WO2014200048A1 - グリース組成物及び転がり軸受 - Google Patents
グリース組成物及び転がり軸受 Download PDFInfo
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- WO2014200048A1 WO2014200048A1 PCT/JP2014/065546 JP2014065546W WO2014200048A1 WO 2014200048 A1 WO2014200048 A1 WO 2014200048A1 JP 2014065546 W JP2014065546 W JP 2014065546W WO 2014200048 A1 WO2014200048 A1 WO 2014200048A1
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- grease composition
- calcium stearate
- grease
- oil
- fatty acid
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M105/00—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound
- C10M105/08—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound containing oxygen
- C10M105/32—Esters
- C10M105/38—Esters of polyhydroxy compounds
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M117/00—Lubricating compositions characterised by the thickener being a non-macromolecular carboxylic acid or salt thereof
- C10M117/02—Lubricating compositions characterised by the thickener being a non-macromolecular carboxylic acid or salt thereof having only one carboxyl group bound to an acyclic carbon atom, cycloaliphatic carbon atom or hydrogen
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M129/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen
- C10M129/02—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen having a carbon chain of less than 30 atoms
- C10M129/04—Hydroxy compounds
- C10M129/06—Hydroxy compounds having hydroxy groups bound to acyclic or cycloaliphatic carbon atoms
- C10M129/08—Hydroxy compounds having hydroxy groups bound to acyclic or cycloaliphatic carbon atoms containing at least 2 hydroxy groups
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
- C10M169/04—Mixtures of base-materials and additives
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M171/00—Lubricating compositions characterised by purely physical criteria, e.g. containing as base-material, thickener or additive, ingredients which are characterised exclusively by their numerically specified physical properties, i.e. containing ingredients which are physically well-defined but for which the chemical nature is either unspecified or only very vaguely indicated
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/02—Hydroxy compounds
- C10M2207/021—Hydroxy compounds having hydroxy groups bound to acyclic or cycloaliphatic carbon atoms
- C10M2207/022—Hydroxy compounds having hydroxy groups bound to acyclic or cycloaliphatic carbon atoms containing at least two hydroxy groups
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/02—Hydroxy compounds
- C10M2207/023—Hydroxy compounds having hydroxy groups bound to carbon atoms of six-membered aromatic rings
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/04—Ethers; Acetals; Ortho-esters; Ortho-carbonates
- C10M2207/044—Cyclic ethers having four or more ring atoms, e.g. furans, dioxolanes
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/10—Carboxylix acids; Neutral salts thereof
- C10M2207/12—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
- C10M2207/125—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids
- C10M2207/126—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids monocarboxylic
- C10M2207/1265—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids monocarboxylic used as thickening agent
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/10—Carboxylix acids; Neutral salts thereof
- C10M2207/12—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
- C10M2207/125—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids
- C10M2207/128—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids containing hydroxy groups; Ethers thereof
- C10M2207/1285—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids containing hydroxy groups; Ethers thereof used as thickening agents
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/28—Esters
- C10M2207/287—Partial esters
- C10M2207/289—Partial esters containing free hydroxy groups
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/40—Fatty vegetable or animal oils
- C10M2207/401—Fatty vegetable or animal oils used as base material
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2020/00—Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
- C10N2020/01—Physico-chemical properties
- C10N2020/02—Viscosity; Viscosity index
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/06—Oiliness; Film-strength; Anti-wear; Resistance to extreme pressure
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/08—Resistance to extreme temperature
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/62—Food grade properties
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/02—Bearings
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2050/00—Form in which the lubricant is applied to the material being lubricated
- C10N2050/10—Semi-solids; greasy
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/30—Parts of ball or roller bearings
- F16C33/66—Special parts or details in view of lubrication
- F16C33/6603—Special parts or details in view of lubrication with grease as lubricant
- F16C33/6633—Grease properties or compositions, e.g. rheological properties
Definitions
- the present invention relates to a grease composition, in particular, a grease composition that is highly safe for the human body and is suitable, for example, for food machinery. Moreover, this invention relates to the rolling bearing which enclosed the said grease composition.
- Patent Document 1 describes a grease composition using edible oil as a base oil and fatty acid metal salt as a thickener.
- Patent Document 2 describes a grease composition for a food machine using a glycerin fatty acid ester derived from glycerin or propylene glycol as a base oil and a calcium stearate certified as a food additive as a thickener. Yes.
- calcium stearate has an unstable structure as a thickener, and the thickener fiber grows over time in an environment where heat is applied, and the grease composition tends to harden, resulting in poor heat resistance. There is.
- an object of the present invention is to provide a grease composition that stabilizes the structure of calcium stearate, has a low environmental load, is highly safe to the human body, and is excellent in heat resistance.
- Another object of the present invention is to provide a long-life rolling bearing suitable for food machinery and the like.
- the present invention provides the following grease composition and rolling bearing.
- An edible oil is used as a base oil, calcium stearate is used as a thickener, a structural stabilizer for suppressing thermosetting is added, and the immiscible consistency after heating at 100 ° C. for 100 hours is A grease composition characterized by having 77 or more.
- a rolling bearing characterized in that the grease composition according to (1) or (2) is enclosed.
- the grease composition of the present invention is a grease composition in which both the edible oil of the base oil and the calcium stearate of the thickener are for food, have a low environmental impact, and are highly safe for the human body. Further, a structural stabilizer is added. Thus, the structural stability of calcium stearate is improved. Therefore, safety is high and heat resistance is excellent.
- the grease composition of the present invention uses edible oil as a base oil and calcium stearate as a thickener.
- edible oils of base oils include saturated fatty acid triglycerides that are esters of saturated fatty acids and glycerin, soybean oil, rapeseed oil, safflower oil, corn oil, cottonseed oil, sesame oil, olive oil, palm oil, palm oil, and the like. These mixed oils may be used. Also, other animal and vegetable oils may be applied and mixed.
- saturated fatty acid triglycerides are preferable, and a mixture of saturated fatty acid triglyceride (C8 saturated fatty acid triglyceride) composed of saturated fatty acid and glycerin having 8 carbon atoms and saturated fatty acid triglyceride composed of saturated fatty acid and glycerin having 10 carbon atoms (C10 saturated fatty acid triglyceride).
- C8 saturated fatty acid triglyceride composed of saturated fatty acid and glycerin having 8 carbon atoms
- saturated fatty acid triglyceride composed of saturated fatty acid and glycerin having 10 carbon atoms
- the mixing ratio of the C8 saturated fatty acid triglyceride to the C10 saturated fatty acid triglyceride is preferably 60:40 to 90:10, and 70:30 to 80:20, C8 saturated fatty acid triglyceride: C10 saturated fatty acid triglyceride. Is more preferable.
- the kinematic viscosity at 40 ° C. is preferably 8 to 120 mm 2 / s. If the kinematic viscosity is less than 8 mm 2 / s (40 ° C), the heat resistance is likely to be inferior, and if it exceeds 120 mm 2 / s (40 ° C), the shear resistance of the base oil itself increases and it is sealed in a rolling bearing. The starting torque and the rotating torque are increased.
- the kinematic viscosity at 40 ° C. is preferably 8 to 50 mm 2 / s, more preferably 10 to 35 mm 2 / s, and particularly preferably 10 to 20 mm 2 / s.
- the thickener calcium stearate it is preferable to use a food additive or a pharmaceutical additive corresponding to a plan such as a food additive official document or a product listed in the Japanese Pharmacopoeia.
- the amount of the thickener is preferably 5 to 35% by mass of the total amount of the grease composition. If the amount of the thickener is less than 5% by mass, the shear stability is deteriorated, and when applied to a sliding / rolling device such as a rolling bearing, the sliding / rolling part is softened by a shearing action and excessively leaks. End up.
- the amount of the thickener is preferably 10 to 28% by mass, more preferably 12 to 25% by mass, and particularly preferably 13 to 23% by mass.
- a structural stabilizer is added in order to stabilize the structure of calcium stearate.
- structure stabilizer monoglycerides or polyhydric alcohols are preferable, but food additives and pharmaceutical additives corresponding to a plan such as a food additive official document or a product listed in the Japanese Pharmacopoeia are preferable.
- Specific examples include hardened palm oil monoglyceride, oleic acid monoglyceride, glycerin and the like.
- the amount of the structure stabilizer added is not limited as long as it can stabilize the structure of calcium stearate, but it is 5 to 6.5% by mass for hardened palm oil monoglyceride and 1% for glycerin. ⁇ 2% by weight is preferred.
- the blending consistency is preferably NLGI consistency numbers 2 to 3.
- usual additives for grease can be added as long as the effects of the present invention are not impaired.
- Specific examples include antioxidants, rust inhibitors, extreme pressure agents, friction modifiers, pH adjusters, etc., but it is preferable to select those that have a low environmental impact and are highly safe for the human body. .
- vitamins etc. are used as an antioxidant.
- calcium stearate and a structural stabilizer are added to the edible oil of the base oil and heated and stirred. After the calcium stearate is completely dissolved, the whole is rapidly cooled to a semi-solid state. Depending on the conditions, other additives may be added and then kneaded with a kneader such as a roll mill. When cooling after dissolution of calcium stearate is allowed to stand and gradually cool to room temperature, calcium stearate is solidified to become a soft grease composition, and grease leakage becomes a problem.
- the present invention also relates to a rolling bearing in which the above grease composition is enclosed.
- the type of rolling bearing is not limited, and the above-mentioned grease composition is filled in a deep groove ball bearing, an angular ball bearing, a cylindrical roller bearing, a needle roller bearing, a tapered roller bearing, etc., and sealed with a seal member.
- Example 1 14 g of calcium stearate and 0.8 g of hardened palm oil monoglyceride were added to 80.2 g of saturated medium chain fatty acid triglyceride (40 ° C. kinematic viscosity 14.8 mm 2 / s), and the mixture was heated and stirred at a temperature at which calcium stearate was dissolved. Next, after the calcium stearate was completely dissolved, it was poured into an aluminum vat precooled with water and cooled with running water. Then, 5 g of vitamin E as an antioxidant was added to and mixed with 95 g of the lubricant composition solidified in a grease state, and the mixture was applied to a three-roll mill to obtain a grease composition. The penetration degree was 244, the dropping point was 112 ° C., and the oil separation was 0.1%. The degree of oil separation was measured according to ASTM-D566-76.
- Example 2 14 g of calcium stearate and 0.2 g of glycerin were added to 80.8 g of saturated medium chain fatty acid triglyceride (40 ° C. kinematic viscosity 14.8 mm 2 / s), and the mixture was heated and stirred at a temperature at which calcium stearate was dissolved. Next, after the calcium stearate was completely dissolved, it was poured into an aluminum vat precooled with water and cooled with running water. Then, 5 g of vitamin E as an antioxidant was added to and mixed with 95 g of the lubricant composition solidified in a grease state, and the mixture was applied to a three-roll mill to obtain a grease composition. The penetration degree was 238, the dropping point was 112 ° C., and the oil separation degree was 0.1%.
- Example 3 12 g of calcium stearate and 0.2 g of glycerin were added to 82.2 g of saturated medium chain fatty acid triglyceride (40 ° C. kinematic viscosity 14.8 mm 2 / s), and the mixture was heated and stirred at a temperature at which calcium stearate was dissolved. Next, after the calcium stearate was completely dissolved, it was poured into an aluminum vat precooled with water and cooled with running water. Then, 5 g of vitamin E as an antioxidant was added to and mixed with 95 g of the lubricant composition solidified in a grease state, and the mixture was applied to a three-roll mill to obtain a grease composition. The penetration degree was 286, the dropping point was 112 ° C., and the oil separation degree was 0.4%.
- Example 4 16 g of calcium stearate and 2.4 g of glycerin were added to 76.6 g of saturated medium chain fatty acid triglyceride (40 ° C. kinematic viscosity 14.8 mm 2 / s), and the mixture was heated and stirred at a temperature at which calcium stearate was dissolved. Next, after the calcium stearate was completely dissolved, it was poured into an aluminum vat precooled with water and cooled with running water. Then, 5 g of vitamin E as an antioxidant was added to and mixed with 95 g of the lubricant composition solidified in a grease state, and the mixture was applied to a three-roll mill to obtain a grease composition. The penetration degree was 257, the dropping point was 109 ° C., and the oil separation was 0%.
- saturated medium chain fatty acid triglyceride 40 ° C. kinematic viscosity 14.8 mm 2 / s
- the measurement result was a relative value with respect to the seizure time of Comparative Example 1.
- (3) Abrasion resistance test The test was conducted with a shell-type sliding four-ball tester. A 1/2 inch steel ball was used for both the lower fixed test ball and the upper rotating test ball. Then, 0.1 g of the grease composition was applied only to the rotating sphere, the vertical load was 49 N, the rotation speed was 1000 min ⁇ 1 , the rotation time was 20 minutes, and the temperature was the normal temperature. As a measurement result, an average value of the wear scar diameters of the three lower fixed spheres after the test was calculated, and a relative value with respect to the average wear scar diameter of Comparative Example 1 was used.
- Table 1 shows the test results along with the grease composition.
- 1 shows the results of (1) static heating test
- FIG. 2 shows the results of (2) seizure durability test
- FIG. 3 shows the results of (3) wear resistance test.
- FIG. 4 shows the relationship between the immiscible penetration after heating and the seizure durability ratio
- FIG. 5 shows the relationship between the penetration ratio before and after heating and the wear resistance ratio
- FIG. The relationship between the consistency / oil separation ratio) and the wear resistance ratio is shown in a graph.
- Example 1 uses triglyceride as the base oil, calcium stearate as the thickener, and further uses palm hardened oil monoglyceride as the structural stabilizer, and Example 2 changes the structural stabilizer of Example 1 to glycerin. It is what you did. In Examples 3 and 4, the thickener amount was changed in Example 2. Both are within the scope of the present invention, the hardening of grease after stationary heating is suppressed, the durability life when encapsulated in the bearing is prolonged, and the wear resistance is also good. Therefore, the lubricity is excellent not only in bearings but also in parts (for example, gears) that require grease lubrication.
- the seizure resistance life can be improved if the immiscibility penetration after the heating test, that is, after standing at 100 ° C. for 100 hours, is 77 or more. It is understood that 93 or more is preferable and 129 or more is more preferable for further improvement of the seizure resistance life.
- Comparative Example 1 is obtained by removing the structural stabilizer from Example 1, but when the structural stabilizer is not included, curing of grease due to heat becomes very large. Further, the heat generated by friction hardens the grease, and the grease is not sufficiently supplied to the friction surface, so that the wear scar diameter in the wear resistance test increases.
- Comparative Example 2 is obtained by reducing the amount of the thickener of Comparative Example 1. Even if the initial consistency becomes soft, the grease curing after heating is large when the structural stabilizer is not blended.
- Comparative Example 3 is a general-purpose grease that uses mineral oil as the base oil and lithium 12-hydroxystearate as the thickener. Therefore, the seizure life is shorter than that of the example, and since mineral oil is used as the base oil, the lubricity is low and the wear resistance is also inferior.
- Comparative Example 4 is a grease that has the same composition as Example 1 but was prepared by changing the cooling method.
- the amount of the thickener is the same, but the thickener is aggregated and the grease is softened by changing the cooling method. For this reason, grease leakage increases in the seizure durability test, and the seizure life is reached early. In addition, grease easily scatters, and the wear scar diameter is large in the anti-abrasion test.
- the present invention is useful as a rolling bearing used in a food production apparatus.
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- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
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- Organic Chemistry (AREA)
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Abstract
Description
(1)食用油を基油とし、ステアリン酸カルシウムを増ちょう剤とし、熱硬化を抑制するための構造安定剤を添加してなり、かつ、100℃で100時間加熱した後の不混和ちょう度が77以上であることを特徴とするグリース組成物。
(2)構造安定剤がモノグリセリドまたは多価アルコールであることを特徴とする上記(1)記載のグリース組成物。
(3)上記(1)または(2)記載のグリース組成物を封入したことを特徴とする転がり軸受。
本発明のグリース組成物は、食用油を基油とし、増ちょう剤としてステアリン酸カルシウムを用いる。
本発明はまた、上記のグリース組成物を封入した転がり軸受に関する。転がり軸受の種類には制限はなく、深溝玉軸受、アンギュラ玉軸受、円筒ころ軸受、針状ころ軸受、円すいころ軸受等に上記のグリース組成物を充填し、シール部材により封止する。
飽和中鎖脂肪酸トリグリセライド(40℃動粘度14.8mm2/s)80.2gに、ステアリン酸カルシウムを14g、パーム硬化油モノグリセリドを0.8g添加し、ステアリン酸カルシウムが溶解する温度で加熱攪拌した。次いで、ステアリン酸カルシウムが完全溶解した後、予め水冷したアルミ製バットに流し込み、流水で冷却した。そして、グリース状に固まった潤滑剤組成物95gに、酸化防止剤としてビタミンEを5g添加して混ぜ合わせ、3本ロールミルにかけてグリース組成物を得た。尚、混和ちょう度は244、滴点は112℃、離油度は0.1%であった。尚、離油度の測定は、 ASTM-D566-76に準拠して行った。
飽和中鎖脂肪酸トリグリセライド(40℃動粘度14.8mm2/s)80.8gに、ステアリン酸カルシウムを14g、グリセリンを0.2g添加し、ステアリン酸カルシウムが溶解する温度で加熱攪拌した。次いで、ステアリン酸カルシウムが完全溶解した後、予め水冷したアルミ製バットに流し込み、流水で冷却した。そして、グリース状に固まった潤滑剤組成物95gに、酸化防止剤としてビタミンEを5g添加して混ぜ合わせ、3本ロールミルにかけてグリース組成物を得た。尚、混和ちょう度は238、滴点は112℃、離油度は0.1%であった。
飽和中鎖脂肪酸トリグリセライド(40℃動粘度14.8mm2/s)82.2gに、ステアリン酸カルシウムを12g、グリセリンを0.2g添加し、ステアリン酸カルシウムが溶解する温度で加熱攪拌した。次いで、ステアリン酸カルシウムが完全溶解した後、予め水冷したアルミ製バットに流し込み、流水で冷却した。そして、グリース状に固まった潤滑剤組成物95gに、酸化防止剤としてビタミンEを5g添加して混ぜ合わせ、3本ロールミルにかけてグリース組成物を得た。尚、混和ちょう度は286、滴点は112℃、離油度は0.4%であった。
飽和中鎖脂肪酸トリグリセライド(40℃動粘度14.8mm2/s)76.6gに、ステアリン酸カルシウムを16g、グリセリンを2.4g添加し、ステアリン酸カルシウムが溶解する温度で加熱攪拌した。次いで、ステアリン酸カルシウムが完全溶解した後、予め水冷したアルミ製バットに流し込み、流水で冷却した。そして、グリース状に固まった潤滑剤組成物95gに、酸化防止剤としてビタミンEを5g添加して混ぜ合わせ、3本ロールミルにかけてグリース組成物を得た。尚、混和ちょう度は257、滴点は109℃、離油度は0%であった。
飽和中鎖脂肪酸トリグリセライド(40℃動粘度14.8mm2/s)81gに、ステアリン酸カルシウムを14g添加し、ステアリン酸カルシウムが溶解する温度で加熱攪拌した。次いで、ステアリン酸カルシウムが完全溶解した後、予め水冷したアルミ製バットに流し込み、流水で冷却した。そして、グリース状に固まった潤滑剤組成物95gに、酸化防止剤としてビタミンEを5g添加して混ぜ合わせ、3本ロールミルにかけてグリース組成物を得た。尚、混和ちょう度は249、滴点は111℃、離油度は0.8%であった。
飽和中鎖脂肪酸トリグリセライド(40℃動粘度14.8mm2/s)82gに、ステアリン酸カルシウムを13g添加し、ステアリン酸カルシウムが溶解する温度で加熱攪拌した。次いで、ステアリン酸カルシウムが完全溶解した後、予め水冷したアルミ製バットに流し込み、流水で冷却した。そして、グリース状に固まった潤滑剤組成物95gに、酸化防止剤としてビタミンEを5g添加して混ぜ合わせ、3本ロールミルにかけてグリース組成物を得た。尚、混和ちょう度は262、滴点は111℃、離油度は1.1%であった。
鉱油(40℃動粘度27.6mm2/s)81gに、12-ヒドロキシステアリン酸リチウムを12g添加し、12-ヒドロキシステアリン酸リチウムが溶解する温度で加熱攪拌した。次いで、ステアリン酸カルシウムが完全溶解した後、予め水冷したアルミ製バットに流し込み、流水で冷却した。そして、グリース状に固まった潤滑剤組成物95gに、酸化防止剤としてビタミンEを5g添加して混ぜ合わせ、3本ロールミルにかけてグリース組成物を得た。尚、混和ちょう度は249、離油度は2%であった。
飽和中鎖脂肪酸トリグリセライド(40℃動粘度14.8mm2/s)80.2gに、ステアリン酸カルシウムを14g、パーム油トリグリセリドを0.8g添加し、ステアリン酸カルシウムが溶解する温度で加熱攪拌した。次いで、ステアリン酸カルシウムが完全溶解した後、加熱を停止し、そのまま室温になるまで放冷した。そして、グリース状に固まった潤滑剤組成物95gに、酸化防止剤としてビタミンEを5g添加して混ぜ合わせ、3本ロールミルにかけてグリース組成物を得た。尚、混和ちょう度は340、離油度は1.8%であった。
(1)静置加熱試験
グリース組成物を100℃の恒温槽内に100時間静置した後、不混和ちょう度を測定し、初期混和ちょう度からの変化を評価した。
(2)焼付き耐久試験
日本精工(株)製のシール付深溝玉軸受「6203VV」(内径17mm、外径47mm)を用い、グリース組成物を1.3g封入し、温度95℃、P/C=0.12、dmN=70万にて連続回転させ、急激に温度上昇した時点を焼付き時間とした。測定結果は、比較例1の焼付き時間に対する相対値とした。
(3)耐摩耗試験
試験は、シェル式のすべり四球試験機により行った。下部固定試験球、上部の回転試験球ともに1/2インチの鋼球を使用した。そして、回転球のみにグリース組成物を0.1g塗布し、垂直荷重を49N、回転数を1000min-1、回転時間20分、温度は常温より成り行きとして試験を行った。測定結果は、試験後の下部固定球3個の摩耗痕径の平均値を算出し、比較例1の摩耗痕径の平均値に対する相対値とした。
本出願は、2013年6月12日出願の日本特許出願(特願2013-123620)に基づくものであり、その内容はここに参照として取り込まれる。
Claims (3)
- 食用油を基油とし、ステアリン酸カルシウムを増ちょう剤とし、熱硬化を抑制するための構造安定剤を添加してなり、かつ、100℃で100時間加熱した後の不混和ちょう度が77以上であることを特徴とするグリース組成物。
- 構造安定剤がモノグリセリドまたは多価アルコールであることを特徴とする請求項1記載のグリース組成物。
- 請求項1または2記載のグリース組成物を封入したことを特徴とする転がり軸受。
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EP14810509.1A EP3009496A4 (en) | 2013-06-12 | 2014-06-12 | LUBRICANT COMPOSITION AND BALL BEARINGS |
JP2015522849A JPWO2014200048A1 (ja) | 2013-06-12 | 2014-06-12 | グリース組成物及び転がり軸受 |
US14/897,266 US20160145522A1 (en) | 2013-06-12 | 2014-06-12 | Grease composition and rolling bearing |
CN201480033254.1A CN105392872A (zh) | 2013-06-12 | 2014-06-12 | 润滑脂组合物及滚动轴承 |
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CN107338089A (zh) * | 2017-05-27 | 2017-11-10 | 杨朴 | 一种耐压叶轮给料机密封油 |
CN116536093A (zh) * | 2022-01-26 | 2023-08-04 | 中国石油天然气股份有限公司 | 抗磨损长寿命电梯钢丝绳脂 |
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JPH11228983A (ja) | 1998-02-13 | 1999-08-24 | Railway Technical Res Inst | 鉄道用生分解性グリース組成物 |
JP2009091502A (ja) | 2007-10-11 | 2009-04-30 | Chuo Yuka Kk | 食品機械用グリース |
WO2012172824A1 (ja) * | 2011-06-15 | 2012-12-20 | 日本精工株式会社 | 潤滑剤組成物及び転動装置 |
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GB701637A (en) * | 1949-09-16 | 1953-12-30 | Bataafsche Petroleum | Improvements in and relating to lubricating greases |
WO2003018729A1 (en) * | 2001-08-31 | 2003-03-06 | Abcon Aps | Non-toxic biodegradable grease |
US7771125B2 (en) * | 2004-06-07 | 2010-08-10 | Ntn Corporation | Retainer for rolling bearing, and rolling bearing |
DE102010006745A1 (de) * | 2010-02-02 | 2011-08-04 | Fuchs Petrolub AG, 68169 | Schmierfette enthaltend Ligninsulfonat, deren Herstellung und Verwendung |
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- 2014-06-12 WO PCT/JP2014/065546 patent/WO2014200048A1/ja active Application Filing
- 2014-06-12 US US14/897,266 patent/US20160145522A1/en not_active Abandoned
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- 2014-06-12 EP EP14810509.1A patent/EP3009496A4/en not_active Withdrawn
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JPH11228983A (ja) | 1998-02-13 | 1999-08-24 | Railway Technical Res Inst | 鉄道用生分解性グリース組成物 |
JP2009091502A (ja) | 2007-10-11 | 2009-04-30 | Chuo Yuka Kk | 食品機械用グリース |
WO2012172824A1 (ja) * | 2011-06-15 | 2012-12-20 | 日本精工株式会社 | 潤滑剤組成物及び転動装置 |
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JP2018062569A (ja) * | 2016-10-13 | 2018-04-19 | 東レ・ダウコーニング株式会社 | グリース組成物およびその製造方法 |
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CN105392872A (zh) | 2016-03-09 |
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