WO2016136117A1 - タッチパネル用導電性積層体、および、タッチパネル用導電性積層体の製造方法 - Google Patents
タッチパネル用導電性積層体、および、タッチパネル用導電性積層体の製造方法 Download PDFInfo
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- WO2016136117A1 WO2016136117A1 PCT/JP2015/086361 JP2015086361W WO2016136117A1 WO 2016136117 A1 WO2016136117 A1 WO 2016136117A1 JP 2015086361 W JP2015086361 W JP 2015086361W WO 2016136117 A1 WO2016136117 A1 WO 2016136117A1
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- oxynitride layer
- copper oxynitride
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
- B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B9/041—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of metal
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/06—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
- C23C14/14—Metallic material, boron or silicon
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- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
- B32B15/082—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising vinyl resins; comprising acrylic resins
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- B32B15/20—Layered products comprising a layer of metal comprising aluminium or copper
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
- B32B27/308—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising acrylic (co)polymers
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- B32B9/045—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/0021—Reactive sputtering or evaporation
- C23C14/0036—Reactive sputtering
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- C—CHEMISTRY; METALLURGY
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- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
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- C23C14/024—Deposition of sublayers, e.g. to promote adhesion of the coating
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/06—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/06—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
- C23C14/0676—Oxynitrides
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F3/00—Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
- G06F3/01—Input arrangements or combined input and output arrangements for interaction between user and computer
- G06F3/03—Arrangements for converting the position or the displacement of a member into a coded form
- G06F3/041—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means
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- B32B2457/00—Electrical equipment
- B32B2457/20—Displays, e.g. liquid crystal displays, plasma displays
- B32B2457/208—Touch screens
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- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F2203/00—Indexing scheme relating to G06F3/00 - G06F3/048
- G06F2203/041—Indexing scheme relating to G06F3/041 - G06F3/045
- G06F2203/04103—Manufacturing, i.e. details related to manufacturing processes specially suited for touch sensitive devices
Definitions
- the present invention relates to a conductive laminate used for forming an electrode for a touch sensor constituting a touch panel, and a method for manufacturing a conductive laminate for a touch panel.
- the electrode which uses a metal as a forming material reflects light on the surface of the electrode, the resistance value is lower than that of an electrode which uses a transparent conductive oxide as a forming material. . Therefore, in a touch panel including a plurality of electrodes made of metal, it is required to make each electrode less visible.
- the conductive laminate for a touch panel for solving the above-mentioned problems has a single surface, a light-transmitting base material, and a light-transmitting lower base material positioned on the one surface of the base material.
- a first copper oxynitride layer located on a surface opposite to the surface in contact with the base material, and a surface in contact with the first layer of the first copper oxynitride layer
- a second copper oxynitride layer located on a surface of the copper layer opposite to the surface in contact with the first copper oxynitride layer.
- the method for manufacturing a conductive laminate for a touch panel for solving the above-described problems includes a step of forming a base layer on at least one surface of the base material, and a side of the base layer opposite to the surface in contact with the base material Forming a first copper oxynitride layer on the surface of the first copper oxynitride layer using a sputtering method; and applying a sputtering method to a surface of the first copper oxynitride layer opposite to the surface in contact with the base layer. And forming a second copper oxynitride layer using a sputtering method on a surface of the copper layer opposite to the surface in contact with the first copper oxynitride layer.
- a process is
- the copper layer is sandwiched between two copper oxynitride layers having a reflectance lower than that of the copper layer.
- the conductive laminate for a touch panel for solving the above-described problem is a base material including a first surface, a second surface opposite to the first surface, the first surface, and A first copper oxynitride layer located on a surface opposite to the surface in contact with the base material of the ground layer, the ground layer having light transmittance and being separately located on the second surface;
- the copper layer located on the opposite surface of the first copper oxynitride layer to the surface in contact with the underlayer, and the surface of the copper layer in contact with the first copper oxynitride layer A second copper oxynitride layer located on the opposite surface.
- the copper layer is sandwiched between two copper oxynitride layers having a reflectance lower than that of the copper layer.
- the underlayer includes an ultraviolet curable polyfunctional acrylate, an ultraviolet curable monofunctional acrylate, an acrylic polymer including an ultraviolet curable acrylic group, and the second copper oxynitride layer.
- an anti-blocking agent for lowering the adhesion on the surface opposite to the copper layer is included, and the base layer may fill a plurality of recesses formed on the surface in contact with the base layer in the base material. preferable.
- the base layer since the base layer includes the anti-blocking agent, the second copper oxynitride layer becomes the second copper oxynitride when the conductive laminate for a touch panel is wound up or stacked. Adherence to the layer stacked on the layer is suppressed. Moreover, since the base layer fills the concave portion of the base material and is formed in a layer shape on the base material, the flatness of the surface in contact with the first copper oxynitride layer in the base layer is enhanced. As a result, the flatness in each layer of the conductive laminate for a touch panel is enhanced.
- the copper layer has a thickness of 200 nm to 500 nm
- the first copper oxynitride layer has a thickness of 30 nm to 50 nm
- the copper layer A value of 25% or less in thickness is preferable.
- a 1st copper oxynitride layer is 30 nm or more and 50 nm or less, a 1st copper oxynitride layer is on improving the adhesiveness between a base material and a copper layer. It has a sufficient thickness. Moreover, since the thickness of the first copper oxynitride layer is 25% or less of the thickness of the copper layer, the conductive laminate for touch panel while maintaining the adhesion between the substrate and the copper layer It is suppressed that the thickness in the whole and the amount of copper used in the conductive laminate for a touch panel become excessively large.
- the Y value of the tristimulus values in the XYZ color system, and when the second copper oxynitride layer is formed is preferably 20% or less.
- the value of Y that is an index of brightness is 20% or less. Therefore, in the plurality of electrodes formed using the conductive laminate for a touch panel, the electrodes are not easily seen from the direction facing the second copper oxynitride layer. Moreover, since the value of Y when the second copper oxynitride layer is formed is 20% or less, the value of Y is hardly increased to the extent that the second copper oxynitride layer is visible.
- the conductive laminate for a touch panel it is preferable that at least one of the first copper oxynitride layer and the second copper oxynitride layer contains oxygen atoms at a ratio of 4 atomic% to 19 atomic%.
- the adhesion strength at the interface between the base layer and the first copper oxynitride layer is preferably 8.0 N / 15 mm or more. According to the said structure, when the conductive laminated body for touchscreens is patterned, a part of electrode formed by patterning becomes difficult to peel from a base layer, and can suppress the disconnection in an electrode by extension.
- a surface resistivity in a laminate composed of the first copper oxynitride layer, the copper layer, and the second copper oxynitride layer is 0.13 ⁇ / ⁇ or less. It is preferable that
- the resistance value of the electrode formed using the conductive laminate for a touch panel can be set to such a small resistance value that the influence on the response speed of the touch sensor can be ignored.
- a surface roughness Ra of a surface in contact with the first copper oxynitride layer in the base layer is 3 nm or more and 20 nm or less.
- the laminate composed of the base layer, the first copper oxynitride layer, the copper layer, and the second copper oxynitride layer is anti-blocking. It becomes easier to obtain sex. Moreover, since surface roughness Ra is 20 nm or less, it is suppressed that the scattering of the light by the electrode formed using the laminated body mentioned above becomes large to such an extent that it is visually recognized by the user of a touch panel.
- the electrode formed using the conductive laminate for a touch panel it is possible to make the electrode formed using the conductive laminate for a touch panel less visible.
- FIGS. One embodiment of a conductive laminate for a touch panel and a method for manufacturing the conductive laminate for a touch panel will be described with reference to FIGS. Below, the structure of the conductive laminated body for touch panels, the manufacturing method of the conductive laminated body for touch panels, the effect
- the configuration of the conductive laminate for a touch panel will be described with reference to FIGS. 1 and 2.
- the cross-sectional structure of the conductive laminate for touch panel shown in FIG. 1 is a cross-sectional structure in one example of the conductive laminate for touch panel, and the cross-sectional structure of the conductive laminate for touch panel shown in FIG. It is a cross-sectional structure in another example of the conductive laminate for a touch panel.
- the conductive laminate 10 for a touch panel includes a base material 11, a base layer 12, a lower copper oxynitride layer 13, a copper layer 14, and an upper copper oxynitride layer 15.
- the base layer 12, the lower copper oxynitride layer 13, the copper layer 14, and the upper copper oxynitride layer 15 constitute a first stacked body 16.
- the base material 11 is light transmissive and includes a first surface 11a which is one surface, and the base layer 12 is formed on the first surface 11a of the base material 11.
- the lower copper oxynitride layer 13 is formed on the surface of the underlayer 12 opposite to the surface in contact with the substrate 11, and the copper layer 14 is formed on the underlayer 12 of the lower copper oxynitride layer 13. It is formed on the surface opposite to the surface in contact.
- Upper copper oxynitride layer 15 is formed on the surface of copper layer 14 opposite to the surface in contact with lower copper oxynitride layer 13.
- the foundation layer 12 is located on the first surface 11 a of the base material 11, and the lower copper oxynitride layer 13 is located on the surface of the foundation layer 12 opposite to the surface in contact with the base material 11.
- the copper layer 14 is located on the surface of the lower copper oxynitride layer 13 opposite to the surface in contact with the foundation layer 12.
- the upper copper oxynitride layer 15 is located on the surface of the copper layer 14 opposite to the surface in contact with the lower copper oxynitride layer 13.
- the base material 11 is preferably formed from a resin having optical transparency, and the material of the base material 11 is, for example, polyethylene terephthalate, polyethylene naphthalate, polyethylene, polypropylene, polystyrene, polycarbonate, polyamide, and Any polyimide may be used.
- the thickness of the base material 11 is, for example, several tens ⁇ m to several hundreds ⁇ m.
- the upper copper oxynitride layer 15 sticks to the base material 11 stacked on the upper copper oxynitride layer 15, that is, blocking is suppressed and softer than the upper copper oxynitride layer 15.
- the surface of the base material 11 is prevented from being damaged by the upper copper oxynitride layer 15.
- the surface roughness Ra on the surface of the underlayer 12 is 20 nm or less, the haze value in the first stacked body 16 is such that light scattering at the electrode formed from the first stacked body 16 is reduced. It is suppressed that it becomes large to such an extent that it is visually recognized by the user. Furthermore, when the surface roughness Ra on the surface of the underlayer 12 is 20 nm or less, the occurrence of pinholes and cracks in the lower copper oxynitride layer 13 formed on the surface of the underlayer 12 is suppressed.
- the surface roughness Ra on the surface of the underlayer 12 is effective in suppressing the increase in the haze value of the first stacked body 16 and the anti-blocking property of the first stacked body 16. Is preferably 3 nm or more and 20 nm or less.
- the surface roughness Ra on the surface of the underlayer 12 can be controlled by the degree of dispersion of the antiblocking agent in the underlayer 12.
- the antiblocking agent is uniformly dispersed in the underlayer 12, smoothness on the surface of the underlayer 12 is enhanced.
- the upper copper oxynitride layer 15 has a portion that overlaps the aggregated antiblocking agent as a protruding portion that protrudes more than the other portion. It will be visually recognized.
- the degree of curing in the foundation layer 12 is smaller, the hardness of the surface of the foundation layer 12 is lower, and therefore the surface of the foundation layer 12 is more likely to be scratched.
- depressions or the like that follow the scratches of the underlayer 12 are easily formed in the lower copper oxynitride layer 13, the copper layer 14, and the upper copper oxynitride layer 15 located on the surface of the underlayer 12. .
- an electrode is formed from a laminate of the lower copper oxynitride layer 13, the copper layer 14, and the upper copper oxynitride layer 15, such a depression may cause a break in the electrode.
- the lower copper oxynitride layer 13 is a layer formed from copper oxynitride (CuNO).
- CuNO copper oxynitride
- the copper nitride layer is chemically unstable as compared with the copper oxynitride layer at the initial stage of formation, that is, during a short time after formation, and easily reacts with oxygen in the air.
- the composition of the copper nitride layer is likely to change during the initial stage of formation, and consequently the optical characteristics of the copper nitride layer are also likely to change during the initial stage of formation.
- the copper oxynitride layer suppresses changes in composition and optical characteristics at the initial stage of formation as much as oxygen is contained, as compared with the copper nitride layer.
- the initial value of the Y value that is, the Y value at the time when the lower copper oxynitride layer 13 is formed.
- the value is preferably 20% or less.
- the Y value in the tristimulus values is an index of brightness, and the larger the Y value, the brighter it is.
- the thickness of the lower copper oxynitride layer 13 is preferably 30 nm or more and 50 nm or less and a value of 25% or less of the thickness of the copper layer 14.
- the thickness of the lower copper oxynitride layer 13 is not less than 30 nm and not more than 50 nm, the lower copper oxynitride layer 13 provides adhesion between the base material 11 on which the base layer 12 is formed and the copper layer 14. It is thick enough to increase. Moreover, since the thickness of the lower copper oxynitride layer 13 is a value of 25% or less of the thickness of the copper layer 14, the conductivity for the touch panel is maintained while maintaining the adhesion between the substrate 11 and the copper layer 14. It is suppressed that the thickness in the whole conductive laminated body 10 and the usage-amount of copper in the conductive laminated body 10 for touch panels become large too much.
- the lower copper oxynitride layer 13 preferably contains oxygen atoms at a ratio of 4 atomic% to 19 atomic%, more preferably oxygen atoms at a ratio of 4 atomic% to 12 atomic%. According to such lower copper oxynitride layer 13, oxygen atoms are contained in lower copper oxynitride layer 13 to such an extent that the composition in lower copper oxynitride layer 13 is unlikely to change. It is possible to improve durability against changes in optical characteristics, that is, stability over time of optical characteristics.
- the change in the optical characteristics of the lower copper oxynitride layer 13 is a reflection color change on the surface of the display when a touch panel having an electrode formed using the conductive laminate for touch panel 10 is applied as the display surface. appear. Therefore, if the temporal stability of the optical characteristics in the lower copper oxynitride layer 13 is increased, variations in color tone including reflected colors can be suppressed in a plurality of displays, and as a result, the commercial value of the display as an industrial product is increased. Rise.
- the optical characteristics of the lower copper oxynitride layer 13 are specified by a plurality of parameters that define optical characteristics of the lower copper oxynitride layer 13, and the plurality of parameters are the tristimulus values of the XYZ color system described above.
- Y * L * value in Lab color system
- a * value a * value
- b * value the value of L * in the Lab color system is a lightness index, that is, an index of lightness
- each of the values of a * and b * is a perceptual chromaticity index, that is, an index of hue and saturation.
- the initial value of Y is preferably 20% or less as described above.
- the initial value of L * is preferably 55 or less.
- the initial value of a * and the initial value of b * are preferably negative values .
- the initial value of a * and the initial value of b * are negative values, and the absolute value is 5 or more and 20 or less. It is more preferable that
- the initial value of the optical characteristics of the lower copper oxynitride layer 13 is included in the above-described preferable range.
- the ferric chloride solution when used as an etchant, the lower the amount of oxygen atoms contained in the lower copper oxynitride layer 13, the lower the etching rate of the lower copper oxynitride layer 13, thereby reducing the lower acid.
- the difference between the etching rate of the copper nitride layer 13 and the etching rate of the copper layer 14 increases.
- the etching rate of the lower copper oxynitride layer 13 increases as the amount of oxygen atoms contained in the lower copper oxynitride layer 13 increases.
- the difference with the etching rate of 14 becomes small.
- the lower copper oxynitride layer 13 has a ratio of 12 atomic% or more and 42 atomic% or less in order to improve workability by wet etching. It preferably contains oxygen atoms, and more preferably contains oxygen atoms in a proportion of 19 atomic% to 42 atomic%.
- the copper layer 14 is a layer formed of copper (Cu), and the thickness of the copper layer 14 is preferably 200 nm or more and 500 nm or less.
- a ratio of 4 atomic% or more and 19 atomic% or less is required to increase durability against changes in optical characteristics in the upper copper oxynitride layer 15. It preferably contains oxygen atoms, and more preferably contains oxygen atoms at a ratio of 4 atomic% to 12 atomic%.
- the surface of the substrate 11 opposite to the first surface 11a is the second surface 11b, and the second stacked body 20 is located on the second surface 11b. It may be.
- the second laminated body 20 has the same layer structure as that of the first laminated body 16 in the direction in which the layers are stacked while the position with respect to the base material 11 is different. That is, the second stacked body 20 includes a base layer 21, a lower copper oxynitride layer 22, a copper layer 23, and an upper copper oxynitride layer 24.
- the lower copper oxynitride layers 13 and 22 are an example of a first copper oxynitride layer
- the upper copper oxynitride layers 15 and 24 are an example of a second copper oxynitride layer.
- FIG. 4 For convenience of describing a part of the first surface 11 a of the base material 11, a part of the base material 11 and the base layer 12 is shown enlarged.
- the step of forming the second stacked body 20 on the second surface 11b of the substrate 11 is the first stacked on the first surface 11a except that the surface on which the stacked body is formed is different. This is the same as the step of forming the body 16. Therefore, below, the process of forming the 1st laminated body 16 is demonstrated, and description of the process of forming the 2nd laminated body 20 is abbreviate
- the base layer 12 is formed on the first surface 11 a of the substrate 11.
- a coating film is formed on the first surface 11 a of the substrate 11 using the coating liquid containing the plurality of resin materials described above.
- the base layer 12 is formed by hardening a coating film.
- the base layer 12 fills the plurality of recesses 11c formed on the first surface 11a of the base material 11, and is formed in a layered manner on the first surface 11a. Therefore, the flatness of the surface in contact with the lower copper oxynitride layer 13 in the foundation layer 12 is enhanced. As a result, the flatness in each layer of the conductive laminate 10 for a touch panel is enhanced.
- the depth of the recessed part 11c formed in the 1st surface 11a of the base material 11 is significantly large compared with the surface roughness Ra in the base layer 12 mentioned above. Therefore, according to the foundation layer 12, the surface roughness Ra on the surface of the foundation layer 12 can be set in the above-described range while improving the flatness by filling the recess 11c.
- the lower oxynitride is formed on the surface of the underlayer 12 opposite to the surface in contact with the substrate 11 by using a sputtering method.
- a copper layer 13 is formed.
- the lower copper oxynitride layer 13 is formed, for example, by sputtering a copper target in an atmosphere containing nitrogen gas and oxygen gas.
- the flow rate of nitrogen gas supplied to the atmosphere in which the target is sputtered is 400 sccm
- the flow rate of oxygen gas is preferably 10 sccm to 100 sccm, more preferably 10 sccm to 40 sccm, and more preferably 20 sccm. Is more preferable.
- the copper layer 14 is formed on the surface of the lower copper oxynitride layer 13 opposite to the surface in contact with the base layer 12 using a sputtering method. It is formed.
- the upper copper oxynitride layer 15 is formed on the surface of the copper layer 14 opposite to the surface in contact with the lower copper oxynitride layer 13 by sputtering. Thereby, the conductive laminated body 10 for touch panels is manufactured.
- the upper copper oxynitride layer 15 is also formed by sputtering a copper target in an atmosphere containing nitrogen gas and oxygen gas, for example, similarly to the lower copper oxynitride layer 13.
- the flow rate of nitrogen gas supplied to the atmosphere in which the sputtering of the target is performed is, for example, 400 sccm
- the flow rate of oxygen gas is preferably 10 sccm or more and 100 sccm or less, more preferably 10 sccm or more and 40 sccm or less, more preferably 20 sccm. More preferably.
- the lower copper oxynitride layer 13, the copper layer 14, and the upper copper oxynitride layer 15 are all formed by sputtering. Therefore, it is possible to omit a step of forming a layer that suppresses reflection of light using a wet process such as a plating method for the electrode formed from the lower copper oxynitride layer 13 and the copper layer 14.
- both the lower copper oxynitride layer 13 and the upper copper oxynitride layer 15 are formed by sputtering, for example, while the lower copper oxynitride layer 13 is formed by sputtering,
- the difference in color between the lower copper oxynitride layer 13 and the upper copper oxynitride layer 15 can be made smaller than when the upper copper oxynitride layer is formed by plating.
- a plurality of layers are formed as compared with the case where any one of the lower copper oxynitride layer 13, the copper layer 14, and the upper copper oxynitride layer 15 is formed using a different vapor phase method, for example, a vapor deposition method
- a vapor deposition method Changes in the environment, such as changes in the degree of vacuum and changes in temperature, can be easily suppressed. Therefore, the structure of the manufacturing apparatus of the conductive laminate for touch panel 10 can be further simplified.
- a plurality of electrodes 31 are formed on the surface of the base layer 12 opposite to the surface in contact with the base material 11.
- Each electrode 31 includes a lower copper oxynitride layer 13, a copper layer 14, and an upper copper oxynitride layer 15, and extends along one direction on the first surface 11 a of the substrate 11.
- the line width of the electrode 31 is, for example, about several ⁇ m to several tens of ⁇ m.
- the plurality of electrodes 31 When the plurality of electrodes 31 are viewed from the direction facing the first surface 11a, part of the light emitted from the light source LS is incident on the upper copper oxynitride layer 15 included in the electrode 31, and the upper copper oxynitride layer At least a part of the light incident on 15 is emitted from the upper copper oxynitride layer 15 toward the observer OB.
- the upper copper oxynitride layer 15 since the reflectance of light in the upper copper oxynitride layer 15 is lower than the reflectance of light in the copper layer 14, the upper copper oxynitride layer is compared with the configuration in which the copper layer 14 is the outermost layer of the electrode 31. The amount of light emitted from 15 toward the observer OB is reduced. That is, the upper copper oxynitride layer 15 does not have a metallic luster like the copper layer 14 and is visually recognized as a layer having a brown or black color with a low brightness.
- the electrode 31 has a very small line width of about several ⁇ m to several tens of ⁇ m, as a result, the electrode 31 is visually recognized by the observer OB from the direction facing the first surface 11a. It becomes difficult to be done.
- the value of Y in the upper copper oxynitride layer 15 is 20% or less at the time when the upper copper oxynitride layer 15 is formed, the time elapses from the time when the upper copper oxynitride layer 15 is formed. At a short time, the brightness of the upper copper oxynitride layer 15 is so small that it is not visually recognized by the observer OB.
- the brightness of the upper copper oxynitride layer 15 tends to increase as the upper copper oxynitride layer 15 deteriorates with time.
- the upper side of the upper copper oxynitride layer 15 is The brightness of the copper oxynitride layer 15 is unlikely to become so large that it is visible to the observer OB.
- the brightness of the upper copper oxynitride layer 15 is increased to such a degree that the observer OB can visually recognize it, as compared with the configuration in which the value of Y at the time when the upper copper oxynitride layer 15 is formed is larger. This takes a long time.
- Example 1 As shown in Table 1, in Example 1, the value of Y of the upper copper oxynitride layer at the time when the upper copper oxynitride layer was formed, that is, the initial value of Y was 18.9%, which was 20% or less It was confirmed that In Example 1, it was confirmed that the initial value of L * was 50.6, the initial value of a * was ⁇ 15.0, and the initial value of b * was ⁇ 4.5.
- the value of Y, the value of L * , the value of a * , and the value of b * after the acceleration test are compared with those of the upper copper oxynitride layer of Example 2. It was observed that the amount of change from the initial value in each of the values was small.
- Example 3 A polyethylene terephthalate sheet having a thickness of 100 ⁇ m was prepared as a base material, and a base layer having a thickness of 1.2 ⁇ m was formed on the first surface of the base material using a coating liquid. Then, a lower copper oxynitride layer having a thickness of 38 nm is formed on the base layer using a sputtering method, and a thickness of 500 nm is formed on the lower copper oxynitride layer using a sputtering method. A copper layer was formed. Further, an upper copper oxynitride layer having a thickness of 38 nm was formed on the copper layer by sputtering, and the conductive laminate for a touch panel of Example 3 was obtained.
- the upper copper oxynitride layer and lower copper oxynitride layer were formed under the following conditions. In Example 3, it was confirmed that the film formation rates of the upper copper oxynitride layer and the lower copper oxynitride layer were 44 nm ⁇ m / min.
- Example 4 Of the conditions for forming the upper copper oxynitride layer and the lower copper oxynitride layer, the conductivity for the touch panel of Example 4 was changed in the same manner as in Example 3 except that the flow rate of oxygen gas was changed as follows. A laminate was obtained. In Example 4, it was confirmed that the film formation rates of the upper copper oxynitride layer and the lower copper oxynitride layer were the same as those in Example 3. ⁇ Oxygen gas flow rate 40sccm
- Example 5 Of the conditions for forming the upper copper oxynitride layer and the lower copper oxynitride layer, the conductivity for the touch panel of Example 5 was changed in the same manner as in Example 3 except that the flow rate of oxygen gas was changed as follows. A laminate was obtained. In Example 5, it was confirmed that the film formation rates of the upper copper oxynitride layer and the lower copper oxynitride layer were the same as those in Example 3. ⁇ Oxygen gas flow rate 20sccm
- Example 8 Of the conditions for forming the upper copper oxynitride layer and the lower copper oxynitride layer, the same procedure as in Example 3 was performed except that the oxygen gas flow rate and the nitrogen gas flow rate were changed as follows: The conductive laminate for touch panel of Example 8 was obtained. In addition, it was recognized that the film formation rate of each of the upper copper oxynitride layer and the lower copper oxynitride layer in Example 8 is the same as the film formation rate in Example 3. ⁇ Oxygen gas flow rate 20sccm ⁇ Nitrogen gas flow rate 200sccm
- Example 3 it was recognized that the initial value of Y in the upper copper oxynitride layer was 15.7%, which was 20% or less. In Example 3, it was confirmed that the initial value of L * was 46.5, the initial value of a * was 5.8, and the initial value of b * was ⁇ 20.2.
- Example 5 the initial value of Y in the upper copper oxynitride layer was 17.9%, and was found to be 20% or less. In Example 5, it was confirmed that the initial value of L * was 49.4, the initial value of a * was ⁇ 15.1, and the initial value of b * was ⁇ 9.0.
- Example 6 the initial value of Y in the upper copper oxynitride layer was 18.7%, and was found to be 20% or less. In Example 6, it was confirmed that the initial value of L * was 50.3, the initial value of a * was ⁇ 10.5, and the initial value of b * was ⁇ 8.3.
- Example 7 it was confirmed that the initial value of Y in the upper copper oxynitride layer was 17.0%, which was 20% or less. In Example 7, it was confirmed that the initial value of L * was 48.3, the initial value of a * was ⁇ 15.8, and the initial value of b * was ⁇ 10.7.
- Example 8 it was confirmed that the initial value of Y in the upper copper oxynitride layer was 19.1% and 20% or less. In Example 8, it was confirmed that the initial value of L * was 50.8, the initial value of a * was ⁇ 13.3, and the initial value of b * was ⁇ 7.0.
- Example 3 the atomic% in each of the nitrogen atom (N), the oxygen atom (O), and the copper atom (Cu), and the relative ratio between the two atoms are The values were as shown in Table 3 below.
- the percentage of the nitrogen atom to copper atom (N / Cu) is the first relative ratio
- the percentage of the oxygen atom to copper atom (O / Cu) is the second relative ratio
- the percentage of the ratio of nitrogen atoms to oxygen atoms (N / O) is the third relative ratio.
- the nitrogen atoms were 10 atomic%
- the oxygen atoms were 4 atomic%
- the copper atoms were 86 atomic%.
- the first relative ratio was 11%
- the second relative ratio was 5%
- the third relative ratio was 233%.
- the initial stability was determined when the conductive laminate for touch panel of Examples 3 to 8 and the conductive laminate for touch panel of Comparative Example 1 were allowed to stand in an atmosphere of normal temperature and normal pressure for 5 days. Evaluation was made based on how much the optical characteristics of the copper layer or the upper copper nitride layer changed from the initial values.
- the durability is the durability of the optical characteristics in the upper copper oxynitride layer or the upper copper nitride layer, and the optical properties in the upper copper oxynitride layer or the upper copper nitride layer after the period for evaluating the initial stability described above has passed. It is characteristic stability.
- the conductive laminate for touch panel of Examples 3 to 8 and the conductive laminate for touch panel of Comparative Example 1 were allowed to stand in an atmosphere of normal temperature and normal pressure for 5 days.
- Workability is workability when the conductive laminate for touch panel is etched.
- the workability was evaluated by the shape of the electrode obtained when the conductive laminate for touch panel of Examples 3 to 8 and the conductive laminate for touch panel of Comparative Example 1 were etched with ferric chloride solution.
- the upper copper oxynitride layer in each of Examples 3 to 8 had high initial stability, while the upper copper nitride layer of Comparative Example 1 was found to have low initial stability. . That is, the copper oxynitride layer is less likely to undergo a rapid change in optical characteristics immediately after the copper oxynitride layer is formed as compared to the copper nitride layer, and is therefore formed using a conductive laminate for a touch panel. It is easier for the electrode to satisfy desired optical characteristics. In addition, even if the test period for evaluating the initial stability is 3 days or 4 days, the same tendency as when the test period is 5 days is recognized by the inventors.
- Example 3 In the upper copper oxynitride layer of Example 3, it was confirmed that the difference between the optical characteristics before the acceleration test and the optical characteristics after the acceleration test was the same as in Example 2 described above. Further, in the upper copper oxynitride layers of Examples 4 to 8 and the upper copper nitride layer of Comparative Example 1, the difference between the optical characteristics before the acceleration test and the optical characteristics after the acceleration test is larger than that in Example 3. It was found to be small.
- the conductive laminate for touch panel in each of Examples 3 to 8 had higher workability than the conductive laminate for touch panel of Comparative Example 1. Also, among the examples, the conductive laminate for touch panel in each of Examples 3, 4 and 7 has the highest workability, and the conductive laminate for touch panel in each of Examples 5 and 8 has the next highest workability. It was found to be expensive.
- the difference between the etching rate of the copper layer and the etching rate of the copper oxynitride layer is smaller than the difference between the etching rate of the copper layer and the etching rate of the copper nitride layer.
- the difference in line width in each layer was small, and disconnection was not recognized in a plurality of electrodes.
- the conductive laminate for a touch panel having a copper oxynitride layer can suppress the initial value of Y to be lower than that of the copper nitride layer. In the initial stage, it was recognized that the optical characteristics were excellent in three points of being able to keep stable and good workability.
- a copper oxynitride layer containing oxygen atoms of 4 atomic% or more and 19 atomic% or less was found to increase durability against changes in optical properties.
- the copper oxynitride layers according to the copper oxynitride layer containing oxygen atoms of 12 atomic% or more and 42 atomic% or less, the workability by wet etching is enhanced, and oxygen atoms of 19 atomic% or more and 42 atomic% or less are added. According to the copper oxynitride layer contained, it was recognized that the workability by wet etching was further improved.
- a copper oxynitride layer containing 12 atom% oxygen atoms has preferable characteristics in all of the initial value, durability, and workability in optical characteristics.
- the copper oxynitride layer having a first relative ratio of 11% or more and 17% or less it was recognized that durability against changes in optical characteristics was increased. In other words, it was recognized that by including oxygen in a state where the relative ratio between nitrogen atoms and copper atoms is 11% or more and 17% or less, durability against changes in optical properties in the copper oxynitride layer is increased.
- Adhesion strength For each of Examples 4 to 7, the adhesion strength at the interface between the foundation layer and the lower copper oxynitride layer was measured. The adhesion strength was measured using a method according to JIS K 6854-3. When measuring the adhesion strength in each of Examples 4 to 7, for the purpose of increasing the thickness of the conductive laminate for touch panel, after removing the upper copper oxynitride layer, 15 ⁇ m on the copper layer. A copper layer having a thickness was formed. And in each Example, the width
- the adhesion strength of Example 4 is 8.0 N / 15 mm
- the adhesion strength of Example 5 is 8.4 N / 15 mm
- the adhesion strength of Example 6 is 8.3 N / 15 mm
- the adhesion strength of Example 7 The strength was found to be 8.2 N / 15 mm.
- the adhesion strength in the examples is 8.0 N / 15 mm or more.
- the surface resistivity of Example 3 is 0.13 ⁇ / ⁇
- the surface resistivity of Example 4 is 0.13 ⁇ / ⁇
- the surface resistivity of Example 5 is 0.13 ⁇ / ⁇ .
- the surface resistivity of 6 was 0.12 ⁇ / ⁇
- the surface resistivity of Example 7 was 0.13 ⁇ / ⁇
- the surface resistivity of Example 8 was 0.13 ⁇ / ⁇ .
- the surface resistivity of Comparative Example 1 was found to be 0.12 ⁇ / ⁇ .
- the surface resistivity in the examples was found to be 0.13 ⁇ / ⁇ or less.
- the resistance value of the electrode formed using the conductive laminate for the touch panel is a resistance that is small enough that the influence on the response speed of the touch sensor can be ignored. It is also recognized that it can be a value.
- the effects listed below can be obtained.
- the plurality of electrodes 31 formed using the conductive laminate 10 for a touch panel The electrode 31 is less visible from the direction facing the first surface 11 a, and the electrode 31 is less visible through the base material 11.
- the thickness of the lower copper oxynitride layer is not less than 30 nm and not more than 50 nm, the lower copper oxynitride layer enhances adhesion between the base material 11 on which the underlayer is formed and the copper layer. It has a sufficient thickness above. Moreover, since the thickness of the lower copper oxynitride layer is 25% or less of the thickness of the copper layer, the conductive laminate for a touch panel while maintaining the adhesion between the substrate 11 and the copper layer 10 and the amount of copper used in the conductive laminate 10 for a touch panel are suppressed from becoming excessively large.
- the value of Y which is a brightness index, is 20% or less. Therefore, in the some electrode formed using the conductive laminated body 10 for touch panels, an electrode becomes difficult to visually recognize from the direction facing an upper copper oxynitride layer. Moreover, since the value of Y when the upper copper oxynitride layer is formed is 20% or less, the value of Y is hardly increased to the extent that the upper copper oxynitride layer is visually recognized.
- the resistance value of the electrode can be set to such a small resistance value that the influence on the response speed of the touch sensor can be ignored. . (9) If the surface roughness Ra on the surface of the underlayer is 3 nm or more, the laminate can more easily obtain antiblocking properties.
- the adhesion strength at the interface between the underlayer and the lower copper oxynitride layer may be less than 8.0 N / 15 mm, and the lower copper oxynitride layer is removed from the underlayer by processing the conductive laminate for touch panel. Any range that does not peel off may be used.
- the thickness of the copper layer may be smaller than 200 nm or larger than 500 nm. In short, the copper layer only needs to have a thickness sufficient to satisfy the conductivity required as an electrode when the electrode is formed using the conductive laminate for touch panel 10.
- SYMBOLS 10 Conductive laminated body for touchscreens, 11 ... Base material, 11a ... 1st surface, 11b ... 2nd surface, 11c ... Recessed part, 12, 21 ... Underlayer, 13, 22 ... Lower copper oxynitride layer, DESCRIPTION OF SYMBOLS 14, 23 ... Copper layer, 15, 24 ... Upper copper oxynitride layer, 16 ... 1st laminated body, 20 ... 2nd laminated body, 31 ... Electrode.
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Abstract
Description
上記構成によれば、タッチパネル用導電性積層体がパターニングされるとき、パターニングによって形成される電極の一部が、下地層から剥がれにくくなり、ひいては、電極における断線を抑えることができる。
図1および図2を参照してタッチパネル用導電性積層体の構成を説明する。なお、図1に示されるタッチパネル用導電性積層体の断面構造は、タッチパネル用導電性積層体の1つの例における断面構造であり、図2に示されるタッチパネル用導電性積層体の断面構造は、タッチパネル用導電性積層体の他の1つの例における断面構造である。
ここで、窒化銅層は、形成初期、すなわち形成されてからの経過時間が短い間において、酸窒化銅層に比べて化学的に不安定であり、空気中の酸素と反応しやすい。これにより、窒化銅層の組成は、形成初期の間に変わりやすく、ひいては、窒化銅層の光学特性も形成初期の間に変わりやすい。このように、窒化銅層では、形成されたときにおける光学特性と、短い時間が経過した後の光学特性とが大きく異なるため、窒化銅層の光学特性を求められる光学特性とすることが難しい。
これに対して、酸窒化銅層は、窒化銅層と比べて、酸素を含む分だけ形成初期における組成の変化、および、光学特性の変化が抑えられる。
銅層14は、銅(Cu)から形成される層であり、銅層14の厚さは、200nm以上500nm以下であることが好ましい。
なお、下側酸窒化銅層13,22が第1の酸窒化銅層の一例であり、上側酸窒化銅層15,24が第2の酸窒化銅層の一例である。
図3から図6を参照してタッチパネル用導電性積層体の製造方法を説明する。なお、図4では、基材11の第1の面11aにおける一部について説明する便宜上から、基材11と下地層12との一部が拡大して示されている。また、基材11の第2の面11bに対して第2の積層体20を形成する工程は、積層体が形成される面が異なる以外は、第1の面11aに対して第1の積層体16を形成する工程と同じである。そのため、以下では、第1の積層体16を形成する工程を説明し、第2の積層体20を形成する工程の説明を省略する。
図7および図8を参照してタッチパネル用導電性積層体の作用を説明する。なお、図7および図8の各々では、第1の積層体16のうち、下側酸窒化銅層13、銅層14、および、上側酸窒化銅層15がエッチングされることによって、下地層12の上に複数の電極が形成された状態が示されている。
[実施例1]
厚さが100μmであるポリエチレンテレフタレートシートを基材として準備し、基材の第1の面に、塗液を用いて1.2μmの厚さを有する下地層を形成した。そして、下地層の上に、スパッタ法を用いて下側酸窒化銅層を形成し、下側酸窒化銅層の上に、スパッタ法を用いて銅層を形成した。さらに、銅層の上に、スパッタ法を用いて上側酸窒化銅層を形成して、実施例1のタッチパネル用導電性積層体を得た。なお、上側酸窒化銅層の形成は、以下の条件で行った。
・アルゴンガス流量 100sccm
・酸素ガス流量 10sccm
・窒素ガス流量 400sccm
上側酸窒化銅層を形成するときの条件を以下のように変更した以外は、実施例1と同じ方法によって実施例2のタッチパネル用導電性積層体を得た。
・MF帯高周波電源 6.0kW
・アルゴンガス流量 100sccm
・酸素ガス流量 100sccm
・窒素ガス流量 400sccm
実施例1のタッチパネル用導電性積層体と、実施例2のタッチパネル用導電性積層体とに対して、以下の条件で加速試験を行った。
温度が90℃であり、かつ、相対湿度が2%から3%であって、加湿をしていない試験環境中に、実施例1,2のタッチパネル用導電性積層体を120時間、240時間、および、500時間にわたって静置した。
温度が60℃であり、かつ、相対湿度が90%である試験環境中に、実施例1,2のタッチパネル用導電性積層体を120時間、240時間、および、500時間にわたって静置した。
実施例1,2のタッチパネル用導電性積層体について、上側酸窒化銅層が形成された時点における上側酸窒化銅層のYの値、L*の値、a*の値、および、b*の値をそれぞれ測定した。また、加速試験が行われた実施例1,2のタッチパネル用導電性積層体であって、各経過時間にわたって加速試験を行ったタッチパネル用導電性積層体について、上側酸窒化銅層のYの値、L*の値、a*の値、および、b*の値をそれぞれ測定した。
厚さが100μmであるポリエチレンテレフタレートシートを基材として準備し、基材の第1の面に、塗液を用いて1.2μmの厚さを有する下地層を形成した。そして、下地層の上に、スパッタ法を用いて38nmの厚さを有する下側酸窒化銅層を形成し、下側酸窒化銅層の上に、スパッタ法を用いて500nmの厚さを有する銅層を形成した。さらに、銅層の上に、スパッタ法を用いて38nmの厚さを有する上側酸窒化銅層を形成して、実施例3のタッチパネル用導電性積層体を得た。なお、上側酸窒化銅層および下側酸窒化銅層の形成は、以下の条件で行った。実施例3において、上側酸窒化銅層および下側酸窒化銅層の各々の成膜速度は、44nm・m/minであることが認められた。
・アルゴンガス流量 100sccm
・酸素ガス流量 80sccm
・窒素ガス流量 400sccm
上側酸窒化銅層および下側酸窒化銅層を形成するときの条件のうち、酸素ガスの流量を以下のように変更した以外は、実施例3と同じ方法によって実施例4のタッチパネル用導電性積層体を得た。実施例4において、上側酸窒化銅層および下側酸窒化銅層の各々の成膜速度は、実施例3における成膜速度と同じであることが認められた。
・酸素ガス流量 40sccm
上側酸窒化銅層および下側酸窒化銅層を形成するときの条件のうち、酸素ガスの流量を以下のように変更した以外は、実施例3と同じ方法によって実施例5のタッチパネル用導電性積層体を得た。なお、実施例5において、上側酸窒化銅層および下側酸窒化銅層の各々の成膜速度は、実施例3における成膜速度と同じであることが認められた。
・酸素ガス流量 20sccm
上側酸窒化銅層および下側酸窒化銅層を形成するときの条件のうち、酸素ガスの流量を以下のように変更した以外は、実施例3と同じ方法によって実施例6のタッチパネル用導電性積層体を得た。実施例6において、上側酸窒化銅層および下側酸窒化銅層の各々の成膜速度は、実施例3における成膜速度と同じであることが認められた。
・酸素ガス流量 10sccm
上側酸窒化銅層および下側酸窒化銅層を形成するときの条件のうち、MF帯高周波電源のパワーを以下のように変更した以外は、実施例5と同じ方法によって実施例7のタッチパネル用導電性積層体を得た。なお、実施例7における上側酸窒化銅層および下側酸窒化銅層の各々の成膜速度は、30nm・m/minであることが認められた。
・MF帯高周波電源 6.0kW
上側酸窒化銅層および下側酸窒化銅層を形成するときの条件のうち、酸素ガスの流量と、窒素ガスの流量とを以下のように変更した以外は、実施例3と同じ方法によって実施例8のタッチパネル用導電性積層体を得た。なお、実施例8における上側酸窒化銅層および下側酸窒化銅層の各々の成膜速度は、実施例3における成膜速度と同じであることが認められた。
・酸素ガス流量 20sccm
・窒素ガス流量 200sccm
上側酸窒化銅層および下側酸窒化銅層の各々を形成するときの条件のうち、酸素ガスの流量を以下のように変更した以外は、実施例3と同じ方法によって、上側窒化銅層および下側窒化銅層を有する比較例1のタッチパネル用導電性積層体を得た。なお、比較例1における上側窒化銅層および下側窒化銅層の各々の成膜速度は、実施例3における成膜速度と同じであることが認められた。
・酸素ガス流量 0sccm
実施例3から8のタッチパネル用導電性積層体について、上側酸窒化銅層が形成された時点における上側酸窒化銅層のYの値、L*の値、a*の値、および、b*の値をそれぞれ測定した。また、比較例1のタッチパネル用導電性積層体について、上側窒化銅層が形成された時点における上側窒化銅層のYの値、L*の値、a*の値、および、b*の値をそれぞれ測定した。なお、Yの値、L*の値、a*の値、および、b*の値は、それぞれ、実施例1,2と同じ方法によって測定した。各測定結果は、以下の表2に示すような値であった。
上述したように、実施例3から8の各々における上側酸窒化銅層では、Yの初期値が20%以下である一方で、比較例1の上側窒化銅層では、Yの初期値が20%を超えることが認められた。このように、酸窒化銅層によれば、窒化銅層に比べて、成膜初期におけるYの値が小さくなるため、酸窒化銅層は窒化銅層よりも明度の低い色を有する点で好ましいことが認められた。
実施例3から8の各々における上側酸窒化銅層、および、比較例1の上側窒化銅層について、表面における組成分析を行った。オージェ分光分析装置(SAM-680、アルバック・ファイ(株)製)を用いて、上側酸窒化銅層、あるいは、上側窒化銅層の組成を測定した。
実施例3から8のタッチパネル用導電性積層体、および、比較例1のタッチパネル用導電性積層体について、初期安定性、耐久性、および、加工性を評価した。
なお、初期安定性を評価する試験の期間が、3日間あるいは4日間であっても、試験の期間が5日間であるときと同じ傾向が、発明者らによって認められている。
表2、表3、および、表4から明らかなように、酸窒化銅層を備えるタッチパネル用導電性積層体は、窒化銅層に比べて、Yの初期値を低く抑えられること、成膜後の初期において光学特性を安定に保つことができること、および、加工性がよいことの3つの点で優れていることが認められた。
実施例4から7の各々について、下地層と下側酸窒化銅層との界面における密着強度を測定した。密着強度の測定は、JIS K 6854-3に準拠する方法を用いて行った。なお、実施例4から7の各々において密着強度を測定するときには、タッチパネル用導電性積層体の厚さを大きくする目的で、上側酸窒化銅層を取り除いた後、銅層の上に、15μmの厚さを有する銅層を形成した。そして、各実施例において、試験片の幅を15mmに設定し、引張速度を50mm/分に設定した。
実施例3から7の各々、および、比較例1について、タッチパネル用導電性積層体が備える積層体の表面抵抗率を測定した。すなわち、実施例3から7の各々では、下側酸窒化銅層、銅層、および、上側酸窒化銅層がこの順に積層された積層体の表面抵抗率を測定し、比較例1では、下側窒化銅層、銅層、および、上側窒化銅層がこの順に積層された積層体の表面抵抗率を測定した。各積層体の表面抵抗率は、JIS K 7194に準拠する方法を用いて測定した。なお、表面抵抗率の測定には、抵抗率計((株)三菱化学アナリテック製、ロレスタGP)を用いた。
(9)下地層の表面における表面粗さRaが3nm以上であれば、積層体が、アンチブロッキング性をより得やすくなる。
・下地層の表面における表面粗さRaは3nmよりも小さくてもよく、20nmよりも大きくてもよい。こうした構成であっても、基材と下側酸窒化銅層との間に下地層が位置する以上は、基材における下側酸窒化銅層が位置する面に形成された凹部によって、下地層のアンチブロッキング性を高める程度の表面粗さと比べて、大幅に大きい段差がタッチパネル用導電性積層体の各層に形成されることは抑えられる。
あるいは、下地層は、基材11と下側酸窒化銅層とに対する密着性を有していれば、熱可塑性樹脂や熱硬化性樹脂などから形成されてもよい。
・下側酸窒化銅層、銅層、および、上側酸窒化銅層は、スパッタ法以外の方法、例えば、蒸着法やCVD法などの気相成長法を用いて形成されてもよい。
Claims (10)
- 1つの面を備えるとともに、光透過性を有する基材と、
前記基材の前記1つの面に位置するとともに、光透過性を有する下地層と、
前記下地層のうち、前記基材に接する面とは反対側の面に位置する第1の酸窒化銅層と、
前記第1の酸窒化銅層のうち、前記下地層に接する面とは反対側の面に位置する銅層と、
前記銅層のうち、前記第1の酸窒化銅層に接する面とは反対側の面に位置する第2の酸窒化銅層と、を備える
タッチパネル用導電性積層体。 - 第1の面と、前記第1の面とは反対側の第2の面とを備える基材と、
前記第1の面、および、前記第2の面に別々に位置するとともに、光透過性を有する下地層と、
前記下地層のうち、前記基材に接する面とは反対側の面に位置する第1の酸窒化銅層と、
前記第1の酸窒化銅層のうち、前記下地層に接する面とは反対側の面に位置する銅層と、
前記銅層のうち、前記第1の酸窒化銅層に接する面とは反対側の面に位置する第2の酸窒化銅層と、を備える
タッチパネル用導電性積層体。 - 前記下地層は、紫外線硬化性多官能アクリレート、紫外線硬化性単官能アクリレート、紫外線硬化性のアクリル基を含むアクリルポリマー、および、前記第2の酸窒化銅層のうち前記銅層とは反対側の面における密着性を低くするためのアンチブロッキング剤を含み、
前記下地層は、前記基材において前記下地層の接する面に形成された複数の凹部を埋める
請求項1または2に記載のタッチパネル用導電性積層体。 - 前記銅層の厚さは、200nm以上500nm以下であり、
前記第1の酸窒化銅層の厚さは、30nm以上50nm以下であり、かつ、前記銅層の厚さにおける25%以下の値である
請求項1から3のいずれか一項に記載のタッチパネル用導電性積層体。 - 前記第2の酸窒化銅層において、XYZ表色系における三刺激値のうちのYの値であって、前記第2の酸窒化銅層が形成された時点での前記Yの値が20%以下である
請求項1から4のいずれか一項に記載のタッチパネル用導電性積層体。 - 前記第1の酸窒化銅層および前記第2の酸窒化銅層の少なくとも一方は、4原子%以上19原子%以下の割合で酸素原子を含む
請求項1から5のいずれか一項に記載のタッチパネル用導電性積層体。 - 前記下地層と前記第1の酸窒化銅層との界面における密着強度が、8.0N/15mm以上である
請求項1から6のいずれか一項に記載のタッチパネル用導電性積層体。 - 前記第1の酸窒化銅層、前記銅層、および、前記第2の酸窒化銅層から構成される積層体における表面抵抗率が、0.13Ω/□以下である
請求項4に記載のタッチパネル用導電性積層体。 - 前記下地層のうち、前記第1の酸窒化銅層に接する面における表面粗さRaが、3nm以上20nm以下である
請求項1から8のいずれか一項に記載のタッチパネル用導電性積層体。 - 基材における少なくとも1つの面に下地層を形成する工程と、
前記下地層のうち、前記基材に接する面とは反対側の面に、スパッタ法を用いて第1の酸窒化銅層を形成する工程と、
前記第1の酸窒化銅層のうち、前記下地層に接する面とは反対側の面に、スパッタ法を用いて銅層を形成する工程と、
前記銅層のうち、前記第1の酸窒化銅層に接する面とは反対側の面に、スパッタ法を用いて第2の酸窒化銅層を形成する工程と、を備える
タッチパネル用導電性積層体の製造方法。
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US11465389B2 (en) | 2017-12-15 | 2022-10-11 | Lg Chem, Ltd. | Decorative member |
US11524483B2 (en) | 2017-12-15 | 2022-12-13 | Lg Chem, Ltd. | Decoration member |
US11524482B2 (en) | 2017-12-15 | 2022-12-13 | Lg Chem, Ltd. | Decoration member and method for producing same |
US11639045B2 (en) | 2017-12-15 | 2023-05-02 | Lg Chem, Ltd. | Decorative member |
US11673368B2 (en) | 2017-12-15 | 2023-06-13 | Lg Chem, Ltd | Decoration member |
US11738536B2 (en) | 2017-12-15 | 2023-08-29 | Lg Chem, Ltd. | Decorative member |
US11971564B2 (en) | 2017-12-15 | 2024-04-30 | Lg Chem, Ltd. | Decorative member and manufacturing method therefor |
WO2021157373A1 (ja) * | 2020-02-04 | 2021-08-12 | 三井金属鉱業株式会社 | キャリア付金属箔 |
JPWO2021157373A1 (ja) * | 2020-02-04 | 2021-08-12 |
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US20170349998A1 (en) | 2017-12-07 |
ES2724023T3 (es) | 2019-09-05 |
EP3264233B1 (en) | 2019-02-27 |
TW201730727A (zh) | 2017-09-01 |
CN107209600A (zh) | 2017-09-26 |
TWI697817B (zh) | 2020-07-01 |
US10526693B2 (en) | 2020-01-07 |
PT3264233T (pt) | 2019-05-24 |
JP6607918B2 (ja) | 2019-11-20 |
EP3264233A1 (en) | 2018-01-03 |
KR102475311B1 (ko) | 2022-12-06 |
KR20170121164A (ko) | 2017-11-01 |
EP3264233A4 (en) | 2018-07-11 |
CN107209600B (zh) | 2021-03-26 |
JPWO2016136117A1 (ja) | 2017-12-28 |
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