WO2016080637A1 - Method for manufacturing hwangchil (yellow lacquer)-coated earthen plate for earthen bed - Google Patents

Method for manufacturing hwangchil (yellow lacquer)-coated earthen plate for earthen bed Download PDF

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Publication number
WO2016080637A1
WO2016080637A1 PCT/KR2015/008807 KR2015008807W WO2016080637A1 WO 2016080637 A1 WO2016080637 A1 WO 2016080637A1 KR 2015008807 W KR2015008807 W KR 2015008807W WO 2016080637 A1 WO2016080637 A1 WO 2016080637A1
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Prior art keywords
plate
hwangchil
weight
parts
air
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PCT/KR2015/008807
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French (fr)
Korean (ko)
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배종문
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황토코리아협동조합
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Priority to CN201580004420.XA priority Critical patent/CN105916648A/en
Publication of WO2016080637A1 publication Critical patent/WO2016080637A1/en

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    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47C—CHAIRS; SOFAS; BEDS
    • A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
    • A47C27/002—Mattress or cushion tickings or covers
    • A47C27/007—Mattress or cushion tickings or covers permeable to liquid or air in a special way
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/20—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47C—CHAIRS; SOFAS; BEDS
    • A47C27/00—Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47C—CHAIRS; SOFAS; BEDS
    • A47C31/00—Details or accessories for chairs, beds, or the like, not provided for in other groups of this subclass, e.g. upholstery fasteners, mattress protectors, stretching devices for mattress nets
    • A47C31/10—Loose or removable furniture covers
    • A47C31/105—Loose or removable furniture covers for mattresses
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/20—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
    • B28B3/26—Extrusion dies
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/02—Granular materials, e.g. microballoons
    • C04B14/04—Silica-rich materials; Silicates
    • C04B14/10—Clay
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00—Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04—Waste materials; Refuse
    • C04B18/18—Waste materials; Refuse organic
    • C04B18/24—Vegetable refuse, e.g. rice husks, maize-ear refuse; Cellulosic materials, e.g. paper, cork

Definitions

  • the present invention relates to a method of manufacturing a clay bed for earthen beds, and more specifically, to prepare dough by mixing 15-20 parts by weight of Dakju with respect to 100 parts by weight of clay; An air removing step of removing the air from the dougher; Molding the air-doughed dough into a plate shape in an extruder to produce a molded plate; Drying step of drying the molded plate; It relates to a method for producing a soil-bed hwangchil soil plate comprising a; and a sulfur lacquer coating step of applying a yellow lacquer to the surface of the dried molded plate.
  • ocher has been used in various forms by taking advantage of its unique advantages. For example, ocher has been applied to the floor, ceiling or wall of ocher room, ocher jjimjilbang, ocher sauna, etc. Ocher boards and ocher tiles are being released.
  • Ocher which has been widely used as a building material since ancient times, has been used for interior materials of buildings because of its far-infrared radiation effect and antibacterial resistance, and is known to have various effects such as promoting metabolism, insulation, insulation, and sound insulation.
  • ocher is used for oak sleep because it helps to sleep and relieves fatigue of the human body.
  • interior materials such as furniture, interior furniture, and wallpaper
  • furniture interior materials are also used as adhesives, which are volatile organic compounds, and harmful substances emitted from chemical products made of these materials can cause sick house syndrome such as headache, vomiting, allergic asthma, and atopy. It is a serious social issue today, such as reluctance to move in.
  • Atopic dermatitis a so-called sick house syndrome
  • the demand is rising.
  • Korean Patent Publication No. 10-0881070 discloses "Hanji loess board material obtained by using natural doc pulp and ocher as a main raw material and its use method".
  • the above-mentioned Hanji loess board material is a four-layered loess loam board material that can be used as an ondol floor or wall finishing material using ocher and Korean support material, and 40 to 70 parts by weight of ocher, and powder selected from feldspar or biotite.
  • a first step of kneading the mixture with a sponge Installing a dewatering non-woven fabric on the top and bottom and side of the dough obtained in the first step process and pressing by pressing with a press of 1000 tons or more to press the hydraulic press while completely removing the air bubbles contained in the dough by means of squeezing moisture in the ocher dough mixture.
  • a second step of pressing and shaping to press the surface flatly It is formed through a third step of drying the squeezed material in a curing room that is maintained at a temperature of 20 to 30 degrees Celsius in the curing room and then aged in a range of 10 to 20 days; There is an advantage that can be beneficially applied to the human body.
  • the Hanji loess board material is 20 to 40 parts by weight of the powder selected from feldspar or biotite, and 5 to 15 parts by weight of the binder adhesive agent is mixed with respect to 100 parts by weight of the mixture, the powder through the binder adhesive
  • the powder may be mixed with loess by using a binder fixing agent, so that the powder may not be agglomerated or evenly mixed, and the strength of the final product may be reduced.
  • the present invention has been invented to solve the above problems, it is an object to provide a hwangchil soil plate for improving the health functionality by producing a soil plate using natural materials.
  • the purpose of the present invention is to provide the surface of the molding plate by applying the yellow lacquer, the use of the texture of the material to increase the durability, high product preservation, high electromagnetic wave absorption rate, and no change in the color of the golden color.
  • the present invention comprises the steps of preparing a dough by mixing 15 ⁇ 20 parts by weight of Dakju with respect to 100 parts by weight of clay; An air removing step of removing the air from the dougher; Molding the air-doughed dough into a plate shape in an extruder to produce a molded plate; Drying step of drying the molded plate; And a yellow lacquer coating step of applying a yellow lacquer solution to the surface of the dried molded plate.
  • hwangchil wood extract 0.5 to 1 parts by weight is characterized in that the present invention is further mixed with respect to 100 parts by weight of clay.
  • the drying step in the present invention is characterized in that for two to three hours after drying the molded plate at room temperature for 40 to 45 days at 200 ⁇ 280 °C in a drying room.
  • the step of applying the lactose solution is characterized in that the coating is applied by mixing a natural paint on the lacquer solution.
  • the present invention comprises the steps of preparing a dough by mixing 15 to 20 parts by weight per 100 parts by weight of clay; An air removing step of removing the air from the dougher; Molding the air-doughed dough into a plate shape in an extruder to produce a molded plate; Drying step of drying the molded plate; And a yellow lacquer coating step of applying a yellow lacquer solution to the surface of the dried molded plate.
  • the present invention made as described above can improve the health functionality in nature by manufacturing the earthen board using the dough and the clay as the main raw material, and allergic, atopy than the earthen plate made of organic compounds or chemicals It has a preventive effect against environmental diseases, and also mixes clay with high viscosity to make a dough and manufactures the product using it to increase the strength of the product, and it has the advantages of excellent durability by natural drying. It has a benzoic effect and has a calming effect on the body's morale.
  • the texture of the material is used to increase the durability, and the preservation of the product is improved, and the gloss and surface can be kept smooth for a long time, there is no change in color, and it has a brilliant and transparent golden color.
  • Visually adds aesthetics has a high electromagnetic wave absorption rate, improves blood circulation, clears the head, calms the nervous system, and can increase the effects of inflammation treatment and skin barrier function recovery.
  • 1 is a process chart of the earthen soil for the soil bed according to the invention.
  • the present invention relates to a method of manufacturing a clay bed for earthen beds, and more specifically, to prepare dough by mixing 15-20 parts by weight of Dakju with respect to 100 parts by weight of clay; An air removing step of removing the air from the dougher; Molding the air-doughed dough into a plate shape in an extruder to produce a molded plate; Drying step of drying the molded plate; It relates to a method for producing a soil-bed hwangchil soil plate comprising a; and a sulfur lacquer coating step of applying a yellow lacquer to the surface of the dried molded plate.
  • Clay is formed by the combination of water and silicon and aluminum present in the rock during weathering and decomposition. It is a soil particle of about 0.005 mm or less in diameter, and contains various organic matter and siliceous materials including silicates. have. Also, clay becomes viscous when wet with water, has plasticity that maintains its current state even when a certain deformation occurs due to viscosity, and has a property of being accumulated when dried, and hardens like a rock again when heat is applied. It is used as a raw material for building materials, bricks, ceramics, and refractory materials, and has high durability, high viscosity, high strength and high impact resistance, and various industrial fields such as clay crafts using clay. Is being used by.
  • the clay is formed by mixing clay powder such as ocher, white clay, and black clay together with water.
  • ocher contains a large amount of calcium carbonate and is not easily broken. It is composed of various materials such as silica, iron, trace magnesium and sodium, and has cohesive and hardening power. When it emits a large amount of far infrared rays in large quantities, it is effective in anti-humidity and gout function, and it is effective in inhibiting germs, sterilization and deodorization of various bacteria, and has a function of controlling temperature and humidity, and good for blood circulation. It is known.
  • White clay has a similar function to loess, and it has more adsorptive power than other soil, and emits large amount of negative ions to make ozone harmful to human body as anion oxygen which is beneficial to human body, absorbs smell of cigarette or food, and absorbs far infrared rays. Radiation has the effect of activating cellular functions.
  • Black soil also called black lime soil, is developed by calcification in wet, warm or cold places, and is very fertile as a neutral soil and mineral soil saturated with lime, making it ideal for field soil. It is mainly developed on leased or iced sediments. It is soil and has a high lime content as a whole.
  • the present invention does not add an adhesive made of a chemical component, because the viscosity of the clay itself to increase the viscosity of the dough is well mixed, and improves the health of the natural earthen board manufactured using the natural material baekjuk It can improve the effect.
  • the mulberry is obtained from the mulberry, it is used to improve the adhesion between the compositions.
  • the content of Dakjuk is preferably 1 to 10 parts by weight, but when used in less than 1 part by weight, the effect is insignificant, and when it is used in excess of 10 parts by weight, the viscosity of the composition increases rapidly and the dough contains more than necessary viscosity. The dough is not made smoothly.
  • 0.5 to 1 parts by weight of the hwangchil wood extract may be further mixed with respect to 100 parts by weight of clay, and the hwangchil wood extract is an extract obtained by boiling the hwangchil wood, and has an aroma effect as a scent or a pharmacological effect as a medicine.
  • the natural adhesive is CMC (Carboxy Methyl Cellulose), sodium monochlorate acetate in alkaline fiber It is a tasteless, odorless white powder obtained by acting on, and is usually used for dyeing paste, paper size agent, emulsion stabilizer for ice cream or margarine, and caking additives for paints and cosmetics.
  • CMC Carboxy Methyl Cellulose
  • sodium monochlorate acetate in alkaline fiber It is a tasteless, odorless white powder obtained by acting on, and is usually used for dyeing paste, paper size agent, emulsion stabilizer for ice cream or margarine, and caking additives for paints and cosmetics.
  • the dough obtained in the kneading step is put into a refining machine, and compressed to remove the fine air contained in the kneading together.
  • the kneading machine When the kneading machine removes air, the kneading material is mixed by the rotational force by the rotation of the compression screw, and the air inside the kneading material is discharged to the outside. It is possible to prevent cracking, which is a breaking phenomenon.
  • the air removal step is to remove air between the kneading materials in the refining machine and to close the gaps between the molecules so that the soil plate made thereof is more firm.
  • the air-dried dough is molded into a plate shape in an extruder to manufacture a molded plate.
  • the drying step is carried out to ensure that the molded plate is durable and not cracked, and to be dried naturally without deformation, and the mating plate is naturally dried at room temperature for 40 to 45 days and then aged. Move to a drying chamber and heat it to 200 ⁇ 280 °C for 2 ⁇ 3 hours.
  • the dough has a water content of 15 ⁇ 20%, by removing the water through the drying step so that the moisture content of the molded plate is 1 ⁇ 5%.
  • Hwangchil-tree (Dendropanax morbifera Lev.), which belongs to the family Arboraceae, is an evergreen broad-leaved arboreous tree that grows only in southern coastal areas such as Haenam Wando and Jeju Island in Korea. Young branches are green and have no hairs. Flower is pale yellow-green in June, bisexual, and hangs on inflorescence. When the bark is damaged, yellow resin solution comes out. This is called Hwangchil and used as a paint for furniture.
  • Hwangchil has been used as a rare paint that emits the golden color of emperor's armor, helmets, and other metal ornaments since the Three Kingdoms.It is a Korean envoy, written in the Goryeo Dynasty, China's Guilin History, Guilin, and Haedong History. It is written on the back, and it remains in the Tangbu History Book Book District, which is a special product of Baekje. It is recorded in the herbaceous tree of Lee Si-jin that Hwangchil-tree is effective and effective for removing heat, treating eye and burns, and leprosy.
  • Hwangchil has excellent coating function on any material such as metal, leather, wood, etc., and it has no rust and rust, excellent moisture resistance, strong heat resistance, and gives benzoate that clears bugs and clears the mind. Is an aromatic essential oil called 'betacuberbin' in Hwangchil to clear the hair and refresh the mood. Unlike the paint that reflects or passes electromagnetic waves, Hwangchil absorbs electromagnetic waves.
  • the yellow lacquer by applying the yellow lacquer to the surface of the molding plate, by utilizing the texture of the material, the durability is strong and the preservation is improved, so that the gloss and the surface can be kept smooth for a long time, there is no change in color, and it has a brilliant and transparent gold color. It adds aesthetics, has a high electromagnetic wave absorption rate, and can be obtained the effect of sedation and tonic effect on the nervous system of the commonly known Hwangchil aroma component.
  • a natural paint may be mixed with the yellow lacquer solution and applied to the molded plate.
  • Types of the natural paints include shellac and tung oil, among which shellac is harmless to the human body as a natural material, and is used to express the pattern of the coated material as it is, and to be manufactured. It can be used to obtain the effect of reducing the unit cost.
  • the molding plate coated with the sulfur lacquer solution is finished by installing the wood (wood or cypress) of the soil bed.
  • Hwangchil soil plate according to the present invention prepared as described above may be used as a building interior plate, such as wall surface finishing material or flooring of ondol.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Structural Engineering (AREA)
  • Civil Engineering (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Dispersion Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Environmental & Geological Engineering (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)
  • Dry Formation Of Fiberboard And The Like (AREA)
  • Disinfection, Sterilisation Or Deodorisation Of Air (AREA)

Abstract

The present invention relates to a method for manufacturing a Hwangchil (yellow lacquer)-coated earthen plate for an earthen bed and, more specifically, to a method for manufacturing a Hwangchil (yellow lacquer)-coated earthen plate for an earthen bed, comprising: a step for mixing 15-20 parts by weight of Dakjuk (paper mulberry gruel) with 100 parts by weight of clay to prepare a kneaded material; an air removal step for removing air from the kneaded material in a kneading device; a step for molding the kneaded material, from which air has been removed, into a plate-like shape in an extrusion molding device to manufacture a molded plate; a step for drying the molded plate; and a Hwangchil sap (liquid yellow lacquer) coating step for coating the surface of the dried molded plate with Hwangchil sap (liquid yellow lacquer).

Description

흙침대용 황칠흙판의 제조방법Manufacturing method of hwangchil soil plate
본 발명은 흙침대용 황칠흙판의 제조방법에 관한 것으로, 더욱 상세하게는 점토 100중량부에 대하여 닥죽 15~20중량부를 혼합하여 반죽물을 제조하는 단계와; 상기 반죽물을 토련기에서 공기를 제거하는 공기 제거단계와; 상기 공기가 제거된 반죽물을 압출성형기에서 판상형으로 성형하여 성형판으로 제조하는 단계와; 상기 성형판을 건조하는 건조단계; 및 상기 건조된 성형판의 표면에 황칠액을 도포하는 황칠액 도포단계;를 포함하여 이루어지는 것을 특징으로 하는 흙침대용 황칠흙판의 제조방법에 관한 것이다.The present invention relates to a method of manufacturing a clay bed for earthen beds, and more specifically, to prepare dough by mixing 15-20 parts by weight of Dakju with respect to 100 parts by weight of clay; An air removing step of removing the air from the dougher; Molding the air-doughed dough into a plate shape in an extruder to produce a molded plate; Drying step of drying the molded plate; It relates to a method for producing a soil-bed hwangchil soil plate comprising a; and a sulfur lacquer coating step of applying a yellow lacquer to the surface of the dried molded plate.
최근에 들어 황토가 특유의 장점을 활용하여 다양한 형태로 이용되고 있는데 예를 들면 황토방, 황토 찜질방, 황토 사우나 등의 바닥, 천정 또는 벽면에 반죽 또는 형태로 황토가 시공되고 있으며, 또한 건축물 벽면 시공을 위한 황토보드나 황토타일 등이 출시되고 있다. Recently, ocher has been used in various forms by taking advantage of its unique advantages. For example, ocher has been applied to the floor, ceiling or wall of ocher room, ocher jjimjilbang, ocher sauna, etc. Ocher boards and ocher tiles are being released.
예로부터 건축물의 재료로 많이 사용되어 온 황토는 원적외선 방사효과와 내항균성이 우수하기 때문에, 건축물의 내장재 등에 활용 되었으며, 신진대사의 촉진, 단열, 보온, 방음 등의 다양한 효과가 있다고 알려져 있다. 특히 황토가 숙면에 도움을 주며, 인체의 피로를 풀어주는 효과를 가지고 있기 때문에 건축물의 바닥이나 침대 등에 황토를 이용하고 있는 실정이다.Ocher, which has been widely used as a building material since ancient times, has been used for interior materials of buildings because of its far-infrared radiation effect and antibacterial resistance, and is known to have various effects such as promoting metabolism, insulation, insulation, and sound insulation. In particular, ocher is used for oak sleep because it helps to sleep and relieves fatigue of the human body.
한편 현대인의 주거환경 및 생활방식 변화에 따라 건축물 및 내부의 가구, 벽지 등 내장재의 제조방식과 형태도 달라지고 있다. 기계화 및 산업화에 맞춰 가구 내장재에도 휘발성 유기화합물질인 접착제가 사용되고, 이러한 물질재료로 완성된 화학제품에서 방출되는 유해물질로 인해 두통, 구토, 알레르기 천식, 아토피와 같은 새집증후군을 유발 할 수 있어 새집에 입주 하는 것을 꺼려하는 현상이 발생하는 등 오늘날 심각한 사회 문제로 대두되고 있다.Meanwhile, the manufacturing method and form of interior materials, such as furniture, interior furniture, and wallpaper, are changing according to the changing living environment and lifestyle of modern people. In accordance with mechanization and industrialization, furniture interior materials are also used as adhesives, which are volatile organic compounds, and harmful substances emitted from chemical products made of these materials can cause sick house syndrome such as headache, vomiting, allergic asthma, and atopy. It is a serious social issue today, such as reluctance to move in.
현대인의 알레르기성 질환 중에서는 대표적으로 아토피를 꼽을 수 있는데, 아파트 보급률이 높은 선진국일수록 알레르기환자가 많다는 데에서 소위‘환경병’이라고도 불린다. 이른바‘새집증후군’이라 불리는 아토피는 건축내장재로부터 뿜어져 나오는 각종 유해물질로 말미암아 그 현상이 심화되고 있다는 것이 보편적인 시각이므로, 사후적 약물 치료에 앞서 근본적인 대책으로서 발병 원인을 제거하고 예방하는 것에 대한 요구가 높아지고 있다.Among allergic diseases of modern people, atopy is one of the most representative countries. The more developed apartments with high penetration rates are allergic patients, so called 'environmental diseases'. Atopic dermatitis, a so-called sick house syndrome, is a common view that the phenomenon is aggravating due to various harmful substances emitted from building interior materials. The demand is rising.
상기와 같은 문제점을 해결하기 위하여 대한민국 등록특허공보 제10-0881070호에 "한지원료인 천연의 닥 펄프와 황토를 주원료로 사용하여얻는 한지황토판재 및 그 이용방법"이 개시되어 있다.In order to solve the above problems, Korean Patent Publication No. 10-0881070 discloses "Hanji loess board material obtained by using natural doc pulp and ocher as a main raw material and its use method".
상기의 한지황토판재는 황토와 한지원료를 이용하여 온돌바닥재나 벽면마감재로 사용될 수 있는 4각형 구조의 한지황토판재에 있어서, 황토 40~70 중량부, 장석이나 흑운모 중에서 선택되는 분말 20~40 중량부, 바인더성 고착제성분 5~15 중량부, 게르마늄, 토르마린, 솔잎, 쑥, 은행잎 중에서 선택되는 분말 0.1~5 중량부를 믹서기를 이용하여 고르게 혼합하고 혼합물량의 5~15 wt%의 천연의 닥 펄프 해면액을 투입하여 혼합물과 반죽하는 제1단계 공정; 상기 제1단계 공정에서 얻은 반죽물의 상하 및 측면으로 탈수 부직포를 설치하고 천톤 이상의 프레스로 압착시켜 눌러줌으로 황토반죽 혼합물 중의 수분을 짜내는 수단으로 반죽물 내에 포함된 기포를 완전 제거하면서 유압프레스를 이용하여 표면을 평탄하게 눌러주는 압착 및 성형하는 제2단계 공정; 상기 압착물을 건조장으로 이동시켜 섭씨 20~30도의 온도가 유지되는 양생실에서 10~20 일 범위에서 자연 건조시켜며 숙성시키는 제3단계 공정;을 거쳐 형성되며, 익히 알려진 한지와 황토의 효능을 통해 인체에 유익하게 적용할 수 있는 장점이 있다. The above-mentioned Hanji loess board material is a four-layered loess loam board material that can be used as an ondol floor or wall finishing material using ocher and Korean support material, and 40 to 70 parts by weight of ocher, and powder selected from feldspar or biotite. 5 to 15 parts by weight of binder, a binder fixing agent component, 0.1 to 5 parts by weight of powder selected from germanium, tourmaline, pine needles, mugwort and ginkgo biloba evenly mixed using a blender and 5 ~ 15 wt% of natural Doc pulp A first step of kneading the mixture with a sponge; Installing a dewatering non-woven fabric on the top and bottom and side of the dough obtained in the first step process and pressing by pressing with a press of 1000 tons or more to press the hydraulic press while completely removing the air bubbles contained in the dough by means of squeezing moisture in the ocher dough mixture. A second step of pressing and shaping to press the surface flatly; It is formed through a third step of drying the squeezed material in a curing room that is maintained at a temperature of 20 to 30 degrees Celsius in the curing room and then aged in a range of 10 to 20 days; There is an advantage that can be beneficially applied to the human body.
그러나, 상기의 한지황토판재는 혼합물 100중량부에 대하여 장석이나 흑운모 중에서 선택되는 분말 20~40중량부와, 바인더성 고착제성분 5~15중량부가 혼합되며, 상기 바인더성 고착제를 통해 분말이 황토와 혼합되도록 하는데, 바인더성 고착제를 이용하여 분말이 황토와 혼합되기 때문에 분말이 뭉치거나 고르게 혼합되지 않을 수 있으며, 최종 제품의 강도가 저하될 수 있다.However, the Hanji loess board material is 20 to 40 parts by weight of the powder selected from feldspar or biotite, and 5 to 15 parts by weight of the binder adhesive agent is mixed with respect to 100 parts by weight of the mixture, the powder through the binder adhesive In order to be mixed, the powder may be mixed with loess by using a binder fixing agent, so that the powder may not be agglomerated or evenly mixed, and the strength of the final product may be reduced.
본 발명은 상기와 같은 문제점을 해결하기 위하여 발명된 것으로, 자연재료를 사용하여 흙판을 제조함으로써 건강 기능성을 향상시킬 수 있는 흙침대용 황칠흙판을 제공하는데 그 목적이 있다.The present invention has been invented to solve the above problems, it is an object to provide a hwangchil soil plate for improving the health functionality by producing a soil plate using natural materials.
또한, 점성이 우수한 점토와 닥죽을 혼합하여 반죽물을 조성하고 이를 이용하여 제품을 제조함으로써 제품의 강도가 우수한 흙침대용 황칠흙판을 제공하고자 한다.In addition, it is to provide a clay bed for the clay bed excellent in strength of the product by forming a dough using a mixture of clay and kkuk excellent viscosity and manufacturing the product using the same.
또한, 성형판의 표면에 황칠액을 도포함으로서 재료의 결을 살려 내구성이 강해지며 제품 보존력이 높으며 전자파 흡수율이 높고 금빛 색상의 변질이 없는 흙침대용 황칠흙판을 제공함에 그 목적이 있다.In addition, the purpose of the present invention is to provide the surface of the molding plate by applying the yellow lacquer, the use of the texture of the material to increase the durability, high product preservation, high electromagnetic wave absorption rate, and no change in the color of the golden color.
상기와 같은 문제점을 해결하기 위하여 본 발명은 점토 100중량부에 대하여 닥죽 15~20중량부를 혼합하여 반죽물을 제조하는 단계와; 상기 반죽물을 토련기에서 공기를 제거하는 공기 제거단계와; 상기 공기가 제거된 반죽물을 압출성형기에서 판상형으로 성형하여 성형판으로 제조하는 단계와; 상기 성형판을 건조하는 건조단계; 및 상기 건조된 성형판의 표면에 황칠액을 도포하는 황칠액 도포단계;를 포함하여 이루어지는 것을 특징으로 한다. In order to solve the above problems, the present invention comprises the steps of preparing a dough by mixing 15 ~ 20 parts by weight of Dakju with respect to 100 parts by weight of clay; An air removing step of removing the air from the dougher; Molding the air-doughed dough into a plate shape in an extruder to produce a molded plate; Drying step of drying the molded plate; And a yellow lacquer coating step of applying a yellow lacquer solution to the surface of the dried molded plate.
또한, 본 발명에서 상기 점토 100중량부에 대하여 황칠나무 액기스 0.5~1중량부가 더 혼합되는 것을 특징으로 한다.In addition, 0.5 to 1 parts by weight of hwangchil wood extract is characterized in that the present invention is further mixed with respect to 100 parts by weight of clay.
또한, 본 발명에서 상기 건조단계는 성형판을 40~45일 동안 상온에서 자연건조시킨 다음 건조실에서 200~280℃로 2~3시간 동안 건조시키는 것을 특징으로 한다.In addition, the drying step in the present invention is characterized in that for two to three hours after drying the molded plate at room temperature for 40 to 45 days at 200 ~ 280 ℃ in a drying room.
또한, 본 발명에서 상기 황칠액 도포단계는 황칠액에 천연도료를 혼합하여 도포하는 것을 특징으로 한다.In addition, in the present invention, the step of applying the lactose solution is characterized in that the coating is applied by mixing a natural paint on the lacquer solution.
또한, 본 발명은 점토 100중량부에 대하여 닥죽 15~20중량부를 혼합하여 반죽물을 제조하는 단계와; 상기 반죽물을 토련기에서 공기를 제거하는 공기 제거단계와; 상기 공기가 제거된 반죽물을 압출성형기에서 판상형으로 성형하여 성형판으로 제조하는 단계와; 상기 성형판을 건조하는 건조단계; 및 상기 건조된 성형판의 표면에 황칠액을 도포하는 황칠액 도포단계;를 포함하여 이루어지는 것을 특징으로 한다.In addition, the present invention comprises the steps of preparing a dough by mixing 15 to 20 parts by weight per 100 parts by weight of clay; An air removing step of removing the air from the dougher; Molding the air-doughed dough into a plate shape in an extruder to produce a molded plate; Drying step of drying the molded plate; And a yellow lacquer coating step of applying a yellow lacquer solution to the surface of the dried molded plate.
상기와 같이 이루어지는 본 발명은 점토 및 닥죽을 주원료로 하는 반죽물을 이용하여 흙판을 제조함으로써 자연친화적으로 건강 기능성을 향상시킬 수 있으며, 유기화합물질 또는 화학제품으로 제조한 흙판보다 알레르기, 아토피와 같은 환경병에 대한 예방 효과가 있으며, 또한 점성이 우수한 점토와 닥죽을 혼합하여 반죽물을 조성하고 이를 이용하여 제품을 제조함으로써 제품의 강도를 높이며, 자연건조로 내구성이 우수한 장점이 있으며, 황칠나무 액기스는 안식향이 있어 신체의 사기를 편안하게 진정 시키는 효과가 있다.The present invention made as described above can improve the health functionality in nature by manufacturing the earthen board using the dough and the clay as the main raw material, and allergic, atopy than the earthen plate made of organic compounds or chemicals It has a preventive effect against environmental diseases, and also mixes clay with high viscosity to make a dough and manufactures the product using it to increase the strength of the product, and it has the advantages of excellent durability by natural drying. It has a benzoic effect and has a calming effect on the body's morale.
또한, 성형판의 표면에 황칠액을 도포함으로서 재료의 결을 살려 내구성이 강해지며 제품의 보존력이 향상되며 오랫동안 광택과 표면을 매끄럽게 유지할 수 있고, 색상의 변질이 없으며, 찬란하고 투명한 금빛을 띄게되므로 시각적으로 심미감을 더해주며, 높은 전자파 흡수율을 가지며, 혈액순환을 원활하게 하고 머리를 맑게 하며 신경계를 진정시키는 진정작용을 하며 염증치료, 피부 장벽 기능 회복에 효과를 높일 수 있다.In addition, by applying the yellow lacquer to the surface of the molding plate, the texture of the material is used to increase the durability, and the preservation of the product is improved, and the gloss and surface can be kept smooth for a long time, there is no change in color, and it has a brilliant and transparent golden color. Visually adds aesthetics, has a high electromagnetic wave absorption rate, improves blood circulation, clears the head, calms the nervous system, and can increase the effects of inflammation treatment and skin barrier function recovery.
도 1은 본 발명에 따른 흙침대용 황칠흙판의 공정도.1 is a process chart of the earthen soil for the soil bed according to the invention.
이하, 첨부된 도면을 참조하면서 본 발명에 따른 흙침대용 황칠흙판의 제조방법에 대하여 설명하도록 한다.Hereinafter, with reference to the accompanying drawings will be described for the manufacturing method of the earthenware for the soil bed according to the present invention.
본 발명은 흙침대용 황칠흙판의 제조방법에 관한 것으로, 더욱 상세하게는 점토 100중량부에 대하여 닥죽 15~20중량부를 혼합하여 반죽물을 제조하는 단계와; 상기 반죽물을 토련기에서 공기를 제거하는 공기 제거단계와; 상기 공기가 제거된 반죽물을 압출성형기에서 판상형으로 성형하여 성형판으로 제조하는 단계와; 상기 성형판을 건조하는 건조단계; 및 상기 건조된 성형판의 표면에 황칠액을 도포하는 황칠액 도포단계;를 포함하여 이루어지는 것을 특징으로 하는 흙침대용 황칠흙판의 제조방법에 관한 것이다.The present invention relates to a method of manufacturing a clay bed for earthen beds, and more specifically, to prepare dough by mixing 15-20 parts by weight of Dakju with respect to 100 parts by weight of clay; An air removing step of removing the air from the dougher; Molding the air-doughed dough into a plate shape in an extruder to produce a molded plate; Drying step of drying the molded plate; It relates to a method for producing a soil-bed hwangchil soil plate comprising a; and a sulfur lacquer coating step of applying a yellow lacquer to the surface of the dried molded plate.
(1) 반죽물 제조단계(1) dough production step
점토 및 닥죽을 혼합하여 반죽물을 제조하는 단계로서, 바람직하게는 점토 100중량부에 대하여 닥죽 15~20중량부를 스크류 방식의 배합기에 투입하여 상기 점토 및 닥죽을 고르게 혼합하여 반죽물을 제조하는 단계이다.A step of preparing a dough by mixing clay and baekduk, preferably, 15 to 20 parts by weight of the dalyeokju added to a screw type blender to 100 parts by weight of clay to prepare a dough by mixing the clay and baekju evenly to be.
점토는 풍화, 분해 과정에서 암석 내에 존재하는 규소(硅素)·알루미늄이 물이 결합하여 형성되는 것으로, 지름이 약 0.005 mm 이하의 토양 입자이며, 규산염을 포함하는 다양한 유기물과 쇄설성 물질을 포함하고 있다. 또한 점토는 물에 젖을 경우 점성이 생기며, 점성에 의해서 일정한 변형이 일어나도 현 상태를 유지하게 되는 소성을 띠며, 건조하면 증집 되는 성질을 지니고 있으며, 열을 가하면 다시 암석처럼 단단하게 굳어지는 성질을 가지고 있고, 건축자재, 벽돌, 도자기 및 내화물의 원료로 활용되고 있으며, 내구성이 높고, 점성이 높고, 강도를 향상시킴과 동시에 내 충격성을 향상시키는 효과가 높으며, 이러한 점토를 이용한 점토 공예 등 다양한 산업 분야에서 사용되고 있다.Clay is formed by the combination of water and silicon and aluminum present in the rock during weathering and decomposition. It is a soil particle of about 0.005 mm or less in diameter, and contains various organic matter and siliceous materials including silicates. have. Also, clay becomes viscous when wet with water, has plasticity that maintains its current state even when a certain deformation occurs due to viscosity, and has a property of being accumulated when dried, and hardens like a rock again when heat is applied. It is used as a raw material for building materials, bricks, ceramics, and refractory materials, and has high durability, high viscosity, high strength and high impact resistance, and various industrial fields such as clay crafts using clay. Is being used by.
상기 점토는 황토, 백토, 흑토 등의 점토분말을 물과 함께 혼합하여 형성된다.The clay is formed by mixing clay powder such as ocher, white clay, and black clay together with water.
먼저, 황토는 다량의 탄산칼슘을 함유하며 쉽게 부셔지지 않는 특징이 있으며, 실리카, 철분, 미량의 마그네슘 및 나트륨 등 여러 물질로 구성되어 있고, 응집력과 경화력을 가지고 있는 물질이며, 열을 가하였을 때 다량의 원적외선을 대량 방사하며, 항습작용과 통풍작용에 효과가 있으며, 각종 세균의 번식억제와 살균처리 및 탈취효과에 효과가 크며, 온도 및 습도를 조절하는 기능을 가지고 있으며, 혈액순환에 좋은 것으로 알려져 있다.First, ocher contains a large amount of calcium carbonate and is not easily broken. It is composed of various materials such as silica, iron, trace magnesium and sodium, and has cohesive and hardening power. When it emits a large amount of far infrared rays in large quantities, it is effective in anti-humidity and gout function, and it is effective in inhibiting germs, sterilization and deodorization of various bacteria, and has a function of controlling temperature and humidity, and good for blood circulation. It is known.
백토는 황토와 비슷한 기능을 가지고 있으며, 다른 흙에 비해 흡착력이 뛰어나며, 다량의 음이온을 방사하여 인체에 유해한 오존을 인체에 유익한 음이온 산소로 만들어주며, 담배냄새나 음식냄새를 잘 흡수하며, 원적외선을 방사함으로 세포기능을 활성화시키는 효과가 있다.White clay has a similar function to loess, and it has more adsorptive power than other soil, and emits large amount of negative ions to make ozone harmful to human body as anion oxygen which is beneficial to human body, absorbs smell of cigarette or food, and absorbs far infrared rays. Radiation has the effect of activating cellular functions.
흑토는 흑색석회질 토양이라고도 하며, 습윤 온난 또는 한랭한 곳에서 석회화 작용을 받아 발달되어 석회로 포화된 중성부식과 무기질의 토양으로 매우 비옥하여 밭의 토양으로서는 이상적이며, 주로 리스 또는 빙성 퇴적물 위에 발달한 토양이며, 전체적으로 석회함량이 높은 특징을 가지고 있다.Black soil, also called black lime soil, is developed by calcification in wet, warm or cold places, and is very fertile as a neutral soil and mineral soil saturated with lime, making it ideal for field soil. It is mainly developed on leased or iced sediments. It is soil and has a high lime content as a whole.
한편, 일반적으로 흙침대용 흙판을 제조하는데 있어서, 점성을 부여하기 위하여 화학 본드 등의 접착제를 사용하게 되는데, 이는 화학성분으로 이루어져 있다. 하지만 건강 기능성을 위해 제조되는 흙판이 상기의 화학 접착제와 결합되면 그 효과가 다소 떨어질 수 있으며, 화학 접착제를 사용함으로써 사용자에게 유해한 성분이 방출될 수도 있다.On the other hand, in the manufacture of the earthenware soil plate in general, in order to give a viscosity to use an adhesive such as a chemical bond, which consists of a chemical component. However, when the earthen board manufactured for health functionalities is combined with the above-mentioned chemical adhesive, the effect may be somewhat deteriorated, and harmful chemicals may be released by using the chemical adhesive.
따라서, 본 발명은 화학성분으로 이루어진 접착제를 첨가하지 않으며, 점토 자체에 있는 점성으로 반죽물의 점성을 높이기 때문에 재료의 혼합이 잘 되며, 자연재료인 닥죽을 사용하여 제조되는 천연 흙판의 건강성을 높이는 효과를 향상시킬 수 있는 것이다.Therefore, the present invention does not add an adhesive made of a chemical component, because the viscosity of the clay itself to increase the viscosity of the dough is well mixed, and improves the health of the natural earthen board manufactured using the natural material baekjuk It can improve the effect.
상기 닥죽은 닥나무로부터 수득 된 것으로, 조성물들 간의 접착력을 향상시키기 위하여 사용한다. 닥죽의 함량은 1~10중량부가 바람직한데, 1중량부 미만으로 사용하는 경우에는 그 효과가 미미하며, 10중량부를 초과하여 사용하는 경우에는 조성물의 점도가 급증하여 반죽물이 필요 이상의 점성을 함유하여 반죽이 원활하게 이루어지지 못한다.The mulberry is obtained from the mulberry, it is used to improve the adhesion between the compositions. The content of Dakjuk is preferably 1 to 10 parts by weight, but when used in less than 1 part by weight, the effect is insignificant, and when it is used in excess of 10 parts by weight, the viscosity of the composition increases rapidly and the dough contains more than necessary viscosity. The dough is not made smoothly.
이때, 상기 점토 100중량부에 대하여 황칠나무 액기스 0.5~1중량부를 더 혼합 할 수도 있는데, 상기 황칠나무 액기스는 황칠나무를 끓여서 얻은 액기스이며, 안식 향으로서의 아로마 효과 또는 약재로서의 약리 효과가 있다.At this time, 0.5 to 1 parts by weight of the hwangchil wood extract may be further mixed with respect to 100 parts by weight of clay, and the hwangchil wood extract is an extract obtained by boiling the hwangchil wood, and has an aroma effect as a scent or a pharmacological effect as a medicine.
한편, 크랙방지와 점도를 조절하기 위하여 상기 점토 100중량부에 대하여 천연접착제를 0.1~0.5중량부를 더 첨가 할 수도 있는데, 상기 천연접착제는 CMC(Carboxy Methyl Cellulose)로서, 알칼리 섬유소에 모노클로르아세트산나트륨을 작용시켜 얻는 무미 무취의 흰색 가루이며, 통상 염색용 풀, 제지용의 사이즈제, 아이스크림이나 마가린의 유화 안정제, 페인트나 화장품의 점결제 따위로 사용된다.On the other hand, in order to control the cracks and the viscosity of the clay may be added 0.1 to 0.5 parts by weight of the natural adhesive with respect to 100 parts by weight of the clay, the natural adhesive is CMC (Carboxy Methyl Cellulose), sodium monochlorate acetate in alkaline fiber It is a tasteless, odorless white powder obtained by acting on, and is usually used for dyeing paste, paper size agent, emulsion stabilizer for ice cream or margarine, and caking additives for paints and cosmetics.
(2) 공기 제거단계(2) air removal step
상기 반죽물 단계에서 얻은 반죽물을 토련기에 투입하여, 압축해줌으로써 함께 반죽물에 포함되어 있는 미세한 공기가 제거될 수 있도록 한다.The dough obtained in the kneading step is put into a refining machine, and compressed to remove the fine air contained in the kneading together.
토련기에서 공기를 제거하게 되는 바, 반죽물이 투입되면 압축 스크류의 회전에 의한 회전력에 의해 혼합되면서, 반죽물 내부의 공기가 외부로 배출되는데 이 과정을 통하여 제조된 흙판이 공기에 의해 황토가 부서지는 현상인 크랙이 발생되는 것을 방지 할 수 있다.When the kneading machine removes air, the kneading material is mixed by the rotational force by the rotation of the compression screw, and the air inside the kneading material is discharged to the outside. It is possible to prevent cracking, which is a breaking phenomenon.
공기 제거단계는 토련기에서 반죽물 재료들 사이의 공기를 제거하고 분자들 사이의 간극을 밀착시켜서 이로 제조되는 흙판이 더욱 견고해지도록 하기 위한 것이다.The air removal step is to remove air between the kneading materials in the refining machine and to close the gaps between the molecules so that the soil plate made thereof is more firm.
(3) 성형판 제조단계(3) forming plate manufacturing step
상기 공기가 제거 된 반죽물을 압출성형기에서 판상형으로 성형하여 성형판을 제조하는데, 상기 압출성형기에서 성형되는 성형판은 흙침대에 적합한 크기로 절단하여 성형하며 소정의 두께와 넓이 등의 규격으로 제조 할 수 있으며, 상기 성형판을 가로*세로*높이=170*70*2cm로 정형화하여 흙침대용 황칠흙판의 대량생산에 편리성을 도모할 수 있다.The air-dried dough is molded into a plate shape in an extruder to manufacture a molded plate. The molded plate formed in the extruder is formed by cutting to a size suitable for a mud bed and manufactured to a predetermined thickness and width. It is possible to form a horizontal plate * vertical * height = 170 * 70 * 2cm to form the molding plate can be convenient for mass production of the earthenware clay plate.
(4) 건조단계(4) drying step
상기 건조단계는 상기 성형판이 내구성을 갖게 함과 동시에 갈라지지 않게 하며, 탄탄하고 변형 없이 자연스럽게 건조될 수 있도록하기 위하여 시행하는 단계로서, 상기 성형판을 40~45일간 상온에서 자연건조시키며 숙성시킨 다음, 건조실로 이동시켜서 200~280℃로 2~3시간 동안 가열하여 열처리한다.The drying step is carried out to ensure that the molded plate is durable and not cracked, and to be dried naturally without deformation, and the mating plate is naturally dried at room temperature for 40 to 45 days and then aged. Move to a drying chamber and heat it to 200 ~ 280 ℃ for 2 ~ 3 hours.
상기 반죽물은 15~20%의 함수율을 가지고 있으며, 상기 건조단계를 통해 수분을 제거하여 성형판의 함수율이 1~5%가 되도록 한다.The dough has a water content of 15 ~ 20%, by removing the water through the drying step so that the moisture content of the molded plate is 1 ~ 5%.
(5) 황칠액 도포단계(5) yellow lacquer coating step
상기 건조된 성형판의 표면에 황칠액을 도포한 다음, 17~23℃로 3~4시간 건조한다. 황칠액 도포로 인하여 제조되는 흙판의 기능성을 높이고, 표면의 갈라짐 및 부스러기 발생을 예방하여 흙판의 보존을 양호한 상태로 할 수 있는 이점이 있다.After applying the sulfur lacquer to the surface of the dried molded plate, it is dried for 3 to 4 hours at 17 ~ 23 ℃. It is advantageous to increase the functionality of the soil plate produced by the application of the yellow lacquer solution, to prevent surface cracking and debris generation to maintain the soil plate in a good state.
일반적으로 두릅나무과에 속하는 황칠나무(Dendropanax morbifera Lev.)는 한국의 특산종으로서 한국의 해남 완도와 같은 남부 해안 지역과 제주도에서만 자생하는 상록 활엽 교목으로 겨울에도 낙엽이 지지 않는 수종으로 높이가 15m에 달하고 어린 가지는 녹색이며 털이 없다. 꽃은 6월에 연한 황록색으로 피고 양성화이며 산형꽃차례에 달린다. 수피에 상처를 주면 황색의 수지액이 나오는데 이것을 황칠이라고 하며 가구의 도료로 사용하였다.Hwangchil-tree (Dendropanax morbifera Lev.), Which belongs to the family Arboraceae, is an evergreen broad-leaved arboreous tree that grows only in southern coastal areas such as Haenam Wando and Jeju Island in Korea. Young branches are green and have no hairs. Flower is pale yellow-green in June, bisexual, and hangs on inflorescence. When the bark is damaged, yellow resin solution comes out. This is called Hwangchil and used as a paint for furniture.
황칠은 삼국시대부터 황제의 갑옷, 투구, 기타 금속 장신구의 황금색을 발하는 진귀한 도료로 이용되어 왔으며, 고려시대에 쓰여진 고려사절요, 중국의 계림유사, 계림지, 해동역사에 황칠의 채취시기, 사용 용도 등이 기록되어 있으며, 그 이전인 백제의 특산품이었다는 것이 당나라 역사서인 책부원구, 통전에 남아있다. 이시진의 본초강목에는 황칠나무가 번열 제거, 안질 및 화상치료, 나병에 효과가 있으며 무해하다고 기록되어 있다.Hwangchil has been used as a rare paint that emits the golden color of emperor's armor, helmets, and other metal ornaments since the Three Kingdoms.It is a Korean envoy, written in the Goryeo Dynasty, China's Guilin History, Guilin, and Haedong History. It is written on the back, and it remains in the Tangbu History Book Book District, which is a special product of Baekje. It is recorded in the herbaceous tree of Lee Si-jin that Hwangchil-tree is effective and effective for removing heat, treating eye and burns, and leprosy.
황칠은 금속, 피혁, 목재 등 어떤 소재에도 뛰어난 도장기능을 내며, 좀과 녹이 안 슬고, 내습성이 우수하며, 내열성이 강하며, 벌레를 쫓아내고 정신을 맑게 하는 안식향(安息香)을 내며, 자세하게는 황칠 속에 포함된‘베타큐버빈’이라는 방향성 정유성분이 머리를 맑게 하고 기분을 상쾌하게 해주는 효과를 내는 것이며, 전자파를 반사시키거나 통과시키는 도장제와는 달리 황칠은 전자파를 흡수한다.Hwangchil has excellent coating function on any material such as metal, leather, wood, etc., and it has no rust and rust, excellent moisture resistance, strong heat resistance, and gives benzoate that clears bugs and clears the mind. Is an aromatic essential oil called 'betacuberbin' in Hwangchil to clear the hair and refresh the mood. Unlike the paint that reflects or passes electromagnetic waves, Hwangchil absorbs electromagnetic waves.
따라서 상기 성형판의 표면에 황칠액을 도포함으로서, 재료의 결을 살려 내구성이 강해지며 보존력이 향상돼 오랫동안 광택과 표면을 매끄럽게 유지할 수 있고, 색상의 변질이 없으며, 찬란하고 투명한 금빛을 띄게되므로 시각적으로 심미감을 더해주며, 높은 전자파 흡수율을 가지며, 일반적으로도 알려진 황칠나무 방향 성분의 신경계에 대한 진정작용 및 강장작용의 효과도 얻을 수 있다. 또한, 필요에 따라 상기 황칠액에 천연도료를 혼합하여 성형판에 도포할 수도 있다. 상기 천연도료의 종류로는 셀락(shellac) 및 동유(tung oil) 등이 있으며, 그 중 셀락은 천연재로서 인체에 무해하고, 피도재의 무늬 등을 원래의 모양 그대로 표출시키기 위하여 사용하며, 제조 단가를 절감하는 효과를 얻기 위해 사용할 수 있다.Therefore, by applying the yellow lacquer to the surface of the molding plate, by utilizing the texture of the material, the durability is strong and the preservation is improved, so that the gloss and the surface can be kept smooth for a long time, there is no change in color, and it has a brilliant and transparent gold color. It adds aesthetics, has a high electromagnetic wave absorption rate, and can be obtained the effect of sedation and tonic effect on the nervous system of the commonly known Hwangchil aroma component. In addition, if necessary, a natural paint may be mixed with the yellow lacquer solution and applied to the molded plate. Types of the natural paints include shellac and tung oil, among which shellac is harmless to the human body as a natural material, and is used to express the pattern of the coated material as it is, and to be manufactured. It can be used to obtain the effect of reducing the unit cost.
이후, 상기 황칠액을 도포한 성형판을 흙침대의 나무(원목 또는 편백나무) 보료에 설치하여 마감한다.Subsequently, the molding plate coated with the sulfur lacquer solution is finished by installing the wood (wood or cypress) of the soil bed.
상기와 같이 제조되는 본 발명에 따른 황칠흙판은 벽면마감재 또는 온돌의 바닥재 등의 건축내장재용 흙판으로도 활용 될 수 있다.Hwangchil soil plate according to the present invention prepared as described above may be used as a building interior plate, such as wall surface finishing material or flooring of ondol.

Claims (5)

  1. 점토 100중량부에 대하여 닥죽 15~20중량부를 혼합하여 반죽물을 제조하는 단계와;Preparing a dough by mixing 15-20 parts by weight of Dakju with respect to 100 parts by weight of clay;
    상기 반죽물을 토련기에서 공기를 제거하는 공기 제거단계와;An air removing step of removing the air from the dougher;
    상기 공기가 제거된 반죽물을 압출성형기에서 판상형으로 성형하여 성형판으로 제조하는 단계와;Molding the air-doughed dough into a plate shape in an extruder to produce a molded plate;
    상기 성형판을 건조하는 건조단계; 및Drying step of drying the molded plate; And
    상기 건조된 성형판의 표면에 황칠액을 도포하는 황칠액 도포단계;A yellow lacquer coating step of applying a yellow lacquer solution to a surface of the dried molded plate;
    를 포함하여 이루어지는 것을 특징으로 하는 흙침대용 황칠흙판의 제조방법.Method for producing a hwangchil soil plate, characterized in that comprising a.
  2. 제1항에 있어서, 상기 점토 100중량부에 대하여 황칠나무 액기스 0.5~1중량부가 더 혼합되는 것을 특징으로 하는 흙침대용 황칠흙판의 제조방법.The method according to claim 1, wherein 0.5 to 1 parts by weight of hwangchil wood extract is further mixed with respect to 100 parts by weight of clay.
  3. 제1항에 있어서, 상기 건조단계는 성형판을 40~45일 동안 상온에서 자연건조시킨 다음 건조실에서 200~280℃로 2~3시간 동안 건조시키는 것을 특징으로 하는 흙침대용 황칠흙판의 제조방법.The method of claim 1, wherein the drying step comprises drying the molded plate at room temperature for 40 to 45 days, and then drying it at 200 to 280 ° C. for 2 to 3 hours in a drying room. .
  4. 제1항에 있어서, 상기 황칠액 도포단계는 황칠액에 천연도료를 혼합하여 도포하는 것을 특징으로 하는 흙침대용 황칠흙판의 제조방법.The method of claim 1, wherein the step of applying the hwangchil hwangchi hwangchil soil plate, characterized in that the coating by mixing the natural paint on the hwangchil.
  5. 점토 100중량부에 대하여 닥죽 15~20중량부를 혼합하여 반죽물을 제조하는 단계와;Preparing a dough by mixing 15-20 parts by weight of Dakju with respect to 100 parts by weight of clay;
    상기 반죽물을 토련기에서 공기를 제거하는 공기 제거단계와;An air removing step of removing the air from the dougher;
    상기 공기가 제거된 반죽물을 압출성형기에서 판상형으로 성형하여 성형판으로 제조하는 단계와;Molding the air-doughed dough into a plate shape in an extruder to produce a molded plate;
    상기 성형판을 건조하는 건조단계; 및Drying step of drying the molded plate; And
    상기 건조된 성형판의 표면에 황칠액을 도포하는 황칠액 도포단계;A yellow lacquer coating step of applying a yellow lacquer solution to a surface of the dried molded plate;
    를 포함하여 이루어지는 것을 특징으로 하는 건축내장재용 황칠흙판의 제조방법.Method of manufacturing a hwangchil soil plate for building interior materials comprising a.
PCT/KR2015/008807 2014-11-20 2015-08-24 Method for manufacturing hwangchil (yellow lacquer)-coated earthen plate for earthen bed WO2016080637A1 (en)

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KR1020140162504A KR101682640B1 (en) 2014-11-20 2014-11-20 Manufacturing method for dendropanax morbifera soil board for soil bed
KR10-2014-0162504 2014-11-20

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KR100315096B1 (en) * 1999-01-11 2001-12-12 박재욱 Manufacturing Method for Natural Golden Varnish (Hwang-chil) for Silver Ware of Thermosetting by High Temperature
KR100827797B1 (en) * 2006-11-27 2008-05-07 차영섭 A capsule type yellow mud bed and manufacturing thereof
KR20110062750A (en) * 2009-12-04 2011-06-10 고영진 Preparation method of loess plate, and loess plate
KR20110092053A (en) * 2010-02-08 2011-08-17 전남대학교산학협력단 The natural mixed glue and method for manufacturing an ocher panel
KR20140098654A (en) * 2013-01-31 2014-08-08 이정식 Manufacturing method of eco-friendly loess ceiling panal having variable time and pressure and eco-friendly loess ceiling panal using the same

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101232074B1 (en) * 2012-09-06 2013-02-12 지수옥 Process for preparing interior material using yellow soil and seaweeds
CN103467064B (en) * 2013-08-27 2014-11-19 赵玉侠 Manufacturing method of composite soil bed plate

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100315096B1 (en) * 1999-01-11 2001-12-12 박재욱 Manufacturing Method for Natural Golden Varnish (Hwang-chil) for Silver Ware of Thermosetting by High Temperature
KR100827797B1 (en) * 2006-11-27 2008-05-07 차영섭 A capsule type yellow mud bed and manufacturing thereof
KR20110062750A (en) * 2009-12-04 2011-06-10 고영진 Preparation method of loess plate, and loess plate
KR20110092053A (en) * 2010-02-08 2011-08-17 전남대학교산학협력단 The natural mixed glue and method for manufacturing an ocher panel
KR20140098654A (en) * 2013-01-31 2014-08-08 이정식 Manufacturing method of eco-friendly loess ceiling panal having variable time and pressure and eco-friendly loess ceiling panal using the same

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