WO2015188725A1 - Pallet and manufacturing method therefor - Google Patents
Pallet and manufacturing method therefor Download PDFInfo
- Publication number
- WO2015188725A1 WO2015188725A1 PCT/CN2015/080864 CN2015080864W WO2015188725A1 WO 2015188725 A1 WO2015188725 A1 WO 2015188725A1 CN 2015080864 W CN2015080864 W CN 2015080864W WO 2015188725 A1 WO2015188725 A1 WO 2015188725A1
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- WIPO (PCT)
- Prior art keywords
- support member
- honeycomb panel
- cup
- lower support
- sleeve
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D19/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
- B65D19/38—Details or accessories
Definitions
- This invention relates to the field of logistics and packaging, and more particularly to trays (also known as "pallets").
- the Chinese national standard "logistics terminology" defines a pallet as a horizontal platform device for loading, stacking, transporting and transporting goods and articles as unit loads.
- the tray is a base made to facilitate the placement and shipping requirements of scattered items, generally square or rectangular; the tray can also be commonly referred to as a "stack".
- the patent publication of CN102923372A proposes a deficiencies in the practical application of a paper pallet. Therefore, the applicant's patent publication CN203568077U proposes a plastic faceted honeycomb paperboard core composite material tray, which is a composite structure made of honeycomb paperboard core and plastic surface, and has higher support than the paper pallet of CN102923372A. Strength, compared to the plastic tray of CN101678919B, reduces manufacturing costs.
- the composite tray midsole of the patent publication CN203568077U The plate 1 and the cover plate 3 also need to be made of more plastic sheets, which is disadvantageous for further reduction in manufacturing cost.
- Paper honeycomb plastic coated feet, wooden feet, wood chips, etc. are also used as trays for the tray legs to be glued on the honeycomb panel, but the tray legs are easily damaged and dropped during use, and are susceptible to moisture, softness and deformation. Mildew, etc., and the weight of the tray foot is heavier, and the worker is inconvenient to use.
- the present invention has been made in view of the above, and proposes a tray and a method of manufacturing the same, which are further reduced in manufacturing cost under the premise of ensuring the support strength.
- the present invention provides a tray comprising: a honeycomb panel as a support panel, and a plurality of cup-shaped support portions as tray legs; the honeycomb panel is provided with a plurality of through holes, each of the cup-shaped support portions being disposed at a lower support member and an upper fastener, the lower support member is for supporting the honeycomb panel, and the upper fastener is for fasteningly engaging the lower support member, thereby the cup-shaped support portion and the honeycomb panel Through hole is sleeved and fixed.
- the lower support member comprises a lower end cup-shaped support body, an intermediate flange end surface and an upper end sleeve body, wherein the cup-shaped support body has a bottom surface and a surrounding wall surface perpendicularly connected to the bottom surface.
- Hollow cup-shaped container structure the open edge of the cup-shaped support body is provided with an annular flange end surface perpendicularly connected thereto; the flange end surface has a sleeve body vertically connected thereto, the sleeve
- the joint is an upright enclosed wall structure.
- the upper fastener comprises a sleeve body at a lower end and a flange end surface of the upper end, the sleeve body is a vertically arranged wall structure; the flange end surface is an annular structure, and the vertical connection is set in the sleeve The upper edge of the body.
- the sleeve on the upper end of the lower support member and the sleeve on the upper fastener are correspondingly disposed. Fastening fit structure.
- the upper end of the lower support member is provided with a plurality of snap holes, and the upper fastener sleeve body is provided with a plurality of corresponding snap heads.
- the inner wall of the upper end of the lower support member is provided with an internal thread, and the outer wall of the sleeve of the upper fastener is provided with an external thread.
- the honeycomb panel is composed of an upper panel, a honeycomb core body and a lower panel.
- a bead is provided at the edge of the honeycomb panel.
- the flange end face of the lower support member is coated with a layer of adhesive.
- the honeycomb panel is a honeycomb paperboard, a honeycomb metal sheet or a composite honeycomb panel; the lower support and the upper fastener of the cup-shaped support portion are plastic injection molded structural parts, or plastic plastic molded structural parts, or It is a metal stamped structural part or other material to make a molded structural part.
- the present invention also provides a tray manufacturing method comprising:
- Step a providing a honeycomb panel
- Step b cutting the honeycomb panel, and cutting a plurality of through holes on the cut honeycomb panel;
- Step c providing a cup-shaped support portion including a lower support member and an upper fastener for supporting the honeycomb panel, the upper fastener for fastening with the lower support member ;
- Step d mounting a cup-shaped support portion on the plurality of through holes of the honeycomb panel, inserting the lower support member from the lower side of the through hole of the honeycomb panel, and lowering the upper fastener from the upper side of the through hole of the honeycomb panel And fastening the upper fastener to the lower support member to sleeve and fix the cup-shaped support portion and the through hole on the honeycomb panel.
- the lower support member comprises a lower end cup-shaped support body, an intermediate flange end surface and an upper end sleeve body, wherein the cup-shaped support body has a bottom surface and a surrounding wall surface perpendicularly connected to the bottom surface.
- Hollow cup-shaped container structure the open edge of the cup-shaped support body is provided with an annular shape perpendicularly connected thereto a flange end surface; the flange end surface has a sleeve body perpendicularly connected thereto, and the socket body is an upright surrounding wall surface structure.
- the upper fastener comprises a sleeve body at a lower end and a flange end surface of the upper end, the sleeve body is a vertically arranged wall structure; the flange end surface is an annular structure, and the vertical connection is set in the sleeve The upper edge of the body.
- a corresponding fastening structure is provided on the sleeve body of the upper end of the lower support member and the sleeve body of the upper fastener.
- the upper end of the lower support member is provided with a plurality of snap holes, and the upper fastener sleeve body is provided with a plurality of corresponding snap heads.
- the inner wall of the upper end of the lower support member is provided with an internal thread, and the outer wall of the sleeve of the upper fastener is provided with an external thread.
- the method further includes: step e: trimming the edge of the honeycomb panel.
- the method further comprises: step d1: coating a layer of adhesive on the flange end surface of the lower support member.
- the present invention proposes a tray and a method of manufacturing the same, which can produce a tray which is further reduced in production cost under the premise of ensuring the support strength.
- Figure 1 is a schematic view of a preferred embodiment of the invention (angle 1);
- Figure 2 is a schematic view of a preferred embodiment of the invention (angle 2);
- Figure 3 is an exploded view of the embodiment
- Fig. 4 is a longitudinal sectional view of the embodiment.
- the structure of the tray of the present invention mainly comprises two parts: a honeycomb panel as a support panel, and a plurality of cup-shaped support portions as tray legs.
- the honeycomb panel is provided with a plurality of through holes
- each of the cup-shaped support portions is composed of a lower support member and an upper fastener disposed under the lower support member for supporting the honeycomb panel and the upper fastener
- the cup-shaped support portion and the through hole on the honeycomb panel are sleeved and fixed.
- a tray according to a preferred embodiment of the present invention comprises: a honeycomb panel 1 and a plurality of cup-shaped supports 2.
- the honeycomb panel 1 is provided with a plurality of through holes 11 for the cup-shaped support portion 2 to be sleeved and fixed.
- the honeycomb panel 1 is composed of an upper panel 101, a lower panel 102 and a honeycomb core 103.
- Hollow or solid honeycomb panels such as honeycomb paperboard, honeycomb metal sheets or composite honeycomb panels, such as the honeycomb paperboard disclosed in CN103225238A, such as the solid honeycomb panel disclosed in CN 101619801, and the metal foil honeycomb core sandwich panel disclosed in CN201972308U. ,and many more.
- a bead 3 is also provided on the edge of the honeycomb panel 1 for edge protection, for example, a U-shaped steel strip (or tape) or Steel (or paper) corners are placed around the sides of the board.
- the cup-shaped support portion 2 is composed of a lower support member 21 and an upper fastener 22.
- the lower support member 21 includes a lower end cup-shaped support body 211, an intermediate flange end surface 212 and an upper end sleeve body 213.
- the cup-shaped support body 211 has a bottom surface 2111 and a vertical connection with the bottom surface 2111.
- the hollow cup-shaped container structure formed by the wall surface 2112; the opening edge of the cup-shaped support body 211 is provided with an annular flange end surface 212 perpendicularly connected thereto; the flange end surface 212 has a vertical connection thereon
- the sleeve body 213 is provided, and the socket body 213 is an upright wall structure.
- the upper fastener 22 includes a lower end sleeve body 221 and an upper end flange end surface 222, and the socket body 221 is a vertically disposed surrounding wall surface structure; the flange The end surface 222 is an annular structure, and the vertical connection is disposed on the upper edge of the socket body 221.
- the sleeve 213 of the upper end of the lower support member 21 is provided with a plurality of latching holes 2131, and the sleeve body 221 of the upper fastener 22 is provided with a plurality of snaps corresponding thereto. Head 2211. Specifically, the lower support member 21 is inserted upward from the lower side of the through hole 11 of the honeycomb panel 1, and the upper fastener 22 is nested downward from the upper side of the through hole 11 of the honeycomb panel 1, and the upper support 22 is placed thereon.
- the latching head 2211 of the sleeve body 221 of the fastener 22 is fastened into the corresponding latching hole 2131 of the sleeve body 213 at the upper end of the lower support member 21, thereby the upper fastener 22 and the lower support member.
- the fastening portion (the snap connection) 21 is used to sleeve and fix the cup-shaped support portion 2 and the through hole 11 in the honeycomb panel 1.
- the honeycomb panel 1 is supported by the flange end surface 212 in the middle of the lower support member 21, and is clamped to the honeycomb together with the flange end surface 222 of the upper end of the upper fastener 22 through the flange end surface 212 of the lower support member 21.
- the lower panel 102 of the panel 1 and the upper panel 101 are thereby fastened.
- a layer of adhesive may be applied to the flange end surface 212 of the lower support member 21 before the lower support member 21 is inserted upward from the lower side of the through hole 11 of the honeycomb panel 1.
- the flange end surface 212 of the lower support member 21 is bonded to the contact faces of the lower panel 102 of the honeycomb panel 1 (the peripheral side of the through hole 11 in the vicinity thereof).
- the lower support member 21 and the upper fastener 22 of the cup-shaped support portion 2 can be made of waterproof and pressure-resistant plastic material, manufactured by plastic injection molding or plastic molding, or can be made of metal with higher strength and metal stamping. Molded or manufactured by other materials with high strength and low quality, such as glass fiber and carbon fiber.
- Embodiment 2 The tray of another preferred embodiment of the present invention is similar to the above-described Embodiment 1, except that the inner wall of the upper end of the lower support member is provided with internal threads, and the upper fastener is sleeved.
- the outer wall of the body is provided with external threads, and the two are fixedly connected by a threaded connection.
- Other preferred extended alternatives to this embodiment can be referred to as described above in embodiment 1.
- the tray of the present invention has the following advantages:
- the structure of the cup-shaped support portion as the tray foot is a hollow structure, which facilitates stacking with each other when transporting the tray to save space.
- the upper and lower tray foot covers are fastened by a snap or thread connection, and are integrated with the honeycomb panel to increase the contact rigidity between them.
- the cup-shaped support portion (tray foot) and the honeycomb panel (plate surface) can be separated and collected separately, which is environmentally friendly and practical.
- the present invention provides a tray manufacturing method, comprising:
- Step a providing a honeycomb panel; specifically: the honeycomb panel is composed of an upper panel, a honeycomb core body and a lower panel.
- Step b cutting the honeycomb panel and cutting a plurality of through holes on the cut honeycomb panel; specifically: cutting the honeycomb panel to a desired size shape by using a cutting prop and a measuring ruler, and cutting out the rotary cutter A through hole required to mount the cup-shaped support (ie, the tray foot).
- Step c providing a cup-shaped support portion including a lower support member and an upper fastener; specifically, the lower support member and the upper fastener are the structures described above, and are manufactured by plastic injection molding. Or plastic blister manufacturing, or by metal stamping, or other materials by other molding processes.
- Step d mounting a cup-shaped support portion on the plurality of through holes of the honeycomb panel; specifically, inserting the lower support member from the lower side of the through hole of the honeycomb panel, and inserting the upper fastener from the through hole of the honeycomb panel Nesting in the direction and fastening the upper fastener to the lower support member to thereby connect the cup-shaped support portion to the honeycomb panel
- the hole is sleeved and fixed.
- the method further includes
- Step e trimming the edge of the honeycomb panel; specifically, depending on the material of the honeycomb panel, a U-shaped steel strip (or paper strip) or a steel (or paper) corner is used to cover the periphery of the honeycomb panel.
- step d for further fastening, before step d, further comprising
- Step d1 coating a layer of adhesive on the flange end surface of the lower support member.
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- Mechanical Engineering (AREA)
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Abstract
Disclosed is a pallet, comprising a honeycomb panel (1) as a support panel, and a plurality of cupped support portions (2) as pallet feet, wherein a plurality of through holes (11) are provided on the honeycomb panel (1); and each cupped support portion (2) is formed by a lower support piece (21) and an upper fastening piece (22), the lower support piece (21) is used for supporting the honeycomb panel (1), and the upper fastening piece (22) is used for being fastened and fitted with the lower support piece (21), so that the cupped support portions (2) are sheathed and fixed to the through holes (11) on the honeycomb panel (1). Further disclosed is a manufacturing method for a pallet, which is used for manufacturing a pallet having sufficient strength and lower costs.
Description
本发明涉及于物流和包装领域,特别涉及托盘(又称“栈板”)。This invention relates to the field of logistics and packaging, and more particularly to trays (also known as "pallets").
中国国家标准《物流术语》对托盘(pallet)的定义是:用于集装、堆放、搬运和运输的放置作为单元负荷的货物和制品的水平平台装置。托盘是为方便零散物品的摆放和出货要求而制成的底座,一般为方形或长方形;托盘又可俗称为“栈板”。The Chinese national standard "logistics terminology" defines a pallet as a horizontal platform device for loading, stacking, transporting and transporting goods and articles as unit loads. The tray is a base made to facilitate the placement and shipping requirements of scattered items, generally square or rectangular; the tray can also be commonly referred to as a "stack".
目前的托盘大多采用木头钉制而成的木质托盘或者采用类似CN101678919B的专利公开文献的吹塑成型的塑料托盘。木质托盘虽然结构牢固且成本低廉,但是面临虫蛀及海关检验检疫的问题,而塑料托盘虽然结构牢固且无木质托盘的上述不足,但成本相对更高。为了兼顾二者,有新技术提出蜂窝纸板应用到为托盘中。例如,CN102923372A的专利公开文献提出一种纸栈板,然而该纸栈板的承载板(1)和脚柱(2)为一体成型的蜂窝状结构。然而,由于在运输作业时的不可预见性,叉车在***该纸栈板进行转移时,叉车的叉子常有可能触碰到该纸栈板的脚柱(2),脚柱(2)是蜂窝状纸质材料,会因强度不足而导致损坏。因此,该CN102923372A的专利公开文献提出一种纸栈板的在实际应用上存在不足之处。因此,申请人另有CN203568077U的专利公开文献提出一种塑料面蜂窝纸板芯复合材料托盘,是利用蜂窝纸板芯和塑料面复合而成的结构,相比于CN102923372A的纸栈板具有更高的支撑强度,相比于CN101678919B的塑料托盘降低了制造成本。然而,该CN203568077U的专利公开文献的复合材料托盘中底
板1和盖板3还需要采用较多塑料薄板制成,不利于生产制造成本的进一步降低。亦有采用纸蜂窝包塑脚、木脚、木屑脚等作为托盘脚胶粘在蜂窝面板上构成的托盘,但是这种托盘使用过程中托盘脚易损坏掉落,且易受潮易软、变形及霉变等,且会因托盘脚的重量较重,工人使用不方便。Most of the current pallets are wood-studded wooden pallets or blow molded plastic pallets similar to the patent publication of CN101678919B. Although the wooden pallet is structurally solid and low in cost, it faces the problems of insects and customs inspection and quarantine, and the plastic pallet has a relatively strong structure and no shortage of wooden pallets, but the cost is relatively higher. In order to balance the two, there are new technologies that propose honeycomb paperboard applications for use in pallets. For example, the patent publication of CN102923372A proposes a paper pallet, however the carrier pallet (1) and the footrest (2) of the paper pallet are integrally formed honeycomb structures. However, due to the unpredictability during transportation operations, when the forklift is inserted into the paper pallet for transfer, the fork of the forklift often touches the leg (2) of the paper pallet, and the leg (2) is a honeycomb. Paper-like materials can be damaged due to insufficient strength. Therefore, the patent publication of CN102923372A proposes a deficiencies in the practical application of a paper pallet. Therefore, the applicant's patent publication CN203568077U proposes a plastic faceted honeycomb paperboard core composite material tray, which is a composite structure made of honeycomb paperboard core and plastic surface, and has higher support than the paper pallet of CN102923372A. Strength, compared to the plastic tray of CN101678919B, reduces manufacturing costs. However, the composite tray midsole of the patent publication CN203568077U
The plate 1 and the cover plate 3 also need to be made of more plastic sheets, which is disadvantageous for further reduction in manufacturing cost. Paper honeycomb plastic coated feet, wooden feet, wood chips, etc. are also used as trays for the tray legs to be glued on the honeycomb panel, but the tray legs are easily damaged and dropped during use, and are susceptible to moisture, softness and deformation. Mildew, etc., and the weight of the tray foot is heavier, and the worker is inconvenient to use.
发明内容Summary of the invention
因此,本发明针对上述,提出一种保证支撑强度的前提下,生产制造成本进一步降低的托盘及其制造方法。Therefore, the present invention has been made in view of the above, and proposes a tray and a method of manufacturing the same, which are further reduced in manufacturing cost under the premise of ensuring the support strength.
本发明采用如下技术方案实现:The invention adopts the following technical solutions:
首先,本发明提出一种托盘,包括:一个蜂窝板作为支撑面板,及多个杯状支撑部作为托盘脚;蜂窝板上开设有多个通孔,每个杯状支撑部均是由设置在下方的下支撑件和上紧固件组成,下支撑件用于支撑该蜂窝板,上紧固件用于与该下支撑件紧固配合,从而将该杯状支撑部与该蜂窝板上的通孔套设及固定。First, the present invention provides a tray comprising: a honeycomb panel as a support panel, and a plurality of cup-shaped support portions as tray legs; the honeycomb panel is provided with a plurality of through holes, each of the cup-shaped support portions being disposed at a lower support member and an upper fastener, the lower support member is for supporting the honeycomb panel, and the upper fastener is for fasteningly engaging the lower support member, thereby the cup-shaped support portion and the honeycomb panel Through hole is sleeved and fixed.
优选的,该下支撑件包括下端的杯状支撑体、中间的法兰端面和上端的套接体,该杯状支撑体为具有一底面和与该底面垂直连接的一围合的壁面所构成的中空杯状容器结构;该杯状支撑体的开口缘设有一个与之垂直连接的环状的法兰端面;该法兰端面之上具有一个与之垂直连接设置的套接体,该套接体是直立的围合壁面结构。Preferably, the lower support member comprises a lower end cup-shaped support body, an intermediate flange end surface and an upper end sleeve body, wherein the cup-shaped support body has a bottom surface and a surrounding wall surface perpendicularly connected to the bottom surface. Hollow cup-shaped container structure; the open edge of the cup-shaped support body is provided with an annular flange end surface perpendicularly connected thereto; the flange end surface has a sleeve body vertically connected thereto, the sleeve The joint is an upright enclosed wall structure.
优选的,该上紧固件包括下端的套接体和上端的法兰端面,该套接体是垂直设置的围合壁面结构;该法兰端面为一环状结构,垂直连接设置在该套接体的上沿。Preferably, the upper fastener comprises a sleeve body at a lower end and a flange end surface of the upper end, the sleeve body is a vertically arranged wall structure; the flange end surface is an annular structure, and the vertical connection is set in the sleeve The upper edge of the body.
优选的,该下支撑件的上端的套接体上和该上紧固件的套接体上设有对应
的紧固配合结构。Preferably, the sleeve on the upper end of the lower support member and the sleeve on the upper fastener are correspondingly disposed.
Fastening fit structure.
更优选的,该下支撑件的上端的套接体上设有多个卡扣孔,该上紧固件的套接体上设有多个与之对应的卡扣头。或者,该下支撑件的上端的套接体的内壁上设有内螺纹,该上紧固件的套接体的外壁上设有外螺纹。More preferably, the upper end of the lower support member is provided with a plurality of snap holes, and the upper fastener sleeve body is provided with a plurality of corresponding snap heads. Alternatively, the inner wall of the upper end of the lower support member is provided with an internal thread, and the outer wall of the sleeve of the upper fastener is provided with an external thread.
优选的,该蜂窝板由上面板、蜂窝芯体和下面板叠加粘结构成。Preferably, the honeycomb panel is composed of an upper panel, a honeycomb core body and a lower panel.
优选的,在该蜂窝板的边缘设置有护条。Preferably, a bead is provided at the edge of the honeycomb panel.
优选的,该下支撑件的法兰端面上涂覆有一层黏胶。Preferably, the flange end face of the lower support member is coated with a layer of adhesive.
优选的,该蜂窝板是蜂窝纸板、蜂窝金属板或者复合材料蜂窝板;该杯状支撑部的下支撑件和上紧固件是塑料注塑成型结构部件,或者是塑料吸塑成型结构部件,或者是金属冲压成型结构部件,或者其他材质制造成型结构部件。Preferably, the honeycomb panel is a honeycomb paperboard, a honeycomb metal sheet or a composite honeycomb panel; the lower support and the upper fastener of the cup-shaped support portion are plastic injection molded structural parts, or plastic plastic molded structural parts, or It is a metal stamped structural part or other material to make a molded structural part.
其次,本发明还提出一种托盘制造方法,包括:Secondly, the present invention also provides a tray manufacturing method comprising:
步骤a:提供蜂窝板;Step a: providing a honeycomb panel;
步骤b:裁切蜂窝板,并在该裁切好的蜂窝板上切割出多个通孔;Step b: cutting the honeycomb panel, and cutting a plurality of through holes on the cut honeycomb panel;
步骤c:提供杯状支撑部,该杯状支撑部包括下支撑件和上紧固件,该下支撑件用于支撑该蜂窝板,该上紧固件用于与该下支撑件紧固配合;Step c: providing a cup-shaped support portion including a lower support member and an upper fastener for supporting the honeycomb panel, the upper fastener for fastening with the lower support member ;
步骤d:在蜂窝板的多个通孔安装杯状支撑部,将该下支撑件从蜂窝板的通孔的下方向上套入,将上紧固件从蜂窝板的通孔的上方向下套入,并将该上紧固件与该下支撑件紧固配合,从而将该杯状支撑部与该蜂窝板上的通孔套设及固定。Step d: mounting a cup-shaped support portion on the plurality of through holes of the honeycomb panel, inserting the lower support member from the lower side of the through hole of the honeycomb panel, and lowering the upper fastener from the upper side of the through hole of the honeycomb panel And fastening the upper fastener to the lower support member to sleeve and fix the cup-shaped support portion and the through hole on the honeycomb panel.
优选的,该下支撑件包括下端的杯状支撑体、中间的法兰端面和上端的套接体,该杯状支撑体为具有一底面和与该底面垂直连接的一围合的壁面所构成的中空杯状容器结构;该杯状支撑体的开口缘设有一个与之垂直连接的环状的
法兰端面;该法兰端面之上具有一个与之垂直连接设置的套接体,该套接体是直立的围合壁面结构。Preferably, the lower support member comprises a lower end cup-shaped support body, an intermediate flange end surface and an upper end sleeve body, wherein the cup-shaped support body has a bottom surface and a surrounding wall surface perpendicularly connected to the bottom surface. Hollow cup-shaped container structure; the open edge of the cup-shaped support body is provided with an annular shape perpendicularly connected thereto
a flange end surface; the flange end surface has a sleeve body perpendicularly connected thereto, and the socket body is an upright surrounding wall surface structure.
优选的,该上紧固件包括下端的套接体和上端的法兰端面,该套接体是垂直设置的围合壁面结构;该法兰端面为一环状结构,垂直连接设置在该套接体的上沿。Preferably, the upper fastener comprises a sleeve body at a lower end and a flange end surface of the upper end, the sleeve body is a vertically arranged wall structure; the flange end surface is an annular structure, and the vertical connection is set in the sleeve The upper edge of the body.
优选的,该下支撑件的上端的套接体上和该上紧固件的套接体上设有对应的紧固配合结构。Preferably, a corresponding fastening structure is provided on the sleeve body of the upper end of the lower support member and the sleeve body of the upper fastener.
更优选的,该下支撑件的上端的套接体上设有多个卡扣孔,该上紧固件的套接体上设有多个与之对应的卡扣头。或者,该下支撑件的上端的套接体的内壁上设有内螺纹,该上紧固件的套接体的外壁上设有外螺纹。More preferably, the upper end of the lower support member is provided with a plurality of snap holes, and the upper fastener sleeve body is provided with a plurality of corresponding snap heads. Alternatively, the inner wall of the upper end of the lower support member is provided with an internal thread, and the outer wall of the sleeve of the upper fastener is provided with an external thread.
优选的,还进一步包括:步骤e:对蜂窝板的边缘进行收边。Preferably, the method further includes: step e: trimming the edge of the honeycomb panel.
优选的,在步骤d之前,还进一步包括:步骤d1:在该下支撑件的法兰端面上涂覆一层黏胶。Preferably, before step d, the method further comprises: step d1: coating a layer of adhesive on the flange end surface of the lower support member.
本发明提出一种托盘及其制造方法,可以制造出保证支撑强度的前提下,生产制造成本进一步降低的托盘。The present invention proposes a tray and a method of manufacturing the same, which can produce a tray which is further reduced in production cost under the premise of ensuring the support strength.
图1是发明一优选实施例的结构示意图(角度一);Figure 1 is a schematic view of a preferred embodiment of the invention (angle 1);
图2是发明一优选实施例的结构示意图(角度二);Figure 2 is a schematic view of a preferred embodiment of the invention (angle 2);
图3是该实施例的分解图;Figure 3 is an exploded view of the embodiment;
图4是该实施例的纵向剖视图。Fig. 4 is a longitudinal sectional view of the embodiment.
现结合附图和具体实施方式对本发明进一步说明。The invention will now be further described with reference to the drawings and specific embodiments.
本发明的托盘的结构主要包括2个部分:一个蜂窝板作为支撑面板,及多个杯状支撑部作为托盘脚。具体的,蜂窝板上开设有多个通孔,每个杯状支撑部均是由设置在下方的下支撑件和上紧固件组成,下支撑件用于支撑该蜂窝板,上紧固件用于与该下支撑件紧固配合,从而将该杯状支撑部与该蜂窝板上的通孔套设及固定。The structure of the tray of the present invention mainly comprises two parts: a honeycomb panel as a support panel, and a plurality of cup-shaped support portions as tray legs. Specifically, the honeycomb panel is provided with a plurality of through holes, each of the cup-shaped support portions is composed of a lower support member and an upper fastener disposed under the lower support member for supporting the honeycomb panel and the upper fastener For fastening with the lower support member, the cup-shaped support portion and the through hole on the honeycomb panel are sleeved and fixed.
实施例1:参阅图1-图4所示,本发明一优选实施例的托盘,包括:一蜂窝板1和多个杯状支撑部2。Embodiment 1: Referring to Figures 1 to 4, a tray according to a preferred embodiment of the present invention comprises: a honeycomb panel 1 and a plurality of cup-shaped supports 2.
该蜂窝板1上开设多个供杯状支撑部2套设固定所用的通孔11,该蜂窝板1由上面板101、下面板102和蜂窝芯体103构成,该蜂窝板1可以采用现有技术的蜂窝纸板、蜂窝金属板或者复合材料蜂窝板等空心或实心蜂窝板,如CN103225238A揭示的蜂窝纸板,如CN 101619801揭示的实芯蜂窝板,又如CN201972308U揭示的金属箔蜂窝纸芯夹芯板,等等。此外优选的,为了保护蜂窝板,避免受潮(纸板)或腐蚀(金属),还在该蜂窝板1的边缘设置有护条3来进行收边保护,例如采用U型钢带(或纸带)或钢(或纸)护角对板面四周收边。The honeycomb panel 1 is provided with a plurality of through holes 11 for the cup-shaped support portion 2 to be sleeved and fixed. The honeycomb panel 1 is composed of an upper panel 101, a lower panel 102 and a honeycomb core 103. Hollow or solid honeycomb panels such as honeycomb paperboard, honeycomb metal sheets or composite honeycomb panels, such as the honeycomb paperboard disclosed in CN103225238A, such as the solid honeycomb panel disclosed in CN 101619801, and the metal foil honeycomb core sandwich panel disclosed in CN201972308U. ,and many more. Further preferably, in order to protect the honeycomb panel from moisture (paperboard) or corrosion (metal), a bead 3 is also provided on the edge of the honeycomb panel 1 for edge protection, for example, a U-shaped steel strip (or tape) or Steel (or paper) corners are placed around the sides of the board.
该杯状支撑部2是由下支撑件21和上紧固件22组成。该下支撑件21包括下端的杯状支撑体211、中间的法兰端面212和上端的套接体213,该杯状支撑体211为具有一底面2111和与该底面2111垂直连接的一围合的壁面2112所构成的中空杯状容器结构;该杯状支撑体211的开口缘设有一个与之垂直连接的环状的法兰端面212;该法兰端面212之上具有一个与之垂直连接设置的套接体213,该套接体213是直立的围合壁面结构。该上紧固件22包括下端的套接体221和上端的法兰端面222,该套接体221是垂直设置的围合壁面结构;该法兰
端面222为一环状结构,垂直连接设置在该套接体221的上沿。The cup-shaped support portion 2 is composed of a lower support member 21 and an upper fastener 22. The lower support member 21 includes a lower end cup-shaped support body 211, an intermediate flange end surface 212 and an upper end sleeve body 213. The cup-shaped support body 211 has a bottom surface 2111 and a vertical connection with the bottom surface 2111. The hollow cup-shaped container structure formed by the wall surface 2112; the opening edge of the cup-shaped support body 211 is provided with an annular flange end surface 212 perpendicularly connected thereto; the flange end surface 212 has a vertical connection thereon The sleeve body 213 is provided, and the socket body 213 is an upright wall structure. The upper fastener 22 includes a lower end sleeve body 221 and an upper end flange end surface 222, and the socket body 221 is a vertically disposed surrounding wall surface structure; the flange
The end surface 222 is an annular structure, and the vertical connection is disposed on the upper edge of the socket body 221.
在该实施例中,该下支撑件21的上端的套接体213上设有多个卡扣孔2131,该上紧固件22的套接体221上设有多个与之对应的卡扣头2211。具体安装方式是:将该下支撑件21从蜂窝板1的通孔11的下方向上套入,将上紧固件22从蜂窝板1的通孔11的上方向下套入,并使该上紧固件22的套接体221上的卡扣头2211扣入该下支撑件21上端的套接体213上对应的卡扣孔2131内,从而将该上紧固件22与该下支撑件21紧固配合(卡扣连接),从而将该杯状支撑部2与该蜂窝板1上的通孔11套设及固定。这样,通过下支撑件21中间的法兰端面212支撑该蜂窝板1,并通过该下支撑件21的法兰端面212与该上紧固件22上端的法兰端面222一同夹持在该蜂窝板1的下面板102和上面板101,从而紧固连接。In this embodiment, the sleeve 213 of the upper end of the lower support member 21 is provided with a plurality of latching holes 2131, and the sleeve body 221 of the upper fastener 22 is provided with a plurality of snaps corresponding thereto. Head 2211. Specifically, the lower support member 21 is inserted upward from the lower side of the through hole 11 of the honeycomb panel 1, and the upper fastener 22 is nested downward from the upper side of the through hole 11 of the honeycomb panel 1, and the upper support 22 is placed thereon. The latching head 2211 of the sleeve body 221 of the fastener 22 is fastened into the corresponding latching hole 2131 of the sleeve body 213 at the upper end of the lower support member 21, thereby the upper fastener 22 and the lower support member. The fastening portion (the snap connection) 21 is used to sleeve and fix the cup-shaped support portion 2 and the through hole 11 in the honeycomb panel 1. Thus, the honeycomb panel 1 is supported by the flange end surface 212 in the middle of the lower support member 21, and is clamped to the honeycomb together with the flange end surface 222 of the upper end of the upper fastener 22 through the flange end surface 212 of the lower support member 21. The lower panel 102 of the panel 1 and the upper panel 101 are thereby fastened.
优选的,为了更加紧固,可在将该下支撑件21从蜂窝板1的通孔11的下方向上套入前,在该下支撑件21的法兰端面212上涂覆一层黏胶,从而使该下支撑件21的法兰端面212与该蜂窝板1(其上的通孔11附近周侧)的下面板102彼此的接触面粘结起来。Preferably, for more fastening, a layer of adhesive may be applied to the flange end surface 212 of the lower support member 21 before the lower support member 21 is inserted upward from the lower side of the through hole 11 of the honeycomb panel 1. Thereby, the flange end surface 212 of the lower support member 21 is bonded to the contact faces of the lower panel 102 of the honeycomb panel 1 (the peripheral side of the through hole 11 in the vicinity thereof).
该杯状支撑部2的下支撑件21和上紧固件22可选用防水抗压的塑料材质,通过塑料注塑成型制造或吸塑成型制造,或者可选用强度更高的金属材质,通过金属冲压成型制造,或者采用强度较高且质量不重的其他材质,如玻纤、碳纤等成型制造。The lower support member 21 and the upper fastener 22 of the cup-shaped support portion 2 can be made of waterproof and pressure-resistant plastic material, manufactured by plastic injection molding or plastic molding, or can be made of metal with higher strength and metal stamping. Molded or manufactured by other materials with high strength and low quality, such as glass fiber and carbon fiber.
实施例2:本发明另一优选实施例的托盘与上述实施例1类似,不同之处仅在于:下支撑件的上端的套接体的内壁上设有内螺纹,上紧固件的套接体的外壁上设有外螺纹,二者通过螺纹连接进行固定连接。该实施例的其他优选扩展替代方式均可参照如上实施例1所述。
Embodiment 2: The tray of another preferred embodiment of the present invention is similar to the above-described Embodiment 1, except that the inner wall of the upper end of the lower support member is provided with internal threads, and the upper fastener is sleeved. The outer wall of the body is provided with external threads, and the two are fixedly connected by a threaded connection. Other preferred extended alternatives to this embodiment can be referred to as described above in embodiment 1.
如上可知,本发明的托盘具有如下优点:As can be seen from the above, the tray of the present invention has the following advantages:
(1)安装时将下支撑件和上紧固件连接即可组成的与蜂窝板连接的杯状支撑部,作为承压的托盘脚。(1) A cup-shaped support portion connected to the honeycomb panel, which is formed by connecting the lower support member and the upper fastener, as a pressure-bearing tray foot.
(2)作为托盘脚的杯状支撑部的结构是采用中空结构,在运输托盘时便于相互堆垛以节省空间。(2) The structure of the cup-shaped support portion as the tray foot is a hollow structure, which facilitates stacking with each other when transporting the tray to save space.
(3)上下托盘脚盖采用卡扣或螺纹等连接形式进行紧固配合,并与蜂窝板连成一体,增加它们之间的接触刚度。(3) The upper and lower tray foot covers are fastened by a snap or thread connection, and are integrated with the honeycomb panel to increase the contact rigidity between them.
(4)在托盘报废时,杯状支撑部(托盘脚)与蜂窝板(板面)可分离而各自回收,环保实用。(4) When the tray is scrapped, the cup-shaped support portion (tray foot) and the honeycomb panel (plate surface) can be separated and collected separately, which is environmentally friendly and practical.
针对上述托盘的结构,本发明提出一种托盘制造方法,包括:For the structure of the above tray, the present invention provides a tray manufacturing method, comprising:
步骤a:提供蜂窝板;具体的:该蜂窝板由上面板、蜂窝芯体和下面板叠加粘结构成。Step a: providing a honeycomb panel; specifically: the honeycomb panel is composed of an upper panel, a honeycomb core body and a lower panel.
步骤b:裁切蜂窝板,并在该裁切好的蜂窝板上切割出多个通孔;具体的:利用切割道具和量尺来裁切蜂窝板至所需尺寸外形,利用旋转刀具切割出安装杯状支撑部(即托盘脚)所需的通孔。Step b: cutting the honeycomb panel and cutting a plurality of through holes on the cut honeycomb panel; specifically: cutting the honeycomb panel to a desired size shape by using a cutting prop and a measuring ruler, and cutting out the rotary cutter A through hole required to mount the cup-shaped support (ie, the tray foot).
步骤c:提供杯状支撑部,该杯状支撑部包括下支撑件和上紧固件;具体的,该下支撑件和上紧固件是如上所述的结构,是通过塑料注塑成型制造,或塑料吸塑成型制造,或者通过金属冲压成型制造,或者采用其他材质通过其他成型工艺制造。Step c: providing a cup-shaped support portion including a lower support member and an upper fastener; specifically, the lower support member and the upper fastener are the structures described above, and are manufactured by plastic injection molding. Or plastic blister manufacturing, or by metal stamping, or other materials by other molding processes.
步骤d:在蜂窝板的多个通孔安装杯状支撑部;具体的,将该下支撑件从蜂窝板的通孔的下方向上套入,将上紧固件从蜂窝板的通孔的上方向下套入,并将该上紧固件与该下支撑件紧固配合,从而将该杯状支撑部与该蜂窝板上的通
孔套设及固定。Step d: mounting a cup-shaped support portion on the plurality of through holes of the honeycomb panel; specifically, inserting the lower support member from the lower side of the through hole of the honeycomb panel, and inserting the upper fastener from the through hole of the honeycomb panel Nesting in the direction and fastening the upper fastener to the lower support member to thereby connect the cup-shaped support portion to the honeycomb panel
The hole is sleeved and fixed.
优选的,为了保护蜂窝板,还进一步包括,Preferably, in order to protect the honeycomb panel, the method further includes
步骤e:对蜂窝板的边缘进行收边;具体的,根据蜂窝板的材质不同,而采用U型钢带(或纸带)或钢(或纸)护角对蜂窝板板面四周收边。Step e: trimming the edge of the honeycomb panel; specifically, depending on the material of the honeycomb panel, a U-shaped steel strip (or paper strip) or a steel (or paper) corner is used to cover the periphery of the honeycomb panel.
优选的,为了更加紧固,在步骤d之前,还进一步包括,Preferably, for further fastening, before step d, further comprising
步骤d1:在该下支撑件的法兰端面上涂覆一层黏胶。Step d1: coating a layer of adhesive on the flange end surface of the lower support member.
尽管结合优选实施方案具体展示和介绍了本发明,但所属领域的技术人员应该明白,在不脱离所附权利要求书所限定的本发明的精神和范围内,在形式上和细节上可以对本发明做出各种变化,均为本发明的保护范围。
While the invention has been particularly shown and described with reference to the embodiments of the embodiments of the present invention Various changes are made, which are the scope of protection of the present invention.
Claims (18)
- 一种托盘,其特征在于,包括:一个蜂窝板作为支撑面板,及多个杯状支撑部作为托盘脚;蜂窝板上开设有多个通孔,每个杯状支撑部均是由设置在下方的下支撑件和上紧固件组成,下支撑件用于支撑该蜂窝板,上紧固件用于与该下支撑件紧固配合,从而将该杯状支撑部与该蜂窝板上的通孔套设及固定。A tray comprising: a honeycomb panel as a support panel; and a plurality of cup-shaped support portions as tray legs; the honeycomb panel is provided with a plurality of through holes, each of the cup-shaped support portions being disposed below And a lower support member for supporting the honeycomb panel, the upper fastener is for fasteningly engaging the lower support member, thereby connecting the cup-shaped support portion and the honeycomb panel The hole is sleeved and fixed.
- 根据权利要求1所述的托盘,其特征在于:该下支撑件包括下端的杯状支撑体、中间的法兰端面和上端的套接体,该杯状支撑体为具有一底面和与该底面垂直连接的一围合的壁面所构成的中空杯状容器结构;该杯状支撑体的开口缘设有一个与之垂直连接的环状的法兰端面;该法兰端面之上具有一个与之垂直连接设置的套接体,该套接体是直立的围合壁面结构。The tray according to claim 1, wherein the lower support member comprises a lower end cup-shaped support body, an intermediate flange end surface and an upper end sleeve body, the cup-shaped support body having a bottom surface and the bottom surface a hollow cup-shaped container structure formed by a vertically connected wall; the open edge of the cup-shaped support body is provided with an annular flange end surface perpendicularly connected thereto; A socket body is vertically connected, and the socket body is an upright wall structure.
- 根据权利要求1所述的托盘,其特征在于:该上紧固件包括下端的套接体和上端的法兰端面,该套接体是垂直设置的围合壁面结构;该法兰端面为一环状结构,垂直连接设置在该套接体的上沿。The tray according to claim 1, wherein the upper fastener comprises a sleeve body at a lower end and a flange end surface of the upper end, the sleeve body is a vertically disposed wall structure; the flange end surface is a A ring structure with a vertical connection disposed on the upper edge of the socket.
- 根据权利要求2或3所述的托盘,其特征在于:该下支撑件的上端的套接体上和该上紧固件的套接体上设有对应的紧固配合结构。The tray according to claim 2 or 3, characterized in that the upper end of the lower support member and the sleeve of the upper fastener are provided with corresponding fastening mating structures.
- 根据权利要求4所述的托盘,其特征在于:该下支撑件的上端的套接体上设有多个卡扣孔,该上紧固件的套接体上设有多个与之对应的卡扣头。The tray according to claim 4, wherein the upper end of the lower support member is provided with a plurality of snap holes, and the sleeve of the upper fastener is provided with a plurality of corresponding holes. Buckle head.
- 根据权利要求4所述的托盘,其特征在于:该下支撑件的上端的套接体的内壁上设有内螺纹,该上紧固件的套接体的外壁上设有外螺纹。The tray according to claim 4, wherein the inner wall of the upper end of the lower support member is provided with an internal thread, and the outer wall of the sleeve of the upper fastener is provided with an external thread.
- 根据权利要求1所述的托盘,其特征在于:该蜂窝板由上面板、蜂窝芯体和下面板叠加粘结构成。The tray according to claim 1, wherein the honeycomb panel is formed by superimposing and bonding the upper panel, the honeycomb core and the lower panel.
- 根据权利要求1所述的托盘,其特征在于:在该蜂窝板的边缘设置有护条。 The tray according to claim 1, wherein a bead is provided at an edge of the honeycomb panel.
- 根据权利要求1所述的托盘,其特征在于:该下支撑件的法兰端面上涂覆有一层黏胶。The tray according to claim 1, wherein the flange end surface of the lower support member is coated with a layer of adhesive.
- 根据权利要求1所述的托盘,其特征在于:该蜂窝板是蜂窝纸板、蜂窝金属板或者复合材料蜂窝板;该杯状支撑部的下支撑件和上紧固件是塑料注塑成型结构部件,或者是塑料吸塑成型结构部件,或者是金属冲压成型结构部件,或者其他材质制造成型结构部件。The tray according to claim 1, wherein the honeycomb panel is a honeycomb paperboard, a honeycomb metal sheet or a composite honeycomb panel; the lower support member and the upper fastener of the cup-shaped support portion are plastic injection molded structural members. Either plastic molded structural parts, or metal stamped structural parts, or other materials to make molded structural parts.
- 一种托盘制造方法,包括:A tray manufacturing method comprising:步骤a:提供蜂窝板;Step a: providing a honeycomb panel;步骤b:裁切蜂窝板,并在该裁切好的蜂窝板上切割出多个通孔;Step b: cutting the honeycomb panel, and cutting a plurality of through holes on the cut honeycomb panel;步骤c:提供杯状支撑部,该杯状支撑部包括下支撑件和上紧固件,该下支撑件用于支撑该蜂窝板,该上紧固件用于与该下支撑件紧固配合;Step c: providing a cup-shaped support portion including a lower support member and an upper fastener for supporting the honeycomb panel, the upper fastener for fastening with the lower support member ;步骤d:在蜂窝板的多个通孔安装杯状支撑部,将该下支撑件从蜂窝板的通孔的下方向上套入,将上紧固件从蜂窝板的通孔的上方向下套入,并将该上紧固件与该下支撑件紧固配合,从而将该杯状支撑部与该蜂窝板上的通孔套设及固定。Step d: mounting a cup-shaped support portion on the plurality of through holes of the honeycomb panel, inserting the lower support member from the lower side of the through hole of the honeycomb panel, and lowering the upper fastener from the upper side of the through hole of the honeycomb panel And fastening the upper fastener to the lower support member to sleeve and fix the cup-shaped support portion and the through hole on the honeycomb panel.
- 根据权利要求11所述的一种托盘制造方法,其特征在于:该下支撑件包括下端的杯状支撑体、中间的法兰端面和上端的套接体,该杯状支撑体为具有一底面和与该底面垂直连接的一围合的壁面所构成的中空杯状容器结构;该杯状支撑体的开口缘设有一个与之垂直连接的环状的法兰端面;该法兰端面之上具有一个与之垂直连接设置的套接体,该套接体是直立的围合壁面结构。A tray manufacturing method according to claim 11, wherein the lower support member comprises a cup-shaped support body at a lower end, an end face of the flange at the center, and a sleeve body at the upper end, the cup-shaped support body having a bottom surface a hollow cup-shaped container structure formed by a surrounding wall surface perpendicularly connected to the bottom surface; the open edge of the cup-shaped support body is provided with an annular flange end surface perpendicularly connected thereto; The sleeve has a sleeve connected perpendicularly thereto, and the sleeve is an upright wall structure.
- 根据权利要求11所述的一种托盘制造方法,其特征在于:该上紧固件包括下端的套接体和上端的法兰端面,该套接体是垂直设置的围合壁面结构; 该法兰端面为一环状结构,垂直连接设置在该套接体的上沿。The method of manufacturing a tray according to claim 11, wherein the upper fastener comprises a sleeve body at a lower end and a flange end surface of the upper end, the sleeve body being a vertically disposed wall structure; The flange end surface is an annular structure, and the vertical connection is disposed on the upper edge of the socket body.
- 根据权利要求12或13所述的一种托盘制造方法,其特征在于:该下支撑件的上端的套接体上和该上紧固件的套接体上设有对应的紧固配合结构。The method of manufacturing a tray according to claim 12 or 13, wherein a corresponding fastening structure is provided on the sleeve body of the upper end of the lower support member and the sleeve body of the upper fastener.
- 根据权利要求14所述的一种托盘制造方法,其特征在于:该下支撑件的上端的套接体上设有多个卡扣孔,该上紧固件的套接体上设有多个与之对应的卡扣头。The method of manufacturing a tray according to claim 14, wherein the upper end of the lower support member is provided with a plurality of snap holes, and the upper fastener has a plurality of sleeves. The corresponding snap head.
- 根据权利要求14所述的一种托盘制造方法,其特征在于:该下支撑件的上端的套接体的内壁上设有内螺纹,该上紧固件的套接体的外壁上设有外螺纹。The method of manufacturing a tray according to claim 14, wherein the inner wall of the upper end of the lower support member is provided with an internal thread, and the outer wall of the upper fastener is provided with an outer wall. Thread.
- 根据权利要求11所述的一种托盘制造方法,其特征在于,还进一步包括:步骤e:对蜂窝板的边缘进行收边。The method of manufacturing a tray according to claim 11, further comprising: step e: trimming an edge of the honeycomb panel.
- 根据权利要求11所述的一种托盘制造方法,其特征在于,在步骤d之前,还进一步包括:步骤d1:在该下支撑件的法兰端面上涂覆一层黏胶。 A method of manufacturing a tray according to claim 11, wherein before step d, the method further comprises: step d1: coating a layer of adhesive on the flange end surface of the lower support member.
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CN201410251760.X | 2014-06-09 | ||
CN201410251760.XA CN104003051A (en) | 2014-06-09 | 2014-06-09 | Tray manufacturing method |
CN201420302465.8 | 2014-06-09 | ||
CN201420302465.8U CN203889226U (en) | 2014-06-09 | 2014-06-09 | Tray |
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WO2015188725A1 true WO2015188725A1 (en) | 2015-12-17 |
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PCT/CN2015/080864 WO2015188725A1 (en) | 2014-06-09 | 2015-06-05 | Pallet and manufacturing method therefor |
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