WO2016155488A1 - Smart grinding and cutting system - Google Patents

Smart grinding and cutting system Download PDF

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Publication number
WO2016155488A1
WO2016155488A1 PCT/CN2016/076329 CN2016076329W WO2016155488A1 WO 2016155488 A1 WO2016155488 A1 WO 2016155488A1 CN 2016076329 W CN2016076329 W CN 2016076329W WO 2016155488 A1 WO2016155488 A1 WO 2016155488A1
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WO
WIPO (PCT)
Prior art keywords
workpiece
axis
cutting
grinding
exchange
Prior art date
Application number
PCT/CN2016/076329
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French (fr)
Chinese (zh)
Inventor
李承翰
Original Assignee
大连誉洋工业智能有限公司
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Publication date
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Publication of WO2016155488A1 publication Critical patent/WO2016155488A1/en

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/02—Machine tools for performing different machining operations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
    • B23Q1/25—Movable or adjustable work or tool supports
    • B23Q1/64—Movable or adjustable work or tool supports characterised by the purpose of the movement
    • B23Q1/66—Worktables interchangeably movable into operating positions
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q39/00—Metal-working machines incorporating a plurality of sub-assemblies, each capable of performing a metal-working operation
    • B23Q39/02—Metal-working machines incorporating a plurality of sub-assemblies, each capable of performing a metal-working operation the sub-assemblies being capable of being brought to act at a single operating station

Definitions

  • the utility model relates to the field of grinding and cutting, in particular to an intelligent grinding and cutting system.
  • the most common cutting equipments include laser cutting machines, flame cutting machines, angle grinders and toothless saws.
  • Common grinding equipments include cylindrical grinders, surface grinders, etc., and grinding and cutting operations need to be done on different equipment. . Therefore, for workpieces that need to be polished and cut at the same time, it needs to be completed in sequence. It is necessary to replace the processing equipment for the processing of other irregular parts on the workpiece, so it will waste a lot of time in debugging and standby.
  • the utility model provides an intelligent grinding and cutting system, which system comprises:
  • the direction axis is connected to the bed body
  • the cutting and polishing unit is connected with the direction shaft, and the grinding and cutting unit is used for performing the grinding and cutting operation on the workpiece;
  • the workpiece turret is disposed on the bed body, the workpiece turret includes two oppositely disposed stations, and the workpiece turret is capable of converting each of the two stations to below the sanding cutting unit for grinding and cutting operations;
  • the power unit is respectively connected with the direction shaft, the grinding and cutting unit and the workpiece turntable to provide driving force;
  • the control unit is connected to the grinding and cutting unit, the workpiece turntable, the direction shaft and the power unit, respectively.
  • direction axis includes:
  • the X-axis slide table is parallel to the ground, and the X-axis slide table is connected to the bed body through an X-axis rail laid on the bed body, so that the X-axis slide table can slide on the X-axis rail;
  • the Z-axis slide table the sliding direction of the Z-axis slide is parallel to the ground and perpendicular to the sliding direction of the X-axis slide, and the Z-axis slide is connected to the X-axis slide through the Z-axis rail laid on the X-axis slide. Enabling the Z-axis slide to slide on the Z-axis rail;
  • the sliding direction of the Y-axis slide table is perpendicular to the ground, and the Y-axis slide table is connected to the Z-axis slide table through the Y-axis slide rail laid on the Z-axis slide table, so that the Y-axis slide table can be in the Y-axis Sliding on the rail,
  • the grinding and cutting unit is connected to the Y-axis slide table.
  • the sanding and cutting unit comprises:
  • X-axis grinding and cutting unit includes X-axis electric spindle and X-axis grinding and cutting tool, X-axis grinding and cutting tool is connected with X-axis electric spindle, and X-axis electric spindle is parallel to sliding direction of X-axis sliding table ;
  • Y-axis grinding and cutting unit includes Y-axis electric spindle and Y-axis grinding cutting tool, Y-axis grinding cutting tool is connected with Y-axis electric spindle, and Y-axis electric spindle is parallel to sliding direction of Y-axis sliding table ;
  • Z-axis grinding and cutting unit includes Z-axis dual-output electric spindle and Z-axis grinding cutting tool.
  • Z-axis grinding cutting tool includes Z-axis cutting tool and Z-axis grinding tool, Z-axis cutting tool and Z-axis grinding tool. They are respectively connected to the two output ends of the Z-axis dual-output electric spindle, and the Z-axis dual-output electric spindle is parallel to the sliding direction of the Z-axis slide.
  • the workpiece turntable includes:
  • a workpiece exchange axis and a workpiece rotary axis wherein the workpiece exchange axis includes:
  • the exchange tray is disposed at the top of the workpiece exchange shaft, and the exchange tray has a rectangular structure with U-shaped openings at both ends;
  • Two workpiece pallets, two workpiece pallets have a "work” type structure, and two horizontal parts of the "work” type structure are provided with connecting means, and the vertical part of the "work” type structure can be accommodated in the U of the exchange tray Inside the opening, such that the two workpiece trays are respectively supported in the two U-shaped openings of the exchange tray;
  • the workpiece rotary axis is adjacent to the workpiece exchange axis, and the top of the workpiece rotary shaft receives one of the two workpiece pallets, the workpiece rotary shaft is disposed below the grinding and cutting unit, and the workpiece rotary shaft can be the central axis of the workpiece rotary shaft The rotary axis rotates.
  • the workpiece exchange axis further includes:
  • Lifting the cylinder connecting the lifting cylinder to the bed, and providing driving force for the ascending and descending of the workpiece exchange shaft;
  • the bottom of the exchange motor is connected to the top of the lift cylinder through a connecting plate, and the exchange motor is used to provide a driving force for the rotation of the workpiece exchange shaft;
  • a sleeve is arranged on the outer side of the exchange motor and the exchange reducer, and a stroke switch is arranged inside the lift cylinder.
  • the workpiece exchange shaft further includes a linear bearing disposed on the outer side of the workpiece exchange tray and the sleeve, having a through hole that cooperates with the exchange sleeve and the exchange tray, and the joint of the linear bearing and the workpiece exchange tray is provided with an exchange seal ring.
  • the workpiece rotary axis includes:
  • the rotary motor is disposed at a lower portion of the rotary shaft of the workpiece for providing power for rotation of the rotary shaft of the workpiece;
  • the rotary reducer and the rotary reducer are arranged on the top of the rotary motor;
  • a rotary adapter disk which is arranged on the top of the rotary speed reducer and can be connected to a workpiece pallet which is converted onto the rotary shaft of the workpiece through a connection device at the bottom of the workpiece tray;
  • the rotary connecting plate is arranged outside the rotary speed reducer, the rotary connecting plate has a central through hole for engaging the rotary reducer, and the rotary connecting plate is arranged on the bed body for connecting the speed reducer to the bed body;
  • the rotary sealing ring is arranged at the joint of the rotary adapter plate and the rotary connecting plate.
  • the intelligent sanding and cutting system further comprises:
  • the workpiece indenter is disposed on the bed body, and the workpiece indenter is disposed above the rotary shaft of the workpiece for performing a pressing operation on the workpiece converted to the rotary shaft of the workpiece.
  • the power unit includes a pneumatic control box and an electric control box.
  • the intelligent sanding and cutting system further comprises:
  • optical detection device optical detection device is arranged on the slide plate, the slide plate is arranged on the Y-axis slide table, optical inspection device Used to scan the position and shape of the workpiece.
  • the smart sanding cutting system further includes a safety grating, and the safety grating is disposed outside the side of the bed where the workpiece turntable is disposed.
  • the intelligent sanding and cutting system further includes an accidental fault detecting unit that is coupled to the control unit.
  • the intelligent grinding and cutting system adopts a multi-tool arrangement, which can simultaneously install grinding and cutting tools to grind and cut the workpiece, saving the overall working time; increasing the optical detecting device for the workpiece, scanning and analyzing the workpiece, according to the analysis result Compensation for the grinding and cutting process of the workpiece can improve the accuracy of grinding and cutting operations; increase the accidental fault detection unit to avoid the transmission accuracy error caused by the heating of the transmission components due to poor lubrication.
  • FIG. 1 is a top plan view of a smart sanding cutting system in accordance with an embodiment of the present invention
  • FIG. 2 is a front view of a smart sanding cutting system in accordance with an embodiment of the present invention.
  • FIG. 3 is a schematic illustration of a workpiece turntable of a smart sanding cutting system in accordance with an embodiment of the present invention.
  • a smart sanding cutting system includes a sanding cutting unit, a workpiece turntable, a direction shaft, a power unit, a control unit 1, and a bed 2.
  • the workpiece turntable rotates the workpiece to be processed under the control unit 1 under the cutting unit, and then the control unit 1 controls the movement of the direction shaft and drives the sanding cutting unit to perform grinding and cutting operations on the workpiece.
  • Bed 2 is the basis for the installation of a smart grinding and cutting system.
  • the direction axis is connected with the bed 2 and is connected with the grinding and cutting unit, so that the grinding and cutting direction of the grinding and cutting unit in the three-dimensional space can be adjusted, so that the intelligent grinding and cutting system can perform multi-angle and multi-directional grinding on the workpiece to be processed. , cutting operation.
  • the grinding and cutting unit is connected with the direction shaft for completing the grinding and cutting operation according to the instruction of the control unit 1, and the grinding and cutting operations which must be completed in the prior art are combined in one system, thereby avoiding the replacement of the processing equipment. Time wasted by debugging, standby, etc., reducing operating costs.
  • the workpiece turntable is disposed on the bed 2 for performing the loading and unloading operation of the workpiece.
  • the workpiece turret includes two oppositely disposed stations, and the workpiece turret is capable of converting each of the two stations to below the sanding cutting unit for sanding and cutting operations.
  • the solution causes the grinding and cutting unit to grind and cut the workpiece on one of the two stations of the workpiece turntable, and the worker performs the blanking or loading operation on the other station of the workpiece turntable. After the grinding and cutting operations are completed, the grinding and cutting unit can be loaded only by rotating the workpiece turning table, thereby avoiding the waste of the grinding and cutting operations by the loading and unloading operation, and reducing the time cost of the overall operation.
  • the power unit is respectively connected with the direction shaft, the grinding and cutting unit and the workpiece turret for providing driving force for the intelligent grinding and cutting system, in particular, for driving the grinding and cutting unit, the workpiece turret and the direction shaft.
  • the control unit 1 is respectively connected to the above-mentioned grinding and cutting unit, the workpiece turntable, the direction axis and the power unit, and is configured to set a cutting and grinding program according to the operation of the worker and the specific workpiece condition.
  • the direction axis includes an X-axis slide table 3, a Y-axis slide table 4, and a Z-axis slide table 5.
  • X-axis slide table 3 The ground is parallel, and the X-axis slide 3 is coupled to the bed 2 by an X-axis rail (not shown) laid on the bed 2 so that the X-axis slide 3 can slide on the X-axis rail.
  • the X-axis slide table 3 adjusts the spatial position of the sharpening cutting unit in the sliding direction of the X-axis slide table 3 by sliding on the X-axis rail, thereby realizing multi-angle grinding and cutting operations.
  • the sliding direction of the Z-axis slide table 5 is parallel to the ground and perpendicular to the sliding direction of the X-axis slide table 5, and the Z-axis slide table 5 passes through a Z-axis rail (not shown) laid on the X-axis slide table 3 and The X-axis slides 3 are connected so that the Z-axis slide 5 can slide on the Z-axis rail.
  • the Z-axis slide table 5 adjusts the spatial position of the sanding slide unit in the sliding direction of the Z-axis slide table 5 by sliding on the Z-axis rail, thereby realizing multi-angle grinding and cutting operations.
  • the sliding direction of the Y-axis slide table 4 is perpendicular to the ground, and the Y-axis slide table 4 is connected to the Z-axis slide table 5 via a Y-axis rail (not shown) laid on the Z-axis slide table 5, so that the Y-axis
  • the slide table 4 is slidable on the Y-axis rail to adjust the spatial position of the sanding cutting unit in the sliding direction of the Y-axis slide table 4.
  • the grinding and cutting unit is connected with the Y-axis slide table 4, that is, the intelligent sanding and cutting system integrally adjusts the grinding of the sanding and cutting unit by adjusting the X-axis slide table 3, the Z-axis slide table 5 and the Y-axis slide table 4, Cutting angle.
  • the sharpening cutting unit of the smart sanding cutting system includes an X-axis sanding cutting unit 31, a Y-axis sanding cutting unit 41, and a Z-axis sanding cutting unit 51.
  • the X-axis grinding and cutting unit 31 is connected with the direction axis, and includes an X-axis electric spindle and an X-axis grinding and cutting tool, an X-axis grinding and cutting tool is connected with the X-axis electric spindle, and a sliding direction of the X-axis electric spindle and the X-axis sliding table 3 Parallel, thereby completing the sanding and cutting operation in the sliding direction of the X-axis slide table 3, and the work tool of the X-axis sanding and cutting unit 31 may be a sanding tool or a cutting tool.
  • the Y-axis grinding and cutting unit 41 includes a Y-axis electric spindle and a Y-axis grinding cutting tool, and the Y-axis grinding cutting tool is connected with the Y-axis electric spindle, and the Y-axis electric spindle is parallel to the sliding direction of the Y-axis sliding table 4, thereby completing Y.
  • the grinding cutting operation in the sliding direction of the shaft sliding table 4, and the working tool of the Y-axis grinding cutting unit 41 may be a grinding tool or a cutting tool.
  • the Z-axis grinding and cutting unit 51 includes a Z-axis dual-output electric spindle and a Z-axis grinding cutting tool, and the Z-axis grinding cutting tool includes a Z-axis cutting tool and a Z-axis grinding tool, and the Z-axis cutting tool and the Z-axis grinding tool are respectively combined with the Z-axis grinding tool.
  • the two output ends of the output electric spindle are connected, and the Z-axis dual output electric spindle is parallel to the sliding direction of the Z-axis slide 5.
  • the workpiece turntable of the intelligent sanding cutting system includes a workpiece exchange shaft 11 and a workpiece rotary shaft 12.
  • the workpiece exchange shaft 11 includes two workpiece pallets 111 and an exchange tray 116.
  • the exchange tray 116 is disposed at the top of the workpiece exchange shaft 11, and the exchange tray 116 has a rectangular structure, and U-shaped openings are provided at both ends of the rectangular structure, so that the exchange trays 111 can be accommodated and exchanged respectively.
  • the role of the workpiece position There are two workpiece trays 111, each of which has a "work" type structure, and two horizontal portions of the "work" type structure are provided with connecting devices 114 for respectively working with workpieces and workpieces on the upper part of the workpiece tray 111.
  • the rotary shafts 12 are connected; the vertical portion of the "work" type structure can be received within the U-shaped opening of the exchange tray 116 such that the two workpiece trays 111 are supported within the two U-shaped openings of the exchange tray 116, respectively.
  • the workpiece tray 111 is coupled to the workpiece rotary shaft 12, so that the workpiece tray 111 can be rotated by the workpiece rotary shaft 12.
  • the use of the workpiece exchange shaft 11 enables the loading and unloading operation of the system to be completed in the process of workpiece machining, tool inspection or tool change, without separately separating a part of the time to load and unload, which can reduce the time cost and improve the work efficiency.
  • the workpiece rotary shaft 12 is adjacent to the workpiece exchange shaft 11, the top of the workpiece rotary shaft 12 is for receiving one of the two workpiece pallets 111, and the workpiece rotary shaft 12 is disposed below the cutting unit so that the workpiece is received Work
  • the workpiece placed on the piece tray 111 is in a position to be cut; in addition, the workpiece rotary shaft 12 can be rotated by the central axis of the workpiece rotary shaft 12, so that the workpiece can be rotated 360 degrees in the horizontal plane, further increasing Polishing and cutting angle of the cutting unit.
  • the workpiece exchange shaft 11 further includes a lift cylinder 112, an exchange motor 113, and an exchange reducer 115.
  • the bottom of the lift cylinder 112 is coupled to the bed 2 for providing a driving force for the rise and fall of the workpiece exchange shaft 11.
  • a lift switch (not shown) is provided inside the lift cylinder 112 for detecting motion information of the lift cylinder 112 and the exchange motor 113 and transmitting the motion information to the control unit 1.
  • the bottom of the exchange motor 113 is connected to the top of the lift cylinder 112 via a connecting plate, and the exchange motor 113 can be rotated under the control of the control unit 1 to rotate one of the two workpiece pallets 111 of the workpiece exchange shaft 11 to the sharpening cut.
  • the bottom of the exchange reducer 115 is connected to the top of the exchange motor 113 for connecting the exchange motor 113 and the workpiece exchange tray 116, so as to reduce the rotation speed of the exchange motor 113 and increase the torque, so that the workpiece exchange shaft 11 is rotating. keep stable.
  • the exchange motor 113 and the outer side of the exchange reducer 115 are provided with an exchange sleeve 117 to further ensure the effect that the exchange motor 113 rotates in unison with the exchange reducer 115.
  • the working process of the workpiece exchange shaft 11 is as follows: after the lifting cylinder 112 receives the rising command from the control unit 1, the lifting of the exchange motor 113, the exchange of the speed reducer 115, etc. is started; after the predetermined height is raised, the built-in stroke switch of the lift cylinder 112 (Fig. Not shown) stopping the rise of the lift cylinder 112 and transmitting the ascent completion information to the control unit; the control unit 1 issues a rotation command to the swing motor 113, and the swing motor 113 drives the swing speed reducer 115 and the workpiece exchange tray 116 to rotate by a predetermined angle, thereby achieving Workpiece exchange operation.
  • the workpiece exchange shaft 11 further includes a linear bearing 118 disposed outside the workpiece exchange tray 116 and the exchange sleeve 117, and the linear bearing 118 has a through hole that cooperates with the exchange sleeve 117 and the exchange tray 116 to ensure
  • the lifting process works better, reduces wear, improves work efficiency and equipment service life; at the same time, an exchange sealing ring 119 is provided at the joint of the linear bearing 118 and the workpiece exchange tray 116, and the exchange sealing ring 119 can prevent the occurrence of processing. Waste such as dust and iron filings penetrate into the inside of the exchange sleeve 117 to cause damage to the exchange reducer 115 and the exchange motor 113.
  • the workpiece rotary shaft 12 includes a rotary motor 121, a rotary speed reducer 122, a rotary adapter disk 123, a rotary lands 124, and a rotary seal ring 125.
  • the swing motor 121 is disposed at a lower portion of the workpiece rotary shaft 12 for providing a driving force for the rotation of the workpiece rotary shaft 12.
  • the slewing speed reducer 122 is disposed at the top of the slewing motor 121, and the upper side of the slewing speed reducer 122 is provided with a slewing switch plate 123.
  • the speed can be reduced, the torque can be increased, and the speed can be matched. And the role of transmitting torque.
  • the rotary adapter disk 123 is disposed on the upper side of the rotary speed reducer 122, and is connectable to the workpiece tray 111 transferred to the workpiece rotary shaft 12 through the connecting device 114 at the bottom of the workpiece tray 111, thereby functioning to fix the workpiece tray 111. Make the cutting process smooth and safe.
  • the rotary lands 124 are disposed on the outer side of the slewing reducer 122 and have a central through hole that cooperates with the slewing reducer 122.
  • the splicing splicing plate 124 is disposed on the bed 2 for rotating the above-mentioned slewing switch 123
  • the speed reducer 122 and the swing motor 121 are connected to the bed to ensure smooth running of the workpiece rotary shaft 12, and the rotary joint 124 may be plural.
  • the rotary seal ring 125 is disposed between the rotary adapter plate 123 and the rotary connecting plate 124 to ensure a seal to ensure that debris such as debris and dust generated during the cutting process enters the rotary shaft 12 of the workpiece and is opposite to the rotary reducer 122 and The workpiece rotary motor 121 causes damage.
  • the working process of the workpiece rotary shaft 12 is as follows: after the workpiece tray 111 is rotated onto the rotary adapter disk 123 of the workpiece rotary shaft 12, the workpiece is rotated and stabilized by the workpiece rotary shaft 12; the control unit controls the rotation of the rotary motor 121; The rotary reducer 122, the rotary adapter disk 123 and the pin drive the workpiece to rotate, and the rotation angle can be controlled by the control unit according to specific working conditions. set up.
  • the workpiece turret further includes a workpiece ram 13 disposed on the bed 2 and located above the workpiece rotary shaft 12 for pressing the workpiece rotating onto the workpiece rotary shaft 12, The workpiece is not moved during the operation to ensure safety.
  • the power unit includes a pneumatic control box 61 and an electric control box 62 for providing a driving force for the movement of the sanding cutting unit and the workpiece turret.
  • the intelligent sanding and cutting system further includes an optical detecting device 7 disposed on a slide plate (not shown) disposed on the Y-axis slide table 4 along which the slide plate can be
  • the Y-axis slide 4 slides to drive the optical detecting device 7 to optically detect the position and shape of the workpiece to be processed fixed on the workpiece turntable along the sliding direction of the Y-axis slide 4.
  • the mounting position of the optical detecting device 7 is not limited, that is, any position at which the optical detecting device 7 can scan the workpiece on the workpiece turntable can be selected.
  • the operation of the optical detecting device 7 is as follows: after the workpiece to be processed is rotated onto the workpiece rotary shaft 12, the slide plate where the optical detecting device 7 is located is activated, so that the optical detecting device 7 can position and shape the workpiece with the sliding of the sliding plate. Performing an optical scan and transmitting the scan information to the control unit 1.
  • the control unit 1 compares the scan information with the standard workpiece shape data pre-stored in the control unit to obtain the shape of the workpiece to be processed and the vertical of the standard workpiece. The difference is compensated for by the machining program of the workpiece to be machined.
  • the intelligent sanding and cutting system further includes a safety grating 8 disposed outside the side of the bed 2 on which the workpiece turret is disposed for monitoring whether there is a worker or other outside of the workpiece turret object. If the safety grating 8 detects the presence of an object on the outside of the workpiece turntable, the rotation of the workpiece turntable is stopped, but the sanding and cutting operations of the sharpening cutting unit continue.
  • the intelligent sanding and cutting system further includes an accidental failure detecting unit (not shown) connected to the control device.
  • the accidental fault detecting unit can detect the condition of the lubrication system in the intelligent grinding and cutting system, and avoid the heating of the transmission components such as the sliding table due to poor lubrication, resulting in transmission accuracy error.
  • the working process of the intelligent sanding and cutting system is as follows: rotating the workpiece exchange shaft 11, rotating the workpiece tray 111 on which the workpiece is placed to below the sanding cutting unit, waiting for grinding and cutting; starting the optical detecting device 7, to be processed
  • the shape and position of the workpiece are scanned, and the scan data is transmitted to the control unit 1, and the control unit 1 compensates the machining process; the direction axis is controlled, and the X-axis cutting unit 31, Y is controlled according to the grinding and cutting program set by the control unit.
  • the shaft cutting unit 41 and the Z-axis cutting unit 51 perform grinding and cutting operations on the workpiece.
  • the direction axis can be matched with the workpiece rotary shaft 12 to complete multi-angle and multi-directional cutting.
  • the process of feeding and unloading can be completed in the process of cutting, and only after turning the work turntable, the loading and unloading operation of the cutting unit can be completed, which can greatly save time and cost.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

A smart grinding and cutting system, comprising a bed (2), directional shafts connected to the bed (2), a grinding and cutting unit, a work turntable, a power unit and a control unit. The grinding and cutting unit is connected to the directional shafts, and is used for executing a grinding and cutting operation on a workpiece. The workpiece turntable is arranged on the bed, comprises two opposingly arranged work positions, and is able to switch each work position of the two work positions to be beneath the grinding and cutting unit for performing the grinding and cutting operation. The smart grinding and cutting system has the technical effects of shortening processing time, and increasing processing accuracy.

Description

智能打磨切割***Intelligent grinding and cutting system 技术领域Technical field
本实用新型涉及打磨、切割领域，尤其涉及一种智能打磨切割***。The utility model relates to the field of grinding and cutting, in particular to an intelligent grinding and cutting system.
背景技术Background technique
随着现代机械加工业的快速发展，对打磨、切割的质量、精度要求的不断提高，对提高生产效率、降低生产成本、具有高智能化的自动打磨、切割功能的要求也在提升。With the rapid development of modern machinery processing industry, the requirements for quality and precision of grinding and cutting are continuously improved, and the requirements for improving production efficiency, reducing production cost, and having high intelligent automatic grinding and cutting functions are also increasing.
目前，比较常见的切割设备有激光切割机、火焰切割机、角磨机和无齿锯等，常见的打磨设备有外圆磨床、平面磨床等，且打磨和切割操作需要在不同的设备上完成。所以，对于需要同时进行打磨和切割的工件，需要分序完成，对于工件上的其它异形部位的加工需要更换加工设备，所以在调试、待机等方面会浪费很多时间。At present, the most common cutting equipments include laser cutting machines, flame cutting machines, angle grinders and toothless saws. Common grinding equipments include cylindrical grinders, surface grinders, etc., and grinding and cutting operations need to be done on different equipment. . Therefore, for workpieces that need to be polished and cut at the same time, it needs to be completed in sequence. It is necessary to replace the processing equipment for the processing of other irregular parts on the workpiece, so it will waste a lot of time in debugging and standby.
实用新型内容Utility model content
为解决上述技术问题，本实用新型提出了一种智能打磨切割***，该***包括：In order to solve the above technical problem, the utility model provides an intelligent grinding and cutting system, which system comprises:
床身；bed frame;
方向轴，方向轴与床身相连接；a direction axis, the direction axis is connected to the bed body;
打磨切割单元，切割打磨单元与方向轴相连接，打磨切割单元用于执行对工件的打磨和切割操作；Grinding the cutting unit, the cutting and polishing unit is connected with the direction shaft, and the grinding and cutting unit is used for performing the grinding and cutting operation on the workpiece;
工件转台，工件转台设置在床身上，工件转台包括两个相对设置的工位，且工件转台能够将两个工位中的每一个转换到打磨切割单元下方以进行打磨和切割操作；a workpiece turret, the workpiece turret is disposed on the bed body, the workpiece turret includes two oppositely disposed stations, and the workpiece turret is capable of converting each of the two stations to below the sanding cutting unit for grinding and cutting operations;
动力单元，动力单元分别与方向轴、打磨切割单元和工件转台相连接用以提供驱动力；和a power unit, the power unit is respectively connected with the direction shaft, the grinding and cutting unit and the workpiece turntable to provide driving force; and
控制单元，控制单元分别与打磨切割单元、工件转台、方向轴和动力单元相连接。The control unit is connected to the grinding and cutting unit, the workpiece turntable, the direction shaft and the power unit, respectively.
进一步地，方向轴包括：Further, the direction axis includes:
X轴滑台，X轴滑台与地面平行，且X轴滑台通过铺设在床身上的X轴线轨与床身相连接，使得X轴滑台能够在X轴线轨上滑动；The X-axis slide table, the X-axis slide table is parallel to the ground, and the X-axis slide table is connected to the bed body through an X-axis rail laid on the bed body, so that the X-axis slide table can slide on the X-axis rail;
Z轴滑台，Z轴滑台的滑动方向平行于地面且垂直于X轴滑台的滑动方向，Z轴滑台通过铺设在X轴滑台上的Z轴线轨与X轴滑台相连接，使得Z轴滑台能够在Z轴线轨上滑动；和The Z-axis slide table, the sliding direction of the Z-axis slide is parallel to the ground and perpendicular to the sliding direction of the X-axis slide, and the Z-axis slide is connected to the X-axis slide through the Z-axis rail laid on the X-axis slide. Enabling the Z-axis slide to slide on the Z-axis rail; and
Y轴滑台，Y轴滑台的滑动方向垂直于地面，且Y轴滑台通过铺设在Z轴滑台上的Y轴线轨与Z轴滑台相连接，使得Y轴滑台能够在Y轴线轨上滑动，Y-axis slide table, the sliding direction of the Y-axis slide table is perpendicular to the ground, and the Y-axis slide table is connected to the Z-axis slide table through the Y-axis slide rail laid on the Z-axis slide table, so that the Y-axis slide table can be in the Y-axis Sliding on the rail,
其中，打磨切割单元与Y轴滑台相连接。The grinding and cutting unit is connected to the Y-axis slide table.
进一步地，打磨切割单元包括：Further, the sanding and cutting unit comprises:
X轴打磨切割单元，X轴打磨切割单元包括X轴电主轴及X轴打磨切割刀具，X轴打磨切割刀具与X轴电主轴相连接，X轴电主轴与X轴滑台的滑动方向相平行；X-axis grinding and cutting unit, X-axis grinding and cutting unit includes X-axis electric spindle and X-axis grinding and cutting tool, X-axis grinding and cutting tool is connected with X-axis electric spindle, and X-axis electric spindle is parallel to sliding direction of X-axis sliding table ;
Y轴打磨切割单元，Y轴打磨切割单元包括Y轴电主轴及Y轴打磨切割刀具，Y轴打磨切割刀具与Y轴电主轴相连接，Y轴电主轴与Y轴滑台的滑动方向相平行；和 Y-axis grinding and cutting unit, Y-axis grinding and cutting unit includes Y-axis electric spindle and Y-axis grinding cutting tool, Y-axis grinding cutting tool is connected with Y-axis electric spindle, and Y-axis electric spindle is parallel to sliding direction of Y-axis sliding table ;with
Z轴打磨切割单元，Z轴打磨切割单元包括Z轴双输出电主轴和Z轴打磨切割刀具，Z轴打磨切割刀具包括Z轴切割刀具和Z轴打磨刀具，Z轴切割刀具和Z轴打磨刀具分别与Z轴双输出电主轴的两个输出端相连接，Z轴双输出电主轴与Z轴滑台的滑动方向相平行。Z-axis grinding and cutting unit, Z-axis grinding and cutting unit includes Z-axis dual-output electric spindle and Z-axis grinding cutting tool. Z-axis grinding cutting tool includes Z-axis cutting tool and Z-axis grinding tool, Z-axis cutting tool and Z-axis grinding tool. They are respectively connected to the two output ends of the Z-axis dual-output electric spindle, and the Z-axis dual-output electric spindle is parallel to the sliding direction of the Z-axis slide.
进一步地，工件转台包括：Further, the workpiece turntable includes:
工件交换轴和工件回转轴，其中，工件交换轴包括：a workpiece exchange axis and a workpiece rotary axis, wherein the workpiece exchange axis includes:
交换托盘，交换托盘设置在工件交换轴的顶部，且交换托盘具有长方形结构、两端设置U型开口；和The exchange tray is disposed at the top of the workpiece exchange shaft, and the exchange tray has a rectangular structure with U-shaped openings at both ends;
两个工件托盘，两个工件托盘具有“工”型结构，且“工”型结构的两个水平部分均设置有连接装置，“工”型结构的竖直部分能够容置在交换托盘的U型开口内，使得两个工件托盘分别被支撑在交换托盘的两个U型开口中；以及Two workpiece pallets, two workpiece pallets have a "work" type structure, and two horizontal parts of the "work" type structure are provided with connecting means, and the vertical part of the "work" type structure can be accommodated in the U of the exchange tray Inside the opening, such that the two workpiece trays are respectively supported in the two U-shaped openings of the exchange tray;
工件回转轴与工件交换轴相邻接，工件回转轴的顶部承接两个工件托盘中的一个，工件回转轴设置在打磨切割单元的下方，且工件回转轴能够以该工件回转轴的中轴线为旋转轴旋转。The workpiece rotary axis is adjacent to the workpiece exchange axis, and the top of the workpiece rotary shaft receives one of the two workpiece pallets, the workpiece rotary shaft is disposed below the grinding and cutting unit, and the workpiece rotary shaft can be the central axis of the workpiece rotary shaft The rotary axis rotates.
进一步地，工件交换轴还包括：Further, the workpiece exchange axis further includes:
提升气缸，提升气缸与床身相连接，用于为工件交换轴的上升和下降提供驱动力；Lifting the cylinder, connecting the lifting cylinder to the bed, and providing driving force for the ascending and descending of the workpiece exchange shaft;
交换电机，交换电机的底部通过连接板与提升气缸的顶部相连接，交换电机用于为工件交换轴的旋转提供驱动力；和Exchanging the motor, the bottom of the exchange motor is connected to the top of the lift cylinder through a connecting plate, and the exchange motor is used to provide a driving force for the rotation of the workpiece exchange shaft;
交换减速器，交换减速器的底部与交换电机的顶部相连接，Exchange the reducer, the bottom of the exchange reducer is connected to the top of the exchange motor,
其中，交换电机与交换减速器的外侧设置有套筒，提升气缸内部设置行程开关。Wherein, a sleeve is arranged on the outer side of the exchange motor and the exchange reducer, and a stroke switch is arranged inside the lift cylinder.
进一步地，工件交换轴还包括直线轴承，直线轴承设置在工件交换托盘和套筒的外侧、具有配合交换套筒和交换托盘的通孔，且直线轴承与工件交换托盘的接合处设置有交换密封圈。Further, the workpiece exchange shaft further includes a linear bearing disposed on the outer side of the workpiece exchange tray and the sleeve, having a through hole that cooperates with the exchange sleeve and the exchange tray, and the joint of the linear bearing and the workpiece exchange tray is provided with an exchange seal ring.
进一步地，工件回转轴包括：Further, the workpiece rotary axis includes:
回转电机，回转电机设置在工件回转轴的下部，用于为工件回转轴的旋转提供动力；a rotary motor, the rotary motor is disposed at a lower portion of the rotary shaft of the workpiece for providing power for rotation of the rotary shaft of the workpiece;
回转减速器，回转减速器设置在回转电机的顶部；The rotary reducer and the rotary reducer are arranged on the top of the rotary motor;
回转转接盘，回转转接盘设置在回转减速器顶部，并且能够与转换到工件回转轴上的一个工件托盘通过工件托盘底部的连接装置相连接；a rotary adapter disk, which is arranged on the top of the rotary speed reducer and can be connected to a workpiece pallet which is converted onto the rotary shaft of the workpiece through a connection device at the bottom of the workpiece tray;
回转连接盘，回转连接盘设置在回转减速器的外侧，回转连接盘具有用于配合回转减速器的中心通孔，并且回转连接盘设置在床身上以用于将减速器与床身相连接；和a rotary connecting plate, the rotary connecting plate is arranged outside the rotary speed reducer, the rotary connecting plate has a central through hole for engaging the rotary reducer, and the rotary connecting plate is arranged on the bed body for connecting the speed reducer to the bed body; with
回转密封圈，回转密封圈设置在回转转接盘与回转连接盘的接合处。The rotary sealing ring is arranged at the joint of the rotary adapter plate and the rotary connecting plate.
进一步地，智能打磨切割***还包括：Further, the intelligent sanding and cutting system further comprises:
工件压头，工件压头设置在床身上，且工件压头设置在工件回转轴的上方，用于对转换到工件回转轴上的工件执行压紧操作。The workpiece indenter is disposed on the bed body, and the workpiece indenter is disposed above the rotary shaft of the workpiece for performing a pressing operation on the workpiece converted to the rotary shaft of the workpiece.
进一步地，动力单元包括气动控制箱和电控箱。Further, the power unit includes a pneumatic control box and an electric control box.
进一步地，智能打磨切割***还包括：Further, the intelligent sanding and cutting system further comprises:
光学检测装置，光学检测装置设置在滑板上，滑板设置在Y轴滑台上，光学检测装 置用于对工件的位置和外形进行扫描。Optical detection device, optical detection device is arranged on the slide plate, the slide plate is arranged on the Y-axis slide table, optical inspection device Used to scan the position and shape of the workpiece.
进一步地，智能打磨切割***还包括安全光栅，且安全光栅设置在床身的设置有工件转台的一侧的外侧。Further, the smart sanding cutting system further includes a safety grating, and the safety grating is disposed outside the side of the bed where the workpiece turntable is disposed.
进一步地，智能打磨切割***还包括意外故障检测单元，该意外故障检测单元与控制单元相连接。Further, the intelligent sanding and cutting system further includes an accidental fault detecting unit that is coupled to the control unit.
该智能打磨切割***采用多刀具的布置形式，可以同时安装打磨和切割刀具对工件进行打磨、切割作业，节省了整体作业时间；增加对工件的光学检测装置，对工件进行扫描分析，根据分析结果对工件的打磨、切割程序进行补偿，可以提高打磨、切割的作业精度；增加意外故障检测单元，避免因润滑不良而使传动部件升温造成的传动精度误差。The intelligent grinding and cutting system adopts a multi-tool arrangement, which can simultaneously install grinding and cutting tools to grind and cut the workpiece, saving the overall working time; increasing the optical detecting device for the workpiece, scanning and analyzing the workpiece, according to the analysis result Compensation for the grinding and cutting process of the workpiece can improve the accuracy of grinding and cutting operations; increase the accidental fault detection unit to avoid the transmission accuracy error caused by the heating of the transmission components due to poor lubrication.
附图说明DRAWINGS
图1是根据本实用新型实施例的智能打磨切割***的俯视图；1 is a top plan view of a smart sanding cutting system in accordance with an embodiment of the present invention;
图2是根据本实用新型实施例的智能打磨切割***的主视图；和2 is a front view of a smart sanding cutting system in accordance with an embodiment of the present invention; and
图3是根据本实用新型实施例的智能打磨切割***的工件转台的示意图。3 is a schematic illustration of a workpiece turntable of a smart sanding cutting system in accordance with an embodiment of the present invention.
具体实施方式detailed description
下面参照附图详细描述本实用新型的说明性、非限制性实施例，对根据本实用新型的智能打磨切割***做进一步说明。An illustrative, non-limiting embodiment of the present invention will now be described in detail with reference to the accompanying drawings, and further description of the intelligent sharpening and cutting system according to the present invention.
参照图1和图2，根据本实用新型实施例的智能打磨切割***包括打磨切割单元、工件转台、方向轴、动力单元、控制单元1和床身2。其中，工件转台在控制单元1的控制下将待加工工件转动至切割单元下方，然后，控制单元1控制方向轴的运动并驱动打磨切割单元对工件进行打磨和切割操作。床身2为智能打磨切割***的安装基础。1 and 2, a smart sanding cutting system according to an embodiment of the present invention includes a sanding cutting unit, a workpiece turntable, a direction shaft, a power unit, a control unit 1, and a bed 2. Wherein, the workpiece turntable rotates the workpiece to be processed under the control unit 1 under the cutting unit, and then the control unit 1 controls the movement of the direction shaft and drives the sanding cutting unit to perform grinding and cutting operations on the workpiece. Bed 2 is the basis for the installation of a smart grinding and cutting system.
方向轴与床身2相连接，同时与打磨切割单元相连接，从而可以调整打磨切割单元在三维空间的打磨、切割方向，使得智能打磨切割***可以对待加工工件进行多角度的、多方位的打磨、切割操作。The direction axis is connected with the bed 2 and is connected with the grinding and cutting unit, so that the grinding and cutting direction of the grinding and cutting unit in the three-dimensional space can be adjusted, so that the intelligent grinding and cutting system can perform multi-angle and multi-directional grinding on the workpiece to be processed. , cutting operation.
打磨切割单元与方向轴相连接，用于根据控制单元1的指令完成打磨和切割操作，将现有技术中必须分序完成的打磨、切割作业合并在一个***内完成，避免了更换加工设备时调试、待机等工作所浪费的时间，降低了作业成本。The grinding and cutting unit is connected with the direction shaft for completing the grinding and cutting operation according to the instruction of the control unit 1, and the grinding and cutting operations which must be completed in the prior art are combined in one system, thereby avoiding the replacement of the processing equipment. Time wasted by debugging, standby, etc., reducing operating costs.
工件转台设置在床身2上，用于完成工件的上下料操作。工件转台包括两个相对设置的工位，并且该工件转台能够将两个工位中的每一个转换到打磨切割单元的下方以进行打磨和切割操作。该方案使得打磨切割单元对工件转台的两个工位中的一个工位上的工件进行打磨、切割操作的同时，由工作人员对工件转台的另一个工位进行下料或上料操作，待打磨、切割操作完成后，仅需转动该工件转台即可对打磨切割单元进行上料，避免了上下料操作对打磨、切割作业的时间浪费，降低了整体作业的时间成本。The workpiece turntable is disposed on the bed 2 for performing the loading and unloading operation of the workpiece. The workpiece turret includes two oppositely disposed stations, and the workpiece turret is capable of converting each of the two stations to below the sanding cutting unit for sanding and cutting operations. The solution causes the grinding and cutting unit to grind and cut the workpiece on one of the two stations of the workpiece turntable, and the worker performs the blanking or loading operation on the other station of the workpiece turntable. After the grinding and cutting operations are completed, the grinding and cutting unit can be loaded only by rotating the workpiece turning table, thereby avoiding the waste of the grinding and cutting operations by the loading and unloading operation, and reducing the time cost of the overall operation.
动力单元分别与方向轴、打磨切割单元和工件转台相连接，用于为智能打磨切割***提供驱动力，具体地，为上述打磨切割单元、工件转台和方向轴的动作提供驱动力。The power unit is respectively connected with the direction shaft, the grinding and cutting unit and the workpiece turret for providing driving force for the intelligent grinding and cutting system, in particular, for driving the grinding and cutting unit, the workpiece turret and the direction shaft.
控制单元1分别与上述打磨切割单元、工件转台、方向轴和动力单元相连接，用于根据工作人员的操作及具体的工件状况设置切割、打磨程序。The control unit 1 is respectively connected to the above-mentioned grinding and cutting unit, the workpiece turntable, the direction axis and the power unit, and is configured to set a cutting and grinding program according to the operation of the worker and the specific workpiece condition.
参照图2和图3，方向轴包括X轴滑台3、Y轴滑台4和Z轴滑台5。X轴滑台3与 地面平行，且该X轴滑台3通过铺设在床身2上的X轴线轨(图中未示出)与床身2相连接，使得X轴滑台3能够在X轴线轨上滑动。该X轴滑台3通过在X轴线轨上的滑动来调整打磨切割单元在X轴滑台3的滑动方向上的空间位置，实现多角度打磨、切割操作。Z轴滑台5的滑动方向平行于地面且垂直于X轴滑台3的滑动方向，该Z轴滑台5通过铺设在X轴滑台3上的Z轴线轨(图中未示出)与X轴滑台3相连接，使得Z轴滑台5能够在Z轴线轨上滑动。该Z轴滑台5通过在Z轴线轨上的滑动来调整打磨切割单元在Z轴滑台5的滑动方向上的空间位置，实现多角度打磨、切割操作。Y轴滑台4的滑动方向垂直于地面，且Y轴滑台4通过铺设在Z轴滑台5上的Y轴线轨(图中未示出)与Z轴滑台5相连接，使得Y轴滑台4能够在Y轴线轨上滑动，从而调整打磨切割单元在Y轴滑台4的滑动方向上的空间位置。同时，打磨切割单元与Y轴滑台4相连接，即，该智能打磨切割***通过调整X轴滑台3、Z轴滑台5和Y轴滑台4来整体地调整打磨切割单元的打磨、切割角度。2 and 3, the direction axis includes an X-axis slide table 3, a Y-axis slide table 4, and a Z-axis slide table 5. X-axis slide table 3 The ground is parallel, and the X-axis slide 3 is coupled to the bed 2 by an X-axis rail (not shown) laid on the bed 2 so that the X-axis slide 3 can slide on the X-axis rail. The X-axis slide table 3 adjusts the spatial position of the sharpening cutting unit in the sliding direction of the X-axis slide table 3 by sliding on the X-axis rail, thereby realizing multi-angle grinding and cutting operations. The sliding direction of the Z-axis slide table 5 is parallel to the ground and perpendicular to the sliding direction of the X-axis slide table 5, and the Z-axis slide table 5 passes through a Z-axis rail (not shown) laid on the X-axis slide table 3 and The X-axis slides 3 are connected so that the Z-axis slide 5 can slide on the Z-axis rail. The Z-axis slide table 5 adjusts the spatial position of the sanding slide unit in the sliding direction of the Z-axis slide table 5 by sliding on the Z-axis rail, thereby realizing multi-angle grinding and cutting operations. The sliding direction of the Y-axis slide table 4 is perpendicular to the ground, and the Y-axis slide table 4 is connected to the Z-axis slide table 5 via a Y-axis rail (not shown) laid on the Z-axis slide table 5, so that the Y-axis The slide table 4 is slidable on the Y-axis rail to adjust the spatial position of the sanding cutting unit in the sliding direction of the Y-axis slide table 4. At the same time, the grinding and cutting unit is connected with the Y-axis slide table 4, that is, the intelligent sanding and cutting system integrally adjusts the grinding of the sanding and cutting unit by adjusting the X-axis slide table 3, the Z-axis slide table 5 and the Y-axis slide table 4, Cutting angle.
进一步地，根据本实用新型的智能打磨切割***的打磨切割单元包括X轴打磨切割单元31、Y轴打磨切割单元41和Z轴打磨切割单元51。X轴打磨切割单元31与方向轴相连接，包括X轴电主轴及X轴打磨切割刀具，X轴打磨切割刀具与X轴电主轴相连接，X轴电主轴与X轴滑台3的滑动方向相平行，从而完成X轴滑台3滑动方向上的打磨切割操作，且该X轴打磨切割单元31的作业刀具可以是打磨刀具，也可以是切割刀具。Y轴打磨切割单元41包括Y轴电主轴及Y轴打磨切割刀具，Y轴打磨切割刀具与Y轴电主轴相连接，Y轴电主轴与Y轴滑台4的滑动方向相平行，从而完成Y轴滑台4滑动方向上的打磨切割操作，且该Y轴打磨切割单元41的作业刀具可以是打磨刀具，也可以是切割刀具。Z轴打磨切割单元51包括Z轴双输出电主轴和Z轴打磨切割刀具，Z轴打磨切割刀具包括Z轴切割刀具和Z轴打磨刀具，Z轴切割刀具和Z轴打磨刀具分别与Z轴双输出电主轴的两个输出端相连接，Z轴双输出电主轴与Z轴滑台5的滑动方向相平行。上述打磨切割单元中的X轴打磨切割单元31、Y轴打磨切割单元41和Z轴打磨切割单元51的相对位置保持不变，但是可以在方向轴的调整下改变其整体在空间的位置，从而完成多方位、多角度的打磨、切割操作。Further, the sharpening cutting unit of the smart sanding cutting system according to the present invention includes an X-axis sanding cutting unit 31, a Y-axis sanding cutting unit 41, and a Z-axis sanding cutting unit 51. The X-axis grinding and cutting unit 31 is connected with the direction axis, and includes an X-axis electric spindle and an X-axis grinding and cutting tool, an X-axis grinding and cutting tool is connected with the X-axis electric spindle, and a sliding direction of the X-axis electric spindle and the X-axis sliding table 3 Parallel, thereby completing the sanding and cutting operation in the sliding direction of the X-axis slide table 3, and the work tool of the X-axis sanding and cutting unit 31 may be a sanding tool or a cutting tool. The Y-axis grinding and cutting unit 41 includes a Y-axis electric spindle and a Y-axis grinding cutting tool, and the Y-axis grinding cutting tool is connected with the Y-axis electric spindle, and the Y-axis electric spindle is parallel to the sliding direction of the Y-axis sliding table 4, thereby completing Y. The grinding cutting operation in the sliding direction of the shaft sliding table 4, and the working tool of the Y-axis grinding cutting unit 41 may be a grinding tool or a cutting tool. The Z-axis grinding and cutting unit 51 includes a Z-axis dual-output electric spindle and a Z-axis grinding cutting tool, and the Z-axis grinding cutting tool includes a Z-axis cutting tool and a Z-axis grinding tool, and the Z-axis cutting tool and the Z-axis grinding tool are respectively combined with the Z-axis grinding tool. The two output ends of the output electric spindle are connected, and the Z-axis dual output electric spindle is parallel to the sliding direction of the Z-axis slide 5. The relative positions of the X-axis sharpening cutting unit 31, the Y-axis sharpening cutting unit 41, and the Z-axis sharpening cutting unit 51 in the above-described sharpening cutting unit remain unchanged, but the overall position of the space can be changed under the adjustment of the direction axis, thereby Complete multi-directional, multi-angle grinding and cutting operations.
参照图3，根据本实用新型的智能打磨切割***的工件转台包括工件交换轴11和工件回转轴12。Referring to FIG. 3, the workpiece turntable of the intelligent sanding cutting system according to the present invention includes a workpiece exchange shaft 11 and a workpiece rotary shaft 12.
工件交换轴11包括两个工件托盘111和交换托盘116。交换托盘116设置在工件交换轴11的顶部，并且，该交换托盘116具有长方形结构，在该长方形结构的两端设置U型开口，从而可以用来分别容置两个交换托盘111，并达到交换工件位置的作用。工件托盘111为两个，该两个工件托盘111均具有“工”型结构，“工”型结构的两个水平部分均设置有连接装置114，分别用以与工件托盘111上部的工件及工件回转轴12相连接；“工”型结构的竖直部分可以容置在交换托盘116的U型开口内，使得两个工件托盘111分别被支撑在交换托盘116的两个U型开口内。工件托盘111与交换托盘116的上述结构使得工件托盘111转换到工件回转轴12上后，工件托盘111与工件回转轴12相连接，从而工件托盘111可以在工件回转轴12的驱动下旋转。使用工件交换轴11使得***的上下料操作可以在工件加工、刀具检测或换刀的过程中完成，不需要单独分离出一部分时间来上下料，可以降低时间成本、提高工作效率。The workpiece exchange shaft 11 includes two workpiece pallets 111 and an exchange tray 116. The exchange tray 116 is disposed at the top of the workpiece exchange shaft 11, and the exchange tray 116 has a rectangular structure, and U-shaped openings are provided at both ends of the rectangular structure, so that the exchange trays 111 can be accommodated and exchanged respectively. The role of the workpiece position. There are two workpiece trays 111, each of which has a "work" type structure, and two horizontal portions of the "work" type structure are provided with connecting devices 114 for respectively working with workpieces and workpieces on the upper part of the workpiece tray 111. The rotary shafts 12 are connected; the vertical portion of the "work" type structure can be received within the U-shaped opening of the exchange tray 116 such that the two workpiece trays 111 are supported within the two U-shaped openings of the exchange tray 116, respectively. After the above configuration of the workpiece tray 111 and the exchange tray 116 causes the workpiece tray 111 to be transferred onto the workpiece rotary shaft 12, the workpiece tray 111 is coupled to the workpiece rotary shaft 12, so that the workpiece tray 111 can be rotated by the workpiece rotary shaft 12. The use of the workpiece exchange shaft 11 enables the loading and unloading operation of the system to be completed in the process of workpiece machining, tool inspection or tool change, without separately separating a part of the time to load and unload, which can reduce the time cost and improve the work efficiency.
工件回转轴12与上述工件交换轴11相邻接，该工件回转轴12的顶部用于承接两个工件托盘111中的一个，并且该工件回转轴12设置在切割单元的下方，使得所承接的工 件托盘111上放置的工件处于待切割的位置；另外，该工件回转轴12能够以该工件回转轴12的中轴线为旋转轴进行旋转，使得工件可以在水平面内做360度旋转，进一步增加了打磨切割单元的打磨、切割角度。The workpiece rotary shaft 12 is adjacent to the workpiece exchange shaft 11, the top of the workpiece rotary shaft 12 is for receiving one of the two workpiece pallets 111, and the workpiece rotary shaft 12 is disposed below the cutting unit so that the workpiece is received Work The workpiece placed on the piece tray 111 is in a position to be cut; in addition, the workpiece rotary shaft 12 can be rotated by the central axis of the workpiece rotary shaft 12, so that the workpiece can be rotated 360 degrees in the horizontal plane, further increasing Polishing and cutting angle of the cutting unit.
进一步地，上述工件交换轴11还包括：提升气缸112、交换电机113、交换减速器115。其中，提升气缸112的底部与床身2相连接，用于为工件交换轴11的上升和下降提供驱动力。提升气缸112内部设置行程开关(图中未示出)，该行程开关用于检测提升气缸112和交换电机113的运动信息并将该运动信息传送到控制单元1。交换电机113的底部通过连接板与提升气缸112的顶部相连接，该交换电机113可以在控制单元1的控制下旋转，从而将工件交换轴11的两个工件托盘111中的一个转动到打磨切割单元的下方等待切割、打磨作业，达到避免上下料时间影响打磨、切割操作的目的。交换减速器115的底部与交换电机113的顶部相连接，用于连接交换电机113和工件交换托盘116，达到降低交换电机113转速、增加转矩的作用，使工件交换轴11在转动的过程中保持平稳。优选地，交换电机113与交换减速器115的外侧设置有交换套筒117，起到进一步保证交换电机113与交换减速器115转动一致的效果。上述工件交换轴11的工作过程如下：提升油缸112从控制单元1收到上升指令后开始推动交换电机113、交换减速器115等上升；上升预定高度后，提升油缸112的内置的行程开关(图中未示出)停止提升油缸112的上升并向控制单元发送上升完成信息；控制单元1向回转电机113发出旋转指令，回转电机113驱动回转减速器115和工件交换托盘116旋转预定角度，从而实现工件交换的操作。Further, the workpiece exchange shaft 11 further includes a lift cylinder 112, an exchange motor 113, and an exchange reducer 115. The bottom of the lift cylinder 112 is coupled to the bed 2 for providing a driving force for the rise and fall of the workpiece exchange shaft 11. A lift switch (not shown) is provided inside the lift cylinder 112 for detecting motion information of the lift cylinder 112 and the exchange motor 113 and transmitting the motion information to the control unit 1. The bottom of the exchange motor 113 is connected to the top of the lift cylinder 112 via a connecting plate, and the exchange motor 113 can be rotated under the control of the control unit 1 to rotate one of the two workpiece pallets 111 of the workpiece exchange shaft 11 to the sharpening cut. Waiting for cutting and grinding operations under the unit to avoid the influence of the loading and unloading time on the grinding and cutting operations. The bottom of the exchange reducer 115 is connected to the top of the exchange motor 113 for connecting the exchange motor 113 and the workpiece exchange tray 116, so as to reduce the rotation speed of the exchange motor 113 and increase the torque, so that the workpiece exchange shaft 11 is rotating. keep stable. Preferably, the exchange motor 113 and the outer side of the exchange reducer 115 are provided with an exchange sleeve 117 to further ensure the effect that the exchange motor 113 rotates in unison with the exchange reducer 115. The working process of the workpiece exchange shaft 11 is as follows: after the lifting cylinder 112 receives the rising command from the control unit 1, the lifting of the exchange motor 113, the exchange of the speed reducer 115, etc. is started; after the predetermined height is raised, the built-in stroke switch of the lift cylinder 112 (Fig. Not shown) stopping the rise of the lift cylinder 112 and transmitting the ascent completion information to the control unit; the control unit 1 issues a rotation command to the swing motor 113, and the swing motor 113 drives the swing speed reducer 115 and the workpiece exchange tray 116 to rotate by a predetermined angle, thereby achieving Workpiece exchange operation.
进一步地，工件交换轴11还包括直线轴承118，该直线轴承118设置在工件交换托盘116和交换套筒117的外侧，且直线轴承118具有配合交换套筒117和交换托盘116的通孔，保证提升过程更好运行，减少磨损，提高工作效率和设备使用寿命；同时，在直线轴承118与工件交换托盘116的接合处设置有交换密封圈119，该交换密封圈119可以防止加工过程中产生的粉尘和铁屑等废物渗入到交换套筒117内部而对交换减速器115和交换电机113造成损害。Further, the workpiece exchange shaft 11 further includes a linear bearing 118 disposed outside the workpiece exchange tray 116 and the exchange sleeve 117, and the linear bearing 118 has a through hole that cooperates with the exchange sleeve 117 and the exchange tray 116 to ensure The lifting process works better, reduces wear, improves work efficiency and equipment service life; at the same time, an exchange sealing ring 119 is provided at the joint of the linear bearing 118 and the workpiece exchange tray 116, and the exchange sealing ring 119 can prevent the occurrence of processing. Waste such as dust and iron filings penetrate into the inside of the exchange sleeve 117 to cause damage to the exchange reducer 115 and the exchange motor 113.
进一步地，工件回转轴12包括：回转电机121、回转减速器122、回转转接盘123、回转连接盘124和回转密封圈125。回转电机121设置在工件回转轴12的下部，用于为工件回转轴12的旋转提供驱动力。回转减速器122设置在回转电机121的顶部，且该回转减速器122的上侧设置回转转接盘123，在工件回转轴12旋转的过程中，可以降低转速、增加转矩，起到匹配转速和传递转矩的作用。回转转接盘123设置在回转减速器122的上侧，并且能够与转换到工件回转轴12上的工件托盘111通过工件托盘111底部的连接装置114相连接，起到固定工件托盘111的作用，使得切割过程平稳安全。回转连接盘124设置在回转减速器122的外侧，并且具有配合回转减速器122的中心通孔，同时，该回转连接盘124设置在床身2上，用于将上述回转转接盘123、回转减速器122、回转电机121与床身相连接，保证工件回转轴12运行平稳，且该回转连接盘124可以为多个。回转密封圈125设置在回转转接盘123与回转连接盘124之间，起到密封作用，保证切割过程中产生的碎屑及粉尘等废弃物进入工件回转轴12内部而对回转减速器122和工件回转电机121造成损害。该工件回转轴12的工作过程如下：工件托盘111旋转至工件回转轴12的回转转接盘123上后，通过销与工件回转轴12连接稳固；控制单元控制回转电机121旋转；回转电机121带动回转减速器122、回转转接盘123和销带动工件旋转，旋转角度可以根据具体工况由控制单元 设定。Further, the workpiece rotary shaft 12 includes a rotary motor 121, a rotary speed reducer 122, a rotary adapter disk 123, a rotary lands 124, and a rotary seal ring 125. The swing motor 121 is disposed at a lower portion of the workpiece rotary shaft 12 for providing a driving force for the rotation of the workpiece rotary shaft 12. The slewing speed reducer 122 is disposed at the top of the slewing motor 121, and the upper side of the slewing speed reducer 122 is provided with a slewing switch plate 123. During the rotation of the workpiece rotary shaft 12, the speed can be reduced, the torque can be increased, and the speed can be matched. And the role of transmitting torque. The rotary adapter disk 123 is disposed on the upper side of the rotary speed reducer 122, and is connectable to the workpiece tray 111 transferred to the workpiece rotary shaft 12 through the connecting device 114 at the bottom of the workpiece tray 111, thereby functioning to fix the workpiece tray 111. Make the cutting process smooth and safe. The rotary lands 124 are disposed on the outer side of the slewing reducer 122 and have a central through hole that cooperates with the slewing reducer 122. At the same time, the splicing splicing plate 124 is disposed on the bed 2 for rotating the above-mentioned slewing switch 123 The speed reducer 122 and the swing motor 121 are connected to the bed to ensure smooth running of the workpiece rotary shaft 12, and the rotary joint 124 may be plural. The rotary seal ring 125 is disposed between the rotary adapter plate 123 and the rotary connecting plate 124 to ensure a seal to ensure that debris such as debris and dust generated during the cutting process enters the rotary shaft 12 of the workpiece and is opposite to the rotary reducer 122 and The workpiece rotary motor 121 causes damage. The working process of the workpiece rotary shaft 12 is as follows: after the workpiece tray 111 is rotated onto the rotary adapter disk 123 of the workpiece rotary shaft 12, the workpiece is rotated and stabilized by the workpiece rotary shaft 12; the control unit controls the rotation of the rotary motor 121; The rotary reducer 122, the rotary adapter disk 123 and the pin drive the workpiece to rotate, and the rotation angle can be controlled by the control unit according to specific working conditions. set up.
进一步地，工件转台还包括工件压头13，该工件压头13设置在床身2上，且位于工件回转轴12的上方，用于对转动到工件回转轴12上的工件进行压紧操作，使得作业过程中工件不致移动，保证安全。Further, the workpiece turret further includes a workpiece ram 13 disposed on the bed 2 and located above the workpiece rotary shaft 12 for pressing the workpiece rotating onto the workpiece rotary shaft 12, The workpiece is not moved during the operation to ensure safety.
进一步地，动力单元包括气动控制箱61和电控制箱62，用于为打磨切割单元和工件转台的运动提供驱动力。Further, the power unit includes a pneumatic control box 61 and an electric control box 62 for providing a driving force for the movement of the sanding cutting unit and the workpiece turret.
进一步地，根据本实用新型的智能打磨切割***还包括光学检测装置7，该光学检测装置7设置在滑板(图中未示出)上，该滑板设置在Y轴滑台4上，滑板可以沿Y轴滑台4滑动从而带动光学检测装置7沿Y轴滑台4滑动方向对固定在工件转台上的待加工工件的位置和外形进行光学检测。需要明确的是，光学检测装置7的安装位置并不做限定，即，任何方便该光学检测装置7对工件转台上的工件进行扫描的位置都可以选择。该光学检测装置7的工作过程如下：当待加工工件被转动到工件回转轴12上后，启动光学检测装置7所在的滑板，使得光学检测装置7可以随着滑板的滑动对工件的位置和外形进行光学扫描，并将扫描信息传送到控制单元1，由控制单元1将该扫描信息与控制单元内预先存储的标准工件外形数据进行比较，得出待加工工件的外形与标准工件的竖直的差值，从而对待加工的工件的加工程序进行补偿。Further, the intelligent sanding and cutting system according to the present invention further includes an optical detecting device 7 disposed on a slide plate (not shown) disposed on the Y-axis slide table 4 along which the slide plate can be The Y-axis slide 4 slides to drive the optical detecting device 7 to optically detect the position and shape of the workpiece to be processed fixed on the workpiece turntable along the sliding direction of the Y-axis slide 4. It is to be understood that the mounting position of the optical detecting device 7 is not limited, that is, any position at which the optical detecting device 7 can scan the workpiece on the workpiece turntable can be selected. The operation of the optical detecting device 7 is as follows: after the workpiece to be processed is rotated onto the workpiece rotary shaft 12, the slide plate where the optical detecting device 7 is located is activated, so that the optical detecting device 7 can position and shape the workpiece with the sliding of the sliding plate. Performing an optical scan and transmitting the scan information to the control unit 1. The control unit 1 compares the scan information with the standard workpiece shape data pre-stored in the control unit to obtain the shape of the workpiece to be processed and the vertical of the standard workpiece. The difference is compensated for by the machining program of the workpiece to be machined.
进一步地，根据本实用新型的智能打磨切割***还包括安全光栅8，该安全光栅设置在床身2的设置有工件转台的一侧的外侧，用于监测工件转台的外侧是否有工作人员或其它物体。若安全光栅8检测到工件转台外侧有物体存在，则停止工件转台的转动，但是打磨切割单元的打磨、切割操作继续进行。Further, the intelligent sanding and cutting system according to the present invention further includes a safety grating 8 disposed outside the side of the bed 2 on which the workpiece turret is disposed for monitoring whether there is a worker or other outside of the workpiece turret object. If the safety grating 8 detects the presence of an object on the outside of the workpiece turntable, the rotation of the workpiece turntable is stopped, but the sanding and cutting operations of the sharpening cutting unit continue.
进一步地，根据本实用新型的智能打磨切割***还包括意外故障检测单元(图中未示出)，该意外故障检测单元与控制装置相连接。该意外故障检测单元可以检测智能打磨切割***中的润滑***状况，避免因润滑不良而使滑台等传动部件升温、造成传动精度误差。Further, the intelligent sanding and cutting system according to the present invention further includes an accidental failure detecting unit (not shown) connected to the control device. The accidental fault detecting unit can detect the condition of the lubrication system in the intelligent grinding and cutting system, and avoid the heating of the transmission components such as the sliding table due to poor lubrication, resulting in transmission accuracy error.
根据本实用新型实施例的智能打磨切割***的工作过程如下：转动工件交换轴11，将放置有工件的工件托盘111转动至打磨切割单元下方，等待打磨、切割；启动光学检测装置7，对待加工工件的外形和位置进行扫描，并将扫描数据传送到控制单元1，由控制单元1对加工过程进行补偿；控制方向轴，按照控制单元设定的打磨、切割程序控制X轴切割单元31、Y轴切割单元41和Z轴切割单元51对工件进行打磨和切割操作，同时，打磨、切割过程中，可以由方向轴与工件回转轴12相配合，完成多角度、多方位的切割。上述智能切割方法中，上料和下料的过程可以在切割的过程中完成，切割完成后只需要转动工作转台就可以完成为切割单元的上下料操作，可以大大节约时间成本。The working process of the intelligent sanding and cutting system according to the embodiment of the present invention is as follows: rotating the workpiece exchange shaft 11, rotating the workpiece tray 111 on which the workpiece is placed to below the sanding cutting unit, waiting for grinding and cutting; starting the optical detecting device 7, to be processed The shape and position of the workpiece are scanned, and the scan data is transmitted to the control unit 1, and the control unit 1 compensates the machining process; the direction axis is controlled, and the X-axis cutting unit 31, Y is controlled according to the grinding and cutting program set by the control unit. The shaft cutting unit 41 and the Z-axis cutting unit 51 perform grinding and cutting operations on the workpiece. At the same time, during the grinding and cutting process, the direction axis can be matched with the workpiece rotary shaft 12 to complete multi-angle and multi-directional cutting. In the above intelligent cutting method, the process of feeding and unloading can be completed in the process of cutting, and only after turning the work turntable, the loading and unloading operation of the cutting unit can be completed, which can greatly save time and cost.
尽管对本实用新型的典型实施例进行了说明，但是显然本领域技术人员可以理解，在不背离本实用新型的精神和原理的情况下可以进行改变，其范围在权利要求书以及其等同物中进行了限定。 While the invention has been described with respect to the embodiments of the invention the embodiments of the invention Limited.

Claims (12)

  1. 一种智能打磨切割***，其特征在于，所述智能打磨切割***包括：An intelligent sanding and cutting system, characterized in that the intelligent sanding and cutting system comprises:
    床身；bed frame;
    方向轴，所述方向轴与所述床身相连接；a direction axis, the direction axis being connected to the bed body;
    打磨切割单元，所述切割打磨单元与所述方向轴相连接，所述打磨切割单元用于执行对工件的打磨和切割操作；Grinding a cutting unit, the cutting and polishing unit being coupled to the direction shaft, the sanding and cutting unit for performing a grinding and cutting operation on the workpiece;
    工件转台，所述工件转台设置在所述床身上，所述工件转台包括两个相对设置的工位，且所述工件转台能够将所述两个工位中的每一个转换到所述打磨切割单元下方以进行打磨和切割操作；a workpiece turret, the workpiece turret is disposed on the bed, the workpiece turret includes two oppositely disposed stations, and the workpiece turret is capable of converting each of the two stations to the sanding and cutting Under the unit for grinding and cutting operations;
    动力单元，所述动力单元分别与所述方向轴、所述打磨切割单元和所述工件转台相连接用以提供驱动力；和a power unit, the power unit being respectively coupled to the direction shaft, the sanding cutting unit, and the workpiece turntable for providing a driving force;
    控制单元，所述控制单元分别与所述打磨切割单元、所述工件转台、所述方向轴和所述动力单元相连接。a control unit that is coupled to the sanding and cutting unit, the workpiece turntable, the direction shaft, and the power unit, respectively.
  2. 根据权利要求1所述的智能打磨切割***，其特征在于，所述方向轴包括：The intelligent sanding and cutting system of claim 1 wherein said direction axis comprises:
    X轴滑台，所述X轴滑台与地面平行，且所述X轴滑台通过铺设在所述床身上的X轴线轨与所述床身相连接，使得所述X轴滑台能够在所述X轴线轨上滑动；An X-axis slide table parallel to the ground, and the X-axis slide is coupled to the bed by an X-axis rail laid on the bed, such that the X-axis slide can Sliding on the X-axis rail;
    Z轴滑台，所述Z轴滑台的滑动方向平行于地面且垂直于所述X轴滑台的滑动方向，所述Z轴滑台通过铺设在所述X轴滑台上的Z轴线轨与所述X轴滑台相连接，使得所述Z轴滑台能够在所述Z轴线轨上滑动；和a Z-axis slide, the sliding direction of the Z-axis slide is parallel to the ground and perpendicular to the sliding direction of the X-axis slide, and the Z-axis slide passes the Z-axis rail laid on the X-axis slide Connecting to the X-axis slide table such that the Z-axis slide can slide on the Z-axis rail; and
    Y轴滑台，所述Y轴滑台的滑动方向垂直于地面，且所述Y轴滑台通过铺设在所述Z轴滑台上的Y轴线轨与所述Z轴滑台相连接，使得所述Y轴滑台能够在所述Y轴线轨上滑动，a Y-axis slide table, the sliding direction of the Y-axis slide table is perpendicular to the ground, and the Y-axis slide table is connected to the Z-axis slide table by a Y-axis slide rail laid on the Z-axis slide table, so that The Y-axis slide can slide on the Y-axis rail,
    其中，所述打磨切割单元与所述Y轴滑台相连接。Wherein the sanding and cutting unit is connected to the Y-axis slide.
  3. 根据权利要求2所述的智能打磨切割***，其特征在于，所述打磨切割单元包括：The intelligent sanding and cutting system according to claim 2, wherein the sanding and cutting unit comprises:
    X轴打磨切割单元，所述X轴打磨切割单元包括X轴电主轴及X轴打磨切割刀具，所述X轴打磨切割刀具与所述X轴电主轴相连接，所述X轴电主轴与所述X轴滑台的滑动方向相平行；The X-axis grinding and cutting unit comprises an X-axis electric spindle and an X-axis grinding cutting tool, and the X-axis grinding cutting tool is connected with the X-axis electric spindle, the X-axis electric spindle and the The sliding direction of the X-axis slide is parallel;
    Y轴打磨切割单元，所述Y轴打磨切割单元包括Y轴电主轴及Y轴打磨切割刀具，所述Y轴打磨切割刀具与所述Y轴电主轴相连接，所述Y轴电主轴与所述Y轴滑台的滑动方向相平行；和a Y-axis grinding and cutting unit, the Y-axis grinding and cutting unit comprises a Y-axis electric spindle and a Y-axis grinding cutting tool, wherein the Y-axis grinding cutting tool is connected with the Y-axis electric spindle, the Y-axis electric spindle and the The sliding direction of the Y-axis slide is parallel; and
    Z轴打磨切割单元，所述Z轴打磨切割单元包括Z轴双输出电主轴和Z轴打磨切割刀具，所述Z轴打磨切割刀具包括Z轴切割刀具和Z轴打磨刀具，所述Z轴切割刀具和所述Z轴打磨刀具分别与所述Z轴双输出电主轴的两个输出端相连接，所述Z轴双输出电主轴与所述Z轴滑台的滑动方向相平行。a Z-axis grinding and cutting unit, the Z-axis grinding and cutting unit comprising a Z-axis dual output electric spindle and a Z-axis grinding cutting tool, the Z-axis grinding cutting tool comprising a Z-axis cutting tool and a Z-axis grinding tool, the Z-axis cutting The tool and the Z-axis grinding tool are respectively connected to two output ends of the Z-axis dual output electric spindle, and the Z-axis dual output electric spindle is parallel to the sliding direction of the Z-axis slide.
  4. 根据权利要求1所述的智能打磨切割***，其特征在于，所述工件转台包括：The intelligent sanding and cutting system of claim 1 wherein said workpiece turntable comprises:
    工件交换轴和工件回转轴，其中，所述工件交换轴包括：a workpiece exchange axis and a workpiece rotation axis, wherein the workpiece exchange axis comprises:
    交换托盘，所述交换托盘设置在所述工件交换轴的顶部，且所述交换托盘具有长方形结构、两端设置U型开口；和Exchanging a tray, the exchange tray is disposed at a top of the workpiece exchange shaft, and the exchange tray has a rectangular structure with U-shaped openings at both ends;
    两个工件托盘，所述两个工件托盘具有“工”型结构，且所述“工”型结构的两个水平部分均设置有连接装置，所述“工”型结构的竖直部分能够容置在所述交换托盘的U型开口内，使得所述两个工件托盘分别被支撑在所述交换托盘的两个U型开口中；以及 Two workpiece trays having a "work" type structure, and two horizontal portions of the "work" type structure are provided with connecting means, and the vertical portion of the "work" type structure can accommodate Positioned within the U-shaped opening of the exchange tray such that the two workpiece trays are respectively supported in two U-shaped openings of the exchange tray;
    所述工件回转轴与所述工件交换轴相邻接，所述工件回转轴的顶部承接所述两个工件托盘中的一个，所述工件回转轴设置在所述打磨切割单元的下方，且所述工件回转轴能够以该工件回转轴的中轴线为旋转轴旋转。The workpiece rotary shaft is adjacent to the workpiece exchange shaft, and the top of the workpiece rotary shaft receives one of the two workpiece pallets, and the workpiece rotary shaft is disposed below the sanding and cutting unit, and The workpiece rotary shaft is rotatable about a central axis of the workpiece rotary shaft.
  5. 根据权利要求4所述的智能打磨切割***，其特征在于，所述工件交换轴还包括：The intelligent sanding and cutting system of claim 4, wherein the workpiece exchange shaft further comprises:
    提升气缸，所述提升气缸与所述床身相连接，用于为所述工件交换轴的上升和下降提供驱动力；Lifting a cylinder, the lifting cylinder being coupled to the bed for providing a driving force for ascending and descending of the workpiece exchange shaft;
    交换电机，所述交换电机的底部通过连接板与所述提升气缸的顶部相连接，所述交换电机用于为所述工件交换轴的旋转提供驱动力；和Exchanging an electric motor, a bottom of the exchange motor being coupled to a top of the lift cylinder by a connecting plate for providing a driving force for rotation of the workpiece exchange shaft; and
    交换减速器，所述交换减速器的底部与所述交换电机的顶部相连接，Exchanging a speed reducer, the bottom of the exchange reducer being connected to the top of the exchange motor,
    其中，所述交换电机与所述交换减速器的外侧设置有套筒，所述提升气缸内部设置行程开关。Wherein, the exchange motor and the outer side of the exchange reducer are provided with a sleeve, and the lift cylinder is internally provided with a stroke switch.
  6. 根据权利要求5所述的智能打磨切割***，其特征在于，所述工件交换轴还包括直线轴承，所述直线轴承设置在所述工件交换托盘和所述套筒的外侧、具有配合所述交换套筒和所述交换托盘的通孔，且所述直线轴承与所述工件交换托盘的接合处设置有交换密封圈。The intelligent sanding and cutting system according to claim 5, wherein said workpiece exchange shaft further comprises a linear bearing disposed on an outer side of said workpiece exchange tray and said sleeve, having said engagement a sleeve and a through hole of the exchange tray, and an exchange sealing ring is disposed at a joint of the linear bearing and the workpiece exchange tray.
  7. 根据权利要求4所述的智能打磨切割***，其特征在于，所述工件回转轴包括：The intelligent sanding and cutting system according to claim 4, wherein said workpiece rotation axis comprises:
    回转电机，所述回转电机设置在所述工件回转轴的下部，用于为所述工件回转轴的旋转提供动力；a rotary electric machine, the rotary electric machine being disposed at a lower portion of the rotary shaft of the workpiece for providing power for rotation of the rotary shaft of the workpiece;
    回转减速器，所述回转减速器设置在所述回转电机的顶部；a rotary speed reducer, the rotary speed reducer being disposed at a top of the rotary motor;
    回转转接盘，所述回转转接盘设置在所述回转减速器顶部，并且能够与转换到所述工件回转轴上的所述一个工件托盘通过所述工件托盘底部的连接装置相连接；a rotary adapter disk disposed at the top of the rotary speed reducer and connectable to the connecting device of the bottom of the workpiece tray to the one workpiece pallet converted to the workpiece rotary shaft;
    回转连接盘，所述回转连接盘设置在所述回转减速器的外侧，所述回转连接盘具有用于配合所述回转减速器的中心通孔，并且所述回转连接盘设置在所述床身上以用于将所述减速器与所述床身相连接；和a rotary lands provided on an outer side of the rotary reducer, the rotary lands having a central through hole for engaging the rotary reducer, and the rotary lands are disposed on the bed For connecting the speed reducer to the bed; and
    回转密封圈，所述回转密封圈设置在所述回转转接盘与所述回转连接盘的接合处。a rotary seal ring disposed at a joint of the rotary adapter disk and the rotary lands.
  8. 根据权利要求4所述智能打磨切割***，其特征在于，所述智能打磨切割***还包括：The intelligent sanding and cutting system according to claim 4, wherein the intelligent sanding and cutting system further comprises:
    工件压头，所述工件压头设置在所述床身上，且所述工件压头设置在所述工件回转轴的上方，用于对转换到所述工件回转轴上的工件执行压紧操作。a workpiece indenter, the workpiece indenter is disposed on the bed, and the workpiece indenter is disposed above the workpiece rotary shaft for performing a pressing operation on a workpiece converted to the workpiece rotary shaft.
  9. 根据权利要求1所述智能打磨切割***，其特征在于，所述动力单元包括气动控制箱和电控箱。The intelligent sanding and cutting system of claim 1 wherein said power unit comprises a pneumatic control box and an electrical control box.
  10. 根据权利要求2所述的智能打磨切割***，其特征在于，所述智能打磨切割***还包括：The intelligent sanding and cutting system of claim 2, wherein the intelligent sanding and cutting system further comprises:
    光学检测装置，所述光学检测装置设置在滑板上，所述滑板设置在所述Y轴滑台上，所述光学检测装置用于对工件的位置和外形进行扫描。An optical detecting device is disposed on the slider, the slider being disposed on the Y-axis slide, and the optical detecting device is configured to scan a position and an outer shape of the workpiece.
  11. 根据权利要求1所述的智能打磨切割***，其特征在于，所述智能打磨切割***还包括安全光栅，且所述安全光栅设置在所述床身的设置有工件转台的一侧的外侧。The intelligent sharpening cutting system according to claim 1, wherein said intelligent sharpening cutting system further comprises a safety grating, and said safety grating is disposed outside of a side of said bed on which said workpiece turntable is disposed.
  12. 根据权利要求1所述的智能打磨切割***，其特征在于，所述智能打磨切割***还包括意外故障检测单元，所述意外故障检测单元与所述控制单元相连接。 The intelligent sanding and cutting system according to claim 1, wherein said intelligent sanding and cutting system further comprises an accidental fault detecting unit, said accidental fault detecting unit being coupled to said control unit.
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CN113696057A (en) * 2021-10-21 2021-11-26 新乡职业技术学院 Modular mechanical arm capable of treating burrs on surface of workpiece based on part machining
CN114310329A (en) * 2021-12-28 2022-04-12 江苏江海杭萧绿色建筑科技有限公司 Intelligent processing equipment is used in steel member processing
CN115283995A (en) * 2022-07-07 2022-11-04 河南宏旺金属材料有限公司 Stainless steel strip cutting and polishing integrated processing equipment

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