WO2016166322A1 - Textilverbundmaterial - Google Patents
Textilverbundmaterial Download PDFInfo
- Publication number
- WO2016166322A1 WO2016166322A1 PCT/EP2016/058402 EP2016058402W WO2016166322A1 WO 2016166322 A1 WO2016166322 A1 WO 2016166322A1 EP 2016058402 W EP2016058402 W EP 2016058402W WO 2016166322 A1 WO2016166322 A1 WO 2016166322A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- nonwoven fabric
- fabric layer
- layer
- composite material
- fiber
- Prior art date
Links
- 239000004753 textile Substances 0.000 title claims abstract description 111
- 239000002131 composite material Substances 0.000 title claims abstract description 104
- 239000004745 nonwoven fabric Substances 0.000 claims abstract description 431
- 239000000835 fiber Substances 0.000 claims abstract description 224
- 238000002844 melting Methods 0.000 claims abstract description 18
- 230000008018 melting Effects 0.000 claims abstract description 18
- 239000010410 layer Substances 0.000 claims description 483
- 239000011230 binding agent Substances 0.000 claims description 48
- 239000012790 adhesive layer Substances 0.000 claims description 22
- 230000003014 reinforcing effect Effects 0.000 claims description 14
- 239000012510 hollow fiber Substances 0.000 claims description 11
- 238000003475 lamination Methods 0.000 claims description 5
- 230000000149 penetrating effect Effects 0.000 claims description 5
- 239000000853 adhesive Substances 0.000 description 22
- 230000001070 adhesive effect Effects 0.000 description 18
- 239000004744 fabric Substances 0.000 description 16
- 238000000034 method Methods 0.000 description 14
- 239000010985 leather Substances 0.000 description 9
- 239000000463 material Substances 0.000 description 9
- -1 polyethylene terephthalate Polymers 0.000 description 9
- 239000002649 leather substitute Substances 0.000 description 5
- 239000004952 Polyamide Substances 0.000 description 4
- 239000004372 Polyvinyl alcohol Substances 0.000 description 4
- 229920002239 polyacrylonitrile Polymers 0.000 description 4
- 229920002647 polyamide Polymers 0.000 description 4
- 229920000728 polyester Polymers 0.000 description 4
- 229920000139 polyethylene terephthalate Polymers 0.000 description 4
- 239000005020 polyethylene terephthalate Substances 0.000 description 4
- 229920000098 polyolefin Polymers 0.000 description 4
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 4
- 239000004810 polytetrafluoroethylene Substances 0.000 description 4
- 229920006306 polyurethane fiber Polymers 0.000 description 4
- 229920002451 polyvinyl alcohol Polymers 0.000 description 4
- 229920000915 polyvinyl chloride Polymers 0.000 description 4
- 239000004800 polyvinyl chloride Substances 0.000 description 4
- 230000002787 reinforcement Effects 0.000 description 4
- 239000002390 adhesive tape Substances 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 239000004831 Hot glue Substances 0.000 description 2
- 239000004820 Pressure-sensitive adhesive Substances 0.000 description 2
- 239000002313 adhesive film Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 230000000717 retained effect Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 210000002268 wool Anatomy 0.000 description 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- 206010011906 Death Diseases 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 238000004873 anchoring Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000004049 embossing Methods 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000010309 melting process Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 239000012779 reinforcing material Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000011800 void material Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/022—Non-woven fabric
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/06—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer characterised by a fibrous or filamentary layer mechanically connected, e.g. by needling to another layer, e.g. of fibres, of paper
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/05—Interconnection of layers the layers not being connected over the whole surface, e.g. discontinuous connection or patterned connection
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
- B32B9/02—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising animal or vegetable substances, e.g. cork, bamboo, starch
- B32B9/025—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising animal or vegetable substances, e.g. cork, bamboo, starch comprising leather
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
- B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B9/047—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material made of fibres or filaments
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
- D04H1/498—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres entanglement of layered webs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/20—All layers being fibrous or filamentary
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/02—Synthetic macromolecular fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/02—Synthetic macromolecular fibres
- B32B2262/0276—Polyester fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/02—Synthetic macromolecular fibres
- B32B2262/0276—Polyester fibres
- B32B2262/0284—Polyethylene terephthalate [PET] or polybutylene terephthalate [PBT]
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2597/00—Tubular articles, e.g. hoses, pipes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2601/00—Upholstery
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2605/00—Vehicles
- B32B2605/003—Interior finishings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2605/00—Vehicles
- B32B2605/08—Cars
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2607/00—Walls, panels
Definitions
- the invention relates to a textile composite material according to the preamble of claim 1.
- Textile composite materials are already known which comprise at least one nonwoven fabric layer and at least one further nonwoven fabric layer which are joined together.
- the object of the invention is, in particular, to provide a generic textile composite material which has a firm connection between the nonwoven fabric layer and the further nonwoven fabric layer, wherein an advantageous drapability, in particular an at least substantially wrinkle-free arrangement possibility of the textile composite material is maintained as well as an advantageous manufacturability and processing of Textile composite material are made possible.
- the object is achieved by the features of claim 1, while advantageous embodiments and further developments of the invention can be taken from the subclaims.
- the invention is based on a nonwoven textile material, in particular a sheath composite fabric, having at least one nonwoven fabric layer and at least one further nonwoven fabric layer bonded to the nonwoven fabric layer, wherein the nonwoven fabric layer and the further nonwoven fabric layer are mechanically bonded together, wherein the at least one nonwoven fabric layer comprises at least one binder fiber and wherein the at least one further nonwoven fabric layer comprises at least one binder fiber.
- a nonwoven textile material in particular a sheath composite fabric, having at least one nonwoven fabric layer and at least one further nonwoven fabric layer bonded to the nonwoven fabric layer, wherein the nonwoven fabric layer and the further nonwoven fabric layer are mechanically bonded together, wherein the at least one nonwoven fabric layer comprises at least one binder fiber and wherein the at least one further nonwoven fabric layer comprises at least one binder fiber.
- the binder fiber of the at least one further nonwoven fabric layer has a melting temperature which corresponds to a value from a value range from 130 ° C. to 190 ° C., and that the binder fiber of the at least one further nonwoven fabric layer is of higher melting than the binder fiber of the at least one nonwoven layer.
- the nonwoven fabric layer and the further nonwoven fabric layer are preferably in each case formed as a finished textile product, which are mechanically connected to each other, in particular after an individual production of the respective textile finished product to form the textile composite material.
- the nonwoven fabric layer and the further nonwoven fabric layer are mechanically non-bonded
- fibers of the nonwoven fabric layer particularly preferably engage in the further nonwoven fabric layer and / or vice versa
- the textile composite material is intended to at least partially form a seat cover, in particular a motor vehicle seat cover "Intended” should be understood in particular specially designed and / or specially equipped.
- Unit fulfills / fulfills and / or carries out / executes this particular function in at least one application and / or operating state, or that the element and / or the unit is specifically designed to perform this particular function.
- the nonwoven fabric layer is preferably formed as a finished textile product.
- the nonwoven fabric layer preferably comprises the at least one binder fiber (melt fiber) and at least one functional fiber.
- the binder fiber of the nonwoven fabric layer in this case has in particular a fineness value which is greater than 0.9 dtex, preferably greater than 5 dtex and particularly preferably less than 15 dtex. Most preferably, the binder fiber of the nonwoven fabric layer has a fineness value corresponding to a value between 1 dtex and 9 dtex.
- the binder fiber of the nonwoven fabric layer has a melting temperature which corresponds to a value from a value range of 100 ° C to 220 ° C.
- the binder fiber of the nonwoven fabric layer particularly preferably has a melting temperature which corresponds to a value from a value range from 130 ° C. to 180 ° C. , ,
- the functional fiber of the nonwoven fabric layer is formed as a polyester fiber, in particular as a polyethylene terephthalate fiber.
- the functional fiber of the nonwoven fabric layer has another, a skilled person appear appropriate design, such as a configuration as a polyamide fiber, as a polyolefin, as polyacrylonitrile, as polyvinyl chloride, as polyvinyl alcohol, as polytetrafluoroethylene, as polyurethane fiber o.
- the functional fiber of the nonwoven fabric layer has a fineness value that is greater than 1 dtex, preferably greater than 15 dtex, and particularly preferably less than 30 dtex.
- the functional fiber of the nonwoven fabric layer has a fineness value corresponding to a value between 1.5 dtex and 24 dtex.
- the functional fiber of the nonwoven fabric layer has a high Wiedererholrios.
- the functional fiber of the nonwoven fabric layer is formed spiral-crimped.
- the functional fiber of the nonwoven fabric layer has another, which appears appropriate to a person skilled in the art, which allows an embodiment of a fiber with a high Wiedererholrios.
- the nonwoven fabric layer has a plurality of binder fibers and a plurality of functional fibers which are mixed together.
- the binder fibers and / or the functional fibers of the nonwoven fabric layer may be present as staple fibers (staple fibers) or as filaments (continuous fibers).
- the binding fibers and / or the functional fibers of the nonwoven fabric layer are preferably connected to one another by means of a positive connection (by entanglement), by means of cohesion and / or by means of adhesion.
- the binder fibers and / or the functional fibers of the nonwoven fabric layer may be oriented or randomly arranged to form the nonwoven fabric layer.
- the nonwoven fabric layer has a basis weight which is greater than 30 g / m 2 , preferably greater than 60 g / m 2 and particularly preferably less than 550 g / m 2 .
- the nonwoven fabric layer has a basis weight which corresponds to a value from a value range of 50 g / m 2 to 500 g / m 2 .
- the further nonwoven fabric layer is preferably formed as a finished textile product, which can be produced in particular by means of a stitchbonding process.
- the further nonwoven fabric layer preferably comprises the at least one binder fiber (melt fiber) and at least one functional fiber.
- the binder fiber of the further nonwoven fabric layer in this case has in particular a fineness value which is greater than 0.9 dtex, preferably greater than 5 dtex and particularly preferably less than 15 dtex. Very particularly preferably, the binder fiber , _
- the further nonwoven fabric layer has a fineness value which corresponds to a value between 1 dtex and 9 dtex.
- the bonding fiber of the further nonwoven fabric layer preferably has a melting temperature which corresponds to a value from a value range of 100 ° C. to 240 ° C.
- the binder fiber particularly preferably has a melting temperature which corresponds to a value from a value range from 130 ° C. to 190 ° C.
- the binder fiber (melt fiber) of the further nonwoven fabric layer is preferably designed to have a higher melting point than the binder fiber (melt fiber) of the nonwoven fabric layer.
- the binder fiber (melt fiber) of the further nonwoven fabric layer has an analogous configuration to the binder fiber (melt fiber) of the nonwoven fabric layer.
- the functional fiber of the further nonwoven fabric layer is formed as a polyester fiber, in particular as a polyethylene terephthalate fiber.
- the functional fiber of the further nonwoven fabric layer has a different, a skilled person appear appropriate design, such as a configuration as a polyamide fiber, as a polyolefin, as polyacrylonitrile, as polyvinyl chloride, as polyvinyl alcohol, as polytetrafluoroethylene, as polyurethane fiber, as wool o. The like.
- one skilled in the appear appropriate fiber design which has a textile character (soft-elastic, high return force, in particular by a spiral-crimped configuration) and is processable in a Nähwirk structuri.
- the functional fiber of the further nonwoven fabric layer has a fineness value which is greater than 1 dtex, preferably greater than 15 dtex and particularly preferably less than 30 dtex. Most preferably, the functional fiber of the further nonwoven fabric layer has a fineness value which corresponds to a value between 1.5 dtex and 24 dtex.
- the functional fiber of the further nonwoven fabric layer has a high Wiedererhollander.
- the functional fiber of the further nonwoven fabric layer is formed spirally crimped.
- the functional fiber of the further nonwoven fabric layer has another design, which appears expedient to a person skilled in the art, which makes possible an embodiment of a fiber with a high repeatability.
- the further nonwoven fabric layer has a plurality of binding fibers and a multiplicity of functional fibers which are meshed with one another.
- the binder fibers and / or the functional fibers of the further nonwoven fabric layer may be present as staple fibers (staple fibers) or as filaments (continuous fibers).
- the functional fiber (s) of the nonwoven fabric layer and / or the further nonwoven fabric layer is / are formed as hollow fiber.
- the nonwoven fabric layer and / or the further nonwoven fabric layer has at least a portion of functional fibers, which are formed as hollow fibers, and a portion of functional fibers, which are not formed as hollow fibers.
- the term "hollow fiber” is intended here to define, in particular, a fiber which has at least one cavity, in particular a fiber which, viewed along a longitudinal axis of the fiber, has at least one cavity extending at least substantially along an entire length of the fiber, which
- the casing of the fiber may surround the cavity in particular annular, trilobal, polygonal or the like along at least one circumferential direction running around the longitudinal axis of the fiber
- the further nonwoven fabric layer has a basis weight which is greater than 30 g / m 2 , preferably greater than 60 g / m 2 and particularly preferably less than 550 g / m 2 .
- the further nonwoven fabric layer has a basis weight which corresponds to a value from a value range of 50 g / m 2 to 500 g / m 2 .
- the further nonwoven fabric layer is designed as a stitchbonded nonwoven fabric layer, such as, for example, as a Malimo® nonwoven fabric layer, as a nonwoven fabric layer, as
- Nähwirkvliesstoff stands such as Malimo®- nonwoven fabric layer, as Malivliesstoff für, as Multiknitvliesstoff für, as Kunitvliesstoff für, as a multi-knit nonwoven fabric layer, as Kunitvliesstoff für, as Kununvliesstoff stands
- Optically nonwoven fabric layer as Maliwattvliesstoff für o. The like., Is conceivable in an alternative embodiment of the textile composite material that the further nonwoven fabric layer che- - -
- the nonwoven fabric layer in particular by means of an adhesive method or by means of a melting process.
- the further nonwoven fabric layer has a maximum nonwoven fabric layer thickness which is less than 15 mm, preferably less than 8 mm and particularly preferably greater than 0.9 mm.
- the further nonwoven fabric layer has a maximum nonwoven fabric layer thickness, which corresponds to a value from a value range of 1 mm to 10 mm.
- a ratio of a maximum nonwoven fabric thickness of the further nonwoven fabric layer to a maximum nonwoven fabric thickness of the nonwoven fabric layer is at least greater than or equal to 1.
- a "maximum nonwoven fabric thickness” is to be understood here as meaning, in particular, a maximum extent of a nonwoven fabric layer along a direction extending at least substantially perpendicular to a main extension surface of the nonwoven fabric layer, in particular at least substantially perpendicular to a bonding surface of the nonwoven fabric layer, in particular of at least 70 %, preferably of at least 80% and more preferably of at least 90% of a total number of interconnected fibers of the nonwoven fabric layer, wherein in particular an entirety of the interconnected fibers viewed in a cross section, a polygonal shape, such as a rectangle, a square
- individual fibers which extend beyond the polygonal shape should be disregarded for determining the maximum nonwoven fabric thickness of the nonwoven fabric layer
- an orientation of a direction relative to a reference direction should be defined, the direction and the reference direction, in particular in one plane, including an angle of 90 ° and the angle a maximum deviation of in particular less than 8 °, advantageously less than 5 ° and
- the textile composite material has at least one anti-counterfeiting unit.
- the anti-counterfeiting unit may be at least substantially non-detachably connected to the nonwoven fabric layer and / or to the further nonwoven fabric layer.
- at least substantially unsolvable is meant in particular a connection of at least two elements which are only with the aid of separation tools, such as a saw, in particular a mechanical saw, etc., and / or chemical release agents, such as solvents o. the like.
- the forgery-proof unit can be designed as an electronic counterfeiting unit.
- the forgery-proofing unit comprises at least one counterfeiting securing element which is at least substantially inextricably linked to the nonwoven fabric layer and / or to the further nonwoven fabric layer and which can be read out by means of a read-out device of the forgery-proofing unit.
- the counterfeiting protection element could be designed as an RFID chip or the like.
- Other embodiments of the electronic counterfeiting protection unit that appear appropriate to a person skilled in the art are also conceivable, such as a configuration as barcode forgery prevention unit or the like.
- the counterfeiting safeguard unit is alternatively or additionally designed as a mechanical counterfeiting safeguard unit.
- a preferably good processing and an advantageous manufacturability of the textile composite material can be achieved.
- an advantageously firm connection between the nonwoven fabric layer and the further nonwoven fabric layer can be achieved, wherein an advantageous drapability, in particular an at least substantially wrinkle-free arrangement possibility, of the textile composite material is maintained.
- a well-processed textile composite material can be provided.
- the textile composite material may advantageously at least substantially any movement / rounding / bending (convex or concave) a surface of an object, in particular a seat to which the textile composite material can be arranged adapt.
- the nonwoven fabric layer and the further nonwoven fabric layer are needled together, wherein at least more than 5% of a total bonding surface of the further nonwoven fabric layer of fibers of the nonwoven fabric layer is pierced.
- needled is intended here in particular a mechanical connection , ,
- a "total bonding surface of the further nonwoven fabric layer” is to be understood here in particular as an entire surface of the further nonwoven fabric layer which abuts the nonwoven fabric layer in a state of the further nonwoven fabric layer connected to the nonwoven fabric layer, in particular a surface of the further nonwoven fabric layer projected into a projection plane.
- Single fibers of the nonwoven fabric layer are preferably needled into the further nonwoven fabric layer
- individual fibers of the nonwoven fabric layer extend at least to 5% of the total bonding surface of the further nonwoven fabric layer, especially distributed over the entire bonding surface , along an at least substantially transversely to the connecting surface of the further nonwoven fabric layer extending direction into the further nonwoven fabric layer into
- an orientation of a direction and / or an axis relative to a reference direction and / or a reference axis should be understood, wherein the orientation of the direction and / or the axis at least different from an at least substantially parallel alignment to the reference direction and / / or to the reference axis and in particular is skewed or perpendicular to the reference direction and / or to the reference axis.
- the nonwoven fabric layer and the further nonwoven fabric layer are needled together, wherein a nonwoven nonwoven release force counteracting holding force between the nonwoven fabric layer and the further nonwoven fabric layer is greater than 1 N, in particular due to a positive and / or non-positive connection between the fibers of the nonwoven fabric layer and the further nonwoven fabric layer.
- a "fleece nonwoven release force” is to be understood here in particular as a force acting on the textile composite material in at least one load case, which can cause a separation of a connection between the nonwoven fabric layer and the further nonwoven fabric layer, in particular considered along one at least substantially perpendicular
- a holding force between the nonwoven fabric layer and the further nonwoven fabric layer which counteracts a nonwoven nonwoven release force is less than 1 kN, preferably less than 0.8 kN, and - -
- a holding force between the nonwoven fabric layer and the further nonwoven fabric layer counteracting a nonwoven nonwoven release force is preferably caused by an intervention of the fibers of the nonwoven fabric layer in the further nonwoven fabric layer, in particular due to a positive and / or non-positive connection between the fibers of the nonwoven fabric layer and the further nonwoven fabric layer.
- a particularly advantageous and secure connection between the nonwoven fabric layer and the further nonwoven fabric layer can be made possible. It is advantageous to maintain a high stability of the further nonwoven fabric layer after needling with the nonwoven fabric layer, in particular since the further nonwoven fabric layer is retained at least substantially in its basic structure and only a few fibers of the nonwoven fabric layer extend into the further nonwoven fabric layer.
- an elasticity and a durability of the further nonwoven fabric layer can at least essentially be retained.
- the nonwoven fabric layer and the further nonwoven fabric layer are needled together, wherein at least more than 15% of the total bonding surface of the further nonwoven fabric layer of fibers of the nonwoven fabric layer are pierced.
- individual fibers of the nonwoven fabric layer extend at least to 15% of the bonding surface of the further nonwoven fabric layer, in particular distributed over the entire bonding surface, along the direction of the further nonwoven fabric layer along a direction extending at least substantially transversely to the bonding surface of the further nonwoven fabric layer.
- the fibers which penetrate the bonding surface of the further nonwoven fabric layer are arranged at least substantially homogeneously distributed on the bonding surface of the further nonwoven fabric layer.
- the textile composite material can advantageously be reset on a further material designed as a leather blank, so that advantageously at intersections of several leather blanks on an article, in particular on a seat on which the textile fabric is cut.
- waistband material can be arranged together with the leather cut, a thin seam can be made possible.
- the nonwoven fabric layer and the further nonwoven fabric layer are needled together, wherein at least two fibers of the nonwoven fabric layer penetrate into the further nonwoven fabric layer per 1 cm 2 of the bonding surface of the further nonwoven fabric layer.
- at least three fibers of the nonwoven fabric layer preferably at least five fibers of the nonwoven fabric layer and more preferably at least ten fibers of the nonwoven fabric layer, penetrate into the further nonwoven fabric layer per 1 cm 2 of the bonding surface of the further nonwoven fabric layer.
- more than ten fibers, in particular at least 20 to 300 fibers, of the nonwoven fabric layer penetrate into the further nonwoven fabric layer per 1 cm 2 of the bonding surface of the further nonwoven fabric layer.
- the term "penetrate into the further nonwoven fabric layer” is to be understood here in particular as an arrangement of fibers of the nonwoven fabric layer relative to the further nonwoven fabric layer, wherein the fibers of the nonwoven fabric layer are in a bonded state of the nonwoven fabric layer and the further nonwoven fabric layer, starting from the nonwoven fabric layer, In the embodiment according to the invention, a secure anchoring of the nonwoven fabric layer to the further nonwoven fabric layer can be achieved.
- the nonwoven fabric layer and the further nonwoven fabric layer are needled together, wherein at least a majority of fibers of the nonwoven fabric layer penetrating into the further nonwoven fabric layer extends into the further nonwoven fabric layer at least up to 50% of a maximum nonwoven fabric thickness of the further nonwoven fabric layer.
- a "majority of fibers penetrating into the further nonwoven fabric layer” is to be understood here in particular as meaning at least more than 20%, preferably more than 30% and particularly preferably more than 50% of a total number of fibers of the nonwoven fabric layer penetrating into the further nonwoven fabric layer. It is also conceivable for individual fibers of the nonwoven fabric layer to extend further into the further nonwoven fabric layer than 50% of the maximum nonwoven fabric thickness of the further nonwoven fabric layer or to penetrate the further nonwoven fabric layer as "at least up to 50% of a maximum nonwoven fabric thickness of the further nonwoven fabric layer extend into the further nonwoven fabric layer "should be understood here in particular that the fibers of the nonwoven fabric layer, starting from - -
- an edge area of the nonwoven fabric layer has a projection extension, in particular into the further nonwoven fabric layer, which corresponds to at least 50% of a maximum nonwoven layer thickness of the further nonwoven fabric layer.
- the textile composite material comprises at least one adhesive layer, which is arranged on a side of the further nonwoven fabric layer facing away from the nonwoven fabric layer.
- the adhesive layer is in the form of an adhesive fleece / adhesive tape, a self-adhesive, in particular a self-adhesive, pressure-sensitive adhesive, or the like.
- the adhesive layer it is also conceivable for the adhesive layer to be arranged on another side of the nonwoven fabric layer or the textile composite material that appears sensible to a person skilled in the art.
- the adhesive layer preferably has a net-like structure and is in particular formed of a similar material as the binder fiber of the nonwoven fabric layer and / or the binder fiber of the further nonwoven fabric layer.
- the adhesive layer has a melting point which corresponds to a value from a value range from 50.degree. C. to 140.degree. C., preferably from a value range from 90.degree. C. to 100.degree.
- the textile composite material has at least one cover layer which is arranged on a side of the further nonwoven fabric layer facing away from the nonwoven fabric layer.
- the further nonwoven fabric layer is, for example, by means of a flat bed laminating system, by means of a leather fixing system or by means of another, a
- the covering layer can be formed as a leather covering layer, as a synthetic leather covering layer, as a fabric covering layer or as another layer which appears expedient to a person skilled in the art.
- a high surface quality of the textile composite material can be achieved. It can advantageously be provided a textile composite material which is particularly advantageous as part of a seat cover, a door inner lining of a motor vehicle o. The like. Can be used. - -
- the cover layer in particular in at least one exemplary embodiment of the textile composite material, is mechanically connected to the further nonwoven fabric layer.
- the cover layer is sewn to the further nonwoven fabric layer.
- the cover layer is mechanically connected to the further nonwoven fabric layer by means of another method that appears appropriate to a person skilled in the art.
- the cover layer is mechanically and / or thermally bonded to the further nonwoven fabric layer by means of ultrasonic welding or an embossing method.
- the cover layer in particular in at least one embodiment of the textile composite material, be fixed to the other nonwoven fabric layer by means of the adhesive layer.
- additional or additional adhesive dots and / or an adhesive powder a melt-printing method, a hot-melt adhesive, adhesive films or other adhesive measures or adhesive methods which appear expedient to a person skilled in the art, in particular hot or cold adhesive methods find a connection of the cover layer with the further nonwoven fabric layer application, which receive particularly advantageous a textile character of the textile composite material.
- the at least one nonwoven fabric layer comprises at least one functional fiber having a fineness value which is greater than 15 dtex, wherein the at least one binder fiber of the at least one nonwoven fabric layer has a fineness value which is greater than 5 dtex, and / or the at least one further nonwoven fabric layer comprises at least one functional fiber having a fineness value which is greater than 15 dtex, wherein the at least one binder fiber of the at least one further nonwoven fabric layer has a fineness value which is greater than 5 dtex.
- the at least one nonwoven fabric layer comprises at least one functional fiber, which is formed as a hollow fiber.
- the at least one nonwoven fabric layer comprises at least one functional fiber which has a star-shaped, quadrilateral, trilobal, horseshoe-shaped or circular cross-section.
- the cover layer is sewn to the at least one nonwoven fabric layer and / or to the at least one further nonwoven fabric layer, whereby a preferably simple and reliable connection between the cover layer and the nonwoven fabric layer and / or the further nonwoven fabric layer can be achieved.
- the textile composite material has at least one additional reinforcing layer.
- an advantageously robust embodiment of the textile composite material can be achieved.
- the textile composite material has at least one additional reinforcement layer, which is arranged between the at least one cover layer and the at least one further nonwoven fabric layer.
- an advantageous drapability as well as a preferably robust design of the textile composite material can be achieved.
- a seat cover with at least one textile composite material according to the invention is proposed.
- the textile composite material can be used in another field of use that appears meaningful to a person skilled in the art, for example for use in the furniture sector, in the office equipment sector, in the boat equipment sector, in the aircraft equipment sector or the like, in which a surface, in particular a Lamination plays an important role.
- a high surface quality of a seat related to the seat cover according to the invention can be realized.
- the textile composite material according to the invention and / or the seat cover according to the invention should / should not be limited to the application and embodiment described above.
- the textile composite material according to the invention can / can - -
- FIG. 1 shows a sectional view of a textile composite material according to the invention comprising at least one nonwoven fabric layer and a further nonwoven fabric layer bonded to the nonwoven fabric layer, in a schematic representation
- FIG. 2 shows a sectional view of the textile composite material according to the invention with a cover layer of the textile composite material according to the invention arranged on the further nonwoven fabric layer in a schematic representation
- Fig. 3 is a sectional view of an alternative composite fabric according to the invention with one between a cover layer and another
- Nonwoven fabric layer of the alternative fabric composite material according to the invention arranged reinforcing layer of the alternative inventive composite fabric material in a schematic representation
- FIG. 4 shows a sectional view of a further alternative textile composite material according to the invention with a cover fabric sewn onto a further nonwoven fabric layer of the alternative inventive textile composite material - -
- FIG. 1 shows a textile composite material 10a having at least one nonwoven fabric layer 12a and at least one further nonwoven fabric layer 14a which is joined to the nonwoven fabric layer 12a.
- the textile composite material 10a is designed as a seat cover textile composite material.
- the textile composite material 10a is provided in particular for at least partially forming a seat cover 30a, in particular a motor vehicle seat cover.
- the textile composite material 10a is provided for the formation of another textile article which appears expedient to a person skilled in the art, for example for forming a door inner lining of a motor vehicle, for forming an armrest cover or the like.
- the nonwoven fabric layer 12a is designed in particular as a finished textile product.
- the further nonwoven fabric layer 14a is preferably formed as a finished textile product that can be produced in particular by means of a stitchbonding process.
- the nonwoven fabric layer 12a and the further nonwoven fabric layer 14a are joined together mechanically, in particular for at least partial formation of the textile composite material 10a.
- the nonwoven fabric layer 12a and the further nonwoven fabric layer 14a are needled together with at least more than 5% of an entire bonding surface 16a of the further nonwoven fabric layer 14a of fibers 18a, 20a of the nonwoven fabric layer 12a being pierced.
- the nonwoven fabric layer 12a and the further nonwoven fabric layer 14a are needled together such that at least more than 15% of the entire bonding surface 16a of the further nonwoven fabric layer 14a is pierced by fibers 18a, 20a of the nonwoven fabric layer 12a.
- fibers 18a, 20a of the nonwoven fabric layer 12a penetrate into the further nonwoven fabric layer 14a.
- per 1 cm 2 of the bonding surface 16a of the further nonwoven fabric layer 14a at least ten, in particular between 20 and 300, fibers 18a, 20a of the nonwoven fabric layer 12a penetrate into the further nonwoven fabric layer 14a.
- the fibers 18a, 20a of the nonwoven fabric layer 12a penetrating into the further nonwoven fabric layer 14a at least a majority extends at least up to 50% of a maximum nonwoven fabric thickness 22a of the further nonwoven fabric layer 14a into the further nonwoven fabric layer 14a.
- individual fibers 18a, 20a of the nonwoven fabric layer 12a or alternatively the majority of the fibers 18a, 20a of the nonwoven fabric layer 12a completely penetrate the further nonwoven fabric layer 14a.
- individual fibers 18a, 20a of the nonwoven fabric layer 12a or alternatively the majority of the fibers 18a, 20a of the nonwoven fabric layer 12a extend further than 50% of the maximum nonwoven fabric thickness 22a of the further nonwoven fabric layer 14a into the further nonwoven fabric layer 14a. It is also conceivable that individual fibers 18a, 20a of the nonwoven fabric layer 12a or alternatively the majority of the fibers 18a, 20a of the nonwoven fabric layer 12a extend / extend into the further nonwoven fabric layer 14a, less than 50% of the maximum nonwoven fabric thickness 22a of the further nonwoven fabric layer 14a.
- a ratio of the maximum nonwoven fabric thickness 22a of the further nonwoven fabric layer 14a to a maximum nonwoven fabric thickness 24a of the nonwoven fabric layer 12a is in this case at least greater than or equal to 1.
- the textile composite material 10a has a ratio of a maximum nonwoven fabric thickness 22a of the further nonwoven fabric layer 14a to a maximum nonwoven fabric thickness 24a of the nonwoven fabric layer 12a which is at least less than or equal to 1.
- the nonwoven fabric layer 12a and the further nonwoven fabric layer 14a are needled together such that a holding force between the nonwoven fabric layer 12a and the further nonwoven fabric layer 14a is greater than 1N.
- a mechanical bonding of the nonwoven fabric layer 12a and the further nonwoven fabric layer 14a becomes achieved by a needling process, in which the fibers 18a, 20a of the nonwoven fabric layer 12a by means of a needle machine (not shown here) are needled into the further nonwoven fabric layer 14a.
- a needle machine not shown here
- the fibers 18a, 20a of the nonwoven fabric layer 12a form a positive and / or non-positive connection with fibers of the further nonwoven fabric layer 14a.
- the nonwoven fabric layer 12a is in particular captive, ie, permanently connected to the further nonwoven fabric layer 14a.
- the nonwoven fabric layer 12a and the further nonwoven fabric layer 14a each have a basis weight that is greater than 45 g / m 2 . However, it is also conceivable that the nonwoven fabric layer 12a and the further nonwoven fabric layer 14a each have a basis weight which is less than or equal to 45 g / m 2 . - -
- the nonwoven fabric layer 12a comprises at least one functional fiber 26a having a fineness value less than or equal to 50 dtex.
- the functional fiber 26a is formed in particular by one of the fibers 18a, 20a of the nonwoven fabric layer 12a.
- the functional fiber 26a may be formed as a hollow fiber.
- the functional fiber 26a can have any cross-section which appears expedient to a person skilled in the art, such as a star-shaped cross section, a quadrangular cross section, a trilobal cross section, a horseshoe-shaped cross section, an annular cross section or the like.
- the nonwoven fabric layer 12a has a multiplicity of functional fibers 26a on, which have a Fechswert less than or equal to 50 dtex and are in particular designed as hollow fibers.
- the nonwoven fabric layer 12a has at least one binder fiber 36a (melt fiber).
- the binder fiber 36a is formed by one of the fibers 18a, 20a of the nonwoven fabric layer 12a.
- the nonwoven fabric layer 12a has a plurality of binding fibers 36a.
- the binding fibers 36a and / or the functional fibers 26a of the nonwoven fabric layer 12a are joined together as a result of mixing by means of a positive connection (by entanglement), by means of cohesion and / or by means of adhesion.
- the binding fibers 36a and / or the functional fibers 26a may be oriented or randomly arranged to form the nonwoven fabric layer 12a.
- the binder fiber 36a of the nonwoven fabric layer 12a has, in particular, a fineness value that is greater than 0.9 dtex, preferably greater than 5 dtex, and particularly preferably less than 15 dtex. Most preferably, the binder fiber 36a of the nonwoven fabric layer 12a has a fineness value corresponding to a value between 1 dtex and 9 dtex.
- the binder fiber 36a of the nonwoven fabric layer 12a preferably has a melting temperature which corresponds to a value from a value range of 100 ° C. to 220 ° C.
- the binder fiber 36a of the nonwoven fabric layer 12a particularly preferably has a melting temperature which corresponds to a value from a value range from 130 ° C. to 180 ° C.
- the functional fiber 26a of the nonwoven fabric layer 12a is formed as a polyester fiber, in particular as a polyethylene terephthalate fiber.
- the functional fiber 26a of the nonwoven fabric layer 12a it is also conceivable for the functional fiber 26a of the nonwoven fabric layer 12a to have another configuration that appears appropriate to a person skilled in the art, such as a configuration as polyamide fiber, as polyolefin fiber, as polyacrylonitrile fiber, as polyvinyl chloride fiber, as polyvinyl alcohol fiber, as polytetrafluoroethylene fiber, as polyurethane fiber o. The like.
- Functional fiber 26a of nonwoven fabric layer 12a has, in particular, a fineness value that is greater than 1 dtex, preferably greater than 15 dtex, and particularly preferably less than 30 dtex. Most preferably, the functional fiber 26a of the nonwoven fabric layer 12a has a fineness value corresponding to a value between 1.5 dtex and 24 dtex. Preferably, the functional fiber 26a of the nonwoven fabric layer 12a has a high recoverability. In particular, the functional fiber 26a of the nonwoven fabric layer 12a is formed spirally crimped. However, it is also conceivable that the functional fiber 26a of the nonwoven fabric layer 12a has another embodiment that appears meaningful to a person skilled in the art, which is an embodiment of a high-fiber fiber
- the further nonwoven fabric layer 14a preferably comprises at least one binder fiber 38a (fusible fiber) and at least one functional fiber 40a.
- the further nonwoven fabric layer 14a preferably has a plurality of binding fibers 38a and / or functional fibers 40a.
- the binding fiber 38a of the further nonwoven fabric layer 14a has, in particular, a fineness value which is greater than 0.9 dtex, preferably greater than 5 dtex, and particularly preferably less than 15 dtex.
- the binder fiber 38a of the further nonwoven fabric layer 14a has a fineness value which corresponds to a value between 1 dtex and 9 dtex.
- the binder fiber 38a of the further nonwoven fabric layer 14a preferably has a melting temperature which corresponds to a value from a value range of 100 ° C. to 240 ° C.
- the binder fiber 38a of the further nonwoven fabric layer 14a particularly preferably has a melting temperature which corresponds to a value from a value range from 130 ° C. to 190 ° C.
- the binder fiber 38a of the further nonwoven fabric layer 14a is made higher melting than the binder fiber 36a of the nonwoven fabric layer 12a.
- the binder fiber 38a of the further nonwoven fabric layer 14a may have an analogous configuration to the binder fiber 36a of the nonwoven fabric layer 12a.
- the functional fiber 40a of the further nonwoven fabric layer 14a is formed as a polyester fiber, in particular as a polyethylene terephthalate fiber.
- the functional fiber 40a of the further nonwoven fabric layer 14a has another configuration which appears expedient to a person skilled in the art, for example an embodiment as polyamide fiber, as polyolefin fiber, as polyacrylonitrile fiber, as
- Polyvinyl chloride fiber as polyvinyl alcohol fiber, as polytetrafluoroethylene fiber, as polyvinyl chloride fiber, as polyvinyl alcohol fiber, as polytetrafluoroethylene fiber, as polyvinyl chloride fiber, as polyvinyl alcohol fiber, as polytetrafluoroethylene fiber, as
- Polyurethane fiber as wool or the like, in particular another, to a person skilled in the art as meaningful - -
- the binding fibers 38a and / or the functional fibers 40a of the further nonwoven fabric layer 14a are meshed with one another, in particular even before the further nonwoven fabric layer 14a is joined to the nonwoven fabric layer 12a.
- the textile composite material 10a has, in particular for a partial formation of the seat cover 30a, at least one cover layer 32a which is arranged on a side of the further nonwoven fabric layer 14a facing away from the nonwoven fabric layer 12a, in particular in an interconnected state of the nonwoven fabric layer 12a and the further nonwoven fabric layer 14a (FIG. Figure 2).
- the cover layer 32a is preferably formed as a leather cover layer.
- the cover layer 32a it is also conceivable for the cover layer 32a to have another design that appears appropriate to a person skilled in the art, such as an embodiment as a fabric cover layer, as a synthetic leather cover layer or the like.
- the textile composite material has a connection to the further nonwoven fabric layer 14a and the cover layer 32a 10a at least one adhesive layer 28a.
- the adhesive layer 28a is arranged on a side of the further nonwoven fabric layer 14a facing away from the nonwoven fabric layer 12a, in particular in an interconnected state of the nonwoven fabric layer 12a and the further nonwoven fabric layer 14a.
- the adhesive layer 28a may be formed as an adhesive fleece / adhesive tape, as a self-adhesive, in particular as a self-adhesive, pressure-sensitive adhesive, or the like.
- the adhesive layer 28a preferably has a net-like structure.
- the adhesive layer 28a is formed in particular from a similar or the same material as the binding fiber 38a of the further nonwoven fabric layer 14a.
- the adhesive layer 28a preferably has a melting point which corresponds to a value from a value range from 50.degree. C. to 140.degree. C., preferably from a value range from 90.degree. C. to 100.degree.
- connection component (not shown here) include, which is formed as an additional foam layer, wherein the connection component flame-cacheable in both said embodiments is.
- connection component as an additional nonwoven fabric layer is advantageously a, already known to a person skilled Lost Foam method applicable.
- the connection component can be arranged on the further nonwoven fabric layer 14a by means of flame lamination, and the cover layer 32a, in particular the cover layer 32a formed as a fabric cover layer or artificial leather cover layer, can be arranged by means of flame lamination on the connection component already arranged on the (further) nonwoven fabric layer 14a.
- the connecting component formed as an additional nonwoven fabric layer would only be present as a thin layer after flame lamination.
- adhesive dots and / or adhesive powder Meltprint method, hot melt adhesive, adhesive films or other, one skilled in the art appear useful adhesive measures or adhesive method, in particular hot or cold glue method, to a compound of the cover layer 32a with the further nonwoven fabric layer 14a find application, which receive particularly advantageous a textile character of the textile composite material 10a.
- the textile composite material 10a advantageously allows for difficult seat contours of a seat (not shown here), in particular a motor vehicle seat, such as on a convex padding of a seat, such as a side wall of an entry side of a seat, etc., a smooth and wrinkle-free arrangement of the textile composite material 10a and / or the seat cover 30a.
- the textile composite material 10a is advantageously highly drapable in the smallest radii, such as in the case of an arrangement of the textile composite material 10a and / or the seat cover 30a on a seat in which the textile composite material 10a is convexly shaped in a partial region of the textile composite material 10a and in a direct is formed concave on the portion adjacent further portion of the fabric composite material 10a.
- the textile composite material 10a is flame retardant according to FMVSS 302 or ISO 3795. Furthermore, it is advantageous if all applicable documents of the automotive industry are taken into account, for example requirements for emission / fogging / odor, the end-of-life vehicle regulations, etc. pp.
- FIGS. 3 and 4 show further exemplary embodiments of the invention.
- the following descriptions and the drawing are essentially limited to the differences between the exemplary embodiments, with respect to identically named components, in particular with regard to components having the same reference symbols, in principle Reference may also be made to the drawing and / or the description of the other exemplary embodiments, in particular FIGS. 1 and 2.
- To distinguish the embodiments of the letter a is the reference numerals of the embodiment in Figures 1 and 2 adjusted.
- the letter a is replaced by the letters b or c.
- FIG. 3 shows a textile composite material 10b with at least one nonwoven fabric layer 12b and with at least one further nonwoven fabric layer 14b, which is joined to the nonwoven fabric layer 12b.
- the textile composite material 10b shown in FIG. 3 has an embodiment that is at least substantially ana-lous to the textile composite material 10b shown in FIGS. 1 and 2.
- the textile composite material 10b shown in FIG. 3 additionally comprises at least one reinforcing layer 34b.
- the reinforcing layer 34b is provided to reinforce a cover layer 32b of the further nonwoven fabric layer 14b.
- the reinforcing layer 34b is formed as a leather reinforcing material in the exemplary embodiment of the textile composite material 10b illustrated in FIG.
- the reinforcing layer 34b has another configuration which appears expedient to a person skilled in the art, in particular an embodiment which is dependent on an embodiment of the covering layer 32b.
- the reinforcement layer 34b is arranged on a side of the further nonwoven fabric layer 14b facing away from the nonwoven fabric layer 12b.
- the reinforcing layer 34b is disposed between the further nonwoven fabric layer 14b and the cover layer 32b.
- the reinforcing layer 34b is disposed between the further nonwoven fabric layer 14b and an adhesive layer 28b of the composite fabric 10b.
- the reinforcing layer 34b has another arrangement and / or configuration which appears expedient to a person skilled in the art.
- the reinforcing layer 34b can be formed as a woven, knitted fabric, knitted fabric, grid or the like to a cover layer support, in particular to a leather support.
- the reinforcing layer 34b can be fixed to the further nonwoven fabric layer 14b by means of an adhesive tape (not shown here in detail).
- a cover layer stretch in particular a leather stretch, can be advantageously at least substantially prevented or at least substantially reduced when the textile composite material 10b is loaded.
- advantageously specially loaded areas of the fabric cover material 10b comprising the seat cover 30b such as an exit point of a side airbag of the seat cover 30b, provided with corresponding reinforcements - -
- the reinforcing layer 34b by means of a suitable choice of the reinforcing layer 34b, at least one elongation property, a material property, in particular a maximum traction, etc., of the textile composite material 10b can be changed in a targeted manner.
- a chemical binder (not shown here), such as an adhesive is provided on the cover layer 32b and or on the textile composite material 10b can be arranged.
- This binder can advantageously at least substantially avoid or at least substantially reduce fiber fly of fibers of the cover layer 32b and / or adhesion of fiber material of the further nonwoven fabric layer 14b to the cover layer 32b, in particular after a curing process of the binder. It can be advantageously allows a lint protection.
- the textile composite material 10b shown in FIG. 3 reference may be made to the textile composite material 10a described in the description of FIGS. 1 and 2.
- FIG. 4 shows a textile composite material 10c with at least one nonwoven fabric layer 12c and with at least one further nonwoven fabric layer 14c, which is joined to the nonwoven fabric layer 12c.
- the textile composite material 10c illustrated in FIG. 4 has an embodiment that is at least substantially ana-lous to the textile composite material 10c shown in FIGS. 1 and 2.
- the textile composite material 10c illustrated in FIG. 4 comprises at least one cover layer 32c, which is mechanically connected to the nonwoven fabric layer 12c and / or the further nonwoven fabric layer 14c.
- the cover layer 32c is sewn to the nonwoven fabric layer 12c and / or to the further nonwoven fabric layer 14c.
- the textile composite material 10c comprises at least one seam connection element 42c.
- the textile composite material 10c shown in FIG. 3 reference may be made to the textile composite material 10a described in the description of FIGS. 1 and 2. , -
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Abstract
Description
Claims
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
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EP16717612.2A EP3283288A1 (de) | 2015-04-16 | 2016-04-15 | Textilverbundmaterial |
KR1020177031184A KR20170137794A (ko) | 2015-04-16 | 2016-04-15 | 직물 복합 재료 |
US15/566,289 US20180104929A1 (en) | 2015-04-16 | 2016-04-15 | Textile composite material |
CN201680035352.8A CN107810109A (zh) | 2015-04-16 | 2016-04-15 | 纺织物复合材料 |
JP2017553993A JP2018513037A (ja) | 2015-04-16 | 2016-04-15 | テキスタイル複合材料 |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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DE102015105845.6A DE102015105845A1 (de) | 2015-04-16 | 2015-04-16 | Textilverbundmaterial |
DE102015105845.6 | 2015-04-16 |
Publications (1)
Publication Number | Publication Date |
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WO2016166322A1 true WO2016166322A1 (de) | 2016-10-20 |
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PCT/EP2016/058402 WO2016166322A1 (de) | 2015-04-16 | 2016-04-15 | Textilverbundmaterial |
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US (1) | US20180104929A1 (de) |
EP (1) | EP3283288A1 (de) |
JP (1) | JP2018513037A (de) |
KR (1) | KR20170137794A (de) |
CN (1) | CN107810109A (de) |
DE (1) | DE102015105845A1 (de) |
WO (1) | WO2016166322A1 (de) |
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KR101896789B1 (ko) * | 2016-11-03 | 2018-09-07 | 현대자동차주식회사 | 외관 품질 및 내구성이 우수한 하이브리드 천연가죽의 제조방법 |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2006066601A1 (de) * | 2004-12-15 | 2006-06-29 | Carl Freudenberg Kg | Thermoformbares trägerteil |
WO2010108562A1 (de) * | 2009-03-25 | 2010-09-30 | Carl Freudenberg Kg | Thermisch fixierbaarer einlagevliesstoff, verfahren zu dessen herstellung und verwendung |
DE102012108308A1 (de) * | 2012-03-26 | 2013-09-26 | Car Trim Gmbh | Sitzbezug für Flugzeugsitze |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
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NL295050A (de) * | 1962-07-09 | |||
DD75295A1 (de) * | 1969-08-11 | 1970-08-12 | Nadelvliesstoff für wand- und deckenauskleidung | |
US6030907A (en) * | 1996-07-29 | 2000-02-29 | Sowa Chemical Co., Ltd. | Composite substrate for plastic reinforcement, and fiber-reinforced plastic using such composite substrate |
DE10314552A1 (de) * | 2003-03-31 | 2004-10-14 | Rieter Automatik Gmbh | Verfahren und Vorrichtung zur Herstellung eines Verbundvlieses |
DE102006006405A1 (de) * | 2006-02-11 | 2007-08-23 | HÄNSEL VERBUNDTECHNIK GmbH | Vliesstoffträger für textile Klebebänder |
DE102009022647B4 (de) * | 2009-05-26 | 2017-08-24 | Tenowo GmbH | Verfahren zur Herstellung eines voluminösen Polstervliesstoffes |
-
2015
- 2015-04-16 DE DE102015105845.6A patent/DE102015105845A1/de not_active Withdrawn
-
2016
- 2016-04-15 KR KR1020177031184A patent/KR20170137794A/ko unknown
- 2016-04-15 EP EP16717612.2A patent/EP3283288A1/de not_active Withdrawn
- 2016-04-15 JP JP2017553993A patent/JP2018513037A/ja active Pending
- 2016-04-15 CN CN201680035352.8A patent/CN107810109A/zh active Pending
- 2016-04-15 US US15/566,289 patent/US20180104929A1/en not_active Abandoned
- 2016-04-15 WO PCT/EP2016/058402 patent/WO2016166322A1/de active Application Filing
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2006066601A1 (de) * | 2004-12-15 | 2006-06-29 | Carl Freudenberg Kg | Thermoformbares trägerteil |
WO2010108562A1 (de) * | 2009-03-25 | 2010-09-30 | Carl Freudenberg Kg | Thermisch fixierbaarer einlagevliesstoff, verfahren zu dessen herstellung und verwendung |
DE102012108308A1 (de) * | 2012-03-26 | 2013-09-26 | Car Trim Gmbh | Sitzbezug für Flugzeugsitze |
Also Published As
Publication number | Publication date |
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DE102015105845A1 (de) | 2016-10-20 |
JP2018513037A (ja) | 2018-05-24 |
EP3283288A1 (de) | 2018-02-21 |
CN107810109A (zh) | 2018-03-16 |
US20180104929A1 (en) | 2018-04-19 |
KR20170137794A (ko) | 2017-12-13 |
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