WO2016063632A1 - Silicon carbide substrate and method for producing same - Google Patents
Silicon carbide substrate and method for producing same Download PDFInfo
- Publication number
- WO2016063632A1 WO2016063632A1 PCT/JP2015/074741 JP2015074741W WO2016063632A1 WO 2016063632 A1 WO2016063632 A1 WO 2016063632A1 JP 2015074741 W JP2015074741 W JP 2015074741W WO 2016063632 A1 WO2016063632 A1 WO 2016063632A1
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- WO
- WIPO (PCT)
- Prior art keywords
- silicon carbide
- carbide substrate
- washing
- cleaning
- hydrogen peroxide
- Prior art date
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- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 title claims abstract description 142
- 229910010271 silicon carbide Inorganic materials 0.000 title claims abstract description 140
- 239000000758 substrate Substances 0.000 title claims abstract description 134
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 37
- 238000004140 cleaning Methods 0.000 claims abstract description 106
- 229910052751 metal Inorganic materials 0.000 claims abstract description 58
- 239000002184 metal Substances 0.000 claims abstract description 57
- QZPSXPBJTPJTSZ-UHFFFAOYSA-N aqua regia Chemical compound Cl.O[N+]([O-])=O QZPSXPBJTPJTSZ-UHFFFAOYSA-N 0.000 claims abstract description 43
- 238000005498 polishing Methods 0.000 claims abstract description 43
- 239000003054 catalyst Substances 0.000 claims abstract description 28
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 101
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 95
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 72
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims description 66
- 238000005406 washing Methods 0.000 claims description 62
- 229910021642 ultra pure water Inorganic materials 0.000 claims description 56
- 239000012498 ultrapure water Substances 0.000 claims description 56
- 238000000034 method Methods 0.000 claims description 51
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 claims description 40
- 229910021529 ammonia Inorganic materials 0.000 claims description 28
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 26
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims description 26
- 230000003746 surface roughness Effects 0.000 claims description 16
- 239000011651 chromium Substances 0.000 claims description 15
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 claims description 14
- 239000007788 liquid Substances 0.000 claims description 14
- 239000010936 titanium Substances 0.000 claims description 14
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 claims description 14
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 13
- 229910052804 chromium Inorganic materials 0.000 claims description 13
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims description 12
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 12
- 229910052750 molybdenum Inorganic materials 0.000 claims description 12
- 239000011733 molybdenum Substances 0.000 claims description 12
- 229910052759 nickel Inorganic materials 0.000 claims description 12
- 229910052697 platinum Inorganic materials 0.000 claims description 12
- 229910052719 titanium Inorganic materials 0.000 claims description 12
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims description 12
- 229910052721 tungsten Inorganic materials 0.000 claims description 12
- 239000010937 tungsten Substances 0.000 claims description 12
- 235000011114 ammonium hydroxide Nutrition 0.000 claims description 11
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonium chloride Substances [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 claims description 10
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 10
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims description 10
- 229910052720 vanadium Inorganic materials 0.000 claims description 10
- 229910052726 zirconium Inorganic materials 0.000 claims description 10
- 239000011575 calcium Substances 0.000 claims description 8
- 239000010949 copper Substances 0.000 claims description 8
- 239000011734 sodium Substances 0.000 claims description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 8
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 6
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 6
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 claims description 6
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 6
- 229910052782 aluminium Inorganic materials 0.000 claims description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 6
- 229910052791 calcium Inorganic materials 0.000 claims description 6
- 229910052802 copper Inorganic materials 0.000 claims description 6
- 229910052700 potassium Inorganic materials 0.000 claims description 6
- 239000011591 potassium Substances 0.000 claims description 6
- 229910052708 sodium Inorganic materials 0.000 claims description 6
- 229910052718 tin Inorganic materials 0.000 claims description 6
- XEMZLVDIUVCKGL-UHFFFAOYSA-N hydrogen peroxide;sulfuric acid Chemical compound OO.OS(O)(=O)=O XEMZLVDIUVCKGL-UHFFFAOYSA-N 0.000 claims description 5
- 229910052742 iron Inorganic materials 0.000 claims description 4
- 239000003795 chemical substances by application Substances 0.000 abstract description 6
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 11
- 229910017604 nitric acid Inorganic materials 0.000 description 11
- 239000000523 sample Substances 0.000 description 10
- 238000005259 measurement Methods 0.000 description 8
- 239000000126 substance Substances 0.000 description 8
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 7
- 239000003513 alkali Substances 0.000 description 6
- 238000012986 modification Methods 0.000 description 6
- 230000004048 modification Effects 0.000 description 6
- 239000000243 solution Substances 0.000 description 6
- WGTYBPLFGIVFAS-UHFFFAOYSA-M tetramethylammonium hydroxide Chemical compound [OH-].C[N+](C)(C)C WGTYBPLFGIVFAS-UHFFFAOYSA-M 0.000 description 6
- QOSATHPSBFQAML-UHFFFAOYSA-N hydrogen peroxide;hydrate Chemical compound O.OO QOSATHPSBFQAML-UHFFFAOYSA-N 0.000 description 5
- 239000006061 abrasive grain Substances 0.000 description 4
- 239000007864 aqueous solution Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 239000004744 fabric Substances 0.000 description 4
- -1 for example Substances 0.000 description 4
- 239000012535 impurity Substances 0.000 description 4
- 150000002739 metals Chemical class 0.000 description 4
- 239000011259 mixed solution Substances 0.000 description 4
- 239000007800 oxidant agent Substances 0.000 description 4
- JBQYATWDVHIOAR-UHFFFAOYSA-N tellanylidenegermanium Chemical compound [Te]=[Ge] JBQYATWDVHIOAR-UHFFFAOYSA-N 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 3
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 229910052739 hydrogen Inorganic materials 0.000 description 3
- 239000001257 hydrogen Substances 0.000 description 3
- 238000001095 inductively coupled plasma mass spectrometry Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000010079 rubber tapping Methods 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- 230000003197 catalytic effect Effects 0.000 description 2
- 239000008119 colloidal silica Substances 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 2
- 238000005502 peroxidation Methods 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 239000004065 semiconductor Substances 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- BJEPYKJPYRNKOW-REOHCLBHSA-N (S)-malic acid Chemical compound OC(=O)[C@@H](O)CC(O)=O BJEPYKJPYRNKOW-REOHCLBHSA-N 0.000 description 1
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- FEWJPZIEWOKRBE-JCYAYHJZSA-N Dextrotartaric acid Chemical compound OC(=O)[C@H](O)[C@@H](O)C(O)=O FEWJPZIEWOKRBE-JCYAYHJZSA-N 0.000 description 1
- 239000005708 Sodium hypochlorite Substances 0.000 description 1
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 1
- FEWJPZIEWOKRBE-UHFFFAOYSA-N Tartaric acid Natural products [H+].[H+].[O-]C(=O)C(O)C(O)C([O-])=O FEWJPZIEWOKRBE-UHFFFAOYSA-N 0.000 description 1
- 235000011054 acetic acid Nutrition 0.000 description 1
- BJEPYKJPYRNKOW-UHFFFAOYSA-N alpha-hydroxysuccinic acid Natural products OC(=O)C(O)CC(O)=O BJEPYKJPYRNKOW-UHFFFAOYSA-N 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- SWXQKHHHCFXQJF-UHFFFAOYSA-N azane;hydrogen peroxide Chemical compound [NH4+].[O-]O SWXQKHHHCFXQJF-UHFFFAOYSA-N 0.000 description 1
- 229910052788 barium Inorganic materials 0.000 description 1
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 1
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- OEYIOHPDSNJKLS-UHFFFAOYSA-N choline Chemical compound C[N+](C)(C)CCO OEYIOHPDSNJKLS-UHFFFAOYSA-N 0.000 description 1
- 229960001231 choline Drugs 0.000 description 1
- 235000015165 citric acid Nutrition 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 238000002050 diffraction method Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 235000019253 formic acid Nutrition 0.000 description 1
- 239000001530 fumaric acid Substances 0.000 description 1
- 239000003517 fume Substances 0.000 description 1
- 239000001630 malic acid Substances 0.000 description 1
- 235000011090 malic acid Nutrition 0.000 description 1
- 150000007522 mineralic acids Chemical class 0.000 description 1
- 229910021421 monocrystalline silicon Inorganic materials 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 210000000056 organ Anatomy 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 239000005416 organic matter Substances 0.000 description 1
- 235000006408 oxalic acid Nutrition 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 238000007517 polishing process Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 229910052814 silicon oxide Inorganic materials 0.000 description 1
- SUKJFIGYRHOWBL-UHFFFAOYSA-N sodium hypochlorite Chemical compound [Na+].Cl[O-] SUKJFIGYRHOWBL-UHFFFAOYSA-N 0.000 description 1
- CMZUMMUJMWNLFH-UHFFFAOYSA-N sodium metavanadate Chemical compound [Na+].[O-][V](=O)=O CMZUMMUJMWNLFH-UHFFFAOYSA-N 0.000 description 1
- 239000011684 sodium molybdate Substances 0.000 description 1
- 235000015393 sodium molybdate Nutrition 0.000 description 1
- TVXXNOYZHKPKGW-UHFFFAOYSA-N sodium molybdate (anhydrous) Chemical compound [Na+].[Na+].[O-][Mo]([O-])(=O)=O TVXXNOYZHKPKGW-UHFFFAOYSA-N 0.000 description 1
- XMVONEAAOPAGAO-UHFFFAOYSA-N sodium tungstate Chemical compound [Na+].[Na+].[O-][W]([O-])(=O)=O XMVONEAAOPAGAO-UHFFFAOYSA-N 0.000 description 1
- MWNQXXOSWHCCOZ-UHFFFAOYSA-L sodium;oxido carbonate Chemical compound [Na+].[O-]OC([O-])=O MWNQXXOSWHCCOZ-UHFFFAOYSA-L 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 239000011975 tartaric acid Substances 0.000 description 1
- 235000002906 tartaric acid Nutrition 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- 229910000166 zirconium phosphate Inorganic materials 0.000 description 1
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- C30—CRYSTAL GROWTH
- C30B—SINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
- C30B33/00—After-treatment of single crystals or homogeneous polycrystalline material with defined structure
- C30B33/08—Etching
- C30B33/10—Etching in solutions or melts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/04—Lapping machines or devices; Accessories designed for working plane surfaces
- B24B37/042—Lapping machines or devices; Accessories designed for working plane surfaces operating processes therefor
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- C—CHEMISTRY; METALLURGY
- C30—CRYSTAL GROWTH
- C30B—SINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
- C30B29/00—Single crystals or homogeneous polycrystalline material with defined structure characterised by the material or by their shape
- C30B29/10—Inorganic compounds or compositions
- C30B29/36—Carbides
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- C30—CRYSTAL GROWTH
- C30B—SINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
- C30B33/00—After-treatment of single crystals or homogeneous polycrystalline material with defined structure
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- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic System or AIIIBV compounds with or without impurities, e.g. doping materials
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- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic System or AIIIBV compounds with or without impurities, e.g. doping materials
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- H01L21/67017—Apparatus for fluid treatment
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- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L29/00—Semiconductor devices adapted for rectifying, amplifying, oscillating or switching, or capacitors or resistors with at least one potential-jump barrier or surface barrier, e.g. PN junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/02—Semiconductor bodies ; Multistep manufacturing processes therefor
- H01L29/12—Semiconductor bodies ; Multistep manufacturing processes therefor characterised by the materials of which they are formed
- H01L29/16—Semiconductor bodies ; Multistep manufacturing processes therefor characterised by the materials of which they are formed including, apart from doping materials or other impurities, only elements of Group IV of the Periodic System
- H01L29/1608—Silicon carbide
Definitions
- the present disclosure relates to a silicon carbide substrate and a method for manufacturing the same.
- SiC silicon carbide
- Patent Document 1 Japanese Patent Laid-Open No. 2010-4073 discloses a technique for cleaning a silicon carbide substrate using an aqueous solution containing sulfuric acid and hydrogen peroxide.
- a silicon carbide substrate according to the present disclosure is a silicon carbide substrate having a main surface, and has a surface roughness (Ra) of 0.1 nm or less, and vanadium, tungsten, molybdenum, platinum, nickel on the main surface.
- Ra surface roughness
- Each of titanium, zirconium and chromium has a concentration of 1.0 ⁇ 10 12 atoms / cm 2 or less.
- a method for manufacturing a silicon carbide substrate according to the present disclosure includes a step of preparing a silicon carbide substrate having a main surface, a step of polishing the main surface of the silicon carbide substrate using an abrasive containing a metal catalyst, and a step of polishing. And a step of cleaning the silicon carbide substrate.
- the step of cleaning includes a step of cleaning the silicon carbide substrate with aqua regia.
- FIG. 1 is a partial cross sectional view showing a configuration of a silicon carbide substrate according to a first embodiment.
- FIG. 5 is a flowchart for schematically illustrating a method for manufacturing a silicon carbide substrate according to the first embodiment.
- FIG. 3 is a schematic diagram for illustrating one step in the method for manufacturing a silicon carbide substrate according to the first embodiment. It is a schematic block diagram of the grinding
- FIG. 3 is a schematic diagram for illustrating one step in the method for manufacturing a silicon carbide substrate according to the first embodiment. It is a schematic block diagram of the washing
- FIG. 5 is a flowchart for schematically illustrating a cleaning method in the method for manufacturing a silicon carbide substrate according to the first embodiment. It is a flowchart for demonstrating schematically the washing
- FIG. 10 is a flowchart for schematically explaining a cleaning method in a cleaning method according to Modification 2.
- a chemical mechanical polishing method called a CMP (Chemical Mechanical Polishing) method is employed.
- CMP Chemical Mechanical Polishing
- an abrasive containing a metal catalyst that modifies the surface by catalytic action is used so as to increase the oxidizing power of the oxidizing agent.
- the metal catalyst an oxide layer having a lower hardness than silicon carbide is formed on the surface of the silicon carbide substrate. Since polishing is promoted by removing the oxide layer with a mechanical force, a high polishing rate and a good surface roughness can be obtained.
- a silicon carbide epitaxial layer (hereinafter also referred to as an epi layer) is grown on a silicon carbide substrate after polishing using a polishing agent containing a metal catalyst, the silicon carbide epi layer grows locally and abnormally. The surface roughness of the surface of the layer may increase.
- a silicon carbide substrate according to the present disclosure is a silicon carbide substrate having a main surface, the surface roughness (Ra) is 0.1 nm or less, and vanadium, tungsten, molybdenum, platinum on the main surface
- Ra surface roughness
- nickel, titanium, zirconium and chromium has a concentration of 1.0 ⁇ 10 12 atoms / cm 2 or less.
- the main surface means a surface on which devices such as transistors and diodes are formed.
- the surface roughness (Ra) of the main surface of the silicon carbide substrate can be easily reduced to 0.1 nm or less by using an abrasive containing a metal catalyst.
- the metal catalyst contains, for example, at least one metal element selected from the group consisting of vanadium, tungsten, molybdenum, platinum, nickel, titanium, zirconium and chromium. These metal elements have a catalytic action that cuts the bonds of the atomic arrangement on the surface of silicon carbide and facilitates the oxidation of the surface. Therefore, an oxide layer having a lower hardness than silicon carbide can be suitably formed on the main surface of the silicon carbide substrate. Therefore, polishing of the silicon carbide substrate can be promoted.
- the metal derived from the metal catalyst attached to the main surface of the silicon carbide substrate remains on the main surface.
- material molecules of the epi layer may selectively adhere to the portion where the metal remains in the initial stage of epitaxial growth.
- the epi layer grows abnormally. If the epi layer partially grows abnormally, the surface roughness of the surface of the epi layer increases. Therefore, in order to reduce the surface roughness of the epilayer surface, it is required to reduce the metal remaining on the main surface of the silicon carbide substrate.
- the surface roughness of the epilayer surface grown on the main surface of the silicon carbide substrate can be reduced.
- each concentration of vanadium, tungsten, molybdenum, platinum, nickel, titanium, zirconium and chromium on the main surface of the silicon carbide substrate is 2.0 ⁇ 10 11 atoms / cm 2 or less.
- each of the concentrations of potassium, sodium, calcium, iron, copper, aluminum and tin on the main surface of the silicon carbide substrate is It is 1.0 ⁇ 10 10 atoms / cm 2 or less.
- the diameter of the silicon carbide substrate is 100 mm or more.
- a method for manufacturing a silicon carbide substrate according to the present disclosure includes a step of preparing a silicon carbide substrate having a main surface, a step of polishing the main surface of the silicon carbide substrate using an abrasive containing a metal catalyst, And a step of cleaning the silicon carbide substrate after the polishing step.
- the step of cleaning includes a step of cleaning the silicon carbide substrate with aqua regia.
- the abrasive is at least selected from the group consisting of vanadium, tungsten, molybdenum, platinum, nickel, titanium, zirconium and chromium as a metal catalyst. Contains a kind of metal element.
- the step of cleaning is performed after the step of cleaning the silicon carbide substrate with sulfuric acid / hydrogen peroxide and the step of cleaning with sulfuric acid / hydrogen peroxide.
- a step of cleaning the silicon carbide substrate with ammonia water is performed after the step of washing with ammonia overwater.
- the step of cleaning further includes a step of cleaning the silicon carbide substrate with hydrochloric acid overwater after the step of cleaning with aqua regia, and a step of cleaning the silicon carbide substrate with hydrofluoric acid after the step of cleaning with hydrochloric acid overwater.
- the “metal other than the metal catalyst” includes, for example, at least one metal selected from the group consisting of potassium, sodium, calcium, iron, copper, aluminum, and tin.
- a step of washing with sulfuric acid / hydrogen peroxide a step of washing with ammonia / hydrogen peroxide, a step of washing with aqua regia, a step of washing with hydrochloric acid / hydrogen peroxide.
- the treatment time is set to 15 minutes or more.
- the step of cleaning further includes a step of cleaning the silicon carbide substrate with ammonia hydrogen peroxide.
- a step of cleaning the silicon carbide substrate with aqua regia is performed. According to this, the organic substance adhering to the main surface of the silicon carbide substrate can be reduced, and the metal catalyst remaining on the main surface of the silicon carbide substrate and metals other than the metal catalyst can be reduced.
- the treatment time is set to 15 minutes or longer in each of the step of washing with ammonia perwater and the step of washing with aqua regia.
- the cleaning step further includes a step of cleaning the silicon carbide substrate with sulfuric acid / hydrogen peroxide.
- a step of washing with aqua regia is performed.
- the step of cleaning further includes a step of cleaning the silicon carbide substrate with hydrofluoric acid after the step of cleaning with aqua regia.
- the treatment time is 15 minutes or more in each of the step of washing with sulfuric acid / hydrogen peroxide, the step of washing with aqua regia and the step of washing with hydrofluoric acid. To do.
- the aqua regia in the mixed liquid in which aqua regia and ultrapure water are mixed is used.
- the volume concentration of water is 50% or more and 100% or less.
- the sulfuric acid contained in the sulfuric acid / hydrogen peroxide in the step of washing with sulfuric acid / hydrogen peroxide Is 1 to 5 times the volume of the ultrapure water contained in the sulfuric acid hydrogen peroxide, and the volume of the hydrogen peroxide solution contained in the sulfuric acid hydrogen peroxide is 1 to 3 times the volume of the ultrapure water contained in the sulfuric acid hydrogen peroxide. Is less than double.
- the volume of the ammonia aqueous solution contained in the ammonia perwater is The volume of the ultrapure water contained is 1/10 times or more and 1 time or less, and the volume of the hydrogen peroxide solution contained in the ammonia perwater is 1/10 times or more and 1 time or less of the volume of the ultrapure water contained in the ammonia overwater. is there.
- the temperature of the silicon carbide substrate is set to 40 ° C. or lower in the cleaning step.
- FIG. 1 is a partial cross sectional view showing a configuration of silicon carbide substrate 10 according to the first embodiment.
- silicon carbide substrate 10 has a main surface 10A.
- Silicon carbide substrate 10 is made of, for example, a polytype 4H hexagonal silicon carbide single crystal.
- Silicon carbide substrate 10 includes an n-type impurity such as nitrogen.
- the impurity concentration in silicon carbide substrate 10 is, for example, 5.0 ⁇ 10 18 cm ⁇ 3 or more and 2.0 ⁇ 10 19 cm ⁇ 3 or less.
- Silicon carbide substrate 10 has a diameter of, for example, 100 mm or more (4 inches or more), or 150 mm or more (6 inches).
- the surface roughness (Ra) of the main surface 10A is 0.1 nm or less. “Surface roughness (Ra)” is a value measured according to JIS B0601. The surface roughness (Ra) can be measured using, for example, an atomic force microscope (AFM).
- AFM atomic force microscope
- the AFM for example, “Dimension 300” manufactured by Veeco can be used.
- the AFM cantilever (probe) for example, model “NCHV-10V” manufactured by Bruker can be used.
- the measurement mode is the tapping mode
- the measurement region in the tapping mode is 10 ⁇ m square
- the pitch is 40 nm
- the measurement depth is 1.0 ⁇ m.
- the scanning speed in the measurement area is set to 5 seconds per cycle
- the number of data per scanning line is set to 512 points
- the number of scanning lines is set to 512.
- the displacement control of the cantilever is set to 15.50 nm.
- Main surface 10A may be a ⁇ 0001 ⁇ plane, for example, or a plane having a predetermined off angle (for example, an off angle of 10 ° or less) with respect to the ⁇ 0001 ⁇ plane.
- Each concentration of vanadium, tungsten, molybdenum, platinum, nickel, titanium, zirconium and chromium on main surface 10A is 1.0 ⁇ 10 6 atoms / cm 2 or more, and 1.0 ⁇ 10 12 atoms. / Cm 2 or less. More preferably, each concentration of potassium, sodium, calcium, iron, copper, aluminum, and tin on the main surface 10A is 1.0 ⁇ 10 10 atoms / cm 2 or less.
- the concentration of the metal impurity on the main surface 10A can be measured by ICP-MS (Inductively Coupled Plasma Mass Spectrometry). Specifically, for example, ICP-MS7500 manufactured by Agilent can be used.
- the method for manufacturing silicon carbide substrate 10 according to the present embodiment includes a preparation step (S10), a polishing step (S20), and a cleaning step (S30).
- silicon carbide substrate 10 cut out from the single crystal silicon carbide ingot is prepared.
- silicon carbide substrate 10 according to the present embodiment is made of, for example, a polytype 4H hexagonal silicon carbide single crystal and has a main surface 11A.
- the polishing apparatus 100 used in the first embodiment includes a substrate holding unit 101, a rotating surface plate unit 104, a polishing cloth 102, and an abrasive supply unit 108.
- the substrate holding unit 101 includes a pressure head that rotates about a rotation axis C2 by a shaft (not shown).
- the rotating surface plate portion 104 includes a disk-like portion that rotates about the rotation axis C ⁇ b> 1 by the shaft 106.
- the polishing cloth 102 is fixed to the upper surface of the rotating surface plate portion 104.
- An abrasive supply unit 108 for supplying the abrasive 110 is provided above the rotating platen unit 104.
- the silicon carbide substrate 10 is attached to the lower surface of the pressure head of the substrate holding unit 101, and the main surface 11A is disposed so as to face the polishing cloth 102. Then, the pressure head is lowered and a predetermined pressure is applied to the silicon carbide substrate 10. Next, the substrate holding unit 101 and the rotating surface plate unit 104 are rotated in the same direction (the direction of the arrow in FIG. 4) while supplying the polishing agent 110 from the polishing agent supply unit 108 to the polishing pad 102.
- the substrate holding unit 101 and the rotating surface plate unit 104 may be rotated in the opposite directions, or one may be fixed and the other may be rotated.
- the polishing agent 110 used in the polishing step (S20) includes abrasive grains, an oxidizing agent, and a metal catalyst.
- the abrasive is a material softer than silicon carbide in order to reduce the surface roughness and the work-affected layer.
- As the abrasive grains for example, colloidal silica, fume silica, alumina, diamond, or the like is used.
- the oxidizing agent forms an oxide film on the main surface 11A.
- the oxidizing agent for example, hydrogen peroxide, sodium hypochlorite, barium percarbonate or the like is used.
- the metal catalyst contains at least one metal element selected from the group consisting of vanadium, tungsten, molybdenum, platinum, nickel, titanium, zirconium and chromium.
- metal catalyst for example, sodium tungstate, sodium vanadate, sodium molybdate and the like are used.
- the abrasive 110 is preferably pH 6 or lower or pH 9.5 or higher, more preferably pH 4 or lower and pH 10.5 or higher.
- the pH of the abrasive 110 is controlled by inorganic acids such as hydrochloric acid, nitric acid, sulfuric acid and phosphoric acid, organic acids such as formic acid, acetic acid, oxalic acid, citric acid, malic acid, tartaric acid, succinic acid, phthalic acid and fumaric acid, It can be controlled by adding an inorganic alkali such as KOH, NaOH or NH 4 OH, an organic alkali such as choline, amine, TMAH (tetramethylammonium hydroxide), or a salt thereof.
- inorganic acids such as hydrochloric acid, nitric acid, sulfuric acid and phosphoric acid
- organic acids such as formic acid, acetic acid, oxalic acid, citric acid, malic acid, tartaric acid, succinic acid
- the surface roughness (Ra) of the main surface 10A after the polishing step (S20) is 0.1 nm or less.
- the main surface 10A may have foreign matters such as dust or the abrasive used in the polishing step (S20) attached thereto. Specifically, abrasive grains, organic substances, metals, and the like may adhere to the main surface 10A.
- the metal adhering to 10 A of main surfaces originates in the metal catalyst contained in an abrasive
- the cleaning device 120 used in the first embodiment includes a cleaning processing layer 122, a pump 124, a filter 126, and a heater 128.
- the cleaning process is performed by immersing silicon carbide substrate 10 in cleaning process layer 122 filled with cleaning liquid 130 for a certain period of time. At least a part of foreign matter such as dust, organic matter and metal adhering to the immersed main surface 10A is dissolved in the cleaning liquid 130 and removed.
- the cleaning liquid 130 is constantly circulated by the pump 124 and filtered by the filter 126.
- the cleaning liquid 130 is maintained at a desired temperature by performing temperature control using the heater 128.
- the cleaning step (S30) includes, for example, sulfuric acid / aqueous cleaning (S31), ammonia / aqueous cleaning (S32), aqua regia cleaning (S33), hydrochloric acid / overwater cleaning (S34), and hydrofluoric acid cleaning.
- a plurality of steps are performed in the order of (S35).
- an ultrapure water cleaning process may be performed. This is to wash away the cleaning liquid remaining on the main surface 10A.
- ultrapure water for example, water having an electrical resistivity of 15 M ⁇ ⁇ cm or more, an organic substance (TOC: Total Organ Carbon) of less than 100 ppb, and a residual silica of less than 10 ppb can be used. The same applies to ultrapure water used in the subsequent steps.
- TMAH and a surfactant remove abrasive grains such as colloidal silica attached to the main surface 10A in the polishing step (S20).
- sulfuric acid / hydrogen peroxide washing step (S31) organic substances adhering to the main surface 10A are removed by sulfuric acid / hydrogen peroxide.
- Sulfuric acid / hydrogen peroxide is a solution in which sulfuric acid, hydrogen peroxide water, and ultrapure water are mixed.
- sulfuric acid for example, concentrated sulfuric acid having a mass percentage concentration of 98% can be used.
- hydrogen peroxide solution for example, a hydrogen peroxide solution having a mass percentage concentration of 30% can be used. The same applies to the hydrogen peroxide solution used in the subsequent steps.
- the volume ratio of sulfuric acid, hydrogen peroxide water, and ultrapure water contained in the sulfuric acid perwater is, for example, 1 (sulfuric acid): 1 (hydrogen peroxide water): 1 (ultra pure water).
- the volume ratio of sulfuric acid, hydrogen peroxide solution, and ultrapure water is 1 (sulfuric acid): 1 (hydrogen peroxide solution): 1 (ultrapure water) to 5 (sulfuric acid): 3 (peroxidation) Hydrogen water): 1 (ultra pure water).
- the volume of sulfuric acid is 1 to 5 times the volume of ultrapure water.
- the volume of hydrogen peroxide water is 1 to 3 times the volume of ultrapure water.
- Ammonia overwater is a solution in which an aqueous ammonia solution, hydrogen peroxide solution, and ultrapure water are mixed.
- an aqueous ammonia solution for example, an aqueous ammonia solution having a mass percentage concentration of 28% can be used.
- the volume ratio of the aqueous ammonia solution, the hydrogen peroxide solution, and the ultrapure water contained in the ammonia overwater is, for example, 1 (aqueous ammonia solution): 1 (hydrogen peroxide solution): 10 (ultrapure water):
- the volume ratio of the aqueous ammonia solution, the hydrogen peroxide solution, and the ultrapure water is 1 (ammonia aqueous solution): 1 (hydrogen peroxide solution): 10 (ultrapure water) to 1 (ammonia aqueous solution): 1 (Hydrogen peroxide solution): 1 (ultra pure water).
- the volume of the aqueous ammonia solution is 1/10 to 1 times the volume of ultrapure water.
- the volume of hydrogen peroxide water is 1/10 times or more and 1 time or less of the volume of ultrapure water.
- Aqua regia is a solution in which hydrochloric acid and nitric acid are mixed.
- aqua regia a solution in which hydrochloric acid and nitric acid are mixed.
- the volume ratio of aqua regia or aqua regia contained in hydrochloric acid, nitric acid, and ultrapure water is, for example, 3 (hydrochloric acid): 1 (nitric acid): 0 (ultra pure water).
- the volume ratio of hydrochloric acid, nitric acid, and ultrapure water is 3 (hydrochloric acid): 1 (nitric acid): 0 (ultrapure water) to 3 (hydrochloric acid): 1 (nitric acid): 2 (ultrapure water).
- the volume concentration of the aqua regia in a mixed solution in which aqua regia (mixed solution of hydrochloric acid and nitric acid) and ultrapure water are mixed is 50% or more and 100% or less.
- hydrochloric acid overwater washing step (S34) at least a part of the metal other than the metal catalyst remaining on the main surface 10A is removed by hydrochloric acid overwater.
- hydrochloric acid for example, concentrated hydrochloric acid having a mass percentage concentration of 98% can be used.
- the volume ratio of hydrochloric acid, hydrogen peroxide solution, and ultrapure water contained in the hydrochloric acid overwater is, for example, 1 (hydrochloric acid): 1 (hydrogen peroxide solution): 10 (ultrapure water).
- the volume ratio of hydrochloric acid, hydrogen peroxide solution, and ultrapure water is 1 (hydrochloric acid): 1 (hydrogen peroxide solution): 10 (ultrapure water) to 1 (hydrochloric acid): 1 (peroxidation).
- the volume of hydrochloric acid is 1/10 to 1/5 times the volume of ultrapure water.
- the volume of the hydrogen peroxide solution is 1/10 to 1/5 times the volume of ultrapure water.
- the silicon oxide film is removed by hydrofluoric acid.
- concentration of hydrofluoric acid in the mixed liquid in which hydrofluoric acid and ultrapure water are mixed is, for example, 30%.
- concentration of hydrofluoric acid in the mixed solution is 20% or more and 50% or less.
- the processing time of each of the above steps (S31) to (S35) is, for example, 30 minutes.
- the treatment time is preferably 15 minutes or longer, more preferably 30 minutes or longer.
- the temperature of silicon carbide substrate 10 is, for example, room temperature. In each step, the temperature of silicon carbide substrate 10 is preferably 40 ° C. or lower.
- silicon carbide substrate 10 (FIG. 1) having main surface 10A in which the metal concentration is reduced is obtained by the cleaning step (S30).
- the cleaning step (S30) in the method for manufacturing silicon carbide substrate 10 according to the present embodiment is not limited to the above. Below, the modification of a washing
- the cleaning step is, for example, ammonia overwater cleaning (S32). It includes a plurality of steps performed in the order of aqua regia cleaning (S33). After each cleaning step, an ultrapure water cleaning step may be performed. In addition, an alkali washing
- the cleaning process is performed in the order of, for example, sulfuric acid / hydrogen peroxide cleaning (S31), ammonia / hydrogen peroxide cleaning (S32), aqua regia cleaning (S33), and hydrofluoric acid cleaning (S35).
- S31 sulfuric acid / hydrogen peroxide cleaning
- S32 ammonia / hydrogen peroxide cleaning
- S33 aqua regia cleaning
- S35 hydrofluoric acid cleaning
- an ultrapure water cleaning process may be performed.
- an alkali washing process may be implemented before a sulfuric acid perwater washing process.
- Table 1 shows the relationship between the metal concentration present on main surface 10A and the method for cleaning silicon carbide substrate 10.
- the silicon carbide substrate 10 according to each of samples 1 to 3 was manufactured by the manufacturing method according to the first embodiment.
- the cleaning step (S30) relating to each of samples 1 to 3 will be described below.
- the sulfuric acid / hydrogen peroxide washing step (S31) was performed.
- the volume ratio of sulfuric acid, hydrogen peroxide solution, and ultrapure water contained in the sulfuric acid / hydrogen peroxide is 1 (sulfuric acid): 1 (hydrogen peroxide solution): 1 (ultrapure water).
- the treatment time in the sulfuric acid / hydrogen peroxide washing step (S31) was 30 minutes, and the liquid temperature of sulfuric acid / hydrogen peroxide was room temperature.
- an ammonia overwater washing step (S32) was performed.
- the volume ratio of the aqueous ammonia solution, the hydrogen peroxide solution, and the ultrapure water contained in the ammonia overwater is 1 (aqueous ammonia solution): 1 (hydrogen peroxide solution): 10 (ultrapure water):
- the treatment time in the ammonia overwater washing step (S32) was 30 minutes, and the liquid temperature of the ammonia overwater was room temperature.
- the volume ratio of hydrochloric acid, nitric acid and ultrapure water contained in aqua regia is 3 (hydrochloric acid): 1 (nitric acid): 0 (ultrapure water).
- the treatment time in the aqua regia washing step (S33) was 30 minutes, and the aqua regia liquid temperature was room temperature.
- a hydrochloric acid overwater washing step (S34) was performed.
- the volume ratio of hydrochloric acid, hydrogen peroxide solution, and ultrapure water contained in the hydrochloric acid overwater is 1 (hydrochloric acid): 1 (hydrogen peroxide solution): 10 (ultrapure water).
- the treatment time in the hydrochloric acid overwater washing step (S34) was 30 minutes, and the aqua regia liquid temperature was room temperature.
- a hydrofluoric acid cleaning step (S35) was performed.
- the concentration of hydrofluoric acid in the mixed liquid in which hydrofluoric acid and ultrapure water are mixed is 30%.
- the treatment time in the hydrofluoric acid cleaning step (S35) was 30 minutes, and the liquid temperature of hydrofluoric acid was room temperature. That is, in the cleaning step (S30) according to each of samples 1 to 3, the temperature of silicon carbide substrate 10 during cleaning was 40 ° C. or lower. All the cleaning steps are performed at room temperature. The reason is as follows. Since silicon carbide is chemically inert, it takes a long time to oxidize and lift off the surface.
- the metal concentration is vanadium (V), tungsten (W), molybdenum (Mo), platinum (Pt), nickel (Ni), titanium (Ti). Both chromium and chromium (Cr) show values of 1 ⁇ 10 12 atoms / cm 2 or less.
- concentrations of vanadium (V) present on the main surface 10A of sample 2 and the main surface 10A of sample 3 were 72 ⁇ 10 9 atoms / cm 2 and 16 ⁇ 10 9 atoms / cm 2 , respectively.
- Table 3 shows measurement results of metal concentrations other than the metal catalyst present on the main surface 10A.
- “ND” is lower than the detection lower limit (1 ⁇ 10 7 atoms / cm 2 ), and thus indicates that it was not detected.
Abstract
Description
炭化珪素基板の研磨には、例えば、CMP(Chemical Mechanical Polishing)法と呼ばれる化学機械的研磨法が採用される。CMP法においては、高い研磨速度で良好な表面粗度を実現するために、例えば、酸化剤の酸化力を高めるよう、表面を触媒作用により改質させる金属触媒を含んだ研磨剤が使用される。金属触媒によって、炭化珪素基板の表面には、炭化珪素よりも硬度が低い酸化層が形成される。酸化層を機械的な力で除去することによって研磨が促進されるため、高い研磨速度と良好な表面の面粗さとを得ることができる。 [Description of Embodiment]
For polishing the silicon carbide substrate, for example, a chemical mechanical polishing method called a CMP (Chemical Mechanical Polishing) method is employed. In the CMP method, in order to achieve good surface roughness at a high polishing rate, for example, an abrasive containing a metal catalyst that modifies the surface by catalytic action is used so as to increase the oxidizing power of the oxidizing agent. . By the metal catalyst, an oxide layer having a lower hardness than silicon carbide is formed on the surface of the silicon carbide substrate. Since polishing is promoted by removing the oxide layer with a mechanical force, a high polishing rate and a good surface roughness can be obtained.
(1)本開示に係る炭化珪素基板は、主面を有する炭化珪素基板であって、表面粗さ(Ra)が0.1nm以下であり、かつ、主面において、バナジウム、タングステン、モリブデン、白金、ニッケル、チタン、ジルコニウムおよびクロムのそれぞれの濃度はいずれも、1.0×1012atoms/cm2以下である。ここで主面とは、トランジスタ、ダイオードなどのデバイスが形成される面を意味する。 First, embodiments of the present disclosure will be listed and described.
(1) A silicon carbide substrate according to the present disclosure is a silicon carbide substrate having a main surface, the surface roughness (Ra) is 0.1 nm or less, and vanadium, tungsten, molybdenum, platinum on the main surface Each of nickel, titanium, zirconium and chromium has a concentration of 1.0 × 10 12 atoms / cm 2 or less. Here, the main surface means a surface on which devices such as transistors and diodes are formed.
以下、本開示の実施形態の具体例を図面を参照しつつ説明する。なお、以下の図面において同一または相当する部分には同一の参照番号を付し、その説明は繰り返さない。また、本明細書中においては、個別面を()、集合面を{}でそれぞれ示す。また、負の指数については、結晶学上、”-”(バー)を数字の上に付けることになっているが、本明細書中では、数字の前に負の符号を付けている。 [Details of the embodiment]
Hereinafter, specific examples of the embodiments of the present disclosure will be described with reference to the drawings. In the following drawings, the same or corresponding parts are denoted by the same reference numerals, and description thereof will not be repeated. In the present specification, individual surfaces are indicated by (), and aggregate surfaces are indicated by {}. As for the negative index, “−” (bar) is added on the number in crystallography, but in the present specification, a negative sign is attached before the number.
<炭化珪素基板の構成>
まず、実施の形態1に係る炭化珪素基板の構成について説明する。図1は、実施の形態1に係る炭化珪素基板10の構成を示す部分断面図である。 (Embodiment 1)
<Configuration of silicon carbide substrate>
First, the structure of the silicon carbide substrate according to the first embodiment will be described. FIG. 1 is a partial cross sectional view showing a configuration of
実施の形態1に係る炭化珪素基板10の製造方法について説明する。図2に示されるように、本実施の形態に係る炭化珪素基板10の製造方法は、準備工程(S10)、研磨工程(S20)および洗浄工程(S30)を含む。 <Method for producing silicon carbide substrate>
A method for manufacturing
図8に示されるように、洗浄工程は、たとえばアンモニア過水洗浄(S32)。王水洗浄(S33)の順に実施される複数の工程を含む。それぞれの洗浄工程終了後には、超純水洗浄工程が実施されてもよい。なお、硫酸過水洗浄工程の前に、アルカリ洗浄工程が実施されてもよい。 (Modification 1)
As shown in FIG. 8, the cleaning step is, for example, ammonia overwater cleaning (S32). It includes a plurality of steps performed in the order of aqua regia cleaning (S33). After each cleaning step, an ultrapure water cleaning step may be performed. In addition, an alkali washing | cleaning process may be implemented before a sulfuric acid hydrogen peroxide washing | cleaning process.
図9に示されるように、洗浄工程は、たとえば硫酸過水洗浄(S31)、アンモニア過水洗浄(S32)、王水洗浄(S33)およびフッ酸洗浄(S35)の順に実施される複数の工程を含む、それぞれの洗浄工程終了後には、超純水洗浄工程が実施されてもよい。なお、硫酸過水洗浄工程の前に、アルカリ洗浄工程が実施されてもよい。 (Modification 2)
As shown in FIG. 9, the cleaning process is performed in the order of, for example, sulfuric acid / hydrogen peroxide cleaning (S31), ammonia / hydrogen peroxide cleaning (S32), aqua regia cleaning (S33), and hydrofluoric acid cleaning (S35). After each cleaning process including the above, an ultrapure water cleaning process may be performed. In addition, an alkali washing process may be implemented before a sulfuric acid perwater washing process.
サンプル1~3の各々について、主面10Aに存在する金属濃度が測定された。サンプル1については、バナジウム(V)、タングステン(W)、モリブデン(Mo)、白金(Pt)、ニッケル(Ni)、チタン(Ti)、クロム(Cr)、鉄(Fe)、銅(Cu)、亜鉛(Zn)、アルミニウム(Al)、ナトリウム(Na)、カルシウム(Ca)、カリウム(K)および錫(Sn)の濃度が測定された。サンプル2およびサンプル3については、バナジウム(V)および亜鉛(Zn)の濃度が測定された。金属濃度の測定は、ICP-MSにより行なわれた。サンプル1に係る主面10Aの金属濃度の測定結果を表2および表3に示す。表2は、主面10Aに存在する金属触媒の濃度の測定結果である。 (Measuring method)
For each of
Claims (16)
- 主面を有する炭化珪素基板であって、
前記主面の表面粗さ(Ra)が0.1nm以下であり、かつ、前記主面において、バナジウム、タングステン、モリブデン、白金、ニッケル、チタン、ジルコニウムおよびクロムのそれぞれの濃度はいずれも、1.0×1012atoms/cm2以下である、炭化珪素基板。 A silicon carbide substrate having a main surface,
The main surface has a surface roughness (Ra) of 0.1 nm or less, and each of the concentrations of vanadium, tungsten, molybdenum, platinum, nickel, titanium, zirconium and chromium in the main surface is 1. The silicon carbide substrate which is 0 × 10 12 atoms / cm 2 or less. - 前記主面において、バナジウム、タングステン、モリブデン、白金、ニッケル、チタン、ジルコニウムおよびクロムのそれぞれの濃度はいずれも、2.0×1011atoms/cm2以下である、請求項1に記載の炭化珪素基板。 2. The silicon carbide according to claim 1, wherein in the main surface, each concentration of vanadium, tungsten, molybdenum, platinum, nickel, titanium, zirconium, and chromium is 2.0 × 10 11 atoms / cm 2 or less. substrate.
- 前記主面において、カリウム、ナトリウム、カルシウム、鉄、銅、アルミニウムおよび錫のそれぞれの濃度はいずれも、1.0×1010atoms/cm2以下である、請求項1または請求項2に記載の炭化珪素基板。 In the main surface, potassium, sodium, calcium, iron, copper, any respective concentrations of aluminum and tin is 1.0 × 10 10 atoms / cm 2 or less, according to claim 1 or claim 2 Silicon carbide substrate.
- 前記炭化珪素基板の直径は100mm以上である、請求項1から請求項3のいずれか1項に記載の炭化珪素基板。 The silicon carbide substrate according to any one of claims 1 to 3, wherein a diameter of the silicon carbide substrate is 100 mm or more.
- 主面を有する炭化珪素基板を準備する工程と、
前記炭化珪素基板の前記主面を、金属触媒を含む研磨剤を用いて研磨する工程と、
前記研磨する工程後に、前記炭化珪素基板を洗浄する工程とを備え、
前記洗浄する工程は、前記炭化珪素基板を王水で洗浄する工程を含む、炭化珪素基板の製造方法。 Preparing a silicon carbide substrate having a main surface;
Polishing the main surface of the silicon carbide substrate with an abrasive containing a metal catalyst;
And after the polishing step, cleaning the silicon carbide substrate,
The step of cleaning includes a step of cleaning the silicon carbide substrate with aqua regia. - 前記研磨する工程において、前記研磨剤は、前記金属触媒として、バナジウム、タングステン、モリブデン、白金、ニッケル、チタン、ジルコニウムおよびクロムからなる群から選ばれた少なくとも一種の金属元素を含む、請求項5に記載の炭化珪素基板の製造方法。 In the polishing step, the abrasive contains at least one metal element selected from the group consisting of vanadium, tungsten, molybdenum, platinum, nickel, titanium, zirconium, and chromium as the metal catalyst. The manufacturing method of the silicon carbide substrate of description.
- 前記洗浄する工程は、
前記炭化珪素基板を硫酸過水で洗浄する工程と、
前記硫酸過水で洗浄する工程後に、前記炭化珪素基板をアンモニア過水で洗浄する工程とをさらに含み、
前記アンモニア過水で洗浄する工程後に、前記王水で洗浄する工程を実施し、
前記洗浄する工程はさらに、
前記王水で洗浄する工程後に、前記炭化珪素基板を塩酸過水で洗浄する工程と、
前記塩酸過水で洗浄する工程後に、前記炭化珪素基板をフッ酸で洗浄する工程とを含む、請求項5または請求項6に記載の炭化珪素基板の製造方法。 The washing step includes
Washing the silicon carbide substrate with sulfuric acid / hydrogen peroxide;
After the step of washing with sulfuric acid / hydrogen peroxide, further comprising washing the silicon carbide substrate with ammonia / hydrogen peroxide;
After the step of washing with ammonia overwater, carrying out the step of washing with the aqua regia,
The washing step further includes
After the step of cleaning with aqua regia, cleaning the silicon carbide substrate with hydrochloric acid over water;
The method for manufacturing a silicon carbide substrate according to claim 5, further comprising a step of cleaning the silicon carbide substrate with hydrofluoric acid after the step of cleaning with the hydrochloric acid / hydrogen peroxide solution. - 前記硫酸過水で洗浄する工程、前記アンモニア過水で洗浄する工程、前記王水で洗浄する工程、前記塩酸過水で洗浄する工程、および前記フッ酸で洗浄する工程の各々において、処理時間を15分以上とする、請求項7に記載の炭化珪素基板の製造方法。 In each of the step of washing with sulfuric acid / hydrogen peroxide, the step of washing with ammonia / hydrogen peroxide, the step of washing with aqua regia, the step of washing with hydrochloric acid / hydrogen peroxide, and the step of washing with hydrofluoric acid, treatment time is set. The method for manufacturing a silicon carbide substrate according to claim 7, wherein the method is made for 15 minutes or more.
- 前記洗浄する工程は、前記炭化珪素基板をアンモニア過水で洗浄する工程をさらに含み、
前記アンモニア過水で洗浄する工程後に、前記炭化珪素基板を王水で洗浄する工程を実施する、請求項5または請求項6に記載の炭化珪素基板の製造方法。 The step of cleaning further includes a step of cleaning the silicon carbide substrate with ammonia perwater,
The method for manufacturing a silicon carbide substrate according to claim 5 or 6, wherein a step of cleaning the silicon carbide substrate with aqua regia is performed after the step of cleaning with the ammonia-overwater. - 前記アンモニア過水で洗浄する工程および前記王水で洗浄する工程の各々において、処理時間を15分以上とする、請求項9に記載の炭化珪素基板の製造方法。 10. The method for manufacturing a silicon carbide substrate according to claim 9, wherein a treatment time is set to 15 minutes or longer in each of the step of washing with ammonia overwater and the step of washing with aqua regia.
- 前記洗浄する工程は、
前記炭化珪素基板を硫酸過水で洗浄する工程をさらに含み、
前記硫酸過水で洗浄する工程後に、前記王水で洗浄する工程を実施し、
前記洗浄する工程は、前記王水で洗浄する工程後に、前記炭化珪素基板をフッ酸で洗浄する工程をさらに含む、請求項5または請求項6に記載の炭化珪素基板の製造方法。 The washing step includes
Further comprising washing the silicon carbide substrate with sulfuric acid / hydrogen peroxide;
After the step of washing with sulfuric acid / hydrogen peroxide, carrying out the step of washing with the aqua regia,
The method for manufacturing a silicon carbide substrate according to claim 5, wherein the cleaning step further includes a step of cleaning the silicon carbide substrate with hydrofluoric acid after the step of cleaning with the aqua regia. - 前記硫酸過水で洗浄する工程、前記王水で洗浄する工程および前記フッ酸で洗浄する工程の各々において、処理時間を15分以上とする、請求項11に記載の炭化珪素基板の製造方法。 The method for producing a silicon carbide substrate according to claim 11, wherein a treatment time is 15 minutes or longer in each of the step of washing with sulfuric acid / hydrogen peroxide, the step of washing with aqua regia and the step of washing with hydrofluoric acid.
- 前記王水で洗浄する工程において、王水と超純水とが混合された混合液における王水の体積濃度は50%以上100%以下である、請求項5から請求項12のいずれか1項に記載の炭化珪素基板の製造方法。 The volume concentration of aqua regia in a mixed liquid in which aqua regia and ultrapure water are mixed is 50% or more and 100% or less in the step of washing with aqua regia. The manufacturing method of the silicon carbide substrate as described in any one of Claims 1-3.
- 前記硫酸過水で洗浄する工程において、硫酸過水が含む硫酸の体積は硫酸過水が含む超純水の体積の1倍以上5倍以下であり、硫酸過水が含む過酸化水素水の体積は硫酸過水が含む超純水の体積の1倍以上3倍以下である、請求項7、請求項8、請求項11および請求項12のいずれか1項に記載の炭化珪素基板の製造方法。 In the step of washing with sulfuric acid / hydrogen peroxide, the volume of sulfuric acid contained in the sulfuric acid / hydrogen peroxide is 1 to 5 times the volume of ultrapure water contained in the sulfuric acid / hydrogen peroxide, and the volume of hydrogen peroxide contained in the sulfuric acid / hydrogen peroxide. The method for manufacturing a silicon carbide substrate according to any one of claims 7, 8, 11, and 12, wherein the volume of the ultrapure water contained in the sulfuric acid hydrogen peroxide is not less than 1 and not more than 3 times. .
- 前記アンモニア過水で洗浄する工程において、アンモニア過水が含むアンモニア水溶液の体積はアンモニア過水が含む超純水の体積の1/10倍以上1倍以下であり、アンモニア過水が含む過酸化水素水の体積はアンモニア過水が含む超純水の体積の1/10倍以上1倍以下である、請求項7から請求項10のいずれか1項に記載の炭化珪素基板の製造方法。 In the step of washing with ammonia overwater, the volume of the aqueous ammonia solution contained in the ammonia overwater is 1/10 to 1 time the volume of ultrapure water contained in the ammonia overwater. 11. The method for manufacturing a silicon carbide substrate according to claim 7, wherein the volume of water is 1/10 or more and 1 or less than the volume of ultrapure water contained in the ammonia perwater.
- 前記洗浄する工程では、前記炭化珪素基板の温度を40℃以下とする、請求項5から請求項15のいずれか1項に記載の炭化珪素基板の製造方法。 The method for manufacturing a silicon carbide substrate according to any one of claims 5 to 15, wherein, in the cleaning step, a temperature of the silicon carbide substrate is set to 40 ° C or lower.
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