WO2017140125A1 - 一种由带导流层的预织件制成的非金属防腐采光板的制造方法 - Google Patents

一种由带导流层的预织件制成的非金属防腐采光板的制造方法 Download PDF

Info

Publication number
WO2017140125A1
WO2017140125A1 PCT/CN2016/103794 CN2016103794W WO2017140125A1 WO 2017140125 A1 WO2017140125 A1 WO 2017140125A1 CN 2016103794 W CN2016103794 W CN 2016103794W WO 2017140125 A1 WO2017140125 A1 WO 2017140125A1
Authority
WO
WIPO (PCT)
Prior art keywords
manufacturing
glass fiber
anticorrosive
metallic
lighting panel
Prior art date
Application number
PCT/CN2016/103794
Other languages
English (en)
French (fr)
Inventor
梅天诚
Original Assignee
苏州振瑞昌材料科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 苏州振瑞昌材料科技有限公司 filed Critical 苏州振瑞昌材料科技有限公司
Publication of WO2017140125A1 publication Critical patent/WO2017140125A1/zh

Links

Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D3/00Roof covering by making use of flat or curved slabs or stiff sheets
    • E04D3/35Roofing slabs or stiff sheets comprising two or more layers, e.g. for insulation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/1055Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
    • B32B17/10779Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer containing polyester
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/12Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/18Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/32Layered products comprising a layer of synthetic resin comprising polyolefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/36Layered products comprising a layer of synthetic resin comprising polyesters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/08Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the cooling method
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B43/00Operations specially adapted for layered products and not otherwise provided for, e.g. repairing; Apparatus therefor
    • B32B43/003Cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/06Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer characterised by a fibrous or filamentary layer mechanically connected, e.g. by needling to another layer, e.g. of fibres, of paper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/005Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising one layer of ceramic material, e.g. porcelain, ceramic tile
    • B32B9/007Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising one layer of ceramic material, e.g. porcelain, ceramic tile comprising carbon, e.g. graphite, composite carbon
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/04Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B9/043Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of natural rubber or synthetic rubber
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/02Composition of the impregnated, bonded or embedded layer
    • B32B2260/021Fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/04Impregnation, embedding, or binder material
    • B32B2260/046Synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02Synthetic macromolecular fibres
    • B32B2262/0253Polyolefin fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
    • B32B2262/101Glass fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
    • B32B2262/106Carbon fibres, e.g. graphite fibres

Definitions

  • the present invention relates to the field of anticorrosive lighting panels, and more particularly to a non-metal made of a pre-woven fabric with a flow guiding layer.
  • anti-corrosion lighting panels have been widely used in more and more construction fields and have become one of the necessary building materials.
  • the use of anti-corrosion and lighting panels can not only achieve corrosion protection, but also save energy.
  • the role but also has a neat, beautiful, environmentally friendly role.
  • anti-corrosion lighting panels were mainly made of metal plates such as color steel plates, etc. These products have excellent light transmission properties and thermal insulation properties.
  • metal plates such as color steel plates, etc.
  • These products have excellent light transmission properties and thermal insulation properties.
  • organic material its flame retardancy, weather resistance and the like limit its application in lighting panels.
  • the non-metallic anticorrosive plate with a thickness of 2 mm or more has a problem of broken nails caused by tensile force and severe aging of nail hole wear after installation on a circular arc roof, and higher requirements are imposed on the current anticorrosive plate.
  • the present invention provides a method of manufacturing a non-metallic anticorrosive lighting panel made of a pre-woven fabric with a flow guiding layer, which can be applied to a dome structure having a large curvature to solve problems such as fracture, corrosion, flammability and aging.
  • a method for manufacturing a non-metallic anticorrosive lighting panel with a drainage layer comprises the following three steps:
  • the hybrid resin system prepared by the step 2) is transported by a transfer pump onto the PET lower film and the same as that obtained by the step 1)
  • the glass fiber felt pre-weave is soaked, completely penetrated into the calendering zone, and pressed onto the PET film; then enters the bending mold of the heating forming zone to perform high-temperature pultrusion; and then pulls the formed composite material through the tractor And cooling, and finally cutting as required to obtain the non-metallic anticorrosive lighting panel.
  • step 2) the curing agent and the accelerator are added by a proportional pump. Further, in step 2), the surface treated aluminum hydroxide flame retardant is dissolved in ethanol by interfacial coupling agent KH550, and then the aluminum hydroxide flame retardant is dissolved in the interface coupling agent solution. In the middle, after stirring uniformly, the ethanol solvent is distilled off to obtain.
  • the tractor is a top-and-down coupled rubber roller tractor.
  • a fan circulation duct for cooling the lighting panel is further provided at the upper and lower positions of the tractor.
  • step 3 the cutting is completed by a cutting zone, the cutting zone comprising a cutter, a measuring system, a dust recovery system, and a control system simultaneously connected to the tool and the measuring system .
  • the beneficial effects of the invention are as follows: a fiber cloth having a reinforcing effect is used as a flow guiding layer, and the fiber mat can be uniformly impregnated during the resin impregnation process, so that the obtained composite material has stable performance; Structural design, using carbon fiber interpenetration in the inter-fiber structure, the composite material non-metallic anti-corrosion board product can increase the longitudinal strength and impact strength by at least 50%; combined with aluminum hydroxide high-efficiency flame retardant and unsaturated polyester Resin Inorganic/organic hybrid technology, prepared composite non-metallic anti-corrosion board products have first-grade flame retardancy
  • FIG. 1 is a structural view showing a fiber pre-woven member of a bakelite board in the present invention.
  • the invention discloses a novel structure reinforced non-metal anti-corrosion board lighting board preparation method, comprising the following steps:
  • Step 1 Glass fiber pre-woven parts manufacturing
  • the glass fiber mat 1 is first layered, and then the baffle fiber cloth 2 is added to the intermediate layer of the layered glass fiber mat 2, and then the layer is laid by high-strength continuous carbon fiber yarn 3 by sewing technique.
  • the glass fiber mat 1 and the baffle fiber cloth 2 are sewn together to produce the glass fiber mat pre-woven reinforced between carbon fiber layers.
  • the baffle fiber cloth can be made of a polyolefin fiber unidirectional cloth, such as a polypropylene fiber unidirectional cloth or a polyethylene fiber unidirectional cloth.
  • the fiber has a smooth surface rod-like structure, is light and high in strength, and has good wear resistance. Polypropylene fiber unidirectional cloth is preferred.
  • the baffle fiber cloth may also be a carbon fiber unidirectional cloth which has a large amount of carbon fiber filaments in one direction (usually warp direction) and a small amount and usually fine carbon fiber filaments in the other direction.
  • the baffle fiber cloth can also employ extruded high molecular weight polyolefin mesh cloth having high permeability, which facilitates the flow and penetration of the resin.
  • Step 2 Preparation of organic-inorganic hybrid resin system
  • the aluminum hydroxide flame retardant is surface-treated with an interface coupling agent to enhance the adhesion of the organic-inorganic interface.
  • a surface-treated aluminum hydroxide flame retardant, an ultraviolet absorber, a pigment paste, or the like is added to the unsaturated resin, and the mixture is uniformly stirred.
  • the curing agent and the accelerator are added to the second pump by a proportional pump, and the organic/inorganic hybrid resin system is prepared by mixing uniformly.
  • Step 3 Preparation of non-metallic anti-corrosion board for composite materials
  • the mixed organic/inorganic hybrid resin is transported to the PET stretched film (lower film) by a transfer pump to be impregnated with the glass fiber chopped strand mat (high-strength carbon fiber yarn is contained between the two layers of glass fiber mat), and is completely impregnated and then enters.
  • the PET film (upper film) is pressed, and then enters the heating forming zone, and the reverse molding die of about 10 meters is set in the heating forming zone (for effecting the natural bending curvature after the lighting plate is formed),
  • An upper and lower coupling type rubber roller tractor is arranged at the outlet of the heating forming zone. The upper and lower positions of the tractor are provided with a fan circulation pipe for cooling the lighting plate.
  • the cutting area includes: a tool, a measuring system, a dust recovery system (a cutting tool and a plate length, and a thickness measuring system are simultaneously connected to the control system).
  • An automatic lighting panel storage unit (two sets of alternate use) is provided after the cutting area.
  • the process of exhibiting natural bending curvature after forming the non-metallic anti-corrosion lighting plate is realized, overcoming the non-metal of 2 mm and above thickness in the prior art.
  • the anti-corrosion plate is seriously deteriorated due to the tensile force caused by the tensile force and the nail hole wear after the installation of the arc-shaped roof.
  • the resin system formula can be adjusted to increase the viscosity of the resin, and the purpose of reducing the fluidity to ensure the uniformity of the product after molding is achieved.
  • the interface coupling agent KH550 (5 kg) was dissolved in 1000 L of ethanol, and then an aluminum hydroxide flame retardant (500 kg) was dissolved in the interface coupling agent solution. After stirring evenly, the ethanol solvent is distilled off. A surface treated aluminum hydroxide flame retardant is prepared.
  • This resin system is used in the manufacture of composite lighting panels for a period of no more than one hour.
  • the prepared resin system is conveyed to the PET stretched film (lower film) by a transfer pump to be impregnated with the glass fiber pre-woven fabric, completely penetrated into the calendering zone, and pressed to the PET film (upper film);
  • the bending die of the zone is subjected to high temperature pultrusion;
  • the composite composite lighting plate is pulled out at the exit through the upper and lower coupling rubber roller tractor, and is cooled by the cooling fan circulation pipe passing the upper and lower positions of the tractor;
  • the length of the lighting board is cut according to requirements, so that a new reinforced composite anti-corrosion lighting board is obtained.
  • the pre-woven member of the non-metallic anti-corrosion board of the present invention adopts a reinforcing fiber cloth as a flow guiding layer, and can uniformly permeate the fiber mat during the resin impregnation process to stabilize the obtained composite material.
  • the interlayer strengthening method is used to longitudinally strengthen the high-performance carbon fiber in the two-dimensional glass fiber interlayer structure, and the longitudinal strength and the impact strength are improved by 50% compared with the existing non-metallic anticorrosive board products.
  • the non-metal anti-corrosion board lighting board of the invention has the first-class flame-retardant function, and the oxygen index of the anti-corrosion board manufactured by the invention reaches 35.4, and the inorganic/organic hybridization of the high-efficiency flame retardant and the unsaturated polyester resin by combining the aluminum hydroxide is combined. , on the basis of achieving the first-grade flame retardant, still has excellent mechanical properties.
  • the non-metallic anticorrosive plate lighting plate of the invention has excellent chemical corrosion resistance, oxidation resistance, acid alkali resistance and weather resistance. When replacing steel sheets, a large amount of waste of steel resources due to corrosion of steel is avoided.

Landscapes

  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Reinforced Plastic Materials (AREA)
  • Laminated Bodies (AREA)

Abstract

一种由带导流层的预织件制成的非金属防腐采光板的制造方法,包括以下三个步骤:玻璃纤维毡预织件的制造、杂化树脂体系的制备和所述非金属防腐采光板的成型制备。该非金属防腐采光板包含玻璃纤维毡预织件以及杂化树脂体系,其中,所述玻璃纤维毡预织件包含层铺好的玻璃纤维毡、导流层纤维布和层间连续纤维,其中,所述导流层纤维布位于所述层铺好的玻璃纤维毡的中间层位置,所述层铺好的玻璃毡和所述导流层纤维布通过所述层间连续纤维缝合在一起。

Description

一种由带导流层的预织件制成的非金属防腐采光板的制造方法 技术领域 本发明涉及防腐采光板领域,特别涉及一种由带导流层的预织件制成 的非金属防腐采光板的制造方法。 背景技术 随着绿色建筑技术的不断发展, 防腐采光板在越来越多的建筑领域中 应用并且广泛开展, 已经成为了必要的建筑材料之一。 在一些大型的厂房 如化工厂、 电镀厂、 酸洗厂、 皮革厂、 肥料厂、 造纸厂等具有高腐蚀工矿 的厂房以及仓库的建筑中, 运用防腐及采光板, 不仅可以达到防腐, 节约 电能的作用, 而且有整洁、 美观, 环保的作用。
在早期的发展中, 防腐采光板主要是采用彩钢板等金属板材等, 这些 产品具有优异的透光性、 保温隔热性能等。 但是作为有机材料, 其阻燃性 能、 耐候性等限制了其在采光板方面的应用。
随着防腐板的广泛应用, 特别是一些大型建筑采用了圆弧曲面防腐 板, 要求采用高强度的防腐板, 同时其安装使用后会出现的因拉力导致的 断钉以及钉孔磨损严重老化,现有技术中 2毫米及以上厚度的非金属防腐 板在圆弧屋面安装使用后出现的因拉力导致的断钉以及钉孔磨损严重老 化等问题, 对目前的防腐板提出了更高的要求。 发明内容
本发明提供一种由带导流层的预织件制成的非金属防腐采光板的制 造方法, 可应用于弯曲度较大的穹顶结构以解决其断裂、 腐蚀、 易燃和老 化等问题。
为解决上述技术问题, 本发明采取的技术方案如下。 一种带导流层的非金属防腐采光板的制造方法, 包括以下三个歩骤:
1 ) 玻璃纤维毡预织件的制造: 先将玻璃纤维毡进行层铺, 再将导流 层纤维布加入层铺好的玻璃毡的中间层位置, 然后运用缝纫技术, 通过高 强度连续碳纤维丝将所述层铺好的玻璃纤维毡和所述导流层纤维布缝合 在一起, 制得碳纤维层间增强的所述玻璃纤维毡预织件;
2 ) 杂化树脂体系的制备: 在不饱和树脂中, 加入表面处理过的氢氧 化铝阻燃剂、 紫外线吸收剂和颜料糊, 搅拌均匀, 然后添加固化剂、 促进 剂进行二次搅拌, 混合均匀制得所述杂化树脂体系; 以及
3 )所述非金属防腐采光板的成型制备: 先将通过歩骤 2 )制得的所述 杂化树脂体系通过输送泵输送到 PET下薄膜上并与通过歩骤 1 )制得的所 述玻璃纤维毡预织件进行浸透,完全浸透之后进入压延区,压附 PET上薄 膜; 然后进入加温成型区的弯曲模具内, 进行高温拉挤成型; 再通过牵引 机将成型后的复合材料拉出, 并进行冷却; 最后按照要求进行裁切, 从而 制得所述非金属防腐采光板。
进一歩地, 在歩骤 2) 中, 通过比例泵添加所述固化剂、 促进剂。 进一歩地, 在歩骤 2 ) 中, 所述表面处理过的氢氧化铝阻燃剂通过将 界面偶联剂 KH550溶于乙醇中, 然后将氢氧化铝阻燃剂溶于界面偶联剂 溶液中, 搅拌均匀后, 蒸馏出乙醇溶剂而制得。
进一歩地, 在歩骤 3 ) 中, 所述牵引机是上下耦合式胶辊牵引机。 进一歩地,在所述牵引机的上下位置进一歩设置用于冷却采光板的风 机循环管道。
进一歩地, 在歩骤 3 ) 中, 所述裁切通过裁切区完成, 所述裁切区包 含刀具、 测量***、 粉尘回收***以及与所述刀具和所述测量***同时连 接的控制***。
由于采用以上技术方案, 本发明的有益效果是: 采用了具有增强作用 的纤维布作为导流层, 在树脂浸渍过程中, 能够均匀浸透纤维毡, 使获得 的复合材料性能稳定; 同时, 通过力学结构设计, 在纤维层间结构中利用 碳纤维穿插加强, 制备的复合材料非金属防腐板产品的纵向强度以及抗冲 击强度至少可以提升 50%;并结合氢氧化铝高效阻燃剂与不饱和聚酯树脂 的无机 /有机杂化技术,制备的复合材料非金属防腐板产品具有一级阻燃性
附图说明
图 1为本发明中电木浪板的纤维预织件的结构图。
附图标记说明:
1、 玻璃纤维毡, 2、 导流层纤维布,
3、 高强度连续碳纤维丝。 具体实施方式 为充分公开的目的, 以下将结合实施例对本发明做进一歩详细说明。 应当理解, 以下所述的具体实施例仅用于解释本发明, 并非用于限定本发 明的保护范围。
本发明公开的新型结构增强非金属防腐板采光板的制备方法,包括以 下歩骤:
歩骤 1 玻璃纤维预织件制造
先将玻璃纤维毡 1进行层铺,再将导流层纤维布 2加入层铺好的玻璃 纤维毡 2的中间层位置, 然后运用缝纫技术, 通过高强度连续碳纤维丝 3 将所述层铺好的玻璃纤维毡 1和所述导流层纤维布 2缝合在一起,制得碳 纤维层间增强的所述玻璃纤维毡预织件。
导流层纤维布可以采用聚烯烃纤维单向布, 如聚丙烯纤维单向布、 聚 乙烯纤维单向布, 这种纤维具有光滑表面的棒状结构, 轻质高强, 耐磨性 能良好。 优先采用聚丙烯纤维单向布。
导流层纤维布也可以采用碳纤维单向布,碳纤维单向布是指在一个方 向 (通常是经向) 具有大量的碳纤维丝, 在另一方向只有少量并且通常是 细的碳纤维丝。
导流层纤维布还可以采用挤出的具有高渗透性的高分子量聚烯烃网 格布, 其有利于树脂的流动和渗透。
歩骤 2 有机无机杂化树脂体系制备 氢氧化铝阻燃剂用界面偶联剂进行表面处理, 以增强有机无机界面的 粘结力。 在不饱和树脂中, 加入表面处理过的氢氧化铝阻燃剂、 紫外线吸 收剂、 颜料糊等, 搅拌均匀。 然后通过比例泵添加固化剂、 促进剂进行二 次搅拌, 混合均匀制得有机 /无机杂化树脂体系。
歩骤 3复合材料非金属防腐板采光板成型制备
混合后的有机 /无机杂化树脂通过输送泵输送到 PET拉伸薄膜上 (下 薄膜)与玻璃纤维短切毡进行浸透(两层玻璃纤维毡之间包含高强度碳纤 维丝), 完全浸透之后进入压延区, 压附 PET薄膜(上薄膜), 然后进入加 温成型区, 加温成型区设置 10米左右的反向有弯曲模具 (用于使采光板 成型后起到自然弯曲弧度的效果), 在加温成型区的出口设置有上下耦合 式胶辊牵引机。 牵引机上下位置设置有风机循环管道用于冷却采光板, 裁 切区包含: 刀具、 测量***、 粉尘回收*** (切割刀具与板材长度、 厚度 测量***同时连接控制***)。裁切区之后设置自动的采光板收纳装置(两 套交替使用)。
通过重新设计生产线的含浸区、 加温成型区、 牵引区、 降温裁切区, 来实现非金属防腐采光板成型后呈现自然弯曲弧度的工艺, 克服现有技术 中 2毫米及以上厚度的非金属防腐板在圆弧屋面安装使用后出现的因拉力 导致的断钉以及钉孔出磨损严重老化。 同时, 根据产品设计需要, 可以调 节树脂体系配方, 增加树脂的粘稠度, 达到降低流动性保证产品成型后厚 度均匀的目的。
在不违背本领域常识的基础上, 上述树脂体系和玻璃纤维预织件, 可 任意组合, 即得本发明各较佳实例。
实施例 1
将四层玻璃纤维毡 1进行层铺, 然后应用缝合技术, 将导流层纤维布 2铺设在第二层玻璃纤维毡和第三层玻璃纤维毡之间, 然后用高强度连续 碳纤维丝 3以 1根 /平方厘米的缝合密度将玻璃纤维毡 1和导流层纤维布 2 缝合起来, 从而制得连续碳纤维层间增强的玻璃纤维毡预织件。
将界面偶联剂 KH550(5kg)溶于 1000L的乙醇中, 然后将氢氧化铝阻 燃剂 (500kg ) 溶于界面偶联剂溶液中。 搅拌均匀后, 蒸馏出乙醇溶剂, 制得表面处理过的氢氧化铝阻燃剂。
在 500kg的不饱和树脂中,加入 200kg表面处理过的氢氧化铝阻燃剂、 lkg紫外线吸收剂、 20kg颜料糊, 搅拌均匀。 然后通过比例泵添加 4kg固 化剂、 2kg促进剂进行二次搅拌, 混合均匀制得有机 /无机杂化树脂体系。
将此树脂体系用于复合材料采光板的制造, 适用期不超过 1小时。 将制得的树脂体系通过输送泵输送到 PET拉伸薄膜上(下薄膜)与玻 璃纤维预织件进行浸透, 完全浸透之后进入压延区, 压附 PET薄膜(上薄 膜); 然后进入加温成型区的弯曲模具, 进行高温拉挤成型; 在出口处通 过上下耦合式胶辊牵引机, 将成型后的复合材料采光板拉出, 并在经过牵 引机上下位置的冷风机循环管道, 进行冷却; 最后按照要求对采光板的长 度进行裁切, 从而制得新型增强复合材料防腐采光板。
试验证明, 所得的非金属防腐采光板性能如下:
拉伸强度: 145MPa, 弯曲强度: 299MPa, 巴氏硬度: 43, 冲击韧性: 92.8kj/m2, 热膨胀系数: (30°C~100°C ) 2.04*10-6, 透光率: 83.8% , 热变 形温度: 〉200°C, 氧指数: 35.4。
本发明的非金属防腐采光板产品与现有产品性能的主要差别在:
1.本发明的非金属防腐板采光板的预织件采用了具有增强作用的纤维 布作为导流层, 在树脂浸渍过程中, 能够均匀浸透纤维毡, 使获得的复合 材料性能稳定。 同时采用层间加强的方法, 在二维玻璃纤维层间结构中利 用高性能碳纤维纵向加强, 与现有的非金属防腐板产品相比, 其纵向强度 以及抗冲击强度都提升了 50%。
2. 本发明的非金属防腐板采光板具有一级阻燃功能,发明制造的防腐 板氧指数达到了 35.4,通过结合氢氧化铝高效阻燃剂与不饱和聚酯树脂的 无机 /有机杂化, 在实现一级阻燃的基础上, 仍具有优异的机械性能。
3. 本发明的非金属防腐板采光板具有优异的耐化学腐蚀性、 耐氧化、 耐酸性碱和耐候性等性质。 在替代钢质板材时, 避免了因钢材锈蚀而造成 的钢铁资源的大量浪费。
以上所述实施例仅表达了本发明的实施方式, 其描述较为具体和详 细, 但并不能因此而理解为对本发明专利范围的限制。 应当指出的是, 对 于本领域的普通技术人员来说, 在不脱离本发明构思的前提下, 还可以做 出若干变形和改进, 这些都属于本发明的保护范围。 因此, 本发明专利的 保护范围应以所附权利要求为准。

Claims

权 利 要 求 书
1. 一种由带导流层的预织件制成的非金属防腐采光板的制造方法,其 特征在于, 包括以下三个歩骤:
1 ) 玻璃纤维毡预织件的制造: 先将玻璃纤维毡进行层铺, 再将导流 层纤维布加入层铺好的玻璃毡的中间层位置, 然后运用缝纫技术, 通过高 强度连续碳纤维丝将所述层铺好的玻璃纤维毡和所述导流层纤维布缝合 在一起, 制得碳纤维层间增强的所述玻璃纤维毡预织件;
2 ) 杂化树脂体系的制备: 在不饱和树脂中, 加入表面处理过的氢氧 化铝阻燃剂、 紫外线吸收剂和颜料糊, 搅拌均匀, 然后添加固化剂、 促进 剂进行二次搅拌, 混合均匀制得所述杂化树脂体系; 以及
3 )所述非金属防腐采光板的成型制备: 先将通过歩骤 2 )制得的所述 杂化树脂体系通过输送泵输送到 PET下薄膜上并与通过歩骤 1 )制得的所 述玻璃纤维毡预织件进行浸透,完全浸透之后进入压延区,压附 PET上薄 膜; 然后进入加温成型区的弯曲模具内, 进行高温拉挤成型; 再通过牵引 机将成型后的复合材料拉出, 并进行冷却; 最后按照要求进行裁切, 从而 制得所述非金属防腐采光板。
2. 根据权利要求 1所述的由带导流层的预织件制成的非金属防腐采 光板的制造方法, 其特征在于, 在歩骤 2) 中, 通过比例泵添加所述固化 剂、 促进剂。
3. 根据权利要求 2所述的由带导流层的预织件制成的非金属防腐采 光板的制造方法, 其特征在于, 在歩骤 2) 中, 所述表面处理过的氢氧化 铝阻燃剂通过将界面偶联剂 KH550溶于乙醇中, 然后将氢氧化铝阻燃剂 溶于界面偶联剂溶液中, 搅拌均匀后, 蒸馏出乙醇溶剂而制得。
4. 根据权利要求 3 所述的由带导流层的预织件制成的非金属防腐采 光板的制造方法, 其特征在于, 在歩骤 3 ) 中, 所述牵引机是上下耦合式 胶辊牵引机。
5. 根据权利要求 4所述的由带导流层的预织件制成的非金属防腐采 光板的制造方法, 其特征在于, 在所述牵引机的上下位置进一歩设置用于 冷却采光板的风机循环管道。
6. 根据权利要求 5所述的由带导流层的预织件制成的非金属防腐采 光板的制造方法, 其特征在于, 在歩骤 3 ) 中, 所述裁切通过裁切区完成, 所述裁切区包含刀具、 测量***、 粉尘回收***以及与所述刀具和所述测 量***同时连接的控制***。
PCT/CN2016/103794 2016-02-19 2016-10-28 一种由带导流层的预织件制成的非金属防腐采光板的制造方法 WO2017140125A1 (zh)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201610093774.2A CN105711199B (zh) 2016-02-19 2016-02-19 一种由带导流层的预织件制成的非金属防腐采光板的制造方法
CN201610093774.2 2016-02-19

Publications (1)

Publication Number Publication Date
WO2017140125A1 true WO2017140125A1 (zh) 2017-08-24

Family

ID=56156884

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2016/103794 WO2017140125A1 (zh) 2016-02-19 2016-10-28 一种由带导流层的预织件制成的非金属防腐采光板的制造方法

Country Status (2)

Country Link
CN (1) CN105711199B (zh)
WO (1) WO2017140125A1 (zh)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105711199B (zh) * 2016-02-19 2017-10-27 苏州振瑞昌材料科技有限公司 一种由带导流层的预织件制成的非金属防腐采光板的制造方法
CN105711214A (zh) * 2016-02-19 2016-06-29 苏州振瑞昌材料科技有限公司 一种带导流层的层间增强纤维复合材料及其制造方法
CN106393846A (zh) * 2016-08-30 2017-02-15 苏州振瑞昌材料科技有限公司 一种阻燃高韧性酚醛树脂防腐采光板及其制备方法
CN114249038B (zh) * 2021-12-07 2023-05-05 南通中集翌科新材料开发有限公司 一种复合材料地板中梁和集装箱

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5616395A (en) * 1994-02-10 1997-04-01 Freudenberg Spunweb S.A. Process for the production of two-layer textile reinforcement adapted for the production of bituminous sealing sheets for roofing and reinforcement thus obtained
EP1447213A1 (en) * 2003-02-11 2004-08-18 Saint-Gobain Vetrotex France S.A. Complex comprising a drylaid veil of glass fibres and a veil of organic fibres
CN103242633A (zh) * 2013-05-22 2013-08-14 成都艾珀耐特复合材料有限公司 一种采光用耐候性复合材料、采光板及其制备方法
CN203531255U (zh) * 2013-10-15 2014-04-09 昆山杰德材料工业有限公司 一种立体增强型采光板
CN105711199A (zh) * 2016-02-19 2016-06-29 苏州振瑞昌材料科技有限公司 一种由带导流层的预织件制成的非金属防腐采光板的制造方法

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3523740B2 (ja) * 1996-02-23 2004-04-26 新日本石油株式会社 導電性強化繊維シートによる構造物の補強方法
US7625827B2 (en) * 2003-12-19 2009-12-01 Basf Construction Chemicals, Llc Exterior finishing system and building wall containing a corrosion-resistant enhanced thickness fabric and method of constructing same
CN101672044B (zh) * 2009-08-18 2011-05-11 醴陵市万通新型材料有限公司 玻璃纤维增强塑料电缆沟盖板及其生产方法
CN102785439A (zh) * 2012-07-23 2012-11-21 苏州多凯复合材料有限公司 一种新型中间通长纱增强型纤维复合材料及其生产方法
CN103589127B (zh) * 2012-08-15 2016-12-21 上海杰事杰新材料(集团)股份有限公司 一种高横向强度拉挤结构板材及其制作方法

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5616395A (en) * 1994-02-10 1997-04-01 Freudenberg Spunweb S.A. Process for the production of two-layer textile reinforcement adapted for the production of bituminous sealing sheets for roofing and reinforcement thus obtained
EP1447213A1 (en) * 2003-02-11 2004-08-18 Saint-Gobain Vetrotex France S.A. Complex comprising a drylaid veil of glass fibres and a veil of organic fibres
CN103242633A (zh) * 2013-05-22 2013-08-14 成都艾珀耐特复合材料有限公司 一种采光用耐候性复合材料、采光板及其制备方法
CN203531255U (zh) * 2013-10-15 2014-04-09 昆山杰德材料工业有限公司 一种立体增强型采光板
CN105711199A (zh) * 2016-02-19 2016-06-29 苏州振瑞昌材料科技有限公司 一种由带导流层的预织件制成的非金属防腐采光板的制造方法

Also Published As

Publication number Publication date
CN105711199A (zh) 2016-06-29
CN105711199B (zh) 2017-10-27

Similar Documents

Publication Publication Date Title
WO2017140125A1 (zh) 一种由带导流层的预织件制成的非金属防腐采光板的制造方法
CN103589127B (zh) 一种高横向强度拉挤结构板材及其制作方法
CN104761880B (zh) 短纤维增强拉挤复合材料太阳能组件边框及其制备方法
WO2017140121A1 (zh) 一种由带导流层的预织件制成的电木浪板及其制造方法
CN106243631A (zh) 一种拉挤成型的玄武岩纤维增强热固性树脂的复合材料及其制备方法
JP6719986B2 (ja) 熱可塑性樹脂複合材およびその製造方法
CN105835481A (zh) 一种层间增强纤维复合材料及其制造方法
CN103627166B (zh) 一种阻燃热塑性树脂复合材料及其制备方法
WO2017140124A1 (zh) 一种带导流层的层间增强纤维复合材料及其制造方法
CN102683850A (zh) 玻璃钢天线罩及其制备方法
WO2017140120A1 (zh) 一种由带导流层的预织件制成的电木檩条及其制造方法
CN102785439A (zh) 一种新型中间通长纱增强型纤维复合材料及其生产方法
CN106832524A (zh) 一种柔性复合内衬管材
CN205601257U (zh) 一种高强度篷布
CN105835479A (zh) 一种非金属防腐采光板及其制造方法
CN110524989A (zh) 一种耐腐蚀污水池用膜材及其制备方法
CN102518287B (zh) 一种玻岩风管的制作方法及制成品
CN215970388U (zh) 一种热塑性复合材料裙板
CN2928895Y (zh) 夹筋增强无纺布
CN1421310A (zh) 用玄武岩纤维作为增强材料制造门窗的方法
CN106881913A (zh) 一种高强度篷布及其生产方法和应用
CN108394155A (zh) 一种节能阳光膜材料
CN109401257B (zh) 纤维增强复合材料及其制备方法和应用
CN106009609A (zh) 一种柔性隔声复合材料及其制备方法
CN109435374B (zh) 一种建筑用苯并噁嗪树脂基金属箔复合板及其制备方法

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 16890351

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 16890351

Country of ref document: EP

Kind code of ref document: A1