WO2015065217A1 - Reinforced document booklet and its data sheet production - Google Patents

Reinforced document booklet and its data sheet production Download PDF

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Publication number
WO2015065217A1
WO2015065217A1 PCT/RS2013/000019 RS2013000019W WO2015065217A1 WO 2015065217 A1 WO2015065217 A1 WO 2015065217A1 RS 2013000019 W RS2013000019 W RS 2013000019W WO 2015065217 A1 WO2015065217 A1 WO 2015065217A1
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WO
WIPO (PCT)
Prior art keywords
connecting element
sheets
data sheet
data
thin
Prior art date
Application number
PCT/RS2013/000019
Other languages
French (fr)
Inventor
Tomislav DRAGOVIĆ
Ljubomir JEVTIĆ
Marko RAŠIĆ
Original Assignee
National Bank Of Serbia, The Institute For Manufacturing Banknote And Coins-Topcider
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by National Bank Of Serbia, The Institute For Manufacturing Banknote And Coins-Topcider filed Critical National Bank Of Serbia, The Institute For Manufacturing Banknote And Coins-Topcider
Priority to RS20160391A priority Critical patent/RS61486B1/en
Priority to PCT/RS2013/000019 priority patent/WO2015065217A1/en
Publication of WO2015065217A1 publication Critical patent/WO2015065217A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B42BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42DBOOKS; BOOK COVERS; LOOSE LEAVES; PRINTED MATTER CHARACTERISED BY IDENTIFICATION OR SECURITY FEATURES; PRINTED MATTER OF SPECIAL FORMAT OR STYLE NOT OTHERWISE PROVIDED FOR; DEVICES FOR USE THEREWITH AND NOT OTHERWISE PROVIDED FOR; MOVABLE-STRIP WRITING OR READING APPARATUS
    • B42D25/00Information-bearing cards or sheet-like structures characterised by identification or security features; Manufacture thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B42BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42DBOOKS; BOOK COVERS; LOOSE LEAVES; PRINTED MATTER CHARACTERISED BY IDENTIFICATION OR SECURITY FEATURES; PRINTED MATTER OF SPECIAL FORMAT OR STYLE NOT OTHERWISE PROVIDED FOR; DEVICES FOR USE THEREWITH AND NOT OTHERWISE PROVIDED FOR; MOVABLE-STRIP WRITING OR READING APPARATUS
    • B42D25/00Information-bearing cards or sheet-like structures characterised by identification or security features; Manufacture thereof
    • B42D25/20Information-bearing cards or sheet-like structures characterised by identification or security features; Manufacture thereof characterised by a particular use or purpose
    • B42D25/29Securities; Bank notes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/16Making multilayered or multicoloured articles
    • B42D2033/22
    • B42D2033/24
    • B42D2033/28
    • B42D2033/30
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B42BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42DBOOKS; BOOK COVERS; LOOSE LEAVES; PRINTED MATTER CHARACTERISED BY IDENTIFICATION OR SECURITY FEATURES; PRINTED MATTER OF SPECIAL FORMAT OR STYLE NOT OTHERWISE PROVIDED FOR; DEVICES FOR USE THEREWITH AND NOT OTHERWISE PROVIDED FOR; MOVABLE-STRIP WRITING OR READING APPARATUS
    • B42D25/00Information-bearing cards or sheet-like structures characterised by identification or security features; Manufacture thereof
    • B42D25/20Information-bearing cards or sheet-like structures characterised by identification or security features; Manufacture thereof characterised by a particular use or purpose
    • B42D25/24Passports
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B42BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42DBOOKS; BOOK COVERS; LOOSE LEAVES; PRINTED MATTER CHARACTERISED BY IDENTIFICATION OR SECURITY FEATURES; PRINTED MATTER OF SPECIAL FORMAT OR STYLE NOT OTHERWISE PROVIDED FOR; DEVICES FOR USE THEREWITH AND NOT OTHERWISE PROVIDED FOR; MOVABLE-STRIP WRITING OR READING APPARATUS
    • B42D25/00Information-bearing cards or sheet-like structures characterised by identification or security features; Manufacture thereof
    • B42D25/40Manufacture
    • B42D25/45Associating two or more layers
    • B42D25/455Associating two or more layers using heat
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B42BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42DBOOKS; BOOK COVERS; LOOSE LEAVES; PRINTED MATTER CHARACTERISED BY IDENTIFICATION OR SECURITY FEATURES; PRINTED MATTER OF SPECIAL FORMAT OR STYLE NOT OTHERWISE PROVIDED FOR; DEVICES FOR USE THEREWITH AND NOT OTHERWISE PROVIDED FOR; MOVABLE-STRIP WRITING OR READING APPARATUS
    • B42D25/00Information-bearing cards or sheet-like structures characterised by identification or security features; Manufacture thereof
    • B42D25/40Manufacture
    • B42D25/45Associating two or more layers
    • B42D25/46Associating two or more layers using pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B42BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42DBOOKS; BOOK COVERS; LOOSE LEAVES; PRINTED MATTER CHARACTERISED BY IDENTIFICATION OR SECURITY FEATURES; PRINTED MATTER OF SPECIAL FORMAT OR STYLE NOT OTHERWISE PROVIDED FOR; DEVICES FOR USE THEREWITH AND NOT OTHERWISE PROVIDED FOR; MOVABLE-STRIP WRITING OR READING APPARATUS
    • B42D25/00Information-bearing cards or sheet-like structures characterised by identification or security features; Manufacture thereof
    • B42D25/40Manufacture
    • B42D25/45Associating two or more layers
    • B42D25/465Associating two or more layers using chemicals or adhesives
    • B42D25/47Associating two or more layers using chemicals or adhesives using adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B42BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
    • B42DBOOKS; BOOK COVERS; LOOSE LEAVES; PRINTED MATTER CHARACTERISED BY IDENTIFICATION OR SECURITY FEATURES; PRINTED MATTER OF SPECIAL FORMAT OR STYLE NOT OTHERWISE PROVIDED FOR; DEVICES FOR USE THEREWITH AND NOT OTHERWISE PROVIDED FOR; MOVABLE-STRIP WRITING OR READING APPARATUS
    • B42D25/00Information-bearing cards or sheet-like structures characterised by identification or security features; Manufacture thereof
    • B42D25/40Manufacture
    • B42D25/475Cutting cards

Definitions

  • the invention relates to an identification document, for example a passport booklet or book-like forms of ID.
  • the invention relates to a data sheet production method and its unique assemblage with the rest of document booklet.
  • Data sheet comprises of one stiff region which is usually personalized with an image and data about the holder and minimum two flexible connecting elements which allow reinforced assemblage of that data sheet with the rest of document booklet by means of sewing them with a yarn and adhering minimum one of them with appropriate adhesive to the neighboring booklet pages and/or adhering themselves between each other.
  • ID documents in the form of booklets are generally comprised of a number of printed sheets usually made from paper, each sheet having a front and reverse side, each side comprising of two pages and together with a data sheet, they are laid in correct order and the correct number for the construction of the booklet.
  • the sheets are connected to each other by sewing with a yarn along a line between the pages and the cover material is usually attached to the outside of the booklet by gluing. Finally the fold is made to form the back of the booklet.
  • the data sheet usually personalized with an image and data about the holder, consist of laminated layers of thermoplastic materials, for example polycarbonate, which are above certain thickness stiff in that extent, that they cannot be bound directly into a document booklet.
  • the data sheet is used for stating the name, address, date of birth, a registration number, signature and a photo of a holder and also the data about the document itself, such as issuing authority, document number, date of issue, and period of validity.
  • the data sheet may have contactless integrated circuits with a chip, a layer for optical data storage, magnetic strip, a bar code and combinations of those media which are used also for holding the personal data of a holder and the document.
  • the construction of a data sheet has to be made in that way so that the data are arranged permanently and that they could't be damaged by the influences of use during the period of validity of a document.
  • thermoplastic materials used for the construction of data sheet before the process of lamination are protected from attempts of forgery by applying suitable security solutions of different kinds known by the experts in the field.
  • data sheet represents one monolith block of laminated thermoplastic materials which cannot be separated and tempered without visible destruction. This monolith block due to its thickness is stiff and cannot be bound directly to the rest of document booklet in the same manner as the paper sheets because it cannot be sewn or folded.
  • a known solution for assembling of monolith stiff data sheet to the document booklet is to make the data sheet thinner in the edge area and to attach a thin flexible perforated band to that area by melting or for instance by ultrasonic welding with the upper strip which fit to perforating holes of the band.
  • This strip- band-data sheet assemblage is flexible in band area and can be folded many times without braking or tearing and it is used to make assemblage to the rest of document booklet by means of sewing, as it was disclosed in EP1008459A1 document.
  • Suitable points of attack for such attempts are points where the yarn is sewn in to document booklet or the connecting point between personalized monolith thick part of data sheet and any form of thin film connecting element used for connecting data sheet to the rest of document booklet as disclosed in previously mentioned documents.
  • the result is more secure document in the sense of temper proofing and more durable and resistant document in sense of usual use.
  • identification document which consist of innovative data sheet production and procedure of its reinforced assemblage with the rest of document booklet.
  • Data sheet is produced with minimum two separated connecting elements, in the form of thin flexible films located on the edge area of a data sheet, which are used for reinforced assemblage with the rest of identification document booklet by seam and/or adhesive connection.
  • Those connecting elements can be made from usual synthetic thermoplastic materials, paper and joint of paper and synthetic thermoplastic materials and combinations of all those materials.
  • joints between connecting elements and data sheet can be performed in the form of monolith mold with the rest of data sheet or as a joint accomplished by means of ultrasonic welding, lamination or adhesive bond.
  • each connecting element is from one side attached to the data sheet.
  • the other side of those connecting elements prolonging five millimeters or more after the seam connection can be connected to the neighboring booklet pages and/or other additional connecting elements by means of adhesive bond, which in this invention has a function of security tamper proof (evidence) adhesive bond.
  • different number of connecting elements can in this way be double attached.
  • Neighboring booklet page for this security adhesive bond can be the back cover of the document booklet or the first / last page of the document booklet.
  • FIG.l shows orthogonal view of thermoplastic thin sheets used in data sheet production, with larger size of openings for first possible construction.
  • FIG.2 shows orthogonal view of thermoplastic thin sheets used in data sheet production, with print position of no laminable ink, varnish or stripes for second possible construction.
  • FIG.3 shows orthogonal view of thermoplastic thin sheets used in data sheet production, with smaller size of openings for first possible construction.
  • FIG.4 shows orthogonal view of thermoplastic thin sheets used in data sheet production, with print position of no laminable ink, varnish or stripes for second possible construction.
  • FIG.5 shows orthogonal view of thermoplastic thin sheets used in data sheet production, without any openings or print position of no laminable ink, varnish or stripes for both possible construction.
  • FIG.6 shows orthogonal view of thermoplastic thin sheets used in data sheet production for construction of first connecting element, without any openings, for both possible constructions.
  • This thin sheet can be used for construction shown in FIG.20, 21, 22, 23, 24, 25, 26, 27.
  • FIG.7 shows orthogonal view of thermoplastic thin sheets used in data sheet production for construction of first connecting element, without any openings, for both possible constructions. Dimension of these thin sheets is equal to dimension of openings shown in FIG.3. This thin sheet can be used for construction shown in FIG.28, 29, 30, 31, 36, 37, 38, 39.
  • FIG.8 shows orthogonal view of thermoplastic thin sheets used in data sheet production for construction of first connecting element, without any openings for both possible constructions. Dimension of these thin sheets is equal to dimension of openings shown in FIG. l. This thin sheet can be used for construction shown in FIG.32, 33, 34, 35, 40, 41, 42, 43.
  • FIG.9 shows orthogonal view of bottom / top steel plate with raised steel elements which are integral part of a plate.
  • Steel plate with raised steel elements is used for lamination process of thermoplastic thin sheets with different size of openings in data sheet production.
  • FIG.10 shows side view of bottom / top steel plate with raised steel elements which are integral part of a plate.
  • Steel plate with raised steel elements is used for lamination process of thermoplastic thin sheets with different size of openings in data sheet production.
  • FIG.l 1 shows orthogonal view of bottom / top steel plate with raised steel elements which are integral part of a plate. Steel plate with raised steel elements is used for lamination process of thermoplastic thin sheets with one size of openings in data sheet production.
  • FIG.12 shows side view of bottom / top steel plate with raised steel elements which are integral part of a plate.
  • Steel plate with raised steel elements is used for lamination process of thermoplastic thin sheets with one size of openings in data sheet production.
  • FIG.13 shows orthogonal view of bottom / top steel plate with raised elements which are not integral part of a plate.
  • Steel plate with raised elements is used for lamination process of thermoplastic thin sheets with different size of openings.
  • Material of raised elements is steel or synthetic material which is not sealable to thermoplastic sheets in lamination process of data sheet production.
  • FIG.14 shows side view of bottom / top steel plate with raised elements which are not integral part of a plate.
  • Steel plate with raised elements is used for lamination process of thermoplastic thin sheets with different size of openings.
  • Material of raised elements is steel or synthetic material which is not sealable to thermoplastic sheets in lamination process of data sheet production.
  • FIG.15 shows orthogonal view of bottom / top steel plate with raised elements which are not integral part of a plate.
  • Steel plate with this type of raised elements is used for lamination process of thermoplastic thin sheets with identical size of openings.
  • Material of raised elements is steel or synthetic material which is not sealable to thermoplastic sheets in lamination process of data sheet production.
  • FIG.16 shows side view of bottom / top steel plate with raised elements which are not integral part of a plate.
  • Steel plate with raised elements is used for lamination process of thermoplastic thin sheets with identical size of openings.
  • Material of raised elements is steel or synthetic material which is not sealable to thermoplastic sheets in lamination process of data sheet production.
  • FIG.17 shows orthogonal view of flat bottom / top / middle steel plate which can be used for lamination process of thermoplastic thin sheets in data sheet production.
  • FIG.18 shows one example of data sheet structure used for one possible construction of data sheet, consisting of different thermoplastic thin sheets like PC, PVC, TPU, TPE or similar.
  • two thin sheets of thermoplastic materials which form first connecting element are edge positioned.
  • Thermoplastic sheets are laid on top of each other in correct order so that the steel plate with its raised elements, which can be integral part or separated from a plate, fits to different size of openings of thermoplastic thin sheets.
  • This example represents the principle for producing different data sheet constructions, which are presented in FIG.20, 22, 24, 26, 28, 30, 32, 34, 36, 38, 40 and 42, with a focus on side view of data sheet structure, position of openings of thermoplastic thin sheets and raised elements which can be integrated or separated from bottom or/and top steel plate.
  • FIG.19 shows second example of data sheet structure used for one possible construction of data sheet, consisting of different thermoplastic thin sheets like PC, PVC, TPU, TPE or similar.
  • data sheet consisting of different thermoplastic thin sheets like PC, PVC, TPU, TPE or similar.
  • two thin sheets of thermoplastic materials which form first connecting element are edge positioned.
  • Thermoplastic sheets are laid on top of each other in correct order so that for lamination process we use flat steel plate.
  • This example represents the principle for producing different data sheet constructions, which are presented in FIG.21, 23, 25, 27, 29, 31, 33, 35, 37, 39, 41 and 43, with a focus on side view of data sheet structure, position of no laminable ink, varnish or stripes in construction.
  • FIG.20 shows the first example of data sheet structure with closer side view of openings from all thin sheets used in data sheet production laid one over each other and their position regarding raised element.
  • thin sheets of thermoplastic materials which are used in forming the first connecting element are layed in edge position of multilayer data sheet structure.
  • FIG.21 shows the first example of data sheet structure with closer side view of all thin sheets used in data sheet production laid one over each other and their position regarding print position of no laminable ink, varnish or stripes.
  • this example we use flat top/bottom/middle steel plate for lamination where thin sheets of thermoplastic materials which are used in forming the first connecting element are laid in edge position of multilayer data sheet structure.
  • FIG.22 shows the second example of data sheet structure with closer side view of openings from all thin sheets used in data sheet production laid one over each other and their position regarding raised element.
  • thin sheets of thermoplastic materials which are used in forming the first connecting element are laid in edge position of multilayer data sheet structure.
  • FIG.23 shows the second example of data sheet structure with closer side view of all thin sheets used in data sheet production laid one over each other and their position regarding print position of no laminable ink, varnish or stripes.
  • this example we use flat top/bottom/middle steel plate for lamination where thin sheets of thermoplastic materials which are used in forming the first connecting element are laid in edge position of multilayer data sheet structure.
  • FIG.24 shows the third example of data sheet structure with closer side view of openings from all thin sheets used in data sheet production laid one over each other and their position regarding raised elements.
  • thin sheet of thermoplastic material which is used in forming the first connecting element is laid in middle position of multilayer data sheet structure.
  • FIG.25 shows the third example of data sheet structure with closer side view of all thin sheets used in data sheet production laid one over each other and their position regarding print position of no laminable ink, varnish or stripes.
  • this example we use flat top/bottom/middle steel plate for lamination where thin sheet of thermoplastic material which is used in forming the first connecting element is laid in middle position of multilayer data sheet structure.
  • FIG.26 shows the forth example of data sheet structure with closer side view of openings from all thin sheets used in data sheet production laid one over each other and their position regarding raised elements.
  • thin sheet of thermoplastic material which is used in forming the first connecting element is positioned in middle position of multilayer data sheet structure.
  • FIG.27 shows the forth example of data sheet structure with closer side view of all thin sheets used in data sheet production laid one over each other and their position regarding print position of no laminable ink, varnish or stripes.
  • this example we use flat top/bottdm/middle steel plate for lamination where thin sheet of thermoplastic material which is used in forming the first connecting element is laid in middle position of multilayer data sheet structure.
  • FIG.28 shows the fifth example of data sheet structure with closer side view of openings from all thin sheets used in data sheet production laid one over each other and their position regarding raised element.
  • thin sheet of thermoplastic material which is used in forming of edge positioned first connecting element, has an opening in dimensions of wedge part of raised element.
  • This opening also presented in FIG.3, is filled with stripe of another thermoplastic thin material, presented in FIG.7.
  • FIG.29 shows the fifth example of data sheet structure with closer side view of all thin sheets used in data sheet production laid one over each other and their position regarding print position of no laminable ink, varnish or stripes.
  • FIG.30 shows the sixth example of data sheet structure with closer side view of openings from all thin sheets used in data sheet production laid one over each other and their position regarding raised element.
  • thin sheet of thermoplastic material, which is used in forming of edge positioned first connecting element has an opening in dimensions of wedge part of raised element. This opening, also presented in FIG.3, is filled with stripe of another thermoplastic thin material, presented in FIG.7.
  • FIG.31 shows the sixth example of data sheet structure with closer side view of all thin sheets used in data sheet production laid one over each other and their position regarding print position of no laminable ink, varnish or stripes.
  • FIG.32 shows the seventh example of data sheet structure with closer side view of openings from all thin sheets used in data sheet production laid one over each other and their position regarding raised element.
  • thin sheet of thermoplastic material, which is used in forming of edge positioned first connecting element has an opening in dimensions even larger than wedge part of raised element. This opening, also presented in FIG.l is filled with stripe of another thermoplastic thin material, presented in FIG.8.
  • FIG.33 shows the seventh example of data sheet structure with closer side view of all thin sheets used in data sheet production laid one over each other and their position regarding print position of no laminable ink, varnish or stripes.
  • FIG.33 shows the seventh example of data sheet structure with closer side view of all thin sheets used in data sheet production laid one over each other and their position regarding print position of no laminable ink, varnish or stripes.
  • FIG.34 shows the eight example of data sheet structure with closer side view of openings from all thin sheets used in data sheet production laid one over each other and their position regarding raised element.
  • thin sheet of thermoplastic material which is used in forming of edge positioned first connecting element and which is not grabbed with raised element, has an opening in dimensions even larger than wedge part of raised element.
  • This opening also presented in FIG.1 is filled with stripe of another thermoplastic thin material, presented in FIG.8.
  • FIG.35 shows the eight example of data sheet structure with closer side view of all thin sheets used in data sheet production laid one over each other and their position regarding print position of no laminable ink, varnish or stripes.
  • FIG.36 shows the ninth example of data sheet structure with closer side view of openings from all thin sheets used in data sheet production laid one over each other and their position regarding raised elements.
  • thin sheet of thermoplastic material which is used in forming of middle positioned first connecting element, has an opening in dimensions of wedge part of raised elements.
  • This opening also presented in FIG.3, is filled with stripe of another thermoplastic thin material, presented in FIG.7.
  • FIG.37 shows the ninth example of data sheet structure with closer side view of all thin sheets used in data sheet production laid one over each other and their position regarding print position of no laminable ink, varnish or stripes.
  • FIG.38 shows the tenth example of data sheet structure with closer side view of openings from all thin sheets used in data sheet production laid one over each other and their position regarding raised elements.
  • thin sheet of thermoplastic material which is used in forming of middle positioned first connecting element, has an opening in dimensions of wedge part of raised elements.
  • This opening also presented on thin sheet in FIG.3, is filled with stripe of another thermoplastic thin material, presented in FIG.7.
  • FIG.39 shows the tenth example of data sheet structure with closer side view of all thin sheets used in data sheet production laid one over each other and their position regarding print position of no laminable ink, varnish or stripes.
  • we use flat top/bottom/middle steel plate for lamination where thin sheet of thermoplastic material.
  • This opening also presented in FIG.3, is filled with stripe of another thermoplastic thin material, presented in FIG.7.
  • FIG.40 shows the eleventh example of data sheet structure with closer side view of openings from all thin sheets used in data sheet production laid one over each other and their position regarding raised elements.
  • thin sheet of thermoplastic material which is used in forming of middle positioned first connecting element, has an opening in dimensions even larger than wedge part of raised elements.
  • This opening, also presented in FIG. l is filled with stripe of another thermoplastic thin material, presented in FIG.8.
  • FIG.41 shows the eleventh example of data sheet structure with closer side view of all thin sheets used in data sheet production laid one over each other and their position regarding print position of no laminable ink, varnish or stripes.
  • this example we use flat top/bottom/middle steel plate for lamination where thin sheet of thermoplastic material.
  • This opening, also presented in FIG.1 is filled with stripe of another thermoplastic thin material, presented in FIG.8.
  • FIG.42 shows the twelfth example of data sheet structure with closer side view of openings from all thin sheets used in data sheet production laid one over each other and their position regarding raised elements.
  • thin sheet of thermoplastic material which is used in forming of middle positioned first connecting element has an opening in dimensions even larger than wedge part of raised elements.
  • This opening, also presented in FIG.l is filled with stripe of another thermoplastic thin material, presented in FIG.8.
  • FIG.43 shows the twelfth example of data sheet structure with closer side view of all thin sheets used in data sheet production laid one over each other and their position regarding print position of no laminable ink, varnish or stripes.
  • this example we use flat top/bottom/middle steel plate for lamination where thin sheet of thermoplastic material.
  • This opening, also presented in FIG. l is filled with stripe of another thermoplastic thin material, presented in FIG.8.
  • FIG.44 shows the position of cutting lines, for punching out the nominal two up" or larger formats of data sheets, from the monolith block of laminated thin sheets. Punching out, in this way constructed monolith blocks, results in adjectivetwo up" or larger format of data sheets with first connecting element in positions described in figures 20, 21, 24, 25, 28, 29, 32, 33, 36, 37, 40 and 41.
  • FIG.45 shows side view of the monolith block made from laminated thin sheets with first connecting element in positions described in figures 20, 24, 28, 32, 36 and 40.
  • FIG.46 shows side view of the monolith block made from laminated thin sheets with first connecting element in positions described in figures 21, 25, 29, 33, 37 and 41.
  • FIG.47 shows orthogonal view of punch out data sheets in intercepttwo up” or larger format from all examples of monolith blocks described in figure FIG.44.
  • contemporanTwo up" format is only one possible size, which depends of post press process. Smaller or larger chargingup"formats are possible and dependent from size of post press equipment.
  • FIG.48 shows side view of one part of monolith block of laminated thin sheets with first connecting element in second embodiment of production of data sheets, in examples with no laminable coatings, varnishes or stripes. There is a need for one additional mechanical production step to be performed. After lamination production phase, before punching out the investigatwo up's"there is a need for one more mechanical cutting through the structure of data sheet in appropriate and variable depth shown in this figure.
  • FIG.49 shows the position of cutting lines, for punching out the nominal two up" or larger format of data sheets, from the monolith block of laminated thin sheets. Punching out, in this way constructed monolith blocks, results
  • FIG.51 shows side view of the monolith block made from laminated thin sheets with first connecting element in positions described in figures 23, 27, 31, 35, 39 and 43.
  • FIG.52 shows orthogonal view of punch out data sheets in adjective two up" or larger format from all examples of monolith blocks described in figure FIG.49.
  • socialTwo up" format is only one possible size, which depends of post press process. Smaller or larger chargingup"formats are possible and dependent from size of post press equipment.
  • FIG.53 shows side view of part of monolith block of laminated thin sheets with first connecting element in second embodiment of production of data sheets, in examples with no laminable coatings, varnishes or stripes.
  • FIG.54 shows side view of cross section of two data sheets punch out in accordance"format obtained from first example of multilayer data sheet structure shown in FIG.20 and FIG.21.
  • FIG.55 shows side view of cross section of two data sheets punch out in accordance"format obtained from second example of multilayer data sheet structure shown in FIG.22 and FIG.23.
  • FIG.56 shows side view of cross section of two data sheets punch out in accordance with FIG.24 and FIG.25.
  • FIG.57 shows side view of cross section of two data sheets punch out in accordance with multilayer data sheet structure shown in FIG.26 and FIG.27.
  • FIG.58 shows side view of cross section of two data sheets punch out in accordance with multilayer data sheet structure shown in FIG.28 and FIG.29.
  • FIG.59 shows side view of cross section of two data sheets punch out in accordance with multilayer data sheet structure shown in FIG.30 and FIG.31.
  • FIG.60 shows side view of cross section of two data sheets punch out in accordtwo up'Tormat obtained from ninth (nine) example of multilayer data sheet structure shown in FIG.36 and FIG.37.
  • FIG.61 shows side view of cross section of two data sheets punch out in actuallytwo up"format obtained from tenth example of multilayer data sheet structure shown in FIG.38 and FIG.39.
  • FIG.62 shows side view of cross section of two data sheets punch out in accordance"format obtained from eleventh example of multilayer data sheet structure shown in FIG.32 and FIG.33.
  • FIG.63 shows side view of cross section of two data sheets punch out in accordance with FIG.34 and FIG.35.
  • FIG.64 shows side view of cross section of two data sheets punch out in accordance"format obtained from seventh example of multilayer data sheet structure shown in FIG.40 and FIG.41.
  • FIG.65 shows side view of cross section of two data sheets punch out in accordance with the present disclosure.
  • FIG.66 shows separated parts in form of stripes, which are used for construction of second connecting element.
  • First part is in the form of thin flexible band with perforated holes made from paper, PC, PVC, TPU, TPE or similar. This part is used for making assemblage to the rest of the document booklet by means of sewing.
  • Second part is in the form of polycarbonate stripe with wedges, which fit perforating holes of the band of the first part. Through perforated holes on the first part, wedges from second part touch the data sheet in form of two up ,which is thinner in the edge area and by ultrasonic welding, unbreakable connection is being made.
  • FIG.67 shows side view of cross section of second connecting element from FIG.66 which is subsequently added to the data sheets in any of possible two, three or larger carryingup" formats.
  • FIG.68 shows another possible construction of second connecting element 420 which can be made as a single unit produced by a special process of casting the two thermoplastic components, which can be polycarbonate, polyurethane, PET or similar.
  • FIG.69 shows side view of cross section of second connecting element 420 constructed like presented in FIG.68.
  • FIG.70 shows side view of cross section of second connecting element which represents its both possible constructions presented in FIG.67 i FIG.69.
  • FIG.71 shows side view of cross section of data sheets in one possible construction with two, first and second-subsequently added connecting elements.
  • FIG.72 shows side view of cross section of data sheets in another possible construction with three, first, second- subsequently added and third-subsequently added connecting elements.
  • FIG.73 shows side view of cross section of data sheets in one more possible construction with two, first and second-subsequently added connecting elements.
  • FIG.74 shows side view of cross section of data sheets in another possible construction with three, first, second-subsequently added and third-subsequently added connecting elements.
  • FIG.75 shows side view of cross section of data sheets in one possible construction with two, first and second-subsequently added connecting elements.
  • FIG.76 shows side view of cross section of data sheets in another possible construction with three, first, second-subsequently added and third-subsequently added connecting elements.
  • FIG.77 shows side view of cross section of data sheets in one possible construction with two, first and second-subsequently added connecting elements.
  • FIG.78 shows side view of cross section of data sheets in another possible construction with three, first, second-subsequently added and third-subsequently added connecting elements.
  • FIG.79 shows side view of cross section of data sheets in one possible construction with two, first and second-subsequently added connecting elements.
  • FIG.80 shows side view of cross section of data sheets in another possible construction with three, first, second-subsequently added and third-subsequently added connecting elements.
  • FIG.81 shows side view of cross section of data sheets in one possible construction with two, first and second-subsequently added connecting elements.
  • FIG.82 shows side view of cross section of data sheets in another possible construction with three, first, second-subsequently added and third-subsequently added connecting elements.
  • FIG.83 shows side view of cross section of data sheets constructed in another possible way with two connecting elements where the volume of appropriate adhesive is laid down on first connecting element.
  • FIG.84 shows side view of cross section of data sheets constructed in another possible way with two connecting elements where the volume of appropriate adhesive is laid down on second connecting element.
  • FIG.85 shows side view of cross section of data sheets constructed in another possible way with two connecting elements where the volume of appropriate adhesive is laid down on first connecting element
  • FIG.86 shows side view of cross section of data sheets constructed in another possible way with two connecting elements where the volume of appropriate adhesive is laid down on first and second connecting elements.
  • FIG.87 shows side view of cross section of data sheets constructed in another possible way with two connecting elements where the volumes of appropriate adhesives are laid down on first connecting element.
  • FIG.88 shows side view of cross section of data sheets constructed in another possible way with two connecting elements where the volumes of appropriate adhesives are laid down on first and second connecting elements.
  • FIG.89 shows side view of cross section of data sheets constructed in another possible way with three connecting elements where the volumes of appropriate adhesives are laid down on both sides of third connecting element.
  • FIG.90 shows side view of cross section of data sheets constructed in another possible way with three connecting elements where the volumes of appropriate adhesives are laid down on both sides of third connecting element.
  • FIG.91 shows side view of cross section of data sheets and constructed in another possible way with three connecting elements where the volumes of appropriate adhesives are laid down on both sides of third connecting element.
  • FIG.83 to FIG.88 refer to two-up construction described in FIG.71. The same analogy can be applied to descriptions presented in FIG.73, FIG.75, FIG.77, FIG.79 and FIG.81, too.
  • FIG.89 to FIG.91 Descriptions shown from FIG.89 to FIG.91 are referring to two-up construction described in FIG.72. The same analogy can be applied to descriptions presented in FIG.74, FIG.76, FIG.78, FIG.80 and FIG.82 too.
  • FIG.92 shows side view of cross section one possible construction of the final identification document booklet with two connecting elements which provide double connection of the data sheet and seam.
  • FIG.93 shows side view of cross section one possible construction of the final identification document booklet with three separated connecting elements which provide triple connection of the data sheet and seam.
  • FIG.94 shows side view of cross section of one possible construction of the final identification document booklet with two connecting elements where the first connecting element is by appropriate adhesive connected to neighboring last document booklet page.
  • FIG.95 shows side view of cross section of one possible construction of the final identification document booklet with two connecting elements where second connecting element is by appropriate adhesive connected to neighboring back cover page of the document booklet.
  • FIG.96 shows side view of cross section of one possible construction of the final identification document booklet with two connecting elements where the first and second connecting elements are by appropriate adhesive bond joined between each other.
  • FIG.97 shows side view of cross section of one possible construction of the final identification document booklet with two connecting elements where the first and the second connecting elements are by appropriate adhesive bond connected to neighboring last document booklet and cover page.
  • FIG.98 shows side view of cross section of one possible construction of the final identification document booklet with two connecting elements where the first and second connecting elements are by appropriate adhesive bond joined between each other and further by one more adhesive layer placed at the external side of first connecting element, bonded to neighboring last document booklet page.
  • FIG.99 shows side view of cross section of one possible construction of the final identification document booklet with two separated connecting elements where the first and second connecting elements are by appropriate adhesive bond joined between each other and further by one more adhesive layer placed at the external side of second connecting element, bonded to neighboring cover document booklet page.
  • FIG.100 shows side view of cross section of one possible construction of the final identification document booklet with three connecting elements, which provide triple connection of the data sheet to the seam, and where the first and second connecting elements are by third connecting element, coated with appropriate adhesive, bonded between each other.
  • FIG.lOl shows side view of cross section of one possible construction of the final identification document booklet with three connecting elements which provide triple connection of the data sheet and seam and where the first and second connecting elements are by third connecting element, coated with appropriate adhesive, bonded between each other and to the neighboring document booklet cover page.
  • FIG.102 shows side view of cross section of one possible construction of the final identification document booklet with three connecting elements which provide triple connection of the data sheet and seam and where the first and second connecting elements are by third connecting element, coated with appropriate adhesive, bonded between each other and to the neighboring last document booklet page.
  • FIG.103 shows side view of cross section of one embodiment of final identification document booklet described in background art with one connecting element.
  • FIG.92 to FIG.102 Descriptions shown from FIG.92 to FIG.102 are referring to two-up construction described in FIG.71 and FIG.72. The same principles can be adapted to FIG.73, FIG.75, FIG.77, FIG.79 and FIG.81. construction, as well as FIG.74, FIG.76, FIG.78, FIG.80 and FIG.82 too.
  • FIG.104 shows a side view of reinforced identification document booklet with two connecting elements. Best Modes for Carrying Out of the Invention
  • the invention relates to identification document, for example a passport booklet, book-like forms of ID or like and methods for producing identification document which consist of data sheet with minimum two connecting elements for reinforced assemblage with the rest of document booklet.
  • FIG.l shows orthogonal view of first thermoplastic thin sheet 1 used in first step of first embodiment of data sheet production, with openings 2 of equal dimensions. Openings 2 are obtained by cutting and punching out appropriate portions of thermoplastic materials.
  • Production of openings 2 can be done on single, several or all thermoplastic thin sheets of final data sheet construction structure gathered just before consecutive lamination production phase.
  • FIG.2 shows orthogonal view of first thermoplastic thin sheet 1 used in first step of second embodiment of data sheet production, with appropriate no laminable coatings or applied stripes 98 of equal dimensions.
  • Appropriate coating or stipe 98 have to be no laminable ink or varnish applied by offset, silk screen or any other printing or application technique and stripe has to be a stripe of no laminable thin material applied by any known hot or cold stamping process.
  • No laminable coatings or stripes 98 has its function in preventing bonding between thermoplastic thin sheets in consecutive lamination production phase, in exact position and dimension of applied coatings or stripes 98.
  • Application of coatings or stripes 98 can be done on single, several or all thermoplastic thin sheets of final data sheet structure construction gathered just before consecutive lamination production phase.
  • FIG.3 shows orthogonal view of second thermoplastic thin sheet 3 used in first step of first embodiment of data sheet production, with openings 4 of equal dimensions, and which have smaller dimensions than openings 2. Openings 4 are obtained by cutting and punching out appropriate portions of thermoplastic materials.
  • Production of openings 4 can be done on single, several or all thermoplastic thin sheets of final data sheet construction gathered just before consecutive lamination production phase.
  • FIG.4 shows orthogonal view of second thermoplastic thin sheet 3 used in first step of second embodiment of data sheet production, with appropriate no laminable coatings or stripes 99 of equal dimensions, which have smaller dimensions than coating or stripes 98.
  • Appropriate coating or stripe 99 has to be no laminable ink or varnish applied by offset, silk screen or any other printing or application technique and stripe has to be a stripe of no laminable thin material applied by any known hot or cold stamping process.
  • No laminable coatings or stripes 99 have its function in preventing bonding between thermoplastic thin sheets in consecutive lamination production phase, in exact position and dimension of applied coatings or stripes 99.
  • Application of coatings or stripes 99 can be done on single, several or all thermoplastic thin sheets of final data sheet construction gathered just before consecutive lamination production phase.
  • thermoplastic materials are made of polycarbonate.
  • suitable security solutions of different kinds known by the experts in the field plus contactless integrated circuits with a chip or/and a layer for optical data storage, magnetic strip, a bar code and combinations or all of those media are applied on those thermoplastic thin sheets.
  • FIG.5 shows orthogonal view of thermoplastic thin sheets 10 used in data sheet structure, without any openings or print position of no laminable ink, varnish or stripes for both possible constructions- embodiments of data sheet production.
  • thermoplastic thin sheets 10 are represented by thin synthetics material (polycarbonate, thermoplastic polyurethane, platilon, PET or any similar thermoplastic material).
  • FIG.6 shows orthogonal view of thermoplastic thin sheets 9 used in data sheet structure for construction of first connecting element, without any openings, for both possible constructions embodiments of data sheet production, represented by thin synthetics material (thermoplastic polyurethane, platilon, PET or any similar thermoplastic material).
  • Thin sheet 9 is used for structures shown in FIG. 20, 21, 22, 23, 24, 25, 26, 27.
  • FIG.7 shows orthogonal view of thermoplastic thin sheet-stipe 9a used in data sheet structures for construction of first connecting element, without any openings, for both possible constructions which is represented by thin synthetics material (thermoplastic polyurethane, platilon, PET or any similar thermoplastic material).
  • Sheets 9a are in the same dimensions as no laminable coating or stipe 99 and openings 4 shown in FIG.3. It is used for structures shown in FIG. 28, 29, 30, 31, 36, 37, 38, 39.
  • FIG.8 shows orthogonal view of thermoplastic thin sheet-stripe 9b used in data sheet structure for construction of first connecting element, without any openings for both possible constructions which are represented by thin synthetics material (thermoplastic polyurethane, platilon, PET or any similar thermoplastic material).
  • Sheets 9b are in the same dimensions as no laminable coating or stipe 98 and openings 2 shown in FIG. l. It is used for structures shown in FIG. 32, 33, 34, 35, 40, 41, 42, 43.
  • FIG.9 shows orthogonal view of bottom / top steel plate 5 with steel raised elements.
  • Plate 5 is used for lamination process of thermoplastic thin sheets 1, 3, 9 and 10 in case of use of both types of thin sheet materials 1 and 3 with two different dimensions of openings 2 and 4.
  • Raised elements are integral part of lamination plate 5.
  • FIG.10 shows side view of bottom/top steel plate 5 with raised elements as integral part of lamination plate.
  • FIG.l 1 shows orthogonal view of bottom / top steel plate 5a with steel raised elements.
  • Plate 5a is used for lamination process of thermoplastic thin sheets 3, 9 and 10 in case of use thin sheet materials 3 with one dimension of openings 4. Raised elements are integral part of lamination plate 5a.
  • FIG.12 shows side view of bottom / top steel plate 5a with raised elements as integral part of lamination plate.
  • FIG.l 3 shows orthogonal view of bottom / top steel plate 8 with raised elements 6a.
  • Plate 8 is used for lamination process of thermoplastic thin sheets 1, 3, 9 and 10 in case of use of both types of thin sheet materials 1 and 3 with two different dimensions of openings 2 and 4.
  • Raised elements 6a is not integral part of lamination plate 8.
  • FIG.14 shows side view of bottom/top steel plate 8 with raised elements 6a.
  • FIG.15 shows orthogonal view of bottom / top steel plate 8 with raised elements 7a.
  • Plate 8 is used for lamination process of thermoplastic thin sheets 3, 9 and 10 in case of use one size of thin sheet materials 3 with one dimension of opening 4.
  • Raised element 7a is not integral part of lamination plate.
  • FIG.16 shows side view bottom/top steel plate 8 with raised elements 7a.
  • FIG.17 shows orthogonal view of flat bottom/top/middle steel plate 8 which is used to cover all thermoplastic thin sheets used for construction of data sheet in lamination process.
  • This kind of plate is used for lamination of sheets with appropriate no laminable coating or stripe applied, as well as for lamination process when raised elements are not integral part of plate.
  • bottom / top steel plate with raised elements which are not integral part of a plate, will be used.
  • Material of the raised elements is made from steel or synthetic material, which is not sealable to thermoplastic sheets in lamination process of data sheet production. All description shown in this document can be adapted to the production with bottom / top steel plate with raised elements which are integral part of a plate.
  • This production principle applies to other examples of first embodiment of data sheet production as presented in FIG.20, FIG.22, FIG.24 and FIG.26 where closer side view of openings and their position regarding raised elements can be viewed.
  • FIG.28, FIG.30, FIG.36 and FIG.38 are presented more examples of first embodiment of data sheet production, where instead of thin sheets 9, the use of thin sheets 3 with openings 4 filled with thin sheets 9a are introduced.
  • Thin sheet 9a is made of polymer material same as thin sheet 9, but in different dimensions, which can be made of thermoplastic polyurethane, platilon, PET or any similar thermoplastic material which would yield strong bond to the rest of surrounding thermoplastic sheets of materials in subsequent, lamination, production phase.
  • FIG.32, FIG.34, FIG.40 and FIG.42 are presented even more examples of first embodiment of data sheet production, where instead of thin sheets 9 , the use of thin sheets 1 with openings 2 filled with thin sheets 9b are introduced.
  • Thin sheet 9b is made of polymer material same as thin sheet 9, but in different dimensions, which can be made of thermoplastic polyurethane, platilon, PET or any similar thermoplastic material which would yield strong bond to the rest of surrounding thermoplastic sheets of materials in subsequent, lamination, production phase.
  • FIG.19 Next step of data sheet production for first example of second embodiment of data sheet production is presented FIG.19.
  • thin synthetics material thermoplastic polyurethane, platilon, PET or any similar thermoplastic material
  • subsequent lamination production phase is performed by flat bottom / top / middle steel plate 8.
  • This production principle applies to other examples of second embodiment of data sheet production as presented in FIG.21, FIG.23, FIG.25 and FIG.27 where closer side view and positions of applied no laminable coatings, varnishes or stripes 98 and 99 can be viewed.
  • FIG.29, FIG.31, FIG.37 and FIG.39 are presented more examples of second embodiment of data sheet production, where the first connecting element is forming, instead of thin sheets 9, using thin sheets 3 with openings 4 filled with thin sheets 9a.
  • Thin sheet 9a is made of polymer material different from the rest of thin sheets polymer materials of data sheet structure. It can be made of thermoplastic polyurethane, platilon, PET or any similar thermoplastic material which would yield strong bond to the rest of surrounding thermoplastic sheets of materials in subsequent, lamination, production phase.
  • FIG.33, FIG.35, FIG.41 and FIG.43 are presented even more examples of second embodiment of data sheet production, where the first connecting element is forming, instead of thin sheets 9, using a thin sheet 1 with openings 2 filled with thin sheets 9b.
  • Thin sheet 9b is made of the same range of polymer materials as thin sheet 9 or 9a.
  • thermoplastic thin sheets 1, 3, 9, 9a, 9b and 10 which are all laid one on top of each other in correct order as presented in FIG.20, FIG.22, FIG.24, FIG.26, FIG.28, FIG.30, FIG.32, FIG.34, FIG.36, FIG.38, FIG.40, FIG.42 are after finishing of lamination process, laminated in one strong thick monolith block I I or 1 1a, as presented in FIG.44 or FIG.49.
  • thermoplastic thin sheets 1, 3, 9, 9a, 9b and 10 which are all laid one on top of each other in correct order as presented in FIG.21, FIG.23, FIG.25, FIG.27, FIG.29, FIG.31, FIG.33, FIG.35, FIG.37, FIG.39, FIG.41, FIG.43 are after finishing of lamination process, laminated in one strong thick monolith block 1 1 or 1 1a, as presented in FIG.44 or FIG.49.
  • FIG.44 shows orthogonal view of monolith block 1 1 with the position of cutting lines 12 which are used for cutting and punching out one possible construction of penaltytwo up"or larger formats of data sheets 13 which can be made from sheets with two different size of openings 2 and 4, in first embodiment of data sheet production.
  • Monolith block 11 from FIG.44 can, as well, be made from sheets with two different size of applied no laminable coatings, varnishes or stripes 98 and 99, in case of second embodiment of data sheet production.
  • sheets 9 and one sheet 10 are in lamination process used for forming the first connecting element 910.
  • first embodiment of data sheet production lamination process is conducted by using plates which includes bottom / top steel plates with raised elements which could be integral part of plates 5 or bottom / top steel plates with raised elements 6a which are not integral part of plate 8. Punching out in this way constructed monolith blocks 1 1 results in abertwo up"or larger format of data sheets with first connecting element 910 consisting of sheets 9 and 10 positioned in edge or middle part of data sheet, shown and described in figures FIG.20 and FIG.24. In figures FIG.21 and FIG.25, examples of second embodiment of data sheet production are presented.
  • lamination process is conducted by using flat steel plates 8, sheets 9, 10 and sheets 1 and 3 with no laminable coatings, varnishes or stripes 98 and 99, yielding monolith block 11 presented in FIG.44 with first connecting element 910 consisting of sheets 9 and 10.
  • FIG.45 shows side view of the monolith block of laminated thin sheets with first connecting element in positions described in figures 20, 24, 28, 32, 36 and 40.
  • Cutting lines 12 which are used for cutting and punching out one possible construction of tarifftwo up"or larger formats of data sheets 13 which in this example can be made from sheets with two different size of openings 2 and 4, in first embodiment of data sheet production.
  • data sheet is formed by procedure of first production embodiment, by use of sheets 9, 10 and sheets with two different size of openings 2 and 4, the result is data sheets in preciselytwo up"format 13 consisted of thick, stiff multilayer block 212, first connecting element 910 and unilaterally edged groove 130 which is used for positioning of second connecting element in consecutive production phase, as presented in FIG.47.
  • FIG.46 shows side view of the monolith block of laminated thin sheets with first connecting element in positions described in figures 21, 25, 29, 33, 37 and 41.
  • Cutting lines 12 which are used for cutting and punching out one possible construction of penalized up"or larger formats of data sheets 13 which in this example can be made from sheets with two different size of applied no laminable coatings, varnishes or stripes 98 and 99, in case of second embodiment of data sheet production.
  • FIG.47 shows orthogonal view of data sheets 13 in actuallytwo up"format which can be produced by both embodiments of data sheet production already . described and shown in figures FIG.20, FIG.21, FIG.24, FIG.25, FIG.28, FIG.29, FIG.32, FIG.33, FIG.36, FIG.37, FIG.40 and FIG.41 .
  • Data sheets 13 in so called Central Two up"format are cut to a single data sheet in the post press process of identification document production.
  • FIG.48 shows side view of one part of monolith block of laminated thin sheets with first connecting element in second embodiment of production of data sheets, in examples with no laminable coatings, varnishes or stripes 98 and 99.
  • tool 6 which is consisting of two knifes of different length is presented. One knife.is longer and his purpose is to cut data sheet over line 131 and go in depth as much as necessary to touch surface with no laminable coating 99.
  • Second knife is shorter and his purpose is cut data sheet over line 132 and go in depth as much as necessary to touch surface with no laminable coating 98. After punching out the "two up” 13, still have precut material. Now, it is easy to remove pre catted material over the lines 131 and 132 from punched "two up's" 13.
  • Two up 13 now consist form stiff multilayer block 212, first connecting element 910 or (91 1 or 912) and unilaterally edged groove 130 which is used for positioning of second connecting element in consecutive production phase, as presented in FIG.47.
  • FIG.49 shows orthogonal view of monolith block 1 la with the position of cutting lines 12 which are used for punching out one possible construction of penaltwo up"or larger format of data sheets 13a which can be made from sheets 3 with one size of openings 4, and sheets 9 and 10 in first embodiment of data sheet production.
  • Monolith block 11a from FIG.49 can, as well, be sheets with one size of applied no laminable coating, varnish or stripe 98 , in case of second embodiment of data sheet production.
  • sheets 9 and 10 are in lamination process used for forming the first connecting element 910.
  • lamination process is conducted by using plates which includes bottom / top steel plates with raised elements which could be integral part of plates 5a or raised elements 7a which are not integral part of plate 8. Punching out in this way constructed monolith blocks 11a results in abertwo up"or larger format of data sheets 13a with first connecting element 910 consisting of sheets 9 and 10 positioned in edge or middle part of data sheet, shown and described in figures FIG .22 and FIG.26.
  • FIG.23 and FIG.27 examples of second embodiment of data sheet production are presented.
  • lamination process is conducted by using flat steel plates 8, sheets 9, 10 and sheet 3 with no laminable coating, varnish or stipe 98, yielding monolith block 1 la presented in FIG.49 with first connecting element 910 consisting of sheets 9 and 10.
  • First connecting element 911 is composed from sheets 9a and 10 where sheet 9a is in the same dimensions and size as opening 4 on sheet 3or no laminable coating, varnish or stripe 99.
  • First connecting element 912 is composed from sheets 9b and 10 where sheet 9b is in the same dimensions and size as opening 2 on sheet 1 or no laminable coating, varnish or stripe 98.
  • Punched out data sheets 13 and 13a in so called calcium up" format are used in standard automated post press process of forming final identification document booklet known by the experts in the field.
  • FIG.50 shows side view of the monolith block of laminated thin sheets with first connecting element in positions described in figures 22, 26, 30, 34, 38 and 42.
  • Cutting lines 12 which are used for cutting and punching out one possible construction of pustwo up"or larger formats of data sheets 13a which in this example can be made from sheets with one size of openings 4, in first embodiment of data sheet production.
  • data sheet is formed by procedure of first production embodiment, by use of sheets 9, 10 and sheets with one size of openings 4, the result is data sheets in adjectivetwo up"format 13a consisted of thick, stiff multilayer block 213, first connecting element 910 as presented in FIG.52.
  • Two up sheet 13a presented in FIG.52 contains only one, first connecting element 910, or (911 and 912) and need to be additionally mechanically processed by grinding, cutting or similar operations with a purpose of forming unilaterally edged groove, the same as unilaterally edged groove 130 from FIG.47. This mechanical operation is the best to be done after lamination, cutting and punching out production phases of both embodiments of data sheets productions.
  • FIG.51 shows side view of the monolith block of laminated thin sheets with first connecting element in positions described in figures 23, 27, 31, 35, 39 and 43.
  • Cutting lines 12, which are used for cutting and punching out one possible construction of felicittwo up"or larger formats of data sheets 13a which in this example can be made from sheets with one size of applied no laminable coatings, varnishes or stripes 99, in case of second embodiment of data sheet production.
  • data sheet is formed by procedure of second production embodiment, by use of sheets 9, 10 and sheets 3 with one size of no laminable coatings, varnish or stripes 99, the result is data sheets in questionnairetwo up"format 13a consisted of thick, stiff multilayer block 213, first connecting element 910 or (91 1 and 912) as presented in FIG.52.
  • FIG.52 shows orthogonal view of data sheets 13a in abertwo up"format which can be produced by both embodiments of data sheet production already described and shown in figures FIG.22, FIG.23, FIG.26, FIG.27, FIG.30, FIG.31, FIG.34, FIG.35, FIG.38, FIG.39, FIG.42 and FIG.43 .
  • Data sheets 13a in so called Darktwo up" format are cut to a single data sheet in the post press process of identification document production.
  • data sheet is formed by procedure of first production embodiment, by use of sheets 9, 10 and sheets with one size of openings 4, the result is data sheets in harmonic up"format 13a consisted of thick, stiff multilayer block 213 and first connecting element 910 and as presented in FIG.52.
  • Two up sheet 13a presented in FIG.52 contains only one, first connecting element 910, or (91 1 and 912) and need to be additionally mechanically processed by grinding, cutting or similar operation with a purpose of forming unilaterally edged groove, the same as unilaterally edged groove 130 from FIG.47.
  • This mechanical operation is the best to be done after lamination, cutting and punching out production phases of both embodiments of data sheets productions.
  • FIG.53 shows side view of part of monolith block of laminated thin sheets with first connecting element in second embodiment of production of data sheets, in examples with no laminable coatings, varnishes or stripes 99.
  • special tool 7 which consists from one knife of appropriate length is presented. The purpose of this knife is to cut data sheet over line 132 and go in depth as much as necessary to touch surface with no laminable coating 99. After punching out the "two up" 13a, it still have precutting material.
  • Two up 13a now is consisting form stiff multilayer block 213and first connecting element 910, as presented in FIG.52.
  • Two up sheet 13a presented in FIG.52 contains only one, first connecting element 910, or (911 and 912) and need to be additionally mechanically processed by grinding, cutting or similar operation with a purpose of forming unilaterally edged groove, the same as unilaterally edged groove 130 from FIG.47. This mechanical operation is the best to be done after lamination, cutting and punching out production phases of both embodiments of data sheets productions.
  • FIG.54 shows side view of cross section of two data sheets 13 punch out in accordance" format obtained from first example of multilayer data sheet structure shown in FIG.20 and FIG.21. This possible construction of "two up” can be made in different ways as described and shown in FIG.47. Data sheets in "two up" format
  • first connecting element 910 is prolonging few millimeters from monolith block and unilaterally edged groove 130, which is used for the construction of second connecting element.
  • First connecting element 910 is in edge position of multilayer data sheet structure.
  • FIG.55 shows side view of cross section of two data sheets 13a punch out in accordance with "two up"format obtained from second example of multilayer data sheet structure shown in FIG.22 and FIG.23. This possible construction of "two up” can be made in different ways as described and shown in FIG.52. Data sheets in "two up" format
  • first connecting element 910 is in edge position of multilayer data sheet structure.
  • Monolith block 213 doesn't have unilaterally edged groove for the construction of second connecting element. In that sense, unilaterally edged groove is subsequently promoted by mechanical operations, like grinding, cutting or similar. After forming unilaterally edged groove 130 on "two up” 1302, it becomes “two up” format 1301, as already described and shown in figures FIG.54.
  • FIG.56 shows side view of cross section of two data.
  • sheets. 13 punch out in abertwo up"format obtained from third example of multilayer data sheet structure shown in FIG.24 and FIG.25. This possible construction of "two up” can be made in different ways as described and shown in FIG.47.
  • Data sheets in "two up" format
  • first connecting element 910 is prolonging few millimeters from monolith block and unilaterally edged groove 130, which is used for the construction of second connecting element.
  • First connecting element 910 is in middle position of multilayer data sheet structure.
  • FIG.57 shows side view of cross section of two data sheets 13a punch out in hail two up"format obtained from forth example of multilayer data sheet structure shown in FIG.26 and FIG.27.
  • Data sheets in "two up” format 1304 consist from monolith thick and stiff block 213 with integrated thin and flexible first connecting element 910 which is prolonging few millimeters from monolith block.
  • First connecting element 910 is in middle position of multilayer data sheet structure.
  • Monolith block 213 doesn't have unilaterally edged groove for the construction of second connecting element. In that sense, unilaterally edged groove is subsequently promoted by mechanical operations, like grinding, cutting or similar. After forming unilaterally edged groove 130 on "two up” 1304, it becomes “two up” format 1303, as already described and shown in figures FIG.56.
  • FIG.58 shows side view of cross section of two data sheets 13 punch out in accordance with "two up"format obtained from fifth example of multilayer data sheet structure shown in FIG.28 and FIG.29. This possible construction of "two up” can be made in different ways as described and shown in FIG.47. Data sheets in "two up" format
  • first connecting element 911 which is prolonging few millimeters from monolith block and unilaterally edged groove 130 which is used for the construction of second connecting element.
  • First connecting element 91 1 is in edge position of multilayer data sheet structure.
  • FIG.59 shows side view of cross section of two data sheetsl 3a punch out in accordance with "two up”format obtained from sixth example of multilayer data sheet structure shown in FIG.30 and FIG.31. This possible construction of "two up” can be made in different ways as described and shown in FIG.52. Data sheets in "two up" format
  • FIG. 1306 consist from monolith thick and stiff block 213 with integrated thin and flexible first connecting element 911 which is prolonging few millimeters from monolith block.
  • First connecting element 91 1 is in edge position of multilayer data sheet structure.
  • Monolith block 213 doesn't have unilaterally edged groove for the construction of second connecting element. In that sense, unilaterally edged groove is subsequently promoted by mechanical operations, like grinding, cutting or similar.
  • FIG.58 FIG.60 shows side view of cross section of two data sheets 13 punch out in plastertwo up”format obtained from ninth (nine) example of multilayer data sheet structure shown in FIG.36 and FIG.37.
  • Data sheets in "two up” format 1307 consist from monolith thick and stiff block 212 with integrated thin and flexible first connecting element 91 1 which prolonging few millimeters from monolith block and unilaterally edged groove 130 which is used for the construction of second connecting element.
  • First connecting element 911 is in middle position of multilayer data sheet structure.
  • FIG.61 shows side view of cross section of two data sheets 13a punch out in accordance with tenth example of multilayer data sheet structure shown in FIG.38 and FIG.39.
  • Data sheets in "two up” format 1308 consist from monolith thick and stiff block with integrated thin and flexible first connecting element 911 which is prolonging few millimeters from monolith block.
  • First connecting element 91 1 is in middle position of multilayer data sheet structure.
  • Monolith block 213 doesn't have unilaterally edged groove for the construction of second connecting element. In that sense, unilaterally edged groove is subsequently promoted by mechanical operations, like grinding, cutting or similar. After forming unilaterally edged groove 130 on "two up” 1308, it becomes “two up” format 1307, as already described and shown in figures FIG.60.
  • FIG.62 shows side view of cross section of two data sheets 13 punch out in accordance with "two up"format obtained from seventh example of multilayer data sheet structure shown in FIG.32 and FIG.33. This possible construction of "two up” can be made in different ways as described and shown in FIG.47. Data sheets in "two up" format
  • first connecting element 912 is in edge position of multilayer data sheet structure.
  • FIG.63 shows side view of cross section of two data sheets 13a punch out in accordance with "two up"format obtained from eight example of multilayer data sheet structure shown in FIG.34 and FIG.35. This possible construction of "two up” can be made in different ways as described and shown in FIG.52. Data sheets in "two up" format
  • first connecting element 912 is in edge position of multilayer data sheet structure.
  • Monolith block 213 doesn't have unilaterally edged groove for the construction of second connecting element. In that sense, unilaterally edged groove is subsequently promoted by mechanical operations, like grinding, cutting or similar. After forming unilaterally edged groove 130 on "two up” 1310, it becomes “two up” format 1309, as already described and shown in figures FIG.62.
  • FIG.64 shows side view of cross section of two data sheets 13 punch out in canceltwo up"format obtained from eleventh example of multilayer data sheet structure shown in FIG.40 and FIG.41.
  • Data sheets in "two up” format 1311 consist from monolith thick and stiff block 212 with integrated thin and flexible first connecting element 912 which prolonging few millimeters from monolith block and unilaterally edged groove 130 which is used for the construction of second connecting element.
  • First connecting element 912 is in middle position of multilayer data sheet structure.
  • FIG.65 shows side view of cross section of two data sheets 13a punch out in accordance with tvelwth example of multilayer data sheet structure shown in FIG.42 and FIG.43.
  • Data sheets in "two up” format 1312 consist from monolith thick and stiff block 213 with integrated thin and flexible first connecting element 912 which is prolonging few millimeters from monolith block.
  • First connecting element 912 is in middle position of multilayer data sheet structure.
  • Monolith block 213 doesn't have unilaterally edged groove for the construction of second connecting element. In that sense, unilaterally edged groove is subsequently promoted by mechanical operations, like grinding, cutting or similar. After forming unilaterally edged groove 130 on "two up” 1312, it becomes “two up” format 131 1, as already described and shown in figures FIG.64.
  • FIG.66 shows stripes 14 and 15, which are used in construction of the second connecting element for reinforced assamblage.
  • Stripe 15 has wedges 17 whose shape fits hooles 16 of stripe 14. With wedges 17, pulled throug holes 16 of stripe 14, stripe 15 is in contact, and in consecutive production step by means of ultrasonic welding, welded to unilaterally edged groove 130 of data sheets B.
  • Material of stripe 14 can be paper, textile, or thermoplastics material with mechanical properties which provide easy sewing and strong and elastic connection with the rest of document booklet.
  • Material of stripe 15 is the best to be made from or contain the same row material as thermoplastic thin sheets 1,3 and 10, to be able to accomplish strong connection by fusing them all together.
  • thermoplastic materials are polycarbonate and connection is made by ultrasonic welding, but other materials like biaxial oriented polypropylene, or similar, which establish good fusing connection, can be used as well.
  • FIG.67 show side view of stripes 14 and 15, which are used in construction of the second connecting element for reinforced assemblage. Position of stripes 14 and 15 shown in this figure presents assembly which is assembled just before ultrasonic welding process.
  • FIG.68 shows another possible construction of the second connecting element 420 for reinforced assamblage.
  • This construction means that instead of two separet stripes 14 and 15 presented in FIG.66 and FIG.67, this element have has one-part monolith made in two componenets 15a, and 14a.
  • This two componenet connecting element 420 aslo has wedges 17a. With this wedges 17a, two componenet connecting element 420 is touching the rest of data sheets 13 and by influence of ultrasonic welding energy makes unbreakable connection between component 15a and data sheets 13.
  • Material of component 14a can be from thermoplastics material with mechanical properties which provide easy sewing and strong and elastic connection with the rest of document booklet, like thermoplastic polyurethane (TPU), platiolon, polyestar (PET).
  • thermoplastic material of component 15a is the best to be made from or contain the same row material as thermoplastic thin sheets 1,3 and 10, to be able to accomplish strong connection by fusing them all together.
  • thermoplastic materials are polycarbonate and connection is made by ultrasonic welding, but other materials like biaxial oriented polypropylene, or similar, which establish good fusing connection can be used as well.
  • two component connecting element 420 consists from one part stripe like an injection fragment, produced by injecting two components 14a and 15a in the mold under the high working preasure, and cooling it in the water after removing from the mold, where one componenet 14a can be made from PC, PVC, TPU, TPE or similar material, and is used for making assemblage to the rest of document booklet, by means of sewing, and second component 15a is from polycarbonate or similar material, and has wedges 17a, which touch the data sheet in form of two up 13, in process of adding this connecring element to data sheet.
  • FIG.69 shows side view of components 14a and 15a, which are used in construction of the second connecting element 420 for reinforced assemblage.
  • FIG.70 show side view of second connecting element for reinforced assamblage 100 which can be one of possible constructions showed in FIG.66, FIG.67, FIG.68 and FIG.69.
  • second connecting element 100 is added on data sheets constructions 1301, 1303, 1305, 1307, 1309 and 131 1 in possition of unilaterally edged groove 130.
  • second connecting element 100 makes very strong connection with data sheet constructions 1301, 1303, 1305, 1307, 1309 and 131 1.
  • FIG.71 shows side view of cross section of data sheets with first connecting element 1301 and second- subsequently added connecting elements 100. Together, data sheets 1301 joined to second connecting element 100 become final data sheets 1301 1. Visible, free flexible portion of 13011 , produced by this method has two thin flexible connecting elements adequate for sewing them with a yarn 18 to the rest of the document booklet, thus yielding stronger seam construction and safer connection to the rest of document booklet, compared to the solutions cited in background art
  • FIG.72 shows side view of cross section of data sheets with first connecting element 1301, second- subsequently added connecting elements 100 and third connecting element 101.
  • Third connecting element 101 can be made from thermoplastic materials like polycarbonate, polyurethane, platilon, PET, PP. PE or textile and paper or synthetic paper like teslin as well.
  • data sheets 1301 joined to second connecting elements 100 and third connecting element 101 become final data sheets 13012.
  • Visible, free flexible portion of 13012, produced by this method has three thin flexible connecting elements adequate for sewing them with a yarn 18 to the rest of the document booklet, thus yielding stronger seam construction and safer connection to the rest of document booklet, compared to the solutions cited in background art.
  • FIG.73 shows side view of cross section of data sheets with first connecting element 1303 and second- subsequently added connecting elements 100. Together, data sheets 1303 joined to second connecting element 100 become final data sheets 13031. Visible, free flexible portion of 13031, produced by this method has two thin flexible connecting elements adequate for sewing them with a yarn 18 to the rest of the document booklet, thus yielding stronger seam construction and safer connection to the rest of document booklet, compared to the solutions cited in background art.
  • FIG.74 shows side view of cross section of data sheets with first connecting element 1303, second- subsequently added connecting elements 100 and third connecting element 101. Together, data sheets 1303 with second connecting element 100 and third connecting element 101 become final data sheets 13032. Visible, free flexible portion of 13032, produced by this method has three thin flexible connecting elements adequate for sewing them with a yarn 18 to the rest of the document booklet, thus yielding stronger seam construction and safer connection to the rest of document booklet, compared to the solutions cited in background art.
  • FIG.75 shows side view of cross section of data sheets with first connecting element 1305 and second- subsequently added connecting elements 100. Together, data sheets 1305 with second connecting element 100 become final data sheets 13051. Visible, free flexible portion of 13051, produced by this method has two thin flexible connecting elements adequate for sewing them with a yarn 18 to the rest of the document booklet, thus yielding stronger seam construction and safer connection to the rest of document booklet, compared to the solutions cited in background art.
  • FIG.76 shows side view of cross section of data sheets with first connecting element 1305 and second- subsequently added connecting elements 100 and third connecting element 101. Together, data sheets 1305 with second connecting element 100 and third connecting element 101 become final data sheets 13052. Visible, free flexible portion of 13052 produced by this method has three thin flexible connecting elements adequate for sewing them with a yarn 18 to the rest of the document booklet, thus yielding stronger seam construction and safer connection to the rest of document booklet, compared to the solutions cited in background art.
  • FIG.77 shows side view of cross section of data sheets with first connecting element 1307 and second- subsequently added connecting elements 100. Together, data sheets 1307 with second connecting element 100 become final data sheets 13071. Visible, free flexible portion of 13071 produced by this method has two thin flexible connecting elements adequate for sewing them with a yarn 18 to the rest of the document booklet, thus yielding stronger seam construction and safer connection to the rest of document booklet. , compared to the solutions cited in background art.
  • FIG .78 shows side view of cross section of data sheets with first connecting element 1307 and second, subsequently added connecting elements 100 and third connecting element 101. Together, data sheets 1307 with second connecting element 100 and third connecting element 101 become final data sheets 13072. Visible, free flexible portion of 13072 produced by this method has three thin flexible connecting elements adequate for sewing them with a yarn 18 to the rest of the document booklet, thus yielding stronger seam construction and safer connection to the rest of document booklet, compared to the solutions cited in background art.
  • FIG.79 shows side view of cross section of data sheets with first connecting element 1309 and second, subsequently added connecting elements 100. Together, data sheets 1309 with second connecting element 100 become final data sheets 13091. Visible, free flexible portion of; data sheets 13091 produced by this method has two thin flexible connecting elements adequate for sewing them with a yarn 18 to the rest of the document booklet, thus yielding stronger seam construction and safer connection to the rest of document booklet, compared to the solutions cited in background art.
  • FIG.80 shows side view of cross section of data sheets with first connecting element 1309 and second, subsequently added connecting elements 100 and third connecting element 101. Together, data sheets 1309 with second connecting element 100 and third connecting element 101 become final data sheets 13092. Visible, free flexible portion of data sheets 13092 produced by this method has three thin flexible connecting elements adequate for sewing them with a yarn 18 to the rest of the document booklet, thus yielding stronger seam construction and safer connection to the rest of document booklet, compared to the solutions cited in background art.
  • FIG.81 shows side view of cross section of data sheets with first connecting element 131 1 and second, subsequently added connecting elements 100. Together, data sheets 131 1 with second connecting element 100 become final data sheets 13111. Visible, free flexible portion of data sheets 1311 1 produced by this method has two thin flexible connecting elements adequate for sewing them with a yarn 18 to the rest of the document booklet, thus yielding stronger seam construction and safer connection to the rest of document booklet, compared to the solutions cited in background art.
  • FIG.82 shows side view of cross section of data sheets with first connecting element 131 1 and second, subsequently added connecting elements 100 and third connecting element 101. Together, data sheets 1311 with second connecting element 100 and third connecting element 101 become final data sheets 131 12. Visible, free flexible portion of data sheets 131 12 produced by this method has three thin flexible connecting elements adequate for sewing them with a yarn 18 to the rest of the document booklet, thus yielding stronger seam construction and safer connection to the rest of document booklet, compared to the solutions cited in background art.
  • FIG.83 to FIG.88 refer to two-up construction described in FIG.71.
  • the same principles can be adapted on FIG.73, FIG.75, FIG.77, FIG.79 and FIG.81 constructions too, where the way of introducing additional connections on examples of final data sheets 13031, 13051, 13071, 13091 and 1311 1 has not been described and shown for the purposes of reducing verbosity.
  • FIG.89 to FIG.91 Descriptions shown from FIG.89 to FIG.91 are referring to two-up construction described in FIG.72. The same principles can be adapted on FIG.74, FIG.76, FIG.78, FIG.80 and FIG.82 constructions too, where the way of introducing additional connections on examples of final data sheets 13032, 13052, 13072, 13092 and 13112 has not been described and shown for the purposes of reducing verbosity.
  • FIG.83, FIG.84 and FIG.85 shows slightly different variants of second enhanced embodiment of this invention in the sense of document security, where one security adhesive temper proof (evident) bond is promoted on one of two connecting elements yielding bond among themselves or between one of them and the neighboring document booklet page.
  • Beside data sheet 1301 1 which is shown in those examples, the same methodology can be adapted also for the data sheets 13031, 13051, 13071, 13091 and 131 11.
  • FIG.86, FIG.87 and FIG.88 shows third the most enhanced embodiment of this invention in the sense of document security, where two security adhesive temper proof (evident) bonds are promoted on one or both connecting elements yielding bond among themselves and one of neighboring document booklet pages or yielding bond onto two neighboring document booklet pages.
  • Beside data sheet 1301 1 which is shown in those examples, the same methodology can be adapted also in data sheets 13031, 13051, 13071, 13091 and 13111.
  • FIG.89, FIG.90 and FIG.91 shows fourth the most enhanced embodiment of this invention in the sense of document security, where two security adhesive temper proof (evident) bonds 24, 24a, 24b and 24c are promoted, thus together with third connecting element, yielding bond to other two connecting elements, or yielding bond among themselves and one of neighboring document booklet pages.
  • Beside data sheet 13012 which is shown in those examples, the same methodology can be adapted also in data sheets 13032, 13052, 13072, 13092 and 13112.
  • FIG.85 use of appropriate heat-transferable thin film foil instead adhesive application on position 24 can be introduced, thus yielding bond between first connecting element and neighboring last document booklet page. Its size can be in range from few millimeters till the whole document page size.
  • the foil is the best to be in thickness range between 10 to 50 microns, made of appropriate polymer material, for example PET, thus yielding long term durable and elastic bond and durable and robust document booklet throughout its lifetime and in case of any delaminating attempt will cause the destruction of at least one of the materials involved in bond, thus acting as en efficient tamper proof or tamper evidence feature.
  • Application of appropriate adhesives is performed as one of middle post press phases of identification document production. Application could take place during or after the formation of identification document booklet with all paper, data and cover sheets sewn in so called Britwo up"or larger format. Also, the application of appropriate adhesives could be done as the last phase of post press process, on the finished identification document booklet cut to its final size.
  • compositions of adhesives are specially designed and valuated to meet the requirements of security adhesive tamper proof bonds between different materials, which in preferred embodiment of invention are paper, polycarbonate and biaxial oriented polypropylene (BOPP).
  • materials which in preferred embodiment of invention are paper, polycarbonate and biaxial oriented polypropylene (BOPP).
  • the specially designed adhesives ensure long term durability and robust document booklet throughout its lifetime and in case of any delaminating attempt will cause the destruction of at least one of the materials involved in bond, thus acting as en efficient tamper proof or tamper evidence feature.
  • composition of adhesives ensure superior peeling strength, insolubility to water or any solvent in that extent that any attempt to delaminate materials in bond would leave visible damage as proof of tempering.
  • composition of adhesives ensure their resistance to elevated temperatures in that extent that any attempt of melting them for the purpose of delaminating would leave visible clue of destruction of at least one of materials involved in a bond.
  • FIG.103 shows closer side view of one of embodiments of identification document booklets described in background art where usual points of attack of forgers are marked. Those are points where the yarn is sewn into a document booklet, represented by number 25, and/or the connecting points between personalized monolith thick part of data sheet and any form of thin film connecting element used for connecting data sheet to the rest of document booklet, represented by number 26. If a forger succeed in unstitching the yarn 18 from point 25 placed on the data sheet 13, he would be able to change whole data sheets between documents no matter what kind of protection presented in background art is used on accompanying thin connecting element and data sheet itself. If a forger succeeds in delaminating thin films connected in points 26 he would be able to change whole data sheets between documents.
  • FIG.92 shows closer side view of first embodiment of this invention where the final reinforced identification document booklet 19 is presented.
  • Standard document booklet which includes usual paper sheets 21 and cover page 20 are together with data sheet 13011 with two connecting elements, whose production methods, first and second embodiments of data sheets production, has already been disclosed and in its final productions phase presented in FIG.54, FIG.55, and FIG.71 sewn by standard document yarn 18 and cut to half to its final identification document size.
  • this sewing through two connecting elements provide stronger seam construction in the sense of higher bending resistance and sheet puling strength and more durable and resistant area of seam compared to the solutions cited in background art.
  • Second improvement is reflected in enhanced security of document data sheet.
  • Described sewed data sheet with two connecting elements, presented in FIG.92 contribute to the durability of those points and of the whole identification document booklet during normal use and reduces the number of described mechanical failures.
  • Sewing line 18 is usually positioned in the middle area of passport booklet. If it is necessary sewing line 18 can be positioned a few millimeters on the left or right side, according to the middle of booklet. Completion stitch on sewing line 18 can be moved to the middle part of sewing line, by using security sewing back stitch method.
  • FIG.93 shows closer side view of even more improved first embodiment of this invention where the final reinforced identification document booklet 190 is presented.
  • Standard document booklet which includes usual paper sheets 21 and cover page 20 are together with data sheet 13012 with three connecting elements, whose production methods, first and second embodiments of data sheets production, has already been disclosed and in its final phase presented in FIG.54, FIG.55, and FIG.72 sewn by standard document yarn 18 and cut to half to its final identification document size.
  • Described sewed data sheet with triple connecting element, presented in FIG.93 contribute to the durability of those points and of the whole identification document booklet during normal use and reduces the number of described mechanical failures.
  • Sewing line 18 is usually positioned in the middle area of passport booklet. If it is necessary sewing line 18 can be positioned a few millimeters on the left or right side, according to the middle of booklet. Completion stitch on sewing line 18 can be moved to the middle part of sewing line, by using security sewing back stitch method.
  • FIG.94, FIG.95 and FIG.96 present several slightly different variants of second enhanced embodiment of this invention where on reinforced document booklet 191, 192 and 193, the same as presented in FIG.92, one additional security temper proof (evident) adhesive bond 22, 23 or 24 is added.
  • FIG.94, FIG.95 and FIG.96 shows closer side view of a final reinforced identification document booklet 191, 192 and 193 with one additional security temper proof (evident) adhesive bond 22, 23 or 24.
  • Standard document booklet which includes usual paper sheets 21 and cover page 20 are together with data sheet with two connecting elements in "two up"or larger format, whose production methods, first and second embodiments of data sheets production, has already been disclosed and in its final phase presented in FIG.54, FIG.55, FIG.71, FIG.83, FIG.84 and FIG.85 sewn by standard document yarn 18 and cut to half to its final identification document size.
  • security adhesive bond 22 between first connecting element of data sheet 13011 and the closest neighboring, last document booklet page 21, is presented.
  • security adhesive bond 23 between second connecting element of data sheet 1301 1-and the closest neighboring, document cover page 20, is presented.
  • security adhesive bond 24 between first and second connecting element of data sheet 13011 is presented.
  • one additional adhesive bond 22 or 23 or 24 add one more level of security to already promoted, improved first embodiment of this invention, presented in FIG.92, compared to the solutions cited in background art.
  • connection between data sheet 1301 1 to the rest of document booklet improved in three ways.
  • sewing this double connecting element provides stronger seam construction in the sense of higher bending resistance and sheet puling strength and more durable and resistant area of seam compared to the solutions cited in background art. This improvement contributes to the durability of whole document and leads to the need for the greater use of force in forger separation attempt.
  • Second improvement is reflected in enhanced security of a stiff part of data sheet 1301 1.
  • the attempt would be more intricate for a forger than in the case of document booklets disclosed in previously mentioned documents in background art and FIG.103.
  • Forger would have to deal with double side secured data sheet and two connecting elements 910 and 100, from which the first one is the integral part of monolith block of a data sheet. This leads to much greater chance of leaving tamper of forgery.
  • Third improvement is reflected in enhanced security of connection between identification document data sheet and booklet. Any attempt of forger to detach data sheet 1301 1 or reach the seam region and unstitch yarn 18, without leaving a clue of mechanical damage or proof of tampering on the promoted adhesive bonds 22, 23 or 24, would be even more difficult than in first embodiment of this invention.
  • the result is enhancement of the security for both usual points of attack of forgers as described and shown in FIG.103. No less important, those are points which suffer the most intense mechanical tensions during normal use which results in mechanical breakage and cracking of those points in not so small number of cases.
  • Sewing line 18 is usually positioned in the middle area of passport booklet. If it is necessary sewing line 18 can be positioned a few millimeters on the left or right side, according to the middle of booklet. Completion stitch on sewing line 18 can be moved to the middle part of sewing line, by using security sewing back stitch method.
  • FIG.97, FIG.98 and FIG.99 present several slightly different variants of third even more enhanced embodiment of this invention where on reinforced document booklet 194, 195 and 196, the same as presented in FIG.92, combinations of two additional security temper proof (evident) adhesive bond 22, 23 or 24 are added.
  • FIG.97 shows closer side view of a third enhanced embodiment of this invention where the final reinforced identification document booklet 194 with two additional security temper proof (evident) adhesive bonds 22 and 23 are presented.
  • Standard document booklet which includes usual paper sheets 21 and cover page 20 are together with data sheets with two connecting elements in "two up" or larger format 1301 1, whose production methods, first and second embodiments of data sheets production, has already been disclosed and in its final phase presented in FIG.54, FIG.55, FIG.71 and FIG.86, sewn by standard document yarn 18 and cut to half to its final identification document size.
  • first security adhesive bond 22 between first connecting element of data sheet 1301 1 and the closest neighboring, last document booklet, page 21 is presented.
  • second security adhesive bond 23-between second connecting element of data sheet 13011 and the closest neighboring, document booklet cover, page 20 is presented as well.
  • FIG.98 shows closer side view of one more variant of third enhanced embodiment of this invention where the final reinforced identification document booklet 195 with two additional security temper proof (evident) adhesive bonds 22 and 24 are presented.
  • Standard document booklet which includes usual paper sheets 21 and cover page 20 are together with data sheet with two connecting elements in "two up"or larger format 1301 1, whose production methods, first and second embodiments of data sheets production, has already been disclosed and in its final phase presented in FIG.54, FIG.55, FIG.71 and FIG.87, sewn by standard document yarn 18 and cut to half to its final identification document size.
  • first security adhesive bond 22 between first connecting element of data sheet 13011 and the closest neighboring, last document booklet, page 21 is presented.
  • second security adhesive bond 24 between first and second connecting element of data sheet 13011 is presented as well.
  • FIG.99 shows closer side view of another variant of third enhanced embodiment of this invention where the final reinforced identification document booklet 196 with two additional security temper proof (evident) adhesive bonds 23 and 24 are presented.
  • Standard document booklet which includes usual paper sheets 21 and cover page 20 are together with data sheet with two connecting elements in "two up" or larger format 13011, whose production methods, first and second embodiments of data sheets production, has already been disclosed and in its final phase presented in FIG.54, FIG.55, FIG.71 and FIG.88, sewn by standard document yarn 18 and cut to half to its final identification document size.
  • first security adhesi ve bond 23 between second connecting element of data sheet 13011 and the closest neighboring, document booklet cover, page 20 is presented.
  • second security adhesive bond 24 between first and second connecting element of data sheet 13011 is presented as well.
  • FIG.100, FIG.101 and FIG.102 present several slightly different variants of forth the most enhanced embodi ment of this invention where on reinforced document booklet 197, 198 and 199, the same as presented in FIG.93, but with improvement which is consisting of added different combinations of two additional security temper proof (evident) adhesive bonds 24 and 24a or 24 and 24b or 24a and 24c.
  • FIG.100 shows closer side view of one variant of forth enhanced embodiment of this invention where the final reinforced identification document booklet 197 with two additional security temper proof (evident) adhesive bonds 24 and 24a is presented.
  • Standard document booklet which includes usual paper sheets 21 and cover page 20 are together with data sheet with three connecting elements in "two up" or larger format 13012, whose production methods, first and second embodiments of data sheets production, has already been disclosed and in its final phase presented in FIG.54, FIG.55, FIG.72, and FIG.89 sewn by standard document yarn 18 and cut to half to its final identification document size.
  • first security adhesive bond 24 between first and third connecting element is presented.
  • second security adhesive 24a between second and third connecting element of data sheet 13012 is presented as well.
  • FIG.101 shows closer side view of another variant of forth enhanced embodiment of this invention where the final reinforced identification document booklet 198 with two additional security temper proof (evident) adhesive bonds 24 and 24b is presented.
  • Standard document booklet which includes usual paper sheets 21 and cover page 20 are together with data sheet with three connecting elements in "two up" or larger format 13012, whose production methods, first and second embodiments of data sheets production, has already been disclosed and in its final phase presented in FIG.54, FIG.55, FIG.72, and FIG.90 sewn by standard document yarn 18 and cut to half to its final identification document size.
  • first security adhesive bond 24 between first and third connecting element of data sheet 13012 is presented.
  • second security adhesive bond 24b between second and third connecting element of data sheet 13012 and the closest neighboring, document booklet cover, page 20 is also presented.
  • FIG.102 shows closer side view of another variant of forth enhanced embodiment of this invention where the final reinforced identification document booklet 199 with additional security temper proof (evident) adhesive bonds 24a and 24c are presented.
  • Standard document booklet which includes usual paper sheets 21 and cover page 20 are together with data sheet with three connecting elements in "two up" or larger format 13012, whose production methods, first and second embodiments of data sheets production, ha s already been disclosed and in its final phase presented in FIG.54, FIG.55 and FIG.72 and FIG.91 sewn by standard document yarn 18 and cut to half to its final identification document size.
  • security adhesive bond 24c between first and third connecting element of data sheet 13012 and the closest neighboring, last document booklet page 21 is presented.
  • security adhesive bond 24a between second and third connecting element of data sheet 13012 is also presented.
  • Sewing line 18 is usually positioned in the middle area of passport booklet. If it is necessary sewing line 18 can be positioned a few millimeters on the left or right side, according to the middle of booklet. Completion stitch on sewing line 18 can be moved to the middle part of sewing line, by using security sewing back stitch method.
  • FIG.104 shows a side view of reinforced identification document booklet with two connecting elements.
  • Presented innovation can be adopted on passport, identification or other document type in booklet shape which, besides paper, consist of non - paper (synthetic) material based on PC, PVC, PET or similar.
  • Production process doesn't need any complicated additional production steps, compared to existing production steps for already known solutions.

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Abstract

Reinforced document booklet and its data sheet production methods provide stronger seam construction, safer lines of connection between the data sheet, thin films (connecting elements), back cover page and/or last or first document booklet page, all in the sense of temper proofing, and more durable area of seam (18) in the sense of higher bending resistance and sheet puling strength. This is achieved by introducing specific production method of identification document which is consisting data sheet (1301 1). Data sheet is produced with minimum two separated connecting elements, in the form of thin flexible films located on the edge area of a data sheet, which are used for reinforced assemblage with the rest of identification document booklet by seam and optionally adhesive connection. In this invention, each connecting element is from one side attached to the data sheet. The other side of those connecting elements prolonging five millimeters or more after the seam connection can be connected to the neighboring booklet pages and/or other additional connecting elements by means of adhesive bond or bonds (22, 23, 24, 24a, 24b, 24c), which in this invention has a function of security tamper proof (evidence) adhesive bond or bonds. In different embodiments of this invention, different number of connecting elements can in this way be double attached. Neighboring booklet pages for this security adhesive bond can be the back cover (20) of the document booklet or the first / last page (21) of the document booklet.

Description

Reinforced document booklet and its data sheet production Technical Field of invention
The invention relates to an identification document, for example a passport booklet or book-like forms of ID. To be more precise, the invention relates to a data sheet production method and its unique assemblage with the rest of document booklet. Data sheet comprises of one stiff region which is usually personalized with an image and data about the holder and minimum two flexible connecting elements which allow reinforced assemblage of that data sheet with the rest of document booklet by means of sewing them with a yarn and adhering minimum one of them with appropriate adhesive to the neighboring booklet pages and/or adhering themselves between each other.
Background Art
ID documents in the form of booklets are generally comprised of a number of printed sheets usually made from paper, each sheet having a front and reverse side, each side comprising of two pages and together with a data sheet, they are laid in correct order and the correct number for the construction of the booklet. The sheets are connected to each other by sewing with a yarn along a line between the pages and the cover material is usually attached to the outside of the booklet by gluing. Finally the fold is made to form the back of the booklet.
The data sheet, usually personalized with an image and data about the holder, consist of laminated layers of thermoplastic materials, for example polycarbonate, which are above certain thickness stiff in that extent, that they cannot be bound directly into a document booklet.
In the known type of ID documents, the data sheet is used for stating the name, address, date of birth, a registration number, signature and a photo of a holder and also the data about the document itself, such as issuing authority, document number, date of issue, and period of validity. Together with visible personalization it is usual for the data sheet to have contactless integrated circuits with a chip, a layer for optical data storage, magnetic strip, a bar code and combinations of those media which are used also for holding the personal data of a holder and the document.
The construction of a data sheet has to be made in that way so that the data are arranged permanently and that they couldn't be damaged by the influences of use during the period of validity of a document.
Of great importance is the prevention of forgery accomplished by simply changing the data of the data sheet. In that sense by the means of laser beam, the inscribing of darkened patterns in the form of personal data of a holder and information about the document are written within transparent surface layers of a data sheet which comprise of about 4% of carbon as it was explained in a document W09819870.
Layers of thermoplastic materials used for the construction of data sheet before the process of lamination are protected from attempts of forgery by applying suitable security solutions of different kinds known by the experts in the field. After the finalization of process of lamination, data sheet represents one monolith block of laminated thermoplastic materials which cannot be separated and tempered without visible destruction. This monolith block due to its thickness is stiff and cannot be bound directly to the rest of document booklet in the same manner as the paper sheets because it cannot be sewn or folded.
A known solution for assembling of monolith stiff data sheet to the document booklet is to make the data sheet thinner in the edge area and to attach a thin flexible perforated band to that area by melting or for instance by ultrasonic welding with the upper strip which fit to perforating holes of the band. This strip- band-data sheet assemblage is flexible in band area and can be folded many times without braking or tearing and it is used to make assemblage to the rest of document booklet by means of sewing, as it was disclosed in EP1008459A1 document.
In the document US20110278830A1, the inadequate bending properties of a data sheet made of thermoplastic materials in the form of thin film laminates, is solved by making the edge part of the data sheet much thinner, with a purpose of giving this region good bending properties. This thin region enables adequate assemblage of data sheet with the rest of document booklet by means of sewing.
This is done by providing one or more joint hinge films right from the start as a constituent part of data sheet and adequate method of separating off the part of the data sheet body, which is not required, in order to produce thin hinge region.
As mentioned before, of great importance is the prevention of forgery accomplished by simply changing the data or the data sheet itself. Suitable points of attack for such attempts are points where the yarn is sewn in to document booklet or the connecting point between personalized monolith thick part of data sheet and any form of thin film connecting element used for connecting data sheet to the rest of document booklet as disclosed in previously mentioned documents.
If those attempts of separation doesn't leave visible clue of tempering, than another data sheet could be mounted instead of the detached one.
In the document CA2753958, for securing this thin film connecting element, implementation of plurality security solutions at different distances over it, has been proposed.
In the document US20110091677 in securing thin film connecting element, the use of different weaken material portions over it, has been proposed.
In all cited documents the connection between mentioned thin film, as a part of data sheet, and the rest of the document booklet is done by forming the seam by sewing the appropriate yarn through this thin film and paper sheets. This solution represents usual point of attack for forgers, both in the area of a seam and the line of connection between thin film and the data sheet and needs to be more secured.
In addition, the area of a seam and the line of connection between thin film and the data sheet in general suffer the most intensive bending tensions during normal use of a document and it is the most susceptible to degradation. It is not unusual that during normal use of identification document those areas suffer unwanted cracking.
It is the object of this invention to solve those problems and to present more secure document in the sense of temper proofing and more durable and resistant document in sense of usual use.
Disclosure of Invention
It is an object of the invention to provide stronger seam construction, safer lines of connection between the data sheet, thin films (connecting elements), back cover page and/or last or first document booklet page, all in the sense of temper proofing, and more durable area of seam in the sense of higher bending resistance and sheet puling strength. The result is more secure document in the sense of temper proofing and more durable and resistant document in sense of usual use.
This is achieved by introducing specific production method of identification document which consist of innovative data sheet production and procedure of its reinforced assemblage with the rest of document booklet. Data sheet is produced with minimum two separated connecting elements, in the form of thin flexible films located on the edge area of a data sheet, which are used for reinforced assemblage with the rest of identification document booklet by seam and/or adhesive connection.
Those connecting elements can be made from usual synthetic thermoplastic materials, paper and joint of paper and synthetic thermoplastic materials and combinations of all those materials.
The construction of joints between connecting elements and data sheet can be performed in the form of monolith mold with the rest of data sheet or as a joint accomplished by means of ultrasonic welding, lamination or adhesive bond.
In this invention, each connecting element is from one side attached to the data sheet. The other side of those connecting elements prolonging five millimeters or more after the seam connection can be connected to the neighboring booklet pages and/or other additional connecting elements by means of adhesive bond, which in this invention has a function of security tamper proof (evidence) adhesive bond. In different embodiments of this invention, different number of connecting elements can in this way be double attached. Neighboring booklet page for this security adhesive bond can be the back cover of the document booklet or the first / last page of the document booklet.
Brief decryption of Drawings
FIG.l shows orthogonal view of thermoplastic thin sheets used in data sheet production, with larger size of openings for first possible construction.
FIG.2 shows orthogonal view of thermoplastic thin sheets used in data sheet production, with print position of no laminable ink, varnish or stripes for second possible construction.
FIG.3 shows orthogonal view of thermoplastic thin sheets used in data sheet production, with smaller size of openings for first possible construction. FIG.4 shows orthogonal view of thermoplastic thin sheets used in data sheet production, with print position of no laminable ink, varnish or stripes for second possible construction.
FIG.5 shows orthogonal view of thermoplastic thin sheets used in data sheet production, without any openings or print position of no laminable ink, varnish or stripes for both possible construction.
FIG.6 shows orthogonal view of thermoplastic thin sheets used in data sheet production for construction of first connecting element, without any openings, for both possible constructions. This thin sheet can be used for construction shown in FIG.20, 21, 22, 23, 24, 25, 26, 27.
FIG.7 shows orthogonal view of thermoplastic thin sheets used in data sheet production for construction of first connecting element, without any openings, for both possible constructions. Dimension of these thin sheets is equal to dimension of openings shown in FIG.3. This thin sheet can be used for construction shown in FIG.28, 29, 30, 31, 36, 37, 38, 39.
FIG.8 shows orthogonal view of thermoplastic thin sheets used in data sheet production for construction of first connecting element, without any openings for both possible constructions. Dimension of these thin sheets is equal to dimension of openings shown in FIG. l. This thin sheet can be used for construction shown in FIG.32, 33, 34, 35, 40, 41, 42, 43.
FIG.9 shows orthogonal view of bottom / top steel plate with raised steel elements which are integral part of a plate. Steel plate with raised steel elements is used for lamination process of thermoplastic thin sheets with different size of openings in data sheet production.
FIG.10 shows side view of bottom / top steel plate with raised steel elements which are integral part of a plate. Steel plate with raised steel elements is used for lamination process of thermoplastic thin sheets with different size of openings in data sheet production.
FIG.l 1 shows orthogonal view of bottom / top steel plate with raised steel elements which are integral part of a plate. Steel plate with raised steel elements is used for lamination process of thermoplastic thin sheets with one size of openings in data sheet production.
FIG.12 shows side view of bottom / top steel plate with raised steel elements which are integral part of a plate. Steel plate with raised steel elements is used for lamination process of thermoplastic thin sheets with one size of openings in data sheet production.
FIG.13 shows orthogonal view of bottom / top steel plate with raised elements which are not integral part of a plate. Steel plate with raised elements is used for lamination process of thermoplastic thin sheets with different size of openings. Material of raised elements is steel or synthetic material which is not sealable to thermoplastic sheets in lamination process of data sheet production.
FIG.14 shows side view of bottom / top steel plate with raised elements which are not integral part of a plate. Steel plate with raised elements is used for lamination process of thermoplastic thin sheets with different size of openings. Material of raised elements is steel or synthetic material which is not sealable to thermoplastic sheets in lamination process of data sheet production.
FIG.15 shows orthogonal view of bottom / top steel plate with raised elements which are not integral part of a plate. Steel plate with this type of raised elements is used for lamination process of thermoplastic thin sheets with identical size of openings. Material of raised elements is steel or synthetic material which is not sealable to thermoplastic sheets in lamination process of data sheet production.
FIG.16 shows side view of bottom / top steel plate with raised elements which are not integral part of a plate. Steel plate with raised elements is used for lamination process of thermoplastic thin sheets with identical size of openings. Material of raised elements is steel or synthetic material which is not sealable to thermoplastic sheets in lamination process of data sheet production.
FIG.17 shows orthogonal view of flat bottom / top / middle steel plate which can be used for lamination process of thermoplastic thin sheets in data sheet production.
FIG.18 shows one example of data sheet structure used for one possible construction of data sheet, consisting of different thermoplastic thin sheets like PC, PVC, TPU, TPE or similar. In this example, two thin sheets of thermoplastic materials which form first connecting element are edge positioned. Thermoplastic sheets are laid on top of each other in correct order so that the steel plate with its raised elements, which can be integral part or separated from a plate, fits to different size of openings of thermoplastic thin sheets. This example represents the principle for producing different data sheet constructions, which are presented in FIG.20, 22, 24, 26, 28, 30, 32, 34, 36, 38, 40 and 42, with a focus on side view of data sheet structure, position of openings of thermoplastic thin sheets and raised elements which can be integrated or separated from bottom or/and top steel plate.
FIG.19 shows second example of data sheet structure used for one possible construction of data sheet, consisting of different thermoplastic thin sheets like PC, PVC, TPU, TPE or similar. In this example, two thin sheets of thermoplastic materials which form first connecting element are edge positioned. Thermoplastic sheets are laid on top of each other in correct order so that for lamination process we use flat steel plate. This example represents the principle for producing different data sheet constructions, which are presented in FIG.21, 23, 25, 27, 29, 31, 33, 35, 37, 39, 41 and 43, with a focus on side view of data sheet structure, position of no laminable ink, varnish or stripes in construction.
In order to easier understand the invention and unification of marks on the drawings, for all further figures bottom / top steel plate with raised elements, which are not integral part of a plate, will be used. Material of the raised elements is steel or synthetic material, which is not sealable to thermoplastic sheets in lamination process of data sheet production. All description showed in this document can be adapted to the production with bottom / top steel plate with raised elements which are integral part of a plate. FIG.20 shows the first example of data sheet structure with closer side view of openings from all thin sheets used in data sheet production laid one over each other and their position regarding raised element. In this example thin sheets of thermoplastic materials which are used in forming the first connecting element are layed in edge position of multilayer data sheet structure.
FIG.21 shows the first example of data sheet structure with closer side view of all thin sheets used in data sheet production laid one over each other and their position regarding print position of no laminable ink, varnish or stripes. In this example we use flat top/bottom/middle steel plate for lamination where thin sheets of thermoplastic materials which are used in forming the first connecting element are laid in edge position of multilayer data sheet structure.
FIG.22 shows the second example of data sheet structure with closer side view of openings from all thin sheets used in data sheet production laid one over each other and their position regarding raised element. In this example thin sheets of thermoplastic materials which are used in forming the first connecting element are laid in edge position of multilayer data sheet structure.
FIG.23 shows the second example of data sheet structure with closer side view of all thin sheets used in data sheet production laid one over each other and their position regarding print position of no laminable ink, varnish or stripes. In this example we use flat top/bottom/middle steel plate for lamination where thin sheets of thermoplastic materials which are used in forming the first connecting element are laid in edge position of multilayer data sheet structure.
FIG.24 shows the third example of data sheet structure with closer side view of openings from all thin sheets used in data sheet production laid one over each other and their position regarding raised elements. In this example thin sheet of thermoplastic material which is used in forming the first connecting element is laid in middle position of multilayer data sheet structure.
FIG.25 shows the third example of data sheet structure with closer side view of all thin sheets used in data sheet production laid one over each other and their position regarding print position of no laminable ink, varnish or stripes. In this example we use flat top/bottom/middle steel plate for lamination where thin sheet of thermoplastic material which is used in forming the first connecting element is laid in middle position of multilayer data sheet structure.
FIG.26 shows the forth example of data sheet structure with closer side view of openings from all thin sheets used in data sheet production laid one over each other and their position regarding raised elements. In this example thin sheet of thermoplastic material which is used in forming the first connecting element is positioned in middle position of multilayer data sheet structure.
FIG.27 shows the forth example of data sheet structure with closer side view of all thin sheets used in data sheet production laid one over each other and their position regarding print position of no laminable ink, varnish or stripes. In this example we use flat top/bottdm/middle steel plate for lamination where thin sheet of thermoplastic material which is used in forming the first connecting element is laid in middle position of multilayer data sheet structure.
FIG.28 shows the fifth example of data sheet structure with closer side view of openings from all thin sheets used in data sheet production laid one over each other and their position regarding raised element. In this example thin sheet of thermoplastic material, which is used in forming of edge positioned first connecting element, has an opening in dimensions of wedge part of raised element. This opening, also presented in FIG.3, is filled with stripe of another thermoplastic thin material, presented in FIG.7.
FIG.29 shows the fifth example of data sheet structure with closer side view of all thin sheets used in data sheet production laid one over each other and their position regarding print position of no laminable ink, varnish or stripes. In this example we use flat top/bottom/middle steel plate for lamination where thin sheet of thermoplastic material, which is used in forming of edge positioned first connecting element, has an opening, also presented in FIG.3, which is filled with stripe of another thermoplastic thin material, presented in FIG.7. FIG.30 shows the sixth example of data sheet structure with closer side view of openings from all thin sheets used in data sheet production laid one over each other and their position regarding raised element. In this example thin sheet of thermoplastic material, which is used in forming of edge positioned first connecting element, has an opening in dimensions of wedge part of raised element. This opening, also presented in FIG.3, is filled with stripe of another thermoplastic thin material, presented in FIG.7.
FIG.31 shows the sixth example of data sheet structure with closer side view of all thin sheets used in data sheet production laid one over each other and their position regarding print position of no laminable ink, varnish or stripes. In this example we use flat top/bottom/middle steel plate for lamination where thin sheet of thermoplastic material, which is used in forming of edge positioned first connecting element has an opening, also presented in FIG.3, which is filled with stripe of another thermoplastic thin material presented in FIG.7. FIG.32 shows the seventh example of data sheet structure with closer side view of openings from all thin sheets used in data sheet production laid one over each other and their position regarding raised element. In this example thin sheet of thermoplastic material, which is used in forming of edge positioned first connecting element, has an opening in dimensions even larger than wedge part of raised element. This opening, also presented in FIG.l is filled with stripe of another thermoplastic thin material, presented in FIG.8.
FIG.33 shows the seventh example of data sheet structure with closer side view of all thin sheets used in data sheet production laid one over each other and their position regarding print position of no laminable ink, varnish or stripes. In this example we use flat top/bottom/middle steel plate for lamination where thin sheet of thermoplastic material, which is used in forming of edge positioned first connecting element has an opening, also presented in FIG.l, which is filled with stripe of another thermoplastic thin material presented in FIG.8. FIG.34 shows the eight example of data sheet structure with closer side view of openings from all thin sheets used in data sheet production laid one over each other and their position regarding raised element. In this example thin sheet of thermoplastic material, which is used in forming of edge positioned first connecting element and which is not grabbed with raised element, has an opening in dimensions even larger than wedge part of raised element. This opening, also presented in FIG.1 is filled with stripe of another thermoplastic thin material, presented in FIG.8.
FIG.35 shows the eight example of data sheet structure with closer side view of all thin sheets used in data sheet production laid one over each other and their position regarding print position of no laminable ink, varnish or stripes. In this example we use flat top/bottom/middle steel plate for lamination where thin sheet of thermoplastic material, which is used in forming of edge positioned first connecting element has an opening, also presented in FIG.l , which is filled with stripe of another thermoplastic thin material presented in FIG.8.
FIG.36 shows the ninth example of data sheet structure with closer side view of openings from all thin sheets used in data sheet production laid one over each other and their position regarding raised elements. In this example thin sheet of thermoplastic material, which is used in forming of middle positioned first connecting element, has an opening in dimensions of wedge part of raised elements. This opening, also presented in FIG.3, is filled with stripe of another thermoplastic thin material, presented in FIG.7.
FIG.37 shows the ninth example of data sheet structure with closer side view of all thin sheets used in data sheet production laid one over each other and their position regarding print position of no laminable ink, varnish or stripes. In this example we use flat top/bottom/middle steel plate for lamination, where thin sheet of thermoplastic material, which is used in forming of middle positioned first connecting element, has an opening, also presented in FIG.3, which is filled with stripe of another thermoplastic thin material presented in FIG.7.
FIG.38 shows the tenth example of data sheet structure with closer side view of openings from all thin sheets used in data sheet production laid one over each other and their position regarding raised elements. In this example thin sheet of thermoplastic material, which is used in forming of middle positioned first connecting element, has an opening in dimensions of wedge part of raised elements. This opening, also presented on thin sheet in FIG.3, is filled with stripe of another thermoplastic thin material, presented in FIG.7.
FIG.39 shows the tenth example of data sheet structure with closer side view of all thin sheets used in data sheet production laid one over each other and their position regarding print position of no laminable ink, varnish or stripes. In this example we use flat top/bottom/middle steel plate for lamination where thin sheet of thermoplastic material. This opening, also presented in FIG.3, is filled with stripe of another thermoplastic thin material, presented in FIG.7. FIG.40 shows the eleventh example of data sheet structure with closer side view of openings from all thin sheets used in data sheet production laid one over each other and their position regarding raised elements. In this example thin sheet of thermoplastic material, which is used in forming of middle positioned first connecting element, has an opening in dimensions even larger than wedge part of raised elements. This opening, also presented in FIG. l is filled with stripe of another thermoplastic thin material, presented in FIG.8.
FIG.41 shows the eleventh example of data sheet structure with closer side view of all thin sheets used in data sheet production laid one over each other and their position regarding print position of no laminable ink, varnish or stripes. In this example we use flat top/bottom/middle steel plate for lamination where thin sheet of thermoplastic material. This opening, also presented in FIG.1 is filled with stripe of another thermoplastic thin material, presented in FIG.8.
FIG.42 shows the twelfth example of data sheet structure with closer side view of openings from all thin sheets used in data sheet production laid one over each other and their position regarding raised elements. In this example thin sheet of thermoplastic material, which is used in forming of middle positioned first connecting element has an opening in dimensions even larger than wedge part of raised elements. This opening, also presented in FIG.l is filled with stripe of another thermoplastic thin material, presented in FIG.8.
FIG.43 shows the twelfth example of data sheet structure with closer side view of all thin sheets used in data sheet production laid one over each other and their position regarding print position of no laminable ink, varnish or stripes. In this example we use flat top/bottom/middle steel plate for lamination where thin sheet of thermoplastic material. This opening, also presented in FIG. l is filled with stripe of another thermoplastic thin material, presented in FIG.8.
FIG.44 shows the position of cutting lines, for punching out the„two up" or larger formats of data sheets, from the monolith block of laminated thin sheets. Punching out, in this way constructed monolith blocks, results in„two up" or larger format of data sheets with first connecting element in positions described in figures 20, 21, 24, 25, 28, 29, 32, 33, 36, 37, 40 and 41.
FIG.45 shows side view of the monolith block made from laminated thin sheets with first connecting element in positions described in figures 20, 24, 28, 32, 36 and 40.
FIG.46 shows side view of the monolith block made from laminated thin sheets with first connecting element in positions described in figures 21, 25, 29, 33, 37 and 41.
FIG.47 shows orthogonal view of punch out data sheets in„two up" or larger format from all examples of monolith blocks described in figure FIG.44. „Two up" format is only one possible size, which depends of post press process. Smaller or larger„up"formats are possible and dependent from size of post press equipment. FIG.48 shows side view of one part of monolith block of laminated thin sheets with first connecting element in second embodiment of production of data sheets, in examples with no laminable coatings, varnishes or stripes. There is a need for one additional mechanical production step to be performed. After lamination production phase, before punching out the„two up's"there is a need for one more mechanical cutting through the structure of data sheet in appropriate and variable depth shown in this figure.
FIG.49 shows the position of cutting lines, for punching out the„two up" or larger format of data sheets, from the monolith block of laminated thin sheets. Punching out, in this way constructed monolith blocks, results
FIG.51 shows side view of the monolith block made from laminated thin sheets with first connecting element in positions described in figures 23, 27, 31, 35, 39 and 43.
FIG.52 shows orthogonal view of punch out data sheets in„two up" or larger format from all examples of monolith blocks described in figure FIG.49.„Two up" format is only one possible size, which depends of post press process. Smaller or larger„up"formats are possible and dependent from size of post press equipment.
FIG.53 shows side view of part of monolith block of laminated thin sheets with first connecting element in second embodiment of production of data sheets, in examples with no laminable coatings, varnishes or stripes. There is a need for one additional mechanical production step to be performed. After lamination production phase, before punching out the„two up's" there is a need for one more mechanical cutting through the structure of data sheet in appropriate and variable depth
FIG.54 shows side view of cross section of two data sheets punch out in„two up"format obtained from first example of multilayer data sheet structure shown in FIG.20 and FIG.21.
FIG.55 shows side view of cross section of two data sheets punch out in„two up"format obtained from second example of multilayer data sheet structure shown in FIG.22 and FIG.23.
FIG.56 shows side view of cross section of two data sheets punch out in„two up"format obtained from third example of multilayer data sheet structure shown in FIG.24 and FIG.25.
FIG.57 shows side view of cross section of two data sheets punch out in„two up'Tormat obtained from forth example of multilayer data sheet structure shown in FIG.26 and FIG.27.
FIG.58 shows side view of cross section of two data sheets punch out in„two up'Tormat obtained from fifth example of multilayer data sheet structure shown in FIG.28 and FIG.29.
FIG.59 shows side view of cross section of two data sheets punch out in„two up'Tormat obtained from sixth example of multilayer data sheet structure shown in FIG.30 and FIG.31.
FIG.60 shows side view of cross section of two data sheets punch out in„two up'Tormat obtained from ninth (nine) example of multilayer data sheet structure shown in FIG.36 and FIG.37. FIG.61 shows side view of cross section of two data sheets punch out in„two up"format obtained from tenth example of multilayer data sheet structure shown in FIG.38 and FIG.39.
FIG.62 shows side view of cross section of two data sheets punch out in„two up"format obtained from eleventh example of multilayer data sheet structure shown in FIG.32 and FIG.33.
FIG.63 shows side view of cross section of two data sheets punch out in„two up"format obtained from eight example of multilayer data sheet structure shown in FIG.34 and FIG.35.
FIG.64 shows side view of cross section of two data sheets punch out in„two up"format obtained from seventh example of multilayer data sheet structure shown in FIG.40 and FIG.41.
FIG.65 shows side view of cross section of two data sheets punch out in„two up"format obtained from twelfth example of multilayer data sheet structure shown in FIG.42 and FIG.43.
FIG.66 shows separated parts in form of stripes, which are used for construction of second connecting element. First part is in the form of thin flexible band with perforated holes made from paper, PC, PVC, TPU, TPE or similar. This part is used for making assemblage to the rest of the document booklet by means of sewing. Second part is in the form of polycarbonate stripe with wedges, which fit perforating holes of the band of the first part. Through perforated holes on the first part, wedges from second part touch the data sheet in form of two up ,which is thinner in the edge area and by ultrasonic welding, unbreakable connection is being made.
FIG.67 shows side view of cross section of second connecting element from FIG.66 which is subsequently added to the data sheets in any of possible two, three or larger„up" formats.
FIG.68 shows another possible construction of second connecting element 420 which can be made as a single unit produced by a special process of casting the two thermoplastic components, which can be polycarbonate, polyurethane, PET or similar.
FIG.69 shows side view of cross section of second connecting element 420 constructed like presented in FIG.68.
FIG.70 shows side view of cross section of second connecting element which represents its both possible constructions presented in FIG.67 i FIG.69.
FIG.71 shows side view of cross section of data sheets in one possible construction with two, first and second-subsequently added connecting elements.
FIG.72 shows side view of cross section of data sheets in another possible construction with three, first, second- subsequently added and third-subsequently added connecting elements.
FIG.73 shows side view of cross section of data sheets in one more possible construction with two, first and second-subsequently added connecting elements.
FIG.74 shows side view of cross section of data sheets in another possible construction with three, first, second-subsequently added and third-subsequently added connecting elements. FIG.75 shows side view of cross section of data sheets in one possible construction with two, first and second-subsequently added connecting elements.
FIG.76 shows side view of cross section of data sheets in another possible construction with three, first, second-subsequently added and third-subsequently added connecting elements.
FIG.77 shows side view of cross section of data sheets in one possible construction with two, first and second-subsequently added connecting elements.
FIG.78 shows side view of cross section of data sheets in another possible construction with three, first, second-subsequently added and third-subsequently added connecting elements.
FIG.79 shows side view of cross section of data sheets in one possible construction with two, first and second-subsequently added connecting elements.
FIG.80 shows side view of cross section of data sheets in another possible construction with three, first, second-subsequently added and third-subsequently added connecting elements.
FIG.81 shows side view of cross section of data sheets in one possible construction with two, first and second-subsequently added connecting elements.
FIG.82 shows side view of cross section of data sheets in another possible construction with three, first, second-subsequently added and third-subsequently added connecting elements.
FIG.83 shows side view of cross section of data sheets constructed in another possible way with two connecting elements where the volume of appropriate adhesive is laid down on first connecting element. FIG.84 shows side view of cross section of data sheets constructed in another possible way with two connecting elements where the volume of appropriate adhesive is laid down on second connecting element. FIG.85 shows side view of cross section of data sheets constructed in another possible way with two connecting elements where the volume of appropriate adhesive is laid down on first connecting element FIG.86 shows side view of cross section of data sheets constructed in another possible way with two connecting elements where the volume of appropriate adhesive is laid down on first and second connecting elements.
FIG.87 shows side view of cross section of data sheets constructed in another possible way with two connecting elements where the volumes of appropriate adhesives are laid down on first connecting element. FIG.88 shows side view of cross section of data sheets constructed in another possible way with two connecting elements where the volumes of appropriate adhesives are laid down on first and second connecting elements.
FIG.89 shows side view of cross section of data sheets constructed in another possible way with three connecting elements where the volumes of appropriate adhesives are laid down on both sides of third connecting element. FIG.90 shows side view of cross section of data sheets constructed in another possible way with three connecting elements where the volumes of appropriate adhesives are laid down on both sides of third connecting element.
FIG.91 shows side view of cross section of data sheets and constructed in another possible way with three connecting elements where the volumes of appropriate adhesives are laid down on both sides of third connecting element.
Descriptions shown from FIG.83 to FIG.88 refer to two-up construction described in FIG.71. The same analogy can be applied to descriptions presented in FIG.73, FIG.75, FIG.77, FIG.79 and FIG.81, too.
Descriptions shown from FIG.89 to FIG.91 are referring to two-up construction described in FIG.72. The same analogy can be applied to descriptions presented in FIG.74, FIG.76, FIG.78, FIG.80 and FIG.82 too.
FIG.92 shows side view of cross section one possible construction of the final identification document booklet with two connecting elements which provide double connection of the data sheet and seam.
FIG.93 shows side view of cross section one possible construction of the final identification document booklet with three separated connecting elements which provide triple connection of the data sheet and seam. FIG.94 shows side view of cross section of one possible construction of the final identification document booklet with two connecting elements where the first connecting element is by appropriate adhesive connected to neighboring last document booklet page.
FIG.95 shows side view of cross section of one possible construction of the final identification document booklet with two connecting elements where second connecting element is by appropriate adhesive connected to neighboring back cover page of the document booklet.
FIG.96 shows side view of cross section of one possible construction of the final identification document booklet with two connecting elements where the first and second connecting elements are by appropriate adhesive bond joined between each other.
FIG.97 shows side view of cross section of one possible construction of the final identification document booklet with two connecting elements where the first and the second connecting elements are by appropriate adhesive bond connected to neighboring last document booklet and cover page.
FIG.98 shows side view of cross section of one possible construction of the final identification document booklet with two connecting elements where the first and second connecting elements are by appropriate adhesive bond joined between each other and further by one more adhesive layer placed at the external side of first connecting element, bonded to neighboring last document booklet page.
FIG.99 shows side view of cross section of one possible construction of the final identification document booklet with two separated connecting elements where the first and second connecting elements are by appropriate adhesive bond joined between each other and further by one more adhesive layer placed at the external side of second connecting element, bonded to neighboring cover document booklet page. FIG.100 shows side view of cross section of one possible construction of the final identification document booklet with three connecting elements, which provide triple connection of the data sheet to the seam, and where the first and second connecting elements are by third connecting element, coated with appropriate adhesive, bonded between each other.
FIG.lOl shows side view of cross section of one possible construction of the final identification document booklet with three connecting elements which provide triple connection of the data sheet and seam and where the first and second connecting elements are by third connecting element, coated with appropriate adhesive, bonded between each other and to the neighboring document booklet cover page.
FIG.102 shows side view of cross section of one possible construction of the final identification document booklet with three connecting elements which provide triple connection of the data sheet and seam and where the first and second connecting elements are by third connecting element, coated with appropriate adhesive, bonded between each other and to the neighboring last document booklet page.
FIG.103 shows side view of cross section of one embodiment of final identification document booklet described in background art with one connecting element.
Descriptions shown from FIG.92 to FIG.102 are referring to two-up construction described in FIG.71 and FIG.72. The same principles can be adapted to FIG.73, FIG.75, FIG.77, FIG.79 and FIG.81. construction, as well as FIG.74, FIG.76, FIG.78, FIG.80 and FIG.82 too.
FIG.104 shows a side view of reinforced identification document booklet with two connecting elements. Best Modes for Carrying Out of the Invention
The invention relates to identification document, for example a passport booklet, book-like forms of ID or like and methods for producing identification document which consist of data sheet with minimum two connecting elements for reinforced assemblage with the rest of document booklet.
FIG.l shows orthogonal view of first thermoplastic thin sheet 1 used in first step of first embodiment of data sheet production, with openings 2 of equal dimensions. Openings 2 are obtained by cutting and punching out appropriate portions of thermoplastic materials.
Production of openings 2 can be done on single, several or all thermoplastic thin sheets of final data sheet construction structure gathered just before consecutive lamination production phase.
FIG.2 shows orthogonal view of first thermoplastic thin sheet 1 used in first step of second embodiment of data sheet production, with appropriate no laminable coatings or applied stripes 98 of equal dimensions. Appropriate coating or stipe 98 have to be no laminable ink or varnish applied by offset, silk screen or any other printing or application technique and stripe has to be a stripe of no laminable thin material applied by any known hot or cold stamping process. No laminable coatings or stripes 98 has its function in preventing bonding between thermoplastic thin sheets in consecutive lamination production phase, in exact position and dimension of applied coatings or stripes 98. Application of coatings or stripes 98 can be done on single, several or all thermoplastic thin sheets of final data sheet structure construction gathered just before consecutive lamination production phase.
FIG.3 shows orthogonal view of second thermoplastic thin sheet 3 used in first step of first embodiment of data sheet production, with openings 4 of equal dimensions, and which have smaller dimensions than openings 2. Openings 4 are obtained by cutting and punching out appropriate portions of thermoplastic materials.
Production of openings 4 can be done on single, several or all thermoplastic thin sheets of final data sheet construction gathered just before consecutive lamination production phase.
FIG.4 shows orthogonal view of second thermoplastic thin sheet 3 used in first step of second embodiment of data sheet production, with appropriate no laminable coatings or stripes 99 of equal dimensions, which have smaller dimensions than coating or stripes 98. Appropriate coating or stripe 99 has to be no laminable ink or varnish applied by offset, silk screen or any other printing or application technique and stripe has to be a stripe of no laminable thin material applied by any known hot or cold stamping process. No laminable coatings or stripes 99 have its function in preventing bonding between thermoplastic thin sheets in consecutive lamination production phase, in exact position and dimension of applied coatings or stripes 99. Application of coatings or stripes 99 can be done on single, several or all thermoplastic thin sheets of final data sheet construction gathered just before consecutive lamination production phase.
In preferred solution, both types of thermoplastic materials are made of polycarbonate. Before the process of cutting and punching out described elements 2 and/or 4 or printing and application of described elements 98 and/or 99, suitable security solutions of different kinds known by the experts in the field plus contactless integrated circuits with a chip or/and a layer for optical data storage, magnetic strip, a bar code and combinations or all of those media are applied on those thermoplastic thin sheets.
FIG.5 shows orthogonal view of thermoplastic thin sheets 10 used in data sheet structure, without any openings or print position of no laminable ink, varnish or stripes for both possible constructions- embodiments of data sheet production. In preferred solution, thermoplastic thin sheets 10 are represented by thin synthetics material (polycarbonate, thermoplastic polyurethane, platilon, PET or any similar thermoplastic material).
FIG.6 shows orthogonal view of thermoplastic thin sheets 9 used in data sheet structure for construction of first connecting element, without any openings, for both possible constructions embodiments of data sheet production, represented by thin synthetics material (thermoplastic polyurethane, platilon, PET or any similar thermoplastic material). Thin sheet 9 is used for structures shown in FIG. 20, 21, 22, 23, 24, 25, 26, 27.
FIG.7 shows orthogonal view of thermoplastic thin sheet-stipe 9a used in data sheet structures for construction of first connecting element, without any openings, for both possible constructions which is represented by thin synthetics material (thermoplastic polyurethane, platilon, PET or any similar thermoplastic material). Sheets 9a are in the same dimensions as no laminable coating or stipe 99 and openings 4 shown in FIG.3. It is used for structures shown in FIG. 28, 29, 30, 31, 36, 37, 38, 39.
FIG.8 shows orthogonal view of thermoplastic thin sheet-stripe 9b used in data sheet structure for construction of first connecting element, without any openings for both possible constructions which are represented by thin synthetics material (thermoplastic polyurethane, platilon, PET or any similar thermoplastic material). Sheets 9b are in the same dimensions as no laminable coating or stipe 98 and openings 2 shown in FIG. l. It is used for structures shown in FIG. 32, 33, 34, 35, 40, 41, 42, 43.
FIG.9 shows orthogonal view of bottom / top steel plate 5 with steel raised elements. Plate 5 is used for lamination process of thermoplastic thin sheets 1, 3, 9 and 10 in case of use of both types of thin sheet materials 1 and 3 with two different dimensions of openings 2 and 4. Raised elements are integral part of lamination plate 5.
FIG.10 shows side view of bottom/top steel plate 5 with raised elements as integral part of lamination plate. FIG.l 1 shows orthogonal view of bottom / top steel plate 5a with steel raised elements. Plate 5a is used for lamination process of thermoplastic thin sheets 3, 9 and 10 in case of use thin sheet materials 3 with one dimension of openings 4. Raised elements are integral part of lamination plate 5a.
FIG.12 shows side view of bottom / top steel plate 5a with raised elements as integral part of lamination plate.
FIG.l 3 shows orthogonal view of bottom / top steel plate 8 with raised elements 6a. Plate 8 is used for lamination process of thermoplastic thin sheets 1, 3, 9 and 10 in case of use of both types of thin sheet materials 1 and 3 with two different dimensions of openings 2 and 4. Raised elements 6a is not integral part of lamination plate 8.
FIG.14 shows side view of bottom/top steel plate 8 with raised elements 6a.
FIG.15 shows orthogonal view of bottom / top steel plate 8 with raised elements 7a. Plate 8 is used for lamination process of thermoplastic thin sheets 3, 9 and 10 in case of use one size of thin sheet materials 3 with one dimension of opening 4. Raised element 7a is not integral part of lamination plate.
FIG.16 shows side view bottom/top steel plate 8 with raised elements 7a.
FIG.17 shows orthogonal view of flat bottom/top/middle steel plate 8 which is used to cover all thermoplastic thin sheets used for construction of data sheet in lamination process. This kind of plate is used for lamination of sheets with appropriate no laminable coating or stripe applied, as well as for lamination process when raised elements are not integral part of plate.
In order to easier understand the invention and unification of marks on the drawings, in all further figures bottom / top steel plate with raised elements, which are not integral part of a plate, will be used. Material of the raised elements is made from steel or synthetic material, which is not sealable to thermoplastic sheets in lamination process of data sheet production. All description shown in this document can be adapted to the production with bottom / top steel plate with raised elements which are integral part of a plate.
In next step of data sheet production, as presented for first example of first embodiment of data sheet production in FIG.18, all thermoplastic thin sheets 1 and 3 with appropriate openings 2 and 4, plus sheet 9 which is in this embodiment of data sheet production represented by thin synthetics material (thermoplastic polyurethane, platilon, PET or any similar thermoplastic material) without any openings and sheet 10 usually made from transparent PC (polycarbonate), as well without any openings, are all laid one on top of each other in correct order as presented in FIG.18, forming data sheet structure which fits raised elements 6a and/or 7a of bottom/top steel plate 8. This production principle applies to other examples of first embodiment of data sheet production as presented in FIG.20, FIG.22, FIG.24 and FIG.26 where closer side view of openings and their position regarding raised elements can be viewed.
In figures FIG.28, FIG.30, FIG.36 and FIG.38 are presented more examples of first embodiment of data sheet production, where instead of thin sheets 9, the use of thin sheets 3 with openings 4 filled with thin sheets 9a are introduced. Thin sheet 9a is made of polymer material same as thin sheet 9, but in different dimensions, which can be made of thermoplastic polyurethane, platilon, PET or any similar thermoplastic material which would yield strong bond to the rest of surrounding thermoplastic sheets of materials in subsequent, lamination, production phase.
In figures FIG.32, FIG.34, FIG.40 and FIG.42 are presented even more examples of first embodiment of data sheet production, where instead of thin sheets 9 , the use of thin sheets 1 with openings 2 filled with thin sheets 9b are introduced. Thin sheet 9b is made of polymer material same as thin sheet 9, but in different dimensions, which can be made of thermoplastic polyurethane, platilon, PET or any similar thermoplastic material which would yield strong bond to the rest of surrounding thermoplastic sheets of materials in subsequent, lamination, production phase.
Next step of data sheet production for first example of second embodiment of data sheet production is presented FIG.19. Thin sheets 1 and 3, with appropriate no laminable coating 99 and 98, turned in reverse side, plus sheet 9 which is in this embodiment of data sheet production represented by thin synthetics material (thermoplastic polyurethane, platilon, PET or any similar thermoplastic material) without any openings and sheets 10 usually made from transparent PC (polycarbonate), as well without any opening are all laid one on top of each other in correct order as presented, forming one possible construction of data sheet.
In all examples of second embodiment of data sheet production, subsequent lamination production phase is performed by flat bottom / top / middle steel plate 8. This production principle applies to other examples of second embodiment of data sheet production as presented in FIG.21, FIG.23, FIG.25 and FIG.27 where closer side view and positions of applied no laminable coatings, varnishes or stripes 98 and 99 can be viewed. In figures FIG.29, FIG.31, FIG.37 and FIG.39 are presented more examples of second embodiment of data sheet production, where the first connecting element is forming, instead of thin sheets 9, using thin sheets 3 with openings 4 filled with thin sheets 9a. Thin sheet 9a is made of polymer material different from the rest of thin sheets polymer materials of data sheet structure. It can be made of thermoplastic polyurethane, platilon, PET or any similar thermoplastic material which would yield strong bond to the rest of surrounding thermoplastic sheets of materials in subsequent, lamination, production phase.
In figures FIG.33, FIG.35, FIG.41 and FIG.43 are presented even more examples of second embodiment of data sheet production, where the first connecting element is forming, instead of thin sheets 9, using a thin sheet 1 with openings 2 filled with thin sheets 9b. Thin sheet 9b is made of the same range of polymer materials as thin sheet 9 or 9a.
In standard lamination process of first embodiment of data sheet production, all thermoplastic thin sheets 1, 3, 9, 9a, 9b and 10 which are all laid one on top of each other in correct order as presented in FIG.20, FIG.22, FIG.24, FIG.26, FIG.28, FIG.30, FIG.32, FIG.34, FIG.36, FIG.38, FIG.40, FIG.42 are after finishing of lamination process, laminated in one strong thick monolith block I I or 1 1a, as presented in FIG.44 or FIG.49.
In standard lamination process of second embodiment of data sheet production, all thermoplastic thin sheets 1, 3, 9, 9a, 9b and 10 which are all laid one on top of each other in correct order as presented in FIG.21, FIG.23, FIG.25, FIG.27, FIG.29, FIG.31, FIG.33, FIG.35, FIG.37, FIG.39, FIG.41, FIG.43 are after finishing of lamination process, laminated in one strong thick monolith block 1 1 or 1 1a, as presented in FIG.44 or FIG.49.
Mentioned standard lamination procedure is standard in the sense of usual procedure of manufacturing ID data sheets. It is the process of diffusion bonding of thin polymeric thermoplastic materials, in the form of sheets, accomplished by applying raised pressure and temperature in appropriate duration.
FIG.44 shows orthogonal view of monolith block 1 1 with the position of cutting lines 12 which are used for cutting and punching out one possible construction of„two up"or larger formats of data sheets 13 which can be made from sheets with two different size of openings 2 and 4, in first embodiment of data sheet production. Monolith block 11 from FIG.44 can, as well, be made from sheets with two different size of applied no laminable coatings, varnishes or stripes 98 and 99, in case of second embodiment of data sheet production. In embodiments, sheets 9 and one sheet 10 are in lamination process used for forming the first connecting element 910.
In case of several examples of first embodiment of data sheet production, lamination process is conducted by using plates which includes bottom / top steel plates with raised elements which could be integral part of plates 5 or bottom / top steel plates with raised elements 6a which are not integral part of plate 8. Punching out in this way constructed monolith blocks 1 1 results in„two up"or larger format of data sheets with first connecting element 910 consisting of sheets 9 and 10 positioned in edge or middle part of data sheet, shown and described in figures FIG.20 and FIG.24. In figures FIG.21 and FIG.25, examples of second embodiment of data sheet production are presented. In those examples, lamination process is conducted by using flat steel plates 8, sheets 9, 10 and sheets 1 and 3 with no laminable coatings, varnishes or stripes 98 and 99, yielding monolith block 11 presented in FIG.44 with first connecting element 910 consisting of sheets 9 and 10.
FIG.45 shows side view of the monolith block of laminated thin sheets with first connecting element in positions described in figures 20, 24, 28, 32, 36 and 40. Cutting lines 12, which are used for cutting and punching out one possible construction of„two up"or larger formats of data sheets 13 which in this example can be made from sheets with two different size of openings 2 and 4, in first embodiment of data sheet production. When data sheet is formed by procedure of first production embodiment, by use of sheets 9, 10 and sheets with two different size of openings 2 and 4, the result is data sheets in„two up"format 13 consisted of thick, stiff multilayer block 212, first connecting element 910 and unilaterally edged groove 130 which is used for positioning of second connecting element in consecutive production phase, as presented in FIG.47.
FIG.46 shows side view of the monolith block of laminated thin sheets with first connecting element in positions described in figures 21, 25, 29, 33, 37 and 41. Cutting lines 12, which are used for cutting and punching out one possible construction of„two up"or larger formats of data sheets 13 which in this example can be made from sheets with two different size of applied no laminable coatings, varnishes or stripes 98 and 99, in case of second embodiment of data sheet production. When data sheet is formed by procedure of second production embodiment, by use of sheets 9, 10 and sheets 1 and 3 with two different size of no laminable coatings, varnishes or stripes 98 and 99, the result is data sheets in„two up"format 13 consisted of thick, stiff multilayer block 212, first connecting element 910 and unilaterally edged groove 130 which is used for positioning of second connecting element in consecutive production phase as presented in FIG.47. But, in this case, there is a need for one additional mechanical production step to be performed. After lamination production phase, before punching out the„two up's" there is a need for one more mechanical cutting over the lines 131 and 132 through the structure of data sheet in appropriate and variable depth with cutting tool 6 as shown in FIG.48.
FIG.47 shows orthogonal view of data sheets 13 in „two up"format which can be produced by both embodiments of data sheet production already . described and shown in figures FIG.20, FIG.21, FIG.24, FIG.25, FIG.28, FIG.29, FIG.32, FIG.33, FIG.36, FIG.37, FIG.40 and FIG.41 . Data sheets 13 in so called „two up"format are cut to a single data sheet in the post press process of identification document production. When data sheet is formed by procedure of first production embodiment, by use of sheets 9, 10 and sheets with two different size of openings 2 and 4, the result is data sheets in„two up"format 13 consisted of thick, stiff multilayer block 212, first connecting element 910 and unilaterally edged groove 130 which is used for positioning of second connecting element in consecutive production phase, as presented in FIG.47.
The same analogy stands for data sheet production by procedure of first production embodiment, if sheets 3 with openings 4 is filled with stripe 9a or sheets 1 with openings 2 is filled with stripe 9b are introduced. In those cases the result would be data sheets in„two up'Tormat 13, the same as the one presented in FIG.47 consisted of thick, stiff multilayer block 212, unilaterally edged groove 130 with only difference in first connecting element, which would in case of using thin sheets 9a or 9b be assigned with number 91 1 or 912, in respectable order.
When data sheet is formed by procedure of second production embodiment, by use of sheets 9, 10 and sheets 1 and 3 with two different size of no laminable coatings, varnishes or stripes 98 and 99, the result is data sheets in„two up"format 13 consisted of thick, stiff multilayer block 212, first connecting element 910 and unilaterally edged groove 130 which is used for positioning of second connecting element in consecutive production phase as presented in FIG.47.
The same analogy stands for data sheet production by procedure of second production embodiment, if sheets 3 with openings 4 is filled with stripe 9a or sheets 1 with openings 2 is filled with stripe 9b are introduced. In those cases the result would be data sheets in„two up"format 13, the same as the one presented in FIG.47 consisted of thick, stiff multilayer block 212, unilaterally edged groove 130 with only difference in first connecting element, which would in case of using thin sheets 9a or 9b be assigned with number 911 or 912, in respectable order.
But, in second embodiment of production of data sheets, in examples with no laminable coatings, varnishes or stripes 98 and 99, there is a need for one additional mechanical production step to be performed. After lamination production phase, before punching out the„two up's"there is a need for one more mechanical cutting over the lines 131 and 132 through the structure of data sheet in appropriate and variable depth shown in FIG.48. Lines 131 and 132 are presented in figures FIG.47.
FIG.48 shows side view of one part of monolith block of laminated thin sheets with first connecting element in second embodiment of production of data sheets, in examples with no laminable coatings, varnishes or stripes 98 and 99. There is a need for one additional mechanical production step to be performed. After lamination production phase, before punching out the„two up's"there is a need for one more mechanical cutting over the lines 131 and 132 through the structure of data sheet in appropriate and variable depth shown in this figure. In this process, the use of tool 6 which is consisting of two knifes of different length is presented. One knife.is longer and his purpose is to cut data sheet over line 131 and go in depth as much as necessary to touch surface with no laminable coating 99. Second knife is shorter and his purpose is cut data sheet over line 132 and go in depth as much as necessary to touch surface with no laminable coating 98. After punching out the "two up" 13, still have precut material. Now, it is easy to remove pre catted material over the lines 131 and 132 from punched "two up's" 13. Two up 13 now consist form stiff multilayer block 212, first connecting element 910 or (91 1 or 912) and unilaterally edged groove 130 which is used for positioning of second connecting element in consecutive production phase, as presented in FIG.47.
FIG.49 shows orthogonal view of monolith block 1 la with the position of cutting lines 12 which are used for punching out one possible construction of„two up"or larger format of data sheets 13a which can be made from sheets 3 with one size of openings 4, and sheets 9 and 10 in first embodiment of data sheet production. Monolith block 11a from FIG.49 can, as well, be sheets with one size of applied no laminable coating, varnish or stripe 98 , in case of second embodiment of data sheet production. In both embodiments, sheets 9 and 10 are in lamination process used for forming the first connecting element 910.
In case of several examples of first embodiment of data sheet production, lamination process is conducted by using plates which includes bottom / top steel plates with raised elements which could be integral part of plates 5a or raised elements 7a which are not integral part of plate 8. Punching out in this way constructed monolith blocks 11a results in„two up"or larger format of data sheets 13a with first connecting element 910 consisting of sheets 9 and 10 positioned in edge or middle part of data sheet, shown and described in figures FIG .22 and FIG.26.
In figures FIG.23 and FIG.27, examples of second embodiment of data sheet production are presented. In those examples, lamination process is conducted by using flat steel plates 8, sheets 9, 10 and sheet 3 with no laminable coating, varnish or stipe 98, yielding monolith block 1 la presented in FIG.49 with first connecting element 910 consisting of sheets 9 and 10.
The same analogy can be applied to all other examples of first embodiment of data sheet production. In examples shown in figures FIG.28, FIG.30, FIG.32, FIG.34, FIG.36, FIG.38, FIG.40 and FIG.42 all mentioned types of laminating plates and raised elements plus sheets 9a and 9b are used, yielding monolith blocks 11 or 1 1a with first connecting elements, later marked as 91 1 and 912 in edge or middle position regarding data sheet structures, not shown in separate figures, but in the same position as of first connecting element 910 in figures FIG.44 and FIG.49.
The same analogy can, as well, be applied to all other examples of second embodiment of data sheet production. In examples shown in figures FIG.29, FIG.31, FIG.33, FIG.35, FIG.37, FIG.39, FIG.41 and FIG.43 all mentioned types no laminable coatings, varnishes and stripes 98 and 99 plus sheets 9a and 9b are used, yielding monolith blocks 1 1 or 1 1a with first connecting elements 911 and 912 in edge or middle position regarding data sheet structures, not shown in separate figures, but in the same position as of first connecting element 910 in figures FIG.44 and FIG.49.
First connecting element 911 is composed from sheets 9a and 10 where sheet 9a is in the same dimensions and size as opening 4 on sheet 3or no laminable coating, varnish or stripe 99. First connecting element 912 is composed from sheets 9b and 10 where sheet 9b is in the same dimensions and size as opening 2 on sheet 1 or no laminable coating, varnish or stripe 98.
Punched out data sheets 13 and 13a in so called„two up" format are used in standard automated post press process of forming final identification document booklet known by the experts in the field.
FIG.50 shows side view of the monolith block of laminated thin sheets with first connecting element in positions described in figures 22, 26, 30, 34, 38 and 42. Cutting lines 12, which are used for cutting and punching out one possible construction of„two up"or larger formats of data sheets 13a which in this example can be made from sheets with one size of openings 4, in first embodiment of data sheet production. When data sheet is formed by procedure of first production embodiment, by use of sheets 9, 10 and sheets with one size of openings 4, the result is data sheets in„two up"format 13a consisted of thick, stiff multilayer block 213, first connecting element 910 as presented in FIG.52. Two up sheet 13a presented in FIG.52 contains only one, first connecting element 910, or (911 and 912) and need to be additionally mechanically processed by grinding, cutting or similar operations with a purpose of forming unilaterally edged groove, the same as unilaterally edged groove 130 from FIG.47. This mechanical operation is the best to be done after lamination, cutting and punching out production phases of both embodiments of data sheets productions.
FIG.51 shows side view of the monolith block of laminated thin sheets with first connecting element in positions described in figures 23, 27, 31, 35, 39 and 43. Cutting lines 12, which are used for cutting and punching out one possible construction of„two up"or larger formats of data sheets 13a which in this example can be made from sheets with one size of applied no laminable coatings, varnishes or stripes 99, in case of second embodiment of data sheet production. When data sheet is formed by procedure of second production embodiment, by use of sheets 9, 10 and sheets 3 with one size of no laminable coatings, varnish or stripes 99, the result is data sheets in„two up"format 13a consisted of thick, stiff multilayer block 213, first connecting element 910 or (91 1 and 912) as presented in FIG.52. But, in this case, there is a need for one additional mechanical production step to be performed. After lamination production phase, before punching out the „two up's" there is a need for one more mechanical cutting over the lines 132 through the structure of data sheet in appropriate and variable depth with cutting tool 7 as shown in FIG.53.
FIG.52 shows orthogonal view of data sheets 13a in„two up"format which can be produced by both embodiments of data sheet production already described and shown in figures FIG.22, FIG.23, FIG.26, FIG.27, FIG.30, FIG.31, FIG.34, FIG.35, FIG.38, FIG.39, FIG.42 and FIG.43 . Data sheets 13a in so called „two up" format are cut to a single data sheet in the post press process of identification document production. When data sheet is formed by procedure of first production embodiment, by use of sheets 9, 10 and sheets with one size of openings 4, the result is data sheets in„two up"format 13a consisted of thick, stiff multilayer block 213 and first connecting element 910 and as presented in FIG.52. The same analogy stands for data sheet production by procedure of first production embodiment, if sheets 3 with openings 4 is filled with stripe 9a or sheets 1 with openings 2 is filled with stripe 9b are introduced. In those cases the result would be data sheets in„two up"format 13a, the same as the one presented in FIG.52 consisted of thick, stiff multilayer block 213, with only difference in first connecting element, which would in case of using thin sheets 9a or 9b be assingned with number 911 or 912, in respectabile order.
When data sheet is formed by procedure of second production embodiment, by use of sheets 9, 10 and sheets 3 with one size of no laminable coating, varnish or stripe 99, the result is data sheets in„two up"format 13a consisted of thick, stiff multilayer block 213 and first connecting element 910 as presented in FIG.52.
The same analogy stands for data sheet production by procedure of second production embodiment, if sheets 3 with openings 4 is filled with stripe 9a or sheets 1 with openings 2 is filled with stripe 9b are introduced. In those cases the result would be data sheets in„two up'Tormat 13a, the same as the one presented in FIG.52 consisted of thick, stiff multilayer block 213 with only difference in first connecting element, which would in case of using thin sheets 9a or 9b be assigned with number 91 1 or 912, in respectable order.
But, in second embodiment of production of data sheets, in examples with no laminable coating, varnish or stripe 99, there is a need for one additional mechanical production step to be performed. After lamination production phase, before punching out the„two ups"there is a need for one more mechanical cutting over the line 132 through the structure of data sheet in appropriate and variable depth. Line 132 is presented in figures FIG.52.
Two up sheet 13a presented in FIG.52 contains only one, first connecting element 910, or (91 1 and 912) and need to be additionally mechanically processed by grinding, cutting or similar operation with a purpose of forming unilaterally edged groove, the same as unilaterally edged groove 130 from FIG.47. This mechanical operation is the best to be done after lamination, cutting and punching out production phases of both embodiments of data sheets productions.
This means that data sheets 13 in„two up"or larger format from FIG.47 represent the final outcome of both embodiments of data sheet production which is after adding aditional connecting elements in automated postpres proces incorporated in final identification document booklet.
FIG.53 shows side view of part of monolith block of laminated thin sheets with first connecting element in second embodiment of production of data sheets, in examples with no laminable coatings, varnishes or stripes 99. There is a need for one additional mechanical production step to be performed. After lamination production phase, before punching out the„two up's'there is a need for one more mechanical cutting over the lines 132 through the structure of data sheet in appropriate and variable depth shown in FIG.53. In this process the use of special tool 7 which consists from one knife of appropriate length is presented. The purpose of this knife is to cut data sheet over line 132 and go in depth as much as necessary to touch surface with no laminable coating 99. After punching out the "two up" 13a, it still have precutting material. Now is easy to remove precutting material over the line 132 from punched "two up's". Two up 13a now is consisting form stiff multilayer block 213and first connecting element 910, as presented in FIG.52. Two up sheet 13a presented in FIG.52 contains only one, first connecting element 910, or (911 and 912) and need to be additionally mechanically processed by grinding, cutting or similar operation with a purpose of forming unilaterally edged groove, the same as unilaterally edged groove 130 from FIG.47. This mechanical operation is the best to be done after lamination, cutting and punching out production phases of both embodiments of data sheets productions.
FIG.54 shows side view of cross section of two data sheets 13 punch out in„two up" format obtained from first example of multilayer data sheet structure shown in FIG.20 and FIG.21. This possible construction of "two up" can be made in different ways as described and shown in FIG.47. Data sheets in "two up" format
1301 consist from monolith, thick and stiff block 212 with integrated thin and flexible first connecting element 910 which is prolonging few millimeters from monolith block and unilaterally edged groove 130, which is used for the construction of second connecting element. First connecting element 910 is in edge position of multilayer data sheet structure.
FIG.55 shows side view of cross section of two data sheets 13a punch out in„two up"format obtained from second example of multilayer data sheet structure shown in FIG.22 and FIG.23. This possible construction of "two up" can be made in different ways as described and shown in FIG.52. Data sheets in "two up" format
1302 consist from monolith thick and stiff block 213 with integrated thin and flexible first connecting element 910 which is prolonging few millimeters from monolith block. First connecting element 910 is in edge position of multilayer data sheet structure. Monolith block 213 doesn't have unilaterally edged groove for the construction of second connecting element. In that sense, unilaterally edged groove is subsequently promoted by mechanical operations, like grinding, cutting or similar. After forming unilaterally edged groove 130 on "two up" 1302, it becomes "two up" format 1301, as already described and shown in figures FIG.54.
FIG.56 shows side view of cross section of two data. sheets. 13 punch out in„two up"format obtained from third example of multilayer data sheet structure shown in FIG.24 and FIG.25. This possible construction of "two up" can be made in different ways as described and shown in FIG.47. Data sheets in "two up" format
1303 consist from monolith thick and stiff block 212 with integrated thin and flexible first connecting element 910 which is prolonging few millimeters from monolith block and unilaterally edged groove 130, which is used for the construction of second connecting element. First connecting element 910 is in middle position of multilayer data sheet structure.
FIG.57 shows side view of cross section of two data sheets 13a punch out in„two up"format obtained from forth example of multilayer data sheet structure shown in FIG.26 and FIG.27. This possible construction of "two up" can be made in different ways as described and shown in FIG.52. Data sheets in "two up" format 1304 consist from monolith thick and stiff block 213 with integrated thin and flexible first connecting element 910 which is prolonging few millimeters from monolith block. First connecting element 910 is in middle position of multilayer data sheet structure. Monolith block 213 doesn't have unilaterally edged groove for the construction of second connecting element. In that sense, unilaterally edged groove is subsequently promoted by mechanical operations, like grinding, cutting or similar. After forming unilaterally edged groove 130 on "two up" 1304, it becomes "two up" format 1303, as already described and shown in figures FIG.56.
FIG.58 shows side view of cross section of two data sheets 13 punch out in„two up"format obtained from fifth example of multilayer data sheet structure shown in FIG.28 and FIG.29. This possible construction of "two up" can be made in different ways as described and shown in FIG.47. Data sheets in "two up" format
1305 consist from monolith thick and stiff block 212 with integrated thin and flexible first connecting element 911 which is prolonging few millimeters from monolith block and unilaterally edged groove 130 which is used for the construction of second connecting element. First connecting element 91 1 is in edge position of multilayer data sheet structure.
FIG.59 shows side view of cross section of two data sheetsl 3a punch out in„two up"format obtained from sixth example of multilayer data sheet structure shown in FIG.30 and FIG.31. This possible construction of "two up" can be made in different ways as described and shown in FIG.52. Data sheets in "two up" format
1306 consist from monolith thick and stiff block 213 with integrated thin and flexible first connecting element 911 which is prolonging few millimeters from monolith block. First connecting element 91 1 is in edge position of multilayer data sheet structure. Monolith block 213 doesn't have unilaterally edged groove for the construction of second connecting element. In that sense, unilaterally edged groove is subsequently promoted by mechanical operations, like grinding, cutting or similar. After forming unilaterally edged groove 130 on "two up" 1306, it becomes "two up" format 1305, as already described and shown in figures FIG.58 FIG.60 shows side view of cross section of two data sheets 13 punch out in„two up"format obtained from ninth (nine) example of multilayer data sheet structure shown in FIG.36 and FIG.37. This possible construction of "two up" can be made in different ways as described and shown in FIG.47. Data sheets in "two up" format 1307 consist from monolith thick and stiff block 212 with integrated thin and flexible first connecting element 91 1 which prolonging few millimeters from monolith block and unilaterally edged groove 130 which is used for the construction of second connecting element. First connecting element 911 is in middle position of multilayer data sheet structure.
FIG.61 shows side view of cross section of two data sheets 13a punch out in„two up' ormat obtained from tenth example of multilayer data sheet structure shown in FIG.38 and FIG.39. This possible construction of "two up" can be made in different ways as described and shown in FIG.52. Data sheets in "two up" format 1308 consist from monolith thick and stiff block with integrated thin and flexible first connecting element 911 which is prolonging few millimeters from monolith block. First connecting element 91 1 is in middle position of multilayer data sheet structure. Monolith block 213 doesn't have unilaterally edged groove for the construction of second connecting element. In that sense, unilaterally edged groove is subsequently promoted by mechanical operations, like grinding, cutting or similar. After forming unilaterally edged groove 130 on "two up" 1308, it becomes "two up" format 1307, as already described and shown in figures FIG.60.
FIG.62 shows side view of cross section of two data sheets 13 punch out in„two up"format obtained from seventh example of multilayer data sheet structure shown in FIG.32 and FIG.33. This possible construction of "two up" can be made in different ways as described and shown in FIG.47. Data sheets in "two up" format
1309 consist from monolith thick and stiff block 212 with integrated thin and flexible first connecting element 912 which prolonging few millimeters from monolith block and unilaterally edged groove 130 which is used for the construction of second connecting element. First connecting element 912 is in edge position of multilayer data sheet structure.
FIG.63 shows side view of cross section of two data sheets 13a punch out in„two up"format obtained from eight example of multilayer data sheet structure shown in FIG.34 and FIG.35. This possible construction of "two up" can be made in different ways as described and shown in FIG.52. Data sheets in "two up" format
1310 consist from monolith thick and stiff block 213 with integrated thin and flexible first connecting element 912 which is prolonging few millimeters from monolith block. First connecting element 912 is in edge position of multilayer data sheet structure. Monolith block 213 doesn't have unilaterally edged groove for the construction of second connecting element. In that sense, unilaterally edged groove is subsequently promoted by mechanical operations, like grinding, cutting or similar. After forming unilaterally edged groove 130 on "two up" 1310, it becomes "two up" format 1309, as already described and shown in figures FIG.62.
FIG.64 shows side view of cross section of two data sheets 13 punch out in„two up"format obtained from eleventh example of multilayer data sheet structure shown in FIG.40 and FIG.41. This possible construction of "two up" can be made in different ways as described and shown in FIG.47. Data sheets in "two up" format 1311 consist from monolith thick and stiff block 212 with integrated thin and flexible first connecting element 912 which prolonging few millimeters from monolith block and unilaterally edged groove 130 which is used for the construction of second connecting element. First connecting element 912 is in middle position of multilayer data sheet structure.
FIG.65 shows side view of cross section of two data sheets 13a punch out in„two up"format obtained from tvelwth example of multilayer data sheet structure shown in FIG.42 and FIG.43. This possible construction of "two up" can be made in different ways as described and shown in FIG.52. Data sheets in "two up" format 1312 consist from monolith thick and stiff block 213 with integrated thin and flexible first connecting element 912 which is prolonging few millimeters from monolith block. First connecting element 912 is in middle position of multilayer data sheet structure. Monolith block 213 doesn't have unilaterally edged groove for the construction of second connecting element. In that sense, unilaterally edged groove is subsequently promoted by mechanical operations, like grinding, cutting or similar. After forming unilaterally edged groove 130 on "two up" 1312, it becomes "two up" format 131 1, as already described and shown in figures FIG.64.
FIG.66 shows stripes 14 and 15, which are used in construction of the second connecting element for reinforced assamblage. Stripe 15 has wedges 17 whose shape fits hooles 16 of stripe 14. With wedges 17, pulled throug holes 16 of stripe 14, stripe 15 is in contact, and in consecutive production step by means of ultrasonic welding, welded to unilaterally edged groove 130 of data sheets B.Material of stripe 14 can be paper, textile, or thermoplastics material with mechanical properties which provide easy sewing and strong and elastic connection with the rest of document booklet. Material of stripe 15 is the best to be made from or contain the same row material as thermoplastic thin sheets 1,3 and 10, to be able to accomplish strong connection by fusing them all together. In a preferred embodiment of invention, thermoplastic materials are polycarbonate and connection is made by ultrasonic welding, but other materials like biaxial oriented polypropylene, or similar, which establish good fusing connection, can be used as well.
FIG.67 show side view of stripes 14 and 15, which are used in construction of the second connecting element for reinforced assemblage. Position of stripes 14 and 15 shown in this figure presents assembly which is assembled just before ultrasonic welding process.
FIG.68 shows another possible construction of the second connecting element 420 for reinforced assamblage. This construction means that instead of two separet stripes 14 and 15 presented in FIG.66 and FIG.67, this element have has one-part monolith made in two componenets 15a, and 14a. This two componenet connecting element 420 aslo has wedges 17a. With this wedges 17a, two componenet connecting element 420 is touching the rest of data sheets 13 and by influence of ultrasonic welding energy makes unbreakable connection between component 15a and data sheets 13. Material of component 14a can be from thermoplastics material with mechanical properties which provide easy sewing and strong and elastic connection with the rest of document booklet, like thermoplastic polyurethane (TPU), platiolon, polyestar (PET). Material of component 15a is the best to be made from or contain the same row material as thermoplastic thin sheets 1,3 and 10, to be able to accomplish strong connection by fusing them all together. In a preferred embodiment of invention, thermoplastic materials are polycarbonate and connection is made by ultrasonic welding, but other materials like biaxial oriented polypropylene, or similar, which establish good fusing connection can be used as well. This possible construction means that two component connecting element 420 consists from one part stripe like an injection fragment, produced by injecting two components 14a and 15a in the mold under the high working preasure, and cooling it in the water after removing from the mold, where one componenet 14a can be made from PC, PVC, TPU, TPE or similar material, and is used for making assemblage to the rest of document booklet, by means of sewing, and second component 15a is from polycarbonate or similar material, and has wedges 17a, which touch the data sheet in form of two up 13, in process of adding this connecring element to data sheet.
FIG.69 shows side view of components 14a and 15a, which are used in construction of the second connecting element 420 for reinforced assemblage.
FIG.70 show side view of second connecting element for reinforced assamblage 100 which can be one of possible constructions showed in FIG.66, FIG.67, FIG.68 and FIG.69. In consecutive production step, second connecting element 100 is added on data sheets constructions 1301, 1303, 1305, 1307, 1309 and 131 1 in possition of unilaterally edged groove 130. Using the influence of ultrasonic welding energy, second connecting element 100 makes very strong connection with data sheet constructions 1301, 1303, 1305, 1307, 1309 and 131 1.
FIG.71 shows side view of cross section of data sheets with first connecting element 1301 and second- subsequently added connecting elements 100. Together, data sheets 1301 joined to second connecting element 100 become final data sheets 1301 1. Visible, free flexible portion of 13011 , produced by this method has two thin flexible connecting elements adequate for sewing them with a yarn 18 to the rest of the document booklet, thus yielding stronger seam construction and safer connection to the rest of document booklet, compared to the solutions cited in background art
FIG.72 shows side view of cross section of data sheets with first connecting element 1301, second- subsequently added connecting elements 100 and third connecting element 101. Third connecting element 101 can be made from thermoplastic materials like polycarbonate, polyurethane, platilon, PET, PP. PE or textile and paper or synthetic paper like teslin as well. Together, data sheets 1301 joined to second connecting elements 100 and third connecting element 101, become final data sheets 13012. Visible, free flexible portion of 13012, produced by this method has three thin flexible connecting elements adequate for sewing them with a yarn 18 to the rest of the document booklet, thus yielding stronger seam construction and safer connection to the rest of document booklet, compared to the solutions cited in background art.
FIG.73 shows side view of cross section of data sheets with first connecting element 1303 and second- subsequently added connecting elements 100. Together, data sheets 1303 joined to second connecting element 100 become final data sheets 13031. Visible, free flexible portion of 13031, produced by this method has two thin flexible connecting elements adequate for sewing them with a yarn 18 to the rest of the document booklet, thus yielding stronger seam construction and safer connection to the rest of document booklet, compared to the solutions cited in background art.
FIG.74 shows side view of cross section of data sheets with first connecting element 1303, second- subsequently added connecting elements 100 and third connecting element 101. Together, data sheets 1303 with second connecting element 100 and third connecting element 101 become final data sheets 13032. Visible, free flexible portion of 13032, produced by this method has three thin flexible connecting elements adequate for sewing them with a yarn 18 to the rest of the document booklet, thus yielding stronger seam construction and safer connection to the rest of document booklet, compared to the solutions cited in background art.
FIG.75 shows side view of cross section of data sheets with first connecting element 1305 and second- subsequently added connecting elements 100. Together, data sheets 1305 with second connecting element 100 become final data sheets 13051. Visible, free flexible portion of 13051, produced by this method has two thin flexible connecting elements adequate for sewing them with a yarn 18 to the rest of the document booklet, thus yielding stronger seam construction and safer connection to the rest of document booklet, compared to the solutions cited in background art.
FIG.76 shows side view of cross section of data sheets with first connecting element 1305 and second- subsequently added connecting elements 100 and third connecting element 101. Together, data sheets 1305 with second connecting element 100 and third connecting element 101 become final data sheets 13052. Visible, free flexible portion of 13052 produced by this method has three thin flexible connecting elements adequate for sewing them with a yarn 18 to the rest of the document booklet, thus yielding stronger seam construction and safer connection to the rest of document booklet, compared to the solutions cited in background art.
FIG.77 shows side view of cross section of data sheets with first connecting element 1307 and second- subsequently added connecting elements 100. Together, data sheets 1307 with second connecting element 100 become final data sheets 13071. Visible, free flexible portion of 13071 produced by this method has two thin flexible connecting elements adequate for sewing them with a yarn 18 to the rest of the document booklet, thus yielding stronger seam construction and safer connection to the rest of document booklet. , compared to the solutions cited in background art.
FIG .78 shows side view of cross section of data sheets with first connecting element 1307 and second, subsequently added connecting elements 100 and third connecting element 101. Together, data sheets 1307 with second connecting element 100 and third connecting element 101 become final data sheets 13072. Visible, free flexible portion of 13072 produced by this method has three thin flexible connecting elements adequate for sewing them with a yarn 18 to the rest of the document booklet, thus yielding stronger seam construction and safer connection to the rest of document booklet, compared to the solutions cited in background art.
FIG.79 shows side view of cross section of data sheets with first connecting element 1309 and second, subsequently added connecting elements 100. Together, data sheets 1309 with second connecting element 100 become final data sheets 13091. Visible, free flexible portion of; data sheets 13091 produced by this method has two thin flexible connecting elements adequate for sewing them with a yarn 18 to the rest of the document booklet, thus yielding stronger seam construction and safer connection to the rest of document booklet, compared to the solutions cited in background art.
FIG.80 shows side view of cross section of data sheets with first connecting element 1309 and second, subsequently added connecting elements 100 and third connecting element 101. Together, data sheets 1309 with second connecting element 100 and third connecting element 101 become final data sheets 13092. Visible, free flexible portion of data sheets 13092 produced by this method has three thin flexible connecting elements adequate for sewing them with a yarn 18 to the rest of the document booklet, thus yielding stronger seam construction and safer connection to the rest of document booklet, compared to the solutions cited in background art.
FIG.81 shows side view of cross section of data sheets with first connecting element 131 1 and second, subsequently added connecting elements 100. Together, data sheets 131 1 with second connecting element 100 become final data sheets 13111. Visible, free flexible portion of data sheets 1311 1 produced by this method has two thin flexible connecting elements adequate for sewing them with a yarn 18 to the rest of the document booklet, thus yielding stronger seam construction and safer connection to the rest of document booklet, compared to the solutions cited in background art.
FIG.82 shows side view of cross section of data sheets with first connecting element 131 1 and second, subsequently added connecting elements 100 and third connecting element 101. Together, data sheets 1311 with second connecting element 100 and third connecting element 101 become final data sheets 131 12. Visible, free flexible portion of data sheets 131 12 produced by this method has three thin flexible connecting elements adequate for sewing them with a yarn 18 to the rest of the document booklet, thus yielding stronger seam construction and safer connection to the rest of document booklet, compared to the solutions cited in background art.
Even more improved and enhanced embodiment of this invention in the sense of document security is when one or both free edges of two or all three thin flexible connecting elements 910, 91 1, 912, 100 and 101 sticking out after seam made by yarn 18, are adhered among themselves and/or to the rest of document booklet by appropriate adhesives 22, 23 and 24 or alternatively by introducing appropriate heat-transferable thin film foils, or combination of all those additional connections.
Descriptions shown from FIG.83 to FIG.88 refer to two-up construction described in FIG.71. The same principles can be adapted on FIG.73, FIG.75, FIG.77, FIG.79 and FIG.81 constructions too, where the way of introducing additional connections on examples of final data sheets 13031, 13051, 13071, 13091 and 1311 1 has not been described and shown for the purposes of reducing verbosity.
Descriptions shown from FIG.89 to FIG.91 are referring to two-up construction described in FIG.72. The same principles can be adapted on FIG.74, FIG.76, FIG.78, FIG.80 and FIG.82 constructions too, where the way of introducing additional connections on examples of final data sheets 13032, 13052, 13072, 13092 and 13112 has not been described and shown for the purposes of reducing verbosity.
FIG.83, FIG.84 and FIG.85 shows slightly different variants of second enhanced embodiment of this invention in the sense of document security, where one security adhesive temper proof (evident) bond is promoted on one of two connecting elements yielding bond among themselves or between one of them and the neighboring document booklet page. Beside data sheet 1301 1 which is shown in those examples, the same methodology can be adapted also for the data sheets 13031, 13051, 13071, 13091 and 131 11.
FIG.86, FIG.87 and FIG.88 shows third the most enhanced embodiment of this invention in the sense of document security, where two security adhesive temper proof (evident) bonds are promoted on one or both connecting elements yielding bond among themselves and one of neighboring document booklet pages or yielding bond onto two neighboring document booklet pages. Beside data sheet 1301 1 which is shown in those examples, the same methodology can be adapted also in data sheets 13031, 13051, 13071, 13091 and 13111.
FIG.89, FIG.90 and FIG.91 shows fourth the most enhanced embodiment of this invention in the sense of document security, where two security adhesive temper proof (evident) bonds 24, 24a, 24b and 24c are promoted, thus together with third connecting element, yielding bond to other two connecting elements, or yielding bond among themselves and one of neighboring document booklet pages. Beside data sheet 13012 which is shown in those examples, the same methodology can be adapted also in data sheets 13032, 13052, 13072, 13092 and 13112.
In figure FIG.85 use of appropriate heat-transferable thin film foil instead adhesive application on position 24 can be introduced, thus yielding bond between first connecting element and neighboring last document booklet page. Its size can be in range from few millimeters till the whole document page size. The foil is the best to be in thickness range between 10 to 50 microns, made of appropriate polymer material, for example PET, thus yielding long term durable and elastic bond and durable and robust document booklet throughout its lifetime and in case of any delaminating attempt will cause the destruction of at least one of the materials involved in bond, thus acting as en efficient tamper proof or tamper evidence feature. Other ways of heat- transferable thin film foil use in this invention are possible as well and logically correspond to explained examples of adhesive use, but for the purposes of reducing verbosity, they have not been described and shown. Its application is standard in the sense of use of heat activating laminators and can be performed before, during or after automated post press production phases.
Application of appropriate adhesives is performed as one of middle post press phases of identification document production. Application could take place during or after the formation of identification document booklet with all paper, data and cover sheets sewn in so called„two up"or larger format. Also, the application of appropriate adhesives could be done as the last phase of post press process, on the finished identification document booklet cut to its final size.
The compositions of adhesives are specially designed and valuated to meet the requirements of security adhesive tamper proof bonds between different materials, which in preferred embodiment of invention are paper, polycarbonate and biaxial oriented polypropylene (BOPP).
The use of different adhesives according to the nature of the substrates involved in each variant of bond is established and the way of its application is adjusted to its composition and is standard and known by the experts in the field. Nevertheless, the most preferred solution is to use one composition of adhesive for all materials involved in all types of bonds.
The specially designed adhesives ensure long term durability and robust document booklet throughout its lifetime and in case of any delaminating attempt will cause the destruction of at least one of the materials involved in bond, thus acting as en efficient tamper proof or tamper evidence feature.
The composition of adhesives ensure superior peeling strength, insolubility to water or any solvent in that extent that any attempt to delaminate materials in bond would leave visible damage as proof of tempering. The composition of adhesives ensure their resistance to elevated temperatures in that extent that any attempt of melting them for the purpose of delaminating would leave visible clue of destruction of at least one of materials involved in a bond.
FIG.103 shows closer side view of one of embodiments of identification document booklets described in background art where usual points of attack of forgers are marked. Those are points where the yarn is sewn into a document booklet, represented by number 25, and/or the connecting points between personalized monolith thick part of data sheet and any form of thin film connecting element used for connecting data sheet to the rest of document booklet, represented by number 26. If a forger succeed in unstitching the yarn 18 from point 25 placed on the data sheet 13, he would be able to change whole data sheets between documents no matter what kind of protection presented in background art is used on accompanying thin connecting element and data sheet itself. If a forger succeeds in delaminating thin films connected in points 26 he would be able to change whole data sheets between documents.
It is the object of this invention to solve those problems.
FIG.92 shows closer side view of first embodiment of this invention where the final reinforced identification document booklet 19 is presented. Standard document booklet which includes usual paper sheets 21 and cover page 20 are together with data sheet 13011 with two connecting elements, whose production methods, first and second embodiments of data sheets production, has already been disclosed and in its final productions phase presented in FIG.54, FIG.55, and FIG.71 sewn by standard document yarn 18 and cut to half to its final identification document size. This makes the connection between data sheet 1301 1 to the rest of document booklet improved in two ways. First, this sewing through two connecting elements provide stronger seam construction in the sense of higher bending resistance and sheet puling strength and more durable and resistant area of seam compared to the solutions cited in background art. Second improvement is reflected in enhanced security of document data sheet. In case of attempt of separating the data sheet, the attempt would be more intricate for a forger than in the case of document booklets disclosed in previously mentioned documents in background art. The introduction of two connecting elements from which the first one represents structural part of data sheet makes the attempts of separation of this data sheet without visible mechanical damage more complicated, both in sense of unstitching of the yarn and/or detaching or delaminating of thin thermoplastic sheets of data sheet. The result is enhancements of the security for both usual points of attack of forgers which were described before.
No less important, those are points which suffer the most intense mechanical tensions during normal use which results in mechanical breakage and cracking of those points in not so small number of cases.
Described sewed data sheet with two connecting elements, presented in FIG.92 contribute to the durability of those points and of the whole identification document booklet during normal use and reduces the number of described mechanical failures.
In this first embodiment of this invention, besides data sheets 1301 1, the same methodology is adopted for data sheets 13031 described in FIG.73, data sheets 13051 in FIG.75, data sheets 13071 in FIG.77, data sheets 13091 in FIG.79 or data sheets 131 1 1 in FIG.81, thus yielding similar variants of first embodiments of final document booklet, in principle the same as variant presented in FIG.92, as well improved in the sense of security and durability compered to solutions described in background art. Sewing line 18 is usually positioned in the middle area of passport booklet. If it is necessary sewing line 18 can be positioned a few millimeters on the left or right side, according to the middle of booklet. Completion stitch on sewing line 18 can be moved to the middle part of sewing line, by using security sewing back stitch method.
FIG.93 shows closer side view of even more improved first embodiment of this invention where the final reinforced identification document booklet 190 is presented. Standard document booklet which includes usual paper sheets 21 and cover page 20 are together with data sheet 13012 with three connecting elements, whose production methods, first and second embodiments of data sheets production, has already been disclosed and in its final phase presented in FIG.54, FIG.55, and FIG.72 sewn by standard document yarn 18 and cut to half to its final identification document size.
This makes the connection between data sheet 13012 to the rest of document booklet improved in two ways. First, this sewing through three connecting elements provide stronger seam construction in the sense of higher bending resistance and sheet puling strength and more durable and resistant area of seam compared to the solutions cited in background art and FIG.92. Second improvement is reflected in enhanced security of document data sheet. In case of attempt of separating the data sheet, the attempt would be more intricate for a forger than in the case of document booklets disclosed in previously mentioned documents in background art. The introduction of three connecting elements from which the first one represents structural part of data sheet makes the attempts of separation of this data sheet without visible mechanical damage more complicated, both in sense of unstitching of the yarn and/or detaching or delaminating of thin thermoplastic sheets of data sheet. The result is enhancements of the security for both usual points of attack of forgers which were described before.
No less important, those are points which suffer the most intense mechanical tensions during normal use which results in mechanical breakage and cracking of those points in not so small number of cases.
Described sewed data sheet with triple connecting element, presented in FIG.93 contribute to the durability of those points and of the whole identification document booklet during normal use and reduces the number of described mechanical failures.
In this first embodiment of this in vention, beside data sheets 13012 the same methodology is adopted for data sheets 13032 described in FIG.74, data sheets 13052 in FIG.76, data sheets 13072 in FIG.78, data sheets 13092 in FIG.80 or data sheets 13112 in FIG.82, thus yielding similar variants of first embodiments of final document booklet, in principle the same as variant presented in FIG.93, as well improved in the sense of security and durability compered to solutions described in background art and FIG.92 . Sewing line 18 is usually positioned in the middle area of passport booklet. If it is necessary sewing line 18 can be positioned a few millimeters on the left or right side, according to the middle of booklet. Completion stitch on sewing line 18 can be moved to the middle part of sewing line, by using security sewing back stitch method.
FIG.94, FIG.95 and FIG.96 present several slightly different variants of second enhanced embodiment of this invention where on reinforced document booklet 191, 192 and 193, the same as presented in FIG.92, one additional security temper proof (evident) adhesive bond 22, 23 or 24 is added.
FIG.94, FIG.95 and FIG.96 shows closer side view of a final reinforced identification document booklet 191, 192 and 193 with one additional security temper proof (evident) adhesive bond 22, 23 or 24. Standard document booklet which includes usual paper sheets 21 and cover page 20 are together with data sheet with two connecting elements in "two up"or larger format, whose production methods, first and second embodiments of data sheets production, has already been disclosed and in its final phase presented in FIG.54, FIG.55, FIG.71, FIG.83, FIG.84 and FIG.85 sewn by standard document yarn 18 and cut to half to its final identification document size.
In this second enhanced embodiment of invention, in FIG.94, security adhesive bond 22 between first connecting element of data sheet 13011 and the closest neighboring, last document booklet page 21, is presented. In a second variant, in FIG.95, security adhesive bond 23 between second connecting element of data sheet 1301 1-and the closest neighboring, document cover page 20, is presented.
In third variant, in FIG.96, security adhesive bond 24 between first and second connecting element of data sheet 13011, is presented.
In all three variants of second enhanced embodiment of this invention one additional adhesive bond 22 or 23 or 24 add one more level of security to already promoted, improved first embodiment of this invention, presented in FIG.92, compared to the solutions cited in background art.
This makes the connection between data sheet 1301 1 to the rest of document booklet improved in three ways. First, sewing this double connecting element provides stronger seam construction in the sense of higher bending resistance and sheet puling strength and more durable and resistant area of seam compared to the solutions cited in background art. This improvement contributes to the durability of whole document and leads to the need for the greater use of force in forger separation attempt.
Second improvement is reflected in enhanced security of a stiff part of data sheet 1301 1. In case of attempt of separating the data sheet 1301 1, the attempt would be more intricate for a forger than in the case of document booklets disclosed in previously mentioned documents in background art and FIG.103. Forger would have to deal with double side secured data sheet and two connecting elements 910 and 100, from which the first one is the integral part of monolith block of a data sheet. This leads to much greater chance of leaving tamper of forgery.
Third improvement is reflected in enhanced security of connection between identification document data sheet and booklet. Any attempt of forger to detach data sheet 1301 1 or reach the seam region and unstitch yarn 18, without leaving a clue of mechanical damage or proof of tampering on the promoted adhesive bonds 22, 23 or 24, would be even more difficult than in first embodiment of this invention. The result is enhancement of the security for both usual points of attack of forgers as described and shown in FIG.103. No less important, those are points which suffer the most intense mechanical tensions during normal use which results in mechanical breakage and cracking of those points in not so small number of cases.
Adding security adhesive bond with appropriate composition and thickness to already promoted double sewed data sheet makes the seam region even more tough and elastic thou contributing to the durability of the whole document.
In this second embodiment of this invention, besides data sheets 13011, the same methodology is adopted for data sheets 13031 described in FIG.73, data sheets 13051 in FIG.75, data sheets 13071 in FIG.77, data sheets 13091 in FIG.79 or data sheets 131 1 1 in FIG.81, thus yielding similar variants of second embodiments of final document booklet, in principle the same as variants presented in FIG.94, FIG.95 and FIG.96, as well improved in the sense of security and durability compered to solutions described in background art, and even more secure than first embodiments of invention. . Sewing line 18 is usually positioned in the middle area of passport booklet. If it is necessary sewing line 18 can be positioned a few millimeters on the left or right side, according to the middle of booklet. Completion stitch on sewing line 18 can be moved to the middle part of sewing line, by using security sewing back stitch method.
FIG.97, FIG.98 and FIG.99 present several slightly different variants of third even more enhanced embodiment of this invention where on reinforced document booklet 194, 195 and 196, the same as presented in FIG.92, combinations of two additional security temper proof (evident) adhesive bond 22, 23 or 24 are added.
FIG.97 shows closer side view of a third enhanced embodiment of this invention where the final reinforced identification document booklet 194 with two additional security temper proof (evident) adhesive bonds 22 and 23 are presented. Standard document booklet which includes usual paper sheets 21 and cover page 20 are together with data sheets with two connecting elements in "two up" or larger format 1301 1, whose production methods, first and second embodiments of data sheets production, has already been disclosed and in its final phase presented in FIG.54, FIG.55, FIG.71 and FIG.86, sewn by standard document yarn 18 and cut to half to its final identification document size.
In this variant of third enhanced embodiment of invention, first security adhesive bond 22 between first connecting element of data sheet 1301 1 and the closest neighboring, last document booklet, page 21 is presented. Likewise, second security adhesive bond 23-between second connecting element of data sheet 13011 and the closest neighboring, document booklet cover, page 20 is presented as well.
FIG.98 shows closer side view of one more variant of third enhanced embodiment of this invention where the final reinforced identification document booklet 195 with two additional security temper proof (evident) adhesive bonds 22 and 24 are presented. Standard document booklet which includes usual paper sheets 21 and cover page 20 are together with data sheet with two connecting elements in "two up"or larger format 1301 1, whose production methods, first and second embodiments of data sheets production, has already been disclosed and in its final phase presented in FIG.54, FIG.55, FIG.71 and FIG.87, sewn by standard document yarn 18 and cut to half to its final identification document size.
In this variant of third enhanced embodiment of invention, first security adhesive bond 22 between first connecting element of data sheet 13011 and the closest neighboring, last document booklet, page 21 is presented. Likewise, second security adhesive bond 24 between first and second connecting element of data sheet 13011 is presented as well.
FIG.99 shows closer side view of another variant of third enhanced embodiment of this invention where the final reinforced identification document booklet 196 with two additional security temper proof (evident) adhesive bonds 23 and 24 are presented. Standard document booklet which includes usual paper sheets 21 and cover page 20 are together with data sheet with two connecting elements in "two up" or larger format 13011, whose production methods, first and second embodiments of data sheets production, has already been disclosed and in its final phase presented in FIG.54, FIG.55, FIG.71 and FIG.88, sewn by standard document yarn 18 and cut to half to its final identification document size.
In this variant of third enhanced embodiment of invention, first security adhesi ve bond 23 between second connecting element of data sheet 13011 and the closest neighboring, document booklet cover, page 20 is presented. Likewise, second security adhesive bond 24 between first and second connecting element of data sheet 13011 is presented as well.
In all three types of third the most enhanced embodiment of this invention, combinations of two additional adhesive bonds 22 and 23, 22 and 24 or 23 and 24 add more security to already promoted first embodiment of this invention, presented in FIG.92. Likewise, this combination of two additional adhesive bonds contributes to the security and durability of identification document even more than disclosed second embodiment of this invention presented in FIG.94, FIG.95 and FIG.96.
In this third embodiment of this invention, besides data sheets 13011, the same methodology is adopted for data sheets 13031 described in FIG.73, data sheets 13051 in FIG.75, data sheets 13071 in FIG.77, data sheets 13091 in FIG.79 or data sheets 131 11 in FIG.81, thus yielding similar variants of third embodiments of final document booklet, in principle the same as variants presented in FIG.97, FIG.98 and FIG.99 as well improved in the sense of security and durability compered to solutions described in background art, and even more secure than first and/or second embodiments of invention.
FIG.100, FIG.101 and FIG.102 present several slightly different variants of forth the most enhanced embodi ment of this invention where on reinforced document booklet 197, 198 and 199, the same as presented in FIG.93, but with improvement which is consisting of added different combinations of two additional security temper proof (evident) adhesive bonds 24 and 24a or 24 and 24b or 24a and 24c.
FIG.100 shows closer side view of one variant of forth enhanced embodiment of this invention where the final reinforced identification document booklet 197 with two additional security temper proof (evident) adhesive bonds 24 and 24a is presented. Standard document booklet which includes usual paper sheets 21 and cover page 20 are together with data sheet with three connecting elements in "two up" or larger format 13012, whose production methods, first and second embodiments of data sheets production, has already been disclosed and in its final phase presented in FIG.54, FIG.55, FIG.72, and FIG.89 sewn by standard document yarn 18 and cut to half to its final identification document size.
In this variant of forth enhanced embodiment of invention, first security adhesive bond 24 between first and third connecting element is presented. Likewise, second security adhesive 24a between second and third connecting element of data sheet 13012 is presented as well.
FIG.101 shows closer side view of another variant of forth enhanced embodiment of this invention where the final reinforced identification document booklet 198 with two additional security temper proof (evident) adhesive bonds 24 and 24b is presented. Standard document booklet which includes usual paper sheets 21 and cover page 20 are together with data sheet with three connecting elements in "two up" or larger format 13012, whose production methods, first and second embodiments of data sheets production, has already been disclosed and in its final phase presented in FIG.54, FIG.55, FIG.72, and FIG.90 sewn by standard document yarn 18 and cut to half to its final identification document size.
In this variant of forth enhanced embodiment of invention, first security adhesive bond 24 between first and third connecting element of data sheet 13012 is presented. Likewise, second security adhesive bond 24b between second and third connecting element of data sheet 13012 and the closest neighboring, document booklet cover, page 20 is also presented.
FIG.102 shows closer side view of another variant of forth enhanced embodiment of this invention where the final reinforced identification document booklet 199 with additional security temper proof (evident) adhesive bonds 24a and 24c are presented. Standard document booklet which includes usual paper sheets 21 and cover page 20 are together with data sheet with three connecting elements in "two up" or larger format 13012, whose production methods, first and second embodiments of data sheets production, ha s already been disclosed and in its final phase presented in FIG.54, FIG.55 and FIG.72 and FIG.91 sewn by standard document yarn 18 and cut to half to its final identification document size.
In this variant of forth enhanced embodiment of invention, security adhesive bond 24c between first and third connecting element of data sheet 13012 and the closest neighboring, last document booklet page 21 is presented.
Likewise, security adhesive bond 24a between second and third connecting element of data sheet 13012 is also presented.
In all three variants of forth the most enhanced embodiment of this invention, combinations of two additional adhesive bonds 24 and 24a or 24 and 24b or 24 and 24c add more security to already promoted, similar variants of first embodiment of this invention, consisting of data sheets with three connecting elements presented in FIG.93. Likewise, this combination of two additional adhesive bonds contributes to the security and durability of identification document even more than all previously disclosed embodiments of this invention.
In this forth embodiment of this invention, besides data sheets 13012, the same methodology is adopted for data sheets 13032 described in FIG.74, data sheets 13052 in FIG.76, data sheets 13072 in FIG.78, data sheets 13092 in FIG.80 or data sheets 131 12 in FIG.82, thus yielding similar variants of forth embodiments of final document booklet, in principle the same as variants presented in FIG.100, FIG.101 and FIG.102, as well improved in the sense of security and durability compered to solutions described in background art, and even more secure than first and/or second and/or third embodiments of invention. Sewing line 18 is usually positioned in the middle area of passport booklet. If it is necessary sewing line 18 can be positioned a few millimeters on the left or right side, according to the middle of booklet. Completion stitch on sewing line 18 can be moved to the middle part of sewing line, by using security sewing back stitch method.
FIG.104 shows a side view of reinforced identification document booklet with two connecting elements. Industrial applicability
Presented innovation can be adopted on passport, identification or other document type in booklet shape which, besides paper, consist of non - paper (synthetic) material based on PC, PVC, PET or similar.
Booklet made by those presented ways is characterized by higher durability in mechanical sense than any other now known solution until now.
Production process doesn't need any complicated additional production steps, compared to existing production steps for already known solutions.

Claims

Claims
1. A booklet such as for identification document, for example a passport booklet or book-like forms of identification document comprising data sheet which possess one thick, stiff region which is usually personalized with an image and data about the holder, characterized in that its data sheet has minimum two flexible, thin connecting elements which allow reinforced assemblage of that data sheet to the rest of document booklet by means of sewing them with a yarn.
2. A booklet according to claim 1 with data sheet having two connecting elements, characterized in that, the first one (910) is structural part, prolonging through whole body of data sheet, with its free end positioned in edge or middle part of that data sheet and where the second connecting element (100) is bonded to unilaterally edged groove (130) positioned on the opposite edge of data sheet.
3. A booklet according to claim 1 with data sheet having two connecting elements, characterized in that, the first one (911), preferably includes thermoplastic polyurethane, platilon, PET or any similar thermoplastic material different from materials used in the rest of data sheet block, is not prolonging through body of data sheet, having small bond contact surface area, with its free end positioned in edge or middle part of data sheet and where the second connecting element (100) is bonded to unilaterally edged groove (130) positioned on the opposite edge of data sheet.
4. A booklet according to claim 1 with data sheet having two connecting elements, characterized in that, the first one (912), preferably includes thermoplastic polyurethane, platilon, PET or any similar thermoplastic material different from materials used in the rest of data sheet block, is partially prolonging through data sheet body having bond contact surface area larger than example disclosed in claim 3, but smaller than example disclosed in claim 2, with its free end positioned in edge or middle part of data sheet and where the second connecting element (100) is bonded to unilaterally edged groove (130) positioned on the opposite edge of data sheet.
5. A booklet according to claims 1 and 2, characterized in that its data sheet have three connecting elements, where the third connecting element (101), preferably includes textile, paper, teslin, thermoplastic polyurethane, platilon, polycarbonate, PP, PE, PET or any similar thermoplastic material, is mounted in between first (910) and second (100) connecting element.
6. A booklet according to claims 1 and 3, characterized in that its data sheet have three connecting elements, where the third connecting element (101), preferably includes textile, paper, teslin, thermoplastic polyurethane, platilon, polycarbonate, PP, PE, PET or any similar thermoplastic material, is mounted in between first (911) and second (100) connecting element.
7. A booklet according to claims 1 and 4, characterized in that its data sheet have three connecting elements, where the third connecting element (101), preferably includes textile, paper, teslin, thermoplastic polyurethane, platilon, polycarbonate, PP, PE, PET or any similar thermoplastic material, is mounted in between first (912) and second ( 100) connecting element.
8. A booklet according to claim lcharcterized in that it has data sheet having minimum two connecting elements with minimum one of them having minimum one adhesion bond to the neighboring connecting element and/or to the last or first booklet and/or document cover page.
9. A booklet according to claims 1, 8, 2, 3 and 4 characterized in that its first connecting element is by adhesive bond (22) connected to neighboring last document booklet page.
10. A booklet according to claims 1, 8, 2, 3 and 4 characterized in that its second connecting element is by adhesive bond (23) connected to neighboring document cover page.
11. A booklet according to claims 1, 8, 2, 3 and 4 characterized in that its first connecting element is by adhesive bond (24) connected to neighboring second connecting element.
12. A booklet according to claims 1, 8, 2, 3 and 4 characterized in that its first connecting element is by adhesive bond (22) connected to neighboring last document booklet page and second connecting element is by adhesive bond (23) connected to neighboring cover page.
13. A booklet according to claims 1, 8, 2, 3 and 4 characterized in that its first connecting element is by adhesive bond (22) connected to neighboring last document booklet page and by second adhesive bond (24) connected to neighboring second connecting element.
14. A booklet according to claims 1, 8, 2, 3 and 4 characterized in that its first connecting element is by adhesive bond (24) connected to neighboring second connecting element and second connecting element is by adhesive bond (23) connected to document cover page.
15. A booklet according to claims 1 , 8, 5, 6 and 7 characterized in that its first connecting element is by adhesive bond (24) connected to neighboring third connecting element and third connecting
element is by adhesive bond (24a) connected second connecting element, as well.
16. A booklet according to claims 1, 8, 5, 6 and 7 characterized in that its first connecting element is by adhesive bond (24) connected to neighboring third connecting element and third connecting element is by adhesive bond (24b) simultaneously connected to second connecting element and document cover page.
17. A booklet according to claims 1, 8, 5, 6 and 7 characterized in that its second connecting element is by adhesive bond (24a) connected to third connecting element and first connecting element is by adhesive bond (24c) simultaneously connected to neighboring third connecting element and neighboring last document booklet page.
18. A booklet according to claim lcharcterized in that it has data sheet having minimum two connecting elements with minimum one of them having minimum one heat-transferable thin film foil bond to the neighboring last or first booklet and/or document cover page.
19. A method for production data sheet according to claims 1, 8 and 18 characterized in that it includes cutting and punching out the same or different sizes of appropriate portions (2), (4) of thermoplastic polymer materials from sheets of thermoplastic polymer materials (1), (3) gathering and positioning of those sheets one on top of each other, between laminating plates (5), (5a) with raised elements, which can be integral part or separated (6a), (7a) from plates (8), in the way that the openings of thermoplastic sheets fits raised elements and optionally added thin thermoplastic polymer sheets-stripes (9a), (9b), which in consecutive lamination process results in thick monolith blocks (1 1), (1 1a) which are in final cutting, punching-out and grinding production phases sized to so called„two up" or larger format of data sheets (13), (13a) having one, first connecting element (910) or (91 1) or (912) and unilaterally edged groove with a purpose of addition of second connecting element ( 100).
20. The method according to claim 19 characterized in that lamination process includes thin sheets (1), (3), (9), (10) and optionally thin sheets-stripes (9a), (9b), positioned one on top of each other between bottom steel plate (5) or bottom steel plate (8) with raised elements (6a) and top flat steel plate (8) yielding monolith blocks (11) which are after cutting and punching-out production phases sized to so called„two up" or larger format of data sheets (13) having one, first (910) or (911) or (912), edge positioned connecting element, consisting of thin sheets (9) and (10) or (9a) and (10) or (9b) and (10) respectable, and unilaterally edged groove (130) which purpose is addition of second connecting element (100).
21. The method according to claim 19 characterized in that lamination process includes thin sheets (1), (3), (9), (10) and optionally thin sheets-stripes (9a), (9b), positioned one on top of each other between bottom steel plate (5a) or bottom steel plate (8) with raised elements (7a) and top flat steel plate (8), yielding monolith blocks (1 la) which are after cutting and punching-out production phases sized to so called„two up" or larger format of data sheets (13a) having one, first (910), or (91 1) or (912), edge positioned connecting element, consisting of thin sheets (9) and (10) or (9a) and (10) or (9b) and (10) respectable, which, (13a), need to be additionally mechanically processed by grinding, cutting or similar operation with a purpose of forming unilaterally edged groove (130), with a purpose of addition of second connecting element (100).
22. The method according to claim 19 characterized in that lamination process includes thin sheets (1), (3), (9), (10) and optionally thin sheets-stripes (9a), (9b), positioned one on top of each other between bottom steel plate (5) or bottom steel plate (8) with raised elements (6a) and top steel plate (5a) or top steel plate (8) with raised elements (7a), yielding monolith blocks (11) which are after cutting and punching-out production phases sized to so called„two up"or larger format of data sheets (13) having one, first (910) or (91 1) or (912), middle positioned connecting element, consisting of thin sheets (9) and (10) or (9a) and (10) or (9b) and (10) respectable, and unilaterally edged groove ( 30) with a purpose of addition of second connecting element (100).
23. The method according to claim 19 characterized in that lamination process includes thin sheets (1), (3), (9), (10) and optionally thin sheets-stripes (9a), (9b), positioned one on top of each other between bottom steel plate (5a) or bottom steel plate (8) with raised elements (7a) and top steel plate (5a) or top steel plate (8) withraised elements (7a), yielding monolith blocks (1 1a) which are after cutting and punching-out production phases sized to so called„two up"or larger format of data sheets (13a) having one, first (910) or (91 1) or (912), middle positioned connecting element, consisting of thin sheet (9) and (10) or (9a) and (10) or (9b) and (10) respectable, which, (13a), need to be additionally mechanically processed by grinding, cutting or similar operation with a purpose of forming unilaterally edged groove (130), with a purpose of addition of second connecting element ( 100).
24. A method for production data sheet according to claims 1, 8 and 18 characterized in that it includes printing or hot or cold stamping the same or different sizes of appropriate no laminable coatings or stripes (98), (99) on sheets of thermoplastic polymer materials (1), (3) and optionally cutting and punching out of appropriate portions of thermoplastic polymer materials from sheets (I), (3), with a purpose of embedding portion of thin thermoplastic polymer sheets-stripes (9a), (9b), gathering and positioning of all those sheets one on top of each other, between flat laminating plates (8), which in consecutive lamination process results in thick monolith blocks (1 1), (1 1a), which are after multiple final cuttings, punching-out and grinding production phases sized to so called„two up" or larger format of data sheets (13), (13a) having one, first connecting element (910) or (91 1) or (912) and unilaterally edged groove (130) with a purpose of addition of second connecting element ( 100).
25. The method according to claim 24 characterized in that lamination process includes thin sheets (1) and (3) with appropriate no laminable coatings or stripes (98) and (99), thin sheet (9), thin sheet (10) and optionally thin sheets-stripes (9a), (9b) in which case thin sheets (1) and (3) with openings (2), (4) are needed, all positioned one on top of each other between flat steel plates (8), yielding monolith blocks (1 1) which are after multiple final cuttings and punching-out production phases sized to so called„two up" or larger format of data sheets (13) having one, first (910) or (911) or (912), edge positioned connecting element, and unilaterally edged groove (130) with a purpose of addition of second connecting element (100).
26. The method according to claim 24 characterized in that lamination process includes thin sheet (3) with appropriate no laminable coatings or stripes on sheets (99), thin sheet (9), thin sheet (10) and optionally thin sheets-stripes (9a), (9b) in which case thin sheets (1) and (3) with openings (2), (4) are needed, all positioned one on top of each other between flat steel plates(8), yielding monolith blocks (1 1a) which are after multiple final cuttings and punching-out production phases sized to so called„two up" or larger format of data sheets (13a) having one, first (910) or (911) or (912), edge positioned connecting element, which, (13a), need to be additionally mechanically processed by grinding, cutting or similar operation with a purpose of forming unilaterally edged groove (130), with a purpose of addition of second connecting element (100).
27. The method according to claim 24 characterized in that lamination process includes thin sheets (1) and (3) with appropriate no laminable coatings or stripes (98) and (99), thin sheet (9), thin sheet (10) and optionally thin sheets-stripes (9a), (9b) in which case thin sheets (1) and (3) with openings (2), (4) are needed, all positioned one on top of each other between flat steel plates (8), yielding monolith blocks (11) which are after multiple final cuttings and punching-out production phases sized to so called„two up" or larger format of data sheets (13) having one, first (91 0) or (911) or (912), middle positioned connecting element, and unilaterally edged groove (130) with a purpose of addition of second connecting element (100).
28. The method according to claim 24 characterized in that lamination process includes thin sheet (3) with appropriate no laminable coatings or stripes (99), thin sheet (9), thin sheet (10) and optionally thin sheets- stripes (9a), (9b), in which case thin sheets (1) and (3) with openings (2), (4) are needed, all positioned one on top of each other between flat steel plates (8), yielding monolith blocks (1 la) which are after multiple final cuttings and punching-out production phases sized to so called„two up" or larger format of data sheets (13a) having one, first (910) or (91 1) or (912), middle positioned connecting element, which, (13a), need to be additionally mechanically processed by grinding, cutting or similar operation with a purpose of forming unilaterally edged groove (130), with a purpose of addition of second connecting element (100).
29. A method for producing two component connecting element characterized in that, two component connecting element (420) consists from one part stripe like an injection fragment, produced by injecting two components (14a) and (15a) in the mold under the high working pressure, and cooling it in the water after removing from the mold, where one component (14a), made from PC, PVC, TPU, TPE or similar thermoplastic material, is used for making assemblage to the rest of document booklet, by means of sewing with a yarn, and second component (15a), with wedges (17a), is the best to be made from the same row material as the data sheet, in this way yielding connection to the data sheet in form of two up, in process of
2
adding the whole connecting element to data sheet.
PCT/RS2013/000019 2013-11-04 2013-11-04 Reinforced document booklet and its data sheet production WO2015065217A1 (en)

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FR3043015A1 (en) * 2015-11-04 2017-05-05 Oberthur Technologies METHOD OF MANUFACTURING A HINGE INTENDED TO BE PLACED ALONG A BONDING LINE OF A SAFETY DOCUMENT HAVING THE FORM OF A BOOKLET
EP3339046A1 (en) * 2016-12-20 2018-06-27 Bundesdruckerei GmbH Data carrier and method and device for manufacturing such a data carrier for a book-like document

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WO1998019870A1 (en) 1996-11-01 1998-05-14 Setec Oy Passport
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GB2442138A (en) * 2006-09-22 2008-03-26 Int Automotive Components Moulded vehicle trim component storage compartment
FR2946567A1 (en) * 2009-06-11 2010-12-17 Oberthur Technologies SECURITY DOCUMENT AND METHOD FOR MANUFACTURING THE SAME
US20110091677A1 (en) 2009-10-20 2011-04-21 Trub Ag Data Sheet for An ID
US20110278830A1 (en) 2010-03-18 2011-11-17 Muhlbauer Ag Method for producing an insert leaf for a book-like document
CA2753958A1 (en) 2010-09-28 2012-03-28 Trub Ag Data pages for book-like documents and method for producing such data pages

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WO1998019870A1 (en) 1996-11-01 1998-05-14 Setec Oy Passport
EP1008459A1 (en) 1998-12-13 2000-06-14 SDU Identification B.V. Method for manufacturing a booklet, booklet manufactured according to the method and booklet
GB2442138A (en) * 2006-09-22 2008-03-26 Int Automotive Components Moulded vehicle trim component storage compartment
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Publication number Priority date Publication date Assignee Title
FR3043015A1 (en) * 2015-11-04 2017-05-05 Oberthur Technologies METHOD OF MANUFACTURING A HINGE INTENDED TO BE PLACED ALONG A BONDING LINE OF A SAFETY DOCUMENT HAVING THE FORM OF A BOOKLET
EP3339046A1 (en) * 2016-12-20 2018-06-27 Bundesdruckerei GmbH Data carrier and method and device for manufacturing such a data carrier for a book-like document

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