WO2015046364A1 - 加工性および低温靭性に優れた高強度鋼板、並びにその製造方法 - Google Patents
加工性および低温靭性に優れた高強度鋼板、並びにその製造方法 Download PDFInfo
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- C21D9/46—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for sheet metals
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Definitions
- the present invention relates to a high-strength steel sheet having a tensile strength of 590 MPa or more and excellent in processability and low temperature toughness, and a method of manufacturing the same.
- TRIP utilizing transformation-induced plasticity of DP (Dual Phase) steel plate whose metal structure consists of ferrite and martensite or retained austenite (hereinafter sometimes referred to as "remaining ⁇ ") (Transformation Induced Plasticity) steel plates are known.
- Patent Document 1 discloses that the strength and workability, in particular, the elongation of a TRIP steel sheet can be improved by setting the metal structure of the steel sheet to a composite structure in which martensite and residual ⁇ are mixed in ferrite.
- Patent Document 2 a balance between strength (TS: Tensile Strength) and elongation (EL: Elongation) by making the metal structure of the steel sheet into a structure including ferrite, residual ⁇ , bainite and / or martensite, specifically Specifically, there is disclosed a technology for improving TS ⁇ EL to improve the press formability of a TRIP steel sheet. In particular, the residual ⁇ is disclosed to have the effect of improving the elongation of the steel sheet.
- TS Tensile Strength
- EL Elongation
- Patent Document 3 discloses a steel material having excellent low temperature toughness by refining the structure by performing finish rolling at 780 ° C. or less which is a non-recrystallized area of austenite.
- the demand for the processability of the steel plate has become increasingly severe, and for example, the steel plate used for a pillar, a member or the like is required to be stretch formed or drawn under more severe conditions. Therefore, it is required for TRIP steel plates to improve local deformability such as stretch flangeability ( ⁇ ) and bendability (R) without deteriorating strength and elongation.
- the TRIP steel sheet proposed so far has a problem that the residual ⁇ is transformed to very hard martensite during processing, so that the local deformability such as stretch flangeability and bendability is inferior.
- the low temperature toughness tends to deteriorate as the strength of the TRIP steel plate increases, brittle fracture in a low temperature environment has been a problem.
- the present invention has been made focusing on the above circumstances, and the object thereof is that the high strength steel sheet having a tensile strength of 590 MPa or more is excellent in workability, in particular elongation and local deformability, and It is an object of the present invention to provide a high strength steel sheet having excellent low temperature toughness and a method of manufacturing the same.
- C 0.10 to 0.5%
- Si 1.0 to 3%
- Mn 1.5 to 3.0%
- Al 0 by mass%.
- a steel sheet which satisfies .005 to 1.0%, P: more than 0% and 0.1% or less, and S: more than 0% and 0.05% or less, the balance being iron and unavoidable impurities, the metal of the steel plate
- the structure includes polygonal ferrite, bainite, tempered martensite, and retained austenite, (1) When observing the metallographic structure with a scanning electron microscope, (1a) The area ratio a of the polygonal ferrite is more than 50% with respect to the entire metal structure, (1b)
- the bainite is High-temperature area-forming bainite in which the average distance between adjacent retained austenites, adjacent carbides, adjacent retained austenite and the center position of the carbide is 1 ⁇ m or more, The composite structure of low temperature region-produced bainite having an average distance between adjacent retained austenites, adjacent carb
- IQave-IQmin / (IQmax-IQmin) ⁇ 0.40 (1) ⁇ IQ / (IQmax-IQmin) ⁇ 0.25 (2)
- IQave is the average of all average IQ data of each crystal grain
- IQmin is the minimum of all average IQ data of each crystal grain
- IQmax is the maximum of average IQ all data of each crystal grain
- ⁇ IQ is the average of each crystal grain Represents the standard deviation of all IQ data
- the metal structure when the metal structure is observed with an optical microscope, if there is an MA mixed phase in which hardened martensite and retained austenite are combined, a circle is used for all the number of the MA mixed phase. It is also a preferred embodiment that the number ratio of the MA mixed phase having an equivalent diameter d of more than 7 ⁇ m is 0% or more and less than 15%. Furthermore, it is also a preferred embodiment that the average equivalent circle diameter D of the polygonal ferrite particles is more than 0 ⁇ m and 10 ⁇ m or less.
- the steel sheet of the present invention preferably contains at least one of the following (a) to (e).
- an electrogalvanized layer, a hot dip galvanized layer, or an alloyed hot dip galvanized layer on the surface of the steel plate of the present invention.
- the present invention also includes a method of producing the above high strength steel plate, and heating a steel material satisfying the above component composition to a temperature range of 800 ° C. or more and Ac 3 point ⁇ 10 ° C. or less; After soaking while holding for 50 seconds or more in the temperature range, cooling is performed in the range of 600 ° C. or more at an average cooling rate of 20 ° C./s or less, and thereafter, Cooling at an average cooling rate of 10 ° C./sec or more to an arbitrary temperature T satisfying 150 ° C. or more and 400 ° C. or less (where Ms point represented by the following formula is 400 ° C.
- Vf means the ferrite fraction measurement value in the sample when the sample reproducing the annealing pattern from heating and soaking to cooling is separately prepared.
- [] has shown content (mass%) of each element, and content of the element which is not contained in a steel plate is calculated as 0 mass%.
- bainite and tempered martensite (hereinafter, "low-temperature region-generated bainite and the like") are generated in the low-temperature region.
- FIG. 1 is a schematic view showing an example of the average spacing of adjacent retained austenite and / or carbides.
- FIG. 2A is a view schematically showing a state in which both of high temperature region generated bainite and low temperature region generated bainite are mixed and generated in old ⁇ grains.
- FIG. 2B is a view schematically showing a state in which a high temperature region generated bainite, a low temperature region generated bainite, and the like are respectively generated for each old ⁇ grain.
- FIG. 3 is a schematic view showing an example of a heat pattern in the T1 temperature range and the T2 temperature range.
- FIG. 4 is an IQ distribution diagram in which the equation (1) is less than 0.40 and the equation (2) is 0.25 or less.
- FIG. 5 is an IQ distribution diagram in which the equation (1) is 0.40 or more and the equation (2) is greater than 0.25.
- FIG. 6 is an IQ distribution diagram in which the equation (1) is 0.40 or more and the equation (2) is 0.25 or less.
- the inventors of the present invention have conducted studies to improve the processability, particularly the elongation and local deformability, and the low temperature toughness of a high strength steel plate having a tensile strength of 590 MPa or more.
- the metallographic structure of the steel sheet is mainly composed of polygonal ferrite, specifically a mixed structure containing bainite, tempered martensite, and residual ⁇ , with the area ratio to the entire metal structure being more than 50%.
- ⁇ Average distance between center positions of adjacent residual ⁇ , adjacent carbides, or adjacent residual ⁇ and adjacent carbide (hereinafter, these may be collectively referred to as “residual ⁇ , etc.”) High-temperature area-produced bainite having an interval of 1 ⁇ m or more, (1b) If two types of bainite of low temperature range generated bainite having an average distance between center positions such as residual ⁇ and the like are less than 1 ⁇ m, it is excellent in workability with improved local deformability without deteriorating elongation.
- the high temperature range generated bainite contributes to the improvement of the elongation of the steel plate, and the low temperature range generated bainite contributes to the improvement of the local deformability of the steel plate, (3) Further, the IQ distribution for each crystal grain of the body-centered cubic lattice (including the body-centered square lattice) is expressed by the equation (1) [(IQave-IQmin) / (IQmax-IQmin) ⁇ 0.40], and the equation (2) ) It is possible to provide a high strength steel plate excellent in low temperature toughness by controlling to satisfy the relationship of [( ⁇ IQ) / (IQmax-IQmin) ⁇ 0.25].
- predetermined components In order to generate predetermined amounts of the above-mentioned polygonal ferrite, bainite, tempered martensite and retained austenite, and to realize a predetermined IQ distribution satisfying the above formulas (1) and (2), predetermined components
- the steel sheet satisfying the composition is heated to a two-phase temperature range of 800 ° C. or more and Ac 3 point ⁇ 10 ° C. or less, and held in the temperature range for 50 seconds or more and homogenized, then the average cooling rate in the range of 600 ° C.
- the metallographic structure of the high strength steel sheet according to the present invention is a mixed structure containing polygonal ferrite, bainite, tempered martensite, and residual ⁇ .
- the metallographic structure of the steel plate of the present invention is mainly made of polygonal ferrite.
- the term "mainly" means that the area ratio to the whole metal structure is more than 50%.
- Polygonal ferrite is a structure that is softer than bainite and acts to increase the elongation of the steel sheet and to improve the workability.
- the area ratio of polygonal ferrite is more than 50%, preferably 55% or more, more preferably 60% or more with respect to the entire metal structure.
- the upper limit of the area ratio of polygonal ferrite is determined in consideration of the space factor of residual ⁇ measured by the saturation magnetization method, and is, for example, 85%.
- the average equivalent circle diameter D of the polygonal ferrite particles is preferably more than 0 ⁇ m and 10 ⁇ m or less.
- the metallographic structure of the steel sheet of the present invention is composed of a mixed structure of polygonal ferrite, bainite, tempered martensite, and residual ⁇
- the size of the individual structures increases as the grain size of polygonal ferrite grains increases. Variations occur. For this reason, it is considered that it becomes difficult to improve the processability, in particular, the effect of enhancing the elongation due to the formation of polygonal ferrite, due to the occurrence of uneven deformation and localized strain locally. Therefore, the average equivalent circle diameter D of polygonal ferrite is preferably 10 ⁇ m or less, more preferably 8 ⁇ m or less, still more preferably 5 ⁇ m or less, particularly preferably 4 ⁇ m or less.
- the area ratio of the polygonal ferrite and the average equivalent circle diameter D can be measured by observing with a scanning electron microscope (SEM).
- the steel plate of the present invention is characterized in that bainite is composed of a composite structure of high temperature region generated bainite and low temperature region generated bainite having higher strength than high temperature region generated bainite.
- the high temperature zone formation bainite contributes to the improvement of the elongation of the steel plate
- the low temperature zone formation bainite contributes to the improvement of the local deformability of the steel plate.
- the above-mentioned high temperature zone formation bainite is bainite which is produced in a relatively high temperature zone among bainite formation zones, and is a bainite structure which is mainly produced in a T2 temperature range of more than 400 ° C. and 540 ° C. or less.
- the high-temperature region-generated bainite is a structure in which the average interval of residual ⁇ and the like is 1 ⁇ m or more when the cross section of the steel plate corroded with nital corrosion is observed by SEM.
- the low temperature region-generated bainite is bainite which is generated in a relatively low temperature region, and is a bainite structure which is mainly generated in a T1 temperature region of 150 ° C. or more and 400 ° C. or less.
- the low-temperature region-generated bainite is a structure in which the average interval of residual ⁇ and the like is less than 1 ⁇ m when SEM observation is performed on a cross section of a steel plate corroded with nital corrosion.
- the “average distance between residual ⁇ and the like” refers to the distance between the center positions of adjacent residual ⁇ s, the distance between the central positions of adjacent carbides, or the adjacent residual ⁇ when the steel sheet cross section is observed by SEM. It is the value which averaged the result of having measured the distance between center positions with carbide.
- the distance between the central positions is the distance between the central positions of the residual ⁇ and the carbide determined as measured for the nearest adjacent ⁇ and / or the carbide.
- the central position determines the major axis and the minor axis of the residual ⁇ and the carbide, and is a position where the major axis and the minor axis intersect.
- the distance between center positions is the residual ⁇ and / or carbides.
- the distance between the center positions is defined as the distance between the center positions, that is, the distance between the lines, ie, the distance between the lines formed by the residual ⁇ and / or the carbides 1 continuously extending in the major axis direction, as shown in FIG.
- tempered martensite is a structure
- low temperature area formation bainite and tempered martensite can not be distinguished by SEM observation, in this invention, low temperature area formation bainite and tempered martensite are collectively called "low temperature area formation bainite etc.”.
- bainite is divided into "high-temperature area-produced bainite” and "low-temperature area-generated bainite etc.” by the difference in the generation temperature range and the average interval of residual .gamma.
- lath-like bainite and bainitic ferrite are classified into upper bainite and lower bainite according to the transformation temperature.
- Si the transformation temperature
- bainite is not classified according to an academic organization definition, but is distinguished based on the difference in generation temperature range and the average interval of residual ⁇ and the like as described above.
- the distribution state of the high temperature region generated bainite and the low temperature region generated bainite is not particularly limited, and both the high temperature region generated bainite and the low temperature region generated bainite may be generated in the old ⁇ grains, and for each old ⁇ particle The high temperature zone generated bainite and the low temperature zone generated bainite may be respectively produced.
- FIGS. 2A and 2B The distribution states of the high temperature region generated bainite and the low temperature region generated bainite are schematically shown in FIGS. 2A and 2B.
- the high temperature zone generated bainite 5 is hatched, and the low temperature zone generated bainite 6 and the like 6 are given fine dots.
- FIG. 2A shows a state in which both the high temperature zone generated bainite 5 and the low temperature zone generated bainite 6 are mixed and formed in the old ⁇ grain
- FIG. 2B shows the high temperature zone generated bainite 5 and each old ⁇ grain It is shown how low temperature region generated bainite 6 etc. are generated respectively.
- the black circles shown in each figure indicate the MA mixed phase 3. The MA mixed phase will be described later.
- the area ratios b and c are both It is necessary to satisfy 5 to 40%.
- the area ratio of low temperature region generated bainite but the total area ratio of low temperature region generated bainite and tempered martensite is defined, as described above, because these structures can not be distinguished by SEM observation.
- the area ratio b is 5 to 40%. If the amount of formation of high temperature zone formed bainite is too small, the elongation of the steel sheet is reduced and the formability can not be improved. Therefore, the area ratio b is 5% or more, preferably 8% or more, and more preferably 10% or more. However, when the amount of high-temperature region-produced bainite is excessive, the balance of the amount of low-temperature region bainite and the like is not well balanced, and the effect of combining high-temperature region bainite and low-temperature region bainite is not exhibited. Therefore, the area ratio b of the high-temperature area formed bainite is 40% or less, preferably 35% or less, more preferably 30% or less, and further preferably 25% or less.
- the total area ratio c is set to 5 to 40%. If the amount of formation of low temperature region formed bainite or the like is too small, the local deformability of the steel sheet is lowered and the formability can not be improved. Therefore, the total area ratio c is 5% or more, preferably 8% or more, and more preferably 10% or more. However, if the amount of low-temperature region-produced bainite and the like is excessive, the balance of the amount of high-temperature region-produced bainite is deteriorated, and the effect of combining the low-temperature region-generated bainite and the high-temperature region-generated bainite is not exhibited. Therefore, the area ratio c of low-temperature region-produced bainite or the like is 40% or less, preferably 35% or less, more preferably 30% or less, and further preferably 25% or less.
- the mixing ratio of the high temperature zone generated bainite and the low temperature zone generated bainite may be determined according to the characteristics required for the steel plate. Specifically, in order to further improve the stretch flangeability ( ⁇ ) among the processability of the steel sheet; in particular, the ratio of high temperature zone generated bainite is made as small as possible, and the ratio of low temperature zone generated bainite etc. is maximized You can enlarge it. On the other hand, in order to further improve the elongation of the processability of the steel sheet, the ratio of high temperature zone generated bainite may be made as large as possible, and the ratio of low temperature zone generated bainite etc. may be made as small as possible. Further, in order to further increase the strength of the steel plate, the ratio of low temperature region-produced bainite or the like may be made as large as possible, and the ratio of high temperature region-generated bainite may be minimized.
- bainitic also includes bainitic ferrite.
- Bainite is a structure in which carbide is precipitated
- bainitic ferrite is a structure in which carbide is not precipitated.
- the sum of the area ratio a of the polygonal ferrite, the area ratio b of the high temperature region generated bainite, and the total area ratio c of the low temperature region generated bainite (hereinafter referred to as “a + b + c total area ratio”) It is preferable that 70% or more of the entire metallographic structure is satisfied. If the total area ratio of a + b + c is less than 70%, the elongation may be degraded. The total area ratio of a + b + c is more preferably 75% or more, still more preferably 80% or more. The upper limit of the total area ratio of a + b + c is determined in consideration of the space factor of the residual ⁇ measured by the saturation magnetization method, and is, for example, 100%.
- the volume ratio of residual ⁇ to the entire metal structure needs to be contained by 5% by volume or more as measured by the saturation magnetization method.
- the residual ⁇ is preferably 8% by volume or more, more preferably 10% by volume or more.
- the upper limit of the residual ⁇ is preferably about 30% by volume or less, more preferably 25% by volume or less.
- the residual ⁇ is mainly generated between the laths of the metal structure, but is aggregated as a part of the MA mixed phase to be described later on aggregates of lath-like structures, such as blocks and packets, and old ⁇ grain boundaries. Sometimes exist.
- the metallographic structure of the steel plate according to the present invention may contain polygonal ferrite, bainite, tempered martensite, and residual ⁇ , and may be composed of only these, but a range that does not impair the effect of the present invention There may be (a) an MA mixed phase in which hardened martensite and residual ⁇ are combined, and (b) residual structure such as pearlite.
- the MA mixed phase is generally known as a complex phase of hardened martensite and residual ⁇ , and part of the structure which existed as untransformed austenite before final cooling, At the final cooling, it is transformed to martensite and the rest is a structure formed by remaining austenite.
- the MA mixed phase thus formed is a very hard structure because carbon is concentrated to a high concentration in the process of heat treatment, particularly austempering treatment maintained in the T2 temperature range, and a part is a martensitic structure. . Therefore, the hardness difference between the bainite and the MA mixed phase is large, and the stress is concentrated at the time of deformation to be a starting point of void generation.
- the MA mixed phase when the MA mixed phase is generated excessively, the stretch flangeability and the bendability deteriorate and the local deformability Decreases. In addition, when the MA mixed phase is excessively generated, the strength tends to be too high.
- the MA mixed phase is more likely to be produced as the residual ⁇ amount is increased and the Si content is increased, but it is preferable that the amount produced is as small as possible.
- the above-mentioned MA mixed phase is preferably 30 area% or less, more preferably 25 area% or less, still more preferably 20 area% or less, based on the entire metal structure, when the metal structure is observed with an optical microscope.
- the number ratio of the MA mixed phase having a circle equivalent diameter d exceeding 7 ⁇ m is preferably 0% or more and less than 15% with respect to the total number of MA mixed phases.
- a coarse MA mixed phase with a circle equivalent diameter d exceeding 7 ⁇ m adversely affects the local deformability.
- the proportion of the number of MA mixed phases having a circle equivalent diameter d of more than 7 ⁇ m is more preferably less than 10%, still more preferably less than 5% with respect to the total number of MA mixed phases.
- the ratio of the number of MA mixed phases in which the circle equivalent diameter d exceeds 7 ⁇ m may be calculated by observing the cross-sectional surface parallel to the rolling direction with an optical microscope.
- the equivalent circle diameter d of the MA mixed phase be as small as possible.
- the pearlite is preferably 20 area% or less with respect to the entire metal structure when SEM observation of the metal structure is performed. When the area ratio of pearlite exceeds 20%, the elongation is deteriorated and it becomes difficult to improve the processability.
- the area ratio of pearlite is more preferably 15% or less, still more preferably 10% or less, still more preferably 5% or less, based on the whole metal structure.
- the above metal structure can be measured by the following procedure.
- the polygonal ferrite is observed as crystal grains which do not contain the white or light gray residual ⁇ and the like described above inside the crystal grains.
- the high-temperature region-produced bainite and the low-temperature region-produced bainite are mainly observed in gray, and are observed as a structure in which white or light gray residual ⁇ or the like is dispersed in the crystal grains. Therefore, according to SEM observation, residual ⁇ and carbides are included in the high temperature region generated bainite, the low temperature region generated bainite and the like, and therefore, the area ratio including the residual ⁇ and the like is calculated.
- both carbide and residual ⁇ are observed as a white or light gray structure, and it is difficult to distinguish between the two.
- carbides such as cementite tend to precipitate in the lath rather than between the lass as they are formed in the lower temperature range, so if the distance between the carbides is wide, they are considered to be formed in the high temperature range. If the distance between them is narrow, it can be considered that they were generated in the low temperature range.
- the size of lath decreases as the temperature at which the tissue is formed decreases, so if the distance between residuals is large, it is considered to be generated in a high temperature region, If the interval of is narrow, it can be considered that it was generated in the low temperature range. Therefore, in the present invention, the cross section subjected to nital corrosion is observed by SEM, and attention is paid to the residual ⁇ or the like observed as white or light gray in the observation field, and the distance between central positions between adjacent residual ⁇ or the like is measured.
- a tissue having an average value, ie, an average distance of 1 ⁇ m or more, is a high-temperature region-generated bainite, and a tissue having an average distance of less than 1 ⁇ m is a low-temperature region-generated bainite or the like.
- Pearlite is observed as a structure in which carbide and ferrite are layered.
- the volume fraction of residual ⁇ is measured by the saturation magnetization method
- the area ratio of high temperature area generated bainite and low temperature area generated bainite is measured including SEM by SEM observation. Therefore, these sums may exceed 100%.
- the MA mixed phase is repeller-corroded at a quarter of the plate thickness in a cross section parallel to the rolling direction of the steel plate, and is observed as a white structure when observed with an optical microscope at a magnification of about 1000 times.
- IQ distribution In the present invention, a region surrounded by a boundary where the crystal orientation difference between measurement points by EBSD is 3 ° or more is defined as “grain”, and as IQ, a grain of a body-centered cubic lattice (including a body-centered square lattice). Each average IQ based on the definition of EBSD pattern analyzed every time is used. Below, each above-mentioned average IQ may only be called "IQ.” The reason for setting the crystal orientation difference to 3 ° or more is to exclude the lath boundary.
- the body-centered tetragonal lattice is one in which the lattice is expanded in one direction by solid solution of C atoms at a specific interstitial position in the body-centered cubic lattice, and the structure itself is equivalent to the body-centered cubic lattice. Therefore, the effect on low temperature toughness is also equal. Also, even with EBSD, these grids can not be distinguished. Therefore, in the present invention, the measurement of the body-centered cubic lattice includes the body-centered square lattice.
- IQ is the definition of EBSD pattern. IQ is known to be affected by the amount of strain in the crystal, and specifically, the smaller the IQ, the more distortion tends to be present in the crystal. The present inventors repeated studies focusing on the relationship between strain of crystal grains and low temperature toughness. First of all, although the influence on low temperature toughness was examined from the relationship between the area with a large amount of strain and the area with a small amount of strain, the relationship between IQ at each measurement point and low temperature toughness was not found .
- the low temperature toughness can be improved by controlling so as to be relatively large. And even if it is a metal structure containing ferrite and residual ⁇ , the IQ distribution of each crystal grain having a body-centered cubic lattice (including a body-centered tetragonal lattice) of the steel sheet satisfies the following formulas (1) and (2) It has been found that good low temperature toughness can be obtained if properly controlled.
- IQave-IQmin (IQave-IQmin) / (IQmax-IQmin) ⁇ 0.40 (1) ⁇ IQ / (IQmax-IQmin) ⁇ 0.25 (2)
- IQave is the average of all average IQ data of each crystal grain
- IQmin is the minimum of all average IQ data of each crystal grain
- IQmax is the maximum of average IQ all data of each crystal grain
- ⁇ IQ is the average of each crystal grain Represents the standard deviation of all IQ data.
- the average IQ value of each of the above crystal grains is obtained by polishing a cross section parallel to the rolling direction of the test material, taking an area of 100 ⁇ m ⁇ 100 ⁇ m as a measurement area at 1 ⁇ 4 position of the plate thickness, 1 step: 0.25 ⁇ m
- the EBSD measurement of 180,000 points is carried out in the above, and it is an average value of IQ of each crystal grain obtained from this measurement result.
- region is excluded from measurement object, and it targets only the crystal grain in which one crystal grain is completely settled in the measurement area
- CI Confidence Index
- CI is the reliability of the data
- the EBSD pattern detected at each measurement point is a database of a designated crystal system, for example, a body-centered cubic lattice or face-centered cubic lattice (FCC) in the case of iron. It is an index indicating the degree of coincidence with the value.
- IQave and ⁇ IQ are indices indicating the influence on low temperature toughness, and good low temperature toughness can be obtained when IQave is large and ⁇ IQ is small.
- formula (1) is 0.40 or more, preferably 0.42 or more, and more preferably 0.45 or more.
- Formula (2) is 0.25 or less, Preferably it is 0.24 or less, More preferably, it is 0.23 or less. The lower the value of Formula (2) is, the lower the value is, for example, 0.15 or more, since the IQ distribution of crystal grains represented by the histogram becomes sharper as the value of Formula (2) becomes smaller and the distribution becomes favorable for low temperature toughness improvement.
- FIG. 4 is an IQ distribution diagram in which the equation (1) is less than 0.40 and the equation (2) is 0.25 or less.
- FIG. 5 is an IQ distribution diagram in which the equation (1) is 0.40 or more and the equation (2) exceeds 0.25.
- the low temperature toughness is poor because they satisfy only either of the formula (1) or the formula (2).
- FIG. 6 is an IQ distribution chart satisfying both Formula (1) and Formula (2), and the low temperature toughness is good.
- the number of peak crystal grains is a peak at the side of the crystal grain with a large average IQ within the range of IQmin to IQmax, that is, where the value of equation (1) is 0.40 or more. If there are many sharp mountain-like distributions, ie, an IQ distribution in which the value of the equation (2) is 0.25 or less, the low temperature toughness is improved.
- the high-strength steel sheet of the present invention comprises 0.10 to 0.5% of C, 1.0 to 3% of Si, 1.5 to 3.0% of Mn, and 0.005 to 1.0% of Al. It is a steel plate that satisfies P: more than 0% and 0.1% or less, and S: more than 0% and 0.05% or less, with the balance being iron and unavoidable impurities.
- P more than 0% and 0.1% or less
- S more than 0% and 0.05% or less
- C is an element necessary to increase the strength of the steel sheet and to generate residual ⁇ . Therefore, the C content is 0.10% or more, preferably 0.13% or more, and more preferably 0.15% or more. However, if C is contained excessively, the weldability is reduced. Therefore, the C content is 0.5% or less, preferably 0.3% or less, more preferably 0.25% or less, and still more preferably 0.20% or less.
- Si contributes to the strengthening of the steel plate as a solid solution strengthening element, and also suppresses the precipitation of carbides during holding in the T1 temperature region and T2 temperature region described later, particularly during austempering treatment, and the residual ⁇ is effective It is a very important element in producing Therefore, the amount of Si is 1.0% or more, preferably 1.2% or more, and more preferably 1.3% or more. However, when Si is excessively contained, reverse transformation to the ⁇ phase does not occur at the time of heating and soaking in annealing, so that a large amount of polygonal ferrite remains and the strength becomes insufficient. In addition, during hot rolling, Si scale is generated on the surface of the steel sheet to deteriorate the surface properties of the steel sheet. Therefore, the amount of Si is 3% or less, preferably 2.5% or less, more preferably 2.0% or less.
- Mn is an element necessary to obtain bainite and tempered martensite. Mn is also an element that effectively acts to stabilize austenite and generate residual ⁇ . In order to exert such effects, the Mn content is 1.5% or more, preferably 1.8% or more, and more preferably 2.0% or more. However, when the Mn is contained in excess, the formation of high temperature zone formed bainite is significantly suppressed. Further, the excessive addition of Mn causes deterioration of weldability and deterioration of workability due to segregation. Therefore, the Mn content is 3.0% or less, preferably 2.7% or less, more preferably 2.5% or less, and still more preferably 2.4% or less.
- Al 0.005 to 1.0%
- Al is an element that suppresses precipitation of carbides during austempering and contributes to the formation of residual ⁇ .
- Al is an element which acts as a deoxidizer in the steel making process. Therefore, the amount of Al is made 0.005% or more, preferably 0.01% or more, more preferably 0.03% or more.
- the Al content is 1.0% or less, preferably 0.8% or less, and more preferably 0.5% or less.
- P more than 0% and 0.1% or less
- P is an impurity element which is inevitably contained in steel, and when the amount of P is excessive, the weldability of the steel plate is deteriorated. Therefore, the amount of P is 0.1% or less, preferably 0.08% or less, more preferably 0.05% or less. Although the amount of P should be as small as possible, it is industrially difficult to make it 0%.
- S is an impurity element which is unavoidably contained in steel, and is an element which degrades the weldability of a steel plate as in the case of P. Further, S forms sulfide-based inclusions in the steel sheet, and when this increases, the formability decreases. Therefore, the S content is 0.05% or less, preferably 0.01% or less, and more preferably 0.005% or less. The amount of S should be as small as possible, but it is industrially difficult to make it 0%.
- the high-strength steel plate according to the present invention satisfies the above-described component composition, and the remaining components are iron and unavoidable impurities other than P and S.
- unavoidable impurities for example, N and O (oxygen), for example, tramp elements such as Pb, Bi, Sb, Sn and the like are included.
- the N content is preferably more than 0% and 0.01% or less
- the O content is preferably more than 0% and 0.01% or less.
- N is an element which precipitates nitride in the steel plate and contributes to strengthening of the steel plate.
- the N content is preferably 0.01% or less, more preferably 0.008% or less, and still more preferably 0.005% or less.
- O oxygen
- oxygen is an element that, when it is contained in excess, causes a decrease in elongation, stretch flangeability, and bendability. Accordingly, the amount of O is preferably 0.01% or less, more preferably 0.005% or less, and still more preferably 0.003% or less.
- the steel sheet of the present invention may further contain, as another element, (A) one or more elements selected from the group consisting of Cr: more than 0% and 1% or less and Mo: more than 0% and 1% or less, (B) one or more elements selected from the group consisting of Ti: more than 0% and 0.15% or less, Nb: more than 0% and 0.15% or less, and V: 0% and less than 0.15%, (C) one or more elements selected from the group consisting of Cu: more than 0% and 1% or less and Ni: more than 0% and 1% or less, (D) B: more than 0% and less than 0.005%, (E) One or more elements selected from the group consisting of Ca: more than 0% and 0.01% or less, Mg: more than 0% and 0.01% or less, and rare earth elements: more than 0% and 0.01% or less, etc. May be contained.
- A one or more elements selected from the group consisting of Cr: more than 0% and 1% or less and Mo: more than
- Cr and Mo are elements which effectively function to obtain bainite and tempered martensite as well as the above-mentioned Mn. These elements can be used alone or in combination.
- Cr and Mo are each preferably contained in an amount of 0.1% or more, more preferably 0.2% or more.
- each of Cr and Mo is preferably 1% or less, more preferably 0.8% or less, and still more preferably 0.5% or less. When Cr and Mo are used in combination, it is recommended that the total amount be 1.5% or less.
- Ti, Nb and V are elements which form precipitates such as carbides and nitrides in the steel plate and strengthen the steel plate, and also have the function of making polygonal ferrite grains finer by refining the former ⁇ grains.
- Ti, Nb and V are each preferably contained in an amount of 0.01% or more, more preferably 0.02% or more.
- each of Ti, Nb and V is preferably independently 0.15% or less, more preferably 0.12% or less, still more preferably 0.1% or less.
- Each of Ti, Nb and V may be contained alone, or two or more arbitrarily selected elements may be contained.
- Cu and Ni are elements that act effectively to stabilize ⁇ and generate residual ⁇ . These elements can be used alone or in combination. In order to exhibit such an effect effectively, it is preferable to contain Cu and Ni individually by 0.05% or more, respectively, More preferably, it is 0.1% or more. However, if it contains Cu and Ni excessively, hot workability will deteriorate. Therefore, Cu and Ni are each preferably 1% or less, more preferably 0.8% or less, and still more preferably 0.5% or less.
- B is an element which effectively acts to form bainite and tempered martensite, similarly to the above-mentioned Mn, Cr and Mo. In order to exhibit such an effect effectively, it is preferable to contain B 0.0005% or more, More preferably, it is 0.001% or more. However, when B is contained excessively, boride is formed in the steel sheet to deteriorate ductility. In addition, when B is contained excessively, the formation of high temperature region generated bainite is remarkably suppressed as in the case of the above-mentioned Cr and Mo. Accordingly, the B content is preferably 0.005% or less, more preferably 0.004% or less, and still more preferably 0.003% or less.
- Ca, Mg and rare earth elements are elements that act to finely disperse inclusions in the steel sheet.
- each of Ca, Mg and a rare earth element be contained by 0.0005% or more, more preferably 0.001% or more.
- each of Ca, Mg and the rare earth element be 0.01% or less, more preferably 0.005% or less, and still more preferably 0.003% or less.
- the above-mentioned rare earth element is a meaning including lanthanoid elements (15 elements from La to Lu), Sc (scandium) and Y (yttrium), and among these elements, it is selected from the group consisting of La, Ce and Y. Preferably, it contains at least one element, more preferably La and / or Ce.
- the high strength steel plate is a step of heating a steel plate satisfying the above-mentioned component composition to a two-phase temperature range of 800 ° C. or more and Ac 3 point ⁇ 10 ° C. or less, and a step of holding and maintaining 50 seconds or more in the temperature range. And cooling the range of 600 ° C. or more at an average cooling rate of 20 ° C./s or less, and then any temperature satisfying 150 ° C. or more and 400 ° C. or less (where Ms point is 400 ° C.
- a slab is hot-rolled according to a conventional method, and a cold-rolled steel plate obtained by cold-rolling the obtained hot-rolled steel plate is prepared.
- the finish rolling temperature may be, for example, 800 ° C. or more, and the winding temperature may be, for example, 700 ° C. or less.
- the cold rolling ratio may be, for example, 10% to 70%.
- the cold-rolled steel sheet thus obtained is subjected to a soaking process. Specifically, heating is performed in a temperature range of 800 ° C. or more and Ac 3 point ⁇ 10 ° C. or less in a continuous annealing line, and the temperature is maintained for 50 seconds or more.
- the heating temperature is set to Ac 3 point ⁇ 10 ° C. or less, preferably Ac 3 point ⁇ 15 ° C. or less, more preferably Ac 3 point ⁇ 20 ° C. or less.
- the heating temperature is 800 ° C. or more, preferably 810 ° C. or more, more preferably 820 ° C. or more.
- the soaking time maintained in the above temperature range is 50 seconds or more. If the soaking time is less than 50 seconds, the steel plate can not be uniformly heated, so the carbide remains undissolved, generation of residual ⁇ is suppressed, and reverse transformation to austenite does not proceed, so finally It becomes difficult to secure the fractions of bainite and tempered martensite, and the workability can not be improved. Therefore, the soaking time should be 50 seconds or more, preferably 100 seconds or more. However, when the soaking time is too long, the austenite grain size is increased, and accordingly, the polygonal ferrite grains are also coarsened, and the elongation and the local deformability tend to be deteriorated. Therefore, the soaking time is preferably 500 seconds or less, more preferably 450 seconds or less.
- the average heating rate when heating the cold-rolled steel plate to the two-phase temperature range may be, for example, 1 ° C./second or more.
- the average cooling rate in the range of 600 ° C. or more exceeds 20 ° C./sec, a predetermined amount of polygonal ferrite can not be secured, and the elongation decreases. Therefore, the average cooling rate is 20 ° C./s or less, preferably 15 ° C./s or less, more preferably 10 ° C./s or less.
- cooling stop temperature T the average cooling rate in the range of less than 600 ° C. to the cooling stop temperature T may be denoted as “CR2”.
- the cooling stop temperature T is 150 ° C. or more, preferably 160 ° C. or more, more preferably 170 ° C. or more.
- the cooling stop temperature T exceeds 400 ° C. (however, if the Ms point is lower than 400 ° C., the martensite is not formed), and the bainite structure is complexed or the MA mixed phase is miniaturized.
- the cooling stop temperature T is 400 ° C. or lower, provided that the Ms point is lower than 400 ° C.), preferably 380 ° C. or lower, provided that the Ms point is ⁇ 20 ° C. lower than 380 ° C., the Ms point is ⁇ 20 ° C. Or less, more preferably 350 ° C. or less, provided that the Ms point ⁇ 50 ° C. is lower than 350 ° C., the Ms point ⁇ 50 ° C. or less.
- the Ms point can be calculated from the following formula (b) in which the ferrite fraction is taken into consideration in the formula described in the above "Leslie steel material science" (P. 231).
- the Ms point prior to the production of the steel material, the Ms point may be calculated in advance using a steel material having the same composition, and the cooling stop temperature T may be set.
- Vf means the ferrite fraction measurement value (area%) in this sample when the sample which reproduced the annealing pattern from heating and soaking to cooling separately was produced separately.
- [] has shown content (mass%) of each element, and content of the element which is not contained in a steel plate is calculated as 0 mass%.
- the average cooling rate in the temperature range from less than 600 ° C. to the cooling stop temperature T (hereinafter sometimes referred to as “temperature range less than 600 ° C.”) is 10 ° C./sec or more, preferably 15 ° C./sec or more More preferably, it is 20 ° C./second or more.
- the upper limit of the average cooling rate in the temperature range of less than 600 ° C. is not particularly limited, but if the average cooling rate is too high, temperature control becomes difficult, so the upper limit may be, for example, about 100 ° C./second.
- the relationship between CR1 and CR2 is not particularly limited, and the same cooling rate may be used as long as the predetermined average cooling rate is satisfied, but preferably the cooling rate is controlled so as to satisfy the relationship of CR2> CR1. It is desirable from the viewpoint of obtaining the desired metal structure.
- untransformed austenite is further transformed to high temperature range formed bainite by austempering treatment held for a predetermined time in the T2 temperature range, the amount of formation is controlled, and carbon is enriched to austenite to form residual ⁇ .
- the above-described desired metallographic structure and IQ distribution can be realized.
- the combination of the holding in the T1 temperature range and the holding in the T2 temperature range exhibits an effect of suppressing the generation of the MA mixed phase. That is, after soaking at the predetermined temperature, cooling to the cooling stop temperature T at the predetermined average cooling rate, and holding in the T1 temperature range, martensite and low-temperature range bainite are generated, so untransformed Since the part is refined and the carbon concentration to the untransformed part is appropriately suppressed, the MA mixed phase is refined.
- the T1 temperature range defined by the above equation (3) is specifically 150 ° C. or more and 400 ° C. or less.
- untransformed austenite can be transformed to low temperature range bainite or martensite.
- bainite transformation proceeds to finally generate residual ⁇ , and the MA mixed phase is also subdivided.
- This martensite exists as hardened martensite immediately after transformation, but is tempered while being held in a T2 temperature range described later, and remains as tempered martensite. The tempered martensite does not adversely affect the elongation, stretch flangeability, or bendability of the steel sheet.
- the T1 temperature range is set to 400 ° C. or less.
- the temperature is 380 ° C. or less, more preferably 350 ° C. or less.
- the lower limit of the T1 temperature range is 150 ° C. or more, preferably 160 ° C. or more, and more preferably 170 ° C. or more.
- the time for holding in the T1 temperature range satisfying the above equation (3) is set to 10 to 200 seconds. If the holding time in the T1 temperature range is too short, the amount of low temperature range formation bainite formed will be small, and complexation of the bainite structure and refinement of the MA mixed phase can not be achieved, resulting in a decrease in elongation and stretch flangeability. In addition, as IQave decreases, ⁇ IQ increases, and a desired low temperature toughness may not be obtained. Therefore, the holding time in the T1 temperature range is 10 seconds or more, preferably 15 seconds or more, more preferably 30 seconds or more, and still more preferably 50 seconds or more.
- the holding time in the T1 temperature range is 200 seconds or less, preferably 180 seconds or less, and more preferably 150 seconds or less.
- the holding time in the T1 temperature range is the time when the surface temperature of the steel plate reaches 400 ° C. after soaking at a predetermined temperature and then cooling (provided that the Ms point is 400 ° C. or less, Ms From the point), it means the time until heating is started after holding in the T1 temperature range and the surface temperature of the steel sheet reaches 400 ° C. again.
- the holding time in the T1 temperature range is the time of the section “x” in FIG.
- the steel plate is allowed to pass through the T1 temperature range again because the steel sheet is cooled to room temperature after holding in the T2 temperature range as described later. It is not included in the retention time in the T1 temperature range. At the time of this cooling, the transformation is almost complete, so low temperature zone bainite is not formed.
- the method of holding in the T1 temperature range satisfying the above equation (3) is not particularly limited as long as the holding time in the T1 temperature range is 10 to 200 seconds, and is shown, for example, in (i) to (iii) of FIG. A heat pattern may be adopted.
- this invention is not the meaning limited to this, and as long as the requirements of this invention are satisfied, heat patterns other than the above can be adopted suitably.
- FIG. 3 is an example in which the cooling is performed while controlling the average cooling rate from the soaking temperature to an arbitrary cooling stop temperature T as described above, and isothermally held at this cooling stop temperature T for a predetermined time After the constant temperature holding, heating is performed to any temperature that satisfies the above equation (4).
- FIG. 3 shows the case where one-step temperature holding is performed, the present invention is not limited to this, but although not shown, the holding temperature is different within the range of T1 temperature range 2 The temperature may be maintained at or above stages.
- (iii) in FIG. 3 After cooling while controlling the average cooling rate from the soaking temperature to an arbitrary cooling stop temperature T as described above, (iii) in FIG. 3 is heated for a predetermined time within the range of the T1 temperature range, It is an example heated to arbitrary temperature which satisfies a formula (4).
- (iii) of FIG. 3 shows the case of performing one-step heating, the present invention is not limited to this, and although not shown, multi-stage heating of two or more steps having different heating rates may be performed. .
- the T2 temperature range defined by the above formula (4) is specifically set to be more than 400 ° C. and 540 ° C. or less. By holding for a predetermined time in this temperature range, high temperature range product bainite and residual ⁇ can be generated. Although the influence of the holding temperature in the T2 temperature range on the IQ distribution is not clear, holding in the T2 temperature range provides a desired IQ distribution. When the temperature range is higher than 540 ° C., polygonal ferrite and pseudo-perlite are formed, a desired metal structure can not be obtained, and elongation can not be secured. Therefore, the upper limit of the T2 temperature range is set to 540 ° C. or less, preferably 500 ° C.
- the lower limit of the T2 temperature range is 400 ° C. or more, preferably 420 ° C. or more, and more preferably 425 ° C. or more.
- the time for holding in the T2 temperature range that satisfies the above equation (4) is 50 seconds or more. According to the present invention, even when the holding time in the T2 temperature range is about 50 seconds, the low temperature range generated bainite is generated in advance while being held for a predetermined time in the T1 temperature range. In order to promote the formation of the formed bainite, it is possible to secure the amount of formation of the high temperature range formed bainite. However, if the holding time is shorter than 50 seconds, a large amount of untransformed parts remain and the carbon enrichment is insufficient, so that hard hardened martensite is formed at the final cooling from the T2 temperature range.
- the holding time in the T2 temperature range is short, IQave tends to decrease, and in order to obtain the desired IQ distribution, it is effective to set the holding time to 50 seconds or more. From the viewpoint of improving productivity, it is preferable to keep the holding time in the T2 temperature range as short as possible, but in order to reliably generate high temperature range generated bainite, 90 seconds or more is preferable, and more preferably 120 seconds or more.
- the upper limit of holding in the T2 temperature range is not particularly limited, but the formation of high temperature range bainite is saturated and the productivity is lowered even if held for a long time. Furthermore, the enriched carbon precipitates as a carbide and can not secure the residual ⁇ , and the elongation is degraded. Therefore, it is preferable to set the holding time in the T2 temperature range to 1800 seconds or less. More preferably, it is 1500 seconds or less, more preferably 1000 seconds or less.
- the holding time in the T2 temperature range is the time of the section of "y" in FIG.
- the time for passing during this cooling is the residence time in the T2 temperature range Not included in At the time of cooling, the residence time is too short, so transformation hardly occurs, and high temperature zone product bainite is not generated.
- the method of holding the temperature in the T2 temperature range satisfying the above equation (4) is not particularly limited as long as the residence time held in the T2 temperature range is 50 seconds or more, like the heat pattern in the T1 temperature range, the T2 temperature range
- the temperature may be kept constant at any temperature in the above, or may be cooled or heated within the T2 temperature range.
- the temperature is maintained in the T2 temperature range on the high temperature side, but low temperature range generated bainite or the like generated in the T1 temperature range is heated to the T2 temperature range.
- the lath interval that is, the average interval of residual ⁇ and / or carbides does not change.
- an electro-galvanized layer (EG: Electro-Galvanizing), a hot-dip galvanized layer (GI: Hot Dip Galvanized), or an alloyed hot-dip galvanized layer (GA: Alloyed Hot Dip Galvanized) is formed.
- EG Electro-Galvanizing
- GI Hot Dip Galvanized
- GA alloyed hot-dip galvanized layer
- the conditions for forming the electrogalvanized layer, the hot dip galvanized layer, or the galvannealed layer are not particularly limited, and a conventional galvanizing process, a hot dip galvanizing process, or an alloying process can be employed.
- electrogalvanized steel plates hereinafter sometimes referred to as "EG steel plates”
- GI steel plates hot-dip galvanized steel plates
- GA steel plates alloyed galvanized steel plates
- the steel sheet may be dipped in a plating bath adjusted to a temperature of about 430 to 500 ° C., applied with hot dip galvanization, and then cooled.
- the steel sheet is heated to a temperature of about 500 to 540 ° C., alloying is performed, and cooling is performed.
- GI steel plate after holding in the above-mentioned T2 temperature range, it is made to immerse in the plating bath adjusted in the above-mentioned temperature range in the above-mentioned T2 temperature range, without cooling to room temperature. And then allowed to cool.
- an alloying treatment may be subsequently performed.
- the time required for hot-dip galvanizing and the time required for the alloying treatment may be controlled by being included in the holding time in the T2 temperature range.
- the amount of zinc plating adhesion is also not particularly limited, and may be, for example, about 10 to 100 g / m 2 per one side.
- the technique of the present invention can be suitably adopted particularly for thin steel plates having a thickness of 3 mm or less.
- the high strength steel plate according to the present invention has excellent tensile strength of 590 MPa or more, excellent elongation, good local deformability and low temperature toughness, and is excellent in workability.
- the low temperature toughness is also good, and for example, brittle fracture in a low temperature environment of -20 ° C or less can be suppressed.
- This high strength steel plate is suitably used as a material of structural parts of a car.
- frontal and rear side members for example, frontal and rear side members, frontal parts such as crash boxes, reinforcements such as pillars (for example, center pillar reinforcement), roof rail reinforcements, side sills, floor members, Body parts such as kick parts, bumper reinforcements, impact-absorbing parts such as door impact beams, seat parts, etc. may be mentioned.
- reinforcements such as pillars (for example, center pillar reinforcement), roof rail reinforcements, side sills, floor members
- Body parts such as kick parts, bumper reinforcements, impact-absorbing parts such as door impact beams, seat parts, etc.
- Warm processing means molding at a temperature range of about 50 to 500 ° C.
- the obtained experimental slab was hot-rolled and then cold-rolled and then continuously annealed to produce a test material.
- Specific conditions are as follows.
- the laboratory slab is heated and held at 1250 ° C. for 30 minutes, and then hot rolled so that the rolling reduction is about 90% and the finish rolling temperature is 920 ° C. From this temperature, winding is performed at an average cooling rate of 30 ° C./sec. It was cooled to a temperature of 500 ° C. and wound up. After winding, it was held at a winding temperature of 500 ° C. for 30 minutes and then furnace cooled to room temperature to produce a hot-rolled steel plate having a thickness of 2.6 mm.
- the obtained hot rolled steel sheet was pickled to remove surface scale, and cold rolling was performed at a cold rolling ratio of 46% to produce a cold rolled steel sheet having a thickness of 1.4 mm.
- the obtained cold rolled steel sheet is heated to “soaking temperature (° C.)” shown in Table 2 below, kept for “soaking time (seconds)” shown in Table 2 and kept uniform, then the pattern shown in Table 2
- the specimen was manufactured by continuous annealing according to i to iii. Some of the cold rolled steel plates were subjected to a pattern such as step cooling different from the patterns i to iii. These were described as "-" in the "pattern” column in Table 2. Moreover, after soaking, the average cooling rate in the range of 600 ° C. or higher was taken as “slow cooling rate (° C./s)”.
- Table 2 also shows the time (seconds) until reaching the holding temperature in the T2 temperature range from the time when the holding is completed in the T1 temperature range as “time (seconds) between T1 ⁇ T2". Also, in Table 2, “Retention time in T1 temperature range (seconds)” corresponding to the stay time in the section “x” in FIG. 3 and “stay time in the section” y “in FIG. The holding time (seconds) in the T2 temperature range is shown. After holding in the T2 temperature range, cooling was performed at room temperature with an average cooling rate of 5 ° C./sec.
- test material 5 using steel type A (hereinafter abbreviated as "No. A-5".
- No. A-5 steel type A
- the T1 temperature range specified in the present invention After cooling to “quench stop temperature T” 460 ° C., the “holding time at T1” is 0 seconds, that is, it is an example of heating immediately to the T2 temperature range without holding in the T1 temperature range.
- Electro-galvanized (EG) treatment The test material was immersed in a galvanizing bath at 55 ° C., subjected to electroplating treatment at a current density of 30 to 50 A / dm 2 , washed with water and dried to obtain an EG steel plate.
- the zinc plating adhesion amount was 10 to 100 g / m 2 per side.
- the test material was immersed in a hot-dip galvanizing bath at 450 ° C. for plating, and then cooled to room temperature to obtain a GI steel plate.
- the zinc plating adhesion amount was 10 to 100 g / m 2 per side.
- No. K-1 is an example in which, after continuous annealing in accordance with a predetermined pattern, galvanizing (GI) treatment is performed in the T2 temperature range without cooling. That is, after holding at “holding temperature (° C.)” in the T2 temperature range shown in Table 2, “holding time at holding temperature (seconds)”, without cooling, subsequently to a hot dip galvanizing bath at 460 ° C. 5 This is an example in which immersion is carried out for a second, galvanizing is carried out, then slow cooling is carried out over 20 seconds to 440 ° C., and then cooling is performed at room temperature with an average cooling rate of 5 ° C./s.
- GI galvanizing
- no. I-1 and M-4 are examples in which, after continuous annealing in accordance with a predetermined pattern, galvanizing and alloying treatment are performed in the T2 temperature range without cooling. That is, after holding at “holding temperature (° C.)” in the T2 temperature range shown in Table 2, “holding time at holding temperature (seconds)”, without cooling, subsequently to a hot dip galvanizing bath at 460 ° C. 5 This is an example in which immersion is performed for a second, galvanizing is performed, and then heating to 500 ° C. and holding at this temperature for 20 seconds to perform alloying treatment and cooling to room temperature at an average cooling rate of 5 ° C./second.
- washing processes such as alkaline aqueous solution immersion degreasing, water washing, and acid washing, were performed suitably.
- test materials meaning including cold-rolled steel plate, EG steel plate, GI steel plate, GA steel plate, and so on.
- the average distance between residual ⁇ and carbide observed as white or light gray was measured based on the method described above.
- the area ratio of high-temperature area-produced bainite and low-temperature area-produced bainite distinguished by these average intervals was measured by a point counting method.
- the area ratio a (area%) of the polygonal ferrite, the area ratio b (area%) of the high temperature region generated bainite, and the total area ratio c (area%) of the low temperature region generated bainite and the tempered martensite are shown in Table 3 below.
- B means bainite
- M means martensite
- PF means polygonal ferrite.
- the total area ratio (area%) of the said area ratio a, the area ratio b, and the total area ratio c is also shown collectively.
- the surface of the cross section parallel to the rolling direction of the test material is polished and repeller-corrosioned, and the 1 ⁇ 4 position of the plate thickness is observed using an optical microscope for 5 fields of view at an observation magnification of 1000 ⁇ .
- the equivalent circle diameter d of the MA mixed phase in which martensite was complexed was measured.
- the proportion of the number of MA mixed phases in which the equivalent circle diameter d in the observed cross section exceeds 7 ⁇ m was calculated relative to the total number of MA mixed phases. If the number ratio is 0% or more and less than 15%, it is accepted (OK), and if it is 15% or more, it is rejected (NG).
- the evaluation results are shown in Table 3 below. Show.
- the angle between the die and the punch was 90 °, and the V-bending test was performed by changing the tip radius of the punch in 0.5 mm steps, and the punch tip radius which can be bent without generation of cracks was determined as the limit bending radius.
- a measurement result is shown in the column of "limit bending R (mm)" of Table 4 below.
- the presence or absence of the crack generation was observed using a loupe, and it was judged on the basis of no hair crack generation.
- the Erichsen value was measured by performing an Erichsen test based on JIS Z2247.
- the test piece used what was cut out from the sample material so that it might be set to 90 mm x 90 mm x thickness 1.4 mm.
- the Erichsen test was performed using a punch having a diameter of 20 mm. The measurement results are shown in the column of "Erichsen value (mm)" in Table 4 below.
- the low temperature toughness was evaluated by the brittle fracture surface percentage (%) at the time of the Charpy impact test at ⁇ 20 ° C. based on JIS Z2242.
- the specimen width was 1.4 mm, which is the same as the plate thickness.
- As the test piece a V-notch test piece cut out from the test material was used such that the longitudinal direction was perpendicular to the rolling direction of the test material. The measurement results are shown in Table 4 below ("Low-temperature toughness (%)").
- TS tensile strength
- EL elongation
- ⁇ stretch flangeability
- R bendability
- Erichsen value is evaluated according to the tensile strength (TS).
- the low temperature toughness was uniformly determined to have a brittle fracture rate of 10% or less in a Charpy impact test at -20 ° C.
- TS tensile strength
- No. A-3 is an example in which the soaking time is too short.
- the residual ⁇ was small because the carbides remained undissolved. Therefore, the growth (EL) and Erichsen value deteriorated.
- No. A-4 is an example in which the cooling stop temperature after soaking is high and is not maintained in the T1 temperature range.
- low temperature bainite and the like hardly form and martensite can hardly be formed, so that the compounding of the bainitic structure is insufficient and refinement of the MA mixed phase can not be achieved. Therefore, the stretch flangeability ( ⁇ ) deteriorated.
- both IQave (formula (1)) and ⁇ IQ (formula (2)) were out of the specified range, and low temperature toughness was poor.
- No. A-5 is an example in which, after soaking, it is held at 440 ° C. on the high temperature side exceeding the T1 temperature range, and then step cooling held at 320 ° C. on the low temperature side below the T2 temperature range is performed. That is, since the holding time in the T1 temperature region and the T2 temperature region is too short, the amount of low temperature region generated bainite and the like decreases, and a large amount of coarse MA mixed phase is generated. Therefore, stretch flangeability ( ⁇ ) and bendability (R) deteriorated. Further, ⁇ IQ (equation (2)) was out of the specified range, and the low temperature toughness was bad.
- No. B-3 is an example in which the holding time (seconds) in the T1 temperature range is too short.
- low temperature region formation bainite and the like are hardly generated, and the complexation of the bainite structure is insufficient. Therefore, the stretch flangeability ( ⁇ ) and the Erichsen value deteriorated. Further, ⁇ IQ (equation (2)) was out of the specified range, and the low temperature toughness was bad.
- No. B-4 is an example where the soaking temperature is too high.
- the heating temperature is too high, polygonal ferrite can not be sufficiently secured, and on the other hand, the amount of low temperature zone generated bainite and the like increases. Therefore, growth (EL) was bad.
- No. C-3 is an example in which the average cooling rate “quenching rate (° C./s)” when cooling to an arbitrary cooling stop temperature T in the T1 temperature range after soaking is too slow.
- the average cooling rate “quenching rate (° C./s)” when cooling to an arbitrary cooling stop temperature T in the T1 temperature range after soaking is too slow.
- the amount of bainite formed in the high temperature region was also small. Therefore, the growth (EL) and Erichsen value deteriorated. Further, ⁇ IQ (equation (2)) was out of the specified range, and the low temperature toughness was bad.
- No. C-4 is an example in which the holding time in the T2 temperature range is too short.
- the amount of formation of bainite in the high temperature region is small, the amount of untransformed austenite remains, and the carbon concentration is insufficient. Therefore, while cooling from the T2 temperature region, a large amount of hard quenched martensite is generated. A coarse MA mixed phase was formed. Therefore, elongation (EL) and stretch flangeability ( ⁇ ) deteriorated.
- both IQave (formula (1)) and ⁇ IQ (formula (2)) were out of the specified range, and low temperature toughness was poor.
- No. D-4 is an example of cooling to 80 ° C. of “cooling stop temperature (° C.)” below the T1 temperature range after soaking and maintaining the temperature as it is below the T1 temperature range.
- the generation amount of high temperature region generated bainite can not be secured. Therefore, growth (EL) and Erichsen value were bad.
- No. E-2 is an example in which the holding time in the T1 temperature range is too long and the holding temperature in the T2 temperature range is too low. In this example, high temperature region generated bainite can not be secured. Therefore, the growth (EL) and Erichsen value deteriorated.
- No. H-1 is an example of step cooling after holding at the high temperature side of 420 ° C. corresponding to the T1 temperature range after soaking and then holding it at the low temperature side of 380 ° C. corresponding to the T2 temperature range.
- a cooling pattern different from the manufacturing method of the present invention for performing austempering in a T2 temperature range for a predetermined time after supercooling was performed, both IQave (formula (1)) and ⁇ IQ (formula (2)) are prescribed. It was out of range and the low temperature toughness was bad.
- No. M-2 is an example in which the holding time in the T1 temperature range is too long.
- the amount of bainite produced in the high temperature region can not be secured, and the amount of residual ⁇ is insufficient. Therefore, the growth (EL) deteriorated.
- No. M-3 is an example in which the holding temperature in the T1 temperature range is too high.
- the amount of high-temperature region-produced bainite could not be secured, and the amount of residual ⁇ was also small. Therefore, the growth (EL) and Erichsen value deteriorated.
- No. N-1 is an example where the amount of C is too small. In this example, the amount of residual ⁇ was small. Therefore, the growth (EL) and Erichsen value deteriorated.
- No. O-1 is an example where the amount of Si is too small. In this example, the amount of residual ⁇ was small. Therefore, the growth (EL) and Erichsen value deteriorated.
- No. P-1 is an example where the amount of Mn is too small.
- hardening since hardening is not sufficiently performed, ferrite is formed during cooling, the formation of low temperature range bainite and the like and high temperature range bainite is suppressed, and the amount of residual ⁇ is small, and the elongation (EL) And Erichsen values have deteriorated. Further, ⁇ IQ (equation (2)) was out of the specified range, and the low temperature toughness was bad.
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Abstract
Description
またTRIP鋼板は強度上昇に伴い、低温靭性が劣化する傾向にあるため、低温環境下での脆性破断が問題となっていた。
(1)金属組織を走査型電子顕微鏡で観察したときに、
(1a)前記ポリゴナルフェライトの面積率aが金属組織全体に対して50%超であり、
(1b)前記ベイナイトは、
隣接する残留オーステナイト同士、隣接する炭化物同士、隣接する残留オーステナイトと炭化物の中心位置間距離の平均間隔が1μm以上である高温域生成ベイナイトと、
隣接する残留オーステナイト同士、隣接する炭化物同士、隣接する残留オーステナイトと炭化物の中心位置間距離の平均間隔が1μm未満である低温域生成ベイナイトとの複合組織で構成されており、
前記高温域生成ベイナイトの面積率bが金属組織全体に対して5~40%、
前記低温域生成ベイナイトと前記焼戻しマルテンサイトとの合計面積率cが金属組織全体に対して5~40%を満足し、
(2)飽和磁化法で測定した前記残留オーステナイトの体積率が金属組織全体に対して5%以上、
(3)電子線後方散乱回折法(EBSD)で測定される方位差3°以上の境界で囲まれる領域を結晶粒と定義したときに、該結晶粒のうち体心立方格子(体心正方格子含む)の結晶粒毎に解析したEBSDパターンの鮮明度に基づく各平均IQ(Image Quality)を用いた分布が、下記式(1)、(2)を満足することに要旨を有する。
(IQave-IQmin)/(IQmax-IQmin)≧0.40・・・(1)
σIQ/(IQmax-IQmin)≦0.25・・・(2)
(式中、
IQaveは、各結晶粒の平均IQ全データの平均値
IQminは、各結晶粒の平均IQ全データの最小値
IQmaxは、各結晶粒の平均IQ全データの最大値
σIQは、各結晶粒の平均IQ全データの標準偏差を表す)
更に前記ポリゴナルフェライト粒の平均円相当直径Dが、0μm超10μm以下であることも好ましい実施態様である。
(a)Cr:0%超1%以下、およびMo:0%超1%以下よりなる群から選択される1種以上の元素
(b)Ti:0%超0.15%以下、Nb:0%超0.15%以下、およびV:0%超0.15%以下よりなる群から選択される1種以上の元素
(c)Cu:0%超1%以下、およびNi:0%超1%以下よりなる群から選択される1種以上の元素
(d)B:0%超0.005%以下
(e)Ca:0%超0.01%以下、Mg:0%超0.01%以下、および希土類元素:0%超0.01%以下よりなる群から選択される1種以上の元素
該温度域で50秒間以上保持して均熱した後、600℃以上の範囲を平均冷却速度20℃/秒以下で冷却し、その後、
150℃以上、400℃以下(但し、下記式で表されるMs点が400℃以下の場合は、Ms点以下)を満たす任意の温度Tまで平均冷却速度10℃/秒以上で冷却し、且つ下記式(3)を満たす温度域で、10~200秒保持し、
次いで、下記式(4)を満たす温度域に加熱し、この温度域で50秒間以上保持してから冷却することに要旨を有する。
150℃≦T1(℃)≦400℃ ・・・(3)
400℃<T2(℃)≦540℃ ・・・(4)
Ms点(℃)=561-474×[C]/(1-Vf/100)-33×[Mn]-17×[Ni]-17×[Cr]-21×[Mo]
式中、Vfは別途、加熱、均熱から冷却までの焼鈍パターンを再現したサンプルを作製したときの該サンプル中のフェライト分率測定値を意味する。また式中、[ ]は各元素の含有量(質量%)を示しており、鋼板に含まれない元素の含有量は0質量%として計算する。
(1)鋼板の金属組織を、ポリゴナルフェライト主体、具体的には、金属組織全体に対する面積率が50%超としたうえで、ベイナイト、焼戻しマルテンサイト、および残留γを含む混合組織とし、特にベイナイトとして、
(1a)隣接する残留γ同士、隣接する炭化物同士、或いは隣接する残留γと隣接する炭化物(以下、これらをまとめて「残留γ等」と表記することがある。)の中心位置間距離の平均間隔が1μm以上である高温域生成ベイナイトと、
(1b)残留γ等の中心位置間距離の平均間隔が1μm未満である低温域生成ベイナイトの2種類のベイナイトを生成させれば、伸びを劣化させることなく局所変形能を改善した加工性に優れた高強度鋼板を提供できること、
(2)具体的には、上記高温域生成ベイナイトは鋼板の伸び向上に寄与し、上記低温域生成ベイナイトは鋼板の局所変形能向上に寄与すること、
(3)さらに体心立方格子(体心正方格子含む)の結晶粒ごとのIQ分布が、式(1)[(IQave-IQmin)/(IQmax-IQmin)≧0.40]、および式(2)[(σIQ)/(IQmax-IQmin)≦0.25]の関係を満足するよう制御することで、低温靭性に優れた高強度鋼板を提供できること、
(4)上記ポリゴナルフェライト、ベイナイト、焼戻しマルテンサイト、および残留オーステナイトを所定量生成させ、かつ上記式(1)、式(2)を満足する所定のIQ分布を実現するには、所定の成分組成を満足する鋼板を800℃以上、Ac3点-10℃以下の二相温度域に加熱し、該温度域で50秒間以上保持して均熱した後、600℃以上の範囲を平均冷却速度20℃/秒以下で冷却し、その後、150℃以上、400℃以下、但し、Ms点が400℃以下の場合は、Ms点以下を満たす任意の温度Tまで平均冷却速度10℃/秒以上で冷却し、且つ式(3)[150℃≦T1(℃)≦400℃]を満たすT1温度域で、10~200秒間保持した後、式(4)[400℃<T2(℃)≦540℃]を満たすT2温度域に加熱し、該温度域で50秒間以上保持すればよいことを見出し、本発明を完成した。
本発明に係る高強度鋼板の金属組織は、ポリゴナルフェライト、ベイナイト、焼戻しマルテンサイト、および残留γを含む混合組織である。
本発明の鋼板の金属組織は、ポリゴナルフェライトを主体としている。主体とは、金属組織全体に対する面積率が50%超であることを意味する。ポリゴナルフェライトは、ベイナイトに比べて軟質であり、鋼板の伸びを高めて加工性を改善するのに作用する組織である。こうした作用を発揮させるには、ポリゴナルフェライトの面積率は、金属組織全体に対して50%超、好ましくは55%以上、より好ましくは60%以上とする。ポリゴナルフェライトの面積率の上限は、飽和磁化法で測定される残留γの占積率を考慮して決定されるが、例えば、85%である。
本発明の鋼板は、ベイナイトが、高温域生成ベイナイトと、高温域生成ベイナイトに比べて強度が高い低温域生成ベイナイトとの複合組織から構成されているところに特徴がある。高温域生成ベイナイトは鋼板の伸び向上に寄与し、低温域生成ベイナイトは鋼板の局所変形能向上に寄与する。そしてこれら2種類のベイナイト組織を含むことにより、鋼板の伸びを劣化させることなく、局所変形能を向上させることができ、鋼板の加工性全般を高めることができる。これは強度レベルの異なるベイナイト組織を複合化することによって不均一変形が生じるため、加工硬化能が上昇することに起因すると考えられる。
本発明では、上記ポリゴナルフェライトの面積率a、上記高温域生成ベイナイトの面積率b、および上記低温域生成ベイナイト等の合計面積率cの合計(以下、「a+b+cの合計面積率」という)が、金属組織全体に対して70%以上を満足していることが好ましい。a+b+cの合計面積率が70%を下回ると、伸びが劣化することがある。a+b+cの合計面積率は、より好ましくは75%以上、更に好ましくは80%以上である。a+b+cの合計面積率の上限は、飽和磁化法で測定される残留γの占積率を考慮して決定されるが、例えば、100%である。
残留γは、鋼板が応力を受けて変形する際にマルテンサイトに変態することによって変形部の硬化を促し、歪の集中を防ぐ効果があり、それにより均一変形能が向上して良好な伸びを発揮する。こうした効果は、一般的にTRIP効果と呼ばれている。
本発明に係る鋼板の金属組織は、上述したように、ポリゴナルフェライト、ベイナイト、焼戻しマルテンサイト、および残留γを含み、これらのみから構成されていてもよいが、本発明の効果を損なわない範囲で、(a)焼入れマルテンサイトと残留γとが複合したMA混合相や、(b)パーライト等の残部組織が存在してもよい。
MA混合相は、焼入れマルテンサイトと残留γとの複合相として一般的に知られており、最終冷却前までは未変態のオーステナイトとして存在していた組織の一部が、最終冷却時にマルテンサイトに変態し、残りはオーステナイトのまま残存することによって生成する組織である。こうして生成するMA混合相は、熱処理、特に、T2温度域で保持するオーステンパ処理の過程で炭素が高濃度に濃化し、しかも一部がマルテンサイト組織になっているため、非常に硬い組織である。そのためベイナイトとMA混合相との硬度差は大きく、変形に際して応力が集中してボイド発生の起点となりやすいので、MA混合相が過剰に生成すると、伸びフランジ性や曲げ性が低下して局所変形能が低下する。また、MA混合相が過剰に生成すると、強度が高くなり過ぎる傾向がある。MA混合相は、残留γ量が多くなるほど、またSi含有量が多くなるほど生成し易くなるが、その生成量はできるだけ少ない方が好ましい。
上記パーライトは、金属組織をSEM観察したときに、金属組織全体に対して好ましくは20面積%以下である。パーライトの面積率が20%を超えると、伸びが劣化し、加工性の改善が難しくなる。パーライトの面積率は、金属組織全体に対してより好ましくは15%以下、更に好ましくは10%以下、より更に好ましくは5%以下である。
ポリゴナルフェライト、高温域生成ベイナイト、低温域生成ベイナイト等、およびパーライトは、鋼板の圧延方向に平行な断面のうち、板厚の1/4位置をナイタール腐食し、倍率3000倍程度でSEM観察すれば識別できる。
残留γは、SEM観察による組織の同定ができないため、飽和磁化法により体積率を測定する。このようにして得られる残留γの体積率はそのまま面積率と読み替えることができる。飽和磁化法による詳細な測定原理は、「R&D神戸製鋼技報、Vol.52、No.3、2002年、p.43~46」を参照すればよい。
MA混合相は、鋼板の圧延方向に平行な断面のうち、板厚の1/4位置をレペラ腐食し、倍率1000倍程度で光学顕微鏡観察したとき、白色組織として観察される。
本発明ではEBSDによる測定点間の結晶方位差が3°以上である境界で囲まれた領域を「結晶粒」と定義し、IQとして、体心立方格子(体心正方格子含む)の結晶粒毎に解析したEBSDパターンの鮮明度に基づく各平均IQを用いる。以下では、上記の各平均IQを単に「IQ」ということがある。上記結晶方位差を3°以上としたのは、ラス境界を除外する趣旨である。なお、体心正方格子は、C原子が、体心立方格子内の特定の侵入型位置に固溶することで、格子が一方向に伸長したものであり、構造自体は体心立方格子と同等であるため、低温靭性に及ぼす効果も同等である。また、EBSDでも、これら格子を区別することはできない。したがって、本発明では体心立方格子の測定には体心正方格子を含むものとした。
σIQ/(IQmax-IQmin)≦0.25・・・(2)
式中、
IQaveは、各結晶粒の平均IQ全データの平均値
IQminは、各結晶粒の平均IQ全データの最小値
IQmaxは、各結晶粒の平均IQ全データの最大値
σIQは、各結晶粒の平均IQ全データの標準偏差を表す。
本発明の高強度鋼板は、C:0.10~0.5%、Si:1.0~3%、Mn:1.5~3.0%、Al:0.005~1.0%、P:0%超0.1%以下、およびS:0%超0.05%以下を満足し、残部が鉄および不可避不純物からなる鋼板である。こうした範囲を定めた理由は次の通りである。
Cは、鋼板の強度を高めると共に、残留γを生成させるために必要な元素である。従ってC量は0.10%以上、好ましくは0.13%以上、より好ましくは0.15%以上である。しかし、Cを過剰に含有すると溶接性が低下する。従ってC量は0.5%以下、好ましくは0.3%以下、より好ましくは0.25%以下、更に好ましくは0.20%以下とする。
Siは、固溶強化元素として鋼板の高強度化に寄与する他、後述するT1温度域およびT2温度域での保持中、特にオーステンパ処理中に炭化物が析出するのを抑制し、残留γを効果的に生成させるうえで大変重要な元素である。従ってSi量は1.0%以上、好ましくは1.2%以上、より好ましくは1.3%以上である。しかしSiを過剰に含有すると、焼鈍での加熱・均熱時にγ相への逆変態が起こらず、ポリゴナルフェライトが多量に残存し、強度不足になる。また、熱間圧延の際に鋼板表面にSiスケールを発生して鋼板の表面性状を悪化させる。従ってSi量は3%以下、好ましくは2.5%以下、より好ましくは2.0%以下である。
Mnは、ベイナイトおよび焼戻しマルテンサイトを得るために必要な元素である。またMnは、オーステナイトを安定化させて残留γを生成させるのにも有効に作用する元素である。こうした作用を発揮させるために、Mn量は1.5%以上、好ましくは1.8%以上、より好ましくは2.0%以上とする。しかしMnを過剰に含有すると、高温域生成ベイナイトの生成が著しく抑制される。また、Mnの過剰添加は、溶接性の劣化や偏析による加工性の劣化を招く。従ってMn量は3.0%以下、好ましくは2.7%以下、より好ましくは2.5%以下、更に好ましくは2.4%以下とする。
Alは、Siと同様に、オーステンパ処理中に炭化物が析出するのを抑制し、残留γを生成させるのに寄与する元素である。またAlは、製鋼工程で脱酸剤として作用する元素である。従ってAl量は0.005%以上、好ましくは0.01%以上、より好ましくは0.03%以上とする。しかしAlを過剰に含有すると、鋼板中の介在物が多くなり過ぎて延性が劣化する。従ってAl量は1.0%以下、好ましくは0.8%以下、より好ましくは0.5%以下とする。
Pは、鋼に不可避的に含まれる不純物元素であり、P量が過剰になると鋼板の溶接性が劣化する。従ってP量は0.1%以下、好ましくは0.08%以下、より好ましくは0.05%以下である。P量はできるだけ少ない方がよいが、0%にするのは工業的に困難である。
Sは、鋼に不可避的に含まれる不純物元素であり、上記Pと同様、鋼板の溶接性を劣化させる元素である。またSは、鋼板中に硫化物系介在物を形成し、これが増大すると加工性が低下する。従ってS量は0.05%以下、好ましくは0.01%以下、より好ましくは0.005%以下である。S量はできるだけ少ない方が良いが、0%にするのは工業的に困難である。
Nは、鋼板中に窒化物を析出させて鋼板の強化に寄与する元素であるが、Nを過剰に含有すると、窒化物が多量に析出して伸び、伸びフランジ性、および曲げ性の劣化を引き起こす。従ってN量は0.01%以下であることが好ましく、より好ましくは0.008%以下、更に好ましくは0.005%以下である。
O(酸素)は、過剰に含有すると伸び、伸びフランジ性、および曲げ性の低下を招く元素である。従ってO量は0.01%以下であることが好ましく、より好ましくは0.005%以下、更に好ましくは0.003%以下である。
(a)Cr:0%超1%以下およびMo:0%超1%以下よりなる群から選択される1種以上の元素、
(b)Ti:0%超0.15%以下、Nb:0%超0.15%以下およびV:0%超0.15%以下よりなる群から選択される1種以上の元素、
(c)Cu:0%超1%以下およびNi:0%超1%以下よりなる群から選択される1種以上の元素、
(d)B:0%超0.005%以下、
(e)Ca:0%超0.01%以下、Mg:0%超0.01%以下および希土類元素:0%超0.01%以下よりなる群から選択される1種以上の元素、等を含有してもよい。
CrとMoは、上記Mnと同様に、ベイナイトと焼戻しマルテンサイトを得るために有効に作用する元素である。これらの元素は、単独で、或いは併用して使用できる。こうした作用を有効に発揮させるには、CrとMoは、夫々単独で、0.1%以上含有させることが好ましく、より好ましくは0.2%以上である。しかしCrとMoの含有量が、夫々1%を超えると、高温域生成ベイナイトの生成が著しく抑制される。また、過剰な添加はコスト高となる。従ってCrとMoは、夫々1%以下であることが好ましく、より好ましくは0.8%以下、更に好ましくは0.5%以下である。CrとMoを併用する場合は、合計量を1.5%以下とすることが推奨される。
Ti、NbおよびVは、鋼板中に炭化物や窒化物等の析出物を形成し、鋼板を強化すると共に、旧γ粒の微細化によりポリゴナルフェライト粒を細かくする作用も有する元素である。こうした作用を有効に発揮させるには、Ti、NbおよびVは、夫々単独で、0.01%以上含有させることが好ましく、より好ましくは0.02%以上である。しかし過剰に含有すると、粒界に炭化物が析出し、鋼板の伸びフランジ性や曲げ性が劣化する。従ってTi、NbおよびVは、夫々単独で、0.15%以下であることが好ましく、より好ましくは0.12%以下、更に好ましくは0.1%以下である。Ti、NbおよびVは、夫々単独で含有させてもよいし、任意に選ばれる2種以上の元素を含有させてもよい。
CuとNiは、γを安定化させて残留γを生成させるのに有効に作用する元素である。これらの元素は、単独で、或いは併用して使用できる。こうした作用を有効に発揮させるには、CuとNiは、夫々単独で0.05%以上含有させることが好ましく、より好ましくは0.1%以上である。しかしCuとNiを過剰に含有すると、熱間加工性が劣化する。従ってCuとNiは、夫々単独で1%以下とすることが好ましく、より好ましくは0.8%以下、更に好ましくは0.5%以下である。なお、Cuを1%を超えて含有させると熱間加工性が劣化するが、Niを添加すれば熱間加工性の劣化は抑制されるため、CuとNiを併用する場合は、コスト高となるが1%を超えてCuを添加してもよい。
Bは、上記Mn、CrおよびMoと同様に、ベイナイトと焼戻しマルテンサイトを生成させるのに有効に作用する元素である。こうした作用を有効に発揮させるには、Bは0.0005%以上含有させることが好ましく、より好ましくは0.001%以上である。しかしBを過剰に含有すると、鋼板中にホウ化物を生成して延性を劣化させる。またBを過剰に含有すると、上記CrやMoと同様に、高温域生成ベイナイトの生成が著しく抑制される。従ってB量は0.005%以下であることが好ましく、より好ましくは0.004%以下、更に好ましくは0.003%以下である。
Ca、Mgおよび希土類元素(REM)は、鋼板中の介在物を微細分散させるのに作用する元素である。こうした作用を有効に発揮させるには、Ca、Mgおよび希土類元素は、夫々単独で、0.0005%以上含有させることが好ましく、より好ましくは0.001%以上である。しかし過剰に含有すると、鋳造性や熱間加工性などを劣化させ、製造し難くなる。また、過剰添加は、鋼板の延性を劣化させる原因となる。従ってCa、Mgおよび希土類元素は、夫々単独で、0.01%以下であることが好ましく、より好ましくは0.005%以下、更に好ましくは0.003%以下である。
次に、上記高強度鋼板の製造方法について説明する。上記高強度鋼板は、上記成分組成を満足する鋼板を800℃以上、Ac3点-10℃以下の二相温度域に加熱する工程と、該温度域で50秒間以上保持して均熱する工程と、600℃以上の範囲を平均冷却速度20℃/秒以下で冷却し、その後、150℃以上、400℃以下(但し、Ms点が400℃以下の場合は、Ms点以下)を満たす任意の温度Tまで平均冷却速度10℃/秒以上で冷却する工程と、下記式(3)を満たすT1温度域で10~200秒間保持する工程と、下記式(4)を満たすT2温度域で50秒間以上保持する工程と、をこの順で含むことによって製造できる。以下、各工程について順を追って説明する。
150℃≦T1(℃)≦400℃ ・・・(3)
400℃<T2(℃)≦540℃ ・・・(4)
まず、スラブを常法に従って熱間圧延し、得られた熱延鋼板を冷間圧延した冷延鋼板を準備する。熱間圧延は、仕上げ圧延温度を、例えば800℃以上、巻取り温度を、例えば700℃以下とすればよい。冷間圧延では、冷延率を例えば10~70%の範囲として圧延すればよい。
このようにして得られた冷延鋼板を均熱工程に付す。具体的には、連続焼鈍ラインで、800℃以上、Ac3点-10℃以下の温度域に加熱し、この温度域で50秒間以上保持して均熱する。
Ac3(℃)=910-203×[C]1/2+44.7×[Si]-30×[Mn]-11×[Cr]+31.5×[Mo]-20×[Cu]-15.2×[Ni]+400×[Ti]+104×[V]+700×[P]+400×[Al]・・・(a)
上記二相温度域に加熱して50秒間以上保持して均熱処理した後、600℃以上の範囲を平均冷却速度20℃/秒以下で徐冷する。以下、600℃以上の範囲の平均冷却速度を「CR1」ということがある。この範囲での平均冷却速度を適切に制御することによって、所定量のポリゴナルフェライトを確保しつつ、低温域生成ベイナイトや高温域生成ベイナイトの生成促進に有効なマルテンサイトを生成させることができる。
Ms点(℃)=561-474×[C]/(1-Vf/100)-33×[Mn]-17×[Ni]-17×[Cr]-21×[Mo]・・・(b)
ここで、Vfは別途、加熱、均熱から冷却までの焼鈍パターンを再現したサンプルを作製したときの該サンプル中のフェライト分率測定値(面積%)を意味する。また式中、[ ]は各元素の含有量(質量%)を示しており、鋼板に含まれない元素の含有量は0質量%として計算する。
冷却停止温度Tまで冷却した後は、上記式(3)を満たすT1温度域で10~200秒間保持した後、上記式(4)を満たすT2温度域に加熱し、このT2温度域で50秒間以上保持する。本発明ではT1温度域とT2温度域に保持する時間を夫々適切に制御することによって、高温域生成ベイナイトと低温域生成ベイナイト等を所定量ずつ生成させることができる。具体的には、T1温度域で所定時間保持することにより、未変態オーステナイトを低温域生成ベイナイト、またはマルテンサイトに変態させる。T2温度域で所定時間保持するオーステンパ処理によって、さらに未変態オーステナイトを高温域生成ベイナイトに変態させ、その生成量を制御するとともに、炭素をオーステナイトへ濃化させて残留γを生成させ、本発明で規定する上記所望の金属組織、およびIQ分布を実現できる。
本発明において、上記式(3)で規定するT1温度域は、具体的には、150℃以上、400℃以下とする。この温度域で所定時間保持することによって、未変態オーステナイトを低温域生成ベイナイト、またはマルテンサイトに変態させることができる。また、充分な保持時間を確保することによりベイナイト変態が進行して、最終的に残留γが生成し、MA混合相も細分化される。このマルテンサイトは、変態直後は焼入れマルテンサイトとして存在するが、後述するT2温度域で保持している間に焼戻され、焼戻しマルテンサイトとして残留する。この焼戻しマルテンサイトは、鋼板の伸び、伸びフランジ性、または曲げ性のいずれにも悪影響を及ぼさない。
上記式(3)を満たすT1温度域で保持する時間は、10~200秒間とする。T1温度域での保持時間が短過ぎると低温域生成ベイナイトの生成量が少なくなり、ベイナイト組織の複合化や、MA混合相の微細化が図れないため、伸びや伸びフランジ性が低下する。またIQaveが低下すると共にσIQが上昇し、所望の低温靭性が得られないことがある。したがってT1温度域での保持時間は10秒以上とし、好ましくは15秒以上、より好ましくは30秒以上、更に好ましくは50秒以上である。しかし保持時間が200秒を超えると、低温域生成ベイナイトが過剰に生成するため、後述するように、T2温度域で所定時間保持しても高温域生成ベイナイト等の生成量を確保できなくなり、残留γ量も不足するため、伸び、エリクセン試験で評価される複合的な加工性などが低下する。したがってT1温度域での保持時間は200秒以下、好ましくは180秒以下、より好ましくは150秒以下とする。
本発明において、上記式(4)で規定するT2温度域は、具体的には、400℃超、540℃以下とする。この温度域で所定時間保持することによって、高温域生成ベイナイトと残留γを生成させることができる。またT2温度域における保持温度によるIQ分布への影響は明確でないが、上記T2温度域で保持することで、所望のIQ分布が得られる。540℃を超える温度域で保持すると、ポリゴナルフェライトや擬似パーライトが生成し、所望の金属組織が得られず、伸びなどが確保できない。したがってT2温度域の上限は540℃以下、好ましくは500℃以下、より好ましくは480℃以下とする。一方、400℃以下になると、高温域生成ベイナイト量が不足し、またベイナイト変態に伴う未変態部分への炭素濃化も不十分となって残留γ量も少なくなるため、伸びやエリクセン試験で評価される複合的な加工性が低下する。したがってT2温度域の下限は400℃以上、好ましくは420℃以上、より好ましくは425℃以上とする。
上記高強度鋼板の表面には、電気亜鉛めっき層(EG:Electro-Galvanizing)、溶融亜鉛めっき層(GI:Hot Dip Galvanized)、または合金化溶融亜鉛めっき層(GA:Alloyed Hot Dip Galvanized)を形成してもよい。
本発明の技術は、特に、板厚が3mm以下の薄鋼板に好適に採用できる。本発明に係る高強度鋼板は、引張強度が590MPa以上で、伸びに優れ、しかも局所変形能および低温靭性も良好であるため、加工性に優れている。また低温靭性も良好であり、例えば-20℃以下の低温環境下における脆性破壊を抑制できる。この高強度鋼板は、自動車の構造部品の素材として好適に用いられる。自動車の構造部品としては、例えば、フロントやリア部サイドメンバやクラッシュボックスなどの正突部品をはじめ、ピラー類などの補強材(例えば、センターピラーリインフォース)、ルーフレールの補強材、サイドシル、フロアメンバー、キック部などの車体構成部品、バンパーの補強材やドアインパクトビームなどの耐衝撃吸収部品、シート部品などが挙げられる。
均熱後、表2に示す平均冷却速度;すなわち、600℃以上の範囲は「徐冷速度(℃/s)で冷却し、600℃未満から冷却停止温度Tまでの範囲は「急冷速度(℃/s)」で表2に示す「冷却停止温度T(℃)」まで冷却した後、この冷却停止温度Tで表2に示す「T1での保持時間(秒)」恒温保持し、次いで表2に示すT2温度域における「保持温度(℃)」まで加熱し、この保持温度で、表2に示す「保持温度での保持時間(秒)」保持した。
パターンiと同様、均熱後、表2に示す平均冷却速度(「徐冷速度(℃/s)」および「急冷速度(℃/s)」)で表2に示す「冷却停止温度T(℃)」まで冷却した後、この冷却停止温度Tから表2に示すT1温度域における「終了温度(℃)」まで、上記T1温度域における「保持時間(秒)」をかけて冷却し、次いで表2に示すT2温度域における「保持温度(℃)」まで加熱し、この保持温度で表2に示す「保持温度での保持時間(秒)」保持した。
パターンiと同様、均熱後、表2に示す平均冷却速度(「徐冷速度(℃/s)」および「急冷速度(℃/s)」)で表2に示す「冷却停止温度T(℃)」まで冷却した後、この冷却停止温度Tから表2に示すT1温度域における「終了温度(℃)」まで、上記T1温度域における「保持時間(秒)」をかけて加熱し、次いで表2に示す2温度域における「保持温度(℃)」まで更に加熱し、この保持温度で表2に示す「保持温度での保持時間(秒)」保持した。
供試材を55℃の亜鉛めっき浴に浸漬して電流密度30~50A/dm2で電気めっき処理を施した後、水洗、乾燥してEG鋼板を得た。亜鉛めっき付着量は、片面当たり10~100g/m2とした。
供試材を450℃の溶融亜鉛めっき浴に浸漬してめっき処理を施した後、室温まで冷却してGI鋼板を得た。亜鉛めっき付着量は、片面当たり10~100g/m2とした。
上記亜鉛めっき浴に浸漬後、更に500℃で合金化処理を行ってから室温まで冷却してGA鋼板を得た。
金属組織のうち、ポリゴナルフェライト、高温域生成ベイナイト、および低温域生成ベイナイト等の面積率はSEM観察した結果に基づいて算出し、残留γの体積率は飽和磁化法で測定した。
供試材の圧延方向に平行な断面について、表面を研磨し、更に電解研磨した後、ナイタール腐食させて板厚の1/4位置をSEMで、倍率3000倍で5視野観察した。観察視野は約50μm×約50μmとした。
金属組織のうち、残留γの体積率は、飽和磁化法で測定した。具体的には、供試材の飽和磁化(I)と、400℃で15時間熱処理した標準試料の飽和磁化(Is)を測定し、下記式から残留γの体積率(Vγr)を求めた。飽和磁化の測定は、理研電子製の直流磁化B-H特性自動記録装置「model BHS-40」を用い、最大印加磁化を5000(Oe)として室温で測定した。
Vγr=(1-I/Is)×100
供試材の圧延方向に平行な断面について、表面を研磨し、板厚の1/4位置にて、100μm×100μmの領域について、1ステップ:0.25μmで18万点のEBSD測定(テクセムラボラトリーズ社製OIMシステム)を実施した。この測定結果から、各粒における平均IQ値を求めた。なお、結晶粒は、測定領域内に完全に一つの結晶粒が収まっているもののみを測定対象とすると共に、CI<0.1の測定点は解析から除外した。また下記式(1)、式(2)では、最大側、最小側共にそれぞれ全データ数の2%のデータを除外した。表3には、(IQave-IQmin)/(IQmax-IQmin)の値を「式(1)」、σIQ/(IQmax-IQmin)の値を「式(2)」に記載した。
(IQave-IQmin)/(IQmax-IQmin)≧0.40・・・(1)
σIQ/(IQmax-IQmin)≦0.25・・・(2)
[引張強度(TS)、伸び(EL)]
引張強度(TS)と伸び(EL)は、JIS Z2241に基づいて引張試験を行って測定した。試験片は、供試材の圧延方向に対して垂直な方向が長手方向となるように、JIS Z2201で規定される5号試験片を供試材から切り出したものを用いた。測定結果を下記表4の「TS(MPa)」、「EL(%)」の欄にそれぞれ示す。
伸びフランジ性(λ)は、穴拡げ率によって評価する。穴拡げ率(λ)は、鉄鋼連盟規格JFST 1001に基づいて穴拡げ試験を行って測定した。測定結果を下記表4の「λ(%)」の欄に示す。
曲げ性(R)は、限界曲げ半径によって評価した。限界曲げ半径は、JIS Z2248に基づいてV曲げ試験を行って測定した。試験片は、供試材の圧延方向に対して垂直な方向が長手方向、すなわち曲げ稜線が圧延方向と一致するように、JIS Z2204で規定される板厚1.4mmとした1号試験片を供試材から切り出したものを用いた。なお、V曲げ試験は、亀裂が発生しないように試験片の長手方向の端面に機械研削を施してから行った。
エリクセン値は、JIS Z2247に基づいてエリクセン試験を行って測定した。試験片は、90mm×90mm×厚み1.4mmとなるように供試材から切り出したものを用いた。エリクセン試験は、パンチ径が20mmのものを用いて行った。測定結果を下記表4の「エリクセン値(mm)」の欄に示す。なお、エリクセン試験によれば、鋼板の全伸び特性と局部延性の両方による複合効果を評価できる。
低温靱性は、JIS Z2242に基づいて、-20℃におけるシャルピー衝撃試験を行い、そのときの脆性破面率(%)によって評価した。試験片幅は板厚と同じ1.4mmとした。試験片は、供試材の圧延方向に対して垂直な方向が長手方向となるように、Vノッチ試験片を供試材から切り出したものを用いた。測定結果を下記表4に示す(「低温靭性(%)」)。
引張強度(TS) :590MPa以上、780MPa未満
伸び(EL) :34%以上
伸びフランジ性(λ):30%以上
曲げ性(R) :0.5mm以下
エリクセン値 :10.8mm以上
低温靭性 :10%以下
引張強度(TS) :780MPa以上、980MPa未満
伸び(EL) :25%以上
伸びフランジ性(λ):30%以上
曲げ性(R) :1.0mm以下
エリクセン値 :10.4mm以上
低温靭性 :10%以下
引張強度(TS) :980MPa以上、1180MPa未満
伸び(EL) :19%以上
伸びフランジ性(λ):20%以上
曲げ性(R) :3.0mm以下
エリクセン値 :10.0mm以上
低温靭性 :10%以下
引張強度(TS) :1180MPa以上、1270MPa未満
伸び(EL) :15%以上
伸びフランジ性(λ):20%以上
曲げ性(R) :4.5mm以下
エリクセン値 :9.6mm以上
低温靭性 :10%以下
2 中心位置間距離
3 MA混合相
4 旧γ粒界
5 高温域生成ベイナイト
6 低温域生成ベイナイト等
Claims (8)
- 質量%で、
C :0.10~0.5%、
Si:1.0~3%、
Mn:1.5~3.0%、
Al:0.005~1.0%、
P :0%超0.1%以下、および
S :0%超0.05%以下を満足し、
残部が鉄および不可避不純物からなる鋼板であり、
該鋼板の金属組織は、ポリゴナルフェライト、ベイナイト、焼戻しマルテンサイト、および残留オーステナイトを含み、
(1)金属組織を走査型電子顕微鏡で観察したときに、
(1a)前記ポリゴナルフェライトの面積率aが金属組織全体に対して50%超であり、
(1b)前記ベイナイトは、
隣接する残留オーステナイト同士、隣接する炭化物同士、隣接する残留オーステナイトと炭化物の中心位置間距離の平均間隔が1μm以上である高温域生成ベイナイトと、
隣接する残留オーステナイト同士、隣接する炭化物同士、隣接する残留オーステナイトと炭化物の中心位置間距離の平均間隔が1μm未満である低温域生成ベイナイトとの複合組織で構成されており、
前記高温域生成ベイナイトの面積率bが金属組織全体に対して5~40%、
前記低温域生成ベイナイトと前記焼戻しマルテンサイトとの合計面積率cが金属組織全体に対して5~40%を満足し、
(2)飽和磁化法で測定した前記残留オーステナイトの体積率が金属組織全体に対して5%以上、
(3)電子線後方散乱回折法(EBSD)で測定される方位差3°以上の境界で囲まれる領域を結晶粒と定義したときに、該結晶粒のうち体心立方格子(体心正方格子を含む)の結晶粒毎に解析したEBSDパターンの鮮明度に基づく各平均IQ(Image Quality)を用いた分布が、下記式(1)、(2)を満足すること特徴とする加工性および低温靭性に優れた高強度鋼板。
(IQave-IQmin)/(IQmax-IQmin)≧0.40・・・(1)
σIQ/(IQmax-IQmin)≦0.25・・・(2)
式中、
IQaveは、各結晶粒の平均IQ全データの平均値
IQminは、各結晶粒の平均IQ全データの最小値
IQmaxは、各結晶粒の平均IQ全データの最大値
σIQは、各結晶粒の平均IQ全データの標準偏差を表す。 - 前記金属組織を光学顕微鏡で観察したときに、焼入れマルテンサイトおよび残留オーステナイトが複合したMA混合相が存在している場合には、前記MA混合相の全個数に対して、円相当直径dが7μm超を有するMA混合相の個数割合が0%以上15%未満である請求項1に記載の高強度鋼板。
- 前記ポリゴナルフェライト粒の平均円相当直径Dが、0μm超10μm以下である請求項1に記載の高強度鋼板。
- 前記鋼板は、更に、以下の(a)~(e)の少なくとも1つを含有する請求項1に記載の高強度鋼板。
(a)Cr:0%超1%以下、およびMo:0%超1%以下よりなる群から選択される1種以上の元素
(b)Ti:0%超0.15%以下、Nb:0%超0.15%以下およびV:0%超0.15%以下よりなる群から選択される1種以上の元素
(c)Cu:0%超1%以下、およびNi:0%超1%以下よりなる群から選択される1種以上の元素
(d)B:0%超0.005%以下
(e)Ca:0%超0.01%以下、Mg:0%超0.01%以下、および希土類元素:0%超0.01%以下よりなる群から選択される1種以上の元素 - 前記鋼板の表面に、電気亜鉛めっき層、溶融亜鉛めっき層、または合金化溶融亜鉛めっき層を有している請求項1に記載の高強度鋼板。
- 請求項1~5のいずれかに記載の高強度鋼板を製造する方法であって、
前記成分組成を満足する鋼材を800℃以上、Ac3点-10℃以下の温度域に加熱する工程と、該温度域で50秒間以上保持して均熱した後、600℃以上の範囲を平均冷却速度20℃/秒以下で冷却し、その後、
150℃以上、400℃以下(但し、下記式で表されるMs点が400℃以下の場合は、Ms点以下)を満たす任意の温度Tまで平均冷却速度10℃/秒以上で冷却し、且つ下記式(3)を満たす温度域で、10~200秒保持し、
次いで、下記式(4)を満たす温度域に加熱し、この温度域で50秒間以上保持してから冷却することを特徴とする加工性および低温靭性に優れた高強度鋼板の製造方法。
150℃≦T1(℃)≦400℃ ・・・(3)
400℃<T2(℃)≦540℃ ・・・(4)
Ms点(℃)=561-474×[C]/(1-Vf/100)-33×[Mn]-17×[Ni]-17×[Cr]-21×[Mo]
式中、Vfは別途、加熱、均熱から冷却までの焼鈍パターンを再現したサンプルを作製したときの該サンプル中のフェライト分率測定値を意味する。また式中、[ ]は各元素の含有量(質量%)を示しており、鋼板に含まれない元素の含有量は0質量%として計算する。 - 上記式(4)を満たす温度域で保持した後、冷却し、次いで電気亜鉛めっき、溶融亜鉛めっき、または合金化溶融亜鉛めっきを行う請求項6に記載の高強度鋼板の製造方法。
- 上記式(4)を満たす温度域で溶融亜鉛めっきまたは合金化溶融亜鉛めっきを行う請求項6に記載の高強度鋼板の製造方法。
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MX2016003781A MX2016003781A (es) | 2013-09-27 | 2014-09-25 | Lamina de acero de alta resistencia que tiene excelente capacidad de conformacion y dureza a baja temperatura,y metodo para la produccion de la misma. |
US15/024,423 US20160237520A1 (en) | 2013-09-27 | 2014-09-25 | High-strength steel sheet having excellent formability and low-temperature toughness, and method for producing same |
CN201480053170.4A CN105579605B (zh) | 2013-09-27 | 2014-09-25 | 加工性和低温韧性优异的高强度钢板及其制造方法 |
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JP2015086468A (ja) | 2015-05-07 |
CN105579605A (zh) | 2016-05-11 |
KR20160060729A (ko) | 2016-05-30 |
US20160237520A1 (en) | 2016-08-18 |
CN105579605B (zh) | 2017-07-18 |
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KR101795328B1 (ko) | 2017-11-07 |
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