WO2015148994A3 - Article for use in high stress environments having multiple grain structures - Google Patents

Article for use in high stress environments having multiple grain structures Download PDF

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Publication number
WO2015148994A3
WO2015148994A3 PCT/US2015/023125 US2015023125W WO2015148994A3 WO 2015148994 A3 WO2015148994 A3 WO 2015148994A3 US 2015023125 W US2015023125 W US 2015023125W WO 2015148994 A3 WO2015148994 A3 WO 2015148994A3
Authority
WO
WIPO (PCT)
Prior art keywords
metal
article
molten metal
temperature
cooling
Prior art date
Application number
PCT/US2015/023125
Other languages
French (fr)
Other versions
WO2015148994A2 (en
Inventor
Yan Cui
Ganjiang Feng
Srikanth Chandrudu Kottilingam
Matthew Joseph LAYLOCK
Dechao Lin
Original Assignee
General Electric Company
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by General Electric Company filed Critical General Electric Company
Priority to EP15717716.3A priority Critical patent/EP3122495A2/en
Priority to JP2016558187A priority patent/JP2017518184A/en
Priority to CN201580016735.6A priority patent/CN107073571A/en
Publication of WO2015148994A2 publication Critical patent/WO2015148994A2/en
Publication of WO2015148994A3 publication Critical patent/WO2015148994A3/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D21/00Casting non-ferrous metals or metallic compounds so far as their metallurgical properties are of importance for the casting procedure; Selection of compositions therefor
    • B22D21/02Casting exceedingly oxidisable non-ferrous metals, e.g. in inert atmosphere
    • B22D21/025Casting heavy metals with high melting point, i.e. 1000 - 1600 degrees C, e.g. Co 1490 degrees C, Ni 1450 degrees C, Mn 1240 degrees C, Cu 1083 degrees C
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D27/00Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting
    • B22D27/04Influencing the temperature of the metal, e.g. by heating or cooling the mould
    • B22D27/045Directionally solidified castings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D30/00Cooling castings, not restricted to casting processes covered by a single main group
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C19/00Alloys based on nickel or cobalt
    • C22C19/03Alloys based on nickel or cobalt based on nickel
    • C22C19/05Alloys based on nickel or cobalt based on nickel with chromium
    • C22C19/051Alloys based on nickel or cobalt based on nickel with chromium and Mo or W
    • C22C19/057Alloys based on nickel or cobalt based on nickel with chromium and Mo or W with the maximum Cr content being less 10%
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D5/00Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
    • F01D5/12Blades
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D5/00Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
    • F01D5/12Blades
    • F01D5/14Form or construction
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D5/00Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
    • F01D5/12Blades
    • F01D5/28Selecting particular materials; Particular measures relating thereto; Measures against erosion or corrosion
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D9/00Stators
    • F01D9/02Nozzles; Nozzle boxes; Stator blades; Guide conduits, e.g. individual nozzles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2230/00Manufacture
    • F05D2230/20Manufacture essentially without removing material
    • F05D2230/21Manufacture essentially without removing material by casting
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T50/00Aeronautics or air transport
    • Y02T50/60Efficient propulsion technologies, e.g. for aircraft

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Turbine Rotor Nozzle Sealing (AREA)
  • Molds, Cores, And Manufacturing Methods Thereof (AREA)

Abstract

A method of forming an article can comprise heating a metal to form a molten metal having a metal temperature; heating a mold to a mold temperature greater than or equal to the metal temperature; introducing the molten metal to the mold; cooling a first portion of the molten metal while maintaining a second portion of the molten metal at the metal temperature, wherein the first portion has a first side and a second side, wherein the second side is opposite the first side and adjacent to the second portion, and wherein the cooling comprises progressively cooling the first portion from the first side to the second side such that a solidification interface progresses from the first side to the second side; and cooling the remainder of the molten metal from multiple directions after the first portion is cooled to less than or equal to a crystallization temperature.
PCT/US2015/023125 2014-03-27 2015-03-27 Article for use in high stress environments having multiple grain structures WO2015148994A2 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
EP15717716.3A EP3122495A2 (en) 2014-03-27 2015-03-27 Article for use in high stress environments having multiple grain structures
JP2016558187A JP2017518184A (en) 2014-03-27 2015-03-27 Articles with multiple grain structures for use in high stress environments
CN201580016735.6A CN107073571A (en) 2014-03-27 2015-03-27 With multiple grainiesses for the product that is used in high stress environment

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US201461971109P 2014-03-27 2014-03-27
US61/971,109 2014-03-27
US14/669,008 2015-03-26
US14/669,008 US20150275677A1 (en) 2014-03-27 2015-03-26 Article for use in high stress environments having multiple grain structures

Publications (2)

Publication Number Publication Date
WO2015148994A2 WO2015148994A2 (en) 2015-10-01
WO2015148994A3 true WO2015148994A3 (en) 2015-11-26

Family

ID=54189616

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2015/023125 WO2015148994A2 (en) 2014-03-27 2015-03-27 Article for use in high stress environments having multiple grain structures

Country Status (5)

Country Link
US (1) US20150275677A1 (en)
EP (1) EP3122495A2 (en)
JP (1) JP2017518184A (en)
CN (1) CN107073571A (en)
WO (1) WO2015148994A2 (en)

Families Citing this family (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9855599B2 (en) 2015-11-15 2018-01-02 General Electric Company Casting methods and articles
CN109128093A (en) * 2018-08-06 2019-01-04 软控联合科技有限公司 A kind of equipment and application method of the cooling metal type dies of immersion water mist
GB201818180D0 (en) * 2018-11-08 2018-12-26 Rolls Royce Plc A nickel-base superalloy
CN111923301A (en) * 2020-06-29 2020-11-13 华达汽车科技股份有限公司 Preparation method of novel material for automobile hinge reinforcing plate
US11313281B2 (en) * 2020-07-16 2022-04-26 Raytheon Technologies Corporation Gas turbine engine including seal assembly with abradable coating including magnetic particles
US11313280B2 (en) 2020-07-16 2022-04-26 Raytheon Technologies Corporation Gas turbine engine including seal assembly with abradable coating and cutter
US11293351B2 (en) 2020-07-16 2022-04-05 Raytheon Technologies Corporation Gas turbine engine including seal assembly with abradable coating including magnetic particles embedded in polymer
CN111922322A (en) * 2020-07-28 2020-11-13 深圳市万泽中南研究院有限公司 Directional solidification device and casting method

Citations (6)

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Publication number Priority date Publication date Assignee Title
US3790303A (en) * 1971-04-08 1974-02-05 Bbc Brown Boveri & Cie Gas turbine bucket
EP0484025A1 (en) * 1990-10-31 1992-05-06 General Electric Company Turbine blade and production thereof
US20110293431A1 (en) * 2009-01-21 2011-12-01 Harald Harders Component having varying structures and method for production
US20140030545A1 (en) * 2012-07-27 2014-01-30 United Technologies Corporation Article With Grouped Grain Patterns
US20140099209A1 (en) * 2012-10-08 2014-04-10 Fathi Ahmad Gas turbine component, method for its production and casting mold for use of this method
EP2727669A2 (en) * 2012-11-06 2014-05-07 Howmet Corporation Casting method, apparatus and product

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US3494709A (en) * 1965-05-27 1970-02-10 United Aircraft Corp Single crystal metallic part
JPS5232739Y1 (en) * 1970-09-16 1977-07-26
JPS5857005A (en) * 1981-09-30 1983-04-05 Hitachi Ltd Gas contact blade
CN1003844B (en) * 1985-05-21 1989-04-12 西屋电气公司 Method for production of gas turbine blade having hybrid structure
JP3164972B2 (en) * 1993-08-06 2001-05-14 株式会社日立製作所 Moving blade for gas turbine, method of manufacturing the same, and gas turbine using the same
JPH09170402A (en) * 1995-12-20 1997-06-30 Hitachi Ltd Nozzle for gas turbine and manufacture thereof, and gas turbine using same
JPH10299408A (en) * 1997-04-22 1998-11-10 Hitachi Ltd Gas turbine stationary blade
JP2003311392A (en) * 2002-04-18 2003-11-05 Mitsubishi Heavy Ind Ltd Method for manufacturing unidirectional solidified wing, and unidirectional solidified wing
EP1464791B1 (en) * 2003-03-25 2008-12-10 Siemens Aktiengesellschaft Process and apparatus for manufacturing a turbine component
CN1317095C (en) * 2004-02-25 2007-05-23 中国科学院金属研究所 Crystalloid laminae composited from single crystal and directional column crystal and preparing method
US20080099177A1 (en) * 2006-10-31 2008-05-01 General Electric Company Investment casting process and apparatus to facilitate superior grain structure in a DS turbine bucket with shroud
US20210292910A1 (en) * 2010-02-26 2021-09-23 Friedhelm Schmitz Two layered metallic bondcoat
WO2011122342A1 (en) * 2010-03-29 2011-10-06 株式会社日立製作所 Ni-based alloy, and gas turbine rotor blade and stator blade each using same
US8641381B2 (en) * 2010-04-14 2014-02-04 General Electric Company System and method for reducing grain boundaries in shrouded airfoils
EP2392684A1 (en) * 2010-06-02 2011-12-07 Siemens Aktiengesellschaft Alloy, protective layer and component

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3790303A (en) * 1971-04-08 1974-02-05 Bbc Brown Boveri & Cie Gas turbine bucket
EP0484025A1 (en) * 1990-10-31 1992-05-06 General Electric Company Turbine blade and production thereof
US20110293431A1 (en) * 2009-01-21 2011-12-01 Harald Harders Component having varying structures and method for production
US20140030545A1 (en) * 2012-07-27 2014-01-30 United Technologies Corporation Article With Grouped Grain Patterns
US20140099209A1 (en) * 2012-10-08 2014-04-10 Fathi Ahmad Gas turbine component, method for its production and casting mold for use of this method
EP2727669A2 (en) * 2012-11-06 2014-05-07 Howmet Corporation Casting method, apparatus and product

Also Published As

Publication number Publication date
CN107073571A (en) 2017-08-18
WO2015148994A2 (en) 2015-10-01
JP2017518184A (en) 2017-07-06
US20150275677A1 (en) 2015-10-01
EP3122495A2 (en) 2017-02-01

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