WO2017128102A1 - Dephosphorization process with multiple sandblasting steps - Google Patents

Dephosphorization process with multiple sandblasting steps Download PDF

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Publication number
WO2017128102A1
WO2017128102A1 PCT/CN2016/072315 CN2016072315W WO2017128102A1 WO 2017128102 A1 WO2017128102 A1 WO 2017128102A1 CN 2016072315 W CN2016072315 W CN 2016072315W WO 2017128102 A1 WO2017128102 A1 WO 2017128102A1
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Prior art keywords
steel strip
blasting
phosphorus removal
pressure
phosphorus
Prior art date
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PCT/CN2016/072315
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French (fr)
Chinese (zh)
Inventor
林奕如
Original Assignee
林奕如
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Application filed by 林奕如 filed Critical 林奕如
Priority to PCT/CN2016/072315 priority Critical patent/WO2017128102A1/en
Publication of WO2017128102A1 publication Critical patent/WO2017128102A1/en

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D1/00—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C1/00—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
    • B24C1/08—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for polishing surfaces, e.g. smoothing a surface by making use of liquid-borne abrasives
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C9/00—Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material

Definitions

  • the invention belongs to the technical field of steel strip dephosphorization, and particularly relates to a multi-channel blasting and phosphorus removal process.
  • stainless steel belts have been widely used in electronics, decoration, hardware and kitchen equipment due to their appealing appearance and excellent corrosion resistance.
  • the conventional stainless steel belts are smooth surfaces, and although the smooth surface stainless steel belt has the above advantages, it is easily scratched.
  • the outer surface of the steel strip will produce scale, and the scale on the surface of the strip must be cleaned before processing.
  • domestic enterprises generally use chemical pickling methods (such as hydrochloric acid, sulfuric acid, nitric acid, hydrofluoric acid) to remove oxide scale on the outer surface of steel strips, and the environmental pollution is serious; shot blasting descaling can partially remove the scale on the outer surface of the steel strip.
  • dust pollution is serious, generally equipped with dust removal equipment, and it is difficult to meet the process requirements, it is easy to cause pits on the surface of the steel strip, and the surface is hardened; the sandblasting method is to mix the low-pressure compressed air with the sand to clean the metal surface, and the dust pollution is very large. Dust removal equipment is not ideal.
  • the sand blasting process sprays the sand on the stainless steel plate (belt) through the reciprocating nozzle, the sand beam emitted from the nozzle is small, and only the one piece of the cut stainless steel plate (belt) can be sandblasted. Large-area blasting is not possible and production efficiency is low.
  • a method for descaling a steel strip disclosed in the prior art comprises: feeding a steel strip through a pulling roller into a scale breaking device, crushing the scale skin on the surface of the steel strip; and feeding the steel strip after the scale breaking treatment into the sandblasting
  • the device sprays steel grit, high-pressure water and high-pressure gas onto the surface of the steel strip to further crush and wash the scale skin on the surface of the steel strip; the steel strip after the sandblasting is sent to the brush roller device to carry out the surface of the steel strip Brushing, further removing residual scales and smoothing the surface of the steel strip; feeding the brushed steel strip into the brushing device to remove the dust and leftover scale left after the upper surface of the steel strip is brushed off
  • the steel strip after being brushed is sent to a cleaning device, and the surface of the steel strip is washed with water; the cleaned steel strip is wound by a pulling roller.
  • the nozzle sprays the sand on the stainless steel plate (belt), because the center of the sand beam emitted from the nozzle is much stronger than the energy of the edge of the sand beam, so that the sand particles at various points on the stainless steel plate (belt) are not distributed. Both of them are easy to cause pits on the surface of the steel strip and the surface is hardened, resulting in a low quality of the stainless steel strip on the sandblasted surface.
  • the object of the present invention is to solve the defects in the prior art and provide a multi-channel blasting and phosphorus removal process, which adopts a physical method to avoid environmental pollution caused by chemical pickling, and is used in combination with multiple sandblasting processes.
  • the scale is completely removed without pickling, the surface is bright, the quality is stable, and energy saving and environmental protection.
  • the stainless steel sheet produced by the process, other non-ferrous metal sheets or ordinary carbon steel sheets can improve product quality and production efficiency, and at the same time realize large-area sand blasting and phosphorus removal, environmental protection, steel sheets produced by the system can be widely used in electronics. , decoration, hardware and kitchen equipment industries.
  • the technical scheme of the present invention is as follows: a multi-channel blasting and phosphorus removal process, which comprises the following steps in sequence:
  • step S2 After the steel strip which is leveled in step S2 enters the blasting and dephosphorization chamber, the high-pressure blasting of the corundum is carried out, and multiple high-pressure blasting and dephosphorization processes are performed to remove the scale on the surface of the steel strip;
  • the sand process can completely remove the oxide on the surface of the steel strip, and the same part of the steel strip is completely overcome by the nozzle.
  • the nozzle sprays the sand on the stainless steel belt, so that the sand particles at various points on the stainless steel belt are not distributed. The problem of uniformity will not cause pits and surface hardening on the surface of the steel strip;
  • step S4 the steel strip which has been leveled through step S4 is brushed by the brushing machine multiple times, and is scrubbed with nylon bristles and water polished to remove the residual sand particles on the surface of the steel strip;
  • step S6 Tensioning and curling: The steel strip subjected to the brushing process in step S5 is put into an S-type tensioning machine for bending and tensioning, and the folder is taken into the winder to complete the phosphorus removal, and the phosphorus stripping steel strip is obtained.
  • the unwinding speed of the unwinding machine of step S1 is 150 ⁇ 250 m/min.
  • the steel strip is transported at a constant speed so that the steel strip completely and uniformly completes the blasting and phosphorus removal process in the blasting chamber.
  • step S3 at least three high-pressure blasting and dephosphorization devices are disposed in the blasting and phosphorus removing chamber, and each of the high-pressure blasting and dephosphorizing devices is provided with two upper and lower rows of high-pressure blasting nozzles on both sides of the steel strip.
  • the multi-channel sand blasting device can completely remove the oxide on the surface of the steel strip, and the same part of the steel strip is completely overcome by the nozzle to spray the sand on the stainless steel belt, so that the stainless steel belt is at various points.
  • the problem of uneven distribution of sand grains does not cause pits and surface hardening on the surface of the steel strip.
  • the silicon carbide used in the high-pressure blasting and phosphorus removal process is silicon carbide or silicon dioxide
  • the silicon carbide or silicon dioxide of the first high-pressure blasting and phosphorus removing device has a particle size of 50-80.
  • the second high-pressure blasting and phosphorus removal device has a silicon carbide or silicon dioxide particle size of 100-180 um
  • the third high-pressure blasting phosphorus removal device has a silicon carbide or silicon dioxide particle size of 200-300.
  • the pressure in the high-pressure blasting and phosphorus removal process is 18-22 Atm. Adjusting the appropriate pressure can better complete the phosphorus removal process on the surface of the steel strip.
  • a dust removing device is disposed in the blasting and phosphorus removing chamber, and the dust removing device is configured by using a vortex and a filter.
  • At least three brushing machines are provided in the brushing step in the step S5, and the nylon bristles are formed into a filament shape by a vulcanization process of nylon 66 (PA66) and silicon carbide, and the silicon carbide has a particle size of 50. ⁇ 80 Um.
  • the beneficial effects of the invention are as follows: (1) The multi-channel blasting process of the invention can completely remove the oxide on the surface of the steel strip, and the same part of the steel strip is completely overcome by the nozzle to spray the sand through a continuous multiple blasting process. The problem of uneven distribution of sand at various points on the stainless steel belt is not caused by pits and surface hardening on the surface of the steel strip; (2) the use of two leveling processes can facilitate sandblasting.
  • the phosphorus process better removes the oxide on the surface of the steel strip and prevents the sudden change of pressure during the blasting process, resulting in uneven surface of the steel strip, and it is difficult to remove the sand on the surface of the steel strip in the subsequent brushing overshoot;
  • the process avoids the environmental pollution caused by chemical pickling. After multiple sandblasting processes, the steel strip completely removes the scale without acid pickling, the surface is bright, the quality is stable, energy saving and environmental protection; (4) adopting the process
  • the production of stainless steel sheets, other non-ferrous metal sheets or plain carbon steel sheets can improve product quality and production efficiency.
  • the stainless steel belt produced by the system can be widely used in electronics and equipment. Accessories, hardware and kitchen equipment industries.
  • a multi-channel blasting and phosphorus removal process comprising the following steps in sequence:
  • Multi-channel sandblasting and phosphorus removal After the steel strip which is leveled in step S2 enters the sandblasting and phosphorus removal chamber, high-pressure sprayed silicon carbide is used to carry out multiple high-pressure sandblasting and phosphorus removal processes to remove scale on the surface of the steel strip; There are at least three high-pressure blasting and dephosphorization devices in the chamber. Each high-pressure blasting and dephosphorization device is provided with two high-pressure blasting nozzles on the two sides of the steel strip, and a plurality of uniformly distributed nozzles for each row of high-pressure blasting nozzles.
  • the silicon carbide used is silicon carbide or silicon dioxide
  • the first high-pressure sandblasting and phosphorus removal device has a silicon carbide or silicon dioxide particle size of 50-80.
  • Um the second high-pressure blasting and phosphorus removal device has a silicon carbide or silica particle size of 100-180 um
  • the third high-pressure blasting and phosphorus removal device has a silicon carbide or silicon dioxide particle size of 200-300 um, and the pressure is 18 Atm;
  • the sand blasting and dephosphorization chamber is further provided with a dust removing device, wherein the dust removing device is formed by using a vortex and a filter; the oxide on the surface of the steel strip can be completely removed by a plurality of sandblasting processes, and the same part of the steel strip is continuously
  • the multiple blasting process completely overcomes the problem that the nozzle sprays the sand on the stainless steel belt, so that the uneven distribution of sand at each point on the stainless steel belt does not cause pits and surface harden
  • step S4 The steel strip which has been leveled in step S4 is brushed by the brushing machine multiple times, and is cleaned by nylon brushing and water polishing to remove the residual sand on the surface of the steel strip. At least three scrubbing machines are provided in the brushing process, and the nylon is provided. The bristles are formed of nylon 66 (PA66) and silicon carbide by a vulcanization process, and the silicon carbide has a particle size of 50-80. Um; the steel belt passes through three washing machines in turn to completely remove the sand and other debris on the surface of the steel strip;
  • step S6 Tensioning and curling: The steel strip subjected to the brushing process in step S5 is put into an S-type tensioning machine for bending and tensioning, and the folder is taken into the winder to complete the phosphorus removal, and the phosphorus stripping steel strip is obtained.
  • a multi-channel blasting and phosphorus removal process comprising the following steps in sequence:
  • Unwinding and feeding stick The steel strip is rolled at a speed of 200 by the unwinder. Under m/min, the crucible is brought into the clamping rod at a constant speed, and the steel strip is fed into the leveling machine by the clamping rod;
  • Multi-channel sandblasting and phosphorus removal After the steel strip which is leveled in step S2 enters the sandblasting and phosphorus removal chamber, high-pressure sprayed silicon carbide is used to carry out multiple high-pressure sandblasting and phosphorus removal processes to remove scale on the surface of the steel strip; There are at least three high-pressure blasting and dephosphorization devices in the chamber. Each high-pressure blasting and dephosphorization device is provided with two high-pressure blasting nozzles on the two sides of the steel strip, and a plurality of uniformly distributed nozzles for each row of high-pressure blasting nozzles.
  • the silicon carbide used is silicon carbide or silicon dioxide
  • the first high-pressure sandblasting and phosphorus removal device has a silicon carbide or silicon dioxide particle size of 50-80.
  • Um the second high-pressure blasting and phosphorus removal device has a silicon carbide or silica particle size of 100-180 um
  • the third high-pressure blasting and phosphorus removal device has a silicon carbide or silicon dioxide particle size of 200-300 um, and the pressure is 20 Atm
  • the sand blasting and dephosphorization chamber is further provided with a dust removing device, wherein the dust removing device is formed by using a vortex and a filter; the oxide on the surface of the steel strip can be completely removed by a plurality of sandblasting processes, and the same part of the steel strip is continuously
  • the multiple blasting process completely overcomes the problem that the nozzle sprays the sand on the stainless steel belt, so that the uneven distribution of sand at each point on the stainless steel belt does not cause pits and surface hardening
  • step S4 The steel strip which has been leveled in step S4 is brushed by the brushing machine multiple times, and is cleaned by nylon brushing and water polishing to remove the residual sand on the surface of the steel strip. At least three scrubbing machines are provided in the brushing process, and the nylon is provided. The bristles are formed of nylon 66 (PA66) and silicon carbide by a vulcanization process, and the silicon carbide has a particle size of 50-80. Um; the steel belt passes through three washing machines in turn to completely remove the sand and other debris on the surface of the steel strip;
  • step S6 Tensioning and curling: The steel strip subjected to the brushing process in step S5 is put into an S-type tensioning machine for bending and tensioning, and the folder is taken into the winder to complete the phosphorus removal, and the phosphorus stripping steel strip is obtained.
  • a multi-channel blasting and phosphorus removal process comprising the following steps in sequence:
  • Multi-channel sandblasting and phosphorus removal After the steel strip which is leveled in step S2 enters the sandblasting and phosphorus removal chamber, high-pressure sprayed silicon carbide is used to carry out multiple high-pressure sandblasting and phosphorus removal processes to remove scale on the surface of the steel strip; There are at least three high-pressure blasting and dephosphorization devices in the chamber. Each high-pressure blasting and dephosphorization device is provided with two high-pressure blasting nozzles on the two sides of the steel strip, and a plurality of uniformly distributed nozzles for each row of high-pressure blasting nozzles.
  • the silicon carbide used is silicon carbide or silicon dioxide
  • the first high-pressure sandblasting and phosphorus removal device has a silicon carbide or silicon dioxide particle size of 50-80.
  • Um the second high-pressure blasting and phosphorus removal device has a silicon carbide or silica particle size of 100-180 um
  • the third high-pressure blasting and phosphorus removal device has a silicon carbide or silicon dioxide particle size of 200-300 um, and the pressure is For 22 Atm;
  • the sand blasting and dephosphorization chamber is further provided with a dust removing device, wherein the dust removing device is formed by using a vortex and a filter; the oxide on the surface of the steel strip can be completely removed by a plurality of sandblasting processes, and the same part of the steel strip is continuously
  • the multiple blasting process completely overcomes the problem that the nozzle sprays the sand on the stainless steel belt, so that the uneven distribution of sand at each point on the stainless steel belt does not cause pits and surface hard
  • step S4 The steel strip which has been leveled in step S4 is brushed by the brushing machine multiple times, and is cleaned by nylon brushing and water polishing to remove the residual sand on the surface of the steel strip. At least three scrubbing machines are provided in the brushing process, and the nylon is provided. The bristles are formed of nylon 66 (PA66) and silicon carbide by a vulcanization process, and the silicon carbide has a particle size of 50-80. Um; the steel belt passes through three washing machines in turn to completely remove the sand and other debris on the surface of the steel strip;
  • step S6 Tensioning and curling: The steel strip subjected to the brushing process in step S5 is put into an S-type tensioning machine for bending and tensioning, and the folder is taken into the winder to complete the phosphorus removal, and the phosphorus stripping steel strip is obtained.
  • the surface of the phosphorus removal steel strip obtained by the above embodiment has bright surface, stable quality, no unevenness on the surface, and the oxide layer on the surface of the steel strip is completely removed.
  • the process not only improves the product quality and production efficiency, but also realizes large-area sand blasting and phosphorus removal. Energy saving and environmental protection.

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  • Mechanical Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
  • Cleaning In General (AREA)

Abstract

A dephosphorization process with multiple sandblasting steps. The process sequentially comprises the following steps: uncoiling, first leveling, multiple steps of sandblasting and dephosphorization, second leveling, scrubbing and rinsing, and stretching and coiling, thereby obtaining a dephosphorized strip steel coil. By means of incorporating multiple steps of sandblasting, the oxidized surface of strip steel can be removed without pickling.

Description

一种多道喷砂除磷工艺  Multi-channel sand blasting and phosphorus removal process
技术领域Technical field
本发明属于钢带除磷技术领域，具体涉及一种多道喷砂除磷工艺。The invention belongs to the technical field of steel strip dephosphorization, and particularly relates to a multi-channel blasting and phosphorus removal process.
背景技术Background technique
众所周知，不锈钢带由于具有精美的外表和优良的抗腐蚀性能，已逐渐广泛应用于电子、装饰、五金和厨房设备等行业。传统的不锈钢带都是光滑面，虽然这种光滑面不锈刚带具有上述优点，但易被划伤。As we all know, stainless steel belts have been widely used in electronics, decoration, hardware and kitchen equipment due to their exquisite appearance and excellent corrosion resistance. The conventional stainless steel belts are smooth surfaces, and although the smooth surface stainless steel belt has the above advantages, it is easily scratched.
钢带外表面会产生氧化皮，在进行加工前，必须将钢带表面的氧化皮清理干净。目前，国内企业普遍采用化学酸洗方式（如：盐酸、硫酸、硝酸、氢氟酸）清除钢带外表面氧化皮，环境污染严重；抛丸法除鳞能够部分去除钢带外表面的氧化皮，但粉尘污染严重，一般配除尘设备，且难以满足工艺要求，容易使钢带表面产生凹坑，表面硬化；喷砂法是将低压的压缩空气与砂混合清理金属表面，粉尘污染很大，除尘设备处理效果不理想。The outer surface of the steel strip will produce scale, and the scale on the surface of the strip must be cleaned before processing. At present, domestic enterprises generally use chemical pickling methods (such as hydrochloric acid, sulfuric acid, nitric acid, hydrofluoric acid) to remove oxide scale on the outer surface of steel strips, and the environmental pollution is serious; shot blasting descaling can partially remove the scale on the outer surface of the steel strip. However, dust pollution is serious, generally equipped with dust removal equipment, and it is difficult to meet the process requirements, it is easy to cause pits on the surface of the steel strip, and the surface is hardened; the sandblasting method is to mix the low-pressure compressed air with the sand to clean the metal surface, and the dust pollution is very large. Dust removal equipment is not ideal.
近年来出现了在不锈钢板（带）表面进行喷砂来生产喷砂面不锈钢板（带）的报道。但由于喷砂工艺是通过往复移动的喷嘴将砂粒喷打在不锈钢板（带）上，喷嘴喷出的砂粒束中心要比砂粒束边沿的能量要强得多，使得不锈钢板（带）上各点的砂粒分布不均，因此，用这种方法生产的喷砂面不锈钢带，质量不高。又由于喷砂工艺是通过往复移动的喷嘴将砂粒喷打在不锈钢板（带）上，喷嘴喷出的砂粒束较小，只能一片一片的对裁剪好的不锈钢板（带）进行喷砂，无法实现大面积喷砂处理，生产效率较低。In recent years, reports have been made on the surface of stainless steel sheets (belts) to produce sandblasted stainless steel sheets (belts). However, since the sand blasting process sprays the sand on the stainless steel plate (belt) through the reciprocating nozzle, the center of the sand beam emitted from the nozzle is much stronger than the energy of the edge of the sand beam, so that the points on the stainless steel plate (belt) The sand grains are unevenly distributed, so the blasted surface stainless steel belt produced by this method is not high in quality. Moreover, since the sand blasting process sprays the sand on the stainless steel plate (belt) through the reciprocating nozzle, the sand beam emitted from the nozzle is small, and only the one piece of the cut stainless steel plate (belt) can be sandblasted. Large-area blasting is not possible and production efficiency is low.
现有公开的一种一种钢带除鳞的方法包括：将钢带通过拉料辊送入破鳞装置，破碎钢带表面的鳞皮；将经过破鳞处理后的钢带送入喷砂装置，向钢带表面喷钢砂、高压水和高压气，对钢带表面的鳞皮进行进一步的破碎和冲刷；将经过喷砂处理后的钢带送入刷辊装置，对钢带表面进行抛刷，进一步去除残留的鳞皮并使钢带表面平滑；将经过抛刷处理后的钢带送入带刷装置，刷除钢带上表面经抛刷后留下的粉屑和遗留的鳞皮；将经过刷除处理后的钢带送入清洗装置，用清水冲洗钢带表面；清洗后的钢带通过拉料辊进行收卷。该除磷方法存在喷嘴将砂粒喷打在不锈钢板（带）上，由于喷嘴喷出的砂粒束中心要比砂粒束边沿的能量要强得多，使得不锈钢板（带）上各点的砂粒分布不均，容易使钢带表面产生凹坑，表面硬化，导致喷砂面不锈钢带质量不高。A method for descaling a steel strip disclosed in the prior art comprises: feeding a steel strip through a pulling roller into a scale breaking device, crushing the scale skin on the surface of the steel strip; and feeding the steel strip after the scale breaking treatment into the sandblasting The device sprays steel grit, high-pressure water and high-pressure gas onto the surface of the steel strip to further crush and wash the scale skin on the surface of the steel strip; the steel strip after the sandblasting is sent to the brush roller device to carry out the surface of the steel strip Brushing, further removing residual scales and smoothing the surface of the steel strip; feeding the brushed steel strip into the brushing device to remove the dust and leftover scale left after the upper surface of the steel strip is brushed off The steel strip after being brushed is sent to a cleaning device, and the surface of the steel strip is washed with water; the cleaned steel strip is wound by a pulling roller. In the phosphorus removal method, the nozzle sprays the sand on the stainless steel plate (belt), because the center of the sand beam emitted from the nozzle is much stronger than the energy of the edge of the sand beam, so that the sand particles at various points on the stainless steel plate (belt) are not distributed. Both of them are easy to cause pits on the surface of the steel strip and the surface is hardened, resulting in a low quality of the stainless steel strip on the sandblasted surface.
发明内容Summary of the invention
本发明的目的在于解决现有技术中的缺陷，提供一种多道喷砂除磷工艺，该工艺采用物理方式避免了化学酸洗造成的环境污染，经多道喷砂工序配合使用，钢带在无酸洗情况下彻底清除氧化皮，表面光亮、质量稳定，节能环保。采用该工艺生产的不锈钢板材、其他有色金属板材或普碳钢板材，可提高产品质量和生产效率，同时实现大面积喷砂除磷、环保，采用该***生产的钢板材，可广泛应用于电子、装饰、五金和厨房设备等行业。The object of the present invention is to solve the defects in the prior art and provide a multi-channel blasting and phosphorus removal process, which adopts a physical method to avoid environmental pollution caused by chemical pickling, and is used in combination with multiple sandblasting processes. The scale is completely removed without pickling, the surface is bright, the quality is stable, and energy saving and environmental protection. The stainless steel sheet produced by the process, other non-ferrous metal sheets or ordinary carbon steel sheets can improve product quality and production efficiency, and at the same time realize large-area sand blasting and phosphorus removal, environmental protection, steel sheets produced by the system can be widely used in electronics. , decoration, hardware and kitchen equipment industries.
本发明的技术方案如下：一种多道喷砂除磷工艺，所述工艺依次包括以下步骤：The technical scheme of the present invention is as follows: a multi-channel blasting and phosphorus removal process, which comprises the following steps in sequence:
S1. 放卷送棍：钢带卷通过放卷机将钢带匀速带入夹棍，由夹棍将钢带送入整平机；S1. Unwinding and sending the stick: the steel strip roll is brought into the clamping rod at a constant speed through the unwinding machine, and the steel strip is fed into the leveling machine by the clamping stick;
S2. 一次整平：钢带通过整平机后，将卷曲的钢带整压为水平钢带；钢带卷通过整平机呈水平钢带，有利于喷砂除磷工序更好的将钢带表面的氧化物除去；S2. Once leveling: After the steel strip passes through the leveling machine, the curled steel strip is pressed into a horizontal steel strip; the steel strip roll passes through the leveling machine as a horizontal steel strip, which is beneficial to the blasting and phosphorus removal process to better surface the steel strip. Oxide removal;
S3. 多道喷砂除磷：经过步骤S2整平的钢带进入喷砂除磷室，利用高压喷冲金刚砂，进行多次高压喷砂除磷工序，去除钢带表面的氧化皮；通过多道喷砂工序可将钢带表面的氧化物彻底除去，而且钢带的同一部位经过连续的多次喷砂工序完全克服了喷嘴将砂粒喷打在不锈钢带上，使得不锈钢带上各点的砂粒分布不均的问题，不会使钢带表面产生凹坑，表面硬化等现象；S3. Multi-channel blasting and dephosphorization: After the steel strip which is leveled in step S2 enters the blasting and dephosphorization chamber, the high-pressure blasting of the corundum is carried out, and multiple high-pressure blasting and dephosphorization processes are performed to remove the scale on the surface of the steel strip; The sand process can completely remove the oxide on the surface of the steel strip, and the same part of the steel strip is completely overcome by the nozzle. The nozzle sprays the sand on the stainless steel belt, so that the sand particles at various points on the stainless steel belt are not distributed. The problem of uniformity will not cause pits and surface hardening on the surface of the steel strip;
S4. 二次整平：经过步骤S3喷砂除磷工序的钢带通过整平机进行二次整平工序；喷砂工序后的再次进行整平可防止喷砂过程中出现压强突然变化造成钢带表面不平，在后续的刷洗过冲中不易将钢带表面的沙粒去除等现象；S4. Secondary leveling: the steel strip after the step S3 sandblasting and phosphorus removal process is subjected to the secondary leveling process through the leveling machine; the flattening after the sandblasting process can prevent the sudden change of the pressure during the sandblasting process from causing the surface of the steel strip. Uneven, it is not easy to remove the sand on the surface of the steel strip in the subsequent brushing overshoot;
S5. 刷洗：经过步骤S4整平的钢带通过刷洗机多次刷洗，经尼龙刷毛磨洗、水抛光，将钢带表面残留的沙粒去除；S5. Brushing: the steel strip which has been leveled through step S4 is brushed by the brushing machine multiple times, and is scrubbed with nylon bristles and water polished to remove the residual sand particles on the surface of the steel strip;
S6. 拉紧卷曲：将经过步骤S5刷洗处理的钢带投入S型拉紧机中进行弯曲拉紧，进入夹棍被收入收卷机，完成除磷，制得除磷钢带卷。S6. Tensioning and curling: The steel strip subjected to the brushing process in step S5 is put into an S-type tensioning machine for bending and tensioning, and the folder is taken into the winder to complete the phosphorus removal, and the phosphorus stripping steel strip is obtained.
进一步的，所述的步骤S1放卷机的放卷速度为150~250 m/min。匀速运送钢带使得钢带在喷砂室中完全且均匀的完成喷砂除磷工序。Further, the unwinding speed of the unwinding machine of step S1 is 150~250 m/min. The steel strip is transported at a constant speed so that the steel strip completely and uniformly completes the blasting and phosphorus removal process in the blasting chamber.
更进一步的，所述的步骤S3喷砂除磷室中至少设有三个高压喷砂除磷装置，每个高压喷砂除磷装置设有上下两排高压喷砂嘴位于钢带的两侧，每排高压喷砂嘴多个均匀分布的喷嘴。多道喷砂装置可将钢带表面的氧化物彻底除去，而且钢带的同一部位经过连续的多次喷砂工序完全克服了喷嘴将砂粒喷打在不锈钢带上，使得不锈钢带上各点的砂粒分布不均的问题，不会使钢带表面产生凹坑，表面硬化等现象。Further, in the step S3, at least three high-pressure blasting and dephosphorization devices are disposed in the blasting and phosphorus removing chamber, and each of the high-pressure blasting and dephosphorizing devices is provided with two upper and lower rows of high-pressure blasting nozzles on both sides of the steel strip. A plurality of uniformly distributed nozzles per row of high pressure blasting nozzles. The multi-channel sand blasting device can completely remove the oxide on the surface of the steel strip, and the same part of the steel strip is completely overcome by the nozzle to spray the sand on the stainless steel belt, so that the stainless steel belt is at various points. The problem of uneven distribution of sand grains does not cause pits and surface hardening on the surface of the steel strip.
优选的，所述的步骤S3高压喷砂除磷工序中所用金刚砂为碳化硅或二氧化硅，所述第一个高压喷砂除磷装置的碳化硅或二氧化硅粒度为50~80 um，所述第二个高压喷砂除磷装置的碳化硅或二氧化硅粒度为100~180 um，所述第三个高压喷砂除磷装置的碳化硅或二氧化硅粒度为200~300 um。Preferably, in the step S3, the silicon carbide used in the high-pressure blasting and phosphorus removal process is silicon carbide or silicon dioxide, and the silicon carbide or silicon dioxide of the first high-pressure blasting and phosphorus removing device has a particle size of 50-80. Um, the second high-pressure blasting and phosphorus removal device has a silicon carbide or silicon dioxide particle size of 100-180 um, and the third high-pressure blasting phosphorus removal device has a silicon carbide or silicon dioxide particle size of 200-300. Um.
更进一步的，所述的步骤S3高压喷砂除磷工序中压强为18~22 atm。调节合适的压强可更好的完成钢带表面的除磷工序。Further, in the step S3, the pressure in the high-pressure blasting and phosphorus removal process is 18-22 Atm. Adjusting the appropriate pressure can better complete the phosphorus removal process on the surface of the steel strip.
更进一步的，所述步骤S3中喷砂除磷室中设有除尘装置，所述除尘装置利用涡流和过滤器构成。Further, in the step S3, a dust removing device is disposed in the blasting and phosphorus removing chamber, and the dust removing device is configured by using a vortex and a filter.
更进一步的，所述的步骤S5中刷洗工序中至少设有三台刷洗机，所述的尼龙刷毛由尼龙66（PA66）和碳化硅经硫化工艺形成刷丝状，所述的碳化硅粒度为50~80 um。Further, at least three brushing machines are provided in the brushing step in the step S5, and the nylon bristles are formed into a filament shape by a vulcanization process of nylon 66 (PA66) and silicon carbide, and the silicon carbide has a particle size of 50. ~80 Um.
本发明的有益效果为：（1）本发明采用多道喷砂工序可将钢带表面的氧化物彻底除去，而且钢带的同一部位经过连续的多次喷砂工序完全克服了喷嘴将砂粒喷打在不锈钢带上，使得不锈钢带上各点的砂粒分布不均的问题，不会使钢带表面产生凹坑，表面硬化等现象；（2）利用两次整平工艺可有利于喷砂除磷工序更好的将钢带表面的氧化物除去和防止喷砂过程中出现压强突然变化造成钢带表面不平，在后续的刷洗过冲中不易将钢带表面的沙粒去除等现象；（3）该工艺避免了化学酸洗造成的环境污染，经多道喷砂工序配合使用，钢带在无酸洗情况下彻底清除氧化皮，表面光亮、质量稳定，节能环保；（4）采用该工艺生产的不锈钢板材、其他有色金属板材或普碳钢板材，可提高产品质量和生产效率，采用该***生产的不锈钢带，可广泛应用于电子、装饰、五金和厨房设备等行业。The beneficial effects of the invention are as follows: (1) The multi-channel blasting process of the invention can completely remove the oxide on the surface of the steel strip, and the same part of the steel strip is completely overcome by the nozzle to spray the sand through a continuous multiple blasting process. The problem of uneven distribution of sand at various points on the stainless steel belt is not caused by pits and surface hardening on the surface of the steel strip; (2) the use of two leveling processes can facilitate sandblasting. The phosphorus process better removes the oxide on the surface of the steel strip and prevents the sudden change of pressure during the blasting process, resulting in uneven surface of the steel strip, and it is difficult to remove the sand on the surface of the steel strip in the subsequent brushing overshoot; The process avoids the environmental pollution caused by chemical pickling. After multiple sandblasting processes, the steel strip completely removes the scale without acid pickling, the surface is bright, the quality is stable, energy saving and environmental protection; (4) adopting the process The production of stainless steel sheets, other non-ferrous metal sheets or plain carbon steel sheets can improve product quality and production efficiency. The stainless steel belt produced by the system can be widely used in electronics and equipment. Accessories, hardware and kitchen equipment industries.
具体实施方式detailed description
下面结合实施例对本发明的技术方案做进一步的说明。The technical solution of the present invention will be further described below in conjunction with the embodiments.
实施例1Example 1
一种多道喷砂除磷工艺，所述工艺依次包括以下步骤：A multi-channel blasting and phosphorus removal process, the process comprising the following steps in sequence:
S1. 放卷送棍：钢带卷通过放卷机将钢带在速度为150 m/min下，匀速带入夹棍，由夹棍将钢带送入整平机；S1. Unwinding the stick: The steel strip is rolled at a speed of 150 by the unwinder Under m/min, the crucible is brought into the clamping rod at a constant speed, and the steel strip is fed into the leveling machine by the clamping rod;
S2. 一次整平：钢带通过整平机后，将卷曲的钢带整压为水平钢带；钢带卷通过整平机呈水平钢带，有利于喷砂除磷工序更好的将钢带表面的氧化物除去；S2. Once leveling: After the steel strip passes through the leveling machine, the curled steel strip is pressed into a horizontal steel strip; the steel strip roll passes through the leveling machine as a horizontal steel strip, which is beneficial to the blasting and phosphorus removal process to better surface the steel strip. Oxide removal;
S3. 多道喷砂除磷：经过步骤S2整平的钢带进入喷砂除磷室，利用高压喷冲金刚砂，进行多次高压喷砂除磷工序，去除钢带表面的氧化皮；喷砂除磷室中至少设有三个高压喷砂除磷装置，每个高压喷砂除磷装置设有上下两排高压喷砂嘴位于钢带的两侧，每排高压喷砂嘴多个均匀分布的喷嘴，所用金刚砂为碳化硅或二氧化硅，第一个高压喷砂除磷装置的碳化硅或二氧化硅粒度为50~80 um，第二个高压喷砂除磷装置的碳化硅或二氧化硅粒度为100~180 um，第三个高压喷砂除磷装置的碳化硅或二氧化硅粒度为200~300 um，压强为18 atm；喷砂除磷室中还设有除尘装置，所述除尘装置利用涡流和过滤器构成；通过多道喷砂工序可将钢带表面的氧化物彻底除去，而且钢带的同一部位经过连续的多次喷砂工序完全克服了喷嘴将砂粒喷打在不锈钢带上，使得不锈钢带上各点的砂粒分布不均的问题，不会使钢带表面产生凹坑，表面硬化等现象，同时，除尘装置即可以将高压下的金刚砂回收利用，也可以净化喷砂除磷室的空气，以免对环境造成尘埃污染；S3. Multi-channel sandblasting and phosphorus removal: After the steel strip which is leveled in step S2 enters the sandblasting and phosphorus removal chamber, high-pressure sprayed silicon carbide is used to carry out multiple high-pressure sandblasting and phosphorus removal processes to remove scale on the surface of the steel strip; There are at least three high-pressure blasting and dephosphorization devices in the chamber. Each high-pressure blasting and dephosphorization device is provided with two high-pressure blasting nozzles on the two sides of the steel strip, and a plurality of uniformly distributed nozzles for each row of high-pressure blasting nozzles. The silicon carbide used is silicon carbide or silicon dioxide, and the first high-pressure sandblasting and phosphorus removal device has a silicon carbide or silicon dioxide particle size of 50-80. Um, the second high-pressure blasting and phosphorus removal device has a silicon carbide or silica particle size of 100-180 um, and the third high-pressure blasting and phosphorus removal device has a silicon carbide or silicon dioxide particle size of 200-300 um, and the pressure is 18 Atm; the sand blasting and dephosphorization chamber is further provided with a dust removing device, wherein the dust removing device is formed by using a vortex and a filter; the oxide on the surface of the steel strip can be completely removed by a plurality of sandblasting processes, and the same part of the steel strip is continuously The multiple blasting process completely overcomes the problem that the nozzle sprays the sand on the stainless steel belt, so that the uneven distribution of sand at each point on the stainless steel belt does not cause pits and surface hardening on the surface of the steel strip. The dust removal device can recycle the corundum under high pressure, and can also purify the air in the blasting and dephosphorization chamber to avoid dust pollution to the environment;
S4. 二次整平：经过步骤S3喷砂除磷工序的钢带通过整平机进行二次整平工序；喷砂工序后的再次进行整平可防止喷砂过程中出现压强突然变化造成钢带表面不平，在后续的刷洗过冲中不易将钢带表面的沙粒去除等现象；S4. Secondary leveling: the steel strip after the step S3 sandblasting and phosphorus removal process is subjected to the secondary leveling process through the leveling machine; the flattening after the sandblasting process can prevent the sudden change of the pressure during the sandblasting process from causing the surface of the steel strip. Uneven, it is not easy to remove the sand on the surface of the steel strip in the subsequent brushing overshoot;
S5. 刷洗：经过步骤S4整平的钢带通过刷洗机多次刷洗，经尼龙刷毛磨洗、水抛光，将钢带表面残留的沙粒去除，刷洗工序中至少设有三台刷洗机，所述的尼龙刷毛由尼龙66（PA66）和碳化硅经硫化工艺形成刷丝状，所述的碳化硅粒度为50~80 um；钢带依次通过三台洗刷机，将钢带表面的沙粒等杂物彻底去除；S5. Brushing: The steel strip which has been leveled in step S4 is brushed by the brushing machine multiple times, and is cleaned by nylon brushing and water polishing to remove the residual sand on the surface of the steel strip. At least three scrubbing machines are provided in the brushing process, and the nylon is provided. The bristles are formed of nylon 66 (PA66) and silicon carbide by a vulcanization process, and the silicon carbide has a particle size of 50-80. Um; the steel belt passes through three washing machines in turn to completely remove the sand and other debris on the surface of the steel strip;
S6. 拉紧卷曲：将经过步骤S5刷洗处理的钢带投入S型拉紧机中进行弯曲拉紧，进入夹棍被收入收卷机，完成除磷，制得除磷钢带卷。S6. Tensioning and curling: The steel strip subjected to the brushing process in step S5 is put into an S-type tensioning machine for bending and tensioning, and the folder is taken into the winder to complete the phosphorus removal, and the phosphorus stripping steel strip is obtained.
实施例2Example 2
一种多道喷砂除磷工艺，所述工艺依次包括以下步骤：A multi-channel blasting and phosphorus removal process, the process comprising the following steps in sequence:
S1. 放卷送棍：钢带卷通过放卷机将钢带在速度为200 m/min下，匀速带入夹棍，由夹棍将钢带送入整平机；S1. Unwinding and feeding stick: The steel strip is rolled at a speed of 200 by the unwinder. Under m/min, the crucible is brought into the clamping rod at a constant speed, and the steel strip is fed into the leveling machine by the clamping rod;
S2. 一次整平：钢带通过整平机后，将卷曲的钢带整压为水平钢带；钢带卷通过整平机呈水平钢带，有利于喷砂除磷工序更好的将钢带表面的氧化物除去；S2. Once leveling: After the steel strip passes through the leveling machine, the curled steel strip is pressed into a horizontal steel strip; the steel strip roll passes through the leveling machine as a horizontal steel strip, which is beneficial to the blasting and phosphorus removal process to better surface the steel strip. Oxide removal;
S3. 多道喷砂除磷：经过步骤S2整平的钢带进入喷砂除磷室，利用高压喷冲金刚砂，进行多次高压喷砂除磷工序，去除钢带表面的氧化皮；喷砂除磷室中至少设有三个高压喷砂除磷装置，每个高压喷砂除磷装置设有上下两排高压喷砂嘴位于钢带的两侧，每排高压喷砂嘴多个均匀分布的喷嘴，所用金刚砂为碳化硅或二氧化硅，第一个高压喷砂除磷装置的碳化硅或二氧化硅粒度为50~80 um，第二个高压喷砂除磷装置的碳化硅或二氧化硅粒度为100~180 um，第三个高压喷砂除磷装置的碳化硅或二氧化硅粒度为200~300 um，压强为20 atm；喷砂除磷室中还设有除尘装置，所述除尘装置利用涡流和过滤器构成；通过多道喷砂工序可将钢带表面的氧化物彻底除去，而且钢带的同一部位经过连续的多次喷砂工序完全克服了喷嘴将砂粒喷打在不锈钢带上，使得不锈钢带上各点的砂粒分布不均的问题，不会使钢带表面产生凹坑，表面硬化等现象，同时，除尘装置即可以将高压下的金刚砂回收利用，也可以净化喷砂除磷室的空气，以免对环境造成尘埃污染；S3. Multi-channel sandblasting and phosphorus removal: After the steel strip which is leveled in step S2 enters the sandblasting and phosphorus removal chamber, high-pressure sprayed silicon carbide is used to carry out multiple high-pressure sandblasting and phosphorus removal processes to remove scale on the surface of the steel strip; There are at least three high-pressure blasting and dephosphorization devices in the chamber. Each high-pressure blasting and dephosphorization device is provided with two high-pressure blasting nozzles on the two sides of the steel strip, and a plurality of uniformly distributed nozzles for each row of high-pressure blasting nozzles. The silicon carbide used is silicon carbide or silicon dioxide, and the first high-pressure sandblasting and phosphorus removal device has a silicon carbide or silicon dioxide particle size of 50-80. Um, the second high-pressure blasting and phosphorus removal device has a silicon carbide or silica particle size of 100-180 um, and the third high-pressure blasting and phosphorus removal device has a silicon carbide or silicon dioxide particle size of 200-300 um, and the pressure is 20 Atm; the sand blasting and dephosphorization chamber is further provided with a dust removing device, wherein the dust removing device is formed by using a vortex and a filter; the oxide on the surface of the steel strip can be completely removed by a plurality of sandblasting processes, and the same part of the steel strip is continuously The multiple blasting process completely overcomes the problem that the nozzle sprays the sand on the stainless steel belt, so that the uneven distribution of sand at each point on the stainless steel belt does not cause pits and surface hardening on the surface of the steel strip. The dust removal device can recycle the corundum under high pressure, and can also purify the air in the blasting and dephosphorization chamber to avoid dust pollution to the environment;
S4. 二次整平：经过步骤S3喷砂除磷工序的钢带通过整平机进行二次整平工序；喷砂工序后的再次进行整平可防止喷砂过程中出现压强突然变化造成钢带表面不平，在后续的刷洗过冲中不易将钢带表面的沙粒去除等现象；S4. Secondary leveling: the steel strip after the step S3 sandblasting and phosphorus removal process is subjected to the secondary leveling process through the leveling machine; the flattening after the sandblasting process can prevent the sudden change of the pressure during the sandblasting process from causing the surface of the steel strip. Uneven, it is not easy to remove the sand on the surface of the steel strip in the subsequent brushing overshoot;
S5. 刷洗：经过步骤S4整平的钢带通过刷洗机多次刷洗，经尼龙刷毛磨洗、水抛光，将钢带表面残留的沙粒去除，刷洗工序中至少设有三台刷洗机，所述的尼龙刷毛由尼龙66（PA66）和碳化硅经硫化工艺形成刷丝状，所述的碳化硅粒度为50~80 um；钢带依次通过三台洗刷机，将钢带表面的沙粒等杂物彻底去除；S5. Brushing: The steel strip which has been leveled in step S4 is brushed by the brushing machine multiple times, and is cleaned by nylon brushing and water polishing to remove the residual sand on the surface of the steel strip. At least three scrubbing machines are provided in the brushing process, and the nylon is provided. The bristles are formed of nylon 66 (PA66) and silicon carbide by a vulcanization process, and the silicon carbide has a particle size of 50-80. Um; the steel belt passes through three washing machines in turn to completely remove the sand and other debris on the surface of the steel strip;
S6. 拉紧卷曲：将经过步骤S5刷洗处理的钢带投入S型拉紧机中进行弯曲拉紧，进入夹棍被收入收卷机，完成除磷，制得除磷钢带卷。S6. Tensioning and curling: The steel strip subjected to the brushing process in step S5 is put into an S-type tensioning machine for bending and tensioning, and the folder is taken into the winder to complete the phosphorus removal, and the phosphorus stripping steel strip is obtained.
实施例3Example 3
一种多道喷砂除磷工艺，所述工艺依次包括以下步骤：A multi-channel blasting and phosphorus removal process, the process comprising the following steps in sequence:
S1. 放卷送棍：钢带卷通过放卷机将钢带在速度为250 m/min下，匀速带入夹棍，由夹棍将钢带送入整平机；S1. Unwinding the stick: The steel strip is rolled at a speed of 250 by the unwinder Under m/min, the crucible is brought into the clamping rod at a constant speed, and the steel strip is fed into the leveling machine by the clamping rod;
S2. 一次整平：钢带通过整平机后，将卷曲的钢带整压为水平钢带；钢带卷通过整平机呈水平钢带，有利于喷砂除磷工序更好的将钢带表面的氧化物除去；S2. Once leveling: After the steel strip passes through the leveling machine, the curled steel strip is pressed into a horizontal steel strip; the steel strip roll passes through the leveling machine as a horizontal steel strip, which is beneficial to the blasting and phosphorus removal process to better surface the steel strip. Oxide removal;
S3. 多道喷砂除磷：经过步骤S2整平的钢带进入喷砂除磷室，利用高压喷冲金刚砂，进行多次高压喷砂除磷工序，去除钢带表面的氧化皮；喷砂除磷室中至少设有三个高压喷砂除磷装置，每个高压喷砂除磷装置设有上下两排高压喷砂嘴位于钢带的两侧，每排高压喷砂嘴多个均匀分布的喷嘴，所用金刚砂为碳化硅或二氧化硅，第一个高压喷砂除磷装置的碳化硅或二氧化硅粒度为50~80 um，第二个高压喷砂除磷装置的碳化硅或二氧化硅粒度为100~180 um，第三个高压喷砂除磷装置的碳化硅或二氧化硅粒度为200~300 um，压强为为22 atm；喷砂除磷室中还设有除尘装置，所述除尘装置利用涡流和过滤器构成；通过多道喷砂工序可将钢带表面的氧化物彻底除去，而且钢带的同一部位经过连续的多次喷砂工序完全克服了喷嘴将砂粒喷打在不锈钢带上，使得不锈钢带上各点的砂粒分布不均的问题，不会使钢带表面产生凹坑，表面硬化等现象，同时，除尘装置即可以将高压下的金刚砂回收利用，也可以净化喷砂除磷室的空气，以免对环境造成尘埃污染；S3. Multi-channel sandblasting and phosphorus removal: After the steel strip which is leveled in step S2 enters the sandblasting and phosphorus removal chamber, high-pressure sprayed silicon carbide is used to carry out multiple high-pressure sandblasting and phosphorus removal processes to remove scale on the surface of the steel strip; There are at least three high-pressure blasting and dephosphorization devices in the chamber. Each high-pressure blasting and dephosphorization device is provided with two high-pressure blasting nozzles on the two sides of the steel strip, and a plurality of uniformly distributed nozzles for each row of high-pressure blasting nozzles. The silicon carbide used is silicon carbide or silicon dioxide, and the first high-pressure sandblasting and phosphorus removal device has a silicon carbide or silicon dioxide particle size of 50-80. Um, the second high-pressure blasting and phosphorus removal device has a silicon carbide or silica particle size of 100-180 um, and the third high-pressure blasting and phosphorus removal device has a silicon carbide or silicon dioxide particle size of 200-300 um, and the pressure is For 22 Atm; the sand blasting and dephosphorization chamber is further provided with a dust removing device, wherein the dust removing device is formed by using a vortex and a filter; the oxide on the surface of the steel strip can be completely removed by a plurality of sandblasting processes, and the same part of the steel strip is continuously The multiple blasting process completely overcomes the problem that the nozzle sprays the sand on the stainless steel belt, so that the uneven distribution of sand at each point on the stainless steel belt does not cause pits and surface hardening on the surface of the steel strip. The dust removal device can recycle the corundum under high pressure, and can also purify the air in the blasting and dephosphorization chamber to avoid dust pollution to the environment;
S4. 二次整平：经过步骤S3喷砂除磷工序的钢带通过整平机进行二次整平工序；喷砂工序后的再次进行整平可防止喷砂过程中出现压强突然变化造成钢带表面不平，在后续的刷洗过冲中不易将钢带表面的沙粒去除等现象；S4. Secondary leveling: the steel strip after the step S3 sandblasting and phosphorus removal process is subjected to the secondary leveling process through the leveling machine; the flattening after the sandblasting process can prevent the sudden change of the pressure during the sandblasting process from causing the surface of the steel strip. Uneven, it is not easy to remove the sand on the surface of the steel strip in the subsequent brushing overshoot;
S5. 刷洗：经过步骤S4整平的钢带通过刷洗机多次刷洗，经尼龙刷毛磨洗、水抛光，将钢带表面残留的沙粒去除，刷洗工序中至少设有三台刷洗机，所述的尼龙刷毛由尼龙66（PA66）和碳化硅经硫化工艺形成刷丝状，所述的碳化硅粒度为50~80 um；钢带依次通过三台洗刷机，将钢带表面的沙粒等杂物彻底去除；S5. Brushing: The steel strip which has been leveled in step S4 is brushed by the brushing machine multiple times, and is cleaned by nylon brushing and water polishing to remove the residual sand on the surface of the steel strip. At least three scrubbing machines are provided in the brushing process, and the nylon is provided. The bristles are formed of nylon 66 (PA66) and silicon carbide by a vulcanization process, and the silicon carbide has a particle size of 50-80. Um; the steel belt passes through three washing machines in turn to completely remove the sand and other debris on the surface of the steel strip;
S6. 拉紧卷曲：将经过步骤S5刷洗处理的钢带投入S型拉紧机中进行弯曲拉紧，进入夹棍被收入收卷机，完成除磷，制得除磷钢带卷。 S6. Tensioning and curling: The steel strip subjected to the brushing process in step S5 is put into an S-type tensioning machine for bending and tensioning, and the folder is taken into the winder to complete the phosphorus removal, and the phosphorus stripping steel strip is obtained.
上述实施例制得的除磷钢带卷表面光亮、质量稳定，表面无凹凸现象，钢带表面的氧化层完全去除，该工艺不仅提高产品质量和生产效率，同时实现大面积喷砂除磷，节能环保。The surface of the phosphorus removal steel strip obtained by the above embodiment has bright surface, stable quality, no unevenness on the surface, and the oxide layer on the surface of the steel strip is completely removed. The process not only improves the product quality and production efficiency, but also realizes large-area sand blasting and phosphorus removal. Energy saving and environmental protection.
显然，本发明的上述实施例仅仅是为清楚地说明本发明所作的举例，而并非是对本发明的实施方式的限定；对于所属领域的普通技术人员来说，在上述说明的基础上还可以做出其它不同形式的变化或变动，这里无需也无法对所有的实施方式予以穷举；凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等，均应包含在本发明权利要求的保护范围之内。It is apparent that the above-described embodiments of the present invention are merely illustrative of the present invention and are not intended to limit the embodiments of the present invention; those skilled in the art can also make the above description. The present invention is not required to be exhaustive or to limit the scope of the invention. Any modifications, equivalent substitutions and improvements made within the spirit and scope of the present invention are included in the present invention. Within the scope of protection required.

Claims (7)

  1. 一种多道喷砂除磷工艺，其特征在于，所述工艺依次包括以下步骤： A multi-channel blasting and phosphorus removal process, characterized in that the process comprises the following steps in sequence:
    S1. 放卷送棍：钢带卷通过放卷机将钢带匀速带入夹棍，由夹棍将钢带送入整平机；S1. Unwinding and sending the stick: the steel strip roll is brought into the clamping rod at a constant speed through the unwinding machine, and the steel strip is fed into the leveling machine by the clamping stick;
    S2. 一次整平：钢带通过整平机后，将卷曲的钢带整压为水平钢带；S2. Leveling once: After the steel strip passes through the leveling machine, the curled steel strip is pressed into a horizontal steel strip;
    S3. 多道喷砂除磷：经过步骤S2整平的钢带进入喷砂除磷室，利用高压喷冲金刚砂，进行多次高压喷砂除磷工序，去除钢带表面的氧化皮；S3. Multi-channel sandblasting and phosphorus removal: the steel strip which has been leveled in step S2 enters the sandblasting and phosphorus removal chamber, and the high-pressure sprayed silicon carbide is used to perform multiple high-pressure sandblasting and phosphorus removal processes to remove the scale on the surface of the steel strip;
    S4. 二次整平：经过步骤S3喷砂除磷工序的钢带通过整平机进行二次整平工序；S4. Secondary leveling: the steel strip after the step S3 blasting and phosphorus removal process is subjected to a secondary leveling process through the leveling machine;
    S5. 刷洗：经过步骤S4整平的钢带通过刷洗机多次刷洗，经尼龙刷毛磨洗、水抛光，将钢带表面残留的沙粒去除；S5. Brushing: the steel strip which has been leveled through step S4 is brushed by the brushing machine multiple times, and is scrubbed with nylon bristles and water polished to remove the residual sand particles on the surface of the steel strip;
    S6. 拉紧卷曲：将经过步骤S5刷洗处理的钢带投入S型拉紧机中进行弯曲拉紧，进入夹棍被收入收卷机，完成除磷，制得除磷钢带卷。S6. Tensioning and curling: The steel strip subjected to the brushing process in step S5 is put into an S-type tensioning machine for bending and tensioning, and the folder is taken into the winder to complete the phosphorus removal, and the phosphorus stripping steel strip is obtained.
  2. 根据权利要求1所述的一种多道喷砂除磷工艺，其特征在于，所述的步骤S1放卷机的放卷速度为150~250 m/min。A multi-channel blasting and phosphorus removal process according to claim 1, wherein the unwinding speed of the unwinding machine of step S1 is 150~250 m/min.
  3. 根据权利要求1所述的一种多道喷砂除磷工艺，其特征在于，所述的步骤S3喷砂除磷室中至少设有三个高压喷砂除磷装置，每个高压喷砂除磷装置设有上下两排高压喷砂嘴位于钢带的两侧，每排高压喷砂嘴多个均匀分布的喷嘴。A multi-channel blasting and phosphorus removal process according to claim 1, wherein at least three high-pressure blasting and phosphorus-removing devices are arranged in the blasting and phosphorus-removing chamber in the step S3, and each high-pressure blasting and phosphorus removal device The device is provided with upper and lower rows of high-pressure blasting nozzles on both sides of the steel strip, and each row of high-pressure blasting nozzles has a plurality of evenly distributed nozzles.
  4. 根据权利要求3所述的一种多道喷砂除磷工艺，其特征在于，所述的步骤S3高压喷砂除磷工序中所用金刚砂为碳化硅或二氧化硅，所述第一个高压喷砂除磷装置的碳化硅或二氧化硅粒度为50~80 um，所述第二个高压喷砂除磷装置的碳化硅或二氧化硅粒度为100~180 um，所述第三个高压喷砂除磷装置的碳化硅或二氧化硅粒度为200~300 um。The multi-channel blasting and phosphorus removal process according to claim 3, wherein the step S3 is used in the high-pressure blasting and phosphorus removal process to form silicon carbide or silicon dioxide, and the first high-pressure spray The silicon carbide or silica particle size of the sand phosphorus removal device is 50~80 Um, the second high-pressure blasting and phosphorus removal device has a silicon carbide or silicon dioxide particle size of 100-180 um, and the third high-pressure blasting phosphorus removal device has a silicon carbide or silicon dioxide particle size of 200-300. Um.
  5. 根据权利要求4所述的一种多道喷砂除磷工艺，其特征在于，所述的步骤S3高压喷砂除磷工序中压强为18~22 atm。The multi-channel blasting and phosphorus removal process according to claim 4, wherein the step S3 has a pressure of 18 to 22 in the high-pressure blasting and phosphorus removal process. Atm.
  6. 根据权利要求3所述的一种多道喷砂除磷工艺，其特征在于，所述步骤S3中喷砂除磷室中设有除尘装置，所述除尘装置利用涡流和过滤器构成。A multi-channel blasting and phosphorus removal process according to claim 3, wherein in the step S3, the blasting and phosphorus removing chamber is provided with a dust removing device, and the dust removing device is constituted by a vortex and a filter.
  7. 根据权利要求1所述的一种多道喷砂除磷工艺，其特征在于，所述的步骤S5中刷洗工序中至少设有三台刷洗机，所述的尼龙刷毛由尼龙66和碳化硅经硫化工艺形成刷丝状，所述的碳化硅粒度为50~80 um。A multi-channel blasting and phosphorus removal process according to claim 1, wherein at least three brushing machines are provided in the brushing step in the step S5, and the nylon bristles are vulcanized by nylon 66 and silicon carbide. The process forms a filament shape, and the silicon carbide has a particle size of 50-80 Um.
PCT/CN2016/072315 2016-01-27 2016-01-27 Dephosphorization process with multiple sandblasting steps WO2017128102A1 (en)

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Publication number Priority date Publication date Assignee Title
CN1261560A (en) * 1999-01-21 2000-08-02 阿姆科公司 Method for producing surface roughness improved cold rolled metal strip
US20080182486A1 (en) * 2006-09-14 2008-07-31 The Material Works, Ltd. Slurry Blasting Apparatus for Removing Scale From Sheet Metal
CN202479234U (en) * 2012-03-07 2012-10-10 湖州金冶电子材料股份有限公司 Cold-rolled steel strip scale removal equipment
CN202516862U (en) * 2012-03-07 2012-11-07 湖州金冶电子材料股份有限公司 Equipment for carrying out mechanical descaling on steel strip
CN203917430U (en) * 2014-06-06 2014-11-05 杭州九龙厨具制造有限公司 Steel band is allowanced for bark purging system
CN105666337A (en) * 2016-01-27 2016-06-15 林奕如 Multiple sand blasting and phosphorus removing technology

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1261560A (en) * 1999-01-21 2000-08-02 阿姆科公司 Method for producing surface roughness improved cold rolled metal strip
US20080182486A1 (en) * 2006-09-14 2008-07-31 The Material Works, Ltd. Slurry Blasting Apparatus for Removing Scale From Sheet Metal
CN202479234U (en) * 2012-03-07 2012-10-10 湖州金冶电子材料股份有限公司 Cold-rolled steel strip scale removal equipment
CN202516862U (en) * 2012-03-07 2012-11-07 湖州金冶电子材料股份有限公司 Equipment for carrying out mechanical descaling on steel strip
CN203917430U (en) * 2014-06-06 2014-11-05 杭州九龙厨具制造有限公司 Steel band is allowanced for bark purging system
CN105666337A (en) * 2016-01-27 2016-06-15 林奕如 Multiple sand blasting and phosphorus removing technology

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