WO2015093708A1 - 지렛대 제어식 벤트 기능을 갖는 회전자 주조장치와 이를 이용한 회전자 및 그 주조방법 - Google Patents
지렛대 제어식 벤트 기능을 갖는 회전자 주조장치와 이를 이용한 회전자 및 그 주조방법 Download PDFInfo
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- WO2015093708A1 WO2015093708A1 PCT/KR2014/007283 KR2014007283W WO2015093708A1 WO 2015093708 A1 WO2015093708 A1 WO 2015093708A1 KR 2014007283 W KR2014007283 W KR 2014007283W WO 2015093708 A1 WO2015093708 A1 WO 2015093708A1
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- Prior art keywords
- rotor
- molten metal
- mold
- casting
- vent
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D18/00—Pressure casting; Vacuum casting
- B22D18/02—Pressure casting making use of mechanical pressure devices, e.g. cast-forging
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D19/00—Casting in, on, or around objects which form part of the product
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/22—Dies; Die plates; Die supports; Cooling equipment for dies; Accessories for loosening and ejecting castings from dies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D18/00—Pressure casting; Vacuum casting
- B22D18/04—Low pressure casting, i.e. making use of pressures up to a few bars to fill the mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D19/00—Casting in, on, or around objects which form part of the product
- B22D19/0054—Casting in, on, or around objects which form part of the product rotors, stators for electrical motors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D21/00—Casting non-ferrous metals or metallic compounds so far as their metallurgical properties are of importance for the casting procedure; Selection of compositions therefor
- B22D21/02—Casting exceedingly oxidisable non-ferrous metals, e.g. in inert atmosphere
- B22D21/04—Casting aluminium or magnesium
Definitions
- the present invention relates to a rotor casting apparatus and method, and more particularly, to a lever which can improve casting quality of a rotor by controlling and venting air in a mold cavity in a mold cavity before molten casting for casting of the rotor.
- the present invention relates to a rotor casting apparatus having a controlled vent function, a rotor using the same, and a casting method thereof.
- Rotor is a generic term for a rotating part of an electric motor or a generator, and this rotor will be described with reference to FIGS. 1 and 2.
- 1 is a conceptual diagram illustrating a core of a general rotor
- FIG. 2 is a conceptual diagram illustrating a rotor having upper and lower end rings formed by casting aluminum molten metal on the core illustrated in FIG. 1.
- the core C is formed by stacking a plurality of iron cores C1 having a plurality of slots C2. After the core C is placed in a predetermined mold (not shown), the molten metal is injected, and the molten metal is cured while passing through the slot C2 to form the rotor R as shown in FIG. 2.
- the rotor (R) has a form in which the upper end ring (C3) and the lower end ring (C4) is formed in the upper and lower portions of the iron core (C1), or the upper end ring (C3) and / or lower as shown in FIG. It may have a form without the end ring (C4).
- Conventional techniques for casting the rotor (R) include a centrifugal casting method using a centrifugal casting machine, a vertical high pressure casting method using a vertical injection method, a horizontal high pressure casting method using a horizontal injection method.
- Rotor manufacturing method using the centrifugal casting method shows a high filling rate and excellent efficiency, but there is a problem that can not be applied universally.
- the vertical high pressure casting method using the vertical injection method has a high production capacity and is widely used at present, but in-gate injection of the molten metal is biased on one side, and bubbles are distributed in an isolated part of the rotor without the in-gate. Accordingly, there is a problem that an imbalance of the rotor occurs, thereby generating vibration noise and lowering efficiency.
- the production cost is high, such as the amount of aluminum consumed is increased and the cost of remelting increases.
- the horizontal high-pressure casting method using a horizontal injection method can use a low-cost equipment and the amount of aluminum consumed to produce a rotor with a low production cost, but there is a problem of having a low filling rate compared to other manufacturing methods.
- the present invention was devised to solve the above-mentioned problems, and the lever control vent function that can improve the casting quality of the rotor by controlling and venting the air in the mold cavity in the mold cavity before injection of the molten metal for casting the rotor. It is an object of the present invention to provide a rotor casting apparatus having a rotor and a rotor using the same and a casting method thereof.
- the present invention provides a mold assembly in which a rotor core is inserted to inject molten metal, and a vent for controlling and venting the air inside the mold assembly in a lever manner before injecting the molten metal into the mold assembly.
- a pressurizing part assembly for pressurizing the molten metal filled in the mold assembly, wherein the vent means includes a vacuum pump for discharging air in the mold assembly to the outside and an inside of the mold assembly.
- a vent valve for selectively sealing the communication line of the vacuum pump, a coupling member coupled to the vent valve, and one side connected to the coupling member, and the other side to a molten metal injection unit for injecting molten metal into the mold assembly.
- Located in the free end and moved by the injection pressure of the molten metal and the coupling member on the principle of lever It characterized in that it comprises a rod for moving the vent valve.
- the mold assembly comprises a hollow mold body into which the core is inserted, a first end forming portion installed at one side of the mold body and used to form one side of the rotor, and the mold. It is installed on the other side of the main body is characterized in that it comprises a second end forming portion used to move in accordance with the operation of the vent valve to form the other side of the rotor.
- the pressing unit assembly includes a take-out cylinder for pushing out the rotor is completed casting, and a drive for driving the take-out cylinder, the second end forming portion is a portion of the vent valve is inserted And a vent valve insertion hole.
- the vent valve has an outer diameter fitted to the vent valve insertion hole, extending out of the vent valve insertion hole and in close contact with the other side of the core to the upper end ring of the rotor on the circumferential surface It characterized in that it comprises a tapered portion for forming a predetermined space for forming, and the passage through which the ejection cylinder can be inserted.
- the vent valve is characterized in that it further comprises a fitting groove that can be coupled to one end of the coupling member.
- the coupling member is characterized in that it comprises a pair of legs that are fitted and fixed to the fitting groove, the insertion portion is inserted one end of the rod.
- the rod is characterized in that the hinge is coupled by a hinge pin in a state where one end is fitted to the insertion portion.
- the insertion portion and the rod are characterized in that each has a form of spherical contact with each other.
- the first end forming portion is characterized in that it has a predetermined space for forming the lower end ring of the rotor in close contact with the one side of the core.
- the second end forming portion is characterized in that it has a predetermined space for forming the upper end ring of the rotor in close contact with the other side of the core.
- the pressing unit assembly further includes a plurality of squeeze cylinders driven by the driving unit to pressurize to improve the filling rate of the upper end ring, and the second end forming unit includes the plurality of squeeze cylinders It characterized in that it further comprises a plurality of squeeze cylinder insertion hole is inserted.
- the first end forming portion may include a sealing member for sealing one end of the mold body, an injection hole for penetrating the sealing member to inject molten metal into the mold body, and an air discharge hole. It is characterized by including.
- the rotor of the present invention for achieving the above object is characterized by being cast by a rotor casting device having a lever controlled vent function configured as described above.
- the casting method of the rotor of the present invention for achieving the above object is a communication line between the inside of the mold assembly and the vacuum pump formed by separating the second end forming portion with the other side of the mold body at regular intervals. Venting the air in the mold assembly through the air; sealing the other side of the mold body with the second end forming portion using the vent means operated by the injection pressure of the molten metal; Injecting and pressing to cast the rotor, and the ejection cylinder is advanced to take out the rotor.
- the present invention has the advantage of improving the casting quality of the rotor by venting by controlling the air inside the mold cavity in a lever manner before injection of the melt for casting of the rotor.
- FIG. 1 is a conceptual diagram showing a core of a general rotor
- FIG. 2 is a conceptual view illustrating a rotor having upper and lower end rings formed by casting aluminum molten metal on the core illustrated in FIG. 1;
- Figure 3 is a perspective view showing the appearance of a casting machine having a rotor casting device having a lever controlled vent function according to the present invention
- FIGS. 4 and 5 are an exploded perspective view and an exploded perspective view showing the configuration of the rotor casting apparatus having a lever control vent function according to an embodiment of the present invention
- FIG. 6 and 7 are a perspective view and a cross-sectional view showing the configuration of the vent means shown in FIG.
- FIG. 14 and 15 are cross-sectional views of a conventional casting method and an upper end ring of a rotor cast by the casting method of the present invention, respectively.
- FIG. 3 is a perspective view showing the appearance of a casting machine having a rotor casting device having a lever controlled vent function according to the present invention.
- the rotor casting apparatus according to this embodiment is installed inside the casting machine 1 composed of a plurality of divided molds as shown in FIG. 3.
- the casting device 1 is a generalized structure, a description thereof will be omitted, and a description will be given mainly on the configuration relationship of the rotor casting device installed therein.
- FIG. 4 and 5 are exploded perspective and exploded perspective view showing the configuration of the rotor casting apparatus having a lever control vent function according to an embodiment of the present invention
- Figure 6 and Figure 7 is a vent means shown in FIG. Is a perspective view and a cross-sectional view showing a configuration relationship between the two.
- the rotor casting apparatus 10 includes a mold assembly 100 into which a core C of the rotor R is inserted to inject molten metal, and a mold assembly.
- Vent means 200 for controlling and venting the air in the mold cavity of the mold assembly 100 in a mold manner before the molten metal is injected into the inside, and a pressurizing unit assembly for pressurizing the melt filled in the mold assembly 100 And 300.
- the mold assembly 100 has a hollow cylindrical mold body 110 into which the core C is inserted, and a first end portion provided on one side of the mold body 110 to form one side of the rotor R. It is composed of a forming portion 120 and the second end forming portion 130 is provided on the other side of the mold main body 110 to be used to form the other side surface of the rotor (R).
- the first end forming part 120 is used to form one side of the rotor (R) by being in close contact with one side of the core (C) while sealing one side of the mold main body (110), and fixed to the contact portion.
- the first end forming portion 120 also serves as a lower end ring forming portion.
- the second end forming portion 130 is used to form the other side of the rotor R by being in close contact with the other side of the core C while selectively sealing the other side of the mold main body 110.
- the second end forming portion 130 When configured to have a certain space in the part is also used for forming the upper end ring (C3) of the rotor (R). That is, the second end forming portion 130 also serves as an upper end ring forming portion.
- the pressing unit assembly 300 includes a plurality of squeeze cylinders 320 inserted into the second end forming unit 130, a blowout cylinder 330 for pushing out the cast rotor R, and a blowout cylinder. 330 and the driving unit 310 for driving the plurality of squeeze cylinder 320 is configured.
- the squeeze bar is protruded to a part of the rotor R (in this embodiment, the upper end ring), and the squeeze cylinder 320 is pressurized to improve the filling efficiency of the molten metal.
- the squeeze cylinder 320 is inserted into only a partial region instead of penetrating through the second end forming unit 130, and molten metal filled in the remaining region is injected to form a squeeze bar. Thereafter, the squeeze cylinder 320 is pressed against the squeeze bar. This will be described later.
- the second end forming portion 130 is formed to penetrate the central portion of the insertion portion main body 131 and the insertion portion main body 131 of the cylindrical shape sealing the other end of the mold main body 110 will be described later
- the squeeze cylinder 320 includes a plurality of squeeze cylinder insertion hole 132 to be inserted.
- the mold main body 110 is provided with a hollow cylindrical shape, but has a pipe shape in which left and right ends are open.
- the second end forming portion 130 is shown to have an insertion portion main body 131 covering the right opening in the drawing of the mold main body 110.
- the squeeze cylinder insertion hole 132 and the vent valve insertion hole 133 pass through the insertion part main body 131.
- the second end forming portion 130 is intended to block one side of the mold main body 110 while allowing the squeeze cylinder 320 and the ejection cylinder 330 as described above to be inserted. As long as it achieves, even if the second end forming portion 130 is integrally formed in the mold body 110 or has a different shape, it should be understood that all fall within the scope of the present invention.
- the step portion 131a protrudes from the insertion part main body 131 toward the mold main body 110 and is inserted into the mold main body 110, and then the squeeze cylinder insertion hole 132 and the vent are formed.
- the valve insertion hole 133 is formed to pass through the step 131a is shown.
- the squeeze cylinder 320 is not inserted into the entire area of the squeeze cylinder insertion hole 132 (that is, to the end of the mold main body 110 side of the insertion hole 132) as described above, but not in a partial area (eg, For example, only the middle point is inserted so that the remaining area is empty.
- the molten metal is injected into the remaining empty area to form a squeeze bar, and the squeeze cylinder 320 presses the formed squeeze bar.
- the first end forming part 120 is a sealing member 121 for sealing one end of the mold main body 110 and injection to penetrate the sealing member 121 so that the molten metal is injected into the mold main body 110 side. It comprises a hole 122, and the air discharge hole 123.
- the sealing member 121 is configured such that the inner portion has a predetermined internal space, the lower end ring (C4) of the rotor (R) is formed by the molten filler is filled there.
- the sealing member 121 may be comprised by disk-shaped disk.
- the sealing member 121 of the first end forming portion 120 covers the left opening in the drawing of the mold main body 110.
- six injection holes 122 and one air discharge hole 123 is illustrated to penetrate through the sealing member 121.
- the first end forming part 120 is intended to allow molten metal to be injected into the mold main body 110 and to form one side of the rotor R. As long as such an object is achieved, Even if the sealing member 121 of the first end forming part 120 is formed separately from the mold body 110 or integrally formed in the mold body 110 as illustrated, all of the sealing members 121 belong to the scope of the present invention. Of course. On the other hand, the injection hole 122 may be formed of four to twelve.
- the vent means 200 vents the air in the mold cavity of the mold assembly 100 to the outside before injecting the molten metal into the mold assembly 100, and discharges the air in the mold assembly 100 to the outside.
- a vacuum pump (not shown), a vent valve 210 for selectively sealing the communication line of the vacuum pump and the inside of the mold assembly 100, a coupling member 220 coupled to the vent valve 210, and one side Is connected to the silver coupling member 220 and the other side is located at a free end in the molten metal injecting part 240 for injecting the molten metal into the mold assembly 100, and is moved by the injection pressure of the molten metal to vent valve 210. It consists of a rod 230 for moving.
- the vent valve 210 is integrally operated while being fitted to the second end forming portion 130 of the mold assembly 100. Accordingly, the vent valve 210 has an outer diameter that fits into the vent valve insertion hole 133 of the second end forming portion 130, and not only has a taper portion 211 at an end thereof, but also has a blowout cylinder ( 330 is configured to have a passage 212 that can move. In addition, the vent valve 210 has a fitting groove 213 on one surface of which one end of the coupling member 220 is fitted.
- the tapered portion 211 is extended in the direction of the core (C) side from the end of the vent valve insertion hole 133 to fix the core (C).
- a space is formed around the tapered portion 211 to form the upper end ring C3 of the rotor R by filling the molten metal.
- the tapered portion 211 is formed at the end of the vent valve 210 extending from the end of the vent valve insertion hole 133, the end of the tapered portion 211 is the core (C). It is in close contact with the other side of the However, when the taper portion 211 is not provided, the end of the second end forming portion 130 is in close contact with the other side of the core C to fix the core C.
- the tapered portion 211 is intended to provide a space for forming the upper end ring (C3) of the rotor (R) while pressing and fixing the core (C) as described above, As long as the taper portion 211 has a different shape as long as the above object is achieved, it is natural to fall within the scope of the present invention.
- the coupling member 220 is configured to have a pair of legs 221 that are fitted and fixed to the fitting groove 213 of the vent valve 210 and an insertion portion 222 into which one end of the rod 230 is inserted.
- the inserting portion 222 and the rod 230 have shapes that can be in spherical contact with each other.
- the end of the rod 230 is configured to be hinged and connected by a hinge pin in a state fitted to the insertion portion 222.
- the coupling member 220 is intended to move the vent valve 210 in the lever principle while moving in response to the rod 230 moving by the injection pressure of the molten metal, as long as the coupling member ( Naturally, even if 220 has a different shape, it belongs to the scope of the present invention.
- the connection portion between one end of the rod 230 and the coupling member 220 may be configured in various ways in addition to the connection method through the insertion part 222.
- the rod 230 is hinged by a hinge pin in one side of the rod 230 is inserted into the insertion portion 222 of the coupling member 220 and the other side is freely positioned in the molten metal injection portion 240. At this time, the other end of the rod 230 is inserted into the molten metal injection portion 240 by a predetermined length. Therefore, the rod 230 is movable by a distance corresponding to the length of the other end inserted into the molten metal injection part 240, the coupling member 220 is moved by this movement.
- vent valve 210 and the second end forming portion 130 are moved at the same time by the movement of the coupling member 220, the second end forming portion 130 is in close contact with the mold main body 110, the mold main body 110 Seal the other side of the), the end of the vent valve 210 is in close contact with the other side of the core (C) to fix the core (C).
- the vent in the mold assembly 100 is made by a vacuum pump.
- the vent line of the vacuum pump may include an air discharge hole 123 of the first end forming part 120, a through hole in the center of the core C, and a gap between the mold main body 110 and the second end forming part 130. Is formed by. Therefore, the vent by the vacuum pump is made before the molten metal is injected into the mold assembly 100, that is, the mold body 110 and the second end forming unit 130 are not in close contact with each other. As it is injected, the mold main body 110 and the second end forming part 130 are not made in close contact with each other by the above operating principle. That is, the present invention vents the air inside the molten metal before the molten metal is injected into the mold assembly 100, and adheres each component in a moldable form using the lever principle at the molten metal injection time.
- the driving unit 310 of the pressing unit assembly 300 may include an actuator (not shown) for driving the ejection cylinder 330 and the squeeze cylinder 320, and a housing 311 for accommodating the actuator.
- the actuator is a generic term for allowing the ejection cylinder 330 and the squeeze cylinder 320 to be moved back and forth.
- a commonly used hydraulic or pneumatic cylinder actuator can be used.
- mechanical actuators such as gears, which are geared to the cylinders 320 and 330 to advance and retract the cylinders 320 and 330, may be used.
- an electric actuator such as a motor can be used.
- actuators of the present invention are all within the scope of the present invention, regardless of their kind, as long as they can advance each cylinder 320, 330.
- the actuator is embedded in a thick disk-shaped housing 311.
- this is merely an example for explaining the present invention, and it is natural that the actuator is included in the scope of the present invention even when the actuator is installed outside the housing 311, for example, rather than in the manner of being embedded in the housing 311. .
- the rotor R can be cast and manufactured in the state which vented the air in the inside of the metal mold assembly 100.
- FIGS. 8 to 13 are conceptual views showing the procedure of casting the rotor by the casting apparatus of the present invention
- Figure 8 shows the state before the operation of the vent means capable of venting the air inside the mold cavity
- Figure 9 is the injection pressure of the molten metal
- Figure 10 shows a state capable of casting by the operation of the vent means by
- Figure 10 shows the filling state as the molten metal is injected
- Figure 11 shows the operating state of the squeeze cylinder to improve the filling rate
- Figure 12 shows the molten metal injection portion separated 13 shows a process of extracting the rotor cast into the ejection cylinder.
- the rotor casting method of the present invention is a method of casting the rotor using the rotor casting apparatus 10 having the lever control vent function of the present invention described above.
- the rotor casting device 10 of the present invention is initially made in a state that the mold main body 110 and the second end forming portion 130 is not in close contact with each other.
- the invention includes a vent step of venting the air therein before the molten metal is injected into the mold assembly 100 (see FIG. 8). To this end, a vent line leading to a gap between the air discharge hole 123 of the first end forming part 120, the through hole in the center of the core C, and the mold main body 110 and the second end forming part 130 is formed. The air is vented through a vacuum pump.
- the vacuum pump stops further operation.
- the rod 230 is moved by the injection pressure of the molten metal injected into the molten metal injection part 240, and the coupling member 220 is moved by this movement.
- the vent valve 210 and the second end forming portion 130 are moved at the same time by the movement of the coupling member 220, the second end forming portion 130 is in close contact with the mold main body 110, the mold main body 110 ) And the other end of the vent valve 210 is in close contact with the other side of the core (C) to fix the core (see Fig. 9). That is, the sealing step as described above is performed after the vent step.
- a preliminary step of inserting the core C into the mold body 110 may be performed before the venting step.
- a vacuum pump before performing the vent step of venting the air with a vacuum pump may further comprise a molten metal manufacturing step for producing a molten metal.
- the molten metal is used with a purity of 99.5% or more and the molten aluminum of the molten aluminum was found to be preferable as a result of many experiments 700 to 750 °C.
- the present invention includes an insertion step of inserting the squeeze cylinder 320 only up to a partial region of the second end forming portion 130 (see FIG. 9).
- the squeeze bar may be formed using the remaining space by inserting the squeeze cylinder 320 only to a part of the squeeze cylinder insertion hole 132 of the second end forming unit 130.
- an end ring forming step of forming a lower end ring C4 and an upper end ring C3 by filling the mold body 110 with melt is performed (see FIG. 10).
- the filled molten metal is injected into the remaining region 130a after the squeeze cylinder 320 of the second end forming portion 130 is inserted into the squeeze bar SB on the upper end ring C3. Step of forming a squeeze bar (see FIG. 11).
- the squeeze bar SB is formed in the upper end ring C3 of the rotor R (see FIG. 11), and has a cylindrical shape having a height of 2 mm to 10 mm and a diameter of 1 mm to 15 mm from the upper end ring C3. It may be provided.
- the ejection cylinder 330 is advanced to perform the ejection step of ejecting the rotor (R).
- the ejection cylinder 330 advances, after passing through the passage 212 of the vent valve 210 described above, the rotor R is pushed out so that the rotor R is separated from the mold body 110. Allow extraction.
- FIG. 14 is a cross-sectional photograph of an upper end mill cast by the prior art
- FIG. 15 is a cross-sectional photograph of an upper end mill cast by this invention.
- the filling rate of the molten metal is about 79%, the structure is not compact and pore occurs in several places.
- the filling rate of the molten metal is about 98% as the air inside the mold cavity is vented before the molten metal is injected.
- the present invention can improve the casting quality of the rotor by ventilating by controlling the air inside the mold cavity before the molten metal injection for casting of the rotor, so as to manufacture an AC induction motor rotor used for home appliances and industrial use Very useful to
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Abstract
Description
Claims (14)
- 회전자의 코어가 삽입되어 용탕이 주입되는 금형 어셈블리와, 상기 금형 어셈블리 내부로의 용탕주입 전에 상기 금형 어셈블리 내부의 공기를 지렛대 방식으로 제어해 벤트시키는 벤트수단, 및 상기 금형 어셈블리에 충진된 용탕을 가압하는 가압부 어셈블리를 포함하는 회전자의 주조장치로서,상기 벤트수단은 상기 금형 어셈블리 내부의 공기를 외부로 배출시키는 진공펌프와, 상기 금형 어셈블리의 내부와 상기 진공펌프의 연통라인을 선택적으로 밀폐시키는 벤트밸브와, 상기 벤트밸브에 결합되는 결합부재, 및 일측은 상기 결합부재에 연결되고 타측은 상기 금형 어셈블리의 내부로 용탕을 주입하는 용탕 주입부에 자유단으로 위치하여 용탕의 주입압에 의해 이동하여 지렛대 원리로 상기 결합부재 및 상기 벤트밸브를 이동시키는 로드를 포함하는 것을 특징으로 하는 지렛대 제어식 벤트 기능을 갖는 회전자 주조장치.
- 청구항 1에 있어서,상기 금형 어셈블리는 상기 코어가 삽입되는 중공의 금형 본체와, 상기 금형 본체의 일측에 설치되어 상기 회전자의 일측면을 형성하는데 이용되는 제1 단부 형성부, 및 상기 금형 본체의 타측에 설치되어 상기 벤트밸브의 작동에 따라 이동하여 상기 회전자의 타측면을 형성하는데 이용되는 제2 단부 형성부를 포함하는 것을 특징으로 하는 지렛대 제어식 벤트 기능을 갖는 회전자 주조장치.
- 청구항 2에 있어서,상기 가압부 어셈블리는 주조가 완료된 회전자를 밀어 취출하는 취출 실린더와, 상기 취출 실린더를 구동하는 구동부를 포함하고,상기 제2 단부 형성부는 상기 벤트밸브의 일부분이 삽입되는 벤트밸브 삽입홀을 포함하는 것을 특징으로 하는 지렛대 제어식 벤트 기능을 갖는 회전자 주조장치.
- 청구항 3에 있어서,상기 벤트밸브는 상기 벤트밸브 삽입홀에 끼워지는 외경을 갖되, 상기 벤트밸브 삽입홀 밖으로 연장되고 상기 코어의 타측면과 밀착되어 둘레면에 상기 회전자의 상부 엔드링을 형성하기 위한 일정 공간을 형성하는 테이퍼부와, 상기 취출 실린더가 삽입될 수 있는 통로를 포함하는 것을 특징으로 하는 지렛대 제어식 벤트 기능을 갖는 회전자 주조장치.
- 청구항 4에 있어서,상기 벤트밸브는 상기 결합부재의 일측 단부가 끼워져 결합될 수 있는 끼움홈을 더 포함하는 것을 특징으로 하는 지렛대 제어식 벤트 기능을 갖는 회전자 주조장치.
- 청구항 5에 있어서,상기 결합부재는 상기 끼움홈에 끼워져 고정되는 한 쌍의 다리와, 상기 로드의 일측 단부가 삽입되는 삽입부를 포함하는 것을 특징으로 하는 지렛대 제어식 벤트 기능을 갖는 회전자 주조장치.
- 청구항 6에 있어서,상기 로드는 일측 단부가 상기 삽입부에 끼워진 상태에서 힌지핀에 의해 힌지결합되는 것을 특징으로 하는 지렛대 제어식 벤트 기능을 갖는 회전자 주조장치.
- 청구항 6에 있어서,상기 삽입부와 상기 로드는 서로 간에 구면 접촉하는 형태를 각각 갖는 것을 특징으로 하는 지렛대 제어식 벤트 기능을 갖는 회전자 주조장치.
- 청구항 3에 있어서,상기 제1 단부 형성부는 상기 코어의 일측면과 밀착되는 밀착부분에 상기 회전자의 하부 엔드링을 형성하기 위한 일정 공간을 갖는 것을 특징으로 하는 지렛대 제어식 벤트 기능을 갖는 회전자 주조장치.
- 청구항 3에 있어서,상기 제2 단부 형성부는 상기 코어의 타측면과 밀착되는 밀착부분에 상기 회전자의 상부 엔드링을 형성하기 위한 일정 공간을 갖는 것을 특징으로 하는 지렛대 제어식 벤트 기능을 갖는 회전자 주조장치.
- 청구항 4에 있어서,상기 가압부 어셈블리는 상기 구동부에 의해 구동되어 상기 상부 엔드링의 충진율을 향상시키기 위해 가압하는 다수개의 스퀴즈 실린더를 더 포함하고,상기 제2 단부 형성부는 상기 다수개의 스퀴즈 실린더가 삽입되는 다수개의 스퀴즈 실린더 삽입홀을 더 포함하는 것을 특징으로 하는 지렛대 제어식 벤트 기능을 갖는 회전자 주조장치.
- 청구항 3에 있어서,상기 제1 단부 형성부는 상기 금형 본체의 일측 끝부분을 밀봉하는 밀봉부재와, 상기 밀봉부재를 관통하여 용탕이 상기 금형 본체측으로 주입되도록 하는 주입홀, 및 공기 배출홀을 포함하는 것을 특징으로 하는 지렛대 제어식 벤트 기능을 갖는 회전자 주조장치.
- 청구항 1 내지 청구항 12 중에서 어느 한 항에 기재된 지렛대 제어식 벤트 기능을 갖는 회전자 주조장치에 의해 주조된 것을 특징으로 하는 회전자.
- 청구항 3에 기재된 지렛대 제어식 벤트 기능을 갖는 회전자 주조장치를 이용하여 회전자를 주조하는 방법으로서,상기 제2 단부 형성부를 상기 금형 본체의 타측과 일정 간격으로 이격시킴에 따라 형성된 상기 금형 어셈블리의 내부와 상기 진공펌프의 연통라인을 통해 상기 금형 어셈블리 내부의 공기를 벤트시키는 단계와,상기 용탕의 주입압에 의해 작동하는 상기 벤트수단을 이용해 상기 금형 본체의 타측을 상기 제2 단부 형성부로 밀봉하는 단계와,상기 금형 어셈블리 내부에 용탕을 주입하고 가압해 상기 회전자를 주조하는 단계, 및상기 취출 실린더가 전진하여 상기 회전자를 취출하는 단계를 포함하는 것을 특징으로 하는 지렛대 제어식 벤트 기능을 갖는 회전자 주조방법.
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CN117399574A (zh) * | 2023-12-13 | 2024-01-16 | 泰州市华盛消防装备有限公司 | 一种消防管件的铸造模具 |
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