WO2017005528A1 - A heat pump laundry dryer comprising a heater - Google Patents

A heat pump laundry dryer comprising a heater Download PDF

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Publication number
WO2017005528A1
WO2017005528A1 PCT/EP2016/064917 EP2016064917W WO2017005528A1 WO 2017005528 A1 WO2017005528 A1 WO 2017005528A1 EP 2016064917 W EP2016064917 W EP 2016064917W WO 2017005528 A1 WO2017005528 A1 WO 2017005528A1
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WO
WIPO (PCT)
Prior art keywords
temperature
heater
limit
cut
control unit
Prior art date
Application number
PCT/EP2016/064917
Other languages
French (fr)
Inventor
Erman Tutkak
Onder Balioglu
Gokhan SIR
Original Assignee
Arcelik Anonim Sirketi
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Arcelik Anonim Sirketi filed Critical Arcelik Anonim Sirketi
Publication of WO2017005528A1 publication Critical patent/WO2017005528A1/en

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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F58/00Domestic laundry dryers
    • D06F58/20General details of domestic laundry dryers 
    • D06F58/206Heat pump arrangements
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2103/00Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers
    • D06F2103/28Air properties
    • D06F2103/32Temperature
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2103/00Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers
    • D06F2103/44Current or voltage
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2103/00Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers
    • D06F2103/50Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers related to heat pumps, e.g. pressure or flow rate
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2103/00Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers
    • D06F2103/52Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers related to electric heating means, e.g. temperature or voltage
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2105/00Systems or parameters controlled or affected by the control systems of washing machines, washer-dryers or laundry dryers
    • D06F2105/26Heat pumps
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F2105/00Systems or parameters controlled or affected by the control systems of washing machines, washer-dryers or laundry dryers
    • D06F2105/28Electric heating
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F58/00Domestic laundry dryers
    • D06F58/20General details of domestic laundry dryers 
    • D06F58/26Heating arrangements, e.g. gas heating equipment
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F58/00Domestic laundry dryers
    • D06F58/32Control of operations performed in domestic laundry dryers 
    • D06F58/34Control of operations performed in domestic laundry dryers  characterised by the purpose or target of the control
    • D06F58/50Responding to irregular working conditions, e.g. malfunctioning of blowers

Definitions

  • the present invention relates to a laundry dryer wherein the laundry is enabled to be dried in a shorter time span by means of a heat pump and a heater.
  • the heat pump laundry dryers have long drying durations along with low energy consumptions. Heaters are used in order to shorten the drying duration. In this type of hybrid dryers, the low energy consumption of the heat pump and the fast heating feature of the heater are utilized. However, keeping the heater open during the drying duration causes the temperatures inside the dryer to rise and the high temperature causes the compressor, one of the components of the heat pump, to shut down. The compressors shut down themselves at high temperatures for safety reason and can be activated again only after cooling down. The circulation of the refrigerant fluid cannot be performed in the time duration the compressor is deactivated and therefore the heat exchanger cannot perform its dehumidifying function. This situation prolongs the drying time and also shortens the life span of the compressor.
  • the aim of the present invention is the realization of a laundry dryer wherein the compressor is used effectively and the drying duration is shortened.
  • the laundry dryer realized in order to attain the aim of the present invention, explicated in the first claim and the respective claims thereof, comprises a control unit that calculates a limit temperature value by using the value of the current drawn by the compressor, the temperature value of the refrigerant fluid and the temperature value of the process air and determines the temperature values whereat the heater is turned on and off by comparing the limit temperature value with the ambient temperature value.
  • the value of the current drawn by the compressor is read by the respective sensor and transmitted to the control unit.
  • the temperature value of the refrigerant fluid and the temperature value of the process air are read by the respective sensors and transmitted to the control unit.
  • the process air temperature measured just at the start of the drying process is almost equal to the ambient temperature.
  • the control unit determines a limit temperature value by using the said three data.
  • the calculated limit temperature value is at a level comparable to the ambient temperature.
  • the control unit compares the limit temperature value with the ambient temperature value measured by the respective sensor.
  • the control unit determines the operating temperatures of the heater as a result of the comparison and controls the heater by turning the same on and off at the said temperatures after the operating temperatures of the heater are determined.
  • the cut-in and cut-out temperatures of the heater can be different for each drying cycle and the required conditions for the said drying cycle are be taken into consideration.
  • the heater is kept under control during the drying process and is operated at conditions where the compressor is not allowed to be closed. What is desired to be explained by the operating temperatures of the heater or the operating parameters of the heater are the cut-in temperature of the heater and the cut-out temperature of the heater and these terms are used for the aim of abbreviation.
  • control unit determines three different cut-in and cut-out temperatures for the heater depending on the limit temperature value and the ambient temperature value being equal, greater or smaller with respect to one another.
  • control unit uses the cut-in temperature of the heater and the cut-out temperature of the heater determined as a result of the experiments realized by the producer and saved in its memory when the ambient temperature is equal to the limit temperature.
  • the operating temperatures of the heater predetermined for each limit temperature is recorded and the control unit determines the operational parameters of the heater from the table recorded in its memory.
  • the control unit determines higher heater operating temperatures than the cut-in and cut-out temperature values determined when the ambient temperature and the limit temperature value are equal to one another and saved in its memory if the ambient temperature value is smaller than the limit temperature value.
  • the control unit controls the heater by taking the operational parameters of the heater that have to be used from the chart recorded in its memory when the limit temperature is greater than the ambient temperature.
  • the control unit determines lower operating temperatures for the heater than the cut-in and cut-out temperatures of the heater recorded in its memory and determined when the ambient temperature value and the limit temperature value are equal to one another if the ambient temperature value is greater than the limit temperature value.
  • the control unit controls the heater by taking the operational parameters of the heater from the chart recorded in its memory that have to be used when the limit temperature is smaller than the ambient temperature.
  • control unit calculates the operational parameters of the heater at the start of the drying process.
  • no operational parameter relating to the heater is saved in the memory of the control unit and the control unit calculates the operational parameters of the heater depending on the current conditions at the start of each drying process.
  • the control unit calculates the operating values of the heater so as to be proportional with the difference between the limit temperature and the ambient temperature.
  • the control unit controls the heater most appropriately in accordance with the environmental conditions.
  • control unit determines the fixed operating range of a heater, in other words, difference between the cut-out temperature value of the heater and the cut-in temperature value of the heater independently from the comparison of the ambient temperature value and the limit temperature value.
  • the heater is operated at a constant operating range under every condition however the starting and ending points of the operating range are determined according to the result of the comparison realized by the control unit.
  • the control unit determines a wider operating range for the heater than the operating range determined when the ambient temperature value and the limit temperature value are equal to one another. If the ambient temperature value is higher than normal, cooling of the heater takes longer than normal. Therefore, the heater provides the temperature that shortens the duration of the drying process without requiring being opened/closed frequently. In this situation, the control unit operates the heater in a wider operating range for the benefit of both the heater and the compressor.
  • the control unit determines a narrower operating range for the heater than the operating range determined when the ambient temperature value and the limit temperature value are equal to one another.
  • the heater like the compressor, cools down faster after being shut down. Therefore, the heater is operated in a narrower operating range and the heater is enabled to be activated more frequently so that the drying duration is kept shorter.
  • control unit provides the measurement of the current drawn by the compressor, the temperature of the refrigerant fluid and the temperature of the process air at intervals predetermined by the producer during drying.
  • new limit temperature values are calculated in the same drying cycle.
  • the opening/closing temperature values of the heater are determined again. Accordingly, during the drying cycle if an abnormal situation is encountered, like the mains voltage fluctuation, the operating conditions of the heater are changed. Thus, the compressor is enabled to operate almost without closing down during the drying cycle.
  • the factors that affect the operation of the compressor are monitored and operation of the heater is determined by means of the factors affecting the compressor, and the compressor is prevented from shutting itself by making the operation of dehumidifying the process air continuous and the duration of the drying is shortened.
  • Figure 1 – is the perspective view of a laundry dryer.
  • Figure 2 – is the sideways schematic view of the laundry dryer relating to an embodiment of the present invention.
  • T aç1 Heater cut-in temperature when the ambient temperature is smaller than the limit temperature
  • T aç2 Heater cut-in temperature when the ambient temperature is equal to the limit temperature
  • T aç3 Heater cut-in temperature when the ambient temperature is greater than the limit temperature
  • T kapa Heater cut-out temperature
  • T kapa1 Heater cut-out temperature when the ambient temperature is smaller than the limit temperature
  • T kapa2 Heater cut-out temperature when the ambient temperature is equal to the limit temperature
  • T kapa3 Heater cut-out temperature when the ambient temperature is greater than the limit temperature
  • the laundry dryer (1) comprises a body (2), a tub (3) that is disposed inside the body (2) ad wherein the drying process is performed, an air channel (4) wherein the circulation of the process air (PA) is performed, a heat pump (5) that provides the dehumidification and/or the heating of the process air (PA) and that has at least one heat exchanger (6) and a compressor (7) that pumps the refrigerant fluid by pressurizing to the heat exchangers (6), and a heater (8) that is disposed on the air channel (4) and that provides the heating of the process air (PA).
  • a heat pump (5) that provides the dehumidification and/or the heating of the process air (PA) and that has at least one heat exchanger (6) and a compressor (7) that pumps the refrigerant fluid by pressurizing to the heat exchangers (6)
  • a heater (8) that is disposed on the air channel (4) and that provides the heating of the process air (PA).
  • the user loads the items to be dried into the tub (3) and starts the drying process.
  • the process air (PA) that provides drying enters the tub (3), dehumidifies the clothes in the tub (3) and leaves the tub (3).
  • the process air (PA) leaving the tub (3) is dehumidified and heated by circulating in the air channel (4) and the drying cycle is performed thus.
  • Heating of the process air (PA) is realized by means of the heat pump (5) and/or the heater (8).
  • the process air (PA) is dehumidified by means of the heat exchanger (6) that forms a cold surface by the low temperature refrigerant fluid that is pumped by the compressor (7).
  • the humid process air (PA) passes over the heat exchanger (6) having the cold surface, the moisture contained in the process air (PA) condenses on the heat exchanger (6).
  • the laundry dryer (1) of the present invention comprises a control unit (9) that monitors the compressor current (I komp ), the temperature of the process air (T PA ) and the refrigerant fluid temperature (T so ⁇ ) by the respective sensors (not shown in the figures), calculates a limit temperature (T limit ) by using the compressor current (I komp ), the temperature of the process air (T PA ) and the refrigerant fluid temperature (T so ⁇ ) and compares the limit temperature (T limit ) with the ambient temperature (T ortam ) and determines the heater cut-in temperature (T aç ) and the heater cut-out temperature (T kapa ).
  • the current value (I komp ), drawn by the compressor (7), the temperature of the process air (T PA ) and the temperature of the refrigerant fluid (T so ⁇ ) are measured by means of the sensors known in the technique.
  • the sensors transmit the measured values to the control unit (9).
  • the temperature of the process air (T PA ) is equal to the ambient temperature (T ortam ) at the start of the drying cycle and is heated when the heat pump (5) or the heater (8) operates thus becoming different from the ambient temperature (T ortam ).
  • the refrigerant fluid temperature (T so ⁇ ) can be measured from any point on the duct where circulation of the refrigerant fluid is realized and the measured value can be correlated with the temperature of the compressor (7).
  • the control unit (9) calculates a limit temperature (T limit ) by using the compressor current (I komp ), temperature of the process air (T PA ) and the temperature of the refrigerant fluid (T so ⁇ ) received from the sensors. Afterwards, the calculated limit temperature (T limit ) is compared with the ambient temperature (T ortam ). The control unit (9) determines at which temperature value the heater (8) is operated, in other words the heater cut-in temperature (T aç ) and at which temperature the heater (8) is deactivated, in other words the heater cut-off temperature (T kapa ) depending on the result of the comparison.
  • the heater (8) is turned off when the surface of the heater (8) reaches the determined cut-off temperature (T kapa ).
  • the heater (8) cools down when turned off since temperature values generated by the heat pump (5) are lower than that of the heater (8).
  • the heater (8) is operated again and performs its function, i.e. heating the process air (PA).
  • PA process air
  • the compressor (7) is prevented from closing by overheating or drawing excessive current by taking into consideration the factors that affect operation of the compressor (7) and the drying duration is shortened by operating the heater (8) for as long a time as possible.
  • control unit (9) determines three different heater cut-in temperatures (T aç ) and heater cut-out temperatures (T kapa ) as a result of the comparison of the limit temperature (T limit ) with the ambient temperature (T ortam ), in other words, depending on the limit temperature (T limit ) and the ambient temperature (T ortam ) being equal, greater or smaller than one another.
  • the heater (8) is operated and closed between heater cut-in temperature (T aç1 ) and the heater cut-out temperature (T kapa1 ).
  • T aç1 , T aç2 , T aç3 ) and the different heater cut-in temperatures (T kapa1 , T kapa2 , T kapa3 ) are desired to be mentioned together, generally the heater cut-in temperature (T aç ) and the heater cut-out temperature (T kapa ) will be used.
  • control unit (9) operates the heater (8) between the heater cut-in temperature (T aç2 ) and the heater cut-out temperature (T kapa2 ) that correspond to the respective limit temperature (T limit ) which is prerecorded in its memory by the producer when the ambient temperature (T ortam ) and the limit temperature (T limit ) are equal to one another.
  • the heater cut-in temperature (T aç2 ) and the heater cut-out temperature (T kapa2 ) that correspond to a certain limit temperature (T limit ) obtained from the experiments performed by the producer are saved in the memory of the control unit (9) and when the ambient temperature (T ortam ) is equal to the limit temperature (T limit ), the control unit (9) controls the heater (8) by using the values saved in its memory.
  • the control unit (9) determines the heater cut-in temperature (T aç2 ) and the heater cut-out temperature (T kapa2 ) by taking from a chart saved in its memory.
  • the control unit (9) operates the heater (8) between a heater cut-in temperature (T aç1 ) that is greater than the heater cut-in temperature (T aç2 ) and a heater cut-out temperature (T kapa1 ) that is greater than the heater cut-out temperature (T kapa2 ) that are saved in its memory when the ambient temperature (T ortam ) is smaller than the limit temperature (T limit ).
  • the heater (8) is operated at higher temperature values (T aç1 > T aç2 and T kapa1 > T kapa2) .since the heater (8) cools down faster when deactivated in low ambient temperature value (T ortam ).
  • the control unit (9) takes the respective values from the chart saved in its memory.
  • control unit (9) operates the heater (8) between a heater cut-in temperature (T aç3 ) that is smaller than the heater cut-in temperature (T aç2 ) and the heater cut-out temperature (T kapa3 ) that is smaller than the heater cut-out temperature (T kapa2 ) that are saved in its memory when the ambient temperature (T ortam ) is greater than the limit temperature (T limit ).
  • the heater cut-in temperature (T aç2 ) is saved as 65 o C and the heater cut-out temperature (T kapa2 ) as 75 o C in the chart
  • the heater cut-in temperature (T aç3 ) is saved as 60 o C and the heater cut-out temperature (T kapa3 ) as 70 o C in the chart in the memory of the control unit (9) (T aç3 ⁇ T aç2 and T kapa3 ⁇ T kapa2 ).
  • control unit (9) calculates the heater cut-in temperature (T aç1 , T aç2 , T aç3 ) and the heater cut-out temperature (T kapa1 , T kapa2 , T kapa3 ) at the start of the drying process depending on the values of the limit temperature (T limit ) and the ambient temperature (T ortam ) with respect to one another.
  • control unit (9) calculates the heater cut-in temperature (T aç ) and the heater cut-out temperature (T kapa ) by its microprocessor (not shown in the figures) after calculating the limit temperature (T limit ) and comparing the same with the ambient temperature (T ortam ) at the start of the drying process.
  • the operating parameters of the heater (8) are specially determined according to the current conditions.
  • control unit (9) calculates the heater cut-in temperature (T aç ) and the heater cut-out temperature (T kapa ) in proportion to the difference between the limit temperature (T limit ) and the ambient temperature (T ortam ). Therefore, the heater (8) is controlled adaptively depending on the difference between the limit temperature (T limit ) and the ambient temperature (T ortam ).
  • control unit (9) determines only the heater cut-in temperature (T aç ) or the heater cut-out temperature (T kapa ) with respect to the relation between the limit temperature (T limit ) and the ambient temperature (T ortam ) and calculates the undetermined value by using the constant operating range ( ⁇ T) value.
  • the control unit (9) determines the operating-range ( ⁇ T) of the heater (8) to be wider ( ⁇ T3 > ⁇ T2) than the state when they are equal.
  • the ambient temperature (T ortam ) is greater than the limit temperature (T limit )
  • the heater (8) is operated at lower temperature values and cooling of the heater (8) takes time. In this situation, the heater (8) is operated at a wider operating range ( ⁇ T3) so that the heater (8) is not activated frequently.
  • the control unit (9) determines the operating range ( ⁇ T) of the heater (8) to be narrower ( ⁇ T1 ⁇ ⁇ T2) than the state when they are equal. Since the heater (8) and the compressor (7) cool down faster when the ambient temperature (T ortam ) is low, the heater (8) is operated at a narrower operating range ( ⁇ T1) so that the drying duration is not prolonged. For example, if the operating range of the heater ( ⁇ T2) is 20 o C then the operating range of the heater ( ⁇ T1) is 10 o C.
  • the control unit (9) updates the limit temperature (T limit ) calculated by the data received previously from the respective sensors at certain intervals and accordingly the heater cut-in temperature (T aç ) and the heater cut-out temperature (T kapa ).
  • T limit the limit temperature
  • the compressor (7) is enabled to continue to operate without shutting down by changing the operating parameters of the heater (8).
  • the laundry dryer (1) has the function of washing clothes at the same time.
  • the laundry is both washed and dried in the desired dryness rate after washing.
  • the operating values of the heater (8), the heater cut-in temperature (T aç ) and the heater cut-out temperature (T kapa ) are determined adaptively depending on the state of the compressor (7).
  • the heater (8) is controlled such that the process air (PA) temperature is so low that the compressor (7) does not shut off itself and high enough for the laundry to be dried in a short period of time, briefly, the operation of the heater (8) is optimized by using the current drawn by the compressor (I komp ), the process air (PA) temperature and the temperature of the refrigerant fluid (T so ⁇ ).

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Control Of Washing Machine And Dryer (AREA)

Abstract

The present invention relates to a laundry dryer (1) comprising a body (2), a tub (3) that is disposed inside the body (2) and wherein the drying process is performed, an air channel (4) wherein the circulation of the process air (PA) is performed, a heat pump (5) that provides the dehumidification and/or the heating of the process air (PA) and that has at least one heat exchanger (6) and a compressor (7) that pumps the refrigerant fluid by pressurizing to the heat exchangers (6), and a heater (8) that is disposed on the air channel (4) and that provides the heating of the process air (PA).

Description

[Title established by the ISA under Rule 37.2] A HEAT PUMP LAUNDRY DRYER COMPRISING A HEATER
The present invention relates to a laundry dryer wherein the laundry is enabled to be dried in a shorter time span by means of a heat pump and a heater.
The heat pump laundry dryers have long drying durations along with low energy consumptions. Heaters are used in order to shorten the drying duration. In this type of hybrid dryers, the low energy consumption of the heat pump and the fast heating feature of the heater are utilized. However, keeping the heater open during the drying duration causes the temperatures inside the dryer to rise and the high temperature causes the compressor, one of the components of the heat pump, to shut down. The compressors shut down themselves at high temperatures for safety reason and can be activated again only after cooling down. The circulation of the refrigerant fluid cannot be performed in the time duration the compressor is deactivated and therefore the heat exchanger cannot perform its dehumidifying function. This situation prolongs the drying time and also shortens the life span of the compressor.
In the state of the art European Patent Application No. EP2722432, a clothes laundry dryer is disclosed, wherein the heater is controlled depending on at least one physical parameter of the refrigerant fluid.
In the state of the art European Patent Application No. EP2636787, a laundry dryer is disclosed, that controls the heater depending on the operating state of the compressor.
In the state of the art American Patent Application No. US5245764, a laundry dryer is disclosed, that does not have a heat pump and wherein the heaters are controlled in a two heater system.
The aim of the present invention is the realization of a laundry dryer wherein the compressor is used effectively and the drying duration is shortened.
The laundry dryer realized in order to attain the aim of the present invention, explicated in the first claim and the respective claims thereof, comprises a control unit that calculates a limit temperature value by using the value of the current drawn by the compressor, the temperature value of the refrigerant fluid and the temperature value of the process air and determines the temperature values whereat the heater is turned on and off by comparing the limit temperature value with the ambient temperature value.
In the laundry dryer of the present invention, after the compressor starts operating at the beginning of the drying process, the value of the current drawn by the compressor is read by the respective sensor and transmitted to the control unit. Similarly, the temperature value of the refrigerant fluid and the temperature value of the process air are read by the respective sensors and transmitted to the control unit. The process air temperature measured just at the start of the drying process is almost equal to the ambient temperature. The control unit determines a limit temperature value by using the said three data. The calculated limit temperature value is at a level comparable to the ambient temperature. The control unit compares the limit temperature value with the ambient temperature value measured by the respective sensor. The control unit determines the operating temperatures of the heater as a result of the comparison and controls the heater by turning the same on and off at the said temperatures after the operating temperatures of the heater are determined. By means of the present invention, the cut-in and cut-out temperatures of the heater can be different for each drying cycle and the required conditions for the said drying cycle are be taken into consideration. Thus, the heater is kept under control during the drying process and is operated at conditions where the compressor is not allowed to be closed. What is desired to be explained by the operating temperatures of the heater or the operating parameters of the heater are the cut-in temperature of the heater and the cut-out temperature of the heater and these terms are used for the aim of abbreviation.
In an embodiment of the present invention, the control unit determines three different cut-in and cut-out temperatures for the heater depending on the limit temperature value and the ambient temperature value being equal, greater or smaller with respect to one another.
In an embodiment of the present invention, the control unit uses the cut-in temperature of the heater and the cut-out temperature of the heater determined as a result of the experiments realized by the producer and saved in its memory when the ambient temperature is equal to the limit temperature. In the memory of the control unit, the operating temperatures of the heater predetermined for each limit temperature is recorded and the control unit determines the operational parameters of the heater from the table recorded in its memory.
In another embodiment of the present invention, the control unit determines higher heater operating temperatures than the cut-in and cut-out temperature values determined when the ambient temperature and the limit temperature value are equal to one another and saved in its memory if the ambient temperature value is smaller than the limit temperature value. In this embodiment, in situations where the ambient temperature value is low, the heater is operated at higher operating temperatures by taking into consideration that the compressor will cool faster. Parallel to the above-explained embodiment, the control unit controls the heater by taking the operational parameters of the heater that have to be used from the chart recorded in its memory when the limit temperature is greater than the ambient temperature.
In another embodiment of the present invention, the control unit determines lower operating temperatures for the heater than the cut-in and cut-out temperatures of the heater recorded in its memory and determined when the ambient temperature value and the limit temperature value are equal to one another if the ambient temperature value is greater than the limit temperature value. In this embodiment, if the environment where the laundry dryer is located is warmer than normal conditions, the temperature value of the compressor rises faster and naturally takes longer to cool down. Accordingly, the heater is operated at lower temperatures, thus preventing the compressor from shutting down itself due to overheating. Parallel to the above-explained embodiment, the control unit controls the heater by taking the operational parameters of the heater from the chart recorded in its memory that have to be used when the limit temperature is smaller than the ambient temperature.
In another embodiment of the present invention, the control unit calculates the operational parameters of the heater at the start of the drying process. By means of this embodiment, no operational parameter relating to the heater is saved in the memory of the control unit and the control unit calculates the operational parameters of the heater depending on the current conditions at the start of each drying process.
In another embodiment of the present invention, the control unit calculates the operating values of the heater so as to be proportional with the difference between the limit temperature and the ambient temperature. By means of this embodiment, for example, if the ambient temperature is much colder than normal conditions, the heater is opened/closed at much higher temperatures or if the environment is very hot, the heater is operated at much lower temperatures. By means of this embodiment, it is not required to produce different laundry dryers for different regions (for example for cold northern countries and hot equatorial countries), and the control unit controls the heater most appropriately in accordance with the environmental conditions.
In another embodiment of the present invention, the control unit determines the fixed operating range of a heater, in other words, difference between the cut-out temperature value of the heater and the cut-in temperature value of the heater independently from the comparison of the ambient temperature value and the limit temperature value. In this embodiment, the heater is operated at a constant operating range under every condition however the starting and ending points of the operating range are determined according to the result of the comparison realized by the control unit.
In another embodiment of the present invention, when the ambient temperature value is greater than the limit temperature value, the control unit determines a wider operating range for the heater than the operating range determined when the ambient temperature value and the limit temperature value are equal to one another. If the ambient temperature value is higher than normal, cooling of the heater takes longer than normal. Therefore, the heater provides the temperature that shortens the duration of the drying process without requiring being opened/closed frequently. In this situation, the control unit operates the heater in a wider operating range for the benefit of both the heater and the compressor.
In another embodiment of the present invention, when the ambient temperature value is smaller than the limit temperature value, the control unit determines a narrower operating range for the heater than the operating range determined when the ambient temperature value and the limit temperature value are equal to one another. When the ambient temperature value is lower than normal, the heater, like the compressor, cools down faster after being shut down. Therefore, the heater is operated in a narrower operating range and the heater is enabled to be activated more frequently so that the drying duration is kept shorter.
In another embodiment of the present invention, the control unit provides the measurement of the current drawn by the compressor, the temperature of the refrigerant fluid and the temperature of the process air at intervals predetermined by the producer during drying. By using the measured values, new limit temperature values are calculated in the same drying cycle. As a result of comparing the ambient temperature with the newly calculated limit temperature value, the opening/closing temperature values of the heater are determined again. Accordingly, during the drying cycle if an abnormal situation is encountered, like the mains voltage fluctuation, the operating conditions of the heater are changed. Thus, the compressor is enabled to operate almost without closing down during the drying cycle.
In the laundry dryer of the present invention, the factors that affect the operation of the compressor are monitored and operation of the heater is determined by means of the factors affecting the compressor, and the compressor is prevented from shutting itself by making the operation of dehumidifying the process air continuous and the duration of the drying is shortened.
The laundry dryer realized in order to attain the aim of the present invention is illustrated in the attached figures, where:
Figure 1 – is the perspective view of a laundry dryer.
Figure 2 – is the sideways schematic view of the laundry dryer relating to an embodiment of the present invention.
The elements illustrated in the figures are numbered as follows:
1. Laundry dryer
2. Body
3. Tub
4. Air channel
5. Heat pump
6. Heat exchanger
7. Compressor
8. Heater
9. Control unit
The following symbols are used for explicating the laundry dryer (1) of the present invention:
PA : Process air
Ikomp : Compressor current
TPA : Process air temperature
Tsoğ : Refrigerant fluid temperature
Tortam : Ambient temperature
Tlimit : Limit temperature
T : Heater cut-in temperature
Taç1 : Heater cut-in temperature when the ambient temperature is smaller than the limit temperature
Taç2 : Heater cut-in temperature when the ambient temperature is equal to the limit temperature
Taç3 : Heater cut-in temperature when the ambient temperature is greater than the limit temperature
Tkapa : Heater cut-out temperature
Tkapa1 : Heater cut-out temperature when the ambient temperature is smaller than the limit temperature
Tkapa2 : Heater cut-out temperature when the ambient temperature is equal to the limit temperature
Tkapa3 : Heater cut-out temperature when the ambient temperature is greater than the limit temperature
∆T : Operating range of the heater
∆T1 : Operating range of the heater when the ambient temperature is smaller than the limit temperature
∆T2 : Operating range of the heater when the limit temperature is equal to the ambient temperature
∆T3 : Operating range of the heater when the ambient temperature is greater than the limit temperature
The laundry dryer (1) comprises a body (2), a tub (3) that is disposed inside the body (2) ad wherein the drying process is performed, an air channel (4) wherein the circulation of the process air (PA) is performed, a heat pump (5) that provides the dehumidification and/or the heating of the process air (PA) and that has at least one heat exchanger (6) and a compressor (7) that pumps the refrigerant fluid by pressurizing to the heat exchangers (6), and a heater (8) that is disposed on the air channel (4) and that provides the heating of the process air (PA).
In the laundry dryer (1) the user loads the items to be dried into the tub (3) and starts the drying process. The process air (PA) that provides drying enters the tub (3), dehumidifies the clothes in the tub (3) and leaves the tub (3). The process air (PA) leaving the tub (3) is dehumidified and heated by circulating in the air channel (4) and the drying cycle is performed thus. Heating of the process air (PA) is realized by means of the heat pump (5) and/or the heater (8). The process air (PA) is dehumidified by means of the heat exchanger (6) that forms a cold surface by the low temperature refrigerant fluid that is pumped by the compressor (7). When the humid process air (PA) passes over the heat exchanger (6) having the cold surface, the moisture contained in the process air (PA) condenses on the heat exchanger (6).
The laundry dryer (1) of the present invention comprises a control unit (9) that monitors the compressor current (Ikomp), the temperature of the process air (TPA) and the refrigerant fluid temperature (Tsoğ) by the respective sensors (not shown in the figures), calculates a limit temperature (Tlimit) by using the compressor current (Ikomp), the temperature of the process air (TPA) and the refrigerant fluid temperature (Tsoğ) and compares the limit temperature (Tlimit) with the ambient temperature (Tortam) and determines the heater cut-in temperature (T) and the heater cut-out temperature (Tkapa).
The current value (Ikomp), drawn by the compressor (7), the temperature of the process air (TPA) and the temperature of the refrigerant fluid (Tsoğ) are measured by means of the sensors known in the technique. The sensors transmit the measured values to the control unit (9). The temperature of the process air (TPA) is equal to the ambient temperature (Tortam) at the start of the drying cycle and is heated when the heat pump (5) or the heater (8) operates thus becoming different from the ambient temperature (Tortam). The refrigerant fluid temperature (Tsoğ) can be measured from any point on the duct where circulation of the refrigerant fluid is realized and the measured value can be correlated with the temperature of the compressor (7).
The control unit (9) calculates a limit temperature (Tlimit) by using the compressor current (Ikomp), temperature of the process air (TPA) and the temperature of the refrigerant fluid (Tsoğ) received from the sensors. Afterwards, the calculated limit temperature (Tlimit) is compared with the ambient temperature (Tortam). The control unit (9) determines at which temperature value the heater (8) is operated, in other words the heater cut-in temperature (T) and at which temperature the heater (8) is deactivated, in other words the heater cut-off temperature (Tkapa) depending on the result of the comparison.
The heater (8) is turned off when the surface of the heater (8) reaches the determined cut-off temperature (Tkapa). The heater (8) cools down when turned off since temperature values generated by the heat pump (5) are lower than that of the heater (8). When the surface of the heater (8) is lowered to the heater cut-in temperature (T), the heater (8) is operated again and performs its function, i.e. heating the process air (PA). By using the compressor current (Ikomp) and the temperature of the refrigerant fluid (Tsoğ) in determining the heater cut-out temperature (Tkapa) and the heater cut-in temperature (T), the compressor (7) is prevented from overheating or drawing excessive current and shutting down. Moreover, by using the temperature of the process air (TPA), cooling time of the heater (8) when not operating is predicted and thus the heater (8) is enabled to remain deactivated for a minimum amount of time. In summary, in the present invention, the compressor (7) is prevented from closing by overheating or drawing excessive current by taking into consideration the factors that affect operation of the compressor (7) and the drying duration is shortened by operating the heater (8) for as long a time as possible.
In an embodiment of the present invention, the control unit (9) determines three different heater cut-in temperatures (T) and heater cut-out temperatures (Tkapa) as a result of the comparison of the limit temperature (Tlimit) with the ambient temperature (Tortam), in other words, depending on the limit temperature (Tlimit) and the ambient temperature (Tortam) being equal, greater or smaller than one another. When the ambient temperature (Tortam) is equal to the limit temperature (Tlimit) (Tortam = Tlimit), the heater (8) is operated and closed at the heater cut-in temperature (Taç2) and the heater cut-out temperature (Tkapa2) and if the ambient temperature (Tortam) is greater than the limit temperature (Tlimit) (Tortam > Tlimit), the heater (8) is operated and closed between heater cut-in temperature (Taç3) and the heater cut-out temperature (Tkapa3). When the ambient temperature (Tortam) is smaller than the limit temperature (Tlimit) (Tortam < Tlimit), the heater (8) is operated and closed between heater cut-in temperature (Taç1) and the heater cut-out temperature (Tkapa1). When the different heater cut-in temperatures (Taç1, Taç2, Taç3) and the different heater cut-in temperatures (Tkapa1, Tkapa2, Tkapa3) are desired to be mentioned together, generally the heater cut-in temperature (T) and the heater cut-out temperature (Tkapa) will be used.
In a version of this embodiment, the control unit (9) operates the heater (8) between the heater cut-in temperature (Taç2) and the heater cut-out temperature (Tkapa2) that correspond to the respective limit temperature (Tlimit) which is prerecorded in its memory by the producer when the ambient temperature (Tortam) and the limit temperature (Tlimit) are equal to one another. The heater cut-in temperature (Taç2) and the heater cut-out temperature (Tkapa2) that correspond to a certain limit temperature (Tlimit) obtained from the experiments performed by the producer are saved in the memory of the control unit (9) and when the ambient temperature (Tortam) is equal to the limit temperature (Tlimit), the control unit (9) controls the heater (8) by using the values saved in its memory. In this embodiment, the control unit (9) determines the heater cut-in temperature (Taç2) and the heater cut-out temperature (Tkapa2) by taking from a chart saved in its memory.
In another version of this embodiment, the control unit (9) operates the heater (8) between a heater cut-in temperature (Taç1) that is greater than the heater cut-in temperature (Taç2) and a heater cut-out temperature (Tkapa1) that is greater than the heater cut-out temperature (Tkapa2) that are saved in its memory when the ambient temperature (Tortam) is smaller than the limit temperature (Tlimit). In this embodiment, the heater (8) is operated at higher temperature values (Taç1 > Taç2 and Tkapa1 > Tkapa2).since the heater (8) cools down faster when deactivated in low ambient temperature value (Tortam). In this embodiment, as in the above-explained embodiment, the control unit (9) takes the respective values from the chart saved in its memory.
In another version of this embodiment, the control unit (9) operates the heater (8) between a heater cut-in temperature (Taç3) that is smaller than the heater cut-in temperature (Taç2) and the heater cut-out temperature (Tkapa3) that is smaller than the heater cut-out temperature (Tkapa2) that are saved in its memory when the ambient temperature (Tortam) is greater than the limit temperature (Tlimit). For example, when the ambient temperature (Tortam) is equal to the limit temperature (Tlimit), if the heater cut-in temperature (Taç2) is saved as 65oC and the heater cut-out temperature (Tkapa2) as 75oC in the chart, and when the ambient temperature (Tortam) is greater than the limit temperature (Tlimit), the heater cut-in temperature (Taç3) is saved as 60oC and the heater cut-out temperature (Tkapa3) as 70oC in the chart in the memory of the control unit (9) (Taç3 < Taç2 and Tkapa3 < Tkapa2).
In another embodiment of the present invention, the control unit (9) calculates the heater cut-in temperature (Taç1, Taç2, Taç3) and the heater cut-out temperature (Tkapa1, Tkapa2, Tkapa3) at the start of the drying process depending on the values of the limit temperature (Tlimit) and the ambient temperature (Tortam) with respect to one another. In this embodiment, unlike the above-mentioned embodiments, the control unit (9) calculates the heater cut-in temperature (T) and the heater cut-out temperature (Tkapa) by its microprocessor (not shown in the figures) after calculating the limit temperature (Tlimit) and comparing the same with the ambient temperature (Tortam) at the start of the drying process. Thus, in the drying process, the operating parameters of the heater (8) are specially determined according to the current conditions.
In a version of this embodiment, the control unit (9) calculates the heater cut-in temperature (T) and the heater cut-out temperature (Tkapa) in proportion to the difference between the limit temperature (Tlimit) and the ambient temperature (Tortam). Therefore, the heater (8) is controlled adaptively depending on the difference between the limit temperature (Tlimit) and the ambient temperature (Tortam).
In another embodiment of the present invention, the control unit (9) determines the operating range (∆T) of the heater (8), that is the difference between the heater cut-out temperature (Tkapa) and the heater cut-in temperature (T) (∆T = Tkapa - T) independently from the respective values of the ambient temperature (Tortam) and the limit temperature (Tlimit) and so as to be constant in all conditions (∆T = Tkapa - T = Tkapa1 – Taç1 = Tkapa2 – Taç2 = Tkapa3 – Taç2). In this embodiment, the control unit (9) determines only the heater cut-in temperature (T) or the heater cut-out temperature (Tkapa) with respect to the relation between the limit temperature (Tlimit) and the ambient temperature (Tortam) and calculates the undetermined value by using the constant operating range (∆T) value.
In another embodiment of the present invention, when the ambient temperature (Tortam) is greater than the limit temperature (Tlimit), the control unit (9) determines the operating-range (∆T) of the heater (8) to be wider (∆T3 > ∆T2) than the state when they are equal. When the ambient temperature (Tortam) is greater than the limit temperature (Tlimit), the heater (8) is operated at lower temperature values and cooling of the heater (8) takes time. In this situation, the heater (8) is operated at a wider operating range (∆T3) so that the heater (8) is not activated frequently.
In another embodiment of the present invention, when the ambient temperature (Tortam) is smaller than the limit temperature (Tlimit), the control unit (9) determines the operating range (∆T) of the heater (8) to be narrower (∆T1 < ∆T2) than the state when they are equal. Since the heater (8) and the compressor (7) cool down faster when the ambient temperature (Tortam) is low, the heater (8) is operated at a narrower operating range (∆T1) so that the drying duration is not prolonged. For example, if the operating range of the heater (∆T2) is 20oC then the operating range of the heater (∆T1) is 10oC.
In another embodiment of the present invention, during the drying process, the control unit (9) updates the limit temperature (Tlimit) calculated by the data received previously from the respective sensors at certain intervals and accordingly the heater cut-in temperature (T) and the heater cut-out temperature (Tkapa). By means of this embodiment, in the case of any abnormality during the drying process, the compressor (7) is enabled to continue to operate without shutting down by changing the operating parameters of the heater (8).
In another embodiment of the present invention, the laundry dryer (1) has the function of washing clothes at the same time. In this embodiment, the laundry is both washed and dried in the desired dryness rate after washing.
In the laundry dryer (1) of the present invention, the operating values of the heater (8), the heater cut-in temperature (T) and the heater cut-out temperature (Tkapa) are determined adaptively depending on the state of the compressor (7). By means of the present invention, the heater (8) is controlled such that the process air (PA) temperature is so low that the compressor (7) does not shut off itself and high enough for the laundry to be dried in a short period of time, briefly, the operation of the heater (8) is optimized by using the current drawn by the compressor (Ikomp), the process air (PA) temperature and the temperature of the refrigerant fluid (Tsoğ).

Claims (11)

  1. A laundry dryer (1) comprising a body (2), a tub (3) that is disposed inside the body (2) ad wherein the drying process is performed, an air channel (4) wherein the circulation of the process air (PA) is performed, a heat pump (5) that provides the dehumidification and/or the heating of the process air (PA) and that has at least one heat exchanger (6) and a compressor (7) that pumps the refrigerant fluid by pressurizing to the heat exchangers (6), and a heater (8) that is disposed on the air channel (4) and that provides the heating of the process air (PA), characterized by a control unit (9) that calculates a limit temperature (Tlimit) by using the compressor current (Ikomp), the temperature of the process air (TPA) and the refrigerant fluid temperature (Tsoğ) and determines the heater cut-in temperature (T) and the heater cut-out temperature (Tkapa) by comparing the limit temperature (Tlimit) with the ambient temperature (Tortam) .
  2. A laundry dryer (1) as in Claim 1, characterized by the control unit (9) that determines three different heater cut-in temperatures (Taç1, Taç2, Taç3) and heater cut-out temperatures (Tkapa1, Tkapa2, Tkapa3) at the start of the drying process depending on the values of the limit temperature (Tlimit) and the ambient temperature (Tortam) with respect to one another.
  3. A laundry dryer (1) as in Claim 2, characterized by the control unit (9) that operates the heater (8) between the heater cut-in temperature (Taç2) and the heater cut-out temperature (Tkapa2) that correspond to the respective limit temperature (Tlimit) in its memory when the limit temperature (Tlimit) is equal to the ambient temperature (Tortam) .
  4. A laundry dryer (1) as in Claim 2, characterized by the control unit (9) that operates the heater (8) between a heater cut-in temperature (Taç1) that is greater than the heater cut-in temperature (Taç2) saved in its memory and the heater cut-out temperature (Tkapa1) that is greater than the heater cut-out temperature (Tkapa2) saved in its memory when the ambient temperature (Tortam) is smaller than the limit temperature (Tlimit) .
  5. A laundry dryer (1) as in Claim 2, characterized by the control unit (9) that operates the heater (8) between a heater cut-in temperature (Taç3) that is smaller than the heater cut-in temperature (Taç2) saved in its memory and the heater cut-out temperature (Tkapa3) that is smaller than the heater cut-out temperature (Tkapa2) saved in its memory when the ambient temperature (Tortam) is greater than the limit temperature (Tlimit).
  6. A laundry dryer (1) as in Claim 2, characterized by the control unit (9) that calculates the heater cut-in temperatures (Taç1, Taç2, Taç3) and the heater cut-out temperatures (Tkapa1, Tkapa2, Tkapa3) at the start of the drying process depending on the values of the limit temperature (Tlimit) and the ambient temperature (Tortam) with respect to one another.
  7. A laundry dryer (1) as in Claim 6, characterized by the control unit (9) that calculates the heater cut-in temperature (T) and the heater cut-out temperature (Tkapa) in proportion to the difference between the limit temperature (Tlimit) and the ambient temperature (Tortam).
  8. A laundry dryer (1) as in Claim 2, characterized by the control unit (9) that enables the heater (8) to operate in the same heater operating range (∆T) under all conditions.
  9. A laundry dryer (1) as in Claim 5, characterized by the control unit (9) that determines the heater operating range (∆T3) to be wider than the heater operating range (∆T2) in the state where the ambient temperature (Tortam) is equal to the limit temperature (Tlimit), when the ambient temperature (Tortam) is greater than the limit temperature (Tlimit).
  10. A laundry dryer (1) as in Claim 4, characterized by the control unit (9) that determines the heater operating range value (∆T1) to be narrower than the heater operating range (∆T2) in the state where the ambient temperature (Tortam) is equal to the limit temperature (Tlimit), when the ambient temperature (Tortam) is smaller than the limit temperature (Tlimit).
  11. A laundry dryer (1) as in any one of the above claims, characterized by the control unit (9) that updates the limit temperature (Tlimit) and accordingly the heater cut-in temperature (T) and the heater cut-out temperature (Tkapa) obtained as a result of comparing the limit temperature (Tlimit) with the ambient temperature (Tortam) at certain intervals predetermined by the producer during the same drying process.
PCT/EP2016/064917 2015-07-08 2016-06-28 A heat pump laundry dryer comprising a heater WO2017005528A1 (en)

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TRA2015/08488 2015-07-08

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