WO2015015884A1 - Refrigerator - Google Patents

Refrigerator Download PDF

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Publication number
WO2015015884A1
WO2015015884A1 PCT/JP2014/064078 JP2014064078W WO2015015884A1 WO 2015015884 A1 WO2015015884 A1 WO 2015015884A1 JP 2014064078 W JP2014064078 W JP 2014064078W WO 2015015884 A1 WO2015015884 A1 WO 2015015884A1
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Prior art keywords
refrigerator
protrusions
box
bent
plate
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PCT/JP2014/064078
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French (fr)
Japanese (ja)
Inventor
茂樹 中野
宮崎 大輔
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シャープ株式会社
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Publication of WO2015015884A1 publication Critical patent/WO2015015884A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D23/00General constructional features
    • F25D23/06Walls
    • F25D23/065Details

Definitions

  • This invention relates to the refrigerator provided with the heat insulation box.
  • Patent Document 1 A conventional refrigerator is disclosed in Patent Document 1.
  • This refrigerator includes a heat insulation box filled with a foam heat insulating material between an inner box of a resin molded product having an opening on the front surface and an outer box of a metal plate covering the outside of the inner box.
  • the inside of the heat insulating box is partitioned by the inner box, and a plurality of storage chambers are formed.
  • the outer box is formed of a top plate, a side plate, a back plate and a bottom plate.
  • the top plate and the side plate forming the top and both sides of the heat insulation box are formed by bending the same metal plate.
  • the bottom plate forming the bottom surface of the heat insulation box is installed on a support member attached to the lower part of the both side plates and bridged between the both side plates.
  • the back plate forming the back surface of the heat insulation box is formed in a U-shape having bent portions where the left and right ends are bent forward, and is formed by bending the rear end of the side plate in an S shape. It is inserted into the fitting part.
  • the back plate is attached by sandwiching the bent portion by the elasticity of the fitting portion.
  • the both side plates are connected by the top plate so that they are not easily bent and the flat plate state is maintained.
  • the back plate may be bent to the front side in the height direction due to buckling of the bent portion due to its own weight during handling or the like during the manufacturing process.
  • This invention aims at providing the refrigerator which can improve a yield while reducing cost.
  • the present invention provides a refrigerator including a heat insulating box body filled with a foam heat insulating material between an inner box having an opening on the front surface and an outer box covering the outside of the inner box.
  • the box has a side plate that forms a side surface and a back plate that forms a back surface, and the back plate is provided with a bent portion with both side portions bent forward, and the bent portion at the rear end of the side plate. It is characterized by providing a holding portion for holding the elastic member, and the bent portion has a plurality of protrusions formed by plastic deformation.
  • the protrusions extend in the vertical direction and are arranged in parallel in the vertical direction.
  • the present invention is characterized in that, in the refrigerator configured as described above, the protrusions extend in the front-rear direction and are arranged in parallel in the vertical direction.
  • the projection protrudes inward and extends to the front end of the bent portion, and the front surface of the groove formed on the outer surface between the projections is opened.
  • the rear end of the groove part is arranged behind the rear end of the side plate.
  • the bent portions provided on both sides of the back plate of the outer box have a plurality of protrusions formed by plastic deformation. Therefore, even if the back plate is reinforced and the outer box is thinned, the back plate can be prevented from being bent. Therefore, the cost of the refrigerator can be reduced and the yield can be improved. Moreover, the gas at the time of foaming of a foam heat insulating material is exhausted through between the some projection parts of the bending part distribute
  • FIG. 9 is a top cross-sectional view taken along line EE in FIG.
  • FIG. 1 is a side sectional view showing the refrigerator 1 of the first embodiment.
  • the refrigerator 1 has a heat insulating box 2 filled with a foam heat insulating material 23 such as polyurethane foam between the outer box 8 and the inner box 9.
  • the heat insulation box 2 is provided with a refrigerator compartment 3, a freezer compartment 4, and a vegetable compartment 5 in order from the top.
  • the refrigerator compartment 3 and the freezer compartment 4 are partitioned by a partition portion 6 which is formed and assembled in the inner box 9 in advance, and the freezer compartment 4 and the vegetable compartment 5 are separated by a partition portion 7 which is separately formed and assembled in the inner box 9 in advance. Partitioned.
  • the partition portions 6 and 7 are filled with a heat insulating material such as polystyrene foam.
  • the refrigerator compartment 3 stores stored items in a refrigerated state, and the opening 3a on the front surface is opened and closed by a pivotable door 3b.
  • the freezer 4 stores stored items in a frozen state, and the opening 4a on the front surface is opened and closed by a drawer-type door 4b formed integrally with a storage case 12 for storing the stored items.
  • the vegetable room 5 refrigerates stored items at a refrigeration temperature higher than that of the refrigerated room 3, and stores vegetables and fruits.
  • the front opening 5a of the vegetable compartment 5 is opened and closed by a drawer-type door 5b formed integrally with the storage case 10.
  • a machine room 16 is provided on the back side of the vegetable room 5.
  • the machine room 16 is provided with a compressor 17 that operates the refrigeration cycle.
  • the rear surface of the machine room 16 is closed by a machine room cover (not shown).
  • a cold air passage 21 through which cold air flows is provided behind the freezer compartment 4.
  • a discharge port 21 a and a return port 21 b facing the inside of the freezer compartment 4 are opened in the cold air passage 21.
  • a cooler 15 serving as a low temperature part of the refrigeration cycle is disposed in the cold air passage 21.
  • a blower fan 14 is disposed above the cooler 15.
  • a cold air passage 22 communicating with the cold air passage 21 via a damper (not shown) is provided behind the refrigerator compartment 3.
  • a discharge port 22 a facing the inside of the refrigerator compartment 3 is opened in the cold air passage 22.
  • a communication passage (not shown) communicating with the vegetable compartment 5 is led out in the refrigerator compartment 3, and the cold air flowing out of the refrigerator compartment 3 is discharged to the vegetable compartment 5 through the communication passage.
  • FIG. 2 shows a perspective view of the heat insulation box 2 as viewed from the rear.
  • the inner box 9 is formed of a resin molded product
  • the outer box 8 is formed of a metal plate such as a steel plate.
  • the outer box 8 is arranged on the outer side of the inner box 9 with a predetermined distance from the inner box 9, and a foam heat insulating material 23 is filled therebetween.
  • the outer box 8 is formed by a top plate 41, a side plate 44, a back plate 40 and a bottom plate 42.
  • the top plate 41 and the side plate 44 that form the top and both sides of the heat insulating box 2 are formed by bending the same metal plate.
  • the bottom plate 42 forming the bottom surface of the heat insulating box 2 is installed on a support member 46 attached to the lower portion of the side plates 44 and bridged between the side plates 44.
  • the side plate 44 is provided with an inlet 45 through which a stock solution of the foam heat insulating material 23 is injected.
  • the heat insulating box 2 is disposed with the back plate 40 facing upward, and the stock solution of the foam heat insulating material 23 is injected from the injection port 45.
  • FIG. 3 is a perspective view of the back plate 40
  • FIG. 4 is an enlarged front view of part A in FIG.
  • the back plate 40 is formed in a substantially U shape and has a bent portion 50 formed by bending both side portions forward.
  • the bent part 50 is provided with a plurality of protrusions 51.
  • the protrusion 51 is formed by plastic deformation at the same time when the bent portion 50 is formed by pressing the back plate 40.
  • the protrusions 51 extend in the vertical direction, and a plurality of the protrusions 51 are arranged in parallel up and down via the gap 53.
  • FIG. 5 shows a top cross-sectional view taken along the line BB in FIG.
  • the side plate 44 has a holding portion 52 that is bent in a U shape by folding back the rear ends 44a on both sides.
  • the holding part 52 holds the bent part 50 by elasticity. At this time, the tip of the protrusion 51 comes into contact with the side wall 52 b of the holding part 52.
  • the holding portion 52 is formed with a gas vent hole 52a formed to a size (for example, a diameter of 1 mm) to the extent that the foam heat insulating material 23 does not leak.
  • the refrigerator 1 configured as described above, when the stock solution of the foam heat insulating material 23 is filled from the inlet 45, the gas generated by foaming enters the gas vent hole 52a of the holding portion 52. The gas is exhausted to the outside of the refrigerator 1 through gaps 53 and 54 formed between the protrusions 51.
  • the bent portions 50 provided on both sides of the back plate 40 of the outer box 8 have a plurality of protrusions 51 formed by plastic deformation. Therefore, even if the back plate 40 is reinforced and the outer box 9 is thinned, the back plate 40 can be prevented from being bent. Therefore, the cost of the refrigerator 1 can be reduced and the yield can be improved. Moreover, the gas at the time of foaming of the foam heat insulating material 23 is exhausted through the space between the plurality of protrusions 51 of the bent part 50 arranged in the holding part 52. For this reason, it is not necessary to provide a gas vent in the back surface of the refrigerator 1, and the aesthetics of the refrigerator 1 can be improved.
  • the back plate 40 is further reinforced, and the inside of the holding portion 52 through the gap 53 is also provided. It is possible to prevent foreign matter from entering.
  • a through hole that communicates the inner surface side and the outer surface side of the bent portion 50 may be provided. Thereby, the gas that has entered the holding portion 52 is guided to the outer surface side of the bent portion 50 through the through hole, and the gas can be easily discharged.
  • the refrigerator 1 of 2nd Embodiment is demonstrated.
  • the shape of the protrusion 51 of the first embodiment is different.
  • Other parts are the same as those in the first embodiment.
  • 6 shows a perspective view of the back plate 40 of the present embodiment
  • FIG. 7 shows an enlarged front view of part C in FIG. 6
  • FIG. 8 shows a side sectional view cut along the line DD in FIG. ing.
  • the same parts as those in the first embodiment are denoted by the same reference numerals.
  • a plurality of protrusions 51 extending in the horizontal direction are arranged on the bent portion 50 of the back plate 40.
  • the protrusion 51 is formed by plastic deformation by pressing the back plate 40, extends in the horizontal direction from the upper part to the lower part of the bent part 50, and is provided side by side with a gap 55 in the vertical direction.
  • a plurality of protrusions 51 may be provided in the horizontal direction.
  • FIG. 9 is a perspective view of a main part of the back plate 40 of the present embodiment
  • FIG. 10 is a top sectional view taken along line EE of FIG.
  • the same parts as those in the first embodiment are denoted by the same reference numerals.
  • the bent portion 50 of the back plate 40 is provided with a plurality of protrusions 51 extending in the horizontal direction.
  • the protrusion 51 is formed by plastic deformation by pressing the back plate 40.
  • the protrusion 51 protrudes toward the inner side (opposing bent part 50 side) and extends to the front end of the bent part 50.
  • the groove portion 56 formed on the outer surface side of the projection portion 51 has the front surface 56 a opened, and the rear end 56 b is arranged behind the rear end 44 a of the side plate 44. As a result, the gas that has entered the holding portion 52 when the foam heat insulating material 23 is foamed is exhausted through the groove portion 56.
  • the protrusions 51 extend in the front-rear direction and are arranged in parallel in the up-down direction, the same effect as in the first embodiment can be obtained.
  • the front surface 56a of the groove portion 56 formed on the outer surface side of the protruding portion 51 is opened, and the rear end 56b is arranged behind the rear end 44a of the side plate 44. For this reason, the gas at the time of foaming of the foam heat insulating material 23 can be exhausted through the groove part 56. Since the groove part 56 is arranged in the holding part 52 that cannot be seen from the outside, it is possible to prevent the appearance of the refrigerator 1 from being deteriorated.
  • the present invention can be used for a refrigerator provided with a heat insulating box.

Abstract

The present invention provides an insulated box capable of suppressing a decline in aesthetics and of reducing manufacturing costs. A refrigerator (1) comprises an insulated box (2) that is filled with foam insulating material (23) between an inner box (9) having an opening in the front and an outer box (8) covering the exterior of the inner box (9). The outer box (8) has a side face plate (44) that forms a side face and a back face plate (40) that forms the back face. The back face plate (40) is provided with a bent section (50) for which both sides thereof are bent toward the front, and the side face plate (44) is provided with a retaining section (52) that retains, in the rear end thereof, the bent section (50) by way of elasticity. The bent section (50) has a plurality of projections (51) that are formed by plastic deformation.

Description

冷蔵庫refrigerator
 本発明は断熱箱体を備えた冷蔵庫に関する。 This invention relates to the refrigerator provided with the heat insulation box.
 従来の冷蔵庫は特許文献1に開示されている。この冷蔵庫は前面に開口部を有する樹脂成形品の内箱と内箱の外側を覆う金属板の外箱との間に発泡断熱材を充填した断熱箱体を備えている。内箱によって断熱箱体の内部が区画され、複数の貯蔵室が形成される。 A conventional refrigerator is disclosed in Patent Document 1. This refrigerator includes a heat insulation box filled with a foam heat insulating material between an inner box of a resin molded product having an opening on the front surface and an outer box of a metal plate covering the outside of the inner box. The inside of the heat insulating box is partitioned by the inner box, and a plurality of storage chambers are formed.
 外箱は天面板、側面板、背面板及び底面板により形成される。断熱箱体の天面及び両側面を形成する天面板及び側面板は同一金属板を折曲して形成される。断熱箱体の底面を形成する底面板は両側面板の下部に取り付けられる支持部材上に設置して両側面板間に橋架される。 The outer box is formed of a top plate, a side plate, a back plate and a bottom plate. The top plate and the side plate forming the top and both sides of the heat insulation box are formed by bending the same metal plate. The bottom plate forming the bottom surface of the heat insulation box is installed on a support member attached to the lower part of the both side plates and bridged between the both side plates.
 一般に断熱箱体の背面を形成する背面板は左右端を前方に折曲した折曲部を有したコ字状に形成され、側面板の後端をS字状に折曲して形成された嵌合部に挿入される。折曲部を嵌合部の弾性により挟持して背面板が取り付けられる。 In general, the back plate forming the back surface of the heat insulation box is formed in a U-shape having bent portions where the left and right ends are bent forward, and is formed by bending the rear end of the side plate in an S shape. It is inserted into the fitting part. The back plate is attached by sandwiching the bent portion by the elasticity of the fitting portion.
特開2010-276309号公報JP 2010-276309 A
 上記従来の冷蔵庫によると、コスト削減のために外箱を形成する金属板を薄肉化した際に、両側面板は天面板で連結されるため折れ曲がりにくく、平板状態を維持される。しかしながら、背面板は製造工程中のハンドリング等に自重によって折曲部が座屈して高さ方向で前面側に折れ曲がる場合がある。これにより、冷蔵庫の歩留りが悪くなる問題があった。 According to the above conventional refrigerator, when the metal plate forming the outer box is thinned for cost reduction, the both side plates are connected by the top plate so that they are not easily bent and the flat plate state is maintained. However, the back plate may be bent to the front side in the height direction due to buckling of the bent portion due to its own weight during handling or the like during the manufacturing process. Thereby, there existed a problem which the yield of a refrigerator worsened.
 本発明は、本発明は、コストを削減するとともに歩留りを向上できる冷蔵庫を提供することを目的とする。 This invention aims at providing the refrigerator which can improve a yield while reducing cost.
 上記目的を達成するために本発明は、前面に開口部を有する内箱と前記内箱の外側を覆う外箱との間に発泡断熱材を充填した断熱箱体を備えた冷蔵庫において、前記外箱が側面を形成する側面板と背面を形成する背面板とを有し、前記背面板が両側部を前方に折り曲げた折曲部を設けられるとともに前記側面板の後端部に前記折曲部を弾性により保持する保持部を設け、前記折曲部が塑性変形により形成される複数の突起部を有することを特徴とする。 In order to achieve the above object, the present invention provides a refrigerator including a heat insulating box body filled with a foam heat insulating material between an inner box having an opening on the front surface and an outer box covering the outside of the inner box. The box has a side plate that forms a side surface and a back plate that forms a back surface, and the back plate is provided with a bent portion with both side portions bent forward, and the bent portion at the rear end of the side plate. It is characterized by providing a holding portion for holding the elastic member, and the bent portion has a plurality of protrusions formed by plastic deformation.
 また本発明は、上記構成の冷蔵庫において、前記突起部が上下方向に延びて上下方向に並設されることを特徴とする。 Further, according to the present invention, in the refrigerator having the above-described configuration, the protrusions extend in the vertical direction and are arranged in parallel in the vertical direction.
 また本発明は、上記構成の冷蔵庫において、前記突起部が水平方向に複数列設けられ、隣接する列の前記突起部が上下方向にずれて配されることを特徴とする。 Further, the present invention is characterized in that in the refrigerator configured as described above, the protrusions are provided in a plurality of rows in the horizontal direction, and the protrusions in adjacent rows are shifted in the vertical direction.
 また本発明は、上記構成の冷蔵庫において、前記突起部が前後方向に延びて上下方向に並設されることを特徴とする。 Further, the present invention is characterized in that, in the refrigerator configured as described above, the protrusions extend in the front-rear direction and are arranged in parallel in the vertical direction.
 また本発明は、上記構成の冷蔵庫において、前記突起部が内側に向って突出するとともに前記折曲部の前端まで延び、前記突起部間の外面に形成される溝部の前面が開放されるとともに、前記溝部の後端が前記側面板の後端よりも後方に配されることを特徴とする。 In the refrigerator having the above-described configuration, the projection protrudes inward and extends to the front end of the bent portion, and the front surface of the groove formed on the outer surface between the projections is opened. The rear end of the groove part is arranged behind the rear end of the side plate.
 本発明によると、外箱の背面板の両側部に設けた折曲部が塑性変形により形成される複数の突起部を有する。これにより、背面板が補強され、外箱を薄肉化しても背面板の折れ曲がりを防止することができる。従って、冷蔵庫のコストを削減するとともに歩留りを向上することができる。また、保持部内に配される折曲部の複数の突起部間を介して発泡断熱材の発泡時のガスが排気される。このため、冷蔵庫の背面にガス抜き孔を設ける必要がなく、冷蔵庫の美観を向上することができる。 According to the present invention, the bent portions provided on both sides of the back plate of the outer box have a plurality of protrusions formed by plastic deformation. Thereby, even if the back plate is reinforced and the outer box is thinned, the back plate can be prevented from being bent. Therefore, the cost of the refrigerator can be reduced and the yield can be improved. Moreover, the gas at the time of foaming of a foam heat insulating material is exhausted through between the some projection parts of the bending part distribute | arranged in a holding | maintenance part. For this reason, it is not necessary to provide a vent hole on the back of the refrigerator, and the beauty of the refrigerator can be improved.
本発明の第1実施形態の冷蔵庫を示す側面断面Side surface section which shows the refrigerator of 1st Embodiment of this invention 本発明の第1実施形態の冷蔵庫の断熱箱体を示す斜視図The perspective view which shows the heat insulation box of the refrigerator of 1st Embodiment of this invention. 本発明の第1実施形態の冷蔵庫の背面板を示す斜視図The perspective view which shows the backplate of the refrigerator of 1st Embodiment of this invention. 図3のA部を拡大した正面図The front view which expanded the A section of FIG. 図2のB-B線で切断した上面断面図Top sectional view cut along line BB in FIG. 本発明の第2実施形態の冷蔵庫の背面板を示す斜視図The perspective view which shows the backplate of the refrigerator of 2nd Embodiment of this invention. 図6のC部を拡大した正面図The front view which expanded C section of Drawing 6 図7のD-D線で切断した側面断面図Side sectional view cut along line DD in FIG. 本発明の第3実施形態の冷蔵庫の側面板の要部を示す斜視図The perspective view which shows the principal part of the side plate of the refrigerator of 3rd Embodiment of this invention. 図9のE-E線で切断した上面断面図FIG. 9 is a top cross-sectional view taken along line EE in FIG.
 <第1実施形態>
 以下に本発明の実施形態を図面を参照して説明する。図1は第1実施形態の冷蔵庫1を示す側面断面図である。冷蔵庫1は外箱8と内箱9との間にポリウレタンフォーム等の発泡断熱材23を充填した断熱箱体2を有している。
<First Embodiment>
Embodiments of the present invention will be described below with reference to the drawings. FIG. 1 is a side sectional view showing the refrigerator 1 of the first embodiment. The refrigerator 1 has a heat insulating box 2 filled with a foam heat insulating material 23 such as polyurethane foam between the outer box 8 and the inner box 9.
 断熱箱体2には上方から順に冷蔵室3、冷凍室4、野菜室5が設けられる。冷蔵室3と冷凍室4とは内箱9に予め形成されて組み付けられる仕切部6によって仕切られ、冷凍室4と野菜室5とは内箱9に予め別に形成されて組み付けられる仕切部7によって仕切られる。仕切部6、7内には発泡スチロール等の断熱材が充填されている。 The heat insulation box 2 is provided with a refrigerator compartment 3, a freezer compartment 4, and a vegetable compartment 5 in order from the top. The refrigerator compartment 3 and the freezer compartment 4 are partitioned by a partition portion 6 which is formed and assembled in the inner box 9 in advance, and the freezer compartment 4 and the vegetable compartment 5 are separated by a partition portion 7 which is separately formed and assembled in the inner box 9 in advance. Partitioned. The partition portions 6 and 7 are filled with a heat insulating material such as polystyrene foam.
 冷蔵室3は貯蔵物を冷蔵保存し、前面の開口部3aは回動式の扉3bにより開閉される。冷凍室4は貯蔵物を冷凍保存し、前面の開口部4aは貯蔵物を収納する収納ケース12と一体に形成された引き出し式の扉4bにより開閉される。 The refrigerator compartment 3 stores stored items in a refrigerated state, and the opening 3a on the front surface is opened and closed by a pivotable door 3b. The freezer 4 stores stored items in a frozen state, and the opening 4a on the front surface is opened and closed by a drawer-type door 4b formed integrally with a storage case 12 for storing the stored items.
 野菜室5は貯蔵物を冷蔵室3よりも高温の冷蔵温度で冷蔵保存し、野菜や果物などを収納する。野菜室5の前面の開口部5aは収納ケース10と一体に形成された引き出し式の扉5bにより開閉される。 The vegetable room 5 refrigerates stored items at a refrigeration temperature higher than that of the refrigerated room 3, and stores vegetables and fruits. The front opening 5a of the vegetable compartment 5 is opened and closed by a drawer-type door 5b formed integrally with the storage case 10.
 野菜室5の背面側には機械室16が設けられている。機械室16には冷凍サイクルを運転する圧縮機17が配される。機械室16の背面は機械室カバー(不図示)により塞がれる。 A machine room 16 is provided on the back side of the vegetable room 5. The machine room 16 is provided with a compressor 17 that operates the refrigeration cycle. The rear surface of the machine room 16 is closed by a machine room cover (not shown).
 冷凍室4の背後には冷気が流通する冷気通路21が設けられている。冷気通路21には冷凍室4内に臨む吐出口21a及び戻口21bが開口する。冷気通路21には冷凍サイクルの低温部となる冷却器15が配される。冷却器15の上方には送風ファン14が配される。 A cold air passage 21 through which cold air flows is provided behind the freezer compartment 4. A discharge port 21 a and a return port 21 b facing the inside of the freezer compartment 4 are opened in the cold air passage 21. A cooler 15 serving as a low temperature part of the refrigeration cycle is disposed in the cold air passage 21. A blower fan 14 is disposed above the cooler 15.
 冷蔵室3の背後にはダンパ(不図示)を介して冷気通路21に連通する冷気通路22が設けられる。冷気通路22には冷蔵室3内に臨む吐出口22aが開口する。冷蔵室3には野菜室5に連通する連通路(不図示)が導出され、冷蔵室3から流出した冷気は連通路を介して野菜室5に吐出される。 A cold air passage 22 communicating with the cold air passage 21 via a damper (not shown) is provided behind the refrigerator compartment 3. A discharge port 22 a facing the inside of the refrigerator compartment 3 is opened in the cold air passage 22. A communication passage (not shown) communicating with the vegetable compartment 5 is led out in the refrigerator compartment 3, and the cold air flowing out of the refrigerator compartment 3 is discharged to the vegetable compartment 5 through the communication passage.
 図2は断熱箱体2の後方から見た斜視図を示している。内箱9は樹脂成形品により形成され、外箱8は鋼板等の金属板により形成される。外箱8は内箱9に対して所定量隔てて内箱9の外側に配され、両者間に発泡断熱材23が充填される。 FIG. 2 shows a perspective view of the heat insulation box 2 as viewed from the rear. The inner box 9 is formed of a resin molded product, and the outer box 8 is formed of a metal plate such as a steel plate. The outer box 8 is arranged on the outer side of the inner box 9 with a predetermined distance from the inner box 9, and a foam heat insulating material 23 is filled therebetween.
 外箱8は天面板41、側面板44、背面板40及び底面板42により形成される。断熱箱体2の天面及び両側面を形成する天面板41及び側面板44は同一金属板を折曲して形成される。 The outer box 8 is formed by a top plate 41, a side plate 44, a back plate 40 and a bottom plate 42. The top plate 41 and the side plate 44 that form the top and both sides of the heat insulating box 2 are formed by bending the same metal plate.
 断熱箱体2の底面を形成する底面板42は両側面板44の下部に取り付けられる支持部材46上に設置して両側面板44間に橋架される。側面板44には発泡断熱材23の原液が注入される注入口45が設けられる。なお、断熱箱体2は背面板40を上方に面して配置して、注入口45から発泡断熱材23の原液が注入される。 The bottom plate 42 forming the bottom surface of the heat insulating box 2 is installed on a support member 46 attached to the lower portion of the side plates 44 and bridged between the side plates 44. The side plate 44 is provided with an inlet 45 through which a stock solution of the foam heat insulating material 23 is injected. The heat insulating box 2 is disposed with the back plate 40 facing upward, and the stock solution of the foam heat insulating material 23 is injected from the injection port 45.
 図3は背面板40の斜視図を示し、図4は図3のA部を拡大した正面図を示している。背面板40は略コ字状に形成され、両側部を前方に折り曲げて形成される折曲部50を有している。 FIG. 3 is a perspective view of the back plate 40, and FIG. 4 is an enlarged front view of part A in FIG. The back plate 40 is formed in a substantially U shape and has a bent portion 50 formed by bending both side portions forward.
 折曲部50には複数の突起部51が設けられる。突起部51は背面板40をプレス加工して折曲部50を形成する際に同時に塑性変形して形成される。突起部51は上下方向に延び、隙間53を介して上下に複数並設される。 The bent part 50 is provided with a plurality of protrusions 51. The protrusion 51 is formed by plastic deformation at the same time when the bent portion 50 is formed by pressing the back plate 40. The protrusions 51 extend in the vertical direction, and a plurality of the protrusions 51 are arranged in parallel up and down via the gap 53.
 また、突起部51は隙間54を介して水平方向に複数列設けられ、隣接する列の突起部51が上下方向にずれて配される。なお、同図において突起部51が2列設けられるが、3列以上設けてもよい。 Further, the protrusions 51 are provided in a plurality of rows in the horizontal direction via the gaps 54, and the protrusions 51 in the adjacent rows are shifted in the vertical direction. In the figure, two rows of protrusions 51 are provided, but three or more rows may be provided.
 図5は図2のB-B線で切断した上面断面図を示している。側面板44は両側の後端44aを折り返してU字状に屈曲した保持部52を有している。保持部52は弾性により折曲部50を保持している。この時、突起部51の先端は保持部52の側壁52bに当接する。また、保持部52には発泡断熱材23が漏出しない程度の大きさ(例えば直径1mm)に形成されるガス抜孔52aが形成されている。 FIG. 5 shows a top cross-sectional view taken along the line BB in FIG. The side plate 44 has a holding portion 52 that is bent in a U shape by folding back the rear ends 44a on both sides. The holding part 52 holds the bent part 50 by elasticity. At this time, the tip of the protrusion 51 comes into contact with the side wall 52 b of the holding part 52. Further, the holding portion 52 is formed with a gas vent hole 52a formed to a size (for example, a diameter of 1 mm) to the extent that the foam heat insulating material 23 does not leak.
 上記構成の冷蔵庫1において、発泡断熱材23の原液が注入口45から充填されると、発泡により発生するガスは保持部52のガス抜孔52aに進入する。そして、ガスは突起部51間に形成される隙間53、54を通って冷蔵庫1の外側に排気される。 In the refrigerator 1 configured as described above, when the stock solution of the foam heat insulating material 23 is filled from the inlet 45, the gas generated by foaming enters the gas vent hole 52a of the holding portion 52. The gas is exhausted to the outside of the refrigerator 1 through gaps 53 and 54 formed between the protrusions 51.
 本実施形態によると、外箱8の背面板40の両側部に設けた折曲部50が塑性変形により形成される複数の突起部51を有する。これにより、背面板40が補強され、外箱9を薄肉化しても背面板40の折れ曲がりを防止することができる。従って、冷蔵庫1のコストを削減するとともに歩留りを向上することができる。また、保持部52内に配される折曲部50の複数の突起部51間を介して発泡断熱材23の発泡時のガスが排気される。このため、冷蔵庫1の背面にガス抜孔を設ける必要がなく、冷蔵庫1の美観を向上することができる。 According to the present embodiment, the bent portions 50 provided on both sides of the back plate 40 of the outer box 8 have a plurality of protrusions 51 formed by plastic deformation. Thereby, even if the back plate 40 is reinforced and the outer box 9 is thinned, the back plate 40 can be prevented from being bent. Therefore, the cost of the refrigerator 1 can be reduced and the yield can be improved. Moreover, the gas at the time of foaming of the foam heat insulating material 23 is exhausted through the space between the plurality of protrusions 51 of the bent part 50 arranged in the holding part 52. For this reason, it is not necessary to provide a gas vent in the back surface of the refrigerator 1, and the aesthetics of the refrigerator 1 can be improved.
 また、突起部51が上下方向に延びて隙間53を介して上下方向に並設されるため、発泡断熱材23が充填される際に発生するガスを容易に排気することができる。 Moreover, since the protrusions 51 extend in the vertical direction and are arranged in parallel in the vertical direction via the gap 53, the gas generated when the foam heat insulating material 23 is filled can be easily exhausted.
 また、突起部51が水平方向に複数列設けられ、隣接する列の突起部51が上下方向にずれて配されるため、背面板40をより補強するとともに、隙間53を介した保持部52内への異物進入を防止することができる。 In addition, since the protrusions 51 are provided in a plurality of rows in the horizontal direction and the protrusions 51 in adjacent rows are shifted in the vertical direction, the back plate 40 is further reinforced, and the inside of the holding portion 52 through the gap 53 is also provided. It is possible to prevent foreign matter from entering.
 また、本実施形態において、折曲部50の内面側と外面側とを連通させる貫通孔を設けてもよい。これにより、保持部52に進入したガスが貫通孔を介して折曲部50の外面側に導かれ、ガスを容易に排気することができる。 Further, in the present embodiment, a through hole that communicates the inner surface side and the outer surface side of the bent portion 50 may be provided. Thereby, the gas that has entered the holding portion 52 is guided to the outer surface side of the bent portion 50 through the through hole, and the gas can be easily discharged.
 <第2実施形態>
 次に、第2実施形態の冷蔵庫1について説明する。本実施形態は第1実施形態の突起部51の形状が異なっている。その他の部分は第1実施形態と同様である。図6は本実施形態の背面板40の斜視図を示し、図7は図6のC部を拡大した正面図を示し、図8は図7のD-D線で切断した側面断面図を示している。説明の便宜上、第1実施形態と同様の部分には同一の符号を付している。
Second Embodiment
Next, the refrigerator 1 of 2nd Embodiment is demonstrated. In the present embodiment, the shape of the protrusion 51 of the first embodiment is different. Other parts are the same as those in the first embodiment. 6 shows a perspective view of the back plate 40 of the present embodiment, FIG. 7 shows an enlarged front view of part C in FIG. 6, and FIG. 8 shows a side sectional view cut along the line DD in FIG. ing. For convenience of explanation, the same parts as those in the first embodiment are denoted by the same reference numerals.
 背面板40の折曲部50には水平方向に延びる複数の突起部51が配されている。突起部51は背面板40のプレス加工によって塑性変形して形成され、折曲部50の上部から下部まで水平方向に延びて上下方向に隙間55を有して並設されている。なお、突起部51を水平方向に複数設けてもよい。 A plurality of protrusions 51 extending in the horizontal direction are arranged on the bent portion 50 of the back plate 40. The protrusion 51 is formed by plastic deformation by pressing the back plate 40, extends in the horizontal direction from the upper part to the lower part of the bent part 50, and is provided side by side with a gap 55 in the vertical direction. A plurality of protrusions 51 may be provided in the horizontal direction.
 本実施形態によると、第1実施形態と同様の効果を得ることができる。 According to this embodiment, the same effect as that of the first embodiment can be obtained.
 <第3実施形態>
 次に、第3実施形態の冷蔵庫1について説明する。本実施形態は第1実施形態の突起部51の形状が異なっている。その他の部分は第1実施形態と同様である。図9は本実施形態の背面板40の要部の斜視図を示し、図10は図9のE-E線で切断した上面断面図を示している。説明の便宜上、第1実施形態と同様の部分には同一の符号を付している。
<Third Embodiment>
Next, the refrigerator 1 of 3rd Embodiment is demonstrated. In the present embodiment, the shape of the protrusion 51 of the first embodiment is different. Other parts are the same as those in the first embodiment. FIG. 9 is a perspective view of a main part of the back plate 40 of the present embodiment, and FIG. 10 is a top sectional view taken along line EE of FIG. For convenience of explanation, the same parts as those in the first embodiment are denoted by the same reference numerals.
 背面板40の折曲部50には水平方向に延びる複数の突起部51が設けられる。突起部51は背面板40のプレス加工によって塑性変形して形成される。突起部51は内側(対向する折曲部50側)に向かって突出し、折曲部50の前端まで延びて形成される。 The bent portion 50 of the back plate 40 is provided with a plurality of protrusions 51 extending in the horizontal direction. The protrusion 51 is formed by plastic deformation by pressing the back plate 40. The protrusion 51 protrudes toward the inner side (opposing bent part 50 side) and extends to the front end of the bent part 50.
 また、突起部51の外面側に形成される溝部56は前面56aを開放され、後端56bは側面板44の後端44aよりも後方に配される。これにより、発泡断熱材23の発泡時に保持部52内に進入したガスが溝部56を介して排気される。 Further, the groove portion 56 formed on the outer surface side of the projection portion 51 has the front surface 56 a opened, and the rear end 56 b is arranged behind the rear end 44 a of the side plate 44. As a result, the gas that has entered the holding portion 52 when the foam heat insulating material 23 is foamed is exhausted through the groove portion 56.
 本実施形態によると、突起部51が前後方向に延びて上下方向に並設されるため、第1実施形態と同様の効果を得ることができる。 According to the present embodiment, since the protrusions 51 extend in the front-rear direction and are arranged in parallel in the up-down direction, the same effect as in the first embodiment can be obtained.
 また、突起部51の外面側に形成される溝部56の前面56aが開放され、後端56bが側面板44の後端44aよりも後方に配される。このため、発泡断熱材23の発泡時のガスは溝部56を介して排気することができる。溝部56は外側から見えない保持部52内に配されているため、冷蔵庫1の美観の低下を防止することができる。 Further, the front surface 56a of the groove portion 56 formed on the outer surface side of the protruding portion 51 is opened, and the rear end 56b is arranged behind the rear end 44a of the side plate 44. For this reason, the gas at the time of foaming of the foam heat insulating material 23 can be exhausted through the groove part 56. Since the groove part 56 is arranged in the holding part 52 that cannot be seen from the outside, it is possible to prevent the appearance of the refrigerator 1 from being deteriorated.
 本発明によると、本発明は断熱箱体を備えた冷蔵庫に利用することができる。 According to the present invention, the present invention can be used for a refrigerator provided with a heat insulating box.
   1  冷蔵庫
   2  断熱箱体
   3   冷蔵室
   3a  開口部
   4   冷凍室
   4a  開口部
   5   野菜室
   5a  開口部
   6、7 仕切部
   8   外箱
   9   内箱
   10  収納ケース
   11  小物ケース
   12  収納ケース
   14  送風ファン
   15  冷却器
   16  機械室
   17  圧縮機
   18  注入口
   19  注入口
   20  冷気通路
   21  冷気通路
   22  冷気通路
   23  発泡断熱材
   40  背面板
   41  天面板
   42  底面板
   44  側面板
   44a 後端
   45  注入口
   46  支持部材
   50  折曲部
   51  突起部
   52  保持部
   52a ガス抜孔
   52b 側壁
   53、54、55  隙間
   56  溝部
   56a 前面
   56b 後端
DESCRIPTION OF SYMBOLS 1 Refrigerator 2 Heat insulation box 3 Refrigerating room 3a Opening part 4 Freezing room 4a Opening part 5 Vegetable room 5a Opening part 6, 7 Partition part 8 Outer box 9 Inner box 10 Storage case 11 Small case 12 Storage case 14 Blower fan 15 Cooler 16 Machine room 17 Compressor 18 Inlet 19 Inlet 20 Cold air passage 21 Cold air passage 22 Cold air passage 23 Foam insulation 40 Back plate 41 Top plate 42 Bottom plate 44 Side plate 44a Rear end 45 Inlet 46 Support member 50 Bent part 51 Protruding part 52 Holding part 52a Gas vent hole 52b Side wall 53, 54, 55 Gap 56 Groove part 56a Front face 56b Rear end

Claims (5)

  1.  前面に開口部を有する内箱と前記内箱の外側を覆う外箱との間に発泡断熱材を充填した断熱箱体を備えた冷蔵庫において、前記外箱が側面を形成する側面板と背面を形成する背面板とを有し、前記背面板が両側部を前方に折り曲げた折曲部を設けられるとともに前記側面板の後端部に前記折曲部を弾性により保持する保持部を設け、前記折曲部が塑性変形により形成される複数の突起部を有することを特徴とする冷蔵庫。 In a refrigerator including a heat insulating box filled with a foam heat insulating material between an inner box having an opening on the front surface and an outer box covering the outside of the inner box, the outer plate forms a side plate and a rear surface. A back plate to be formed, wherein the back plate is provided with a bent portion where both side portions are bent forward, and a holding portion for elastically holding the bent portion is provided at a rear end portion of the side plate, A refrigerator, wherein the bent portion has a plurality of protrusions formed by plastic deformation.
  2.  前記突起部が上下方向に延びて上下方向に並設されることを特徴とする請求項1に記載の冷蔵庫。 The refrigerator according to claim 1, wherein the protrusions extend in the vertical direction and are arranged in parallel in the vertical direction.
  3.  前記突起部が水平方向に複数列設けられ、隣接する列の前記突起部が上下方向にずれて配されることを特徴とする請求項2に記載の冷蔵庫。 3. The refrigerator according to claim 2, wherein the protrusions are provided in a plurality of rows in the horizontal direction, and the protrusions in adjacent rows are shifted in the vertical direction.
  4.  前記突起部が前後方向に延びて上下方向に並設されることを特徴とする請求項1に記載の冷蔵庫。 The refrigerator according to claim 1, wherein the protrusions extend in the front-rear direction and are arranged in parallel in the vertical direction.
  5.  前記突起部が内側に向って突出するとともに前記折曲部の前端まで延び、
     前記突起部間の外面に形成される溝部の前面が開放されるとともに、前記溝部の後端が前記側面板の後端よりも後方に配されることを特徴とする請求項4に記載の冷蔵庫。
    The protrusion protrudes inward and extends to the front end of the bent portion,
    5. The refrigerator according to claim 4, wherein a front surface of a groove formed on an outer surface between the protrusions is opened, and a rear end of the groove is disposed rearward of a rear end of the side plate. .
PCT/JP2014/064078 2013-08-02 2014-05-28 Refrigerator WO2015015884A1 (en)

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JP2013161006A JP2015031445A (en) 2013-08-02 2013-08-02 Refrigerator
JP2013-161006 2013-08-02

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP4109017A4 (en) * 2020-02-21 2023-07-19 Qingdao Haier Refrigerator Co., Ltd Refrigerator

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS57186490U (en) * 1981-05-21 1982-11-26
JPS5824691U (en) * 1981-08-10 1983-02-16 シャープ株式会社 refrigerator
JPS62102984U (en) * 1985-12-18 1987-06-30
JPH0296591U (en) * 1989-01-13 1990-08-01

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS57186490U (en) * 1981-05-21 1982-11-26
JPS5824691U (en) * 1981-08-10 1983-02-16 シャープ株式会社 refrigerator
JPS62102984U (en) * 1985-12-18 1987-06-30
JPH0296591U (en) * 1989-01-13 1990-08-01

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP4109017A4 (en) * 2020-02-21 2023-07-19 Qingdao Haier Refrigerator Co., Ltd Refrigerator

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CN204027171U (en) 2014-12-17

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