WO2015018109A1 - Environmentally-friendly and energy-saving intelligent clean plant system of constant temperature and humidity - Google Patents

Environmentally-friendly and energy-saving intelligent clean plant system of constant temperature and humidity Download PDF

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Publication number
WO2015018109A1
WO2015018109A1 PCT/CN2013/081911 CN2013081911W WO2015018109A1 WO 2015018109 A1 WO2015018109 A1 WO 2015018109A1 CN 2013081911 W CN2013081911 W CN 2013081911W WO 2015018109 A1 WO2015018109 A1 WO 2015018109A1
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WO
WIPO (PCT)
Prior art keywords
workshop
air conditioning
temperature
controller
discrete
Prior art date
Application number
PCT/CN2013/081911
Other languages
French (fr)
Chinese (zh)
Inventor
陆粉干
Original Assignee
Lu Fengan
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Publication date
Application filed by Lu Fengan filed Critical Lu Fengan
Publication of WO2015018109A1 publication Critical patent/WO2015018109A1/en

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Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F11/00—Control or safety arrangements
    • F24F11/30—Control or safety arrangements for purposes related to the operation of the system, e.g. for safety or monitoring
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F11/00—Control or safety arrangements
    • F24F11/30—Control or safety arrangements for purposes related to the operation of the system, e.g. for safety or monitoring
    • F24F11/32—Responding to malfunctions or emergencies
    • F24F11/33—Responding to malfunctions or emergencies to fire, excessive heat or smoke
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F11/00—Control or safety arrangements
    • F24F11/30—Control or safety arrangements for purposes related to the operation of the system, e.g. for safety or monitoring
    • F24F11/46—Improving electric energy efficiency or saving
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F11/00—Control or safety arrangements
    • F24F11/50—Control or safety arrangements characterised by user interfaces or communication
    • F24F11/52—Indication arrangements, e.g. displays
    • F24F11/523—Indication arrangements, e.g. displays for displaying temperature data
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F11/00—Control or safety arrangements
    • F24F11/62—Control or safety arrangements characterised by the type of control or by internal processing, e.g. using fuzzy logic, adaptive control or estimation of values
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F11/00—Control or safety arrangements
    • F24F11/62—Control or safety arrangements characterised by the type of control or by internal processing, e.g. using fuzzy logic, adaptive control or estimation of values
    • F24F11/63—Electronic processing
    • F24F11/64—Electronic processing using pre-stored data
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F11/00—Control or safety arrangements
    • F24F11/50—Control or safety arrangements characterised by user interfaces or communication
    • F24F11/54—Control or safety arrangements characterised by user interfaces or communication using one central controller connected to several sub-controllers

Definitions

  • the invention relates to a workshop for industrial production, in particular to an intelligent constant temperature and constant humidity clean workshop system which is environmentally friendly and energy-saving.
  • the knitting industry has developed very rapidly, the precision of production equipment is getting higher and higher, and the product grades are getting higher and higher.
  • the yarn used has been finer to more than 100, and the round machine has reached 60 needles/inch or more. Only a few tens of grams per square meter. This is followed by higher requirements for the air-conditioning of the knitting workshop.
  • the knitting machine production workshop is characterized by a single circular knitting machine for producing small areas. In a large workshop, various yarns of different colors are produced at the same time, so that all small areas can meet the required process temperature.
  • Some small knitting workshops use cabinet air conditioners, which cool down the workshop in summer, but lack of fresh air, bad return air filtration, resulting in poor indoor air quality, excessive bacterial content on the surface of knitted fabrics, short velvet and flying flowers flying into the air, entering the air conditioner
  • the air conditioner is not cooled.
  • Some knitting companies apply spray air conditioning to the circular knitting machine shop.
  • the traditional shower room air conditioning system adopts an open circulation system.
  • the spray pump directly sprays chilled water to make the chilled water and air exchange heat and humidity in the shower room.
  • the return water must be filtered by the water filter, which will increase the investment cost. After the open cycle, the chilled water is in direct contact with the backwater of the workshop.
  • the temperature, humidity, cleanliness and freshness of the workshop air must be solved.
  • the yarn on the large circular machine is in high-speed motion when it is woven into a circle.
  • the high-speed friction between the yarn and the coiling machine will cause a lot of flying flowers.
  • the flying flower will cause the moving parts of the machine to be stained, which will affect the movement of the knitting needles of the machine.
  • the damage of the piece, the fatigue damage of the sinker fails, and the cloth is produced, which reduces the production efficiency and increases the weaving cost.
  • the company in addition to adopting some passive measures, such as increasing the blowing fan and closing the yarn path to reduce the damage of flying flowers, the company also needs to design and use air conditioning and vacuuming systems to ensure the proper temperature and humidity of the workshop. It can also remove the fluff, dust and other impurities attached to the yarn, floating in the air of the workshop and settled on the floor of the workshop in a timely and effective manner, thereby reducing the breakage of the yarn in the weaving process and improving the appearance of the fabric. Quality, improve production efficiency.
  • the invention aims to solve the above problems, and provides a variety of functions required for realizing production in a limited space, the workshop can be quickly assembled on site, and the production scale and capability are rapidly formed, and the occupied space and area are greatly reduced, and An intelligent constant temperature and constant humidity clean workshop system that greatly reduces energy consumption, effectively improves the production environment and reduces production costs, effectively improves product quality, and is environmentally friendly and energy-saving.
  • the present invention provides an environmentally-friendly and energy-saving intelligent constant temperature and constant humidity clean workshop system, which comprises a plurality of interconnected and independent discrete workshops, each of which has a loom and a separate machine.
  • Air conditioning and cleaning devices the space of each discrete workshop is the necessary space for accommodating and operating the loom and air conditioning and cleaning devices.
  • Each discrete workshop is equipped with wiring boards, lighting devices, video monitoring devices, Over-current over-voltage protection device and fire-fighting equipment, the air conditioning and cleaning device in each discrete workshop is connected with the controller, and is connected to the main air-conditioning system through the controller.
  • the refrigeration compressor of the main air-conditioning system is composed of multiple low-power
  • the refrigeration compressor is configured, and the main controller of the main air conditioning system starts one of the partial refrigeration compressors according to the set temperature, or starts some or all of the refrigeration compressors at a certain time interval, if a certain refrigeration compressor It can meet the temperature requirements of one or several separate air-conditioned discrete workshops, and then maintain refrigeration, such as When a new separate workshop opens the air conditioner, the main controller starts another or several other refrigeration compressors to provide refrigeration for all the separate workshops that turn on the air conditioner. After the set temperature is reached, the main controller turns off the full refrigeration compressor. Then, the next cycle is performed according to the measured temperature, so that the cooling and heating temperature adjustment is provided only for the separate workshop requiring the air conditioner, and the air conditioning and cleaning device filters the air in the separate workshop and performs indoor circulation.
  • the discrete workshop is composed of a steel skeleton, prefabricated wall panels and fasteners.
  • the prefabricated wall panels are connected to the steel skeleton through fasteners.
  • the plurality of discrete workshops can be arranged in multiple rows or columns, and each row or column is arranged. There are channels.
  • the prefabricated wall panel is composited with the refractory filler layer between the front and rear panels and the front and rear panels to form a wall panel with fireproof function, wherein the front and rear panels are steel plates or refractory fiber sheets, and the fireproof
  • the filler is expanded perlite.
  • the main air conditioning system comprises a plurality of small power subcooling compressors, a cold water tank and a plurality of micro water pumps, and the plurality of small power subcooling compressors are respectively connected with the main controller and the cold water tank, and the plurality of micro water pumps are respectively connected with the main controller,
  • the cold water tanks and the air conditioning and cleaning devices of the separate workshops are connected.
  • the air conditioning and cleaning device comprises an air conditioning device and a cleaning device, wherein the air conditioning device is an internal circulation air conditioning device, which comprises a radiator, a fan, a temperature and humidity controller, a temperature sensor, a humidity sensor and a humidifier, the heat dissipation
  • the radiator is arranged in the fan, and the radiator is connected to the micro water pump through the infusion pipe, and the cold water in the cold water tank is sent to the radiator by the micro water pump, and the cold water of the radiator is blown by the fan to the separate workshop after the heat exchange, the radiator
  • the liquid after the internal heat exchange is returned to the cold water tank by the return pipe, and the temperature and humidity controller, the temperature sensor and the humidity sensor are disposed in the separate workshop and connected with the controller; the cleaning device filters the yarn and dust A detachable fine filter is used, which is arranged at the inlet and outlet of the fan.
  • Fire fighting equipment includes fire detectors and sprinkler fire extinguishers that are placed at the top of the discrete workshop and connected to the controller.
  • the fire detector is a combination of one or more of a smoke detector, a temperature detector, a flame detector, and a special gas detector.
  • the controller of the discrete workshop and the main controller of the main air conditioning system are a single chip microcomputer or a computer, and a plurality of controllers are respectively connected to the main controller.
  • the contribution of the present invention is that it effectively solves the problems that the existing workshop layout wastes space, wastes energy, high construction and production costs, low production efficiency, and affects product quality.
  • the present invention has the following remarkable features:
  • the invention can create independent small workshops with different environments in a limited space, and can separately monitor each independent small workshop, significantly improving the reliability and accuracy of temperature and humidity control, and each independent workshop can be based on the production products. It is required to establish a corresponding temperature and humidity environment.
  • the invention effectively eliminates the random drift of the residual fibers generated in the working process of the existing workshop machine to the adjacent running machine. Taiwan, causing the product to fail to meet the specified standards, so that the product is downgraded and other issues.
  • the discrete workshop of the present invention is produced, the residual fibers do not affect each other, and since the fly flowers are separately collected according to different machines, the types of waste fibers collected are not mixed, and the value of recycling is higher.
  • the invention can effectively realize intelligent control and energy saving and environmental protection.
  • the controller can select the air conditioning system equipment according to the predetermined temperature and humidity, that is, only the corresponding cooling and heating equipment is operated, the remaining units are closed, and due to the discrete workshop space Small, good control effect, will not cause energy waste.
  • the invention can accurately control the temperature and humidity through the temperature and humidity control device of each discrete workshop, and each of the separate workshops can independently implement intelligent control, which not only effectively improves the production environment and reduces the production cost, but also ensures the health of the workers. , can also effectively improve product quality.
  • the invention can realize various functions required for production with limited space.
  • Each separate workshop can be quickly assembled into a workshop cluster required by regulations, and rapidly form a production scale and capacity, occupying space and area greatly reduced compared with the traditional workshop. Small, and can greatly reduce energy consumption, environmental protection and energy saving effect is remarkable.
  • FIG. 1 is a schematic diagram of a comparison between a discrete workshop and a conventional workshop of the present invention.
  • Figure 2 is a block diagram showing the structure of the present invention.
  • Figure 3 is a schematic view of the structure of the discrete workshop of the present invention.
  • Figure 4 is a schematic diagram of the connection of the discrete workshop of the present invention.
  • the environmentally-friendly and energy-saving intelligent constant temperature and constant humidity clean workshop system of the present invention comprises a plurality of discrete workshops 10, a loom 11, an air conditioning, a cleaning device 12, a controller 13, and a main air conditioning system.
  • the environmentally-friendly and energy-saving intelligent constant temperature and constant humidity clean workshop system 100 includes a plurality of discrete workshops 10. Different from the existing common workshops, the space of each discrete workshop 10 of the present invention is accommodated. And the necessary space required to operate the loom and the air conditioning and cleaning device, so that the area where the air conditioner is required to be provided is limited to a limited space.
  • the plurality of discrete workshops 10 are connected to each other and independent of each other, and the plurality of discrete workshops may be arranged in a plurality of rows or columns, and channels are arranged between the rows or columns.
  • the plurality of discrete workshops 10 can be installed in the completed factory building, and each workshop can be waterproofed and then set in the open air.
  • the discrete workshop 10 is composed of a steel skeleton 101, a prefabricated wall panel 102, and a fastener 103.
  • the steel skeleton 101 can be assembled on site by a connecting member, and the prefabricated wall panel 102 is attached to the steel skeleton 101 via a fastener 103.
  • the prefabricated wall panel 102 is formed by a combination of a front and a rear panel and a refractory filler layer filled between the front and rear panels by a known process to form a wall panel having a fireproof function.
  • the front and rear panels are steel plates or refractory fiber sheets, and the refractory filler is expanded perlite.
  • the fastener 103 may be a known fastener.
  • the fastener 103 is a double U-shaped fastener with opposite openings. It can be made of engineering plastic or aluminum alloy, and adjacent wall panels 102 can be snapped directly into the two U-shaped slots. Thereby, a plurality of wall panels 102 are quickly connected into a wall.
  • Discrete workshop 10 The roof can be made by fastening the whole prefabricated panel to the wall through the fastener.
  • the structure of the prefabricated panel is the same as that of the wall. Doors and windows are installed on the front side of each of the discrete workshops 10. The doors are fire doors and the windows are plexiglass or tempered glass windows to observe the working conditions in the workshop when light is transmitted or unattended.
  • Each of the separate workshops 10 is provided with a loom 11 and an air conditioning and cleaning device 12, so that each of the separate workshops forms an independent production environment, and each of the separate workshops can produce the same products as other discrete workshops or Different products, and each discrete workshop does not interfere with each other.
  • the loom 11 may be any known loom.
  • the air conditioning and cleaning device 12 includes an air conditioning device 121 and a cleaning device 122.
  • the air conditioning device 121 is an internal circulation air conditioning device for maintaining the temperature and humidity in the workshop within the temperature and humidity required for production.
  • the air conditioning device 121 includes a heat sink 1211, a fan 1212, a temperature and humidity controller 1213, a temperature sensor 1214, a humidity sensor 1215, a humidifier 1216, and a housing 1217.
  • the fan 1212 is a centrifugal fan or an axial fan, and is disposed on the side of the air outlet of the casing 1217.
  • the heat sink 1211 may be a known fin type heat sink disposed in a casing on the rear side of the fan 1212.
  • the radiator 1211 is connected to the micro water pump 24 through an infusion pipe, and the micro water pump 24 is used in the cold water tank 23. After cooling, the cold water is sent to the radiator 1211.
  • the temperature and humidity controller 1213, the temperature sensor 1214, and the humidity sensor 1215 are disposed on the side wall of the discrete workshop 10, and the temperature sensor 1214 and the humidity sensor 1215 are respectively connected to the temperature and humidity controller 1213 and the controller 13, wherein
  • the temperature and humidity controller 1213 can be equipped with a suitable known temperature and humidity controller with a display screen that displays real-time temperature and humidity, and can preset and adjust temperature and humidity values.
  • the controller 13 sends a signal to the main controller 21 of the main air conditioning system, and the main controller 21 activates one or several sub-refrigerating compressors 22, The temperature drops below the set temperature.
  • the cleaning device 122 is a detachable fine filter net for filtering the yarn and dust in the workshop, and is disposed at the inlet and outlet of the fan 1212, and the yarn and dust in the workshop are at the air inlet of the fan 1212. Adsorbed by the filter, the adsorbed yarn and dust can be directly cleaned or cleaned, so that each discrete workshop can be kept clean without yarns.
  • the air conditioning and cleaning unit 12 in each of the discrete workshops is coupled to the controller 13 which controls the temperature and humidity, video monitoring, circuit protection and fire protection in the workshop. The controller 13 is then connected and in communication with the main controller 21 of the main air conditioning system 20.
  • the main air conditioning system 20 includes a main controller 21, a plurality of small power subcooling compressors 22, a cold water tank 23, and a plurality of micro water pumps 24.
  • the refrigeration compressor of the main air conditioning system is composed of a plurality of low power sub-refrigeration compressors, each of which has low power.
  • the sub-refrigerating compressor is only 1/10 to 1/5 of the compressor for the central air conditioner of the ordinary plant.
  • the output ends of the plurality of small power sub-cooling compressors 22 are respectively connected to the cold water tank 23, and the input ends thereof are connected to the main controller 21.
  • the cold water tank 23 is for storing cold water after cooling.
  • the plurality of micro water pumps 24 are respectively connected to the main controller 21, the cold water tank 23, and the radiator 1211 of the air conditioning and cleaning device of each of the separate workshops.
  • the compressor of the central air conditioner of the existing ordinary factory building is always running after being opened, and includes cooling for excess space in the workshop, and the power is wasted seriously.
  • the main controller 21 of the main air conditioning system starts one of the partial refrigeration compressors 22 according to the set temperature, or starts some or all of the refrigeration compressors 22 at a certain time interval, such as 10 to 30 minutes. , The sequence or time interval of startup is set by the computer program. If a sub-refrigeration compressor meets the temperature requirements of one or several of the air-conditioned discrete plants 10, it is maintained by it.
  • the main controller 21 activates another or several sub-refrigerating compressors 22, or activates the full-part refrigeration compressor 22 to provide refrigeration for all of the separate workshops that turn on the air conditioner. After the temperature, the main controller 21 turns off the full-part refrigeration compressor 22, and then performs the next cycle according to the measured temperature, thereby realizing only the cooling and heating temperature adjustment for the separate workshop requiring the air conditioner, thereby greatly saving power.
  • the air conditioning and cleaning device 12 filters the air in the separate workshop and then circulates indoors.
  • Fire protection equipment is also provided in each of the discrete workshops 10, which includes a fire detector and a spray fire extinguisher, and the fire detector may be a smoke detector, a temperature detector, a flame detector, or a special gas detector.
  • the fire detector may be a smoke detector, a temperature detector, a flame detector, or a special gas detector.
  • Fire detectors and sprinklers are placed on top of the discrete workshop and connected to the controller. When a fire detector detects smoke or fire, the sprinkler is activated by the controller and sprayed with foam to extinguish the fire.
  • a hand-held fire extinguisher can also be installed in the discrete workshop 10.
  • the controller 13 of the discrete workshop and the main controller 21 of the main air conditioning system are a single chip microcomputer or a computer, and the plurality of controllers 13 are respectively connected to the main controller 21, and the main controller 21 can be disposed in the main control room, Intelligent automatic control is implemented in multiple discrete workshops.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Signal Processing (AREA)
  • Physics & Mathematics (AREA)
  • Fuzzy Systems (AREA)
  • Mathematical Physics (AREA)
  • Human Computer Interaction (AREA)
  • Air Conditioning Control Device (AREA)

Abstract

A clean plant system of constant temperature and humidity, comprising a plurality of separate plants (10) connected to but independent of each other; each separate plant (10) is provided with one weaving machine (11) and one air conditioning and cleaning device (12) both connected to a controller (13), and connected to a main air conditioning system (20) via the controller (13);a refrigeration compressor of the main air conditioning system (20) is composed of a plurality of low-power sub refrigeration compressors (22); a main controller (21) of the main air conditioning system (20) starts one sub refrigeration compressor (22) according to a set temperature, or starts several or all sub refrigeration compressors (22) at fixed time intervals, thus realizing temperature adjustment only for the separate plants (10) requiring air conditioning; in addition, the air conditioning and cleaning device (12) conducts indoor air circulation after filtering air in the separate plants (10).

Description

环保节能的智能化恒温、 恒湿洁净车间***  Environmentally friendly and energy-saving intelligent constant temperature and constant humidity clean workshop system
【技术领域】 [Technical Field]
本发明涉及工业生产用的车间， 特别是涉及一种环保节能的智能化恒 温、 恒湿洁净车间***。  The invention relates to a workshop for industrial production, in particular to an intelligent constant temperature and constant humidity clean workshop system which is environmentally friendly and energy-saving.
【背景技术】 【Background technique】
近年来针织行业发展非常迅速， 生产设备精度越来越高， 产品档次也 越来越高， 比如所用纱线已经细到 100支以上， 圆机机号达到 60针 /英寸 以上， 所生产的产品只有每平米几十克。 随之而来， 是对针织车间工艺空 调提出了更高的要求。 圆筒针织机生产车间的特点是以单台圆筒针织机为 生产小区域， 在一个大车间里有各种不同颜色纱线同时进行生产， 要做到 各个小区域能够全部满足所需工艺温湿度要求， 达到每个区域互不干扰、 均匀送风、 回风非常困难；圆筒针织机生产车间织造过程发尘量大， 而织 造空间要求清洁， 因此需将小区域内的纤维尘及落尘全部清除。  In recent years, the knitting industry has developed very rapidly, the precision of production equipment is getting higher and higher, and the product grades are getting higher and higher. For example, the yarn used has been finer to more than 100, and the round machine has reached 60 needles/inch or more. Only a few tens of grams per square meter. This is followed by higher requirements for the air-conditioning of the knitting workshop. The knitting machine production workshop is characterized by a single circular knitting machine for producing small areas. In a large workshop, various yarns of different colors are produced at the same time, so that all small areas can meet the required process temperature. Humidity requirements, it is very difficult to achieve mutual interference, uniform air supply and return air in each area; the weaving process of the circular knitting machine production workshop has a large amount of dust, and the weaving space requires cleaning, so it is necessary to remove all the dust and dust in the small area. Clear.
现有一些小型针织车间均用柜式空调， 夏季为车间降温， 但缺乏新风, 回风过滤不好， 造成室内空气品质差， 针织面料表面细菌含量超标， 短绒 和飞花飞散空中， 进入空调机造成空调不制冷。 某些针织企业则将喷水室 空调应用于圆筒针织机车间。 传统淋水室空调***采用开式循环***， 喷 淋泵直喷冷冻水， 使冷冻水和空气在淋水室内进行热湿交换， 回水必须经 水过滤器过滤， 会增加投资成本。 开式循环后， 冷冻水与车间回水直接接 触， 即使车间回风经过多级过滤， 但无法避免将部分短纤、 粉尘带到淋水 室， 使得在空气与冷冻水热湿交换的同时， 粉尘和短纤就落入水池， 造成 了水质的污染。 此外， 带有短纤、 粉尘的水回到冷冻机组， 容易引起冷冻 机内部结垢或堵塞， 影响冷冻机寿命及制冷量。 因此， 淋水室空调***虽 能满足织造工艺要求， 但运行后排污严重， 需要增加污水处理设备， 整个 ***能耗太高， 造成投资及生产运行成本大幅提高。 Some small knitting workshops use cabinet air conditioners, which cool down the workshop in summer, but lack of fresh air, bad return air filtration, resulting in poor indoor air quality, excessive bacterial content on the surface of knitted fabrics, short velvet and flying flowers flying into the air, entering the air conditioner The air conditioner is not cooled. Some knitting companies apply spray air conditioning to the circular knitting machine shop. The traditional shower room air conditioning system adopts an open circulation system. The spray pump directly sprays chilled water to make the chilled water and air exchange heat and humidity in the shower room. The return water must be filtered by the water filter, which will increase the investment cost. After the open cycle, the chilled water is in direct contact with the backwater of the workshop. Even if the return air of the workshop passes through multi-stage filtration, some short fibers and dust cannot be avoided to be brought to the shower room, so that the air and the chilled water are exchanged with heat and humidity. Dust and staple fibers fall into the pool, causing water pollution. In addition, water with short fibers and dust returns to the refrigeration unit, which may cause fouling or clogging inside the freezer, affecting the life and cooling capacity of the freezer. Therefore, although the shower room air conditioning system can meet the requirements of the weaving process, but the sewage is seriously discharged after operation, it is necessary to increase the sewage treatment equipment, the whole The system's energy consumption is too high, resulting in a significant increase in investment and production operating costs.
在圆筒针织机， 特别是精密圆筒针织机生产车间， 为了满足生产工艺 的要求， 提高产品的产量和质量， 必须解决车间空气的温度、 湿度、 洁净 度和新鲜度问题。 其中， 大圆机上纱线编织成圈时处于高速运动中， 纱线 与成圈机件高速摩擦， 会造成大量飞花， 飞花会使机器运动部件被玷污， 影响机件织针的运动， 最终导致机件损坏， 沉降片疲劳损坏失效， 并产生 疵布， 降低生产效率， 增加织造成本。 为此， 企业除了采取一些被动措施, 如增加吹风扇、 封闭纱路等， 来减少飞花的危害外， 还需要设计使用空调、 吸尘***， 一方面来保证车间合适的温湿度， 另一方面也可以及时有效地 清除附着在纱线上的、 飘飞在车间空气中的以及沉降于车间地面的绒毛、 尘屑等杂质， 从而可减少纱线在织造工序中的断头， 改善织物的外观质量， 提高生产效率。  In the circular knitting machine, especially the precision circular knitting machine production workshop, in order to meet the requirements of the production process and improve the output and quality of the product, the temperature, humidity, cleanliness and freshness of the workshop air must be solved. Among them, the yarn on the large circular machine is in high-speed motion when it is woven into a circle. The high-speed friction between the yarn and the coiling machine will cause a lot of flying flowers. The flying flower will cause the moving parts of the machine to be stained, which will affect the movement of the knitting needles of the machine. The damage of the piece, the fatigue damage of the sinker fails, and the cloth is produced, which reduces the production efficiency and increases the weaving cost. To this end, in addition to adopting some passive measures, such as increasing the blowing fan and closing the yarn path to reduce the damage of flying flowers, the company also needs to design and use air conditioning and vacuuming systems to ensure the proper temperature and humidity of the workshop. It can also remove the fluff, dust and other impurities attached to the yarn, floating in the air of the workshop and settled on the floor of the workshop in a timely and effective manner, thereby reducing the breakage of the yarn in the weaving process and improving the appearance of the fabric. Quality, improve production efficiency.
然而， 对于大多数企业来说， 由于车间空间过大， 存在以下问题： 1、 在现有的空调除尘技术和能力下， 总体效果并不理想； 2、 由于圆筒针织机 设备和生产特点， 需要空调除尘的仅一部分， 车间中有 2/3的空间， 如图 1 所示空间 A 与生产没有直接关系， 用于这些空间的空调没有价值， 因此浪 费了大量的能源； 3、 不能使用高支纱原料， 以及生产超薄高档针织面料， 比如用 100支以上棉纱， 在机号为 60针 /英寸以上圆机上生产每平米几十 克的产品时， 生产就非常困难， 飞花等造成的部件堵塞非常严重； 4、 在整 个大车间中， 由于空气流动， 造成飞花、 尘屑飘飞， 设备经常因此停车， 生产效率低， 用工多， 经济效益低； 5、 由于各机台在一个环境中， 不能生 产有不同温湿度要求的产品； 6、 飞花等极易造成织物疵点， 特别是染色后 形成色差， 对高档产品尤其有害； 7、 当仅有部分机台在生产时， 全车间 的空调除尘设备都在运转， 造成极大能源浪费； 9、 由于除尘***收集的飞 花纤维种类杂， 对其再生利用的价值不高。 【发明内容】 However, for most enterprises, due to the large space of the workshop, the following problems exist: 1. Under the existing air conditioning dust removal technology and capacity, the overall effect is not satisfactory; 2. Due to the equipment and production characteristics of the circular knitting machine, Only part of the air conditioning dust removal is required. There are 2/3 of the space in the workshop. As shown in Figure 1, space A is not directly related to production. The air conditioner used in these spaces has no value, so a lot of energy is wasted. 3. Cannot use high Yarn raw materials, and the production of ultra-thin high-grade knitted fabrics, such as more than 100 cotton yarns, when producing products of tens of grams per square meter on a circular machine with a machine number of 60 needles/inch or more, production is very difficult, parts caused by flying flowers, etc. The blockage is very serious; 4. In the whole large workshop, due to the air flow, the flying flowers and dust are flying, the equipment often stops, the production efficiency is low, the labor is used, and the economic benefit is low; 5. Because each machine is in an environment , can not produce products with different temperature and humidity requirements; 6, flying flowers, etc. can easily cause fabric defects, especially after dyeing to form chromatic aberration Especially harmful to high-grade products; 7. When only some machines are in production, the air-conditioning dust-removing equipment in the whole workshop is running, causing great energy waste; 9. Due to the variety of flying fiber collected by the dust removal system, it is recycled. The value is not high. [Summary of the Invention]
本发明旨在解决上述问题， 而提供一种可用有限的空间实现生产所需 的各种功能， 车间可在现场快速组装， 并迅速形成生产规模和能力， 占有 空间及面积大大减小， 并可大幅度减少能源消耗， 有效改善生产环境和降 低生产成本， 有效提高产品质量， 环保节能效果显著的环保节能的智能化 恒温、 恒湿洁净车间***。  The invention aims to solve the above problems, and provides a variety of functions required for realizing production in a limited space, the workshop can be quickly assembled on site, and the production scale and capability are rapidly formed, and the occupied space and area are greatly reduced, and An intelligent constant temperature and constant humidity clean workshop system that greatly reduces energy consumption, effectively improves the production environment and reduces production costs, effectively improves product quality, and is environmentally friendly and energy-saving.
为实现上述目的， 本发明提供一种环保节能的智能化恒温、 恒湿洁净 车间***， 该***包括多个相互连接且相互独立的分立车间， 每个分立车 间内各设有一台织机及一台空气调节、 清洁装置， 每个分立车间的空间为 容纳和操作所述织机及空气调节、 清洁装置所需的必要空间， 每个分立车 间内设有接线板、 照明装置、 视频监控装置、 过流过压保护装置及消防设 备， 每个分立车间内的空气调节、 清洁装置与控制器连接， 并通过控制器 与主空调***相连接， 主空调***的制冷压缩机由多个小功率的分制冷压 缩机构成， 主空调***的主控制器根据设定温度启动其中某个分制冷压缩 机， 或以一定的时间间隔启动某几个或全部分制冷压缩机， 如果某个分制 冷压缩机可满足某个或某几个已开空调的分立车间的温度要求， 则由其维 持制冷， 如果有新的分立车间开启了空调， 则主控制器启动另一个或另几 个分制冷压缩机， 为所有开启空调的分立车间提供制冷， 达到设定温度后, 主控制器关闭全部分制冷压缩机， 然后根据测定温度进行下一次循环， 从 而实现只对需要空调的分立车间提供冷暖温度调节， 且所述空气调节、 清 洁装置对分立车间内的空气过滤后进行室内循环。  In order to achieve the above object, the present invention provides an environmentally-friendly and energy-saving intelligent constant temperature and constant humidity clean workshop system, which comprises a plurality of interconnected and independent discrete workshops, each of which has a loom and a separate machine. Air conditioning and cleaning devices, the space of each discrete workshop is the necessary space for accommodating and operating the loom and air conditioning and cleaning devices. Each discrete workshop is equipped with wiring boards, lighting devices, video monitoring devices, Over-current over-voltage protection device and fire-fighting equipment, the air conditioning and cleaning device in each discrete workshop is connected with the controller, and is connected to the main air-conditioning system through the controller. The refrigeration compressor of the main air-conditioning system is composed of multiple low-power The refrigeration compressor is configured, and the main controller of the main air conditioning system starts one of the partial refrigeration compressors according to the set temperature, or starts some or all of the refrigeration compressors at a certain time interval, if a certain refrigeration compressor It can meet the temperature requirements of one or several separate air-conditioned discrete workshops, and then maintain refrigeration, such as When a new separate workshop opens the air conditioner, the main controller starts another or several other refrigeration compressors to provide refrigeration for all the separate workshops that turn on the air conditioner. After the set temperature is reached, the main controller turns off the full refrigeration compressor. Then, the next cycle is performed according to the measured temperature, so that the cooling and heating temperature adjustment is provided only for the separate workshop requiring the air conditioner, and the air conditioning and cleaning device filters the air in the separate workshop and performs indoor circulation.
所述分立车间由钢制骨架、 预制墙板、 扣件构成， 预制墙板通过扣件 连接在钢制骨架上， 多个分立车间可排列成多行或多列， 各行或各列之间 设有通道。  The discrete workshop is composed of a steel skeleton, prefabricated wall panels and fasteners. The prefabricated wall panels are connected to the steel skeleton through fasteners. The plurality of discrete workshops can be arranged in multiple rows or columns, and each row or column is arranged. There are channels.
预制墙板由前、 后面板与充填于前后面板之间的耐火填料层相复合， 形成具有防火功能的墙板， 其中， 前、 后面板为钢板或耐火纤维板， 耐火 填料为膨胀珍珠岩。 The prefabricated wall panel is composited with the refractory filler layer between the front and rear panels and the front and rear panels to form a wall panel with fireproof function, wherein the front and rear panels are steel plates or refractory fiber sheets, and the fireproof The filler is expanded perlite.
主空调***包括多个小功率分制冷压缩机、 冷水罐及多个微型水泵， 多个小功率分制冷压缩机分别与主控制器及冷水罐相连接， 多个微型水泵 分别与主控制器、 冷水罐及各分立车间的空气调节、 清洁装置相连接。  The main air conditioning system comprises a plurality of small power subcooling compressors, a cold water tank and a plurality of micro water pumps, and the plurality of small power subcooling compressors are respectively connected with the main controller and the cold water tank, and the plurality of micro water pumps are respectively connected with the main controller, The cold water tanks and the air conditioning and cleaning devices of the separate workshops are connected.
空气调节、 清洁装置包括空气调节装置及清洁装置， 其中， 空气调节 装置为內循环空气调节装置， 其包括散热器、 风机、 温、 湿度控制器、 温 度传感器、 湿度传感器及加湿器， 所述散热器设于风机内， 散热器通过输 液管与微型水泵连接， 由微型水泵将冷水罐内的冷水送到散热器， 散热器 的冷水经热交换后由风机将冷气吹到分立车间内， 散热器内经热交换后的 液体则由回流管回流至冷水罐， 所述温、 湿度控制器、 温度传感器及湿度 传感器设于分立车间内， 并与控制器连接；所述清洁装置为过滤纱毛及灰 尘用的可拆式精细过滤网， 其设于风机的进、 出风口处。  The air conditioning and cleaning device comprises an air conditioning device and a cleaning device, wherein the air conditioning device is an internal circulation air conditioning device, which comprises a radiator, a fan, a temperature and humidity controller, a temperature sensor, a humidity sensor and a humidifier, the heat dissipation The radiator is arranged in the fan, and the radiator is connected to the micro water pump through the infusion pipe, and the cold water in the cold water tank is sent to the radiator by the micro water pump, and the cold water of the radiator is blown by the fan to the separate workshop after the heat exchange, the radiator The liquid after the internal heat exchange is returned to the cold water tank by the return pipe, and the temperature and humidity controller, the temperature sensor and the humidity sensor are disposed in the separate workshop and connected with the controller; the cleaning device filters the yarn and dust A detachable fine filter is used, which is arranged at the inlet and outlet of the fan.
消防设备包括火灾探测器及喷淋灭火器， 它们设置在分立车间内顶部, 并与所述控制器连接。  Fire fighting equipment includes fire detectors and sprinkler fire extinguishers that are placed at the top of the discrete workshop and connected to the controller.
火灾探测器为感烟探测器、 感温探测器、 火焰探测器、 特殊气体探测 器中的一种或几种的组合。  The fire detector is a combination of one or more of a smoke detector, a temperature detector, a flame detector, and a special gas detector.
多个分立车间外设有防雨防晒用顶棚。  There are rainproof sunscreen roofs outside the separate workshops.
分立车间的控制器和主空调***的主控制器为单片机或电脑， 多个控 制器分别与所述主控制器相连接。  The controller of the discrete workshop and the main controller of the main air conditioning system are a single chip microcomputer or a computer, and a plurality of controllers are respectively connected to the main controller.
本发明的贡献在于， 其有效解决了现有车间布局浪费空间， 浪费能源， 建设及生产成本高， 生产效率低， 且影响产品质量等问题。 与现有技术相 比， 本发明具有如下显著特点：  The contribution of the present invention is that it effectively solves the problems that the existing workshop layout wastes space, wastes energy, high construction and production costs, low production efficiency, and affects product quality. Compared with the prior art, the present invention has the following remarkable features:
一、 本发明可在有限空间内创造出多个不同环境的独立小车间， 并可 对各独立小车间分别监控， 显著提高了温湿度控制的可靠性与准确性， 各 独立车间可根据生产产品要求建立相应的温湿度环境。 此外， 本发明还有 效杜绝了现有车间机台工作过程中产生的残余纤维随意漂移至相邻运转机 台， 导致产品达不到指定标准， 使产品降级等问题。 本发明的分立车间在 生产时， 其残余纤维互不影响， 且由于按不同机台分别收集飞花， 收集到 的废弃纤维种类没有混杂， 再生利用时价值更高。 1. The invention can create independent small workshops with different environments in a limited space, and can separately monitor each independent small workshop, significantly improving the reliability and accuracy of temperature and humidity control, and each independent workshop can be based on the production products. It is required to establish a corresponding temperature and humidity environment. In addition, the invention effectively eliminates the random drift of the residual fibers generated in the working process of the existing workshop machine to the adjacent running machine. Taiwan, causing the product to fail to meet the specified standards, so that the product is downgraded and other issues. When the discrete workshop of the present invention is produced, the residual fibers do not affect each other, and since the fly flowers are separately collected according to different machines, the types of waste fibers collected are not mixed, and the value of recycling is higher.
二、 本发明可有效实现智能控制和节能环保。 当仅有部分织机在生产 时， 根据环境温湿度要求， 控制器可根据预定温湿度对空调***设备进行 选择， 即仅由相应的制冷制热设备运转， 其余机组关闭， 且由于分立车间 空间小， 控制效果好， 不会造成能源浪费。  Second, the invention can effectively realize intelligent control and energy saving and environmental protection. When only part of the loom is in production, according to the ambient temperature and humidity requirements, the controller can select the air conditioning system equipment according to the predetermined temperature and humidity, that is, only the corresponding cooling and heating equipment is operated, the remaining units are closed, and due to the discrete workshop space Small, good control effect, will not cause energy waste.
三、 本发明可通过每个分立车间的温度及湿度控制装置精确控制温度 和湿度， 且各分立车间可独立实施智能化控制， 不仅有效改善了生产环境 并降低生产成本， 保证了工人的身体健康， 还可有效提高产品质量。  Third, the invention can accurately control the temperature and humidity through the temperature and humidity control device of each discrete workshop, and each of the separate workshops can independently implement intelligent control, which not only effectively improves the production environment and reduces the production cost, but also ensures the health of the workers. , can also effectively improve product quality.
四、 本发明可用有限的空间实现生产所需的各种功能， 各分立车间可 在现场快速组装成条例设计要求的车间集群， 并迅速形成生产规模和能力， 占有空间及面积较传统车间大大减小， 并可大幅度减少能源消耗， 环保节 能效果显著。  4. The invention can realize various functions required for production with limited space. Each separate workshop can be quickly assembled into a workshop cluster required by regulations, and rapidly form a production scale and capacity, occupying space and area greatly reduced compared with the traditional workshop. Small, and can greatly reduce energy consumption, environmental protection and energy saving effect is remarkable.
【附图说明】 [Description of the Drawings]
图 1是本发明的分立车间与传统车间比较示意图。  1 is a schematic diagram of a comparison between a discrete workshop and a conventional workshop of the present invention.
图 2是本发明的结构框图。  Figure 2 is a block diagram showing the structure of the present invention.
图 3是本发明的分立车间结构示意图。  Figure 3 is a schematic view of the structure of the discrete workshop of the present invention.
图 4是本发明的分立车间连接示意图。  Figure 4 is a schematic diagram of the connection of the discrete workshop of the present invention.
【具体实施方式】 【detailed description】
下列实施例是对本发明的进一步解释和说明， 对本发明不构成任何限 制。  The following examples are intended to further illustrate and illustrate the invention and are not to be construed as limiting.
参阅图 1, 本发明的环保节能的智能化恒温、恒湿洁净车间***包括多 个分立车间 10、 织机 11、 空气调节、 清洁装置 12、 控制器 13、 主空调系 统 20、 主控制器 21及多个分制冷压缩机 22。 Referring to FIG. 1, the environmentally-friendly and energy-saving intelligent constant temperature and constant humidity clean workshop system of the present invention comprises a plurality of discrete workshops 10, a loom 11, an air conditioning, a cleaning device 12, a controller 13, and a main air conditioning system. The system 20, the main controller 21 and a plurality of sub-refrigerating compressors 22.
如图 1所示， 该环保节能的智能化恒温、 恒湿洁净车间*** 100包括 多个分立车间 10, 与现有普通厂房式车间不同的是， 本发明的每个分立车 间 10的空间为容纳和操作所述织机及空气调节、清洁装置所需的必要空间， 使得需要提供空调的区域被限制在有限空间内。 所述多个分立车间 10相互 连接且相互独立， 多个分立车间可排列成多行或多列， 各行或各列之间设 有通道。 该多个分立车间 10可设置在已建成的厂房内， 也可对每个车间进 行防水处理后露天设置， 在露天设置情况下， 可在多个分立车间外设置防 雨防晒用的顶棚 （图中未示出）。 所述分立车间 10由钢制骨架 101、 预制墙 板 102、 扣件 103构成， 钢制骨架 101 可由连接件在现场组装， 预制墙板 102通过扣件 103连接在钢制骨架 101上。 如图 4所示， 所述预制墙板 102 由前、 后面板与充填于前、 后面板之间的耐火填料层通过已知的工艺复合 而成， 形成具有防火功能的墙板， 本实施例中， 所述前、 后面板为钢板或 耐火纤维板， 耐火填料为膨胀珍珠岩。 所述扣件 103可以是已知的扣件， 本实施例中， 该扣件 103为开口相反的双 U形扣件。 其可由工程塑料或铝 合金制成， 相邻的墙板 102可直接卡入两个 U形槽内。从而将多块墙板 102 快速连接成墙体。 分立车间 10屋顶则可由整块预制板通过扣件与墙体扣接 而成， 预制板的结构与墙体相同。 在每个分立车间 10前侧装有门和窗， 其 中， 门为防火门， 窗为有机玻璃或钢化玻璃窗， 以便透光或无人值守时观 察车间内工况。  As shown in FIG. 1, the environmentally-friendly and energy-saving intelligent constant temperature and constant humidity clean workshop system 100 includes a plurality of discrete workshops 10. Different from the existing common workshops, the space of each discrete workshop 10 of the present invention is accommodated. And the necessary space required to operate the loom and the air conditioning and cleaning device, so that the area where the air conditioner is required to be provided is limited to a limited space. The plurality of discrete workshops 10 are connected to each other and independent of each other, and the plurality of discrete workshops may be arranged in a plurality of rows or columns, and channels are arranged between the rows or columns. The plurality of discrete workshops 10 can be installed in the completed factory building, and each workshop can be waterproofed and then set in the open air. In the open air setting, the roof for rainproof and sun protection can be installed outside the multiple discrete workshops. Not shown). The discrete workshop 10 is composed of a steel skeleton 101, a prefabricated wall panel 102, and a fastener 103. The steel skeleton 101 can be assembled on site by a connecting member, and the prefabricated wall panel 102 is attached to the steel skeleton 101 via a fastener 103. As shown in FIG. 4, the prefabricated wall panel 102 is formed by a combination of a front and a rear panel and a refractory filler layer filled between the front and rear panels by a known process to form a wall panel having a fireproof function. The front and rear panels are steel plates or refractory fiber sheets, and the refractory filler is expanded perlite. The fastener 103 may be a known fastener. In this embodiment, the fastener 103 is a double U-shaped fastener with opposite openings. It can be made of engineering plastic or aluminum alloy, and adjacent wall panels 102 can be snapped directly into the two U-shaped slots. Thereby, a plurality of wall panels 102 are quickly connected into a wall. Discrete workshop 10 The roof can be made by fastening the whole prefabricated panel to the wall through the fastener. The structure of the prefabricated panel is the same as that of the wall. Doors and windows are installed on the front side of each of the discrete workshops 10. The doors are fire doors and the windows are plexiglass or tempered glass windows to observe the working conditions in the workshop when light is transmitted or unattended.
在每个分立车间内设有接线板、 照明装置、 视频监控装置、 过流过压 保护装置及消防设备 （图中未示出）， 它们可按常规方法设置。  In each discrete workshop, there are wiring boards, lighting devices, video monitoring devices, over-current over-voltage protection devices and fire-fighting equipment (not shown), which can be set in a conventional manner.
在每个分立车间 10内各设有一台织机 11及一台空气调节、 清洁装置 12, 使得每一个分立车间形成一个独立的生产环境， 每个分立车间可生产 与其它分立车间相同的产品或不同的产品， 且各分立车间互不干扰。 所述 织机 11可以是已知的任一种织机。 如图 3所示， 所述空气调节、 清洁装置 12包括空气调节装置 121及清洁装置 122。 所述空气调节装置 121为內循 环空气调节装置， 其用于将车间内的温度和湿度保持在生产所需的温、 湿 度内。 该空气调节装置 121包括散热器 1211、 风机 1212、 温、 湿度控制器 1213、 温度传感器 1214、 湿度传感器 1215、 加湿器 1216及壳体 1217。 所 述风机 1212为离心风机或轴流式风机， 其设于壳体 1217内靠出风口一侧。 所述散热器 1211可以是已知的翅片式散热器， 其设于风机 1212后侧的壳 体内， 该散热器 1211通过输液管与微型水泵 24连接， 由微型水泵 24将冷 水罐 23内的制冷后冷水送到散热器 1211 , 散热器 1211的冷水经热交换后 由风机 1212将冷气吹到分立车间 10内， 散热器 1211内经热交换后的液体 则由回流管回流至冷水罐 23, 其过程不断循环。所述温、湿度控制器 1213、 温度传感器 1214及湿度传感器 1215设于分立车间 10内的侧壁上， 温度传 感器 1214及湿度传感器 1215分别与温、 湿度控制器 1213及控制器 13连 接， 其中， 温、 湿度控制器 1213可选用适用的已知的温、 湿度控制器， 其 上设有可显示实时温度和湿度的显示屏， 并可预设和调整温度和湿度值。 当某个分立车间内的温度和湿度值超过预设值时， 由控制器 13发送信号到 主空调***的主控制器 21 , 由主控制器 21 启动一个或几个分制冷压缩机 22, 将温度降低到设定温度以下。 所述清洁装置 122为可拆式精细过滤网， 用于过滤车间内的纱毛及灰尘， 其设于风机 1212的进、 出风口处， 车间内 的纱毛及灰尘被风机 1212进风口处的过滤网所吸附， 所吸附的纱毛及灰尘 可直接清扫或清洗， 因而可使每个分立车间保持在无纱毛飞扬的洁净状态。 每个分立车间内的空气调节、 清洁装置 12与控制器 13连接， 由控制器 13 控制车间内的温度和湿度、 视频监控、 电路保护及消防。 控制器 13则与主 空调*** 20的主控制器 21连接和通信。 Each of the separate workshops 10 is provided with a loom 11 and an air conditioning and cleaning device 12, so that each of the separate workshops forms an independent production environment, and each of the separate workshops can produce the same products as other discrete workshops or Different products, and each discrete workshop does not interfere with each other. The loom 11 may be any known loom. As shown in FIG. 3, the air conditioning and cleaning device 12 includes an air conditioning device 121 and a cleaning device 122. The air conditioning device 121 is an internal circulation air conditioning device for maintaining the temperature and humidity in the workshop within the temperature and humidity required for production. The air conditioning device 121 includes a heat sink 1211, a fan 1212, a temperature and humidity controller 1213, a temperature sensor 1214, a humidity sensor 1215, a humidifier 1216, and a housing 1217. The fan 1212 is a centrifugal fan or an axial fan, and is disposed on the side of the air outlet of the casing 1217. The heat sink 1211 may be a known fin type heat sink disposed in a casing on the rear side of the fan 1212. The radiator 1211 is connected to the micro water pump 24 through an infusion pipe, and the micro water pump 24 is used in the cold water tank 23. After cooling, the cold water is sent to the radiator 1211. After the cold water of the radiator 1211 is exchanged by the heat, the cold air is blown into the discrete workshop 10 by the fan 1212, and the heat exchanged liquid in the radiator 1211 is returned to the cold water tank 23 by the return pipe. The process continues to cycle. The temperature and humidity controller 1213, the temperature sensor 1214, and the humidity sensor 1215 are disposed on the side wall of the discrete workshop 10, and the temperature sensor 1214 and the humidity sensor 1215 are respectively connected to the temperature and humidity controller 1213 and the controller 13, wherein The temperature and humidity controller 1213 can be equipped with a suitable known temperature and humidity controller with a display screen that displays real-time temperature and humidity, and can preset and adjust temperature and humidity values. When the temperature and humidity values in a certain discrete workshop exceed the preset value, the controller 13 sends a signal to the main controller 21 of the main air conditioning system, and the main controller 21 activates one or several sub-refrigerating compressors 22, The temperature drops below the set temperature. The cleaning device 122 is a detachable fine filter net for filtering the yarn and dust in the workshop, and is disposed at the inlet and outlet of the fan 1212, and the yarn and dust in the workshop are at the air inlet of the fan 1212. Adsorbed by the filter, the adsorbed yarn and dust can be directly cleaned or cleaned, so that each discrete workshop can be kept clean without yarns. The air conditioning and cleaning unit 12 in each of the discrete workshops is coupled to the controller 13 which controls the temperature and humidity, video monitoring, circuit protection and fire protection in the workshop. The controller 13 is then connected and in communication with the main controller 21 of the main air conditioning system 20.
如图 3, 所述主空调*** 20包括主控制器 21、 多个小功率分制冷压缩 机 22、 冷水罐 23及多个微型水泵 24。 与现有中央空调***不同的是， 主 空调***的制冷压缩机是由多个小功率的分制冷压缩机构成， 每个小功率 分制冷压缩机仅为普通厂房中央空调用压缩机的 1/10〜1/5。多个小功率分 制冷压缩机 22的输出端分别与冷水罐 23相连接， 其输入端则与主控制器 21连接。 冷水罐 23用于存放制冷后的冷水。 多个微型水泵 24分别与主控 制器 21、 冷水罐 23及各分立车间的空气调节、 清洁装置的散热器 1211相 连接。 现有的普通厂房的中央空调用压缩机在开启后一直在运转， 且包括 为车间内的多余的空间制冷， 电能浪费严重。 本发明则是由主空调***的 主控制器 21根据设定温度启动其中某个分制冷压缩机 22,或以一定的时间 间隔， 如 10〜30分钟启动某几个或全部分制冷压缩机 22, 启动的顺序或时 间间隔由电脑程序设定。 如果某个分制冷压缩机可满足某个或某几个已开 空调的分立车间 10的温度要求， 则由其维持制冷。 如果有新的分立车间开 启了空调， 则主控制器 21启动另一个或另几个分制冷压缩机 22, 或启动全 部分制冷压缩机 22, 为所有开启空调的分立车间提供制冷， 达到设定温度 后， 主控制器 21关闭全部分制冷压缩机 22, 然后根据测定温度进行下一次 循环， 从而实现只对需要空调的分立车间提供冷暖温度调节， 因而可大幅 度地节约电能。 所述空气调节、 清洁装置 12对分立车间内的空气过滤后进 行室内循环。 As shown in FIG. 3, the main air conditioning system 20 includes a main controller 21, a plurality of small power subcooling compressors 22, a cold water tank 23, and a plurality of micro water pumps 24. Different from the existing central air conditioning system, the refrigeration compressor of the main air conditioning system is composed of a plurality of low power sub-refrigeration compressors, each of which has low power. The sub-refrigerating compressor is only 1/10 to 1/5 of the compressor for the central air conditioner of the ordinary plant. The output ends of the plurality of small power sub-cooling compressors 22 are respectively connected to the cold water tank 23, and the input ends thereof are connected to the main controller 21. The cold water tank 23 is for storing cold water after cooling. The plurality of micro water pumps 24 are respectively connected to the main controller 21, the cold water tank 23, and the radiator 1211 of the air conditioning and cleaning device of each of the separate workshops. The compressor of the central air conditioner of the existing ordinary factory building is always running after being opened, and includes cooling for excess space in the workshop, and the power is wasted seriously. In the present invention, the main controller 21 of the main air conditioning system starts one of the partial refrigeration compressors 22 according to the set temperature, or starts some or all of the refrigeration compressors 22 at a certain time interval, such as 10 to 30 minutes. , The sequence or time interval of startup is set by the computer program. If a sub-refrigeration compressor meets the temperature requirements of one or several of the air-conditioned discrete plants 10, it is maintained by it. If there is a new separate workshop to turn on the air conditioner, the main controller 21 activates another or several sub-refrigerating compressors 22, or activates the full-part refrigeration compressor 22 to provide refrigeration for all of the separate workshops that turn on the air conditioner. After the temperature, the main controller 21 turns off the full-part refrigeration compressor 22, and then performs the next cycle according to the measured temperature, thereby realizing only the cooling and heating temperature adjustment for the separate workshop requiring the air conditioner, thereby greatly saving power. The air conditioning and cleaning device 12 filters the air in the separate workshop and then circulates indoors.
在每个分立车间 10内还设有消防设备， 其包括火灾探测器及喷淋灭火 器， 所述火灾探测器可以是感烟探测器、 感温探测器、 火焰探测器、 特殊 气体探测器中的一种或几种的组合。 火灾探测器及喷淋灭火器设置在分立 车间内顶部， 并与所述控制器连接。 当火灾探测器探测到烟雾或火灾时， 由控制器启动喷淋灭火器， 喷洒泡沫进行灭火。 当然， 分立车间 10内还可 设置手持灭火器。  Fire protection equipment is also provided in each of the discrete workshops 10, which includes a fire detector and a spray fire extinguisher, and the fire detector may be a smoke detector, a temperature detector, a flame detector, or a special gas detector. One or a combination of several. Fire detectors and sprinklers are placed on top of the discrete workshop and connected to the controller. When a fire detector detects smoke or fire, the sprinkler is activated by the controller and sprayed with foam to extinguish the fire. Of course, a hand-held fire extinguisher can also be installed in the discrete workshop 10.
所述分立车间的控制器 13和主空调***的主控制器 21 为单片机或电 脑， 多个控制器 13分别与所述主控制器 21相连接， 主控制器 21可设置在 主控制室内， 对多个分立车间实施智能化自动控制。  The controller 13 of the discrete workshop and the main controller 21 of the main air conditioning system are a single chip microcomputer or a computer, and the plurality of controllers 13 are respectively connected to the main controller 21, and the main controller 21 can be disposed in the main control room, Intelligent automatic control is implemented in multiple discrete workshops.
尽管通过以上实施例对本发明进行了揭示， 但本发明的保护范围并不 局限于此， 在不偏离本发明构思的条件下， 对以上各构件所做的变形、 替 换等均将落入本发明的权利要求范围内。 Although the present invention has been disclosed by the above embodiments, the scope of protection of the present invention is not It is to be understood that the modifications, substitutions and the like of the above components are all within the scope of the appended claims.

Claims

权 利 要 求 Rights request
1、 一种环保节能的智能化恒温、 恒湿洁净车间***， 其特征在于， 该 ***包括多个相互连接且相互独立的分立车间 （10) , 每个分立车间 （10) 内各设有一台织机 （11) 及一台空气调节、 清洁装置 （12) , 每个分立车间1. An environmentally-friendly and energy-saving intelligent constant temperature and constant humidity clean workshop system, characterized in that the system comprises a plurality of interconnected and independent discrete workshops (10), one for each discrete workshop (10) Loom (11) and an air conditioning, cleaning device (12), each discrete workshop
(10) 的空间为容纳和操作所述织机及空气调节、 清洁装置所需的必要空 间， 每个分立车间内设有接线板、 照明装置、 视频监控装置、 过流过压保 护装置及消防设备， 每个分立车间内的空气调节、 清洁装置 （12) 与控制 器 （13) 连接， 并通过控制器 （13) 与主空调*** （20) 相连接， 主空调 ***的制冷压缩机由多个小功率的分制冷压缩机构成， 主空调***的主控 制器 （21) 根据设定温度启动其中某个分制冷压缩机 （22) , 或以一定的时 间间隔启动某几个或全部分制冷压缩机 （22) , 如果某个分制冷压缩机可满 足某个或某几个已开空调的分立车间 （10) 的温度要求， 则由其维持制冷, 如果有新的分立车间开启了空调， 则主控制器 （21) 启动另一个或另几个 分制冷压缩机 （22) , 为所有开启空调的分立车间提供制冷， 达到设定温度 后， 主控制器 （21) 关闭全部分制冷压缩机 （22) , 然后根据测定温度进行 下一次循环， 从而实现只对需要空调的分立车间提供冷暖温度调节， 且所 述空气调节、 清洁装置 （12) 对分立车间内的空气过滤后进行室内循环。 The space of (10) is the necessary space for accommodating and operating the loom and air conditioning and cleaning devices. Each separate workshop is provided with wiring boards, lighting devices, video monitoring devices, over-current over-voltage protection devices and fire protection. Equipment, the air conditioning and cleaning device (12) in each discrete workshop is connected to the controller (13), and is connected to the main air conditioning system (20) through the controller (13). A low-power sub-refrigerating compressor, the main controller (21) of the main air-conditioning system starts one of the sub-refrigerating compressors (22) according to the set temperature, or starts some or all of the refrigeration at a certain time interval. Compressor (22), if a sub-refrigeration compressor can meet the temperature requirements of one or several of the air-conditioned discrete workshops (10), it will maintain refrigeration, if a new separate workshop opens the air conditioner, Then the main controller (21) starts another or several other refrigeration compressors (22) to provide refrigeration for all the discrete workshops that turn on the air conditioner, after reaching the set temperature, the main controller (2) 1) Close the full-part refrigeration compressor (22), and then perform the next cycle according to the measured temperature, so as to provide only the cooling and heating temperature adjustment for the separate workshop requiring air conditioning, and the air conditioning and cleaning device (12) is in the separate workshop. The air is filtered and then circulated indoors.
2、 如权利要求 1所述的环保节能的智能化恒温、 恒湿洁净车间***， 其特征在于， 所述分立车间 (10) 由钢制骨架 （101)、 预制墙板 （102)、 扣件 (103) 构成， 预制墙板 (102) 通过扣件 (103) 连接在钢制骨架 (101) 上， 多个分立车间可排列成多行或多列， 各行或各列之间设有通道。  2. The environmentally-friendly and energy-saving intelligent constant temperature and constant humidity clean workshop system according to claim 1, wherein the discrete workshop (10) comprises a steel skeleton (101), a prefabricated wall panel (102), and a fastener. (103) The prefabricated wall panel (102) is connected to the steel frame (101) by fasteners (103), and the plurality of discrete workshops may be arranged in a plurality of rows or columns, with passages between rows or columns.
3、 如权利要求 2所述的环保节能的智能化恒温、 恒湿洁净车间***， 其特征在于， 所述预制墙板 （102) 由前、 后面板与充填于前后面板之间的 耐火填料层相复合， 形成具有防火功能的墙板， 其中， 前、 后面板为钢板 或耐火纤维板， 耐火填料为膨胀珍珠岩。 4、 如权利要求 1所述的环保节能的智能化恒温、 恒湿洁净车间***， 其特征在于， 所述主空调*** （20) 包括主控制器 （21)、 多个小功率分制 冷压缩机 （22)、 冷水罐 （23) 及多个微型水泵 （24) , 多个小功率分制冷 压缩机 （22) 分别与主控制器 （21) 及冷水罐 （23) 相连接， 多个微型水 泵 （24) 分别与主控制器 （21)、 冷水罐 （23) 及各分立车间的空气调节、 清洁装置 (12) 相连接。 3. The environmentally-friendly and energy-saving intelligent constant temperature and constant humidity clean room system according to claim 2, wherein the prefabricated wall panel (102) comprises a front and a rear panel and a refractory filler layer filled between the front and rear panels. The composite layer forms a wall panel with fireproof function, wherein the front and rear panels are steel plates or refractory fiberboards, and the refractory filler is expanded perlite. 4. The environmentally-friendly and energy-saving intelligent constant temperature and constant humidity clean room system according to claim 1, wherein the main air conditioning system (20) comprises a main controller (21) and a plurality of small power subcooling compressors. (22), a cold water tank (23) and a plurality of micro water pumps (24), and a plurality of small power subcooling compressors (22) are respectively connected to the main controller (21) and the cold water tank (23), and the plurality of micro water pumps (24) Connect to the main controller (21), the cold water tank (23), and the air conditioning and cleaning unit (12) of each separate workshop.
5、 如权利要求 4所述的环保节能的智能化恒温、 恒湿洁净车间***， 其特征在于， 所述空气调节、 清洁装置 （12) 包括空气调节装置 （121) 及 清洁装置 （122) , 其中， 空气调节装置 （121) 为内循环空气调节装置， 其 包括散热器 （1211)、 风机 （1212)、 温、 湿度控制器 （1213)、 温度传感器 5. The environmentally-friendly and energy-saving intelligent constant temperature and constant humidity clean room system according to claim 4, wherein the air conditioning and cleaning device (12) comprises an air conditioning device (121) and a cleaning device (122), The air conditioning device (121) is an internal circulation air conditioning device, which includes a radiator (1211), a fan (1212), a temperature and humidity controller (1213), and a temperature sensor.
(1214)、 湿度传感器 (1215) 及加湿器 (1216) , 所述散热器 (1211) 设 于风机 （1212) 内， 散热器 （1211) 通过输液管与微型水泵 （24) 连接， 由微型水泵（24)将冷水罐（23)内的冷水送到散热器（1211) ,散热器（1211) 的冷水经热交换后由风机 （1212) 将冷气吹到分立车间 （10) 内， 散热器(1214), humidity sensor (1215) and humidifier (1216), the radiator (1211) is arranged in the fan (1212), and the radiator (1211) is connected to the micro water pump (24) through the infusion tube, and the micro pump (24) The cold water in the cold water tank (23) is sent to the radiator (1211), and the cold water of the radiator (1211) is blown by the fan (1212) to the separate workshop (10) after the heat exchange is performed, the radiator
(1211) 内经热交换后的液体则由回流管回流至冷水罐 （23) , 所述温、 湿 度控制器 （1213)、 温度传感器 （1214) 及湿度传感器 （1215) 设于分立车 间 （10) 内， 并与控制器 （13) 连接；所述清洁装置 （122) 为过滤纱毛及 灰尘用的可拆式精细过滤网， 其设于风机 （1212) 的进、 出风口处。 (1211) The liquid after internal heat exchange is returned to the cold water tank (23) by the return pipe. The temperature and humidity controller (1213), temperature sensor (1214) and humidity sensor (1215) are located in the separate workshop (10). And connected to the controller (13); the cleaning device (122) is a detachable fine filter for filtering yarn and dust, and is disposed at the inlet and outlet of the fan (1212).
7、 如权利要求 5所述的环保节能的智能化恒温、 恒湿洁净车间***， 其特征在于， 所述消防设备包括火灾探测器及喷淋灭火器， 它们设置在分 立车间内顶部， 并与所述控制器连接。  7. The environmentally-friendly and energy-saving intelligent constant temperature and constant humidity clean room system according to claim 5, wherein the fire-fighting equipment comprises a fire detector and a spray fire extinguisher, which are disposed at the top of the separate workshop, and The controller is connected.
8、 如权利要求 5所述的环保节能的智能化恒温、 恒湿洁净车间***， 其特征在于， 所述火灾探测器为感烟探测器、 感温探测器、 火焰探测器、 特殊气体探测器中的一种或几种的组合。  8. The environmentally-friendly and energy-saving intelligent constant temperature and constant humidity clean room system according to claim 5, wherein the fire detector is a smoke detector, a temperature detector, a flame detector, and a special gas detector. One or a combination of several.
9、 如权利要求 1至 8 中任一条所述的环保节能的智能化恒温、恒湿洁 净车间***， 其特征在于， 所述多个分立车间外设有防雨防晒用顶棚。 10、 如权利要求 5所述的环保节能的智能化恒温、 恒湿洁净车间***, 其特征在于， 所述分立车间的控制器 （13) 和主空调***的主控制器 （21) 为单片机或电脑， 多个控制器 （13) 分别与所述主控制器 （21) 相连接。 The environmentally-friendly and energy-saving intelligent constant temperature and constant humidity clean room system according to any one of claims 1 to 8, characterized in that the plurality of separate workshops are provided with a roof for rainproof and sun protection. 10. The environmentally-friendly and energy-saving intelligent constant temperature and constant humidity clean room system according to claim 5, wherein the controller (13) of the discrete workshop and the main controller (21) of the main air conditioning system are single-chip microcomputers or The computer, a plurality of controllers (13) are respectively connected to the main controller (21).
PCT/CN2013/081911 2013-08-09 2013-08-20 Environmentally-friendly and energy-saving intelligent clean plant system of constant temperature and humidity WO2015018109A1 (en)

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