WO2016088192A1 - Part-gripping tool - Google Patents

Part-gripping tool Download PDF

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Publication number
WO2016088192A1
WO2016088192A1 PCT/JP2014/081816 JP2014081816W WO2016088192A1 WO 2016088192 A1 WO2016088192 A1 WO 2016088192A1 JP 2014081816 W JP2014081816 W JP 2014081816W WO 2016088192 A1 WO2016088192 A1 WO 2016088192A1
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WO
WIPO (PCT)
Prior art keywords
component
hole
air
air chamber
pair
Prior art date
Application number
PCT/JP2014/081816
Other languages
French (fr)
Japanese (ja)
Inventor
範明 岩城
Original Assignee
富士機械製造株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 富士機械製造株式会社 filed Critical 富士機械製造株式会社
Priority to JP2016562118A priority Critical patent/JP6472815B2/en
Priority to PCT/JP2014/081816 priority patent/WO2016088192A1/en
Publication of WO2016088192A1 publication Critical patent/WO2016088192A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J15/00Gripping heads and other end effectors
    • B25J15/08Gripping heads and other end effectors having finger members
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/04Mounting of components, e.g. of leadless components

Definitions

  • the present invention relates to a component gripper that grips and detaches a component by approaching / separating a plurality of claws.
  • a component gripper that grips and detaches a component by moving a plurality of claws closer to or away from each other by the driving force of the electromagnetic motor is applied to the electromagnetic motor. By adjusting the applied current, the gripping force of the component gripper is adjusted.
  • the gripping force can be arbitrarily changed.
  • a component gripper that grips and detaches a component by using air pressure to move a plurality of claws closer to and away from each other.
  • the component gripper has a piston that moves when air is supplied to and discharged from the air chamber, and the force in the direction of movement of the piston is converted to a force that moves the claws closer to and away from each other. As a result, the component is gripped and detached by the plurality of claws.
  • the present invention has been made in view of such a situation, and an object of the present invention is to arbitrarily apply a gripping force to a component gripper having a structure in which a plurality of claws are approached and separated using air pressure. Is to change.
  • a component gripping tool is a component gripping tool that grips / detaches a component by approaching / separating a plurality of claws, and the component gripping tool has an air flow to an air chamber.
  • a piston that moves by supplying / discharging the piston, a conversion mechanism that converts a force in the moving direction of the piston into a force in a direction in which the plurality of claws approach and separate, and an adjustment that adjusts the amount of air leakage from the air chamber And a valve.
  • the piston is moved by supplying / discharging air to / from the air chamber, and a plurality of claws are approached / separated using the movement of the piston.
  • the amount of air leakage from the air chamber is adjusted by the adjustment valve. For this reason, for example, by reducing the amount of air leakage from the air chamber to 0 or less, the force that the piston moves increases, and the gripping force by the plurality of claws also increases.
  • the moving force of the piston is reduced, and the gripping force by the plurality of claws is also reduced.
  • the gripping force by the plurality of claws can be changed to an arbitrary magnitude by adjusting the amount of air leakage from the air chamber.
  • FIG. 1 shows a component mounter 10.
  • the component mounter 10 is a device for performing a component mounting operation on the circuit substrate 12.
  • the component mounting machine 10 includes an apparatus main body 20, a base material conveyance holding device 22, a component mounting device 24, imaging devices 26 and 28, a component supply device 30, and a bulk component supply device 32.
  • the circuit substrate 12 includes a circuit board, a three-dimensional structure substrate, and the like, and the circuit board includes a printed wiring board and a printed circuit board.
  • the apparatus main body 20 includes a frame portion 40 and a beam portion 42 that is overlaid on the frame portion 40.
  • the substrate conveyance holding device 22 is disposed in the center of the frame portion 40 in the front-rear direction, and includes a conveyance device 50 and a clamp device 52.
  • the conveyance device 50 is a device that conveys the circuit substrate 12
  • the clamp device 52 is a device that holds the circuit substrate 12.
  • the base material transport and holding device 22 transports the circuit base material 12 and holds the circuit base material 12 fixedly at a predetermined position.
  • the conveyance direction of the circuit substrate 12 is referred to as an X direction
  • a horizontal direction perpendicular to the direction is referred to as a Y direction
  • a vertical direction is referred to as a Z direction. That is, the width direction of the component mounting machine 10 is the X direction, and the front-rear direction is the Y direction.
  • the component mounting device 24 is disposed in the beam portion 42 and includes two work heads 60 and 62 and a work head moving device 64. As shown in FIG. 2, a component gripper 66 is detachably provided on the lower end surface of each work head 60, 62.
  • the component gripping tool 66 has a pair of claws 67. The components are gripped by bringing the pair of claws 67 close to each other, and the gripped components are detached by separating the pair of claws 67 from each other. To do.
  • the work head moving device 64 includes an X direction moving device 68, a Y direction moving device 70, and a Z direction moving device 72.
  • the two working heads 60 and 62 are integrally moved to arbitrary positions on the frame portion 40 by the X-direction moving device 68 and the Y-direction moving device 70.
  • the work heads 60 and 62 are detachably attached to the sliders 74 and 76, and the Z-direction moving device 72 individually moves the sliders 74 and 76 in the vertical direction. That is, the work heads 60 and 62 are individually moved in the vertical direction by the Z-direction moving device 72.
  • the imaging device 26 is attached to the slider 74 in a state of facing downward, and is moved together with the work head 60 in the X direction, the Y direction, and the Z direction. Thereby, the imaging device 26 images an arbitrary position on the frame unit 40. As shown in FIG. 1, the imaging device 28 is disposed between the base material conveyance holding device 22 and the component supply device 30 on the frame portion 40 so as to face upward. Thereby, the imaging device 28 images the components gripped by the component grippers 66 of the work heads 60 and 62.
  • the component supply device 30 is disposed at one end of the frame portion 40 in the front-rear direction.
  • the component supply device 30 includes a tray-type component supply device 78 and a feeder-type component supply device (not shown).
  • the tray-type component supply device 78 is a device that supplies components placed on the tray.
  • the feeder-type component supply device is a device that supplies components by a tape feeder or a stick feeder (not shown).
  • the bulk component supply device 32 is disposed at the other end portion of the frame portion 40 in the front-rear direction.
  • the separated component supply device 32 is a device for aligning a plurality of components scattered in a separated state and supplying the components in an aligned state. That is, it is an apparatus that aligns a plurality of components in an arbitrary posture into a predetermined posture and supplies the components in a predetermined posture.
  • the components supplied by the component supply device 30 and the bulk component supply device 32 include electronic circuit components, solar cell components, and power module components.
  • Electronic circuit components include components having leads and components not having leads.
  • the component mounting operation is performed on the circuit substrate 12 held by the substrate conveyance holding device 22 with the above-described configuration. Specifically, the circuit substrate 12 is transported to the work position, and is fixedly held by the clamp device 52 at that position. Next, the imaging device 26 moves above the circuit substrate 12 and images the circuit substrate 12. Thereby, the information regarding the error of the holding position of the circuit base material 12 is obtained. In addition, the component supply device 30 or the bulk component supply device 32 supplies components at a predetermined supply position. Then, one of the work heads 60 and 62 moves above the component supply position, and holds the component by the component gripper 66.
  • the work heads 60 and 62 holding the components move above the imaging device 28, and the components held by the component gripper 66 are imaged by the imaging device 28. As a result, information on the error of the component holding position can be obtained.
  • the work heads 60 and 62 holding the components are moved above the circuit substrate 12 and the held components are corrected for errors in the holding position of the circuit substrate 12, errors in the holding position of the components, and the like. To do.
  • the component gripper 66 detaches the component, the component is mounted on the circuit substrate 12.
  • the component gripping tool 66 grips the component by the approach of the pair of claws 67 and removes the component by the separation of the pair of claws 67, so that the mounting operation is performed. ing. For this reason, it is desired that the gripping force of the component by the component gripper 66 is high in order to grip the component reliably. On the other hand, when a low-strength component is gripped by the component gripper 66, it is desirable that the gripping force of the component by the component gripper 66 is low in order to prevent damage or deformation of the component.
  • the component mounter 10 employs a component gripper 66 that can arbitrarily change the gripping force.
  • a specific structure of the component gripping tool 66 will be described.
  • the component gripper 66 includes an outer housing 100, an attachment 102, an inner housing 104, a piston 106, a link mechanism 108, a pressing member 110, and a pair of claws 67.
  • the outer housing 100 generally has a cylindrical shape with a lid, and an air circulation pipe 114 extending toward the inside of the outer housing 100 is disposed at the center of the lid portion 112 of the outer housing 100.
  • a through hole 116 penetrating in the axial direction of the air circulation pipe 114 is formed in the air circulation pipe 114.
  • the attachment 102 has a generally disk shape, and a through hole 118 having the same diameter as the through hole 116 of the air circulation pipe 114 is formed at the center thereof. And the attachment 102 is being fixed to the cover part 112 of the outer housing 100 so that the two through-holes 116 and 118 may connect.
  • the component gripping tool 66 is attached to the lower end surfaces of the work heads 60 and 62 in the attachment 102.
  • the inner housing 104 generally has a cylindrical shape with a lid, and a convex portion 122 protruding upward is formed at the center of the lid portion 120 of the inner housing 104.
  • a through hole 124 penetrating in the vertical direction is formed at the center of the convex portion 122, and the diameter of the through hole 124 is slightly larger than the outer diameter of the air circulation pipe 114 of the outer housing 100.
  • the outer diameter of the inner housing 104 is slightly smaller than the inner diameter of the outer housing 100.
  • the lid 120 of the inner housing 104 is inserted into the outer housing 100 so as to face the lid 112 of the outer housing 100. Further, the air circulation pipe 114 of the outer housing 100 is inserted into the through hole 124 of the convex portion 122 of the inner housing 104. As a result, the lid 120 of the inner housing 104 moves in the vertical direction inside the outer housing 100.
  • a coil spring 126 is disposed in a compressed state between the lid portion 112 of the outer housing 100 and the lid portion 120 of the inner housing 104. Thereby, the inner housing 104 is biased downward by the elastic force of the coil spring 126.
  • a large-diameter portion 128 that protrudes in the radial direction is formed on the outer peripheral surface of the inner housing 104, and an annular stopper 130 is attached to the lower end surface of the outer housing 100.
  • the inner diameter of the stopper 130 is slightly smaller than the outer diameter of the large diameter portion 128 of the inner housing 104, and the large diameter portion 128 is located above the stopper 130. For this reason, the downward movement of the inner housing 104 urged by the coil spring 126 is restricted by the large diameter portion 128 coming into contact with the stopper 130.
  • the piston 106 generally has a bottomed cylindrical shape, and a concave portion 134 is formed at the center of the bottom portion 132 of the piston 106.
  • the outer diameter of the piston 106 is slightly smaller than the inner diameter of the inner housing 104, and the piston 106 is fitted into the inner housing 104 with the bottom portion 132 facing downward.
  • the air chamber 135 is defined by the piston 106 and the inner housing 104, and the piston 106 moves in the vertical direction inside the inner housing 104.
  • a coil spring 136 is disposed in a compressed state between the convex portion 122 of the inner housing 104 and the concave portion 134 of the piston 106. As a result, the piston 106 is urged downward by the elastic force of the coil spring 136.
  • the link mechanism 108 includes a base 138, a pair of sliders 140, a pair of brackets 142, a pair of arms 144, and a stopper 146.
  • the base 138 has a generally plate shape and is fixed to the lower end portion of the inner housing 104.
  • a rail 148 is formed on the lower end surface of the base 138 so as to extend in the radial direction of the inner housing 104, and a pair of sliders 140 are slidably fitted to the rail 148.
  • the pair of sliders 140 are arranged symmetrically around the center of the rail 148.
  • the pair of brackets 142 are fixed to the lower end surface of the concave portion 134 of the piston 106 side by side in a slightly spaced state. Note that the direction in which the pair of brackets 142 are aligned with the direction in which the rail 148 extends.
  • One end of a pair of arms 144 is rotatably connected to the pair of brackets 142, and the other end of the pair of arms 144 is rotated away from each other.
  • a pair of sliders 140 are rotatably connected to the other ends of the pair of arms 144. Thereby, when the piston 106 moves in the vertical direction, the pair of arms 144 rotate, and the pair of sliders 140 approach and separate.
  • the piston 106 is urged downward by the elastic force of the coil spring 136 as described above.
  • one pair of arms 144 connected to the pair of brackets 142 is lowered and the other ends are separated so that the pair of sliders 140 are separated.
  • a stopper 146 is disposed between one end portions of the pair of arms 144 in the lowered state. Therefore, when one end of the pair of arms 144 is lowered to the closest state, the one end of the pair of arms 144 comes into contact with the stopper 146 and the rotation of the arm 144 is restricted. That is, the downward movement of the piston 106 biased by the coil spring 136 is restricted by the end portions of the pair of arms 144 coming into contact with the stopper 146.
  • the pair of claws 67 are fixed to the lower end surfaces of the pair of sliders 140 so as to extend downward.
  • the presser member 110 is fixed to the lower end surface of the base 138 so as to be positioned between the pair of claws 67.
  • the component gripping tool 66 having the above structure, when air is sucked from the air chamber 135, the component is gripped by the pair of claws 67, and the air is supplied to the air chamber 135. The part gripped by the claw 67 is detached. Specifically, when air is not supplied to the air chamber 135, the piston 106 moves downward due to the elastic force of the coil spring 136 as shown in FIG. 3. At this time, since the pair of sliders 140 are separated by the movement of the link mechanism 108 described above, the pair of claws 67 are also separated.
  • the pressing member 110 comes into contact with the component to be gripped.
  • the inner housing 104 moves into the outer housing 100 against the elastic force of the coil spring 126, so that the presser member 110 contacts the component. Impact is alleviated.
  • a positive / negative pressure supply device (not shown) is connected to the air circulation pipe 114 of the outer housing 100 through the through hole 116 of the attachment 102. Then, by supplying a negative pressure to the air circulation pipe 114 by the positive / negative pressure supply device, air is sucked from the air chamber 135, and the piston 106 moves upward as shown in FIG. At this time, the pair of sliders 140 approach and the pair of claws 67 approach due to the movement of the link mechanism 108 described above. As a result, the pair of claws 67 grips the component to be gripped.
  • the components are gripped and detached by the operation of the component gripping tool 66 described above.
  • the component gripping tool 66 is provided with an adjustment knob 160 as shown in FIG. By adjusting, the gripping force by the pair of claws 67 is adjusted.
  • through holes (only through holes 162 formed in the side walls of the outer housing 100 are shown in the side walls of the outer housing 100, the inner housing 104, and the piston 106 so as to overlap each other. ), And the air chamber 135 communicates with the outside of the component gripper 66 through these three through holes.
  • a disc-shaped adjustment knob 160 is disposed on the outer peripheral surface of the outer housing 100 so as to cover the through-hole 162, and the adjustment knob 160 is rotatable around its central portion. Yes.
  • the adjustment knob 160 has a through hole 164 having substantially the same shape as the through hole 162.
  • a plate-like packing (not shown) is attached to the back surface of the adjustment knob 160, and if the through hole 162 of the outer housing 100 does not overlap the through hole 164 of the adjustment knob 160, the plate It is closed by a packing of the shape.
  • the gripping force by the pair of claws 67 is adjusted when the operator rotates the adjustment knob 160.
  • the adjustment knob 160 is provided so that the through-hole 164 of the adjustment knob 160 and the through-hole 162 of the outer housing 100 do not overlap. It is adjusted by.
  • the through hole 162 of the outer housing 100 is sealed by the packing of the adjustment knob 160, air does not leak from the air chamber 135.
  • the pressure in the air chamber 135 becomes relatively low due to air suction, and the piston 106 is pulled upward by a relatively large force.
  • the gripping force by the pair of claws 67 is increased, and the part to be gripped is securely gripped.
  • the adjustment knob 160 When the part to be gripped is a low-strength part, the adjustment knob 160 is positioned so that at least a part of the through hole 164 of the adjustment knob 160 and the through hole 162 of the outer housing 100 overlap each other. It is adjusted by. At this time, air leaks from the air chamber 135 according to the area where the through hole 164 of the adjustment knob 160 and the through hole 162 of the outer housing 100 overlap. For this reason, the pressure in the air chamber 135 when air is sucked from the air chamber 135 is reduced only to some extent, and the piston 106 is pulled upward with a relatively small force. As a result, the gripping force by the pair of claws 67 is reduced, and the component to be gripped is gripped while preventing damage or deformation of the component.
  • the operator can adjust the gripping force of the component gripping tool 66 by adjusting the adjustment knob 160 and adjusting the amount of air leakage from the air chamber 135. .
  • This makes it possible to easily adjust the gripping force of the component gripper 66 according to the component, which is very convenient.
  • the amount of air leakage from the air chamber 135 can be adjusted simply by forming a through hole 162 that penetrates the air chamber 135 and providing an adjustment knob 160 that closes the through hole 162. Is possible. That is, it is possible to adjust the gripping force of the component gripper 66 simply by adding a very simple structure to the existing component gripper.
  • a triangle mark 166 is marked on the adjustment knob 160
  • a scale 168 is marked on the outer housing 100 at a position corresponding to the triangle mark 166.
  • the scale 168 is marked with numerical values (not shown) of 0%, 25%, 50%, and 100%.
  • the overlap amount between the through hole 164 of the adjustment knob 160 and the through hole 162 of the outer housing 100 is 0%. That is, the two through holes 162 and 164 do not overlap at all.
  • the adjustment knob 160 is rotated so that the triangle mark 166 coincides with the 100% scale 168, the amount of overlap between the through hole 164 of the adjustment knob 160 and the through hole 162 of the outer housing 100 is 100%. That is, the two through holes 162 and 164 completely overlap.
  • the operator can appropriately adjust the gripping force of the component gripping tool 66 by appropriately adjusting the amount of leakage from the air chamber 135.
  • this invention is not limited to the said Example, It is possible to implement in the various aspect which gave various change and improvement based on the knowledge of those skilled in the art. Specifically, for example, in the above embodiment, the amount of air leakage from the air chamber 135 is adjusted by adjusting the opening degree of the through hole 162 with the adjustment knob 160, but various members are used. The amount of air leakage from the air chamber 135 can be adjusted. Specifically, for example, the amount of air leakage from the air chamber 135 may be adjusted using a pressure valve, check valve, linear valve, or the like that can adjust the flow rate.
  • the adjustment knob 160 that is rotationally adjusted is used as a member that closes the through hole 162.
  • various members can be used as long as they can move while the through hole 162 is closed. Is possible. Specifically, for example, it is possible to employ a member that can slide in a state in which the through hole 162 is closed.
  • the amount of air leakage from the air chamber 135 is adjusted manually, but it can also be adjusted automatically.
  • a mechanism for rotating the adjustment knob 160 at an arbitrary angle by a stepping motor or the like can be provided.
  • the link mechanism 108 is used as a mechanism for converting the force in the moving direction of the piston 106 into the force in the direction in which the pair of claws 67 approach and separate from each other.
  • a gear or the like is used.
  • Various mechanisms such as a mechanism, a mechanism using hydraulic pressure, and the like can be employed.

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  • Engineering & Computer Science (AREA)
  • Robotics (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manipulator (AREA)
  • Supply And Installment Of Electrical Components (AREA)

Abstract

In a part-gripping tool (66) in which multiple claws (67) move toward and away from each other by moving a piston (106) using the supply and discharge of air from an air chamber (135) and utilizing the movement of said piston (106), the amount of air leakage from the air chamber (135) is adjusted using an adjustment valve. As a result, by, for example, making the amount of air leakage from the air chamber (135) to be 0 or reduced, the force moving the piston (106) increases and the force of gripping by the multiple claws (67) also increases. On the other hand, by increasing the amount of air leakage from the air chamber (135), the force moving the piston (106) decreases and the force of gripping by the multiple claws (67) also decreases. Thus, with the part-gripping tool (66) described in the present invention, the force of gripping by the multiple claws (67) can be changed to a chosen magnitude by adjusting the amount of air leakage from the air chamber (135).

Description

部品把持具Parts gripper
 本発明は、複数の爪の接近・離間により部品を把持・離脱する部品把持具に関するものである。 The present invention relates to a component gripper that grips and detaches a component by approaching / separating a plurality of claws.
 部品把持具には、複数の爪の接近・離間により部品を把持・離脱するものがある。このような部品把持具では、部品を確実に把持するべく、部品把持具による部品の把持力は、高いことが望まれる。一方で、強度の低い部品が、部品把持具により把持される場合には、部品の破損,変形等を防止するべく、部品把持具による部品の把持力は、低いことが望まれる。このようなことに鑑みて、把持力を任意に変更することが可能な部品把持具の開発が進められている。具体的には、例えば、下記特許文献に記載されているように、電磁モータの駆動力により、複数の爪を接近・離間させることで、部品を把持・離脱する部品把持具では、電磁モータへの印加電流を調整することで、部品把持具の把持力が調整される。 There are parts gripping tools that grip and detach parts by the approach and separation of multiple nails. In such a component gripping tool, it is desired that the gripping force of the component by the component gripping tool is high in order to securely grip the component. On the other hand, when a low-strength component is gripped by the component gripper, it is desired that the gripping force of the component by the component gripper is low in order to prevent damage or deformation of the component. In view of such a situation, development of a component gripper capable of arbitrarily changing the gripping force is underway. Specifically, for example, as described in the following patent document, a component gripper that grips and detaches a component by moving a plurality of claws closer to or away from each other by the driving force of the electromagnetic motor is applied to the electromagnetic motor. By adjusting the applied current, the gripping force of the component gripper is adjusted.
特開昭60-242920号公報JP-A-60-242920
 上記特許文献に記載の部品把持具によれば、把持力を任意に変更することが可能となる。しかしながら、部品把持具には、エア圧を利用して、複数の爪を接近・離間させることで、部品を把持・離脱する部品把持具が存在する。具体的には、部品把持具が、エア室へのエアの供給・排出により移動するピストンを有しており、ピストンの移動方向の力が、複数の爪を接近・離間させる方向の力に変換されることで、部品が複数の爪により把持・離脱される。このように、エア圧を利用して、複数の爪を接近・離間させる構造の部品把持具では、上記特許文献に記載の技術を用いることができず、把持力を任意に変更することができない。本発明は、そのような実情に鑑みてなされたものであり、本発明の課題は、エア圧を利用して、複数の爪を接近・離間させる構造の部品把持具において、把持力を任意に変更することである。 According to the component gripping tool described in the above patent document, the gripping force can be arbitrarily changed. However, there is a component gripper that grips and detaches a component by using air pressure to move a plurality of claws closer to and away from each other. Specifically, the component gripper has a piston that moves when air is supplied to and discharged from the air chamber, and the force in the direction of movement of the piston is converted to a force that moves the claws closer to and away from each other. As a result, the component is gripped and detached by the plurality of claws. As described above, in the component gripper having a structure in which a plurality of claws are approached and separated using air pressure, the technique described in the above-mentioned patent document cannot be used, and the gripping force cannot be arbitrarily changed. . The present invention has been made in view of such a situation, and an object of the present invention is to arbitrarily apply a gripping force to a component gripper having a structure in which a plurality of claws are approached and separated using air pressure. Is to change.
 上記課題を解決するために、本発明に記載の部品把持具は、複数の爪の接近・離間により部品を把持・離脱する部品把持具であって、当該部品把持具が、エア室へのエアの供給・排出により移動するピストンと、ピストンの移動方向の力を、前記複数の爪が接近・離間する方向の力に変換する変換機構と、前記エア室からのエアの漏れ量を調整する調整弁とを備えることを特徴とする。 In order to solve the above-described problems, a component gripping tool according to the present invention is a component gripping tool that grips / detaches a component by approaching / separating a plurality of claws, and the component gripping tool has an air flow to an air chamber. A piston that moves by supplying / discharging the piston, a conversion mechanism that converts a force in the moving direction of the piston into a force in a direction in which the plurality of claws approach and separate, and an adjustment that adjusts the amount of air leakage from the air chamber And a valve.
 本発明に記載の部品把持具では、エア室へのエアの供給・排出により、ピストンを移動させ、そのピストンの移動を利用して、複数の爪が接近・離間する。そして、エア室からのエアの漏れ量が、調整弁によって調整される。このため、例えば、エア室からのエアの漏れ量を0、若しくは、少なくすることで、ピストンの移動する力は大きくなり、複数の爪による把持力も大きくなる。一方、エア室からのエアの漏れ量を多くすることで、ピストンの移動する力は小さくなり、複数の爪による把持力も小さくなる。このように、本発明に記載の部品把持具によれば、エア室からのエアの漏れ量を調整することで、複数の爪による把持力を任意の大きさに変更することが可能となる。 In the component gripping tool described in the present invention, the piston is moved by supplying / discharging air to / from the air chamber, and a plurality of claws are approached / separated using the movement of the piston. The amount of air leakage from the air chamber is adjusted by the adjustment valve. For this reason, for example, by reducing the amount of air leakage from the air chamber to 0 or less, the force that the piston moves increases, and the gripping force by the plurality of claws also increases. On the other hand, by increasing the amount of air leakage from the air chamber, the moving force of the piston is reduced, and the gripping force by the plurality of claws is also reduced. As described above, according to the component gripping tool described in the present invention, the gripping force by the plurality of claws can be changed to an arbitrary magnitude by adjusting the amount of air leakage from the air chamber.
部品実装機を示す斜視図であるIt is a perspective view which shows a component mounting machine. 部品実装機の部品装着装置を示す斜視図である。It is a perspective view which shows the component mounting apparatus of a component mounting machine. 1対の爪が離間した状態の部品把持具を示す断面図である。It is sectional drawing which shows the components holding | gripping tool in the state where a pair of nail | claw was spaced apart. 1対の爪が接近した状態の部品把持具を示す断面図である。It is sectional drawing which shows the components holding | gripping tool in the state where a pair of nail | claw approached. 部品把持具を示す外観図である。It is an external view which shows a component holding tool.
 以下、本発明を実施するための形態として、本発明の実施例を、図を参照しつつ詳しく説明する。 Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings as modes for carrying out the present invention.
 <部品実装機の構成>
 図1に、部品実装機10を示す。部品実装機10は、回路基材12に対する部品の実装作業を実行するための装置である。部品実装機10は、装置本体20、基材搬送保持装置22、部品装着装置24、撮像装置26,28、部品供給装置30、ばら部品供給装置32を備えている。なお、回路基材12として、回路基板、三次元構造の基材等が挙げられ、回路基板として、プリント配線板、プリント回路板等が挙げられる。
<Configuration of component mounter>
FIG. 1 shows a component mounter 10. The component mounter 10 is a device for performing a component mounting operation on the circuit substrate 12. The component mounting machine 10 includes an apparatus main body 20, a base material conveyance holding device 22, a component mounting device 24, imaging devices 26 and 28, a component supply device 30, and a bulk component supply device 32. The circuit substrate 12 includes a circuit board, a three-dimensional structure substrate, and the like, and the circuit board includes a printed wiring board and a printed circuit board.
 装置本体20は、フレーム部40と、そのフレーム部40に上架されたビーム部42とによって構成されている。基材搬送保持装置22は、フレーム部40の前後方向の中央に配設されており、搬送装置50とクランプ装置52とを有している。搬送装置50は、回路基材12を搬送する装置であり、クランプ装置52は、回路基材12を保持する装置である。これにより、基材搬送保持装置22は、回路基材12を搬送するとともに、所定の位置において、回路基材12を固定的に保持する。なお、以下の説明において、回路基材12の搬送方向をX方向と称し、その方向に直角な水平の方向をY方向と称し、鉛直方向をZ方向と称する。つまり、部品実装機10の幅方向は、X方向であり、前後方向は、Y方向である。 The apparatus main body 20 includes a frame portion 40 and a beam portion 42 that is overlaid on the frame portion 40. The substrate conveyance holding device 22 is disposed in the center of the frame portion 40 in the front-rear direction, and includes a conveyance device 50 and a clamp device 52. The conveyance device 50 is a device that conveys the circuit substrate 12, and the clamp device 52 is a device that holds the circuit substrate 12. Thereby, the base material transport and holding device 22 transports the circuit base material 12 and holds the circuit base material 12 fixedly at a predetermined position. In the following description, the conveyance direction of the circuit substrate 12 is referred to as an X direction, a horizontal direction perpendicular to the direction is referred to as a Y direction, and a vertical direction is referred to as a Z direction. That is, the width direction of the component mounting machine 10 is the X direction, and the front-rear direction is the Y direction.
 部品装着装置24は、ビーム部42に配設されており、2台の作業ヘッド60,62と作業ヘッド移動装置64とを有している。各作業ヘッド60,62の下端面には、図2に示すように、部品把持具66が着脱可能に設けられている。部品把持具66は、1対の爪67を有しており、それら1対の爪67を接近させることで、部品を把持し、1対の爪67を離間させることで、把持した部品を離脱する。また、作業ヘッド移動装置64は、X方向移動装置68とY方向移動装置70とZ方向移動装置72とを有している。そして、X方向移動装置68とY方向移動装置70とによって、2台の作業ヘッド60,62は、一体的にフレーム部40上の任意の位置に移動させられる。また、各作業ヘッド60,62は、スライダ74,76に着脱可能に装着されており、Z方向移動装置72は、スライダ74,76を個別に上下方向に移動させる。つまり、作業ヘッド60,62は、Z方向移動装置72によって、個別に上下方向に移動させられる。 The component mounting device 24 is disposed in the beam portion 42 and includes two work heads 60 and 62 and a work head moving device 64. As shown in FIG. 2, a component gripper 66 is detachably provided on the lower end surface of each work head 60, 62. The component gripping tool 66 has a pair of claws 67. The components are gripped by bringing the pair of claws 67 close to each other, and the gripped components are detached by separating the pair of claws 67 from each other. To do. The work head moving device 64 includes an X direction moving device 68, a Y direction moving device 70, and a Z direction moving device 72. Then, the two working heads 60 and 62 are integrally moved to arbitrary positions on the frame portion 40 by the X-direction moving device 68 and the Y-direction moving device 70. The work heads 60 and 62 are detachably attached to the sliders 74 and 76, and the Z-direction moving device 72 individually moves the sliders 74 and 76 in the vertical direction. That is, the work heads 60 and 62 are individually moved in the vertical direction by the Z-direction moving device 72.
 撮像装置26は、下方を向いた状態でスライダ74に取り付けられており、作業ヘッド60とともに、X方向,Y方向およびZ方向に移動させられる。これにより、撮像装置26は、フレーム部40上の任意の位置を撮像する。撮像装置28は、図1に示すように、フレーム部40上の基材搬送保持装置22と部品供給装置30との間に、上を向いた状態で配設されている。これにより、撮像装置28は、作業ヘッド60,62の部品把持具66に把持された部品を撮像する。 The imaging device 26 is attached to the slider 74 in a state of facing downward, and is moved together with the work head 60 in the X direction, the Y direction, and the Z direction. Thereby, the imaging device 26 images an arbitrary position on the frame unit 40. As shown in FIG. 1, the imaging device 28 is disposed between the base material conveyance holding device 22 and the component supply device 30 on the frame portion 40 so as to face upward. Thereby, the imaging device 28 images the components gripped by the component grippers 66 of the work heads 60 and 62.
 部品供給装置30は、フレーム部40の前後方向での一方側の端部に配設されている。部品供給装置30は、トレイ型部品供給装置78とフィーダ型部品供給装置(図示省略)とを有している。トレイ型部品供給装置78は、トレイ上に載置された状態の部品を供給する装置である。フィーダ型部品供給装置は、テープフィーダ、スティックフィーダ(図示省略)によって部品を供給する装置である。 The component supply device 30 is disposed at one end of the frame portion 40 in the front-rear direction. The component supply device 30 includes a tray-type component supply device 78 and a feeder-type component supply device (not shown). The tray-type component supply device 78 is a device that supplies components placed on the tray. The feeder-type component supply device is a device that supplies components by a tape feeder or a stick feeder (not shown).
 ばら部品供給装置32は、フレーム部40の前後方向での他方側の端部に配設されている。ばら部品供給装置32は、ばらばらに散在された状態の複数の部品を整列させて、整列させた状態で部品を供給する装置である。つまり、任意の姿勢の複数の部品を、所定の姿勢に整列させて、所定の姿勢の部品を供給する装置である。なお、部品供給装置30および、ばら部品供給装置32によって供給される部品として、電子回路部品,太陽電池の構成部品,パワーモジュールの構成部品等が挙げられる。また、電子回路部品には、リードを有する部品,リードを有さない部品等が有る。 The bulk component supply device 32 is disposed at the other end portion of the frame portion 40 in the front-rear direction. The separated component supply device 32 is a device for aligning a plurality of components scattered in a separated state and supplying the components in an aligned state. That is, it is an apparatus that aligns a plurality of components in an arbitrary posture into a predetermined posture and supplies the components in a predetermined posture. Note that examples of the components supplied by the component supply device 30 and the bulk component supply device 32 include electronic circuit components, solar cell components, and power module components. Electronic circuit components include components having leads and components not having leads.
 <部品実装機の作動>
 部品実装機10では、上述した構成によって、基材搬送保持装置22に保持された回路基材12に対して部品の装着作業が行われる。具体的には、回路基材12が、作業位置まで搬送され、その位置において、クランプ装置52によって固定的に保持される。次に、撮像装置26が、回路基材12の上方に移動し、回路基材12を撮像する。これにより、回路基材12の保持位置の誤差に関する情報が得られる。また、部品供給装置30若しくは、ばら部品供給装置32は、所定の供給位置において、部品を供給する。そして、作業ヘッド60,62の何れかが、部品の供給位置の上方に移動し、部品把持具66によって部品を保持する。続いて、部品を保持した作業ヘッド60,62が、撮像装置28の上方に移動し、撮像装置28によって、部品把持具66に保持された部品が撮像される。これにより、部品の保持位置の誤差に関する情報が得られる。続いて、部品を保持した作業ヘッド60,62が、回路基材12の上方に移動し、保持している部品を、回路基材12の保持位置の誤差,部品の保持位置の誤差等を補正する。そして、部品把持具66が部品を離脱することで、回路基材12に部品が装着される。
<Operation of component mounter>
In the component mounter 10, the component mounting operation is performed on the circuit substrate 12 held by the substrate conveyance holding device 22 with the above-described configuration. Specifically, the circuit substrate 12 is transported to the work position, and is fixedly held by the clamp device 52 at that position. Next, the imaging device 26 moves above the circuit substrate 12 and images the circuit substrate 12. Thereby, the information regarding the error of the holding position of the circuit base material 12 is obtained. In addition, the component supply device 30 or the bulk component supply device 32 supplies components at a predetermined supply position. Then, one of the work heads 60 and 62 moves above the component supply position, and holds the component by the component gripper 66. Subsequently, the work heads 60 and 62 holding the components move above the imaging device 28, and the components held by the component gripper 66 are imaged by the imaging device 28. As a result, information on the error of the component holding position can be obtained. Subsequently, the work heads 60 and 62 holding the components are moved above the circuit substrate 12 and the held components are corrected for errors in the holding position of the circuit substrate 12, errors in the holding position of the components, and the like. To do. Then, when the component gripper 66 detaches the component, the component is mounted on the circuit substrate 12.
 <部品把持具の構造>
 上述したように、部品実装機10では、部品把持具66が、1対の爪67の接近により部品を把持し、1対の爪67の離間により部品を離脱することで、装着作業が行われている。このため、部品を確実に把持するべく、部品把持具66による部品の把持力は、高いことが望まれる。一方で、強度の低い部品が、部品把持具66により把持される場合には、部品の破損,変形等を防止するべく、部品把持具66による部品の把持力は、低いことが望まれる。このようなことに鑑みて、部品実装機10では、把持力を任意に変更することが可能な部品把持具66が採用されている。以下に、部品把持具66の具体的な構造に関して説明する。
<Structure of component gripper>
As described above, in the component mounting machine 10, the component gripping tool 66 grips the component by the approach of the pair of claws 67 and removes the component by the separation of the pair of claws 67, so that the mounting operation is performed. ing. For this reason, it is desired that the gripping force of the component by the component gripper 66 is high in order to grip the component reliably. On the other hand, when a low-strength component is gripped by the component gripper 66, it is desirable that the gripping force of the component by the component gripper 66 is low in order to prevent damage or deformation of the component. In view of the above, the component mounter 10 employs a component gripper 66 that can arbitrarily change the gripping force. Hereinafter, a specific structure of the component gripping tool 66 will be described.
 部品把持具66は、図3に示すように、アウターハウジング100と、アタッチメント102と、インナーハウジング104と、ピストン106と、リンク機構108と、押え部材110と、1対の爪67とを含む。 As shown in FIG. 3, the component gripper 66 includes an outer housing 100, an attachment 102, an inner housing 104, a piston 106, a link mechanism 108, a pressing member 110, and a pair of claws 67.
 アウターハウジング100は、概して、有蓋円筒状をなし、アウターハウジング100の蓋部112の中央部に、アウターハウジング100の内部に向かって延び出すエア流通管114が配設されている。エア流通管114の内部には、それの軸方向に貫通する貫通穴116が形成されている。また、アタッチメント102は、概して円板状をなし、それの中央には、エア流通管114の貫通穴116と同径の貫通穴118が形成されている。そして、2つの貫通穴116,118が連通するように、アタッチメント102が、アウターハウジング100の蓋部112に固定されている。なお、部品把持具66は、アタッチメント102において作業ヘッド60,62の下端面に装着される。 The outer housing 100 generally has a cylindrical shape with a lid, and an air circulation pipe 114 extending toward the inside of the outer housing 100 is disposed at the center of the lid portion 112 of the outer housing 100. A through hole 116 penetrating in the axial direction of the air circulation pipe 114 is formed in the air circulation pipe 114. The attachment 102 has a generally disk shape, and a through hole 118 having the same diameter as the through hole 116 of the air circulation pipe 114 is formed at the center thereof. And the attachment 102 is being fixed to the cover part 112 of the outer housing 100 so that the two through- holes 116 and 118 may connect. The component gripping tool 66 is attached to the lower end surfaces of the work heads 60 and 62 in the attachment 102.
 インナーハウジング104は、概して、有蓋円筒状をなし、インナーハウジング104の蓋部120の中央部に、上方に突出する凸部122が形成されている。凸部122の中央部には、上下方向に貫通する貫通穴124が形成されており、その貫通穴124の径は、アウターハウジング100のエア流通管114の外径より僅かに大きくされている。また、インナーハウジング104の外径は、アウターハウジング100の内径より僅かに小さくされている。そして、インナーハウジング104の蓋部120が、アウターハウジング100の蓋部112と向かい合うように、アウターハウジング100内に挿入されている。さらに、インナーハウジング104の凸部122の貫通穴124に、アウターハウジング100のエア流通管114が挿入されている。これにより、インナーハウジング104の蓋部120が、アウターハウジング100の内部において、上下方向に移動する。 The inner housing 104 generally has a cylindrical shape with a lid, and a convex portion 122 protruding upward is formed at the center of the lid portion 120 of the inner housing 104. A through hole 124 penetrating in the vertical direction is formed at the center of the convex portion 122, and the diameter of the through hole 124 is slightly larger than the outer diameter of the air circulation pipe 114 of the outer housing 100. Further, the outer diameter of the inner housing 104 is slightly smaller than the inner diameter of the outer housing 100. The lid 120 of the inner housing 104 is inserted into the outer housing 100 so as to face the lid 112 of the outer housing 100. Further, the air circulation pipe 114 of the outer housing 100 is inserted into the through hole 124 of the convex portion 122 of the inner housing 104. As a result, the lid 120 of the inner housing 104 moves in the vertical direction inside the outer housing 100.
 また、アウターハウジング100の蓋部112とインナーハウジング104の蓋部120との間には、コイルスプリング126が圧縮された状態で配設されている。これにより、インナーハウジング104は、コイルスプリング126の弾性力により下方に向かって付勢されている。なお、インナーハウジング104の外周面には、径方向に突出する大径部128が形成されており、アウターハウジング100の下端面には、円環状のストッパ130が取り付けられている。そのストッパ130の内径は、インナーハウジング104の大径部128の外径より僅かに小さくされており、その大径部128は、ストッパ130の上方に位置している。このため、コイルスプリング126により付勢されたインナーハウジング104の下方への移動は、大径部128がストッパ130に接触することにより、規制される。 Further, a coil spring 126 is disposed in a compressed state between the lid portion 112 of the outer housing 100 and the lid portion 120 of the inner housing 104. Thereby, the inner housing 104 is biased downward by the elastic force of the coil spring 126. A large-diameter portion 128 that protrudes in the radial direction is formed on the outer peripheral surface of the inner housing 104, and an annular stopper 130 is attached to the lower end surface of the outer housing 100. The inner diameter of the stopper 130 is slightly smaller than the outer diameter of the large diameter portion 128 of the inner housing 104, and the large diameter portion 128 is located above the stopper 130. For this reason, the downward movement of the inner housing 104 urged by the coil spring 126 is restricted by the large diameter portion 128 coming into contact with the stopper 130.
 また、ピストン106は、概して、有底円筒状をなし、ピストン106の底部132の中央部に、凹部134が形成されている。ピストン106の外径は、インナーハウジング104の内径より僅かに小さくされており、ピストン106は、底部132を下方に向けた状態で、インナーハウジング104内に嵌入されている。これにより、ピストン106とインナーハウジング104とによって、エア室135が区画され、ピストン106は、インナーハウジング104の内部において、上下方向に移動する。また、インナーハウジング104の凸部122とピストン106の凹部134との間に、コイルスプリング136が圧縮された状態で配設されている。これにより、ピストン106は、コイルスプリング136の弾性力により下方に向かって付勢されている。 The piston 106 generally has a bottomed cylindrical shape, and a concave portion 134 is formed at the center of the bottom portion 132 of the piston 106. The outer diameter of the piston 106 is slightly smaller than the inner diameter of the inner housing 104, and the piston 106 is fitted into the inner housing 104 with the bottom portion 132 facing downward. Thereby, the air chamber 135 is defined by the piston 106 and the inner housing 104, and the piston 106 moves in the vertical direction inside the inner housing 104. A coil spring 136 is disposed in a compressed state between the convex portion 122 of the inner housing 104 and the concave portion 134 of the piston 106. As a result, the piston 106 is urged downward by the elastic force of the coil spring 136.
 また、リンク機構108は、ベース138と、1対のスライダ140と、1対のブラケット142と、1対のアーム144と、ストッパ146とを含む。ベース138は、概して板状をなし、インナーハウジング104の下端部に固定されている。そのベース138の下端面には、インナーハウジング104の径方向に延びるようにレール148が形成されており、そのレール148に、1対のスライダ140がスライド可能に嵌合されている。なお、1対のスライダ140は、レール148の中央部を中心に対称的に配設されている。 Further, the link mechanism 108 includes a base 138, a pair of sliders 140, a pair of brackets 142, a pair of arms 144, and a stopper 146. The base 138 has a generally plate shape and is fixed to the lower end portion of the inner housing 104. A rail 148 is formed on the lower end surface of the base 138 so as to extend in the radial direction of the inner housing 104, and a pair of sliders 140 are slidably fitted to the rail 148. The pair of sliders 140 are arranged symmetrically around the center of the rail 148.
 また、1対のブラケット142は、ピストン106の凹部134の下端面に、僅かに離間した状態で並んで固定されている。なお、1対のブラケット142の並ぶ方向は、レール148の延びる方向と一致している。それら1対のブラケット142には、1対のアーム144の一端部が回動可能に連結されており、1対のアーム144の他端部は、互いに離れる方向に回動している。そして、それら1対のアーム144の他端部に、1対のスライダ140が回動可能に連結されている。これにより、ピストン106が上下方向に移動することで、1対のアーム144が回動し、1対のスライダ140が接近・離間する。 The pair of brackets 142 are fixed to the lower end surface of the concave portion 134 of the piston 106 side by side in a slightly spaced state. Note that the direction in which the pair of brackets 142 are aligned with the direction in which the rail 148 extends. One end of a pair of arms 144 is rotatably connected to the pair of brackets 142, and the other end of the pair of arms 144 is rotated away from each other. A pair of sliders 140 are rotatably connected to the other ends of the pair of arms 144. Thereby, when the piston 106 moves in the vertical direction, the pair of arms 144 rotate, and the pair of sliders 140 approach and separate.
 詳しくは、図4に示すように、ピストン106が上昇すると、1対のブラケット142に連結されている1対のアーム144の一端部も上昇する。その際、1対のアーム144の他端部が互いに接近し、1対のアーム144の他端部に連結されている1対のスライダ140も接近する。一方、ピストン106が下降すると、図3に示すように、1対のブラケット142に連結されている1対のアーム144の一端部も下降する。その際、1対のアーム144の他端部が互いに離間し、1対のアーム144の他端部に連結されている1対のスライダ140も離間する。 Specifically, as shown in FIG. 4, when the piston 106 rises, one end of the pair of arms 144 connected to the pair of brackets 142 also rises. At this time, the other ends of the pair of arms 144 approach each other, and the pair of sliders 140 connected to the other ends of the pair of arms 144 also approach. On the other hand, when the piston 106 is lowered, as shown in FIG. 3, one end portion of the pair of arms 144 connected to the pair of brackets 142 is also lowered. At this time, the other ends of the pair of arms 144 are separated from each other, and the pair of sliders 140 connected to the other ends of the pair of arms 144 are also separated.
 ちなみに、ピストン106は、上述したように、コイルスプリング136の弾性力によって下方に付勢されている。このため、通常、1対のブラケット142に連結されている1対のアーム144の一端部が下降し、他端部が離間することで、1対のスライダ140は離間している。なお、下降した状態の1対のアーム144の一端部の間には、ストッパ146が配設されている。このため、1対のアーム144の一端部が、最も接近する状態まで下降した際に、それら1対のアーム144の一端部は、ストッパ146に接触し、アーム144の回動が規制される。つまり、コイルスプリング136により付勢されたピストン106の下方への移動は、1対のアーム144の一端部がストッパ146に接触することにより、規制される。 Incidentally, the piston 106 is urged downward by the elastic force of the coil spring 136 as described above. For this reason, usually, one pair of arms 144 connected to the pair of brackets 142 is lowered and the other ends are separated so that the pair of sliders 140 are separated. A stopper 146 is disposed between one end portions of the pair of arms 144 in the lowered state. Therefore, when one end of the pair of arms 144 is lowered to the closest state, the one end of the pair of arms 144 comes into contact with the stopper 146 and the rotation of the arm 144 is restricted. That is, the downward movement of the piston 106 biased by the coil spring 136 is restricted by the end portions of the pair of arms 144 coming into contact with the stopper 146.
 また、1対の爪67は、1対のスライダ140の下端面に、下方に延び出すように固定されている。そして、それら1対の爪67の間に位置するように、押え部材110がベース138の下端面に、固定されている。 Further, the pair of claws 67 are fixed to the lower end surfaces of the pair of sliders 140 so as to extend downward. The presser member 110 is fixed to the lower end surface of the base 138 so as to be positioned between the pair of claws 67.
 上記構造とされた部品把持具66では、エア室135からエアが吸引されることで、1対の爪67により、部品が把持され、エア室135にエアが供給されることで、1対の爪67に把持された部品が離脱する。詳しくは、エア室135にエアが供給されていない場合には、図3に示すように、ピストン106は、コイルスプリング136の弾性力により、下方に移動している。この際、上述したリンク機構108の動きにより、1対のスライダ140は離間しているため、1対の爪67も離間している。 In the component gripping tool 66 having the above structure, when air is sucked from the air chamber 135, the component is gripped by the pair of claws 67, and the air is supplied to the air chamber 135. The part gripped by the claw 67 is detached. Specifically, when air is not supplied to the air chamber 135, the piston 106 moves downward due to the elastic force of the coil spring 136 as shown in FIG. 3. At this time, since the pair of sliders 140 are separated by the movement of the link mechanism 108 described above, the pair of claws 67 are also separated.
 そして、1対の爪67が離間した状態の部品把持具66が、把持対象の部品に向かって押し付けられることで、把持対象の部品に、押え部材110が接触する。なお、押え部材110が把持対象の部品に接触した際に、コイルスプリング126の弾性力に抗して、インナーハウジング104がアウターハウジング100の内部に移動するため、部品への押え部材110の接触の衝撃が緩和される。 Then, when the component gripping tool 66 in a state where the pair of claws 67 are separated from each other is pressed toward the component to be gripped, the pressing member 110 comes into contact with the component to be gripped. When the presser member 110 contacts the component to be gripped, the inner housing 104 moves into the outer housing 100 against the elastic force of the coil spring 126, so that the presser member 110 contacts the component. Impact is alleviated.
 押え部材110が把持対象の部品に接触すると、エア室135からエアが吸引される。詳しくは、アウターハウジング100のエア流通管114には、アタッチメント102の貫通穴116を介して、正負圧供給装置(図示省略)が接続されている。そして、正負圧供給装置により、エア流通管114に負圧が供給されることで、エア室135からエアが吸引され、図4に示すように、ピストン106が上方に移動する。この際、上述したリンク機構108の動きにより、1対のスライダ140が接近し、1対の爪67も接近する。これにより、1対の爪67が、把持対象の部品を把持する。 When the pressing member 110 comes into contact with the component to be gripped, air is sucked from the air chamber 135. Specifically, a positive / negative pressure supply device (not shown) is connected to the air circulation pipe 114 of the outer housing 100 through the through hole 116 of the attachment 102. Then, by supplying a negative pressure to the air circulation pipe 114 by the positive / negative pressure supply device, air is sucked from the air chamber 135, and the piston 106 moves upward as shown in FIG. At this time, the pair of sliders 140 approach and the pair of claws 67 approach due to the movement of the link mechanism 108 described above. As a result, the pair of claws 67 grips the component to be gripped.
 そして、部品把持具66により把持された部品が、回路基材12上に装着される際には、正負圧供給装置により、エア流通管114に僅かに正圧が供給される。これにより、エア室135にエアが供給され、図3に示すように、ピストン106が下方に移動する。この際、上述したリンク機構108の動きにより、1対のスライダ140が離間し、1対の爪67も離間する。これにより、1対の爪67により把持された部品が、離脱され、回路基材12上に部品が装着される。 When the component gripped by the component gripping tool 66 is mounted on the circuit substrate 12, a positive pressure is slightly supplied to the air circulation pipe 114 by the positive / negative pressure supply device. Thereby, air is supplied to the air chamber 135, and the piston 106 moves downward as shown in FIG. At this time, the pair of sliders 140 are separated and the pair of claws 67 are also separated by the movement of the link mechanism 108 described above. As a result, the parts gripped by the pair of claws 67 are detached and the parts are mounted on the circuit substrate 12.
 上述した部品把持具66の作動により、部品の把持・離脱が行われるが、部品把持具66には、図5に示すように、調整つまみ160が設けられており、作業者により調整つまみ160が調整されることで、1対の爪67による把持力が調整される。詳しくは、アウターハウジング100とインナーハウジング104とピストン106の各々の側壁には、互いに重なるように貫通穴(図5には、アウターハウジング100の側壁に形成された貫通穴162のみが図示されている)が形成されており、それら3つの貫通穴を介して、エア室135と部品把持具66の外部とが連通している。 The components are gripped and detached by the operation of the component gripping tool 66 described above. The component gripping tool 66 is provided with an adjustment knob 160 as shown in FIG. By adjusting, the gripping force by the pair of claws 67 is adjusted. Specifically, through holes (only through holes 162 formed in the side walls of the outer housing 100 are shown in the side walls of the outer housing 100, the inner housing 104, and the piston 106 so as to overlap each other. ), And the air chamber 135 communicates with the outside of the component gripper 66 through these three through holes.
 また、アウターハウジング100の外周面には、貫通穴162を覆うように、円盤状の調整つまみ160が配設されており、その調整つまみ160は、それの中央部を中心に回転可能とされている。調整つまみ160には、貫通穴162と略同形状の貫通穴164が形成されており、調整つまみ160が回転された際に、調整つまみ160の貫通穴164と、アウターハウジング100の貫通穴162とが重なる。なお、調整つまみ160の裏面には、板状のパッキン(図示省略)が貼着されており、アウターハウジング100の貫通穴162が、調整つまみ160の貫通穴164と重なっていない場合には、板状のパッキンにより塞がれる。 In addition, a disc-shaped adjustment knob 160 is disposed on the outer peripheral surface of the outer housing 100 so as to cover the through-hole 162, and the adjustment knob 160 is rotatable around its central portion. Yes. The adjustment knob 160 has a through hole 164 having substantially the same shape as the through hole 162. When the adjustment knob 160 is rotated, the through hole 164 of the adjustment knob 160 and the through hole 162 of the outer housing 100 are Overlap. It should be noted that a plate-like packing (not shown) is attached to the back surface of the adjustment knob 160, and if the through hole 162 of the outer housing 100 does not overlap the through hole 164 of the adjustment knob 160, the plate It is closed by a packing of the shape.
 このような構造により、作業者が、調整つまみ160を回転させることで、1対の爪67による把持力が調整される。具体的には、把持対象の部品が、強度の高い部品である場合には、調整つまみ160の貫通穴164と、アウターハウジング100の貫通穴162とが重ならないように、調整つまみ160が作業者により調整される。この際、アウターハウジング100の貫通穴162は、調整つまみ160のパッキンにより密閉されるため、エア室135からエアは漏れない。このため、エア室135内の圧力は、エアの吸引により、比較的低くなり、ピストン106は、比較的大きな力で上方に向かって引っ張られる。これにより、1対の爪67による把持力は高くなり、把持対象の部品が確実に把持される。 With such a structure, the gripping force by the pair of claws 67 is adjusted when the operator rotates the adjustment knob 160. Specifically, when the part to be gripped is a high-strength part, the adjustment knob 160 is provided so that the through-hole 164 of the adjustment knob 160 and the through-hole 162 of the outer housing 100 do not overlap. It is adjusted by. At this time, since the through hole 162 of the outer housing 100 is sealed by the packing of the adjustment knob 160, air does not leak from the air chamber 135. For this reason, the pressure in the air chamber 135 becomes relatively low due to air suction, and the piston 106 is pulled upward by a relatively large force. Thereby, the gripping force by the pair of claws 67 is increased, and the part to be gripped is securely gripped.
 また、把持対象の部品が、強度の低い部品である場合には、調整つまみ160の貫通穴164と、アウターハウジング100の貫通穴162との少なくとも一部が重なるように、調整つまみ160が作業者により調整される。この際、調整つまみ160の貫通穴164と、アウターハウジング100の貫通穴162とが重なっている面積に応じて、エア室135からエアが漏れる。このため、エア室135からエアが吸引された際のエア室135内の圧力は、ある程度しか低くならず、ピストン106は、比較的小さな力で上方に向かって引っ張られる。これにより、1対の爪67による把持力は低くなり、部品の破損,変形等を防止しつつ、把持対象の部品が把持される。 When the part to be gripped is a low-strength part, the adjustment knob 160 is positioned so that at least a part of the through hole 164 of the adjustment knob 160 and the through hole 162 of the outer housing 100 overlap each other. It is adjusted by. At this time, air leaks from the air chamber 135 according to the area where the through hole 164 of the adjustment knob 160 and the through hole 162 of the outer housing 100 overlap. For this reason, the pressure in the air chamber 135 when air is sucked from the air chamber 135 is reduced only to some extent, and the piston 106 is pulled upward with a relatively small force. As a result, the gripping force by the pair of claws 67 is reduced, and the component to be gripped is gripped while preventing damage or deformation of the component.
 つまり、部品把持具66では、作業者が調整つまみ160を調整し、エア室135からのエアの漏れ量を調整することで、部品把持具66の把持力を調整することが可能となっている。これにより、部品に応じて、容易に部品把持具66の把持力を調整することが可能となり、非常に便利である。 That is, in the component gripping tool 66, the operator can adjust the gripping force of the component gripping tool 66 by adjusting the adjustment knob 160 and adjusting the amount of air leakage from the air chamber 135. . This makes it possible to easily adjust the gripping force of the component gripper 66 according to the component, which is very convenient.
 また、部品把持具66では、エア室135に貫通する貫通穴162を形成し、その貫通穴162を塞ぐ調整つまみ160を配設するだけで、エア室135からのエアの漏れ量を調整することが可能となっている。つまり、既存の部品把持具に、非常にシンプルな構造を追加するだけで、部品把持具66の把持力を調整することが可能となる。 Further, in the component gripping tool 66, the amount of air leakage from the air chamber 135 can be adjusted simply by forming a through hole 162 that penetrates the air chamber 135 and providing an adjustment knob 160 that closes the through hole 162. Is possible. That is, it is possible to adjust the gripping force of the component gripper 66 simply by adding a very simple structure to the existing component gripper.
 さらに、部品把持具66では、調整つまみ160に三角印166が記され、アウターハウジング100には、その三角印166に対応する位置に目盛り168が記されている。目盛り168には、0%,25%,50%,100%の数値(図示省略)が記されており、三角印166が目盛り168に一致するように、調整つまみ160が回転されると、三角印166に一致する目盛り168の数値に応じて、調整つまみ160の貫通穴164と、アウターハウジング100の貫通穴162とが重なる。つまり、三角印166が0%の目盛り168に一致するように、調整つまみ160が回転されると、調整つまみ160の貫通穴164と、アウターハウジング100の貫通穴162との重なり量が0%、つまり、2つの貫通穴162,164は、全く重ならない。また、三角印166が100%の目盛り168に一致するように、調整つまみ160が回転されると、調整つまみ160の貫通穴164と、アウターハウジング100の貫通穴162との重なり量が100%、つまり、2つの貫通穴162,164は完全に重なる。これにより、作業者は、エア室135からの漏れ量を適切に調整することで、部品把持具66の把持力を適切に調整することが可能となる。 Furthermore, in the component gripper 66, a triangle mark 166 is marked on the adjustment knob 160, and a scale 168 is marked on the outer housing 100 at a position corresponding to the triangle mark 166. The scale 168 is marked with numerical values (not shown) of 0%, 25%, 50%, and 100%. When the adjustment knob 160 is rotated so that the triangle mark 166 coincides with the scale 168, the triangle The through hole 164 of the adjustment knob 160 and the through hole 162 of the outer housing 100 overlap according to the value of the scale 168 that coincides with the mark 166. That is, when the adjustment knob 160 is rotated so that the triangle mark 166 coincides with the scale 168 of 0%, the overlap amount between the through hole 164 of the adjustment knob 160 and the through hole 162 of the outer housing 100 is 0%. That is, the two through holes 162 and 164 do not overlap at all. When the adjustment knob 160 is rotated so that the triangle mark 166 coincides with the 100% scale 168, the amount of overlap between the through hole 164 of the adjustment knob 160 and the through hole 162 of the outer housing 100 is 100%. That is, the two through holes 162 and 164 completely overlap. As a result, the operator can appropriately adjust the gripping force of the component gripping tool 66 by appropriately adjusting the amount of leakage from the air chamber 135.
 なお、本発明は、上記実施例に限定されるものではなく、当業者の知識に基づいて種々の変更、改良を施した種々の態様で実施することが可能である。具体的には、例えば、上記実施例では、貫通穴162の開度を調整つまみ160により調整することで、エア室135からのエアの漏れ量を調整しているが、種々の部材を用いて、エア室135からのエアの漏れ量を調整することが可能である。具体的には、例えば、流量を調整可能な圧力弁,逆止弁,リニア弁等を用いて、エア室135からのエアの漏れ量を調整してもよい。 In addition, this invention is not limited to the said Example, It is possible to implement in the various aspect which gave various change and improvement based on the knowledge of those skilled in the art. Specifically, for example, in the above embodiment, the amount of air leakage from the air chamber 135 is adjusted by adjusting the opening degree of the through hole 162 with the adjustment knob 160, but various members are used. The amount of air leakage from the air chamber 135 can be adjusted. Specifically, for example, the amount of air leakage from the air chamber 135 may be adjusted using a pressure valve, check valve, linear valve, or the like that can adjust the flow rate.
 また、上記実施例では、貫通穴162を塞ぐ部材として、回転調整される調整つまみ160が採用されているが、貫通穴162を塞いだ状態で移動可能であれば、種々の形態の部材を採用することが可能である。具体的には、例えば、貫通穴162を塞いだ状態でスライド可能な部材等を採用することが可能である。 In the above-described embodiment, the adjustment knob 160 that is rotationally adjusted is used as a member that closes the through hole 162. However, various members can be used as long as they can move while the through hole 162 is closed. Is possible. Specifically, for example, it is possible to employ a member that can slide in a state in which the through hole 162 is closed.
 また、上記実施例では、エア室135からのエアの漏れ量が、手動で調整されているが、自動で調整することも可能である。具体的には、例えば、調整つまみ160をステッピングモータ等により任意の角度に回転させる機構を設けることが可能である。 In the above embodiment, the amount of air leakage from the air chamber 135 is adjusted manually, but it can also be adjusted automatically. Specifically, for example, a mechanism for rotating the adjustment knob 160 at an arbitrary angle by a stepping motor or the like can be provided.
 また、上記実施例では、ピストン106の移動方向の力を、1対の爪67の接近・離間する方向の力に変換する機構として、リンク機構108が採用されているが、歯車等を利用した機構,油圧等を利用した機構等、種々の機構を採用することが可能である。 In the above embodiment, the link mechanism 108 is used as a mechanism for converting the force in the moving direction of the piston 106 into the force in the direction in which the pair of claws 67 approach and separate from each other. However, a gear or the like is used. Various mechanisms such as a mechanism, a mechanism using hydraulic pressure, and the like can be employed.
 66:部品把持具  67:爪  100:アウターハウジング(外殻部材)  106:ピストン  108:リンク機構(変換機構)  135:エア室  160:調整つまみ(閉塞部材)(調整弁)  162:貫通穴(第1貫通穴)(調整弁)  164:貫通穴(第2貫通穴)(調整弁) 66: Parts gripper 67: Claw 100: Outer housing (outer shell member) 106: Piston 108: Link mechanism (conversion mechanism) 135: Air chamber 160: Adjustment knob (closing member) (adjustment valve) 162: Through hole (second 1 through hole) (regulating valve) 164: through hole (second through hole) (regulating valve)

Claims (3)

  1.  複数の爪の接近・離間により部品を把持・離脱する部品把持具において、
     当該部品把持具が、
     エア室へのエアの供給・排出により移動するピストンと、
     ピストンの移動方向の力を、前記複数の爪が接近・離間する方向の力に変換する変換機構と、
     前記エア室からのエアの漏れ量を調整する調整弁と
     を備えることを特徴とする部品把持具。
    In the component gripper that grips and detaches parts by approaching and separating multiple claws,
    The component gripper is
    A piston that moves by supplying and discharging air to the air chamber;
    A conversion mechanism that converts a force in the moving direction of the piston into a force in a direction in which the plurality of claws approach and separate; and
    A component gripping tool comprising: an adjustment valve that adjusts the amount of air leakage from the air chamber.
  2.  前記調整弁が、
     前記エア室から当該部品把持具の外殻部材の表面に貫通する第1貫通穴と、
     前記第1貫通穴を塞ぐとともに、前記外殻部材に移動可能に配設された閉塞部材と、
     前記閉塞部材に形成された第2貫通穴と
     を有し、
     前記閉塞部材が移動された際の前記第1貫通穴と前記第2貫通穴との重なり量に応じて、前記エア室からのエアの漏れ量を調整することを特徴とする請求項1に記載の部品把持具。
    The regulating valve
    A first through hole penetrating from the air chamber to the surface of the outer shell member of the component gripper;
    A closing member that closes the first through hole and is movably disposed on the outer shell member;
    A second through hole formed in the closing member,
    The amount of air leakage from the air chamber is adjusted according to the amount of overlap between the first through hole and the second through hole when the blocking member is moved. Parts gripper.
  3.  前記閉塞部材が、
     前記外殻部材に回転可能に配設された調整つまみであって、
     前記調整弁が、
     前記調整つまみが手動で回転操作された際の前記第1貫通穴と前記第2貫通穴との重なり量に応じて、前記エア室からのエアの漏れ量を調整することを特徴とする請求項2に記載の部品把持具。
    The blocking member is
    An adjustment knob rotatably disposed on the outer shell member,
    The regulating valve
    The amount of air leakage from the air chamber is adjusted according to the amount of overlap between the first through hole and the second through hole when the adjustment knob is manually rotated. 2. The component gripping tool according to 2.
PCT/JP2014/081816 2014-12-02 2014-12-02 Part-gripping tool WO2016088192A1 (en)

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WO2016088192A1 true WO2016088192A1 (en) 2016-06-09

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Cited By (2)

* Cited by examiner, † Cited by third party
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