この際、下方部材１Ｂの側板４２ａの先端が水平部３２２の裏面に当接している。これにより、下方部材１Ｂに上方部材１Ａを被せるだけで、両者の位置が決まる。なお、図５～図８は、発泡原液注入前の状態であり、図１０は発泡原液注入後、箱体内で発泡、硬化した状態を示す。 In the shelf board 10 of the present invention, the form of contact between the side plates of the upper member 1A and the lower member 1B is not particularly limited, and, for example, as shown in FIG. The tip side of the side plate 33a of 1A is bent from the center in the height direction to the inside in the left-right direction to form a step, and the side plate 42a of the lower member 1B is overlapped at the bent tip portion. Also in the side plate shape of FIG. 8, the corners of the side plate do not protrude outward, and the customer's hand picking up the product is not damaged. Further, as shown in FIG. 10, in FIG. 7, the horizontal portion 322 may be formed by further bending the distal end portion of the bent portion of the side plate 32a of the upper member 1A inward. At this time, the tip of the side plate 42a of the lower member 1B is in contact with the back surface of the horizontal portion 322. Thereby, the position of both is decided only by covering the lower member 1B with the upper member 1A. 5 to 8 show a state before the foaming stock solution is injected, and FIG. 10 shows a state in which foaming and curing are performed in the box after the foaming stock solution is injected.
　本発明の棚板１０によれば、箱体２０の内周面と発泡体Ｙの外周面とは接着している。あるいは接着していなくとも、箱体２０の内周面と発泡体Ｙの外周面とは隙間なく接している。このため、撓み力に対しても、両部材は隙間を生じることなく、一体物として作用する。このため、軽量で且つ強度も高い。また、接着剤等の使用がなく、部品点数が少なく、芯材が実質的に剥き出していないため、意匠性に優れ、陳列の演出効果を低下させることがない。また、商品が載置される棚板１０の表面は、僅かなクッションがあり、商品を傷つけることのない優しい陳列面を形成できる。 According to the shelf board 10 of the present invention, the inner peripheral surface of the box 20 and the outer peripheral surface of the foam Y are bonded. Or even if it does not adhere | attach, the inner peripheral surface of the box 20 and the outer peripheral surface of the foam Y are in contact with no gap. For this reason, both members act as an integral body without generating a gap even with respect to the bending force. For this reason, it is lightweight and has high strength. Further, since no adhesive or the like is used, the number of parts is small, and the core material is not substantially exposed, the design is excellent and the display effect is not deteriorated. In addition, the surface of the shelf board 10 on which the product is placed has a slight cushion and can form a gentle display surface that does not damage the product.
　次に、本発明の棚板の製造方法について説明する。本発明の棚板の製造方法は、天板、底板及び側板を有する箱体に形成された発泡原液注入口から箱体の中に発泡原液を注入し、該箱体の中で発泡原液を硬化させる工程を有する。 Next, the manufacturing method of the shelf board of the present invention will be described. The shelf board manufacturing method of the present invention injects a foaming stock solution into a box from a foaming stock solution inlet formed in a box having a top plate, a bottom plate, and side plates, and cures the foaming stock solution in the box. A step of causing
　本発明の製造方法において、天板、底板及び側板を有する箱体２０は、中間体である。箱体２０としては、鋼板、アルミニウム板、ステンレス板などの金属又は強化繊維含有の樹脂板等の非金属板が挙げられる。この中、０．２５～０．３５ｍｍの鋼板等の金属板が、軽量で高い強度を有し、且つ芯材である発泡体と接着して一体化できる点で好ましい。 In the manufacturing method of the present invention, the box 20 having the top plate, the bottom plate, and the side plates is an intermediate. Examples of the box 20 include a metal such as a steel plate, an aluminum plate, and a stainless steel plate, or a non-metal plate such as a resin plate containing reinforcing fibers. Among these, a metal plate such as a steel plate of 0.25 to 0.35 mm is preferable in that it is lightweight and has high strength and can be bonded and integrated with a foam as a core material.
　棚板１０において、箱体２０は、天板、底板及び側板が一体となった容器状であってもよく、複数部材が嵌合したものであってもよい。箱体２０は、本例では、天板１と上方側板３を備える下方開口の蓋状の上方部材１Ａと、底板２と下方側板４を備える上方開口の箱状の下方部材１Ｂの嵌合体である。これにより、上方部材１Ａと下方部材１Ｂの嵌合体は、上方部材１Ａが、底板２を除く下方部材１Ｂの全体を覆う構造となっている。上方部材１Ａと下方部材１Ｂの嵌合は、特に係止部を必要とせず、単に、下方部材１Ｂに上方部材１Ａが、実質的に隙間なく蓋をしているものでよい。上方部材１Ａ及び下方部材１Ｂは、板金加工されたものが好ましい。以下、上方部材１Ａ及び下方部材１Ｂを使用した製造方法を説明する。 In the shelf board 10, the box body 20 may be a container shape in which the top plate, the bottom plate, and the side plate are integrated, or a plurality of members may be fitted together. In this example, the box body 20 is a fitting body of a lid-like upper member 1A having a lower opening including the top plate 1 and the upper side plate 3, and a box-like lower member 1B having an upper opening having the bottom plate 2 and the lower side plate 4. is there. Thereby, the fitting body of the upper member 1 </ b> A and the lower member 1 </ b> B has a structure in which the upper member 1 </ b> A covers the entire lower member 1 </ b> B except the bottom plate 2. The fitting of the upper member 1A and the lower member 1B does not particularly require a locking portion, and the upper member 1A may simply cover the lower member 1B without any gap. The upper member 1A and the lower member 1B are preferably processed by sheet metal. Hereinafter, a manufacturing method using the upper member 1A and the lower member 1B will be described.
　図２に示すように、上方部材１Ａ及び下方部材１Ｂのそれぞれの四隅には、コーナー部材７が嵌る切欠部７１１、７１２が形成されている。また、下方部材１Ｂの所定の位置には、転び止め受け部材９ａ、９ｂ、９ｃが嵌る貫通孔９１ａ、９１ｂ、９１ｃが形成されている。また、上方部材１Ａの天板１の端近傍、本例では短手方向の端であり、長手方向に所定のピッチで、係止孔８ａ、８ｂ、８ｃが形成されている。また、上方部材１Ａ及び下方部材１Ｂの側板３ａ、４ａには、発泡原液注入口５がそれぞれ形成されている。 2, notches 711 and 712 into which the corner member 7 is fitted are formed at the four corners of the upper member 1A and the lower member 1B, respectively. Further, through holes 91a, 91b, 91c into which the anti-roll receiving members 9a, 9b, 9c are fitted are formed at predetermined positions of the lower member 1B. Further, in the vicinity of the end of the top plate 1 of the upper member 1A, in this example, the end in the short direction, locking holes 8a, 8b, 8c are formed at a predetermined pitch in the longitudinal direction. Moreover, the foaming stock solution injection port 5 is formed in the side plates 3a and 4a of the upper member 1A and the lower member 1B, respectively.
　また、製造に先立ち、上方部材１Ａ及び下方部材１Ｂの他に、転び止め受け部材９ａ、９ｂ、９ｃ及びコーナー部材７ａ～７ｄを準備する。転び止め受け部材９は、箱体２０内に配置され、転び止め６を固定するものであり、略円柱状体の上部中央には、係合縦孔９４が形成され、底面には下方に延びる突起部９２が形成されている。係合縦孔９４には、転び止め６の脚部６２が嵌り、突起部９２は、底板２の貫通孔９１に嵌るようになっている。突起部９２の突起長さは底板２の厚み相当であり、短いため、図４には表れていない。また、コーナー部材７は、図３に示すように、平面視が略Ｌ字形状で、角部７０１がアール状のものであり、上方部材１Ａ及び下方部材１Ｂのそれぞれの四隅に嵌って、角部がアール状で且つ箱体の角部に対応する形状となっている。角部７０１から両側に延びる板状の係止片７０２、７０３は、上方部材１Ａ又は下方部材１Ｂのそれぞれ側板の内側面に当接する。これにより、発泡原液が箱体２０内において、反応し発泡して体積が増加しても、板状の係止片７０２、７０３がストッパーになるため、コーナー部材７が箱体２０の四隅の切欠部７から脱落することはない。 Prior to manufacturing, in addition to the upper member 1A and the lower member 1B, anti-roll receiving members 9a, 9b, 9c and corner members 7a to 7d are prepared. The anti-slip receiving member 9 is disposed in the box 20 and fixes the anti-slip 6. An engaging vertical hole 94 is formed at the upper center of the substantially cylindrical body, and the bottom surface extends downward. A protruding portion 92 is formed. The engaging vertical hole 94 is fitted with the leg portion 62 of the anti-slip 6, and the protruding portion 92 is fitted into the through hole 91 of the bottom plate 2. The protrusion length of the protrusion 92 is equivalent to the thickness of the bottom plate 2 and is not shown in FIG. Further, as shown in FIG. 3, the corner member 7 has a substantially L shape in plan view and a corner portion 701 having a round shape, and is fitted into each of the four corners of the upper member 1A and the lower member 1B. The part is round and has a shape corresponding to the corner of the box. Plate- like locking pieces 702 and 703 extending from the corner portion 701 to both sides abut on the inner side surfaces of the side plates of the upper member 1A or the lower member 1B, respectively. As a result, even if the foaming stock solution reacts and foams in the box 20 to increase its volume, the plate- like locking pieces 702 and 703 serve as stoppers, so that the corner member 7 is notched at the four corners of the box 20. It does not fall off from the part 7.
　先ず、下方部材１Ｂを作業台に底板２を下にして設置する。次に、転び止め受け部材９ａ、９ｂ、９ｃの突起部９２を、それぞれ貫通孔９１ａ、９１ｂ、９１ｃに差し込み、転び止め受け部材９ａ、９ｂ、９ｃを底板２に固定する。転び止め受け部材９ａ、９ｂ、９ｃの突起部９２と貫通孔９１ａ、９１ｂ、９１ｃの係止は、発泡原液が反応する際、移動しない程度の係止でよい。突起部９２は、底板２の下面から下方に突出することはない。また、コーナー部材７を、下方部材１Ｂの四隅の切欠部７１２に対して、内側から外側に向けて嵌め込む（図３（Ａ）及び（Ｂ））。次いで、上方部材１Ａを天板１を上にした状態で、下方部材１Ｂに対して、蓋をするように嵌め込む（図２参照）。すなわち、下方部材１Ｂと上方部材１Ａを嵌合させる。これにより、中空部を有する箱体２０が形成できる。この際、転び止め受け部材９ａ、９ｂ、９ｃの係合縦孔９１と上方部材１Ａの係止孔８ａ、８ｂ、８ｃがそれぞれ対応する。また、箱体２０の四隅には、コーナー部材７が位置することになる。 First, the lower member 1B is installed on the work table with the bottom plate 2 facing down. Next, the protrusions 92 of the anti-roll receiving members 9a, 9b, 9c are inserted into the through holes 91a, 91b, 91c, respectively, and the anti-roll receiving members 9a, 9b, 9c are fixed to the bottom plate 2. The protrusions 92 of the anti-roll receiving members 9a, 9b, 9c and the through holes 91a, 91b, 91c may be locked so as not to move when the foaming stock solution reacts. The protrusion 92 does not protrude downward from the lower surface of the bottom plate 2. Further, the corner member 7 is fitted into the cutout portions 712 at the four corners of the lower member 1B from the inside to the outside (FIGS. 3A and 3B). Next, the upper member 1A is fitted into the lower member 1B so as to cover the top plate 1 with the top plate 1 facing upward (see FIG. 2). That is, the lower member 1B and the upper member 1A are fitted. Thereby, the box 20 which has a hollow part can be formed. At this time, the engagement vertical holes 91 of the anti-roll receiving members 9a, 9b and 9c correspond to the locking holes 8a, 8b and 8c of the upper member 1A, respectively. Further, the corner members 7 are located at the four corners of the box 20.
　次いで、図９に示すように、中間体である箱体２０を厚さ方向の移動を規制するように、固定治具１５０で固定する。固定治具１５０は、天板１の上の載せた上部材と、底板２の下に敷いた下部材をボルト等の連結部材で挟んだものである。本例では、長尺の板材を複数個、使用しているが、天板１や底板２より大の面積の一対の板材で、サンドイッチ状に挟んでもよい。これにより、外から箱体２０内部に発泡原液を注入して、箱体２０内で反応させても、中間体の箱体２０形状を維持することができる。 Next, as shown in FIG. 9, the box 20 as an intermediate body is fixed with a fixing jig 150 so as to restrict the movement in the thickness direction. The fixing jig 150 is obtained by sandwiching an upper member placed on the top plate 1 and a lower member laid under the bottom plate 2 with connecting members such as bolts. In this example, a plurality of long plate materials are used, but a pair of plate materials having a larger area than the top plate 1 and the bottom plate 2 may be sandwiched. Thereby, even if foaming undiluted | stock solution is inject | poured into the inside of the box 20 from the outside, and it makes it react in the box 20, the intermediate box 20 shape can be maintained.
　次いで、箱体２０に形成された発泡原液注入口５から箱体の中に発泡原液を注入し、該箱体の中で発泡原液を硬化させる工程を行う。発泡原液としては、反応後、例えばポリウレタンフォーム、ポリイソシアネートフォーム、ポリスチレンフォーム、フェノールフォーム、ポリエチレンフォーム等の合成樹脂発泡体を形成するものであり、公知の原液、硬化剤及び発泡剤を含む原液であればよい。例えば、ポリウレタンフォームの場合、ポリオール成分、アミン化合物、水及び触媒を含むポリオール混合物と、イソシアネート成分であり、これらの発泡原液を混合攪拌し、得られた混合物を注入口５から注入機器を用いて、箱体２０の中に注入し、箱体２０内で反応、発泡、硬化させたものである（図９参照）。 Next, a step of injecting the foaming stock solution into the box from the foaming stock solution inlet 5 formed in the box 20 and curing the foaming stock solution in the box is performed. As the foaming stock solution, after the reaction, for example, a synthetic resin foam such as polyurethane foam, polyisocyanate foam, polystyrene foam, phenol foam, polyethylene foam or the like is formed, and a stock solution containing a known stock solution, a curing agent and a foaming agent. I just need it. For example, in the case of polyurethane foam, a polyol mixture containing a polyol component, an amine compound, water and a catalyst and an isocyanate component, these foaming stock solutions are mixed and stirred, and the resulting mixture is injected from the injection port 5 using an injection device. These are injected into the box 20 and reacted, foamed and cured in the box 20 (see FIG. 9).
　発泡原液は、箱体２０内において、発泡、硬化後、発泡体Ｙとなる。この際、３つの転び止め受け部材９ａ、９ｂ、９ｃは、底板２に固定されており、発泡原液の注入により、固定位置が摺れることはない。また、４つのコーナー部材７ａ～７ｄは、切欠部７１１、７１２からアール部が出ているものの、係止片７０２、７０３が、上方部材１Ａ又は下方部材１Ｂの側板の内側面に当接しているため、隙間なく、切欠部７１１、７１２に設置され、外れることはない。このように、箱体２０内において、芯材である発泡体Ｙの表面と箱体２０の内周面とは接着又は緊密に接しており、両者は内部隙間が存在せず、一体物となっている。 The foaming stock solution becomes foam Y after foaming and curing in the box 20. At this time, the three anti-roll receiving members 9a, 9b, 9c are fixed to the bottom plate 2, and the fixing positions are not slid by the injection of the foaming stock solution. Further, although the four corner members 7a to 7d have rounded portions from the cutout portions 711 and 712, the locking pieces 702 and 703 are in contact with the inner surface of the side plate of the upper member 1A or the lower member 1B. Therefore, it is installed in the notches 711 and 712 without a gap and does not come off. Thus, in the box 20, the surface of the foam Y that is the core and the inner peripheral surface of the box 20 are in contact or in close contact with each other, and there is no internal gap between them, so that they become an integrated object. ing.
　次いで、コーナー部材７ａ～７ｄと係止孔８ａ、８ｂ、８ｃを除く箱体２０の全外周面を、化粧シートで覆うことが好ましい。また、箱体２０に形成された発泡原液注入口５は、カバー材、本例ではシール紙５０で覆うことが好ましい。これにより、芯材として発泡体Ｙを有する棚板１０が得られる。棚板１０には、必要に応じて、転び止め６を設置する。転び止め６は、係止孔８ａ、８ｂ、８ｃに、転び止め６の脚部６２ａ、６２ｂ、６２ｃを係止することで設置できる。これにより、棚板１０が前方下り傾斜で設置される際、前方へ商品が連絡することを防止できる。 Next, it is preferable to cover the entire outer peripheral surface of the box 20 except the corner members 7a to 7d and the locking holes 8a, 8b and 8c with a decorative sheet. Moreover, it is preferable to cover the foaming stock solution inlet 5 formed in the box 20 with a cover material, in this example, a seal paper 50. Thereby, the shelf board 10 which has the foam Y as a core material is obtained. The shelf board 10 is provided with a stopper 6 as required. The anti-slip 6 can be installed by engaging the legs 62a, 62b, 62c of the anti-slip 6 in the locking holes 8a, 8b, 8c. Thereby, when the shelf board 10 is installed with the front downward inclination, it can prevent goods from contacting ahead.
　次に、本発明の第２の実施の形態における棚板１０ａについて、図１２～図１４を参照して説明する。図１２～図１４において、図１～図１１と同一構成要素には、同一符号を付して、その説明を省略し、異なる点について主に説明する。すなわち、図１２～図１４の棚板１０ａにおいて、図１～図１１の棚板１０と異なる部分は、箱体２０ａは箱体２０の左右側板に、更に第２左右側板１７、１７を取付けた点、棚板１ａのコーナー部は、アールが形成されていない点、棚板１ａは、転び止め受け部材９ａ、９ｂ、９ｃが嵌る貫通孔９１ａ、９１ｂ、９１ｃと転び止め６の脚部６２ａ、６２ｂ、６２ｃが嵌る係止孔８ａ、８ｂ、８ｃが形成されていない点及び箱体１０ａの左右側板に、第２左右側板１７、１７を形成した点にある。 Next, a shelf board 10a according to a second embodiment of the present invention will be described with reference to FIGS. 12 to 14, the same components as those in FIGS. 1 to 11 are denoted by the same reference numerals, description thereof will be omitted, and different points will be mainly described. That is, in the shelf board 10a of FIGS. 12 to 14, the portion different from the shelf board 10 of FIGS. 1 to 11 is that the box body 20a is attached to the left and right side plates of the box body 20, and the second left and right side plates 17 and 17 are further attached. The corners of the shelf 1a are not rounded, and the shelf 1a has through holes 91a, 91b, 91c into which the anti-roll receiving members 9a, 9b, 9c fit and the leg portions 62a of the anti-slip 6. This is because the locking holes 8a, 8b, 8c into which the 62b, 62c are fitted are not formed and the second left and right side plates 17, 17 are formed on the left and right side plates of the box 10a.
　すなわち、棚板１０ａは、天板１ａ、底板２ａ、左右側板３ａ’及び前後側板３ｂ’を有する箱体２０ａと、箱体２０ａ内で発泡原液が反応して、硬化した発泡体Ｙとの一体物を有し、左右側板３ａ’、３ａ’には、発泡原液注入口５’（第２発泡原液注入口）を有する第２左右側板１７、１７が付設されている。 That is, the shelf board 10a is formed by integrating the box body 20a having the top board 1a, the bottom board 2a, the left and right side boards 3a 'and the front and rear side boards 3b' with the foam Y that has been cured by the reaction of the foaming stock solution in the box 20a. The left and right side plates 3a 'and 3a' are provided with second left and right side plates 17 and 17 each having a foaming stock solution inlet 5 '(second foaming stock solution inlet).
　棚板１０ａにおいて、第２左右側板１７、１７は、図１４に示すように、箱体２０ａの左右側板３ａ’、３ａ’の形状に対応した所定厚みの板状体であって、箱体２０ａの左右側板３ａ’、３ａ’側の面（裏面）には、箱体２０ａの左右側板３ａ’、３ａ’の複数の係止孔１１に係止する係止突起１７１が形成され、箱体２０ａの左右側板３ａ’、３ａ’とは反対側の面（表面）には、両端縁及び上端縁を残して矩形断面の凹溝１７２が形成されている。 In the shelf board 10a, as shown in FIG. 14, the second left and right side plates 17 and 17 are plate-like bodies having a predetermined thickness corresponding to the shapes of the left and right side plates 3a ′ and 3a ′ of the box 20a. The left and right side plates 3a 'and 3a' side surfaces (rear surfaces) are formed with locking projections 171 for locking to the plurality of locking holes 11 of the left and right side plates 3a 'and 3a' of the box 20a. On the surface (surface) opposite to the left and right side plates 3a ′ and 3a ′, a concave groove 172 having a rectangular cross section is formed, leaving both end edges and upper end edges.
　係止突起１７１は、係止孔１１に挿入又は押し込みにより係止孔１１に入り込む。係止突起１７１の長さは、箱体２０ａの左右側板３ａ’、３ａ’の板厚より大となっている。このため、係止突起１７１の先端部は、発泡体と接着しており、左右側板３ａ’、３ａ’は箱体２０ａに強く、固定されることになる。また、凹溝１７２は、例えば固定側の支持枠の左右両腕部に相当するＬ字断面の受け部材６０の起立壁６１に係止する。すなわち、凹溝１７２は、受け部材６０の起立壁６１が嵌る形状である。これにより、棚板１０ａは、受け部材６０を有するゴンドラと称される商品陳列棚の支持枠に、上から載せるだけで簡単に設置ができる。 The locking protrusion 171 enters the locking hole 11 by being inserted or pushed into the locking hole 11. The length of the locking protrusion 171 is larger than the plate thickness of the left and right side plates 3a 'and 3a' of the box 20a. For this reason, the front-end | tip part of the latching protrusion 171 has adhere | attached with the foam, and right-and-left side board 3a 'and 3a' are firmly fixed to the box 20a. Further, the concave groove 172 is engaged with the upright wall 61 of the receiving member 60 having an L-shaped cross section corresponding to, for example, both left and right arm portions of the support frame on the fixed side. That is, the concave groove 172 has a shape in which the upright wall 61 of the receiving member 60 is fitted. Thereby, the shelf board 10a can be easily installed only by mounting on the support frame of the merchandise display shelf called the gondola which has the receiving member 60 from the top.
　次に、棚板１０ａの製造方法について説明する。先ず、中間体である箱体２０ａを作製する（図１３）。箱体２０ａの製造方法は、箱体２０の製造方法と同じである。すなわち、箱体２０ａは、天板１ａ、底板２ａ’及び側板３ａ’、３ｂ’が一体となった容器状であってもよく、複数部材が嵌合したものであってもよい。また、箱体２０と同様に、天板と上方側板を備える下方開口の蓋状の上方部材と、底板と下方側板を備える上方開口の箱状の下方部材の嵌合体であってもよい。箱体２０ａの左右側板３ａ’、３ａ’には、係止突起１７１が係止する係止孔１１が、適宜の間隔で複数個、また、側板の長さ方向の中央には、発泡原液注入口５がそれぞれ形成されている。 Next, a method for manufacturing the shelf board 10a will be described. First, the box 20a which is an intermediate is produced (FIG. 13). The manufacturing method of the box 20a is the same as the manufacturing method of the box 20. That is, the box 20a may be in a container shape in which the top plate 1a, the bottom plate 2a ', and the side plates 3a' and 3b 'are integrated, or may be formed by fitting a plurality of members. Similarly to the box 20, it may be a fitting body of a lid-like upper member having a lower opening provided with a top plate and an upper side plate, and a box-like lower member having an upper opening comprising a bottom plate and a lower side plate. The left and right side plates 3a 'and 3a' of the box body 20a have a plurality of locking holes 11 with locking projections 171 locked at appropriate intervals. Each inlet 5 is formed.
　次いで、箱体２０ａの左右側板３ａ’、３ａ’に、第２左右側板１７、１７を取り付ける。すなわち、第２左右側板１７、１７の係止突起１７１を、箱体２０ａの左右側板３ａ’、３ａ’の係止孔１１に挿入又は押し込む。この際、箱体２０ａの左右側板３ａ’、３ａ’の発泡原液注入口５と、第２左右側板１７、１７の発泡原液注入口５’とが一致して、一つの貫通孔を形成する。 Next, the second left and right side plates 17 and 17 are attached to the left and right side plates 3a 'and 3a' of the box 20a. That is, the locking protrusions 171 of the second left and right side plates 17 and 17 are inserted or pushed into the locking holes 11 of the left and right side plates 3a 'and 3a' of the box 20a. At this time, the foaming stock solution inlet 5 of the left and right side plates 3a 'and 3a' of the box 20a and the foaming stock solution inlet 5 'of the second left and right side plates 17 and 17 are aligned to form one through hole.
　次いで、箱体２０の製造方法と同様に、中間体である箱体２０ａを厚さ方向の移動を規制するように、固定治具で固定する。次いで、第２左右側板１７、１７の発泡原液注入口５’から箱体２０ａの中に発泡原液を注入し、該箱体の中で発泡原液を反応、硬化させる工程を行う。発泡原液は、箱体２０ａ内において、反応、硬化後、発泡体Ｙとなる。この際、第２左右側板１７、１７の係止突起１７１は、先端部が箱体２０ａ内に突き出ており、発泡原液の硬化の際、発泡体と接着して一体化する。これにより、第２左右側板１７、１７は、箱体２０ａに固定される。また、箱体２０と同様に、芯材である発泡体Ｙの表面と箱体２０ａの内周面とは接着又は緊密に接しており、内部隙間が存在せず、箱体容器と発泡体Ｙは一体となる。 Next, similarly to the manufacturing method of the box body 20, the intermediate box body 20a is fixed with a fixing jig so as to regulate the movement in the thickness direction. Next, a step of injecting the foaming stock solution into the box 20a from the foaming stock solution inlet 5 'of the second left and right side plates 17 and 17 and reacting and curing the foaming stock solution in the box is performed. The foaming stock solution becomes foam Y after reaction and curing in the box 20a. At this time, the locking projections 171 of the second left and right side plates 17 and 17 have their tips protruding into the box 20a, and are bonded and integrated with the foam when the foaming stock solution is cured. Thereby, the 2nd right-and- left side plates 17 and 17 are fixed to box 20a. Similarly to the box 20, the surface of the foam Y as the core and the inner peripheral surface of the box 20 a are in contact or in close contact with each other, and there is no internal gap, and the box container and the foam Y Are united.
　本発明の物品陳列什器は、本発明の棚板を備え、好ましくは支持枠に回動不能又は回動自在に支持されるものである。また、棚板は、単段又は上下に多段であってもよい。例えば、図１５の物品陳列什器３０において、棚板１０は、支持枠４０に上下４段で、それぞれ上下方向、０～９０度の回動範囲で自在に設置される。すなわち、支持枠４０は、脚部４１と、所定間隔離して設置した２本の支柱４２１、４２１と両支柱４２１、４２１間に差し渡して付設される上部横棧部材４２２とで形成される枠本体部４２からなり、棚板１０は、２本の支柱４２１、４２１間において、多段で設置される。すなわち、棚板１０の長手方向が左右方向であり、棚板１０の短手方向が前後方向である。棚板１０は、水平位置から前方端が下端となる垂下位置まで回転可能である。棚板１０の支持枠４０への支持方法としては、特に制限されず、公知の方法でよく、本例では、２本の支柱４２１、４２１に形成された支持用の軸孔と、棚板１０の後方の左右両端位置に形成された軸棒との係止である。また、棚板１０の陳列傾斜角度については、公知の支持角度変換具を使用すればよい。本発明の物品陳列用什器３０によれば、棚板１０が軽量であるため、支持枠４０の支持が安定する。また、棚板１０の陳列傾斜の角度を変更する際、手軽にできる。 The article display fixture of the present invention comprises the shelf board of the present invention, and is preferably supported by the support frame so as not to rotate or to rotate freely. Further, the shelf board may be single-stage or multi-stage vertically. For example, in the article display fixture 30 of FIG. 15, the shelf board 10 is freely installed on the support frame 40 in four upper and lower stages, each in a vertical direction and in a rotation range of 0 to 90 degrees. That is, the support frame 40 is a frame main body formed by a leg portion 41, two support columns 421 and 421 installed at a predetermined interval, and an upper recumbent member 422 attached between the support columns 421 and 421. The shelves 10 are arranged in multiple stages between the two columns 421 and 421. That is, the longitudinal direction of the shelf board 10 is the left-right direction, and the short side direction of the shelf board 10 is the front-rear direction. The shelf board 10 is rotatable from a horizontal position to a hanging position where the front end is the lower end. The method of supporting the shelf board 10 to the support frame 40 is not particularly limited and may be a known method. In this example, the shaft hole for support formed in the two columns 421 and 421, the shelf board 10, and the like. It is latching with the shaft rod formed in the left-right both-ends position of back. Moreover, what is necessary is just to use a well-known support angle conversion tool about the display inclination angle of the shelf board 10. FIG. According to the article display fixture 30 of the present invention, since the shelf board 10 is lightweight, the support of the support frame 40 is stabilized. Moreover, when changing the angle of display inclination of the shelf board 10, it can do easily.
　図１６に示すように、物品陳列什器３０ａにおいて、棚板１０ａは、支持枠５０ａに上下４段で、回動不能に設置される。すなわち、支持枠５０ａは、左右の後方支柱５２ｂ、５２ｂ、左右の前方支柱５２ａ、５２ａ、左右の後方支柱５２ｂ、５２ｂを連結する横棧部材５３及び前後一対の支柱５２ａ、５２ｂを連結する受け部材６０を備えるものである。すなわち、両端の一対の受け部材６０で棚板１０ａの端部を支持することになる。物品陳列什器３０ａによれば、棚板１０ａは単に受け部材６０に載せるだけで簡単に設置できる。物品陳列什器３０ａにおいて、図１６の形態に限定されず、段数は適宜決定すればよい。また、一対の受け部材６０を両端に有するものであれば、支持枠５０ａの形状及び構造も適宜決定される。本発明の物品陳列用什器３０ａによれば、棚板１０ａが軽量であるため、支持枠４０ａの受け部材６０を簡易なものとすることができる。また、棚板１０ａの発泡原液注入口５’は、目隠しシールをしなくとも、受け部材６０で隠れるため、外からは見えない。 As shown in FIG. 16, in the article display fixture 30a, the shelf board 10a is installed on the support frame 50a in four upper and lower stages so as not to rotate. That is, the support frame 50a includes left and right rear struts 52b and 52b, left and right front struts 52a and 52a, a recumbent member 53 that connects the left and right rear struts 52b and 52b, and a receiving member that connects a pair of front and rear struts 52a and 52b. 60. That is, the end portions of the shelf board 10a are supported by the pair of receiving members 60 at both ends. According to the article display fixture 30a, the shelf board 10a can be easily installed by simply placing it on the receiving member 60. The article display fixture 30a is not limited to the form shown in FIG. 16, and the number of stages may be determined as appropriate. Moreover, if it has a pair of receiving member 60 in both ends, the shape and structure of the support frame 50a are also determined suitably. According to the article display fixture 30a of the present invention, since the shelf board 10a is lightweight, the receiving member 60 of the support frame 40a can be simplified. Further, the foaming stock solution inlet 5 ′ of the shelf board 10 a is hidden by the receiving member 60 without being blindfolded, so that it cannot be seen from the outside.
　本発明において、物品としては、商品、展示物、貸出し物及び置物などが挙げられる。従った、物品陳列用什器において、陳列とは単に「物品」を載せることも含む広い意味である。物品陳列用什器としては、商品陳列用什器、図書陳列用什器及び物品載置用什器などが挙げられる。 In the present invention, examples of articles include merchandise, exhibits, rental items, and figurines. Accordingly, in an article display fixture, display has a broad meaning including simply placing “article”. Examples of the article display fixtures include merchandise display fixtures, book display fixtures, and article placement fixtures.
　本発明は、上記実施の形態例に限定されず、種々の変形を採ることができる。棚板１０において、コーナー部は任意の構成要素であり、省略することもできる。この際、上方部材１Ａ及び下方部材１Ｂの四隅の切欠部は設けない。また、棚板１０において、転び止め６は任意の構成要素であり、省略することもできる。この際、天板１の係止孔８ａ、８ｂ、８ｃ、底板２の貫通孔９１ａ、９１ｂ、９１ｃ及び転び止め受け部材９ａ、９ｂ、９ｃは設けない。また、棚板１０において、カバー材５０は省略してもよい。また、棚板１０ａにおいて、第２側板１７の係止手段は、凹溝１７２に限定されず、公知の係止手段であればよい。この際、固定側の支持枠の係止手段は、第２側板１７の係止手段に対応するものとなる。 The present invention is not limited to the above embodiment, and various modifications can be made. In the shelf board 10, a corner part is an arbitrary component and can also be abbreviate | omitted. At this time, the notches at the four corners of the upper member 1A and the lower member 1B are not provided. Moreover, in the shelf board 10, the anti-roll 6 is an arbitrary component and can be omitted. At this time, the locking holes 8a, 8b, 8c of the top plate 1, the through holes 91a, 91b, 91c of the bottom plate 2, and the anti-roll receiving members 9a, 9b, 9c are not provided. Further, in the shelf board 10, the cover material 50 may be omitted. Moreover, in the shelf board 10a, the latching means of the 2nd side plate 17 is not limited to the ditch | groove 172, What is necessary is just a well-known latching means. At this time, the locking means of the support frame on the fixed side corresponds to the locking means of the second side plate 17.
　本発明によれば、軽量で且つ強度も高く、芯材が実質的に剥き出していないため、意匠性に優れた棚板を提供できる。また、本発明の製造方法によれば、使用部品が少なく、複雑な工程を必要としない。 According to the present invention, since the core material is light and high in strength, and the core material is not substantially exposed, a shelf board excellent in design can be provided. In addition, according to the manufacturing method of the present invention, the number of parts used is small and no complicated process is required.
　１、１ａ　　天板
　２　　底板
　３、３’　　側板
　４　　下方部材の側板
　５、５’　　発泡原液注入口
　６　　転び止め
　７　　コーナー部材
　９　　転び止め受け部材
１０、１０ａ　　棚板
１７　　第２側板
２０、２０ａ　　箱体
３０、３０ａ　　物品陳列用什器
６０　　受け部材（固定側） DESCRIPTION OF SYMBOLS 1, 1a Top plate 2 Bottom plate 3, 3 'side plate 4 Lower member side plate 5, 5' Foam stock injection port 6 Anti-roll 7 Corner member 9 Anti-roll receiving member 10, 10a Shelf 17 Second side plate 20, 20a Box 30, 30a Article display fixture 60 receiving member (fixed side)

Claims (15)

  1. 　天板、底板及び側板を有する箱体と、該箱体の中空部に充填された発泡体との一体物を有することを特徴とする棚板。 A shelf board characterized by having an integrated body of a box having a top plate, a bottom plate, and side plates and a foam filled in a hollow portion of the box.
  2. 　該箱体は、天板と上方側板を備える下方開口の蓋状の上方部材と、底板と下方側板を備える上方開口の箱状の下方部材の嵌合体であることを特徴とする請求項１に記載の棚板。 The box is a fitting body of a lid-like upper member having a lower opening including a top plate and an upper side plate, and a box-like lower member having an upper opening having a bottom plate and a lower side plate. The shelf board of description.
  3. 　該側板は、左右側板及び前後側板の４つの側板であることを特徴とする請求項１又は２記載の棚板。 The shelf plate according to claim 1 or 2, wherein the side plates are four side plates of a left and right side plate and a front and rear side plate.
  4. 　該箱体には発泡原液注入口が形成されていることを特徴とする請求項１記載の棚板。 The shelf board according to claim 1, wherein a foaming stock solution inlet is formed in the box.
  5. 　該天板の端近傍に、転び止めの脚部が係止する係止孔が形成されていることを特徴とする請求項１に記載の棚板。 The shelf board according to claim 1, wherein a locking hole for locking a leg portion of the locking stopper is formed near an end of the top board.
  6. 　該箱体の外周部となる側板の高さ方向の先端部は、内側に折り重ね状態であり、外側に現れる先端は丸み状であることを特徴とする請求項２に記載の棚板。 The shelf plate according to claim 2, wherein a tip portion in a height direction of the side plate which is an outer peripheral portion of the box body is folded inward, and a tip appearing outside is rounded.
  7. 　該箱体の左右側板には、更に第２左右側板が取付けられたものであることを特徴とする請求項３に記載の棚板。 The shelf board according to claim 3, wherein second left and right side plates are further attached to the left and right side plates of the box.
  8. 　該上方部材及び該下方部材は、板金加工されたものであることを特徴とする請求項２項に記載の棚板。 The shelf board according to claim 2, wherein the upper member and the lower member are processed by sheet metal processing.
  9. 　該発泡体は、ウレタンフォームであることを特徴とする請求項１～８のいずれか１項に記載の棚板。 The shelf board according to any one of claims 1 to 8, wherein the foam is urethane foam.
  10. 　天板、底板及び側板を有する箱体に形成された発泡原液注入口から箱体の中に発泡原液を注入し、該箱体の中で発泡原液を硬化させる工程を有する棚板の製造方法。 A method for producing a shelf board comprising the steps of injecting a foaming stock solution into a box from a foaming stock solution inlet formed in a box having a top plate, a bottom plate and side plates, and curing the foaming stock solution in the box.
  11. 　該側板は、第２発泡原液注入口を備えた第２側板を取付けたものであることを特徴とする請求項１０記載の棚板の製造方法。 The method for manufacturing a shelf board according to claim 10, wherein the side plate is provided with a second side plate provided with a second foaming stock solution inlet.
  12. 　該箱体は、天板と上方側板を備える下方開口の蓋状の上方部材と、底板と下方側板を備える上方開口の箱状の下方部材の嵌合体であることを特徴とする請求項１０又は１１記載の棚板の製造方法。 11. The box according to claim 10, wherein the box is a fitting body of a lid-shaped upper member having a top opening and an upper side plate, and a box-shaped lower member having an upper opening having a bottom plate and a lower side plate. 11. A method for producing a shelf board according to 11.
  13. 　該上方部材及び該下方部材のそれぞれの四隅には、コーナー部材が嵌る切欠部が形成されており、該下方部材の四隅の切欠部にコーナー部材を嵌め込み、次いで該下方部材と該上方部材を嵌合する工程を、前工程として行うことを特徴とする請求項１０記載の棚板の製造方法。 The upper member and the lower member are provided with cutout portions into which the corner members are fitted. The corner members are fitted into the cutout portions at the four corners of the lower member, and then the lower member and the upper member are fitted. The method for manufacturing a shelf board according to claim 10, wherein the step of combining is performed as a previous step.
  14. 　該上方部材の天板には、転び止めの脚部が係止する係止孔が形成されており、該下方部材の所定位置に転び止め受け部材を固定し、次いで該下方部材と該上方部材を嵌合する工程を、前工程として行うことを特徴とする請求項１０記載の棚板の製造方法。 The top plate of the upper member is formed with a locking hole for locking a leg portion of the locking member. The locking member is fixed at a predetermined position of the lower member, and then the lower member and the upper member are fixed. The method for manufacturing a shelf board according to claim 10, wherein the step of fitting is performed as a previous step.
  15. 　請求項１～９の棚板を備えることを特徴とする物品陳列什器。 An article display fixture comprising the shelf board of claims 1 to 9.
PCT/JP2017/008477 2016-03-09 2017-03-03 Shelf, manufacturing method for same, and article display furniture WO2017154770A1 (en)

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CN201780015084.8A CN108778066A (en) 2016-03-09 2017-03-03 Shelf, its manufacturing method and article display apparatus
MYPI2018703159A MY190883A (en) 2016-03-09 2017-03-03 Shelf board, method for manufacturing the same, and article display fixture
KR1020187026735A KR102361119B1 (en) 2016-03-09 2017-03-03 Shelf plate, manufacturing method thereof, and display and fixtures

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JP2016045558A JP6758868B2 (en) 2016-03-09 2016-03-09 Shelf board, its manufacturing method and goods display fixtures
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MY190883A (en) 2022-05-16
KR102361119B1 (en) 2022-02-09

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