WO2017126325A1 - 伸縮性配線シート及び伸縮性タッチセンサシート - Google Patents
伸縮性配線シート及び伸縮性タッチセンサシート Download PDFInfo
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- WO2017126325A1 WO2017126325A1 PCT/JP2017/000133 JP2017000133W WO2017126325A1 WO 2017126325 A1 WO2017126325 A1 WO 2017126325A1 JP 2017000133 W JP2017000133 W JP 2017000133W WO 2017126325 A1 WO2017126325 A1 WO 2017126325A1
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- sheet
- stretchable
- elastomer sheet
- elastomer
- shape
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/0277—Bendability or stretchability details
- H05K1/0283—Stretchable printed circuits
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B25/00—Layered products comprising a layer of natural or synthetic rubber
- B32B25/10—Layered products comprising a layer of natural or synthetic rubber next to a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/02—Physical, chemical or physicochemical properties
- B32B7/022—Mechanical properties
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F3/00—Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
- G06F3/01—Input arrangements or combined input and output arrangements for interaction between user and computer
- G06F3/03—Arrangements for converting the position or the displacement of a member into a coded form
- G06F3/041—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F3/00—Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
- G06F3/01—Input arrangements or combined input and output arrangements for interaction between user and computer
- G06F3/03—Arrangements for converting the position or the displacement of a member into a coded form
- G06F3/041—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means
- G06F3/0416—Control or interface arrangements specially adapted for digitisers
- G06F3/04164—Connections between sensors and controllers, e.g. routing lines between electrodes and connection pads
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F3/00—Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
- G06F3/01—Input arrangements or combined input and output arrangements for interaction between user and computer
- G06F3/03—Arrangements for converting the position or the displacement of a member into a coded form
- G06F3/041—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means
- G06F3/044—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means by capacitive means
- G06F3/0446—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means by capacitive means using a grid-like structure of electrodes in at least two directions, e.g. using row and column electrodes
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/04—Flexible cables, conductors, or cords, e.g. trailing cables
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/10—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern
- H05K3/103—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern by bonding or embedding conductive wires or strips
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
- B32B2457/20—Displays, e.g. liquid crystal displays, plasma displays
- B32B2457/208—Touch screens
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F2203/00—Indexing scheme relating to G06F3/00 - G06F3/048
- G06F2203/041—Indexing scheme relating to G06F3/041 - G06F3/045
- G06F2203/04102—Flexible digitiser, i.e. constructional details for allowing the whole digitising part of a device to be flexed or rolled like a sheet of paper
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/01—Dielectrics
- H05K2201/0104—Properties and characteristics in general
- H05K2201/0133—Elastomeric or compliant polymer
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/10—Details of components or other objects attached to or integrated in a printed circuit board
- H05K2201/10007—Types of components
- H05K2201/10151—Sensor
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/10—Details of components or other objects attached to or integrated in a printed circuit board
- H05K2201/10227—Other objects, e.g. metallic pieces
- H05K2201/10287—Metal wires as connectors or conductors
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
- H05K2203/01—Tools for processing; Objects used during processing
- H05K2203/0104—Tools for processing; Objects used during processing for patterning or coating
- H05K2203/0143—Using a roller; Specific shape thereof; Providing locally adhesive portions thereon
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/0011—Working of insulating substrates or insulating layers
- H05K3/0014—Shaping of the substrate, e.g. by moulding
Definitions
- the present invention relates to a stretchable wiring sheet and a stretchable touch sensor sheet excellent in stretchability, in which a conductive wire is sandwiched between two stretchable elastomer sheets.
- Stretchable wiring sheets for example, antennas and wiring for RFID devices that require flexibility, wiring for motion analysis sensors in sports science, clothes-type heart rate / electrocardiogram monitors, wiring sheets for robot movable parts, and commands to computers
- touch sensor sheets for bending sensors and wiring sheets for bending sensors to be mounted on fingers, elbow joints, and knee joints for remote control of a robot.
- Such a stretchable wiring sheet is required to have excellent stretchability and a small change in resistance value due to stretching.
- the present invention solves the above-mentioned problems in the prior art, can be produced easily and at low cost, has high flexibility and durability, and has a high stretchable wiring sheet having a small resistance value change due to stretching and It is an object to provide an elastic touch sensor sheet.
- the cross-sectional shape of the cross section is circular or elliptical between the elastic first elastomer sheet and the elastic second elastomer sheet bonded to the first elastomer sheet.
- the conductive wire plastically deformed into a wave shape that is periodically curved along the longitudinal direction, and the height direction of the wave shape wave is the first elastomer sheet and
- the stretchable wiring sheet is sandwiched in a state along the in-plane direction of the opposing surface of the second elastomer sheet.
- the conductive wire includes a metal structure composed of crystal grains having an elongated shape in a longitudinal section.
- ⁇ 3> The stretchable wiring sheet according to any one of ⁇ 1> to ⁇ 2>, wherein the lead wire has a diameter of 50 ⁇ m at most.
- ⁇ 4> The stretchable wiring sheet according to any one of ⁇ 1> to ⁇ 3>, wherein the Young's modulus of the conductive wire is at least 150 GPa.
- ⁇ 5> The stretchable wiring sheet according to any one of ⁇ 1> to ⁇ 4>, wherein the wave height in the wave shape is 20 ⁇ m to 5 mm.
- the ratio of A / B is 0.05 to 0.5.
- the stretchable wiring sheet according to any one of ⁇ 1> to ⁇ 5>.
- the cross-sectional shape of the cross section is circular or elliptical.
- the conductive wire plastically deformed into a wave shape that is periodically curved along the longitudinal direction, and the height direction of the wave shape wave is the first elastomer sheet and Arranged in a state along the in-plane direction of the opposing surface of the second elastomer sheet, the first elastomer sheet and the second elastomer sheet are formed of a transparent material, and a plurality of the conductive wires are arranged in parallel.
- the above-mentioned problems in the prior art can be solved, and can be manufactured easily and at low cost, and is highly flexible and durable, and has a high elasticity that has a small resistance change due to expansion and contraction.
- a wiring sheet and a stretchable touch sensor sheet can be provided.
- FIGS. 1 (a) and 1 (b) A stretchable wiring sheet 10 according to an embodiment of the present invention will be described with reference to FIGS. 1 (a) and 1 (b).
- 1A is an explanatory view showing the sheet upper surface of the stretchable wiring sheet
- FIG. 1B is a sectional view showing a sheet cross section of the stretchable sheet.
- a stretchable wiring sheet 10 is composed of a stretchable first elastomer sheet 1a and a stretchable second adhesive bonded to the first elastomer sheet 1a. Elastomer sheet 1b and a conductor 2 sandwiched between the first elastomer sheet 1a and the second elastomer sheet 1b.
- the first elastomer sheet 1a and the second elastomer sheet 1b are not particularly limited as long as they elastically deform and expand and contract, and can be appropriately selected according to the purpose, and are formed of a known elastomer material.
- a sheet can be used, and examples thereof include natural rubber, diene rubber, non-diene rubber, urethane elastomer, styrene elastomer, and silicon elastomer.
- the elastomer sheet 1a and the second elastomer sheet 1b are required to have transparency.
- a sheet formed of a known transparent elastomer material can be used as the first elastomer sheet 1a and the second elastomer sheet 1b.
- a known urethane elastomer sheet or acrylic elastomer is used as the first elastomer sheet 1a and the second elastomer sheet 1b.
- a sheet or a silicon-based elastomer sheet can be used.
- the term “transparency” indicates that the visible light transmittance is 50% or more.
- the stretchable wiring sheet 10 can be made highly stretchable, so that it is large, 50% (natural length 1.5 times or more), more preferably 300% (4 times the natural length) or more, and particularly preferably 500% (6 times the natural length) or more.
- limit elongation ratio indicates an elongation ratio at which breakage occurs when the sheet is stretched.
- the lower limit of the thickness of the first elastomer sheet 1a and the second elastomer sheet 1b is not particularly limited and depends on the forming material, but is preferably 5 ⁇ m. When the thickness is less than 5 ⁇ m, the shape of the corrugated wire appears clearly on the film surface and may be easily recognized. Moreover, there is no restriction
- the pressure-sensitive adhesive layer 3 is formed on at least one facing surface of these sheets and these sheets are bonded together.
- the pressure-sensitive adhesive layer 3 is suitably used so that physical properties such as flexibility and stretchability after curing do not hinder the physical properties such as flexibility and stretchability of the first elastomer sheet 1a and the second elastomer sheet 1b.
- the material to be selected include a known rubber-based adhesive, urethane-based adhesive, acrylic-based adhesive, and silicon-based adhesive.
- the adhesive strength of the adhesive layer 3 is not particularly limited, but is preferably at least 0.5 N / cm to 10 N / cm. If the adhesive strength is less than 0.5 N / cm, the elastomer sheet and the conductive wire 2 may be peeled off during expansion and contraction, and transparency may be lost. If it exceeds 10 N / cm, the load on the wiring during expansion and contraction increases. There is a risk of disconnection.
- the cross-sectional shape of the conducting wire 2 is a circular shape, an elliptical shape, or a track shape, and the circular shape is optimal among them.
- stress concentration occurs in the angular treatment part, and in contrast to the rectangular cross-section of the conductive wire, the conductor 2 has a curved corner, so an external force is applied in the bending direction. At this time, stress concentration is less likely to occur, and the risk of disconnection can be reduced. Therefore, the durability which was excellent in the stretchable wiring sheet 10 can be provided by using such a conducting wire 2.
- a cross section means the surface cut
- the conducting wire 2 is plastically deformed into a wave shape that is periodically curved along the longitudinal direction, and the wave height direction of the wave shape is the first elastomer sheet 1a and the second elastomer sheet. It is clamped between both sheets in a state along the in-plane direction of the facing surface of 1b.
- the conducting wire 2 By arranging the conducting wire 2 between the first elastomer sheet 1a and the second elastomer sheet 1b in such a state, the highly flexible stretchable wiring sheet 10 having high flexibility is formed. That is, by using the linear conductive wire 2 without using a circuit board with poor flexibility, the conductive wire 2 can easily follow the shape changes of the first elastomer sheet 1a and the second elastomer sheet 1b.
- the stretchable wiring sheet 10 is provided with excellent flexibility and stretchability. Moreover, in this conducting wire 2, the length of the path
- unloading indicates a state in which the elastic wiring sheet 10 is not subjected to a shape change such as stretching or bending.
- a wire diameter of the conducting wire 2 is 50 micrometers at most, it is more preferable that it is 25 micrometers, and it is 12 micrometers. Particularly preferred.
- the wire diameter in case the cross-sectional shape of the conducting wire 2 is other than circular shape the diameter in the position where length becomes the longest in the cross-sectional shape corresponds. Further, the lower limit of the wire diameter of the conducting wire 2 is about 1 ⁇ m.
- the conducting wire 2 is not particularly limited, but preferably includes a metal structure composed of crystal grains that are elongated in a longitudinal section.
- a metal structure composed of crystal grains that are elongated in a longitudinal section.
- the strength and fatigue resistance of the conductive wire 2 itself are improved, and as a result, the durability of the stretchable wiring sheet 10 can be further improved.
- limiting in particular as a formation method of such conducting wire 2 The formation method by plastic processing, such as a well-known wire drawing processing and rolling processing, can be mentioned, Depending on the condition of the said plastic working, the conducting wire 2 Even when the forming material is copper, the tensile strength can be about 400 MPa.
- the wire diameter of the conducting wire 2 is set to be extremely thin as described above. Therefore, it is necessary to select the material and set the wavy shape so that the conductive wire 2 does not break when a shape change such as stretching or bending is applied to the stretchable wiring sheet 10.
- the Young's modulus (longitudinal elastic modulus) of the conducting wire 2 is preferably at least 150 GPa from the viewpoint of improving the flexibility and durability of the conducting wire 2.
- the upper limit of the Young's modulus (longitudinal elastic modulus) is about 500 GPa.
- the Young's modulus (longitudinal elastic modulus) can be calculated by conducting a tensile test on the conducting wire 2, obtaining a stress-strain diagram, and determining the slope of the straight line portion in the stress-strain diagram.
- the A / B ratio is not particularly limited, but 0 .05 to 0.5 is preferable. That is, if the A / B ratio is less than 0.05, distortion at the curved portion may increase and disconnection may occur, and if it exceeds 0.5, it is difficult to form a periodic wave shape. Sometimes.
- a / D The ratio is 3 to 100, more preferably 5 to 30, so that stress concentration hardly occurs even when an external force is applied in the bending direction, and the risk of disconnection can be reduced. That is, if the A / D ratio is less than 3, the risk of breakage increases due to an increase in bending stress. Sometimes.
- the wave height in the wavy shape is not particularly limited, but is preferably 20 ⁇ m to 5 mm. That is, if the wave height is less than 20 ⁇ m, the conductor 2 may be substantially rod-shaped, and the extension range of the stretchable wiring sheet 10 may be narrowed. If it exceeds 5 mm, the conductor 2 in the stretchable wiring sheet 10 is visually recognized. It becomes easy and the necessary transparency may not be obtained.
- the wavy waveform can be confirmed from the outside of the stretchable wiring sheet 10 using a known optical microscope, digital microscope, electron microscope, or X-ray microscope.
- the resistivity of the conductor 2 is not particularly limited and may be appropriately selected depending on the intended purpose.
- the resistivity is about 1.0 ⁇ 10 ⁇ 6 ⁇ ⁇ cm to 1.0 ⁇ 10 ⁇ 3 ⁇ ⁇ cm.
- the material for forming the conductive wire 2 is not particularly limited and can be appropriately selected in consideration of the above characteristics.
- a well-known metal wire, carbon fiber, etc. are mentioned.
- the metal wire about the thing with comparatively high resistivity like the said piano wire and the said SUS304 wire, the metal with low resistivity, such as copper and silver, can also be plated and used.
- one conductor 2 is arranged, but a plurality of conductors 2 can be arranged in parallel.
- the stretchable wiring sheet 10 configured as described above is flexible and durable, and has a small change in resistance value due to a shape change, and can be manufactured easily and at low cost.
- Wiring for RFID devices that require safety wiring for motion analysis sensors in sports science, wiring for heart rate and electrocardiogram monitors, wiring for robot moving parts, wiring for touch sensor panels for sending commands to computers, etc. It can be expected to be used in a wide range of fields as a wiring sheet used in the field.
- the stretchable wiring sheet 10 A commercially available product may be used as the lead wire 2, but the strength and fatigue resistance of the lead wire 2 are improved by using the plastically processed material as described above, and thus the durability of the stretchable sheet 10. Can be improved. That is, as shown in FIG. 2, the heat-treated conductive wire forming material 2 ′ is drawn in the direction of the arrow by using a wire drawing die 20, so that random grains before processing are processed in the longitudinal direction after processing. It can be made into an elongated shape along the arrow direction in the figure, and the lead wire 2 can be formed so as to include a metal structure composed of crystal grains oriented in such a direction.
- FIG. 2 is explanatory drawing which shows the mode of a wire drawing process.
- layering that has been arranged in an arbitrary direction by conducting such wire drawing on a wire forming material containing a metal structure called pearlite structure after patenting (heat treatment)
- the ferrite and cementite of this form a fibrous metal structure arranged in the longitudinal direction.
- a metal structure in which fine needle-like or rod-like crystal grains are arranged in the longitudinal direction is obtained. .
- the tensile strength and the fatigue resistance are improved as the workability (area reduction ratio) represented by the following formula (1) is increased.
- the degree of processing of the conductive wire 2 is preferably 50% or more, more preferably 90% or more, and particularly preferably 95% or more.
- the upper limit of the workability is about 99%. If the workability exceeds the limit range (about 99%), the tensile strength and fatigue resistance are significantly lowered.
- d0 in said Formula (1) shows the diameter in the initial stage before letting the dice
- the final diameter of the formed conducting wire is shown.
- wire drawing has been described as an example, it is constituted by crystal grains that are elongated along the longitudinal direction by appropriately adjusting the direction in which pressure is applied also by other plastic processing such as rolling. It is possible to form a conductive wire including a metallic structure.
- said elongate shape the above-mentioned fiber shape, needle shape, and rod shape are included, and all the shapes elongated in one direction are included.
- FIG. 3 is explanatory drawing which shows a mode that a linear conducting wire is processed into a wave shape.
- the stretchable wiring sheet 10 is simply bonded to the first elastomer sheet 1a and the second elastomer sheet 1b with the conductive wire 2 plastically deformed so as to have the wavy shape in between. It can be manufactured easily and at low cost.
- a linear conductive wire is processed into the wavy shape, but instead of this method, a coiled conductive wire is processed into the wavy shape. Also good. That is, after extending a coil-shaped conducting wire to such an extent that the coil wires do not overlap each other, it is introduced into a rolling roller or the like and rolled from above and below to obtain the wavy-shaped conducting wire 2.
- FIG. 4A is an explanatory diagram illustrating a configuration example of the stretchable touch sensor sheet.
- the stretchable touch sensor sheet 30 is configured using two stretchable wiring sheets of the present invention. That is, the stretchable touch sensor sheet 30 has a transverse cross section between the stretchable first elastomer sheet and the stretchable second elastomer sheet that is bonded to face the first elastomer sheet.
- the cross-sectional shape is any one of a circular shape, an elliptical shape, and a track shape, and the lead wire plastically deformed into a wavy shape that is periodically curved along the longitudinal direction has a wave height of the wavy shape.
- the direction is arranged in a state along the in-plane direction of the opposing surfaces of the first elastomer sheet and the second elastomer sheet, and the first elastomer sheet and the second elastomer sheet are formed of a transparent material,
- Two stretchable wiring sheets 10a and 10b formed by arranging a plurality of conductive wires are arranged to face each other in a state in which the wiring directions of the conductive wires are orthogonal to each other.
- the stretchable touch sensor sheet 30 configured as described above is resistant to any shape change in the extending direction and the bending direction, and therefore flexibly deforms and follows the curved surface even when the installation location is a curved surface. In addition, it can be expected to exhibit excellent durability even when placed on a curved surface.
- the stretchable touch sensor sheet 30 can be used as a conductive sheet for a touch sensor such as a known resistance change type touch sensor or a capacitance type touch sensor.
- FIG. 4B shows a configuration example of a capacitive touch sensor.
- a capacitance change detection circuit is connected to one end portion of each conducting wire in an energized state and arranged in a vertical and horizontal matrix, and the elastic touch sensor sheet 30 of the touch operation is provided. Detect capacitance change.
- one conductor is configured as one detection line. However, when it is difficult to obtain an optimum resistance value for detection, one capacitance change is made for a plurality of conductors.
- a detection circuit can be connected to form one detection line.
- the material of the conductive wire is selected so that a change in resistance value during stretching is 5% or less. Moreover, it is preferable that the resistance value per unit length of one detection line is designed to be 100 ⁇ / cm or less. On the other hand, when the stretchable touch sensor sheet 30 is used for the capacitive touch sensor, it is preferable to select the material of the conductive wire so that the change in resistance value during stretching is 30% or less. Moreover, it is preferable that the resistance value per unit length of one detection line is designed to be 500 ⁇ / cm or less.
- the first elastomer sheet constituting the stretchable touch sensor sheet 30 in consideration of the visibility of dirt on the touch surface and the visibility of the image on the display when viewed through the touch sensor.
- the second elastomer sheet is required to have a transparency with a visible light transmittance of 50% or more in a state of being opposed to each other.
- the haze value (cloudiness value) of the stretchable touch sensor sheet 30 is preferably as small as possible (for example, 3%) from the viewpoint of transparency, and is preferably 60% at most. This haze value is measured by irradiating the sheet with visible light and measuring the ratio of diffuse transmitted light to total transmitted light.
- the haze value can be adjusted by the wire diameter of the conducting wire, the interval at which the conducting wires are arranged in parallel, and the like.
- the relationship between the wire diameter of the conducting wire and the distance to the touch sensor and the visibility is shown in Table 1 below.
- ⁇ indicates that it cannot be visually recognized by subjective evaluation
- ⁇ indicates that it can barely be visually recognized
- x indicates that it can be visually recognized.
- the wire diameter of the conducting wire is preferably 12 ⁇ m or less.
- the wire diameter of the conducting wire may be about 40 ⁇ m or less.
- the haze value is easily obtained when the interval at which the conducting wires are arranged in parallel is about 100 ⁇ m to 10 mm.
- the number of bending resistances when the radius of curvature of the wavy shape of the conductive wire is 1 mm is 100,000 times or more.
- the stretch rate is 50% or more and the bending resistance is 100,000 times. The above is preferable.
- the elongation rate is 60% or more and the resistance change rate of the conductor is 5% or less.
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- Microelectronics & Electronic Packaging (AREA)
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Abstract
Description
しかしながら、この提案では、伸縮性導電体を形成するカーボンナノチューブ等の材料が高価であり、また、十分な導電性を得るためには、含有率を非常に高くする必要があることから、製造コストがより一層嵩む問題がある。
しかしながら、これらの提案では、銅配線がエラストマー上に積層された銅箔をエッチングして形成され、その断面が矩形状とされることから、製造されたシートを、例えば曲面上に貼り付けて伸縮させると、矩形断面の隅部に応力が集中して断線し易い問題がある。
しかしながら、この提案では、ウレタンゴムの内部に銀粉末を封入して伸縮性を発現する導線を個別に形成することから製造コストが高くなる問題がある。また、形成される導線が伸長や曲げ操作に伴う形状変化に伴って銀粉末間の電気的接触がいずれかの箇所で途絶えると導線として機能しなくなることから柔軟性や耐久性に乏しい問題がある。
しかしながら、この提案では、導電性繊維が高価であり、また、種々のアンテナ形状に応じて切断加工を行う際、無駄となる導電性繊維シートによって更なるコストアップを招く問題がある。
<1> 伸縮性の第1のエラストマーシートと、前記第1のエラストマーシートと対向して接着される伸縮性の第2のエラストマーシートとの間に、横断面の断面形状が円形状、楕円形状及びトラック形状のいずれかの形状とされるとともに長手方向に沿って周期的に湾曲される波状形状に塑性変形された導線が、前記波状形状の波の高さ方向が前記第1のエラストマーシート及び前記第2のエラストマーシートの対向面の面内方向に沿う状態で挟持されることを特徴とする伸縮性配線シート。
<2> 導線が縦断面において細長形状とされた結晶粒により構成される金属組織を含む前記<1>に記載の伸縮性配線シート。
<3> 導線の線径が太くとも50μmである前記<1>から<2>のいずれかに記載の伸縮性配線シート。
<4> 導線のヤング率が小さくとも150GPaである前記<1>から<3>のいずれかに記載の伸縮性配線シート。
<5> 波状形状における波高が20μm~5mmとされる前記<1>から<4>のいずれかに記載の伸縮性配線シート。
<6> 波状形状における波の頂部の曲率半径をAとし、前記波状形状における隣接する前記波間の周期的なピッチ間隔をBとしたとき、A/Bの比が0.05~0.5である前記<1>から<5>のいずれかに記載の伸縮性配線シート。
<7> 波状形状における波の頂部の曲率半径をAとし、導線の線径をDとしたとき、A/Dの比が3~100である前記<1>から<6>のいずれかに記載の伸縮性配線シート。
<8> 伸縮性の第1のエラストマーシートと、前記第1のエラストマーシートと対向して接着される伸縮性の第2のエラストマーシートとの間に、横断面の断面形状が円形状、楕円形状及びトラック形状のいずれかの形状とされるとともに長手方向に沿って周期的に湾曲される波状形状に塑性変形された導線が、前記波状形状の波の高さ方向が前記第1のエラストマーシート及び前記第2のエラストマーシートの対向面の面内方向に沿う状態で配され、前記第1のエラストマーシート及び前記第2のエラストマーシートが透明材料で形成され、前記導線が複数本並設されて形成される2つの伸縮性配線シートを、前記導線の配線方向が直交する状態で対向配置させたことを特徴とする伸縮性タッチセンサシート。
<9> ヘイズ値が大きくとも60%以下である前記<8>に記載の伸縮性タッチセンサシート。
本発明の一実施形態に係る伸縮性配線シート10を図1(a),(b)を参照しつつ説明する。なお、図1(a)は、伸縮性配線シートのシート上面を示す説明図であり、図1(b)は、伸縮性シートのシート断面を示す断面図である。
なお、本明細書において「透明性」の用語は、可視光透過率が50%以上であることを示す。
なお、本明細書において「限界伸長率」の用語は、シートを伸長させたときに破断が生じる伸長率を示す。
粘着層3としては、硬化後の柔軟性、伸縮性等の物理特性が第1のエラストマーシート1aと第2のエラストマーシート1bが有する柔軟性、伸縮性等の物理特性の妨げとならないように適宜選択され、その形成材料としては、例えば、公知のゴム系粘着剤、ウレタン系粘着剤、アクリル系粘着剤、シリコン系粘着剤等を挙げることができる。また、透明性が求められる場合には、公知のウレタン系粘着剤、アクリル系粘着剤、シリコン系粘着剤を好適に用いることができる。
また、粘着層3の粘着力としては、特に制限はないが、小さくとも0.5N/cm~10N/cmが好ましい。前記粘着力が0.5N/cm未満であると、伸縮時にエラストマーシートと導線2が剥離し、透明性が失われることがあり、10N/cmを超えると、伸縮時に配線にかかる負荷が大きくなり断線するおそれがある。
なお、本明細書において、横断面とは、導線の長手方向に対して垂直に切断した面をいい、縦断面とは、導線の長手方向に対して平行に切断した面をいう。
導線2を第1のエラストマーシート1aと第2のエラストマーシート1bとの間にこのような状態で配することで、柔軟性に富む高伸縮性の伸縮性配線シート10が形成される。即ち、柔軟性の乏しい回路基板を用いず、線状の導線2を用いることで、第1のエラストマーシート1a及び第2のエラストマーシート1bの形状変化に導線2を追従させ易く、また、両シートの伸長に追従するよう、導線2を波状形状から直線形状に近づくように変形させることで、伸縮性配線シート10に優れた柔軟性と伸縮性とを付与する。また、この導線2では、伸長時に電気が流れる経路の長さが除荷時の自然長と変わらず、抵抗値が安定とされる。
なお、本明細書において「除荷」の用語は、伸縮性配線シート10に対し、伸長や曲げ等の形状変化を加えない状態を示す。
なお、このような導線2の形成方法としては、特に制限はなく、公知の伸線加工、圧延加工等の塑性加工による形成方法を挙げることができ、前記塑性加工の状況によっては、導線2の形成材料が銅である場合でも、引張強さを400MPa程度とすることができる。
なお、前記波状形状の波形は、公知の光学顕微鏡、デジタルマイクロスコープ、電子顕微鏡、X線顕微鏡により伸縮性配線シート10の外部から確認することができる。
導線2の形成材料としては、特に制限はなく前記各特徴を考慮して適宜選択することができ、例えば、銅、銅合金、SUS304に代表されるステンレス鋼、タングステン、タングステン合金、炭素鋼等の公知の金属線、炭素繊維等が挙げられる。なお、前記金属線に関し、前記ピアノ線や前記SUS304線のように比較的抵抗率の高いものについては、表面に銅や銀等の抵抗率の低い金属をめっきして用いることもできる。
なお、伸縮性配線シート10では、1本の導線2を配することとしているが、複数本の導線2を並設させて形成することもできる。
導線2としては、市販品を用いてもよいが、前述のように塑性加工されたものを用いることで、導線2の強度及び耐疲労性を向上させ、延いては伸縮性シート10の耐久性を向上させることができる。
即ち、図2に示すように、熱処理された導線形成材料2’を伸線用ダイス20を使用して矢印方向に引抜くことで、加工前のランダムな形状の結晶粒を加工後において長手方向(図中の矢印方向)に沿って細長形状とすることができ、導線2をこうした方向に配向された結晶粒により構成される金属組織を含むように形成することができる。なお、導線形成材料2’を伸線する工程は、径が段階的に縮径されたダイスに導線形成材料2’を順次通していくように複数回行ってもよい。また、図2は、伸線加工の様子を示す説明図である。
ピアノ線のような炭素鋼線では、パテンティング(熱処理)後のパーライト組織と呼ばれる金属組織を含む導線形成材料に対して、こうした伸線加工を実施することにより、任意の方向に並んでいた層状のフェライトとセメンタイトが、長手方向に並んだ繊維状の金属組織となる。同様に、ステンレス、銅等の金属を溶体化した導線形成材料に対して、こうした伸線加工を実施することにより、微小な針状ないし棒状の結晶粒が長手方向に並んだ金属組織とされる。
なお、前記細長形状としては、前述の繊維状、針状、棒状を代表として、一の方向に長尺化されたあらゆる形状を含む。
即ち、コイル状の導線をコイル線同士が重ならない程度に引き延ばした後、これを圧延ローラ等に導入して上下から圧延することで、前記波状形状の導線2を得ることもできる。
次に、本発明の伸縮性タッチセンサシートについて図4(a)を参照しつつ説明する。なお、図4(a)は、伸縮性タッチセンサシートの構成例を示す説明図である。
即ち、伸縮性タッチセンサシート30は、伸縮性の第1のエラストマーシートと、前記第1のエラストマーシートと対向して接着される伸縮性の前記第2のエラストマーシートとの間に、横断面の断面形状が円形状、楕円形状及びトラック形状のいずれかの形状とされるとともに長手方向に沿って周期的に湾曲される波状形状に塑性変形された前記導線が、前記波状形状の波の高さ方向が前記第1のエラストマーシート及び前記第2のエラストマーシートの対向面の面内方向に沿う状態で配され、前記第1のエラストマーシート及び前記第2のエラストマーシートが透明材料で形成され、前記導線が複数本並設されて形成される2つの伸縮性配線シート10a,10bを、前記導線の配線方向が直交する状態で対向配置させて構成される。
このように構成される伸縮性タッチセンサシート30では、伸長方向と曲げ方向とのいずれの形状変化に対しても耐性を有するため、設置場所が曲面である場合でも柔軟に変形して曲面に追従させることができるとともに、曲面に配した状態でも優れた耐久性を発揮することが期待できる。
一例として、静電容量型タッチセンサの構成例を図4(b)に示す。
この静電容量型タッチセンサでは、縦横のマトリクス状に配され、通電状態の前記各導線の一方の端部に静電容量変化検出回路が接続され、タッチ操作に伴う伸縮性タッチセンサシート30の静電容量変化を検出する。
なお、図示の例では、1本の前記導線を1つの検出ラインとして構成しているが、検出に最適な抵抗値を得にくい場合は、複数本の前記導線に対して1つの静電容量変化検出回路を接続して、これを1つの検出ラインとすることもできる。
一方、伸縮性タッチセンサシート30を前記静電容量型タッチセンサに用いる場合、伸縮時の抵抗値変化が30%以下となるように前記導線の材料を選択することが好ましい。また、1検出ラインの単位長さあたりの抵抗値が500Ω/cm以下となるように設計されることが好ましい。
また、伸縮性タッチセンサシート30のヘイズ値(曇価)としては、透明性の観点から小さい程(例えば3%)好ましく、大きくとも60%であることが好ましい。なお、このヘイズ値は、シートに可視光を照射し、全透過光に対する拡散透過光の割合を計測することにより測定される。
ここで、前記導線の線径及びタッチセンサまでの距離と視認性との関係性を下記表1に示す。
一方、自動販売機やデジタルサイネージのように大型の画面を用い、画像の高精細さが要求されず、1m以上の距離から観察されるような用途で用いる場合、前記導線の線径としては、40μm以下程度であってもよい。
また、人間の関節など、摺動部用のウエアラブルデバイス用タッチセンサに適用する場合、高い伸縮性と耐久性が要求されることから、伸長率が50%以上で、耐屈曲回数が10万回以上であることが好ましい。
また、自動車の内装などの曲面にタッチセンサを貼り付けて実装する場合、伸長率が60%以上で、前記導線の抵抗変化率が5%以下であることが好ましい。
1b 第2のエラストマーシート
2 導線
2’ 導線形成材料
3 粘着層
10,10a,b 伸縮性配線シート
20 ダイス
30 伸縮性タッチセンサシート
50a,b 歯車
Claims (9)
- 伸縮性の第1のエラストマーシートと、前記第1のエラストマーシートと対向して接着される伸縮性の第2のエラストマーシートとの間に、横断面の断面形状が円形状、楕円形状及びトラック形状のいずれかの形状とされるとともに長手方向に沿って周期的に湾曲される波状形状に塑性変形された導線が、前記波状形状の波の高さ方向が前記第1のエラストマーシート及び前記第2のエラストマーシートの対向面の面内方向に沿う状態で挟持されることを特徴とする伸縮性配線シート。
- 導線が縦断面において細長形状とされた結晶粒により構成される金属組織を含む請求項1に記載の伸縮性配線シート。
- 導線の線径が太くとも50μmである請求項1から2のいずれかに記載の伸縮性配線シート。
- 導線のヤング率が小さくとも150GPaである請求項1から3のいずれかに記載の伸縮性配線シート。
- 波状形状における波高が20μm~5mmとされる請求項1から4のいずれかに記載の伸縮性配線シート。
- 波状形状における波の頂部の曲率半径をAとし、前記波状形状における隣接する前記波間の周期的なピッチ間隔をBとしたとき、A/Bの比が0.05~0.5である請求項1から5のいずれかに記載の伸縮性配線シート。
- 波状形状における波の頂部の曲率半径をAとし、導線の線径をDとしたとき、A/Dの比が3~100である請求項1から6のいずれかに記載の伸縮性配線シート。
- 伸縮性の第1のエラストマーシートと、前記第1のエラストマーシートと対向して接着される伸縮性の第2のエラストマーシートとの間に、横断面の断面形状が円形状、楕円形状及びトラック形状のいずれかの形状とされるとともに長手方向に沿って周期的に湾曲される波状形状に塑性変形された導線が、前記波状形状の波の高さ方向が前記第1のエラストマーシート及び前記第2のエラストマーシートの対向面の面内方向に沿う状態で配され、前記第1のエラストマーシート及び前記第2のエラストマーシートが透明材料で形成され、前記導線が複数本並設されて形成される2つの伸縮性配線シートを、前記導線の配線方向が直交する状態で対向配置させたことを特徴とする伸縮性タッチセンサシート。
- ヘイズ値が大きくとも60%以下である請求項8に記載の伸縮性タッチセンサシート。
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- 2017-01-05 US US16/070,580 patent/US11259408B2/en active Active
- 2017-01-05 JP JP2017562498A patent/JP6901408B2/ja active Active
- 2017-01-18 TW TW106101635A patent/TWI630850B/zh active
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Cited By (2)
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KR20210013498A (ko) * | 2019-07-26 | 2021-02-04 | 인하대학교 산학협력단 | 응력 감소를 위한 기판 |
KR102364739B1 (ko) | 2019-07-26 | 2022-02-21 | 인하대학교 산학협력단 | 응력 감소를 위한 기판 |
Also Published As
Publication number | Publication date |
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JP6901408B2 (ja) | 2021-07-14 |
TWI630850B (zh) | 2018-07-21 |
US20200396832A1 (en) | 2020-12-17 |
EP3407686A4 (en) | 2019-08-21 |
TW201729653A (zh) | 2017-08-16 |
JPWO2017126325A1 (ja) | 2019-02-14 |
EP3407686A1 (en) | 2018-11-28 |
US11259408B2 (en) | 2022-02-22 |
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