WO2017016120A1 - Reciprocating-type foam hot bonding machine - Google Patents

Reciprocating-type foam hot bonding machine Download PDF

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Publication number
WO2017016120A1
WO2017016120A1 PCT/CN2015/096446 CN2015096446W WO2017016120A1 WO 2017016120 A1 WO2017016120 A1 WO 2017016120A1 CN 2015096446 W CN2015096446 W CN 2015096446W WO 2017016120 A1 WO2017016120 A1 WO 2017016120A1
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WIPO (PCT)
Prior art keywords
foam
main material
template
auxiliary
reciprocating
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PCT/CN2015/096446
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French (fr)
Chinese (zh)
Inventor
李相鹏
解明扬
杨浩
李伟
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江苏比微曼智能科技有限公司
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Publication of WO2017016120A1 publication Critical patent/WO2017016120A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure

Definitions

  • the invention relates to a heat paste machine, in particular to a foam heat paste machine.
  • Foam is widely used in many countries because of its light weight, softness, elasticity, and difficulty in heat transfer. It has the characteristics of shockproof, gentle shock, heat preservation, heat insulation, sound absorption, shock absorption, flame retardant, anti-static, and good ventilation. Industries, including the automotive industry, battery industry, cosmetics industry, bust underwear manufacturing and high-end furniture manufacturing. Compared with other types of packaging fillers, foam has higher elasticity, shock and compression resistance is stronger than paper and plastic fillers; and can be easily processed into various shape specifications, so foam padding is filled It is more widely used in the packaging of fragile products and valuables. At this time, the foam needs to be processed into a shape suitable for the packaged articles in order to reduce the swaying gap.
  • the shape of the foam is very irregular and cannot be directly processed by the machine.
  • the current practice is that a main material reflecting the shape of the main body is machined by the machine, and the auxiliary material is artificially heated on the ironing board, and then the auxiliary material is pasted on the corresponding position on the main material to form the final desired shape.
  • this manual operation mode has low work efficiency, large production cost, and low manual operation safety.
  • the technical problem to be solved by the present invention is to overcome the defects of the prior art, and provide a reciprocating foam thermal paste machine, which simultaneously drives two sets of main material templates by a reciprocating synchronous belt, which has high work efficiency and safe operation.
  • the present invention provides a reciprocating foam thermal paste machine, which is characterized in that it comprises two sets of main material templates which are synchronously moved by a reciprocating synchronous belt, and a pair of auxiliary materials for feeding the auxiliary materials. And a hot plate;
  • the two sets of main material templates do synchronous and reciprocating motion without interference, and one set of the main material template is always placed at the loading station, and the other main material template is located at the pasting station;
  • An upper top cylinder is arranged below each set of the main material template to respectively drive the corresponding main material template to move vertically;
  • the reclaiming mechanism circulates above the auxiliary material template at the auxiliary material template and the paste station, and moves the foam auxiliary material in the auxiliary material template to the main material of the foam main material at the pasting station. Above the material template, or the foam finished product formed by sticking the foam main material and the foam auxiliary material from the pasting station to the picking station for dip;
  • the ironing board is driven by the ironing board cylinder; when the ironing board is extended, it can reach the upper part of the pasting station and fits with the lower surface of the foaming auxiliary material taken by the reclaiming mechanism at the place.
  • one set of the main material template always runs on the endless belt between the two pulleys of the synchronous belt, and the other set of the main material template is always in the two pulleys of the synchronous belt.
  • the lower half of the belt moves on the endless belt.
  • Each set of the main material template and the auxiliary material template is provided with a plurality of grooves, and can accommodate a plurality of foam main materials and foam auxiliary materials at the same time.
  • the reclaiming mechanism is driven by a servo motor to perform horizontal movement, and is driven by a reclaiming cylinder to perform vertical movement.
  • the reclaiming mechanism comprises a needle plate and a baffle disposed oppositely above and below, and the needle plate on the upper side is provided with a plurality of feeding needles whose ends are perpendicularly facing the baffle; the baffle has a plurality of matching needles and a through hole through which the take-up needle can pass;
  • the lower baffle can be driven by a baffle cylinder toward or away from the needle plate.
  • the needle plate is further provided with a guiding column, and the baffle is driven by the baffle cylinder to move toward or away from the needle plate along the guiding column.
  • the area of the needle plate and the baffle plate is not less than the main material template or the auxiliary material template.
  • the reciprocating foam thermal paste machine of the invention simultaneously drives two sets of main material templates by a reciprocating synchronous belt, and the foam main materials on one set of main material templates are attached with the foam auxiliary materials, and the other set of main material templates are Feeding, the work efficiency is greatly improved; the ironing board is driven by the driving mechanism, and the foaming accessories taken by the reclaiming mechanism are blanched, and the operator only needs to use the foam main material and the foam auxiliary The material is loaded, and the auxiliary material is automatically blanched and pasted onto the main material to avoid manual participation in the hot material and paste, thereby improving work efficiency and work safety.
  • Figure 1 is a schematic view of a reciprocating foam thermal paste machine
  • Figure 2 is a schematic view of the reclaiming mechanism.
  • the reciprocating foam thermal sticking machine of the present invention comprises two sets of main material templates 1 which are simultaneously driven by a reciprocating timing belt, and a set of main material templates 11 are always between the two pulleys of the synchronous belt.
  • the upper half of the endless belt runs, and the other set of main template 12 always moves on the endless belt between the two pulleys of the timing belt, so that two sets of the main material templates are on top and the other One below, can do synchronous reciprocating motion without interference, always keep one set of the main material template at the loading station, and the other set of the main material template at the pasting station.
  • the main material template 1 is used for positioning the foam main material 2, and is manually loaded.
  • An upper top cylinder 3 is disposed below each set of the main material template, and the corresponding main material template can be respectively driven to drive the foam main material thereon upward.
  • One side of the timing belt is provided with an auxiliary template 4 for feeding and positioning the foaming auxiliary material, and the reclaiming mechanism 5 moves over the main material template at the auxiliary material template and the pasting station, and the foaming auxiliary material in the auxiliary material template Remove and move to the top of the master stock template that has been loaded at the paste station.
  • the ironing belt 6 is provided on the other side of the timing belt, and the ironing board 6 is driven by the ironing board cylinder to move over the main material template 1 which has been fed at the pasting station, and the lower surface of the foaming material taken up by the reclaiming mechanism 5 Fitted together, the lower surface of the foaming material is blanched, and then the ironing plate cylinder drives the ironing plate back to the original position.
  • the upper top cylinder under the main material template at the pasting station moves, because the foam main material protrudes from the main material template where it is located, therefore, when the main material template moves upward, the foam main material thereon is simultaneously moved upward and pasted to The lower surface of the foaming material on the top On the top, the finished foam is formed.
  • the reclaiming mechanism 5 can move horizontally and vertically, and is driven by a servo motor to perform horizontal movement, and is driven by a vertical cylinder to perform vertical movement.
  • the reclaiming mechanism 5 includes a needle plate 51 and a baffle 52 which are disposed opposite each other.
  • the needle plate 51 is provided with a guide post 56, and the lower baffle 52 is driven by the baffle cylinder 55 to move toward or away from the needle plate 51 along the guide post.
  • the needle plate 51 located above has a plurality of pick-up needles 53 whose ends are vertically oriented toward the baffle.
  • the baffle has a plurality of through holes 54 through which the take-up needle can pass.
  • the take-up needle 53 on the lower surface of the needle plate is exposed through the through hole 54 of the shutter, and can be attached to the foam.
  • the baffle 52 is driven away from the needle plate 51 by the baffle cylinder 55, the retracting needle 53 on the lower surface of the needle plate 51 is retracted into the through hole 54 of the baffle plate, and is pushed under the action of the baffle 52.
  • the foam on the take-up needle is pushed off the take-up needle 53.
  • the foam is taken by the take-up needle, and the foam is pushed off from the take-up needle by the baffle.
  • This method is adapted to the characteristics of the soft and elastic foam, and avoids deformation or damage to the foam, conveniently The picking and discharging of the foam is realized.
  • Each set of the main material template 2 and the auxiliary material template 4 is provided with a plurality of grooves, which can accommodate a plurality of foam main materials and foam auxiliary materials at the same time; the needle plate and the baffle area of the reclaiming mechanism are not less than the main material template or the auxiliary material template.
  • the foaming auxiliary material matched with a plurality of foam main materials can be taken.
  • the finished foam can have two different modes of movement.
  • the first type is that the foam finished product is left on the main material template, and the material is sampled from the main material template; the second is that the foam finished product is left on the reclaiming mechanism, and the reclaiming mechanism dips the material.
  • the retracting mechanism vertically moves upward while the baffle cylinder protrudes, and when the driving baffle moves away from the needle plate, the retracting needle on the lower surface of the needle plate is retracted into the through hole in the baffle, in the baffle Under the action of the pusher, the finished foamed product stuck on the take-up needle is pushed off the take-up needle and left in the main material template.
  • the reclaiming mechanism returns to the initial position to continue the process of taking the foaming accessories for the next time.
  • the upper top cylinder is retracted to drive the main material template back to the initial height; and then the synchronous belt moves to make the main material template carrying the foam finished product return from the pasting station to the loading machine. In the position, the finished foam product is manually dip and then re-loaded, and another set of the main material template that has been fed is synchronously moved to the pasting station.
  • the upper top cylinder drives the main material template back to the initial height, and the foam main material is adhered to the foam auxiliary material, and under the action of the bonding force, the foam main material will be separated from the main material template, and the main material template is idle. .
  • the synchronous belt moves to return the idle main material template from the pasting station to the loading station for loading, and another group of the main material templates that have been loaded simultaneously move to the pasting station.
  • the finished foam product is still kept in the state of being taken by the reclaiming mechanism, and the reclaiming mechanism moves to move the foamed product to the tanning station for the dip of the finished foam product. This method avoids manual dips and is more efficient.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Laminated Bodies (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Abstract

Disclosed is a reciprocating-type foam hot bonding machine, comprising two groups of main material templates driven by a synchronous belt to move synchronously, an auxiliary material template and a movable heating plate, wherein the two groups of main material templates are alternated so that one group is located at a feeding station and the other group is located at a bonding station; an upward ejection air cylinder is arranged below each group of main material templates and respectively drives the corresponding main material template to move perpendicularly; a material taking mechanism circularly moves above the auxiliary material template, the bonding station and a discharging station, and is used for taking an auxiliary foam material out of the auxiliary material template and moving same to above the main material templates that have been loaded with a main foam material at the bonding station or used for moving a finished foam product from the bonding station to the discharging station for discharging; and the heating plate, when extending out, can reach above the bonding station and be attached to the lower surface of the auxiliary foam material taken by the material taking mechanism. According to the reciprocating-type foam hot bonding machine of the present invention, materials are fed to one group of main material templates, while the auxiliary foam material is bonded to the main foam material on the other group of main material templates, the operating efficiency thus being greatly improved.

Description

往复式泡棉热贴机Reciprocating foam hot paste machine 技术领域Technical field
本发明涉及一种热贴机,尤其涉及一种泡棉热贴机。The invention relates to a heat paste machine, in particular to a foam heat paste machine.
背景技术Background technique
泡棉因其质轻、柔软、有弹性、不易传热,具有防震、缓和冲击、保温、隔热、吸音、减震、阻燃、防静电、透气性能好等特性,因此被广泛应用于多种行业,包括汽车工业、电池工业、化妆品业、胸围内衣制造业及高档家具制造业等。相对于其他类型的包装填充物,泡棉拥有更高的弹性,抗震抗压性能都比纸质、塑料填充物强;且可以十分方便的被加工成各种形状规格,因此泡棉隔档填充被更多的应用于易碎品和贵重品的包装,此时,泡棉需要加工成适应包装物品的形状,以便减少晃动间隙,因此,泡棉的形状非常不规则,无法由机器直接加工成需要的形状。目前的做法是,由机器加工出一反映主体形状的主料,由人工将辅料在烫板上加热,然后将该辅料粘贴在主料上相应位置,形成最终需要的形状。但是,这种人工操作方式工作效率低,生产成本较大,且人工操作安全性不高。Foam is widely used in many countries because of its light weight, softness, elasticity, and difficulty in heat transfer. It has the characteristics of shockproof, gentle shock, heat preservation, heat insulation, sound absorption, shock absorption, flame retardant, anti-static, and good ventilation. Industries, including the automotive industry, battery industry, cosmetics industry, bust underwear manufacturing and high-end furniture manufacturing. Compared with other types of packaging fillers, foam has higher elasticity, shock and compression resistance is stronger than paper and plastic fillers; and can be easily processed into various shape specifications, so foam padding is filled It is more widely used in the packaging of fragile products and valuables. At this time, the foam needs to be processed into a shape suitable for the packaged articles in order to reduce the swaying gap. Therefore, the shape of the foam is very irregular and cannot be directly processed by the machine. The shape you need. The current practice is that a main material reflecting the shape of the main body is machined by the machine, and the auxiliary material is artificially heated on the ironing board, and then the auxiliary material is pasted on the corresponding position on the main material to form the final desired shape. However, this manual operation mode has low work efficiency, large production cost, and low manual operation safety.
发明内容Summary of the invention
本发明所要解决的技术问题是克服现有技术的缺陷,提供一种往复式泡棉热贴机,由往复式同步带同时带动两组主料模板,工作效率高,操作安全。The technical problem to be solved by the present invention is to overcome the defects of the prior art, and provide a reciprocating foam thermal paste machine, which simultaneously drives two sets of main material templates by a reciprocating synchronous belt, which has high work efficiency and safe operation.
为解决上述技术问题,本发明提供一种往复式泡棉热贴机,其特征是,包括由往复式同步带带动同步运动的两组主料模板、一对泡棉辅料进行上料的辅料模板和一烫板;In order to solve the above technical problem, the present invention provides a reciprocating foam thermal paste machine, which is characterized in that it comprises two sets of main material templates which are synchronously moved by a reciprocating synchronous belt, and a pair of auxiliary materials for feeding the auxiliary materials. And a hot plate;
两组主料模板互不干涉地做同步往复运动,始终交替保持其中一组主料模板位于上料工位,另一组主料模板位于粘贴工位; The two sets of main material templates do synchronous and reciprocating motion without interference, and one set of the main material template is always placed at the loading station, and the other main material template is located at the pasting station;
每组主料模板的下方均设置一上顶气缸,分别驱动对应的主料模板垂直运动;An upper top cylinder is arranged below each set of the main material template to respectively drive the corresponding main material template to move vertically;
所述取料机构在辅料模板、粘贴工位处的主料模板及缷料工位的上方循环运动,将辅料模板中的泡棉辅料取出移动至粘贴工位处已经上泡棉主料的主料模板的上方,或将泡棉主料与泡棉辅料粘贴形成的泡棉成品从粘贴工位处移至缷料工位进行缷料;The reclaiming mechanism circulates above the auxiliary material template at the auxiliary material template and the paste station, and moves the foam auxiliary material in the auxiliary material template to the main material of the foam main material at the pasting station. Above the material template, or the foam finished product formed by sticking the foam main material and the foam auxiliary material from the pasting station to the picking station for dip;
所述烫板由烫板气缸驱动运动;所述烫板伸出时可抵达粘贴工位的上方并与该处取料机构取的泡棉辅料下表面相贴合。The ironing board is driven by the ironing board cylinder; when the ironing board is extended, it can reach the upper part of the pasting station and fits with the lower surface of the foaming auxiliary material taken by the reclaiming mechanism at the place.
两组主料模板中,其中一组主料模板始终在同步带的两个带轮之间的上半部的环形皮带上运行,另一组主料模板始终在同步带的两个带轮之间的下半部的环形皮带上运动。Among the two sets of the main material templates, one set of the main material template always runs on the endless belt between the two pulleys of the synchronous belt, and the other set of the main material template is always in the two pulleys of the synchronous belt. The lower half of the belt moves on the endless belt.
每组主料模板及辅料模板上配合设置多个凹槽,可同时容纳多块泡棉主料和泡棉辅料。Each set of the main material template and the auxiliary material template is provided with a plurality of grooves, and can accommodate a plurality of foam main materials and foam auxiliary materials at the same time.
所述取料机构整体由一伺服电机驱动进行水平方向的运动,由一取料气缸驱动进行垂直方向的运动。The reclaiming mechanism is driven by a servo motor to perform horizontal movement, and is driven by a reclaiming cylinder to perform vertical movement.
所述取料机构包括上下相对设置的针板和档板,位于上方的针板其下表面设置多根端部垂直朝向档板的取料针;档板上具有多个与取料针相配合并可容纳取料针穿过的通孔;The reclaiming mechanism comprises a needle plate and a baffle disposed oppositely above and below, and the needle plate on the upper side is provided with a plurality of feeding needles whose ends are perpendicularly facing the baffle; the baffle has a plurality of matching needles and a through hole through which the take-up needle can pass;
位于下方的档板可由一档板气缸驱动朝向或远离针板方向运动。The lower baffle can be driven by a baffle cylinder toward or away from the needle plate.
所述针板上还设置有导向柱,所述档板由档板气缸驱动沿导向柱朝向或远离针板方向运动。The needle plate is further provided with a guiding column, and the baffle is driven by the baffle cylinder to move toward or away from the needle plate along the guiding column.
所述针板及档板的面积不小于主料模板或辅料模板。The area of the needle plate and the baffle plate is not less than the main material template or the auxiliary material template.
本发明所达到的有益效果:The beneficial effects achieved by the invention:
本发明的往复式泡棉热贴机,由往复式同步带同时带动两组主料模板,一组主料模板上的泡棉主料在粘贴泡棉辅料的同时,另一组主料模板在上料,工作效率大大提高;烫板由驱动机构驱动运动,对取料机构扎取的泡棉辅料进行热烫,操作人员只需对泡棉主料和泡棉辅 料进行上料,实现了自动将辅料进行烫化及粘贴到主料上,避免人工参与烫料和粘贴,提高了工作效率及工作安全性。The reciprocating foam thermal paste machine of the invention simultaneously drives two sets of main material templates by a reciprocating synchronous belt, and the foam main materials on one set of main material templates are attached with the foam auxiliary materials, and the other set of main material templates are Feeding, the work efficiency is greatly improved; the ironing board is driven by the driving mechanism, and the foaming accessories taken by the reclaiming mechanism are blanched, and the operator only needs to use the foam main material and the foam auxiliary The material is loaded, and the auxiliary material is automatically blanched and pasted onto the main material to avoid manual participation in the hot material and paste, thereby improving work efficiency and work safety.
附图说明DRAWINGS
图1是往复式泡棉热贴机示意图;Figure 1 is a schematic view of a reciprocating foam thermal paste machine;
图2是取料机构示意图。Figure 2 is a schematic view of the reclaiming mechanism.
具体实施方式detailed description
下面结合附图对本发明作进一步描述。以下实施例仅用于更加清楚地说明本发明的技术方案,而不能以此来限制本发明的保护范围。The invention is further described below in conjunction with the drawings. The following examples are only intended to more clearly illustrate the technical solutions of the present invention, and are not intended to limit the scope of the present invention.
如图1所示,本发明的往复式泡棉热贴机包括由往复式同步带同时带动运动的两组主料模板1,一组主料模板11始终在同步带的两个带轮之间的上半部的环形皮带上运行,另一组主料模板12始终在同步带的两个带轮之间的下半部的环形皮带上运动,因此,两组主料模板一个在上方而另一个在下方,可以互不干涉地做同步往复运动,始终保持其中一组主料模板位于上料工位,另一组主料模板位于粘贴工位。As shown in FIG. 1, the reciprocating foam thermal sticking machine of the present invention comprises two sets of main material templates 1 which are simultaneously driven by a reciprocating timing belt, and a set of main material templates 11 are always between the two pulleys of the synchronous belt. The upper half of the endless belt runs, and the other set of main template 12 always moves on the endless belt between the two pulleys of the timing belt, so that two sets of the main material templates are on top and the other One below, can do synchronous reciprocating motion without interference, always keep one set of the main material template at the loading station, and the other set of the main material template at the pasting station.
主料模板1用于定位泡棉主料2,由人工进行上料。每组主料模板的下方均设置一上顶气缸3,可分别驱动对应的主料模板带动其上的泡棉主料向上顶起。The main material template 1 is used for positioning the foam main material 2, and is manually loaded. An upper top cylinder 3 is disposed below each set of the main material template, and the corresponding main material template can be respectively driven to drive the foam main material thereon upward.
同步带的一侧设置一用于对泡棉辅料进行上料和定位的辅料模板4,取料机构5在辅料模板与粘贴工位处的主料模板上方移动,将辅料模板中的泡棉辅料取出移动至粘贴工位处已经上料的主料模板的上方。同步带另一侧设置一烫板6,烫板6由烫板气缸驱动运动至粘贴工位处已经上料的主料模板1的上方,并与取料机构5扎取的泡棉辅料下表面相贴合,对泡棉辅料下表面进行热烫,随后,烫板气缸驱动烫板缩回到初始位置。粘贴工位处的主料模板下的上顶气缸运动,因泡棉主料凸出于其所在的主料模板,因此,主料模板向上运动时其上的泡棉主料同时向上运动粘贴到位于上方的泡棉辅料下表面 上,形成泡棉成品。One side of the timing belt is provided with an auxiliary template 4 for feeding and positioning the foaming auxiliary material, and the reclaiming mechanism 5 moves over the main material template at the auxiliary material template and the pasting station, and the foaming auxiliary material in the auxiliary material template Remove and move to the top of the master stock template that has been loaded at the paste station. The ironing belt 6 is provided on the other side of the timing belt, and the ironing board 6 is driven by the ironing board cylinder to move over the main material template 1 which has been fed at the pasting station, and the lower surface of the foaming material taken up by the reclaiming mechanism 5 Fitted together, the lower surface of the foaming material is blanched, and then the ironing plate cylinder drives the ironing plate back to the original position. The upper top cylinder under the main material template at the pasting station moves, because the foam main material protrudes from the main material template where it is located, therefore, when the main material template moves upward, the foam main material thereon is simultaneously moved upward and pasted to The lower surface of the foaming material on the top On the top, the finished foam is formed.
如图2所示,取料机构5可水平、垂直运动,由伺服电机驱动做水平运动,由垂直气缸驱动做垂直运动。取料机构5中包括上下相对设置的针板51和档板52。针板51上设置有导向柱56,位于下方的档板52可由档板气缸55驱动沿导向柱朝向或远离针板51方向运动。As shown in FIG. 2, the reclaiming mechanism 5 can move horizontally and vertically, and is driven by a servo motor to perform horizontal movement, and is driven by a vertical cylinder to perform vertical movement. The reclaiming mechanism 5 includes a needle plate 51 and a baffle 52 which are disposed opposite each other. The needle plate 51 is provided with a guide post 56, and the lower baffle 52 is driven by the baffle cylinder 55 to move toward or away from the needle plate 51 along the guide post.
位于上方的针板51其下表面设置多根端部垂直朝向档板的取料针53。档板上具有多个可容纳取料针穿过的通孔54。当档板52由档板气缸55驱动朝向针板方向运动时,针板下表面的取料针53穿过档板上的通孔54露出,可扎于泡棉上。当档板52由档板气缸55驱动远离针板51方向运动时,针板51下表面的取料针53缩回档板上的通孔54中,在档板52的推挡作用下,扎在取料针上的泡棉被从取料针53上推卸下来。The needle plate 51 located above has a plurality of pick-up needles 53 whose ends are vertically oriented toward the baffle. The baffle has a plurality of through holes 54 through which the take-up needle can pass. When the shutter 52 is driven by the shutter cylinder 55 toward the needle plate, the take-up needle 53 on the lower surface of the needle plate is exposed through the through hole 54 of the shutter, and can be attached to the foam. When the baffle 52 is driven away from the needle plate 51 by the baffle cylinder 55, the retracting needle 53 on the lower surface of the needle plate 51 is retracted into the through hole 54 of the baffle plate, and is pushed under the action of the baffle 52. The foam on the take-up needle is pushed off the take-up needle 53.
通过取料针扎取泡棉,由挡板将泡棉从取料针上推卸下来,这种方式适应了柔软、有弹性的泡棉的特点,避免了对泡棉造成变形或损坏,方便地实现了对泡棉的取、放。The foam is taken by the take-up needle, and the foam is pushed off from the take-up needle by the baffle. This method is adapted to the characteristics of the soft and elastic foam, and avoids deformation or damage to the foam, conveniently The picking and discharging of the foam is realized.
每组主料模板2及辅料模板4上设置多个凹槽,可以同时容纳多个泡棉主料和泡棉辅料;取料机构的针板及档板面积不小于主料模板或及辅料模板,可以扎取与多个泡棉主料相配合的泡棉辅料。Each set of the main material template 2 and the auxiliary material template 4 is provided with a plurality of grooves, which can accommodate a plurality of foam main materials and foam auxiliary materials at the same time; the needle plate and the baffle area of the reclaiming mechanism are not less than the main material template or the auxiliary material template. The foaming auxiliary material matched with a plurality of foam main materials can be taken.
泡棉成品的缷料可以有两种不同的运动方式。第一种是泡棉成品留在主料模板上,从主料模板上缷料;第二种是泡棉成品留在取料机构上,由取料机构缷料。The finished foam can have two different modes of movement. The first type is that the foam finished product is left on the main material template, and the material is sampled from the main material template; the second is that the foam finished product is left on the reclaiming mechanism, and the reclaiming mechanism dips the material.
第一种,取料机构垂直向上运动的同时档板气缸伸出,驱动档板向远离针板方向运动时,针板下表面的取料针缩回档板上的通孔中,在档板的推挡作用下,扎在取料针上的泡棉成品被从取料针上推卸下来,被继续留在主料模板中。取料机构回到初始位置继续下一次扎取泡棉辅料的过程。而上顶气缸缩回带动主料模板回到初始高度;,再由同步带运动,使该载有泡棉成品的主料模板从粘贴工位回到上料工 位,将泡棉成品进行人工缷料后再重新上料,同时另一组已经上料的主料模板同步运动至粘贴工位。In the first type, the retracting mechanism vertically moves upward while the baffle cylinder protrudes, and when the driving baffle moves away from the needle plate, the retracting needle on the lower surface of the needle plate is retracted into the through hole in the baffle, in the baffle Under the action of the pusher, the finished foamed product stuck on the take-up needle is pushed off the take-up needle and left in the main material template. The reclaiming mechanism returns to the initial position to continue the process of taking the foaming accessories for the next time. The upper top cylinder is retracted to drive the main material template back to the initial height; and then the synchronous belt moves to make the main material template carrying the foam finished product return from the pasting station to the loading machine. In the position, the finished foam product is manually dip and then re-loaded, and another set of the main material template that has been fed is synchronously moved to the pasting station.
第二种,上顶气缸带动主料模板回到初始高度,泡棉主料由于粘贴到了泡棉辅料上,在粘贴力作用下,泡棉主料将与主料模板脱离,该主料模板空闲。同步带运动,使该空闲的主料模板从粘贴工位回到上料工位,进行上料,同时另一组已经上料的主料模板同步运动至粘贴工位。此时,泡棉成品仍由取料机构保持扎取状态,由取料机构运动,将泡棉成品移动至缷料工位进行泡棉成品的缷料。此种方式避免了人工缷料,工作效率更高。Secondly, the upper top cylinder drives the main material template back to the initial height, and the foam main material is adhered to the foam auxiliary material, and under the action of the bonding force, the foam main material will be separated from the main material template, and the main material template is idle. . The synchronous belt moves to return the idle main material template from the pasting station to the loading station for loading, and another group of the main material templates that have been loaded simultaneously move to the pasting station. At this time, the finished foam product is still kept in the state of being taken by the reclaiming mechanism, and the reclaiming mechanism moves to move the foamed product to the tanning station for the dip of the finished foam product. This method avoids manual dips and is more efficient.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和变形,这些改进和变形也应视为本发明的保护范围。 The above is only a preferred embodiment of the present invention, and it should be noted that those skilled in the art can make several improvements and modifications without departing from the technical principles of the present invention. It should also be considered as the scope of protection of the present invention.

Claims (7)

  1. 一种往复式泡棉热贴机,其特征是,包括由往复式同步带带动同步运动的两组主料模板、一对泡棉辅料进行上料的辅料模板和一烫板;The utility model relates to a reciprocating foam thermal laminating machine, which is characterized in that it comprises two sets of main material templates which are synchronously moved by a reciprocating synchronous belt, a pair of auxiliary materials for feeding the auxiliary materials and a ironing board;
    两组主料模板互不干涉地做同步往复运动,始终交替保持其中一组主料模板位于上料工位,另一组主料模板位于粘贴工位;The two sets of main material templates do synchronous and reciprocating motion without interference, and one set of the main material template is always placed at the loading station, and the other main material template is located at the pasting station;
    每组主料模板的下方均设置一上顶气缸,分别驱动对应的主料模板垂直运动;An upper top cylinder is arranged below each set of the main material template to respectively drive the corresponding main material template to move vertically;
    所述取料机构在辅料模板、粘贴工位处的主料模板及缷料工位的上方循环运动,将辅料模板中的泡棉辅料取出移动至粘贴工位处已经上泡棉主料的主料模板的上方,或将泡棉主料与泡棉辅料粘贴形成的泡棉成品从粘贴工位处移至缷料工位进行缷料;The reclaiming mechanism circulates above the auxiliary material template at the auxiliary material template and the paste station, and moves the foam auxiliary material in the auxiliary material template to the main material of the foam main material at the pasting station. Above the material template, or the foam finished product formed by sticking the foam main material and the foam auxiliary material from the pasting station to the picking station for dip;
    所述烫板由烫板气缸驱动运动;所述烫板伸出时可抵达粘贴工位的上方并与该处取料机构取的泡棉辅料下表面相贴合。The ironing board is driven by the ironing board cylinder; when the ironing board is extended, it can reach the upper part of the pasting station and fits with the lower surface of the foaming auxiliary material taken by the reclaiming mechanism at the place.
  2. 根据权利要求1所述的往复式泡棉热贴机,其特征是,两组主料模板中,其中一组主料模板始终在同步带的两个带轮之间的上半部的环形皮带上运行,另一组主料模板始终在同步带的两个带轮之间的下半部的环形皮带上运动。The reciprocating foam thermal sticking machine according to claim 1, wherein one of the two sets of main material templates, wherein one of the main material templates is always in the upper half of the belt between the two pulleys of the timing belt Running up, another set of master template is always moving on the endless belt between the two pulleys of the timing belt.
  3. 根据权利要求1所述的往复式泡棉热贴机,其特征是,每组主料模板及辅料模板上配合设置多个凹槽,可同时容纳多块泡棉主料和泡棉辅料。The reciprocating foam thermal paste machine according to claim 1, wherein each of the main material template and the auxiliary material template is provided with a plurality of grooves, and can simultaneously accommodate a plurality of foam main materials and foam auxiliary materials.
  4. 根据权利要求1所述的往复式泡棉热贴机,其特征是,所述取料机构整体由一伺服电机驱动进行水平方向的运动,由一取料气缸驱动进行垂直方向的运动。The reciprocating foam thermal sticking machine according to claim 1, wherein the retrieving mechanism is driven by a servo motor to perform horizontal movement, and is driven by a retracting cylinder to perform vertical movement.
  5. 根据权利要求1或4所述的往复式泡棉热贴机,其特征是,所述取料机构包括上下相对设置的针板和档板,位于上方的针板其下表面设置多根端部垂直朝向档板的取料针;档板上具有多个与取料针 相配合并可容纳取料针穿过的通孔;The reciprocating foam thermal sticking machine according to claim 1 or 4, wherein the reclaiming mechanism comprises a needle plate and a baffle disposed opposite to each other, and the needle plate at the upper side is provided with a plurality of end portions on the lower surface thereof. a needle that is perpendicularly facing the baffle; there are multiple needles on the baffle Cooperating and accommodating through holes through which the take-up needle passes;
    位于下方的档板可由一档板气缸驱动朝向或远离针板方向运动。The lower baffle can be driven by a baffle cylinder toward or away from the needle plate.
  6. 根据权利要求5所述的往复式泡棉热贴机,其特征是,所述针板上还设置有导向柱,所述档板由档板气缸驱动沿导向柱朝向或远离针板方向运动。The reciprocating foam thermal paste machine according to claim 5, wherein the needle plate is further provided with a guide post, and the baffle is driven by the baffle cylinder to move toward or away from the needle plate along the guide post.
  7. 根据权利要求5所述的往复式泡棉热贴机,其特征是,所述针板及档板的面积不小于主料模板或辅料模板。 The reciprocating foam thermal dispenser according to claim 5, wherein the needle plate and the baffle have an area not less than the main material template or the auxiliary material template.
PCT/CN2015/096446 2015-07-29 2015-12-04 Reciprocating-type foam hot bonding machine WO2017016120A1 (en)

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