WO2014172915A1 - Rattan weaving imitative board and manufacturing method therefor, and rattan weaving furniture assembled with rattan weaving imitative board - Google Patents

Rattan weaving imitative board and manufacturing method therefor, and rattan weaving furniture assembled with rattan weaving imitative board Download PDF

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Publication number
WO2014172915A1
WO2014172915A1 PCT/CN2013/074889 CN2013074889W WO2014172915A1 WO 2014172915 A1 WO2014172915 A1 WO 2014172915A1 CN 2013074889 W CN2013074889 W CN 2013074889W WO 2014172915 A1 WO2014172915 A1 WO 2014172915A1
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Prior art keywords
rattan
hole
board
mold
simulation
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PCT/CN2013/074889
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French (fr)
Chinese (zh)
Inventor
冯加林
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江苏富通科技有限公司
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Publication of WO2014172915A1 publication Critical patent/WO2014172915A1/en

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    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47B—TABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
    • A47B96/00—Details of cabinets, racks or shelf units not covered by a single one of groups A47B43/00 - A47B95/00; General details of furniture
    • A47B96/20—Furniture panels or like furniture elements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17—Component parts, details or accessories; Auxiliary operations
    • B29C45/1703—Introducing an auxiliary fluid into the mould
    • B29C45/1704—Introducing an auxiliary fluid into the mould the fluid being introduced into the interior of the injected material which is still in a molten state, e.g. for producing hollow articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/44—Furniture or parts thereof
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/44—Furniture or parts thereof
    • B29L2031/443—Chairs

Definitions

  • the invention relates to a method for copying a rattan-made artificial board and a method for imitating a rattan and a method for copying a rattan, in particular to a method for making a rattan simulation board and a rattan simulation board and assembling the same by a rattan simulation board.
  • Rattan furniture
  • the process of replacing or imitating the rattan component with a wood-based panel was born, but the current process of imitating the rattan component is not mature.
  • the imitation of the rattan component needs to be copied in two aspects to complete the final imitation. On the one hand, it is the compilation form of the vine-crossing, on the other hand, it is the imitation of the surface vine-like form. There are many techniques in the prior art that imitate the way of cross-compilation, in this way to achieve the purpose of simulating the rattan.
  • the application number is 200980121407.7
  • the invention designation is: a wood-based panel, a method of manufacturing a wood-based panel and the article of furniture therefor, and a template similar to a natural branching board is disclosed, the panel comprising a plurality of warp strands and a plurality of wefts interlaced with the warp strands
  • the strands such that at the intersection of the warp and weft strands, the warp and weft strands together form an integral, solid molded material location.
  • the essential technical solution is to imitate the rattan effect of the rattan through the cross-imitation between the warp and the weft.
  • the near-flat vine assembly cannot be copied. This is because the sheet material of the rattan component will remain the original.
  • the texture of the surface of the plant, and the intersecting weed structure is essentially an undulating plane, and the gap is only between the two adjacent intersections. Embodiment, only mimic their crossing manner, the material does not mimic the texture characteristics of plant surface itself.
  • this technology imitation is a physical imitation technology. Because it is a pure fluid flow through the mold forming process, if the local hollowing effect is to be achieved, it requires a lot of mold combinations to complete. The cost of the mold is very high, and the processing steps are complicated and complicated, and the time cost is relatively high.
  • the technical proposal for the rattan simulation board in the invention is: a rattan simulation board, comprising a board body, at least one side of the front and back sides of the board body is a simulated surface, and the simulated surface is an undulating cross-section of the rattan cross-section, the horizontal strip and The vertical strips intersect to form an intersection, the intersections, the horizontal strips and the vertical strips are integrally arranged, and the analog gap holes are formed between the adjacent intersections, and the simulated lines are respectively arranged on the surfaces of the horizontal strips and the vertical strips, and the simulated lines are
  • the simulated target itself has a plant-like texture or a textured line of fiber-line twisting.
  • both the front side and the back side of the board body are simulated surfaces.
  • the vine simulation board is provided with a simulation surface on the front or the back of the board, while the simulation surface performs two simulations.
  • One simulation is a structural simulation of the vine, mainly simulating the intersection of the horizontal strip and the vertical strip.
  • the shape method this is because the original woven rattan is mainly hand-woven during molding, so it is usually in the form of undulating staggered stripes and vertical strips, while the horizontal strips, vertical strips and intersections are integrated and matched.
  • the simulated clearance hole can complete the simulation of the structure and shape of the rattan.
  • the integrated setting is stronger and can withstand sufficient pressure.
  • the simulated grain is also set on the surface of the horizontal bar and the vertical bar, which is to be more realistic.
  • the simulation of the original rattan has the characteristics of detail, because usually the surface of the rattan raw material retains the surface characteristics of the raw material, such as the rattan pattern on the surface of the rattan and the tree-grain road on the surface of the bark, the processing line of the so-called fiber thread twisting means After the braided wire is mistaken, there will be a gap between the wire and the wire, similar to the gap between the two strands on the hemp rope. This kind of grain is called the processing grain, that is, the pattern of the unnatural form.
  • the quasi-plate can simulate the existing various rattan shapes more realistically, thus replacing the current rattan furniture form, and has the resistance of waterproof and moisture proof, which can be widely promoted and used in real production.
  • the first step the plastic particles are added to the oven to be dried and dried in advance to remove the moisture present in the plastic particles, and then the dried plastic particles are distributed into the cup on the injection molding machine using a central feeding system.
  • the cup enters the barrel of the injection molding machine, and the barrel needs to be heated to reach the temperature at which the plastic particles are melted into a liquid state, and then the screw in the barrel is rotated and compressed to the required pre-plasticized position;
  • the second step the front and rear molds of the mold matched with the rattan simulation board on the injection molding machine are closed to the high pressure state, and the front and rear mold seals are obtained, and the barrel nozzle of the injection molding machine is pressed to the position of the flow passage on the mold and pressure-sealed.
  • the pre-molded liquid plastic is injected by a screw into a cavity in the mold for compression setting, and the plastic filling is achieved.
  • high-pressure nitrogen is injected from the high-pressure pipe to the mold gas needle position to inject gas to the product wall thickness;
  • Step 4 After the plastic in the mold is sufficiently cooled and solidified into a solid product, the injection molding machine separates the front and rear molds of the mold, and the product is ejected from the mold to form a simulated surface, and the surface of the vertical strip and the strip are subjected to acid etching treatment. Forming a simulated texture.
  • the above production method utilizes the resistance of the plastic and its own characteristics to give the finished product sufficient resistance to adapt to various environments and needs in reality.
  • the high pressure nitrogen is used to replenish the air, which can reduce the injection pressure and the low injection pressure.
  • the residual stress is reduced, so that the warping deformation of the rattan simulation board is minimized, and the fleshy portion of the finished product is hollowed out by the nitrogen filling, thereby reducing the amount of plastic, and the amount of plastic saved can be compared with the prior art.
  • the existing process does not imitate the surface texture of the raw material. Even if it is, it is not true by coloring, and it is not true.
  • the corrosion of the raw material is simulated by acid etching. It is more realistic, and it will not worry about discoloration. When it is used, not only the visual effect is very good, but also the touch will be more realistic, achieving a full range of simulation.
  • the technical solution for the rattan furniture in the present invention is : At least two weaving simulation boards are included, and the rattan simulation boards are detachably connected by a connecting structure, and the connecting structure includes a connecting hole and a connecting column.
  • the connecting hole is formed by the through hole and the card hole, and the through hole is connected in parallel with the card hole.
  • the size of the through hole is larger than the size of the card hole, the connecting portion is removed, and the connecting hole is formed, and a chuck is fixedly disposed on the head of the connecting post, and the size of the chuck is larger than
  • the size of the card hole is smaller than the size of the through hole, the cross-sectional dimension of the connecting post is less than or equal to the size of the card hole, and the cross-sectional dimension of the connecting post is less than or equal to the size of the connecting portion.
  • the through hole is a circular through hole
  • the card hole is a U
  • the type of hole, the end of the card hole having no curvature is connected with the circular through hole, the connecting portion is formed to form the connecting hole, the connecting column is a cylinder, and a nut type chuck is fixed on the head of the cylinder.
  • the nut type chuck is concentrically arranged with the connecting column.
  • the utility model also includes an auxiliary board assembly, and the auxiliary board assembly and the rattan simulation board are connected by a snap-fit structure.
  • the card connection structure comprises a card slot, a card block, a card slot fixed on the auxiliary board component, a card block adapted to the card slot on the vine simulation board, or a fixed card block on the auxiliary board component, the vine simulation board Set the card slot that is compatible with the card block.
  • the above-mentioned rattan furniture includes many furniture, tables, chairs, stools, sofas, cabinets, etc., but the simplest combination of furniture requires two vine-like simulation boards to be assembled and assembled.
  • the analog board also needs auxiliary board components, such as the armrests of the sofa.
  • the assembling of the rattan analog board adopts the cooperation of the connecting column and the connecting hole, and the connecting column passes through the connecting hole.
  • the card is moved in the direction of the card hole to complete the card connection, and the auxiliary board component is connected with the vine-simulated board by means of snapping. This is because the rattan analog board assembly constitutes the main load-bearing body, and the connection method has a good bearing effect.
  • the assembled structure is also very compact, and the auxiliary board assembly is mainly a decorative component, and does not need to be responsible for too many load-bearing tasks, so the manner of the card connection can be satisfied, of course, if understood from the overall technical solution, any The disassembly method is ok.
  • the detachable assembly method not only gives the user the possibility of assembling more furniture, but also facilitates the handling, meets the needs of relocation and outdoor use, and has no rivet and screw structure as a whole, and does not need to be considered.
  • Anti-rust problem with elastic connection structure, better resistance to pressure and shock resistance .
  • FIG. 1 is a schematic structural view of a rattan simulation board of the present invention
  • FIG. 2 is a schematic view showing the connection between two rattan analog boards in the embodiment
  • FIG. 3 is a schematic view showing the connection between the auxiliary board assembly and the rattan simulation board
  • Figure 4 is a schematic view showing the structure of the connecting hole
  • Figure 5 is a schematic structural view of a connecting post
  • Figure 6 is a perspective view of a rattan sofa
  • Figure 7 is a diagram showing the assembly process of Figure 6;
  • the method for making the vine simulation board of the invention is:
  • the first step the plastic particles are added to the oven to be dried and dried in advance to remove the moisture present in the plastic particles, and then the dried plastic particles are distributed into the cup on the injection molding machine using a central feeding system.
  • the cup enters the barrel of the injection molding machine, and the barrel needs to be heated to reach the temperature at which the plastic particles are melted into a liquid state, and then the screw in the barrel is rotated and compressed to the required pre-plasticized position;
  • the second step the front and rear molds of the mold matched with the rattan simulation board on the injection molding machine are closed to the high pressure state, and the front and rear mold seals are obtained, and the barrel nozzle of the injection molding machine is pressed to the position of the flow passage on the mold and pressure-sealed. Then, the pre-molded liquid plastic is injected by a screw into a cavity in the mold for compression setting, and the plastic filling is achieved. In the 95% state, high-pressure nitrogen is injected from the high-pressure pipe to the mold gas needle position to inject gas to the product wall thickness;
  • the third step the mold is cooled by the circulating water circuit, and the plastic in the liquid state is cooled to the solid state.
  • the screw is filled with the filler all the time, and the nitrogen gas is always injected into the gas;
  • Step 4 After the plastic in the mold is sufficiently cooled and solidified into a solid product, the injection molding machine separates the front and rear molds of the mold, and the product is ejected from the mold to form a simulated surface, and the surface of the vertical strip and the strip are subjected to acid etching treatment. Forming a simulated texture.
  • the rattan simulation board of the present invention comprises the board body 3 and the board body 3
  • the front side (the back side is a simulated surface, the front side and the back side are all analog surfaces) is a simulated surface, the simulated surface is an undulating vine cross-stitched analog surface, and the horizontal strip 31 intersects the vertical strip 32 to form an intersection portion 33, the intersection portion 33
  • the horizontal strip 31 and the vertical strip 32 are integrally formed by one mold at a time, and an analog clearance hole 34 is formed between the adjacent intersecting portions 33, and the clearance hole 34 of the present embodiment. It is square, and of course other shapes.
  • On the surface of the horizontal strip 31 and the vertical strip 32 there are respectively simulated lines 35, of course, the analog lines 35 In order to simulate the target characteristics of the plant itself, the texture lines or fiber lines are twisted to the processing lines or other lines.
  • the connecting hole 8 is formed by the through hole 81 and the card hole 82, and the through hole 81 and the card hole 82 Parallel connection, the size of the through hole 81 is larger than the size of the hole 82, the connecting portion is removed, the through hole 81 is a circular through hole, and the hole 82 is a U-shaped hole, the hole 82 One end having no curvature is connected to the circular through hole, and the other end is arc-shaped, and the connection portion is removed to constitute the connection hole 8, and in the present invention, the connection hole 8
  • the form is diversified, but in order to meet the requirements of card attachment and disassembly, it must be in the form of a double hole, one large and one small, the large hole is used for disassembly and assembly, and the small hole is used for card fixing.
  • the head of the connecting post 7 is fixedly provided with a nut-type chuck 71, and the diameter of the chuck 71 is larger than the hole 82.
  • the width of the connecting hole 7 is smaller than the inner diameter of the through hole 81, and the connecting column 7 is a cylinder having a circular diameter smaller than or equal to the width of the hole 82, and the connecting column is required to be 7
  • the cross-sectional diameter is less than or equal to the width of the joint so as to ensure a compact and detachable structure of the connecting post 7 and the connecting hole 8.
  • the connecting column 7 passes through the through hole 81 as a whole, and then is pressed down to connect the column 7
  • the card hole 82 is snapped in, and the chuck 71 blocks the card hole 82 to complete the card connection.
  • the sofa armrest is used to illustrate the connection relationship between the auxiliary board assembly and the rattan simulation board.
  • the auxiliary board assembly 4 There is a runway type card 41 on the runway, and a runway type card slot 42 is provided on the rattan simulation board. Then, the card is connected, and of course, the card connection is not the only connection method in the present invention. Other assembly methods such as affixing are also possible, and the positions of the card slot and the card block are interchangeable, and are not fixed.
  • a rattan sofa is exemplified as a specific embodiment of the rattan furniture referred to in the present invention to illustrate how the present invention can be implemented in practical applications.
  • Fig. 6 and Fig. 7 it can be seen that in addition to the seat plate 1 and the base support 2, there are an armrest 5 and a backrest 6 , wherein the handrail 5 It is machined integrally with the two side support plates, and the backrest 5 and the rear support plate 21 are integrally formed.
  • the process of flattening is as follows: as shown in Fig. 8a, the seat plate 1 is first connected with the rear support plate 21; then to Fig. 8b Connect the front support plate 24 to the seat plate 1; then to Figure 8c, the first side support plate 22 on the seat plate 1; then to Figure 8d, connect the second side support plate to the seat plate 1 23 Finally, it becomes the rattan sofa in this embodiment, as shown in Figure 8e.

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  • Injection Moulding Of Plastics Or The Like (AREA)
  • Furniture Connections (AREA)

Abstract

Disclosed are a rattan weaving imitative board and a manufacturing method therefor, and rattan weaving furniture assembled by the rattan weaving imitative board. By means of the manufacturing method for the rattan weaving imitative board, the rattan weaving imitative board of which a surface has an imitative grain is manufactured; and a connecting piece composed of a connecting column (7) and a connecting hole (8) is arranged on the rattan weaving imitative board, and the imitative board is combined with various auxiliary boards (4) so that all kinds of furniture can be obtained by splicing. Surfaces of longitudinal bars (32) and horizontal bars (31) of the rattan weaving imitative board are subject to acid etching to form the imitative grain. The present invention has a simple processing procedure, reduces the material consumption and costs, and obtains a vivid rattan weaving imitative board.

Description

编藤模拟板以及编藤模拟板制作方法和由编藤模拟板组装的编藤家具Rattan simulation board and rattan simulation board making method and rattan furniture assembled by rattan simulation board 技术领域Technical field
本发明涉及一种仿制编藤物得人造板以及仿制编藤物的方法和仿制编藤物的应用，尤其是一种编藤模拟板以及编藤模拟板制作方法和由编藤模拟板组装的编藤家具。 The invention relates to a method for copying a rattan-made artificial board and a method for imitating a rattan and a method for copying a rattan, in particular to a method for making a rattan simulation board and a rattan simulation board and assembling the same by a rattan simulation board. Rattan furniture.
背景技术Background technique
在制造家具和其他家用制品的时候，出于对环保、健康、美观等方面的考虑，越来越多的采用编织物，比如竹编制、藤编织物，以这样的形式做出各种家具，比如沙发、椅子、凳子、桌子等，但是这种编织家具有着很大的局限性，由于编藤物都是天然植物或者植物纤维，不适合户外使用，耐性也比较差，经不起风吹日晒雨淋，在户外使用的时间一旦长了，使用寿命就会大大缩短，损毁折旧很严重。 In the manufacture of furniture and other household products, in order to consider environmental protection, health and aesthetics, more and more weaving materials, such as bamboo weaving and rattan weaving, are used to make various furniture in this form, such as Sofas, chairs, stools, tables, etc., but this kind of woven furniture has great limitations. Because rattan is a natural plant or plant fiber, it is not suitable for outdoor use, and its patience is also poor. Rain, when used outdoors for a long time, the service life will be greatly shortened, and the depreciation is very serious.
因此有了人造板代替或仿制这种编藤组件的工艺诞生了，但是目前的工艺，模仿编藤组件的工艺并不成熟，模仿编藤组件需要在两个方面仿制，才能完成最终的模仿，一方面是编藤交叉的编制形式，另一方面就是表面的编藤形式的模仿，现有技术中有很多技术是模仿交叉编制的方式，以此方式来达到整体模仿编藤物的目的。 Therefore, the process of replacing or imitating the rattan component with a wood-based panel was born, but the current process of imitating the rattan component is not mature. The imitation of the rattan component needs to be copied in two aspects to complete the final imitation. On the one hand, it is the compilation form of the vine-crossing, on the other hand, it is the imitation of the surface vine-like form. There are many techniques in the prior art that imitate the way of cross-compilation, in this way to achieve the purpose of simulating the rattan.
如申请号为 200980121407.7 ，发明名称为：人造板、制造人造板和由此的家具制品的方法，公开了一种类似天然枝编物板的制模板，该板包括多个经股和与经股交错的多个纬股，使得在经股和纬股交叉的位置，经股和纬股一起形成整体的、实体模制的材料位置。其实质的技术方案，是通过经股和纬股之间的交叉模仿，来整体模仿编藤物的编藤效果，因此经股和纬股之间存在间隙，形成立体交叉的整体面，另一面为平面或者也同为整体交叉的起伏面，而其模具，也是通过模具组合，然后热熔材料注射后，冷却定型直接成型，但是还是存在一个问题，由于这种立体模仿的模具很复杂，成本比较高，而经股、纬股、制模股制作出来均为实体，材料的消耗很大，成本也比较高，同时最重要的一点，经股、纬股、制模股得表面没有进行处理，那么对于编藤物得仿制度不高，对于软性藤片、竹片、纤维片编制得到的接***面的编藤组件是不能仿制的，这是由于编藤组件的片状原料会保留原先植物表面的纹路特性，而交叉的编藤结构，实质上是一个起伏的平面，间隙也是只有在相邻的两个交叉点之间才有，因此上述技术方案，也只能模仿其交叉方式，不能模仿材料本身的植物表面纹路特性。 For example, the application number is 200980121407.7 The invention designation is: a wood-based panel, a method of manufacturing a wood-based panel and the article of furniture therefor, and a template similar to a natural branching board is disclosed, the panel comprising a plurality of warp strands and a plurality of wefts interlaced with the warp strands The strands, such that at the intersection of the warp and weft strands, the warp and weft strands together form an integral, solid molded material location. The essential technical solution is to imitate the rattan effect of the rattan through the cross-imitation between the warp and the weft. Therefore, there is a gap between the warp and the weft, forming a three-dimensional crossover and the other side. The flat surface or the same as the overall undulating surface, and the mold is also through the mold combination, and then the hot melt material is injected, the cooling is shaped directly, but there is still a problem, because the three-dimensional imitation mold is very complicated, the cost It is relatively high, and the production of stocks, weft stocks and mold stocks are all entities. The consumption of materials is very high and the cost is relatively high. At the same time, the most important point is that the surface of the stocks, weft stocks and mold stocks are not processed. Therefore, the imitation system for the rattan is not high. For the soft rattan, bamboo, and fiber sheets, the near-flat vine assembly cannot be copied. This is because the sheet material of the rattan component will remain the original. The texture of the surface of the plant, and the intersecting weed structure is essentially an undulating plane, and the gap is only between the two adjacent intersections. Embodiment, only mimic their crossing manner, the material does not mimic the texture characteristics of plant surface itself.
然后从其具体的制造方法中可以发现，此项技术模仿均为实体模仿技术，由于是纯粹的流体流经模具成型的工艺，如果要达到局部镂空的效果，是需要非常多的模具组合才能完成，模具成本非常高，而且加工步骤及其繁琐复杂，时间成本也比较高。 Then, from its specific manufacturing method, it can be found that this technology imitation is a physical imitation technology. Because it is a pure fluid flow through the mold forming process, if the local hollowing effect is to be achieved, it requires a lot of mold combinations to complete. The cost of the mold is very high, and the processing steps are complicated and complicated, and the time cost is relatively high.
技术问题technical problem
本发明的目的在于，提供一种对编藤物真实模仿的的编藤模拟板。 It is an object of the present invention to provide a rattan simulation board that is realistically mimicked by the rattan.
本发明的进一步目的在于，提供一种加工成本低、效率高、真实模仿编藤效果的编藤模拟板制作方法。 It is a further object of the present invention to provide a method for fabricating a rattan simulation board that has low processing cost, high efficiency, and realistic imitation of the rattan effect.
本发明的进一步目的在于，提供一种由编藤模拟板组装而成的结构紧凑的编藤家具。 It is a further object of the present invention to provide a compact rattan furniture assembled from a rattan simulation board.
技术解决方案Technical solution
本发明中关于编藤模拟板的技术方案是：一种编藤模拟板，包括板体，板体正面与背面至少一面为模拟面，模拟面为起伏的编藤纵横交错模拟面，横条与纵条交叉形成交叉部，交叉部、横条、纵条一体设置，相邻之间的交叉部之间形成模拟间隙孔，在横条与纵条的表面上分别设有模拟纹路，模拟纹路为模拟目标本身具有的植物特性纹路或纤维线拧搓的加工纹路。 The technical proposal for the rattan simulation board in the invention is: a rattan simulation board, comprising a board body, at least one side of the front and back sides of the board body is a simulated surface, and the simulated surface is an undulating cross-section of the rattan cross-section, the horizontal strip and The vertical strips intersect to form an intersection, the intersections, the horizontal strips and the vertical strips are integrally arranged, and the analog gap holes are formed between the adjacent intersections, and the simulated lines are respectively arranged on the surfaces of the horizontal strips and the vertical strips, and the simulated lines are The simulated target itself has a plant-like texture or a textured line of fiber-line twisting.
作为上述技术方案的补充，进一步限定：所述板体的正面与背面两面均为模拟面。 In addition to the above technical solution, it is further defined that both the front side and the back side of the board body are simulated surfaces.
上述两项设置中的编藤模拟板，在板体的正面或背面均设置模拟面，而模拟面进行两项模拟，一项模拟是编藤的结构模拟，主要模拟横条与纵条交叉的形状方式，这是因为编藤的原物，在成型时，主要是采用手工编织的，因此通常呈横条和纵条交错的起伏形态，而横条、纵条、交叉部一体设置，再配合模拟间隙孔，能完成了对编藤物结构和形状的模拟，一体设置的强度更大，可以承受足够的压力，而在横条与纵条的表面还设置了模拟纹路，这是为了更加真实的模拟原编藤物得细节特性，因为通常编藤原料的表面是保留原料表面特性的，比如藤条表面的藤纹、树皮表面的树纹路，所谓纤维线拧搓的加工纹路，是指编织线弄错后，线与线之间会存在间隙，类似麻绳上两股线之间的间隙，这种纹路称之为加工纹路，即非自然形态的纹路，这样的编藤模拟板可以更真实的模拟现有的各种编藤形态，从而代替目前的编藤家具形态，又具备防水防潮的耐性，可以更好的在现实生产中广泛推广使用。 In the above two settings, the vine simulation board is provided with a simulation surface on the front or the back of the board, while the simulation surface performs two simulations. One simulation is a structural simulation of the vine, mainly simulating the intersection of the horizontal strip and the vertical strip. The shape method, this is because the original woven rattan is mainly hand-woven during molding, so it is usually in the form of undulating staggered stripes and vertical strips, while the horizontal strips, vertical strips and intersections are integrated and matched. The simulated clearance hole can complete the simulation of the structure and shape of the rattan. The integrated setting is stronger and can withstand sufficient pressure. The simulated grain is also set on the surface of the horizontal bar and the vertical bar, which is to be more realistic. The simulation of the original rattan has the characteristics of detail, because usually the surface of the rattan raw material retains the surface characteristics of the raw material, such as the rattan pattern on the surface of the rattan and the tree-grain road on the surface of the bark, the processing line of the so-called fiber thread twisting means After the braided wire is mistaken, there will be a gap between the wire and the wire, similar to the gap between the two strands on the hemp rope. This kind of grain is called the processing grain, that is, the pattern of the unnatural form. The quasi-plate can simulate the existing various rattan shapes more realistically, thus replacing the current rattan furniture form, and has the resistance of waterproof and moisture proof, which can be widely promoted and used in real production.
本发明中关于编藤模拟板制作方法的技术方案如下： The technical solution of the method for making a rattan simulation board in the present invention is as follows:
第一步：塑料粒子加入到烘箱内预先进行烘干干燥，去除塑料粒子内存在的水分，然后将烘干好的塑料粒子使用中央供料***分配到注塑机台上的料杯内，由料杯进入注塑机的料筒，料筒需要加热，使之达到塑料粒子融化为液态的温度，再由料筒内的螺杆转动压缩到需求的预塑位置； 第二步：注塑机上的与编藤模拟板适配的模具前后模合模到高压状态，达到前后模密封，将注塑机的料筒射嘴抵到模具上的流道口位置并进行压力密封，然后将预塑完的成液态的塑料由螺杆推动注射到模具内型腔中压缩定型，在塑料填充达到 95% 状态时，高压氮气由高压管道连接到模具气针位置注气到产品壁厚位； 第三步：模具经由循环水路冷却，将液态下的塑料冷却至固态，此过程中由螺杆一直填充补料，氮气一直注气补充； 第四步：模具内塑料充分冷却定型为固态产品后，注塑机将模具的前后模分开，将产品从模具中顶出，形成模拟面，在模拟面德纵条与横条表面进行酸蚀处理，形成模拟纹路。 The first step: the plastic particles are added to the oven to be dried and dried in advance to remove the moisture present in the plastic particles, and then the dried plastic particles are distributed into the cup on the injection molding machine using a central feeding system. The cup enters the barrel of the injection molding machine, and the barrel needs to be heated to reach the temperature at which the plastic particles are melted into a liquid state, and then the screw in the barrel is rotated and compressed to the required pre-plasticized position; The second step: the front and rear molds of the mold matched with the rattan simulation board on the injection molding machine are closed to the high pressure state, and the front and rear mold seals are obtained, and the barrel nozzle of the injection molding machine is pressed to the position of the flow passage on the mold and pressure-sealed. Then, the pre-molded liquid plastic is injected by a screw into a cavity in the mold for compression setting, and the plastic filling is achieved. In the 95% state, high-pressure nitrogen is injected from the high-pressure pipe to the mold gas needle position to inject gas to the product wall thickness; The third step: the mold is cooled by the circulating water circuit, and the plastic in the liquid state is cooled to the solid state. In the process, the screw is filled with the filler all the time, and the nitrogen gas is always injected into the gas; Step 4: After the plastic in the mold is sufficiently cooled and solidified into a solid product, the injection molding machine separates the front and rear molds of the mold, and the product is ejected from the mold to form a simulated surface, and the surface of the vertical strip and the strip are subjected to acid etching treatment. Forming a simulated texture.
上述制作方法，利用塑料的耐性以及本身的特性，赋予成品足够的耐性适应现实中各种不同的环境和需求，第二步中利用高压氮气补充吹气，这样可以降低注射压力，低的注射压力使残余应力降低，从而使编藤模拟板翘曲变形降到最低，而成品的肉厚部分通过氮气补齐吹气形成中空，从而减少塑料用量，与现有技术相比，节省的塑料量可达 40% 之多，对一些壁厚差异较大的编藤模拟板通过气辅注塑技术可以一次成型，降低了模具的复杂度，降低了生产成本，简化了加工流程，同时增加了成品的刚度，因而不必考虑缩痕问题，由于采用了气吹的辅助加工工艺，成品表面光洁度很好，不用担心会像发泡成型所带来的漩纹现象，主要降低了模具的复杂程度，以此来降低整体的加工成本，而且达到了很好的加工效果，与现有技术的发泡成型和注塑成型工艺有明显的进步。 The above production method utilizes the resistance of the plastic and its own characteristics to give the finished product sufficient resistance to adapt to various environments and needs in reality. In the second step, the high pressure nitrogen is used to replenish the air, which can reduce the injection pressure and the low injection pressure. The residual stress is reduced, so that the warping deformation of the rattan simulation board is minimized, and the fleshy portion of the finished product is hollowed out by the nitrogen filling, thereby reducing the amount of plastic, and the amount of plastic saved can be compared with the prior art. Da 40% As a result, some of the rattan simulation boards with large differences in wall thickness can be molded at one time by gas-assisted injection molding technology, which reduces the complexity of the mold, reduces the production cost, simplifies the processing flow, and increases the rigidity of the finished product. Considering the problem of sink marks, due to the auxiliary processing technology of air blowing, the surface finish of the finished product is very good, and there is no need to worry about the swirling phenomenon caused by foam molding, which mainly reduces the complexity of the mold, thereby reducing the overall The processing cost and the good processing result are achieved, and the foam molding and injection molding processes of the prior art have obvious progress.
现有的工艺，是没有对原材料的表面纹路进行仿制的，即使有，也是通过涂色，利用色差模拟，并不真实，而在上述方法的最后一步，通过酸蚀的方式进行腐蚀模拟原材料纹路，就更加逼真，也不会又脱色的担忧，在使用的时候，不仅视觉效果很好，而且触觉也会更加真实，达到了全方位的模拟。 The existing process does not imitate the surface texture of the raw material. Even if it is, it is not true by coloring, and it is not true. In the last step of the above method, the corrosion of the raw material is simulated by acid etching. It is more realistic, and it will not worry about discoloration. When it is used, not only the visual effect is very good, but also the touch will be more realistic, achieving a full range of simulation.
本发明中关于 编藤家具的技术方案为 ：至少包括两个编藤模拟板，编藤模拟板之间通过连接结构可拆卸连接，连接结构包括连接孔与连接柱。 The technical solution for the rattan furniture in the present invention is : At least two weaving simulation boards are included, and the rattan simulation boards are detachably connected by a connecting structure, and the connecting structure includes a connecting hole and a connecting column.
作为编藤家具技术方案的优选方案如下： The preferred solution for the technical design of rattan furniture is as follows:
连接孔由贯穿孔、卡孔构成，贯穿孔与卡孔并列连接，贯穿孔的尺寸大于卡孔尺寸，连接部去除，形成连接孔，连接柱头部固定设置一卡头，卡头的尺寸大于卡孔的尺寸，小于贯穿孔的尺寸，连接柱的横截面尺寸小于等于卡孔的尺寸，连接柱的横截面尺寸小于等于连接部的尺寸。 The connecting hole is formed by the through hole and the card hole, and the through hole is connected in parallel with the card hole. The size of the through hole is larger than the size of the card hole, the connecting portion is removed, and the connecting hole is formed, and a chuck is fixedly disposed on the head of the connecting post, and the size of the chuck is larger than The size of the card hole is smaller than the size of the through hole, the cross-sectional dimension of the connecting post is less than or equal to the size of the card hole, and the cross-sectional dimension of the connecting post is less than or equal to the size of the connecting portion.
所述的贯穿孔为圆形通孔，卡孔为一 U 型孔，卡孔没有弧度的一端与圆形通孔连接，去除连接部构成连接孔，连接柱为一圆柱体，在圆柱体的头部固定设置一个螺帽型卡头。 The through hole is a circular through hole, and the card hole is a U The type of hole, the end of the card hole having no curvature is connected with the circular through hole, the connecting portion is formed to form the connecting hole, the connecting column is a cylinder, and a nut type chuck is fixed on the head of the cylinder.
所述的螺帽型卡头与连接柱同心设置。 The nut type chuck is concentrically arranged with the connecting column.
还包括辅板组件，辅板组件与编藤模拟板通过卡接结构连接。 The utility model also includes an auxiliary board assembly, and the auxiliary board assembly and the rattan simulation board are connected by a snap-fit structure.
卡接结构包括卡槽、卡块，辅板组件上固定设置卡槽，编藤模拟板上设置与卡槽适配的卡块，或，辅板组件上固定设置卡块，编藤模拟板上设置与卡块适配的卡槽。 The card connection structure comprises a card slot, a card block, a card slot fixed on the auxiliary board component, a card block adapted to the card slot on the vine simulation board, or a fixed card block on the auxiliary board component, the vine simulation board Set the card slot that is compatible with the card block.
有益效果Beneficial effect
上述的便藤家具，包括很多家具，桌子、椅子、凳子、沙发、柜子等等，但是家具的组合最简单的是需要两个编藤模拟板连接拼装构成的，复杂点的，不仅需要编藤模拟板还需要辅板组件，比如沙发的扶手等，在拼装方式上，编藤模拟板的拼装是采用连接柱与连接孔的配合，连接柱穿过连接孔， 向卡孔方向移动完成卡接，辅板组件则通过卡接的方式与编藤模拟板进行连接，这是因为，编藤模拟板组装构成主要承重体，这种连接方式承重的效果是很好的，组装后的结构也很紧凑，而辅板组件主要是装饰性的组件，不需要负责太多的承重任务，因此卡接的方式即可满足，当然从整体技术方案中理解的话，任何可拆卸方式都是可以的，可拆卸的组装方式，不仅赋予使用者组装出更多家具的可能，同时还能方便搬运，满足搬迁、户外使用的需求，而整体没有铆钉、螺丝结构，不需要考虑防锈的问题，具有弹性的连接结构，具有更好的抗压、抗震耐性 。 The above-mentioned rattan furniture includes many furniture, tables, chairs, stools, sofas, cabinets, etc., but the simplest combination of furniture requires two vine-like simulation boards to be assembled and assembled. The analog board also needs auxiliary board components, such as the armrests of the sofa. In the assembling method, the assembling of the rattan analog board adopts the cooperation of the connecting column and the connecting hole, and the connecting column passes through the connecting hole. The card is moved in the direction of the card hole to complete the card connection, and the auxiliary board component is connected with the vine-simulated board by means of snapping. This is because the rattan analog board assembly constitutes the main load-bearing body, and the connection method has a good bearing effect. The assembled structure is also very compact, and the auxiliary board assembly is mainly a decorative component, and does not need to be responsible for too many load-bearing tasks, so the manner of the card connection can be satisfied, of course, if understood from the overall technical solution, any The disassembly method is ok. The detachable assembly method not only gives the user the possibility of assembling more furniture, but also facilitates the handling, meets the needs of relocation and outdoor use, and has no rivet and screw structure as a whole, and does not need to be considered. Anti-rust problem, with elastic connection structure, better resistance to pressure and shock resistance .
附图说明DRAWINGS
为了更清楚地说明本发明实施例或现有技术中的技术方案，下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本发明的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动性的前提下，还可以根据这些附图获得其他的附图。 In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the description of the prior art will be briefly described below. Obviously, the drawings in the following description are only It is a certain embodiment of the present invention, and other drawings can be obtained from those skilled in the art without any inventive labor.
图1为本发明编藤模拟板的结构示意图； 1 is a schematic structural view of a rattan simulation board of the present invention;
图2为本实施例中两个编藤模拟板之间的连接示意图； 2 is a schematic view showing the connection between two rattan analog boards in the embodiment;
图3为辅板组件与编藤模拟板的连接示意图； 3 is a schematic view showing the connection between the auxiliary board assembly and the rattan simulation board;
图4为连接孔的结构示意图； Figure 4 is a schematic view showing the structure of the connecting hole;
图5为连接柱的结构示意图； Figure 5 is a schematic structural view of a connecting post;
图6为编藤沙发的立体图； Figure 6 is a perspective view of a rattan sofa;
图7为图6的组装过程图； Figure 7 is a diagram showing the assembly process of Figure 6;
本发明的最佳实施方式BEST MODE FOR CARRYING OUT THE INVENTION
本发明的实施方式Embodiments of the invention
本发明编藤模拟板制作方法为： The method for making the vine simulation board of the invention is:
第一步：塑料粒子加入到烘箱内预先进行烘干干燥，去除塑料粒子内存在的水分，然后将烘干好的塑料粒子使用中央供料***分配到注塑机台上的料杯内，由料杯进入注塑机的料筒，料筒需要加热，使之达到塑料粒子融化为液态的温度，再由料筒内的螺杆转动压缩到需求的预塑位置； The first step: the plastic particles are added to the oven to be dried and dried in advance to remove the moisture present in the plastic particles, and then the dried plastic particles are distributed into the cup on the injection molding machine using a central feeding system. The cup enters the barrel of the injection molding machine, and the barrel needs to be heated to reach the temperature at which the plastic particles are melted into a liquid state, and then the screw in the barrel is rotated and compressed to the required pre-plasticized position;
第二步：注塑机上的与编藤模拟板适配的模具前后模合模到高压状态，达到前后模密封，将注塑机的料筒射嘴抵到模具上的流道口位置并进行压力密封，然后将预塑完的成液态的塑料由螺杆推动注射到模具内型腔中压缩定型，在塑料填充达到 95% 状态时，高压氮气由高压管道连接到模具气针位置注气到产品壁厚位； The second step: the front and rear molds of the mold matched with the rattan simulation board on the injection molding machine are closed to the high pressure state, and the front and rear mold seals are obtained, and the barrel nozzle of the injection molding machine is pressed to the position of the flow passage on the mold and pressure-sealed. Then, the pre-molded liquid plastic is injected by a screw into a cavity in the mold for compression setting, and the plastic filling is achieved. In the 95% state, high-pressure nitrogen is injected from the high-pressure pipe to the mold gas needle position to inject gas to the product wall thickness;
第三步：模具经由循环水路冷却，将液态下的塑料冷却至固态，此过程中由螺杆一直填充补料，氮气一直注气补充； The third step: the mold is cooled by the circulating water circuit, and the plastic in the liquid state is cooled to the solid state. In the process, the screw is filled with the filler all the time, and the nitrogen gas is always injected into the gas;
第四步：模具内塑料充分冷却定型为固态产品后，注塑机将模具的前后模分开，将产品从模具中顶出，形成模拟面，在模拟面德纵条与横条表面进行酸蚀处理，形成模拟纹路。 Step 4: After the plastic in the mold is sufficiently cooled and solidified into a solid product, the injection molding machine separates the front and rear molds of the mold, and the product is ejected from the mold to form a simulated surface, and the surface of the vertical strip and the strip are subjected to acid etching treatment. Forming a simulated texture.
由上述制作方法得到的编藤模拟板，参考图 1 可知本发明一种编藤模拟板，包括板体 3 ，板体 3 正面（背面为模拟面，正面与背面均为模拟面都可以）为模拟面，模拟面为起伏的编藤纵横交错模拟面，横条 31 与纵条 32 交叉形成交叉部 33 ，交叉部 33 、横条 31 、纵条 32 由模具一次成型一体设置，相邻之间的交叉部 33 之间形成模拟间隙孔 34 ，本实施例的间隙孔 34 为方形，当然也可以是其他的形状，在横条 31 与纵条 32 的表面上分别设有模拟纹路 35 ，当然模拟纹路 35 为模拟目标本身具有的植物特性纹路或纤维线拧搓的加工纹路或其他的纹路。 The rattan simulation board obtained by the above manufacturing method, with reference to FIG. 1, can be seen that the rattan simulation board of the present invention comprises the board body 3 and the board body 3 The front side (the back side is a simulated surface, the front side and the back side are all analog surfaces) is a simulated surface, the simulated surface is an undulating vine cross-stitched analog surface, and the horizontal strip 31 intersects the vertical strip 32 to form an intersection portion 33, the intersection portion 33 The horizontal strip 31 and the vertical strip 32 are integrally formed by one mold at a time, and an analog clearance hole 34 is formed between the adjacent intersecting portions 33, and the clearance hole 34 of the present embodiment. It is square, and of course other shapes. On the surface of the horizontal strip 31 and the vertical strip 32, there are respectively simulated lines 35, of course, the analog lines 35 In order to simulate the target characteristics of the plant itself, the texture lines or fiber lines are twisted to the processing lines or other lines.
参考图 4 可知，连接孔 8 由贯穿孔 81 、卡孔 82 构成，贯穿孔 81 与卡孔 82 并列连接，贯穿孔 81 的尺寸大于卡孔 82 尺寸，连接部去除，贯穿孔 81 为圆形通孔，卡孔 82 为一 U 型孔，卡孔 82 没有弧度的一端与圆形通孔连接，另一端为圆弧形，去除连接部构成连接孔 8 ，而在本发明中连接孔 8 的形式是多样化的，但是为了达到能卡接和拆卸的需求，必须是双孔形式，一大一小，大的孔用于拆卸组装，小的孔作为卡接固定之用。 Referring to FIG. 4, the connecting hole 8 is formed by the through hole 81 and the card hole 82, and the through hole 81 and the card hole 82 Parallel connection, the size of the through hole 81 is larger than the size of the hole 82, the connecting portion is removed, the through hole 81 is a circular through hole, and the hole 82 is a U-shaped hole, the hole 82 One end having no curvature is connected to the circular through hole, and the other end is arc-shaped, and the connection portion is removed to constitute the connection hole 8, and in the present invention, the connection hole 8 The form is diversified, but in order to meet the requirements of card attachment and disassembly, it must be in the form of a double hole, one large and one small, the large hole is used for disassembly and assembly, and the small hole is used for card fixing.
参考图 5 可知，连接柱 7 头部固定设置一螺帽型的卡头 71 ，卡头 71 的直径大于卡孔 82 的宽度，小于贯穿孔 81 的内径，连接柱 7 为圆柱体，横截面为圆形直径小于等于卡孔 82 的宽度，要保证连接柱 7 的横截面直径小于等于连接部的宽度，这样才能保证连接柱 7 与连接孔 8 完成紧凑的可拆卸结构。 Referring to FIG. 5, the head of the connecting post 7 is fixedly provided with a nut-type chuck 71, and the diameter of the chuck 71 is larger than the hole 82. The width of the connecting hole 7 is smaller than the inner diameter of the through hole 81, and the connecting column 7 is a cylinder having a circular diameter smaller than or equal to the width of the hole 82, and the connecting column is required to be 7 The cross-sectional diameter is less than or equal to the width of the joint so as to ensure a compact and detachable structure of the connecting post 7 and the connecting hole 8.
参考图 2 可知，当两编藤模拟板连接的时候，连接柱 7 整体穿过贯穿孔 81 ，然后下压，连接柱 7 卡入卡孔 82 ，而卡头 71 则挡住卡孔 82 ，完成卡接连接。 Referring to Fig. 2, when the two vine simulation boards are connected, the connecting column 7 passes through the through hole 81 as a whole, and then is pressed down to connect the column 7 The card hole 82 is snapped in, and the chuck 71 blocks the card hole 82 to complete the card connection.
本实施例利用沙发扶手来说明辅板组件与编藤模拟板之间的连接关系，考图 3 可知，辅板组件 4 上设有一跑道型卡块 41 ，而编藤模拟板上设有一个跑道型卡槽 42 ，然后卡接连接，当然卡接并非本发明中唯一的连接方式，通过贴设等其他的组装方式也是可以的，卡槽和卡块的位置都是可以互换，并非固定形式。 In this embodiment, the sofa armrest is used to illustrate the connection relationship between the auxiliary board assembly and the rattan simulation board. As shown in FIG. 3, the auxiliary board assembly 4 There is a runway type card 41 on the runway, and a runway type card slot 42 is provided on the rattan simulation board. Then, the card is connected, and of course, the card connection is not the only connection method in the present invention. Other assembly methods such as affixing are also possible, and the positions of the card slot and the card block are interchangeable, and are not fixed.
下面举出一种编藤沙发作为本发明提及的编藤家具的具体实施例说明本发明在实际的应用中是如何实现的。 DETAILED DESCRIPTION OF THE INVENTION A rattan sofa is exemplified as a specific embodiment of the rattan furniture referred to in the present invention to illustrate how the present invention can be implemented in practical applications.
参考图 6 、图 7 可知，除了坐板 1 和底座支撑 2 外，还具有扶手 5 和靠背 6 ，其中扶手 5 与两个侧支撑板一体加工，靠背 5 与后支撑板 21 一体加工成型。其拼合的过程如下：如图 8a ，先将坐板 1 与后支撑板 21 连接；然后到图 8b ，在坐板 1 上连接前支撑板 24 ；接着到图 8c ，在坐板 1 上第一侧支撑板 22 ；接着到图 8d ，在坐板 1 上连接第二侧支撑板 23 ；最后成为本实施例中的编藤沙发，见图 8e 。 Referring to Fig. 6 and Fig. 7, it can be seen that in addition to the seat plate 1 and the base support 2, there are an armrest 5 and a backrest 6 , wherein the handrail 5 It is machined integrally with the two side support plates, and the backrest 5 and the rear support plate 21 are integrally formed. The process of flattening is as follows: as shown in Fig. 8a, the seat plate 1 is first connected with the rear support plate 21; then to Fig. 8b Connect the front support plate 24 to the seat plate 1; then to Figure 8c, the first side support plate 22 on the seat plate 1; then to Figure 8d, connect the second side support plate to the seat plate 1 23 Finally, it becomes the rattan sofa in this embodiment, as shown in Figure 8e.
显然，上述实施例仅仅是为了清楚的说明所做的举例，而并非对实施方式的限定。对于所属领域的技术人员来说，在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引伸出的显而易见的变化或变动仍处于本发明的保护范围内。 It is apparent that the above-described embodiments are merely examples for the sake of clarity and are not intended to limit the embodiments. Other variations or modifications of the various forms may be made by those skilled in the art in light of the above description. There is no need and no way to exhaust all of the implementations. Obvious changes or variations resulting therefrom are still within the scope of the invention.
工业实用性Industrial applicability
序列表自由内容Sequence table free content

Claims (1)

  1. 1、 一种编藤模拟板，包括板体，其特征在于：板体正面与背面至少一面为模拟面，模拟面为起伏的编藤纵横交错模拟面，横条与纵条交叉形成交叉部，交叉部、横条、纵条一体设置，相邻之间的交叉部之间形成模拟间隙孔，在横条与纵条的表面上分别设有模拟纹路，模拟纹路为模拟目标本身具有的植物特性纹路或纤维线拧搓的加工纹路。1, The invention relates to a rattan simulation board, which comprises a plate body, wherein: at least one side of the front and back sides of the plate body is a simulated surface, and the simulated surface is an undulating crosswise analog surface of the vine, and the horizontal bar and the vertical bar form an intersection, the intersection part The horizontal bar and the vertical bar are integrally arranged, and a simulated clearance hole is formed between the adjacent intersections, and a simulated texture is respectively arranged on the surfaces of the horizontal bar and the vertical bar, and the simulated texture is a plant characteristic line which the simulation target itself has or The processing line of the fiber thread twisting.
    2、 按照权利要求 1 所述的编藤模拟板，其特征在于：所述板体的正面与背面两面均为模拟面。2. The rattan simulation board according to claim 1, wherein both sides of the front and back sides of the board body are simulated surfaces.
    3、 一种制作权利要求 1 或 2 所述的编藤模拟板的编藤模拟板制作方法，其方法具体如下： 第一步：塑料粒子加入到烘箱内预先进行烘干干燥，去除塑料粒子内存在的水分，然后将烘干好的塑料粒子使用中央供料***分配到注塑机台上的料杯内，由料杯进入注塑机的料筒，料筒需要加热，使之达到塑料粒子融化为液态的温度，再由料筒内的螺杆转动压缩到需求的预塑位置； 第二步：注塑机上的与编藤模拟板适配的模具前后模合模到高压状态，达到前后模密封，将注塑机的料筒射嘴抵到模具上的流道口位置并进行压力密封，然后将预塑完的成液态的塑料由螺杆推动注射到模具内型腔中压缩定型，在塑料填充达到 95% 状态时，高压氮气由高压管道连接到模具气针位置注气到产品壁厚位； 第三步：模具经由循环水路冷却，将液态下的塑料冷却至固态，此过程中由螺杆一直填充补料，氮气一直注气补充； 第四步：模具内塑料充分冷却定型为固态产品后，注塑机将模具的前后模分开，将产品从模具中顶出，形成模拟面，在模拟面德纵条与横条表面进行酸蚀处理，形成模拟纹路。3. A method for fabricating a rattan simulation board for making a rattan simulation board according to claim 1 or 2, the method of which is as follows: The first step: the plastic particles are added to the oven to be dried and dried in advance to remove the moisture present in the plastic particles, and then the dried plastic particles are distributed into the cup on the injection molding machine using a central feeding system. The cup enters the barrel of the injection molding machine, and the barrel needs to be heated to reach the temperature at which the plastic particles are melted into a liquid state, and then the screw in the barrel is rotated and compressed to the required pre-plasticized position; The second step: the front and rear molds of the mold matched with the rattan simulation board on the injection molding machine are closed to the high pressure state, and the front and rear mold seals are obtained, and the barrel nozzle of the injection molding machine is pressed to the position of the flow passage on the mold and pressure-sealed. Then, the pre-molded liquid plastic is injected by a screw into a cavity in the mold for compression setting, and the plastic filling is achieved. In the 95% state, high-pressure nitrogen is injected from the high-pressure pipe to the mold gas needle position to inject gas to the product wall thickness; The third step: the mold is cooled by the circulating water circuit, and the plastic in the liquid state is cooled to the solid state. In the process, the screw is filled with the filler all the time, and the nitrogen gas is always injected into the gas; Step 4: After the plastic in the mold is sufficiently cooled and solidified into a solid product, the injection molding machine separates the front and rear molds of the mold, and the product is ejected from the mold to form a simulated surface, and the surface of the vertical strip and the strip are subjected to acid etching treatment. Forming a simulated texture.
    4、 一种由权利要求 1 或 2 所述的编藤模拟板组装而成的编藤家具，其特征在于：至少包括两个编藤模拟板，编藤模拟板之间通过连接结构可拆卸连接，连接结构包括连接孔与连接柱。4. A claim 1 or 2 The rattan furniture assembled by the rattan simulation board is characterized in that at least two rattan simulation boards are included, and the rattan simulation boards are detachably connected by a connecting structure, and the connecting structure comprises a connecting hole and a connecting column.
    5、 按照权利要求 4 所述的编藤家具，其特征在于：连接孔由贯穿孔、卡孔构成，贯穿孔与卡孔并列连接，贯穿孔的尺寸大于卡孔尺寸，连接部去除，形成连接孔，连接柱头部固定设置一卡头，卡头的尺寸大于卡孔的尺寸，小于贯穿孔的尺寸，连接柱的横截面尺寸小于等于卡孔的尺寸，连接柱的横截面尺寸小于等于连接部的尺寸。5. According to claim 4 The rattan furniture is characterized in that: the connecting hole is formed by a through hole and a card hole, and the through hole is connected in parallel with the card hole, the size of the through hole is larger than the size of the card hole, the connecting portion is removed, the connecting hole is formed, and the connecting column head is connected. A chuck is fixedly disposed, the size of the chuck is larger than the size of the hole, smaller than the size of the through hole, the cross-sectional dimension of the connecting post is less than or equal to the size of the hole, and the cross-sectional dimension of the connecting post is less than or equal to the size of the connecting portion.
    6、 按照权利要求 5 所述的编藤家具，其特征在于：所述的贯穿孔为圆形通孔，卡孔为一 U 型孔，卡孔没有弧度的一端与圆形通孔连接，去除连接部构成连接孔，连接柱为一圆柱体，在圆柱体的头部固定设置一个螺帽型卡头。The rattan furniture according to claim 5, wherein the through hole is a circular through hole, and the card hole is a U The type of hole, the end of the card hole having no curvature is connected with the circular through hole, the connecting portion is formed to form the connecting hole, the connecting column is a cylinder, and a nut type chuck is fixed on the head of the cylinder.
    7、 按照权利要求 6 所述的编藤家具，其特征在于：所述的螺帽型卡头与连接柱同心设置。7. The rattan furniture according to claim 6, wherein the nut type chuck is concentrically arranged with the connecting post.
    8、 按照权利要求 7 所述的编藤家具，其特征在于：还包括辅板组件，辅板组件与编藤模拟板通过卡接结构连接。8. According to claim 7 The rattan furniture is characterized in that: the auxiliary board assembly is further included, and the auxiliary board assembly and the rattan simulation board are connected by a snap-fit structure.
    9、 按照权利要求 8 所述的编藤家具，其特征在于：卡接结构包括卡槽、卡块，辅板组件上固定设置卡槽，编藤模拟板上设置与卡槽适配的卡块，或，辅板组件上固定设置卡块，编藤模拟板上设置与卡块适配的卡槽 。9. According to claim 8 The rattan furniture is characterized in that: the snap-fit structure comprises a card slot, a card block, a card slot is fixed on the auxiliary board component, a card block adapted to the card slot is arranged on the rattan analog board, or the auxiliary board component Fix the card block on the top, and set the card slot that fits the card block on the vine simulation board. .
PCT/CN2013/074889 2013-04-23 2013-04-27 Rattan weaving imitative board and manufacturing method therefor, and rattan weaving furniture assembled with rattan weaving imitative board WO2014172915A1 (en)

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