WO2015181958A1 - フィーダ - Google Patents
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- Publication number
- WO2015181958A1 WO2015181958A1 PCT/JP2014/064443 JP2014064443W WO2015181958A1 WO 2015181958 A1 WO2015181958 A1 WO 2015181958A1 JP 2014064443 W JP2014064443 W JP 2014064443W WO 2015181958 A1 WO2015181958 A1 WO 2015181958A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- tape
- carrier tape
- sprocket
- pressing member
- feeder
- Prior art date
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Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/04—Mounting of components, e.g. of leadless components
- H05K13/0417—Feeding with belts or tapes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H20/00—Advancing webs
- B65H20/20—Advancing webs by web-penetrating means, e.g. pins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/18—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/02—Feeding of components
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/04—Mounting of components, e.g. of leadless components
- H05K13/0417—Feeding with belts or tapes
- H05K13/0419—Feeding with belts or tapes tape feeders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/19—Specific article or web
- B65H2701/1942—Web supporting regularly spaced non-adhesive articles
Definitions
- the present invention relates to a feeder for transporting a carrier tape containing components.
- Patent Document 1 describes a feeder that can continuously feed a carrier tape to a component pick-up position without performing splicing. By using the feeder, splicing work due to component breakage is unnecessary, and component mounting is performed by splicing. The machine will not be stopped.
- the sensor detects that the carrier tape has been inserted. Driven, the carrier tape is automatically loaded and conveyed to the component pick-up position.
- the inserted carrier tape may come into contact with the engagement protrusion of the sprocket and cannot be inserted to a predetermined position, and the insertion of the carrier tape cannot be detected by the sensor.
- the present invention has been made in view of the above-described problems, and an object of the present invention is to provide a feeder that can be surely inserted to a predetermined position without contacting the carrier tape with the engagement protrusion of the sprocket.
- the invention according to claim 1 is characterized in that a tape transport path for transporting a carrier tape containing a large number of parts and a tape insertion for inserting the carrier tape provided at the rear part of the feeder main body.
- a sprocket having an engagement protrusion that is rotatably supported by the feeder main body and engageable with an engagement hole of the carrier tape inserted from the tape insertion portion, a motor that rotates the sprocket, An inlet pressing member that presses the carrier tape inserted from the tape insertion portion toward the tape conveyance path, and a rotatable lever that raises the inlet pressing member when the carrier tape is inserted from the tape insertion portion.
- the cartridge inserted from the tape insertion portion is A feeder and a contact avoidance device to avoid contact between the engaging projection and Atepu.
- the contact avoidance device can avoid contact between the carrier tape inserted from the tape insertion portion and the engagement protrusion, the carrier tape is brought into contact with the engagement protrusion of the sprocket. And can be reliably inserted up to a predetermined position.
- FIG. 5 is an enlarged detailed view of a part of FIG. 4. It is a figure which shows the state which stopped the carrier tape in the predetermined position. It is a figure which shows the tape peeling apparatus provided in the feeder.
- FIG. 6 is an operational state diagram of FIG. 5 showing a state where the operation lever is lifted.
- FIG. 6 is an operational state diagram of FIG. 5 showing a carrier tape transport state. It is a figure which shows the 2nd Embodiment of this invention. It is the figure seen from the side of FIG.
- FIG. 1 shows a component mounter 100 including a feeder 21.
- the component mounter 100 includes a board transport unit 10, a component supply unit 20, a component mounting unit 40, a reel holding unit 50, and a control device 200 that controls them. Have.
- the substrate transport direction is the X-axis direction
- the horizontal direction perpendicular to the X-axis direction is the Y-axis direction.
- the component supply unit 20 includes a plurality of slots 20a and a plurality of feeders 21 that are detachably attached to the slots 20a.
- a plurality of slots 20a are provided in the component supply unit 20 in parallel in the X-axis direction.
- the reel holding unit 50 holds the first reel 810 and the second reel 820 around which the carrier tape 900 is wound in an exchangeable manner.
- the first reel 810 and the second reel 820 are arranged one by one in parallel in the Y direction, and a plurality of the first reel 810 and the second reel 820 are arranged in the X direction corresponding to each feeder 21.
- the carrier tape 900 stores a large number of electronic parts and the like in a row. As shown in FIGS. 2 and 3, the carrier tape 900 is composed of a base tape 901, a cover tape 902, and a bottom tape 903.
- the base tape 901 is made of a flexible material such as paper or resin.
- a storage portion 901a which is a space, is formed through the central portion of the base tape 901 in the width direction at regular intervals in the length direction. Parts are stored in the storage portion 901a.
- Engagement holes 901b are formed through the side portions of the base tape 901 at regular intervals in the length direction.
- Both sides of the cover tape 902 are bonded to both sides of the upper surface of the base tape 901 by an adhesive 902a (see FIG. 2), and normally the upper part of the storage unit 901a is closed to prevent the parts from popping out.
- the cover tape 902 is made of a transparent polymer film.
- a bottom tape 903 is bonded to the lower surface of the base tape 901.
- the bottom tape 903 prevents the components stored in the storage unit 901a from falling off.
- the bottom tape 903 is made of a paper material, a polymer film, or the like, and is transparent or translucent.
- the carrier tape 900 wound around the first reel 810 and the second reel 820 can be inserted into each feeder 21. Then, the carrier tape 900 wound around one reel 810 (820) is sequentially conveyed by the feeder 21 to the component extraction position 21a provided at the tip of the feeder 21. As a result, the component held by the carrier tape 900 is positioned at the component extraction position 21a. Further, the carrier tape 900 wound around the other reel 820 (810) is on standby without being fed by the feeder 21.
- the former is the first carrier tape 900A
- the latter is the second carrier tape 900B. May be called.
- the second carrier tape becomes the first carrier tape. Therefore, the first carrier tape and the second carrier tape are specific carrier tapes. It does not point.
- the substrate transport unit 10 is provided with a pair of guide rails 13 a and 13 b on the base 41 of the component mounting unit 40.
- the substrate transport unit 10 supports a substrate B guided by the guide rails 13a and 13b and conveys the substrate B, and a substrate belt transported to a predetermined position is lifted and clamped.
- a clamping device is provided.
- the substrate B on which the component is mounted is conveyed to the component mounting position in the X-axis direction by the conveyor belt while being guided by the guide rails 13a and 13b of the substrate conveyance unit 10.
- the board B transported to the component mounting position is clamped at the component mounting position by the clamp device.
- the component mounting unit 40 has a guide rail 42, a Y-axis slide 43, an X-axis slide 45, and a component mounting head 48 that holds a suction nozzle (not shown).
- the Y-axis slide 43 and the X-axis slide 45 are controlled to move in the Y-axis direction and the X-axis direction by a Y-axis servo motor and an X-axis servo motor (not shown).
- the guide rail 42 and the Y-axis slide 43 constitute a Y-axis robot.
- the guide rail 42 is mounted on the base 41 in the Y-axis direction and disposed above the substrate transport unit 10.
- the Y-axis slide 43 is provided so as to be movable along the guide rail 42 in the Y-axis direction.
- the Y-axis slide 43 is moved in the Y-axis direction via a ball screw mechanism by a Y-axis servo motor (not shown).
- the X-axis robot is configured by the X-axis slide 45.
- the X-axis slide 45 is provided on the Y-axis slide 43 so as to be movable in the X-axis direction.
- the Y-axis slide 43 is provided with an unillustrated X-axis servo motor.
- the X-axis servo motor moves the X-axis slide 45 in the X-axis direction via the ball screw mechanism.
- the X-axis slide 45 is provided with a component mounting head 48.
- the component mounting head 48 detachably holds a plurality of suction nozzles (not shown). The suction nozzle sucks the component transported to the component take-out position 21a and mounts it on the substrate B positioned at the component mounting position by the substrate transport unit 10.
- a substrate camera 46 is mounted on the X-axis slide 45.
- the board camera 46 images from above the reference mark provided on the board B positioned at the board mounting position, or the part conveyed to the part take-out position 21a, and acquires board position reference information, part position information, and the like. It is like that.
- a parts camera 47 capable of imaging the parts sucked by the suction nozzle from below.
- the feeder 21 mainly includes a feeder body 21b, a first servo motor 22, a second servo 2 motor 23, a first gear 24, a second gear 25, a third gear 26, a fourth gear 27, a stopper member 31, and an inlet pressing member. 32, a downstream pressing member 33, an operation lever 51, first and second sprockets 61 and 62 as front side sprockets, third and fourth sprockets 63 and 64 as rear side sprockets, and a rail 38 as a tape conveyance path. , A control unit 39, a tape peeling device 70, and the like.
- the tape peeling device 70 is provided on the upper portion of the feeder main body 21b so that the cover tape 902 can be peeled off from the carrier tape 900 and components can be taken out from the storage portion 901a positioned at the component taking-out position 21a.
- the tape peeling device 70 includes a peeling member 72 that peels the cover tape 902 and a folding member 73 that raises one end of the peeled cover tape 902 and turns it back.
- the feeder 21 is inserted into the slot 20a from the front side and attached to the component supply unit 20.
- the feeder main body 21b has a flat box shape. 4 and 5, the side wall of the feeder main body 21b is removed so that the internal structure of the feeder 21 can be seen.
- the operation lever 51 is omitted except for the cam portion 51c.
- a rail (tape conveyance path) 38 guides the conveyance of the carrier tape 900, and is arranged from the tape insertion part 21d provided at the rear part of the feeder main body 21b to the front part extraction position 21a.
- the front portion 38a of the tape transport path 38 is formed horizontally.
- the tape transport path 38 is inclined so as to gradually increase from the rear portion to the front portion 38a.
- guide portions spaced apart by a dimension slightly larger than the width dimension of the carrier tape 900 are provided on both sides of the tape transport path 38.
- the first sprocket 61 and the second sprocket 62 are rotatably provided.
- a third sprocket 63 and a fourth sprocket 64 are rotatably provided on the feeder main body 21b below the rear portion of the tape transport path 38 from the front to the rear.
- Engagement protrusions 61a, 62a, 63a are formed on the outer circumferences of the first sprocket 61, the second sprocket 62, and the third sprocket 63, respectively, at a constant angle over the entire circumference.
- Engagement protrusions 64a are provided on a part of the outer periphery of the fourth sprocket 64 with an interval of 180 degrees. That is, there is a portion where no engagement protrusion is formed between the engagement protrusions 64 a of the fourth sprocket 64.
- Each of the engagement protrusions 61a to 64a can be engaged with the engagement hole 901b of the carrier tape 900.
- a first sprocket gear 61b, a second sprocket gear 62b, a third sprocket gear 63b, and a fourth sprocket gear 64b are formed inside the outer peripheral portions of the first sprocket 61 to the fourth sprocket 64, respectively.
- unillustrated window holes are provided above the sprockets 61 to 64 in the tape transport path 38, and the engaging projections 61a to 64a enter the tape transport path 38 from the window holes.
- the first servo motor 22 is a motor that rotates the first sprocket 61 and the second sprocket 62.
- a first drive gear 22 b is provided on the rotation shaft 22 a of the first servo motor 22.
- the first gear 24 is rotatably provided on the feeder main body 21 b below the first sprocket 61 and the second sprocket 62.
- a first outer gear 24 a that meshes with the first drive gear 22 b is formed on the outer periphery of the first gear 24.
- a first inner gear 24 b is formed inside the outer periphery of the first gear 24.
- the second gear 25 is rotatably provided in the feeder main body 21b between the first sprocket 61 and the second sprocket 62 and the first gear 24.
- the second gear 25 meshes with the first sprocket gear 61b, the second sprocket gear 62b, and the first inner gear 24b.
- the second servomotor 23 is a motor that rotates the third sprocket 63 and the fourth sprocket 64.
- a second drive gear 23 b is provided on the rotation shaft 23 a of the second servomotor 23.
- the third gear 26 is rotatably provided on the feeder body 21 b below the third sprocket 63 and the fourth sprocket 64.
- a third outer gear 26 a that meshes with the second drive gear 23 b is formed on the outer periphery of the third gear 26.
- a third inner gear 26 b is formed inside the outer periphery of the third gear 26.
- the fourth gear 27 is rotatably provided on the third sprocket 63 and the feeder body 21b between the fourth sprocket 64 and the third gear 26.
- the fourth gear 27 meshes with the third sprocket gear 63b, the fourth sprocket gear 64b, and the third inner gear 26b.
- the fourth gear 27 is provided with a hall magnet 75 at one place on the circumference.
- a hall sensor 76 for detecting the hall magnet 75 is fixed to the feeder body 21b.
- the fourth sprocket gear 64b (fourth sprocket 64) meshing with the fourth gear 27 can be positioned at a predetermined angular position.
- the fourth gear 27 and the third sprocket gear 63b are set to, for example, a 2: 1 tooth ratio, and the fourth gear 27 is positioned at the angular position where the Hall magnet 75 is detected by the Hall sensor 76.
- the outer peripheral portion of the fourth sprocket 64 where the engagement protrusion 64 a is not provided can correspond to the tape transport path 38.
- the second servomotor 23 is controlled by the motor control unit 200a (see FIG. 1) of the control device 200 when the carrier tape 900 is inserted into the feeder 21, and the fourth gear 27 detects the hall magnet 75 by the hall sensor 76. Is positioned at the angular position.
- the outer peripheral portion of the fourth sprocket 64 where the engagement protrusion 64 a is not provided corresponds to the tape transport path 38.
- the carrier tape 900 does not come into contact with the engagement protrusions 64a of the fourth sprocket 64 when the carrier tape 900 is inserted.
- the contact avoidance device 95 is configured by the fourth sprocket 64 in which the engagement protrusion 64a is formed on a part of the outer periphery and the motor control function by the motor control unit 200a that positions the fourth sprocket 64 at a predetermined angular position. Yes.
- the contact avoiding device 95 avoids contact between the carrier tape 900 inserted from the tape insertion portion 21d and the engagement protrusion 64a of the fourth sprocket 64 when the inlet pressing member 32 is raised by the operation lever 51.
- the angle detection device including the hall magnet 75 and the hall sensor 76 for positioning the fourth gear 27 at a predetermined angular position is an example, and is not limited thereto.
- the inlet pressing member 32 is disposed along the upper surface of the rear portion of the tape transport path 38 in the vicinity of the tape insertion portion 21d, and is provided so as to be able to come into contact with the tape transport path 38.
- the inlet pressing member 32 is attached so as to be movable in the vertical direction downward from the rear portion of the downstream pressing member 33 via a pair of shafts 34-2.
- a spring 35-2 for urging the inlet pressing member 32 downward is attached to the pair of shafts 34-2.
- the downstream pressing member 33 presses the carrier tape 900 on the downstream side of the inlet pressing member 32 and is provided so as to be detachable from the tape transport path 38.
- the downstream pressing member 33 is attached to the first support member 30-1 and the second support member 30-2 attached to the feeder main body 21b via the shaft 34-1 so as to be movable in the vertical direction.
- a spring 35-1 is attached to the shaft 34-1 to urge the downstream pressing member 33 downward.
- an operation lever 51 is supported at the rear part of the feeder main body 21b so as to be rotatable around a pivot 52.
- the inlet pressing member 32 is operatively connected to the operation lever 51.
- the inlet pressing member 32 presses the carrier tape 900 inserted from the tape insertion portion 21 d toward the tape transport path 38.
- the inlet pressing member 32 is provided with an engaging member 54 between the pair of shafts 34-2.
- an operation engagement portion 51a that engages with the lower surface of the engagement member 54 of the inlet pressing member 32 is formed.
- the operation lever 51 is rotated counterclockwise in FIG. 5 by the urging force of the spring 55, and normally holds the operation engagement portion 51a in the lowered position, and the inlet pressing member 32 is urged by the spring 35-2.
- the tape is brought into contact with the tape conveyance path 38.
- the carrier pressing member 32 normally prevents the carrier tape 900 from being inserted from the tape insertion portion 21d.
- the inlet pressing member 32 is activated. It is raised against the urging force of the spring 35-2 via the engaging portion 51a. Thereby, the inlet pressing member 32 is separated from the tape conveyance path 38, and the carrier tape 900 can be inserted from the tape insertion portion 21d.
- a baffle plate 56 for closing the tape insertion portion 21d is pivotally supported at the rear portion of the inlet pressing member 32.
- the baffle plate 56 prevents the carrier tape 900 from being inserted between the tape transport path 38 and the inlet pressing member 32.
- the baffle plate 56 is engaged with the rear portion of the downstream pressing member 33 and rotated as shown in FIG. 8 to open the tape insertion portion 21d.
- the stopper member 31 is provided adjacent to the downstream side of the inlet pressing member 32.
- the stopper member 31 is pivotable with a shaft support 31b (see FIG. 6) formed at the center thereof being pivotally supported by the downstream pressing member 33.
- An abutting portion 31a that protrudes downward is formed at the lower portion of the stopper member 31 in front of the shaft support portion 31b.
- the rear end of the stopper member 31 is a stop portion 31c.
- a spring 36 (see FIG. 6) is provided between the downstream pressing member 33 and the stopper member 31 to urge the contact portion 31a in the direction in which the contact portion 31a contacts the tape transport path 38.
- a protrusion 31d that protrudes upward is formed in the upper part in front of the shaft support part 31b, and a cam follower 31e is provided at the tip of the protrusion 31d.
- the front part of the operation lever 51 is provided on the cam follower 31e.
- the cam part 51c formed in the is engaged so as to be detachable.
- a first sensor 81 that detects insertion of the first carrier tape 900A is attached to the feeder body 21b.
- the first sensor 81 turns on the first sensor 81 when the first dog 82 protruding from the upper surface of the tape transport path 38 is lowered by the insertion of the first carrier tape 900A.
- the first dog 82 is normally held at a position protruding from the upper surface of the tape transport path 38 by a biasing force of an unillustrated spring, and is pressed downward when the first carrier tape 900 is inserted.
- the feeder main body 21b is operated when the second sensor 83 for detecting that the operation lever 51 is rotated and the second carrier tape 900B is conveyed to the tape conveyance path 38 on the fourth sprocket 64.
- a third sensor 85 is attached.
- the second sensor 83 is turned on by the second dog 84 attached to the operation lever 51.
- the third sensor 85 is turned on by the rotation of the third dog 86.
- the third dog 86 is pivotable with a shaft support 86a (see FIG. 6) formed at the center thereof being pivotally supported by the downstream pressing member 33.
- the third dog 86 is normally biased counterclockwise in FIG. 6 by a spring (not shown).
- the levitation preventing member 28 is provided along the tape conveyance path 38 between the third sprocket 63 and the second sprocket 62.
- a shaft support portion 28a is formed at the front end of the levitation prevention member 28.
- the shaft support portion 28a is supported by a shaft portion 21c provided in the feeder main body 21b so that the levitation prevention member 28 can swing.
- a guide portion 28 b bent upward is formed at the rear end of the levitation preventing member 28.
- the torsion spring 29 is attached to the feeder main body 21b above the anti-floating member 28 and urges the anti-floating member 28 downward. By the torsion spring 29, the lower surface of the anti-floating member 28 is in close contact with the upper surface of the tape transport path 38.
- a space 38 c is formed on the tape transport path 38 between the second sprocket 62 and the third sprocket 63.
- the control device 200 controls the feeder 21 and controls the rotation of the first servo motor 22 and the second servo motor 23.
- the control device 200 includes a microprocessor and a driver that supplies a drive current to the servo motors 22 and 23.
- the feeder main body 21b on the downstream side of the third sprocket 63 (the rear end side of the feeder 21) is provided with a fourth sensor 65 that detects the presence or absence of the carrier tape 900 and outputs the detection signal to the control unit 39. Yes.
- the fourth sensor 65 is a sensor that detects a boundary portion between the first carrier tape 900A and the second carrier tape 900B.
- the feeder main body 21b on the upstream side of the second sprocket 62 (the front end side of the feeder 21) is provided with a fifth sensor 66 that detects the presence or absence of the carrier tape 900 and outputs the detection signal to the control unit 39. .
- the feeder 21 When the feeder 21 is mounted in the slot 20a of the component supply unit 20, power is supplied from the main body side of the component mounter 100 to the feeder 21 side via the communication connector 80 (see FIG. 7), and the feeder ID and the like. Required information is transmitted from the feeder 21 side to the control device 200 of the component mounter 100. Thereby, based on the serial ID of the feeder 21, information on the parts sent by the carrier tape 900 loaded in the feeder 21 is acquired and stored in the control device 200.
- the operation of the feeder 21 according to the first embodiment will be described. Normally, the operation lever 51 is held in the state shown in FIG. 5 by the urging force of the spring 55, the inlet pressing member 32 is in contact with the tape transport path 38, and the baffle plate 56 is rotated by its own weight. Thus, the tape insertion portion 21d is closed.
- the first carrier tape 900A is wound around the front reel 810, and the second carrier tape 900B is wound around the rear reel 820.
- the operation knob 51b of the operation lever 51 is lifted by the operator.
- the second sensor 83 is operated by the second dog 84, and the operation of the operation lever 51 is detected.
- the fourth gear 27 is rotated by the second servo motor 23 and is positioned at an angular position where the hall magnet 75 is detected by the hall sensor 76.
- the fourth sprocket 64 is positioned at an angular position corresponding to the tape transport path 38 where the engaging protrusion 64 a is not provided.
- Rotating the operation lever 51 raises the inlet pressing member 32 via the operation engagement portion 51a.
- the inlet pressing member 32 is separated from the tape conveyance path 38, and the baffle plate 56 is rotated by the downstream pressing member 33 (see FIG. 8).
- the tape insertion portion 21d is opened and the carrier tape 900 can be inserted.
- the stopper member 31 is rotated by the cam portion 51 c by the rotation of the operation lever 51, and the stop portion 31 c is brought into contact with the tape conveyance path 38.
- the operator inserts the first carrier tape 900A onto the tape transport path 38 from the tape insertion portion 21d.
- the first carrier tape 900A is inserted to a predetermined position where the first carrier tape 900A comes into contact with the stop portion 31c of the stopper member 31 without contacting the engaging protrusion 64a of the fourth sprocket 64 (see the two-dot chain line in FIG. 6).
- the first dog 82 and the third dog 86 are actuated by the first carrier tape 900A, so that the first sensor 81 and the third sensor 85 are operated, and the first carrier tape 900A is inserted into a predetermined position. It is detected.
- the second servo motor 23 is driven, The fourth sprockets 63 and 64 are rotated. As a result, the engagement protrusion 64a of the fourth sprocket 64 is engaged with the engagement hole 901b of the first carrier tape 900A, and the first carrier tape 900A is conveyed to the third sprocket 63 side by the fourth sprocket 64.
- the engagement protrusion 64a of the fourth sprocket 64 is formed only on a part of the outer periphery of the fourth sprocket 64, when the engagement protrusion 64a is engaged with the engagement hole 901b of the first carrier tape 900A.
- the first carrier tape 900A is intermittently moved to the third sprocket 63 side. As a result, the first carrier tape 900A is not suddenly drawn into the third sprocket 63 side.
- the stopper member 31 and the shaft support portions 31b and 86a of the third dock 86 are integrally raised.
- the third sprocket 63 causes the first carrier tape 900A to move to the second sprocket. It is conveyed to the 62 side. Since the engagement protrusion 63a is formed on the entire outer periphery of the third sprocket 63, the first carrier tape 900A is transported to the second sprocket 62 side in a short time.
- the tip of the first carrier tape 900A enters under the levitation preventing member 28 from between the guide portion 28b and the tape transport path 38.
- the tip of the first carrier tape 900 ⁇ / b> A is transported toward the second sprocket 62 while being prevented from rising from the tape transport path 38 by the lift prevention member 28.
- the first servo motor 22 and the second servo motor 23 intermittently cause the sprockets 61 to 64 to move at the pitch intervals of the parts.
- the first carrier tape 900A is sent to the tape peeling device 70 by the second sprocket 62, and the tape peeling device. 70, the cover tape 902 is peeled from the first carrier tape 900A.
- the first carrier tape 900A presses the contact portion 31a of the stopper member 31, and the stopper member 31 becomes spring 36. It is turned against the urging force. Thereby, the stop part 31c of the stopper member 31 contacts the upper surface of the first carrier tape 900A.
- the operation lever 51 is rotated (the second sensor 83 is turned on), and the second carrier tape 900B is moved from the tape insertion portion 21d to the first carrier tape 900A and the inlet pressing member. 32, the tip of the second carrier tape 900B comes into contact with the stop portion 31c of the stopper member 31 and stops at that position. Thereby, the downstream conveyance of the 2nd carrier tape 900B is blocked
- the third dog 86 is actuated by the second carrier tape 900B, and therefore the insertion of the second carrier tape 900B is the third sensor. 85.
- the operation lever 51 When the operation lever 51 is released after the second carrier tape 900B is inserted, the operation lever 51 returns to the original position, but the first carrier tape 900A presses the contact portion 31a of the stopper member 31. The stop state of the second carrier tape 900B is maintained by the stop portion 31c of the stopper member 31.
- the baffle plate 56 that contacts the upper surface of the first carrier tape 900A causes the second carrier tape 900B to be inserted. Insertion is blocked (see FIG. 9).
- the engagement hole 901b formed in the second carrier tape 900B is engaged with the engagement protrusion 64a of the fourth sprocket 64. Engage. Thereafter, the second carrier tape 900B enters the gap between the tape transport path 38 made by the first carrier tape 900A and the stopper member 31, and is transported toward the second sprocket 62.
- the used reel 810 is removed from the reel holding unit 50.
- the reel 810 around which the carrier tape 900 (first carrier tape 900A) currently in use is wound and the carrier tape 900 (second carrier tape 900B) to be newly inserted are wound.
- a so-called verify is performed to check whether the carrier tape is stored.
- the engagement protrusion 64a that engages with the engagement hole 901b of the carrier tape 900 inserted from the tape insertion portion 21d is provided only on a part of the outer periphery of the fourth sprocket 64.
- the engagement protrusion 64a provided only on a part of the outer periphery of the sprocket 64 is made to be a carrier tape by the control of the second servo motor 23 by the motor control unit 200a. Positioning was performed at an angular position that does not contact 900.
- the carrier tape 900 can be reliably inserted to a predetermined position regulated by the stopper member 31 without contacting the carrier tape 900 with the engagement protrusion 64a of the fourth sprocket 64.
- the entrance pressing member 32 is provided with the baffle plate 56 that prevents the carrier tape from being inserted into the tape insertion portion 21 d, and the entrance pressing member 32 is rotated by the rotation of the operation lever 51. Is raised, the baffle plate 56 is moved to a position that allows insertion of the carrier tape 900 into the tape insertion portion 21d.
- the fourth sprocket 64 when the carrier tape 900 is inserted, the fourth sprocket 64 is provided with an engaging protrusion 64a.
- the carrier tape 900 is prevented from coming into contact with the engagement protrusions 64 a of the fourth sprocket 64 by the contact avoidance device 95 that positions the missing portion at an angular position corresponding to the tape transport path 38.
- the carrier tape 900 is engaged with the fourth sprocket 64 without changing the configuration of the contact avoiding device 95 and positioning the fourth sprocket 64 at a predetermined angular position. It was made not to contact the joint protrusion 64a.
- a guide member 90 is attached to the side surface of the inlet pressing member 32.
- the guide member 90 is formed with an arcuate guide surface 90 a that can be engaged with the lower surface of the carrier tape 900 on one end side that engages with the fourth sprocket 64.
- the guide surface 90 a of the guide member 90 is positioned below the engagement protrusion 64 a of the fourth sprocket 64 when the inlet pressing member 32 is in contact with the tape transport path 38.
- the guide surface 90a of the guide member 90 is more than the engaging protrusion 64a of the fourth sprocket 64. Is also configured to be positioned above.
- the carrier tape 900 inserted from the tape insertion portion 21d is inserted so as to get over the engagement protrusion 64a of the fourth sprocket 64 by the guide surface 90a of the guide member 90, and contacts the stop portion 31c of the stopper member 31. It is inserted to a predetermined position where it comes into contact.
- the operation lever 51 When the carrier tape 900 is inserted to a predetermined position, the operation lever 51 is rotated and returned, and the inlet pressing member 32 is lowered toward the tape transport path 38. As a result, the guide member 90 is lowered integrally with the inlet pressing member 32, and the guide surface 90 a is retracted downward from the engagement protrusion 64 a of the fourth sprocket 64. As a result, the inserted carrier tape 900 is sandwiched between the inlet pressing member 32 and the tape transport path 38, and the carrier tape 900 is engaged with the engagement protrusion 64 a of the fourth sprocket 64.
- the guide member 90 formed with the guide surface 90a for transporting the tape is operatively connected to the inlet pressing member 32 raised by the operation lever 51, the guide is guided to the inlet pressing member 32.
- the contact between the carrier tape 900 and the engagement protrusion 64a of the fourth sprocket 64 can be reliably avoided.
- the fourth sprocket 64 it is not necessary to position the fourth sprocket 64 at a predetermined angular position when the carrier tape 900 is inserted.
- the present invention can also be applied to those formed over a wide area.
- the operation pressing portion 51 is lifted by the operation of the operation lever 51 by forming the operation engaging portion 51 a that engages the engaging member 54 of the inlet pressing member 32 on the operation lever 51.
- the configuration in which the operation lever 51 and the inlet pressing member 32 are operatively connected is not limited to that of the embodiment, and the inlet pressing member 32 is interlocked with the operation of the operation lever 51. What is necessary is just a structure raised.
- the stopper 51 is rotated by the operation of the operation lever 51 by forming the cam 51c that engages the stopper 31 in the operation lever 51.
- the configuration in which the lever 51 and the stopper member 31 are operatively connected is not limited to that of the embodiment, and any configuration is possible as long as the stopper member 31 is rotated in conjunction with the operation of the operation lever 51. Good.
- the front side sprocket (first and second sprockets 61 and 62) and the rear side sprocket (third and fourth sprockets 63 and 64) are each constituted by two sprockets.
- the front-side sprocket and the rear-side sprocket can each be constituted by at least one sprocket.
- the present invention is not limited to the configuration described in the above-described embodiment, and can take various forms without departing from the gist of the present invention described in the claims.
- the feeder according to the present invention is suitable for a feeder that continuously feeds two carrier tapes to a part extraction position without splicing.
Landscapes
- Engineering & Computer Science (AREA)
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- Microelectronics & Electronic Packaging (AREA)
- Supply And Installment Of Electrical Components (AREA)
- Basic Packing Technique (AREA)
Abstract
Description
Claims (4)
- 多数の部品を収納したキャリアテープを搬送するテープ搬送路と、
フィーダ本体の後部に設けられ、前記キャリアテープを挿入するテープ挿入部と、
前記フィーダ本体に回転可能に支持され、前記テープ挿入部より挿入された前記キャリアテープの係合穴に係合可能な係合突起を有するスプロケットと、
前記スプロケットを回転するモータと、
前記テープ挿入部より挿入された前記キャリアテープを前記テープ搬送路に向けて押さえる入口押さえ部材と、
前記テープ挿入部より前記キャリアテープを挿入する際に、前記入口押さえ部材を上昇させる回動可能なレバーと、
前記レバーの回動によって前記入口押さえ部材が上昇された際に、前記テープ挿入部より挿入された前記キャリアテープと前記係合突起との接触を回避する接触回避装置と、
を備えたことを特徴とするフィーダ。 - 前記接触回避装置が、前記入口押さえ部材が前記レバーの回動によって上昇された際に、前記モータの回転を制御して、前記スプロケットの外周の一部にのみ設けられた前記係合突起を前記キャリアテープと接触しない角度位置に位置決めするモータ制御機能を備えた請求項1に記載のフィーダ。
- 前記接触回避装置が、前記入口押さえ部材に連結され、前記入口押さえ部材が前記レバーの回動によって上昇された際に、前記係合突起より上方にテープ搬送用のガイド面を形成するガイド部材を備えた請求項1に記載のフィーダ。
- 前記入口押さえ部材に、前記テープ挿入部への前記キャリアテープの挿入を阻止する邪魔板を設け、前記レバーの回動によって前記入口押さえ部材が上昇された際に、前記邪魔板を、前記テープ挿入部への前記キャリアテープの挿入を許容する位置に移動させる請求項1ないし請求項3のいずれか1項に記載のフィーダ。
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP14893351.8A EP3151647B1 (en) | 2014-05-30 | 2014-05-30 | Feeder |
US15/314,701 US10212868B2 (en) | 2014-05-30 | 2014-05-30 | Feeder |
CN201480079375.XA CN106465571B (zh) | 2014-05-30 | 2014-05-30 | 供料器 |
JP2016523063A JP6334689B2 (ja) | 2014-05-30 | 2014-05-30 | フィーダ |
PCT/JP2014/064443 WO2015181958A1 (ja) | 2014-05-30 | 2014-05-30 | フィーダ |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/JP2014/064443 WO2015181958A1 (ja) | 2014-05-30 | 2014-05-30 | フィーダ |
Publications (1)
Publication Number | Publication Date |
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WO2015181958A1 true WO2015181958A1 (ja) | 2015-12-03 |
Family
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Family Applications (1)
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PCT/JP2014/064443 WO2015181958A1 (ja) | 2014-05-30 | 2014-05-30 | フィーダ |
Country Status (5)
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US (1) | US10212868B2 (ja) |
EP (1) | EP3151647B1 (ja) |
JP (1) | JP6334689B2 (ja) |
CN (1) | CN106465571B (ja) |
WO (1) | WO2015181958A1 (ja) |
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WO2018185886A1 (ja) | 2017-04-05 | 2018-10-11 | 株式会社Fuji | フィーダ |
WO2018229989A1 (ja) | 2017-06-16 | 2018-12-20 | 株式会社Fuji | テープフィーダおよびキャリアテープの装填方法 |
JP2022048319A (ja) * | 2017-06-16 | 2022-03-25 | 株式会社Fuji | キャリアテープの調整方法 |
JP2022097669A (ja) * | 2022-02-02 | 2022-06-30 | 株式会社Fuji | テープフィーダ |
JP2022113854A (ja) * | 2017-06-16 | 2022-08-04 | 株式会社Fuji | テープフィーダ |
JP2023053334A (ja) * | 2022-02-02 | 2023-04-12 | 株式会社Fuji | テープフィーダ |
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CN107710903B (zh) * | 2015-06-18 | 2019-11-05 | 株式会社富士 | 供料器 |
JP6572443B2 (ja) * | 2016-03-09 | 2019-09-11 | パナソニックIpマネジメント株式会社 | キャリアテープの部品検出装置および部品供給装置 |
CN114641201B (zh) * | 2019-03-29 | 2023-09-29 | 松下知识产权经营株式会社 | 载带保持装置以及部件搭载装置 |
CN111031780B (zh) * | 2019-12-31 | 2021-03-26 | 深圳市合运光电子有限公司 | 一种设有横置式同步供料机构的贴片机及供料方法 |
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Also Published As
Publication number | Publication date |
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EP3151647B1 (en) | 2022-01-12 |
CN106465571B (zh) | 2019-04-23 |
US20170196132A1 (en) | 2017-07-06 |
JP6334689B2 (ja) | 2018-05-30 |
JPWO2015181958A1 (ja) | 2017-04-20 |
EP3151647A4 (en) | 2017-07-12 |
CN106465571A (zh) | 2017-02-22 |
US10212868B2 (en) | 2019-02-19 |
EP3151647A1 (en) | 2017-04-05 |
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