WO2016003035A1 - Production process automatic counting system - Google Patents
Production process automatic counting system Download PDFInfo
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- WO2016003035A1 WO2016003035A1 PCT/KR2014/012728 KR2014012728W WO2016003035A1 WO 2016003035 A1 WO2016003035 A1 WO 2016003035A1 KR 2014012728 W KR2014012728 W KR 2014012728W WO 2016003035 A1 WO2016003035 A1 WO 2016003035A1
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 54
- 238000004891 communication Methods 0.000 claims abstract description 16
- 230000005540 biological transmission Effects 0.000 claims abstract description 10
- 238000000034 method Methods 0.000 claims description 7
- 230000008054 signal transmission Effects 0.000 claims 1
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
- G06Q50/04—Manufacturing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
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- the present invention relates to an automatic counting system for a production process, and more particularly, by counting the number of times of use of a magnetic contactor, a relay, an electronic overload relay, and the like, which are employed in a mechanical equipment of a production line, a user of a replacement time and useful information.
- the production process automatic counting system which can be provided to the manager).
- a user for example, a production line manager checks the useful information such as the current number of times of use of the magnetic contactor, the relay, the electronic overload relay, the expected replacement time, and replaces the corresponding product. What is needed is a means to maximize production and management by preventing them from breaking.
- the present invention was developed in consideration of the fact that the production process automatic counting, such as the number of times of use of the magnetic contactor, relay, etc. has not been achieved, and an object of the present invention is a magnetic contactor, a relay,
- the main objective is to provide a production process automatic counting system that can provide users (production line managers, etc.) with replacement times and useful information by counting the number of times of use of electronic overload relays.
- the transmission of data to the device is Wireless communication means that is made to mediate;
- Production counting automatic counting system is provided, including a counting means for confirming the status data of the device via the wireless communication means.
- the user checks in advance useful information such as the number of times of use of the current device (magnetic contactor, relay, electronic overload relay, etc.), expected replacement time, and replaces the corresponding product to prevent the production process from being interrupted. This can maximize production and management.
- the user can set the replacement time by using the smartphone according to the situation of the site by providing the user with the DATABASE-based value of the service life of the device such as the magnetic contactor, that is, the life span depending on the operating voltage and the load type. Warnings should be replaced before the failure of the equipment to prevent any disruption in the production process.
- FIG. 1 is a view schematically showing the configuration of a production process automatic counting system according to the present invention
- the production process automatic counting system of the present invention is a production process management system in which production process management is performed in a production line in which equipment such as a magnetic contactor 32 and a relay 34 is installed in a mechanical facility 4, wherein Wireless communication means (10) which is a medium for the transmission of data about; It is best to include a counting checking means 20 for checking the state data of the device via the wireless communication means 10.
- the present invention provides useful information such as replacement time by counting the number of times of use of devices such as the magnetic contactor 32, the relay 34, the electronic overload relay 36, and the like provided in the mechanical facility 4, etc.
- the present invention is a production process management system in which production process management is performed in a production line in which equipment such as a magnetic contactor 32 and a relay 34 is installed in a mechanical facility 4, and the transmission of data for the apparatus. It may be configured to include a wireless communication means 10 which is a medium to achieve this, and counting confirmation means 20 for confirming the state data of the device via the wireless communication means 10 as a medium.
- a user for example, a production process line manager in which the machine facility 4 is installed
- the current device that is, the magnetic contactor, the relay 34, the electronic overload relay 36, etc.
- the present invention may be configured to include a data display unit for displaying a management screen on the smartphone for this purpose. You can check the management screen through your smartphone as shown below.
- the present invention obtains the characteristics of the manufacturer-specific model according to the use conditions of the magnetic contactor, relay 34, electronic overload relay 36, the catalog of each manufacturer, and the like to the database (DATA BASE) information to the user to provide.
- DATA BASE database
- the user is provided with a DATABASE-based value that provides the user with a lifespan that varies depending on the conditions of use, that is, the voltage used and the type of load. Replace the device with a warning before the LED lamp and smartphone.
- the present invention may be configured to further include a database for storing the characteristic data of the device, such as the magnetic contactor 32, the relay 34, the electronic overload relay 36.
- the database can be built in such a way that it is programmed in the main control section which controls the overall operation of the machine plant 4.
- the alarm signal to set the replacement time to replace the device with a warning from the LED lamp and the smartphone before the failure is performed in the alarm unit. That is, the present invention further includes an alarm unit for generating a warning signal for the state of the device as a warning to the smartphone.
- the structure of the system for the magnetic contactor 32, the relay 34, the electronic overload relay 36 is different.
- a magnetic contactor 32 counting system is configured to transmit and receive management data information between the magnetic contactor 32 and the smart phone by using the auxiliary contact portion of the magnetic contactor 32. That is, data transmission and reception is performed through the magnetic contactor module between the smart phone and the magnetic contactor by utilizing the attachment portion of the upper auxiliary contact point of the magnetic contactor.
- the relay 34 has a socket type or a modular type, and the relay type 34 or the relay type 34 for allowing the transmission and reception of management data information between the relay type 34 and the smartphone is performed. It consists of a modular relay 34 counting system that allows the transmission and reception of management data information between the modular and smartphone. That is, transmission and reception of state data is performed between the socket-type relay 34 and the smartphone through the socket-type relay 34 counting system, and the modular relay 34 and the counting system through the modular relay 34 counting system. Transmission and reception of status data (ie, status information of the modular relay 34) is performed between the smartphones.
- Modular relay 34 is a channel-specific model is diversified. Models are diversified into 4ch, 8ch, and 16ch types and vary by model in the modular relay 34 counting system.
- the electronic overload relay 36 is an integrated communication type counter system for transmitting and receiving management data information between the electronic overload relay 36 and the smart phone. That is, the state data of the electronic overload relay 36 is transmitted and received between the electronic overload relay 36 and the smartphone via the electronic overload relay 36 integrated communication type counting system.
- the present invention prevents the user from interrupting the production process by replacing the product by checking useful information such as the number of times of use of the current device (magnetic contactor, relay, electronic overload relay, etc.) and expected replacement time in advance. As a result, it has the effect of maximizing production and management.
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Abstract
The purpose of the present invention is to provide a production process automatic counting system. The configuration of the present invention is characterized by a production process management system, in which production process management is performed in a production line including devices, such as a magnetic contactor (32) or a relay (34), which are installed in a mechanical facility (4), the system comprising: a wireless communication means (10) which is a medium for enabling data transmission to the device; and a counting checking means (20) for checking state data of the device through the wireless communication means (10).
Description
본 발명은 생산공정 자동 카운팅 시스템에 관한 것으로, 더욱 상세하게는 생산 라인의 기계 설비 등에 채용되는 마그네틱 콘택터, 릴레이, 전자 과부하 릴레이 등의 사용횟수를 카운팅함으로써 교체시기 및 유용한 정보 등을 사용자(생산 라인 관리자 등)에게 제공할 수 있는 생산공정 자동 카운팅 시스템에 관한 것이다.The present invention relates to an automatic counting system for a production process, and more particularly, by counting the number of times of use of a magnetic contactor, a relay, an electronic overload relay, and the like, which are employed in a mechanical equipment of a production line, a user of a replacement time and useful information. The production process automatic counting system which can be provided to the manager).
반도체 생산 라인과 같은 여러 가지 다양한 생산 라인의 경우 생산 공정 관리가 필요하다. 생산 공정관리에서 각 작업자별 시간당 또는 일일 생산량을 정한 후 일정 시간 후 생산된 생산량 수치를 데이터화하여 계산된 수치를 이용한 생산 공정관리가 이루어지는 것도 중요하지만, 생산 라인의 기계 설비 등의 가동을 위한 마그네틱 콘택터(Magnetic contactor), 릴레이, 전자 과부하 릴레이 등의 사용횟수를 카운팅함으로써 상기 부품들의 교체시기 및 유용한 정보를 사용자에게 제공할 필요가 있다. 생산 라인에서 노후화 부품의 적절한 시기의 교체로 인하여 생산 공정시 차질이 없도록 하는 생산공정 자동 카운팅 시스템이 필요한 실정이다. 다시 말해, 사용자(예를 들어, 생산 라인 관리자 등)는 상기 마그네틱 콘택터, 릴레이, 전자 과부하 릴레이 등의 현재사용횟수, 예상 교체시기 등의 유용한 정보를 사전에 확인하여 해당제품을 교체함으로써 생산공정을 끊기지 않도록 미연에 방지하여 생산 및 관리를 극대화할 수 있는 수단이 필요한 것이다.Many different production lines, such as semiconductor production lines, require production process control. In the production process management, it is important to manage the production process using the calculated value by calculating the production value after a certain time after setting the hourly or daily production amount for each worker, but the magnetic contactor for operating the mechanical equipment of the production line, etc. By counting the number of times of use of the magnetic contactor, the relay, the electronic overload relay, etc., it is necessary to provide the user with the replacement timing and useful information. There is a need for a production process automatic counting system that prevents any disruption in the production process due to the timely replacement of obsolete parts in the production line. In other words, a user (for example, a production line manager) checks the useful information such as the current number of times of use of the magnetic contactor, the relay, the electronic overload relay, the expected replacement time, and replaces the corresponding product. What is needed is a means to maximize production and management by preventing them from breaking.
본 발명은 기존에 마그네틱 콘택터, 릴레이 등의 사용 횟수와 같은 생산공정 자동 카운팅이 이루어지지 못하고 있다는 실정을 감안하여 개발된 것으로, 본 발명의 목적은 생산 라인의 기계 설비 등에 채용되는 마그네틱 콘택터, 릴레이, 전자 과부하 릴레이 등의 사용횟수를 카운팅함으로써 교체시기 및 유용한 정보 등을 사용자(생산 라인 관리자 등)에게 제공할 수 있는 생산공정 자동 카운팅 시스템을 제공하고자 하는 것이 주요 목적이다.The present invention was developed in consideration of the fact that the production process automatic counting, such as the number of times of use of the magnetic contactor, relay, etc. has not been achieved, and an object of the present invention is a magnetic contactor, a relay, The main objective is to provide a production process automatic counting system that can provide users (production line managers, etc.) with replacement times and useful information by counting the number of times of use of electronic overload relays.
상기와 같은 과제를 해결하기 위한 본 발명에 의하면, 기계 설비에 마그네틱 콘택터, 릴레이와 같은 기기가 설치된 생산 라인에서 생산공정 관리가 이루어지도록 하는 생산공정 관리 시스템에 있어서, 상기 기기에 대한 데이터의 전송이 이루어지도록 하는 매개체인 무선 통신수단; 상기 무선 통신수단을 매개로 상기 기기의 상태 데이터를 확인하는 카운팅 확인수단을 포함하여 구성된 것을 특징으로 하는 생산공정 자동 카운팅 시스템이 제공된다.According to the present invention for solving the above problems, in the production process management system to perform the production process management in a production line in which equipment such as a magnetic contactor, a relay is installed in a mechanical facility, the transmission of data to the device is Wireless communication means that is made to mediate; Production counting automatic counting system is provided, including a counting means for confirming the status data of the device via the wireless communication means.
본 발명에 의해 사용자는 현재의 기기(마그네틱 콘택터, 릴레이, 전자 과부하 릴레이 등)의 사용 횟수, 예상교체시기 등의 유용한 정보를 사전에 확인하여 해당 제품을 교체함으로써 생산공정을 끊기지 않도록 미연에 방지하며, 이로 인해 생산 및 관리를 극대화를 할 수 있다.According to the present invention, the user checks in advance useful information such as the number of times of use of the current device (magnetic contactor, relay, electronic overload relay, etc.), expected replacement time, and replaces the corresponding product to prevent the production process from being interrupted. This can maximize production and management.
마그네틱 콘택터와 같은 기기의 사용조건, 다시 말해, 사용전압, 부하종류에 따라 달라지는 수명을 DATA BASE화된 수치로 사용자에게 제공하여 사용자는 현장의 상황에 맞게 스마트폰을 사용해서 교체시기를 설정할 수 있고, 기기의 고장 이전에 경고를 통해서 기기를 교체함으로써 생산공정 시의 차질 등이 없도록 한다.The user can set the replacement time by using the smartphone according to the situation of the site by providing the user with the DATABASE-based value of the service life of the device such as the magnetic contactor, that is, the life span depending on the operating voltage and the load type. Warnings should be replaced before the failure of the equipment to prevent any disruption in the production process.
도 1은 본 발명에 의한 생산공정 자동 카운팅 시스템의 구성을 개략적으로 보여주는 도면1 is a view schematically showing the configuration of a production process automatic counting system according to the present invention
도 2 내지 도 4는 본 발명의 실시예들의 구성을 개략적으로 보여주는 도면2 to 4 schematically show the configuration of embodiments of the present invention.
본 발명의 생산공정 자동 카운팅 시스템은 기계 설비(4)에 마그네틱 콘택터(32), 릴레이(34)와 같은 기기가 설치된 생산 라인에서 생산공정 관리가 이루어지도록 하는 생산공정 관리 시스템에 있어서, 상기 기기에 대한 데이터의 전송이 이루어지도록 하는 매개체인 무선 통신수단(10); 상기 무선 통신수단(10)을 매개로 상기 기기의 상태 데이터를 확인하는 카운팅 확인수단(20)을 포함하여 구성된 것을 최선의 형태로 한다.The production process automatic counting system of the present invention is a production process management system in which production process management is performed in a production line in which equipment such as a magnetic contactor 32 and a relay 34 is installed in a mechanical facility 4, wherein Wireless communication means (10) which is a medium for the transmission of data about; It is best to include a counting checking means 20 for checking the state data of the device via the wireless communication means 10.
이하, 첨부된 도면을 참조하여 본 발명의 바람직한 실시예에 대하여 상세히 설명한다. 상기 본 발명의 목적과 특징 및 장점은 첨부도면 및 다음의 상세한 설명을 참조함으로써 더욱 쉽게 이해될 수 있을 것이다. 또한, 본 발명을 설명함에 있어, 관련된 공지 구성 또는 기능에 대한 구체적인 설명이 본 발명의 요지를 흐릴 수 있다고 판단되는 경우에는 그 상세한 설명은 생략한다.Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings. The objects, features and advantages of the present invention will be more readily understood by reference to the accompanying drawings and the following detailed description. In addition, in describing the present invention, when it is determined that the detailed description of the related well-known configuration or function may obscure the gist of the present invention, the detailed description thereof will be omitted.
도면을 참조하면, 본 발명은 기계 설비(4) 등에 구비되는 마그네틱 콘택터(32), 릴레이(34), 전자 과부하 릴레이(36) 등의 기기의 사용횟수를 카운팅함으로써 교체시기 등의 유용한 정보(데이터)를 사용자에게 제공하는 것에 특징이 있는 생산공정 자동 카운팅 시스템으로서, 데이터를 제공하는 방법은 블루투스를 통한 무선통신을 사용하며, 전용앱이 설치된 스마트폰을 이용하여 데이터를 확인할 수 있다. 즉, 본 발명은 기계 설비(4)에 마그네틱 콘택터(32), 릴레이(34)와 같은 기기가 설치된 생산 라인에서 생산공정 관리가 이루어지도록 하는 생산공정 관리 시스템에 있어서, 상기 기기에 대한 데이터의 전송이 이루어지도록 하는 매개체인 무선 통신수단(10)과, 이러한 무선 통신수단(10)을 매개로 기기의 상태 데이터를 확인하는 카운팅 확인수단(20)을 포함하여 구성될 수 있다.Referring to the drawings, the present invention provides useful information such as replacement time by counting the number of times of use of devices such as the magnetic contactor 32, the relay 34, the electronic overload relay 36, and the like provided in the mechanical facility 4, etc. ) Is a production counting automatic counting system characterized by providing the user, and the method of providing the data uses wireless communication via Bluetooth, and the data can be checked using a smartphone with a dedicated app. That is, the present invention is a production process management system in which production process management is performed in a production line in which equipment such as a magnetic contactor 32 and a relay 34 is installed in a mechanical facility 4, and the transmission of data for the apparatus. It may be configured to include a wireless communication means 10 which is a medium to achieve this, and counting confirmation means 20 for confirming the state data of the device via the wireless communication means 10 as a medium.
본 발명에 의해 사용자(예를 들어, 기계 설비(4)가 설치된 생산공정 라인 관리자 등)는 현재의 기기(다시 말해, 마그네틱 콘택터, 릴레이(34), 전자 과부하 릴레이(36) 등)의 사용 횟수, 예상교체시기 등의 유용한 정보를 사전에 확인하여 해당제품을 교체함으로써 생산공정을 끊기지 않도록 미연에 방지하며, 이로 인해 생산 및 관리를 극대화를 할 수 있다. 본 발명은 이를 위하여 스마트폰에 관리 화면을 현출하는 데이터 표시부를 포함하여 구성될 수 있다. 아래와 같이 스마트폰을 통해 관리 화면을 확인할 수 있다.According to the present invention, a user (for example, a production process line manager in which the machine facility 4 is installed) can use the current device (that is, the magnetic contactor, the relay 34, the electronic overload relay 36, etc.) By checking useful information such as expected replacement time in advance, it is possible to prevent the production process from being interrupted by replacing the corresponding product, thereby maximizing production and management. The present invention may be configured to include a data display unit for displaying a management screen on the smartphone for this purpose. You can check the management screen through your smartphone as shown below.
표 1 <스마트폰을 통해 확인할 수 있는 관리화면 예시>
Table 1 <Example of management screen that can be checked through smartphone>
-출력-날짜 : 2014-05-25제품명 : 마그네틱 콘텍터제조사 : KACON모델명 : KMC-50S부하등급 : AC3 (유도부하)정격사용전류 : 3A한계사용횟수 : 90,000회알람설정횟수 : 80,000회 (85%)현재사용횟수 : 63,258회예상교체시기 : 78일후 |
-Output-Date: 2014-05-25 Product Name: Magnetic Contact Manufacturer: KACON Model Name: KMC-50S Load Rating: AC3 (Inductive Load) Rated Current: 3A Limit Number of Uses: 90,000 Alarms Set: 80,000 (85) %) Current usage: 63,258 Estimated replacement times: 78 days |
특히, 본 발명에서는 마그네틱 콘택터, 릴레이(34), 전자 과부하 릴레이(36)의 사용조건에 따른 제조사별 모델별 특성을 각 제조사의 카다로그 등을 입수하여, 데이터 베이스(DATA BASE)화한 정보를 사용자에게 제공한다. 예를 들어, 마그네트의 경우 사용조건, 다시 말해, 사용전압, 부하종류에 따라 달라지는 수명을 DATA BASE화된 수치로 사용자에게 제공하여 사용자는 현장의 상황에 맞게 스마트폰을 사용해서 교체시기를 설정하여 고장전에 LED 램프 및 스마트폰에서 해주는 경고로 기기를 교체한다.In particular, the present invention obtains the characteristics of the manufacturer-specific model according to the use conditions of the magnetic contactor, relay 34, electronic overload relay 36, the catalog of each manufacturer, and the like to the database (DATA BASE) information to the user to provide. For example, in the case of a magnet, the user is provided with a DATABASE-based value that provides the user with a lifespan that varies depending on the conditions of use, that is, the voltage used and the type of load. Replace the device with a warning before the LED lamp and smartphone.
Ex) 마그네틱 콘택터의 경우Ex) In the case of magnetic contactor
제조사선택 -> 모델선택 -> 사용전압선택 -> 사용부하선택 -> 한계횟수표시 -> 교체알람수위설정 (30~100%) -> 설정완료Select manufacturer-> select model-> use voltage-> use load selection-> limit count display-> replacement alarm level setting (30 ~ 100%)-> setting completed
본 발명에서는 이를 위하여 마그네틱 콘택터(32), 릴레이(34), 전자 과부하 릴레이(36)와 같은 기기의 특성 데이터를 저장하는 데이터 베이스를 더 포함하여 구성될 수 있다. 데이터 베이스는 기계 설비(4)의 전체 작동을 제어하는 메인 컨트롤부에 프로그래밍되는 방식으로 구축될 수 있다.In the present invention, for this purpose it may be configured to further include a database for storing the characteristic data of the device, such as the magnetic contactor 32, the relay 34, the electronic overload relay 36. The database can be built in such a way that it is programmed in the main control section which controls the overall operation of the machine plant 4.
또한, 상기 교체시기를 설정하여 고장전에 LED 램프 및 스마트폰에서 해주는 경고로 기기를 교체하도록 하는 알람 신호는 알람부에서 수행한다. 즉, 본 발명은 상기 스마트폰에 경고로 기기의 상태에 대한 경고 신호를 발생시키는 알람부를 더 포함하는 것이다.In addition, the alarm signal to set the replacement time to replace the device with a warning from the LED lamp and the smartphone before the failure is performed in the alarm unit. That is, the present invention further includes an alarm unit for generating a warning signal for the state of the device as a warning to the smartphone.
한편, 본 발명에서 마그네틱 콘택터(32), 릴레이(34), 전자 과부하 릴레이(36)에 대한 시스템의 구조가 각각 차별화된다.On the other hand, in the present invention, the structure of the system for the magnetic contactor 32, the relay 34, the electronic overload relay 36 is different.
상기 마그네틱 콘택터(32)의 보조 접점부를 활용하여 마그네틱 콘택터(32)와 스마트폰 사이의 관리 데이터 정보의 송수신이 이루어지도록 하는 마그네틱 콘택터(32) 카운팅 시스템으로 구성된다. 즉, 마그네틱 콘택터의 상단 보조접점 부착 부위를 활용하여 스마트폰과 마그네틱 콘택터 사이에 마그네틱 콘택터 모듈을 매개로 데이터 송수신이 이루어진다.A magnetic contactor 32 counting system is configured to transmit and receive management data information between the magnetic contactor 32 and the smart phone by using the auxiliary contact portion of the magnetic contactor 32. That is, data transmission and reception is performed through the magnetic contactor module between the smart phone and the magnetic contactor by utilizing the attachment portion of the upper auxiliary contact point of the magnetic contactor.
상기 릴레이(34)는 소켓형 또는 모듈형으로 구성되며, 상기 릴레이(34) 소켓형과 스마트폰 사이의 관리 데이터 정보의 송수신이 이루어지도록 하는 소켓형 릴레이(34) 카운팅 시스템 또는 상기 릴레이(34) 모듈형과 스마트폰 사이의 관리 데이터 정보의 송수신이 이루어지도록 하는 모듈형 릴레이(34) 카운팅 시스템으로 구성된다. 즉, 소켓형 릴레이(34) 카운팅 시스템을 매개로 소켓형 릴레이(34)와 스마트폰 사이에 상태 데이터의 송수신이 이루어지며, 모듈형 릴레이(34) 카운팅 시스템을 매개로 모듈형 릴레이(34)와 스마트폰 사이에 상태 데이터(즉, 모듈형 릴레이(34)의 상태 정보)의 송수신이 이루어진다. 모듈형 릴레이(34)는 채널별 모델이 다양화된다. 4ch형, 8ch형, 16ch형으로 모델이 다양화되며 모듈형 릴레이(34) 카운팅 시스템에 모델별로 다양화된다.The relay 34 has a socket type or a modular type, and the relay type 34 or the relay type 34 for allowing the transmission and reception of management data information between the relay type 34 and the smartphone is performed. It consists of a modular relay 34 counting system that allows the transmission and reception of management data information between the modular and smartphone. That is, transmission and reception of state data is performed between the socket-type relay 34 and the smartphone through the socket-type relay 34 counting system, and the modular relay 34 and the counting system through the modular relay 34 counting system. Transmission and reception of status data (ie, status information of the modular relay 34) is performed between the smartphones. Modular relay 34 is a channel-specific model is diversified. Models are diversified into 4ch, 8ch, and 16ch types and vary by model in the modular relay 34 counting system.
상기 전자 과부하 릴레이(36)과 스마트폰 사이의 관리 데이터 정보의 송수신이 이루어지도록 하는 전자 과부하 릴레이(36) 일체형 통신방식 카운터 시스템으로 구성된다. 즉, 전자 과부하 릴레이(36) 일체형 통신 방식 카운팅 시스템을 매개로 전자 과부하 릴레이(36)의 상태 데이터가 전자 과부하 릴레이(36)과 스마트폰 사이에 송수신이 이루어진다.The electronic overload relay 36 is an integrated communication type counter system for transmitting and receiving management data information between the electronic overload relay 36 and the smart phone. That is, the state data of the electronic overload relay 36 is transmitted and received between the electronic overload relay 36 and the smartphone via the electronic overload relay 36 integrated communication type counting system.
본 발명은 사용자로 하여금 현재의 기기(마그네틱 콘택터, 릴레이, 전자 과부하 릴레이 등)의 사용 횟수, 예상교체시기 등의 유용한 정보를 사전에 확인하여 해당 제품을 교체함으로써 생산공정을 끊기지 않도록 미연에 방지하며, 이로 인해 생산 및 관리를 극대화를 할 수 있는 효과를 가지는 것으로 산업상 이용 가능성이 있다.The present invention prevents the user from interrupting the production process by replacing the product by checking useful information such as the number of times of use of the current device (magnetic contactor, relay, electronic overload relay, etc.) and expected replacement time in advance. As a result, it has the effect of maximizing production and management.
Claims (6)
- 기계 설비(4)에 마그네틱 콘택터(32), 릴레이(34)와 같은 기기가 설치된 생산 라인에서 생산공정 관리가 이루어지도록 하는 생산공정 관리 시스템에 있어서,In the production process management system for the production process management to be carried out in the production line where the equipment such as the magnetic contactor 32, the relay 34 is installed in the mechanical facility (4),상기 기기에 대한 데이터의 전송이 이루어지도록 하는 매개체인 무선 통신수단(10);Wireless communication means (10) which is a medium for transmitting data to the device;상기 무선 통신수단(10)을 매개로 상기 기기의 상태 데이터를 확인하는 카운팅 확인수단(20);을 포함하는 것을 특징으로 하는 생산공정 자동 카운팅 시스템.Counting checking means for confirming the state data of the device via the wireless communication means (10); Production process automatic counting system comprising a.
- 제1항에 있어서,The method of claim 1,상기 무선 통신수단(10)은 무선 통신망에 의한 신호 송수신이 이루어지는 블루투스로 구성되고, 상기 카운팅 확인수단(20)은 전용앱이 설치된 단말기로 구성된 것을 특징으로 하는 생산공정 자동 카운팅 시스템.The wireless communication means 10 is composed of Bluetooth that the signal transmission and reception by a wireless communication network, the counting check means 20 is a production process automatic counting system, characterized in that consisting of a terminal with a dedicated app installed.
- 제2항에 있어서,The method of claim 2,상기 스마트폰에 관리 화면을 현출하는 데이터 표시부를 더 포함하여 구성된 것을 특징으로 하는 생산공정 자동 카운팅 시스템.Production process automatic counting system, characterized in that further comprises a data display unit for displaying the management screen on the smartphone.
- 제1항에 있어서,The method of claim 1,상기 마그네틱 콘택터(32), 릴레이(34), 전자 과부하 릴레이(36)와 같은 기기의 특성 데이터를 저장하는 데이터 베이스를 더 포함하여 구성된 것을 특징으로 하는 생산공정 자동 카운팅 시스템.Production process automatic counting system, characterized in that further comprises a database for storing the characteristic data of the device, such as the magnetic contactor (32), relay (34), electronic overload relay (36).
- 제1항에 있어서,The method of claim 1,상기 스마트폰에 경고로 기기의 상태에 대한 경고 신호를 발생시키는 알람부를 더 포함하는 것을 특징으로 하는 생산공정 자동 카운팅 시스템.Production process automatic counting system, characterized in that it further comprises an alarm unit for generating a warning signal for the state of the device as a warning to the smartphone.
- 제1항에 있어서,The method of claim 1,상기 마그네틱 콘택터(32)의 보조 접점부를 활용하여 마그네틱 콘택터(32)와 스마트폰 사이의 관리 데이터 정보의 송수신이 이루어지도록 하는 마그네틱 콘택터(32) 카운팅 시스템으로 구성되고, 상기 릴레이(34)는 소켓형 또는 모듈형으로 구성되며, 상기 릴레이(34) 소켓형과 스마트폰 사이의 관리 데이터 정보의 송수신이 이루어지도록 하는 소켓형 릴레이(34) 카운팅 시스템 또는 상기 릴레이(34) 모듈형과 스마트폰 사이의 관리 데이터 정보의 송수신이 이루어지도록 하는 모듈형 릴레이(34) 카운팅 시스템으로 구성되며, 상기 전자 과부하 릴레이(36)과 스마트폰 사이의 관리 데이터 정보의 송수신이 이루어지도록 하는 전자 과부하 릴레이(36) 일체형 통신방식 카운터 시스템으로 구성된 생산공정 자동 카운팅 시스템.The magnetic contactor 32 is composed of a magnetic contactor 32 counting system for transmitting and receiving management data information between the magnetic contactor 32 and the smart phone by using the auxiliary contact portion of the magnetic contactor 32, and the relay 34 is a socket type. Or a modular type, the socket-type relay 34 counting system or management between the relay 34 module and the smartphone to allow transmission and reception of management data information between the relay 34 and the smartphone. A modular relay 34 counting system configured to transmit and receive data information, and an electronic overload relay 36 integrated communication method for transmitting and receiving management data information between the electronic overload relay 36 and a smartphone. Production process automatic counting system consisting of a counter system.
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