WO2015035888A1 - Vertical inner cavity mold for manufacturing plywood - Google Patents
Vertical inner cavity mold for manufacturing plywood Download PDFInfo
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- WO2015035888A1 WO2015035888A1 PCT/CN2014/086001 CN2014086001W WO2015035888A1 WO 2015035888 A1 WO2015035888 A1 WO 2015035888A1 CN 2014086001 W CN2014086001 W CN 2014086001W WO 2015035888 A1 WO2015035888 A1 WO 2015035888A1
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- WIPO (PCT)
- Prior art keywords
- cavity mold
- vertical cavity
- modules
- mold
- core
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/30—Extrusion nozzles or dies
- B29C48/305—Extrusion nozzles or dies having a wide opening, e.g. for forming sheets
- B29C48/307—Extrusion nozzles or dies having a wide opening, e.g. for forming sheets specially adapted for bringing together components, e.g. melts within the die
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/07—Flat, e.g. panels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/16—Articles comprising two or more components, e.g. co-extruded layers
- B29C48/18—Articles comprising two or more components, e.g. co-extruded layers the components being layers
- B29C48/21—Articles comprising two or more components, e.g. co-extruded layers the components being layers the layers being joined at their surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/30—Extrusion nozzles or dies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/16—Articles comprising two or more components, e.g. co-extruded layers
- B29C48/18—Articles comprising two or more components, e.g. co-extruded layers the components being layers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/49—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using two or more extruders to feed one die or nozzle
Definitions
- This invention relates to molds and, more particularly, to a vertical cavity mold for making a multilayer composite sheet.
- multi-layer composite sheets are produced, usually by extruding a single-layer sheet by a conventional extrusion process, then uniformly coating the single-layer sheets, and then bonding a plurality of single-layer sheets by high-temperature and high-pressure methods such as hot-press bonding.
- Multi-layer composite sheet is produced, usually by extruding a single-layer sheet by a conventional extrusion process, then uniformly coating the single-layer sheets, and then bonding a plurality of single-layer sheets by high-temperature and high-pressure methods such as hot-press bonding.
- Multi-layer composite sheet is produced, usually by extruding a single-layer sheet by a conventional extrusion process, then uniformly coating the single-layer sheets, and then bonding a plurality of single-layer sheets by high-temperature and high-pressure methods such as hot-press bonding.
- Multi-layer composite sheet is produced, usually by extruding a single-layer sheet by a conventional extrusion process, then uniformly coating the single-layer sheets
- the authorized Chinese patent CN 101146662 B discloses a multilayer film and a sheet forming mold which can be used for forming a three-layer film and a sheet, wherein a resin inlet flow having upper and lower outer layers on the main body of the mold is disclosed.
- One inner layer of the road and the intermediate portion is formed by a resin inlet flow path, two outer manifold portions long in the mold width direction, and an inner layer manifold portion, and the three inlet flow paths are formed to merge at the junction portion.
- Flow path shape The mold disclosed in the Chinese patent is a horizontal cavity mold having three inlet flow paths of an upper portion, an intermediate portion and a lower portion, and three inlet flow paths are joined together and finally the multilayer material is extruded at one time.
- horizontal cavity molds require more modules to be assembled and are therefore bulky.
- the present invention provides a vertical cavity mold which is composed of a plurality of modules and has a vertical inner cavity, and the flow path is a cross-over design of the upper and lower hangers and the horizontal hanger.
- the vertical cavity mold can reduce one module compared with the horizontal cavity mold, thereby saving mold material and reducing mold volume, saving space and reducing heating energy. Consumption.
- the vertical cavity mold according to the present invention is composed of a plurality of modules arranged vertically, and the plurality of modules are detachably connected to each other by fasteners.
- the vertical cavity mold includes a core flow path and at least one outer flow path, each of the core flow path and the at least one outer flow path having a hanger shape.
- a core layer feed port of the core flow channel is disposed at a center of one of the two outer modules of the plurality of modules, and a discharge port of the vertical cavity mold is disposed at a center of the other of the two outer modules
- the outer feed port of the at least one outer flow channel is disposed on at least one side of the lateral cavity mold and between the two modules.
- the core flow path extends from the core feed opening to the discharge opening along the thickness direction of the vertical cavity mold. At least one outer flow channel extends between the two modules perpendicularly to the core flow path from the outer feed port along the longitudinal direction of the vertical cavity mold, and forms a flat portion in the center of the vertical cavity mold to package
- the core layer flow path is coated to coat the core substrate with a plurality of outer layer sheets to form a multilayer composite sheet.
- the vertical cavity mold is composed of three modules to produce a three-layer composite panel.
- the vertical cavity mold includes an outer flow passage disposed between a module having a discharge port and an adjacent module.
- the outer feed opening of the one outer flow passage is disposed on one side of the vertical cavity mold in the lateral direction.
- a vertical cavity mold is composed of four modules to produce a five-layer composite panel.
- the vertical cavity mold includes two outer flow channels, one of the two outer flow channels being disposed between the two intermediate modules, the other of the two outer flow channels
- the laminar flow path is disposed between the module having the discharge port and the adjacent module.
- the outer feed port of the one outer flow channel is disposed on one side of the vertical cavity mold in the lateral direction, and the outer outer feed port of the other outer flow channel is disposed in the vertical cavity mold The other side in the lateral direction.
- the core flow channel is provided with a plurality of shunts blocking the core material near the discharge port to form the core substrate in a strip shape.
- the plating thickness of the core flow path and the outer flow path is in the range of 0.2 to 0.8 mm.
- the fastener includes a bolt.
- the plurality of modules are made of steel.
- Figure 1 is a front elevational view of a vertical cavity mold in accordance with a first embodiment of the present invention
- Figure 2 is a cross-sectional view of the vertical cavity mold taken along the line D-D of Figure 1;
- Figure 3 is a cross-sectional view of the vertical cavity mold taken along line E-F of Figure 1;
- Figure 4 is a cross-sectional view of the vertical cavity mold taken along line B-B of Figure 3;
- Figure 5 is an enlarged view of a portion A of Figure 2, showing the structure of a three-layer composite panel
- Figure 6 is a cross-sectional view of a vertical cavity mold in accordance with a second embodiment of the present invention.
- Figure 7 is a front elevational view of a vertical cavity mold in accordance with a third embodiment of the present invention.
- Figure 8 is a cross-sectional view of the vertical cavity mold taken along the line D-D of Figure 7;
- Figure 9 is a cross-sectional view of the vertical cavity mold taken along line E-F of Figure 7;
- Figure 10 is a cross-sectional view of the vertical cavity mold taken along the direction A of Figure 9;
- Figure 11 is a cross-sectional view of the vertical cavity mold taken along the B direction of Figure 9;
- Figure 12 is an enlarged view of a portion A of Figure 8, showing the structure of a five-layer composite panel
- Figure 13 is a cross-sectional view of a vertical cavity mold in accordance with a fourth embodiment of the present invention.
- the vertical cavity mold according to the present invention is used to manufacture a multilayer composite sheet which is formed of a plurality of layers of different materials, including wood plastic, resin, and the like.
- the vertical cavity mold of the present invention is composed of a plurality of modules arranged vertically, the plurality of modules being detachably connected to each other by fasteners, thereby constituting a mold body of the vertical cavity mold.
- multiple modules are bolted together as fasteners, but the fasteners are not limited thereto, and any fastener commonly used in the art can be used.
- the plurality of modules constituting the mold are preferably formed of a steel material, such as a national standard third degree steel material No. 17.
- the material forming the module is not limited to the steel material, but may be any suitable steel material for the mold.
- a vertical cavity mold for manufacturing a multilayer composite sheet material includes a core layer flow path and at least one outer layer flow path, each flow path having a hanger shape.
- the core feed port of the core flow channel is disposed in the center of one of the two outer modules, and the discharge port of the vertical cavity mold is disposed in the center of the other of the two outer modules.
- the outer feed port of the outer flow passage is disposed on at least one side in the lateral direction of the mold and is located between the two modules.
- the core flow path extends from the core feed opening to the discharge opening along the thickness direction of the mold.
- the outer flow path extends from the outer feed port perpendicular to the core flow path in the longitudinal direction of the mold between the two modules, and a flat portion is formed in the center of the mold to cover the core flow path to make the plurality of
- the outer sheet is coated with a core substrate. Further, the plating thickness of the core flow path and the outer flow path is in the range of 0.2 to 0.8 mm.
- an extruder is placed at each feed port, and different materials are extruded from the plurality of feed ports into the mold and finally co-extruded from a discharge port to form a multilayer composite sheet.
- the feed ports are disposed from different directions, thereby facilitating the arrangement of a plurality of extruders without the need for a dispenser to achieve entry of a plurality of materials. Therefore, the vertical cavity mold of the present invention can be shortened The flow channel reduces the flow path resistance and increases the fluidity, thereby reducing the phenomenon of coke and shots due to poor flow path, so that the product performance and molding are more guaranteed.
- the reduction of the flow path resistance directly reduces the set pressure of the equipment by more than 70%, that is, the working pressure setting is reduced from the usual 30-40Mp to 7-10Mp, thereby reducing the accident rate in the production process, thereby ensuring safe production.
- the vertical cavity mold 10 is a one-way feed flat mold for manufacturing a three-layer composite sheet.
- the vertical cavity mold 10 is composed of three modules arranged vertically, namely, a first module 11, a second module 12, and a third module 13, and the three modules 11, 12, and 13 are connected to each other by a plurality of bolts.
- the vertical cavity mold 10 includes a coat-shaped core flow path 14 and a coat-shaped outer flow path 15.
- the core feed port 140 of the core flow path 14 is disposed at the center of the third module 13, and the discharge port 16 of the mold 10 is disposed at the center of the first module 11.
- the outer layer feed port 150 of the outer flow path 15 is disposed on one side in the lateral direction of the mold 10 and is located between the first module 11 and the second module 12 as shown in FIG.
- the core flow path 14 extends through the mold in the thickness direction of the mold 10 in a hanger configuration, extending from the core feed opening 140 to the discharge opening 16.
- the outer flow path 15 extends between the first module 11 and the second module 12 perpendicularly to the core flow path 14 from the outer layer feed opening 150 in the longitudinal direction of the mold, and forms a flat portion 151 at the center of the mold to pack
- the core layer flow path 14 is as shown in FIG.
- two extruders are placed separately to the core feed port 140 and the outer feed port 150.
- an extruder extrudes the first material from the core feed port 140 into the mold, and the first material is spread along the coat core flow passage 14 at the center of the mold to form a core substrate.
- the three-layer composite sheet includes a core substrate 17 formed of a first material and outer sheets 18 and 19 formed of a second material.
- Figure 6 shows a vertical cavity mold 20 in accordance with a second embodiment of the present invention, which is a unidirectional feed split mold for making a three layer composite sheet.
- the vertical cavity mold 20 has a similar structure to the mold according to the first embodiment, and only differences will be described herein. For the same structure, the same reference numerals as in the first embodiment are used and will not be described again.
- the vertical cavity mold 20 is preferably provided with a plurality of flow dividers 21.
- the splitter 21 is disposed adjacent to the discharge port 16 and blocks the core material so that the core substrate of the three-layer composite sheet is formed into a strip shape.
- the shunt shown in Figure 6 has a triangular shape, but the shape of the shunt is not Limited thereto, any shape such as zigzag, rectangle, square, diamond, or the like may be employed as needed. Further, the number of the shunts can be arbitrarily selected in accordance with the requirements of the shape of the core substrate.
- the vertical cavity mold 30 is a bidirectional feed flat mold for manufacturing a five-layer composite sheet.
- the vertical cavity mold 30 is composed of four modules arranged vertically, namely, a first module 31, a second module 32, a third module 33, and a fourth module 34, and the four modules 31, 32, 33, and 34 pass through a plurality of The bolts are fastened and connected to each other.
- the vertical cavity mold 30 includes a coat-shaped core flow path 35 and two coat-shaped outer flow paths, namely a first outer flow path 36 and a second outer flow path 37.
- the core layer feed port 350 of the core layer flow path 35 is disposed at the center of the fourth module 34, and the discharge port 38 of the mold 30 is disposed at the center of the first module 31.
- the first outer layer feed opening 360 of the first outer flow path 36 is disposed on one side in the lateral direction of the mold 30 and is located between the second module 32 and the third module 33.
- the second outer layer feed opening 370 of the second outer flow path 37 is disposed on the opposite other side in the lateral direction of the mold 30 and is located between the first module 31 and the second module 32.
- the core flow path 35 extends through the mold in a thickness direction of the mold 30 in a hanger configuration, extending from the core layer inlet 350 to the discharge port 38.
- the first outer flow passage 36 extends from the first outer feed port 360 perpendicularly to the core flow passage 350 in the longitudinal direction of the mold between the second module 32 and the third module 33, and forms a flat in the center of the mold.
- the portion 361 covers the core flow channel 350 as shown in FIG.
- the second outer flow passage 37 extends from the second outer feed opening 370 perpendicular to the core flow passage 350 in the longitudinal direction of the mold between the first module 31 and the second module 32, and forms a flat at the center of the mold.
- the part 371 is as shown in FIG.
- three extruders are placed separately to the core feed port 350, the first outer feed port 360, and the second outer feed port 370.
- an extruder extrudes the first material from the core feed port 350 into the mold, and the first material is spread over the center of the mold along the coat core flow passage 35 to form the core substrate 301.
- another extruder extrudes the second material from the first outer feed port 360 into the mold, and the second material coats the core substrate 301 along the first outer outer flow path 36 to form two outer portions.
- the layer sheets that is, the first outer sheet 302 and the second outer sheet 303.
- another extruder extrudes the third material from the second outer feed port 370 into the mold, and the third material coats the first and second outer sheets along the coat-shaped second outer flow passage 37 to form Two outer sheets, namely a third outer sheet 304 and a fourth outer sheet 305.
- the four outer sheets are finally extruded together with the core substrate from the discharge opening 38 to form a five-layer composite sheet.
- Figure 13 shows a vertical cavity mold 40 according to a fourth embodiment of the present invention, which is a bi-directional feed split mold for making a five-layer composite sheet.
- the vertical cavity mold 40 has a similar structure to the mold according to the third embodiment, and only differences will be described herein. For the same structure, the same reference numerals as in the third embodiment are used and will not be described again.
- the vertical cavity mold 40 according to the fourth embodiment is preferably provided with a plurality of flow dividers 41.
- the flow divider 41 is disposed adjacent to the discharge port 38 and blocks the core material so that the core substrate of the five-layer composite sheet is formed into a strip shape.
- the shunt shown in Fig. 13 has a triangular shape, but the shape of the shunt is not limited thereto, and any shape such as zigzag, rectangle, square, diamond, or the like can be employed as needed. Further, the number of the shunts can be arbitrarily selected in accordance with the requirements of the shape of the core substrate.
- the vertical cavity mold for manufacturing a three-layer composite sheet and a five-layer composite sheet is exemplarily illustrated, but the number of modules constituting the mold is not limited to the number exemplified above. Since the vertical cavity mold according to the present invention is composed of a plurality of detachable modules, the number of modules can be selected according to the number of layers of the composite sheet to be manufactured, and since the module is easy to manufacture and process, it can be made according to the needs of the sheet. Select the module for thickness and size. Compared with the conventional horizontal cavity mold, the vertical cavity mold of the invention can reduce one module in the case of manufacturing the same number of composite sheets, thereby making the overall volume of the mold smaller, thereby saving mold material and saving. Space and reduce heating energy consumption.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
Disclosed is a vertical inner cavity mold for manufacturing plywood. The mold is formed by multiple modules that are vertically arranged and removably connected to each other by using fasteners, and comprises a hanger-shaped central-ply flow channel and at least one hanger-shaped outer-ply flow channel. A feed port of the central-ply flow channel is provided at the center of one of two outer modules, a discharge port of the mold is provided at the center of the other outer module, and a feed port of the outer-ply flow channel is provided on at least one side in a horizontal direction of the mold and between two modules. The central-ply flow channel extends from the central-ply feed port to the discharge port; the outer-ply flow channel is vertical to the central-ply flow channel from the outer-ply feed port, extends between two modules, and wraps the central-ply flow channel, so that multiple outer-ply boards warp a central-ply substrate. The mold has a vertical inner cavity, and flow channels thereof are designed by intersecting upper and lower hangers and a horizontal hanger. Therefore, if being used to manufacture plywood with the same number of plies, the vertical inner cavity mold saves one module in comparison with a horizontal inner cavity mold, thereby saving the mold material and reducing the mold size.
Description
本发明涉及模具,更具体地,涉及一种制造多层复合板材的立式内腔模具。This invention relates to molds and, more particularly, to a vertical cavity mold for making a multilayer composite sheet.
目前生产多层复合板材,通常是采用传统的挤塑工艺挤出单层板材,接着将单层板材均匀涂胶,然后采用诸如热压胶合的方法通过高温高压将多个单层板材粘合成多层复合板材。然而,这种挤塑成型工艺不能满足一些特定材料或特定功能多层板材的制作需要。此外,随着人们环保意识的增强,越来越需要无污染、安全的多层复合板材。传统加工工艺生产的多层复合板材的各层之间需要涂胶,而胶粘剂会散发有毒物质,从而污染环境且危害人的健康。At present, multi-layer composite sheets are produced, usually by extruding a single-layer sheet by a conventional extrusion process, then uniformly coating the single-layer sheets, and then bonding a plurality of single-layer sheets by high-temperature and high-pressure methods such as hot-press bonding. Multi-layer composite sheet. However, this extrusion molding process cannot meet the production needs of some specific materials or specific functional multilayer sheets. In addition, as people's environmental awareness increases, there is an increasing demand for multi-layer composite sheets that are free from pollution and safety. The layers of the multi-layer composite sheet produced by the conventional processing technology need to be glued, and the adhesive will emit toxic substances, thereby polluting the environment and endangering human health.
为了解决上述问题,近年来开发出能够实现通过一次注塑挤出成型形成多层复合板材而不需要添加任何胶粘剂的模具。In order to solve the above problems, in recent years, a mold capable of forming a multilayer composite sheet by one-shot extrusion molding without adding any adhesive has been developed.
已授权的中国发明专利CN 101146662 B公开了一种多层膜、片成形用模具,该模具可用于三层膜、片的成形,其中公开了模具主体上具有上下两个外层用树脂入口流路和中间部的一个内层用树脂入口流路、在模具宽度方向上长的两个外层用歧管部以及内层用歧管部,三个入口流路在汇合部形成为汇合在一起的流路形状。该中国专利所公开的模具为卧式内腔模具,该模具具有上部、中间部和下部三个入口流路,并且三个入口流路汇合在一起并最终将多层材料一次挤出成型。然而,卧式内腔模具需要更多的模块组装而成,因此体积庞大。The authorized Chinese patent CN 101146662 B discloses a multilayer film and a sheet forming mold which can be used for forming a three-layer film and a sheet, wherein a resin inlet flow having upper and lower outer layers on the main body of the mold is disclosed. One inner layer of the road and the intermediate portion is formed by a resin inlet flow path, two outer manifold portions long in the mold width direction, and an inner layer manifold portion, and the three inlet flow paths are formed to merge at the junction portion. Flow path shape. The mold disclosed in the Chinese patent is a horizontal cavity mold having three inlet flow paths of an upper portion, an intermediate portion and a lower portion, and three inlet flow paths are joined together and finally the multilayer material is extruded at one time. However, horizontal cavity molds require more modules to be assembled and are therefore bulky.
发明内容Summary of the invention
为了解决上述问题,本发明提供一种立式内腔模具,该模具由多个模块组成且具有立式内腔,流道为上下衣架与横向衣架交叉式设计。在制造相同层数的多层复合板材的情况下,所述立式内腔模具与卧式内腔模具相比能够减少一个模块,从而节约模具材料并减小模具体积、节省空间以及减少加热能耗。
In order to solve the above problems, the present invention provides a vertical cavity mold which is composed of a plurality of modules and has a vertical inner cavity, and the flow path is a cross-over design of the upper and lower hangers and the horizontal hanger. In the case of manufacturing the same number of layers of multi-layer composite sheet, the vertical cavity mold can reduce one module compared with the horizontal cavity mold, thereby saving mold material and reducing mold volume, saving space and reducing heating energy. Consumption.
根据本发明的立式内腔模具由竖直布置的多个模块组成,多个模块通过紧固件可拆卸地相互连接。所述立式内腔模具包括一个芯层流道和至少一个外层流道,芯层流道和至少一个外层流道中的每一个都具有衣架形状。芯层流道的芯层进料口设置在多个模块的两个外模块中的一个的中央,立式内腔模具的出料口设置在所述两个外模块中的另一个的中央,而至少一个外层流道的外层进料口设置在立式内腔模具的横向方向上的至少一侧且位于两个模块之间。芯层流道沿着立式内腔模具的厚度方向从芯层进料口延伸到出料口。至少一个外层流道从外层进料口沿着立式内腔模具的纵向方向垂直于芯层流道在两个模块之间延伸,并且在立式内腔模具的中央形成平坦部以包覆芯层流道,以使多个外层板材包覆芯层基材,从而形成多层复合板材。The vertical cavity mold according to the present invention is composed of a plurality of modules arranged vertically, and the plurality of modules are detachably connected to each other by fasteners. The vertical cavity mold includes a core flow path and at least one outer flow path, each of the core flow path and the at least one outer flow path having a hanger shape. a core layer feed port of the core flow channel is disposed at a center of one of the two outer modules of the plurality of modules, and a discharge port of the vertical cavity mold is disposed at a center of the other of the two outer modules The outer feed port of the at least one outer flow channel is disposed on at least one side of the lateral cavity mold and between the two modules. The core flow path extends from the core feed opening to the discharge opening along the thickness direction of the vertical cavity mold. At least one outer flow channel extends between the two modules perpendicularly to the core flow path from the outer feed port along the longitudinal direction of the vertical cavity mold, and forms a flat portion in the center of the vertical cavity mold to package The core layer flow path is coated to coat the core substrate with a plurality of outer layer sheets to form a multilayer composite sheet.
根据一个方面,立式内腔模具由三个模块组成以制造三层复合板材。所述立式内腔模具包括一个外层流道,所述一个外层流道设置在具有出料口的模块与相邻模块之间。所述一个外层流道的外层进料口设置在立式内腔模具的横向方向上的一侧。According to one aspect, the vertical cavity mold is composed of three modules to produce a three-layer composite panel. The vertical cavity mold includes an outer flow passage disposed between a module having a discharge port and an adjacent module. The outer feed opening of the one outer flow passage is disposed on one side of the vertical cavity mold in the lateral direction.
根据另一个方面,立式内腔模具由四个模块组成以制造五层复合板材。所述立式内腔模具包括两个外层流道,所述两个外层流道中的一个外层流道设置在中间两个模块之间,所述两个外层流道中的另一个外层流道设置在具有出料口的模块与相邻模块之间。所述一个外层流道的外层进料口设置在立式内腔模具的横向方向上的一侧,所述另一个外层流道的外层进料口设置在立式内腔模具的横向方向上的另一侧。According to another aspect, a vertical cavity mold is composed of four modules to produce a five-layer composite panel. The vertical cavity mold includes two outer flow channels, one of the two outer flow channels being disposed between the two intermediate modules, the other of the two outer flow channels The laminar flow path is disposed between the module having the discharge port and the adjacent module. The outer feed port of the one outer flow channel is disposed on one side of the vertical cavity mold in the lateral direction, and the outer outer feed port of the other outer flow channel is disposed in the vertical cavity mold The other side in the lateral direction.
优选地,芯层流道在靠近出料口处设有阻挡芯层材料的多个分流器,以使芯层基材形成为条形形状。Preferably, the core flow channel is provided with a plurality of shunts blocking the core material near the discharge port to form the core substrate in a strip shape.
芯层流道和外层流道的电镀厚度在0.2-0.8mm的范围内。The plating thickness of the core flow path and the outer flow path is in the range of 0.2 to 0.8 mm.
所述紧固件包括螺栓。The fastener includes a bolt.
优选地,所述多个模块由钢材制成。Preferably, the plurality of modules are made of steel.
本发明的上述及其它方面和特征将从以下结合附图对实施例的说明清楚呈现,在附图中:The above and other aspects and features of the present invention will be apparent from the following description taken in conjunction with the appended claims
图1是根据本发明的第一实施例的立式内腔模具的前视图;Figure 1 is a front elevational view of a vertical cavity mold in accordance with a first embodiment of the present invention;
图2是沿图1的D-D方向截得的立式内腔模具的剖视图;
Figure 2 is a cross-sectional view of the vertical cavity mold taken along the line D-D of Figure 1;
图3是沿图1的E-F线截得的立式内腔模具的剖视图;Figure 3 is a cross-sectional view of the vertical cavity mold taken along line E-F of Figure 1;
图4是沿图3的B-B方向截得的立式内腔模具的剖视图;Figure 4 is a cross-sectional view of the vertical cavity mold taken along line B-B of Figure 3;
图5是图2中的A部分的放大图,显示了三层复合板材的结构;Figure 5 is an enlarged view of a portion A of Figure 2, showing the structure of a three-layer composite panel;
图6是根据本发明的第二实施例的立式内腔模具的剖视图;Figure 6 is a cross-sectional view of a vertical cavity mold in accordance with a second embodiment of the present invention;
图7是根据本发明的第三实施例的立式内腔模具的前视图;Figure 7 is a front elevational view of a vertical cavity mold in accordance with a third embodiment of the present invention;
图8是沿图7的D-D方向截得的立式内腔模具的剖视图;Figure 8 is a cross-sectional view of the vertical cavity mold taken along the line D-D of Figure 7;
图9是沿图7的E-F线截得的立式内腔模具的剖视图;Figure 9 is a cross-sectional view of the vertical cavity mold taken along line E-F of Figure 7;
图10是沿图9的A方向截得的立式内腔模具的剖视图;Figure 10 is a cross-sectional view of the vertical cavity mold taken along the direction A of Figure 9;
图11是沿图9的B方向截得的立式内腔模具的剖视图;Figure 11 is a cross-sectional view of the vertical cavity mold taken along the B direction of Figure 9;
图12是图8中的A部分的放大图,显示了五层复合板材的结构;以及Figure 12 is an enlarged view of a portion A of Figure 8, showing the structure of a five-layer composite panel;
图13是根据本发明的第四实施例的立式内腔模具的剖视图。Figure 13 is a cross-sectional view of a vertical cavity mold in accordance with a fourth embodiment of the present invention.
根据本发明的立式内腔模具用于制造多层复合板材,所述多层复合板材由多层不同材料形成,包括木塑、树脂等材料。本发明的立式内腔模具由竖直布置的多个模块组成,所述多个模块通过紧固件可拆卸地相互连接,从而构成立式内腔模具的模体。通常,多个模块使用螺栓作为紧固件连接在一起,但紧固件不限于此,也可以采用本领域常用的任何紧固件。构成模具的多个模块优选地由钢材形成,例如国标三度17号钢材。然而,本领域的技术人员可以理解,形成模块的材料不限于该钢材,而可以为任何适当的模具用钢材。The vertical cavity mold according to the present invention is used to manufacture a multilayer composite sheet which is formed of a plurality of layers of different materials, including wood plastic, resin, and the like. The vertical cavity mold of the present invention is composed of a plurality of modules arranged vertically, the plurality of modules being detachably connected to each other by fasteners, thereby constituting a mold body of the vertical cavity mold. Typically, multiple modules are bolted together as fasteners, but the fasteners are not limited thereto, and any fastener commonly used in the art can be used. The plurality of modules constituting the mold are preferably formed of a steel material, such as a national standard third degree steel material No. 17. However, it will be understood by those skilled in the art that the material forming the module is not limited to the steel material, but may be any suitable steel material for the mold.
根据本发明,制造多层复合板材的立式内腔模具包括一个芯层流道和至少一个外层流道,每一个流道都具有衣架形状。芯层流道的芯层进料口设置在两个外模块中的一个的中央,而立式内腔模具的出料口设置在两个外模块中的另一个的中央。外层流道的外层进料口设置在模具的横向方向上的至少一侧,并且位于两个模块之间。芯层流道沿着模具的厚度方向从芯层进料口延伸到出料口。外层流道从外层进料口沿着模具的纵向方向垂直于芯层流道在两个模块之间延伸,并且在模具的中央形成平坦部以包覆芯层流道,以使多个外层板材包覆芯层基材。此外,芯层流道和外层流道的电镀厚度在0.2-0.8mm的范围内。According to the present invention, a vertical cavity mold for manufacturing a multilayer composite sheet material includes a core layer flow path and at least one outer layer flow path, each flow path having a hanger shape. The core feed port of the core flow channel is disposed in the center of one of the two outer modules, and the discharge port of the vertical cavity mold is disposed in the center of the other of the two outer modules. The outer feed port of the outer flow passage is disposed on at least one side in the lateral direction of the mold and is located between the two modules. The core flow path extends from the core feed opening to the discharge opening along the thickness direction of the mold. The outer flow path extends from the outer feed port perpendicular to the core flow path in the longitudinal direction of the mold between the two modules, and a flat portion is formed in the center of the mold to cover the core flow path to make the plurality of The outer sheet is coated with a core substrate. Further, the plating thickness of the core flow path and the outer flow path is in the range of 0.2 to 0.8 mm.
在制造多层复合板材时,每一个进料口处放置一个挤出机,从多个进料口将不同材料挤入模具中并最终从一个出料口共同挤出而形成多层复合板材。根据本发明,进料口从不同方向设置,从而方便布置多个挤出机,而不需要分配器即可实现多种原料的进入。因此,本发明的立式内腔模具可缩短
流道,减少流道阻力,增加流动性,从而减少由于流道不畅出现的焦料、放炮等现象,使产品性能、成型更有保障。此外,流道阻力的减少直接将设备设定压力减少70%以上,即工作压力设置从通常的30-40Mp减少到7-10Mp,从而减少生产过程中的事故发生率,进而保障安全生产。In the manufacture of multi-layer composite sheets, an extruder is placed at each feed port, and different materials are extruded from the plurality of feed ports into the mold and finally co-extruded from a discharge port to form a multilayer composite sheet. According to the present invention, the feed ports are disposed from different directions, thereby facilitating the arrangement of a plurality of extruders without the need for a dispenser to achieve entry of a plurality of materials. Therefore, the vertical cavity mold of the present invention can be shortened
The flow channel reduces the flow path resistance and increases the fluidity, thereby reducing the phenomenon of coke and shots due to poor flow path, so that the product performance and molding are more guaranteed. In addition, the reduction of the flow path resistance directly reduces the set pressure of the equipment by more than 70%, that is, the working pressure setting is reduced from the usual 30-40Mp to 7-10Mp, thereby reducing the accident rate in the production process, thereby ensuring safe production.
下面参照附图详细描述本发明的说明性、非限制性实施例,对根据本发明的立式内腔模具进行进一步说明。An illustrative, non-limiting embodiment of the present invention will now be described in detail with reference to the accompanying drawings in which a further description of a vertical cavity mold in accordance with the present invention.
具体地,参照图1-5说明根据本发明的第一实施例的立式内腔模具。根据第一实施例,立式内腔模具10为用于制造三层复合板材的单向进料平面型模具。立式内腔模具10由竖直布置的三个模块,即第一模块11、第二模块12和第三模块13组成,三个模块11、12和13通过多个螺栓紧固而相互连接。立式内腔模具10包括一个衣架形芯层流道14和一个衣架形外层流道15。Specifically, a vertical cavity mold according to a first embodiment of the present invention will be described with reference to Figs. According to the first embodiment, the vertical cavity mold 10 is a one-way feed flat mold for manufacturing a three-layer composite sheet. The vertical cavity mold 10 is composed of three modules arranged vertically, namely, a first module 11, a second module 12, and a third module 13, and the three modules 11, 12, and 13 are connected to each other by a plurality of bolts. The vertical cavity mold 10 includes a coat-shaped core flow path 14 and a coat-shaped outer flow path 15.
在所述第一实施例中,芯层流道14的芯层进料口140设置在第三模块13的中央,模具10的出料口16设置在第一模块11的中央。外层流道15的外层进料口150设置在模具10的横向方向上的一侧,并且位于第一模块11与第二模块12之间,如图3所示。芯层流道14以衣架构造沿着模具10的厚度方向贯穿模具,从芯层进料口140延伸到出料口16。外层流道15从外层进料口150沿着模具的纵向方向垂直于芯层流道14在第一模块11与第二模块12之间延伸,并且在模具的中央形成平坦部151以包覆芯层流道14,如图4所示。在制造三层复合板材时,将两个挤出机分别放置到芯层进料口140和外层进料口150。首先,一个挤出机将第一材料从芯层进料口140挤入模具,第一材料沿着衣架形芯层流道14在模具的中央平铺开以形成芯层基材。接着,另一个挤出机将第二材料从外层进料口150挤入模具,第二材料沿着衣架形外层流道15包覆芯层基材以形成两个外层板材。外层板材最终与芯层基材被共同从出料口16挤出,从而形成三层复合板材。如图5所示,三层复合板材包括由第一材料形成的芯层基材17以及由第二材料形成的外层板材18和19。In the first embodiment, the core feed port 140 of the core flow path 14 is disposed at the center of the third module 13, and the discharge port 16 of the mold 10 is disposed at the center of the first module 11. The outer layer feed port 150 of the outer flow path 15 is disposed on one side in the lateral direction of the mold 10 and is located between the first module 11 and the second module 12 as shown in FIG. The core flow path 14 extends through the mold in the thickness direction of the mold 10 in a hanger configuration, extending from the core feed opening 140 to the discharge opening 16. The outer flow path 15 extends between the first module 11 and the second module 12 perpendicularly to the core flow path 14 from the outer layer feed opening 150 in the longitudinal direction of the mold, and forms a flat portion 151 at the center of the mold to pack The core layer flow path 14 is as shown in FIG. In the manufacture of a three-layer composite sheet, two extruders are placed separately to the core feed port 140 and the outer feed port 150. First, an extruder extrudes the first material from the core feed port 140 into the mold, and the first material is spread along the coat core flow passage 14 at the center of the mold to form a core substrate. Next, another extruder extrudes the second material from the outer feed port 150 into the mold, and the second material coats the core substrate along the coat-shaped outer flow path 15 to form two outer sheets. The outer sheet is finally extruded together with the core substrate from the discharge opening 16 to form a three-layer composite sheet. As shown in FIG. 5, the three-layer composite sheet includes a core substrate 17 formed of a first material and outer sheets 18 and 19 formed of a second material.
图6显示了根据本发明的第二实施例的立式内腔模具20,该模具为用于制造三层复合板材的单向进料分流型模具。立式内腔模具20与根据第一实施例的模具具有相似的结构,在此仅对不同之处进行说明。对于相同的结构,采用与第一实施例相同的附图标记且在此将不再赘述。Figure 6 shows a vertical cavity mold 20 in accordance with a second embodiment of the present invention, which is a unidirectional feed split mold for making a three layer composite sheet. The vertical cavity mold 20 has a similar structure to the mold according to the first embodiment, and only differences will be described herein. For the same structure, the same reference numerals as in the first embodiment are used and will not be described again.
根据第二实施例的立式内腔模具20优选地设有多个分流器21。分流器21靠近出料口16设置,并且阻挡芯层材料,从而使三层复合板材的芯层基材形成为条形形状。图6所示的分流器具有三角形形状,但分流器的形状不
限于此,而可以根据需要采用任何形状,例如锯齿形、矩形、正方形、菱形等。此外,分流器的数量可以根据芯层基材形状的要求来进行任意选择。The vertical cavity mold 20 according to the second embodiment is preferably provided with a plurality of flow dividers 21. The splitter 21 is disposed adjacent to the discharge port 16 and blocks the core material so that the core substrate of the three-layer composite sheet is formed into a strip shape. The shunt shown in Figure 6 has a triangular shape, but the shape of the shunt is not
Limited thereto, any shape such as zigzag, rectangle, square, diamond, or the like may be employed as needed. Further, the number of the shunts can be arbitrarily selected in accordance with the requirements of the shape of the core substrate.
接下来,将参照图7-图12说明根据本发明的第三实施例的立式内腔模具。根据第三实施例,立式内腔模具30为用于制造五层复合板材的双向进料平面型模具。立式内腔模具30由竖直布置的四个模块,即第一模块31、第二模块32、第三模块33和第四模块34组成,四个模块31、32、33和34通过多个螺栓紧固而相互连接。立式内腔模具30包括一个衣架形芯层流道35和两个衣架形外层流道,即第一外层流道36和第二外层流道37。Next, a vertical cavity mold according to a third embodiment of the present invention will be described with reference to Figs. According to the third embodiment, the vertical cavity mold 30 is a bidirectional feed flat mold for manufacturing a five-layer composite sheet. The vertical cavity mold 30 is composed of four modules arranged vertically, namely, a first module 31, a second module 32, a third module 33, and a fourth module 34, and the four modules 31, 32, 33, and 34 pass through a plurality of The bolts are fastened and connected to each other. The vertical cavity mold 30 includes a coat-shaped core flow path 35 and two coat-shaped outer flow paths, namely a first outer flow path 36 and a second outer flow path 37.
在所述第三实施例中,芯层流道35的芯层进料口350设置在第四模块34的中央,模具30的出料口38设置在第一模块31的中央。第一外层流道36的第一外层进料口360设置在模具30的横向方向上的一侧,并且位于第二模块32与第三模块33之间。第二外层流道37的第二外层进料口370设置在模具30的横向方向上的相对的另一侧,并且位于第一模块31与第二模块32之间。芯层流道35以衣架构造沿着模具30的厚度方向贯穿模具,从芯层进料口350延伸到出料口38。第一外层流道36从第一外层进料口360沿着模具的纵向方向垂直于芯层流道350在第二模块32与第三模块33之间延伸,并且在模具的中央形成平坦部361以包覆芯层流道350,如图10所示。第二外层流道37从第二外层进料口370沿着模具的纵向方向垂直于芯层流道350在第一模块31与第二模块32之间延伸,并且在模具的中央形成平坦部371,如图11所示。In the third embodiment, the core layer feed port 350 of the core layer flow path 35 is disposed at the center of the fourth module 34, and the discharge port 38 of the mold 30 is disposed at the center of the first module 31. The first outer layer feed opening 360 of the first outer flow path 36 is disposed on one side in the lateral direction of the mold 30 and is located between the second module 32 and the third module 33. The second outer layer feed opening 370 of the second outer flow path 37 is disposed on the opposite other side in the lateral direction of the mold 30 and is located between the first module 31 and the second module 32. The core flow path 35 extends through the mold in a thickness direction of the mold 30 in a hanger configuration, extending from the core layer inlet 350 to the discharge port 38. The first outer flow passage 36 extends from the first outer feed port 360 perpendicularly to the core flow passage 350 in the longitudinal direction of the mold between the second module 32 and the third module 33, and forms a flat in the center of the mold. The portion 361 covers the core flow channel 350 as shown in FIG. The second outer flow passage 37 extends from the second outer feed opening 370 perpendicular to the core flow passage 350 in the longitudinal direction of the mold between the first module 31 and the second module 32, and forms a flat at the center of the mold. The part 371 is as shown in FIG.
在制造五层复合板材时,将三个挤出机分别放置到芯层进料口350、第一外层进料口360和第二外层进料口370。首先,一个挤出机将第一材料从芯层进料口350挤入模具,第一材料沿着衣架形芯层流道35在模具的中央平铺开以形成芯层基材301。接着,另一个挤出机将第二材料从第一外层进料口360挤入模具,第二材料沿着衣架形第一外层流道36包覆芯层基材301以形成两个外层板材,即第一外层板材302和第二外层板材303。最后,另外一个挤出机将第三材料从第二外层进料口370挤入模具,第三材料沿着衣架形第二外层流道37包覆第一和第二外层板材以形成两个外层板材,即第三外层板材304和第四外层板材305。四个外层板材最终与芯层基材被共同从出料口38挤出,从而形成五层复合板材。In the manufacture of a five-layer composite sheet, three extruders are placed separately to the core feed port 350, the first outer feed port 360, and the second outer feed port 370. First, an extruder extrudes the first material from the core feed port 350 into the mold, and the first material is spread over the center of the mold along the coat core flow passage 35 to form the core substrate 301. Next, another extruder extrudes the second material from the first outer feed port 360 into the mold, and the second material coats the core substrate 301 along the first outer outer flow path 36 to form two outer portions. The layer sheets, that is, the first outer sheet 302 and the second outer sheet 303. Finally, another extruder extrudes the third material from the second outer feed port 370 into the mold, and the third material coats the first and second outer sheets along the coat-shaped second outer flow passage 37 to form Two outer sheets, namely a third outer sheet 304 and a fourth outer sheet 305. The four outer sheets are finally extruded together with the core substrate from the discharge opening 38 to form a five-layer composite sheet.
图13显示了根据本发明的第四实施例的立式内腔模具40,该模具为用于制造五层复合板材的双向进料分流型模具。立式内腔模具40与根据第三实施例的模具具有相似的结构,在此仅对不同之处进行说明。对于相同的结构,采用与第三实施例相同的附图标记且在此将不再赘述。
Figure 13 shows a vertical cavity mold 40 according to a fourth embodiment of the present invention, which is a bi-directional feed split mold for making a five-layer composite sheet. The vertical cavity mold 40 has a similar structure to the mold according to the third embodiment, and only differences will be described herein. For the same structure, the same reference numerals as in the third embodiment are used and will not be described again.
根据第四实施例的立式内腔模具40优选地设有多个分流器41。分流器41靠近出料口38设置,并且阻挡芯层材料,从而使五层复合板材的芯层基材形成为条形形状。图13所示的分流器具有三角形形状,但分流器的形状不限于此,而可以根据需要采用任何形状,例如锯齿形、矩形、正方形、菱形等。此外,分流器的数量可以根据芯层基材形状的要求来进行任意选择。The vertical cavity mold 40 according to the fourth embodiment is preferably provided with a plurality of flow dividers 41. The flow divider 41 is disposed adjacent to the discharge port 38 and blocks the core material so that the core substrate of the five-layer composite sheet is formed into a strip shape. The shunt shown in Fig. 13 has a triangular shape, but the shape of the shunt is not limited thereto, and any shape such as zigzag, rectangle, square, diamond, or the like can be employed as needed. Further, the number of the shunts can be arbitrarily selected in accordance with the requirements of the shape of the core substrate.
以上例示性地说明了制造三层复合板材和五层复合板材的立式内腔模具,但构成模具的模块数量不限于以上所例示的数量。由于根据本发明的立式内腔模具由可拆卸的多个模块组成,因此可以根据需要制造的复合板材的层数来选择模块的个数,并且由于模块易于制造和加工,可以根据需要板材的厚度和尺寸来选择模块。本发明的立式内腔模具与传统的卧式内腔模具相比,在制造相同层数的复合板材的情况下能够减少一个模块,从而使模具整体体积更小,因此更节约模具材料,节省空间且减少加热能耗。The above-described vertical cavity mold for manufacturing a three-layer composite sheet and a five-layer composite sheet is exemplarily illustrated, but the number of modules constituting the mold is not limited to the number exemplified above. Since the vertical cavity mold according to the present invention is composed of a plurality of detachable modules, the number of modules can be selected according to the number of layers of the composite sheet to be manufactured, and since the module is easy to manufacture and process, it can be made according to the needs of the sheet. Select the module for thickness and size. Compared with the conventional horizontal cavity mold, the vertical cavity mold of the invention can reduce one module in the case of manufacturing the same number of composite sheets, thereby making the overall volume of the mold smaller, thereby saving mold material and saving. Space and reduce heating energy consumption.
尽管对本发明的典型实施例进行了说明,但是显然本领域技术人员可以理解,在不背离本发明的精神和原理的情况下可以进行改变,其范围在权利要求书以及其等同物中进行了限定。
While the invention has been described with respect to the embodiments of the embodiments of the invention .
Claims (7)
- 一种制造多层复合板材的立式内腔模具,所述立式内腔模具由竖直布置的多个模块组成,所述多个模块通过紧固件能够拆卸地相互连接,其中:A vertical cavity mold for manufacturing a multilayer composite sheet, the vertical cavity mold being composed of a plurality of vertically arranged modules, the plurality of modules being detachably connected to each other by a fastener, wherein:所述立式内腔模具包括一个芯层流道和至少一个外层流道,所述芯层流道和所述至少一个外层流道中的每一个都具有衣架形状;The vertical cavity mold includes a core flow channel and at least one outer flow channel, each of the core flow channel and the at least one outer flow channel having a hanger shape;所述芯层流道的芯层进料口设置在所述多个模块的两个外模块中的一个的中央,所述立式内腔模具的出料口设置在所述两个外模块中的另一个的中央,而所述至少一个外层流道的外层进料口设置在所述立式内腔模具的横向方向上的至少一侧且位于两个模块之间;a core layer feed opening of the core laminar flow channel is disposed at a center of one of two outer modules of the plurality of modules, and a discharge port of the vertical cavity mold is disposed in the two outer modules The other central portion, and the outer feed opening of the at least one outer flow channel is disposed on at least one side of the lateral cavity mold and between the two modules;所述芯层流道沿着所述立式内腔模具的厚度方向从所述芯层进料口延伸到所述出料口;以及The core layer flow path extends from the core layer feed opening to the discharge port along a thickness direction of the vertical cavity mold;所述至少一个外层流道从所述外层进料口沿着所述立式内腔模具的纵向方向垂直于所述芯层流道在两个模块之间延伸,并且在所述立式内腔模具的中央形成平坦部以包覆所述芯层流道,以使多个外层板材包覆芯层基材,从而形成所述多层复合板材。The at least one outer flow channel extends between the two modules perpendicular to the core flow path from the outer feed opening along a longitudinal direction of the vertical cavity mold, and in the vertical The center of the cavity mold forms a flat portion to cover the core layer flow path so that a plurality of outer layer sheets are coated with the core layer substrate, thereby forming the multilayer composite sheet.
- 根据权利要求1所述的立式内腔模具,其中:The vertical cavity mold of claim 1 wherein:所述立式内腔模具由三个模块组成以制造三层复合板材;The vertical cavity mold is composed of three modules to manufacture a three-layer composite plate;所述立式内腔模具包括一个外层流道,所述一个外层流道设置在具有所述出料口的模块与相邻模块之间;以及The vertical cavity mold includes an outer flow passage disposed between a module having the discharge port and an adjacent module;所述一个外层流道的外层进料口设置在所述立式内腔模具的所述横向方向上的一侧。The outer layer feed opening of the one outer flow passage is disposed on one side of the vertical cavity mold in the lateral direction.
- 根据权利要求1所述的立式内腔模具,其中:The vertical cavity mold of claim 1 wherein:所述立式内腔模具由四个模块组成以制造五层复合板材;The vertical cavity mold is composed of four modules to manufacture a five-layer composite plate;所述立式内腔模具包括两个外层流道,所述两个外层流道中的一个外层流道设置在中间两个模块之间,所述两个外层流道中的另一个外层流道设置在具有所述出料口的模块与相邻模块之间;以及The vertical cavity mold includes two outer flow channels, one of the two outer flow channels being disposed between the two intermediate modules, the other of the two outer flow channels a laminar flow channel disposed between the module having the discharge port and an adjacent module;所述一个外层流道的外层进料口设置在所述立式内腔模具的所述横向方向上的一侧,所述另一个外层流道的外层进料口设置在所述立式内腔模具的所述横向方向上的另一侧。An outer layer feed opening of the one outer flow channel is disposed on one side of the vertical cavity mold in the lateral direction, and an outer layer feed port of the other outer flow channel is disposed at the The other side of the vertical cavity mold in the lateral direction.
- 根据权利要求1-3中任一项所述的立式内腔模具,其中,所述芯层流 道在靠近所述出料口处设有阻挡芯层材料的多个分流器,以使所述芯层基材形成为条形形状。A vertical cavity mold according to any one of claims 1 to 3, wherein the core laminar flow A plurality of flow dividers blocking the core material are disposed adjacent to the discharge port to form the core substrate in a strip shape.
- 根据权利要求1所述的立式内腔模具,其中,所述芯层流道和所述外层流道的电镀厚度在0.2-0.8mm的范围内。The vertical cavity mold according to claim 1, wherein the plating thickness of the core flow path and the outer flow path is in the range of 0.2 to 0.8 mm.
- 根据权利要求1所述的立式内腔模具,其中,所述紧固件包括螺栓。The vertical cavity mold of claim 1 wherein the fastener comprises a bolt.
- 根据权利要求1所述的立式内腔模具,其中,所述多个模块由钢材制成。 The vertical cavity mold of claim 1, wherein the plurality of modules are made of steel.
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