WO2016002520A1 - 金属管利用支援システム - Google Patents
金属管利用支援システム Download PDFInfo
- Publication number
- WO2016002520A1 WO2016002520A1 PCT/JP2015/067484 JP2015067484W WO2016002520A1 WO 2016002520 A1 WO2016002520 A1 WO 2016002520A1 JP 2015067484 W JP2015067484 W JP 2015067484W WO 2016002520 A1 WO2016002520 A1 WO 2016002520A1
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- WIPO (PCT)
- Prior art keywords
- metal
- pipe
- tube
- data
- specific data
- Prior art date
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- 239000002184 metal Substances 0.000 title claims abstract description 550
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 550
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- 206010017076 Fracture Diseases 0.000 claims description 12
- 238000004519 manufacturing process Methods 0.000 claims description 10
- 238000012545 processing Methods 0.000 description 30
- 230000008569 process Effects 0.000 description 23
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- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
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Images
Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N17/00—Investigating resistance of materials to the weather, to corrosion, or to light
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N17/00—Investigating resistance of materials to the weather, to corrosion, or to light
- G01N17/006—Investigating resistance of materials to the weather, to corrosion, or to light of metals
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
- G01B21/02—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L5/00—Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes
- G01L5/24—Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes for determining value of torque or twisting moment for tightening a nut or other member which is similarly stressed
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4185—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the network communication
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K19/00—Record carriers for use with machines and with at least a part designed to carry digital markings
- G06K19/06—Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code
- G06K19/06009—Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code with optically detectable marking
- G06K19/06037—Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code with optically detectable marking multi-dimensional coding
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
- G06Q10/087—Inventory or stock management, e.g. order filling, procurement or balancing against orders
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
- G06Q50/04—Manufacturing
Definitions
- the present invention relates to a technique for processing data related to a metal pipe using a computer and supporting the use of the metal pipe.
- Japanese Patent Application Laid-Open No. 2003-84822 describes a management method in which quality information generated at the time of manufacturing a steel material is stored in a database by the steel material manufacturer and the stored quality information is read online. ing.
- Japanese Patent Application Laid-Open No. 2010-139394 discloses an analysis for obtaining at least one or more of information on the composition of precipitates, information on the size of precipitates, and information on the solid volume of the element of interest with respect to the manufactured steel material. The law is disclosed. The analyzed precipitation / solid solution information is stored as a management database.
- product information of each metal tube can be provided to the user of the metal tube.
- metal pipes for oil wells use a plurality of metal pipes that meet the specified specifications, but characteristics such as dimensions and pressure resistance may differ slightly between the metal pipes that meet the specifications. .
- the appropriate arrangement of the plurality of metal pipes should be determined on site in consideration of the environment in the oil well and the characteristics of each metal pipe. Is difficult.
- the present application discloses a computer system that can provide useful information for appropriately using a metal tube having characteristics suitable for the situation in which the metal tube is used.
- a metal tube utilization support system includes a metal tube information receiving unit that receives identification data of each of a plurality of metal tubes, and a usage status receiving unit that receives usage status data regarding a status of using the metal tube. , Accessing a data recording unit in which tube-specific data indicating the characteristics of each metal tube and identification data are recorded in association with each other, and acquiring tube-specific data corresponding to the identification data received by the metal tube information receiving unit A pipe specific data acquisition unit; and a pipe determination unit that determines a metal pipe to be used from among the plurality of metal pipes based on the pipe specific data and the usage status data acquired by the pipe specific data acquisition unit; And an output unit that outputs information on the metal pipe determined by the pipe determination unit.
- FIG. 1 is a diagram illustrating a configuration example of a system including a metal tube utilization support system according to the present embodiment.
- FIG. 2 is a block diagram showing a configuration example when the metal pipe use support system 10a is constructed in the server 1 shown in FIG.
- FIG. 3 is a flowchart showing an operation example of the metal tube utilization support system 10a shown in FIG.
- FIG. 4 is a block diagram showing a configuration example when the metal terminal utilization support system 10b is configured by the user terminal 3 shown in FIG.
- FIG. 5 is a flowchart showing an operation example of the metal tube utilization support system 10b shown in FIG.
- FIG. 6 is a diagram illustrating an example of a table including pipe specific data.
- FIG. 1 is a diagram illustrating a configuration example of a system including a metal tube utilization support system according to the present embodiment.
- FIG. 2 is a block diagram showing a configuration example when the metal pipe use support system 10a is constructed in the server 1 shown in FIG.
- FIG. 3 is a flow
- FIG. 7 is a flowchart illustrating an example of a process for determining the connection order of metal pipes.
- FIG. 8 is a flowchart illustrating an example of a process for determining the connection order of metal pipes.
- FIG. 9 is a flowchart illustrating an example of processing for determining the connection order of metal pipes.
- FIG. 10 is a flowchart illustrating an example of processing for determining a metal tube to be used.
- FIG. 11 is a flowchart illustrating an example of processing for determining a metal pipe to be used.
- FIG. 12 is a flowchart illustrating an example of processing for determining the connection order of metal pipes.
- FIG. 13 is a flowchart illustrating an example of processing for determining the connection order of metal pipes.
- FIG. 14 is a flowchart illustrating an example of processing for determining the connection order of metal pipes.
- FIG. 15 is a flowchart illustrating an example of processing in which the second, third, and fourth embodiments are combined.
- a metal tube utilization support system includes a metal tube information receiving unit that receives identification data of each of a plurality of metal tubes, and a usage status receiving unit that receives usage status data regarding a status of using the metal tube. , Accessing a data recording unit in which tube-specific data indicating the characteristics of each metal tube and identification data are recorded in association with each other, and acquiring tube-specific data corresponding to the identification data received by the metal tube information receiving unit A pipe specific data acquisition unit; and a pipe determination unit that determines a metal pipe to be used from among the plurality of metal pipes based on the pipe specific data and the usage status data acquired by the pipe specific data acquisition unit; And an output unit that outputs information on the metal pipe determined by the pipe determination unit.
- pipe specific data indicating the characteristics of each of the plurality of metal pipes is obtained by the metal pipe information receiving unit and the pipe specific data acquiring unit.
- the pipe determining unit determines a metal pipe to be used from among the plurality of metal pipes based on the pipe specific data and the usage situation data regarding the situation of using the metal pipe.
- a metal tube having characteristics suitable for the situation in which the metal tube is used can be determined as a metal tube to be used.
- Information on the determined metal pipe is output by the output unit. Therefore, it is possible to provide information that contributes to the use of an appropriate metal tube according to the use situation and the characteristics of the metal tube.
- the tube determining unit can determine the connection relationship of a plurality of metal tubes determined as metal tubes to be used. As a result, it is possible to provide information for appropriately connecting a plurality of metal tubes according to the usage status of the metal tubes. For example, it is possible to provide information that enables an appropriate arrangement of a plurality of metal tubes suitable for an environment in which the metal tubes are arranged.
- the tube unique data acquired by the tube unique data acquisition unit may include an actual measurement value of each characteristic of the metal tube or a value calculated from the actual measurement value.
- the utilization status data includes data indicating an underground environment in which the metal pipe is disposed, and the pipe specific data acquired by the pipe specific data acquisition unit includes data indicating the pressure resistance performance of each of the plurality of metal pipes. But you can.
- the pipe determination unit based on the underground environment indicated by the utilization status data and the pressure resistance performance of each of the plurality of metal pipes indicated by the pipe specific data, the pressure resistance according to the underground environment. By determining the arrangement of the metal tubes having performance, the connection relationship between at least two metal tubes of the plurality of metal tubes can be determined. Thereby, the information for arrange
- the usage status data may include data indicating an underground environment in which the metal pipe is disposed, and the pipe specific data may include data indicating the corrosion resistance performance of each of the plurality of metal pipes.
- the pipe determination unit based on the underground environment indicated by the utilization status data and the corrosion resistance performance of each of the plurality of metal pipes indicated by the pipe specific data, corrosion resistance according to the underground environment By determining the arrangement of the metal tubes having the function, the connection relationship between at least two of the plurality of metal tubes can be determined. Thereby, the information for arrange
- the tube specific data acquired by the tube specific data acquisition unit may include data indicating the size and shape of each of the plurality of metal tubes.
- the pipe determination unit can determine a connection relationship between at least two metal pipes of the plurality of metal pipes based on the size and shape indicated by the pipe specific data.
- the usage status data may include data indicating performance required for the processed product of the metal pipe.
- the pipe determination unit can determine at least one metal pipe having characteristics according to performance required for the processed product indicated by the usage status data from the plurality of metal pipes. Thereby, information for selecting a metal tube suitable for a processed product can be provided.
- the usage status data may include an upper limit value of the length of the metal pipe
- the pipe specific data acquired by the pipe specific data acquisition unit may include an actual measurement value of the length of the metal pipe.
- the tube determining unit may determine at least one metal tube having an actual measurement value having a length not exceeding the upper limit value from the plurality of metal tubes. Thereby, it is possible to provide information on a metal tube having a length that does not actually exceed the upper limit value.
- the usage status data includes data indicating a degree of risk of loosening a threaded joint of a metal pipe fastened in a manufacturing process in an environment where the metal pipe is arranged, and the pipe specific data acquisition unit acquires the pipe
- the unique data may include data indicating a tightening torque of the threaded joint in the plurality of metal pipes.
- the pipe determination unit determines the connection relationship between at least two metal pipes of the plurality of metal pipes by determining the arrangement of the metal pipes having a tightening torque according to the degree of risk indicated by the usage status data. decide. Thereby, in the situation where a metal pipe is arranged, information for arranging a metal pipe having an appropriate tightening torque can be provided according to the degree of risk of loosening of the screw.
- the utilization status data includes data indicating a degree of fracture risk of fracture of metal pipe or corrosion thinning in an environment where the metal pipe is arranged, and the pipe specific data acquired by the specific data acquisition unit is: Data indicating a flaw of each of the plurality of metal tubes may be included.
- the pipe determination unit determines at least two connection relations of the plurality of metal pipes by determining an arrangement of the metal pipes having a flaw according to the degree of the fracture corrosion risk indicated by the utilization status data. . Thereby, the information which enables arrangement
- the tube specific data may include data indicating the length and weight of each of the plurality of metal tubes.
- the pipe determining unit creates a plurality of sets in which a predetermined number of metal pipes are connected, the length and weight of the predetermined number of connected metal pipes in the plurality of sets are made to approach evenly.
- the combination of a predetermined number of metal tubes to be connected in each group can be determined. Thereby, when creating a plurality of sets in which a plurality of metal tubes are connected, information for making the length and weight of the connected metal tubes uniform in the plurality of sets can be provided.
- the operation method of the above metal tube use support system is also included in the embodiment of the present invention. Further, a metal tube utilization support program for causing a computer to implement each part of the metal tube utilization support system and a non-transitory recording medium recording the metal tube utilization support program are also included in the embodiment of the present invention. included.
- FIG. 1 is a diagram illustrating a configuration example of a system including a metal tube utilization support system according to the present embodiment.
- the server 1 and the user terminal 3 can communicate via a network.
- the server 1 can access the data recording unit 2.
- the data recording unit 2 can also be accessed from the manufacturer terminal 4.
- the user terminal 3 can read the identification mark 7 attached to the metal tube 5.
- the metal tube utilization support system can be configured by the server 1 or the user terminal 3, for example.
- tube-specific data indicating the characteristics of each metal tube and identification data are recorded in association with each other.
- the data recording unit 2 can be configured by a recording device (storage) accessible from the server 1, for example.
- the tube-specific data can include, for example, measured values of the metal tube, measured values such as results of various inspections or tests, and values based on the measured values.
- the value based on the actual measurement value is, for example, a value indicating the performance of the metal tube calculated from the actual measurement value.
- the pipe specific data can be recorded in the data recording unit 2 in the form of a relational database table.
- the data format of the pipe specific data is not limited to a specific one.
- the pipe specific data is input via the manufacturer terminal 4, for example.
- FIG. 2 is a block diagram showing a configuration example when the metal pipe utilization support system 10a is constructed in the server 1.
- the metal tube use support system 10a constructed in the server 1 includes a metal tube information receiving unit 11a, a usage status receiving unit 12a, a tube specific data acquiring unit 13a, a tube determining unit 14a, and an output unit 15a.
- the user terminal 3 includes a reading unit 31 that reads an identification mark on the metal tube 5 and a user interface unit 32 that performs display for the user and accepts input from the user.
- the metal tube information receiving unit 11a receives identification data of each of the plurality of metal tubes read by the user terminal 3. For example, the metal tube information receiving unit 11a stores the identification data of each of the plurality of metal tubes transmitted from the user terminal 3 in the memory of the server 1, and can be accessed from the tube specific data acquisition unit 13a and the tube determination unit 14a. To make sure The tube specific data acquisition unit 13a accesses the data recording unit 2 and acquires tube specific data corresponding to the identification data received by the metal tube information reception unit 11a.
- the tube unique data acquisition unit 13a can acquire the tube unique data by reading the tube unique data recorded in association with the identification data received by the metal tube information receiving unit 11a from the data recording unit 2. .
- the usage status reception unit 12a receives usage status data regarding the status of using the metal pipe from the user terminal 3.
- the usage status reception unit 12 a can store the usage status data transmitted from the user terminal 3 in the memory of the server 1.
- the usage status data can be, for example, data indicating the status of the usage status of the metal pipe or the status of the environment when the metal pipe is used. Usage status data is input from the user at the user terminal 3.
- the pipe determination unit 14a has a plurality of pieces of identification data received by the metal pipe information receiving unit 11a based on the pipe specific data acquired by the pipe specific data acquiring unit 13a and the usage status data received by the usage status receiving unit 12a.
- the metal pipe to be used is determined from the metal pipes.
- the pipe determination unit 14a may further determine a connection relationship between a plurality of metal pipes determined as metal pipes to be used.
- the pipe determination unit 14a determines, for example, the connection order of metal pipes or metal pipes having characteristics suitable for the situation indicated by the usage situation data by comparing the usage situation data and the pipe specific data of the metal pipe. Can do.
- the pipe determination unit 14a may select an appropriate metal pipe based on a comparison result between the condition determined by the usage situation data and the characteristics of each metal pipe indicated by the pipe specific data or the characteristics of the connected metal pipe group.
- the connection order of the metal pipes can be determined.
- the output unit 15a transmits information on the metal pipe determined by the pipe determination unit 14a to the user terminal 3.
- the output unit 15a can transmit, for example, the identification data of the metal pipe determined by the pipe determination unit 14a or the data indicating the connection order of the metal pipes to the user terminal 3.
- FIG. 3 is a flowchart showing an operation example of the metal tube utilization support system 10a shown in FIG.
- the identification mark 7 such as a two-dimensional code (2D code) of the metal tube 5 is read by the reading unit 31 of the user terminal 3, so that the identification data of the metal tube is transferred to the user terminal 3.
- Read Op1
- the user terminal 3 transmits identification data to the server 1 (Op2).
- the metal pipe information receiving unit 11a of the server 1 receives the identification data from the user terminal 3 (s1).
- the metal tube information receiving unit 11 a can instruct the user terminal 3 to read identification data of a plurality of metal tubes and transmit the identification data to the server 1.
- the user terminal 3 may send an inquiry about a metal pipe to be used to the server 1 together with a plurality of metal pipe identification data and usage status data without waiting for an instruction from the metal pipe use support system 10a. it can.
- the pipe specific data acquisition unit 13a searches the database in the data recording unit 2 using the identification data received in s1 as a search key (s2).
- the pipe specific data acquisition unit 13a acquires pipe specific data corresponding to the identification data received in s1 as a search result.
- the usage status data or the data that is the basis of the usage status data is input from the user via the user interface unit 32 (Op3).
- utilization conditions of the metal pipe such as conditions of a well into which the metal pipe is to be introduced are input as utilization status data.
- the user terminal 3 transmits usage status data to the server 1 (Op4).
- the usage status reception unit 12a receives usage status data from the user terminal 3 (s3).
- the usage status data of s3 may be received before s2 or s1.
- the usage status reception unit 12a can request usage status data to the user terminal 3.
- the usage status reception unit 12a can transmit data serving as a basis of a screen on which the user can input usage status data to the user terminal 3, and cause the user terminal 3 to display the screen.
- Data regarding the environment in which the metal pipe is disposed is received as usage status data in s3.
- Data regarding the environment in which the metal pipe is placed may include, for example, the pressure at the location where the metal pipe is placed, the depth in the ground, the geology, or the amount of a predetermined component in the gas passing through the pipe, the degree of risk of loosening the screw, or And the degree of risk of breakage.
- the pipe determination unit 14a determines a metal pipe to be used from among the plurality of metal pipes indicated by the identification data received in s1, based on the pipe specific data acquired in s2 and the usage status data received in s3. (S4). For example, when data indicating the distribution of an environmental value (for example, pressure or the like) indicating the environment in the space where the metal pipe is disposed is received as usage status data, the pipe determination unit 14a causes each metal pipe indicated by the pipe specific data. The arrangement of the metal pipes can be determined based on the performance value (for example, pressure resistance performance) indicating the performance of the above and the environmental value indicated by the usage status data.
- an environmental value for example, pressure or the like
- the pipe determination unit 14a can determine the arrangement by assigning a metal pipe having a performance value that matches the environmental value of the position to each position in the space where the metal pipe is arranged. Specifically, the pipe determination unit 14a sorts the plurality of metal pipes based on the performance value of the pipe specific data, and sequentially assigns the sorted metal pipes to the arrangement positions corresponding to the environmental values. it can. Or the pipe determination part 14a can determine the connection order of a some metal tube so that the nonconformity degree of the performance value and environmental value of each metal pipe at the time of arranging a some metal tube may become small.
- the output unit 15a transmits the metal pipe to be used determined in s4 or the connection order of the metal pipe to be used to the user terminal 3 (s5).
- the output unit 15a can cause the user terminal 3 to display information regarding the metal pipe to be used determined in s4 (Op5).
- FIG. 4 is a block diagram illustrating a configuration example when the metal terminal utilization support system 10 b is configured by the user terminal 3.
- the metal tube usage support system 10b constructed in the user terminal 3 includes a metal tube information receiving unit 11b, a usage status receiving unit 12b, a tube specific data acquiring unit 13b, a tube determining unit 14b, and an output unit. 15b.
- the user terminal 3 includes a reading unit 31 that reads the identification mark 7 of the metal tube 5 and a user interface unit 32 (referred to as a UI unit 32) that performs display for the user and reception of input from the user.
- a user interface unit 32 referred to as a UI unit 32
- the metal tube information receiving unit 11b acquires identification data of each of the plurality of metal tubes read by the reading unit 31 in cooperation with the UI unit 32 and the reading unit 31. For example, the metal tube information receiving unit 11 b can instruct the user to perform an operation of reading the identification mark 7 of the metal tube 5 via the UI unit 32. In addition, the metal tube information receiving unit 11 b can control the reading unit 31 based on a reading instruction from the user input via the UI unit 32 and read the identification marks 7 of the plurality of metal tubes 5.
- the identification data read by the reading unit 31 is stored in the memory of the user terminal 3 and can be accessed from the tube-specific data acquisition unit 13b and the tube determination unit 14b.
- the pipe specific data acquisition unit 13b accesses the data recording unit 2 via the server 1 and acquires pipe specific data corresponding to the identification data received by the metal pipe information reception unit 11b.
- the tube-specific data acquisition unit 13b can transmit a request for tube-specific data and identification data to the server 1.
- the server 1 acquires pipe specific data corresponding to the transmitted identification data from the data recording unit 2.
- the tube specific data acquisition unit 13b can receive the tube specific data acquired from the data recording unit 2 from the server 1 and store it in the memory.
- the pipe specific data acquisition part 13b can make the pipe specific data searched with the server 1 into the state which can be referred to by the pipe specific data acquisition part 13b or the pipe determination part 14b. In this case, the pipe specific data is not necessarily stored in the memory of the user terminal 3.
- the usage status reception unit 12b receives input of usage status data regarding the usage status of the metal pipe from the user via the UI unit 32.
- the usage status receiving unit 12b can cause the UI unit 32 to display a screen for the user to input information on which usage status data is based.
- the pipe determination unit 14b has a plurality of pieces of identification data received by the metal pipe information receiving unit 11b based on the pipe specific data acquired by the pipe specific data acquisition unit 13b and the usage status data received by the usage status reception unit 12b.
- the metal pipe to be used is determined from the metal pipes.
- the configuration of the tube determining unit 14b can be the same as that of the tube determining unit 14a.
- the output unit 15b outputs information regarding the metal pipe determined by the pipe determination unit 14b to the user via the UI unit 32. For example, the output unit 15b displays information on the metal pipe to be used on a display (not shown) included in the user terminal 3.
- FIG. 5 is a flowchart showing an operation example of the metal tube utilization support system 10b shown in FIG.
- the metal tube information receiving unit 11b acquires identification data of a plurality of metal tubes read by the reading unit 31 of the user terminal 3 (s1b).
- the metal tube information receiving unit 11b can control the reading unit 31 and the UI unit 32 to assist the user in reading the identification mark of the metal tube.
- the tube specific data acquisition unit 13b transmits the identification data acquired in s1b to the server 1 and requests a search for tube specific data (s2b-1).
- the server 1 searches the database in the data recording unit 2 in which the identification data and the tube specific data are recorded in association with each other (Op 6).
- the pipe specific data acquisition unit 13b receives pipe specific data corresponding to the identification data acquired in s1b as a search result from the server 1 (s2b-2). Thereby, the pipe specific data acquisition unit 13b can access the data recording unit 2 via the server 1.
- the pipe specific data acquisition unit 13b may receive data for accessing the pipe specific data instead of the pipe specific data.
- the usage status reception unit 12b receives input of usage status data from the user (s3b).
- the acceptance of the usage status data of s3b may be executed before s2b-1, s2b-2, or s1b.
- the usage status reception unit 12b can cause the UI unit 32 to display a screen on which the user can input usage status data.
- usage status data for example, data related to the environment in which the metal pipe is arranged can be acquired as in the example of s3 in FIG.
- data indicating the usage condition of the metal tube is input as usage status data in s3b.
- data indicating the use conditions of the metal tube include, for example, the number of metal tubes to be used, the number of metal tubes to be connected, the upper limit value of the length of the metal tube, the performance value required when processing the metal tube, and a plurality of metals The number of one set of metal pipes when the pipes are connected and used as one set of metal pipes, and the like.
- the pipe determination unit 14b selects a metal pipe to be used from among the plurality of metal pipes indicated by the identification data acquired in s1b. Determine (s4b). For example, when data indicating the usage conditions of the metal pipe (for example, the number of metal pipes to be used) is acquired as the usage status data, the pipe determination unit 14b may select the metal pipes satisfying the usage conditions or the order of connection thereof, or It is possible to determine a metal tube that satisfies the use conditions and has good characteristics or a connection order thereof.
- the output unit 15b displays the metal tube to be used determined in s4b or the connection order of the metal tubes to be used on the display of the user terminal 3 via the UI unit 32 (s5b).
- the metal pipes that meet the conditions required for the user to use the metal pipes or their connection order are It can be presented at the user terminal. Therefore, the user can appropriately use a metal tube having characteristics suitable for the usage situation.
- a metal pipe delivered to a user satisfies a predetermined specification.
- the actual measured values, nondestructive inspection results, measured mechanical properties, component values, and the like often differ within specification tolerances.
- Data indicating such unique characteristics of each metal tube can be used as tube-specific data.
- the identification data of the plurality of metal pipes read by the user terminal 3 is processed by the metal pipe use support system, so that the usage situation at the site and the metal pipe at the site are processed. It is possible to know the metal tube or the connection order thereof according to each characteristic.
- each unit of the metal tube utilization support system 10b and the data recording unit 2 can be provided in one user terminal 3. That is, the metal tube utilization support system can be operated stand-alone. Or each part of the metal tube utilization support system 10b can be distributed and arranged in a plurality of computers.
- the user terminal 3 and the server 1 may constitute the metal pipe use support system 10b.
- the metal tube information receiving units 11a and 11b, the usage status receiving units 12a and 12b, the tube specific data acquiring units 13a and 13b, the tube determining units 14a and 14b, and the output units 15a and 15b of the metal tube use support systems 10a and 10b are: This can be realized using the computer of the server 1 or the user terminal 3. That is, the above-described units can be realized by one or a plurality of processors executing a program read from a memory such as a ROM or a RAM. Note that an application program installed in the server 1 or the user terminal 3 so as to be able to execute the operations of the respective units is also included in the embodiment of the present invention.
- the identification mark 7 of the metal pipe 5 that is read by the user terminal 3 in the metal pipe use support systems 10a and 10b will be described.
- the form of the identification mark 7 of the metal tube 5 is not limited to a specific one, for example, it can be an RFID tag or a two-dimensional code.
- the two-dimensional code can be formed on the surface of the metal tube 5 by, for example, ink jet printing, label sealing, laser printing, or engraving. Inkjet printing provides a two-dimensional code with high readability (visibility), has little influence on the performance of the metal tube, and is excellent in durability.
- the printing work environment and printing speed by inkjet are also advantageous compared to other methods. In printing using a laser, a two-dimensional code having excellent durability can be obtained.
- the position of the identification mark 7 is not particularly limited, reading position dependency can be eliminated by providing the identification mark 7 at a plurality of positions on the outer surface of the metal tube.
- the identification marks can be provided by being dispersed at a plurality of positions in the circumferential direction and the axial direction of the cylinder forming the metal tube.
- FIG. 6 is a diagram illustrating an example of a table including pipe specific data.
- pipe identification data, pipe specification data, and pipe specific data are recorded in association with each other.
- pipe identification data, pipe specification data of the pipe identified by the identification data, and pipe specific data are recorded as one piece of data.
- the pipe ID includes an ID for identifying a distribution path and a manufacturing process of the metal pipe, such as an order ID and a casting ID, in addition to a pipe individual ID that is identification data for identifying each metal pipe.
- the pipe specification data includes data indicating technical requirements satisfied by the metal pipe.
- the pipe specific data includes data indicating characteristics specific to each metal pipe.
- tube-specific data representing individual differences in characteristics within specification tolerances is distinguished from tube specification data indicating metal tube specifications.
- the tube specific data exemplified here includes actual values of the dimensions and shape of the metal tube and actual values as results of various measurements, tests or inspections, as well as values obtained based on these actual values. .
- the calculated corrosion resistance value (20) can be calculated using the measured component value (9) and the HRC hardness (16).
- the specification data and the data based on the actual measurement values can be included in the pipe specific data.
- the metal tube use support systems 10a and 10b determine the metal tubes to be used or their connection order using the tube specific data shown in FIG. 6 will be described.
- the reference numerals a and b are omitted, and the metal tube use support system 10 is collectively referred to.
- a and b are omitted for the reference numerals of the respective parts of the metal tube utilization support system 10.
- FIG. 7 is a flowchart illustrating an example of a process for determining the connection order of metal pipes.
- the usage status reception unit 12 acquires environmental data indicating an environment in which the metal pipe is disposed as usage status data (s11).
- environmental data for example, data indicating the depth of the well where the metal pipe is disposed, the well well angle, the pressure distribution, the relationship between the pressure and the depth, geology, and the like can be acquired.
- the pipe specific data acquisition unit 13 acquires pressure resistance data indicating the pressure resistance performance of each of the plurality of metal pipes as pipe specific data (s12).
- pressure resistance data for example, coplus strength, tensile strength, HRC hardness or the like indicating the pressure breakdown performance with respect to the external pressure can be acquired.
- the pipe determining unit 14 rearranges (sorts) the plurality of metal pipes indicated by the identification data acquired by the metal pipe information receiving unit 11 based on the pressure resistance value (s13).
- the pipe determination unit 14 determines the metal pipes to be used and the connection order of the metal pipes based on the order of the rearranged metal pipes and the environmental data (s14).
- the pipe determination unit 14 determines the pressure at each position in the ground where the metal pipe is arranged or the degree of pressure resistance required for the metal pipe based on the environmental data acquired as the usage situation data.
- the pipe determining unit 14 includes a plurality of metal pipes such that a metal pipe having a higher pressure resistance than other metal pipes is disposed at a position where the pressure or the required pressure resistance in the ground is higher than the other positions.
- the connection order can be determined. Specifically, the pipe determination unit 14 divides the space in which the metal pipe is disposed into a plurality of sections having different pressure resistance required for pressure, and sorts the space in order from the space with the highest pressure resistance required. You can assign a metal pipe.
- the pipe determination unit 14 is configured to determine the pressure based on the comparison result between the pressure resistance performance of each metal pipe and the pressure at that position or the required pressure resistance performance when a plurality of metal pipes are connected and arranged in the ground.
- the process of evaluating the degree of matching with respect to can be executed for a plurality of connection patterns, and the connection pattern with the highest degree of matching can be determined.
- the pipe determination unit 14 may use a combination optimization algorithm.
- the output unit 15 outputs the metal pipes determined by the pipe determination unit 14 and the data indicating their connection order as data indicating the metal pipes to be input and their input order (s15).
- the pipe determination unit 14 determines the pressure resistance according to the underground environment based on the underground environment indicated by the utilization status data and the pressure resistance performance of each of the plurality of metal pipes indicated by the pipe specific data.
- the arrangement of metal tubes with performance can be determined. For example, in an oil well where a metal pipe is arranged, the coplus performance required varies depending on the depth and formation position.
- the user can obtain the metal pipes suitable for the pressure environment of the oil wells and their order of input by inputting the data of the depth and formation position of the oil wells as the utilization status data.
- FIG. 8 is a flowchart illustrating an example of a process for determining the connection order of metal pipes.
- the usage status reception unit 12 acquires environmental data indicating an environment in which the metal pipe is disposed as usage status data (s21).
- environmental data for example, data indicating the pressure, temperature, geology, component amount of a predetermined substance contained in gas or mud in the entire length of the well where the metal pipe is disposed can be acquired.
- the pipe specific data acquisition unit 13 acquires the corrosion resistance data indicating the corrosion resistance of each of the plurality of metal pipes as the pipe specific data (s22).
- the corrosion resistance performance data for example, a corrosion resistance coefficient, an actually measured wall thickness, and the like can be acquired.
- the pipe determination unit 14 calculates the lifetime of each metal pipe based on the pressure resistance value and environmental data of the plurality of connected metal pipes (s23). For example, based on the corrosion rate obtained from the corrosion resistance coefficient of the metal pipe indicated by the pipe specific data, the pipe measured wall thickness, and the corrosive environment (indicated by the environmental data) at the position where the metal pipe is disposed, Lifespan can be calculated.
- the tube determination unit 14 evaluates the lifetime calculated in s23 (s24). Based on the evaluation result, it is determined whether or not the condition for terminating the process is satisfied (s25). If not satisfied, the connection order of the metal pipes is changed (s26), and s23 to s25. Repeat the process. Thereby, for example, the pipe determination unit 14 can determine the connection order of the metal pipes having the longest life (or a value approximate to the longest).
- the output unit 15 outputs the metal pipes determined by the pipe determination unit 14 and the data indicating their connection order as data indicating the metal pipes to be input and their input order (s27).
- the pipe determination unit 14 performs the corrosion resistance according to the underground environment based on the underground environment indicated by the usage status data and the corrosion resistance performance of each of the plurality of metal pipes indicated by the pipe specific data. It is possible to determine the arrangement of metal pipes having the ability. For example, in an oil well where a metal pipe is arranged, the corrosion resistance required for the depth and the formation position varies. The user can obtain the metal pipes suitable for the corrosive environment of the oil wells and their order of input by inputting the oil well depth and formation data as the utilization status data.
- FIG. 9 is a flowchart illustrating an example of processing for determining the connection order of metal pipes.
- the usage status receiving unit 12 acquires the connection condition of the metal pipe as usage status data (s31).
- the connection condition for example, data indicating the number of metal pipes to be connected can be acquired.
- the pipe specific data acquisition unit 13 acquires, for example, actual measurement values of dimensions and shapes of the plurality of metal pipes indicated by the identification data acquired by the metal pipe information receiving unit 11 as pipe specific data (s32). For example, the tube measured outer diameter, the tube measured wall thickness, the tube measured ellipticity, and the like can be acquired as the tube specific data.
- the pipe determination unit 14 groups metal pipes having similar dimensions and shapes (s33), and determines the metal pipes to be connected and the connection order of the metal pipes based on the grouping (s34).
- the metal pipes to be connected and the connection order of these metal pipes are determined so as to satisfy the connection condition input in s31.
- the pipe determination unit 14 can select and group the number of metal pipes indicated by the connection condition in s33. And the pipe
- the connection order within a group for example, the difference in the outer diameter, the difference in thickness, and the difference in ellipticity of the metal pipes connected to each other are calculated, and these differences are reduced as a whole.
- Metal tubes and their connection relationships can be determined.
- the connection order can be determined by calculating and evaluating differences in the outer diameter, thickness, and ellipticity of metal pipes connected to each other between groups. Can be determined. For example, a combination optimization algorithm is used in the process of determining the connection order of metal tubes in which the outer diameter difference, thickness difference, and ellipticity of the metal tubes connected to each other are the minimum or minimum approximate values as a whole. Can be used.
- the output unit 15 outputs data indicating the metal pipes determined by the pipe determination unit 14 and their connection order (s35).
- the pipe determination unit 14 can determine the connection relationship of a plurality of metal pipes to be used based on the dimensions and shape indicated by the pipe specific data. For example, in a metal pipe that requires welding joining, such as a line pipe, subtle differences in outer diameter, wall thickness, ellipticity, etc. may affect the quality of the pipe after welding. The user can know, for example, the optimum joining order when welding the line pipe by the metal pipe use support system.
- FIG. 10 is a flowchart illustrating an example of processing for determining a metal tube to be used.
- the usage status reception unit 12 acquires condition data indicating conditions required for a processed metal tube as usage status data (s41).
- condition data for example, data indicating dimensions or characteristics required for a processed metal tube can be acquired.
- the usage status receiving unit 12 may present items of dimensions or characteristics that can be specified as usage status data to the user. For example, the items of tube specific data recorded in the data recording unit 2 can be presented to the user.
- the pipe specific data acquisition unit 13 acquires, for example, measured values of dimensions and mechanical characteristics of each of the plurality of metal pipes indicated by the identification data acquired by the metal pipe information receiving unit 11 as pipe specific data (s42).
- the tube specific data acquisition unit 13 can acquire, for example, tube specific data of items corresponding to the dimensions or characteristics indicated by the condition data acquired in s41.
- the pipe determination unit 14 compares the actual measurement values of the dimensions and mechanical characteristics of each metal pipe acquired in s42 with the condition data input in s41 (s43), and uses the plurality of metal pipes based on the comparison result. A metal pipe to be determined is determined (s44).
- the output unit 15 outputs data indicating the metal pipes determined by the pipe determination unit 14 and their connection order (s45).
- the pipe determination unit 14 can determine at least one metal pipe having a characteristic corresponding to the performance required for the processed product indicated by the usage status data from among the plurality of metal pipes. For example, a user may manufacture a processed product using a delivered metal tube as a raw material. By inputting the characteristics of the metal tube necessary for the processed product, the user can instantly know the metal tube having the most suitable dimensions and mechanical characteristics as the material of the processed product.
- FIG. 11 is a flowchart illustrating an example of processing for determining a metal pipe to be used.
- the usage status reception unit 12 acquires the upper limit value of the length of the metal tube as usage status data (s51).
- the tube specific data acquisition unit 13 acquires the tube actual length of each of the plurality of metal tubes indicated by the identification data acquired by the metal tube information receiving unit 11 as tube specific data (s52).
- the pipe determination unit 14 selects a metal pipe whose pipe measurement length does not exceed the upper limit value acquired in s51 (s53).
- the output unit 15 outputs data indicating the metal pipe selected in s53 (s54).
- the tube determination unit 14 can determine at least one metal tube having a measured value with a length not exceeding the upper limit value from among a plurality of metal tubes. For example, a user may store a metal tube in a container when a part of the purchased metal tube is transported to a destination. In such a case, the user can know the metal pipe that can be transported by inputting the upper limit value of the length of the metal pipe that can be stored in the container to the metal pipe use support system.
- FIG. 12 is a flowchart illustrating an example of processing for determining the connection order of metal pipes.
- the usage status receiving unit 12 uses, as usage status data, risk data indicating the degree of risk that the screw joint of the metal tube that is fastened in the manufacturing process is loosened in the environment where the metal tube is arranged.
- risk data it is possible to acquire data indicating the structure of a well into which a metal pipe is inserted, or the level of retightening risk in the environment where the metal pipe is disposed.
- Pipe proper data acquisition part 13 acquires torque data which shows a tightening torque value of a screw joint in a plurality of metal pipes connected mutually as pipe proper data (s62). For example, a screw fastening torque value or the like can be acquired as torque data.
- the pipe determination unit 14 rearranges (sorts) the plurality of metal pipes indicated by the identification data acquired by the metal pipe information receiving unit 11 based on the torque value (s63).
- the pipe determination unit 14 determines the metal pipes to be used and the connection order of these metal pipes based on the order of the rearranged metal pipes and the risk data (s64).
- the pipe determination unit 14 determines the degree of risk at each position in the space where the metal pipe is arranged based on the risk data acquired as the usage status data. And the pipe
- the pipe determination unit 14 evaluates the degree of conformity to the risk based on the comparison result between the torque value of each metal pipe and the degree of risk at that position when a plurality of metal pipes are connected and arranged. Can be executed for a plurality of connection patterns to determine the connection pattern having the highest degree of matching. At this time, the pipe determination unit 14 may use a combination optimization algorithm.
- the output unit 15 outputs the metal pipes determined by the pipe determining unit 14 and the data indicating their connection order as data indicating the metal pipes to be input and their input order (s65).
- the pipe determination unit 14 can determine the arrangement of metal pipes having a tightening torque according to the degree of risk of loosening of the screw indicated by the usage status data.
- oil well metal pipes may be shipped in a state in which a threaded joint with male threads at both ends and female threads at one end is tightened.
- the user assigns a metal pipe with a joint tightened with an appropriate torque value according to the risk by inputting the oil well structure into the metal pipe utilization support system. Information can be obtained.
- a metal pipe having a higher torque value than other metal pipes can be preferentially allocated to a portion where the risk of screw loosening is higher than the others. Eventually, it is possible to reduce the risk due to loosening of the part fastened in the manufacturing process.
- FIG. 13 is a flowchart illustrating an example of processing for determining the connection order of metal pipes.
- the usage status reception unit 12 acquires risk data indicating the degree of fracture corrosion risk of metal pipe breakage or corrosion thinning in the environment where the metal pipe is arranged as usage status data ( s71).
- the risk data for example, data indicating the structure of the space into which the metal pipe is inserted, the pressure distribution in the space in which the metal pipe is disposed, or the level of corrosion conditions at each position in the space can be acquired.
- the pipe specific data acquisition unit 13 acquires inspection data indicating the degree of flaws in each of the plurality of metal pipes as pipe specific data (s72).
- the flaw which becomes the object of the pipe specific data can be, for example, a discontinuous portion such as an unintended crack or a hole generated during the manufacture or use of the metal pipe.
- unintended discontinuous portions those determined to exceed a predetermined reference or those determined to be defective can be targeted.
- the form of the target flaw is not specifically limited, For example, the flaw of various forms, such as the flaw which opens on the surface and the space which arose inside, can be made into object.
- the degree of flaws can be represented by a value indicating the degree of flaws that can be detected, such as the depth, size, or shape of the flaws.
- a value obtained as a result of the inspection such as the maximum defect depth or the maximum flaw depth can be acquired as inspection data.
- the pipe determination unit 14 rearranges (sorts) the plurality of metal pipes indicated by the identification data acquired by the metal pipe information receiving unit 11 based on the value indicating the degree of flaws (s73).
- the pipe determination unit 14 determines the metal pipes to be used and the connection order of these metal pipes based on the order of the rearranged metal pipes and the risk data (s74).
- the pipe determination unit 14 determines the degree of risk of breakage or corrosion thinning at each position in the space where the metal pipe is arranged based on the risk data acquired as the usage status data.
- the pipe determining unit 14 includes a plurality of metals such that a metal pipe having a lower degree of flaws than other metal pipes is arranged at a position where the risk of fracture or corrosion thinning is higher than the other positions in the arrangement space.
- the order of pipe connections can be determined. Specifically, the pipe determination unit 14 divides the space in which the metal pipe is arranged into a plurality of sections having different risk levels of fracture or corrosion thinning, and sorts in order from the space with the highest risk level in s73. Assigned metal pipes can be assigned.
- the pipe determination unit 14 is based on a comparison result between the degree of flaws of each metal pipe and the degree of risk of fracture or corrosion thinning at that position when a plurality of metal pipes are connected and arranged.
- the process of evaluating the degree of conformity with respect to the risk can be executed for a plurality of connection patterns, and the connection pattern with the highest degree of conformance can be determined.
- the pipe determination unit 14 may use a combination optimization algorithm.
- the output unit 15 outputs the metal pipes determined by the pipe determination unit 14 and the data indicating their connection order as data indicating the metal pipes to be input and their input order (s75).
- the pipe determination unit 14 can determine the arrangement of metal pipes having a flaw according to the degree of risk of breakage or corrosion thinning indicated by the utilization status data. For example, a non-destructive inspection (NDI) of a metal tube may detect a flaw with a depth within the acceptable range.
- NDI non-destructive inspection
- the risk of breakage or corrosion thinning when actually using a metal tube can be reduced by utilizing such detected flaw data.
- NDI non-destructive inspection
- information indicating an arrangement for assigning an appropriate metal pipe according to the risk of breakage or corrosion thinning by inputting the oil well condition into the metal pipe use support system. Obtainable.
- a metal tube having a deep flaw can be prevented from being disposed at a position where the risk of fracture or corrosion thinning is higher than others.
- FIG. 14 is a flowchart illustrating an example of processing for determining the connection order of metal pipes.
- the usage status reception unit 12 uses, as usage status data, the number N of metal tubes (N is a natural number) when a plurality of metal tubes are connected and used as a set of metal tubes. Is obtained (s81).
- the tube specific data acquisition unit 13 acquires data indicating the length or weight of each of the plurality of metal tubes as the tube specific data (s82).
- the tube specific data s82
- the measured pipe length is acquired as pipe-specific data.
- the pipe determination unit 14 is configured to connect the N metal pipes connected to each of the plurality of sets when the N pieces of the plurality of metal pipes indicated by the identification data acquired by the metal pipe information receiving unit 11 are connected as one set.
- the length is calculated (s83).
- the pipe determination unit 14 calculates and evaluates the degree of variation in the length of the metal pipe after a plurality of sets of N connections (s84). Based on the evaluation result, it is determined whether or not a condition for terminating the process is satisfied (s85). If not satisfied, the connection order of the metal pipes is changed (s86), and s83 to s85 are performed. The process is repeated. Thereby, the pipe
- the output unit 15 outputs data indicating the combination of each set of metal tubes determined by the tube determination unit 14 (s87).
- the above example is an example of acquiring the length of the metal pipe as the pipe specific data.
- the weight of the metal pipe is acquired as the pipe specific data. You can also In this case, the tube determination unit 14 can determine a combination in which both the weight or length and weight of the metal tube are uniformly close to each other in a plurality of sets.
- the pipe determining unit 14 creates a plurality of sets in which a predetermined number of metal pipes are connected, the length or weight of the predetermined number of connected metal pipes in the plurality of sets is determined.
- a combination of a predetermined number of metal tubes to be connected in each group can be determined so as to approach evenly.
- N for example, three
- the user for example, inputs a set number N to the metal tube use support system, and thereby sets a combination of each set of metal tubes so that the length or weight of the metal tubes after the N connections are made uniform. Information can be obtained.
- FIG. 15 is a flowchart illustrating an example of processing in which the second, third, and fourth embodiments are combined.
- the usage status receiving unit 12 acquires environmental data indicating an environment in which the metal pipe is disposed as usage status data (s91).
- environmental data for example, it is possible to obtain data indicating the depth of a well where a metal pipe is disposed, pressure distribution, the relationship between pressure and depth, geology, or the amount of a component of a predetermined substance contained in gas or muddy water, etc. it can.
- the usage status reception unit 12 determines the pressure condition and the corrosion condition at each position of the place where the metal pipe is arranged based on the acquired usage status data (s92). For example, the space in which the metal pipe is disposed is divided into a plurality of areas, and the pressure in each area or the required pressure performance value and the value indicating the corrosive environment are determined. This determination may be performed by the pipe determination unit 14.
- the pipe specific data acquisition unit 13 acquires data indicating the pressure resistance performance, corrosion resistance performance, dimensions, and shape of each of the plurality of metal pipes as the pipe specific data (s93).
- the pipe specific data s93
- coplus strength, corrosion resistance coefficient, measured tube thickness, measured tube outer diameter, and measured tube ellipticity can be acquired as tube specific data.
- the pipe determination unit 14 compares the pressure resistance performance of each metal pipe when a plurality of metal pipes are connected and arranged in a certain order with the pressure condition at the arrangement position of the metal pipe to thereby determine the pressure resistance of each metal pipe.
- the degree from the viewpoint of (pressure resistance conforming value) is calculated (s94).
- the pipe determination unit 14 compares the corrosion resistance performance of each metal pipe when the plurality of metal pipes are connected and arranged in a certain order with the corrosion conditions at the arrangement position of the metal pipe, so that each metal pipe
- the degree of conformity (corrosion resistance conforming value) from the viewpoint of corrosion resistance of the pipe is calculated (s95).
- the pipe determination unit 14 calculates the difference in size and shape between each metal pipe and the other metal pipe to which each metal pipe is connected, thereby matching the degree of connection between the metal pipes (connection matching value). Is calculated (s96).
- the pipe determination unit 14 evaluates the pressure resistance conformity value calculated in s94, the corrosion resistance conformance value calculated in s95, and the connection conformity value calculated in s96 (s97). Based on the evaluation result, it is determined whether or not the conditions for ending the processing are satisfied (s98). If not satisfied, the connection order of the metal pipes is changed (s99), and s23 to s25. Repeat the process. Thereby, for example, the pipe determination unit 14 can determine the connection order of metal pipes that is optimal (or approximately optimal) from the viewpoints of pressure resistance, corrosion resistance, and connection relationships.
- the termination condition in s98 can include the number of repetitions of the connection order change process in s99, the degree of variation in the evaluation result, and the like in addition to the above evaluation result. Further, in the process of changing the connection order of the s99 metal tubes, it is possible to determine whether or not the connection order is changed based on the evaluation result of s97, and it is possible to determine whether or not there is a change with a predetermined probability.
- the output unit 15 When it is determined in s97 that the conditions for ending the process are satisfied, the output unit 15 outputs data indicating the connection order of the metal tubes determined by the tube determining unit 14 in s99 (s100).
- the pipe determination unit 14 determines whether the metal pipe is based on the environment indicated by the usage status data and the pressure resistance performance, corrosion resistance performance, dimensions, and shape of each of the plurality of metal pipes indicated by the pipe specific data.
- the connection order of the metal pipes can be determined so that the metal pipes that are compatible with the environment to be used and that are compatible with each other in size and shape are connected to each other.
- the metal pipe of the present invention can be a metal pipe of any material other than a steel pipe mainly composed of iron and nickel. Further, the use of the metal pipe is not limited to the oil well pipe and the line pipe.
- the data recorded in the data recording unit 2 is not limited to that described in the above example.
- data indicating the distribution route of the metal pipe and the packing record can be recorded in association with the identification data of the metal pipe.
- data for identifying identification data of a plurality of metal tubes bundled in packaging can be recorded in the data recording unit 2.
- the metal tube information receiving unit 11 only receives at least one identification data among a plurality of bundled metal tubes read by the user terminal 3, and identifies a plurality of metal tubes included in the bundle. Data can be identified. Even in a state where a plurality of metal tubes are bundled, the user can designate a plurality of bundled metal tubes only by reading the identification mark of one metal tube located outside the bundle. Become.
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Abstract
Description
<システム構成例>
図1は、本実施形態の金属管利用支援システムが含まれるシステムの構成例を示す図である。図1に示す例では、サーバ1、及びユーザ端末3がネットワークを介して通信可能となっている。サーバ1は、データ記録部2にアクセス可能である。データ記録部2は、製造者端末4からもアクセス可能となっている。ユーザ端末3は、金属管5に付された識別マーク7を読み取ることができる。金属管利用支援システムは、例えば、サーバ1で構成することもできるし、ユーザ端末3で構成することもできる。
図2は、サーバ1に金属管利用支援システム10aを構築した場合の構成例を示すブロック図である。図2に示す例では、サーバ1に構築される金属管利用支援システム10aは、金属管情報受付部11a、利用状況受付部12a、管固有データ取得部13a、管決定部14a、及び出力部15aを備える。ユーザ端末3は、金属管5の識別マークを読み取る読取部31及びユーザに対する表示及びユーザからの入力の受付を行うユーザインタフェース部32を有する。
図3は、図2に示す金属管利用支援システム10aの動作例を示すフローチャートである。図3に示す例では、ユーザ端末3の読取部31により金属管5の、例えば、二次元コード(2Dコード)等の識別マーク7が読み取られることにより、金属管の識別データがユーザ端末3に読み込まれる(Op1)。ユーザ端末3は、サーバ1に識別データを送信する(Op2)。サーバ1の金属管情報受付部11aが、ユーザ端末3から識別データを受信する(s1)。金属管情報受付部11aは、ユーザ端末3へ、複数の金属管の識別データの読み込み及びサーバ1への識別データの送信を指示することができる。又は、ユーザ端末3は、金属管利用支援システム10aからの指示を待たずに、利用すべき金属管の問合せを、複数の金属管の識別データ及び利用状況データとともに、サーバ1へ送信することもできる。
図4は、ユーザ端末3で、金属管利用支援システム10bを構成した場合の構成例を示すブロック図である。図4に示す例では、ユーザ端末3に構築される金属管利用支援システム10bは、金属管情報受付部11b、利用状況受付部12b、管固有データ取得部13b、管決定部14b、及び出力部15bを備える。ユーザ端末3は、金属管5の識別マーク7を読み取る読取部31及びユーザに対する表示及びユーザからの入力の受付を行うユーザインタフェース部32(UI部32と称する)を有する。
図5は、図4に示す金属管利用支援システム10bの動作例を示すフローチャートである。図5に示す例では、金属管情報受付部11bが、ユーザ端末3の読取部31で読み取られた複数の金属管の識別データを取得する(s1b)。金属管情報受付部11bは、読取部31及びUI部32を制御して、ユーザが金属管の識別マークを読み込む操作を支援することができる。
上記金属管利用支援システム10a,10bにおいて、ユーザ端末3により読み取られる金属管5の識別マーク7の例を説明する。金属管5の識別マーク7の形態は特定のものに限定されないが、例えば、RFIDタグ又は2次元コードとすることができる。2次元コードは、例えば、インクジェットによる印刷、ラベルシール、レーザーを用いた印字、刻印等によって金属管5の表面に形成することができる。インクジェットによる印刷は、読取性(視認性)が高い2次元コードが得られ、金属管の性能への影響も少なく、耐久性に優れている。また、インクジェットによる印字作業環境及び印字速度も、他の方式と比べると有利である。レーザーを用いた印字では、耐久性に優れた2次元コードが得られる。
図6は、管固有データを含むテーブルの一例を示す図である。図6に示す例では、管識別データ、管仕様データ及び管固有データが対応付けられて記録される。1つの行に、管識別データと、その識別データで識別される管の管仕様データ及び管固有データが、1件のデータとして記録される。
<地中の環境に応じた耐圧性能を持つ金属管の配置を決定する処理の例>
図7は、金属管の接続順を決定する処理の一例を示すフローチャートである。図7に示す例では、利用状況受付部12は、利用状況データとして、金属管が配置される環境を示す環境データを取得する(s11)。環境データとして、例えば、金属管を配置する油井の深さ、油井坑角度、圧力分布、圧力と深度との関係、地質等を示すデータを取得することができる。
<地中の環境に応じた耐食性能を持つ金属管の配置を決定する処理の例>
図8は、金属管の接続順を決定する処理の一例を示すフローチャートである。図8に示す例では、利用状況受付部12は、利用状況データとして、金属管が配置される環境を示す環境データを取得する(s21)。環境データとして、例えば、金属管を配置する油井全長における圧力、温度、地質、ガスまたは泥水に含まれる所定物質の成分量等を示すデータを取得することができる。
<金属管の適切な接続関係を決定する処理の例>
図9は、金属管の接続順を決定する処理の一例を示すフローチャートである。図9に示す例では、利用状況受付部12は、利用状況データとして、金属管の接続条件を取得する(s31)。接続条件として、例えば、接続する金属管の本数、等を示すデータを取得することができる。
<加工に適した金属管を決定する処理の例>
図10は、利用する金属管を決定する処理の一例を示すフローチャートである。図10に示す例では、利用状況受付部12は、利用状況データとして、金属管の加工品に求められる条件を示す条件データを取得する(s41)。条件データとして、例えば、金属管の加工品に求められる寸法又は特性を示すデータを取得することができる。利用状況受付部12は、利用状況データとして指定できる寸法又は特性の項目をユーザに対して提示してもよい。例えば、データ記録部2に記録された管固有データの項目を、ユーザに対して提示することができる。
<長さ上限を超えない金属管を決定する処理の例>
図11は、利用する金属管を決定する処理の一例を示すフローチャートである。図11に示す例では、利用状況受付部12は、利用状況データとして、金属管の長さの上限値を取得する(s51)。管固有データ取得部13は、管固有データとして、金属管情報受付部11が取得した識別データで示される複数の金属管それぞれの管実測長さを取得する(s52)。管決定部14は、管実測長さがs51で取得した上限値を超えない金属管を選択する(s53)。出力部15は、s53で選択された金属管を示すデータを出力する(s54)。
<ねじが緩むリスクに応じたトルクを持つ金属管の配置を決定する処理の例>
図12は、金属管の接続順を決定する処理の一例を示すフローチャートである。図12に示す例では、利用状況受付部12は、利用状況データとして、金属管が配置される環境において、製造工程にて締結された金属管のネジ継手が緩むリスクの程度を示すリスクデータを取得する(s61)。リスクデータとして、金属管を投入する井戸の構造、又は、金属管が配置される環境における締め直しリスクのレベル等を示すデータを取得することができる。
<破断、腐食減肉リスクに応じて金属管の配置を決定する処理の例>
図13は、金属管の接続順を決定する処理の一例を示すフローチャートである。図13に示す例では、利用状況受付部12は、利用状況データとして、金属管が配置される環境において、金属管の破断又は腐食減肉の破断腐食リスクの程度を示すリスクデータを取得する(s71)。リスクデータとして、例えば、金属管を投入する空間の構造、金属管を配置する空間における圧力の分布、又は、空間の各位置における腐食条件のレベル等を示すデータを取得することができる。
<所定数の金属管を接続して1組とする場合の金属管組み合わせを決定する処理の例>
図14は、金属管の接続順を決定する処理の一例を示すフローチャートである。図14に示す例では、利用状況受付部12は、利用状況データとして、複数の金属管を接続して1組の金属管として利用する際の1組の金属管の数N(Nは自然数とする)を取得する(s81)。
<複数項目の条件に応じて、適切な金属管の接続順を決定する処理の例>
上記実施形態2~9に示す処理の少なくとも2つを組み合わることもできる。図15は、実施形態2、3及び4を組み合わせた処理の例を示すフローチャートである。図15に示す例では、利用状況受付部12は、利用状況データとして、金属管が配置される環境を示す環境データを取得する(s91)。環境データとして、例えば、金属管を配置する油井の深さ、圧力分布、圧力と深度との関係、地質、若しくは、ガス又は泥水に含まれる所定物質の成分量等を示すデータを取得することができる。
Claims (13)
- 複数の金属管それぞれの識別データを受け付ける金属管情報受付部と、
前記金属管を利用する状況に関する利用状況データを受け付ける利用状況受付部と、
金属管それぞれの特性を示す管固有データと識別データとが対応付けて記録されたデータ記録部にアクセスし、前記金属管情報受付部が受け付けた前記識別データに対応する管固有データを取得する管固有データ取得部と、
前記管固有データ取得部が取得した前記管固有データ及び前記利用状況データに基づいて、前記複数の金属管の中から、利用すべき金属管を決定する管決定部と、
前記管決定部が決定した金属管に関する情報を出力する出力部と、を備えた金属管利用支援システム。 - 前記管決定部は、利用すべき金属管として決定した複数の金属管の接続関係を決定する、請求項1に記載の金属管利用支援システム。
- 前記管固有データ取得部が取得する前記管固有データは、前記金属管それぞれの特性の実測値又は当該実測値から計算される値を含む、請求項1又は2に記載の金属管利用支援システム。
- 前記利用状況データは、金属管を配置する地中の環境を示すデータを含み、
前記管固有データ取得部が取得する前記管固有データは、前記複数の金属管それぞれの耐圧性能を示すデータを含み、
前記管決定部は、前記利用状況データが示す地中の環境と、前記管固有データが示す前記複数の金属管それぞれの耐圧性能とに基づいて、前記地中の環境に応じた耐圧性能を持つ金属管の配置を決定することで、前記複数の金属管の少なくとも2つの金属管の接続関係を決定する、請求項1~3のいずれか1項に記載の金属管利用支援システム。 - 前記利用状況データは、金属管を配置する地中の環境を示すデータを含み、
前記管固有データは、前記複数の金属管それぞれの耐食性能を示すデータを含み、
前記管決定部は、前記利用状況データが示す地中の環境と、前記管固有データが示す前記複数の金属管それぞれの耐食性能とに基づいて、前記地中の環境に応じた耐食性能を持つ金属管の配置を決定することで、前記複数の金属管の少なくとも2つの金属管の接続関係を決定する、請求項1~4のいずれか1項に記載の金属管利用支援システム。 - 前記管固有データ取得部が取得する前記管固有データは、前記複数の金属管それぞれの寸法及び形状を示すデータを含み、
前記管決定部は、前記管固有データが示す寸法及び形状に基づいて、前記複数の金属管の少なくとも2つの金属管の接続関係を決定する、請求項1~5のいずれか1項に記載の金属管利用支援システム。 - 前記利用状況データは、前記金属管の加工品に求められる性能を示すデータを含み、
前記管決定部は、前記複数の金属管の中から前記利用状況データが示す前記加工品に求められる性能に応じた特性を持つ少なくとも1つの金属管を決定する、請求項1~6のいずれか1項に記載の金属管利用支援システム。 - 前記利用状況データは、金属管の長さの上限値を含み、
前記管固有データ取得部が取得する前記管固有データは、前記金属管の長さの実測値を含み、
前記管決定部は、前記複数の金属管の中から、前記上限値を超えない長さの実測値を持つ少なくとも1つの金属管を決定する、請求項1~7のいずれか1項に記載の金属管利用支援システム。 - 前記利用状況データは、前記金属管が配置される環境において、製造工程にて締結された金属管のネジ継手が緩むリスクの程度を示すデータを含み、
前記管固有データ取得部が取得する前記管固有データは、前記複数の金属管におけるネジ継手の締め付けトルクを示すデータを含み、
前記管決定部は、前記利用状況データで示されるリスクの程度に応じた締め付けトルクを持つ金属管の配置を決めることにより、前記複数の金属管の少なくとも2つの金属管の接続関係を決定する、請求項1~8のいずれか1項に記載の金属管利用支援システム。 - 前記利用状況データは、前記金属管が配置される環境において、金属管の破断又は腐食減肉の破断腐食リスクの程度を示すデータを含み、
前記固有データ取得部が取得する前記管固有データは、前記複数の金属管それぞれのきずを示すデータを含み、
前記管決定部は、前記利用状況データが示す前記破断腐食リスクの程度に応じたきずを持つ金属管の配置を決めることにより、前記複数の金属管の少なくとも2つの接続関係を決定する、請求項1~9のいずれか1項に記載の金属管利用支援システム。 - 前記管固有データは、前記複数の金属管それぞれの長さ又は重さを示すデータを含み、
前記管決定部は、所定数の金属管を接続したものを複数組作成した場合に、当該複数組の接続された所定数の金属管の長さ又は重さが均等に近づくように、各組において接続される所定数の金属管の組み合わせを決定する、請求項1~10のいずれか1項に記載の金属管利用支援システム。 - 請求項1~11のいずれか1項に記載の金属管利用支援システムの動作方法。
- 請求項1~11のいずれか1項に記載の各部をコンピュータに実現させるための金属管利用支援プログラム。
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RU2016151731A3 (ja) | 2018-08-06 |
CN106663286B (zh) | 2021-01-05 |
US10190966B2 (en) | 2019-01-29 |
US20170138838A1 (en) | 2017-05-18 |
EP3166067A4 (en) | 2017-11-15 |
RU2665328C2 (ru) | 2018-08-29 |
EP3166067A1 (en) | 2017-05-10 |
JPWO2016002520A1 (ja) | 2017-04-27 |
RU2016151731A (ru) | 2018-08-06 |
CN106663286A (zh) | 2017-05-10 |
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